C eramic W orld
R eview 陶 瓷 世 界 评 论
ISSN 1121-0796
technology news markets
Welcome to CICEE 2019
欢迎来到2019年佛山国际陶瓷装备与材料展览会
Our technological skills make us the only plant manufacturers in the world to create innovative solutions based on ceramic product design.
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CICEE 2019 - FOSHAN HALL 4, BOOTH 427
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Year 29, Chinese Edition Supplement to No. 131 April/May 2019 Bimonthly review
contents
Cover picture by: Giancarlo Pradelli
6
Editorial
10 World News 18 Events
Paolo Sassi
Welcome to CICEE 2019 欢迎来到2019年佛山国际陶瓷装备与材料展览会
Wu Yiyue
Why does CICEE win so much support? 为什么那么多中国陶企支持佛山装备展？
MS-DryTech and Fusion granulation: the green alternative to wet grinding MS Drytech研磨技术和熔融造粒技术：干法研磨的绿色可行性方案 Stefano Schianchi
Migratech 4.0 microgranulation technology for the production of large-size slabs 为大板制造而生的Migratech 4.0干法制粉技术 Giuseppe Cavani, Lorenzo Battaglioli
New process developments for Lamgea technology Lamgea 技术的新工艺发展
Innovations in large ceramic slab production and digital decoration 陶瓷大板和数码装饰技术的革新
Durst True Digital Glazing Technology, the next ceramic revolution Durst真正的数码喷釉技术——陶瓷革命新篇章 Norbert von Aufschnaiter
C-GLAZES digital and AIR: eco-friendly digital technology 数码釉C-GLAZES 和环保墨水AIR：环境友好型数字技术的演变
The design innovation of 3D digital printing 3D 数码打印的设计创新
Water-based engobes and glazes for digital printing 水性化妆土和釉料的数字化施釉工艺
Ecoink-Cid®, the full digital solution for large sizes 环保数码墨水Ecoink-Cid®，专为大规格而生的全数字化解决方案
The evolution of the finishing process in ceramic slab production 加工工艺在陶瓷板生产中的演变
Marco Sichi
Energy-Efficient Firing of Ceramic Sanitaryware 陶瓷卫生洁具的节能烧制
Jörg Ridder
The new Slip Heating Concept for the sanitaryware industry 卫生洁具行业全新的滑动加热概念
22 Technology 28 32 34 40 44 46 50 52 56
Focus on
Andrea Gozzi
Sacmi
Colorobbia
Paolo Lamberti
Esmalglass-Itaca
Torrecid
Sanitaryware
60 68
70 Latest technologies
Li Xinliang
10 Advertisers’ List
Paolo Marcheluzzo
Products 产品
CWR CHINA 2019
5
Welcome to CICEE 2019 欢迎来到2019年佛山国际陶瓷装备与材料展览会 From May 30th to June 2nd Foshan Tanzhou InMr. Wu Yiyue ternational Convention and Exhibition Center is the venue of the second edition of CICEE, China (Foshan) International Ceramics Equipment and Materials Exhibition. Guided by the People’s Government of Foshan Municipality, the event is hosted by Guangdong Building Materials Association and Guangdong Ceramics Association and organized by Foshan ZhongTao Alliance Science & Technology Co., Ltd. Thanks to their active promotion, CICEE 2019 can boast and welcomes its first international hall, organized by ACIMAC, the Association of Italian Manufacturers of Machinery and Equipment for Ceramics, which supports the fair. Under Acimac’s flag, over 25 world-renowned companies are occupying the 10,000 sq.m area of Hall 4, displaying the most advanced ceramic technology and raw materials: Air Power, Appel, BMR, Cami, Certech (Annica), Cielle, Durst, Esmalglass–Itaca, Hob Certech, ICF Welko, LB, Manfredini & Schianchi, Mectiles, Poppi, Sacmi, SITI B&T, Smac, Stylgraph, System Ceramics, Tecnoferrari, Tecnografica, Tekmak, Torrecid, Zanasi (Annica). To all of them I wish a very successful fair! Wu Yiyue • Founding President and Chief Expert of Guangdong Building Materials Association • Chairman of Foshan ZhongTao Alliance Science & Technology Co., Ltd. 5
6
CWR CHINA 2019
5 月 30 日-6 月2 日，第二届 佛 山 国际陶瓷装备与 材 料 展 览 会 （CI CE E）将 在 中 国·佛 山·潭 洲国际会展中心 隆重举 行。佛山 市人民政府担任 本届展会的指导 单位，广 东省建 筑材料行业协会 和广东陶瓷协会 联合担任本届展 会的主办 单位，佛山中 陶联盟科技有限公司担 任承办单位。 2019年佛山国际陶瓷装 备与材料展览会得到了 意大利陶瓷机械及设备 制造商协会(ACIMAC) 的 支 持 ，得 益 于 ACIMAC的积极推广， 佛山国际陶瓷装备与材 料展览会成功组建了第 一 个国际展馆，国际馆 位于4号馆，展馆面积达 到1万平方米，超过25家 世界知名的企业参展， 主要展示最先进的陶瓷 技 术 和原材 料。参展商 包括： Air Power,
Appel, BMR, Cami, Certech (Annica) Cielle, 得世（Durst）,埃 思 玛格拉丝-意达加 （Esmalglass-Itaca）, Hob Certech,唯高（ ICF Welko), LB, Manfredini & Schianchi, Mectiles, Poppi, 萨克米（Sacmi）, 西蒂贝恩特（SITI B&T）, Smac, 史地华夫 （Stylgraph）, 西斯特姆 （System Ceramics）, 天 工 法 拉 利 （ T e c n o f e r r a r i ）, Tecnografica, Tekmak, 陶 丽 西（ T o r r e c i d ）, Zanasi (Annica). 祝愿所有参展商在2 019 年佛山国 际陶瓷装备与 材 料展览会取得圆满成 功！ 吴一岳
• 广 东省 建 筑 材 料 行 业 协会创会会长、首席专 家 • 佛 山中 陶 联 盟 科 技 有 限公司董事长 5
editorial
On behalf of ACIMAC, I would like to express my warmest greetPaolo Sassi ings to the Chinese institutions and organizers of CICEE and to all Chinese ceramic manufacturers, that will visit the new exhibition. CICEE 2019 can represent a major chance for both Chinese and Italian companies to communicate and to strengthen their long-lasting cooperation. The world ceramic market requires every day better quality tiles, for the production of which the best available technologies are needed. Italian technology for ceramics, world leader in terms of quality and innovation, is perfectly represented at CICEE 2019 by several top companies and their latest solutions and newest technologies. We wish to all the exhibitors, visitors and organizers a very successful CICEE 2019! Paolo Sassi ACIMAC Chairman
5
我谨代表意 大利陶瓷机 械 及设备制 造 商 协 会 (ACIMAC)， 向佛山国际 陶 瓷 装 备与 材 料展览会 （CICEE）的 主 办方 和 中 方机构，以及 即将 参观本 届展会的所 有中国陶瓷 制造商表示最热烈的问 候。2 019年佛山国际陶 瓷装备与材 料展览会将 是中意企业交流和加强 长期合作的重要机会。
世界陶瓷市场每天都需 要更优 质 的 瓷 砖，而生 产这些瓷砖需要最好的 现有 技 术。意 大利 陶瓷 技术在质量和创新方面 处 于 世界领 先 地位，这 将在2019年佛山国际陶 瓷装备与材料展览会由 顶尖的意大利公司及其 他们最新的解决方案和 技术完美地体现出来。 祝 愿 所有参展商、观 展 商和组织者在2019年佛 山国际陶瓷装备与材料 展览会取得圆满成功! Paolo Sassi 意大利陶瓷机械及设备制造 商协会 主席
CWR CHINA 2019
5
7
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world news SITI B&T Group posts growth in turnover and margins
In contrast to the preliminary results published by Acimac which estimate a 4.4% fall in the sector, the SITI B&T Group posted growth in 2018. Consolidated revenues grew to 206.2 million euros (up 1.4% from the 203.3 million euros of 2017), largely driven by the increase in sales of complete ceramic production lines in international markets. Export share reached 88.2% of turnover (compared to 83.5% in 2017), with substantial increases in the EMEA region and North and South America. Consolidated operating margins also performed very strongly. EBITDA before non-recurring items grew by 5.8% to 19.2 million euros (9.3% of sales revenues), while reported EBITDA totalled 18.1 million euros (+11.9%), a double-digit increase driven by the launch of new products with higher average contribution margins. The Group’s consolidated net profits grew by 38.7% from 5 to 6.9 million euros. “The 2018 results demonstrate the success of the investment strategy pursued up until 2017, enabling the Group not only to expand internationally but also to
increase its margins,” commented Fabio Tarozzi, Chairman and CEO of SITI-B&T GROUP S.p.A. “Complete turnkey lines for ceramic tile production continue to make up the Group’s core business and stand out in terms of innovation and engineering, confirming our position as a global technology partner.” With around 200 industrial patents and an R&D staff of more than 60, SITI B&T Group invested over 7 million euros in innovation in 2018 (3.5% of turnover), of which 2.1 million euros was spent in that year. In early 2019 the group finalised the purchase of the minority shares of its subsidiaries Projecta Engineering s.r.l. and Ancora S.p.A. It will continue to invest in the countries where it operates and given the consistency of its current order book, it expects to reach its budget targets.
Siti B&T集团公布营业额和利 润增长
收入增长至2.062亿欧元（
钥匙生产线将继续成为集团
较2017年的2.033亿欧元增
的核心业务。在创新和工程
长1.4%），这主要是受国际
方面表现突出，确立了我们
市场上陶瓷生产整线销售额
作为全球技术合作伙伴的地
增长的推动；出口份额占营
位。”
业额的88.2%（2017年的出
西蒂贝恩特集团拥有约200
口占比为83.5%），欧洲、
项工业专利和60多名研发人
中东和非洲地区以及北美和
员，2018年在创新领域投入
南美的出口份额大幅增长。
了700多万欧元（占营业额
合并营业利润率同样表现非
的3.5%），其中当年投入了
常强劲。非经常性项目之前
210万欧元。
的息税折旧摊销前利润增长
2019年初，集团完成了对其
了5.8%，至1920万欧元（
子 公 司 P r o j e c t a
占销售收入的9.3%），而得
Engineering
益于推出了平均贡献率更高
Ancora
的新产品，报告的息税折旧
的收购。集团将继续在其运
摊销前利润总额为1810万欧
营的国家进行投资，而鉴于
元（增长11.9%），实现了
当前获得的一系列订单，集
两位数的增长。集团的合并
团预计能够达成其预算目
净利润从500万欧元增至
标。
S.P.A.的少数股权
690万欧元，增长了 38.7%。 西蒂贝恩特集团董事 长 兼 首 席 执 行 官 Fabio
Tarozzi表
示：“2018年取得的
B&T）集
成绩证明了集团在
团公布了2018年的增长情
2017年之前实施的投
况，与意大利陶瓷机械及设
资战略是成功的，使
备制造商协会（ACIMAC）
集团不仅能够在国际
公布的初步结果（预测陶瓷
市场上不断扩张，同
板块下降4.4%）形成对比。
时也提高了利润率。
西蒂贝恩特在2018年的综合
瓷砖生产的完整的交
西蒂贝恩特（SITI
S.R.L.和
advertisers list Alteo Gardanne 67 Asean Ceramics 2019 87 Bmr 59 Certech - Vibrotech 17 - 81 Cimes 54 Colorobbia Italia 43 Cosmec 8 Efi Cretaprint 3 Durst 15 Esan 83 Esmalglass-Itaca 11 I.C.F. & Welko 27 Imerys Ceramics France 29 Industrie Bitossi 20 Keda Europe 73 - 84 L.B. 1
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CWR CHINA 2019
Lingl 26 Manfredini & Schianchi 25 Marcheluzzo Ceramics 13 Metco 79 Poppi Clementino 21 Remix - Cbc 77 Sacmi IV cop - 63 Siti B&T Group II cop Solar Turbines 9 - 39 Surfaces Group 88 Syneco 2 System Ceramics 4 Tecnargilla III cop Tecnografica 49 Torrecid 55 Vidres 37
world news Alteo and Ginet Group join forces in the Chinese market
Alteo-Ginet (Suzhou) Lithium Battery Material Technology is the new joint venture set up in Suzhou, near Shanghai, by the French group Alteo and Suzhou Ginet New Materials Technology, a hi-tech company founded in 2005 specialising in the production of inorganic non-metallic materials. The aim is to accelerate the penetration of Alteo products in the fast-growing local lithium battery market. Alteo provides its expertise in the production of super-fine aluminas, which are already used in surface
Cosmec and Sacmi form a strategic partnership in the heavy clay industry
Cosmec, a Verona, Italy-based company with more than 45 years of experience in the heavy clay industry, recently underwent a radical company reorganisation that has enabled it to widen its product range and establish itself as one of the leading suppliers of complete turnkey plants. Through a management buyout, the parent company Sacmi has entrusted Cosmec’s management to a team of highly experienced industry professionals who have taken on active operational roles within the company. The continuous technical and commercial collaboration between the two companies will play an increasingly strategic role in a competitive market, where Cosmec will remain the focal point for the entire heavy clay business, specialising in particular in the design of automated systems, kilns and dryers with the full support of Sacmi. “With this important commercial partnership, Sacmi has entrusted its heavy clay operations to Cosmec, which has the necessary
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CWR CHINA 2019
国Alteo 集团与苏州Ginet
于锂离子电池分离器和电极
新材料技术有限公司于
的表面涂层，而Ginet公司
2005年成立的新的合资企
提供了研磨氧化铝粉末所需
业，公司位于苏州，毗邻上
的工业生产能力，而这些氧
海，是一家专业生产无机非
化铝粉末由Alteo位于法国
金属材料的高新技术企业。
加德纳工厂所生产。
成立合资企业主要是为了加
Alteo的生产能力超过50万
快Alteo产品在快速增长的
吨/年，营业额达2.4亿欧
本 地 锂 电 池 市 场 的 渗
元，是一家领先的高价值特
透。Alteo公司提供了其在
种氧化铝生产商，为陶瓷、
生产超精细氧化铝方面的专
耐火材料和特种玻璃等制造
业技术，这种氧化铝已经用
行业提供独特的材料 。
skills, expertise and professionalism to propose complete solutions for the brick and tile industry,” explained Cosmec’s CEO Giovanni Rorer. “Cosmec will maintain its expertise in the heavy clay sector, and after achieving excellent operational results now offers its services to customers as a competent and reliable partner,” added chairman Ernesto Barbieri. “As for external growth, we are considering an M&A deal with a view to increasing the number of global customers served and further expanding our technical expertise.”
