Delphin - the modular clamping system

Page 1

Delphin – the modular clamping system


2


Delphin Modern production plants equip their production facilities with a modular clamping system.

Why Delphin? ..................................................................................... 4-5 Delphin overview ................................................................................ 6-7 Clamping spigots................................................................................ 8 Built-in and built-up options................................................................. 9 Advantages of the hydraulic / pneumatic system ................................... 10 Automation with Delphin ..................................................................... 11 Delphin in EDM machines ................................................................... 11

Overview of Delphin chucks ................................................................ 12 Delphin HCP ...................................................................................... 13-16 Delphin HSP ....................................................................................... 17-21 Delphin HHP ...................................................................................... 22-26 Delphin PSP ........................................................................................ 27-31 Delphin PHP ....................................................................................... 32-36 Control systems .................................................................................. 37-38 Connection equipment ........................................................................ 39 Clamping spigots................................................................................ 40-41 Accessories ......................................................................................... 42-44 Pallets, vices ...................................................................................... 45-46 Set accessories ďŹ xation, seal rings ........................................................ 47 Cover plate ........................................................................................ 48 Customised applications ..................................................................... 49 Spare parts ......................................................................................... 50-51

Delphin BIG ....................................................................................... 52-61

Reference systems ............................................................................... 62-63 Automation ........................................................................................ 64-65 Indice ................................................................................................. 66

3


Preconditions for efficient, economical and flexible production Every production plant uses clamping elements, jigs, fixtures, reference pallet systems and many other facilities to be able to clamp the range of workpieces machined efficiently and economically. The Delphin modular zero-point clamping system allows the machine table to be equipped individually with position-determining chucks. It thus allows the complete work area to be used and offers substantial advantages in relation to reducing setting times and enhanced flexibility thanks to substitution of preset workpieces. Consequently, it opens up entirely new options for manual and automated workpiece change.

9

Maximisation of machine runtimes by reduction in setting times by up to 90%

9

Setting outside of the machine

9

Standardisation of clamping systems

9 9 9

4

Optimisation of production technology and product quality

Unmanned production by automation

Modernisation of existing machines by retrofitting with Delphin


What do Formula One and Delphin have in common? Racing Tactics

Work Scheduling

High-Tech Racing Car

High-Tech Chucks

Pit stops

Conversion of devices

A race can be won or lost in the pits!

Faster conversions mean not only more working time and higher productivity but also faster delivery times.

Speed

… and the machine is ready to earn more money again!

… and the car is ready to drive again!

Enhanced Productivity

Express order

Racing situations The planned racing tactics must be adapted quickly and flexibly to any racing situation.

Job interruption? Not a problem! Conversion in a matter of seconds means greater flexibility.

Flexibility

Victory! Every victory brings the title of world champion closer!

Business success! Our know-how for the success of our customers!

5


Delphin Overview Delphin

HCP

HSP/HHP

PSP/PHP

BIG

<1000 kg

<2000 kg

<2000 kg

<10‘000 kg

Centre distance recommended

100 - 200 mm

200 - 400 mm

200 - 400 mm

400 - 1000 mm

Clamping force

15 kN

15 kN

13 kN

50 kN

Holding force

60 kN

60 kN

60 kN

200 kN

yes

no / yes

no / yes

yes

Lift-off function

yes, 1 mm

yes, 2 mm

no

yes, 2 mm

Releasing

hydraulic 30-70 bar

hydraulic 30-70 bar

pneumatic 6 bar

hydraulic 40-60 bar

Clamping

mechanical

mechanical

mechanical

hydraulic 30 bar, mechanical

Workpiece weight recommended

Presence control

Services focussing on Delphin System 3R offers its customers comprehensive services and support in all phases, even after they buy the system. This is because we provide not only products but also solutions for productivity enhancement.

System 3R offers you the support you need for your success!

6


Delphin HSP

Delphin HHP

The hydraulic system for manual equipping

The hydraulic system, suitable for automation

Delphin PSP

Delphin PHP

The pneumatic system for manual equipping

The pneumatic system, suitable for automation

Delphin HCP

Delphin BIG

The compact hydraulic system, suitable for automation

The hydraulic system for large part manufacturing, suitable for automation

7


Function of the clamping spigots centring free of play One special feature in relation to modular equipping of the machine tables is the option for arrangement and number of chucks. Regardless of the requirements of the application, you determine the quantity and the particular centre distance with which you wish to equip the machine table. Our recommendation: use at least 4 chucks per workpiece or work with pallets.

Y

Centring clamping spigot centred on XY axes

Compensating clamping spigot centred in Y direction Clamping spigot clamps with no centring function

The conical clamping spigots are mounted directly in the device or workpiece. Centring of the conical face of the centring and compensating clamping spigots free of play achieves maximum accuracy.

X

Centre distance Determined by you yourself !

Recommended centre distance X/Y:

The centre distance is the centre-to-centre distance between the relevant chucks. The recommended centre distance is the default centre distance of 250 mm or 200 mm (with HCP also 100 mm are possible).

250 mm 200 mm 100 mm (only HCP)

A centre distance in X or Y direction should be selected quadratically. This offers the advantage that, for instance, a device or workpiece can be indexed in the case of machining operations on a 3-axle machine.

Tolerance to be complied with

Attachment of Delphin clamping spigots to devices and auxiliary clamping equipment or workpieces screw length:

Recommended for maximum accuracy // 0.005 Z Recommendations based on steel 1.2316

Clamping spigot, including screw (DIN 912, 12.9) Recommended tightening torque: Aluminium: 40 Nm Steel: 50 Nm

Installation dimensions for clamping spigot fixed in pallet

Clamping spigot - fixed through pallet. Tightening torque of the screw 50 Nm.

The recommendation may vary depending on machining forces, materials and number of chucks.

Please contact our technical consultants.

Size, flatness and surface condition of devices /plates Y: 30 - ca. 60 mm Dependent on centre distance and pallet material

8

Please submit the table drawings to us wherever possible. This will assist us greatly to elaborate your quotation quickly and precisely.


Built-in and built-up options Built-in

Semi built-in

Installation in machine tables or base plates:

With O-ring at the connection

With connection thread

Installation in machine tables:

Installation in clamping turrets or twin brackets etc. with through-holes:

The piston chamber of the chuck is integrated in the machine table or base plate.

the O-ring serves to seal the pneumatic and/or hydraulic supply lines.

Pneumatic and/or hydraulic supply lines are connected with fittings to the chucks.

Built-up and base plates Without mounting bores

With mounting bores

Mounting on machine tables, jigs or fixtures:

Mounting on machine tables, jigs or fixtures:

The mounting bores for mounting on the machine table are made by the customer

The mounting bores for mounting on the machine table are made by the works; mounting bore pattern in accordance with customer‘s specifications. When ordering, please specify the machine table data.

Turrets Turrets without clamping spigots in the base plate remain permanently on the machine table. Turrets with clamping spigots in the base plate can be fitted and removed quickly on Delphin base plates. This means that the machine table is also available for jigs and fixtures. Turrets are available customised.

Reference surfaces on the base plates

Reference surface

The standard Delphin base plates feature a reference bore at the centre of the base plate. It can be used to orientate the base plate approximately to the centre (± 0.025 mm). Subsequent alignment at an angle uses a reference surface on the rear side. As soon as the base plate has been approximately orientated, the base plate can be aligned precisely using the conical centring lugs of the chucks.

Reference bore

9


Advantages of the hydraulic system if used horizontally Protection of the Z-support of the chuck when loading heavy devices

Clamping operation

Clamping

Device raised 2 mm

Gentle lowering when clamping

Contact face for gentle lowering

Gentle clamping One major advantage of using hydraulic systems instead of pneumatic systems is controlled lowering of the workpieces during the clamping operation. The workpiece is lowered slowly onto the Z-supports, consequently protecting them. The Z-supports are cleaned during this clamping operation on the HHP/HSP chuck. This increases accuracy over the years and thus prolongs the service life of the Delphin chucks.

Example: A chuck can raise a weight of 400 kg at an hydraulic pressure of 35 bar. With 4 chucks, this results in a total workpiece weight of 1600 kg.

30-70 bar (open and lift-off)

Advantages of pneumatic Application for vertical installation In the case of vertical installation, there is no lifting function. For example, the pneumatic chucks (PHP, PSP) are bettersuited on turrets. Gentle clamping is not advisable vertically and the connecting with pneumatic hoses is simpler.

6 bar (open)

10


Automation with Delphin Automation demands special preconditions in a clamping system, and these are already met by the Delphin versions. Depending on the Delphin system, activation is either pneumatic or hydraulic. The control signals can be sent from the machine or from the robot to the corresponding machine valves which then perform activation of the Delphin system. There is also the option of activating a Delphin hydraulic unit directly by control air. On the Delphin BIG system, the control signals can be routed directly to the hydraulic unit. In this case, no valves are required on the machine for controlling the Delphin BIG chucks. Please use our standard automation pallets (see Page 45). Should you require different pallet sizes, please contact your System3R salesperson.

OEM Automation with Delphin Integration of the Delphin chucks directly into the machine table

machine table

robot brings the pallet

pallet on machine table

machining

Delphin in EDM machines SpeciďŹ c products optimised for this application must be used for Delphin in EDM machines. On EDM solutions, there are certain differences by comparison with other applications. The chucks must also always remain dry in the ooded machine compartment. For this, seal rings are ďŹ tted on the chucks, and the drain holes are replaced by lateral connection holes.

11


Overview of Delphin chucks Chucks type

Built-up with flange

Built-in

Built-in

Semi built-in

With O-ring at the connection

Standard

Indexing

Standard

Indexing

With connection thread

Standard

Indexing

Without fixation holes

Standard

Indexing

With fixation holes

Standard

Indexing

Page

HCP C 220 000

C 220 100

C 220 120

13-16

HSP C 260 000

C 260 120

C 260 310

C 260 320

17-21

HHP C 280 000 C 280 050 C 280 100 C 280 150 C 280 120 C 280 170 C 280 310 C 280 350 C 280 320 C 280 360

22-26

C 240 000

C 240 120

27-31

C 290 000 C 290 050

C 290 120 C 290 170 C 290 310 C 290 350 C 290 320 C 290 360

PSP C 240 310

C 240 320

PHP

Recommendation We always recommend that workpieces, jigs or fixtures be clamped with at least four Delphin chucks. If this is not possible, chuck the workpiece, jig or fixture to a pallet or select cutting parameters accordingly.

