SORALUCE KB-150-W Horizontal Boring Machine

Page 1

K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

Efficient multi-face boring machine

ROBUSTNESS AND PRECISION

SORALUCE GLOBAL SOLUTIONS QUILL

· Local sales service team at your disposal.

· Rigid quill spindle provided by quill body mounted on Ø 200 mm / 7.87” angular contact ball bearings lubricated with air-oil.

· Production process analysis by local product engineers. · Feasibility analysis.

· It includes a linear guiding system with an integrated measuring system.

· Technical & financial studies.

· Maximum thermal stability of the quill due to a complete cooling system of the bearing, gearbox and spindle motor systems.

Custom solutions: · Custom machining solutions.

· Fixturing.

· High power transmission, guaranteeing high stock removal capacity.

· Machining process improvement studies.

· Software.

Project management:

· Prime technological precision and stability parameters. · Accurate positioning repeatability. · High dynamics with rotation speeds up to 4.2 rpm (S1) and 6.7 rpm (S6). · Rotation by high precision bearing and low friction surfaces for tables up to 10,000 kg / 22,046 lb loading capacity. Rotation by hydrostatic bearings for tables up to 60,000 kg / 132,277 lb loading capacity. Rotation systems which ensures no surface wear, meaning its suitability is optimal for highly demanding and accurate processing.

· Machine set-up & commissioning.

· Rotary encoder with up to 36,000 signals, guaranteeing extremely precise angular positioning and perfect precision. Infinitely variable positioning (360,000) in each angular position and NC-axis controlled for rotary milling. · Rotation by dual drive system through a large external crown gear with helical gearing and zero backlash precision gearbox. · Hydraulic clamping system up to 140,000 Nm / 103,244 lbf.ft tangential clamping force.

· Personnel training. · Production assistance.

Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support. · Hotline.

· Service contracts. · Preventive maintenance. · Spare part management .

· High load rate, handles components of up to 60,000 kg / 132,277 lb load. A very large encoder in relation to table size ensures long term precision. · Locator pins for each 90º increment ensuring high accuracy.

more information about soraluce KB-150-W HORIZONTAL BORING MACHINE at

www.soraluce.com

If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCE

Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain

KB-150-W HORIZONTAL BORING MACHINE

The linear guiding system and hydrostatic damping system with high loading capacity and low friction for all axes, provides high dynamics which improves machining efficiency.

· Customer part machining acceptance trials.

· Quill orientation by direct encoder.

ROTARY TABLE

HORIZONTAL BORING MACHINE

The SORALUCE KB-150-W range is the T type boring machine for efficient multi-face machining of large sized work pieces weighing up to 60,000 kg / 132,277 lb.

Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com

This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 05/2013

· Tooling.

· Great feed force.

· Unique highly robust design.

KB-150-W

By the customer's side from the start:

Rigid design

The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. Different accessories are available to meet customer requirements in the most demanding sectors and components.

The KB-150-W can be fitted with a single table, with automatic pallet changing system or integrated in a FMS (Flexible Machining System) cell with high levels of automation.


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

Efficient multi-face boring machine

ROBUSTNESS AND PRECISION

SORALUCE GLOBAL SOLUTIONS QUILL

· Local sales service team at your disposal.

· Rigid quill spindle provided by quill body mounted on Ø 200 mm / 7.87” angular contact ball bearings lubricated with air-oil.

· Production process analysis by local product engineers. · Feasibility analysis.

· It includes a linear guiding system with an integrated measuring system.

· Technical & financial studies.

· Maximum thermal stability of the quill due to a complete cooling system of the bearing, gearbox and spindle motor systems.

Custom solutions: · Custom machining solutions.

· Fixturing.

· High power transmission, guaranteeing high stock removal capacity.

· Machining process improvement studies.

· Software.