为一个完整的交钥匙工厂的
务委托给了Cosmec，该
领先供应商。通过管理层收
公司拥有必要的技能、专业
购 ， 母 公 司 萨 克 米 （
知识和专业精神，为砖瓦行
Sacmi）已将Cosmec的
业 提 供 完 整 的 解 决 方
经营管理委托给一支经验丰
案，”Cosmec首席执行
富的行业专业人员团队，他
官Giovanni
们在公司内部担任积极的运
说。
Cosmec和Sacmi在重粘土行 业建立战略伙伴 关系
coatings for lithium-ion battery separators and electrodes, while Ginet provides the industrial capacity needed to grind alumina powder made by the Alteo plant in Gardanne, France. With a production capacity of over 500,000 tonnes/year and a turnover of 220 million euros, Alteo is a leading producer of high-value specialty aluminas with a unique range of materials for manufacturing sectors, including ceramics, refractories and specialty glass.
Alteo和Ginet集团联手进军 中国市场 Alteo-Ginet（苏州）锂电 池材料技术有限公司是由法
Cosmec是一 家总部位于意 大利维罗纳的 公司，在重粘 土行业拥有超 过 4 5 年 的 经 验。该公司最 近进行了一次 彻底的公司重 组，扩大了产 品范围，并成
Rorer解释
营角色。两家公司之间持续
“Cosmec将保持其在重
的技术和商业合作将在竞争
粘土领域的专业知识，在取
激烈的市场中发挥越来越重
得优异的经营业绩后，现为
要的战略作用，在萨克米的
客户提供优质的服务，成为
全力支持下，Cosmec将
称职可靠的合作伙伴”董事
继续成为整个重粘土行业的
长Ernesto
焦点，特别是在自动化系
说。“至于外部增长，我们
统、窑炉和干燥设备设计方
正在考虑进行并购交易，以
面。
期增加我们服务的全球客户
“凭借这一重要的商业伙伴
数量，并进一步扩大我们的
关系，萨克米将其重粘土业
技术专长。”
Barbieri补充
When theory turns into practice. Marcheluzzo Ceramics is a byword for top quality and multi-year experience in the field of turnkey plants for ceramic materials. A technical staff with long standing experience makes Marcheluzzo Ceramics Division a reliable partner in the international market for the Ceramic Industry. Thanks to the acquired know-how, Marcheluzzo Ceramics Division is today capable to offer solutions in various industrial fields.
world news RAK Ceramics has upgraded its dry grinding department with the Fusion granulation system
RAK Ceramics has adopted the Manfredini & Schianchi’s Fusion granulation tower for dry production of single-firing bodies for new tile sizes up to 60x120 cm ready for final dry squaring and rectification operations. This technology was chosen by the renowned ceramic tile producer based in Ras al-Khaimah (UAE) for its advantages regarding the production process and environmental sustainability. Compared to wet preparation, the use of Fusion technology will enable RAK to make estimated annual water savings of more than 50 million litres. As for the product quality, Fusion functions as a kind of dry-process spray dryer producing a granulate that ensures improved finished product charac-
Vidres lauches new ceramic surfaces
At the last Cevisama, held in Valencia, Spain in January 2019, Vidres displayed a series of ceramic surfaces created using new materials developed for the most innovative digital decoration techniques. One of the most significant is the Rocker effect, an ink used to produce textured surfaces and extremely natural relief finishes typical of stone, wood and fabric. Porcelain tile collections with concrete, marble and metal effects will also be on display. Metallised effects also took the spotlight thanks to Kerinox grits, which can be coupled with special gloss or matt inks. New products unveiled by the Spanish company also include the Kratos glaze for R11 and Class 3 non-slip surfaces with a matt texture, ideal for tiles for exte-
14
CWR CHINA 2019
teristics in terms of fired and unfired breaking strength for the same drying and firing cycles. Moreover, the uniformity of the body surface facilitates subsequent applications for glossy and textured finishes.
RAK陶瓷公司采用熔融造粒 系统，对干法研磨环节进行 了升级
al-Khaimah（阿联
提高成品特性。此外，坯体
酋）的著名瓷砖生产商的青
表面的均匀性有助于后续的
睐。与湿法制备相比，使用
抛光和纹理装饰加工。
Ras
熔融造粒技术预计将使RAK 每年节省超过 5000万升的 水。 至 于 产 品 质 量，熔融造粒 功能作为一种 采用干法喷雾
R A K 陶 瓷 公 司 采 用
干燥器生产的
Manfredini&Schianchi公
微粉，能够确
司的熔融造粒塔生产干粉，
保在相同的干
用于生产尺寸高达60x120
燥和烧成周期
cm的一次烧瓷砖，烧成后
中，窑后和窑
可直接进行干法磨边和校正
前的产品的断
操作。由于在生产工艺和环 境可持
裂强度，从而
续性方 面具有 优势， 这项技 术受到 位
于
rior use or with special technical requirements for wet spaces. As part of its DigitAll range for entirely digital production processes, Vidres presented a new metallised ink and a digital glue for grits, while the Glimker grits will be used to produce a white wall tile with a semi-polished finish.
Vidres 推出新的陶瓷表面装 饰方案 在上一届于2019年1月在西 班 牙 瓦 伦 西 亚 举 行 的 Cevisama陶瓷卫浴展 中，Vidres展示了一系列使 用新材料并采用最创新的数 字装饰技术开发的不同装饰 效果的瓷砖。其中最重要的 是Rocker效果墨水，这是 一种用于产生如石材、木材 和布料纹理表面和极其自然 凹 凸 效 果 的 墨 水 。 随
后，Vidres还将展出具有水
瓷砖非常适合用于室外或具
泥、大理石和金属效果的系
有特殊技术要求潮湿空间。
列产品。
作为其整个数字化生产工
由于Kerinox 干粒可以搭配
艺中DigitAll系列的一部
使用特殊的亮光或哑光墨
分，Vidres推出了一款新
水，金属效果由此也成为焦
的金属效果墨水和一款用
点。西班牙公司推出的新产
于干粒应用的数字胶水，
品还包括用于R11和3级防
而Glimker
滑表面的Kratos釉料，能够
产具有半抛光工艺的白色
使瓷砖产生哑光纹理，这款
墙砖。
干粒将用于生
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world news SITI B&T Group wins 37 million euro order from Master Tiles in Pakistan Master Tiles, a leading Pakistani ceramic group founded in 1982, is set to install a new complete plant supplied by SITI B&T Group in its facility in Gujranwala, Punjab. The investment, valued at 37 million euros, will increase tile production capacity from 15 to 40 million sq.m/ year, establishing the Pakistani group as one of the largest players in Asia in terms of output volumes. At the same time the improvement in quality will make it more competitive in the international marketplace. The plant will be delivered over the next 12 months. Latest-generation hi-tech technologies and sustainability are the distinctive characteristics of the new production line developed by SITI B&T Group, a plant that combines production efficiency and energy saving in every stage of the process, cre-
Automatic ink feeding system from Vibrotech Vibrotech, a company specialising in the production of high-quality screening and deferrisation systems and a member of the Certech group since 2016, is continuing its efforts in the field of research and development of sustainable cutting-edge products. These solutions are specially designed to meet customers’ needs in terms of production optimisation and energy saving. An example of this is the innovative automatic ink feeding system for digital decoration which allows for efficient materials management and consequently savings in product usage and labour. The refill system allows ink to be stored in special purpose-built tanks un-
16
CWR CHINA 2019
ating finished products with outstanding technical and aesthetic qualities. This latest order demonstrates the capacity of the group led by Fabio Tarozzi to supply complete turnkey plants featuring innovative technologies based on major investments in R&D, including kilns with patented Titanium® technology, high-tonnage EVO presses, digital decorating machines from Projecta Engineering and Ancora machines for surface finishing of ceramic products. Along with a presence in all the world’s main ceramic manufacturing clusters, the SITI B&T Group’s success is also demonstrated by its economic results. In 2018, the group posted consolidated sales revenues of 206.2 million euros (up 1.4% on 2017) and double-digit growth in margins (EBITDA up 12% and net profit up 27%).
西蒂贝恩特集团赢得了巴基 斯坦Master 瓷砖价值3700 万欧元的订单 Master 瓷砖是巴基斯坦一
der continuous stirring. The system significantly reduces the need to dispose of filling tanks and allows for a rapid and automated ink supply to the decorating machines. Vibrotech operates in Italy with a 3,500 sq.m plant as well as in Mexico, USA and Spain through the Certech production branches.
Vibrotech 的自动输墨系统 Vibrotech是一家专门生 产高质量筛选和除铁系统 的公司，在2016年被 Certech集团收购，成为 Certech集团的子公司， 目前正继续致力于可持续 的前沿产品的研究和开 发。这些解决方案专为满 足客户在生产优化和节能 方面的需求而设计。
家领先的陶瓷集团，成立
工厂，包括获得专利的
于1982年，计划在旁遮普
Titanium®技术的窑炉、大
省
市
吨位 EVO压机、Projecta
（Gujranwala, Punjab）
Engineering公司的数码装
的工厂安装由西蒂贝恩特
饰设备和用于打造陶瓷表
（Siti
面
古
杰
兰
瓦
拉
B&T）集团提供的新
效
果
的
安
可
拉
的陶瓷生产整线。这项投
（Ancora）设备。随着在
资价值3700万欧元，将使
世界上所有主要的陶瓷制
瓷砖产能从每年1500万平
造集群的存在，西蒂贝恩
方米增加到4000万平方
特集团的成功也证明了其
米，使这个巴基斯坦集团
经济效益。
成为亚洲产量最大的企业
2018年，该集团实现了
之一。同时，质量的提高
2.062亿欧元的综合销售收
也会使它在国际市场更具
入(比2017年增长1.4%)和
竞争力。工厂将在未来12
两位数的利润(息税折旧摊
个月内交付。
销前利润增长12%，净利
最新一代高科技技术和可
润增长27%)。
持续性是西蒂贝恩特集团 开发的新生产线的显著特 点，该生产线将在生产过 程的各个阶段的生产效率 与节能结合起来，创造出 具有卓越技术和美学品质 的成品。这一最新订单表 明，以Fabio
Tarozzi为首
的集团有能力在研发方面 上进行重大投资，提供具 有创新技术的成套交钥匙
这其中一个例子是用于数
意大利有一个3500平方米
码装饰的创新的自动输墨
的工厂，在墨西哥、美国
系统，它允许高效的材料
和西班牙通过 Certech 生
管理，从而节省产品用量
产部门运营。
和劳动力。加墨系统能够 让墨水在连续搅拌的情况 下储存在专用罐中。该系 统大大减少了处理储墨罐 的需要，并能够让墨水快 速地、自动化地供应到装 饰设备中。Vibrotech在
Why does CICEE win so much support?
为什么那么多中国陶企支持佛山装备展？ Li Xinliang, President of Ceramic Town Weekly (CTW) - 李新良 陶城报社社长
China (Foshan) International Ceramic & Bathroom Products Exhibition (CICPE) was held on April 19-22, 2019. This four-day event attracted accumulatively 83,120 visitors and brought together China’s mainstream ceramic exhibitors including New Pearl Ceramics Group, Hongyu Ceramics, Monalisa Tiles, Marco Polo Group and Xin Zhong Yuan Ceramics. A delegation led by Mr. Yang Guoqiang, board chairman of Country Garden, China’s largest real estate developer, attended the exhibition for procurement. Mr. Jia Feng, chairman of Huanaihome, China’s largest ceramics and bathroom products supplier, delivered a speech at the exhibition. As a popular saying goes, “he who has never been to CICPE is not a true ceramic professional”, showing that this event is what all the people in the ceramic circle expect. China (Foshan) International Ceramics Equipment and Materials Exhibition (CICEE) will be held from May 30 to June 2, 2019. This upcoming exhibition will draw the most widespread attention and involvement of players from Chinese ceramic industry. CICEE emerges against the backdrop that the Foshan Municipal Government has put great efforts to promote the development of ceramics, which is a key driver in the transformation and upgrading of Foshan’s manufacturing industry and that market competition needs the involvement of more players. The Foshan Municipal People’s Government and the People’s Government of Shunde District have made great joint efforts to facilitate the Guangdong (Tanzhou) International Convention and Exhibition Center (GICEC) project. The total investment of the project amounts to 10 billion yuan and the floor area covers about 100,000 square meters. The exhibition halls completed in phase I, covering 50,000 square meters, were put into use in 2018, and will also serve as a venue for the CICEE soon this year. Maintaining its focus on development toward internationalization, the GICEC has invited Deutsche Messe AG, a world exhibition giant based in Hannover, Germany, for its design, construction and operation. Joey Pather, former CEO of Cape Town International Convention Centre (CTICC), has been appointed as General Manager of Guangdong Tanzhou International Convention and Exhibition Co., Ltd. He served as an executive in an array of convention and exhibition centers, such as CTICC and Durban International Convention Centre (Durban ICC), as well as in some large hotels like The Beverly Hills Hotel and Amatola Sunshine Hotel & Casino. He was also involved in the management of convention and exhibition events in Indonesia, Australia and many European countries.
