Crystal Engineering Brochure

From Concept to Completion‌ Helping our Customers Engineer the Future.

CrystalEngineering.com | Phone: 978.465.7007

Crystal Engineering is headquartered in Newburyport, MA in a 26,500-square-foot, state-of-the-art plant. The key services of our company include: • high speed and short run stamping • wire EDM • CNC machining

• prototype development • automation support and • in-house tool and die design.

From start to finish, we work with clients to stay on-budget, on-time and develop the highest-quality solution to their manufacturing needs.

We have maintained a commitment to precision, quality and customer service for over 60 years. Don’t let our six decades of experience mislead you into thinking we are an old-fashioned company. Not only do we invest in the highest-quality equipment, but our skilled engineers and support staff are constantly studying the latest technology and training on state-of-the-art machines. This education allows us to make informed decisions and guarantee the highest level of service throughout every stage of a project.

From an emerging company creating a prototype, to large volume production with Fortune 150 companies, we welcome projects of all shapes and sizes from a wide variety of fields. Our clients work in the automotive, aerospace, medical, defense, telecommunications, construction and consumer goods industries. From the U.S. and beyond, we have countless satisfied clients using our services and products to help them excel in their fields.

It’s our combination of experience, technology, customer service and accuracy that allows us to support our customers as they engineer the future.

CERTIFICATIONS Crystal Engineering is certified to ISO 9001:2008 and is TS16949 and ITAR compliant and in the process of implementing the AS9100C. Crystal Engineering has earned the position of 3615 on the 2013 Inc. 5000.

CRYSTAL ENGINEERING’S HEADQUARTERS We welcome you to visit our plant to learn more about the considerable investments we’ve made in advanced machinery. Bruderer, Minster, Mazak, Okuma, Charmilles, Brother and Sodick are among the respectable brands in our facility. We give every piece of equipment meticulous inspections and regular maintenance to ensure each is performing to the greatest levels of precision and accuracy.

We also use modern 3D CAD software, such as Mastercam and Solidworks.

In addition to our first-rate equipment, a major differentiator between Crystal Engineering and our competitors is that we have two inspection departments located within our headquarters. Our skilled machinists and engineers work together in these departments to thoroughly monitor every project.

This allows for the highest level of quality control and faster turnaround times than many other companies that outsource their inspections.

FACILITIES LIST CAD/CAM, CNC, WIRE EDM, AUTOMATIC GRINDING

Vertical Machining Center: Mazak Smart- 430A 12,000 RPM Travel: X 35.4”-Y 16.93”-Z 20” w/30 Tool Changer

Wire Room

Bruderer 75 Ton High Speed Press

Vertical Machining Center: Okuma Cadetmate Travel: X 40”-Y 20”-Z 20” w/20 Tool Changer Wire EDMs (6 machines) & Small Hole EDM (1 machine) (1) Sodick 535LH Travel: X21.6” – Y 13.7” – Z 15.0“ Taper 20° (1) Charmilles 440: Travel: X21.6” – Y 13.7” – Z 15.7“ Taper 30° (1) Charmilles 290: Travel: X15.7” – Y 9.8” – Z 7.9“ Taper 30° (1) Charmilles 240CC: Travel: X13.7” – Y 8.66” – Z 8.66“ Taper 30° (2) Brother HS 5100: Travel: X16.2” – Y 10.2” – Z 6.5“ (1) Charmilles HD30 Small Hole EDM Drill: X15.7” – Y 11.8” – Z 7.8“ Chevalier-FSG3A818 & FSG3A1020 3-Axis Automatic surface grinders with Sony digital readouts and microfeed adjustment Sharp-SH-920 3 Axis automatic surface grinder w/digital R/O CAD/CAM-Mastercam X7 for mill and wire EDM. Esprit for wire and Solidworks Premium 2013 (continued on back)

Interior Plant

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CONVENTIONAL MACHINES AND PRESS ROOM EQUIPMENT

(5) Vertical Milling Machines with Digital Readouts (1) Leblond Lathe – 14” swing 40” bed with Digital Readouts (1) Sigma Lathe – 14” swing 40” bed with Digital Readouts (1) Harig Surface Grinder Super 612 (3) Various Surface Grinders 6X18 (1) Sunnen Honing Machine (1) Grob 4V-18 Vari-Speed Vertical Band Saw (1) Clausing 20” Floor Standing Drill Press (1) Rockwell Delta Tool Grinder (5) Bruderer High Speed Presses Up To 75 Ton (5) Obi Punch Presses Up To 27 Ton Misc. Stock Reels. Power Feeds, and Straighteners

INDUSTRIES SERVED Clients of Crystal Engineering work in industries such as: • automotive • aerospace • medical • defense • telecommunications • construction • consumer goods.

2 Stanley Tucker Drive Newburyport, MA 01950 USA www.CrystalEngineering.com Phone: (978) 465-7007 Fax: (978) 465-9977 Info@CrystalEngineering.com