Engineering Capacity March 2024 Digital Edition

FOR BUYERS OF CONTRACT MANUFACTURING SERVICES

Visit our online edition for breaking news, jobs, events, features and searchable directory. www.engineeringcapacity.com

Editor: Andy Sandford editor@engineeringcapacity.com

Commercial Director: Arfan Qureshi sales@engineeringcapacity.com

Tel: 0208 013 5752

Graphic Design: Dave Blake blakey@djbdesign.co.uk

Printer: Holbrooks Printers Limited Norway Road, Portsmouth PO3 5HX

Engineering Capacity is published six times a year in January, March, May, July, September and November

SUBSCRIPTIONS

Engineering Capacity is available free of charge to UK buyers and suppliers of subcontract manufacturing services.

For non-qualifying readers, annual subscription rates are as follows for 6 issues posted to addresses in: UK £60.00; Europe £80; Rest of the World £100 You can request your copy and sign up to our free weekly email newsletter on our website or contact us via subscriptions@engineeringcapacity.com www.engineeringcapacity.com

Tel: 01737 270 648

Published by: Engineering Capacity Ltd Abbey House, 25 Clarendon Road Redhill, Surrey, RH1 1QZ United Kingdom Registered in England company no. 10567217

ISSN 0306-0179

COMING UP IN OUR

MAY 2024 ISSUE

Laser & Waterjet Cutting, Medical, Moulding, Additive Manufacturing, Machined Components, Subcon Preview Please send editorial for consideration to editor@engineeringcapacity.com

There is no charge or cost involved with having your editorial included in the magazine or on our website

Editor’s View

Are you feeling happy? Well you should be according to some recent research from Business Comparison. People working in engineering and manufacturing were among the least stressed people in the workforce. Overall 12.5% of British workers say that they are stressed, but that drops to just 4% among production managers and directors – and 5.6% among science, engineering and production technicians.

So how do we manage to maintain our sunny dispositions in a world which – to use the delicate phrase of my wife’s cousin in New Zealand – is turning to custard?

Well maybe it is because we are dealing with bits of metal and plastic rather than people. The highest stress levels were in customer service operations, 23% of whom were stressed.

Maybe it also to do with the fact that in our own quiet way we are doing OK.

The pages of this magazine are full of stories of companies investing to cope with increasing order levels, and aiming for major increases in turnover.

The economy may just have limped out of recession with a 0.2% rise, but profitability in manufacturing is a lot more positive. According to the latest Manufacturers’ Health Index UK manufacturers made an average of £2.33 for every pound invested in inventory, up 14% since 2022 – so keep smiling everyone.

Andy Sandford, Editor

Member of the Engineering Industries Association

2024

The first UK installation of a new automated fibre laser welding machine will help Rencol Ltd enhance the quality and repeatability of its welding operations, as well as eliminating a number of on-processes, including straightening, grinding and polishing.

The Amada FLW ENSISe 6Kw will help the Northampton-based company in its ambition of increasing turnover from around £12m to £15m in the next 18-24 months.

The company offers sheet metal fabrication, precision machined components and mechanical assemblies.

“We currently rely on manual TIG welding, but it’s becoming increasingly difficult to source the skills,” said Recol’s Managing Director Ben Guntrip. “We process a lot of high-quality, highly polished stainless steel, and not every welder we see has the aptitude or dexterity to manage challenges such as distortion, weld consistency and aesthetics.”

The management team at Recol has been thinking about investing in a fibre laser welder for nearly a decade.

“We were waiting for the right time: that time is now,” said Mr Guntrip. “We have completed several successful welding trials on our parts. We’ve also seen machines working at end users in both Japan and Germany, welding everything from small brackets to enormous tanks.”

The Amada FLW at Recol will feature a six-axis robot with 50kg payload mounted on a travelling

UK first for laser welding

track with 3,000mm stroke. The system will also house a two-axis rotary positioning table and 3D offline programming software.

The FLW houses Amada’s proprietary fibre laser engine, which uses technology that ensures optimal beam shape and high-quality, fast laser welding. Key features of the FLW include AI-TAS (Artificial IntelligenceTeaching Assist System), which automatically detects weld lines and uses real 3D images to guide the system to the correct weld location. Automatic nozzle gap adjustment and automatic focus

control are among further notable features.

The new machine will be the first such model in the UK. Recol has previously notched up a number of Amada installation firsts, including two ACIES punchlaser combination machines which were the first in Europe, and an Amada REGIUS 3015AJ laser cutter, the first in the UK.

“We like to be first out the gate as it gives us something in that initial 6-12 months that is unavailable elsewhere, potentially providing a path into new customers and markets,” explained Mr Guntrip.

Recol is anticipating numerous advantages from its new fibre welder. Primarily, by automating this notoriously challenging fabrication process, the company will tap into significant quality and consistency gains, not to mention higher productivity and reduced labour cost through lights-out welding. However, there is also the considerable potential to eliminate a number of secondary operations.

“We straighten, grind and polish a lot of our welded stainless steel,” he said. “A major advantage of the Amada FLW is minimal heat input to reduce distortion and maintain the weld aesthetics. We’re currently identifying a list of products for the new machine which we can simply cut, fold, weld and despatch. No straightening, grinding, cleaning or polishing.” 8 recolltd.com

Testing, inspection, and certification specialist Element Materials Technology is investing $10m to create a new connected technologies laboratory near Guildford that will support the latest technological advancements in consumer electronics.

The facility, named Element Surrey Hills, is a purpose-built location in the UK fitted with state-of-the-art equipment and infrastructure. The 25,000 sq. ft greenfield facility has been constructed with the support of a leading global technology manufacturer to help get their products to market faster in Europe.

Element Surrey Hills will create more capacity for essential Electromagnetic Compatibility (EMC), radio and wireless testing, and will introduce Specific Absorption Rate (SAR) testing to Element’s portfolio in Europe, adding to its existing SAR offering in the USA and South Korea.

The construction and design of the laboratory was shaped by expertise from across Element. Colleagues from around Europe,

Connected technologies lab

the USA, and South Korea, helped to design, set up and prepare the facility in accordance with global best-in-class practices. Surrey Hills customers will have continued access to Element’s global network of experts as the company continues to promote a collaborative and equitable exchange of knowledge across its locations.

Matt Hopkinson, Executive Vice President of EMEAA at Element, said: “Consumer electronics are becoming extremely complex and they are required to meet ever changing global regulatory requirements. With this new

laboratory, we can offer the best testing facilities to enable the latest technologies to come to market, be sold, and used across the world, supporting the increased rate of innovation amongst product developers. We proudly support manufacturers across the full product life cycle, from R&D to launch.”

Element Surrey Hills is fully accredited to UKAS 17025 and most recently gained its status as a PTCRB Associate Test Lab with 2G, 4G and 5G RSE (GERAN, E-UTRA, 5G FR1), creating further support for operators and device manufacturers looking to secure interoperability between their devices and wireless networks.

Element has also partnered with local universities to offer engineering students formal training in regulation and testing, and to continue to offer opportunities for hiring, career progression and training. So far nine local students have joined on seasonal or full-time contracts. 8 element.com

Reusable food containers are laser-marked by ES Precision with a QR code and unique tracking data.

Founded in London in 2019, Cauli provides award-winning, tech-enabled reuse solutions to disrupt the disposable food & drink packaging market.

Within the circular system that Cauli has created, the packaging is used, collected, washed and re-used, eliminating single-use waste and reducing CO2 emissions by up to 92% versus commercial compostables.

Integral to the concept is package labelling that facilitates product tracking via a unique QR code on each reusable container. The mark needs to have excellent contrast and be capable of withstanding over 400 cycles of transportation, heating, and washing. Labels that have insufficient permanence and in-mould data cannot easily be individualised to each item and has limited contrast.

ES Precision tested several different laser technologies on

Engineering Capacity will once again be an official partner for EPHJ, the Swiss high precision trade fair.

Each year, companies and professions specializing in watchmaking and jewellery, micro technologies and medical technologies meet in Switzerland for the world’s largest high precision trade show.

This year’s event takes place this year from 11 to

Takeaway not throwaway

the BPA-free polypropylene containers before settling on the superb result generated by their UV laser. The laser achieves a beautiful white mark by microscopically foaming the plastic surface, without adding any noticeable thermal discolouration owing to its high energy/low residual heat characteristics.

Recycling materials is often not enough; products need reusing in order to make a far greater sustainable impact, reducing CO2 emissions and plastic waste.

CauliBox’s mobile app, coupled with smart return kiosks, CauliKiosks, provides tracking via QR codes, so the packaging always comes back in circulation. 8 esprecision.co.uk

Supporting high precision

14 June at Palexpo in Geneva.

Our partnership means that Engineering Capacity readers can benefit from a complimentary ticket to the event, access to conferences and roundtables (space can be reserved on request) as well as a welcome pack including the fair catalogue, a city guide and maps.

8 ephj.ch/en/

In response to customer demand, Wallwork Group has brought forward plans to expand its Hot Isostatic Pressing (HIP) facility by two years.

It has just ordered a second hot isostatic press from Quintus Technologies, with Quintus completing the commissioning of the first press last year.

“Demand from customers for processing components in our first hot isostatic press has been astonishing. It is prudent to bring forward planned investment for the next HIP, knowing it will take most of 2024 to build and install. We hope to have it up and running by early 2025. Deciding to prepare pits for expansion during the first installation has proved right,” explained Group Director, Simeon Collins.

“We expected strong demand from UK castings, 3D printing, powder fabrication, and nearnet-shape manufacturers. Especially, as the UK is currently under-served with hot isostatic pressing capacity. More surprising is the amount of international interest we are seeing. Coming from Europe but also as far as India,” added Wallwork HIP Centre, Business Manager, David Loughlin.

Adding a second HIP sooner has many advantages for the business. It will provide greater flexibility in processing customer components. It will also allow better contingency during planned maintenance schedules. Improving continuity during unexpected business interruptions is an added benefit.

