Product Design First Year Portfolio - September 2022

PORTFOLIO

multi-award winning student member of the Institution of Engineering Designers. I am a self driven, innovative designer who has a keen eye for geometric form - of which I will focus on profoundly within my work, complementing it with a hint of amorphous flair.

am an inquisitive individual and a practical learner who thrives in a hands on environment. Alongside this I am able to work both independently and within a group setting due to my character traits of being a strong communicator.

design works stems from my utilisation of the explorative and experimental design process, whereby I will go out and ask the questions that need answering in order to better my final designs - whilst simultaneously exploring the various routes that my design process could undergo.

Skills And Attributes:

Education: Software Skills:

Nottingham Trent Uni

Bedford Boys School

Product Design -

Geography -

Biology -

-

Waterpolo

Summer Trail

Sketching / Rendering

Graphic Design

Modeling - Communicator - Motivated - Reliable - Charismatic

Detail Orientated

Solidworks - CSWA Certified - Keyshot - Photoview 360 - Fusion

- Lightroom - Photoshop - Adobe Fresco - Procreate - Indesign - Illustrator - Ultimaker Cura - Office 365

- Granta Edupack - Digital Design Communication

MATTII LABS - MATTII MATE

Personal Massager - Silver Award Winner

BRIEF:

To upcycle used silicone fingers into being reused as a key sub-component which will be part of the manufacturing assembly of a multi-functional personal massager/toy aimed at a predominantly female target market.

BACKGROUND INFORMATION

The Context Behind The Solution

THE PROBLEM

The briefs use of silicone up-cycling allows for the sex toy industry to be entered. Silicone is body safe and so via the over-moulding method, utilisation of silicone fingers is possible for toy use.

INTENDED USER

Due to the sex toy’s market, there is not a set defined user profile, however based on industry statistics the user demographic aimed at will be, but not limited to, women aged between 18 - 35yrs.

RESEARCH INTO THE FIELD

The global sex toy market in 2021 is estimated to have amounted to £34.8 Billion.

Is the predicted growth of the sex toy industry in the UK per year from 2020.

Is the number of people in the UK who own a sex toy as shown by a study conducted in 2019.

Is the expected growth of the sex toy industry between 2019 and 2026.

LOGO EVOLUTION

Stylisation as well as the addition of colour to further enhance the design flair of the current Mattii Mate logo.

MATTii MATE

MATTii MATE

PERSONAL MASSAGER

The Design Process Behind The Solution

FINAL MODEL

3D Printed Modelling

In order to determine the ergonomics and overall usability of the Mattii Mate for potential users, a 3d printed mode was manufactured. The model took a total of 17h 37mins to print in a high quality. Recesses were made in the printed model to allow for the silicone fingers to be set in place via the use of epoxy resin. By using the silicone fingers, the texture and flexibility of the bumps in the model could be determined.

IMMEDIATE RIGHT

Shows the use of two part epoxy to set the silicon fingers into the recesses that cover the 3d printed mattii mate model.

ABOVE

Shows the model at 55% print completion.

IMMEDIATE RIGHT

Shows the model at 100% print completion.

TECHNICAL OVERVIEW

Product In Focus

Outer sleeve manufactured out of laminated paperboard. It will feature minimalist branding and slides off to enhance opening experience.

50mm Diameter

Max - 150mm

Internal cover manufactured out of laminated paperboard. Features a finger hole to allow for user to remove to enhance the opening experience.

User guide* leaflet which informs user of the toys various functions as well as how to operate it. Made from text weight paper with a design embossed laminated double thickness cover. *Referred to as guide to seem less commanding to user.

12W USBc plug for user to charge the toy.

30mm Diameter

Toy body manufactured out of shore 25A hardness silicone which is over-moulded to all electrical components within.

The toy, plug/wire user guide are all slotted into moulded plastazote foam which is placed within the main box.

Main box manufactured using same paper as outer wrap with same matte finish applied.

