FP
FLOOR TYPE MILLING-BORING CENTRE
FP FLOOR TYPE MILLING-B ORING CENTRE
MULTI-PURPOSE MILLING AND BORING MACHINE
IMPROVED FLEXIBILITY AND DYNAMICS High performance and productivity
FP FLOOR TYPE MILLING-BORING CENTRE The SORALUCE FP milling and boring centre is a multi-purpose milling and boring machine that offers exceptional versatility, enabling increased customer productivity. It is ideal for sectors such as industrial vehicles, moulds and dies, capital goods and medium sized workpiece subcontractors.
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Strong Technology, enhanced Precision BACKGROUND CONCEPTS
Long lasting high precision
High dynamics
Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.
High dynamics with speeds up to 35 m/min, longitudinal acceleration of 1 m/s2 and vertical and cross axes acceleration of 1,5 m/s2, resulting from a combination of linear guiding and double rack and pinion driving systems. Working feed force of 20000 N on all axes.
High performance High precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.
CONSTRUCTION CHARACTERISTICS Combined guiding and damping system The INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) and our own specially developed hydrostatic damping elements guarantees immense stability and high precision. The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, which eliminates any vibration during machining processes. This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.
Driving system The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability. 3|FP
FP FLOOR TYPE MILLING-B ORING CENTRE
SORALUCE MILLING-BORING HEADS SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.
MILLING AND BORING HEAD RANGE FP
Universal head
Orthogonal head
32 / 37 kW 2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º 4000 / 5000 / 6000 rpm
32 / 37 kW 2,5º x 2,5º / 1º x 1º 4000 / 5000 / 6000 rpm
Fixed horizontal boring head
NC facing and boring head
32 / 37 kW 3000 / 4000 / 5000 rpm
Automatic angular rotary head with manual tool change
Continuous machining orthogonal head 34 kW 0,001º x 0,001º (4th and 5th axes) 18000 rpm
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HEAD CALIBRATION SYSTEM
Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Some advantages of the system developed by SORALUCE: · Calibration for any type of head. · Calibration for any position in the work area. · Calibration for any angle, not just orthogonal. · Offset error compensation due to thermal expansion.
· Measure distance between different head spindle noses (head changing system machines). · Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.
A FP machine equipped with the head calibration system is the best choice for high precision and reliability.
AUTOMATIC HEAD CHANGING SYSTEM SORALUCE has developed an automatic head changing system with adapter flanges The system consists of a specially prepared machine ram and a specific head adapter flange. Accurate ram and the head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic clamping cylinders. Fluid and electricity supplies are provided via quick release couplings. A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and workshop environment during head is stocking.
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FP FLOOR TYPE MILLING-B ORING CENTRE
RESPONDING TO CUSTOMER NEEDS FLEXIBILITY AT YOUR DISPOSAL High versatile due to its wide range of machine configurations. The machine’s travelling column means it can be equipped with different work stations, enabling simultaneous machining and workpiece loading. The FP milling-boring centre can incorporate a wide variety of optional features and accessories such as different milling-boring heads, automatic head changing systems, automatic tool changing systems, floor plates, angle plates, auxiliary tables, rotary and rotary-travelling tables and many other special options, making it the most flexible machining centre on the market.
PROVEN STABILITY, LOW FOUNDATION COSTS Thanks to its flat longitudinal axis design and low profile column connection, the machine’s centre of gravity is kept very low. Uptoto3200 3200 Up mmmm in vertical traverse trasverse vertical
in
150 150
This ensures high machine stability and saves on foundation construction costs as the machine can be installed at floor level, improving machine operation and maintenance ergonomics.
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FP FLOOR TYPE MILLING-BORING CENTRE
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88 || FF PP
TECHNICAL SPECIFICATIONS FP CHARACTERISTICS
FP-4000
FP-5000
FP-6000
FP-8000
FP-n x 2000
4000
5000
6000
8000
n x 2000
Longitudinal traverse “X” axis
mm
Vertical traverse “Y” axis
mm
2100 / 2600 / 3200
Cross traverse “Z” axis
mm
1300 / 1500 Universal / Orthogonal / Special heads
Heads kW
Spindle power
43 ISO-50 / HSK-100
Spindle nose taper Spindle speed range Rapid traverse
rpm
4000 / 5000 / 6000
mm/min
35000 Heidenhain iTNC 530 HSCI / Siemens 840 D SL
CNC system
External coolant system over a ring / Internal coolant system up to 70 bar
Coolant system Nº tools
Tool magazine
kg
Machine weight
30 / 40 / 60 / 80 / 100 / 120 42000
44500
47000
52000
42000+n x 2500
LAYOUT FP
595
Y
FP-8000
H
500
Z
B
X
C
J
A
X
Y
Z
A
B
C
H
J
FP-4000
4000
2100 / 2600 / 3200
1300 / 1500
9790
2227
3563
4250 / 5000 / 5350
3003 / 3203
FP-5000
5000
2100 / 2600 / 3200
1300 / 1500
10790
2227
3563
4250 / 5000 / 5350
3003 / 3203
FP-6000
6000
2100 / 2600 / 3200
1300 / 1500
11790
2227
3563
4250 / 5000 / 5350
3003 / 3203
FP-8000
8000
2100 / 2600 / 3200
1300 / 1500
13790
2227
3563
4250 / 5000 / 5350
3003 / 3203
FP-10000
10000
2100 / 2600 / 3200
1300 / 1500
15790
2227
3563
4250 / 5000 / 5350
3003 / 3203
Dimensions in mm.
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FP FLOOR TYPE MILLING-B ORING CENTRE
SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS
Face machining of angle plate-mounted components. The right mass production solution for the highest machined component precision.
High precision machining of angle plate-mounted moulds, improving chip evacuation, reducing heat and avoiding workpiece deformation.
Floor type milling configuration allows various working stations to be arranged with different clamping systems.
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The use of rotary tables and intermediate steady rests enables long cylindrical component machining, along the entire length and ends of the component.
Rough and finish vertical die machining for the automotive industry. The vertical position enables improved chip evacuation and extended unmanned working cycles.
Locomotive gearbox machining; roughing and finishing operations on a single machine using the same setup thanks to the use of long fixed boring heads, and integrate rotary-travelling tables.
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SORALUCE GLOBAL SOLUTIONS By the customer's side from the start: · Local sales service team at your disposal. · Production process analysis by local product engineers. · Feasibility analysis. · Technical & financial studies.
Custom solutions: · Custom machining solutions.
· Fixturing.
· Machining process improvement studies.
· Software. · Customer part machining acceptance trials.
Project management: · Machine set-up & commissioning. · Personnel training. · Production assistance.
Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support.
· Service contracts. · Preventive maintenance. · Spare part management.
· Hotline.
MORE INFORMATION ABOUT SORALUCE FP FLOOR TYPE MILLING-BORING CENTRE AT
www.danobatgroup.com
If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com
SORALUCE Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com
This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 01/2013
· Tooling.