Doubling up on HIP capacity

The second HIP will be identical to the first. Operating at pressures from 40 to 207 MPa (5,800 to 30,000 psi) and temperatures up to 1250°C. It will also have the latest rapid cooling technology. The capability to offer increased cycle pressures at elevated temperatures, complements engineering advances in metal 3D printing and more.

“A hot isostatic press is a major piece of equipment. Quintus Technologies are world leaders in this technology. We are pleased to be cementing our relationship with them by bringing forward this investment. Quintus are a key part of the success of the Wallwork HIP Centre, now and into the future,” Simeon concluded.

8 wallworkht.co.uk

The history of Bowers Group’s Moore & Wright brand is being brought to life by The Hawley Tool Collection as its new ‘Britain’s Tool Factory’ exhibition launches at the Kelham Island Museum in Sheffield.

With a history dating back over 100 years, Moore & Wright is one of the most prominent names in measurement tools and one that is deeply rooted in the history of the steel city. Famous for its huge range of high-quality tools and measuring equipment, this new exhibition tells the story of the brand and its products, as well as some of its former employees.

Bowers Group Marketing Manager, Ellie Skinner, said: “This new exhibition really demonstrates the impact that Moore & Wright has had throughout its history, and it’s exciting to have our brand being celebrated in its birthplace.

Sheffield has such an important legacy in industrial and manufacturing Britain, and it’s a real eye-opener, even to us within the business, of just how much Moore & Wright meant to the people of the city. The display really encapsulates the history of Moore & Wright; from the earliest tools manufactured to the latest in our line of digital micrometers, the team at the Hawley Tool Collection has done an incredible job.”

The exhibition offers a captivating journey through the brand’s history, showcasing its renowned products and featuring personal stories from former employees. Two years in the making, highlights of the

Legacy of quality

display include a BBC video spotlighting Moore and Wright’s groundbreaking Micro 2000, hailed as the world’s first digital micrometer.

Moore and Wright, known as ‘Britain’s Tool Factory’, is still, to this day, one of the most prominent names in precision measurement around the world.

Founded in 1906 by engineer Frank Moore and businessman Charles Wright, Moore & Wright quickly became a recognised name in the manufacturing industry, establishing itself as a leading producer of precision measuring instruments and tools.

The company's roots were deeply planted in Sheffield, South Yorkshire, a city renowned for its industrial heritage. Over the years, Moore & Wright expanded its product range to include a diverse array of high-quality tools and instruments, earning a reputation for accuracy, reliability,

and innovation. With a commitment to excellence and a focus on meeting the evolving needs of its customers, Moore & Wright continued to thrive throughout the 20th century and beyond.

Today, as part of the Bowers Group, Moore & Wright remains dedicated to upholding its legacy of craftsmanship and precision while embracing new technologies to drive continued growth and success in the global market.

The Moore & Wright exhibition is expected to be displayed within the Hawley Gallery, alongside the wider Hawley Collection, until the later part of 2024.

The Hawley Collection itself is an internationally important material record of tool making, cutlery manufacture, and silversmithing from Sheffield, created and hosted by a team of passionate volunteers. 8 bowersgroup.co.uk

Alchemy Metals has rebranded as Waste Mission. The rebrand enables the family run waste management supplier to champion sustainable waste management for the industrial and manufacturing sectors.

With a mission to make the world a few shades greener, Waste Mission is dedicated to turning complex industrial waste challenges into sustainable solutions. The rebranding represents a strategic shift in the company's focus and commitment towards environmental sustainability.

Under the new name, Waste Mission redefines its identity in the waste management industry. The rebranding not only demonstrates the company's evolution but also reflects its determination to drive positive change in the industry, and to make the complexity of waste management simple and sustainable.

Nicola Guest, Group Marketing Manager for Waste Mission said:

“The rebrand highlights the evolution of our business, but also speaks to a larger intent to inspire a broader evolution of the industrial waste management industry as a whole, to become more transparent, more accountable, and definitely more future-focused and sustainable. We want the industry to be transformed, operating with 100% integrity, transparency and traceability”

The pioneering waste management and scrap metal specialist has evolved steadily

On a green mission

over the last 4 decades to become a full-service waste management company specialising in industrial waste. Even if a waste challenge seems complex, their experienced team loves turning it into a simple, sustainable and often profitable solution.

Waste Mission’s internal exploratory environment, fuelled by collaboration with its customers, has brought about innovative approaches and sustainable solutions to waste

management that have benefited their customers’ bottom line by encouraging them to rethink waste while identifying valuable opportunities within the UK’s burgeoning circular economy.

“We already work with a range of major electricity network operators offering them unique services for their transformer and switchgear recycling, ensuring that nasty elements like PCBs and F Gases are safely recycled. Additionally we are developing some unique technologies in the WEEE waste sector allowing us to extract precious metals from WEEE waste.” said Guest. "This rebrand will enable us to work with businesses across the UK to offer a greater range of services, from a single point of contact” she continued.

8 wastemission.com

Tata Steel is set to establish a new Centre for Innovation in Sustainable Design and Manufacturing in conjunction with Imperial College, London.

This Centre will enable the acceleration of technology development and deployment in strategic areas, attract talent, and strengthen the industry-academia collaborative eco-system. To pursue this goal Tata Steel will invest £10 million over four years in this Centre.

The Centre will initially focus on four primary themes: manufacturing for the future economy, smart manufacturing, sustainable multi-material joining technologies, and net-zero construction technologies. The Centre will work on sustainable material manufacturing, encompassing the design and development of downstream processes with low-CO2, lowenergy, and low-cost footprints.

The aim is to collectively leverage Imperial’s engineering and design partner ecosystem for multi-material solutions with sustainability attained through the design of processes for

Sustainable steel partnership

making components.

T. V. Narendran, CEO & MD, Tata Steel, said: “The Centre for Innovation is a part of Tata Steel’s larger endeavour to build stronger industry-academia partnerships for driving technological advancement and creating strategic advantages. The Centre at Imperial provides a strong academic and research platform with an excellent talent pool. Our goal is to synergise research excellence with industry experience to create cutting-edge technology solutions for a greener future.”

Dr Debashish Bhattacharjee,

Vice President, Technology and R&D, Tata Steel, said: “The Centre at Imperial will focus on design and development of sustainable solutions. Sustainability cannot be an afterthought, rather needs to be embedded into the production process and materials design.”

Professor Mary Ryan, Vice-Provost (Research and Enterprise) at Imperial College London and co-chair of the Governing Council of the Centre, said: “Drawing on Imperial and Tata Steel’s combined expertise, this new Centre will work to reduce the environmental impact in steel production and in key sectors that use steel, like the clean energy sector. To create a zero-pollution future, it’s vital that we prioritise systematic transformation of industrial systems. By doing this, the new Centre will contribute to the creation of a high tech and economically successful steel industry, both in the UK and across the world.”

8 tatasteel.com

Sliding head turning centres have given Nuneaton-based subcontractor Oaston Engineering the edge it needs to win international aerospace contracts.

July 2018 saw the arrival of the firm’s first sliding-head lathe, a 20 mm bar capacity Citizen Cincom L20-VIIILFV, which was followed in October 2022 by a second, larger model, a 32 mm capacity Cincom L32-VIIILFV.

Oaston Engineering’s managing director Sean McCarthy said: “We were always led to believe that sliding-head lathe operation was a dark art and that you need to produce large batch quantities, say 50,000, to justify setting them for a new run. When the Cincom L20 was delivered, we discovered the myths were untrue.”

The ease and speed with which the lathe could be prepared for the next production run meant that batch sizes of as low as 200 are economical to machine. As it happens, though, the quantities the company is being asked to produce are steadily rising. One example is a contract to mill nuts

Sliding edge wins business

and olives for an aircraft de-icing equipment manufacturer. In 2008, the typical annual quantities required were 2,000 and 5,000 respectively, whereas today they are five times higher. Both components are now machined on the L20, with typically parts for five months’ supply produced and consignment stocked to save repeated machine set-ups throughout the year.

Mr McCarthy continued, “We have always known that continuous investment in modern plant is essential to

remain competitive in a global marketplace and we invested £500,000 in new plant over a 12-month period alone in 2022 to 2023.

“We had a strong competitor in Poland vying for the de-icing equipment contract, but the efficiency with which the L20 produces the parts puts the business out of their reach.”

Of the work put onto the L20 since it was delivered, 95% has been to fulfil aerospace contracts. One of the first jobs was a 303 stainless steel inlet connector, which came off complete in one hit in 3.5 minutes. Previously, four separate operations were needed. The part had to be turned on a lathe in a 3.5-minute cycle, transferred to another lathe for a second, 3-minute turning operation, undergo a 2-minute manual operation and then have a hole drilled on a milling machine, taking 1.5 minutes. Transfer between each stage took about 30 seconds.

The overall floor-to-floor time was 11 minutes 30 seconds, more than three times longer than on the slider with its very quick gang toolpost motions. The new process route allows a considerable saving to be made in the cost of production and the parts are perfect due to the absence of tolerance build-up through having to repeatedly clamp them. It enables the subcontractor not just to hold the price of the component to the customer, but to

actually lower it by 5%. As is commonly known, cost-down is a widely sought throughout the aerospace industry.

The LFV (low frequency vibration) function on the machines is proving valuable. It is used on most jobs to assist breaking stringy swarf into shorter chips, preventing entanglement around, and damage to, the tool and workpiece.

The Cincom L32 was purchased with a particular job in mind –a light aircraft pump

camshaft in 431S29, a martensitic stainless steel.

The component, which is produced from 1.25-inch bar, formerly needed seven separate operations and a total of 18 minutes 30 seconds of cutting time, plus handling, deburring and inspection at every stage.

Now, six of the operations are performed in one hit in less than 15 minutes on the Cincom before the part goes out for grinding. 8 oaston.co.uk

Wealdpark Limited

New investments in fixed and sliding head mill/turning centres underline C & M Precision’s ‘One-hit CNC’ philosophy.