Tapered tip for easier user interaction

Vibrating Disk

Silicone finger for texture

lighting within finger

Spiralised shaft

NFP-C1034 Vibrating disk

Adjustable internal Skeleton

Excess silicone finger used as internal filler material

Mattii Labs branding

panel

Textured upper surface of base

grips for ease of use

AAA batteries

x 2.4 Long pin jack port

PROJECT FINAL RENDERS

A Snippet Of The Design Realised

SHAPED FOR COMFORT

The frontal strut features an adjustable spine within. This spine allows for the silhouette to be adjusted meaning the user can shape the device to best fit their body as no body is the same.

USER INTERACTION AND USABILITY

The toys design allows for a sleek curvaceous profile to be achieved with the fingers spralising around the shaft before populating the base. The rounded tip allows for easy insertion for the user too.

ERGONOMIC DESIGN

The device features four buttons on the rear: wave mode, intensity up, intensity down, pulse mode with the on/off button shaped like the Matii logo featured on the front of the stem.

PRODUCT IN-SITU

The images presented on this page highlight a selection of in context imagery showing the Mattii Mate within the environment it will most commonly occur in.

MOULDED FITMENT

The internal packaging foam ensures a snug and secure fitment of all accessories and the toy. The design of the foam allows for restorability of the toy enhancing the users experience further.

THE UNPACKAGING EXPERIENCE

The sleeve of the box features minimal sleek illustrations depicting the toy inside. The opening process of the box is an experience for the user and enhance their relationship with the mattii mate.

A SHOT IN THE DARK

The physical properties of the silicone fingers mean that they are semitranslucent. This allows for the fingers in the toy, when combined with fiberoptic lights to emit a soft glow for the user.

HYDRO EXTRUSION PROJECT

Modular Shelving

BRIEF:

To design a lightweight, modular storage system for a renovated van that allows the user to organise their essentials as they best please. The system will be manufactured primarily using aluminium extrusion with all secondary components being manufactured as sustainably as possible.

BACKGROUND INFORMATION

The Context Behind The Solution

THE PROBLEM

As a result of COVID-19, van prices have increased at an ever increasing rate, because of this people are moving more towards van renovation. As part of this there is an absence in the market for modular organisational storage for renovated van users.

INTENDED USER ENVIRONMENT

Due to the adaptive nature of the product intended use, there are a multitude of environments that the product could be used in, ranging from renovated vans to garages or even within sheds.

RESEARCH INTO THE FIELD

Is the average total available wall space to renovators within a van.

Is the total percentage of aluminium production that comes from recycling.

Is the total power usage required for the production of recycled aluminium compared to virgin aluminium.

Is the total percentage of all aluminium production that is primarily powered by hydroelectric power.

Is the maximum extrusion rate of aluminium extruded alloy within the Norsk Hydro facility.

Is the largest extrusion die face size available within the Norsk Hydro facility.

x

Is the total amount of recycled aluminium that is still in use today.

The Design Process Behind The Solution

TECHNICAL OVERVIEW

Product In Focus

Mounting rail manufactured out of aluminium 6063 T4 alloy with pilot holes drilled alongside the extrusion to allow for mounting bolts to fix rail to wall with an anodised 90degree brush finish.

Plastic frontal light diffuser manufactured from cloudy Polymethyl Methacrylate.

EXTRUSION PROFILE:

Profile widened to allow for a more efficient extrusion process, with the extrusion bent and TIG welded to its correct shape post process before being cut down to more appropriate lengths afterwards.

Lighting module body manufactured out of aluminium 6063 T4 alloy with an anodised 90degree brush finish.

50mm shelving body manufactured out of aluminium 6063 T4 alloy with an anodised 90degree brush finish.

DIMENSIONAL OVERVIEW:

In order to allow for as efficient as possible extrusion process all internal wall thicknesses for the extruded profile should be the same. With minimal hollow section and all internal edges radiused - can have no sharp edges.

100mm shelving body manufactured out of aluminium 6063 T4 alloy with an anodised 90degree brush finish.

150mm shelving body manufactured out of aluminium 6063 T4 alloy with an anodised 90degree brush finish.

Plastic end caps for all extruded components except the mounting rail. End caps are all manufactured from injection moulded ABS with a semi-rough textured finish applied.

PROJECT FINAL RENDERS

A Snippet Of The Design Realised

WALL MOUNTED MODULAR SYSTEM

The bolt holes allow for the rail to be mounted to the wall with the french cleat system allowing for modularity as the user can choose what units they want to hang.