18
CWR CHINA 2019
2019年4月19-22日，佛山（潭洲）陶瓷与卫浴展览 会(下简称“潭洲陶瓷展”)举办。4天的时间里，共计 83120人次参观。中国最大的房地产开发商——碧桂 园，其董事局主席率领采购团队到访；中国最大的陶瓷 卫浴销售商——华耐家居董事长贾锋到会发表了致辞； 中国主流陶瓷企业如新明珠、宏宇、蒙娜丽莎、马可波 罗、新中源等悉数参展。因此有人说，“不去看潭洲陶 瓷展，就不是中国陶瓷人”。可见，潭洲陶瓷展的举办 是众望所归。 2019年5月30日-6月2日，佛山国际陶瓷装备与材料展览 会也（下简称“佛山装备展”）即将举办。这个展会， 牵动人心之多、涉及面之广，在中国陶瓷行业可以说是 史无前例的。 佛山装备展为什么会出现？它是佛山市政府为推动佛山 制造产业转型升级、建设了高标准展览场馆后引发的市 场竞争的产物。所以，佛山装备展横空出世有两个原 因：一是有佛山市政府的推动；二是市场的选择。 潭洲国际会展中心是由佛山市人民政府及顺德区人民政 府大力推动的一个项目，总投资额100亿元，建设面积 约10万平方米，其中第一期项目5万平方米已于2018年 投入使用（本届佛山装备展也是使用这5万平方米的展 馆）。 潭洲展馆坚持国际化定位，展馆的设计、建设到运营， 均引进了世界展览业巨头——德国汉诺威展览公司参
events
CICEE has been greatly supported by various enterprises, including New Pearl Ceramics Group, Hongyu Ceramics and Monalisa Tiles, etc. Since these enterprises are located close to the Guangdong (Tanzhou) International Convention and Exhibition Center, it is very convenient for their owners and technicians to visit the exhibition. Upon the completion of the GICEC under the support of Foshan Municipal Government, the nearby exhibitors and visitors have the chance to participate in or visit the exhibition here, and conveniently pay a visit to a factory for in-depth communication after the exhibition. China’s continued development has provided the manufacturing industry with a better foundation and a stable political environment. The global market has already opened up for Chinese manufacturing enterprises. In this context, China’s exhibitions must be organized by enterprises that can lead the development of concerned industries so that these exhibitions can be more competitive on the global stage. CICEE is organized by mainstream ceramics equipment enterprises and leading ceramic manufacturing enterprises, who are the main force driving the globalization of China’s ceramic industry. Foshan, capital of ceramics in southern China, thrives from ceramics. An important ceramic town in the Ming and Qing Dynasties, the city has been engaged in ceramics manufacturing for over 500 years and is continuing to advance and innovate this ancient trade, thus turning itself into one of the world’s most important ceramics production bases. Now, the Foshan Municipal Government has invested heavily in the construction of an international exhibition center in Tanzhou to help local major competitive industries launch high-end exhibitions that will enhance the competitiveness Foshan in manufacturing industry. Foshan has a long history of ceramics making and rich ceramic culture, which provides a solid basis to develop ceramic manufacturing. As the Foshan Municipal Government is vigorously promoting ceramics development, the launch of the Tanzhou-based CICEE is just at the opportune moment in compliance with the market demand. CICEE will kick off on May 30, 2019. We are looking forward to this event and let’s meet there! 5
与。潭洲会展公司聘任的总经理乔伊·帕泽也是外国 人，曾任开普敦国际会展中心首席运营官。他先后管理 过开普敦国际会展中心、德班国际会展中心等大型会展 中心和贝弗利山酒店、阿玛托拉阳光酒店等大型酒店， 在印尼、澳大利亚及欧洲等多个国家都管理过会展活 动。 佛山装备展得到新明珠、宏宇、蒙娜丽莎等企业的大力 支持，潭洲国际会展中心离这些企业距离近，企业老板 和技术人员去看展非常方便。 佛山市政府兴建的“潭洲国际会展中心”建好了，参展 商可以就近参展，观展商可以就近观展，而且方便观展 后到工厂深入考察和交流。 中国正处于千载难逢的发展大机遇，这一机遇就是产业 有了比较好的基础、政治环境安定，全球化的市场之门 已经给中国制造企业打开。审视中国的展会竞争力，办 展的力量必须有引领行业发展的力量。 佛山装备展的办展力量，是由主流的装备企业和陶瓷制 造企业巨头代表组成，这些陶企正是推动中国建陶产业 走向全球化的主要力量。佛山，南国陶都，这座城市 因陶瓷而生，明清时期的陶瓷重镇，500多年来薪火不 熄，成就了当今世界上重要的建筑陶瓷产地。 而今，佛山市政府投入巨资，在潭洲建设国际化的展览 馆，目的就是要推动佛山各大优势产业打造高端展会， 增强佛山制造的竞争力。 有历史文化积淀，有坚实的产业基础，再加上当前政府 大力助推，在佛山潭洲打造陶瓷装备材料展，是顺应市 场，顺应时代之举。 2019年5月30日， 佛山潭洲装备技 术展开幕！我们 拭目以待！
5
CWR CHINA 2019
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MS-DryTech and Fusion granulation: the green alternative to wet grinding
MS Drytech研磨技术和熔融造粒技术： 干法研磨的绿色可行性方案 Stefano Schianchi - Manfredini & Schianchi (Sassuolo, Italy)
The results obtained from the dry body preparation process using MS-DryTech grinding technology followed by patented Fusion dry granulation confirm that it is possible to produce glazed porcelain tiles with the same characteristics as those made using conventional wet technology. It is an extremely eco-friendly process that ensures significant reductions in energy and water consumption while also allowing for major savings in terms of production costs. Drawing from its unique experience in the dry process raw materials preparation sector, Manfredini & Schianchi is able to propose the most suitable technologies according to the type of raw materials available and the required ceramic product quality.
Drytech研磨技术和获得专利的熔融干法造粒的干坯制
The following are the results of a study conducted at the Manfredini & Schianchi Technology Centre in collaboration with the University of Modena and Reggio Emilia and the ITC (Institute of Ceramic Technology) of Castellón. The aim of the study was to test the suitability of bodies ground with MS-DryTech and granulated with Fusion for the production of tiles with technical characteristics similar to porcelain. For this purpose, the composition of the dry grinding body was formulated in keeping with the classic criteria of ceramic body formulation, in other words without making any changes with respect to the formulations used for wet grinding. This was followed by an investigation of the quality parameters of ceramic product obtained with dry ground bodies and a comparison with those of a typical porcelain tile body produced by wet grinding and spray drying. The study investigated the mineralogical, chemical, morphological and particle size characteristics and sinterability of the resultant ceramic bodies, as well as the macroscopic and normative characteristics of products (linear shrinkage, water absorption, mechanical strength and incidence of black core defect). The following laboratory tests were conducted: • Measurements of particle size distribution of body powders; • Chemical analysis of body powders; • Mineralogical analysis of bodies; • Morphological analysis of body powders after granulation and spray drying and corresponding in-press behaviour; • Characteristics after firing (linear shrinkage, water absorption) of products obtained from powders produced using
这项研究的目的是测试用MS-Drytech研磨和熔融造粒的
22
CWR CHINA 127/2018 2019
备工艺获得的结果证实，有可能生产出与传统湿法工艺 具有相同特性的瓷质釉面砖。这是一个非常环保的过 程，可以确保显著降低能量和水的消耗，同时也可以大 量节省生产成本。 Manfredini&Schianchi凭借其在干法原料制备领域的独 特经验，能够根据原材料的类型以及所需的陶瓷产品质 量，提供最适合的技术。 以下是在Manfredini & Schianchi 技术中心进行的一项 研究得出的结果，该研究与摩德纳和雷焦艾米利亚大学 以及卡斯特利翁陶瓷技术学院（ITC）合作完成。 坯体用于生产技术特性类似于瓷质砖的瓷砖的适用性。
TAB. 1 - COMPARISON BETWEEN A GRANULATE PRODUCED WITH FUSION AND A SPRAY-DRIED POWDER Fusion granulate
Spray-dried powder
5.7
5.7
0.95:1.00
1
1:1.8
1:1.77
In-mould density (g/dm )
1.33
1.25
Particle size distribution curve: 1000 µm
Traces
Traces
800 µm
0.6
0.1
600 µm
11.6
1.2
500 µm
9.4
4.3
400 µm
14.8
22.7
315 µm
4.0
9.2
250 µm
14.4
31.6
200 µm
10.0
13.3
150 µm
10.4
8.9
100 µm
10.8
5.8
63 µm
10.0
2.2
< 63 µm
4.0
0.7
100
100
Moisture content % Apparent density Compression ratio 3
TOTAL
technology
the two different technologies; • Comparison between the consumption levels and savings obtained with the two technologies; • Comparison between the environmental impacts of the two technologies.
为此，干法研磨的坯体的成分是按照陶瓷坯体配方的经 典标准制定的，也就是说，对湿法研磨所用配方没有进 行任何更改。 其次，对使用干磨坯体生产出来的陶瓷制品的质量参数 进行了研究，并与湿法研磨和喷雾干燥生产的典型瓷质 砖坯的质量参数进行了比较。
❱❱ The results The diffractometric and particle size analyses confirmed that there are no substantial differences between the results of the two grinding technologies. A comparison between the two technologies reveals that in both the dry and wet process the residue stands at about 5%
本研究调查了所得陶瓷坯体的矿物学、化学、形态和粒 度特征、烧结性，以及产品的宏观和规范性特征（线性 收缩、吸水率、机械强度和黑芯缺陷的发生率）。 进行了以下实验室试验： • 测量坯粉的粒度分布；
FIG. 1 - DIFFRACTOMETRIC AND PARTICLE SIZE ANALYSIS OF THE POWDERS OF 2 PORCELAIN TILE BODIES Body produced by dry process and Fusion
Body produced by wet process
Diffractometric analysis: prevalent crystalline phases: quartz, sodium feldspar, potassium feldspar, clay minerals of a kaoliniticnature and clay minerals of an illitic nature
Particle size analysis
CWR 127/2018 CWR CHINA 2019
23
technology
• 坯粉的化学分析； at the grinding particle size of 44 micron (fig. 1). The powder morphology obtained with Fusion granulation • 坯体的矿物学分析； was more compact and completely free of internal air pock• 坯粉在微粉化和喷雾干燥后形态分析以及相应的压制行 ets. 为； Table 1 compares the two granulates (one a Fusion granu• 使用两种制粉技术生产的产品在烧制之后特性（线性收 late, the other a spray dried body), which despite their slight 缩、吸水率） ； differences in morphology proved to be virtually identical in • 两种技术消耗和节约程度的对比； terms of particle size distribution and pressing parameters. The slightly higher in-mould density of the Fusion granulate • 两种技术对环境影响的对比 confirms the much more uniform moisture content ❱❱ 结果 TAB. 2 - TECHNICAL PARAMETERS OF 60X120 CM PORCELAIN TILE between the coarser fracPRODUCED USING MS DRY-TECH DRY PROCESS tions (>600 micron) and 衍射分析和粒度分析 the finer powder (<100 miBody moisture content at the press 5.5 – 6.0% 证实，这两种研磨技 cron). This does not affect the die 术的结果没有实质性 Press operating pressure 370 kg/cm2 cavity loading parameters 差异。对这两种技术 and instead makes for a 的比较表明，在干法 Number of press cycles per minute much smoother and more 8-9 和湿法工艺中，研磨 uniform green tile surface. 粒度为44微米时，残 Firing cycle The analysis of the behav1210°C / 38 min. 留物的含量约为5% iour of the two bodies durShrinkage （图1）。 ing firing (fired with 38 min6.0 % ute cycles at 1210°C) like通过熔融造粒获得的 wise reveals no differencAbsorption 粉末形态更加紧凑， < 0.1 % es. 而且里面内部完全没 In detail, table 2 shows Green M.O.R. 23 kg/cm2 有气泡。（图2） the technical and quali表1对比了两种粉料 ty parameters of porceDried M.O.R. 42 kg/cm2 （一种是熔融造粒粉 lain tiles of size 60x120 cm and thickness 10 mm man料，另一种是喷雾干 Fired M.O.R. 690 kg/cm2 ufactured from a body pro燥粉料），尽管它们 duced with the MS-Dry在形态上略有不同， Coefficient of linear thermal expansion α 24°-400°C 78.5 x 10-7 Tech process and Fusion 但在粒度分布和成型 granulation using easi参数方面基本上是 ly-sourced low-cost raw 相同的。熔融造粒 materials.
TAB. 3 - COMPARISON BETWEEN CONSUMPTIONS OF MS-DRYTECH PROCESS AND THE WET PROCESS
❱❱ Conclusions The experimentation shows that the dry formulations granulated with Fusion technology can be used to create products with equivalent characteristics to ceramic materials obtained with traditional wet grinding technology followed by spray drying. In particular, the process developed by Manfredini & Schianchi allows for excellent reactivity, which is ideal for the production of porcelain tiles. If we also take into account the big difference in environmental sustainabili-
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Consumption Water (l/t)
Estimated annual water saving
粉料的模具密度稍
高，证实大颗粒部分
MS DRY-TECH
Wet process
（>600微米）和较
36
266
米）之间的含水量更
细的粉末（<100微 均匀。这并不影响模
45 million litres (out of annual production of 10 million sq.m of tiles)
具型腔的荷载参数， 反而能够使绿色瓷 砖表面更光滑和更均
Electricity (kW/t)
39
55
3.9 (for average body moisture content of 15%) negligible with energy recovery systems
35 with energy recovery systems
No. of workers per shift
2
3
Maintenance, parts and labour cost in Europe (€/t)
3.50
4.50
Use of deflocculants and additives in preparation
None
From 2 to 3 kg/t
匀。 对两种坯体的在烧制
Natural gas (m3/t)
（1210°C烧制38分 钟）过程中的分析， 也没有发现任何区别 （图3和图4）。 具体来说，表2显 示了规格为60x120 cm、厚度为10 mm 的瓷砖的技术和质量
technology
参数，瓷砖采用易于
TAB. 4 - COMPARISON BETWEEN EMISSIONS GENERATED WITH MS-DRYTECH DRY PROCESS AND THE WET PROCESS
采购的低成本原材料 并使用MS-DryTech 工艺和熔融造粒技术 进行生产。
MS DRY-TECH dry process
Wet process
7.02 (for gas consumption of 3.9 m3/tonne)
80.96 (for gas consumption of 45 m3/tonne)
NOx (mg/Nm3) pressure 1 bar, temp. 15°C
0
1500
备具有传统湿法研磨技术和喷雾干燥的陶瓷材料相
Particulate (mg/Nm3)
10
30
发的工艺具有良好的反应性，是瓷砖生产的理想选
Emissions CO2 (kg) pressure 1 bar, temp. 15°C
❱❱ 总结 实验表明，采用熔融技术造粒的干燥配方可用于制 同特征的产品。特别是，Manfredini&Schianchi开 择。
ty between the two processes (tables 3 and 4 show a comparison between their energy and water consumptions and emissions), it will be evident that the dry process is superior to the wet process and is a particularly valid solution for ceramic tile producers wishing to focus on increasingly eco-sustainable production. 5
如果我们还考虑到这两种工艺在环境可持续性方面 的巨大差异（表3和表4显示了它们在能量、水消耗和 排放量方面的对比），那么很明显，干法工艺优于湿 法工艺，并且对于关注日益生态可持续生产的陶瓷生 产商来说是一个特别有效的解决方案。
5
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technology
Migratech 4.0 microgranulation technology for the production of large-size slabs
为大板制造而生的Migratech 4.0 干法制粉技术 Giuseppe Cavani, Lorenzo Battaglioli - LB (Fiorano, Italy)
Migratech 4.0 is the latest offering from LB in the field of microgranulation. Fully compatible with Industry 4.0 criteria, it consists of a range of four technological solutions which can be chosen to create an optimal plant configuration according to the raw materials used, the needs of the individual plant and the desired finished product quality. Migratech 4.0 microgranulation technology offers clear advantages over spray drying with regard to energy and water savings and lower environmental impact. It also delivers outstanding results in all configurations in terms of simplicity of the process and finished product quality, again depending on the raw materials used. Migratech 4.0 technology is capable of producing class BIa and large-size ceramic surfaces. ❱❱ Technical characteristics of the microgranulate and ceramic product quality The microgranulate has a similar particle size distribution to that of a standard spray-dried product. Possible configuration of Migratech 4.0 plant
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CWR CHINA 2019
Migratech
4.0系统是LB在干法制粉领域的最新产
品。它完全符合工业4.0标准，由四种技术解决方案组 成，可以根据所使用的原材料、单个工厂的需求以及 所需的成品质量，选择这些方案来创建最佳的工厂配 置。Migratech 4.0干法制粉技术与喷雾干燥技术相比在 节能节水、对环境影响更低方面优势明显。同时，根据 所用原材料的不同，在工艺简单性和成品质量方面，它 在所有配置中都能产生显著的效果。Migratech 4.0干法 制粉技术能够生产BIA类和大规格陶瓷表面。 ❱❱ 干法制粉的技术特征和陶瓷产品质量 干法制粉具有与标准喷雾干燥产品相似的粒度分布，确 保了良好的流动性，如由LB设计和开发的特殊振动通道 装置所进行的测量所示。表一显示了标准喷雾干燥的粉 料和两种由不同原材料组成的，使用Migratech 4.0.干 法制粉技术生产的粉料的流动性结果。
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TABLE 1: FLOWABILITY OF A SPRAY-DRIED POWDER AND TWO DIFFERENT MIGRATECH 4.0 MICROGRANULATES Spray-dried powder
Microgranulate LB 1
Microgranulate LB 2
15
14
15
sec
1000 µm
2.5
1.4
0.6
%
500 µm
14.7
28.9
23.0
%
250 µm
57.0
44.1
43.7
%
125 µm
19.2
19.5
24.5
%
63 µm
4.9
3.5
4.9
%
< 63 µm
1.8
2.6
3.4
%
Flowability
使用Migratech 4.0.干法制粉技术生产的陶瓷原料颗粒 This assures an excellent degree of flowability, as demonstrated by the measurements performed with a special vi被证实跟采用干法喷雾获得的粉料在烧成后成品的技术 brating channel device designed and developed by LB. 特征方面相似（表2）。 Table 1 shows the results for the flowability of a standard 由于Freestile和LBXtra技术的发展，这些技术能够满足即 spray-dried body and of two microgranulates composed of 使是最苛刻的制造商在粉料的色彩管理和通体效果方面 different raw materials and produced using Migratech 4.0. 的需求，Migratech 4.0.干法制粉技术适用于生产不同 Ceramic materials produced using Migratech 4.0 granu厚度和规格的釉面和非釉面的瓷质砖。这些技术能够复 late also proved to be similar to those obtained with spray制当前使用喷雾干燥粉料的所有生产流程，创造出具有 dried bodies in terms of the technological characteristics 相似技术特征但更环保更节能的产品。通过同时采用这 of the finished product after firing (Table 2). Thanks to Freestile and LBXtra technologies, which were developed to satisfy the needs of even the most demanding manufacturers with regard to colour management of powders and throughbody effects, Migratech 4.0 microgranulate is suitable for use in the production of both glazed and unglazed porcelain with different thicknesses and in any size. These technologies are able to replicate all production processes that currently use spray-dried bodies, creating products with analogous technical characteris1600x3200 mm slab produced with Migratech 4.0 technology and pressed with Lamgea press from System tics but with a lower environmental impact and considerable energy savings. By adopting these solutions simultaneously, it is possible to produce double- and single-loading full-body products with a through-vein effect or double- and single-loading products to be used as a base for subsequent supplementary inline applications.