Based in Maldon, Essex, the company has a policy of continuously upgrading its machining capacity to embrace the latest advances in technology.

In the past couple of years it has invested £500,000 in two fixed head Miyano BNE 65 MYY mill turning centres, followed by a further investment in a Cincom L32 type 12 sliding head machine –all supplied by Citizen Machinery.

The decision to focus on ‘Onehit CNC’ came with the installation of C & M’s first Citizen sliding head machine in the late 1990s.

Managing Director John Cable says: “ Our approach is ‘bar in one end of the machine, finished goods out of the other’. We don’t do any operations off the machine apart from some simple assembly.

“The main benefit for the customer is that they are getting far superior components geometrically because of the way the machine works. With the sub-spindle picking the part off the main spindle and cutting it off, everything is concentric. You can’t guarantee that with an operator putting a part in a collet.”

The two Miyano machines have a 65mm capacity, 3m magazine bar feeds, twin Y-axis turrets and twin spindles, with live tooling on all stations.

The Cincom L32 is Citizen’s flagship sliding head machine, capable of machining up to 38mm diameter and supplied to C & M with LFV (low frequency

One-hit CNC for quality components

vibration) technology for programmable chip control. Next month another new sliding head machine, a Cincom L12 LFV type X is due to arrive.”

John says that, in terms of quality and ease of machining, the LFV technology has really been a game-changer.

“When you’ve got problematic materials the swarf can wrap round the component and damage it. The LFV overcomes the problem of long strings of swarf. We machine a lot of OFHC (oxygen free high conductivity) 99.99% pure copper. That is very sticky, but we chip it like brass with the LFV. We also do a lot of nickel alloys, which are very stringy, and it handles those materials beautifully – plastics too.”

With capacity from 0.5mm up to 65mm, all bar fed, and covering a wide range of materials, C & M serves a diverse customer base.

“We do a lot of components for electronic connectors. These could be going into many different sectors – military,

marine and even household products. We do around a million glass-to-metal seal parts every year that ultimately end up in your gas meter.

“We also do high-end brass bathroom fittings - what they call ‘exquisite brassware’. These parts will eventually be plated, but they will be polished first. We give them a part that comes off the machine already shiny and needs next to no polishing – so they are very happy with that.”

Other components include connectors for the mining industry, minute titanium parts for eye surgery instruments, components for pilot and co-pilot seats, and copper anodes for the magnetrons that go into marine radar systems.

The common factor, says John, is quality. “ The parts coming off the machines look good, they are burr-free and they have a good surface finish.

C & M also manufactures its own product, a bar tidy that bolts to the side of the bar feed unit to store bars close to the machine in a safe, organised and convenient way.

John says: “We have a good

relationship with customers, we will help them in any way we can to make their parts more efficiently and cost-effectively .

“We have to be competitive, do a really good job and must do it on time. If you can’t do all three of them nobody is going to stick with you. Our customers do stick with us, so I’m sure we are doing it right.

“I think that one of the reasons for our success is that I am passionate about what I do. I keep close to the business and I keep close to the shop floor. I come to work ready to set and make components.”

Last year John appointed a new team leader for the shop floor, Leon Rawlinson, who has taken

on running the workshop – giving John the chance to step back a bit and take a more strategic view.

Leon now leads a daily production meeting every morning where he, John, John’s PA Hayley Hill and the two main setters Jamie and Dale discuss every job that is going through the shop.

John concludes: “I try to run the company in the best way I can, and involving everyone has definitely been a positive way to do it. With the investments we have made in machines and the changes in management we are well set up to face whatever challenges and opportunities the future brings.”

8 onehitcnc.com

Hydrafeed, a subcontract supplier to the aerospace industry and manufacturer of automation equipment for CNC applications has applied machine monitoring to gain real-time visibility into its factory operations.

This has enabled it to meet growing production demand with its existing workforce and achieve energy savings worth more than £17,000 a year. This came within a month of implementing the technology from FourJaw Manufacturing Analytics.

Based in Milton Keynes, Hydrafeed relies on 50 people and 19 milling and turning machines to produce barfeed and machine tool automation products for CNC machine users and several of the world’s most prestigious OEMs. Hydrafeed installed FourJaw’s plug-andplay platform on 14 of its machines in September 2023, enabling it to automatically recognise when they were productive, record reasons for downtime, generate a digital work schedule to guide factory operations and improve

Seeing the difference

communication with machine operators.

FourJaw’s platform has provided Hydrafeed with a realtime understanding and visualisation of its factory data, enabling it to establish a production efficiency benchmark and a detailed account of energy use. This has already improved the day-to-day management of manufacturing operations and provided a clear understanding of where Hydrafeed can achieve productivity and sustainability gains.

During the first five weeks of using FourJaw, Hydrafeed was able to generate the same output in its milling cell with four fewer machines, allowing the reallocation of machine operators to its turning cell, where it has boosted utilisation by 30%.

Hydrafeed identified further opportunities to reduce energy usage through more efficient machine operation within days of installation. The energy savings Hydrafeed has already identified will deliver a complete return on its investment in FourJaw.

www.thomas-brown-engineering.co.uk

Paul Gilligan, Operations Director at Hydrafeed, said: “FourJaw has been a revelation. We’ve already reduced energy consumption and identified further opportunities for improvement. We know precisely what machines are running and when, what they’re working on, how much energy they use, how long each job takes, and where time is being lost and why.”

8 hydrafeed.co.uk

Untap the value of your waste

If you could reduce your company's carbon footprint, and at the same time tap into a new revenue stream, it would be daft to say, ‘no’. Right?

With the UK and global economic markets facing continued uncertainty, now is the time for manufacturing industries to unlock the profit that can be made from converting waste materials into valuable recyclable commodities.

Let’s take aluminium as an example. The manufacturing, automotive and aerospace sectors all use huge amounts of aluminium and it’s without doubt a valuable item. But is your waste aluminium being recycled?

We know waste management can seem complex. Aluminium swarf can be particularly challenging for our customers, sometimes dense and curly, other times very light, similar to candy floss. It can also be extremely greasy or wet and contaminated with other materials such as iron. But at Waste Mission, none of this is a problem.

We can work with you to create appropriate storage solutions to enhance your operations and ensure your valuable waste is benefiting your bottom line.

Embracing a sustainable future

Choosing to navigate waste reduction within your business will help your company meet sustainability goals. Customers are increasingly asking manufacturers to supply information about their carbon footprint and the energy consumed by specific processes for their own emissions reporting.

At Waste Mission our commitment to sustainability will help you accomplish your environmental targets and provide you with accurate real-time data for your customers. Our new customer

dashboard gives our contracted customers complete transparency and control over every waste stream. Customers can access up to date recycling and CO2 emissions, and statistics on waste diverted from landfill as well as their compliance documentation.

As leading facilitators of the circular economy, we focus on helping companies move away from the wasteful practices of the traditional economy, with its ‘take-make-waste’ model and instead keep products and materials in use at their highest value and for as long as possible.

Turn your waste into savings

With over 40 years of experience, we make complex waste streams simple. We are driven by our unwavering commitment to doing what’s right – for our clients, our staff and the planet. We educate, encourage and uncomplicate waste management by offering a bespoke, tailored service, from a single point of contact.

Bring us onboard and our responsive team of experts will become an extension of your business, taking care of waste so you can stay focused on your core operations. We promise to:

1. Guide you to reduce waste and increase your profitability

2. Turn your waste into solutions, reducing reliance on new materials

3. Navigate complex regulations, ensuring you meet environmental and legal requirements

4. Provide a waste portal to enable contracted customers to easily access data on waste production, recycling levels, and carbon footprint.

Call 01438 745307 to book a waste review, email control@wastemission.com or come and see us at stand 6-545 at MACH 2024 www.wastemission.com

BLOQS, a new open-access factory in London’s Lea Valley, offers makers access to £1.3m worth of light industrial equipment on a pay-as-you-go-basis.

This includes wood processing & metal fabrication facilities, engineering mills and lathes, CNC machining, 3D printing, and sewing machines – catering for a range of professional makers across woodworking, metalworking, fashion, engineering, product design, event production, construction and architecture.

BLOQS provides workspace, education, and access to a huge range of high-end professional machines and equipment for the makers of today and tomorrow, giving tech the human touch. As much a community space as a physical place, BLOQS reflects the ethos at the centre of maker culture, where the intersection of open-access hardware and knowledge sharing equity abounds.

With pay-as-you-go access,

Pay-as-you go factory

entrepreneurs can utilise this state-of-the-art equipment as and when they need it, eliminating the burden of fixed and high overhead costs, reflecting the increasing trend of the sustainable ‘sharing economy’, which is expected to be worth £140 billion by 2025. It also reflects the growing public desire for bespoke items, or products

manufactured with a lower carbon footprint. Overall, eight out of ten consumers say that they would pay more for this.

"BLOQS provides the missing link for solopreneurs and SMEs seeking to bridge the gap between start-up and producing at scale," said Al Parra, CoFounder at BLOQS. "Our space empowers, fostering growth that remains rooted in the community."

And that growth can be achieved sustainably; both in the business’ financial commitments, and environmental impact. Currently most manufacturing processes involve long international supply chains and invisible production which are almost inevitably environmentally unsustainable. “By making locally in a city, close to the makers’ end users, BLOQS offers a positive alternative”,

added Arnaud Nichols, fellow CoFounder at BLOQS.

It’s not just being close to the end customer that’s sustainable, but also having more than 700 companies sharing one space. Arnaud Nichols adds: “It’s a matter of ratios. Our factory is 32,000 square feet.

Hypothetically, if we vanished overnight, and a very conservative estimate of only a third of our members were forced to afford an average workshop, their combined footprint would cover roughly 200,000 square feet, with each workshop necessitating its own embodied energy expenditure for machinery, infrastructure, real estate, and a lifetime of energy use. That's a vast expenditure. Sharing is now an ecological imperative."

