Strudyna Structural Tie Rod Systems

STRUDYNA

Structural Tie-Rod Systems

V 1.1

Intro page 2-4.

Menu page 5.

Performance page 6-20.

Assembly page 21-36.

R

STRUDYNA.com

Components page 37-46.

Example: To order P2H 262 AR rod assembly M33 length 2.2 meter, write “APR1-0033-2200”.

Every one of our tensile solutions must find its individual balance. The equilibrium between its function as a tensile component and as a piece of art to enhance the architect’s vision is essential. The system has to perform under load, be comfortable to use and offer room for architectural expression, from simple to grand.

Every tensile structure defines its own way of reaching out to communicate with its surroundings. The Strudyna stainless steel tie-rod range was organised with this understanding. The range offers a solution plaform that can be customised to today’s light weight architectural needs.

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Stainless Steel Tie-Rod Systems

TIE-ROD SYSTEMS

HIGH

SRS page 22.

P2H page 29.

RDS page 35.

BASIC B3 FORK page 44.

AM ADJUSTER FORK page 44.

Choosing the right tensile tie-rod system Stainless steel tensile tie-rod selections

An outstanding structural design requires good components as well as good execution. Due to the apparent load factor applied to tension rods special care in installation is required. Properly installed and maintained tensile tie-rod structures will provide many years of satisfaction for the occupants.

STAINLESS STEEL

- Always use tensile tie-rod in a straight line or in-line pull only.

- Never use tensile tie-rod systems for lifting purposes.

TIE-ROD SYSTEMS

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- Always choose the proper rod system based on the calculated loads.

- Never overload the tie-rod system greater than its designed working load.

Choosing the right tensile rod system can be the difference between an average or spectacular architectural design. The main criteria to work through are the loads, applications and corrosion performance. Loads are defined by size; however special rod configuration can offer a higher performance ratio per diameter.

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PERFORMANCE

High tensile tie-rod systems

Architectural Tie-Rod Systems High Tensile Architectural Rod Systems Every tensile structure defines its own way of reaching out to communicate with its surroundings. The Strudyna stainless steel tie-rod range was organised with this understanding. The range offers a solution platform that can be customised to today's light weight architectural needs.

SRS Tie-rod Systems: SRS offers the highest tensile strenght tie-rod system in our range when used in combination with 560 HTR rod or with 448 DR (Duplex). See performance data on page 6.

SRS Fork + 560HTR see page 22

SRS Fork + 448AR + Joiner*

SRS Fork + 560HTR + 2 Joiner*

P2H Tie-rod Systems: A remarkable fork system which is low profile with internal adjustment. Used in conjunction with 262AR rod. See performance data on page 7.

P2H Fork + 262AR see page 28

P2H Fork + 262AR + Joiner*

RDS Tie-rod Systems: Demonstrates a traditional 316 stainless tie-rod system that is ergonomically profiled for use in outstanding tensile structures. See performance data on page 7.

RDS Fork + 262AR see page 34

RDS Fork + 262AR + Joiner see page 36 RDS Eye + 262AR see page 35 RDS Eye + 262AR + Joiner see page 36

Basic Tie-rod Systems: Functinal 316 stainless tie-rod systems that offer a tensioin solution with a robust and efficient style.

Basic B1 fork + Turnbuckle + 262AR** see page 45

Basic B1 fork + Turnbuckle + 262AR + Joiner** see page 45

Basic B3 fork + Turnbuckle + 262AR** see page 44

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Basic B3 fork + Turnbuckle + 262AR + Joiner** see page 44

AM adjuster fork + AM Turnbuckle + 262AR** see page 45

AM adjuster fork + AM Turnbuckle + 262AR + Joiner** see page 45 *SRS / P2H Joiner assembly available by request. ** Basic Rod assembly available by request.

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STRUCTURAL TIE-ROD RDS page 34.

P2H page 28.

SRS page 22.

MENU Menu page 5.

Intro page 2-4.

Performance page 6-20.

Assembly page 21-36.

Components page 37-46.

ASSEMBLY 22 page.

SRS Tie-rod assembly page 22 28 page.

P2H Tie-rod assembly page 28 34 page.

RDS Tie-rod assembly page 34

SRS & COMPONENT PAGE 24.

P2H & COMPONENT PAGE 29.

RDS & COMPONENT PAGE 37.

B1, B3, AM PAGE 43.

P2H TOOLS PAGE 30.

RDS COUPLING PLATE PAGE 39.

STAINLESS STEEL CABLE SYSTEMS PAGE 48.

PERFORMANCE PAGE 6.

560HTR // 448DR PAGE 25.

262AR P2H PAGE 29, 262AR RDS PAGE 38.

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COMPONENTs

PERFORMANCE

High tensile tie-rod systems

SRS structural tie-rod systems

Architectural tensile tie-rod systems

SRS + 560HTR Tie-Rod System

Performance - The design of SRS tensile fork is the zenith of performance based engineering. Every cubic millimeter of its cross section area is meticulously carved to enhance its fluidity and proficiency.

Coupled with 560 HTR high tensile performance rod makes the SRS-560HTR the pinnacle of tensile stainless steel structural tie-rod systems.

Fork material Rod material

: Cast 2205 Duplex stainless : 560HTR Grade High Tensile stainless steel Rod Yield strength : <M22 = 700 MPa, M22 - M24 = 560 MPa, >M24 - M52 = 515 MPa, >M52 = 460 MPa

Rod Tensile strength: <M22 = 875 MPa, M22 - M24 = 802 MPa,

>M24 - M52 = 650 MPa, >M52 = 620 MPa

Rod Elongation

: <M22 = 12%, M22 - M24 = 15%,

Lock nut material Pin material

: Cast AISI316 - EN 1.4408 : <M22 = Bar 316HTR

>M24 - M52 = 25%, >M52 = 30%

SRS + 560HTR SRS + 448DR

>M24 = Bar 17-4PH(HH1150)

Performance summary chart

Yield Strength

Excellent

SIZE

Good Fair

700MPa

M22 - M24

560MPa

M30 - M52

515MPa

M56 - M100

460MPa

M16 - M100

448MPa

Tensile Strength ge Ran

Pric

e/Si

oad

)

ze

Valu e (pric

e/L

ent stm Adju

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gati Elon

* ngth stre Yiel d

Ten s

ile s

tren

gth*

Poor

*sizes up to M24

SIZE

SRS + 448DR Tie-Rod System Endurance

M16 - M20

- The SRS + 448DR Duplex rod systems is the trade off of Load vs Endurance. By sacrificing lower load performance (compared to 560HTR) and a higher cost, the SRS 448DR makes it up by extending corrosion protection and fatigue resistance with it's higher elongation value.

M16 - M20

875MPa

M22 - M24

802MPa

M30 - M52

650MPa

M56 - M100

620MPa

M16 - M100

620MPa

Elongation

SIZE

Fork material : Cast 2205 Duplex stainless steel Rod material : 2205 Duplex - 448DR Grade Rod Yield strength : 448 MPa Rod Tensile strength: 620 MPa Rod Elongation : 25% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : <M22 = Bar 316HTR

M16 - M20

12%

M22 - M24

15%

M30 - M52

25%

M56 - M100

30%

M16 - M100

25%

>M24 = Bar 17-4PH(HH1150)

Size available 448DR S M16 M20 M22 M24 M30 Y 70 109 135 158 251 T 97 151 187 218 347

S = SIZE, Y = Yield load, T = Tensile load.

M36

M39

M42

M45

M48

M52

M56

M60

M64

M68

M72

M76

M80

M85

M90 M100

420

502

557

672

758

905

933 1,086 1,231 1,405 1,593 1,788 1,998 2,275 2,571 3,220

531

634

728

848

957 1,142 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340 TAP : 10005

M33

M36

M39

M42

M45

M48

M52

M56

M60

M64

M68

M72

M76

M80

M85

M90 M100

310

366

437

502

585

659

787

909 1,058 1,198 1,368 1,551 1,742 1,946 2,216 2,504 3,136

430

506

605

695

809

913 1,090 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340 TAP : 10006

See page 22 and 23 for complete SRS 560HTR, SRS 448DR tensile tie-rod system assemblies.

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Size available 560HTR S M16 M20 M22 M24 M30 M33 Y 109 171 169 197 288 357 T 137 214 243 283 364 451

PERFORMANCE

High tensile tie-rod systems

P2H // RDS tensile tie-rod systems

Architectural tensile tie-rod systems

P2H - 262AR Tie-Rod System Versatility

- The P2H Fork adjuster was designed to be beautiful with innovative function. The distinct profiled form makes it unmistakeable with the internal threads for length adjustment remainning invisible. The P2H tensile tie-rod system is a solution for architects looking for added refinement, helping them to define the space between structures.

Fork material : Cast AISI316 - EN 1.4408 Rod material : 262AR rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 25%.

Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401

Size available 262AR S M16 M20 M22 M24 M27 Y 40 67 79 100 126 T 80 132 163 197 254

- minimum profile for confine spaces.

- Individual adjustment ends.

- All hidden threads.

- Double lock nut for maximum security.

TAP : 10002

M33

M42

M45

M52

M56

199

314

365

485

514

391

620

718

978 1,143

rod stays fixed Adjust from Internal Socket

Yield Strength

P2H + 262AR RDS + 262AR

Performance summary chart

SIZE

S = SIZE, Y = Yield load, T = Tensile load.

Excellent

262MPa

1/4”- 1/2”

310MPa

5/8”- 1- 1/4”

205MPa

M27-M56

262MPa

Tensile Strength

Good

SIZE

Fair

ge

SIZE

RDS - 262AR Tie-Rod System

M16 - M56

515MPa

1/4”- 1/2”

515MPa

5/8”- 1- 1/4”

515MPa

M27-M56

515MPa

Elongation

Ran

ze e/Si Pric

oad

)

Valu e

e/L

(pric

ent stm Adju

ncy pare Tran s

on Cor r resi osion stan ce

gati Elon

ngth stre Yiel d

Ten s

ile s

tren

gth

Poor

Tradition

M16 - M56

M16 - M56

25%

1/4”- 1/2”

25%

5/8”- 1- 1/4”

25%

M27-M56

25%

- Function meets tradition. The RDS tension tie-rod system is the original 316 stainless steel design. Sleek profiled fork shape that continues through the locking nut. The robust design also allows for extra compression loading.

Fork material : Cast AISI316 - EN 1.4408 Rod material : 262AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa, M27 - M56 = 262 MPa

Size available 262AR imperial size S 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1”-1/4” Y 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 T 14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4

Size available 262AR metric size S M27 M30 M33 M36 M39 M42 M45 M48 Y 120 147 181 214 255 293 342 385 T 236 289 357 420 502 577 672 758

S = SIZE, Y = Yield load, T = Tensile load.

See page 28 and 34 for complete P2H 262AR, RDS 262AR tensile tie-rod assemblies.

M52

M56

460

531

905 1,045

TAP : RDSV2.1P10

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Rod Tensile strength: 515 MPa Rod Elongation : 25%.

Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401

PERFORMANCE

High tensile tie-rod systems

Comparison graph SRS Architectural Rod Systems The following Yield load and Tensile load Comparison graph between a) SRS Fork + 560HTR Rod, b) SRS Fork + 448DR Rod and P2H/RDS + 262AR highlights the Yield Load advantages of SRS Fork + 560HTR by Thread size. A SRS Fork + 560HTR M16 can yield (109 kN) better than a traditional RDS Fork +262AR of M24 (92.5kN).

M39

283 218 197

M22

M24

M30

M33

M36

M39

Rod thread size

659

M48

SRS Fork + 448DR

531

485

672 585

M45

M42

M45

P2H / RDS Fork + 262AR

M52

M56

1,258 1,258 1,145

1,142 1,090 978

SRS Fork + 560HTR SRS Fork + 448DR

758

957 913

848 809 718

728 695 620

634 605 528

531 506 420

243 187 163

M20

364 347 236

214 151 132

137 97 80

M16

451 430 391

kN

600

0

M42

Tensile Load (kN)

900

300

787

905

M36

Rod thread size

314

420 366

357 310

M33

SRS Fork + 560HTR

NOTE : see more detail information of tensile load in page 6 & page 7.

1500 1200

M30

385

M24

365

M22

269

M20

214

197 158 100

M16

199

169 135 79

0

171 109 67

200

109 70 40

400

288 251 147

kN

600

557 502

758

Yield Load (kN) 502 437

800

933 909

NOTE : see more detail information of yield load in page 6 & page 7.

1000

P2H / RDS Fork + 262AR

M48

M52

M56

Adjustment graph below highlights the relative installation adjustment

length of each tensile rod systems. In general, RDS Forks provides greatest adjustment tolerance. P2H Fork however, offers a unique internal adjusting mechanism which allows the rod to remain fixed during installation. This P2H mechanism offers unique solutions for certain hard to install conditions. See page 15 for more information on P2H installation adjustment.

RDS page 35.

SRS Fork ( for 560HTR)

Adjustment (mm)

SRS Fork ( for 448DR)

40

P2H Fork

30

( for 262AR)

RDS Fork

20 0

( for 262AR)

M16

M20

M22

M24

M30

M33

M36

M39

Rod thread size

M42

M45

M48

M52

M56

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mm

P2H page 29.

NOTE : for more information of adjustment see page 15.

60 50

SRS page 22.

PERFORMANCE

High tensile tie-rod systems

Comparison graph

SRS Architectural Rod Systems

Cost of tensile systems is deceptive when not properly studied. The Price graph below describes the cost of each tensile system of same size rod in a 1 meter (pin to pin) configuration. The Value graph bellow depicts the cost per Tensile load of each tensile system independent of it's size but to the same Yield Load performance. Price alone, the cost of SRS+560HTR would be 25% more expensive compare to RDS+262AR system of same size.

However if cost per tensile performance is measured, an M16 thread size SRS+560HTR can perform equally as a RDS+262AR of M30 size under same 100kN yield load. This highlights the extreme advantages of SRS+560HTR systems over RDS+262AR's.

3,500

( for 560HTR)

Price graph

SRS Fork ( for 448DR)

2,500

P2H Fork

2,000

( for 262AR)

RDS Fork

1,500 0

2,000

BUDGET*

1,600

( for 262AR)

M16

M20

M22

M24

M30

M33

M36

M39

Rod thread size

M42

M45

M48

M52

M56

NOTE : *Budget is a relative cost comparison for study only. Does not depict the current price of an individual tensile system.

SRS Fork ( for 560HTR)

Value graph

SRS Fork ( for 448DR)

1,200

P2H Fork

800

( for 262AR)

RDS Fork

400 0

( for 262AR) M16 M20 M27 M30

M30 M30 M42 M39

100KN*

200KN

M33 M33 M42 M48

300KN

Yield Load

The ability to bridge the flow of space between an interior and exterior space is as distinctive as the character of a building. In the transparency graph bellow we compare the volume in cubic meters of each tension rod system per yield load performance. The graph bellow compares each system in their 1 meter, 2 meters and 3 meters (pin to pin) configuration and highlights the transparency advantages offered by the SRS+560HTR tensile rod system.

Volume (mm3)

SRS page 22.

M42 M42 M56

500KN

P2H page 29.

RDS page 35.

SRS Fork

Transparency graph

800k

400k

400KN

NOTE : Volume for assembly fork with rod length 1 meter to 3 meters from pin to pin.

1,000k

600k

M39 M39 M52 M56

( for 560HTR)

SRS Fork

Pin to Pin 1 meter Pin to Pin 2 meters Pin to Pin 3 meters

( for 448DR)

P2H Fork

Notice

( for 262AR)

RDS Fork

200k 0

( for 262AR)

M16 M20 M27 M30

100KN*

M30 M30 M42 M39

200KN

M33 M33 M42 M48

300KN

Yield Load

M39 M39 M52 M56

400KN

M42 M42 M56

500KN

Size

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BUDGET*

3,000

SRS Fork

PERFORMANCE

High tensile tie-rod systems

Architectural Tensile Tie-Rod Assembly Installation Procedure.

SRS Architectural Tie-Rod Systems Proper installation is crucial to a Tensile rod performance. Please refer to page 11 for Tension / speed & thread engagement information, page 13 for installation alignment procedure, page 14 for Thread angle and direction, page 19 for preparation, maintenance and checkup notes, as well as general procedure recommended in this page.

STEP 1 Align proper thread direction of locknut (LH/RH) and the thread directions (LH/RH) of tensile rod ends. Slowly turn and fully insert both locknut to the inner most position of the tensile rod.

STEP 2 Align proper thread direction of tensile fork (SRS/RDS) and the thread direction (LH/RH) of tensile rod ends. Slowly turn and fully insert the tensile fork to the inner most position of the tensile rod. This ensures all thread are clean and the â&#x20AC;&#x153;full inâ&#x20AC;? adjustment is smooth and possible.

STEP 3 Carefully unscrew the Pins of one tensile fork end. Insert tensile fork pin into connecting tensile plates (coupling plate/tie back plate). Position the connecting plate to the center of the tensile fork clevis. Carefully tighten the pin disk & screws to the pin on either side of the tensile fork.