Project management:

· Prime technological precision and stability parameters. · Accurate positioning repeatability. · High dynamics with rotation speeds up to 4.2 rpm (S1) and 6.7 rpm (S6). · Rotation by high precision bearing and low friction surfaces for tables up to 10,000 kg / 22,046 lb loading capacity. Rotation by hydrostatic bearings for tables up to 60,000 kg / 132,277 lb loading capacity. Rotation systems which ensures no surface wear, meaning its suitability is optimal for highly demanding and accurate processing.

· Machine set-up & commissioning.

· Rotary encoder with up to 36,000 signals, guaranteeing extremely precise angular positioning and perfect precision. Infinitely variable positioning (360,000) in each angular position and NC-axis controlled for rotary milling. · Rotation by dual drive system through a large external crown gear with helical gearing and zero backlash precision gearbox. · Hydraulic clamping system up to 140,000 Nm / 103,244 lbf.ft tangential clamping force.

· Personnel training. · Production assistance.

Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support. · Hotline.

· Service contracts. · Preventive maintenance. · Spare part management .

· High load rate, handles components of up to 60,000 kg / 132,277 lb load. A very large encoder in relation to table size ensures long term precision. · Locator pins for each 90º increment ensuring high accuracy.

more information about soraluce KB-150-W HORIZONTAL BORING MACHINE at

www.soraluce.com

If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCE

Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain

KB-150-W HORIZONTAL BORING MACHINE

The linear guiding system and hydrostatic damping system with high loading capacity and low friction for all axes, provides high dynamics which improves machining efficiency.

· Customer part machining acceptance trials.

· Quill orientation by direct encoder.

ROTARY TABLE

HORIZONTAL BORING MACHINE

The SORALUCE KB-150-W range is the T type boring machine for efficient multi-face machining of large sized work pieces weighing up to 60,000 kg / 132,277 lb.

Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com

This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 05/2013

· Tooling.

· Great feed force.

· Unique highly robust design.

KB-150-W

By the customer's side from the start:

Rigid design

The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. Different accessories are available to meet customer requirements in the most demanding sectors and components.

The KB-150-W can be fitted with a single table, with automatic pallet changing system or integrated in a FMS (Flexible Machining System) cell with high levels of automation.


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

Efficient multi-face boring machine

ROBUSTNESS AND PRECISION

SORALUCE GLOBAL SOLUTIONS QUILL

· Local sales service team at your disposal.

· Rigid quill spindle provided by quill body mounted on Ø 200 mm / 7.87” angular contact ball bearings lubricated with air-oil.

· Production process analysis by local product engineers. · Feasibility analysis.

· It includes a linear guiding system with an integrated measuring system.

· Technical & financial studies.

· Maximum thermal stability of the quill due to a complete cooling system of the bearing, gearbox and spindle motor systems.

Custom solutions: · Custom machining solutions.

· Fixturing.

· High power transmission, guaranteeing high stock removal capacity.

· Machining process improvement studies.

· Software.

Project management:

· Prime technological precision and stability parameters. · Accurate positioning repeatability. · High dynamics with rotation speeds up to 4.2 rpm (S1) and 6.7 rpm (S6). · Rotation by high precision bearing and low friction surfaces for tables up to 10,000 kg / 22,046 lb loading capacity. Rotation by hydrostatic bearings for tables up to 60,000 kg / 132,277 lb loading capacity. Rotation systems which ensures no surface wear, meaning its suitability is optimal for highly demanding and accurate processing.

· Machine set-up & commissioning.

· Rotary encoder with up to 36,000 signals, guaranteeing extremely precise angular positioning and perfect precision. Infinitely variable positioning (360,000) in each angular position and NC-axis controlled for rotary milling. · Rotation by dual drive system through a large external crown gear with helical gearing and zero backlash precision gearbox. · Hydraulic clamping system up to 140,000 Nm / 103,244 lbf.ft tangential clamping force.

· Personnel training. · Production assistance.

Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support. · Hotline.

· Service contracts. · Preventive maintenance. · Spare part management .