PRODUCT IN-SITU

Presented here on this page are various images highlighting the possible environments in which the aluminium extruded modular units could be utilised in. However, due to the nature of the design of the products mountable french cleat railing system, the assembly can be placed into almost any environment up to the users desire with ease.

USE WITHIN A RENOVATED GARAGE ENVIRONMENT

Here the modular shelving system can e seen mounted internally on a wall within a renovated garage environment. The shelving system has been mounted in such a way that all surfaces can be reached by the user. As well as this the lighting module can be seen being used as a light source for the area fund below the mounted cabinets to the right.

USE WITHIN A RENOVATED WORKS VAN

Here the modular shelving system has been mounted internally within a works van. The system is arranged to the users specific requirements with shelving arranged to maximise the available space within the vans internals. Space left below the shelves allows for bulkier items to be placed out the way with lighting provided by the lighting module featured above the shelves.

CLOCKWORK TOY PROJECT

Modular Shelving

BRIEF:

To design and manufacture a working, 1:1 scale prototype model of a clockwork mechanism toy which will be injection moulded for its manufacture method. The toy should be designed in the mannerism of Duplo with its design aiming to promote a sense of gender neutrality in its appearance.

BACKGROUND

The Context Behind The Solution

THE PROBLEM

The manufacture method for the clockwork mechanism toy is injection moulding. Due to the nature of this, the toys design must allow for as efficient process as possible.

INTENDED USER

Similarly to the target market demographic of Duplo, the toy will be designed and marketed towards children, both male and female, aged roughly 5 years old.

RESEARCH INTO THE FIELD

Is the value of the UK toy industry in 2021, growing from a valuation of 4.9 Billion in 2013.

Over a third of parents stated that the main reason to them buying toys was to keep their children busy.

Today’s preschoolers (3-5yrs) spend more than 3.5h a day playing with friends and family.

On average there are more young boys than girls with 51% of all babies born being male and 49% female.

Is the average cost of a child’s toy within the play vehicle range with a price distribution of roughly £5-£25.

COLOUR SELECTION

toys need to be brightly coloured in order to attract the child’s attention - below are a selection of tones used by Duplo.

The Design Process Behind The Solution

TECHNICAL OVERVIEW

Top rotor manufactured out of white acrylonitrile butadiene styrene (ABS) with a semi-gloss surface finish.

Insertable figure manufactured out of yellow ABS with a semi-gloss surface finish.

HEIGHTENED PLAYABILITY:

In order to allow for improved fun factor for the child playing with the toy, certain components have been designed to easily be taken apart, removed and put back together again. This will also aid with motor function development too.

Rear rotor manufactured out of white ABS with a semi-gloss surface finish. Rotates through allocated hole with end cap as stopper.

Rear rotor end cap manufactured out of red ABS with a semi-gloss surface finish.

Front cab (Left) manufactured out of red ABS with a semigloss surface finish. Joined to main body via its three docking pins at a 0.3mm tolerance.

Main body (Right) manufactured out of red acrylonitrile butadiene styrene (ABS) with a semi-gloss surface finish. Joined to main body via its five docking holes.

DIMENSIONAL OVERVIEW:

In order to allow for as efficient as possible injection moulding process all internal wall thicknesses for the moulded profile are all the same. As well as this there are no undercuts present as well as all outer edges being filleted.

Main body (Left) manufactured out of red ABS with a semi-gloss surface finish. Joined to main body via its five docking pins.

Main body (Right) manufactured out of red ABS with a semi-gloss surface finish. Joined to main body via its five docking holes with 0.3mm tolerance.

Lower skiis manufactured out of blue ABS with a semi-gloss surface finish. Joined to main body assembly via its two connection disks with a 0.5mm tolerance.

PROJECT FINAL RENDERS

A Snippet Of The Design Realised

DESIGNED FOR EASY ASSEMBLY

The helicopter has been designed in such a way that it allows the child to easily assemble and disassemble the toy with ease, maximising playability and enjoyment.

PRODUCT IN-SITU

Presented here on this page are various images highlighting the possible environments in which the clockwork helicopter toy could be played with. However due to the nature of children’s toys and the portability of the helicopter can be taken anywhere with the child and can be played with on the go.