Sustainability has been designed into the BLOQS infrastructure itself. All energy from wood waste is recovered by a biomass boiler and used for space heating, central heating, and the building’s various hot water needs. And recently installed state-of-the-art solar panels to the roof provide 35% of the site’s electricity. These features and the facility’s usability and slick design all contributed to recent RIBA Award wins.

“BLOQS is a social enterprise whose purpose is the creation of social and economic capital for the communities it serves, whilst being frugal with the planet’s increasingly scares resources. We take environmental stewardship seriously, as we look to

regenerate urban creative economies by seeding maker hubs where creatives can learn and thrive together” said Parra.

“BLOQS answers a systemic need in cities for affordable workspace. The trend for commercial and industrial land to be turned into often more profitable and badly needed housing has put a squeeze on space for people to create. We’re bringing energy and opportunity to under-loved areas, to people who’ve been forgotten and under-valued. We’re not really building workshops”, added Nichols. “What we’re doing is building a model for how

resources can best be shared to achieve truly amazing things.”

An example of unleashing collective talent through community is BLOQS Create – an in house BLOQS design and fabrication service, that leverages the expertise of its pool of 700+ designers and makers to deliver multidisciplinary projects under one roof. Recent commissions have included, design-led modern public spaces such as an interactive child-friendly public streetscape in Palmers Green, to the wholesale refit of Fore Street Livingroom Library, and the Wandsworth Food Bus helping tackle issues of affordability and access to good quality food in deprived areas.

8 bloqslondon.com

Photos copyright Claudia Agati

It’s never easy to find a reliable manufacturing company, but if you are dealing with a supplier that is trusted by the likes of Ocado, Ford and BAE Systems you know you are in good hands.

With a 50-year anniversary in its sights, South Wales based DJJ Precision Engineering works closely with all these companies and many more blue-chip manufacturers across industries that demand the highest levels of quality, reliability, and service. These include key sectors such as food and drink processing and packaging, aerospace, automotive, medical, defence, security, and energy.

In more recent years DJJ has experienced considerable growth working with customers and distributors looking to reduce the financial exposure and risk of shipping delays that come from using overseas suppliers. Projects from Dreamliner wing components and medical diagnostics, through to bottling plants and complex grocery picking grid bots are just a few industries who have benefited from keeping production at home.

The company offers a complete 24/7 manufacturing service for turned and machined components, producing

Excellence in machined components for demanding applications

components in everything from steels, complex metals, and exotics to a wide range of engineering plastics and machined castings.

This is complemented by all the added value processes that allow it to offer a truly one-stop-shop. These services include finishing, laser marking, grinding, surface treatments, assembly, inspection certification and delivery. Everything is manufactured in conformance with industry

requirements and certified to the highest global standards.

DJJ has embraced the opportunities that have come from advances in robotics and CNC machining and made significant investments in cutting edge manufacturing technology to meet industry’s evolving needs.

During the pandemic DJJ invested in automating manufacturing processes for customers such as Ocado. It introduced unique robotic

machining cells to meet production requirements in both Europe and the USA, alongside full five-axis machining and high-end turning centres from the world’s leading machinery manufacturers.

By utilising state-of-the-art technology, it has been able to enhance its capabilities, optimise production processes and deliver excellent results whilst also offering unprecedented flexibility.

The investments have allowed the company to extend capacity with automated round-the-clock operations, whilst achieving high production efficiencies that ensure fast turnarounds, consistent quality, minimised energy consumption, reduced carbon footprint and, more importantly, a genuine competitive advantage on costs for both DJJ and its customers.

The high level of service provided by DJJ is underlined by awards from Ford Motors Global, quality accreditations and the membership of leading industry bodies including Make UK Defence, ADS, the SMMT and the MTA. All manufacturing operations are covered by the highly regarded TUVRheinland ISO 9001:2015 QMS quality assurance accreditation.

In March 2023 year DJJ was supplier certified by the prestigious JOSCAR register. This is a list of accredited suppliers to leading industry organisations and membership is by invitation only. Once invited companies must pass a series of stringent audits before they are accepted. As a member of JOSCAR, DJJ is

now an accredited supplier to organisations such as BAE Systems, the MoD, Rolls-Royce, Boeing and Raytheon. DJJ was also a recent winner of the BAE Systems International Chairman’s Award for providing design and final production support on a project that has now been submitted for worldwide patent.

In the automotive sector DJJ is a Ford Motors Global Tier 1 Supplier for deliveries direct to vehicle, and in the food sector has been successfully supplying Ocado with components for grocery picking grid robots. Other projects include medical diagnostic equipment, widgets for Cola cans, agricultural robotics, airport and motorway radar and mining equipment.

Managing Director Dennis Jones said: “There is also an exciting future ahead, with the development of a new energy efficient manufacturing facility, so far 3 years in design. The extension is set to increase production surface areas and provide additional clean room extensions, whilst also providing

unique training facilities for engineering skills development.

“With the substantial labour challenges faced by manufacturing businesses every day, DJJ has decided it’s time to grow its own! The expansion will provide real hands-on skills experiences and encourage interest in manufacturing and the inevitable robotisation of CNC machining.”

He concluded: “We can help you with all your machined component requirements and are always looking forward to building new partnerships, helping customers solve their problems and ensuring that they can compete in today’s tough markets. Our investments in high accuracy machinery allows us to remain competitive during constantly evolving industry challenges and make a difference to our customers. Please get in touch to discuss how we can work together.”

Find out more

Contact: Shirley Jones Director

+44 (0)1495 760561

www.djjengineering.com

Faster airworthy 3D print parts

Airframe Designs is working with the National Aerospace Technology Exploitation Programme to develop the use of new 3D printing materials which will speed the production of airworthy parts.

Garry Sellick, additive manufacturing manager at Airframe Designs, said: “We are building a database of materials which can be used in the parts being developed for the future. The project is aiming to be a world-first in airworthy part production using water-soluble support in the 3D printing process with faster manufacture and less potential for damage than current manual methods.”

The project to develop the Victrex AM200 polymer will be ongoing until later this year when it will be reviewed as part of the programme, a £20million government-funded initiative developing more than 80 different aerospace technologies across the UK supply chain.

The services offered by Blackpool-based Airframe Designs are designed to meet the requirements applicable for the aerospace and defence sectors for lightweight ultra-polymer materials that can withstand high temperaturec but also provide adequate strength and durability margins.

The aim of the project is to open up opportunities for flightworthy parts within the aircraft cabin environment and aircraft

interiors market. The technology can also be adapted for other industries including automotive, space, nuclear and rail.

Airframe Designs has recently been re-certified to AS9100D/BS EN ISO 9001:2015 for aerospace quality standards and achieved certification to ISO 14001 for effective environmental management systems. It also holds ISO 27001 certification for information security management and is accredited to Cyber Essentials Plus.

The company has recently invested in a second 3D printing machine, a Stratasys Fortus 450, a new five-axis milling machine

and new sophisticated resin printing technology to offer increased capability and quality of parts and tools.

Recent projects undertaken by the company include the integration of new systems into heavy lift drone platforms, conceptual design at a platform level for new uncrewed air-systems, test rig and tooling for electric vehicle propulsion systems and most recently the design and analysis of operator consoles for a special mission aircraft.

Garry Sellick added:

“Ultimately, we are helping our customers across the aerospace and defence supply chains to achieve many of their goals. This technology enables us to produce lightweight, highly accurate and robust airframe parts and tooling which are delivered at pace, whilst also helping to reduce carbon emissions.”

8 airframedesigns.com

8 Garry Sellick, Airframe Designs

UK aerospace suppliers need to be bold and invest for future success, says the head of aircraft parts manufacturer, ASG Group.

The UK aerospace industry is enjoying a resurgence after weathering the storm of the COVID-19 pandemic. Against this backdrop, Simon Weston, Managing Director of ASG Group, is calling for a bullish approach and strategic investment to position UK aerospace and defence suppliers for future success.

Bullish outlook required

The ASG Group is a collection of aerospace companies with headquarters in Stockport, UK, specialising in the design, development, and production of aircraft parts, components, and systems.

The aerospace sector has historically been a cornerstone of the UK's industrial strength, but the pandemic-induced slowdown tested the resilience of the industry, exposing vulnerabilities in global supply chains and intensifying competition for skilled talent.

Mr Weston said: "The forecasted aerospace boom presents a golden opportunity for our industry to reclaim its position as a global leader. To seize this moment, we must be unyielding in our commitment to innovation, resilient in the face of supply chain disruptions, and strategic in acquiring and retaining top-tier talent. Such is the demand of continuing to serve exciting packages of work with world class customers. This is why we have added to the ASG

family at the end of 2023 by bringing Produmax into the ASG Group to further grow our machining capabilities."

The pandemic-induced disruptions unearthed vulnerabilities in global supply chains, prompting a re-evaluation of traditional sourcing strategies. Weston suggests that diversification and strengthening of local supply chains are pivotal to mitigating risks associated with geopolitical uncertainties and sudden disruptions. The ASG Group has been at the forefront of such initiatives, forging strategic partnerships and investing in innovative technologies to enhance the resilience of its supply network through continued plant investment and acquisition.

However, the challenges extend beyond the supply chain. Access to skilled talent has become an increasingly pressing concern, as the industry experiences a surge in demand for specialised skills. With a keen eye on talent

acquisition and retention, Weston underscores the importance of fostering a culture of continuous learning and development between organisations.

"We are not just competing with our industry peers for talent; we are competing with sectors that are equally hungry for the skills our industry demands," Weston notes. "Investing in training programs, fostering partnerships with educational institutions, and championing diversity in our workforce are essential steps to ensuring a robust pipeline of talent for the future."

As ASG Group charts its course in this new era of aerospace resurgence, Weston remains optimistic about the potential for growth. "The challenges are real, but so are the opportunities. It's about being bold, agile, and innovative in our approach. By doing so, we not only safeguard the future of our businesses but also contribute to the broader success of the UK aerospace and defence sector."