· High load rate, handles components of up to 60,000 kg / 132,277 lb load. A very large encoder in relation to table size ensures long term precision. · Locator pins for each 90º increment ensuring high accuracy.

more information about soraluce KB-150-W HORIZONTAL BORING MACHINE at

www.soraluce.com

If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCE

Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain

KB-150-W HORIZONTAL BORING MACHINE

The linear guiding system and hydrostatic damping system with high loading capacity and low friction for all axes, provides high dynamics which improves machining efficiency.

· Customer part machining acceptance trials.

· Quill orientation by direct encoder.

ROTARY TABLE

HORIZONTAL BORING MACHINE

The SORALUCE KB-150-W range is the T type boring machine for efficient multi-face machining of large sized work pieces weighing up to 60,000 kg / 132,277 lb.

Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com

This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 05/2013

· Tooling.

· Great feed force.

· Unique highly robust design.

KB-150-W

By the customer's side from the start:

Rigid design

The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. Different accessories are available to meet customer requirements in the most demanding sectors and components.

The KB-150-W can be fitted with a single table, with automatic pallet changing system or integrated in a FMS (Flexible Machining System) cell with high levels of automation.


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

F - M T M UKLBT-I 1 T A5 S0K- W I N GH OMRI ILZLOI N G T A- TL UBRONRI N I NGG MMA ACCHHI N I NE E

TECHNICAL SPECIFICATIONS KB-150-W CHARACTERISTICS

Strong Technology, enhanced Precision BACKGROUND CONCEPTS Robustness

The T type configuration guarantees high rigidity of the machine and optimum machining efficiency.

Rigid and stable design for the highest precision, all main machine elements made of cast iron.

High performance

Quill Ø

mm / in

150 / 5,9”

Quill traverse,“W” axis

mm / in

800 / 31”

Rapid traverse,“W” axis

mm/min / in/min

7500 - 15000 / 295 - 590

mm / in

1000 / 39”

N / lbf

40000 - 20000 / 8992 - 4496

Spindle power

kW / Hp (S1)

Up to 47 / 63

Spindle torque

Nm / lbf.ft

2344 - 4490 / 1728 - 3311

Spindle speed

rpm

3000

Ram traverse,“V” axis (option)

Precision

The machine undergoes specific reliability and precision testing, pursuant to the demanding SORALUCE standards.

KB-150-W

The machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum.

High feed forces of the cross axis and quill spindle, resulting in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity.

User friendly Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring operations, etc. In addition, total enclosure is available.

Thrust, “W / V (option)” axes

ISO 50

Spindle nose mm / in

Longitudinal traverse,“X” axis

Combined guiding and damping system

3000 / 118”

mm/min / in/min

Rapid traverse,“X” axis Table size / loading weight

4000 / 157”

1600x2000 - 10000 / 63”x78” - 22046

1800x2000 - 20000 / 70”x78” - 44092

2000x2500 - 40000 / 78”x98” - 88184 2500x3000 - 60000 / 98”x118” - 132277

Table rotation,“B” axis

degrees

0,001º

Vertical traverse,“Y” axis

mm / in

2100 - 2600 - 3200 / 82” - 102 ”- 126”

Cross traverse,“Z” axis

mm / in

1500 - 2000 - 2500 / 59” - 78” - 98”

mm/min / in/min

17500 - 35000 / 689 - 1378

N / lbf

40000 - 20000 / 8992 - 4496

Rapid traverse,“Y/Z” axes Thrust,“Y/Z” axes

5000 / 196”

20000 / 787 1600x1600 - 10000 / 63”x63” - 22046

mm-kg / in-lb

Manual / Automatic / NC facing / Seat pocket tools / Ejector drills

Heads

SIEMENS 840 D SL / Heidenhain iTNC 530 / Fanuc i31-A5

CNC

External coolant system / Internal coolant system up to 70 bar / 1015 psi

Coolant No. tools

Tool magazine

CONSTRUCTION CHARACTERISTICS

2000 / 78”

30 / 40 / 60 / 80 / 100 / 120 / 150

kg / lb

Machine weight

34000 / 74957

36500 / 80468

39000 / 85980

43000 / 94798

LAYOUT KB-150-W

The linear guiding system with recirculating cylindrical rollers on each axis (X-Y-Z) and our own specifically developed hydrostatic damping elements (Y-Z) guarantees great stability and high precision.

