Development in Circular Knitting Machines Technology -- Bharat Machinery Works

Bharat Machinery Works

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Development in Circular Knitting Machines Technology Bharat Machinery Works

Bharat Machinery Works

www.bharatmachineryworks.in

Circular Knitting Machine & its parts: A circular knitting machine is used to create knitted fabrics in a partially or fully automated fashion. It produces a fabric in a seamless tube shape. In the past, four or five double-pointed needles can be used for circular knitting. But nowadays, the circular needle is used, which is similar to short knitting needles connected through a cable. Circular knitting is performed on double bed machine on which knitting can be done on the front bed in one direction; on the other hand, back bed knits in return which then forms a tube. Circular knitting machines are used to knit socks in which latch-hook needles produce stitches in a round shape.

Bharat Machinery Works

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Different Parts of Circular Knitting Machine · · · · · · · · · · · · · · · · · · ·

Protective cover Working platform Guideway Yarn carrier Cam box ring Yarn feed device Feeding the yarn Roller Holding rods Central machine axis Chassis Main foot Side foot Supporting ring Needle cylinder Upper step Lowest step Horizontal axis Safety railing

Bharat Machinery Works

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Recent Developments in circular Knitting Machines: Seamless Knitting Technology Seamless garment knitting can be achieved either by using circular knitting machines or by flat knitting machines. But the working of both these machines is different from each other.

In seamless circular machines, a single tubular type of garment can be created whereas in seamless flat knitting machines more than one tube can be produced which further joins on a machine. In circular knitting a machine, the wastage is minimal because of less cutting is required in the single tubular type of garment.

For making any significant change in the dimensions of the garment, different diameters can be used on the seamless circular knitting machines whereas in seamless flat knitting machines the dimensions of the garments can be changed on the same machine.

However, the knitting on the flat knitting machines is not considered as fully seamless knitting, as it requires post sewing on another machine. On the other hand, the circular knitting machine produces both the partially or fully seamless garments because they do not require any pre-cutting or post sewing of the fabric.

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Automatic Seamless Circular Knitting Machine For manufacturing the finest quality of a garment, the control of the manufacturing process is required. The success of garment production in the industry is wholly dependent on the effective communication between the designers as well as manufacturers. As we know, in most of the case due to lack of communication in the departments of the company, the finished product is not produced according to the expectations of the customers. Both the designers and technician blame each other after any error occurs. Mostly, the designers complain that the manufacturer does not accurately create the designs given by them.

On the other hand, technicians said that the design given by the designer is not feasible. So, for solving this type of miscommunication, it is always better to use intelligence CAD systems. With the usage of CAD, both the designers and manufacturers can easily specify their designs accurately without any technical knowledge. In the knitting industry, Technology has been advanced by introducing such type of CAD/CAM controlled knitting machines. These machines can help communication between designers and technicians. Basically, these CAD systems come up with two different monitors where both designer and manufacturer can separately work but with the proper communication.

Ultra-Fine Gauge Circular Knitting Machines & its elements Fine gauge circular knitting machines can be used for producing the fine quality knitted fabrics which are known as the ‘second skin’. Usually, polyester, cotton and viscose yarns of 90 to 120 Ne are used for creating the fine circular knitted fabrics. The appearance of fine knitted fabrics is similar to woven fabrics; however, they are more flexible than woven fabrics.

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The company’s premium range of needles and system parts is basically complementing with the high-grade circular knitting cylinders. These cylinders help us in creating the best quality knitting fabric from a single reliable manufacturer. Circular knitting machines can consistently create garments with outstanding durability and high standards. It is always necessary to ensure that every component of the existing knitting machines can be installed with utmost precision.

With the precise installation of every element not only helps in improving the capacity of production but also make the workflow easier. Pai Lung ultrafine gauge knitting machines comprise of the fine gauge double cylinders which produce the fine gauge automotive fabrics known as woven-like fabrics.

Circular Knitting Machines Loop Transfer Technology In the process of knitting, stitch transfer is basically one of the essential operations. Higher the number of transfer modes, more the complex structured designs and shaped fabrics are produced. For creating the structured designs, the stitch is transferred within the same cylinder or from one cylinder to the other.

The top-notch quality knitted fabrics have a homogeneous appearance, as they don’t have any defects in them. Therefore, a smooth knitting process is required for producing a high-quality garment, and this can be achieved by the loop transfer technology of the circular knitting machine.

Pile and Silver Insertion Mechanism: The sliver knitting process locks the individual fibers straight into a lightweight knit backing. The Pie and sliver insertion mechanism helps in making the fibers free from the backing and allows them to stand upright; therefore creates a soft pile on the face of the fabric. This process locks the fibers straight into a lightweight knit backing. It also helps in making the pile

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fabrics softer, more flexible and warmer as compared to the fabrics made from the yarns. Usually, high-tech micro-fiber-acrylics, mod-acrylics, polyesters and natural fibers like wool can be used.

Each blend can be chosen with such a high precision to achieve specific results. With fiber mixing, a wide range of colors, density, weight, texture, or patterns can be produced.

After the process of knitting, we cut the pile of fabric into the desired height.

The fabrics then go through a series of technical finishing processes which is basically developed to control the special characteristics and surface texture of the final product.

Contact Us: Our Bharat Machinery Works constantly tries to integrate all the advanced technologies and features in the manufacturing of a circular knitting machine.

So, you can freely contact us whenever you require a circular knitting machine, and we are the best manufacturer in India. Quality of our knitting machines is reliable and long lasting. Feel Free to contact us for best knitting machines manufacturer and supplier in the world. Our machines make the work process faster, easier and cost effective. Our professionals always updated with the latest technology.