8 asg-group.co/

8 Simon Weston, ASG Group

Thermoforming specialist Donite Plastics has completed a project to develop automated assembly processes for aircraft seating.

The Saintfield-based company worked in partnership with Northern Ireland Technology Centre (NITC) at Queen’s University, Belfast, on the project that will introduce smart technology into the aircraft interiors assembly process and the create up to eight jobs later this year.

Donite Plastics has been supporting customers in the aerospace sector for several years and through this project, awarded by the National Aerospace Technology Exploitation Programme (NATEP), which is co-funded by Innovate UK and the Aerospace Technology Institute (ATI), has developed a robotic automated assembly cell for advanced Thermoformed Twin Skin Panels (TTSP) for aircraft seating systems.

Aircraft interiors, and in particular aircraft seating, incorporates many variations of access panels, with the traditional designs generally assembled using conventional assembly techniques. The technology that has been developed will create a human and machine collaborative environment that will see improved efficiency for both Donite Plastics and its aerospace customers, through a reduction in assembly time and increased part quality.

The introduction of bonded

Smart seating assembly

twin skin vacuum formed panels, where appropriate, also has the potential to increase sustainability across the sector through significant cumulative weight savings, with the company’s latest development producing lightweight panels and components with up to 39% weight reduction and 89% part reduction per panel. These technological advancements will enable Donite Plastics to further its offering to its aerospace customers and make a greater impact on the thriving sector.

Patrick Knight, Engineering and Research and Development Manager at Donite Plastics spoke about the project saying, “As a result of our participation in this programme, we have been able to build our knowledge and expertise, and further our value add to existing customers, not just those within the aerospace sector, but in additional sectors. It has also helped us to engage with potential clients and trial new innovative processes that will

expand our capabilities and help meet our growth aspirations going forward.

“With an investment of £500k, which included automated thermoforming and CNC trimming equipment, this R&D project will help us to develop these capabilities going forward and meet the everchanging requirements of our customers. Later this year, we will also be commencing a recruitment drive to accommodate the additional workload to the company as a result of the project.”

The innovative technology developed by Donite Plastics throughout the project will be utilised by one of the company’s largest customers, Thompson Aero Seating. Aaron Robinson, Head of Design at the company said, “This was an excellent project, which has proved beneficial to

8 (L-R) Rory Collins, Northern Ireland Technology Centre; Aaron Robinson, Thompson Aero Seating; Steven Stanley, NATEP; and Patrick Knight, Donite Plastics

Thompson Aero Seating. Seeing the development of the new technology and the end result, has been very rewarding.”

Rory Collins from the Northern Ireland Technology Centre, part of the Advanced Manufacturing Innovation Centre, said, “Throughout this successful and innovative programme, our staff have been able to further their knowledge and capability in the area of automation and robotics. That will contribute to the success of our projects within AMIC, which is set to reinvigorate Northern Ireland’s industrial

potential and address the future technology and skills challenges faced by the region’s manufacturing sector. We wish to thank the team at Donite Plastics for their hard work and dedication throughout the project.”

Steven Stanley, NATEP Technology Manager said, “We are delighted to conclude the project with Donite Plastics and NITC and see the progress that has been made since its inception. Both organisations have used their extensive experience to develop a pioneering product and process,

and we look forward to seeing how it develops going forward.”

Donite Plastics is committed to continuous improvement and through the NATEP programme, has been able to improve its processes for the long-term benefit of the company and its customer base.

The new lightweight technology, developed as a result of the programme, will prove instrumental in reducing the weight in complex assemblies, and therefore assist customers with their sustainability practices.

8 donite.com

Energising sustainable industry

Hannover Messe, the world’s leading trade fair for industry returns this year from 22 to 26 April.

This year up to 4,000 exhibitors are expected, showcasing over 8,000 products and services, alongside a conference programme featuring 750 speakers including the German Chancellor Olaf Scholz and Ursula von der Leyen, President of the EU Commission.

Speaking at the London Press Launch, Basilios Triantafillos, Global Director, Hannover Messe, explained how from Industry 4.0 and artificial intelligence to carbon-neutral production and hydrogen, Hannover Messe showcases how technology energises a sustainable industry.

He said: “Innovative technologies like those we see at Hannover Messe are paving the way to a climate-neutral, highperformance industry.

“However, companies need guidance on how to apply automation, artificial intelligence and energy management concepts. Furthermore, bureaucracy and a shortage of skilled workers are limiting growth potential. The solution is a mix of new technologies, cross-industry collaboration and a clear political framework.”

He highlighted the five key components to this as Smart Manufacturing, Energy for Industry, AI & Machine Learning,

Carbon-Neutral Production, and Hydrogen & Fuel Cells.

Industry 4.0 enables smart factories using IoT, AI and robotics. Manufacturing X extends this model by connecting the entire ecosystem of suppliers, partners and customers.

Together, Industry 4.0 and Manufacturing X create a responsive, customer-centric environment that transforms traditional manufacturing into a dynamic, interconnected landscape Industry is adopting energy management systems and renewable energy sources to increase sustainability and efficient optimise consumption.

At the same time, governments worldwide encourage a shift to greener low-carbon and circular economy models. However, high transition costs and infrastructure limitations demand a delicate balance

between meeting energy demands and addressing environmental concerns

AI and machine learning optimise production processes through predictive maintenance, quality control and supply chain management. For example, predictive analytics enhance equipment efficiency, reducing downtime and costs.

In the energy sector, these technologies optimise resource allocation, grid management and predictive maintenance for infrastructure. For example, AI algorithms improve renewable energy forecasting and overall energy efficiency.

Companies are adopting strategies to minimise carbon emissions throughout the supply chain, investing in renewable energy, and offsetting unavoidable emissions through carbon credits.

8 hannovermesse.de

A fully automated 800-tonne diecasting cell is at the heart of a major investment programme at Alucast.

The £2m investment drive aims to take the aluminium foundry past the £10m sales mark as it looks to make the most of new opportunities.

Alucast Ltd, which has increased its workforce by 20% to more than 120 people at its base in Wednesbury, has also commissioned six CNCs, a HDTD low pressure machine and boosted its ‘new core’ capabilities.

The 800-tonne LK high pressure die casting machine can produce high integrity parts from a fully automated cell, reducing component handling and making the company more competitive overseas.

It has proved a wise decision, with the Black Country business already securing a new export contract worth £1.2m.

John Swift, CEO of Alucast, commented: “We have always taken a long-term strategic view on how we move forward and this, firstly, has helped us negotiate some tough economic challenges and, secondly, is now helping us take advantage of opportunities in automotive, electrification and hydraulic components.

“This is our largest investment drive in nearly a decade and reflects an increase in demand for our high/low pressure, gravity and sand casting expertise, not to mention our expansive machining capabilities.”

He continued: “The latter is proving extremely important as

Fully automated diecasting

we are offering added value services for a host of blue-chip tier 1s and the vehicle manufacturers directly. We’re offering them the security of supply they are crying out for.”

Alucast is a founding member of the Manufacturing Assembly Network (MAN), an eight-strong collective of sub-contractors and an engineering design agency.

Martin Haynes, Managing Director of Alucast, added:

“There are lot of opportunities out there for UK manufacturing, but many of them will require investment in new technology and people to make them a reality.

“With the level of recent capital investment, we now have capacity in our foundries and will also look to push on with other value added services, including heat treatment, Non-Destructive Testing (NDT) and casting simulation.” 8 alucast.co.uk

Steel fabrication and construction company AJ Engineering is managing its carbon footprint and improving operational efficiency using Internet of Things (IoT) technology.

The company, which is based in Forres in the north east of Scotland, secured funding and technical support from CENSIS, Scotland’s innovation centre for sensing, imaging, and IoT technologies.

The SME is now on track to realise savings on its annual electricity usage as a result of new smart monitoring systems. The project formed part of the IoT Evolve programme, which was funded by the Scottish Government and Highlands and Islands Enterprise (HIE) to support SMEs in the region with the development and application of IoT technologies.

A series of connected sensors are now in operation across AJ Engineering’s site, enabling the management team to spot exactly where energy is being used and take steps to reduce consumption in particular processes or buildings. The technology has already highlighted significant savings that can be made by reducing the heating and lighting at parts of the plant that had not previously been identified as large consumers of power.

Compared to standard smart meters, the IoT system provides much more granular detail about specific pieces of equipment and circuits, giving

IoT cuts carbon footprint

the team better insights to support decision-making and its ambition to achieve net zero. Another benefit will be the cost savings on monthly overheads and fuel bills.

Having access to real-time data about the carbon footprint of its operations will also help AJ Engineering to communicate its green credentials to current customers and win new contracts, where partners may require the figures for their own carbon accounting protocols. According to the latest figures from the Carbon Trust, the average SME in the UK generates around 15 tonnes of CO2 annually, making up 44% of total non-household emissions.

Graham Alexander, general manager at AJ Engineering, said: “Introducing this smart monitoring system has opened our eyes to how different parts of the business consume energy. The equipment has allowed us to have a much better appreciation of what aspects of our production

and business are the largest energy consumers.

“As well as cutting our own carbon footprint, the technology will have benefits for customers across the sectors we operate in. They are increasingly asking us to supply information about our carbon footprint and the energy consumed by specific processes for their own emissions reporting. With access to accurate real-time data, we will be well-equipped to do so.”

CENSIS’s engineers developed a modular system with multiple sensors that transmit data wirelessly via a LoRaWAN network – managed by telecommunications company North. An app-based dashboard is available to the company to help interpret and display the data remotely. Using an IoT network was identified as the most suitable option, given the site’s limited cellular coverage and equipment being located in harder-to-reach areas.

8 ajengineering.co.uk

Sheet metal, laser cutting and fabrication specialist SMF UK has invested in a 3D laser cutting and welding cell.

The Trumpf TruLaser Cell 7040 is now in-situ at SMF’s 30,000 ft2 facility in Leicester. The system provides an ideal subcontract solution for any company that requires high-precision five-axis cutting and/or welding.