STEP 4 4*

Unscrew both lock nuts and adjust the Rod to be at middle position of the tensile assembly. Make sure the distance of engaged thread is the same on both sides of the Fork.

STEP 5 Hold the loose fork end and turn the tensile rod only to achieve correct length of the assembly. Do not attempt to adjust assembly length by turning the fork as this will create unequal thread engagement between the two forks. Once correct assembly length is achieved slide to the second connecting plate and insert pin as in step 3.

STEP 6

STEP 7 Tighten the lock nuts onto the tensile fork. Check thread engagement as shown on page 11. Clean the tensile assembly from any dirt or contamination from tools used. If subsequent construction work is still taking place, cover and protect the entire tie-rod assembly from contamination. Follow maintenance and installation checking in page 18. Use loctite 263 to secure the pin screw as shown on page 11.

Refer to page 15. for details of different tensile rod rotation configurations.

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Adjust the rod to the required working tensile load by turn the rod slowly as shown on page 11 (torque installation). Turn the rod simultaneously from both sides of the rod. This will allow even distribution of the torque onto the rod.

PERFORMANCE

High tensile tie-rod systems

Thread engagement and checkup.

SRS Architectural Tie-Rod Systems There are 4 scenarios that a thread engagement can appear on any tensile tie-rod installation.

Middle Adjustment

marked rod

The Middle adjustment position is where you'll want to set both forks to be aligned prior to installation. A marking line on the rod shows this position with locknut in place. This will be the ideal place where the assembly is set after full installation tensioning.

Full in Adjustment

Full in adjustment position is where the entire thread is engaged inside the tensile fork. This position is safe. However, check if this will mean the assembly did not reach it's required pre-tensioning on installation. If installation tension is not achieved, the tensile rod must be shortened properly. Contact your local agent for suggestions and procedure.

Full out Adjustment Hidden thread. Safe adjustment

Full out adjustment position is when the rod thread is just covered by the lock nut. This position is safe after installation tensioning.

Danger Area Adjustment

Thread exposed adjustment. Thread exposed adjustment is when thread is fully exposed for more than 3mm. from a fully tighten lock nut.

This setup is unsafe, as there will not be enough threads engaged on the tensile fork. Contact your local Strudyna agent for solutions.

Exposed thread. incorret possition.

Torque installation.

SRS Architectural Tie-Rod Systems

Pin checking and securing.

SRS Architectural Tie-Rod Systems

Adjusting tension onto a rod assembly require precise manoeuvres.

Tightening the Tension Rod unevenly or too fast may induce galling onto the thread. As a general practice, apply equal force on both ends of the rod assembly in synchronized order at a torque rate of not faster than 15 sec per revolution.

Adjust simultaneously from both ends of tensile rod.

Refer to page 15. for details of different tensile tie-rod rotation configurations.

Once the entire rod assembly is complete, the pin screw should be securely tightened and glued to avoid any accidentals loosening due to vibration. Use or equivalent for this application. Follow maintenance and checkup procedure as described in page 19.

NOTE : The Loctite name is a registered trade mark of Henkel AG. Strudyna claims no representation or association of any from to the loctite brand, product or company. The loctite glue is suggested as an excellent adhesive to be used with Strudyna stainless items.

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15 sec. / 1 turn

PERFORMANCE

High tensile tie-rod systems

Profile of Rolled thread.

SRS Architectural Tie-Rod Systems Strudyna Tensile Rods are roll threaded as opposed to cut thread.

Rolled thread offers distinctive advantages over cut thread due to it's inherent production process. The granular flow of the major diameter (tip) & minor diameter (root) are re-formed in unbroken continues lines during a compressed rolling process. This continues compressed granular line resist stripping because shear failures would need to take place across all line rather than a single grain. This is particularly evident in the root section of the thread where compress granular lines increases hardness up to 30%.

The active stress area are also maximized by compressed redistribution of the material, as opposed to material lost.

Accuracy on pitch angle, diameter, thread angle, and surface smoothness are also much better achieved by the compression rollings process as opposed to a cut thread which will be dependent on the machine operator. Equally as important is the ability for a machine operator to maintain consistency over long period of machining.

Reinforced lines tip section (major diameter)

ROD MATERIAL

DIE JUST ENGAGES THE WORKPIECE

HALF PENETRATION

FULLY FORMED THREAD

Active stress area is retained

root section (minor diameter)

similiar to tensile rod diameter.

Rolled Thread

Extended thread tip.

Rolling Thread

Rod diameter

Thread rolling process redistributes excess material in a compact granular formation outwards giving it maximum efficiency over active stress area.

granular lines

Granular lines are not broken but enhanced in the tip section (major diameter) and root section (minor diameter) of a rolled thread process, making a rolled thread resistance to fatigue before tensile stress can be formed.

material removed

stress point Active stress area is reduced from Tensile rod diameter.

tip section (major diameter)

root section (minor diameter)

Tensile rod diameter

Cutting Thread

Cut Thread

Rod diameter

Cut thread process removes material from original rod making a reduced core active stress area.

granular lines

Granular lines of a cut thread are completely cut through leaving the threaded roots (minor diameter) exposed as high stress points for tensile stress buildup.

Tension Thread protection Stainless tie back tension systems.

If moisture have formed inside the PVC cover, remove the cover and dry the wet area with a towel and promptly put the PVC cover back on.

Always leave the protective PVC cover in place unless installation is being carried out.

All Strudyna stainless steel tie-rod systems come with a protective PVC cover on top of the threaded part of the rod. Do not use a cutting knife to remove the PVC as this may result in damage to the thread.

Refer to page 19. for details of stainless steel tie back rod pre-installation procedures.

Tie back Rod

copyright@Strudyna Co., Ltd. 2011.

When the threads are properly engaged in a tie-rod system, the tension carried by the threads is larger than the core active stress area of the rods. For this reason a properly manufactured thread will still rotate with ease even after the tie-rod system has been put through a full breaking load test. It is therefore imperative to always keep the threads protected from any risk of damage in transportation, on site handling or during installation.

PVC Cover

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page 12

PERFORMANCE

High tensile tie-rod systems

Tensile connectors SRS Architectural Tie-Rod Systems Structural tensile rod systems are assumed to have a significant amount of self weight under tension resulting in its receptivity in vibration and fatigue. Fatigues can become an important issue on both tensile rod systems, and are caused among other things by wind loads, self load, thermal expansion, adjacent construction works, earthquakes and traffic.

Vibrations are amplified depending on the frequency, amplitude and damping as a result of the tension systems mass and applied tension.

While assessment of vibration and fatigue is not straight forward due to it's many sources, proper design of the tension connectors system, installation and checkup are crucial to it's long term safety.

Angle alignment

Isolation of materials

When designing coupling plates for SRS, special care must be taken to assure the angle of load alignment are in correspondence to the actual load applied by Rods. Bolts used on the coupling plate must evenly distribute double the working loads at which designed angle of the load is applied.

If a different material is used to produce the coupling plate, use a isolating washer in Nylon or Teflon material grade to isolate the connecting joints. If paints are to be used, take appropriate precautions for the thickness and installation tolerances.

Isolation washer

structural fatigue

Connecting plate

Isolation tube Properly aligned load distribution.

Improper load angle creating structural fatigue.

Use isolating washers when coupling plates are of different material.

Tensile alignment

Adjuster fork alignment

Coupling plates must be designed with at least 80% width of the adjuster grove (refer to dimension B of page 14.) at an even angle and surface. Too short of material on the coupling plate will result in failure due to concentrated sheer of the Pin.

Adjusters are recommended to be aligned on an vertical axial. This orientation allows best distribution of any rod sag due to thermal expansion of materials.

Correctly aligned axial.

Thickness of distance. A1 Coupling plate “A1” should be at least 80% of grove “A”.

Grove “A” distance listed in Page 14.

Incorrect fork alignment.

Set both fork on a vertical axial.

Material alignment

Coupling plate alignment

Cross section area of any connectors designed for the tension system must carry a Minimum of 2 times to that of rod assembly If same material is used. If different material is used, design with double tensile strength to that of RDS tension system.

Improperly aligned tensile systems will create non permissible bending forces resulting in structural fatigues on coupling plates and connectors.

Deviation should be kept below 1/2 deg of aligment.

X - area

Need min 2x

the x-area of Rod or Cable if same material used.

* For more design help of coupling plates and tensile system designs, sign in to "www.strudyna.com/designhelp".

Correctly aligned coupling plates.

Refer to page 19. for more details of stainless steel tie back rod pre-installation procedures.

Incorrectly aligned coupling plates.

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x- area of Rod

PERFORMANCE

High tensile tie-rod systems

Steel Tie Back Plates Stainless steel Tie-rod coupling plates.

Recommended Steel tie-rod coupling plate grade.

Recommended Paint thickness.

Material grade Tensile Strength Yield Strength Elongation at break Modulus of elasticity Charpy Impact

1st layer : shop coat : 2nd layer : shop coat : 3rd layer : shop coat : 4th layer : field coat : 5th layer : field coat :

: : : : : :

S460M, EN 18827 or equivalent.

530 â&#x20AC;&#x201C; 720 MPa >= 420 MPa >= 17% 213 Gpa. Transverse 21.0J @ -20 dec C.

min 40 Microns. min 40 Microns. min 40 Microns. min 40 Microns. min 40 Microns.

Total : Min 0.2mm.

Max 0.3mm.

A

S460N SRS

316 P2H

Material Elongation Yield strength Tensile strength

Material Elongation Yield strength Tensile strength

E

Steel S460N SRS Coupling plate

: : : :

S460N 30.00% 460 MPa 550 MPa

SRS

Metric

Inch

A*

B*

C*

D*

6

1/4"

11

6

7

8 5/16"

15

6

9

A1

A1

B1

Material Elongation Yield strength Tensile strength

F

A1

A1

B1

316 30.00% 262 MPa 515 MPa

D1

F

C1

: : : :

RDS

D1 F

C1

Stainless Steel RDS Coupling plate

316 30.00% 262 MPa 515 MPa

B1

D1 F

: : : :

P2H B1

B1

B

D

316 RDS

Stainless Steel P2H Coupling plate

F

A1

A1

B1

C1

F

18.5

11

7

6.4

9

24.5

13.2

8.5

7.9

10.8

30.5 Not offered in these sizes. Not offered in these sizes.

36.6

18

10

9.5

12

24

14

12.7

16

10

3/8"

19

8

11

12

1/2"

22

10

13.5

14

-

26

10

15

44.6

16

5/8"

28

12

17

50.7

32

16

16

28

30

18

16

25

Not offered in this size.

30 18 16 20

20

3/4"

37

16

22

58.3

40

20

20

34

45

20

20

30

38

22

22

7/8"

42

18

24

65.5

45

22

22

36

45

20

22

30

45

24

1"

45

20

27

71.3

50

24

25

42

51

21

24

40

50

27

-

50

22

29

77.8

30 1-1/4"

55

22

32

80.2

Not offered in this size.

46 30 26 60

27 40 51 24 Not offered in this size.

33

60

25

35

92.6

65

30

33

52

36

65

28

38

98.8

70

34

36

55

39

70

30

41

107

75

36

39

60

42

75

35

45 110.7

80

40

42

65

70

34

42

45

80

35

47 123.3

85

42

45

70

75

40

45

48

85

40

50 133.2

90

45

48

75

52

90

45

54

143

95

50

52

56

100

45

58

154

105

50

60

105

50

63 166.8

110

64

112

50

67

176

118

68

118

55

71 186.5

72

123

60

76

132

80

138

85

19

24

24

22

28

26

25.5

32

50

28

27

34.9

55

30

30

39.2

52

60

32

33

41.6

Not offered in this size.

39 60 70 34

65

34

36

46

70

36

39

50

65

75

39

42

54.8

65

78

42

45

57.6

45

48

60

80

Not offered in this size.

52 75 87 40

82 88

49

52

65.1

56

85

100

92

52

56

69.9

55

60

90

56

64

95

125

61

68

100

75 195.8

130

66

72

108

65

79 206.6

140

72

73

115

65

83 214.2

145

72

80

122

148

70

88

227

155

76

85

132

90

158

75

93

240

165

82

90

140

100

173

80

103

267

180

88

100

150

66

30

48

33

56

83

copyright@Strudyna Co., Ltd. 2011.

Steel tie back plate dimensions and material are listed as recommendations only. Each individual project may be subjected to different local temperature and atmospheric conditions. Always receive approval from project's structure engineer for the suitability of the design.

All dimensions in millimeters.

For more information of different steel grade tie back plate, please contact any of strudynaâ&#x20AC;&#x2122;s sales office.

strudyna.com

page 14

PERFORMANCE

High tensile tie-rod systems

Tension Tie-Rod rotation configuration.

Stainless Tie Back Rod configurations.

Each Strudyna tension tie-rod system is designed with a specific structure scenario in mind. For this reason the rotation and tensioning configuration of each system are slightly different. Example: the SRS-HTR is designed to be adjusted by turning the tension rod and not the fork.

RH

Where as the P2H adjuster is designed for the tension rod to stay stationary, and adjustment performed by rotating the “In-socket” of the P2H adjuster. Extension joiners and turnbuckles will further expand these tensioning configurations.

Adjust by turning tension rod only.

LH RH

LH

RH LH

Adjust by turning extension turnbuckle.

SRS systems RH RH

In-socket Adjust by turning the “In-socket” only.

In-socket

P2H systems RH

Adjust by turning tension rod only.

LH RH LH

RH

LH

Adjust by turning extended tension rod and Joiner as one single unit.

RDS systems LH

RH LH

RH copyright@Strudyna Co., Ltd. 2011.

Adjust turnbuckle individually.

B3 systems Note: Proper thread engagement must be in place for a safe installation. See page 11. for more details.

Refer to “pin checking and securing” of stainless steel tie back systems in page 11.

strudyna.com

page 15

PERFORMANCE

High tensile tie-rod systems

Tensile Casting Technology strudyna stainless steel tensile tie-rod systems.

In recent decades extensive work has led casting technology to be developed from an art form to a high tech production process. The pouring of molten stainless steel into a high temperature resistant mould gives the designer the shortest possible route from the starting material to the final product at the same time offers the highest degree of freedom in modifying deigns.

Strudyna's extensive casting simulations and laboratory testing are leading the way for the stainless steel tensile casting industry by efficiently testing a wide range of improvement variations regarding their effectiveness. With a broad body of knowledge covering the influence of various parameters on casting, solidification and performance, Strudyna's tensile casting platform has become the production process for the future.

AirPressure

Air pressure testing identifies individual pressure of air within the mould at any given time, during the filling process as well as concentrations of gas that has been trapped in the melt during the collapse of air cavities.

Hotspot

Hot spot testing determines the time during solidification at which a particular hot spot develops as well as temperature gradient and pressure during that solidification phase.

copyright@Strudyna Co., Ltd. 2011.

Fraction Liquid

Fraction liquid testing compares fractions of liquid melt vs fraction of solidified melt at a given time during the solidification process

strudyna.com

page 16

PERFORMANCE

High tensile tie-rod systems

Stainless steel Casting technology Architectural tensile Tie back Rod systems.

With Strudyna's In depth geometry modeling, the filling of the melt are calculated with multiple cycles of cooling process to determine the corresponding solidification sequence of the mould. New advanced turbulence models including consideration of surface tension improve moulding filling prediction for gravity casting and tracer particles can be modelled with mass and size to evaluate slag inclusions. Burn on and penetration criteria help identify ceramic shell related defects.

In addition to comprehensive thermal modelling of all stages of the heat treatment process, Strudyna's casting temperature modelling identifies localized heat transfer coefficients and offer simulated temperature development over many cycles until steady state conditions are reached. Risering and gating can be eliminated during cooling stages and used for working stress simulations.

Niyama

Niyama simulations identifies the interrelation between gradient and cooling rate. It is measured just before the complete solidification of the casting at the set temperature. This helps identify center lines of shrinkage and allow proper design of hot melt near high gradient areas to feed the solidification.

copyright@Strudyna Co., Ltd. 2011.

Fill Tracer

Fill tracer allows an accurate time elapse model of simulated zero-mass particles that move just like metal flow to accurately observe turbulence within the feeding process. This wireframe tool allows accurate design and distribution of critical portions of solidified melt.

strudyna.com

page 17

PERFORMANCE

High tensile tie-rod systems

Surface Finish Stainless tension Tie-Back systems.

The surface of stainless steel is actually an extremely thin but a stable and passive chromium rich oxide layer on which stainless steel relies for its excellent corrosion resistance. The surface finish of stainless steel should therefore be properly developed and maintained to ensure this vital property. See page 19. for proper stainless maintenance programs.

Matte Finish

surface N6

Strudyna Tension forks come in a matte and gloss finished state and are all fully passivated. See page 22. for SRS fork finishes, page 28. for P2H, page 34. for RDS, and page 43. for B3 tension systems. Mirror finish are extremely rare and more costly but can be achieved through special request.

Gloss Finish

surface N7

Mirror Finish

surface N3

Tensile system Traceability and encoding Tensile tie-back rod traceability and encoding Master design requires good execution. Good execution requires great products and precision planing. Strudyna is devoted in making each and every architecture project a success story in its own right. In our pursuit for this perfection we've taken the effort to carefully track and code each and every one of our tensile solutions. All Tie back rods are individually coded for traceability and ease of planing and each fork are Batch and Load laser engraved.