12

32-36


Delphin - Chuck HCP Hydraulic ComPact Your advantages 9

Combination of positioning cone and spring-loaded centring for maximum accuracy

9 9

Low-wear and precise in the long term (1mm lift-off)

9 9

Suitable for automation

9 9

Simple clamping spigot mounting

Protection of the Z-support of the chuck when loading heavy devices

Suitable for milling, die-sinking EDM and measuring machines

All-around Z-support ring for protecting the clamping spigot bore against dirt Delphin Chuck HCP

Low-wear and precise in the long term

Conical clamping spigot for space-saving mounting on jigs, ďŹ xtures or workpieces Presence control for automation Spring centring for pinpoint accuracy

Air

Mechanical locking for maximum possible work safety

Clamping force 15,000 N/unit Oil

Lift-off of the device or workpiece during clamping/unclamping Hole for drain of dirt and cooling water

Holding force 60,000 N/unit

SpeciďŹ cations: z Repeat accuracy of the devices and workpieces < 0.005 mm z Mechanical clamping by spring force z Hydraulic release and lift-off of the devices z Hydraulic pressure 30 to 70 bar

Delphin clamping spigots Centring in 2 axes / 1 axis / without centring

13


Delphin HCP Product Overview Item number

Page

Built-in HCP

C220 000

16

Semi built-in HCP with O-ring

C220 100

16

Semi built-in HCP with thread

C220 120

16

Chucks

Base plates

Centre distance [mm]

Base plate with 2 chucks HCP

100

Base plate with 2 chucks HCP Base plate with 4 chucks HCP

200 100

Base plate with 4 chucks HCP Base plate with 6 chucks HCP

200 100

Base plate with 6 chucks HCP

200

without mounting bores

with mounting bores

C221 460

C224 460

16

C221 470

C224 470

16

C221 510

C224 510

16

C221 520

C224 520

16

C221 560

C224 560

16

C221 570

C224 570

16

Control units Hydraulic pump hybrid with control box (manual)

C287 150

37

Hydraulic pump hybrid without control box (automation)

C287 160

37

Hand pump

C287 120

37

Set for 2 chucks or base plate with 2 chucks

S812 000

40

Set for 4 chucks or base plate with 4 chucks

S812 100

40

Set for 6 chucks or base plate with 6 chucks

S812 200

40

Set for 2 chucks or base plate with 2 chucks

S812 010

41

Set for 4 chucks or base plate with 4 chucks

S812 110

41

Set for 6 chucks or base plate with 6 chucks

S812 210

41

Automation pallet aluminium for 4 chucks, centre distance 200 mm

C282 730

45

Protective pallet HCP

C286 140

43

C286 160 / C286 150

44

Locking spigot

C286 060

43

Protection support clamping spigot

C286 050

43

Set accessories fixation M8

C289 100

47

Set accessories fixation M10

C289 110

47

Spare parts for chuck HCP

S840 040

50

Clamping spigot fixing from the bottom

Clamping spigot fixing from top

Automation pallet aluminium ground

Miscellaneous Pre-centring spigot / pre-centring bush

Sets accessories Fixation

14


Installation and mounting dimensions HCP HCP chuck built-in

HCP chuck semi built-in

(in machine table or base plate)

(in machine table or clamping turret) C 220 100 Flange with O-ring at the connection

C 220 120 Flange with connection thread

H= Hydraulic P= Pneumatic

Delphin plate with clamping spigots (example) Detail A

Detail B

centring on 2 axes

centring on 1 axis

Detail A Detail B

built-in

semi built-in

* recommended centre distance

15


Delphin HCP Chuck HCP built-in C 220 000

Chuck HCP semi built-in (with O-ring) C 220 100

For simple installation in the machine table or in a base plate.

For simple installation in the machine table or in a clamping turret (cube or bracket).

• • • • • • •

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 95 x 58 mm

Chuck HCP semi built-in (with thread) C 220 120

Base plate with 2 chucks HCP

For simple installation in a clamping turret (cube or bracket).

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 95 x 60 mm

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 95 x 60 mm

• Material: steel, heat pre-treated and ground • Nipple is incl. in scope of delivery

Centre distance

100

200

Without mounting bores

C 221 460

C 221 470

When ordering, please specify the machine table data

C 224 460

C 224 470

Dimensions [mm]:

98x63x198

148x63x348

With mounting bores

Base plate with 4 chucks HCP

Base plate with 6 chucks HCP

• Material: steel, heat pre-treated and ground • Nipple is incl. in scope of delivery

• Material: steel, heat pre-treated and ground • Nipple is incl. in scope of delivery

Centre distance

100

200

Centre distance

100

200

Without mounting bores

C 221 510

C 221 520

Without mounting bores

C 221 560

C 221 570

When ordering, please specify the machine table data

C 224 510

C 224 520

When ordering, please specify the machine table data

C 224 560

C 224 570

Dimensions [mm]:

198x63x198

348x63x348

Dimensions [mm]:

298x63x198

548x63x348

With mounting bores

16

With mounting bores


Delphin - Chuck HSP Hydraulic Standard Performance Your advantages 9

Combination of positioning cone and spring-loaded centring for maximum accuracy

9 9

Low-wear and precise in the long term (2 mm lift-off)

9

Suitable for milling, die-sinking EDM and measuring machines

9 9

Simple clamping spigot mounting

Protection of the Z-support of the chuck when loading heavy devices

All-around Z-support ring for protecting the clamping spigot bore against dirt

Delphin Chuck HSP

Low-wear and precise in the long term

Conical clamping spigot for space-saving mounting on jigs, ďŹ xtures or workpieces Mechanical locking for maximum possible work safety

Spring centring for pinpoint accuracy

Clamping force 15,000 N/unit

Oil

Lift-off of the device or workpiece during clamping/unclamping

Hole for drain of dirt and cooling water

Holding force 60,000 N/unit

SpeciďŹ cations: z Repeat accuracy of the devices and workpieces < 0.005 mm z Mechanical clamping by spring force z Hydraulic release and lift-off of the devices z Hydraulic pressure 30 to 70 bar

Delphin clamping spigots Centring in 2 axes / 1 axis / without centring

17


Delphin HSP Product Overview Item number without mounting bores Chucks Built-in HSP Semi built-in HSP (with thread) Built-up HSP Base plates Base plate with 2 chucks HSP Base plate with 2 chucks HSP Base plate with 4 chucks HSP Base plate with 4 chucks HSP Base plate with 6 chucks HSP Base plate with 6 chucks HSP

Centre distance [mm] 250 200 250 200 250 200

Page

with mounting bores

C260 000 C260 120 C260 310

C260 320

20 20 20

C261 450 C261 470 C261 500 C261 520 C261 550 C261 570

C264 450 C264 470 C264 500 C264 520 C264 550 C264 570

21 21 21 21 21 21

Cover plates Cover plate type A Cover plate type B Cover plate type C

C287 300 C287 310 C287 320

48 48 48

Control units Hydraulic pump hybrid with control box (manual) Hand pump

C287 150 C287 120

37 37

Connection block HSP (including fittings)

C286 100

38

Connection equipment with cover plate Connections for 2 chucks Connections for 4 chucks

S816 600 S816 700

39 39

Connection equipment without cover plate Connections for 2 chucks Connections for 4 chucks

S816 600 S816 700

39 39

Clamping spigot fixing from the bottom Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 000 S812 100 S812 200

40 40 40

Clamping spigot fixing from top Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 010 S812 110 S812 210

41 41 41

Automation pallets aluminium ground Automation pallet aluminium for 4 chucks, centre distance 250 mm Automation pallet aluminium for 4 chucks, centre distance 200 mm

C282 710 C282 730

45 45

Protective pallet HSP

C266 040

43

C286 160 / C286 150 C286 060 C286 050

43 43 43

Sets accessories fixation Set accessories fixation M8 Set accessories fixation M10 Set accessories fixation M12

C289 100 C289 110 C289 120

47 47 47

Spare parts for chuck HSP

S840 000

50

Mounting case

S820 200

51

Miscellaneous Pre-centring spigot / pre-centring bush Locking spigot Protection support clamping spigot

18


Installation and mounting dimensions HSP HSP chuck built-in

HSP chuck built-up

(on machine table or base plate)

(on machine table)

H= Hydraulic

HSP chuck semi built-in

Delphin plate with clamping spigots

(in clamping turret)

(example) Detail A

centring on 2 axes

Detail B

centring on 1 axis

built-in

built-up

* recommended centre distance

19


Delphin Chucks HSP Chuck HSP built-in C 260 000

Chuck HSP semi built-in (with thread) C 260 120

For simple installation in the machine table or in a base plate.

For simple installation in a clamping turret (cube or bracket).

• • • • • •

• • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Accuracy: < 0.005 mm Dimensions: Ø 115 x 48 mm

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Accuracy: < 0.005 mm Dimensions: Ø 115 x 63 mm

Chuck HSP built-up with flange without mounting bores C 260 310

Chuck HSP built-up with flange with mounting bores C 260 320

For installation on a machine table.

For installation on a machine table.

Mounting bores must be made by customer.

Please submit dimension diagram of the mounting bores.

