SLP
FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
ERGONOMIC AND LARGE CAPACITY High precision and productivity
SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE The SORALUCE SLP milling centre is a suitable solution for users who require high flexibility and high precision and finishing machining results. It is the ideal machine for sectors such as industrial vehicles, moulds and dies, capital goods and medium sized workpiece subcontractors.
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Strong Technology, enhanced Precision BACKGROUND CONCEPTS Long lasting high precision
High rigidity
Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.
The combination of linear guiding and damping systems, together with a high dynamic drive system produces highly stable, high performance machining results.
High performance High precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.
CONSTRUCTION CHARACTERISTICS Combined guiding and damping system The INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) and our own specially developed hydrostatic damping elements guarantees immense stability and high precision. The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, which eliminates any vibration during machining processes. This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.
Driving system The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.
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SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
SORALUCE MILLING-BORING HEADS
SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.
MILLING AND BORING HEAD RANGE
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Universal head
Orthogonal head
Fixed horizontal head
32 kW 2,5º x 2,5º / 0,001º x 0,001º 4000 / 5000 min-1
32 kW 1º x 1º 4000 / 5000 min-1
32 kW 4000 / 5000 min-1
HEAD CALIBRATION SYSTEM
Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Some advantages of the system developed by SORALUCE: · Calibration for any type of head.
· Offset error compensation due to thermal expansion.
· Calibration for any position in the work area.
· Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.
· Calibration for any angle, not just orthogonal.
A SLP machine equipped with the head calibration system is the best choice for high precision and reliability.
COMPACT ORTHOGONAL HEAD The SLP milling centre can be equipped with the SORALUCE orthogonal head, with its compact design specially conceived for machines with an in-line motor. It allows the simultaneous positioning of both head articulations, reducing non-production time. This head enables the end user to take advantage of full machine travel: eliminating the need for additional workpiece support fixtures, due to close to table head spindle accessibility for both frontal and lateral milling. Inverse machining: An extra feature on orthogonal heads is machining in negative positions. The machine enables the orthogonal head to be positioned for inverse machining, up to -45º. This eliminates the necessity for additional setups, resulting in improved overall cycle times and finish quality with less component manipulation. Such advantages, and very easy indexing head programming, make this a very popular option amongst our customers.
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SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
RESPONDING TO CUSTOMER NEEDS COMPACT AND ERGONOMIC The SLP milling centre was designed to be compact and ergonomic. Thanks to its configuration, the table provides front and rear access for component fitting. A wide range of accessories can be installed in the work area to improve production capacities such as, for example, extra clamping cubes, squares, rotary tables, etc. Additionally, in compliance with CE safety standards, the machine can be supplied with a full peripheral enclosure.
PROVEN STABILITY, LOW FOUNDATION COSTS With a continuous presence in the market, SORALUCE provides state-of-the-art fixed table and travelling column machines based on traditional and unique machine architecture: table attached column supported by a separate-rear guide, which improves machine stability, whilst maintaining its centre of gravity very low. The clearance between its longitudinal guides enables operator access to the work area also from the rear side for improved ergonomics during exhaustive component installations or in-process checks. On the other hand clearance space between guides and work area enables very stable machining due to the high vibration absorption capacity of the entire system.
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In addition, the machine’s foundations have been simplified: the entire machine is now installed on the same level, thereby saving on foundation expenses.
SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
Option detail: Full splash guard.
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88 || SS LL PP
TECHNICAL SPECIFICATIONS SLP CHARACTERISTICS Length of table
mm
Width of table
mm
SLP-5000
SLP-6000
SLP-8000
SLP-10000
5000
6000
8000
10000
1100 / 1350 6 x 22H12 + 1 x 22H7 (two front T slots 22H12) /
T slots
8 x 22H12 + 1 x 22H7 (two front T slots 22H12)
Longitudinal traverse “X” axis
mm
3500
4500
6500
Vertical traverse “Y” axis
mm
1800
Cross traverse “Z” axis
mm
1300 / 1500
8500
Universal / Orthogonal / Fixed horizontal boring
Heads kW
Spindle power
43 ISO-50 / HSK-100
Spindle nose taper Spindle speed range Rapid traverse
min-1
4000 / 5000 / 6000
mm/min
35000 Heidenhain iTNC 530 HSCI / Siemens 840 D SL
CNC system
External coolant system over a ring / Internal coolant system up to 70 bar
Coolant system No. tools
Tool magazine
40 / 60
kg
Machine weight
20800
24800
28800
36800
LAYOUT SLP
90
60
8
60
232
12
97
45
147
Compact orthogonal head 32 kW
8
95
Stepless head 32 kW
160
Universal head 32 kW
880
1300
Y H*
SP - 8000
X D
B
C
A
1850
J
X
Y
Z
A
B
C
D
H*
J**
SLP-5000
3500
1800
1300 / 1500
5970
400
570
5000
4150
4310 / 4560 (Z = 1300) 4510 / 4760 (Z = 1500)
SLP-6000
4500
1800
1300 / 1500
6970
400
570
6000
4150
4310 / 4560 (Z = 1300) 4510 / 4760 (Z = 1500)
SLP-8000
6500
1800
1300 / 1500
9310
570
740
8000
4150
4310 / 4560 (Z = 1300) 4510 / 4760 (Z = 1500)
SLP-10000
8500
1800
1300 / 1500
11.670
750
920
10000
4150
4310 / 4560 (Z = 1300) 4510 / 4760 (Z = 1500)
Dimensions in mm. *H: 4350 for tool magazine of 60 tools. **J for table width 1100 or 1350 mm.
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SLP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS
Flange turning by interpolation thanks to the integration of SORALUCE’s own user cycles.
Capital good’s component serial manufacture. The integration of rotary tables, spindle coolant, splash guards, etc. enable highly productive mass production.
Vertical die machining for improved shaving evacuation and pendulum working for improved production and longer unmanned cycles.
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Yellow good’s component manufacturing in a duplex machine set-up for higher productivity.
The SLP machine work area has been improved with cubes and specific clamping devices that enable the machining of very large and heavy pieces.
For long components, the SLP machine is the ideal solution for manufacturing multiple component faces using a single set up, with the greatest ergonomic benefits.
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SORALUCE GLOBAL SOLUTIONS
Floor type multi-function milling boring machines
Multitasking milling-turning centre
Vertical turning centres
YOUR LIFECYCLE PARTNER PROJECT MANAGEMENT
PERSONNEL TRAINING AND PRODUCTION ASSISTANCE
TECHNICAL ASSISTANCE BY LOCAL SERVICE ENGINEERS
SORALUCE Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain
SPARE PARTS MANAGEMENT
MINIMUM RESPONSE TIME
Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com
This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 02/2015
Bed type milling centre