8124-3900

Strudyna tie back rod systems

Each RDS tensile rod fork connector comes laser engraved with itâ&#x20AC;&#x2122;s production batch code for traceability and installation planing.

Note: Special tailored engravings may be produced under special request.

copyright@Strudyna Co., Ltd. 2011.

Laser engraving

RDS tension

Rod systems

strudyna.com

page 18

PERFORMANCE

High tensile tie-rod systems

Architecture tensile rod checking procedures Architectural Tie-Rod Systems Installation of tensile tie-rod systems

Monitoring of tensile tie-rod systems

Structural tension rod installation requires a special breed of installer, who possess understanding of working with tension and a keen eye for inspection. These procedures may not be skipped in any installation project.

Structural tensile rod systems are assumed to have a significant amount of self weight under tension, resulting in its receptivity to vibration and fatigue. Fatigues are effected by a multitude of factors including wind loads, self loads, thermo expansions, adjacent building works, earthquake, or traffic and they can become an important issue on tensile rod systems. Vibrations are amplified depending on the frequency, amplitude and damping as a result of the tension systems mass and or applied loads. While assessment of vibration and fatigue are not straight forward due to it's many sources, proper design of the entire tension system, installation and checkup are crucial to it's long term safety.

stainless steel tensile tie-rod installations

- Never use the threads of RDS as means of loading high tension. Always use a separate hydraulic tension system for the loading.

- Check all threads are engaged fully and properly with minimum of 6 thread revolutions or distance equal to 1.5 times the dia of thread.

- Check all lock nuts are properly tightened and engaged.

- Check all screws or any captive pins are properly secured.

- In case of overloading or deformation, always release tension immediately at a gradual pace.

- Any deformed part must be replaced immediately.

- Never shock load the tensile rod systems.

- Never use side load on an RDS tension system.

- Perform “pin checking and securing” as detailed in page 11.

Architecture tensile tie-rod system fatigues

- Perform an initial checkup two weeks after initial installation.

- Perform a second checkup 6 months after initial installation.

- Perform regular follow up checkup in accordance to standards used in the region.

- Perform “pin checking and securing” as detailed in page 11.

Stainless steel tie-rod maintenance procedures Architectural Tie-Rod Systems Proper maintenance procedures Stainless steel tensile rod selections

3. Use ordinary household liquid soap diluted with water and apply with soft cloth or synthetic sponge.

4. Never apply chlorine base cleaner or any abrasive liquids.

5. Rinse well, dry with soft cloth.

6. Regular cleaning will remove most form of heavy soiling or accumulated staining.

copyright@Strudyna Co., Ltd. 2011.

1. Clean all surface from contamination in a 2 weeks interval.

(This process may not be skipped, as dust can be accumulated on the surface and destroy the oxydicing protective layer of stainless ) 2. Proper maintenance may not be skipped to retain stainless steel's component's property. Record documentations and pictures of all process carried out and submit monthly report to qa@strudyna.com.

RDS Architectural Rod Systems

Refer to page 10. for more information of architectural tensile rod assembly installation procedure.

strudyna.com

page 19

ASSEMBLY

High tensile rods systems

Order codes for SRS tie-rod assemblies Architectural Tie-Rod Systems First you must understand each symbols used for adjustments.

SRS Fork Page 24

ASH1

SRS Lock nut Page 24

560 HTR Rod Page 25

Pin to Pin Middle adjustment min

SRS FORK + 560 HTR ROD + SRS FORK FS2A SRS 560 HTR Rod Assembly

M represent the middle adjustment of your required rod assembly. It is defined from center of pin to center of pin.This is the distance you should order based on the required assembly length of the project.

Order No. Item

Technical Data Fork material Rod material

: Cast 2205 Duplex stainless : 560HTR Grade High Tensile stainless steel Rod Yield strength : <M22 = 700 MPa, M22, M24 = 560 MPa, >M24 = 460 MPa Rod Tensile strength: <M22 = 875 MPa, M22, M24 = 802 MPa, >M24 = 610 MPa Rod Elongation : <M22 = 12%. >M22 = 15%.

Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod 17-4 PH Surface treatment : Matte finished M16-M45 Gloss finished M56-M100 For other surface finish see page 18 Assembly makeup : FS2B + R5S1 + FS2A Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10005

+

represent how much adjustment tolerance you can elongate the rod assembly into. You would usually use this tolerance to open the assembly length before setting it in place.

-

represent how much adjustment tolerance you can shorten the assembly into. This allows you to tighten the assembly down with tension.

Rod

max

Pin to Pin Middle adjustment

Length

SIZE (for SRS rod)

min

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

32 40 44 48 46 50 54 60 64 68 72 78 84 70 60 60 60 50 50 50 50 50

0016 0000 0020 0000 0022 0000 0024 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 ASH1 - 0052 - 0000 0056 0000 0060 0000 0064 0000 0068 0000 0072 0000 0076 0000 0080 0000 0085 0000 0090 0000 0100 0000

Adjustment middle

max

select select select select select select select select select select select select select select select select select select select select select select

32 40 44 48 46 50 54 60 64 68 72 78 84 70 60 60 60 50 50 50 50 50

Yield Load Tensile Load (KN) (KN) 137 214 243 283 364 451 531 634 728 848 957 1,142 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340

109 171 169 197 288 357 420 502 557 672 758 905 933 1,086 1,231 1,405 1,593 1,788 1,998 2,275 2,571 3,220

Example: To order SRS 560 HTR rod assembly M16 length 2.2 meter, write “ASH1-0016-2200”.

Example Architectural Tie-Rod Systems

NOTE 1 : Allowed adjustment for ASH1-0027 is

A 24MM diameter complete rod assembly with fork ends is required with a pin to pin measurement of 2400MM. Their are two methods to determine the correct code to your specification.

Strudyna aims to make the selection process of your system as simple as possible from the catalogue or the website.

Order No. Item

Rod

Length

0016 0020 0022 ASH1 - 0024 -

Adjustment

SIZE (for SRS rod)

min

M16 M20 M22 M24

32 40 44 2352

0000 0000 0000 2400

NOTE 4 : Order code shows ASH1-0024-2400 NOTE 3 :

Using Catalogue

54 and

middle

max

select select select 2400

32 40 44 2448

NOTE 2 :

54

Yield Load Tensile Load (KN) (KN) 109 171 169 197

137 214 243 283

use pull down menu or type the number

indicate 2,376 mm.

Using Strudyna.com If using Strudyna.com, simply pull down the cable length menu and select your length. (see NOTE 2)

A Rod assembly SRS Fork is represented as “ASH1”.

A Rod assembly SRS Fork with dia 24mm rod is represented as “ASH1-0024”.

Once is selected from the pull down menu, the and column will automatically generate your working tolerances. (see NOTE 3)

From the catalog (see NOTE 1) you will see the allowed and tolerance. For ASH1-0024 is 24 and 24.

Once is selected from the pull down menu, the suggested order no is also shown. (see NOTE 4)

To order a Rod assembly SRS Fork rod dia 24mm. with length 2400 as you would call it “ASH1-0024-2400”. And thus your a for rod assembly would be 2,376mm. and 2,424mm.

,

Order code “ASH1-0024-2400” stands for ASH1 = Rod assembly SRS Fork assembly, 0024 = dia 24mm rod, 2400 = Pin to Pin middle adjustment position at 2.4 meters or 2,400 mm.

Example: To order SRS 560 HTR rod assembly M16 length 2.2 meter, write “FS3A-0016-2200”.

Order codes for SRS individual components Architectural Tie-Rod Systems

RH

FS2B-0024

R5S1-0024-2252

FS2A-0024

SRS fork HTR left hand thread size Ø M24

Single rod HTR length 2,252 mm. (pin to pin length* 2,400 mm.) size Ø M24

SRS fork HTR right hand thread size Ø M24

You’ll need 3 codes

FS2B-0024 to get SRS component size Ø M24 pin to pin length 2,400 mm.

FS2A-0024 R5S1-0024-2252

Note* to order as one single assembly you'll need only 1 code ASH1-0024-2400

strudyna.com

page 20

copyright@Strudyna Co., Ltd. 2011.

LH

SRS 560HTR HIGH TIE-ROD SYSTEMS

strudyna.com

copyright@Strudyna Co., Ltd. 2011.

The design of the SRS tensile fork is the pinnacle of performance based engineering. Every cubic millimeter of its cross section area is meticulously carved to enhance its fluidity and proficiency. Coupled with 560 HTR or 448 DR (Duplex) high tensile performance rods, these tie rod systems help drive the dreams of architects when connecting structures to create space and light.

page 21

SRS 560HTR

ASSEMBLY

High tensile tie-rod systems

SRS Fork Page 24

min

max

Pin to Pin Middle adjustment

SRS FORK + 560HTR ROD + SRS FORK ASH1 SRS 560HTR Rod Assembly

Order No. Item

Technical Data Fork material Rod material

: Cast 2205 Duplex stainless : 560HTR Grade High Tensile stainless steel Rod Yield strength : <M22 = 700 MPa, M22, M24 = 560 MPa, >M24 - M52 = 515 MPa, >M52 = 460 MPa Rod Tensile strength: <M22 = 875 MPa, M22, M24 = 802 MPa, >M24 - M52 = 650 MPa, >M52 = 620 MPa Rod Elongation : <M22 = 12% M22, M24 = 15%, >M24 - M52 = 25%, >M52 = 30%

Lock nut material Pin material Surface treatment

: Cast AISI316 - EN 1.4408 : Rod 17-4 PH : Matte finished M16-M45 Gloss finished M56-M100 For other surface finish see page 18 Assembly makeup : FS2B + R5S1 + FS2A Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10005

Size

ASH1

SRS Lock nut Page 24

560HTR Rod Page 25

High tensile rod systems

Length

SIZE (560HTR ROD)

min

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

32 40 44 48 46 50 54 60 64 68 72 78 82 70 60 60 60 50 50 50 50 50

0016 0000 0020 0000 0022 0000 0024 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 ASH1 - 0052 - 0000 0056 0000 0060 0000 0064 0000 0068 0000 0072 0000 0076 0000 0080 0000 0085 0000 0090 0000 0100 0000

Adjustment middle

max

select select select select select select select select select select select select select select select select select select select select select select

32 40 44 48 46 50 54 60 64 68 72 78 82 70 60 60 60 50 50 50 50 50

Yield Load Tensile Load (KN) (KN) 137 214 243 283 364 451 531 634 728 848 957 1,142 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340

109 171 169 197 288 357 420 502 557 672 758 905 933 1,086 1,231 1,405 1,593 1,788 1,998 2,275 2,571 3,220

Example: To order SRS 560HTR rod assembly M16 length 2.2 meters, write “ASH1-0016-2200”.

Note : Perform pin checking and securing as detailed in page 11. after each installation.

Select tensile rod assembly select middle position from center of pin to center of pin. , and

FS2B (LH), FS2A (RH)

SRS fork

H G

F

L1

D1

B

D

A

E

D2

DIMENSION CHART SIZE

A

B

ØD

Ø D1

Ø D2

E

F

G

H

L1

M6 M8 M10 M12 M14 M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

10.5 14.0 17.0 21.0 24.0 28.0 34.0 36.0 42.0 46.0 52.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 108.0 115.0 122.0 132.0 140.0 150.0

12 16 20 24 28 32 40 45 50 60 65 70 75 80 85 90 95 105 110 118 125 130 140 145 155 165 180

6.5 8.0 10.0 12.5 14.0 16.0 20.0 22.0 25.0 30.0 33.0 36.0 39.0 42.0 45.0 48.0 52.0 56.0 60.0 64.0 68.0 72.0 76.0 80.0 85.0 90.0 100.0

8.5 12.0 14.0 16.5 18.0 20.0 26.0 28.0 33.0 40.0 43.0 46.0 51.0 54.0 57.0 62.0 66.0 70.0 76.0 80.0 84.0 88.0 92.0 98.0 103.0 108.0 118.0

12 14 18 22 24 28 35 38 40 45 52 57 60 65 70 75 80 85 96 100 105 110 115 120 130 140 158

17 22 28 34 39 45 55 60 68 75 84 90 98 105 112 120 132 142 152 160 174 184 195 205 218 228 252

17 23 29 34 40 46 56 60 66 68 74 80 88 94 100 106 114 122 170 166 172 178 174 180 189 196 210

7 9 11 13 14 16 20 22 24 26 30 34 36 40 42 45 50 50 55 56 61 66 72 72 76 82 88

13 17 21 25 28 32 40 44 47 54 60 67 72 78 82 88 96 100 110 115 122 132 140 145 154 168 185

27 35 44 50 58 66 80 87 96 104 114 124 136 146 155 164 178 190 182 180 186 194 190 196 204 214 230

All dimensions in millimeters.

strudyna.com

page 22

copyright@Strudyna Co., Ltd. 2011.

For more details of Middle , minimum maximum adjustment see page 20

SRS 448DR

ASSEMBLY

High tensile tie-rod systems

SRS Fork Page 24

min

Order No. Item

Fork material Rod material

: Cast 2205 Duplex stainless : 448DR rod 2205 Duplex Rod Yield strength : 448 MPa Rod Tensile strength: 620 MPa Rod Elongation : 25% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod 17-4 PH Surface treatment : Matte finished M16-M45 Gloss finished M56-M100 For other surface finish see page 18 Assembly makeup : FS2B + R8S1 + FS2A Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10006

Select tensile rod assembly select middle position from center of pin to center of pin.

For more details of Middle , minimum maximum adjustment see page 20

, and

Size

Length

0016 0000 0020 0000 0022 0000 0024 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 ASD1 - 0052 - 0000 0056 0000 0060 0000 0064 0000 0068 0000 0072 0000 0076 0000 0080 0000 0085 0000 0090 0000 0100 0000

SIZE (448DR ROD)

min

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

32 40 44 48 46 50 54 60 64 68 72 78 82 70 60 60 60 50 50 50 50 50

Adjustment middle

max

select select select select select select select select select select select select select select select select select select select select select select

32 40 44 48 46 50 54 60 64 68 72 78 82 70 60 60 60 50 50 50 50 50

Yield Load Tensile Load (KN) (KN) 70 109 135 158 251 310 366 437 502 585 659 787 909 1,058 1,198 1,368 1,551 1,742 1,946 2,216 2,504 3,136

97 151 187 218 347 430 506 605 695 809 913 1,090 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340

Example: To order SRS 448DR rod assembly M16 length 2.2 meters, write â&#x20AC;&#x153;ASD1-0016-2200â&#x20AC;?.

Note : Perform pin checking and securing as detailed in page 11. after each installation.

copyright@Strudyna Co., Ltd. 2011.

Technical Data

max

Pin to Pin Middle adjustment

SRS FORK + 448DR ROD + SRS FORK ASD1 SRS 448DR Rod Assembly

ASD1

SRS Lock nut Page 24

448 DR Rod Page 25

High tensile rod systems

Strudyna P2H tensile rod assembly with tailored cross bracing turnbuckle.

strudyna.com

page 23

COMPONENTS

High tensile achitectural tie-rod systems

FS2B

FS2A

PNR6

PNR5

SRS fork LH

SRS fork RH

SRS Lock Nut LH

SRS Lock Nut RH

LEFT HAND THREAD

RIGHT HAND THREAD

LEFT HAND THREAD

RIGHT HAND THREAD

SIZE (for SRS rod)

Order No.

Order No.

Order No.

Order No.

Item

Item

Item

Item

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

FS2B-0016 FS2B-0020 FS2B-0022 FS2B-0024 FS2B-0030 FS2B-0033 FS2B-0036 FS2B-0039 FS2B-0042 FS2B-0045 FS2B-0048 FS2B-0052 FS2B-0056 FS2B-0060 FS2B-0064 FS2B-0068 FS2B-0072 FS2B-0076 FS2B-0080 FS2B-0085 FS2B-0090 FS2B-0100

Rod

Rod

FS2A-0016 FS2A-0020 FS2A-0022 FS2A-0024 FS2A-0030 FS2A-0033 FS2A-0036 FS2A-0039 FS2A-0042 FS2A-0045 FS2A-0048 FS2A-0052 FS2A-0056 FS2A-0060 FS2A-0064 FS2A-0068 FS2A-0072 FS2A-0076 FS2A-0080 FS2A-0085 FS2A-0090 FS2A-0100

Rod

PNR6-0016 PNR6-0020 PNR6-0022 PNR6-0024 PNR6-0030 PNR6-0033 PNR6-0036 PNR6-0039 PNR6-0042 PNR6-0045 PNR6-0048 PNR6-0052 PNR6-0056 PNR6-0060 PNR6-0064 PNR6-0068 PNR6-0072 PNR6-0076 PNR6-0080 PNR6-0085 PNR6-0090 PNR6-0100

Rod

PNR5-0016 PNR5-0020 PNR5-0022 PNR5-0024 PNR5-0030 PNR5-0033 PNR5-0036 PNR5-0039 PNR5-0042 PNR5-0045 PNR5-0048 PNR5-0052 PNR5-0056 PNR5-0060 PNR5-0064 PNR5-0068 PNR5-0072 PNR5-0076 PNR5-0080 PNR5-0085 PNR5-0090 PNR5-0100

PPS1

Pin assembly

Order No. Item

Rod

Length

PPS1-0016-0034 PPS1-0020-0042 PPS1-0022-0046 PPS1-0025-0049 PPS1-0030-0055 PPS1-0033-0062 PPS1-0036-0069 PPS1-0039-0075 PPS1-0042-0081 PPS1-0045-0085 PPS1-0048-0091 PPS1-0052-0099 PPS1-0056-0103 PPS1-0060-0113 PPS1-0064-0119 PPS1-0068-0126 PPS1-0072-0136 PPS1-0076-0144 PPS1-0080-0149 PPS1-0085-0159 PPS1-0090-0174 PPS1-0100-0189

Note : For best performance, use only Strudyna rods with Strudyna forks. Defective rod material or threading can undermine a tie-rod assembly's performance.