❱❱ Tests on large-size slabs Microgranulate has also been
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technology
些解决方案，可以生产出具有通体纹理效果的二次和一
shown to be the best alternative solution to spray-dried powder for the production of large ceramic panels and slabs. Its excellent flowability allows it to be loaded uniformly on the shaping lines for the production of large-size products. LB recently used Migratech 4.0 microgranulate to produce a series of 1600x3200 mm size slab samples of thickness 12 mm. The slabs were pressed on a Lamgea mouldless press from System at a specific pressure of 400 kg/cm2. The pressing parameters used for the production of slabs with microgranulate are the same as those normally used with spray-dried powder. Following a 70-minute drying cycle at a maximum temperature of 180°C and a 120-minute firing cycle at a maximum temperature of 1205°C, slabs with 0.04% water absorption were produced. The straightness of the sides proved that the microgranulate was loaded correctly and uniformly on the press feeding belt. The photos show two examples of 1600x3200 mm slabs produced using Migratech 4.0 technology and different combinations of aesthetic kits. 5
次布料通体产品，或作为后续继续加工装饰产品的底坯 的二次和一次布料产品。 ❱❱ 大板测试 干法制粉粉料已经被证实是喷雾干燥粉料用于生产大规 格陶瓷板材的最佳替代方案。在生产大规格产品的过 程中，其良好的流动性使其在布料阶段均匀地分布在成 型设备上。LB最近使用Migratech 4.0.干法制粉技术生 产了一系列规格为1600x3200 mm 、厚度为12mm的 大板样品。大板的成型使用的是西斯特姆（System） Lamgea无模具压机，特定压力为400 kg/cm2 。使用 干法制粉粉料生产大板的压力参数与常规使用的喷雾干 燥粉料是一致的。在最高温度为180°C、70分钟的干 燥周期和最高温度1205°C、120分钟的烧制周期下， 生产出吸水率仅为0.04%的陶瓷大板。产品各条边的平 直度证明了干法制粉粉料能够更确切更均匀被分布在压 机皮带上。照片显示了两个使用Migratech 4.0.干法制 粉技术和不同组合的美学工具生产的规格为1600x3200 mm大板。
5
TABLE 2: TECHNICAL CHARACTERISTICS OF CERAMIC MATERIALS MANUFACTURED WITH SPRAY-DRIED POWDERS AND WITH MIGRATECH 4.0 MICROGRANULATES Spray-dried powder
Microgranulate LB 1
Microgranulate LB 2
units
mean
st.dev.
mean
st.dev.
mean
st.dev.
Linear shrinkage
cm/m
6.6
0.2
5.3
0.1
5.5
0.1
Water absorption
%
0.76
0.60
0.82
0.06
1.24
0.19
g/cm3
2.360
0.019
2.391
0.002
2.384
0.003
%
1.78
1.41
1.96
0.14
2.95
0.46
Linear shrinkage
cm/m
6.9
0.2
5.2
0.4
5.5
0.0
Water absorption
%
0.14
0.10
0.27
0.04
0.17
0.02
g/cm3
2.377
0.002
2.391
0.003
2.398
0.000
%
0.34
0.24
0.64
0.10
0.40
0.06
Linear shrinkage
cm/m
6.9
0.1
5.4
0.0
5.6
0.1
Water absorption
%
0.08
0.05
0.09
0.03
0.04
0.01
g/cm3
2.366
0.003
2.386
0.005
2.384
0.006
%
0.18
0.12
0.21
0.06
0.09
0.03
Firing at 1185°C – 60 min.
Apparent density of fired product Apparent porosity Firing at 1200°C – 60 min.
Apparent density of fired product Apparent porosity Firing at 1210°C – 60 min.
Apparent density of fired product Apparent porosity
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31
New process developments for Lamgea technology
Lamgea 技术的新工艺发展 Andrea Gozzi, System Ceramics (Fiorano, Italy)
Lamgea, the technology at the heart of the Lamina process by System Ceramics, has the merit of being the first to transform the use of ceramic materials in architecture in previously unimaginable ways and opening up new market segments. A number of important technical and performance-related features have been added to Lamgea, to further enhance a globally unique advanced forming production process. First of all, it is possible to produce even larger slabs (1800x4800 mm compared to the previous size of 1600x4800 mm) with thicknesses of between 3 mm and 30 mm. Lamgea28000 1800x2700 and Lamgea25000 1800x2400 versions are able to produce sub-sizes based on a 60 mm, 80 mm and 90 mm module with a high degree of productivity while maintaining the extraordinary levels of quality for which System Ceramics technology is renowned. Thanks to the absence of a mould, the press also guarantees maximum flexibility in the size change operation. This is done completely digitally via software and involves setting several parameters but without the need for any mechanical intervention or belt changes. What makes this pressing technology so advanced and unique is the possibility of producing all the sizes with a single belt, thereby considerably reducing costs. Compared to traditional large-size tile pressing, the System Ceramics forming process guarantees a flatness to within 0.1 mm and a calibre of 2 mm or less per side. This means that less material has to be removed during the rectification and honing operations, resulting in considerable savings in pro-
Lamgea是西斯特姆陶瓷（System
Ceramics）
Lamina 工艺的技术核心，它的优点在于，它是第一种 以以前无法想象的方式改变陶瓷材料在建筑中的用途 的技术，并开辟了新的市场。为了进一步提高这项全 球独一无二的先进成型生产工艺，Lamgea 展示了一 系列重要技术和性能相关的产品特点。 首先，它能够生产厚度介于3mm与30mm之间的规格 更大的陶瓷大板（相比之前1600x4800
mm规格的大
板，现在能够生产的最大规格为1800x4800 mm）。 Lamgea28000
1800x2700
和Lamgea25000
1800x2400两个系列都能够生产以60mm、80mm和 90mm为基础尺寸的带有模具效果产品，具有较高的 生产效率，同时能保持西斯特姆陶瓷技术所为人熟知 的卓越的质量水平。由于在生产过程中并不需要使用 模具，在尺寸更换操作时，能够保证压机的最大灵活 性。这是通过软件全数字化操作完成的，涉及一些参 数的设置，但不需要任何机械干预，也不需要更换皮 带。这项压制技术之所以如此先进和独特，正是因为 它可以使用一条皮带就能够生产所有尺寸的产品，从 而大大降低了成本。 与传统大规格瓷砖的压制工艺相比，西斯特姆的成型 工艺保证了产品的平整度偏差在0.1mm以内，每边 口径不超过2mm。这意味着在矫正和磨边的操作过 程中，需要去除的材料更少，从而大大节省了加工成 本。由于设备中没有加入模具，可以生产出生产厚度 较低的大规格瓷砖。瓷砖的厚度从10mm减至8mm， 从而降低每平方米的重量，提高生产效率，进一步节 省生产成本。 自动化的pre-fire切割系统是专门为生产小规格瓷砖而 设，该系统融合在生产线中，通过软件进行简单的管 理。这项工艺的主要优势得益于其高度灵活性，可以 根据消费者的特定需求和市场需求实现定制化生产。 Lamgea成型系统对于在切割阶段产生的废料全完回 收利用方面同样表现突出。西斯特姆陶瓷技术通过回 收在成型和切割阶段产生的废料，为智能制造和产业 持续发展作出重大贡献。回收的材料直接送进压机进 行粉碎，然后与喷雾干燥的原料进行充分搅拌混合， 直接作为配料单元。 Lamgea工艺可以处理含有未经处理的坯体和高达 50%回收坯体的混合坯体。精密陶瓷成型阶段（脱气和
32
CWR CHINA 2019
technology
Ce ra m i c s cessing costs. The absence of a mould makes it possible to produce large tiles with small thicknesses. The thickness can be reduced from 10 mm to 8 mm, resulting in a lower weight per square metre, higher productivity and further savings in production costs. The automatic pre-fire cutting system for the production of sub-sizes is integrated with the line and managed in a simple manner via software. The main advantage of the process is its high level of flexibility, which allows production to be tailored to customers’ specific needs and market demand. The Lamgea pressing system also stands out for the total recovery of waste material produced during the cutting phase. System Ceramics technology has made a fundamental contribution to smart manufacturing and industrial sustainability by recovering scraps originating from the pressing and cutting phase. The recovered material is dry ground directly alongside the press and is then mixed and dosed appropriately to allow it to be introduced directly into the spray-dried material batching units. The Lamgea process can handle bodies containing a mixture of virgin body and up to 50% recycled body. The slower pressing process in the delicate ceramic forming phase (de-airing and maximum pressing force of 400 kg/cm2) ensures the highest possible finished product quality, while the high speed of the transition phases makes for higher productivity (loading/unloading of the material in the press, piston up-down movement). These unique characteristics of the Lamgea process ensure greater flexibility in terms of moisture content, flowability and particle size distribution of the spray-dried material. Moreover, in addition to porcelain this technology can also be used for other kinds of ceramic body (e.g. red body, monoporosa, dry-ground re-granulated material, etc.), resulting in lower industrial costs. 5
最大压力为400 kg/cm2）的缓慢压制过程能够确保可能 的最高成品质量，而成型阶段的高速压制则提高了生产效 率（原料进/出压机，活塞上下运动）。 工艺的这些独特的特征在喷雾干燥原料的水分含量、流 动性和粒度分布方面具有更大的灵活性。此外，除了 瓷质砖外，该项技术还可以用于其他陶瓷坯体（如红 坯、monoporosa、干法研磨微粉化材料等等），从而 降低工业成本。
CWR CHINA 2019
5
33
Innovations in large ceramic slab production and digital decoration
陶瓷大板和数码装饰技术的革新 Sacmi (Imola, Italy)
Continua+® is the latest technology developed by Sacmi for slab and large size tile production. The production line is composed of a metallic conveyor belt wherein powders can be deposited by many feeding devices and “continuously” compacted at high specific pressure, as required for porcelain tiles. It is undoubtedly a revolutionary technology as ceramic slabs are formed without a traditional press, thus overcoming the concept of tile size related to a specific die. Looking at Continua+® line in production, its simplicity and the advantages with respect to the alterna-tive solutions available on the market are immediately evident. Continua+® grants utmost flexibility of size and thickness and the highest productivity. Finished product width, thanks to easy and fast setting of the line (rapid change in 20 minutes) and final length can be chosen and fixed just changing the green cutting position of the pressed material (typical values: 1200, 2400, 3000, and 3200 mm). There is the possibility of further green cutting to smaller sizes down to a minimum of 400 mm tiles (i.e: 600x1200, 600x600, 800x800, 800x2400, 1500x1500, 750x1500, 900x900, …). By setting the maximum width of forming, a single line can produce up to 14.000 m2/day. Continua+® offers specific costs reduction and lower environmental impact. The line does not require any groundwork (foundations); vibrations and noise are absent; installed power is less than 50 kW as the electrical specific consumption is just 0.06 kWh/m2; scraps originated by green cutting are lower than 3%. Man-power costs are also reduced.
