TA-A
BED TYPE MILLING CENTRE
TA-A BED TYPE MILLING CENTRE
MILLING CENTRE
HIGH CAPACITY IN A COMPACT MACHINE High stock removal capacity
TA-A BED TYPE MILLING CENTRE The TA-A milling centre is a bed type configuration milling machine distinguished by its optimum stiffness and complete mechanical stability. It is notable for its long-lasting precision provided by a strict design and assembly process and high stock removal capacity. It is the ideal machine for high precision mould and die manufacturers and medium sized workpiece subcontractors. 2|TA-A
Robust design, high performance BACKGROUND CONCEPTS Long lasting high precision
Heavy machine
Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.
A heavy machine compared to other bed type milling centres on the market, supports workpiece loads up to 7800 kg.
High performance Its linear guiding system combined with a high dynamic driving system yields high performance machining results.
CONSTRUCTION CHARACTERISTICS Guiding system INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) guarantees immense stability and high precision. A system that guarantees high dynamics, minimum maintenance and low heating levels.
Driving system Longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Heavy-duty design combined with high dynamics provides optimum power and cutting speed capabilities.
3|TA-A
TA-A BED TYPE MILLING CENTRE
SORALUCE MILLING-BORING HEADS SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.
HEAD CALIBRATION SYSTEM
Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Some advantages of the system developed by SORALUCE: · Calibration for any type of head. · Calibration for any position in the work area. · Calibration for any angle, not just orthogonal.
· Offset error compensation due to thermal expansion.
· Measure distance between different head spindle noses (head changing system machines). · Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.
A TA-A machine equipped with the head calibration system is the best choice for high precision and reliability. 4|TA-A
COMPACT AND ERGONOMIC TA-A The TA-A milling centre has been designed to be compact and ergonomic. The machine is equipped with a full enclosure with two sliding doors at the front and one at the back on the left, providing easy access to the work area from the front and rear.
TA-A MOVING TABLE VERSION
The CNC control is contained in a CNC pendant that can be positioned at the front or rear-side of the machine, depending on customer preference, to provide proper operational control.
PENDANT AT REAR SIDE
TA-D Based on the successful TA-A concept, the TA-D model includes an integrated rotary table rather than a fixed table, aimed at general engineering and the mould and die industry. Maintaining its compactness and ergonomics, the TA-D can also be equipped with vertical stepless positioning heads with high capacity electro spindles, for 5 axis continuous machining. With a table load capacity of up to 7500 kg, the TA-D model is considered a heavy duty 5 axis machine. TA-D MOVING-ROTARY TABLE VERSION
55||TFAX- R A
TA-A BED TYPE MILLING CENTRE
TA-A MOVING TABLE / TECHNICAL SPECIFICATIONS CHARACTERISTICS mm
Table area
TA-A 20
TA-A 25
TA-A 35
2200 x 850 / 1000
2700 x 850 / 1000
3700 x 850 / 1000
1 x 22H8 + 5 x 22H12 / 1 x 22H8 + 6 x 22H12
T slots Longitudinal traverse “X” axis
mm
2000
2500
3500
Vertical traverse “Y” axis
mm
1000 / 1250
Cross traverse “Z” axis
mm
1000 / 1200 Manual / Universal / Electrospindle
Heads kW
Spindle power
24 / 28 ISO-50 / HSK-63
Spindle nose taper rpm
3000 / 4000 / 5000 / 24000
mm/min
25000
Spindle speed range Rapid traverse
Heidenhain iTNC 530 HSCI / Siemens 840 D SL / Fagor 8070
CNC system
External coolant system over a ring / Internal coolant system up to 70 bar
Coolant system No. tools
Tool magazine
20 / 30 / 40 / 60
Maximum table capacity
kg
4000
5700
7800
Machine weight
kg
12500
15500
18500
LAYOUT TA-A Universal head 48
149
100
H
8
8
60
60
97
Stepless head
TA 25 A
A
B
X
Y
Z
A
B
H
TA-A 20
2000
1000 / 1250
1000 / 1200
5760
4060 / 4590
3155 / 3405
TA-A 25
2500
1000 / 1250
1000 / 1200
6760
4060 / 4590
3155 / 3405
TA-A 35
2500
1000 / 1250
1000 / 1200
8760
4060 / 4590
3155 / 3405
Dimensions in mm.
6|TA-A
1840
TA-A BED TYPE MILLING CENTRE
TA-D version, with integrated moving-rotary table.
7 |TA-A |TA-A
88 || TTAA -- AA
TA-D MOVING-ROTARY TABLE / TECHNICAL SPECIFICATIONS CHARACTERISTICS
TA-D 20 mm
Table area
TA-D 25
1000 x 1000 / 1250 x 1250 / Ø 1400 1 x 22H7 + 6 x 22H10
T slots Longitudinal traverse “X” axis
mm
2000
2500
Vertical traverse “Y” axis
mm
1000 / 1250
Cross traverse “Z” axis
mm
1000 / 1200 Universal / Electrospindles
Heads kW
Spindle power
24 / 28 / 40 ISO-50 / HSK-63
Spindle nose taper rpm
3000 / 4000 / 5000 / 240000
mm/min
25000
Spindle speed range Rapid traverse
Heidenhain iTNC 530 HSCI / Siemens 840 D SL / Fagor 8070
CNC system
External coolant system over a ring / Internal coolant system up to 70 bar
Coolant system No. tools
Tool magazine
20 / 30 / 40 / 60
Maximum table capacity
kg
5000
7500
Machine weight
kg
12500
15500
LAYOUT TA-D Universal head
Stepless head
H
0
52
252
52
200
302
0
250
TA-D 25
A
1840
B
X
Y
Z
A
B
H
TA-D 20
2000
1000 / 1250
1000 / 1200
4800
4452 / 4950
3260 / 3510
TA-D 25
2500
1000 / 1250
1000 / 1200
5800
4452 / 4950
3260 / 3510
Dimensions in mm.
9|TA-A
TA-A BED TYPE MILLING CENTRE
SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS
For small and medium size moulds, the TA-A machine can perform rough and finish machining as well as deep hole drilling.
Thanks to its universal head and integrated rotary table, the TA-D provides extremely flexible machining options for any position in the work area.
The integration of horizontal / vertical rotary tables, turns the TA-A into a high capacity and flexible machining centre.
10|TA-A
The TA-D can be equipped with stepless positioning vertical heads and high capacity electro spindles. Its rotary table can support up to 7500 kg, making the TA-D a heavy duty 5 axis machining centre.
The TA-A can perform rough and finish mould machining. The mechanical universal head can also take electro spindles. These are perfectly integrated into the universal head and the NC System.
The TA-D, with the integrated rotary table and the right clamping devices, can machine on 5 component faces in order to carry out all machining in a single setup.
TEXTO PENDIENTE
11|TA-A
SORALUCE GLOBAL SOLUTIONS By the customer's side from the start: · Local sales service team at your disposal. · Production process analysis by local product engineers. · Feasibility analysis. · Technical & financial studies.
Custom solutions: · Custom machining solutions.
· Fixturing.
· Machining process improvement studies.
· Software. · Customer part machining acceptance trials.
Project management: · Machine set-up & commissioning. · Personnel training. · Production assistance.
Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support.
· Service contracts. · Preventive maintenance. · Spare part management .
· Hotline.
MORE INFORMATION ABOUT SORALUCE TA-A BED TYPE MILLING CENTRE AT
www.danobatgroup.com
If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com
SORALUCE Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com
This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 08/2011
· Tooling.