• • • • • • •

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Hydraulic pressure: 30 - 70 bar Accuracy: < 0.005 mm Dimensions: Ø 178 x 52 mm

20

Clamping force: 15,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Hydraulic pressure: 30 - 70 bar Accuracy: < 0.005 mm Dimensions: Ø 178 x 52 mm


Delphin Base plates HSP Base plate with 2 chucks HSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Centre distance

250

200

Without mounting bores

C 261 450

C 261 470

With mounting bores

C 264 450

C 264 470

148x55x398 mm

148x55x348 mm

Centre distance

250

200

Without mounting bores

C 261 500

C 261 520

With mounting bores

C 264 500

C 264 520

398x55x398 mm

348x55x348 mm

Centre distance

250

200

Without mounting bores

C 261 550

C 261 570

With mounting bores

C 264 550

C 264 570

648x55x398 mm

548x55x348 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 4 chucks HSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

When ordering, please specify the machine table data

Dimensions:

Base plate with 6 chucks HSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

When ordering, please specify the machine table data

Dimensions:

21


Delphin - Chuck HHP Hydraulic High Performance Your advantages 9

Combination of positioning cone and spring-loaded centring for maximum accuracy

9 9

Low-wear and precise in the long term (2 mm lift-off)

9 9

Suitable for automation

9 9

Simple clamping spigot mounting

Protection of the Z-support of the chuck when loading heavy devices

Suitable for milling, die-sinking EDM and measuring machines

All-around Z-support ring for protecting the clamping spigot bore against dirt Delphin Chuck HHP

Low-wear and precise in the long term

Conical clamping spigot for space-saving mounting on jigs, ďŹ xtures or workpieces Self-cleaning and presence control for automation

Spring centring for pinpoint accuracy

Air Mechanical locking for maximum possible work safety

Clamping force 15,000 N/unit Oil

Lift-off of the device or workpiece during clamping/unclamping

Hole for drain of dirt and cooling water

Holding force 60,000 N/unit

SpeciďŹ cations: z Repeat accuracy of the devices and workpieces < 0.005 mm z Mechanical clamping by spring force z Hydraulic release and lift-off of the devices z Hydraulic pressure 30 to 70 bar

22

Delphin clamping spigots Centring in 2 axes / 1 axis / without centring


Delphin HHP Product Overview Item number Standard Mounting bores Chucks Built-in HHP Semi built-in HHP with O-ring Semi built-in HHP with thread Built-up HHP Base plates Base plate with 2 chucks HHP Base plate with 2 chucks HHP Base plate with 4 chucks HHP Base plate with 4 chucks HHP Base plate with 6 chucks HHP Base plate with 6 chucks HHP

centre distance [mm] 250 200 250 200 250 200

without

Item number

Page

Indexing with

without

with

C280 000 C280 100 C280 120 C280 310

C280 320

C280 050 C280 150 C280 170 C280 350

C280 360

25 25 25 25

C281 450 C281 470 C281 500 C281 520 C281 550 C281 570

C284 450 C284 470 C284 500 C284 520 C284 550 C284 570

C281 480 C281 490 C281 530 C281 540 C281 580 C281 590

C284 480 C284 490 C284 530 C284 540 C284 580 C284 590

26 26 26 26 26 26

Cover plates Cover plate type A Cover plate type B Cover plate type C

C287 300 C287 310 C287 320

48 48 48

Control units Hydraulic pump hybrid with control box (manual) Hydraulic pump hybrid without control box (automation) Hand pump

C287 150 C287 160 C287 120

37 37 37

Connection block HHP (including fittings)

C286 030

38

Connection equipment with cover plate Connections for 2 chucks Connections for 4 chucks

S816 000 S816 100

39 39

Connection equipment without cover plate Connections for 2 chucks Connections for 4 chucks

S816 200 S816 300

39 39

Clamping spigot fixing from the bottom Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 000 S812 100 S812 200

40 40 40

Clamping spigot fixing from top Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 010 S812 110 S812 210

41 41 41

Automation pallets aluminium ground Automation pallet aluminium for 4 chucks, centre distance 250 mm Automation pallet aluminium for 4 chucks, centre distance 200 mm

C282 710 C282 730

45 45

Protective pallet HHP

C286 040

43

C286 160 / C286 150 C286 060 C286 050

43 43 43 43 44

Miscellaneous Pre-centring spigot / pre-centring bush Locking spigot Protection support clamping spigot Indexing pins ground Mounting device for indexing pins

S814 000 C286 080

Sets accessories fixation Set accessories fixation M8 Set accessories fixation M10 Set accessories fixation M12

C289 100 C289 110 C289 120

47 47 47

Spare parts for chuck HHP

S840 010

50

Mounting case

S820 200

51

23


Installation and mounting dimensions HHP HHP chuck built-in

HHP chuck built-up

(in machine table or base plate)

(on machine table)

H= Hydraulic P= Pneumatic

HHP chuck semi built-in

Delphin plate with clamping spigots

(in machine table or clamping turret)

(example) Detail A

C 280 120 Flange with thread

C 280 100 Flange with O-ring

centring on 2 axes

Detail B

centring on 1 axis

built-in

built-up

* recommended centre distance

24


Delphin Chucks HHP Chuck HHP built-in For simple installation in the machine table or in a base plate.

C 280 000

C 280 050

Standard

with indexing option

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 48 mm

Chuck HHP semi built-in (with O-ring)

Chuck HHP semi built-in (with thread)

For simple installation in the machine table or in a clamping turret (cube or bracket).

For simple installation in a clamping turret (cube or bracket).

C 280 100

C 280 150

Standard

with indexing option

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 49 mm

C 280 120

C 280 170

Standard

with indexing option

• • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 52 mm

Chuck HHP built-up with flange without mounting bores

Chuck HHP built-up with flange with mounting bores

For installation on a machine table.

For installation on a machine table.

Mounting bores must be made by customer.

Please submit dimension diagram of the mounting bores.

C 280 310

C 280 350

C 280 320

C 280 360

Standard

with indexing option

Standard

with indexing option

• • • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 52 mm

• • • • • • • •

Clamping force: 15,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Hydraulic pressure: 30 - 70 bar Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 52 mm

25


Delphin Base plates HHP Base plate with 2 chucks HHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 281 450

C 281 470

C 281 480

C 281 490

With mounting bores

C 284 450

C 284 470

C 284 480

C 284 490

198x55x448 mm

198x55x398 mm

198x55x448 mm

198x55x398 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 4 chucks HHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 281 500

C 281 520

C 281 530

C 281 540

With mounting bores

C 284 500

C 284 520

C 284 530

C 284 540

448x55x448 mm

398x55x398 mm

448x55x448 mm

398x55x398 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 6 chucks HHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 281 550

C 281 570

C 281 580

C 281 590

With mounting bores

C 284 550

C 284 570

C 284 580

C 284 590

698x55x448 mm

598x55x398 mm

698x55x448 mm

598x55x398 mm

When ordering, please specify the machine table data

Dimensions:

26


Delphin - Chuck PSP Pneumatic Standard Performance Your advantages 9

Combination of positioning cone and spring-loaded centring for maximum accuracy

9 9

Low-wear and precise in the long term

9 9

Simple clamping spigot mounting

Suitable for milling, die-sinking EDM and measuring machines

All-around Z-support ring for protecting the clamping spigot bore against dirt

Delphin chuck PSP

Low-wear and precise in the long term

Conical clamping spigot for space-saving mounting on jigs, ďŹ xtures or workpieces Spring centring for pinpoint accuracy

Unclamping with air

Mechanical locking for maximum possible work safety

Clamping force 13,000 N/unit

Hole for drain of dirt and cooling water

Holding force 60,000 N/unit

SpeciďŹ cations: z Repeat accuracy of the devices and workpieces < 0.005 mm z Mechanical clamping by spring force z Pneumatic releasing (6 bar) Delphin clamping spigots Centring in 2 axes / 1 axis / without centring

27


Delphin PSP Product Overview Item number without mounting bores Chucks Built-in PSP Semi built-in PSP (with thread) Built-up PSP Base plates Base plate with 2 chucks PSP Base plate with 2 chucks PSP Base plate with 4 chucks PSP Base plate with 4 chucks PSP Base plate with 6 chucks PSP Base plate with 6 chucks PSP

centre distance [mm] 250 200 250 200 250 200

Page

with mounting bores

C240 000 C240 120 C240 310

C240 320

30 30 30

C240 450 C240 470 C240 500 C240 520 C240 550 C240 570

C244 450 C244 470 C244 500 C244 520 C244 550 C244 570

31 31 31 31 31 31

Cover plates Cover plate type A Cover plate type B Cover plate type C

C287 300 C287 310 C287 320

48 48 48

Control units Pneumatic control unit manual

C810 720

37

Connection block PSP (including fittings)

C296 010

38

Connection equipment with cover plate Connections for 2 chucks Connections for 4 chucks

S816 600 S816 700

39 39

Connection equipment without cover plate Connections for 2 chucks Connections for 4 chucks

S817 000 S817 100

39 39

Clamping spigot fixing from the bottom Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 000 S812 100 S812 200

40 40 40

Clamping spigot fixing from top Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 010 S812 110 S812 210

41 41 41

Automation pallets aluminium ground Automation pallet aluminium for 4 chucks, centre distance 250 mm Automation pallet aluminium for 4 chucks, centre distance 200 mm

C282 710 C282 730

45 45

Protective pallet PSP

C286 040

43

C286 160 / C286 250 C286 060 C286 050

43 43 43

Sets accessories fixation Set accessories fixation M8 Set accessories fixation M10 Set accessories fixation M12

C289 100 C289 110 C289 120

47 47 47

Spare parts for chuck PSP

S840 030

51

Mounting case

S820 200

51

Miscellaneous Pre-centring spigot / pre-centring bush Locking spigot Protection support clamping spigot

28


Installation and mounting dimensions PSP PSP chuck built-in

PSP chuck built-up

(on machine table or base plate)

(on machine table)

P= Pneumatic

PSP chuck semi built-in

Delphin plate with clamping spigots

(in clamping turret)

(example) Detail A

centring on 2 axes

Detail B

centring on 1 axis

built-in

built-up

* recommended centre distance

29


Delphin Chucks PSP Chuck PSP built-in C 240 000

Chuck PSP semi built-in (with thread) C 240 120

For simple installation in the machine table or in a base plate.

For simple installation in a clamping turret (cube or bracket).

• • • • • •

• • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 51 mm

Clamping force: 13,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 52 mm

Chuck PSP built-up with flange without mounting bores C 240 310

Chuck PSP built-up with flange with mounting bores C 240 320

For installation on a machine table.

For installation on a machine table.

Mounting bores must be made by customer.

Please submit dimension diagram of the mounting bores.