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Continua+®连续成型工艺是萨克米为大板和大尺寸砖坯 生产而开发的最新技术；生产线包括一条金属输送带， 粉料可以通过许多输送装置存放其中并在特定的高压下 按照瓷砖的要求被“连续”压制。因为陶瓷大板无需传 统压机压制而成，这毋庸置疑是一项革新技术因而克服 了瓷砖尺寸与特定模具相关的传统概念。Continua+连 续成型生产线，对在目前市场上的备选方案，它的简单 和强大的优势在生产中即刻显现。 Continua+ ® 保证尺寸和厚度的最大的灵活性和最高的 生产率。由于生产线设置简单而快捷（20分钟内快速改 变）成品的宽度和最终长度可以选择和固定，只需改变 压制材料的生坯切割位置（典型值：1200、2400、3000 和3200 mm）。 有可能将生坯进一步切割成较小尺寸，最小尺寸为 400 mm的瓷砖（即：600x1200、600x600、800x800 、800x2400、1500x1500、750x1500、900x900等）。 通过设置最大成型宽度，单条的生产线一天最多可以生 产14,000平方米。 Continua+ ® 连续成型生产线可减少特定的成本的和降 低对环境影响。生产线无需任何基础工作（地基）；无 振动和噪音；安装功率小于50kW，因为单位耗电量仅为 0.06kwh/m2；生坯切割产生的废料低于3%。人力成本 也降低了。
technology
Continua+® grants the widest possibility for aesthetic designing of finished products, thanks to: • Whole thickness and multi-layer powder decoration; • Dry digital decoration with coloured powders, grains, flakes and glazes; • Outstanding finishing of the surface pressed by upper steel belt, unequalled shine; • Continuous structured upper belt for surface texturing; • Perfect integration with following decoration machines, with the advantages of multi-dimensional personalization with the Sacmi Deep Digital line, which digitally generates all the information for the decoration processes. On-surface images are coordinated automatically, resulting in the first digital slab with a profoundly natural look.
得益于以下特点，Continua+®连续成型工艺为成品的美 学设计提供了最大的可能性： • 整体厚度和多层粉料装饰； • 带彩色粉料、颗粒料、片状料和釉料的数码干粉施釉； • 上钢带压制表面，光泽度无与伦比！ • 连续结构上带，用于表面纹理； • 与以下施釉设备完美整合，利用SACMI深度数码打印 生产线灵活的尺寸设置和个性化选择的优势，数字生成 装饰过程的所有信息。自动优化表面图像，生成第一块 高度还原原石的全数码大板。 ❱❱ 萨克米PH16000压机：设计用于生产瓷砖和大板的新型 压机。
❱❱ SACMI PH16000: a new press, designed to manufacture tiles and slabs. The latest addition to the new generation of integrated-automation presses, the PH16000 can make tiles as large as 1200x2400 mm - effectively large slabs - within a 5 - 30 mm thickness range. Advanced features also allow for the manufacture of traditional formats (e.g. 600x1200 mm) using 4 die cavities. This latest machine provides an array of advantages: first-
作为新一代集成自动化压机的最新成员，PH16000压机 可以生产尺寸为1200x2400 mm的瓷砖 - 实际上是大板厚度范围为5 - 30 mm。 其先进功能也可用于4个模腔的 传统加工模式（例如600x1200 mm）。 这台最新的机器提供了一系列的优势：首先，压机属于 全新的SACMI智能系列，它为传统的压机带来了工业4.0 的所有优势。基于以太网Powerlink现场总线的更强大、 集成的通信，压机可确保对所有操作参数的精确控制。 该界面非常友好，得益于更大的触摸屏和新的数据布 局，为操作员提供了有价值的诊断信息，并密切关注所 有的消耗情况。 新的数字时代：尖端的数字控制使这种吨位的机器具有 无与伦比的生产力，而新的SPE电子比例顶出装置确保最 大的板也能轻松顶出，同时保持精度和可重复性。 液压双泵控制单元无需浪费能源，可提供达到非常高的 速度所需的液压油，即使是更大的尺寸。 萨克米 PH16000型压机的另一个关键特点是自动换模系 统，这是一种从优秀的萨克米 CRS（快速换模）系统衍 生而来的解决方案，它可以在完全安全的情况下快速更 换几吨重的模具，从而将动力和速度极度灵活地结合起 来。 ❱❱ 萨克米DHD型高清数码打印技术，通往3D数码打印的大门 对3D数码的重新思考是萨克米在陶瓷行业装饰领域 的一次革新。萨克米数码打印的核心是新一代萨克米
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technology ly, the press belongs to the new Sacmi Smart Series, which has brought all the advantages of Industry 4.0 to traditional pressing. Thanks to more powerful, integrated communication based on the Ethernet powerlink field bus, the press ensures accurate control of all operating parameters. The interface - extremely user-friendly thanks to a larger touchscreen and a new data layout – feeds valuable diagnostic information to the operator and keeps close tabs on all consumption. New digital era: Sophisticated digital controls allow unparalleled productivity for a machine of this size, while the new SPE proportional electronic lifting device ensures effortless extraction of even the largest slabs while maintaining performance in terms of precision and repeatability. The hydraulic dual-pump control unit delivers the oil needed to achieve very high speeds, even with larger sizes, through waste-free energy use. Another key feature of the Sacmi PH16000 is the automatic die changeover system, a solution - derived from the excellent Sacmi CRS (Fast Die Change) system - that allows dies weighing several tons to be changed very quickly in complete safety, thus combining power and speed with unrivalled flexibility. ❱❱ Sacmi DHD, the gateway to 3D digital Re-thinking digital in 3D: the revolutionary Sacmi approach to ceramic decoration. At the very heart of Sacmi Digital lies the latest generation of Sacmi DHD wet digital decoration units. These constitute a modular, flexible solution that ensures perfect output quality whatever the production configuration, reducing development costs and timeto-market for new product lines while enormously expanding the quantity and quality of obtainable aesthetic effects. What characterises the DHD is, above all, the advanced patented software, Sacmi FLS (Frequency Linearization Screening). This is an exclusive platform that improves print definition by ensuring accurate control of all the parameters that govern on-surface deposit of individual droplets (resulting in sharper images, more precise nuances, natural-look effects, total repeatability and elimination of the banding effect). That’s why, given the trend towards the standardization of commercially available digital printing heads (which led Sacmi to decide on the development of an open platform compatible with all systems), Sacmi DHD can guarantee higher print definition and quality, right from installation of the individual module. And this brings to the second advantage: the fact that it can be configured exactly as the customer requires according to the specific product being manufactured. For example, several DHD units can be installed in series
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DHD湿法数码装饰单元。这些单元构成了一个模块化 的、灵活的解决方案，无论生产配置如何，都能确保 完美的输出质量，降低开发成本并缩短新产品线的上 市时间
，大大增加了可获得的美学效果的数量和质
量。 DHD的特点，首先是先进的专利软件SACMI FLS（频 率线性化筛选），这是一个专一的平台，通过确保对 控制单个液滴表面沉积的所有参数进行精确控制来提 高打印精度（获得更清晰的图像、更准确的色调、更 自然效果、总可重复性和消除条带效应）。 这就是为什么面对市场上商用数字打印头（引导
technology to apply base glaze and subsequent graphic decorations with unlimited colour creation and flexibility; above all, by integrating DHD with Sacmi DDG - the family of Sacmi solutions designed to apply dry materials (grains, flakes, etc.) - manufacturers can focus not just on graphics but also on texture. The result is what we call Deep Digital, the ultimate Sacmi decoration solution that puts ceramic surfaces through successive glazing-decoration steps via digital control of the entire process. The combination of proprietary technology (both machine families, DHD and DDG, were internally developed by Sacmi) and a single software architecture makes controlled application of inks and materials much easier and eliminates all the previous limits (from the one-dimensionality of traditional ‘full digital’ applications to the difficulties posed by frequent size and/or decoration changes on more complex applications). Sacmi’s focus on DHD development is driven by the diversification and evolution of markets: on the one hand, Sacmi can respond to individual decoration needs by providing a higher-quality machine. On the other, the modularity and flexibility of the platform - which can be equipped with all required automation and integrated with the Sacmi H.E.R.E plant supervisor - provide a perfect response to the needs of even the most forward-thinking markets, which are increasingly focused on a just-in-time ceramic manufacturing approach that would have been unthinkable even just a few years ago. With Sacmi DHD, quality and modularity also mean greater cost control and let manufacturers time-manage complex investment plans for new product lines (individual DHD units can be used with additional decoration units in series and/or integrated with the DDG product family to maximise the value of the initial investment). The underlying philosophy - the same one that allowed Sacmi to win over world markets with its Continua+ large slab line remains that of offering an integrated, ceramic manufacturing ‘ecosystem’ (Deep Digital) that operates according to an assembly-to-order logic, making the imaginable range of product types limitless. That philosophy also extends to adjacent sectors, as the recently presented DHD708, designed for the tableware sector, clearly demonstrates. 5
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SACMI决定开发一个与所有系统兼容的开放平台） 的标准化趋势，SACMI
DHD可以从单个模块的安装
开始，保证更高的打印清晰度和质量。SACMI
DHD
的第二个优点是，根据制造的特定产品完全按照客户 的要求进行配置。例如，几个DHD单元可以串联安 装，应用底釉和随后的图形进行装饰，具有无限的色 彩创造和灵活性；首先通过将DHD与SACMI
DDG整
合，SACMI解决方案系列旨在应用干燥材料（颗粒 料、片状料等）-制造商不仅可以关注图形，还可以关 注纹理。 结果就是我们所说的深度数码打印，最终的SACMI装 饰解决方案，通过数字控制整个过程，使陶瓷表面通 过连续的施釉步骤。专有技术（包括机器系列、DHD 和DDG，均由SACMI内部开发）和单一软件架构的结 合使墨水和材料的控制更加容易，并消除了以前所有 的限制（从传统“全数字”应用的单面性到更复杂的 应用中经常改变尺寸和/或装饰所造成的困难）。 SACMI对DHD开发的关注是由市场的多样化和演变驱 动的：一方面，SACMI可以通过提供更高质量的机器 来满足单个的装饰需求。另一方面，平台的模块化和 灵活性能够配备所有需要的自动化设备，并与SACMI H.E.R.E工厂监管集成，能够完美地响应最具前瞻性的 市场需求，这些市场越来越关注最新的陶瓷制造方法 即使是几年前也难以想象。 使用SACMI DHD，质量和模块化都意味着更大的成本 控制，让制造商有时间管理新产品线的复杂投资计划 （单个DHD单元可与其他串联装饰单元一起使用和/或 与DDG产品系列集成，以最大化初始投资的价值）。 基本的理念，同样是让SACMI凭借其Continua+大板 生产线赢得世界市场，提供一个集成的陶瓷制造“生 态系统”（深度数码），该系统根据组装到订单的逻 辑运行，使产品类型的想象范围无限。正如最近为餐 具行业设计的DHD708所展示的那样，这种理念也延伸 到了相邻行业。
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Durst True Digital Glazing Technology, the next ceramic revolution
Durst真正的数码喷釉技术——陶 瓷革命新篇章 Norbert von Aufschnaiter, Durst Phototechnik (Bressanone, Italy)
Rockjet™ 是得世（Durst）
RockJet™ is the printhead technology for true digital glazing entirely developed and produced by Durst. It has undergone non-stop testing for several years, confirming the desired performance in terms of reliability and durability. This technology was the starting point for the development of single pass systems for digital glazing at an industrial level. The Durst Rockjet™ printheads are mounted on the new Gamma DG 4.0, the heart of Durst’s Full Digital Glazing line and the first single pass printer with a high-performance open system for digital glazing and the creation of textures on tiles. Gamma DG 4.0 is designed to handle water-based glazes with large size particles (> 45 microns) and high viscosity, allowing for the use of low-cost glazes with very similar characteristics and properties to traditional products. The printer has a glaze jetting capacity of up to 1 kg/m² per bar and achieves very high image resolution and high-quality details, as well as being reliable and flexible. The design is modular and configurable with 1 or 2 glaze bars and different printing widths.
2010 - Durst Gamma 75HD
2004 - Durst Gamma 60
World's first digital ceramic printer for pigmented ceramic inks
First ceramic High Definition printer with Contone Grayscale Technology
2006 – Digital Glaze Printing Technology Development Start
2014 - Durst Gamma XD Series
Innovative next generation XD ceramic printer platform – best rated ceramic printers for print quality, uptime and low maintenance
2010 - Pictocer HD
2007 - Gamma 70
研发和生产的真正的数码 喷釉喷头技术。几年来一 直进行着不间断的测试， 在可靠性和耐用性上达到 了理想的效果。这项技术 是在工业水平上发展数码 喷釉单通道系统的起点。 得世的Rockjet™喷头安 装在新型的Gamma
DG
4.0数码打印机上，而 Gamma DG 4.0是得世全 数码喷釉线的核心，也是 世界上第一台单通道打印 机，具有高性能开放性系统，能够进行喷釉和在瓷砖上 创造纹理效果。 Gamma DG4.0设计用于处理大颗粒(> 45微米)以及高 粘度的水性釉料: 允许使用与传统釉料具有非常相似特征 和性能的低成本釉料。该打印机单个通道的下釉量高达 1kg / m²,能够实现非常高的图像分辨率和高质量的细节 体现,可靠性灵活性高。该设计是模块化的，可配置1或2 条通道和以及不同的打印宽度。
2016 - Durst Gamma XD 4.0 Series New platform with patented dual color bar extraction system and Durst Analytics for real-time printer data and Industry 4.0 interconnectivity
2017 - Durst Gamma DG / RockJet™
Tecnargilla 2016 – Large scale presentation of tile samples printed with Durst RockJet™ Digital Glaze Printing Technology
2017 – ColorGATE CMS Durst Edition Revolutionary TRUE Ceramics Color Management Solution for fast color matching with flat and structured surfaces. Patented “Fingerprint” technology
Tecnargilla 2014 – Presentation of first tile samples produced with Durst RockJet™ Digital Glaze Print Head Technology, fully developed and manufactured by Durst
Industrial test in ceramics of world’s first single pass digital glaze/structure printer to test the technology under ceramics production conditions
FIRST TRUE CERAMICS COLOR MANAGEMENT SYSTEM
2018 - Durst Gamma DG / RockJet™ Fieldtest with tile production in ceramics of world’s first single pass digital TRUE glaze/structure printer with proprietary Durst RockJet™ ultralarge drop size print heads First TRUE “FULL DIGITAL” TILE PRODUCTION 2018 – Industry 4.0 Interconnectivity Durst Analytics and real-time industry standard printer data & instructions exchange with central factory supervision systems
2010 - Gamma 75HDS
2009 - Gamma 70M
2015 – Gamma 148 XD
2011 - Gamma 120HDS
2015 – Durst DM Technology
2011 - Gamma N-Series
Durst Ceramics Milestones
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Large drop print head technology for digital material decoration. Best performing technology with unreached nozzle stability, even with 100% coverage and non-stop printing
2018 – Workflow Solutions for high Production Efficiency • Gamma Vision System for image/structure recognition • Hotfolder Operation – for automated job preparation, management & control • Gamma Synchronization - Innovating Digital Ceramic Tile Decoration
technology
Durst Gamma DG Print Engine
❱❱ An innovative technology already in operation in Italy The Durst Full Digital Glazing, the long-awaited completely digital glazing line, was installed for the first time in the factory of a well-known Italian ceramic producer. Many ceramic companies are keen to adopt a fully digital production process. Along with the advantage of unlimited scope for developing innovative and unique products with extremely natural design, it allows the production process to be managed in such a way as to optimise sales and warehouse batches while meeting Industry 4.0 standards. Durst Full Digital Glazing works with glazes that have very similar characteristics to those currently in use and is considered an even more significant revolution to that of digital decoration. For the first time ever, this innovative technology is able to perform high-resolution digital glaze application with the laydown of significant quantities and with a high degree of precision. It is the most delicate part of the process because a lot of value is added to the product in this stage, creating visual and tactile effects and textures that make for a more natural and less photographic look than products decorated using digital printers alone. Along with excellent high-definition printing quality, it offers a high degree of versatility due to the possibility of decorating the tile with two different glazes at the same time. The textures reproduce the graphics in the files perfectly and are printed in synchronisation with the design in a random mode (i.e. changing continuously) and independently of
❱❱ 一项已经在意大利运行的创新技术 得世的全数字化喷釉，是行业等待已久的完全数字化施釉 线，首次在意大利一家著名的陶瓷生产商的工厂安装。 很多陶企企业都热衷于采用全数字化生产流程。除了能够 无限地开发极其自然设计的创新和独特产品外， 它能够在满足工业4.0标准的同时，实现优化销售和仓库批 次的方式管理生产过程。 得世的全数码化喷釉使用的釉料与目前常规使用的釉料在 特征和属性方面非常相似，被认为是数码装饰的一个更重 要的革命。 这是有史以来第一次，这项创新的技术能够实现高分辨率 的数码喷釉应用，具有下墨量大且高精度等优势。这是整
Durst Gamma DG Single Pass Digital Glaze Printer
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technology Top Layer → today applied traditionally & in combination with digital glue To increase resistance against abrasion and anti-slip (fllor tiles). To create additional effects and to get a more natural look. → Future: digital material printing with Durst Gamma DG
Decoration → Today: digital (Gamma)
With Gamma, Durst was the pioneer starting the first digital revolution in ceramics by introducing the first single pass printer for pigmented ceramic inks in 2004. Now almost all ceramic tiles are decorated digitally.