With decades of experience in sheet metal fabrication, SMF UK’s specialist engineers have a particular expertise in designing solutions for a wide range of industries, including architecture, automotive, electrical and medical. The company says it loves a challenge and prides itself on transparent pricing, on-time deliveries and partnership working. Whether a customer has detailed instructions, drawings and specifications - or simply a concept that needs fabricating - SMF UK can help.

Despite plenty of success and strong growth since the company’s formation in 1990, SMF UK appreciates the need to evolve in line with industry demands.

“At one point in time we did a lot of straightforward laser cutting and folding, but it didn’t provide much market differentiation and, with the emergence of competitors in lowcost economies, we felt the need to diversify into making actual products for customers,” explained Steve Morrison, Managing Director at SMF UK. “By way of example, today we make chassis that form part of

3D laser cutting and welding

access lifting platforms fitted to the back of pick-up trucks.”

While family-run SMF UK has all the usual sheet metal cutting, forming and fabrication capabilities on site, it is the company’s more diverse investments that set the company apart from others. Adding high-end machines like a CNC panel bender and an automated Trumpf tube laser has led to a raft of new contracts, prompting the company to think about how else to embellish its machine repertoire.

“One capability missing from our portfolio was 3D work, hence our investment in the Trumpf TruLaser Cell 7040, which can cut and weld in five axes,” said Mr Morrison.

The modular TruLaser Cell 7040 is a truly flexible machine for large 3D jobs.

“Speculative investments have worked out well for us previously and we’re convinced the TruLaser Cell 7040 will be the same; essentially we are introducing five-axis work into the subcontract market,” said Mr Morrison. “Any companies with requirements in 3D cutting and/or welding can benefit, and we’ll happily meet enquiries with a highly competitive quote. Our team here at SMF UK specialises in high-precision small-tomedium batch work, including 1-offs – our new TruLaser Cell 7040 is the ideal solution for needs of this type.”

8 smf-ltd.com

The Benefits of Galvanizing

With up to four percent of the world’s GDP estimated to be lost through corrosion each year, it’s unsurprising that the whole lifecycle of steel is a huge factor for decision makers in engineering.

In a bid to avoid rust and corrosion impacting projects, hot-dip galvanizing is one of the most popular finishes for protecting and preserving steel –everything from large-scale infrastructure components through to small and intricate nuts and bolts.

Dating back to the mid-1700s, the process of galvanizing has evolved over the years to become a sustainable, durable, hygienic, long-lasting, and economic finish of choice. But if you’re feeling rusty about your galvanizing knowledge, Andy Harrison, Sales and Marketing Director at Wedge Group Galvanizing Ltdthe UK’s largest hot-dip galvanizing organisation - shares everything you need to know:

“To protect steel items from rust and corrosion, hot-dip galvanizing is often used, and favoured, by many across the engineering, rail and architecture industries (to name just a few). Objects are chemically cleaned to remove any existing surface rust, oil or mill scale, before being completely immersed into a bath of molten zinc at temperatures around 450°C. The steel is entirely coated – inside and out,

in awkward corners and narrow gaps, and even in the hardest-toreach areas – before being left to cool, allowing a metallurgicbonded coating to form.

“It’s this unique bonding that brings about an array of benefits – no other coating can do this. Not only is galvanized steel able to withstand even the harshest of conditions for decades without any maintenance required, but it also provides a tough and durable finish which boasts the greatest resistance to mechanical damage – a vital factor during transport, storage, and installation.

Longevity

“Galvanizing offers long-lasting protection – more than 70 years maintenance-free. This allows the overall lifecycle costs to remain low, as it significantly saves time and labour-intensive resources, as well as limiting the need for downtime or replacement – which is

particularly attractive for companies seeking economic benefits during the current costof-living crisis.

Durable

“Galvanizing provides such a tough, durable, and permanent finish that, should it ever be required, it can only be removed by professionals using abrasive blasting or specialist chemicals.

Reliable

“As one of the only few metal finishes that’s defined by a British Standard, reliability is ensured. Galvanizing is a uniformed and relatively simple process, meaning that consistent and predictable outcomes can be achieved, every time. And –thanks to this – it can often have short turnaround times too, being able to meet even the strictest of deadlines.

8 Wedge Galvanizing Process

Hygienic

“Galvanized steel can be easily wiped down (without impacting its properties or ability to provide rust-free protection), meaning it’s one of the most hygienic steel finishes.

Sustainable

“More than ever before, customers are increasingly interested in the sustainability of the brands they’re working with. Add to this: ever-evolving government environmental regulations and targets that organisations must comply with, and businesses that genuinely want to do things for the right reasons. It’s vital that you work with partners that are aligned with your attitudes towards protecting our planet.

“Galvanizing is the original green solution – both in its functionality and through the process itself.

“Due to its non-ferrous properties, any unused zinc can remain in the bath (unchanged physically or chemically), able to be utilised in the next project, and therefore creating minimal waste. Plus, galvanized steel can be recycled along with scrap steel. Or, stripped, re-galvanized, and reused – again and again.

“The galvanizing process itself is incredibly innovative, and so it’s vital that as a company (and industry) we’re as advanced and novel in our approach to sustainability. And that’s why we’re dedicated to making conscious, considered and careful decisions – seeking above and

beyond existing obligatory compliance and regulations. Instead, we’re proud to boast a triple bottom line: focused on our people, our planet, and our profits.

“As part of this wider commitment, we’re on a carbon reduction journey towards net zero, and through this have made some significant advancements and investments across our national network of 14 plants. Developments include the introduction of high-velocity Smart Firing technology, which has resulted in an impressive 35% carbon emissions reduction.

“Smart-fire furnaces analyse and monitor temperatures, heat exchangers transfer waste heat back into the galvanizing process, lagged tanks retain heat, and lowtemperature degreasers work just as productively with an innovative chemical which requires lower temperatures. And, to further complement our sustainability strategy, we’re proudly one of the only Lead and Chrome-free galvanizing companies in the UK, and we’re also rolling out electric manual handling equipment (such as forklift trucks) across the group.

“We regularly work with professionals within the engineering industry, supporting them with projects across the globe. Thanks to its abundance of benefits – that really do save businesses valuable time, money, and resources – they come to us for a variety of reasons. Whether it’s to provide a quality, permanent and durable coating that will last a lifetime, to offer a reliable yet cost-effective solution, or to enhance sustainability credentials (of both the business and the project overall). But regardless of the motives, hot-dip galvanizing continues to provide the finish of choice.”

Wedge Group Galvanizing Ltd is the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years and 14 plants strategically placed across the country.

8 wedge-galv.co.uk

8 Wedge Scottish Galvanizers

8 Andy Harrison

Investments in monitoring and data analysis at electroplating and finishing specialist BEP Surface Technologies have improved operational efficiency and cut energy use.

The bespoke solution has transformed the Radcliffe-based manufacturer’s chrome plating process by enabling real-time visibility of critical operational parameters, enabling enhanced monitoring and data analysis.

The two-year project has cut energy use by 20%, material use by 10%, and labour use by 15%.

The scalable solution is now being rolled out to copper and nickel-plating operations. It integrates with BEP’s grinding machinery to introduce predictive maintenance strategies and monitor hazardous materials to enhance safety.

The digitalisation programme has also facilitated a cultural shift within the 54-year-old company. Reducing manual operation and monitoring is empowering engineers to drive continuous improvement initiatives.

Andrew McClusky, Managing Director of BEP Surface Technologies, said: “The successful implementation of our control and automation system has revolutionised our chrome plating process, fast-tracked our digital transformation and accelerated our net zero journey.

“Like many heritage industries, electroplating and surface engineering has previously relied on operator skills and experience. Capturing that vital data from our processes enables ground-

Digitally transformed finishers

breaking control and automation, allowing our engineers to monitor and analyse comprehensive data sets and providing invaluable insights into process optimisation and energy efficiency.

The chrome plating project was launched in 2022 as part of BEP's digital strategy. It was supported by Made Smarter, a governmentbacked programme helping SMEs adopt technology and skills, which funded a six-month digital internship to work with BEP.

Hassan Bin Mazhar, then an MSc student in Aerospace Engineering at the University of Salford, was tasked with addressing the challenge of excessive chrome deposition during the plating process.

The project's first phase applied sensors to the plating tanks to enable real-time acquisition of operational data such as temperature, volts, amps, solution levels, solution composition, timings, and extraction efficiencies at each boiler. This was collated by a PLC and

8 Andrew McClusky, Managing Director, BEP Surface Technologies

displayed in real-time via HumanMachine Interfaces (HMIs) to engineers who can precisely monitor and control parameters. A SCADA (Supervisory Control and Data Acquisition) software system was then deployed to centralise those readings and analyse them to offer new insights and enable engineers to optimise the process.

Such was the project's success; BEP took on Hassan as an Automation Engineer, spending the last 18 months developing and scaling the solution.

Hassan said: "This project has been a dream start to my career. For BEP, it demonstrated what could be achieved through a small investment in technology and bringing in some new digital skills. It has also proved that kickstarting the digital transformation journey need not be elaborate or expensive."

8 bep-st.com

Jaguar Land Rover is tackling ‘real world’ knowledge gaps in plastics engineering by working with a leading moulder, moulding equipment manufacturers and a raw material supplier.

JLR’s Ian Ray has championed an award-winning Training & Development Programme with a distinctively innovative approach to collaborative learning that has helped to engage, educate and upskill over 100 JLR product development team members. Including an extensive number of colleagues working in nonengineering functions.

Driven by the urgency to flip the development engagement model and keep JLR’s digitally enlightened Gen Z engineers inquisitive, Ian pulled together his most trusted suppliers to design and deliver a learning programme where the syllabus draws in and upon collective experiences.

Believed to be the first learning programme of its kind, Sumitomo (SHI) Demag and ENGEL UK, together with injection moulder WHS Plastics and raw material supplier Resinex, wholeheartedly backed Ian’s vision.

