F-MT
MULTITASKING MILLING-TURNING MACHINE
F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
MULTI-PURPOSE MILLING AND TURNING MACHINE
DYNAMIC AND VERSATILE Suited to customer’s requirement
F-MT MULTITASKING MILLING-TURNING MACHINE With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup. These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.
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BACKGROUND CONCEPTS
Long lasting high precision Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.
High dynamics
The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-the-art solution for high chip removal capacity and stable state-of-the-art conditions for both milling and turning.
High performance High precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.
Eco-design machine
SORALUCE is the first company in the Machine Tool sector to gain certification for its Product Design and Development Process Management System (EcoDesign) in accordance with UNE 150.301:2003 standard (ISO 14006).
The environmental management system has produced an overall environmental impact reduction in excess of 12%, consisting of: 路 9% less consumption during manufacturing. 路 16% less electricity consumption during use. 路 10% less lubricant during use.
CONSTRUCTION CHARACTERISTICS Guiding system INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) guarantees immense stability and high precision. A system that guarantees high dynamics, minimum maintenance and low heating levels.
Driving system The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.
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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
SORALUCE MILLING-BORING HEADS
SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.
MILLING AND BORING HEAD RANGE F-MT
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Universal head
Compact orthogonal head
32 kW 2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º 4000 / 5000 / 6000 rpm
32 kW 2,5º x 2,5º / 1º x 1º 4000 / 5000 rpm
MACHINE ENCLOSURE The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area. A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint. The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.
TOOL MAGAZINE
M type tool magazine
Installed on a separate closed area, the magazine is located out of the working area at one extreme of machine longitudinal traverse in a fixed position. The protection between the working area and the magazine is equipped with an automatic window which allows tool change.
Tool arena
Up to 250 tools Max. Tool length: 400 / 600mm. Max. Tool diameter: 250mm.
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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
MACHINE structure This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations. Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.
TURNING CAPABILITIES For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange. The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads. Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.
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F - M T M UF L- TMI T AM SK U ILNT G I T AMSIKL ILNI N G GM - TI U L LRINNIGN-GT UMRANCI N HG INM E ACHINE
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88 || FF-- M M TT
TECHNICAL SPECIFICATIONS F-MT CHARACTERISTICS
F-MT 3000
F-MT 4000
F-MT 5000
3000
4000
5000
Longitudinal traverse, “X” axis
mm
Cross traverse, “Y” axis
mm
1000 / 1300
Vertical traverse, “Z” axis
mm
1600 Universal / Orthogonal
Heads kW
Spindle power
43 ISO-50 / HSK-100
Spindle nose taper Spindle speed range Rapid traverse
rpm
4000 / 5000 / 6000
mm/min
45000 (X axis) / 35000 (Y, Z axes) Heidenhain TNC640 / Siemens 840 D SL
CNC system
External coolant system over a ring / Internal coolant system up to 70 bar
Coolant system No. tools
Tool magazine
40 / 60 / 80 / 100 / 120 / 250
kg
Machine weight
31000
32100
33200
LAYOUT F-MT
1610
1160
2000 / 3000 / 4000
5800
255
1240
max. Ø 2100
14 85
14 8
Y= 1000 / 1300
max. Ø 2100
5
1240
Y= 1000 / 1300
2400 / 3400 / 4400
X = 3000 / 4000 / 5000 3000 / 4000 / 5000
X = 3000 / 4000 / 5000 3000 / 4000 / 5000 7100 / 8150 / 9300
7100 / 8150 / 9300
Milling and boring operations on the machine table Y = 1000 / 1300
Milling and boring operations on the rotary table
Face turning operation on the turning table Y = 1000 / 1300
Y = 1000 / 1300
Y = 1000 / 1300
0
0 830 / 530
140
Dimensions with theoretical tool length from 200 mm
Dimensions with theoretical tool length from 200 mm
60
660 / 360 130 / 430
Ø 1730
Ø 1690
1350
Ø 1560
1350
750 / 1050
740 / 440 50 / 350
-30 / 270
Dimensions in mm.
1570
1500
1610
Z = 1600 180
Dimensions with theoretical tool length from 100 mm
Dimensions with theoretical tool length from 100 mm
1480
430 / 130
1500
140
65
65
10
1610
200
Z = 1600
500
500
External diameter turning operation on the turning table
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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
MULTITASKING APPLICATIONS The F-MT multitasking milling and turning machine allows to perform various operations of milling, turning, drilling and grinding in the same machine, leading the machining of multiple pieces of different sizes and shapes with high efficiency and precision.
Bearing support
Bearing block
Angle piece
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AC-Housing
Intermediate frame
Saddle
Pelton turbine
Table
Guide support frame
Shaft housing
Bearing housing
Holder
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SORALUCE GLOBAL SOLUTIONS By the customer's side from the start: · Local sales service team at your disposal. · Production process analysis by local product engineers. · Feasibility analysis. · Technical & financial studies.
Custom solutions: · Custom machining solutions.
· Fixturing.
· Machining process improvement studies.
· Software. · Customer part machining acceptance trials.
Project management: · Machine set-up & commissioning. · Personnel training. · Production assistance.
Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support. · Hotline.
more information about soraluce F-MT MULTITASKING MILLING-TURNING MACHINE at
· Service contracts. · Preventive maintenance. · Spare part management .
www.soraluce.com
If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com
SORALUCE
Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com
This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 04/2013
· Tooling.