Glaze → today applied traditionally
A nonporous, protective glass coating. The decoration is printed directly onto the glaze and encapsulated in the firing process. Ensures hardness and water impermeability. → Future: digital glazing with Durst Gamma DG obtaining a flat or structured surface (press with flat mold and „digital“ structure)
Engobe
Thin layer applied before the glaze (mostly white color) to cover defects and unevenness of the body and to block the body color.
Body
A mixture of clay compositions and other inorganic raw materials (Quartz, Kaolin, Feldspar, etc. to obtain desired body properties) Top surface can be flat or structured (depending on mold)
Application of Durst Digital Glazing & Decoration system
个过程中最微妙的部分，因为在这个阶段， 产品增加了很多价值，创造出视觉和触觉效 果以及纹理，比仅仅使用数码打印机装饰的产 品更加逼真自然，更少如照片式的观感。由于 可以同时用两种不同的釉料装饰瓷砖，因此它 具有出色的高度清晰打印质量，具有很高的通 用性。纹理完美地再现了文件中的图形，并以 随机模式（即连续变化）且不限数量地与设计 同步打印，允许按需小批量生产，从而优化仓 库。 这一成果的实现得益于两个著名的外部合作伙 伴，卡罗比亚（Colorobbia）合作开发专用 釉料，Tecnografica负责创新性的设计。这 推动了得世 FREE D瓷砖系列的诞生，该系列 的成品采用得世全数码喷釉技术按照工业标准 生产。最后值得一提的是，有许多因素使这项
quantities, allowing for on-demand production of small batches so as to optimise warehouses. This result was achieved thanks to collaboration with two prestigious external partners, Colorobbia for the development of dedicated glazes and Tecnografica for innovative designs. This have led to the creation of Durst FREE D tiles, the brand for finished products manufactured to industrial standards using Durst Full Digital Glazing technology.
技术获得成本效益，包括减少了釉料浪费(高达20%)以及 产品和釉料更换所需的机器停机时间，使用与传统釉料 性能非常相似的低成本釉料的可能性。得世全数字化喷 釉还可以自动化和优化生产周期，能够与Gamma系列 系统完美同步运行，在数码喷墨和喷釉之间产生高度的 协同作用。这是一项真正的创新，为开发当前数字技术 难以实现的设计提供了全新机遇 。 Durst Gamma DG Dual Glaze: example of printing with two different glazes at the same time
Finally, there are a number of factors that make this technology cost-effective, including reduction in glaze wastage (-20%) and machine stoppages for product and glaze changes and the possibility of using low-cost glazes with very similar properties to traditional materials. Durst Full Digital Glazing also automates and optimises the production cycle and is able to operate in perfect sync with Gamma series systems, creating a high level of synergy between digital printing and glazing. This is a real innovation that opens up new opportunities for developing designs that would be unfeasible with currently available digital technologies. 5
Example of a ceramic surface decorated with Durst Gamma DG with a Tecnografica design
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Example of a ceramic surface decorated with Durst Gamma DG
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C-GLAZES digital and AIR: eco-friendly digital technology
数码釉C-GLAZES 和环保墨水AIR： 环境友好型数字技术的演变 Colorobbia (Sovigliana Vinci, Italy)
At Cersaie and Tecnargilla 2018, Colorobbia presented a preview of its new C-GLAZES digital series of special products designed for the preparation of water-based glazes for high laydown digital application systems. Following close collaboration with Durst on the application system and with Tecnografica in terms of design, these products have already been adopted at an industrial level by a major Italian ceramic producer and have demonstrated their ability to create 3-D reliefs on smooth tiles digitally and without the use of moulds. This, together with the possibility of combining different finishes on the same tile, results in truly distinctive designs. They also allow a much wider range of materials to be used than with effect inks, making it possible to satisfy the needs of both ceramic technology suppliers and tile manufacturers. C-GLAZES digital products also produce a much more pronounced ceramic effect than effect inks. The new C-GLAZES digital series is specially designed to allow a combination of different surfaces to be created on the same tile (e.g. a matt and a glossy glaze). Moreover, the possibility of digitally synchronising 3-D relief with graphic designs allows for the creation of a potentially infinite number of totally different tiles, resulting in a more faithful imitation of natural materials such as wood and stone.
卡罗比亚（Colorobbia）推出了最新的C-GLAZES 数
All these performance characteristics have been developed
卡罗比亚始终致力于促进和投资开发新的瓷砖生产技
码釉系列特殊产品，旨在为大墨量数码应用系统制备水 性釉料。 基于与得世（Durst）在数码应用系统方面及 Tecnografica在设计方面的紧密合作，这些产品已经 被意大利一家大型的陶瓷生产商应用在工业生产中， 而且证明了这些产品在无需使用模具的情况下能够通过 数码方式在光滑的瓷砖上创造 3-D凹凸纹理效果。这一 点，再加上在同一片瓷砖上结合其他不 同的装饰效果，能够产生真正与众不同 的设计。 它们还允许使用一系列比效果墨水更广 泛的材料，从而可以满足陶瓷技术供应 商和瓷砖生产商的需求。C-GLAZES 数码釉产品能够生 产比效果墨水更显著的陶瓷效果。 新一代C-GLAZES 数码釉系列经过特殊设计，能够在同 一片瓷砖上创造不同组合的特殊效果（例如哑光和亮光 釉）。此外，数字化同步3-D凹凸效果与图形设计的可 能性，允许在不同瓷砖上创造无限可能纹理效果，从而 更真实地再现如木材和石材等的自然材料。 所有这些性能特性都是在最大限度地关注制造过程中的 环境因素的同时开发出来的。 术，同时专注于保护环境和工作安全，以尽量 减少对陶瓷生产活动的影响。例如，在陶瓷喷 墨墨水方面，卡罗比亚一直使用无害的有机溶 剂，如酯类作为唯一的植物来源，对循环经济 作出贡献。 多年来，卡罗比亚一直致力于开发一种数字化 技术，在这种技术中，水可以作为一种重要的 组成部分用于釉料、有色墨水和效果墨水中， 以减少瓷砖在生产过程中的大气排放。 除此之外，与基于传统溶剂的数码产品相比， 全新数码产品的更高水容量保证了VOC物质 排放量的显著减少。 通过付出大量精力进行研究开发，去年卡罗 比亚推出了它的为实现超大规格瓷砖100%
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while devoting the utmost attention to the environmental aspects of the manufacturing process. Colorobbia maintains its commitment to promoting and investing in the development of new ceramic tile production technologies while focusing on care for the environment and safety at work so as to minimise the impact of ceramic manufacturing activities. In the case of inkjet inks, for example, Colorobbia has always used non-hazardous organic solvents such as esters of exclusively plant origin that contribute to the circular economy. For years Colorobbia has been strongly committed to developing a form of digital technology in which water can be used as an important part of the vehicle in glazes and in coloured and effect inks with the goal of reducing ceramic tile manufacturers’ atmospheric emissions. In addition, the high water content of the new digital products guarantees a significant reduction in VOC emissions when compared to digital products based on conventional solvents.
数码装饰的AIR（环境友好型墨水）概念。由于其含水量 高，AIR系列墨水与有机喷墨墨水相比能够大幅度地减少 大气排放物。一整套的有色墨水和背景色/保护色墨水在表 现图像质量方面效果最佳，因为墨水之间完美的兼容性， 难闻的气味同时能显著减少。 AIR系列环保墨水和C-GLAZES数码釉都可以简单用水清 洗，不会产生有毒废料，这就消除了对有机清洁剂的需 求，并允许包装回收方便和便宜。除了环境效益外，所有 含水性数码产品都是相互兼容的，能够生产具有卓越图像 清晰度的装饰效果的高价值瓷砖成品。 卡罗比亚集团的可持续发展在很大程度上是研发团队不懈 努力和该集团非常全面的专业技能的结果，引领着严格生 产程序和最环保技术的使用。这项政策使得卡罗比亚能够 遵守其生产中心所在国的所有国际法律和国家法规。
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Following these major R&D efforts, this year Colorobbia has launched its AIR (Air-friendly Inks Range) concept for 100% digital decoration of extra-large porcelain tiles. Thanks to their high water content, AIR range inks are capable of drastically reducing atmospheric emissions compared to organic inkjet inks. The complete set of coloured and background/protection inks gives the best results in terms of image quality due to the perfect compatibility between the inks while significantly reducing unpleasant odours. Both the AIR series inks and the C-GLAZES digital products can be cleaned simply with water without generating toxic waste. This eliminates the need for organic cleaners and allows packaging to be recycled conveniently and cheaply. Alongside the environmental benefits, all digital products containing water are mutually compatible, allowing for the production of high-value finished ceramic tiles decorated in high definition and with excellent image sharpness. Colorobbia Group’s sustainable growth is largely a result of the unflagging efforts of the Research & Development team and the Group’s comprehensive know-how, leading to the adoption of strict production procedures and the most eco-friendly technologies. This policy also enables Colorobbia to comply with all international laws and national regulations of the countries where its production centres are located. 5
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The design innovation of 3D digital printing
3D 数码打印的设计创新 Paolo Lamberti, Tecnografica (Castellarano, Italy)
The Sassuolo ceramic cluster has a long and well-respected tradition of innovation that is always a topic of discussion and analysis. The strength of a cluster, particularly in terms of technology, is particularly evident during periods of change that revolutionise our working methods and even affect the way we live our lives. There have been many of these periods of transition driven by forward-looking entrepreneurs who have generated innovation through their visions. Some of the most significant examples include decoration with silicone rollers, the transition to digital printing, the advent of large-size tiles and slabs, as well as many other innovations that have changed forever the way that ceramic tiles are produced. The innovation of 3D digital ceramic printing is likewise set to open up a new chapter in product design and the future of industrial processes. ❱❱ Design, colour and form come together in Durst FREE D technology The principle of using a totally digital process to apply a large thickness of material without glues and in coordination with colour opens up a new range of decorative applications that can aptly be described as “3D ceramic printing”. This new
萨索洛的陶瓷企业具有悠久而受人尊敬的创新传统，一 直是人们讨论和分析的话题。陶瓷企业集群的力量，特 别是在技术方面，当技术革新让我们的工作方法甚至我 们的生活方式发生革命性改变的时候，这种力量尤为显 著。 陶瓷行业的发展史上已经有着很多这样的由具有前瞻性 的企业推动形成的转型时期，他们凭借自己的远见推动 创新的发展。一些最为突出的事例包括：硅胶滚筒印刷 装饰，数码打印装饰，大规格瓷砖和大板的出现，以及 其他很多的创新永远地改变着瓷砖生产的方式。 3D数字陶瓷印花技术的创新也将开启产品设计和工业流 程的未来的新篇章。 ❱❱ 设计、色彩和形状结合在一起的Durst FREE D技术 在没有胶水的情况下，使用完全数字化工艺将大厚度的 材料和颜料协调起来应用在瓷砖上，开辟了一个全新的 装饰应用领域，可以恰当地描述为“3D陶瓷打印”。这 项新工艺，Durst FREE D技术，使瓷砖生产商可以自由地 在第三维度进行设计。 这种新的数码装饰技术开启了 陶瓷生产的新篇章，使陶瓷公 司能够创造性地使用化学材 料，从而创造出多样化的产 品，使陶瓷表面更加逼真自 然，而不仅仅是一个打印的图 形。 ❱❱ 2019：三维数码装饰表面 没有数码技术的应用，全新尖 端的陶瓷设计将无法实现。这 对很多像Tecnografica这样 的公司来说都是无法改变的 事实，他们一直寻求各种全新 的、风格迥异的表面效果，并 期望在产业创新领域建立新的 标准。
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process, Durst FREE D technology, gives tile producers the freedom to design in the third dimension. This new digital decoration technology opens up a new chapter in ceramic projects, allowing companies to make creative use of the chemistry of materials in order to diversify products and create a ceramic surface that is more than just a print. ❱❱ 2019: three-dimensional digital surfaces The new frontiers of ceramic design can no longer be achieved without digital technology. This is now a fact of life for companies like Tecnografica that are constantly in search of striking new effects and are looking to establish new parameters in the field of industrial innovation. These are the concepts behind the partnership with Durst, which has designed and developed a radically different digital application technology, and with Colorobbia, which has developed materials with the most suitable chemistry for application. The challenge taken up by Tecnografica was to develop the 3D Design graphic system and to experiment with the future of digital decoration together with its two partners. This hard work on the part of designers, technicians and chemists led to the development of three-dimensional digital surfaces, an important process innovation that is destined to change the concept of ceramic decoration, particularly on large size panels and slabs. Along with the understandable enthusiasm that comes from being involved in a process of major change, there is a keen awareness of the potential for future development of Durst FREE D technology. Those who are familiar with the ceramic tile production process will easily appreciate that three-dimensionality is only a part of the decorative potential available thanks to complete-