The reception of the JLR programme has been so positive, it culminated in the partnership winning the coveted training & development accolade at the 2023 Plastic Industry Awards.

Hailing it as a “great example of a collaborative effort between JLR and their suppliers”, the PIA 2023 judges commended the impressive fact that the programme brought two direct competitors – Sumitomo (SHI)

Real world plastics knowledge

Demag and ENGEL UK – on board. Describing it as a “fantastic initiative” the judges further extolled the benefits of “using the supply chain as a training resource. These closer partnerships enabled bespoke training requirements to be addressed. Particularly noteworthy was the breadth of roles in JLR who shared the learning experience.”

This bespoke five-module strategic training partnership –covering materials, design, tooling and processing –complements JLR’s extensive in-house training portfolio.

Ian said: “Collectively the JLR design, product and engineering teams possess a deep technical knowledge. Although we aren’t moulders, our engineering and design teams need to understand the process and have enough knowledge to confidently and competently challenge our suppliers.”

Providing a brief introduction to materials, tooling and the moulding process is the one-day

‘Lite’ introductory course. More than 100 JLR colleagues from a breadth of roles have completed this element, with Ian, Justin Anstey from Resinex and Steve Hunt and Andrew Kendrick from WHS Plastics delivering the content on site at WHS Plastics.

“Developing a new plastic automotive component from start to finish takes a design, material, machine, tooling, process and a customer. All of these together cannot be supported by one entity. It was great to be part of a multifunctional team working in partnership to deliver some invaluable training to the JLR engineering teams,” said Andrew Kendrick, Group Sales Director, WHS Plastics UK.

With the ’Lite’ element providing a taster for the main event, each quarter, a cohort of 16 JLR delegates complete five further ‘deeper dive’ modules. On completion of the five modules, each delegate receives a JLR certificate in engineering. 8 whs-plastics.com

Running alongside the middle three days of the MACH exhibition on 15 to 18 April, The Engineering Supply Chain Show will bring engineering and manufacturing buyers together with suppliers, exclusively in the UK engineering and manufacturing supply chain.

The ESC show will be the only co-located exhibition alongside MACH 2024 with one visitor badge provideing access to both events.

This show-within-a-show has grown out of increased demand for the successful UK Supply Chain Zone at MACH. It is a focused event, dedicated to buyers looking to source precision subcontracting products and services from UKbased suppliers, helping to reduce goods miles as part of the UK’s commitment to greener manufacturing.

Engineering Capacity is pleased to be the exclusive media partner for this event and is exhibiting on Stand 6-791

One common badge will provide unhindered access to both MACH and The Engineering Supply Chain Show, while in-hall links will ensure a seamless flow of visitors between the two events. Traditionally attracting over 26,000 attendees, MACH is the UK’s national event to showcase engineering and manufacturing technologies and

UK suppliers in focus

is complemented by The Engineering Supply Chain Show, bringing together a wider audience focused on capacity in the UK subcontracting and supply chain sectors.

The exhibiters in the Engineering Supply Chain show included well-respected subcontractors in precision engineering as well as trade bodies including the British Turned Parts Manufacturers Association, the British Plastics Federation, the Cast Metals Federation, MAKE UK Defence and the North West Aerospace Alliance.

The Engineering Supply Chain

Show is sponsored by the EIA (Engineering Industries Association) and organised by the Manufacturing Technology Association (MTA). The EIA is part of the MTA cluster which incorporates the MTA, EIA, MACH Exhibition, The Engineering Supply Chain show, Additive Manufacturing UK and the Technology Design and Innovation Challenge. 8 engineeringsupplychain.co.uk

Exhibitors include:

Currie & Warner (Stand 6-781) manufactures precision brass turned parts and screw machined parts. It supplies internationally to customers in a wide variety of sectors from the electrical, sanitary, automotive, pneumatics, telecommunication heating controls and gas related industries.

Brooks & Adams (Stand 6-680) is a West Midlands manufacturer of hot brass/copper/manganese

bronze stampings in small batch to volume production, and zinc pressure die casting. It has an in-house machine shop which allows it to supply parts fully machined to customer specifications.

Brooks (Stand 6-792) is a modern precision engineering business located in Manchester. The manufacturing facility houses 3,4 and 5-axis CNC machining centres, one of the largest gear cutting facilities in the North West, cylindrical and surface grinding, gear grinding and EDM.

Havant Sheet Metal (Stand 6-789) offers small to medium

Knowledge Hubs at MACH 2024 will help companies identify when they should adopt new technology that will help them improve productivity, efficiency and reduce costs.

The programme highlights modern technology that is readily available to UK manufacturers, helping them to understand the potential adopting such technology can bring to their operation, as well as when to adopt it and how to implement it to best effect.

The Knowledge Hubs initiative will have dedicated stands across the event, each focusing on a particular type of technology including Automation and Robotics, Sustainable Solutions, Additive Manufacturing, Consumable Tooling, and Data

batch production of precision sheet metal components including one off & prototype designs. Facilities include CNC laser, punching and folding equipment, machining facilities, welding and a wide range of powder & wet coated metal finishes.

South West Fabrications (Stand: 6-886) has over 50 years’

experience in the metalwork and fabrication industry. It provides precision engineering services across industrial, commercial, and retail sectors throughout the UK and Europe.

Tridan (Stand: 6-782) provides an outsourcing partnership and machining service certified to EN/AS9100, ISO14001 and JOSCAR. It is an approved supplier to major organisations throughout the UK, Europe, and the USA. Facilities include 5-axis horizontal and vertical machining centres along with CNC turning and sliding head capability. 8 machexhibition.com

Making things better

and Artificial Intelligence.

The Automation and Robotics Knowledge Hub will demonstrate how easily the technology can be adopted into existing manufacturing operations, automating repeatable processes, improving accuracy and consistency, and reducing repetitive and monotonous tasks.

The Sustainable Solutions Knowledge Hub, sponsored by Lloyds Bank, will guide manufacturers on how investing in energy efficient technology can help offset energy cost increases, improve business fitness for the future and help balance the ‘cost of doing business’.

The Additive Manufacturing Knowledge Hub is designed to help visitors looking to learn how to develop, adopt and use additive

manufacturing and 3D printing technology in their manufacturing processes.

The Consumable Tooling Knowledge Hub will give impartial advice on how to optimise their machining processes by matching the most suitable cutting tool material and insert geometry with the workpiece material to be machined, as well as key considerations such as tool paths and cutting data.

The Data and AI Knowledge Hub will explore how SMEs can use this technology to drive growth and innovation in manufacturing by measuring the output of their current operation, looking for opportunities to improve and ensuring supply meets demand.

A new electron beam welding method took less than a day to complete welds on a nuclear reactor that would previously have taken a year.

The welds were made during the production of the first full sized Small Modular Reactor (SMR) nuclear vessel demonstrator assembly manufactured at Sheffield Forgemasters.

The company has pioneered the industrialisation of Local ElectronBeam Welding (LEBW), and complete weld-assembly of the vessel marks a pivotal moment in global welding development, taking less than 24 hours to complete four, thick, nucleargrade welds, typically requiring a year of work to complete.

With a diameter of three meters and a wall thickness of 200mm, construction of the vessel showcases the reliability and capabilities of (LEBW), setting a dramatic new standard for weldjoining thick walled components, previously untrialled in a demonstrator model.

Professor Jesus TalamantesSilva, Research, Design and Technology Director at Sheffield Forgemasters, said: “We are delighted to have reached a significant milestone in assembling a nuclear vessel demonstrator, using electron beam welding for the first time at this scale, with 100 per cent success and no defects.”

Sheffield Forgemasters deployed specially developed parameters, meticulously finetuned during the welding

Nuclear welding leap

development stage, including innovative sloping-in and slopingout techniques to start and finish the weld, ensuring a clean and complete weld-join.

It is the only company in the UK with the capability to manufacture the large forgings required for SMRs, and it now has years of developmental lead on global competitors in welding thick-walled assemblies.

Dr Michael Blackmore, Senior Development Engineer and Project lead, said: “The implication of this technology within the nuclear industry is monumental, potentially taking high cost welding processes out of the equation.

“Not only does this reduce the need for weld-inspections, because the weld-join replicates

the parent material, but it could also dramatically speed up the roll-out of SMR reactors across the UK and beyond, that’s how disruptive the LEBW breakthrough is.”

The demonstration of LEBW technology's potential opens new horizons for more efficient, low cost and less time-heavy nuclear assemblies and also has far reaching implications for other projects which require thick walled welded assemblies.

Dr Jacob Pope, Development Engineer and LEBW machine tool installation lead, added: “We thank the Government’s Department for Energy Security and Net Zero for enabling the project through its Nuclear Innovation Program. We also thank our esteemed partner, Cambridge Vacuum Engineering, for their invaluable support throughout this endeavour. Their remote and on-site assistance played an instrumental role in the success of this milestone, highlighting the collaborative spirit that drives us forward.”

Future company activities include an upcoming joint industrial project supported by key participants from the USA and UK. The objective is to initiate a code case or multiple cases to facilitate the deployment of this technology in accordance with the standards set by the American Society of Mechanical Engineers (ASME).