• • • • • • •

• • • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 54 mm

30

Clamping force: 13,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 54 mm


Delphin Base plates PSP Base plate with 2 chucks PSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Centre distance

250

200

Without mounting bores

C 240 450

C 240 470

With mounting bores

C 244 450

C 244 470

198x57x448 mm

198x57x398 mm

Centre distance

250

200

Without mounting bores

C 240 500

C 240 520

With mounting bores

C 244 500

C 244 520

448x57x448 mm

398x57x398 mm

Centre distance

250

200

Without mounting bores

C 240 550

C 240 570

With mounting bores

C 244 550

C 244 570

698x57x448 mm

598x57x398 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 4 chucks PSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

When ordering, please specify the machine table data

Dimensions:

Base plate with 6 chucks PSP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

When ordering, please specify the machine table data

Dimensions:

31


Delphin - Chuck PHP Pneumatic High Performance Your advantages 9

Combination of positioning cone and spring-loaded centring for maximum accuracy

9 9 9

Low-wear and precise in the long term

9 9

Simple clamping spigot mounting

Suitable for automation Suitable for milling, die-sinking EDM and measuring machines

All-around Z-support ring for protecting the clamping spigot bore against dirt

Delphin chuck PHP

Low-wear and precise in the long term

Conical clamping spigot for space-saving mounting on jigs, ďŹ xtures or workpieces Self-cleaning and presence control for automation

Spring centring for pinpoint accuracy

Clamping force 13,000 N/unit

Unclamping with air

Mechanical locking for maximum possible work safety

Hole for drain of dirt and cooling water

Holding force 60,000 N/unit

SpeciďŹ cations: z Repeat accuracy of the devices and workpieces < 0.005 mm z Mechanical clamping by spring force z Pneumatic releasing (6 bar) Delphin clamping spigots Centring in 2 axes / 1 axis / without centring

32


Delphin PHP Product Overview Item number Standard Mounting bores Chucks Built-in PHP Semi built-in PHP (with thread) Built-up PHP Base plates Base plate with 2 chucks PHP Base plate with 2 chucks PHP Base plate with 4 chucks PHP Base plate with 4 chucks PHP Base plate with 6 chucks PHP Base plate with 6 chucks PHP

centre distance [mm] 250 200 250 200 250 200

without

Item number

Page

Indexing with

without

with

C290 000 C290 120 C290 310

C290 320

C290 050 C290 170 C290 350

C290 360

35 35 35

C291 450 C291 470 C291 500 C291 520 C291 550 C291 570

C294 450 C294 470 C294 500 C294 520 C294 550 C294 570

C291 480 C291 490 C291 530 C291 540 C291 580 C291 590

C294 480 C294 490 C294 530 C294 540 C294 580 C294 590

36 36 36 36 36 36

Cover plates Cover plate type A Cover plate type B Cover plate type C

C287 300 C287 310 C287 320

48 48 48

Control units Pneumatic control unit Pneumatic control unit manual

C296 000 C810 720

37 37

Connection block PHP (including fittings)

C296 030

38

Connection equipment with cover plate Connections for 2 chucks Connections for 4 chucks

S816 000 S816 100

39 39

Connection equipment without cover plate Connections for 2 chucks Connections for 4 chucks

S816 400 S816 500

39 39

Clamping spigot fixing from the bottom Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 000 S812 100 S812 200

40 40 40

Clamping spigot fixing from top Set for 2 chucks or base plate with 2 chucks Set for 4 chucks or base plate with 4 chucks Set for 6 chucks or base plate with 6 chucks

S812 010 S812 110 S812 210

41 41 41

Automation pallets aluminium ground Automation pallet aluminium for 4 chucks, centre distance 250 mm Automation pallet aluminium for 4 chucks, centre distance 200 mm

C282 710 C282 730

45 45

Protective pallet PHP

C286 040

43

C286 160 / C286 250 C286 060 C286 050

43 43 43 43 44

Miscellaneous Pre-centring spigot / pre-centring bush Locking spigot Protection support clamping spigot Indexing pins ground Mounting device for indexing pins

S814 000 C286 080

Sets accessories fixation Set accessories fixation M8 Set accessories fixation M10 Set accessories fixation M12

C289 100 C289 110 C289 120

47 47 47

Spare parts for chuck PHP

S840 020

51

Mounting case

S820 200

51

33


Installation and mounting dimensions PHP PHP chuck built-in

PHP chuck built-up

(in machine table or base plate)

(on machine table)

H= Hydraulic P= Pneumatic

PHP chuck semi built-in

Delphin plate with clamping spigots

(in clamping turret)

(example) Detail A

centring on 2 axes

Detail B

centring on 1 axis

built-in * recommended centre distance

34

built-up


Delphin Chucks PHP Chuck PHP built-in

Chuck PHP semi built-in (with thread)

For simple installation in the machine table or in a base plate.

For simple installation in a clamping turret (cube or bracket).

C 290 000

C 290 050

C 290 120

C 290 170

Standard

with indexing option

Standard

with indexing option

• • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 51 mm

• • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material: stainless steel, hardened and ground Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 138 x 55 mm

Chuck PHP built-up with flange without mounting bores

Chuck PHP built-up with flange with mounting bores

For installation on a machine table.

For installation on a machine table.

Mounting bores must be made by customer.

Please submit dimension diagram of the mounting bores.

C 290 310

C 290 350

C 290 320

C 290 360

Standard

with indexing option

Standard

with indexing option

• • • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 54 mm

• • • • • • •

Clamping force: 13,000 N Holding force: 60,000 N Material chuck: stainless steel, hardened and ground Material flange: stainless steel, heat pre-treated Air pressure: 6 bar Accuracy: < 0.005 mm Dimensions: Ø 189 x 54 mm

35


Delphin Base plates PHP Base plate with 2 chucks PHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 291 450

C 291 470

C 291 480

C 291 490

With mounting bores

C 294 450

C 294 470

C 294 480

C 294 490

198x57x448 mm

198x57x398 mm

198x57x448 mm

198x57x398 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 4 chucks PHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 291 500

C 291 520

C 291 530

C 291 540

With mounting bores

C 294 500

C 294 520

C 294 530

C 294 540

448x57x448 mm

398x57x398 mm

448x57x448 mm

398x57x398 mm

When ordering, please specify the machine table data

Dimensions:

Base plate with 6 chucks PHP For installation on a machine table. • Material: steel, heat pre-treated and ground • Hydraulic / air nipples are included in the price of the plate

Standard

with indexing option

Centre distance

250

200

250

200

Without mounting bores

C 291 550

C 291 570

C 291 580

C 291 590

With mounting bores

C 294 550

C 294 570

C 294 580

C 294 590

698x57x448 mm

598x57x398 mm

698x57x448 mm

598x57x398 mm

When ordering, please specify the machine table data

Dimensions:

36


Delphin Control Systems Hydraulic pump hybrid with control box for manual use C 287 150 • Pressure: 50 bar max. • Scope of delivery without hydraulic fluid

Hydraulic fluid

Hydraulic pump hybrid without control box for automation C 287 160 For projects with automation solutions (e.g. System 3R WorkMaster). • Pressure: 50 bar max. • Scope of delivery without hydraulic fluid

Hand pump hydraulic C 287 120

We recommend the following hydraulic fluids • • • • •

Aral Vitam GF Castrol Hypsin ASW / Castrol Hypsin SP Mobil DTE 20 Series Mobil Hydraulic Oil Shell Tellus Oil Dea Astron HLP

• • • •

Oil tank: 0.4 l Pressure: max. 50 bar Volume: 4.6 cm3 Weight: 3.5 kg

Regulations in air traffic dictate that the hydraulic fluid must be procured locally.

Pneumatic control unit for PHP C 296 000

Pneumatic control unit for PSP C 810 720

With function for Z cleaning

Without function for Z cleaning

• Air pressure: 8 bar max. • Medium: dry, filtered compressed air in accordance with ISO 8573-1, class 3.4.3 or better

• Air pressure: 8 bar max. • Medium: dry, filtered compressed air in accordance with ISO 8573-1, class 3.4.3 or better

37


Delphin Control Systems Connection block HSP C 286 100

Connection block HHP C 286 030

• Material: Aluminium • Dimensions: 40 x 39 x 50 mm • Scope of delivery: 1 connection block 1 hydraulic connection

• Material: Aluminium • Dimensions: 80x40x39 mm • Scope of delivery: 1 connection block 4 hydraulic connections 2 air connections 1 mounting sheet (50x175x3 mm)

Connection block PSP C 296 010

Connection block PHP C 296 030

• Material: Aluminium • Dimensions: 40 x 39 x 50 mm • Scope of delivery: 1 connection block 1 air connection 1 quick coupling

• Material: Aluminium • Dimensions: 80x40x39 mm • Scope of delivery: 1 connection block 6 air connections 2 quick couplings 1 mounting sheet (50x175x3 mm)

38


Delphin Connection Equipment Connection equipment for chucks

without cover plates

only in combination with a cover plate

for 2 chucks

for 4 chucks

for 2 chucks

for 4 chucks

(see page 38)

HSP

S 816 600

S 816 700

S 816 600

S 816 700

C 286 100

HHP

S 816 000

S 816 100

S 816 200

S 816 300

C 286 030

PSP

S 816 600

S 816 700

S 817 000

S 817 100

C 296 010

PHP

S 816 000

S 816 100

S 816 400

S 816 500

C 296 030

Scope of delivery: hydraulic / air pipes and fittings in steel

Option Connection block

Scope of delivery HHP: hydraulic pipe and air hose and fittings Scope of delivery PSP/PHP: air hose and fittings

Application

Application Connection equipment for use without cover plate.

Please use only in combination with a cover plate.

