Macro - The reference system for mould tool manufacturing

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Macro

The reference system for mould tool manufacturing


Macro... … reduces setting-up times. … ensures precision and quality. … has automatic air-blast cleaning of the references in the pneumatic chucks. … has higher locking force in the pneumatic chucks – turbo locking. … has references of cemented carbide or hardened ground steel. … is suitable for automatic changing with System 3R’s automation program.

Macro

If you want to compete in the global manufacturing industry, you need to study every aspect of efficiency. It's a matter of extracting the highest possible number of spindle-hours from each machine, every day of the week. And here, the importance of a high-class reference system can never be over-estimated. A reference system which reduces setup times to a few minutes. Macro is such a reference system. A system that minimises the throughput time, and which, thanks to its accuracy, practically eliminates rejects. A system that increases flexibility and profitability. A system that increases competitiveness and ensures the success of its users. Among users world wide, the Macro system is a byword for precision. And with good reason, since very single Macro product is thoroughly checked before it is dispatched. But precision can be graded too. The Macro products are therefore “classified” in terms of accuracy, material and life – but always with full compatibility – as Standard, High Performance and Nano. Even so, it's worth remembering that the accuracy of a system is determined by the product with the lowest classification.

Workpiece/ electrode

Macro pallet/ holder

Drawbar

Table chuck

Repetition accuracy: MacroNano – within 0.001 mm MacroHighPerformance – within 0.0015 mm MacroStandard – within 0.002 mm

• Locking force – 6000 N • Fixed index positions 4x90° • Required air pressure, pneumatic chuck – 6±1 bar • Recommended tightening torque, manual chuck – 4 Nm • Recommended max workpiece weight – 50 kg.

Note:

For the entire product range see www.system3r.com


Spindle chucks

Article number

Drawbar

Feature

Manual Standard

3R-600.24-S

3R-605.2

ground rear face

Manual Standard

3R-600.28-S

3R-605.2

ground rear face

Pneumatic HP

3R-600.84-30

3R-605.1

machine-adapted

Pneumatic HP

3R-600.86-30

3R-605.1

machine-adapted

Pneumatic HP

3R-600.EX8

3R-605.1

machine-adapted

3R-600.24-S

3R-600.28-S

3R-600.84-30

3R-600.86-30

3R-600.EX8

Drawbar

Macro pallet/holder

Table chucks

Article number

Drawbar

Feature

Manual Standard

3R-610.21-S

3R-605.2

horizontal and vertical, 6 Nm

Manual Standard

90716.05

3R-605.2

vibration-damped, 6 Nm, Ø75 mm

Manual Standard

3R-600.28-S

3R-605.2

low profile, 6 Nm, Ø100 mm

Manual Standard

3R-600.24-S

3R-605.2

6 Nm, Ø75 mm

Pneumatic HP

3R-610.46-30

3R-605.1 / 3R-605.4

horizontal and vertical

Pneumatic HP

3R-600.10-30

3R-605.1 / 3R-605.4

Pneumatic HP

3R-600.14-30

3R-605.2

low profile

Pneumatic HP

3R-610.19

3R-605.1 / 3R-605.4

horizontal and vertical. 3Refix Ø20

Pneumatic HP

90716.12

3R-605.1 / 3R-605.4

vibration-damped

Pneumatic

3R-602.81

3R-605.10

low profile

Pneumatic

3R-602.10-1

3R-605.10

rust-resistant

Macro pallet/holder

Drawbar 3R-610.21-S

3R-610.46-30

90716.05

3R-600.10-30

3R-600.28-S

3R-600.19

3R-600.24-S

90716.12

Drawbar

3R-600.14-30

3R-602.81

3R-602.10-1


Lathe chucks

Article number

Drawbar

Feature

Manual Standard

3R-600.22

3R-605.2

Mounting flange

Manual HP

3R-600.20

3R-605.1 / 3R-605.4

Cemented carbide references

Pneumatic HP

3R-600.1-30

3R-605.1 / 3R-605.4

3R-600.22

Drawbar

Macro pallet/holder

3R-600.20

3R-600.1-30

Built-in chucks

Article number

Drawbar

Feature

Manual Standard

3R-600.23-S

3R-605.2

Mounting flange, 6 Nm, Ă˜75 mm

Manual Standard

3R-600.24-S

3R-605.2

Ground back face, 6 Nm, Ă˜75 mm

Pneumatic Standard

90825.01

3R-605.2

Rust-resistant,

56 mm

Manual HP

3R-600.24-4RS

3R-605.2

Rust-resistant,

70 mm

Pneumatic HP

3R-SP25442

3R-605.1 / 3R-605.4

Pneumatic HP

90412.1X

3R-605.1 / 3R-605.4

with swivel, low speed

Pneumatic HP

90412.2X

3R-605.1 / 3R-605.4

with swivel, low speed

Pneumatic HP

3R-SP24460

3R-605.1 / 3R-605.4

Pneumatic HP

3R-SP26771-RS

3R-605.1 / 3R-605.4

Pneumatic HP

3R-SP7359

3R-605.1 / 3R-605.4

3R-600.23-S

90412.2X

3R-600.24-S

3R-SP24460

90825.01

3R-600.24-4RS

3R-SP26771-RS

3R-SP25442

3R-SP7359

Drawbar

Drawbar

Macro pallet/holder

Macro pallet/holder

90412.1X

rust-resistant


Macro chuck Drawbar

3R-652.2

3R-652.9

3R-653

3R-653-S

3R-446.11

Drawbar

3R-406.9

3R-466.4033

3R-466.4033-XS

3R-466.10033

3R-466.15033

Drawbar Mni

MacroJunior pallet/holder MacroJunior pallet/holder

Macro pallet/holder

Macro pallet/holder Drawbar

MacroJunior pallet/holder

Macro pallet/holder

Drawbar

Drawbar

90356.22

90793

90793.23

Dynafix chuck

MacroMagnum chuck

MacroMagnum chuck

Chuck adapters

Article number

Drawbar

Feature

Manual standard

3R-652.2

3R-605.2

100 mm

Manual standard

3R-652.9

90°. Locking screw with M6 drawpin

Manual standard

3R-653-S

Macro

Mini

Manual standard

3R-446.11

3R-405.11

Macro

MacroJunior

Manual standard

3R-466.4033

Macro

MacroJunior. locking screw

Manual standard

3R-466.4033-S

Macro

MacroJunior. locking screw

Manual standard

3R-406.9

Macro

MacroJunior 90°. locking screw

Manual standard

3R-466.10033

Macro

MacroJunior 100 mm. locking screw

Manual standard

3R-466.15033

Macro

MacroJunior 150 mm. locking screw

Manual HP

3R-653

Macro

Mini, rust-resistant

Pneumatic HP

90356.22

3R-605.1 / 3R-605.4

Dynafix

Pneumatic

90793

3R-605.1 / 3R-605.4

MacroMagnum

Macro

Pneumatic

90793.23

3R-405.11

MacroMagnum

MacroJunior

Macro

Macro chuck

Drawbar

3R-6.300-EHS16

3R-6.321-HS

3R-6.600-VS

3R-6.600-VHS Drawbar

Collets Macro pallet/holder

Rotating spindles