W

H

The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, thus eliminating any vibration during machining processes.

V (Option)

Y

Z

This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.

A

Driving system

X

Y

Z

W

V (Option)

A

H

J

9100 / 358”

4000-4500-5000 /

7300-7800-8300 /

10300 / 405”

157”-177”-196”

287”-307”-326”

8000 / 314”

The longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts.

2000 / 78"

The vertical axis includes an electromechanical safety brake.

3000 / 118"

2100-2600-3200 /

1500-2000-2500 /

4000 / 157"

82”-102”-126”

59”-78”-98”

5000 / 196" Dimensions in mm / in

800 / 31”

1000 / 39”

11500 / 452”


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

F - M T M UKLBT-I 1 T A5 S0K- W I N GH OMRI ILZLOI N G T A- TL UBRONRI N I NGG MMA ACCHHI N I NE E

TECHNICAL SPECIFICATIONS KB-150-W CHARACTERISTICS

Strong Technology, enhanced Precision BACKGROUND CONCEPTS Robustness

The T type configuration guarantees high rigidity of the machine and optimum machining efficiency.

Rigid and stable design for the highest precision, all main machine elements made of cast iron.

High performance

Quill Ø

mm / in

150 / 5,9”

Quill traverse,“W” axis

mm / in

800 / 31”

Rapid traverse,“W” axis

mm/min / in/min

7500 - 15000 / 295 - 590

mm / in

1000 / 39”

N / lbf

40000 - 20000 / 8992 - 4496

Spindle power

kW / Hp (S1)

Up to 47 / 63

Spindle torque

Nm / lbf.ft

2344 - 4490 / 1728 - 3311

Spindle speed

rpm

3000

Ram traverse,“V” axis (option)

Precision

The machine undergoes specific reliability and precision testing, pursuant to the demanding SORALUCE standards.

KB-150-W

The machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum.

High feed forces of the cross axis and quill spindle, resulting in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity.

User friendly Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring operations, etc. In addition, total enclosure is available.

Thrust, “W / V (option)” axes

ISO 50

Spindle nose mm / in

Longitudinal traverse,“X” axis

Combined guiding and damping system

3000 / 118”

mm/min / in/min

Rapid traverse,“X” axis Table size / loading weight

4000 / 157”

1600x2000 - 10000 / 63”x78” - 22046

1800x2000 - 20000 / 70”x78” - 44092

2000x2500 - 40000 / 78”x98” - 88184 2500x3000 - 60000 / 98”x118” - 132277

Table rotation,“B” axis

degrees

0,001º

Vertical traverse,“Y” axis

mm / in

2100 - 2600 - 3200 / 82” - 102 ”- 126”

Cross traverse,“Z” axis

mm / in

1500 - 2000 - 2500 / 59” - 78” - 98”

mm/min / in/min

17500 - 35000 / 689 - 1378

N / lbf

40000 - 20000 / 8992 - 4496

Rapid traverse,“Y/Z” axes Thrust,“Y/Z” axes

5000 / 196”

20000 / 787 1600x1600 - 10000 / 63”x63” - 22046

mm-kg / in-lb

Manual / Automatic / NC facing / Seat pocket tools / Ejector drills

Heads

SIEMENS 840 D SL / Heidenhain iTNC 530 / Fanuc i31-A5

CNC

External coolant system / Internal coolant system up to 70 bar / 1015 psi

Coolant No. tools

Tool magazine

CONSTRUCTION CHARACTERISTICS

2000 / 78”

30 / 40 / 60 / 80 / 100 / 120 / 150

kg / lb

Machine weight

34000 / 74957

36500 / 80468

39000 / 85980

43000 / 94798

LAYOUT KB-150-W

The linear guiding system with recirculating cylindrical rollers on each axis (X-Y-Z) and our own specifically developed hydrostatic damping elements (Y-Z) guarantees great stability and high precision.