这些新概念是与得世（Durst）和卡罗比亚 （Colorobbia）合作的基础上建立起来的，得世设计和 开发了一项独一无二的数码应用技术，而卡罗比亚则研 发了最适合应用的化学材料。 Tecnografica所面临的挑战是开发3D设计图形系统，并 与两家合作伙伴一起对数字装饰的未来进行试验和探讨。 设计师、技术人员和化学家的辛勤工作促成了三维数字 表面的发展，这是一项重要的工艺创新，注定要改变陶 瓷装饰的概念，尤其是在大规格陶瓷板上。 随着参与重大变革过程所带来的可以理解的热情外，人 们对Durst FREE D技术未来发展的潜力有着强烈的认识。 由于材料完全数码应用，熟悉瓷砖生产工艺的人会很容 易简单地将三维装饰看作是在装饰中潜在的、可用的一 部分。但在现实中，第三维度的加入彻底改变了陶瓷设 计。 在长达几个月的研发过程中，Tecnografica与得世和卡 罗比亚公司合作，利用Durst FREE D技术进行了大量打 印测试。其目的是为了在一个平整的瓷砖表面上创造一 个忠于原物的复制结构。虽然已经取得了显著的美学成 果，但也许最重要的方面是意识到这种新技术带来的许
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technology ly digital application of material. In reality, the addition of the third dimension utterly transforms ceramic design. During the several-month-long period of development, Tecnografica carried out numerous printing tests with Durst FREE D technology in collaboration with Durst and Colorobbia. The aim was to create a faithful reproduction of a structure on a flat ceramic surface. While significant aesthetic results have already been achieved, perhaps the most important aspect is the awareness of the many new scenarios that are opened up by this new technology. While it has revolutionised the approach to design, at the same time it is expected to have an equally important impact on the management of industrial-level production. ❱❱ New scenarios for ceramic design The biggest advantage of Durst FREE D technology is the complete flexibility of the process. For example, from a given collection of products in a conventional size it will be possible to create an unlimited number of different textured surfaces, a very natural way of differentiating industrial production. Because digital decoration of the structure allows for complete flexibility of production, Durst FREE D technology also offers a definitive solution to the issue of conventional three-dimensional structures on large-size slabs. Another completely innovative aspect for the large-size panel and slab sector is the freedom of decorating submultiples prior to cutting. By synchronising the digital decoration and texture with the cuts, it is possible to obtain totally different products from the same panel or slab, resulting in virtually unlimited design freedom. One example is wood-effect planks cut from large-size slabs, which in the future may have relief grain effects that differ from one plank to another even if they are cut from the same slab. The ceramic materials of the near future will equal and even surpass nature, constantly pushing back the limits of creativity to arrive at something completely new. 5
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多新的装饰效果。虽然这项技术彻底改变了设计方法，但同 时也有望对工业级生产的管理产生同样重要的影响。 ❱❱ 陶瓷设计的新场景 Durst
FREE
D技术最大的优势在于工艺的完全灵活性。例
如，从一个常规尺寸的产品系列中，这项技术可以创建无限 数量的不同纹理表面，这是区分工业生产的一种非常自然的 方式。 由于数字装饰的结构能够实现完全灵活的生产，Durst FREE D技术也为传统的大规格陶瓷板材在三维装饰结构的问题上 提供了一个明确的解决方案。 大规格陶瓷板材领域的另一方面完全创新是成倍切割之前的 装饰自由。通过使数码装饰和纹理与切割同步进行，可以在 相同的陶瓷板材上有可能获得完全不同的产品，从而实现几 乎无限的设计自由。举个例子，从大板中切割出来的木纹效 果的瓷砖，将来可能会有不同于其他板材的凹凸纹理效果， 即使它们是从同一片大板上切割下来的小板，装饰效果都有 可能完全不一样。在不久的将来，装饰效果有可能与天然材 料一致，甚至超越天然材料，不断地挑战创造力的极限，追 求全新的事物，达到全新的境界。
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“the y s ay the y do desi g n”
the italian job CICEE 2019 30 May - 02 June 2019 Foshan (China)
HALL 4 – BOOTH 428
www.tecnografica.net
Water-based engobes and glazes for digital printing
水性化妆土和釉料的数字化施釉工艺 Esmalglass-Itaca (Castellón, Spain)
Ever since the first digital printer for tile decoration was introduced in the year 2000, digital technology has been developing at a constant pace. The rate of growth has in fact been so rapid that the technology is now not only capable of performing decoration but can actually produce complete ceramic surfaces using an entirely digital process. In step with this technological progress, industry-leader Esmalglass-Itaca has developed a complete range of water-based engobes and glazes for use in digital glazing processes, a highly innovative development long awaited by the market. This Full Digital system brings numerous benefits: elimination of odorous flue emissions thanks to the lower quantity of carbon compared to solvent-based formulations; greater application uniformity on surfaces wider than 60 cm; and ease of producing large sizes with thicknesses of between 3 and 6 mm thanks to the smaller quantity of water applied to the body. These advantages have already been demonstrated in practice by the experience of a number of ceramic companies. During 2018, numerous tile producers in Italy and the United States have begun using
自从第一台瓷砖装饰数码打印机于2000年问世以来，数 字技术一直在稳步发展。事实上，这项技术的发展速度 如此之快，以至于现在不仅能够进行装饰，而且能够使 用完全数字化的工艺生产出完整的陶瓷表面。 随着这项技术的进 步，行业领导者埃 思玛格拉丝-意达 加（EsmalglassItaca）开发了一完 整系列用于数字化施 釉工艺的水性化妆土 和釉料，这是市场期 待已久的高度创新的 发展。 这种全数字化系统带 来了许多好处：与溶 剂型配方相比，由于 含碳量更低，因而消 除了有气味的烟气 排放；在宽度大于 60cm的表面上具有
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更大的应用均匀性；由于使用的水 量较小，因而能够更容易生产厚度 在3到6mm之间的大规格产品。 许多陶瓷公司的经验已经在实践中 证明了这些优势。2018年期间，意 大利和美国的许多瓷砖生产商开始 在其生产线上使用这些材料，报告 了极好的结果，证实了它们在工业 水平上的有效性。 值得注意的是，由埃思玛格拉丝-意 达加开发的水性全数码工艺不仅仅 适用于大板，而且适用于各种尺寸 的材料，这意味着该工艺的优势适 用于行业内的所有制造商。 西班牙釉料生产商自2011年起以来 一直在开发这些新产品，这一年， 埃思玛格拉丝-意达加凭借开创了使
these materials on their production lines, reporting excellent results that confirmed their effectiveness at an industrial level. Significantly, the water-based Full Digital process developed by Esmalglass-Itaca is suitable not only for large panels and slabs but for all kinds of materials in all sizes, which means that the advantages of the process are available to all manufacturers in the industry. The Spanish glaze producer has been developing these new products since 2011, the year when Esmalglass-Itaca won the Alfa de Oro award for pioneering the first tile produced using a fully digital process, a solution that was patented the same year. ❱❱ Digital effects Esmalglass-Itaca has also developed materials for digital effects including Deep-Ink and Cola Digital. Deep-Ink combines design, structure and material perfectly to create digital relief with a high degree of definition. These materials are simple to apply and can be used to create surfaces with stone, fabric, leather, wood and concrete effects in a wide range of decorations and versions, thereby simplifying the new product development process. An additional advantage is the fact that the design is always synchronised with the texture. Another noteworthy product is Cola Digital, a digital glue capable of achieving a wide range of effects with the utmost simplicity. All the operator has to do is load the glue into the digital printer and then use any kind of digital device for depositing powder. This means that all kinds of grits and granules can be applied in synchronisation with the design, allowing for the creation of any desired effect or finish. 5
用全数字化工艺生产第一片瓷砖而 赢得了阿尔法大奖（Alfa de Oro award），该解 决方案在同一年获得了专利。 ❱❱ 数字印刷效果 埃思玛格拉丝-意达加还开发了数字印刷材料，包括 深度墨水和Cola 数码胶水。 深度墨水结合设计、纹理和材料完美地创造出高清 晰度的数字化凹凸效果。这些材料应用简单，而且 能够用于创造石材纹理、布料纹理、皮革纹理、木 材纹理及水泥纹理等特殊效果表面，创造一系列范 围宽广的装饰效果，从而简化新产品的开发过程。 这款产品的另一个优点是，瓷砖纹理效果始终能够 再现设计，效果逼真。 另一个值得关注的产品是Cola数码胶水，这款数码 胶水能够以最简单的方式实现一系列特殊效果。操 作员所要做的就是把胶水装入数码打印机中，然后 使用任何一种数字设备进行布粉。这意味着所有类 型的干粒应用都能够与设计同步应用，从而创造出 任何一种想要的特殊效果或成品。
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Ecoink-Cid®, the full digital solution for large sizes
环保数码墨水Ecoink-Cid®，专为 大规格而生的全数字化解决方案 Torrecid (Castellón, Spain)
Ecoink-Cid®, the first water-based Full Digital solution for the glazing and decoration of ceramic tiles, is now in its second year of life and is already well-established in the ceramic industry. Launched by Torrecid at the beginning of 2017 and winner of the Alfa de Oro award at Cevisama 2018, this new range of products has contributed to the growing popularity of large-size tiles and slabs, which now have a very promising future. The market demand for large-size ceramic tiles has grown enormously in recent years, prompting more and more ceramic companies to adapt their production plants to these new types of products. During these first few years of the 21st century, we have seen a growing trend towards the production of ever larger sizes (up to 150x350 cm or more) with thicknesses as small as 3 mm. But above all the production of large sizes today means Full Digital, the complete digitisation of the ceramic glazing and decoration. This disruptive innovation has made ceramic production more agile and efficient while significantly increasing production. Torrecid has been working in this field since 2011.
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环保数码墨水Ecoink-Cid®，第一款用于瓷砖喷釉装饰 的水性全数字化解决方案，现已进入期发展的第二个 年头，并已在陶瓷行业中建立了良好的基础。这款产 品由陶丽西（Torrecid）在2017年初推出，并在2018 年瓦伦西亚陶瓷展上获得阿尔法（Alfa de Oro） 金 奖，这一新产品系列为大规格瓷砖和大板日益普及做 出了贡献，有着非常好的发展前景。近年来，市场对 大规格瓷砖的需求量大幅增长，促使越来越多的陶瓷 企业调整生产线来生产这些新型产品。 在21世纪的头几年里，我们看到了生产厚度低至3毫米 的大规格瓷砖（规格高达150x350厘米或更大规格） 成为一个日益增长的趋势。 但最重要的是，现在生产的大规格瓷砖意味着全数字 化，全面数码化的陶瓷施釉和装饰。这种颠覆性的创 新使陶瓷生产更加灵活和高效，同时产量得到显著提 高。陶丽西自2011年以来一直致力于就在这一领域的 发展。
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In this context, The launch of Ecoink-Cid® coincided with the 55th the water-based anniversary of Torrecid, a multinational group ® Ecoink-Cid soluthat has been directly involved in many of the most tion has introimportant technological revolutions in the ceramic duced numerindustry, from the introduction of the porous single firing process to the recent digital revolution and ous advances inthe development of Full Digital technology. to the production Torrecid continues to see steady growth and processes, includhas factories and branches in 28 countries and ing shorter drycustomers in more than 130 countries worldwide. ing times, simplification of subsequent applications and easier removal during the firing process. Moreover, the greater weight of the applied products ensures more natural surface finishes, while the improved integration of the inks into the glaze makes for more intense colours. But perhaps the most interesting aspect is the fact that all these technical and aesthetic characteristics have been developed in accordance with the need for products with minimal environmental impact. Ecoink-Cid® marks a major step forward in the development of the Style-Cid® range because it combines extremely high aesthetic quality and elegance of the designs with greater care for the environment thanks to the introduction of water-based solutions. It has been demonstrated that Ecoink-Cid® products drastically reduce atmospheric emissions of organic compounds and eliminate odours, as well as simplifying cleaning operations and waste management and improving the factory working environment. It was this environmental sustainability that persuaded several ceramic companies to choose the Ecoink-Cid® solution, especially when production plants are located close to urban areas. Greater care for the environment translates into added value for companies, which can now make use of a long-awaited solution that fully complies with the new regulations on emissions. The Ecoink-Cid® range includes a wide variety of products with water-based formulations, including glazes with various gloss levels, matt glazes for all types of finish, inks that cover the entire colour spectrum, inks for ceramic and metallic effects and vitrified surfaces, glue solutions for granule application, and many more. Moreover, Ecoink-Cid® products can be combined with any materials developed by Torrecid to produce large size tiles, including body frits, flakes, spray-dried powders, whiteners, Glu-cid, polished granules, materials for fullfield lappato and metallic effects. They mark a further step forward towards the production of ceramics without limits or barriers.