Article number

Drawbar

Feature

Vertical standard

3R-6.321-HS

collets

Vertical standard

3R-6.600-VS

3R-605.2

rust-resistant

Vertikal and horizontal standard

3R-6.600-VHS

3R-605.2

rust-resistant

Vertical standard

3R-6.300-EHS16

collets, ER-16, rust-resistant


Workpiece/electrode

3R-658.31E

Workpiece/electrode

3R-US90-600

3R-659.20-P

3R-659.32-P 3R-659.16-P

3R-651.3

3R-651.13

Workpiece/electrode

3R-658.2E-S

3R-651E-P

Workpiece/electrode

3R-658.4E-S

3R-651.7E-S

3R-658.1E-S

3R-651.7E-XS

3R-651.7E-P

Drawbar Macro table chuck/spindle chuck

Article number

Feature

Hardened reference element 12.5 mm standard and HP

3R-651.7E-P

rust-resistant

Hardened reference element 12.5 mm standard and HP

3R-651.7E-XS

Hardened reference element 12.5 mm standard and HP

3R-651.7E-S

surface-treated

Hardened pallet 30 mm standard and HP

3R-651E-P

rust-resistant

Hardened pallet 30 mm standard and HP

3R-651.3

52x52 mm / 3Refix Ø10, rust-resistant

Unhardened pallet 14.4 mm standard and HP

3R-658.31E

52x52 mm / 3Refix Ø10

Hardened holder standard and HP

3R-651.13

<30x30 mm

Unhardened holder standard and HP

3R-658.4E-S

<30x30 mm

Unhardened holder standard and HP

3R-658.2E-S

<30 mm

Spacer plate standard and HP

3R-658.1E-S

Collet chuck ER16 standard and HP

3R-659.16-P

Ø0,5-10 mm, rust-resistant

Collet chuck ER20 standard and HP

3R-659.20-P

Ø1-13 mm, rust-resistant

Collet chuck ER32 standard and HP

3R-659.32-P

Ø2-20 mm, rust-resistant

Manual gate chuck standard and HP

3R-US90-600

Holder, pallets and ref. element, 54x54 mm

Workpiece/electrode

Workpiece/electrode

Workpiece/ electrode 3R-608.31E

3R-651.70-XS 3R-651.70-P 3R-601.7E-P 3R-601.1E-P 3R-601.3 Drawbar Macro spindle chuck/table chuck

Workpiece/ electrode

Workpiece/electrode

3R-608.51E

3R-651.75E-P Drawbar

3R-601.52

3R-601.116-75PA

90336

3R-DE601-1818-M6A

Drawbar

Macro spindle chuck/table chuck

3R-DE601-1818-T8A

Drawbar Macro spindle chuck/table chuck

Pallets and ref. elements, 70x70 mm

Article number

Feature

Hardened reference element 12.5 mm standard and HP

3R-601.7E-P

rust-resistant

Hardened pallet 30 mm standard and HP

3R-601.1E-P

rust-resistant

Hardened pallet 30 mm standard and HP

3R-601.3

rust-resistant. 3Refix Ø10

Unhardened pallet 14.2 mm standard and HP

3R-608.31E

3Refix Ø10

Unhardened pallet standard and HP

3R-651.70-P

reference elements 54x54 mm

Unhardened pallet standard and HP

3R-651.70-XS

reference elements 54x54 mm

3R-651.75E-P

rust-resistant

Ref.element, Ø75 mm Hardened reference element 12.5 mm standard and HP


Pallets, Ø116 mm

Article number

Feature

Hardened pallet standard and HP

3R-601.52

3Refix Ø10 mm, rust-resistant

Unhardened pallet standard and HP

3R-601.116-75PA

With reference element Ø75 mm

Unhardened pallet standard and HP

3R-608.51E

3Refix Ø10 mm

Magnetic table, Ø158 mm Magnetic table standard and HP

90336

Pallets, 180x180 mm

Article number

Feature

Aluminium standard and HP

3R-DE601-1818-M6A

M6 threads

Aluminium standard and HP

3R-DE601-1818-T8M

T-slot. Not automatic changing

Accessories

Article number

Feature

Drawbar standard and HP*

3R-605.1

Ø20x57.1 mm. flushing ducts, robot-adapted

Drawbar standard and HP

3R-605.4

Ø20x57.1 mm

Drawbar standard and HP*

3R-605.2

Ø20x36.9 mm. flushing ducts

Drawbar standard and HP

3R-605.10

Ø20x13 mm, rust-resistant

Check mandrel standard and hp

3R-606

Check ruler standard and hp

3R-606.1

measuring length 100 mm

Check ruler standard and hp

3R-656.1

measuring length 50 mm

Pneumatic actuator

3R-611.4

hand-operated

Pneumatic actuator

3R-611.2

foot-operated

3Refix expanding mandrel*

3R-901-20E

Ø20 mm

3Refix expanding mandrel*

3R-901.10E

Ø10 mm

Measuring pointer

3R-656.31-3P

Measuring ball Ø3 mm

Measuring pointer

3R-656.31-5P

Measuring ball Ø5 mm.