SRS Tie back rods adjustments.

Stainless steel tension system.

Following is the graph depicting the inter relation between SRS tie-rod adjustments. Pin to Pin distance means the distance from the center of pin of the right hand fork to the center of the pin of the left hand fork at a given Rod length (L).

For example, to calculate a tensile tie back rod with an M16 Thread and length of 1804mm would require to add +96mm (as show in table below) to derive a Pin to Pin distance of 1900mm for the SRS tensile member. This M16 Pin to Pin 1900mm tensile member would also have an adjustment of +/- 32mm and the length of 90mm (as shown in table) of thread on each end of the Tie back Rod.

RH

LH

A

L

Rod Size

Fork Pin to Pin (mm)

Adjustment (mm)

Thread length “A” (mm)

Rod Size

Fork Pin to Pin (mm)

Adjustment (mm)

Thread length “A” (mm)

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48

(L) +96 (L) +120 (L) +134 (L) +148 (L) +166 (L) +180 (L) +194 (L) +210 (L) +224 (L) +238 (L) +252

+/- 32 +/- 40 +/- 44 +/- 48 +/- 46 +/- 50 +/- 54 +/- 60 +/- 64 +/- 68 +/- 72

66 80 87 96 104 114 124 136 146 155 164

M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

(L) +268 (L) +294 (L) +290 (L) +296 (L) +310 (L) +320 (L) +330 (L) +340 (L) +360 (L) +380 (L) +410

+/- 78 +/- 82 +/- 70 +/- 60 +/- 60 +/- 60 +/- 50 +/- 50 +/- 50 +/- 50 +/- 50

178 190 182 180 186 194 190 196 204 214 230

All dimensions in millimeters.

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page 24

copyright@Strudyna Co., Ltd. 2011.

Rod Length

COMPONENTS

High tensile achitectural tie-rod systems

LH

RH

A

L

ROD

Rod Length

R5S1 SRS 560HTR Rod

Order No. Item

Technical Data Rod material

: 560HTR Grade High Tensile stainless steel Rod Yield strength : <M22 = 700 MPa, M22, M24 = 560 MPa, >M24 - M52 = 515 MPa, >M52 = 460 MPa Rod Tensile strength: <M22 = 875 MPa, M22, M24 = 802 MPa, >M24 - M52 = 650 MPa, >M52 = 620 MPa Rod Elongation : <M22 = 12% M22, M24 = 15%, >M24 - M52 = 25%, >M52 = 30%

TAP

: Matte finished M16-M100 : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose. : 10011

Notice : Use the "Rod Length" pull down menu to select your exact rod length, or use the "middle Adjustment" pull down menu to select your pin to pin distance, and the rod length collum will automatically calculate your exact rod length. See example 25.1 bellow.

Length

A (mm)

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

66 80 87 96 104 115 124 136 146 155 164 178 190 182 180 186 194 190 196 204 214 230

Rod Length

(mm)

select select select select select select select select select select select select select select select select select select select select select select

Yield Load Tensile Load (KN) (KN) 109 171 169 197 288 357 420 502 557 672 758 905 933 1,086 1,231 1,405 1,593 1,788 1,998 2,275 2,571 3,220

Example: To order SRS 560HTR rod M16 length 2 meters, write “R5S1-0016-2000”.

LH

RH

A

L

ROD

Rod Length

P8S1 SRS 448DR Rod

Order No. Item

Technical Data Rod material

: 448DR rod 2205 Duplex Rod Yield strength : 448 MPa Rod Tensile strength: 620 MPa Rod Elongation : 25% Surface treatment : Matte finished M16-M100 Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10012

Example 25.1: Rod length selection vs Pin to Pin middle adjustment selection.

Rod Length

(mm)

select 1,380 select

137 214 243 283 364 451 531 634 728 848 957 1,142 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340

min

Adjustment middle

32 select 1,460 1,500 44 select

max

32 1,540 44

Size

Length

0016 0000 0020 0000 0022 0000 0024 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 R8S1 - 0052 - 0000 0056 0000 0060 0000 0064 0000 0068 0000 0072 0000 0076 0000 0080 0000 0085 0000 0090 0000 0100 0000

SIZE (448DR ROD)

A (mm)

M16 M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M100

66 80 87 96 104 115 124 136 146 155 164 178 190 182 180 186 194 190 196 204 214 230

Rod Length

(mm)

select select select select select select select select select select select select select select select select select select select select select select

Yield Load Tensile Load (KN) (KN) 70 109 135 158 251 310 366 437 502 585 659 787 909 1,058 1,198 1,368 1,551 1,742 1,946 2,216 2,504 3,136

97 151 187 218 347 430 506 605 695 809 913 1,090 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340

Example: To order SRS 448DR rod M16 length 2 meters, write “R8S1-0016-2000”.

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page 25

copyright@Strudyna Co., Ltd. 2011.

Surface treatment Design Load

Size

0016 0000 0020 0000 0022 0000 0024 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 R5S1 - 0052 - 0000 0056 0000 0060 0000 0064 0000 0068 0000 0072 0000 0076 0000 0080 0000 0085 0000 0090 0000 0100 0000

SIZE (560HTR ROD)

COMPONENTS

High tensile achitectural tie-rod systems

Bespoke Tension requirement.

Structural tie back rod systems.

Stainless steel tensile tie-rod systems bring unique opportunities and equally requires consideration for each unique light weight structure. With each different varied application comes the individual necessity for tailored customization, from design though to performance testing. Strudyna understands this necessity and we are well versed with our project experience to brings our expertise in stainless tension solutions and glass facade design to your most challenging requirement, regardless of size or complexity.

SRS 560HTR with a perpendicular T-Joiner.

RDS curtain wall joiner with movable articulation

SRS 560HTR with 3 ways connector plate.

copyright@Strudyna Co., Ltd. 2011.

RDS curtain wall joiner with fixed articulation

SRS 560HTR with 4 ways connector plate.

Contact any of strudynaâ&#x20AC;&#x2122;s sales office for tailored tensile rod assembly modifications.

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page 26

P2H262AR TIE-ROD SYSTEMS

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copyright@Strudyna Co., Ltd. 2011.

The P2H adjuster can also be used with tie-rod systems where greater adjustment is required or confined installation spcace is expected. These features combined with its all hidden threads, makes the P2H adjuster an icon in the making.

page 27

P2H 262AR

ASSEMBLY

High tensile tie-rod systems

P2H Socket Page 29

Order No. Item

Technical Data

Fork material Rod material

: Cast AISI316 - EN 1.4408 : 262 AR rod AISI316 - en 1.4401 Rod Yield strength : 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 25% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401 Surface treatment : Matte finished for other surface finish see page 18 Assembly makeup : FP2R + R1B4 + FP2R Design Load : Standard safety factor for structural tensile application is 60% of yield yoad. Never use tensile rod assemblies for lifting purpose.

TAP : 09020

max

Pin to Pin Middle adjustment

P2H FORK + 262 AR ROD + P2H FORK APR1 P2H 262 AR Rod Assembly

APR1

P2H Lock Nut for IN-socket Page 29

P2H Rod Page 29

min

Architectural tensile tie-rod systems

Size

Length

Ø SIZE (262AR ROD)

min

M16x2(LH) M20x2(LH) M22x2(LH) M24x2(LH) M27x2(LH) M33x2(LH) M42x2(LH) M45x2(LH) M52x2(LH) M56x2(LH)

40 40 40 56 56 60 64 64 70 80

0008 0000 0010 0000 0012 0000 0014 0000 APR1 - 0016 - 0000 0019 0000 0024 0000 0028 0000 0032 0000 0036 0000

Adjustment middle

max

select select select select select select select select select select

40 40 40 56 56 60 64 64 70 80

Yield Load Tensile Load (KN) (KN) 40 67 79 100 126 199 314 365 485 514

80 132 163 197 254 391 620 718 978 1,143

Example: To order P2H 262 AR rod assembly M33 length 2.2 meters, write “APR1-0019-2200”.

Note : Perform pin checking and securing as detailed in page 11. after each installation.

Select AR rod assembly select middle position from center of pin to center of pin.

For more details of Middle maximum adjustment see page 20

, minimum

, and

DIMENSION CHART

FP2R (LH)

P2H fork

L1

L

B

M1

D1

D

A

SIZE

A

B

ØD

Ø D1

L

L1

M

M1

M16x2(LH) M20x2(LH) M22x2(LH) M24x2(LH) M27x2(LH) M33x2(LH) M42x2(LH) M45x2(LH) M52x2(LH) M56x2(LH)

18 20 20 21 24 30 34 40 40 48

30 45 45 51 51 66 70 75 87 100

16 20 22 24 27 33 42 45 52 56

20 24 26 30 32 36 48 51 58 62

140 170 170 207 207 241 264 274 327 355

34.0 43.0 45.0 49.5 52.5 65.0 81.0 87.0 100.0 108.0

M16x2(LH) M20x2(LH) M22x2(LH) M24x2(LH) M27x2(LH) M33x2(LH) M42x3(LH) M45x3(LH) M52x3(LH) M56x3(LH)

26x2 (LH) 33x2 (LH) 34x2 (LH) 39x2 (LH) 42x2 (LH) 52x2 (LH) 65x3 (LH) 70x3 (LH) 80x3 (LH) 84x3 (LH)

All dimensions in millimeters

TAP : 09020

Refer to page 31. for P2H stainless steel tensile rod installation procedures.

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copyright@Strudyna Co., Ltd. 2011.

M

page 28

COMPONENTS

High tensile achitectural tie-rod systems

FP2R

PNP1

PNP2

P2H Socket

P2H Lock Nut for EX-socket

P2H Lock Nut for IN-socket

LEFT HAND THREAD

LEFT HAND THREAD

RIGHT HAND THREAD

SIZE (for P2H rod)

Order No.

Order No.

Order No.

Item

Item

Item

M16 M20 M22 M24 M27 M33 M42 M45 M52 M56

FP2R-0008 FP2R-0010 FP2R-0012 FP2R-0014 FP2R-0016 FP2R-0019 FP2R-0024 FP2R-0028 FP2R-0032 FP2R-0036

P2H

Rod

PNP1-0008 PNP1-0010 PNP1-0012 PNP1-0014 PNP1-0016 PNP1-0019 PNP1-0024 PNP1-0028 PNP1-0032 PNP1-0036

PPR1

Pin assembly

Order No.

Rod

Item

PNP2-0008 PNP2-0010 PNP2-0012 PNP2-0014 PNP2-0016 PNP2-0019 PNP2-0024 PNP2-0028 PNP2-0032 PNP2-0036

Rod

Length

PPR1-0016-0035 PPR1-0020-0044 PPR1-0022-0046 PPR1-0024-0050 PPR1-0027-0054 PPR1-0033-0067 PPR1-0042-0083 PPR1-0045-0089 PPR1-0052-0102 PPR1-0056-0110

Note : For best performance, use only Strudyna rods with Strudyna forks. Defective rod material or threading can undermine rod assembly's performance.

RH

RH

A

L

262 AR ROD

Technical Data Rod material

: 262 AR Grade Rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa, Rod Tensile strength: 515 MPa, Rod Elongation : 25%.

Surface treatment : Matte finished for other surface finish see page 18 Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10007

Notice : Use the "Rod Length" pull down menu to select your exact rod length, or use the "middle Adjustment" pull down menu to select your pin to pin distance, and the rod length collum will automatically calculate your exact rod length.

Order No. Item

Size

Length

SIZE (262AR ROD)

A (mm)

0016 0000 M16x2(LH) 0020 0000 M20x2(LH) 0022 0000 M22x2(LH) 0024 0000 M24x2(LH) R1B4 - 0027 - 0000 M27x2(LH) 0033 0000 M33x2(LH) 0042 0000 M42x2(LH) 0045 0000 M45x2(LH) 0052 0000 M52x2(LH) 0056 0000 M56x2(LH)

90 105 105 128 128 145 162 167 205 215

Rod Length

(mm)

select select select select select select select select select select

Yield Load Tensile Load (KN) (KN) 40 67 83 100 129 199 315 365 497 581

80 132 163 197 254 391 620 718 978 1,143

Example: To order P2H 262 AR rod M16 length 2 meters, write “R1B4-0016-2000”.

Rod length selection vs Pin to Pin middle adjustment selection.

Rod Length

(mm)

select 1,370 select

Refer to page 31. for P2H tie-rod installation notes and tools.

min

Adjustment middle

40 select 1,460 1,500 40 select

copyright@Strudyna Co., Ltd. 2011.

R1B4 P2H 262 AR Rod

Rod Length

max

40 1,540 40

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page 29

TOOLS

achitectural tie-rod systems

P2H adjuster tools D

P2H tool dimention chart

D1

L

D2

L1

D

L1

L2

SIZE

D

Ă&#x2DC; D1

D2

L

L1

L2

M16 M20 M22 M24 M27 M33 M42 M45 M52 M56

24 30 32 37 40 50 62 68 77 80

23 29 31 36 39 49 61 66 75 78

12 16 18 18 20 26 35 38 44 46

248 248 248 307 307 365 375 485 492 493

252 252 252 302 302 365 365 470 470 470

200 200 200 250 250 300 300 400 400 400

All dimensions in millimeters.

TAP : P2HV4.0P17

P2H Tool assembly order codes TLS1

TLS2

TLS3

Prawn spanner tool

Hook spanner tool

Wrench spanner tool

SIZE (for P2H rod)

Order No.

Order No.

Order No.

Item

Item

Item

M16 M20 M22 M24 M27 M33 M42 M45 M52 M56

TLS1-0024 TLS1-0030 TLS1-0032 TLS1-0037 TLS1-0040 TLS1-0050 TLS1-0062 TLS1-0068 TLS1-0077 TLS1-0080

Rod

Rod

TLS2-0023 TLS2-0029 TLS2-0031 TLS2-0036 TLS2-0039 TLS2-0049 TLS2-0061 TLS2-0066 TLS2-0075 TLS2-0078

Rod

TLS3-0012 TLS3-0016 TLS3-0018 TLS3-0018 TLS3-0020 TLS3-0026 TLS3-0035 TLS3-0038 TLS3-0044 TLS3-0046

P2H tool may be ordered as an assembly or as component forms.

P2H Tool component order codes TLC2

TLC3

TLH1

Hook spanner tool

Wrench spanner tool

Spanner handle

SIZE (for P2H rod)

Order No.

Order No.

Order No.

Order No.

Item

Item

Item

Item

M16 M20 M22 M24 M27 M33 M42 M45 M52 M56

TLC1-0024 TLC1-0030 TLC1-0032 TLC1-0037 TLC1-0040 TLC1-0050 TLC1-0062 TLC1-0068 TLC1-0077 TLC1-0080

Rod

Rod

TLC2-0023 TLC2-0029 TLC2-0031 TLC2-0036 TLC2-0039 TLC2-0049 TLC2-0061 TLC2-0066 TLC2-0075 TLC2-0078

Rod

TLC3-0012 TLC3-0016 TLC3-0018 TLC3-0018 TLC3-0020 TLC3-0026 TLC3-0035 TLC3-0038 TLC3-0044 TLC3-0046

Rod

TLH1-0200 TLH1-0200 TLH1-0200 TLH1-0250 TLH1-0250 TLH1-0300 TLH1-0300 TLH1-0400 TLH1-0400 TLH1-0400

All P2H tensile tie-rod assembly tools are made of AISI 316 material.

See page 32 for P2H intallation procedures.

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page 30

copyright@Strudyna Co., Ltd. 2011.

TLC1

Prawn spanner tool

R

STRUDYNA

copyright@Strudyna Co., Ltd. 2011.

â&#x20AC;&#x153;Architectural tensile systemsâ&#x20AC;?

P2H tensile rod installation for metal frame MPG facade.

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page 31

PERFORMANCE

High tensile tie-rod systems

P2H installation procedures.

Stainless steel Tie back rod systems.

P2H tension forks are designed with a unique internal adjustment mechanism. This internal adjustment system uses a double threaded “In-socket” mechanism that allows adjustment to be performed with the tie-rod staying stationary during installation. Unlike the P2H the SRS, RDS or B3 tensile systems requires the rod to be turned simultaneously for adjustments. The advantage of this In-Socket mechanism is that each individual fork end can be adjusted separately, allowing more freedom of installation. This unique In-Socket feature allows tricky installation to be carried out.