Extremely easy installation possible even in very confined space. Example order for 6 chucks: 1x S 816 200 and 1x S 816 300

Example order for 6 chucks: 1x S 816 600 and 1x S 816 700

Connection hardware, chuck – pump

S 816 910 HCP/HHP

S 816 960 PHP

E 060 072

E 060 072 E 060 404

E 060 123 E 060 402

E 060 400 HSP

PSP E 060 072

E 060 404

E 060 401 E 060 400

PHP S 816 950

E 060 062

HSP E 060 401

E 060 402

Connection hardware for the pump

E 060 400

Connection hardware for the chuck

E 060 401

HCP/HHP S 816 900

E 060 404 PSP

39


Delphin Clamping Spigots - Fixed In Pallet Clamping spigot — centring on 2 axes C 282 000

Clamping spigot — centring on 1 axis C 282 100

Fixed in pallet

Fixed in pallet

• Material: stainless steel, hardened and ground • Dimensions, screwed in: ø28 x 40.5 mm

• Material: stainless steel, hardened and ground • Dimensions, screwed in: ø28 x 40.5 mm

2 notches

1 notch

Function of the Delphin clamping spigot

Clamping spigot — without centring C 282 200 Fixed in pallet

centring on 2 axes

• Material: stainless steel, hardened and ground • Dimensions, screwed in: ø28 x 40.5 mm

centring on 1 axis without centring

without notch

fixed in pallet

Clamping spigot - Sets Set with 2 clamping spigots S 812 000

Set with 4 clamping spigots S 812 100

Set with 6 clamping spigots S 812 200

• Scope of delivery: 1 x C 282 000 (centring on 2 axes) 1 x C 282 100 (centring on 1 axis)

• Scope of delivery: 1 x C 282 000 (centring on 2 axes) 1 x C 282 100 (centring on 1 axis) 2 x C 282 200 (without centring)

• Scope of delivery: 1 x C 282 000 (centring on 2 axes) 1 x C 282 100 (centring on 1 axis) 4 x C 282 200 (without centring)

40


Delphin Clamping Spigots - Fixed Through Pallet Clamping spigot — centring on 2 axes C 282 020

Clamping spigot — centring on 1 axis C 282 120

Fixed through pallet

Fixed through pallet

• Material: stainless steel, hardened and ground • Dimensions screwed in: ø28 x 40.5 mm

• Material: stainless steel, hardened and ground • Dimensions screwed in: ø28 x 40.5 mm

2 notches

1 notch

Function of the Delphin clamping spigot

Clamping spigot — without centring C 282 220 Fixed through pallet

centring on 2 axes

• Material: stainless steel, hardened and ground • Dimensions screwed in: ø28 x 40.5 mm

centring on 1 axis without centring

without notch

fixed through pallet

Clamping spigot - Sets Set with 2 clamping spigots S 812 010

Set with 4 clamping spigots S 812 110

Set with 6 clamping spigots S 812 210

• Scope of delivery: 1 x C 282 020 (centring on 2 axes) 1 x C 282 120 (centring on 1 axis)

• Scope of delivery: 1 x C 282 020 (centring on 2 axes) 1 x C 282 120 (centring on 1 axis) 2 x C 282 220 (without centring)

• Scope of delivery: 1 x C 282 020 (centring on 2 axes) 1 x C 282 120 (centring on 1 axis) 4 x C 282 220 (without centring)

41


Delphin Accessories Reference mandrel C 288 070 Alignment aid for chuck installation. • Material: steel stainless, hardened and ground

Palette for 1 chuck HHP or PHP with indexing

Reference pallet for HHP or PHP (indexing) C 288 040

with handling contour, prepared for chip • Dimensions: ø 156 x 30 mm • 1 index pin in scope of delivery • Required clamping spigot: C 282 000 (not in scope of delivery)

C 288 000

C 288 010

Aluminium

Steel

• Material: steel stainless, hardened and ground • Dimensions: 112 x 112 x 30 mm

Indexing pins for indexing pallet S 814 000 For customer installation in indexing pallet. • • • •

42

Material: steel, hardened Dimensions: ø8 x 20 mm Scope of delivery: 4 pieces Require mounting device C 286 080


Delphin Accessories Protective pallet sealed for HCP C 286 140

Protective pallet sealed for HSP C 266 040

Protective pallet sealed for HHP/PHP/PSP C 286 040

Chip protection for HCP chuck, full-coverage.

Chip protection for HSP chuck, full-coverage. Matching lip seal C 266 090.

Chip protection for HHP, PHP and PSP chucks, full-coverage. Matching lip seal C 286 090.

• Required clamping spigot: C 282 000 (not in scope of delivery) • Material: aluminium, anodised • Dimensions: ø 113 x 22 mm

• Required clamping spigot: C 282 000 (not in scope of delivery) • Material: aluminium, anodised • Dimensions: ø 139 x 20 mm

• Required clamping spigot: C 282 000 (not in scope of delivery) • Material: aluminium, anodised • Dimensions: ø 159.5 x 20 mm

Locking spigot C 286 060

Centring thorn C 286 110

Chip protection for chuck, seals centre bore, Z-support of chuck remains usable.

Alignment aid for chuck installation.

• Material: plastic • Dimensions: ø 28 x 32 mm • M8 for dismounting

• Material: plastic • Dimensions: ø 28 x 65 mm

Protection support clamping spigot C 286 050 Supports and protects clamping spigot when storing pallets and devices. • Material: plastic • Dimensions: ø 80 x 55 mm

43


Delphin Accessories Pre-centring spigot / Pre-centring bush Pre-centring for mid-sized to large workpieces. Should always be used wherever possible.

C 286 160

C 286 150

C 286 250

Pre-centring spigot for the pallet / device

Pre-centring bush for HCP/HSP/HHP

Pre-centring bush for PSP/PHP

Indicator, rotary holder C 288 060

Mounting device for indexing pins C 286 080

For positioning of chucks on horizontal machine table.

For customer installation of index pins S 814 000 in pallet.

• Material: steel, stainless, hardened and ground

Example application

Clamping force test unit C 288 050

Clamping force test unit S 180 110

The clamping force test unit tests the clamping force of the chucks and must indicate a reading in the marked zone. Servicing is required if it does not.

The clamping force test unit tests the clamping force of the chucks. • For all Delphin chucks

• For HHP / HSP / PHP / PSP

44


Delphin standard pallets Our Delphin standard pallets are available as simple pallets with spigots and as automation pallets with spigots, handling contour and chip bore. The pallets are ground on both sides. The upper side of the pallet is ground when chucked for an optimum, flat bearing surface. Note: It is important that the underside of the pallet be ground for presence monitoring of the pallets in automation.

Pallets for 2 chucks with 2 clamping spigots

Pallets for 4 chucks with 4 clamping spigots

C 282 600

C 282 620

Centre distance: 250 mm

Centre distance: 250 mm

C 282 630

C 282 650

Centre distance: 200 mm

Centre distance: 200 mm

• • • • •

• • • • •

Material: unalloyed tool steel, two-sided ground Dimensions for centre distance 250 mm: 246 x 496 mm Dimensions for centre distance 200 mm: 196 x 396 mm Thickness: 40±0.01 mm 2 clamping spigots incl. in scope of delivery

Material: unalloyed tool steel, two-sided ground Dimensions for centre distance 250 mm: 496 x 496 mm Dimensions for centre distance 200 mm: 396 x 396 mm Thickness: 40±0.01 mm 4 clamping spigots incl. in scope of delivery

Automation pallets steel

Automation pallets aluminium

For 4 chucks, prepared for automation

For 4 chucks, prepared for automation

C 282 740

C 282 710

Centre distance: 250 mm

Centre distance: 250 mm

C 282 750

C 282 730

Centre distance: 200 mm

Centre distance: 200 mm

• • • •

• • • •

Material: unalloyed tool steel, two-sided ground Dimensions: 450 x 450 mm Thickness: 42±0.01 mm 4 clamping spigots incl. in scope of delivery

Material: Aluminium, two-sided ground Dimensions: 450 x 450 mm Thickness: 42±0.01 mm 4 clamping spigots incl. in scope of delivery

45


Delphin Top-Mounted Pallet Systems, Vices Pallet with GPS 240 chuck C 282 300

Pallet with DYNAFIX chuck C 282 310

With 4 clamping spigots

With 4 clamping spigots

• • • •

• • • •

Material: steel, ground Pallet dimensions: 450 x 42 x 450 mm Centre distance: 200 and 250 mm 4 clamping spigots including in scope of delivery

C 282 740 / C 282 750

Material: steel, ground Pallet dimensions: 450 x 42 x 450 mm Centre distance: 200 and 250 mm 4 clamping spigots including in scope of delivery

C 282 740 / C 282 750

Pallet with 2 gripos 100 vices C 282 500

Pallet with 2 gripos 125 vices C 282 510

With 4 clamping spigots

With 4 clamping spigots

• • • •

• • • •

Material: steel, ground Pallet dimensions: 396 x 40 x 396 mm Centre distance: 200 and 250 mm 4 clamping spigots including in scope of delivery

0 10

0-

Material: steel, ground Pallet dimensions: 396 x 40 x 396 mm Centre distance: 200 and 250 mm 4 clamping spigots including in scope of delivery

5 12

15

6

30

0-

21

4

39

5

0

Vices gripos

Vices duogrip

With 2 clamping spigots

With 2 clamping spigots

gripos 100 C 285 020

gripos 125 C 285 000

duogrip 100 C 285 010

duogrip 125 C 285 030

Width 100 mm

Width 125 mm

Width 100 mm

Width 125 mm

0 10 5 12

00 - 156 21 4

30 39 5 0

46

• Centre distance: 200 and 250 mm • Dimensions: 100/125 x 305/390 mm • 2 clamping spigots including in scope of delivery

• Centre distance: 200 and 250 mm • Dimensions: 100/125 x 410 mm • 2 clamping spigots including in scope of delivery

0 10

5/

12

41

0


Delphin Accessories Set accessories fixation M8 C 289 100 Scope of delivery 4x E 000 331 4x E 000 334 4x E 111 111* 4x E 010 124

socket head hexagon screws M8x40 socket head hexagon screws M8x50 T-nuts of your choice plain washers M8

T-nuts - To be defined optionally: 4x E 040 020 T-nuts M8x12 4x E 040 021 T-nuts M8x14 (standard) 4x E 040 022 T-nuts M8x16 4x E 040 023 T-nuts M8x18

Set accessories fixation M10 C 289 110 Scope of delivery 4x E 000 401 4x E 000 409 4x E 111 111* 4x E 010 103

socket head hexagon screws M10x40 socket head hexagon screws M10x50 T-nuts of your choice plain washers M10

T-nuts - To be defined optionally: 4x E 040 030 T-nuts M10x12 (standard) 4x E 040 031 T-nuts M10x14 4x E 040 032 T-nuts M10x16 4x E 040 033 T-nuts M10x18

Set accessories fixation M12 C 289 120 Scope of delivery 4x E 000 465 4x E 000 502 4x E 111 111* 4x E 010 114

socket head hexagon screws M12x40 socket head hexagon screws M12x50 T-nuts of your choice plain washers M12

T-nuts - To be defined optionally: 4x E 040 034 T-nuts M12x14 (standard) 4x E 040 035 T-nuts M12x16 4x E 040 036 T-nuts M12x18

*

Specify T-slot width with order. Unless otherwise specified, the standard T-slot will be supplied. Other sizes on request.