Microscope

3R-4.650

x25

Indexing spindel

3R-656.2-P

Distance kit

90842.01

intended for 3R-600.24-S

Centering ring

3R-612.6

intended for 3R-600.20

Chuck-adapted sealing ring

3R-612.54-A

for reference element 54x54 mm. high

Chuck-adapted sealing ring

3R-612.54-S

for reference element 54x54 mm. low

Chuck-adapted sealing ring

3R-612.70-A

for reference element 70x70 mm. high

Chuck-adapted sealing ring

3R-612.70-S

for reference element 70x70 mm. low

Chuck-adapted sealing ring

3R-612.75-S

for reference element Ø75 mm. low

Chuck-adapted sealing ring

3R-612.116-A

for pallet Ø116 mm. high

Chuck-adapted sealing ring

3R-612.116-S

for pallet Ø116 mm. low

Base for debris guard

3R-SP25521

Debris guard

3R-SP25522

for reference element 54x54 mm

Debris guard

3R-SP25523

for reference element 70x70 mm

Debris guard

3R-SP25524

for reference element Ø75 mm

Angle shelf

3R-A21944

for machine table, 3R-600.24-S

Adapter plate

3R-A19724

for machine table, 3R-600.24-S

Adapter plate

3R-A11489

for machine spindle, 3R-600.24-S

Lathe taper

3R-TXXXX

machine-adapted

Electrode cassette

3R-650/8x5

Locking ring key

3R-605-GE

Code carrier

3R-863.01-10

Torque wrench

3R-614-06

6 Nm

Collet set

3R-ER16E

ER16, Ø0.5-10 mm

Collet set

3R-ER20E

ER20, Ø1-13 mm

Collet set

3R-ER32E

ER32, Ø2-20 mm

* Also available in a stainless steel version


System 3R International AB Sorterargatan 1, SE-162 50 VÄLLINGBY tel +46-08 620 20 00, fax +46-08 759 52 34, e-mail: info@system3r.com, www.system3r.com ASIA

EUROPE

AMERICAS

Far East, China & India

System 3R Europe GmbH Wasserweg 19 DE-64521, GROSS-GERAU tel +49 61 52 80 02 0 fax +49 61 52 80 02 35 e-mail: info.eu@system3r.com

System 3R USA Inc. Headquarters & Technical Center 915 Busse Road ELK GROVE VILLAGE, US-IL 60007 tel +1 847 439 4888 fax +1 847 439 5099 e-mail: info.us@system3r.com

Chech Republic & Slovakia

Canada & MI

Shanghai Contact Office tel +86-21 6432 7927 fax +86-21 6432 7928 e-mail: info.cn@system3r.com Beijing Contact Office tel +86-10 8225 1632 fax +86-10 8225 1635 Guangdong Contact Office tel +86-769 8162 0628 fax +86-769 8162 0638 Malaysia Contact Office tel +60-03 7877 4785 fax +60-03 7877 5948 Taiwan Regional Office tel +886-02 2278 3126 fax +886-02 2278 3108

Japan & Korea

System 3R Japan CO., Ltd. Kaki Building 2-5-22, Suido, Bunkyo-ku TOKYO JP-112-0005 tel +81-03 5840-7383 fax +81-03 5840-8723 e-mail: info.jp@system3r.com Nagoya Regional Office tel +81-052 774 6250 fax +81-052 774 6285