W

H

The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, thus eliminating any vibration during machining processes.

V (Option)

Y

Z

This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.

A

Driving system

X

Y

Z

W

V (Option)

A

H

J

9100 / 358”

4000-4500-5000 /

7300-7800-8300 /

10300 / 405”

157”-177”-196”

287”-307”-326”

8000 / 314”

The longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts.

2000 / 78"

The vertical axis includes an electromechanical safety brake.

3000 / 118"

2100-2600-3200 /

1500-2000-2500 /

4000 / 157"

82”-102”-126”

59”-78”-98”

5000 / 196" Dimensions in mm / in

800 / 31”

1000 / 39”

11500 / 452”


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

F - M T M UKLBT-I 1 T A5 S0K- W I N GH OMRI ILZLOI N G T A- TL UBRONRI N I NGG MMA ACCHHI N I NE E

TECHNICAL SPECIFICATIONS KB-150-W CHARACTERISTICS

Strong Technology, enhanced Precision BACKGROUND CONCEPTS Robustness

The T type configuration guarantees high rigidity of the machine and optimum machining efficiency.

Rigid and stable design for the highest precision, all main machine elements made of cast iron.

High performance

Quill Ø

mm / in

150 / 5,9”

Quill traverse,“W” axis

mm / in

800 / 31”

Rapid traverse,“W” axis

mm/min / in/min

7500 - 15000 / 295 - 590

mm / in

1000 / 39”

N / lbf

40000 - 20000 / 8992 - 4496

Spindle power

kW / Hp (S1)

Up to 47 / 63

Spindle torque

Nm / lbf.ft

2344 - 4490 / 1728 - 3311

Spindle speed

rpm

3000

Ram traverse,“V” axis (option)

Precision

The machine undergoes specific reliability and precision testing, pursuant to the demanding SORALUCE standards.

KB-150-W

The machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum.

High feed forces of the cross axis and quill spindle, resulting in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity.

User friendly Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring operations, etc. In addition, total enclosure is available.

Thrust, “W / V (option)” axes

ISO 50

Spindle nose mm / in

Longitudinal traverse,“X” axis

Combined guiding and damping system

3000 / 118”

mm/min / in/min

Rapid traverse,“X” axis Table size / loading weight

4000 / 157”

1600x2000 - 10000 / 63”x78” - 22046

1800x2000 - 20000 / 70”x78” - 44092

2000x2500 - 40000 / 78”x98” - 88184 2500x3000 - 60000 / 98”x118” - 132277

Table rotation,“B” axis

degrees

0,001º

Vertical traverse,“Y” axis

mm / in

2100 - 2600 - 3200 / 82” - 102 ”- 126”

Cross traverse,“Z” axis

mm / in

1500 - 2000 - 2500 / 59” - 78” - 98”

mm/min / in/min

17500 - 35000 / 689 - 1378

N / lbf

40000 - 20000 / 8992 - 4496

Rapid traverse,“Y/Z” axes Thrust,“Y/Z” axes

5000 / 196”

20000 / 787 1600x1600 - 10000 / 63”x63” - 22046

mm-kg / in-lb

Manual / Automatic / NC facing / Seat pocket tools / Ejector drills

Heads

SIEMENS 840 D SL / Heidenhain iTNC 530 / Fanuc i31-A5

CNC

External coolant system / Internal coolant system up to 70 bar / 1015 psi

Coolant No. tools

Tool magazine

CONSTRUCTION CHARACTERISTICS

2000 / 78”

30 / 40 / 60 / 80 / 100 / 120 / 150

kg / lb

Machine weight

34000 / 74957

36500 / 80468

39000 / 85980

43000 / 94798

LAYOUT KB-150-W

The linear guiding system with recirculating cylindrical rollers on each axis (X-Y-Z) and our own specifically developed hydrostatic damping elements (Y-Z) guarantees great stability and high precision.