8 sheffieldforgemasters.com

The British Turned Parts and Machined Component Manufacturers Association

Find out how our members can benefit your business

Enquire directly with our Members, via btma.org or mail to info@btma.org

Arturn Ltd

enquiries@arturnengineering.com

www.arturnengineering.com

Ashtead Engineering info@ashteadeng.co.uk www.ashteadeng.co.uk

Atkinson Engineering sales@atkinson-engineering.com www.atkinson-engineering.com

CK Precision Engineering Ltd Info@ckprecisionengineeringltd.com www.ckprecisionengineeringltd.com

Colpa Precision Engineering Ltd steve@colpa.co.uk www.colpa.net

C&M Precision Ltd office@onehitcnc.com www.onehitcnc.com

Davturn Precision Turned Parts Ltd matt@davturn.co.uk www.davturn.co.uk

Dawson Precision Components Ltd. sales@dpc.co.uk www.dpc.co.uk

Dawson Shanahan (Wales) Ltd info@dawson-shanahan.co.uk www.dawson-shanahan.co.uk

Bailey & Wade Engineering Ltd

www.turnedpartsrus.co.uk Louise.Fisher@nuttersfastenings.co.uk

Batchflow Engineering info@batchflow.co.uk www.batchflow.co.uk

BTL Precision-UK Ltd

www.btlprecision-uk.com clive.lambert@btl-uk.com

Cambion Electronics Ltd sales@cambion.com www.cambion.com

CTN Group Ltd charlie@ctn-group.co.uk www.CTN-GROUP.co.uk

CTPE Ltd www.ctpe.co.uk alex.taylor@ctpe.co.uk

Currie & Warner Ltd tonyfox@curriewarner.com www.curriewarner.com

Davromatic Precision Limited sales@davromatic.co.uk www.davromatic.co.uk

DKW Engineering Ltd karl@dkwengineering.co.uk www.dkwengineering.co.uk

Dobson & Beaumont sales@dobsonandbeaumont.co.uk www.dobsonandbeaumont.co.uk

Falcon Engineering Productions Ltd sales@falconengineering.co.uk

Global Engineering sales@globaleng.co.uk

www.global-engineering.co.uk

GS Brown (Precision Engineers) Ltd malcolm@gsbrown.com www.gsbrown.com

G W Martin and Co Ltd sales@gwmartin.co.uk www.gwmartin.co.uk

H P C Services Ltd sales@slidinghead.com www.slidinghead.com

Herve Engineering Ltd sales@herve-engineering.com herve-engineering.com

JCF Engineering Limited john.felton@jcfengineering.co.uk jcfengineering.co.uk

MaS Precision Engineering Ltd sales@masprecision.co.uk www.masprecision.co.uk

Machined Component Systems sales@machinedcomponent.com www.machinedcomponent.com

M&M Turned Parts Ltd sales@mmturnedparts.co.uk www.mmturnedparts.co.uk

MJ Engineering Ltd www.mjengineering.net enquiries@mjengineering.net

Neida Products Engineering Ltd sales@neida.co.uk www.neida.co.uk

Normec (Manchester) Ltd sales@normec.co.uk www.normec.co.uk

Oracle Precision Ltd shaun.palmer@oracle-precision.co.uk www.oracle-precision.co.uk

Plastic turned Parts Ltd sales@plasticturnedparts.co.uk www.plasticturnedparts.co.uk

Precision Component Services Ltd shane@precision-components.co.uk www.precision-components.co.uk

Qualiturn Products Ltd sales@qualiturn.co.uk www.qualiturn.co.uk

Quantamatic info@quantamatic.co.uk www.quantamatic.co.uk

Rodmatic Ltd enquiry@rodmatic.com www.rodmatic.com

Rowan Precision Limited sales@rowanprecision.co.uk www.rowanprecision.co.uk

Rowes Precision Products Ltd phil.willoughby@rowesprecisionproducts.co.uk www.rowesprecisionproducts.co.uk

Salcey Precision Engineering Ltd info@salceyprecision.co.uk www.salceyprecision.co.uk

Scot Bennett Engineering Ltd rob@scotbennett.co.uk www.scotbennett.co.uk

Sheldon Precision Engineering Ltd www.sheldonprecision.co.uk info@sheldonprecision.co.uk

Solstrand Industries Ltd

james.valentine@solstrandindustries.com www.solstrandindustries.com

BTMA MANUFACTURING MEMBERS | DIRECTORY

Sub CNC Precision Engineering Ltd www.sub-cncprecision.co.uk george.dingley@sub-cncprecision.co.uk

Swissmatic Ltd

info@swissmatic.co.uk

www.swissmatic.co.uk

Techfore Turned Parts Ltd info@techfore.co.uk www.techfore.co.uk

Tenable Screw Co Ltd nigel@tenable.co.uk www.tenable.co.uk

Tercet Precision Ltd Alex.Burns@tercet.co.uk www.buyturnedparts.com

Thomas Brown Engineering Ltd info@thomasbrownengineering.co.uk www.thomas-brown-engineering.co.uk

Trust Precision Engineering Ltd info@trustprecisionengineering.co.uk www.trustprecisionengineering.co.uk

Wealdpark Limited sales@wealdpark.co.uk www.wealdpark.co.uk

Wharf Engineering Ltd sales@wharf-engineering.co.uk www.wharfengineering.co.uk

Wilco Manufacturing Ltd sales@wilcomanufacturing.co.uk www.wilcomanufacturing.co.uk

Yorkshire Precision Engineering Ltd info@ypel.co.uk www.ypel.co.uk

Enquire directly with our Members, via btma.org or mail to info@btma.org

BTMA TECHNICAL MEMBERS| DIRECTORY

Arno (UK) Limited sales@arno.de www.arno-tools.co.uk

The Amodil Group tkd@amodil.co.uk

www.amodil.co.uk

Badger Anodising (Birmingham) Ltd sales@badgeranodising.co.uk www.badgeranodsing.co.uk

Bowers Group sales@bowersgroup.co.uk

www.bowersgroup.co.uk

Ceratizit UK & Ireland Ltd info.uk@ceratizit.com www.ceratizit.com

Citizen Machinery UK sales@citizenmachinery.co.uk www.citizenmachinery.co.uk

C Dugard Limited sales@dugard.com www.dugard.com

Filtermist Limited sales@filtermist.com

www.filtermist.co.uk

Floyd Automatic Tooling Ltd sales@floydautomatic.co.uk

www.floydautomatic.co.uk

Gen2 Group pmasters@gen2group.co.uk www.gen2group.co.uk

LNS Turbo sales.uk@lns-europe.com www.lns-europe.com

Matsuura Machinery Ltd imichie@matsuura.co.uk www.matsuura.co.uk

Mills CNC Ltd tdale@millscnc.co.uk www.millscnc.co.uk

Optimum Oils cliff.thrussell@optimumoils.com www.optimumoils.com

Premier Machine Tools UK Ltd david.dunn@premiermt.co.uk www.premiermt.co.uk

PSL Datatrack sales@psldatatrack.com www.psldatatrack.com

Smiths Metal Centres info@smithmetal.com www.smithmetal.com

SolidCAM UK Ltd info@solidcamuk.com www.solidcam.com

Star Micronics GB Ltd sales@stargb.com www.stargb.com

Stelstocks Ltd info@stelstocks.co.uk

www.stelstocks.co.uk

Turbex Ltd sales@turbex.co.uk www.turbex.co.uk

Wickman Coventry Ltd o.coyne@wickman.co.uk

www.wickman-group.com

Wieland-Nemco Ltd. sales@wieland-nemco.com

www.wieland-nemco.com

The Association for UK machined component manufacturers

8

JFL Broaches and Broaching

JFL are broach and broaching specialists with many years personal experience. We offer a comprehensive broaching service covering keyways, squares, hexagons and special forms.

Unit 2, Deethe Farm Industrial Est, Cranfield Rd, Woburn Sands, Milton Keynes, Bucks MK17 8UR

Tel: 01908 585103

www.jflbroaches.co.uk

Qualiturn Products Limited

Qualiturn are a very modern subcontract machining service. We offer CNC precision Turned and Milled components to your specifications and quantities. We work with all sizes of customers, offering the same service to all. Supplying various market sectors across the world.

7 Fountain Drive, Hertford, Herts, UK, SG13 7UB

Tel. +44 (0) 1992 584499 www.qualiturn.co.uk

Bowers Group

Bowers Group is a leader in the field of measurement, supplying quality metrology instruments to organisations worldwide.

Unit 3 Albany Court, Albany Park, Camberley, Surrey, GU16 7QR

Tel +44 (0) 1276 469866

www.bowersgroup.co.uk

8

C & M Precision Ltd

We are a subcontract machine facility that manufactures precision Turn/Mill components using one-hit technology. We supply various industry sectors which has helped us develop our machining techniques over the years.

Unit 3 Mill Lane

Fullbridge, Maldon, Essex CM9 4NX

Tel: 01621 852569

office@onehitcnc.com

DJJ Precision Engineering Ltd

Providing CNC Milling, Turning, 5 axis and Robotic automated machining, Honing, Grinding, Broaching, ID marking, surface finishing & PPAP certification for hundreds of industries.

TUVRheinland ISO 9001:2015, JOSCAR accredited Ford Tier 1 Global supplier. Winners of BAE Systems International Chairmans Award. Cyber Essentials

Contact Sales for more information

T. 01495 760561 mail@djjengineering.com

8

DAWSON

Manufacturing precision machined components since 1965 Services include: CNC milling, CNC turning, turn/mill machining, sub contracted services, finishing and project management. dpc.co.uk

Greenfield

Tel: 01706 842311

5 High quality precision machined components

5 Trusted technical support service

5 Complete and bespoke service from conception to completion

5 AS9100D & ISO 9001:2015 approved

Oldfield Street, Crosland Moor Huddersfield HD4 5AJ

T: 01484 548903

www.thomas-brown-engineering.co.uk

8

Wealdpark Ltd

CNC mill-turn facility using Star sliding head lathes with bar capacity up to 32mm diameter. Miyano and Doosan fixed head lathes with bar capacity up to 65mm. Hurco vertical machining centre.

Sutton Road, St. Helens Merseyside WA9 3DJ

Tel: 01744 22567

www.wealdpark.co.uk

8

Simpson Springs & Pressings Ltd

Precision manufacturers of a wide range of compression tension and torsion springs. Also circlips, wireforms, contacts, antennas and light pressings. Quality approved to BS EN ISO 9001:2000.

Unit 1, Latimer Road Industrial Est, Latimer Road, Wokingham, Berkshire RG41 2YD

Tel: 0118 978 6573

www.simpsonsprings.co.uk