Seal rings Protect the chucks against chips and liquids

Seal ring C 266 090

Seal ring C 286 090

for Delphin HSP

for Delphin PSP, PHP, HHP

Mounting without cover plate

O-ring needed

Mounting with cover plate

without O-ring

Mounting without cover plate

O-ring needed

Mounting with cover plate

without O-ring

47


Delphin Cover Plates Delphin Cover Plates The cover plates are manufactured customer-specifically to your specifications.

Scope of delivery 1x 16x E 005 156 16x E 111 111*

cover plate, type A, B or C setscrew (mounting aid) T-nuts of your choice

For Delphin: 16x C 286 033 16x E 000 974

supports Delphin screws M8x60

For Delphin BIG: 16x C 286 036 16x E 000 971

supports Delphin BIG screws M8x45

T-nuts - To be defined optionally: 16x E 040 020 T-nuts M8x12 16x E 040 021 T-nuts M8x14 (standard) 16x E 040 022 T-nuts M8x16 16x E 040 023 T-nuts M8x18

* When ordering, please specify the machine table data. Unless otherwise specified, the standard T-slot will be supplied.

Cover plate type A C 287 300

Cover plate type B C 287 310

Cover plate type C C 287 320

Dimensions in the range 1500 x 1500 mm

Dimensions in the range 1150 x 1150 mm

Dimensions in the range 700 x 700 mm

16

48

each:

12 each:

6 each:


Delphin Customised Applications The modular structure of the Delphin datum-point chucking system means that virtually all customer-specific solutions can be implemented. Examples: - Delphin base plates with customer-specific arrangement of the chucks - Turret with chucks for use in vertical machines - Pallet with angle structure Our Engineering Department, which has a wealth of experience, is specialised in producing solutions which are tailored specifically to meet your needs.

Cube with 8 or 16 chucks HSP, HHP or PSP, PHP on request

Double angle with 8 or 12 chucks HSP, HHP or PSP, PHP on request

49


Delphin Spare parts Spare parts for HCP S 840 040 Pos 1 2 3 4 5 6 7 8 9

Qty 7 1 1 1 12 1 1 1 8

Art.no. E 010 333 E 020 323 E 020 333 E 020 342 E 020 904 E 020 392 E 202 423 E 020 428 E 020 707

Description Cup spring O-ring O-ring O-ring Cover O-ring O-ring O-ring Ball

Spare parts for HSP S 840 000 Pos 1 2 3 4 5 6

Qty 1 1 8 1 4 6

Art.no. E 020 418 E 020 419 E 020 707 E 020 323 E 010 330 E 000 233

Description O-ring O-ring Ball O-ring Cup spring Screw M6x16

Spare parts for HHP S 840 010 Pos 1 2 3 4 5 6 7 8 9 10 11 12

50

Qty 1 1 1 8 1 4 6 6 2 10 10 10

Art.no. E 020 415 E 020 419 E 020 323 E 020 707 E 020 418 E 010 330 C 280 008 C 280 009 E 020 331 E 000 233 E 000 224 E 000 208

Description O-ring O-ring O-ring Ball O-ring Cup spring Ring Cover O-ring for C 280 1xx Screw M6x16 Screw M6x40 (built-in) Screw M6x10 (built-up)


Delphin Spare parts Spare parts for PSP S 840 030 Pos 1 2 3 4 5 6 7

Qty 1 1 1 8 6 10 1

Art.no. E 020 423 E 020 422 E 020 323 E 020 707 E 010 332 E 000 233 E 020 356

Description O-ring O-ring O-ring Ball Cup spring Screw M6x16 O-ring (built-in)

Spare parts for PHP S 840 020 Pos 1 2 3 4 5 6 7 8 9 10 11 12

Qty 1 1 1 1 1 1 1 8 6 10 1 1

Art.no. E 020 422 E 020 421 C 280 009 C 280 008 E 020 419 E 020 423 E 020 323 E 020 707 E 010 332 E 000 233 E 020 385 E 020 376

Description O-ring O-ring Cover Ring O-ring O-ring O-ring Ball Cup spring Screw M6x16 O-ring (built-in) O-ring (built-in)

Recommendation: Minor service every year (exchange springs and O-rings, clean and function inspection) Major service every 2 years (as for minor service plus replacement of all spare parts)

Mounting case S 820 200 Required tools for installation are combined in a tool case. (Contents include torque wrench and dial gauge) Installation hardware, such as connecting pipes and screw unions, must be ordered separately. (See Chapter Connection hardware page 39.)

51


Delphin

BIG for large part manufacturing

The newest member of the Delphin family ventures into new dimensions. The modular Delphin BIG zero-point clamping system allows the machine table to be equipped with positiondetermining chucks. This opens up entirely new approaches for production of large workpieces or production of large moulds. Delphin BIG allows the workpiece to be clamped outside the machine, thus offering major cost savings from reduced set-up times and enhanced exibility. Delphin BIG is suitable for manual and automated applications.

Your advantages 9 Can be used for large workpieces 9 Maximize machining times thanks to reduction of set-up times by up to 90%

Workpiece weight (metric tons) Delphin BIG 10

9 Unmanned production option thanks to automation 9 Universal palletisation for metal-cutting manufacturing and measurement processes

6 Delphin HCP/HSP/HHP/ PSP/PHP

9 Simple loading thanks integrated pre-centring 9 Thermal expansion of the workpieces of up to Âą0.4 mm can be accommodated

2

9 High clamping forces for high-performance machining 200 400 Centre distance (mm)

52

1500


Delphin BIG Chuck

Lift-off function for „gentle“ loading and unloading Conical shape for pre-centring and ideal for chip clearance (guides part for the last ±30 mm of loading) Conical X/Y references Z references on higher level to protect against chips Mechanical locking mechanism for maximum possible work safety

Item number with revision status

Cleaning of Z-supports and presence check for automated loading

Release (hydraulic, 40-60 bar) Cleaning of Z-supports (compressed air 6 bar, separate line)

Springs for assisting mechanical locking

Clamping (hydraulic, 30 bar)

Technical data

Presence check for automation (compressed air 6 bar, separate line)

Hydraulic

Workpiece weight (recommended)

<10‘000 kg

Centre distance (recommended)

400 - 1000 mm

Clamping force

50 kN

Holding force

200 kN

Presence control

yes

Lift-off function

yes, 2 mm

Max. lift-off weight per chuck

pressure-dependent (see diagram)

Releasing

hydraulic 40-60 bar

Clamping

hydraulic 30 bar and locked mechanically

Material

steel, hardened

Repetition accuracy

± 0.005 mm

Compressed air

6 bar

Recommendation

at least 4 chucks per application

30 bar (closing)

40-60 bar (open and lift-off) Closing: Opening:

30 bar Recommendation 40-50 bar The opening pressure can also be 30 bar as for closing.

Max. lift-off weight per chuck

Lift-off weight per Delphin BIG chuck

How to read the diagram: A chuck Delphin BIG revision 4 can raise a weight of 2100 kg at an hydraulic pressure of 50 bar. A chuck Delphin BIG up to revision 3 may raise a weight of maximal 1500 kg.

53


Delphin BIG Product Overview Item number without mounting bores

Item number with mounting bores

Page

Chucks Built-in

C297 000

Built-up

C297 310

56 C297 320

56

Item number

Page

Cover plate type A

C287 300

47

Cover plate type B

C287 310

47

Cover plate type C

C287 320

47

Hydraulic power pack

C297600

57

Connection block

C297 030

57

S819 100

57

Cover plates

Connection equipment if using cover plate Connections for 4 chucks

Cups / Rings

Centring

Cup

in 2 axes

C298 000

56

Cup

in 1 axis

C298 100

56

Cup

without

C298 200

56

Ring

in 2 axes

C298 010

57

Ring

in 1 axis

C298 110

57

Ring

without

C298 210

57

C288 060

41

Set accessories fixation M12

C289 150

57

Set accessories fixation M10

C289 160

57

Set accessories fixation M16

C289 170

57

Spare parts

S850 000

58

Mounting case

S820 200

47

Miscellaneous Indicator rotary holder, for horizontal machines

Sets accessories fixation

54


Installation and mounting dimensions Chuck built-in

Chuck built-up

(in machine table)

(on machine table)

Z-support

without mounting bores

with mounting bores

Forcing thread for removal

Clamping non-symmetrical workpieces In the case of non-symmetrical workpieces, it is frequently the case that they cannot be lifted horizontal. They are suspended at an angle on the frame. When clamping on conventional chucks, this inclined position poses major problems. This is not the case on Delphin BIG. As shown by the illustration, the workpiece can still be clamped with no major problems even with major inclination.

Z-support guard The Z-supports of Delphin BIG clamping bushings and rings are protected by an all-round ring: the Z-supports remain protected if the workpiece is placed on the oor. If the workpiece moves into the chucks, the edge of the bushing strikes the cone of the chuck. These minor impacts may leave notches on the clamping bushing. There is a recess at the end of the cone (chuck) in order to prevent inaccuracies of the system, consequently ensuring constant accuracy.

protected Z-support

55


Cups Delphin BIG The cups are fitted directly to the device or workpiece.

Advantages

The Z-support is located inside the cup and is thus protected against damage and contamination.

• Protected reference surfaces

Centring of the conical face of the centring and compensating cups without backlash achieves the high level of repeat accuracy.

Example arrangement

• Centring free of play

Y

X, Y, Z

• Easy mounting to devices and workpieces • Fixing to part or device from the top (45° offset) or bottom of the cups

Cup, centred on X and Y axes

X

Cup, centred on X or Y axis

Cup without centring function

4x M10 for fixation from the top 4x Ø11 for fixation from the bottom

Positioning

Dimensions

Positioning tolerance for cups and chucks

Installation of cups shows fixation from the bottom

shows fixation from the top

Built-up and built-in can be screwed from the bottom or from the top.