TOY STORAGE

The nature of the helicopters buildable design means that it can be both stored on any free surface such as a toy shelf or it can easily be disassembled and stored as its component pieces. This allows the user to minimise the space the toy occupies. It can then later be built again by the child.

INTEGRATED PLAY

As is the nature with all children’s toys, the helicopter does not need to be used within an aviation setting, but can be played with by the child in whatever environment best suits! Above the child is playing with the helicopter on a play mat alongside an assortment of toy cars and other vehicles.

FINAL MODEL

3D Printed Scale Modelling

Going forward from the final design a prototype model was manufactured to determine scale as well as ease of use. This model is manufactured out of PLA. The models design promotes an efficient prototyping process. To achieve this, the components that make up the helicopter toy have been shelled with a 2mm wall. This means that there will be less material used for the print and that the print time will be reduced. The combination of both the reduced print time and material usage means that the prototyping process will have a reduced environmental impact improving sustainability.

DESIGNED FOR EASY ASSEMBLY

The 3D printed models design allows the playability of the toy to be easily tested. The component parts can easily be put together and then taken apart again after replicating the manner in which a child would interact with the actual toy. The 1:1 scale also allows for the clockwork mechanisms functionality and fitment to be tested too ensuring the toy performs to an optimal standard.

STARPACK PACKAGING SOLUTIONS

Modular Shelving

BRIEF:

To design and manufacture a fully functional 1:1 scale ‘Make it at home’ sushi kit aimed at an upper middle class demographic. The kit should also focus on improving the sustainability and re-usability of the packaging solution.

BACKGROUND INFORMATION

The Context Behind The Solution

THE PROBLEM

As a result of Covid, families are trying to gather more and socialise. A way to do this is by promoting a social atmosphere within a home dining setting by preparing home cooked meals together.

INTENDED USER ENVIRONMENT

The kit will be available both online as well as in store sushi counters. The kit will be hand prepared in front of the customer so they know the quality is fresh and of a premium quality.

RESEARCH INTO THE FIELD

141 million tonnes of plastic packaging is produced globally each year with 79.6 million tonnes wasted in 2019 alone.

Was the reported 2019 market size of the sushi sector in the US with a forcasted 8% growth rate from 2021-2028.

Over half of sushi consumers in the UK are over the age of 35 with over a third being ages 45+.

Is the tonnage of plastic waste that ends up in our planets oceans every year, outnumbering sea life 6:1.

Half of the plastic used worldwide is single use , with only 5% of plastic is recovered from what is produced.

PRODUCT BRANDING

Applying research into the design culture of Japan, the brands logo has been designed in a minimalist manner. The red circle represents both prosperity as well as the iconic Japanese rising sun whilst the typography represents the brands name ‘Yorokobi’ which translates to joy.

The Design Process Behind The Solution

TECHNICAL

MOULDING:

been designed in such a way that there

been drafted to a minimum

PRODUCT UNPACKAGING:

Top lid for kit is manufactured out of grade NES-2040 Poly-Ehtylene Terraphalte in a light pastel grey colourway. PET will be sourced from waste ocean plastic to improve sustainability.

Removable tray for Nori is manufactured out of grade NES-2040 Poly-Ehtylene Terraphalte in a light pastel grey colourway. PET will be sourced from waste ocean plastic to improve sustainability.

Chopsticks are manufactured out of ethically sourced bamboo and will be lightly sanded to remove any splinters. Number of chopsticks in kit linked to number of people the kit is made for.

Main compartmentalised body is manufactured out of grade NES2040 Poly-Ehtylene Terraphalte in a white colourway. PET will be sourced from waste ocean plastic to improve sustainability.

ETHICAL SOURCING:

Chopsticks are sourced from third party manufacture and will be manufactured out of ethically sourced bamboo.

injection moulded components are manufactured out of grade NES-2040

Terraphalte

a 3mm wall thickness and will be loaded into the

The outer sleeve will be removed and kept

from the main body of the product packaging to reveal the lid below.

Kit is now unpacked to show components and ingredients.

