Concept to Manufacturing Support for Process Yarns and Fabric Reinforcement Manufacturer

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CASE STUDY

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Copyright Š 2014 Hi-Tech Outsourcing Services All Rights Reserved Source: http://www.hitechos.com/pdf/eso/mechanical-engineering/engineering-solutions-mechanical-engineering-services-concept-to-manufacturing-case-study-1.pdf


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Concept to Manufacturing Support for Process Yarns and Fabric Reinforcement Manufacturer Case Study Highlights Client Profile: Process yarns and fabric manufacturer, Germany Objective: To conceptualize, model and implement the plant layout for manufacturing process yarns and fabric reinforcement for rubber industry Challenges:

Software Used: AutoCAD As an engineering solutions provider to organizations globally, a leading process yarn and fabric manufacturer from Germany approached us for a comprehensive concept to manufacturing solution, in order to setup the manufacturing plant for production. Hi-Tech’s team of engineers and draftsmen collaborated with the client to conceptualize the layout, considering the available resources, costs, site space and production capacity required.

Understanding the manufacturing requirements = and identify the requirements of resources for plant = Conceptualizing the plant layout as per the

actual available site space, production capacity required and cost constraints = Identifying constraints related to the

implementation of conceptualized layout = Developing actual prototype machines as per

the design calculations

Solution The overall project was separated into six stages: Concept development General arrangement drawing preparation Analysis and validation Prototype manufacturing Development of manufacturing drawings Manufacturing support & support in plant erection

Solution: The overall project was accomplished by a team of 5 engineers and draftsmen in six stages. The manufacturing requirements and plant resources were identified, based on which the conceptual model was developed. The plant layout with general arrangement of equipments was finalized collaborating with the client. The structure design was also analyzed through simulation tools before actual implementation. Through the use of CAD

Based on the project specifications, the concept was first idealized with sketches and preliminary design calculations to identify general arrangement layout. Through CAD tools, the layout was modeled and finalized after several modifications. A 3D layout was also prepared for better understanding and visualizing the arrangement of equipments. The structure modeled was also analyzed using simulation tools to identify the effects of actual loading conditions and design modifications required.

tools, equipment prototypes were developed and

For prototype manufacturing of equipments, detailed shop

manufactured simultaneously. Extensive support

floor drawings were prepared and actual prototypes were

was provided for manufacturing support as well as

developed followed by an onsite quality check. Hi-Tech also

erecting the plant successfully.

assisted in developing manufacturing drawings and supported the plant erection team to implement the finalized CAD model into actual layout.

Benefits The entire plant data was documented with adequate sketches, general arrangement drawings and detailed shop floor drawings. Established the plant layout ready to begin manufacturing with no lag in production time Support in plant erection reduced implementation time and associated cost CAD documentation provided a database to the client in implementing similar plant at different locations

About Hi-Tech

Author: Gaurang Trivedi

Hi-Tech Outsourcing Services is one of the leading engineering services providers with an extensive expertise in CAD modeling for automotive, process, building/architecture and heavy engineering industries. Based in India and USA, we render engineering services to clients across the globe with a team of qualified draftsmen engineering professionals.

Source: http://www.hitechos.com/pdf/eso/mechanical-engineering/engineering-solutions-mechanical-engineering-services-concept-to-manufacturing-case-study-1.pdf


Outsourcing Services

Phone: +1-408-338-8047 Email: info@hitechcaddservices.com

Your Trusted Outsourcing Partner

USA California 547 Moreland Way Santa Clara, CA 95054 Phone: +1-408-338-8047 E-Mail: sales@hitechos.com

New York, NY 50 Riverside Drive, New York, NY 10024 USA E-Mail: info@hitechos.com

EUROPE Scandinavia - Denmark Indslevvej 26, 5580, Nr. Aaby, Denmark

Benelux - Netherlands Laathof 24 4851 ET, Ulvenhout, Netherlands

INDIA Ahmedabad 5th & 9th Floor, Commerce House - 4, 100 Feet Road, Prahladnagar, Ahmedabad - 380015 Gujarat, India

Cochin 43-A, E Block, 3rd Floor, Cochin Special Economic Zone (CSEZ), Kakkanad, Cochin - 682037 Kerala, India

Copyright Š 2015 Hi-Tech Outsourcing Services All Rights Reserved

Hi-Tech Outsourcing Services 547 Moreland Way Santa Clara, CA 95054


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