56


Rings Delphin BIG The rings are fitted directly to the device or workpiece.

Advantages

The Z-support is located inside the ring and is thus protected against damage and contamination.

• Protected reference surfaces

Centring of the conical face of the centring and compensating rings without backlash achieves the high level of repeat accuracy. A bore must be provided on the workpiece for the chuck.

Example arrangement

• Centring free of play

Y

X, Y, Z

• Easy mounting to devices and workpieces • Fixing to part or device from the top (45° offset) or bottom of the rings

Ring, centred on X and Y axes

Ring, centred on X or Y axis

X

Ring without centring function

4x M10 for fixation from the top 4x Ø11 for fixation from the bottom

Positioning

Dimensions

Positioning tolerance for rings and chucks

Installation of rings shows fixation from the bottom

shows fixation from the top

Built-up and built-in can be screwed from the bottom or from the top.

57


Delphin BIG Delphin BIG chuck built-in C 297 000 For simple installation in the machine table.

Delphin BIG chuck with flange, without mounting bores C 297 310

Delphin BIG chuck with flange, with mounting bores C 297 320

Mounting bores can be made by customer

Please submit dimension diagram of the mounting bores

Recommendation: at least 4 chucks per application

Recommendation: at least 4 chucks per application

• Chuck C 297 000

• Chuck C 297 000

58


Cups Delphin BIG

Rings Delphin BIG

Cup centring in 2 axes C 298 000

Ring centring in 2 axes C 298 010

including fixation screws

including fixation screws

Cup centring in 1 axis C 298 100

Ring centring in 1 axis C 298 110

including fixation screws

including fixation screws

Cup without centring C 298 200

Ring without centring C 298 210

including fixation screws

including fixation screws

59


Delphin BIG Accessories Hydraulic power pack C 297 600 Including connection block and connection tubes. Interface provided for machine signals. • • • • •

Oil tank 2 l Oil pressure P1 = 40-60 bar P2 = 30 bar Air pressure 6 bar Power 0.75 kW Oil DIN 51524/ 2

30 bar (closing)

40-60 bar (open and lift-off)

Connection block C 297 030 • Material: Steel • Dimensions: 170x30x50 mm • Scope of delivery: fixation material (T-nuts)

Set fixation M12 C 289 150 Set fixation M10 C 289 160 Set fixation M16 C 289 170 For fixing on machine table

60

Set connection equipment for 4 chucks S 819 100 Scope of delivery: hydraulic pipes and air hoses and fittings

Standard cover plates see page 48

Special cover plates on request For the protection of the connecting tubes


Delphin BIG Spare parts Spare parts S 850 000

Pos

Qty

Item Nr

Description

1

1

E010328

Spring

2

8

E010335

Spring

3

8

E010336

Spring left-winding

4

1

E020314

O-Ring

5

1

E020367

O-Ring

6

2

E020381

O-Ring

7

1

E020426

O-Ring

8

2

E020990

X-Ring

9

1

E020991

X-Ring

Recommendation: Change the spare parts every two years

61


Reference Systems GPS 70 fulfils all the conditions with regard to precision, safety and ease of handling that are placed on a modern referencing system. It consists of a GPS 70 pallet and a GPS clamping unit that has been precisely and economically manufactured in an aluminium injection moulding process. Using this pallet with its standardised hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining.

9 High precision 9 Economical price 9 Standardised hole pattern for the pallet 9 Clamping unit/ pallet impermeability (dirt resistant) 9 Suitable for automation 9 Clamping without drawbar

GPS 120 fulfils all the conditions with regard to precision, safety and ease of handling that are placed on a modern referencing system. It consists of a GPS 120 pallet and a GPS clamping unit that has been precisely and economically manufactured in an aluminium injection moulding process. Our GPS 120 clamping units are so conceived that even the pallets for the smaller GPS 70 system can be accepted as standard.

9 High precision 9 Economical price 9 Standardised hole pattern for the pallet 9 Clamping unit/ pallet impermeability (dirt resistant) 9 Suitable for automation 9 Clamping without drawbar 9 Two system sizes in one

GPS 240 enhances productivity. The chuck can be fitted on the table side of any milling, drilling, grinding or gauging machine etc., as well as on any machining centre, and in this manner it will replace the previous direct attachment of workpieces and devices on the machine table. The zero point for machining is thus defined on each machine through the centre of the palletiser. 9 High precision 9 Favourable price 9 Standardised hole pattern for the pallet 9 Clamping unit/ pallet impermeability (dirt resistant) 9 Lifting mechanism (1 mm) 9 Very light pallet, only 4 kg 9 Suitable for automation 9 Facility for manual handling 9 Workpiece weight up to 100 kg

62


Macro is a universal reference system that provides endless combination facilities for the systematisation and standardisation of the whole of your operation. Thanks to its modular system design, you can start on a small scale and then extend it little by little as the need increases.

9 High precision 9 High stability 9 High clamping force 9 Versatile range of holder sizes 9 Suitable for automation 9 TurboLock function

MacroMagnum is a further development of our patented Macro-System. Its high clamping force and the big clearance between the reference surfaces and the centre of the chuck ensure a degree of stability and precision that is ideal for applications involving high machining forces. In addition, Macro-System pallets can likewise be clamped in MacroMagnum chucks, as the name implies.

9 High precision 9 High stability 9 High clamping force 9 Versatile range of holder sizes 9 Suitable for automation 9 TurboLock function

DynaďŹ x ensures the ďŹ xed references on your machines which conventional machine tables do not have. This practical and userfriendly reference system minimises setting times, increases machine capacity and creates the prerequisites for automated production. DynaďŹ x is designed to withstand very demanding ambient conditions.

9 High precision 9 Standardised hole pattern for the pallet 9 Clamping unit/ pallet impermeability (dirt resistant) 9 Light pallet, only 6.5 kg 9 Suitable for automation 9 Facility for manual handling 9 Workpiece weight up to 250 kg

63


Automation Utilise every hour of the day and night! An automatic production cell can generate revenue round the clock, seven days a week. Why be satisfied with 40 productive machine-hours a week when the same machine can achieve over 100 additional hours a week? Use every hour of the day and night for production! WorkPal, WorkPartner and WorkMaster – three “aces” which boost your productivity and sharpen your competitiveness. And not least – they bring faster payback on the investments you made.

WorkPal Compact Servo – modest demands, major benefits WorkPal Compact Servo is a simple step into the world of automation. It’s an easy-to-use, user-friendly pallet changer for automatic changing of pallets in milling and/ or EDM machines, for example. A sliding door gives maximum access to the magazine, making it easier to manage the pallets. The extremely compact unit is simple to install. And what’s more, WorkPal Compact Servo only needs minimal floor space.

WorkPartner 1+ – can serve two machines WorkPartner 1+ is an extremely compact unit for changing pallets – on machine tables and at machine spindles in one or two machines. Its modular construction means that magazine capacity is extremely flexible and can be adapted to your company’s needs. Typical application areas: • Milling – changing of workpieces • Grinding – changing of workpieces • Die-sinking EDM – changing of workpieces and electrodes • Wire EDM – changing of workpieces

64


Automation WorkMaster – a modular automation concept WorkMaster is a flexible automation concept for applications in one or more milling and/or EDM machines, for example. And changing can be done both in the machine spindle and on the machine table. The changer unit is completely self-contained and can be adapted to “tailor-made” automation solutions with several types of magazine, as well as a number of options. One, two or three machines in the same production cell. One clear advantage is the “open architecture” of the system. The customer chooses the machine (or machines) suited to the particular requirements of the business, and a WorkMaster is added.products.

WorkMaster Linear – the flexible solution WorkMaster Linear is an automation concept that gives extreme flexibility. By placing WorkMaster on rails, the changer unit can be made to serve a large number of machines, and at the same time more space is created for magazines and peripherals. Several designs of magazine are available. The basic variants are modular racks or rotating magazines, where the shelves are matched to the pallet systems in System 3R’s wide range of products. Typical application areas: • Milling – changing of workpieces and cutting tools • Grinding – changing of workpieces • Die-sinking EDM – changing of workpieces and electrodes • Wire EDM – changing of workpieces

WorkShopManager • Preparation – Order creation, operation lists & identify • CellManager – Manually loaded machines, robot loaded machines, automatic electrode selection, cutting tool monitoring & robot manager • Execution – Batch builder, batch ID, magazine positions, transfer of NC programs • Monitoring