W

H

The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, thus eliminating any vibration during machining processes.

V (Option)

Y

Z

This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.

A

Driving system

X

Y

Z

W

V (Option)

A

H

J

9100 / 358”

4000-4500-5000 /

7300-7800-8300 /

10300 / 405”

157”-177”-196”

287”-307”-326”

8000 / 314”

The longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts.

2000 / 78"

The vertical axis includes an electromechanical safety brake.

3000 / 118"

2100-2600-3200 /

1500-2000-2500 /

4000 / 157"

82”-102”-126”

59”-78”-98”

5000 / 196" Dimensions in mm / in

800 / 31”

1000 / 39”

11500 / 452”


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

F - M T M UKLBT-I 1 T A5 S0K- W I N GH OMRI ILZLOI N G T A- TL UBRONRI N I NGG MMA ACCHHI N I NE E

TECHNICAL SPECIFICATIONS KB-150-W CHARACTERISTICS

Strong Technology, enhanced Precision BACKGROUND CONCEPTS Robustness

The T type configuration guarantees high rigidity of the machine and optimum machining efficiency.

Rigid and stable design for the highest precision, all main machine elements made of cast iron.

High performance

Quill Ø

mm / in

150 / 5,9”

Quill traverse,“W” axis

mm / in

800 / 31”

Rapid traverse,“W” axis

mm/min / in/min

7500 - 15000 / 295 - 590

mm / in

1000 / 39”

N / lbf

40000 - 20000 / 8992 - 4496

Spindle power

kW / Hp (S1)

Up to 47 / 63

Spindle torque

Nm / lbf.ft

2344 - 4490 / 1728 - 3311

Spindle speed

rpm

3000

Ram traverse,“V” axis (option)

Precision

The machine undergoes specific reliability and precision testing, pursuant to the demanding SORALUCE standards.

KB-150-W

The machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum.

High feed forces of the cross axis and quill spindle, resulting in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity.

User friendly Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring operations, etc. In addition, total enclosure is available.

Thrust, “W / V (option)” axes

ISO 50

Spindle nose mm / in

Longitudinal traverse,“X” axis

Combined guiding and damping system

3000 / 118”

mm/min / in/min

Rapid traverse,“X” axis Table size / loading weight

4000 / 157”

1600x2000 - 10000 / 63”x78” - 22046

1800x2000 - 20000 / 70”x78” - 44092

2000x2500 - 40000 / 78”x98” - 88184 2500x3000 - 60000 / 98”x118” - 132277

Table rotation,“B” axis

degrees

0,001º

Vertical traverse,“Y” axis

mm / in

2100 - 2600 - 3200 / 82” - 102 ”- 126”

Cross traverse,“Z” axis

mm / in

1500 - 2000 - 2500 / 59” - 78” - 98”

mm/min / in/min

17500 - 35000 / 689 - 1378

N / lbf

40000 - 20000 / 8992 - 4496

Rapid traverse,“Y/Z” axes Thrust,“Y/Z” axes

5000 / 196”

20000 / 787 1600x1600 - 10000 / 63”x63” - 22046

mm-kg / in-lb

Manual / Automatic / NC facing / Seat pocket tools / Ejector drills

Heads

SIEMENS 840 D SL / Heidenhain iTNC 530 / Fanuc i31-A5

CNC

External coolant system / Internal coolant system up to 70 bar / 1015 psi

Coolant No. tools

Tool magazine

CONSTRUCTION CHARACTERISTICS

2000 / 78”

30 / 40 / 60 / 80 / 100 / 120 / 150

kg / lb

Machine weight

34000 / 74957

36500 / 80468

39000 / 85980

43000 / 94798

LAYOUT KB-150-W

The linear guiding system with recirculating cylindrical rollers on each axis (X-Y-Z) and our own specifically developed hydrostatic damping elements (Y-Z) guarantees great stability and high precision.