System 3R Czech Tiskarska 10/257 CZ-108 28 PRAHA 10 tel +420 234 054 224 fax +420 234 054 225 e-mail: info@system3r.cz

France & Portugal

System 3R France 56 Boulevard de Courcerin Les Espaces Multiservices 15 F-77183 CROISSY BEAUBURG tel +33-01 60 95 90 80 fax +33-01 60 37 88 16 e-mail: info.fr@system3r.com

Germany & BeNeLux

System 3R Deutschland Wasserweg 19 DE-64521, GROSS-GERAU tel +49 61 52 80 02 0 fax +49 61 52 80 02 35 e-mail: info.de@system3r.com

Italy & Spain

System 3R Italia Via Ponchielli, 2/4 IT-20063 CERNUSCO SUL NAVIGLIO (MI) tel +39 02 92 38 821 fax +39 02 92 11 23 19 e-mail: info.it@system3r.com

Scandinavia

mobile +1 519 870 8339 fax +1 847 439 5099 e-mail: info.us1@system3r.com

AZ, CA, CO, ID, MT, NM, NV, OR, UT, WA, WY & Mexico mobile +1 714 299 4923 fax +1 847 439 5099 e-mail: info.us2@system3r.com

IA, MN, ND, NE, SD & Western WI mobile +1 612 963 6904 fax +1 847 439 5099 e-mail: info.us3@system3r.com

AR, IN, KY, OH, TN, MO, KS, OK & Southern IL moblie +1 317 694 7508 fax +1 847 439 5099 e-mail: info.us4@system3r.com

AL, FL, GA, LA, MS, NC, SC & TX mobile +1 813 326 0125 fax +1 847 439 5099 e-mail: info.us5@system3r.com

Nothern IL & Eastern WI

mobile +1 847 400 6073 fax +1 847 439 5099 e-mail: info.us6@system3r.com

NJ, NY & PA

mobile +1 201 248 3885 fax +1 847 439 5099 e-mail: info.us7@system3r.com

System 3R Nordic Sorterargatan 1 SE-162 50 VÄLLINGBY tel +46-08 620 20 00 fax +46-08 759 52 34 e-mail: info.no@system3r.com

CT, DC, DE, MA, MD, ME, NH, RI, VA, VT & WV

Järfälla Härdverkstad Elektronikhöjden 8 SE-175 43 JÄRFÄLLA tel +46-08 580 125 50 fax +46-08 580 126 55 e-mail: info@jhv.se

For further information, see www.system3r.com

mobile +1 201 214 7088 fax +1 847 439 5099 e-mail: info.us8@system3r.com

Switzerland & Austria

System 3R Schweiz AG Wilerstrasse 98 CH-9230 FLAWIL tel +41-071 394 13 50 fax +41-071 394 13 60 e-mail: info.ch@system3r.com

Turkey

System 3R Türkiye Abdi Ipekci Cad. Ozel Idare Is Merk 150/209 Bayrampasa 34030 ISTANBUL tel +90-212 613 8062-8063 fax +90-212 613 8069 e-mail: info.tu@system3r.com

United Kingdom

System 3R UK Paradise Way Walsgrave Triangle Coventry, West Midlands CV2 2ST, United Kingdom tel +44-02476 538653 fax +44-02476 538695 e-mail: info.uk@system3r.com

Combi, Delphin, Dynafix, Locx, LX, Macro, One Minute Set-Up, One System Partner, R2R, System 3R, VDP, WorkMaster, WorkPal, WorkPartner, WorkShopManager, 3HP, 3R, 3Ready-To-Run and 3Refix are registered trademarks of System 3R.

T-2286-E 10.08 Subject to modifications • System 3R, a member of the Georg Fischer Group.

System 3R Far East Pte.Ltd. 6 Harper Road Leong Huat Building, 01-01 SINGAPORE SG-369 674 tel +65-6289 4811 fax +65-6289 3011 e-mail: info.sg@system3r.com


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