A) when one side of the Tension fork end is in a tight spot, in special projects where one end can’t be accessed easily. The tight spot end can be preadjusted prior to installation, and the easy access fork end therefore be is used to tension the system, in place.

B) When a tie-rod is especially long or difficult to coordinate the simultaneous turning along the entire stretch of the rod, the fork ends are thus unevenly pressured during installation creating high possibility of galling on individual fork ends. P2H’s unique individual adjustment end feature would therefore allow the tie back rod to stay stationary and prevent uneven pressured galling.

In-socket

Due to the “In-socket” design, the P2H tension fork has therefore two sets of lock nut. One for the In-socket and one for the P2H external fork.

To complete a proper installation, special procedures and tools are necessary for correct P2H installation. Each P2H installation would therefore require 1) a prawn spanner tool, 2) a Hook spanner tool, and 3) a wrench spanner tool. All Strudyna P2H tools are made of stainless steel thus to avoid any contamination to the tensile rod assembly.

lock nut for Ex-socket see page 29

lock nut for In-socket see page 29

step 1 In-socket

step 2 In-socket lock nut

TLS3

TLS2

Wrench spanner tool

Hook spanner tool

step 3 Ex-socket lock nut

TLS3

TLS2

TLS3

Wrench spanner tool

Hook spanner tool

Wrench spanner tool

TLS1

Prawn spanner tool

P2H Tie back rods adjustments.

Stainless steel tension system.

Due to P2H tension fork’s unique individual adjustment function, the threads of P2H tie back rods are required to be longer than that of other systems. Following is the graph depicting the inter relation between it’s adjustments. Pin to Pin distance means the distance from the center of pin of the right hand fork to the center of the pin of the left hand fork at a given Rod length (L).

For example, to calculate a tensile tie back rod with an M16 Thread and length of 1800mm would require to add +100mm (as show in table below) to derive a Pin to Pin distance of 1900mm for the P2H tensile member. This M16 Pin to Pin 1900mm tensile member would also have an adjustment of +/- 40mm and the length of 90mm (as shown in table) of thread on each end of the Tie back Rod.

RH

RH

A

L Rod Length

Fork Pin to Pin (mm)

M16 M20 M22 M24 M27 M33 M42 M45 M52 M56

(L) +100 (L) +130 (L) +130 (L) +158 (L) +158 (L) +192 (L) +204 (L) +214 (L) +244 (L) +280

Adjustment (mm) +/- 40 +/- 40 +/- 40 +/- 56 +/- 56 +/- 60 +/- 64 +/- 64 +/- 70 +/- 80

Thread length “A” (mm) 80.0 95.0 95.0 114.0 114.0 130.0 146.0 151.0 187.5 195.0

copyright@Strudyna Co., Ltd. 2011.

Rod Size

All dimensions in millimeters.

See page 28. for complete P2H tie back rod assembly systems.

strudyna.com

page 32

RDS stainless tensile systems provides a practical solution for efficiency enhanced, light weight structural facade projects.

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copyright@Strudyna Co., Ltd. 2011.

Rod assembly RDS Fork Facade

page 33

RDS 262AR

ASSEMBLY

High tensile tie-rod systems

RDS Fork (HT lock nut) Page 37.

ADR1

RDS Lock nut (hidden thread) Page 37.

RDS Rod Page 38.

min

Architectural tensile tie-rod systems

max

Pin to Pin Middle adjustment

RDS FORK + 262 AR ROD ADR1 RDS Fork 262 AR Rod Assembly

Order No. Item

Technical Data

Fork material Rod material

: Cast AISI316 - EN 1.4408 : 262 AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa, M27 - M56 = 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 25% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401 Surface treatment : Matte finished For other surface finish see page 18 Assembly makeup : FR1E + R1A4 + FR1D Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P10

Rod

Length

SIZE (for SRS rod)

min

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

15 16 19 30 35 45 50 60 65 54 60 66 72 78 84 90 96 104 112

0104 0000 0516 0000 0308 0000 0102 0000 0508 0000 0304 0000 0708 0000 1000 0000 1104 0000 ADR1 - 0027 - 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 0052 0000 0056 0000

Adjustment middle

select select select select select select select select select select select select select select select select select select select

max

15 16 19 30 35 45 50 60 65 54 60 66 72 78 84 90 96 104 112

Yield Load Tensile Load (KN) (KN) 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 120.0 147.0 181.0 214.0 255.0 293.0 342.0 385.0 460.0 531.0

14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4 236.0 288.0 357.0 420.0 502.0 577.0 672.0 758.0 905.0 1,045.0

Example: To order RDS 262 AR rod assembly M30 length 2.2 meters, write “ADR1-0030-2200”.

Note : Perform pin checking and securing as detailed in page 11. after each installation.

Select tensile rod assembly select middle position from center of pin to center of pin.

For more details of Middle , minimum maximum adjustment see page 20

, and

RDS fork

L2

L

B

D

A

L1

M

D1

SIZE

A

B

ØD

Ø D1

L

L1

Ø L2

M

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

7.0 8.5 10.0 14.0 18.0 22.0 24.0 26.0 32.0 28.0 30.0 32.0 34.0 36.0 39.0 42.0 45.0 49.0 52.0

11.0 13.2 18.0 24.0 30.0 38.0 45.0 50.0 64.0 50.0 55.0 60.0 65.0 70.0 75.0 78.0 82.0 88.0 92.0

6.4 7.9 9.5 12.7 16.0 19.0 22.0 25.5 31.8 27.0 30.0 33.0 36.0 39.0 42.0 45.0 48.0 52.0 56.0

11.4 14.8 16.5 22.2 27.0 34.0 36.0 43.0 54.0 48.0 52.0 56.0 61.0 66.0 70.0 75.0 80.0 87.0 92.0

68.5 80.0 97.0 137.0 170.0 212.0 244.0 282.0 330.0 264.9 294.2 321.6 350.0 378.0 408.0 432.7 460.0 498.1 530.9

20 23 27 40 50 62 72 84 96 72 80 88 96 104 112 120 128 138 147

16.0 20.0 22.5 31.0 39.0 47.6 53.0 62.5 75.0 68.0 74.0 80.0 87.0 94.0 100.0 107.0 114.0 125.0 132.0

1/4" 28UNF 5/16" 24UNF 3/8" 24UNF 1/2" 20UNF 5/8" 18UNF 3/4" 16UNF 7/8" 14UNF 1" 12UNF 1-1/4" 12UNF M27x3.0 M30x3.5 M33x3.5 M36x4.0 M39x4.0 M42x4.5 M45x4.5 M48x5.0 M52x5.0 M56x5.5

All dimensions in millimeters.

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page 34

copyright@Strudyna Co., Ltd. 2011.

DIMENSION CHART

FR1E (LH), FR1D (RH)

COMPONENTS

RDS 262AR

Stainless steel tensile tie-rod systems

RDS EYE (HT lock nut) Page 37.

max

Pin to Pin Middle adjustment

RDS EYE + 262 AR ROD + RDS EYE ADR5 RDS Eye 262 AR Rod Assembly

Order No. Item

Technical Data Eye material Rod material

ADR1

RDS Lock nut (hidden thread) Page 37.

RDS Rod Page 38.

min

Architectural tensile tie-rod systems

: Cast AISI316 - EN 1.4408 : 262 AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa, M27 - M56 = 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 25% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401 Surface treatment : Matte finished For other surface finish see page 18 Assembly makeup : ER1E + R1A4 + ER1D Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P11

Rod

Length

0104 0000 0516 0000 0308 0000 0102 0000 ADR5 - 0508 - 0000 0304 0000 0708 0000 1000 0000 1104 0000

Adjustment

SIZE (for SRS rod)

min

middle

max

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

15 16 19 30 35 45 50 60 65

select select select select select select select select select

15 16 19 30 35 45 50 60 65

Yield Load Tensile Load (KN) (KN) 14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4

7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9

Example: To order RDS 262 AR rod assembly 1/2” length 2.2 meters, write “ADR5-0102-2200”.

Select tensile rod assembly select middle position from center of pin to center of pin.

For more details of Middle , minimum maximum adjustment see page 20

, and

ER1E (LH), ER1D (RH)

RDS eye

DIMENSION CHART

L

B

D

A

M

SIZE

A

B

ØD

Ø D1

L

L1

M

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

6 8 9 12 16 20 22 24 30

11.0 13.2 18.0 24.0 30.0 38.0 45.0 53.0 66.0

6.7 8.3 9.8 13.0 16.2 19.5 22.5 25.7 32.0

11.4 14.8 16.5 22.2 27.0 34.0 36.0 43.0 54.0

68.5 80.0 97.0 137.0 170.0 212.0 244.0 282.0 330.0

20 23 27 40 50 62 72 84 96

1/4" 28UNF 5/16" 24UNF 3/8" 24UNF 1/2" 20UNF 5/8" 18UNF 3/4" 16UNF 7/8" 14UNF 1" 12UNF 1-1/4" 12UNF

copyright@Strudyna Co., Ltd. 2011.

L1

All dimensions in millimeters.

D1

RDS tie-rod systems with eye connector in parallel installation.

strudyna.com

page 35

RDS 262AR

ASSEMBLY

High tensile tie-rod systems

RDS Fork (HT lock nut) Page 37.

RDS Rod + Joiner Page 38.

min

ADR2 RDS 262 AR Rod Assembly Fork material Rod material

: Cast AISI316 - EN 1.4408 : 262 AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa, M27 - M56 = 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 30% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401 Surface treatment : Matte finished For other surface finish see page 18 Assembly makeup : FR1E + R1A7 + FR1D Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P10

ADR1

RDS Lock nut (hidden thread) Page 37.

max

Pin to Pin Middle adjustment

RDS FORK + 262 AR ROD + JOINER

Technical Data

Architectural tensile tie-rod systems

Order No. Item

Rod

Length

0104 0000 0516 0000 0308 0000 0102 0000 0508 0000 0304 0000 0708 0000 1000 0000 1104 0000 ADR2 - 0027 - 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 0052 0000 0056 0000

SIZE (for SRS rod)

min

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

15 16 19 30 35 45 50 60 65 54 60 66 72 78 84 90 96 104 112

Adjustment middle

select select select select select select select select select select select select select select select select select select select

max

Yield Load Tensile Load (KN) (KN)

15 16 19 30 35 45 50 60 65 54 60 66 72 78 84 90 96 104 112

7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 120.0 147.0 181.0 214.0 255.0 293.0 342.0 385.0 460.0 531.0

14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4 236.0 288.0 357.0 420.0 502.0 577.0 672.0 758.0 905.0 1,045.0

Example: To order RDS 262 AR rod assembly M30 length 2.2 meters, write “ADR2-0030-2200”.

RDS Eye (HT lock nut) Page 37.

min

ADR6 RDS 262 AR Rod Assembly : Cast AISI316 - EN 1.4408 : 262 AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa, M27 - M56 = 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : 30% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401 Surface treatment : Matte finished For other surface finish see page 18 Assembly makeup : FR1E + R1A7 + FR1D Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P11

Order No. Item

Rod

Length

0104 0000 0516 0000 0308 0000 0102 0000 ADR6 - 0508 - 0000 0304 0000 0708 0000 1000 0000 1104 0000

SIZE (for SRS rod)

min

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

15 15 19 30 35 45 50 60 65

Adjustment middle

max

select select select select select select select select select

15 15 19 30 35 45 50 60 65

Yield Load Tensile Load (KN) (KN) 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9

14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4

Example: To order RDS 262 AR rod assembly 1/2” length 2.2 meters, write “ADR6-0102-2200”.

See page 15. for RDS tension tie-rod rotation configuration.

strudyna.com

copyright@Strudyna Co., Ltd. 2011.

Eye material Rod material

max

Pin to Pin Middle adjustment

RDS EYE + 262 AR ROD + JOINER

Technical Data

ADR1

RDS Lock nut (hidden thread) Page 37.

RDS Joiner Page 38.

page 36

RDS 262AR

COMPONENTS

Stainless steel tensile tie-rod systems

FR1D

ER1E

ER1D

RDS fork LH

RDS fork RH

RDS fork LH

RDS fork LH

LEFT HAND THREAD

RIGHT HAND THREAD

LEFT HAND THREAD

LEFT HAND THREAD

SIZE (for RDS rod)

Order No.

Order No.

Order No.

Order No.

Item

Item

Item

Item

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

FR1E-0104 FR1E-0516 FR1E-0308 FR1E-0102 FR1E-0508 FR1E-0304 FR1E-0708 FR1E-1000 FR1E-1104 FR1E-0027 FR1E-0030 FR1E-0033 FR1E-0036 FR1E-0039 FR1E-0042 FR1E-0045 FR1E-0048 FR1E-0052 FR1E-0056

RDS component order codes

Rod

PIR1

RDS component order codes

RDS Isolating Washer

Rod

FR1D-0104 FR1D-0516 FR1D-0308 FR1D-0102 FR1D-0508 FR1D-0304 FR1D-0708 FR1D-1000 FR1D-1104 FR1D-0027 FR1D-0030 FR1D-0033 FR1D-0036 FR1D-0039 FR1D-0042 FR1D-0045 FR1D-0048 FR1D-0052 FR1D-0056

6912

RDS joiner

Rod

ER1E-0104 ER1E-0516 ER1E-0308 ER1E-0102 ER1E-0508 ER1E-0304 ER1E-0708 ER1E-1000 ER1E-1104

PNR4

ER1D-0104 ER1D-0516 ER1D-0308 ER1D-0102 ER1D-0508 ER1D-0304 ER1D-0708 ER1D-1000 ER1D-1104

PNR3

RDS Lock Nut LH

RDS Lock Nut RH

LEFT HAND THREAD

RIGHT HAND THREAD

SIZE (for RDS rod)

Order No.

Order No.

Order No.

Order No.

Item

Item

Item

Item

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

PIR1-0104 PIR1-0516 PIR1-0308 PIR1-0102 PIR1-0508 PIR1-0304 PIR1-0708 PIR1-1000 PIR1-1104

Rod

Rod

6912-0104 6912-0516 6912-0308 6912-0102 6912-0508 6912-0304 6912-0708 6912-1012 6912-1104

Rod

PNR4-0104 PNR4-0516 PNR4-0308 PNR4-0102 PNR4-0508 PNR4-0304 PNR4-0708 PNR4-1000 PNR4-1104 PNR4-0027 PNR4-0030 PNR4-0033 PNR4-0036 PNR4-0039 PNR4-0042 PNR4-0045 PNR4-0048 PNR4-0052 PNR4-0056

Rod

PPS1

Pin assembly

Order No.

Rod

PNR3-0104 PNR3-0516 PNR3-0308 PNR3-0102 PNR3-0508 PNR3-0303 PNR3-0708 PNR3-1000 PNR3-1104 PNR3-0027 PNR3-0030 PNR3-0033 PNR3-0036 PNR3-0039 PNR3-0042 PNR3-0045 PNR3-0048 PNR3-0052 PNR3-0056

2912-6414 2912-7917 2912-9520 2912-1227 2912-1637 2912-1944 2912-2248 2912-2560 2912-3169 PPR1-0027-0054 PPR1-0030-0059 PPR1-0033-0067 PPR1-0036-0071 PPR1-0039-0077 PPR1-0042-0083 PPR1-0045-0089 PPR1-0048-0095 PPR1-0052-0102 PPR1-0056-0110

Note : For best performance, use only Strudyna rods with Strudyna forks. Defective rod material or threading can undermine rod assembly's performance.

strudyna.com

page 37

copyright@Strudyna Co., Ltd. 2011.

FR1E

Architectural tensile tie-rod systems

RDS 262AR

COMPONENTS

High tensile achitectural tie-rod systems

LH

RH

A

L

262 AR ROD

Rod Length

R1A4 RDS 262 AR ROD

Order No. Item

Technical Data Rod material

: 262 AR Grade Rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa, Rod Tensile strength: 515 MPa, Rod Elongation : 30%.

Surface treatment : Matte finished For other surface finish see page 18 Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P16

Notice : Use the "Rod Length" pull down menu to select your exact rod length, or use the "middle Adjustment" pull down menu to select your pin to pin distance, and the rod length collum will automatically calculate your exact rod length. See example 38.1 bellow.

Rod

Length

0104 0000 0516 0000 0308 0000 0102 0000 0508 0000 0304 0000 0708 0000 1000 0000 1104 0000 R1A4 - 0027 - 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 0052 0000 0056 0000

SIZE (for SRS rod)

A (mm)

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

30.0 35.0 43.0 60.0 75.0 92.0 107.0 124.0 141.0 112.0 125.0 138.0 150.0 162.0 175.5 186.0 199.0 216.0 231.0

Rod Length

(mm)

Yield Load Tensile Load (KN) (KN) 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 120.0 147.0 181.0 214.0 255.0 293.0 342.0 385.0 460.0 531.0

select select select select select select select select select select select select select select select select select select select

LH

L

ROD

Rod Length

Item

Technical Data Joiner matereial Rod material

: Cast AISI316 - EN 1.4408 : 262 AR Grade Rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa, Rod Tensile strength: 515 MPa, Rod Elongation : 30%.