PROJECT FINAL RENDERS

A Snippet Of The Design Realised

A LINK BACK TO SUSHI’S ROOTS

The minimalist patternwork on the outer sleeve refers back to traditional Japanese patternwork reflecting the ocean’s waves.

SEALED TO ENSURED FRESHNESS

The pegs on the lid co-align with the compartments of the main box creating a tight fitment to preserve the quality and freshness.

AN ENVIRONMENTALLY CONSCIOUS DESIGN SOLUTION

A snug fit of the sleeve is achieved via protein based gelatin glue on the lower flaps. The glue is fully biodegradable and dissolvable, easing the recycling process of the outer sleeve. All packaging is 100% recyclable and reusable ensuring a minimised carbon footprint.

FINAL 1:1 SCALE MODEL

Going forward from the established final design, a prototype model was manufactured to determine scale as well as ease of use. This model is manufactured out of 3D printed PLA. The Main body of the kit was printed over the course of five days out of 6 separate component parts . These parts were then later adhered together using by roughening adjacent edges and using polymer glue to set them in place. The insertable tray was printed over 7h 37mins with the lid being printed over 18h 24mins as two separate components. Once all parts were glued together the main body was sanded down to remove and plastic splinters as well as to provide a more realistic smooth feel on the plastic.

The outer wrap was made by using an industrial scale colour printer to print out the sheets net onto 1.5mm paper card. It was then traced out using a scalpel and glued together at the flaps. By making a 1:1 scale model, the ergonomics of the kit and the model’s functionality can be easily tested - such as whether the tray and lit fit flushly or whether the sushi matt and chopsticks sit within comfortably.

USER INFORMATION IS KEY ^

All key information will be located on the base of the kits sleeve. The chef can cross off relevant allergen information based on what food is ordered into the kit by the customer on that day.

< A FULLY FUNCTIONING PROTOTYPE

Upon testing the 3D printed model, all components fit together in a flush and efficient manner as well as having plenty of room available for chopstick and accessory storage within the body.

PIEGARE - 1 DAY PROJECT

Outdoor Furniture

BRIEF:

To design a piece of outdoor furniture that promotes a social environment within a homely setting. The design should be manufactured using sheet metal which will be bent to shape.

CONTEXT BEHIND THE PROBLEM:

With the recent COVID-19 pandemic recently impacting the lives of us all, finding ways to promote a social environment has reached an all time high. Mainly powered by the lack of in person social contact over the last recent years, people are now wanting more face to face interactions with each other.

Product In Focus

All metal work components are manufactured out of 10mm thick bent aluminium sheet with all holes stamped out prior to bending. All metal components are completed with a fine diameter 90 degree brushed anodised finish applied.

Cushions are held onto the bench metalwork via a series of Velcro elastic straps that feed through the rear and lower cut outs. The cushions are made form a polyurethane foam core surrounded by a 600D polyester fabric with a PU coating applied to all outer surfaces to increase cushion longevity.

PROJECT FINAL RENDERS

A Snippet Of The Design Realised

The bench’s sleek bend-work allows for a seamless profile to be achieved. Alongside this the cushions feature similar curved edges to align with the silhouette of the seats.

PRODUCT IN-SITU

The products design allows for it to fit into a multitude of environments - mainly being designed to be used as an outdoor statement piece within a modern household environment, with the curvaceous profile fits in seamlessly within both an angular and soft setting. Here the bench can be seen featuring both next to an outdoor personal pool as well as outside located on a household patio.

PORSCHE 911 SINGER RENDERING

As a keen fan of automotive design, I decided to produce a multitude of renders of one of my all time favourite cars - The Porsche 911 Singer edition. A neutral white paint base was chosen to complement the contrasting black moulded components in order to allow me to easily alter and modify the lighting environment, achieving the best possible render set I could conceptualise.

DIGITAL COLLAGE

A selection of my favoured works that I have manufactured using Adobe Photoshop. The works are constructed in a collage-like style with visual aspects layered to create a final composition in a surrealist retro futurism style.

DIGITAL ARTWORK

A selection of my favoured works that I have fabricated using the tools and software available to me with Adobe Fresco. The works have been created using my tablet and are often made using oil based brushes to conceptualise a semi realistic piece layered with hints of flair.

THANK YOU

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