W

H

The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, thus eliminating any vibration during machining processes.

V (Option)

Y

Z

This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.

A

Driving system

X

Y

Z

W

V (Option)

A

H

J

9100 / 358”

4000-4500-5000 /

7300-7800-8300 /

10300 / 405”

157”-177”-196”

287”-307”-326”

8000 / 314”

The longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts.

2000 / 78"

The vertical axis includes an electromechanical safety brake.

3000 / 118"

2100-2600-3200 /

1500-2000-2500 /

4000 / 157"

82”-102”-126”

59”-78”-98”

5000 / 196" Dimensions in mm / in

800 / 31”

1000 / 39”

11500 / 452”


K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E

Efficient multi-face boring machine

ROBUSTNESS AND PRECISION

SORALUCE GLOBAL SOLUTIONS QUILL

· Local sales service team at your disposal.

· Rigid quill spindle provided by quill body mounted on Ø 200 mm / 7.87” angular contact ball bearings lubricated with air-oil.

· Production process analysis by local product engineers. · Feasibility analysis.

· It includes a linear guiding system with an integrated measuring system.

· Technical & financial studies.

· Maximum thermal stability of the quill due to a complete cooling system of the bearing, gearbox and spindle motor systems.

Custom solutions: · Custom machining solutions.

· Fixturing.

· High power transmission, guaranteeing high stock removal capacity.

· Machining process improvement studies.

· Software.

Project management:

· Prime technological precision and stability parameters. · Accurate positioning repeatability. · High dynamics with rotation speeds up to 4.2 rpm (S1) and 6.7 rpm (S6). · Rotation by high precision bearing and low friction surfaces for tables up to 10,000 kg / 22,046 lb loading capacity. Rotation by hydrostatic bearings for tables up to 60,000 kg / 132,277 lb loading capacity. Rotation systems which ensures no surface wear, meaning its suitability is optimal for highly demanding and accurate processing.

· Machine set-up & commissioning.

· Rotary encoder with up to 36,000 signals, guaranteeing extremely precise angular positioning and perfect precision. Infinitely variable positioning (360,000) in each angular position and NC-axis controlled for rotary milling. · Rotation by dual drive system through a large external crown gear with helical gearing and zero backlash precision gearbox. · Hydraulic clamping system up to 140,000 Nm / 103,244 lbf.ft tangential clamping force.

· Personnel training. · Production assistance.

Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support. · Hotline.

· Service contracts. · Preventive maintenance. · Spare part management .

· High load rate, handles components of up to 60,000 kg / 132,277 lb load. A very large encoder in relation to table size ensures long term precision. · Locator pins for each 90º increment ensuring high accuracy.

more information about soraluce KB-150-W HORIZONTAL BORING MACHINE at

www.soraluce.com

If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCE

Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain

KB-150-W HORIZONTAL BORING MACHINE

The linear guiding system and hydrostatic damping system with high loading capacity and low friction for all axes, provides high dynamics which improves machining efficiency.

· Customer part machining acceptance trials.

· Quill orientation by direct encoder.

ROTARY TABLE

HORIZONTAL BORING MACHINE

The SORALUCE KB-150-W range is the T type boring machine for efficient multi-face machining of large sized work pieces weighing up to 60,000 kg / 132,277 lb.

Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com

This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 05/2013

· Tooling.

· Great feed force.

· Unique highly robust design.

KB-150-W

By the customer's side from the start:

Rigid design

The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. Different accessories are available to meet customer requirements in the most demanding sectors and components.

The KB-150-W can be fitted with a single table, with automatic pallet changing system or integrated in a FMS (Flexible Machining System) cell with high levels of automation.


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