Surface treatment : Matte finished For other surface finish see page 18 Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : RDSV2.1P16

Example 38.1: Rod length selection vs Pin to Pin middle adjustment selection.

select 4,456

Order No.

min

Adjustment middle

15 select 4,485 4,500

max

Rod

Length

0104 0000 0516 0000 0308 0000 0102 0000 0508 0000 0304 0000 0708 0000 1000 0000 1104 0000 R1A7 - 0027 - 0000 0030 0000 0033 0000 0036 0000 0039 0000 0042 0000 0045 0000 0048 0000 0052 0000 0056 0000

SIZE (for SRS rod)

A (mm)

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" M27 M30 M33 M36 M39 M42 M45 M48 M52 M56

30.0 35.0 43.0 60.0 75.0 92.0 107.0 124.0 141.0 112.0 125.0 138.0 150.0 162.0 175.5 186.0 199.0 216.0 231.0

Rod Length

(mm)

select select select select select select select select select select select select select select select select select select select

Yield Load Tensile Load (KN) (KN) 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 120.0 147.0 181.0 214.0 255.0 293.0 342.0 385.0 460.0 531.0

14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4 236.0 288.0 357.0 420.0 502.0 577.0 672.0 758.0 905.0 1,045.0

15 4,515

strudyna.com

page 38

copyright@Strudyna Co., Ltd. 2011.

R1A7 RDS 262 AR ROD WITH JONIER

(mm)

14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4 236.0 288.0 357.0 420.0 502.0 577.0 672.0 758.0 905.0 1,045.0

RH

A

Rod Length

Architectural tensile tie-rod systems

COMPONENTS

High tensile achitectural tie-rod systems

RDS Application RDS Architectural Rod Systems SCC1 Tie back plate.

ADR1 RDS Fork 262 AR Rod Assembly see page 34

SCC1 for Chemical Anchor.

Double Nut.

Welding Bolt Anchor

Cement.

SCB1 are designed for Welded J Bolts directly onto steel beam.

RDS Tie Back plates Always choose the correct load angle for each tensile member as well as proper anchoring (ex.

Welded plate, welded J-bolts or Chemical anchor) system.

Steel Beam.

SCD1 Tie back plate.

Double Nut.

Chemical Bolt Anchor

SCA1 Coupling plate Type SCA1 see page 39

Chemical Anchor.

Coupling plate Type

SCA1, SCB1, SCC1, SCD1, SCE1 SCF1, SCG1 Technical Data

Welding Tie back Plates.

SCA1 are designed to be cut and welded on site to each projects needs.

Cement.

SCD1 are designed for chemical anchors directly onto cement.

SCB1 for Welded J-Bolts.

Coupling plate A1 : Sheet material AISI316 - DIN 1.4401 Surface treatment : Electro polished Note : Standard safety factor for working load is 1/4 of Breaking Load Go to www.strudyna.com/designhelp for proper anchoring technics and inspection methods.

Notice : Breaking Load (B.L) listed for coupling plates SCB1, SCD1, SCC1 are indicative of coupling's plate tensile performance against rod assemblies and not the anchoring strength of bolts against wall/floor.

2 bolts configuration are ideal for proper welded anchor bolts.

4 bolts coupling plates are required for chemical or mechanical bolt anchoring.

Coupling (Tie Back) plate RDS Architectural Rod Systems SCA1

Coupling plate Type SCA1 H

D L

L1

T

SIZE

Ă&#x2DC;D

H

L*

L1

T

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

18 21 24 33 45 45 70 90 105

20-60 25-75 30-70 40-100 50-110 60-120 60-140 75-155 85-185

11 13 16 22 28 35 38 45 55

5 6 8 10 14 18 19 20 25

SIZE

Order No.

L

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCA1-0104-0020 SCA1-0516-0025 SCA1-0308-0030 SCA1-0102-0040 SCA1-0508-0050 SCA1-0304-0060 SCA1-0708-0060 SCA1-1000-0075 SCA1-1104-0085

20 25 30 40 50 60 60 75 85

Order No.

L

SCA1-0104-0030 30 SCA1-0516-0035 35 SCA1-0308-0040 40 SCA1-0102-0055 55 SCA1-0508-0065 65 SCA1-0304-0075 75 SCA1-0708-0080 80 SCA1-1000-0095 95 SCA1-1104-0110 110

Order No.

L

Order No.

L

SCA1-0104-0040 40 SCA1-0104-0050 50 SCA1-0516-0045 45 SCA1-0516-0065 65 SCA1-0308-0050 50 SCA1-0308-0060 60 SCA1-0102-0070 70 SCA1-0102-0085 85 SCA1-0508-0080 80 SCA1-0508-0095 95 SCA1-0304-0090 90 SCA1-0304-0105 105 SCA1-0708-0100 100 SCA1-0708-0120 120 SCA1-1000-0115 115 SCA1-1000-0135 135 SCA1-1104-0135 135 SCA1-1104-0160 160

Order No.

L

SCA1-0104-0060 SCA1-0516-0075 SCA1-0308-0070 SCA1-0102-0100 SCA1-0508-0110 SCA1-0304-0120 SCA1-0708-0140 SCA1-1000-0155 SCA1-1104-0185

60 75 70 100 110 120 140 155 185

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page 39

copyright@Strudyna Co., Ltd. 2011.

Note : * See "SCA1 product chart" below for different "L" dimensions order no.

All dimensions in millimeters.

TAP : RDSV2.1P18

SCA1

RDS 262AR

COMPONENTS

High tensile achitectural tie-rod systems H

D G

45°

SCB1

T1 A

D1

Ø D1

F

G

T1

T2

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

60 72 104 120 134 168 170 190 225

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

9 11 13 18 22 26 26 29 38

35 46 68 70 84 108 110 120 145

26 30 34 45 51 64 71 80 95

4 5 8 10 14 16 19 20 25

5 6 8 10 14 18 19 20 25

T1

A

T1

G

G

°

T1

60

A

D

55°

A

H

D

G

H

D

50°

A

SIZE

Order No.

A

H

Order No.

A

H

Order No.

A

H

Order No.

A

H

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCB1-0104-A045 SCB1-0516-A045 SCB1-0308-A045 SCB1-0102-A045 SCB1-0508-A045 SCB1-0304-A045 SCB1-0708-A045 SCB1-1000-A045 SCB1-1104-A045

38 50 52 85 105 120 135 145 170

26 30 34 45 51 64 71 80 95

SCB1-0104-A050 SCB1-0516-A050 SCB1-0308-A050 SCB1-0102-A050 SCB1-0508-A050 SCB1-0304-A050 SCB1-0708-A050 SCB1-1000-A050 SCB1-1104-A050

42 45 60 80 95 110 125 135 150

22.0 25.0 28.5 38.0 43.0 54.0 60.0 68.0 80.0

SCB1-0104-A055 SCB1-0516-A055 SCB1-0308-A055 SCB1-0102-A055 SCB1-0508-A055 SCB1-0304-A055 SCB1-0708-A055 SCB1-1000-A055 SCB1-1104-A055

36 45 55 75 85 105 115 125 150

18 21 24 32 36 45 50 56 68

SCB1-0104-A060 SCB1-0516-A060 SCB1-0308-A060 SCB1-0102-A060 SCB1-0508-A060 SCB1-0304-A060 SCB1-0708-A060 SCB1-1000-A060 SCB1-1104-A060

36 45 55 75 85 105 115 125 140

15.0 17.5 20.0 26.0 30.0 37.0 41.0 47.0 55.0

H

75

70

°

G

°

G

D

G

D

D

H

D

G

A

T1

T1

T1

°

90

65°

A

A

A

T1

H

SIZE

Order No.

A

H

Order No.

A

H

Order No.

A

H

Order No.

A

H

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCB1-0104-A065 SCB1-0516-A065 SCB1-0308-A065 SCB1-0102-A065 SCB1-0508-A065 SCB1-0304-A065 SCB1-0708-A065 SCB1-1000-A065 SCB1-1104-A065

36 45 55 75 85 105 115 125 140

12.5 14.0 16.0 21.0 24.0 30.0 33.0 38.0 45.0

SCB1-0104-A070 SCB1-0516-A070 SCB1-0308-A070 SCB1-0102-A070 SCB1-0508-A070 SCB1-0304-A070 SCB1-0708-A070 SCB1-1000-A070 SCB1-1104-A070

36 45 55 75 85 105 115 125 150

9.5 11.0 12.5 16.5 19.0 24.0 26.0 30.0 35.0

SCB1-0104-A075 SCB1-0516-A075 SCB1-0308-A075 SCB1-0102-A075 SCB1-0508-A075 SCB1-0304-A075 SCB1-0708-A075 SCB1-1000-A075 SCB1-1104-A075

36 45 55 75 85 105 115 125 150

5.5 7.0 9.0 12.0 12.5 16.5 19.5 22.0 21.5

SCB1-0104-A090 SCB1-0516-A090 SCB1-0308-A090 SCB1-0102-A090 SCB1-0508-A090 SCB1-0304-A090 SCB1-0708-A090 SCB1-1000-A090 SCB1-1104-A090

36 45 55 75 85 105 115 125 150

0 0 0 0 0 0 0 0 0

SCC1

T2

SCC1

(4bolts)

D

Coupling plate Type SCC1

T1

45° C

D1

B

E

T2

A

Order No.

SIZE

A

B

C

ØD

Ø D1

E

T1

T2

SCC1-0104 SCC1-0516 SCC1-0308 SCC1-0102 SCC1-0508 SCC1-0304 SCC1-0708 SCC1-1000 SCC1-1104

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

40 47 54 70 85 105 115 130 155

55 64 68 80 105 128 140 140 195

30 35 42 55 65 80 90 100 120

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

7 9 9 11 13 18 22 22 29

35 40 44 50 69 80 90 90 125

4 5 6 8 10 12 16 16 22

5 6 8 10 14 18 19 20 25

All dimensions in millimeters.

TAP : RDSV2.1P20

strudyna.com

page 40

copyright@Strudyna Co., Ltd. 2011.

(2bolts)

H

D 45°

SCB1

ØD

T1

H

B

Note : * See "SCD1 product chart" below for different "H" dimensions order no.

All dimensions in millimeters.

TAP : RDSV2.1P19

T2

F

B

SIZE

G

Coupling plate Type SCB1

Architectural tensile tie-rod systems

RDS 262AR

COMPONENTS

High tensile achitectural tie-rod systems

Architectural tensile tie-rod systems

H

C

A6

B

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

54 65 70 95 115 140 150 170 200

50 60 70 95 115 140 150 170 200

50 60 64 85 105 130 140 160 190

50 60 60 80 95 120 130 150 170

50 60 60 75 95 120 130 150 170

55 64 68 80 105 128 140 140 195

Order No.

H

C

4 5 6 8 10 12 16 16 22

5 6 8 10 14 18 19 20 25

H

Order No.

H

60

°

G

H

SCD1-0104-A045 30 11.0 SCD1-0516-A045 36 12.0 SCD1-0308-A045 40 16.0 SCD1-0102-A045 55 19.5 SCD1-0508-A045 64 22.5 SCD1-0304-A045 80 28.0 SCD1-0708-A045 90 29.0 SCD1-1000-A045 100 34.0 SCD1-1104-A045 120 38.0

H

T2

C

D

°

65

F1

G

26 30 36 47 55 68 74 84 98

A4

SCD1-0104-A040 30 16.0 SCD1-0516-A040 36 18.0 SCD1-0308-A040 44 21.0 SCD1-0102-A040 60 26.0 SCD1-0508-A040 75 28.5 SCD1-0304-A040 90 36.0 SCD1-0708-A040 90 43.0 SCD1-1000-A040 100 50.0 SCD1-1104-A040 120 57.0

D

SCD1-0104-A050 30 SCD1-0516-A050 36 SCD1-0308-A050 35 SCD1-0102-A050 50 SCD1-0508-A050 60 SCD1-0304-A050 70 SCD1-0708-A050 80 SCD1-1000-A050 90 SCD1-1104-A050 100

H 7.0 7.0 12.5 15.0 16.0 22.0 22.0 28.0 32.0

Order No.

SCD1-0104-A055 30 SCD1-0516-A055 36 SCD1-0308-A055 35 SCD1-0102-A055 50 SCD1-0508-A055 60 SCD1-0304-A055 70 SCD1-0708-A055 80 SCD1-1000-A055 90 SCD1-1104-A055 100

3.0 3.0 7.5 8.0 9.0 13.0 12.0 14.0 19.0

°

5.5 7.0 4.5 5.5 10.0 10.0 13.0 14.0 14.0

H 0.0 0.7 3.5 2.5 2.0 5.0 3.0 4.0 7.0

Order No.

T1

C

SCD1-0104-A065 30 SCD1-0516-A065 36 SCD1-0308-A065 35 SCD1-0102-A065 45 SCD1-0508-A065 60 SCD1-0304-A065 70 SCD1-0708-A065 80 SCD1-1000-A065 90 SCD1-1104-A065 100

H 3.0 4.0 0.5 0.5 4.0 3.0 5.0 5.0 5.0

T1

T1

T1

°

SCD1-0104-A070 30 SCD1-0516-A070 36 SCD1-0308-A070 35 SCD1-0102-A070 45 SCD1-0508-A070 60 SCD1-0304-A070 70 SCD1-0708-A070 80 SCD1-1000-A070 90 SCD1-1104-A070 100

A6

Order No.

T1

90

G

G

SCD1-0104-A060 30 SCD1-0516-A060 36 SCD1-0308-A060 35 SCD1-0102-A060 50 SCD1-0508-A060 60 SCD1-0304-A060 70 SCD1-0708-A060 80 SCD1-1000-A060 90 SCD1-1104-A060 100

°

H

C

D 75

C

A6

Order No.

H

D

70

Order No.

H

H

D

A6

C

A6

C

SCD1-0104-A075 30 SCD1-0516-A075 36 SCD1-0308-A075 35 SCD1-0102-A075 45 SCD1-0508-A075 60 SCD1-0304-A075 70 SCD1-0708-A075 80 SCD1-1000-A075 90 SCD1-1104-A075 100

H 8.5 11.0 8.5 10.5 15.0 15.0 20.5 25.0 23.5

Order No.

C

SCD1-0104-A090 30 SCD1-0516-A090 36 SCD1-0308-A090 35 SCD1-0102-A090 45 SCD1-0508-A090 60 SCD1-0304-A090 70 SCD1-0708-A090 80 SCD1-1000-A090 90 SCD1-1104-A090 100

H 15.0 18.0 17.5 22.5 30.0 35.0 40.0 45.0 50.0

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copyright@Strudyna Co., Ltd. 2011.

C

A5

G

Order No.

T1

T1

B

°

A5

C

H

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

Order No.

D

55

°

50

A3

SIZE

H

H D1

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

C

A3

SCD1-0104-A030 33 22.0 SCD1-0104-A035 35 22.0 SCD1-0516-A030 44 22.5 SCD1-0516-A035 41 22.5 SCD1-0308-A030 46 29.5 SCD1-0308-A035 44 29.5 SCD1-0102-A030 65 38.5 SCD1-0102-A035 60 37.0 SCD1-0508-A030 75 42.0 SCD1-0508-A035 75 40.5 SCD1-0304-A030 90 48.0 SCD1-0304-A035 90 52.0 SCD1-0708-A030 100 55.0 SCD1-0708-A035 90 60.0 SCD1-1000-A030 110 60.0 SCD1-1000-A035 100 70.0 SCD1-1104-A030 140 100.0 SCD1-1104-A035 120 80.0

D

T2

D

T1

A2

H

SIZE

G T1

G T1

C

T1

° 45

Order No.

G

H

40°

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

35°

30°

SIZE

7 35 35 9 40 40 9 44 44 11 50 50 13 64 69 18 80 80 22 90 90 22 90 90 29 125 125

D

D

A1

F1

H

H D

(4bolts)

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

F

Note : * See "SCD1 product chart" below for different "H" dimensions order no.

All dimensions in millimeters.

TAP : RDSV2.1P20

H

SCD1

57 68 72 105 125 150 160 180 220

Ø D Ø D1

G

B

F

T2

D1

A5

T1

A

A4

G

T1

°

A3

G

90

Coupling plate Type SCA1

A2

G

SCD1

G

D

SIZE A1

page 41

RDS 262AR

COMPONENTS

High tensile achitectural tie-rod systems

SCF1

90 °

D

D1

Coupling plate Type SCF1

T

Order No.

SIZE

ØD

Ø D1

T

SCF1-0104-A090 SCF1-0516-A090 SCF1-0308-A090 SCF1-0102-A090 SCF1-0508-A090 SCF1-0304-A090 SCF1-0708-A090 SCF1-1000-A090 SCF1-1104-A090

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

65 80 90 115 140 170 190 220 260

6.7 8.2 9.8 13.3 16.5 20.0 23.0 26.0 33.0

6 6 8 12 16 19 22 22 30

D

D

D1

D1

TAP : RDSV2.1P22

D

D

D1

D1

D1

All dimensions in millimeters.