65


Index C 220 000 ................. 16

C 280 350 ................. 25

C 286 140 ................. 43

C 297 310 ................. 58

C 220 100 ................. 16

C 280 360 ................. 25

C 286 150 ................. 44

C 297 320 ................. 58

C 220 120 ................. 16

C 281 450 ................. 26

C 286 160 ................. 44

C 297 600 ................. 60

C 221 5!0 .................. 16

C 281 470 ................. 26

C 286 250 ................. 44

C 298 000 ................. 59

C 221 460 ................. 16

C 281 480 ................. 26

C 287 120 ................. 37

C 298 010 ................. 59

C 221 470 ................. 16

C 281 490 ................. 26

C 287 150 ................. 37

C 298 100 ................. 59

C 221 520 ................. 16

C 281 500 ................. 26

C 287 160 ................. 37

C 298 110 ................. 59

C 221 560 ................. 16

C 281 520 ................. 26

C 288 000 ................. 42

C 298 200 ................. 59

C 221 570 ................. 16

C 281 530 ................. 26

C 288 010 ................. 42

C 298 210 ................. 59

C 224 5!0 .................. 16

C 281 540 ................. 26

C 288 040 ................. 42

C 810 720 ................. 37

C 224 460 ................. 16

C 281 550 ................. 26

C 288 050 ................. 44

E 060 072 .................. 39

C 224 470 ................. 16

C 281 570 ................. 26

C 288 060 ................. 44

E 060 400 .................. 39

C 224 520 ................. 16

C 281 580 ................. 26

C 288 070 ................. 42

E 060 401 .................. 39

C 224 560 ................. 16

C 281 590 ................. 26

C 289 100 ................. 47

E 060 404 .................. 39

C 224 570 ................. 16

C 282 000 ................. 40

C 289 110 ................. 47

S 180 150 .................. 44

C 240 000 ................. 30

C 282 020 ................. 41

C 289 120 ................. 47

S 812 000 .................. 40

C 240 310 ................. 30

C 282 100 ................. 40

C 289 150 ................. 60

S 812 010 .................. 41

C 240 320 ................. 30

C 282 120 ................. 41

C 289 160 ................. 60

S 812 100 .................. 40

C 240 450 ................. 31

C 282 200 ................. 40

C 289 170 ................. 60

S 812 110 .................. 41

C 240 470 ................. 31

C 282 220 ................. 41

C 290 000 ................. 35

S 812 200 .................. 40

C 240 500 ................. 31

C 282 300 ................. 46

C 290 050 ................. 35

S 812 210 .................. 41

C 240 520 ................. 31

C 282 310 ................. 46

C 290 120 ................. 35

S 814 000 .................. 42

C 240 550 ................. 31

C 282 500 ................. 46

C 290 170 ................. 35

S 816 000 .................. 39

C 240 570 ................. 31

C 282 510 ................. 46

C 290 310 ................. 35

S 816 000 .................. 39

C 244 450 ................. 31

C 282 600 ................. 45

C 290 320 ................. 35

S 816 100 .................. 39

C 244 470 ................. 31

C 282 620 ................. 45

C 290 350 ................. 35

S 816 100 .................. 39

C 244 500 ................. 31

C 282 630 ................. 45

C 290 360 ................. 35

S 816 200 .................. 39

C 244 520 ................. 31

C 282 650 ................. 45

C 291 450 ................. 36

S 816 300 .................. 39

C 244 550 ................. 31

C 282 710 ................. 45

C 291 470 ................. 36

S 816 400 .................. 39

C 244 570 ................. 31

C 282 730 ................. 45

C 291 480 ................. 36

S 816 500 .................. 39

C 260 000 ................. 20

C 282 740 ................. 45

C 291 490 ................. 36

S 816 600 .................. 39

C 260 120 ................. 20

C 282 750 ................. 45

C 291 500 ................. 36

S 816 600 .................. 39

C 260 310 ................. 20

C 284 450 ................. 26

C 291 520 ................. 36

S 816 600 .................. 39

C 260 320 ................. 20

C 284 470 ................. 26

C 291 530 ................. 36

S 816 700 .................. 39

C 261 450 ................. 21

C 284 480 ................. 26

C 291 540 ................. 36

S 816 700 .................. 39

C 261 470 ................. 21

C 284 490 ................. 26

C 291 550 ................. 36

S 816 700 .................. 39

C 261 500 ................. 21

C 284 500 ................. 26

C 291 570 ................. 36

S 816 900 .................. 39

C 261 520 ................. 21

C 284 520 ................. 26

C 291 580 ................. 36

S 816 910 .................. 39

C 261 550 ................. 21

C 284 530 ................. 26

C 291 590 ................. 36

S 816 950 .................. 39

C 261 570 ................. 21

C 284 540 ................. 26

C 294 450 ................. 36

S 816 960 .................. 39

C 264 450 ................. 21

C 284 550 ................. 26

C 294 470 ................. 36

S 817 000 .................. 39

C 264 470 ................. 21

C 284 570 ................. 26

C 294 480 ................. 36

S 817 100 .................. 39

C 264 500 ................. 21

C 284 580 ................. 26

C 294 490 ................. 36

S 819 100 .................. 60

C 264 520 ................. 21

C 284 590 ................. 26

C 294 500 ................. 36

S 820 200 .................. 51

C 264 550 ................. 21

C 285 000 ................. 46

C 294 520 ................. 36

S 840 000 .................. 50

C 264 570 ................. 21

C 285 010 ................. 46

C 294 530 ................. 36

S 840 010 .................. 50

C 266 040 ................. 43

C 285 020 ................. 46

C 294 540 ................. 36

S 840 020 .................. 51

C 266 090 ................. 47

C 285 030 ................. 46

C 294 550 ................. 36

S 840 030 .................. 51

C 280 000 ................. 25

C 286 030 ................. 38

C 294 570 ................. 36

S 840 040 .................. 50

C 280 050 ................. 25

C 286 040 ................. 43

C 294 580 ................. 36

S 850 000 .................. 61

C 280 100 ................. 25

C 286 050 ................. 43

C 294 590 ................. 36

C 280 120 ................. 25

C 286 060 ................. 43

C 296 000 ................. 37

C 280 150 ................. 25

C 286 080 ................. 44

C 296 010 ................. 38

C 280 170 ................. 25

C 286 090 ................. 47

C 296 030 ................. 38

C 280 310 ................. 25

C 286 100 ................. 38

C 297 000 ................. 58

C 280 320 ................. 25

C 286 110 ................. 43

C 297 030 ................. 60

66


67


System 3R International AB Sorterargatan 1, SE-162 50 VÄLLINGBY tel +46-08 620 20 00, fax +46-08 759 52 34, e-mail: info@system3r.com, www.system3r.com ASIA

EUROPE

AMERICAS

Far East, India & Australia

System 3R Europe GmbH Wasserweg 19 DE-64521, GROSS-GERAU tel +49 61 52 80 02 0 fax +49 61 52 80 02 35 e-mail: info.eu@system3r.com

System 3R USA Inc. Headquarters & Technical Center 915 Busse Road ELK GROVE VILLAGE, US-IL 60007 tel +1 847 439 4888 fax +1 847 439 5099 e-mail: info.us@system3r.com

Chech Republic & Slovakia

Canada & MI

System 3R Czech Tiskarska 10/257 CZ-108 28 PRAHA 10 tel +420 234 054 224 fax +420 234 054 225 e-mail: info@system3r.cz

mobile +1 519 870 8339 fax +1 847 439 5099 e-mail: info.us1@system3r.com

China, Taiwan & Hong Kong System 3R Shanghai Co Ltd. Room 3D, Software Building 55-56, No.461 Hongcao Road, Xuhui District, Shanghai 200233, PRC tel +86-21 6432 7927 fax +86-21 6432 7928 e-mail: info.cn@system3r.com Beijing Contact Of¿ce tel +86-10 8225 1632 fax +86-10 8225 1635 Guangdong Contact Of¿ce tel +86-769 8162 0628 fax +86-769 8162 0638 Taiwan Regional Of¿ce tel +886-02 2278 3126 fax +886-02 2278 3108

Japan & Korea System 3R Japan CO., Ltd. 4-9-11 Nishidai Itabashi-ku Tokyo 175-0045, Japan tel +81 3 6906 7077 fax +81 3 6906 7575 e-mail: info.jp@system3r.com Nagoya Regional Of¿ce tel +81-052 774 6250 fax +81-052 774 6285

France & Portugal System 3R France 56 Boulevard de Courcerin Les Espaces Multiservices 15 F-77183 CROISSY BEAUBURG tel +33-01 60 95 90 80 fax +33-01 60 37 88 16 e-mail: info.fr@system3r.com

Germany & BeNeLux System 3R Deutschland Wasserweg 19 DE-64521, GROSS-GERAU tel +49 61 52 80 02 0 fax +49 61 52 80 02 35 e-mail: info.de@system3r.com

Italy & Spain System 3R Italia Via Ponchielli, 2/4 IT-20063 CERNUSCO SUL NAVIGLIO (MI) tel +39 02 92 38 821 fax +39 02 92 11 23 19 e-mail: info.it@system3r.com

Scandinavia

AZ, CA, CO, ID, MT, NM, NV, OR, UT, WA, WY & Mexico mobile +1 714 299 4923 fax +1 847 439 5099 e-mail: info.us2@system3r.com

IA, MN, ND, NE, SD & Western WI mobile +1 612 963 6904 fax +1 847 439 5099 e-mail: info.us3@system3r.com

AR, IN, KY, OH, TN, MO, KS, OK & Southern IL moblie +1 317 694 7508 fax +1 847 439 5099 e-mail: info.us4@system3r.com

AL, FL, GA, LA, MS, NC, SC & TX mobile +1 813 326 0125 fax +1 847 439 5099 e-mail: info.us5@system3r.com

Nothern IL & Eastern WI mobile +1 847 400 6073 fax +1 847 439 5099 e-mail: info.us6@system3r.com

NJ, NY & PA mobile +1 201 248 3885 fax +1 847 439 5099 e-mail: info.us7@system3r.com

System 3R Nordic Sorterargatan 1 SE-162 50 VÄLLINGBY tel +46-08 620 20 00 fax +46-08 759 52 34 e-mail: info.no@system3r.com

CT, DC, DE, MA, MD, ME, NH, RI, VA, VT & WV

Järfälla Härdverkstad Elektronikhöjden 8 SE-175 43 JÄRFÄLLA tel +46-08 580 125 50 fax +46-08 580 126 55 e-mail: info@jhv.se

For further information, see www.system3r.ch / www.system3r.com

mobile +1 201 214 7088 fax +1 847 439 5099 e-mail: info.us8@system3r.com

Switzerland & Austria System 3R Schweiz AG Wilerstrasse 98 CH-9230 FLAWIL tel +41-071 394 13 50 fax +41-071 394 13 60 e-mail: info.ch@system3r.com

Turkey System 3R Türkiye Abdi Ipekci Cad. Ozel Idare Is Merk 150/209 Bayrampasa 34030 ISTANBUL tel +90-212 613 8062-8063 fax +90-212 613 8069 e-mail: info.tu@system3r.com

United Kingdom System 3R UK Paradise Way Walsgrave Triangle Coventry, West Midlands CV2 2ST, United Kingdom tel +44-02476 538653 fax +44-02476 538695 e-mail: info.uk@system3r.com

T-2392-E 2012.11 Subject to modi¿cations • System 3R, a member of the Georg Fischer Group

System 3R Far East Pte.Ltd. 6 Harper Road Leong Huat Building, #05-01 SINGAPORE SG-369 674 tel +65-6289 4811 fax +65-6289 3011 e-mail: info.sg@system3r.com


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.