D

Architectural tensile tie-rod systems

°

60

SCF1 50°

45°

40°

°

55

Order No.

Order No.

Order No.

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCF1-0104-A040 SCF1-0516-A040 SCF1-0308-A040 SCF1-0102-A040 SCF1-0508-A040 SCF1-0304-A040 SCF1-0708-A040 SCF1-1000-A040 SCF1-1104-A040

SCF1-0104-A045 SCF1-0516-A045 SCF1-0308-A045 SCF1-0102-A045 SCF1-0508-A045 SCF1-0304-A045 SCF1-0708-A045 SCF1-1000-A045 SCF1-1104-A045

SCF1-0104-A050 SCF1-0516-A050 SCF1-0308-A050 SCF1-0102-A050 SCF1-0508-A050 SCF1-0304-A050 SCF1-0708-A050 SCF1-1000-A050 SCF1-1104-A050

SCF1-0104-A055 SCF1-0516-A055 SCF1-0308-A055 SCF1-0102-A055 SCF1-0558-A055 SCF1-0304-A055 SCF1-0708-A055 SCF1-1000-A055 SCF1-1104-A055

SCF1-0104-A060 SCF1-0516-A060 SCF1-0308-A060 SCF1-0102-A060 SCF1-0608-A060 SCF1-0304-A060 SCF1-0708-A060 SCF1-1000-A060 SCF1-1104-A060

D

D

D1

D1

D

D

D1 D °

°

°

°

°

75

80

70

65

D1

Order No.

D1

SIZE

85

SIZE

Order No.

Order No.

Order No.

Order No.

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCF1-0104-A065 SCF1-0516-A065 SCF1-0308-A065 SCF1-0102-A065 SCF1-0658-A065 SCF1-0304-A065 SCF1-0708-A065 SCF1-1000-A065 SCF1-1104-A065

SCF1-0104-A070 SCF1-0516-A070 SCF1-0308-A070 SCF1-0102-A070 SCF1-0708-A070 SCF1-0304-A070 SCF1-0708-A070 SCF1-1000-A070 SCF1-1104-A070

SCF1-0104-A075 SCF1-0516-A075 SCF1-0308-A075 SCF1-0102-A075 SCF1-0758-A075 SCF1-0304-A075 SCF1-0758-A075 SCF1-1000-A075 SCF1-1104-A075

SCF1-0104-A080 SCF1-0516-A080 SCF1-0308-A080 SCF1-0102-A080 SCF1-0808-A080 SCF1-0304-A080 SCF1-0808-A080 SCF1-1000-A080 SCF1-1104-A080

SCF1-0104-A085 SCF1-0516-A085 SCF1-0308-A085 SCF1-0102-A085 SCF1-0858-A085 SCF1-0304-A085 SCF1-0858-A085 SCF1-1000-A085 SCF1-1104-A085

SCG1 (3bolts)

SCG1

12

0°

D

D1

Coupling plate Type SCG1

120°

T

Order No.

SIZE

ØD

Ø D1

T

SCG1-0104-A090 SCG1-0516-A090 SCG1-0308-A090 SCG1-0102-A090 SCG1-0508-A090 SCG1-0304-A090 SCG1-0708-A090 SCG1-1000-A090 SCG1-1104-A090

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

65 80 90 115 140 170 190 220 260

6.7 8.2 9.8 13.3 16.5 20.0 23.0 26.0 33.0

6 6 8 12 16 19 22 22 30

All dimensions in millimeters.

TAP : RDSV2.1P24

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page 42

copyright@Strudyna Co., Ltd. 2011.

(4bolts)

ASSEMBLY

High tensile tie-rod systems

M6-M22

BASIC TURNBUCKLE PIPE

M20-M60 d

d LH

M

RH

RH

D

D

LH

L

L

B1

Turnbuckle Pipe SF312PBD Technical Data Pipe Body

Surface treatment Design Load

TAP

Turnbuckle Body

Surface treatment Design Load

TAP

Order No.

SIZE : M (mm)

ØD (mm)

Ød (mm)

L (mm)

B.L. (kgs.)

6312-0906

M6

12.5

4.3

90 105 125 150 190 210 270

1,300 2,350 3,500 4,500 8,000 13,000 17,000

Order No.

SIZE : M (mm)

ØD (mm)

Ød (mm)

L (mm)

B.L. (kgs.)

6312-3524 6312-3272 6312-3242 6312-3302 6312-3333 6312-3363 6312-3393 6312-3423 6312-3454 6312-3484 6312-3565 6312-3726

M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M56 M60

43 48 52 64 70 76 84 89 96 102 115 124

12 13 15 16 18 18 18 18 22 22 24 26

182 205 222 270 302 326 350 378 415 430 500 535

: Forging material 5.3 13.5 6312-0908 M8 : AISI316 - DIN 1.4401 5.3 17.5 6312-0910 M10 : Matte finished : Standard safety factor for 7.0 21.5 6312-0912 M12 structural tensile application 8.2 27.0 6312-0916 M16 is 60% of yield load. Never 10.2 34.0 6312-0920 M20 use tensile rod assemblies 10.2 45.0 2312-0922 M22 for lifting purpose.

Note: For B1 assembly. See pg 4 for B1 assembly configurations. : 10010

Turnbuckle Body S312PBD_B3 Technical Data

B3

: Casting material : AISI316 - DIN 1.4408 : Matte finished : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose. : 10009

14,200 17,300 20,300 32,700 39,700 46,200 55,000 62,900 73,800 82,500 106,300 123,100

Note: For B3 assembly. See pg 4 for B3 assembly configurations.

LH

RH

M

D

AM ADJUSTER TURNBUCKLE BODY

Bronze insert

L

Turnbuckle body B312BD/AM/BRZ

Order No.

SIZE : M (inch)

Technical Data

6310-0104

1/4"-28UNF

Body

Surface treatment Design Load

TAP

ØD (mm) 16

: Casting material 22 6310-0516 5/16"-24UNF : AISI316 - DIN 1.4408 25 6310-0308 3/8"-24UNF : Bronze insert : Matted finished 30 6310-0102 1/2"-20UNF : Standard safety factor for 36 6310-0508 5/8"-18UNF structural tensile application 42 6310-0304 3/4"-16UNF is 60% of yield load. Never 50 6310-0708 7/8"-14UNF use tensile rod assemblies Note: For AM assembly.

See pg 4 for AM assembly configurations. for lifting purpose. : AMV2.0P14

Contact any of strudyna’s sales office for more basic tie back rod assembly support.

L (mm)

B.L. (kgs.)

100 120 140 175 200 230 260

1,500 2,200 3,400 5,000 8,300 12,000 18,000

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page 43

copyright@Strudyna Co., Ltd. 2011.

AM

ASSEMBLY

High tensile tie-rod systems

B

BASIC THREADED FORK AND NUT

L1

M

A

C

Threaded Fork B3 B312_B3/L, B312_B3/R Fork Pin Surface treatment Design Load

LEFT HAND THREAD

TAP

: Casting material AISI316 - DIN 1.4408 : Forging material : AISI316 - DIN 1.4401 : Matte finished : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose. : 10009

RIGHT HAND THREAD

Technical Data

L

B3

Order No.

SIZE : M (mm)

ØA (mm)

B (mm)

C (mm)

L (mm)

L1 (mm)

B.L. (kgs.)

6312-4241 6312-4271 6312-4301 6312-4331 6312-4361 6312-4392 6312-4422 6312-4452 6312-4482 6312-4522 6312-4562 6312-4723

M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M56 M60

20 22 25 30 33 36 39 42 45 48 56 60

20 22 24 28 30 34 36 40 42 45 50 55

46 50 55 65 70 76 82 86 92 100 115 125

192 215 233 287 314 344 370 396 434 452 528 565

100 112 121 150 166 182 196 212 230 240 282 300

12,800 15,900 18,500 29,400 36,400 42,800 51,200 58,800 61,200 69,000 78,600 91,400

Order No.

SIZE : M (mm)

ØA (mm)

B (mm)

C (mm)

L (mm)

L1 (mm)

B.L. (kgs.)

6312-3241 6312-3271 6312-3301 6312-3331 6312-3361 6312-3392 6312-3422 6312-3452 6312-3482 6312-3522 6312-3562 6312-3723

M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M56 M60

20 22 25 30 33 36 39 42 45 48 56 60

20 22 24 28 30 34 36 40 42 45 50 55

46 50 55 65 70 76 82 86 92 100 115 125

192 215 233 287 314 344 370 396 434 452 528 565

100 112 121 150 166 182 196 212 230 240 282 300

12,800 15,900 18,500 29,400 36,400 42,800 51,200 58,800 61,200 69,000 78,600 91,400

Note: For B3 assembly. See pg 4 for B3 assembly configurations.

BASIC NUT

S.W.

Nut 1/4”-1/2”UNF Nut 5/8”-7/8”UNF

Surface treatment Note TAP

: : : : : : :

Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Electro Polished Matte Finish Standard safety factor for Working Load is 1/4 of Breaking Load : 10009

RIGHT HAND THREAD

Technical Data

Order No. 2934-3144 2934-3526 2934-3318 2934-3122 6934-3518 6934-3314 6934-3718

B (mm)

S.W. (mm)

Order No.

5.7 1/4"-28UNF 6.7 5/16"-24UNF 8.3 3/8"-24UNF 1/2"-20UNF 11.2 5/8"-18UNF 14.0 3/4"-16UNF 17.0 7/8"-14UNF 19.7

11.0 13.0 14.3 19.0 23.8 28.5 33.3

2934-4144 2934-4526 2934-4318 2934-4122 6934-4518 6934-4314 6934-4718

SIZE : M (mm)

Contact any of strudyna’s sales office for more basic tie back rod assembly support.

LEFT HAND THREAD

NUT NUT/L,R SFNUT/L,R

B (mm)

S.W. (mm)

5.7 1/4"-28UNF 6.7 5/16"-24UNF 8.3 3/8"-24UNF 1/2"-20UNF 11.2 5/8"-18UNF 14.0 3/4"-16UNF 17.0 7/8"-14UNF 19.7

11.0 13.0 14.3 19.0 23.8 28.5 33.3

SIZE : M (mm)

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copyright@Strudyna Co., Ltd. 2011.

B

M

ASSEMBLY

High tensile tie-rod systems

C B

BASIC THREADED FORK AND NUT

A L1

M

WELDING

L

Threaded Fork

Surface treatment Design Load

TAP

SIZE : M (mm)

ØA (mm)

B (mm)

C (mm)

L (mm)

RIGHT HAND THREAD

Technical Data

6931-2306 6931-2208 6931-2210 6312-6012 6312-0619 6312-0620 6312-0613

M6 M8 M10 M12 M16 M20 M22

6 8 9 12 16 19 25

8.0 11.0 12.0 14.5 17.0 20.0 30.0

8.0 11.0 14.5 12.0 17.0 20.0 30.0

68.50 80.00 98.50 121.25 143.00 160.00 217.50

50 57 68 82 102 113 146

Ring Ring Ring Ring Cotter Pin Cotter Pin Cotter Pin

1,400 2,200 3,450 5,000 8,000 10,500 15,000

6931-2206 6931-2256 6312-3319 6312-0612 6312-0617 6312-0618 6312-0623

M6 M8 M10 M12 M16 M20 M22

6 8 9 12 16 19 25

8.0 11.0 12.0 14.5 17.0 20.0 30.0

8.0 11.0 14.5 12.0 17.0 20.0 30.0

68.50 80.00 98.50 121.25 143.00 160.00 217.50

50 57 68 82 102 113 146

Ring Ring Ring Ring Cotter Pin Cotter Pin Cotter Pin

1,400 2,200 3,450 5,000 8,000 10,500 15,000

: Forging material : AISI316 - DIN 1.4401 : Electro Polished : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose. : SBT3.3PD22

Accessory note : Ring

Cotter Pin

B.L. L1 (mm) Accessory (kgs.)

Order No.

LEFT HAND THREAD

Threaded Fork B1 BF312P/JR, BF312P/JL

B1

Note: For B1 assembly. See pg 4 for B1 assembly configurations.

B

FORK THREADED STUD E-RING

L1

M

A

Fork

Pin, E-ring Surface treatment Design Load

TAP

Order No.

SIZE : M (inch)

ØA (mm)

B (mm)

C (mm)

L (mm)

L1 (mm)

B.L. (kgs.)

RIGHT HAND THREAD

Technical Data

AM

6312-3713 6312-3714 6312-3715 6312-3717 6312-3718 6312-3719 6312-3720

1/4"-28UNF 5/16"-24UNF 3/8"-24UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

6 8 9 12 16 19 22

8 10 12 14 16 20 24

11.5 16.0 20.0 22.0 33.0 34.5 43.0

83.5 102.5 118.0 146.0 181.0 207.5 239.5

59 69 80 98 117 135 149

1,500 2,200 3,400 5,000 8,300 12,000 18,000

LEFT HAND THREAD

Fork threaded stud B312/AM/ER, B312/AM/EL

L

6312-3616 6312-3617 6312-3618 6312-3620 6312-3621 6312-3622 6312-3623

1/4"-28UNF 5/16"-24UNF 3/8"-24UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

6 8 9 12 16 19 22

8 10 12 14 16 20 24

11.5 16.0 20.0 22.0 33.0 34.5 43.0

83.5 102.5 118.0 146.0 181.0 207.5 239.5

59 69 80 98 117 135 149

1,500 2,200 3,400 5,000 8,300 12,000 18,000

: Casting material AISI316 - DIN 1.4408 : Forging material : AISI316 - DIN 1.4401 : Matte finished : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose. : AMV1.0P9

Note: For AM assembly. See pg 4 for AM assembly configurations.

Contact any of strudyna’s sales office for more basic tie back rod assembly support.

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page 45

copyright@Strudyna Co., Ltd. 2011.

C

LH

RH

A

L

ROD

Rod Lenght

Technical Data

: 262 AR Grade Rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa Rod Tensile strength: 515 MPa Rod Elogation : 25%.

Surface treatment : Matte finished For other surface finish see page 18 Design Load : Standard safety factor for structural tensile application is 60% of yield load. Never use tensile rod assemblies for lifting purpose.

TAP : 10011 Note : R1B1 Rods are designed for SF312PBD (B1) turnbuckles.

R1B3 Rods are designed for SF312PBD_B3 (B3) Turnbuckles.

R1AM rods are designed for BF312P/JR (AM) turnbuckles.

for B3 assembly

for B1 assembly

Rod material

R1B3

SIZE

Order No. Item

Rod

Length

0006 0000 0008 0000 0010 0000 R1B1 - 0012 - 0000 0016 0000 0020 0000 0022 0000 Order No. Item

Rod

Length

0024 0000 0027 0000 0030 0000 0033 0000 0036 0000 R1B3 - 0039 - 0000 0042 0000 0045 0000 0048 0000 0052 0000 0056 0000 0072 0000 Order No.

R1AM

for AM assembly

Item

Rod

Length

(for B1 rod)

A (mm)

M6 M8 M10 M12 M16 M20 M22

50 57 68 82 102 113 146

SIZE (for B3 rod)

A (mm)

M20 M22 M24 M30 M33 M36 M39 M42 M45 M48 M56 M60

100 112 121 150 166 182 196 212 230 240 282 300

SIZE

A (mm)

(for AM rod)

0104 0000 1/4"-28UNF 0516 0000 5/16"-24UNF 0308 0000 3/8"-24UNF R1AM - 0102 - 0000 1/2"-20UNF 0508 0000 5/8"-18UNF 0304 0000 3/4"-16UNF 0708 0000 7/8"-14UNF

59 69 80 98 117 135 149

Rod Length

(mm)

select select select select select select select Rod Length

(mm)

select select select select select select select select select select select select Rod Length

(mm)

select select select select select select select

Yield Load Tensile Load (KN) (KN) 5.3 9.6 15.2 22.1 41.1 125.6 156.0

10.4 18.8 29.9 43.4 80.9 158.9 196.2

Yield Load Tensile Load (KN) (KN) 125.6 156.0 181.5 288.4 357.1 419.9 502.3 576.8 600.4 676.9 771.1 896.6

158.9 196.2 228.6 364.0 450.3 530.7 633.7 727.9 809.3 912.3 1,116.4 1,298.8

Yield Load Tensile Load (KN) (KN) 7.3 11.6 47.5 31.9 33.8 49.4 67.2

14.6 23.3 35.1 63.9 85.0 124.1 168.9

Example: To order B3 262AR rod M24 length 2 meters, write “R1B3-0024-2000”.

Contact any of strudyna’s sales office for more basic tie back rod assembly support.

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page 46

copyright@Strudyna Co., Ltd. 2011.

R1B1

strudyna.com

page 47

copyright@Strudyna Co., Ltd. 2011.

NBIA Bangkok International Airport As an Alternative to tie-rod systems, tensile cable truss are the next dominate form o structural design. These can be in vertical overhead, vaulted or domed forms characterised by cables and spreader elements in a compression structure.

Bangkok International Airport is the largest cable truss glass wall facade in the World using srudyna assemblies and components. For more information refer to the cable systems catalogue.

To complement Strudyna's tensile Rod range, Strudyna's has also developed a complete range of 316 grade stainless steel tensile cable systems. Contact any of our sales office for more information or visit strudyna.com for the latest updates.

Architectural Cable Systems

STAINLESSSTEELCABLES ANDTENSILECABLESYSTEMS B1 fork:

SRS fork:

B2 toggle:

RDS fork:

B3 fork: copyright@Strudyna Co., Ltd. 2011.

P2H fork:

Visit strudyna.com for more information on strudynaâ&#x20AC;&#x2122;s tensile cable systems.

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page 48

PERFORMANCE

High tensile tie-rod systems

Hamma Cable

SRS Architectural Rod Systems

Strudyna is proud to offer Hamma cables as part of Strudyna's tensile cable systems. Hamma cables are developed exclusively for high tensile performances through unique techniques that differentiate from other manufactures. Hamma cables start with the highest quality of stainless steel source follow by unique descaling of stainless steel rod to remove impurities, which may have attached during transport, prior to commencing production.

Multiple annealing stages during the drawing process to ensure wire does not work harden, and finished by passing through an ultrasonic bath to remove any impurities that may have attached during manufacture. This makes Hamma cable unique in raising ultimate corrosion resistance for extreme harsh and severe local conditions as well as increased work life due to the multiple annealing processes, ensuring longevity of the wire. Hamma cables are ensured of superior aesthetic finish due to an excellent surface brightness and smooth exterior.

HAMMA PRO-STRAND Tradition

- When stretch matters! Build with Micro Stretch Technology (MST) this makes the Hamma-Pro one of, if not the best compacted strand on the market with a decreases constructional stretch of the wire and increases MBS by approximate 30% when compare to a similar size conventional strand.

Material : AISI 316 1.4401.

Cable Size : 1.6mm ~ 12mm.

Surface : Bright shine.

Specific features: - Extremely low Stretch.

- Extremely non-Flexible.

- High Breaking Strain - High Breaking strain.

- smooth clean finish.

- no pre-stress needs.

with Micro-stretch Technologies.

1x7

1x19

HAMMA X-STRAND Tradition

- Designed to Shine! The X-strand are treated with specially high level of descaling of the stainless rod material and ultrasonic removal of impurities for long lasting shine in the most rugged outdoor environments.

Material : AISI 316 1.4401.

Cable Size : 0.8mm ~ 19mm.

Surface : Bright shine.

with Extreme Condition Gear

1x19

7x7

7x19

Specific features: - Low stretch.

- Non-Flexible.

- Clean smooth finish.

- Superior Surface Brightness.

- Long lasting corrosion Resistance.

HAMMA MEGA-STRAND Tradition

- Made by demand! With Stainless steel unique aesthetic and tensile appeal, exposed structure designs demanded our development of higher range of stainless steel to accommodate the Mega sized cable projects of today and tomorrow. Our answer: Mega-strand Dia 42mm stainless cable, the largest stainless strand on the market.

with Ultimate Structural cable

1x37

1x61

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Material : AISI 316 1.4401.

Cable Size : 20mm ~ 42mm.

Surface : Bright Shine.

Specific features: - Low stretch.

- Higher comparative breaking strain.

- Wide cable size range.

- Compatible with both splicing and swaging.

- Good corrosion resistance.

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page 49

PERFORMANCE High tensile tie-rod systems

General AISI 316 cable configuration and Cable strengths Spiral strand cables

Compacted strand cables

Architectural spiral strand cable systems

Architectural compact strand cable systems

Spiral strands cables comes in many configurations, but 1x19, 7x7 and 7x19 dominate the market. Spiral strands offer a good combination of corrosion resistance and performance for their value. They are extensively used in hanger cables for light weight structures, stabilizing cables for wooden trusses and balustrade cables for stairways and pedestrian railing. However, due to its high modulus of elasticity, they require higher pre-stretching cost prior to assembly and special packaging and transportation care. Nonetheless, they are available in a wider range of diameters and have build a good performance reputation.

Compacted strand cables are ideal for rigid structures or glass façade due to it’s unique surface finish and high tensile performance. Having low elasticity means they do not need to be pre-stretched and a shinny smooth surface allows the compact cables to be designed in areas of close proximity to building occupants making great use of space.

Moreover, its small profile to tensile ratio means they offer an unparalleled transparency and performance to the glass facade.

Combining the stainless steels ease of maintenance in both outdoor and indoors, compact cables are the perfect solution to modern tensile structure designs.

with Micro-stretch Technologies.

Micro-stretch Technologies

METRIC

1.6

2.0

INCH

1/16”

5/64”

Construction

1x7

1x7

1x7

Limit Tension* (kN)

1.47

2.60

4.06

5.88

min.

Breaking Load

(Kgf)

250

442

690

1,000

(kN)

2.45

4.33

6.77

9.81

11.08

2.5

3.0

3.2

3.58

1/8” 1x7

4.0

5.0

6.0

7.0

5/32”

8.0

9.0

10.0

5/16”

3/8”

7/16”

11.0

12.0

1x19

1x19 84.73

1x7

1x7

1x19

1x19

1x19

1x19

1x19

1x19

6.65

7.94

10.47

14.36

20.89

28.89

36.19

46.48

57.49

71.20

1,130

1,350

1,780

2,440

3,550

4,910

6,150

7,900

9,770

12,100 14,400

13.24

17.46

23.93

34.81

48.15

60.31

77.47

95.81

118.66

1x7

141.22

*ZR,D DIN 18800

Extreme Condition Gear

METRIC

0.8

1.0

Construction

1x19

1x19

1x19

1x19

Limit Tension* (kN)

0.31

0.49

0.71

(Kgf)

53

84

(kN)

0.52

0.82

METRIC

5.5

6

INCH

7/32”

Construction

1x19

1x19

1x19

Limit Tension* (kN)

15.53

17.83

min.

Breaking Load

(Kgf)

2,639

(kN)

25.88

INCH

min.

Breaking Load

1.2

1.5

1.6

2

2.4

1/16”

5/64”

3/32”

1x19

1x19

1.11

1.27

121

189

1.19

1.85

6.4

7

3/64”

3.5

4

3

3.2

1x19

1x19

1x19

1x19

1x19

1x19

1x19

1x19

1x19

1.98

2.84

3.09

4.45

5.06

6.06

7.88

10.01

11.39

12.39

215

336

483

525

756

861

1,030

1,340

1,702

1,935

2,100

2.11

3.3

4.74

5.15

7.41

8.44

10.1

13.14

16.69

18.98

20.59

10

11.1

12

12.7

14

19

1/8”

4.5

5

2.5

5/32”

4.8 3/16”

7.2

8

9.6

9/32”

5/16”

3/8”

1x19

1x19

1x19

1x19

1x19

1x19

1x19

1x19

1x19

20.25

24.24

25.64

31.66

45.58

49.43

62.22

71.21

79.79

96.92

3,030

3,442

4,120

4,357

5,380

7,746

8,400

10,574 12,102 13,555 16,473 17,186 20,500 30,300

29.71

33.75

40.4

42.73

52.76

75.96

82.38

103.7

1/4”

7/16”

1/2”

118.68

14.3

16

9/16”

5/8”

1x19

1x19

1x19

101.12 120.62 178.28

132.93 161.54 168.54 201.04 297.14

METRIC

20

22

24.3

28

30

34.3

36

42

Construction

1x37

1x37

1x37

1x37

1x61

1x61

1x61

1x61

Limit Tension* (kN)

197.40

240.60

274.32

375.72

465.78

568.56

601.98

672.00

min.

Breaking Load

(Kgf)

31,713

38,647

46,499

63,630

78,824

96,261

98,606

114,208

(kN)

311

379

456

624

773

944

967

1,120.0

INCH

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page 50

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Ultimate Structural cable

PERFORMANCE

High tensile tie-rod systems

Tensegrity cable systems.

Tensile cable are the key component for an tensional integrity (tensegrity) structural.

Cables are used to balance the integrity of the structural between tension and compression.

Visit strudyna.com for more information on strudynaâ&#x20AC;&#x2122;s tensile cable systems.

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Modern commercial space has embraced tensile cable systems as a mean to minimize structural profile of the support systems. P2H adjuster profile, Hamma X-strand cable, Matte surface finish were all important consideration during design of the project.

page 51

PERFORMANCE

High tensile tie-rod systems

Cable trusses facades technology has seen it's development process over the last two decades. Using combinations of glass, stainless steel cable, and casting clamps, this form of structural science has evolved into a new form of functional art. Originally started in Europe this form of expressed art has many times dramatized the effect of a building and its surrounding areas with rave public acceptance. Making the trend to spread rapidly throughout the global stage.

Visit strudyna.com for more information on strudynaâ&#x20AC;&#x2122;s tensile cable systems.

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Glass facades had long been Strudyna core R&D development. Strudyna's is in a continues pursue stage of advancement for this new form of expressive functional art by engineering higher performance tensile and environmental solutions for the next generation of glass facades.

page 52

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page 53

copyright@Strudyna Co., Ltd. 2011.

See the latest projects by strudyna in our Gallery section.

Strudyna Product Warranty Proper unpacking procedures: Stainless steel tensile rod selections

1. Product are supplied free of defect from craftsmanship and material at the time of the shipment. Should the receiver have any comment or dissatisfaction on the delivered products, a written notice to Strudyna must be submitted within 14 days of product receipt.

2. Product in correct usage (following proper documentation record and submit ion to qa@strudyna.com of unpacking, inspection and installation procedures as well as correct and continues load bearing inspections) and with proper maintenance , goods will perform under it's specifications for a period of 5 years from the date of delivery.

3. Shall the aforesaid be concluded by both Strudyna to be of Strudyna fault, Strudyna will replace or repair the goods in question at Strudyna's choice.

Remarks: Strudyna makes no representations for suitability to a particular design or application settings.

Proper unpacking procedures:

Proper installation procedures:

1. Confirm all pallet and carton quantity are correct before unpacking.

2. Equipped with all personal safety equipment as requested by local law).

3. Use steel cutter to gently cut steel band.

4. Use knife to gently cut each carton. Do not cut too deep into the carton as this may result in product surface being damaged.

5. Always move and store carton and pallets in upright position.

6. Never stack one pallet above another.

7. Do not stack carton over 100cm height.

1. Do not install any damaged part found in pre-installation procedures.

2. Do not install any item found not in proper working conditions.

3. Always tighten screws or thread slowly with out exceeding a speed of 12 sec per revolution or 3 sec per quarter revolution.

4. Do not shock load any thread.

5. Do not allow any surface to be damaged as this will create pivot corrosions.

6. Clean throughly clean all contamination caused by tools onto products prior to installation.

7. Check all Pins and screws are in full in position after installation.

8. Cover and protect all installed stainless products if subject to further contamination caused by surrounding instantiation.

9. This process may not be skipped as surrounding welding or metal dust may be cause contamination on the stainless fittings.

10.Proper documentation is crucial to maintaining products in warranty condition. Record all documentations and pictures of all process carried out and submit report to qa@strudyna.com

Stainless steel tensile rod unpacking

Proper storage procedures: Stainless steel tensile rod storage

1.

2.

3.

4.

Always move and store carton and pallets in upright position.

Never stack one pallet above another.

Do not stack carton over 100cm height.

Do not store carton or pallet in outdoor conditions without proper rain and snow cover.

5. Never expose products to iron dust or welding sparks as this may cause surface damage and stains.

Proper pre-installation procedures: Stainless steel tensile rod pre-installation procedures

1. check for proper design loading prior to installation.

2. Check all base structure are not damaged prior to installation.

3. Check all parts are not damaged prior to installation. (Do not install a damaged part) 4. Check for any dirt or damage to thread before installation.

5. Clean any dirt or foreign object found in thread.

6. Lightly turn all thread prior to installation to check for their working condition.

Proper inspection procedures: Stainless steel tensile rod inspection

Stainless steel tensile rod installation

within 60 days of installation completion.

Proper maintenance procedures: Stainless steel tensile rod maintenance

1. Clean all surface from contamination in a 2 weeks interval.

(This process may not be skipped, as dust can be accumulated on the surface and destroy the oxydicing protective layer of stainless ) 2. Proper maintenance may not be skipped to retain stainless steel's component's property. Record documentations and pictures of all process carried out and submit monthly report to qa@strudyna.com.

3. Use ordinary household liquid soap diluted with water and apply with soft cloth or synthetic sponge.

4. Never apply chlorine base cleaner or any abrasive liquids.

5. Rinse well, dry with soft cloth.

6. Regular cleaning will remove most form of heavy soiling or accumulated staining.

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1. Check all installation for correct tension 2 weeks after initial installation.

2. Check regularly in 8 weeks interval for any loosening or damage to product.

3. All product requires this inspection by a trained professional, and this process may not be skipped as products are effected by wear, tear, overloading or improper installation.

4. Proper inspection is necessary to maintaining products in warranty condition. Record all documentations and pictures of all process carried out with each inspection and submit report to qa@strudyna.com within 30 days of each inspection.

page 54

Terms and Conditions of Sale Specifications

The manufacturer is constantly testing and improving the performance of products, thus specifications are subject to change without notice.

For the latest information please contact your local distributor.

General

For the purpose of these terms and conditions of sale, Structural Dynamics Co., Ltd. (Strudyna) should be referred to as "Manufacturer". Any related companies and representatives of Strudyna is referred to as a "Local distributor". Any Client purchasing Structural Dynamic items shall be referred to as the "Buyer". Products described and presented in this catalog shall be referred to as the "goods". These general terms and conditions of sale will apply to all sales of Structural Dynamic items described in this catalog and serves as a binding contract and agreement between manufacturer, local distributor and buyer. Contact your local strudyna sales office for additional or local aggrements and warranties.

Title and Risk

The local distributor shall hold the title and proprietary ownership of the goods until 100% of payment to the goods have been paid by the buyer to the local distributor. However unless prior written consent is agreed, the risk of damage to the goods shall be passed to the buyer upon the receipt of the goods by the buyer.

Cancellation

Goods purchased and confirmed by buyer may not be subject to cancellation, unless a prior written consent is given by the manufacturer or local distributor to the buyer.

Force majeure

In the event of unpredictable natural or political cause beyond the manufacturer's and local distributor's control such as but not limited to: War, Rebellion, Piracy, Civil Commotion, Political unrest, Strike or industrial dispute, fire, earthquake, flooding or draught or bad weather, the unavailability of materials or delay delivery of suppliers, the inability to secure labour force or by any other cause whatsoever beyond the Manufacturer's and Local distributor's control, the manufacture and local distributor shall notify promptly to the buyer the cause of force majeure. The manufacture and Local distributor shall have the right to cancel the contract to deliver so long as the force majeure shall continue.

Warranty

The products listed in this catalog are supplied to the buyer with a guarantee of being free from detective craftsmanship and materials at the time of shipment. Shall to buyer be dissatisfied with the product, a written notice must be sent to local distributor within 14 days from receipt of goods and subject to replacement or cancellation of order by choice of local distributor and manufacture. The manufacture warrants that in normal usage and with proper maintenance, goods will perform under its specifications for a period of 5 years. Any goods which prove to be defective under normal use will be repaired or replaced at the manufacturer's option. The manufacture and local distributor accept no responsibility if the goods purchased from this catalog are used in applications where their safe working load listed in this catalog is exceeded or in cases where goods are improperly installed. The manufacture and local supplier make no representations for suitability to a particular design application setting. All good supplied in this catalog carry a limited lifetime warranty from the manufacture.

Price conditions

Prices quoted by local distributor to buyer shall remain unchanged for the duration of 14 days unless quantities, packaging instructions, delivery destinations or any contract details are changed. Unless further stated in order confirmation, prices are ex-local distributor premises.

Should a delivery destination be reached by local distributor and buyer, the local distributor is entitled to choose any means of transport the local distributor sees it fit.

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R

STRUDYNA.com

Exclusive Agents Year 2011

Structural Dynamics Australia 4 / 14 Dover Drive Burleigh Heads Queensland 4220 Australia Tel : +07 5568 7084 Fax : +07 5576 5166 Email : ross@strudyna.com.au

Structural Dynamics Co., Ltd. Satorn Business Park 21/18 Krungthonburi Rd. Klongtonsai Klongsan Bangkok 10600 Thailand Tel : +(66) 2862 2487 Fax : +(66) 2862 2488 Email : sales@strudyna.com

Keng Wah Hardware Co., Pte. Ltd. Blk 2 Kitchener Road #01-85 Singapore 200002 Tel : +(65) 6392 4896 Fax : +(65) 6296 4736 Email : sales@kengwah.com

Anzor Fasteners Ltd. 8 Arrenway Drive Albany, Auckland, New Zealand Tel : +(64) 9 476 0001 Fax : +(64) 9 476 0090 Email : sales@anzor.co.nz

Structural Dynamics Europe Limited.

Unit 10 Wingate Rd. Gosport Hampshire UK. PO12 4DP Tel : +44 (0) 845 262 5557 Fax : +44 (0) 239 294 0272 Email : sales@strudyna.eu

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