Ecoink-Cid ®的推出正值陶丽西成立55周年之际,陶丽 西作为一个跨国集团，直接参与了陶瓷行业许多最重 要的技术革命,从多孔一次烧工艺的推出到最近的数字 化革命和全数字技术的发展。陶丽西继续保持稳步增 长，在全球28个国家设有工厂和分支机构，客户遍及 130多个国家。
在这种情况下，水性数码墨水Ecoink-Cid ®解决方案 在生产过程中引进了许多先进技术，包括缩短干燥 时间、简化后续应用程序以及在烧制过程中更容易清 除。另外，在产品上应用更多数码墨水，从而形成更 加自然的表面效果，而墨水与釉料的结合程度越高， 颜色越鲜艳。 但也许最有趣的一点是，所有这些工艺和美学特征都 是根据对环境影响最小的产品需求而开发的。EcoinkCid ®数码墨水标志着Style-Cid ®系列的发展向前迈进 了一大步，因为它结合了极高的美学品质和优雅的设 计，并由于水溶性解决方案的诞生而更加注重环保。 研究表明，Ecoink-Cid ®产品能够显著减少大气中有 机化合物的排放，消除了异味，简化了清洁流程并进 行废物处理，有效改善工厂工作环境。 正是这种环境的可持续性说服了一些陶瓷公司选择 Ecoink-Cid ®解决方案，尤其是当生产工厂靠近城市 地区的情况下。对环境的更大关注转化为企业的附加 值，而企业现在可以利用一个被期待已久的解决方案 进行应对，因为这个方案完全符合排放方面的新法 规。 Ecoink-Cid ®系列产品包括各种水性配方的产品，包 括各种光泽度的釉料、适用于各种表面效果的哑光釉 料、覆盖整个色谱的墨水、陶瓷和金属效果及玻化表 面的墨水、干粒应用的胶水等等。 此外，Ecoink-Cid ®产品可与陶丽西开发的任何材料 相结合，生产大规格瓷砖，包括熔块、大颗粒薄片、 喷雾干燥粉料、增白剂、胶黏剂、抛光干粒、全部 lappato材料和金属效果。它们标志着无限制、无障 碍的陶瓷生产又向前迈进了一步。
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technology ❱❱ Towards Ceramics 4.0
❱❱ 关于陶瓷4.0
The Full Digital solution offered by Torrecid is a vital tool for ceramic companies setting out on the path toward a production process based on Industry 4.0 parameters. The use of digital systems provides real-time production data and allows for total process monitoring in which machines are able to self-regulate, thereby increasing their level of efficiency. This makes it possible to anticipate the various stages in the production chain, from materials ordering to the type of products that need to be manufactured, thereby optimising the entire production line. This allows companies to improve their competitiveness by responding more rapidly to market demands and by delivering products with higher technical, aesthetic and environmental value. The change is so noticeable that Full Digital large sizes are gradually replacing traditional materials in the most exclusive areas of architecture and interior design. They are suitable for new applications as diverse as furnishings for restaurants, hotels, shops, kitchens and offices, as well as the external façades of hotels and prestigious buildings. 5
陶丽西提供的全数字化解决方案是陶瓷企业迈向基于 工业4.0参数的生产流程的重要工具。数字系统的使 用提供了实时的生产数据，并允许对整个过程进行监 控，使机器能够自我调节，从而提高它们的效率水 平。这使得预测生产链中的各个阶段成为可能，从材 料订购到需要生产的产品类型，从而优化整个生产 线。这使企业能够通过更快地响应市场需求和提供具 有更高技术、美学和环境价值的产品来提高自身竞争 力。这种变化是如此引人注目，以至于全数字化大规 格瓷砖正逐渐取代建筑和室内设计最独特区域中的传 统材料。它们适用于各种各样的新应用，如作为餐 厅、酒店、商店、厨房和办公室的家具，以及酒店和 著名建筑的外立面。
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TECHNOLOGY INNOVATION SOLUTIONS
Development, construction and installation of complete plants for glazing of: - Ceramic Tiles - Roof Tiles and Bricks
www.cimes.it
- Klinker and Split Tiles - Extruded Materials
- Pottery - Crockery - Third Fire
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The evolution of the finishing process in ceramic slab production
加工工艺在陶瓷板生产中的演变 Marco Sichi, BMR (Scandiano, Italy)
Just ten years ago, 30x30 cm was still the most widely produced tile size in Italy, accounting for 42% of national floor tile production (2007 figure). The 60x60 cm and 90x90 cm sizes made up just 5% of the total and were considered “extra-large”. Since then, the most advanced industry players and the high end of international markets have evolved rapidly to the extent that the 60x60 cm size is now considered a standard and is classified amongst the so-called “traditional sizes”. Porcelain slab and panel production is now a well-established business that reflects the capacity for innovation of industry professionals and the enormous development potential of traditional ceramic tiles. Current technologies offer enormous flexibility in terms of both widths and thicknesses and are capable of producing slabs in all commercial sizes (1600x3200 mm, 1500x3000 mm, 1200x2400 mm, etc.) and their submultiples (80 cm, 75 cm, 60 cm, 50 cm, etc.) without waste and with the maximum productivity.
就在10年前，30x30cm仍然是意大利生产最广泛
To produce these new materials, however, specially designed and sized equipment must be installed in all processing stages, from conveying and handling to drying, firing and the auxiliary finishing and end-of-line operations. This means that a complete slab plant must be equipped with suitably re-engineered lines for finishing the fired slabs. These include: • squaring and rectification lines; • honing/polishing lines; • fibreglass backing lines for low-thickness panels; • submultiple cutting lines; • sorting and palletisation lines; • picking and packaging lines. To meet these needs, BMR supplies a wide range of highly competitive dedicated machines and products. The growing number of installations in Italy and worldwide (more than 60 BMR large-size slab machining lines are in operation worldwide) reflects the company’s position as one of the leading international players in its field. BMR’s approach to the production process stands out for two important aspects. The first is a complete overall vision of the process capable of bringing together the various aspects that determine high-quality production and an increasingly dynamic, sustainable, digital and efficient factory. The second is the ability to design and develop bespoke plants in close cooperation with the customer, who effectively becomes a partner in the process.
段安装专门设计和量身定做的设备，从输送和搬运到
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的瓷砖规格，占全国地砖产量的42%(2007年的数 据)。60x60cm和90x90cm的规格仅占总量的5%， 被认为是“超大规格”。从那时起，最具先进意识 的陶瓷人群体和高端国际市场不断快速发展，现在 60x60cm的瓷砖规格被认为是标准尺寸，并被归类为 所谓的“传统尺寸”。 陶瓷板材生产已经发展成为一项非常成熟的生产技 术，体现了行业专业人才的创新能力和传统瓷砖的巨 大发展潜力。 目前的技术在瓷砖的宽度和厚度方面提供了极大的 灵活性，能够生产各种商业尺寸的大板(1600x3200 mm、1500x3000 mm、1200x2400 mm等)及其子规 格产品(80 cm、75 cm、60 cm、50 cm等)，能够达 到最大生产效率且不造成浪费。 然而，为了生产这些新型材料，必须在生产的各个阶 干燥、烧制、辅助加工和生产线末端操作。 为了完成烧制后的大板的后期加工，这意味着一个完 整的大板生产工厂必须配备适当的重新设计的生产 线。这些生产线包括： • 磨边和校正线 • 哑抛和抛光线 • 为厚度薄的大板底部添加玻璃纤维网的生产线 • 三倍数的切割线 • 分类和码垛线 • 分拣和包装线 为了满足这些需求，BMR推出了一系列极具竞争力的 专业设备和产品。在意大利和世界各地不断增加的设 备安装数量(超过60条BMR大板加工生产线在世界范围
technology
❱❱ From “make to stock” to “make to order” The need for customisation is now a standard feature of the market, so companies must have the necessary flexibility to rapidly produce ever smaller batches of products. This means that the finishing operations must be combined in order to handle multiple semi-finished products ready for subsequent processing to create the packaged finished product. This, together with ever-smaller batches and greater slab diversification in terms of sizes and decorations, leaves manufacturers with no choice but to adopt new production models geared to more efficient warehouse management for both semi-finished and finished products. In recent months BMR has developed a series of solutions that allow companies to switch from a make-tostock to a make-to-order approach. ❱❱ Automatic adjustments Depending on the orders to be processed, the plant management system supplies the BMR production line with the necessary information to perform automatic placement of the various scoring/snapping and squaring machines. This placement is performed automatically according
内运行)反映了该公司作为在大规格生产设备领域中的国 际领先的地位。BMR在生产工艺方面主要突出两个重要 方面。第一个方面是对生产流程的全面布局，该流程能 够将决定高质量生产的各个方面结合起来，形成一个日 益动态、可持续、数字化和高效的工厂。其次是与客户 紧密合作设计和开发定制工厂的能力，客户在这个过程 中实际上成为了合作伙伴。 ❱❱ 从“按库存生产”到“按订单生产” 定制需求如今已成为市场的一个标准特征，因此企业必 须具备必要的灵活性，以快速生产更小的批次的产品。 这意味着，为了处理多个准备好后续加工的半成品，必 须将加工流程组合在一起，从而创造出包装成品。这 与批次越来越小和规格与装饰更多样化的大板结合在 一起，使得生产商别无选择，只能采用新型的生产方 式，以便更有效地管理半成品和成品仓库。最近几个 月，BMR开发了一系列解决方案，使企业能够从“按库 存生产”转变为“按订单生产”。
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technology
to the adjustments needed to change the length and width of the sizes to be processed, whereas the thickness settings are made manually. Once the adjustments have been completed, the operator starts the production cycle which ends with order processing and consequent emptying of the line. Production is concluded when the automatic sorting machine considers the order to have been processed. Depending on quality, the automatic sorting machine divides the material into three different categories: First, Second and Waste. If the Second or Waste percentages rise above a set threshold during production, the system will block the order and stop production to enable the operator to search for malfunctions. Before commencing a new production cycle, the line must be emptied of residual material. The BMR Make-to-Order production line is highly automated and is equipped with various electromechanical units controlled individually and in real time by the PLC software. Many of the functions are totally automated: • management of the calibration and chamfering spindles, with tool adjustment according to wear; • size change, with automatic tool positioning; • calibre measurement control, with real-time self-adjustment to entirely compensate for progressive tool wear. These operations can be performed remotely from a station outside the booth thanks to a system of dedicated video cameras capable of monitoring the squaring operation in real time and performing precise and reliable position control. ❱❱ Advantages Automation and visual control of grinding wheel operation bring two very important advantages, namely compensation for grinding wheel wear during machining and faster size changes. Real-time wear control allows the machining cone set in the recipe to be corrected by means of micro movements. This control operation is performed on an individual grinding wheel without necessarily having to move all of them, thereby greatly reducing the processing times. The ultimate aim of the automated line is to reduce manual intervention on the part of the operator and almost completely eliminate production losses, thereby increasing efficiency. 5
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❱❱ 自动调整 根据需要处理的订单，工厂管理系统向BMR生产线提 供必要的信息，以执行各种检测/监测和磨边设备的自 动放置。设备的放置是根据需要改变和调整并进行处 理的尺寸的长度和宽度自动执行的，而厚度设置是手 动进行的。调整完成后，操作员开始生产周期，结束 订单处理并随后清空生产线。当自动分拣机认为订单 已经处理完毕时，生产就结束了。根据质量的不同， 自动分拣机将产品分为三类:一级品、二级品和废品。 当二级品和废品的百分比在生产中超过了设置的阈 值，系统就会阻止订单继续生成，并停止生产，使操 作员能够搜索故障。在开始新的生产周期之前，生产 线必须清空剩余的物料。BMR“按订单生产”的生产 线自动化程度高，配有各种机电设备，由PLC软件实时 单独控制。很多功能都是完全自动化的： • 管理校准和倒角主轴，根据磨损情况调整工具； • 尺寸更换具有工具自动定位功能； • 校准测量控制能够进行实时自我调整，能够完全补偿工 具逐渐磨损所带来的不足。 由于专用摄像机系统能够实时监控平台操作，并执行精 确可靠的位置控制，这些操作可以从展台外的一个站远 程执行。 ❱❱ 优势 磨边机的自动化和可视化控制带来了两个非常重要的优 点，即磨砂轮在操作过程中磨损的补偿以及更快速地更 换尺寸。 实时磨损控制允许通过微小的运动修正配方中设置的加 工锥。这种控制操作是在一个单独的磨砂轮上进行的， 不需要移动所有的砂轮，因此大大减少了加工时间。 自动化生产线的最终目的是减少操作员的手工干预，几 乎完全消除生产损失，从而提高效率。
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FULL MANAGEMENT OVER ALL FINISHING PROCESSES OF CERAMIC SLABS.
IDEAS TECHNOLOGY RESOURCES HISTORY THE ESSENCE OF LEADERSHIP
www.bmr.it
Energy-Efficient Firing of Ceramic Sanitaryware
陶瓷卫生洁具的节能烧制 Jörg Ridder, Riedhammer (Nuremberg, Germany)
In recent years, the issue of energy efficiency has become firmly established in the production process of ceramic sanitaryware, especially in the firing process. The rising price of energy, the efforts to reduce costs accompanied by the necessity for the conservation of resources and environment protection are leading to a rethink and a series of measures in order to improve efficiency in every respect.
近年来，在陶瓷 卫 生 洁具的生 产 过程中，特别是在 烧 制过程中，节能问题已经得到高度重视。能源价格的上 涨、降低成本的努力以及节约资源和保护环境的必要 性，促使人们重新思考和采取一系列措施，以提高各方 面的效率。 ❱❱ 介绍
❱❱ Introduction 近3 0年来，全球一次能源生产原材料消耗量增长了约
Over the last 30 years, the global consumption of raw mate70%。到2030年，全球一次能源消费量预计将比20 06 rials for primary energy generation has increased by around 年增长45%（2 0 0 8年《世界能源展望》）。近50%的消 70%. By the year 2030, an increase in the global primary en费增长使天然气 成为增长最快的化石燃料，因此，能 ergy consumption by a further 45% compared to 2006 is expected (World Energy Outlook 2008). 源效率在2040年前将全球能源需求增长控制在三分之 An almost 50% increase in consumption makes natural gas 一，而全球经济增长约150%（2014年世界能源展望）。 the fastest growing fossil fuel, and energy efficiency there天然气主要用作陶瓷卫生洁具工业的燃料。碳和碳氢 fore plays an important role in curbing growth in the glob化合 物的燃 烧导致氮氧化物的形成，尤其是二氧化碳 al energy demand to a third by 2040, while the global econ气体。二氧化碳气体与温室气体这一术语有关，其特征 omy is growing by around 150% (World Energy Outlook 是对环境的破坏作用。 2014). Natural gas is used predominantly as a fuel in the ceramic sanitaryware industry. The combustion of carbon and 由于地壳吸收了红 外 线辐射，它使 靠近地面的空气变 hydrocarbons leads to the formation of nitrogen oxides and 暖，并使较高的球体变冷。在20 08年于日本举行的G8 especially to carbon dioxide gases. CO2 gas is associated with the term greenhouse gas, characterizing the damage effects on the environment. As a result of the absorption of the infrared radiation of the earth crust, it warms the air near the ground and cools the higher spheres as a result of radiation. At the G8 Summit in 2008 in Japan, “longterm goals” were defined, like, for instance, halving emissions by 2050, which is not possible without an increase in energy efficiency (World Energy Outlook 2014). The emission of CO2 is related directly to fuel consumption. Low percentages in the exhaust gas are not an indication of a low CO2 emission, but an indication that the exhaust gas has been thinned down with additional air. The alternative of improving the heat transfer coefficient with high air excess cannot be applied as the Fig. 1 Tunnel kiln with EMS increase in the amount of air brings an in-
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Focus on Sanitaryware
crease in the energy consumption that cannot be offset with better heat transfer. ❱❱ Situation in kiln technology with regard to energy and CO2 saving The above-mentioned requirements are leading to new developments that have been realized by Riedhammer GmbH and can be summarized as follows: • Energy-efficient engineering (EEE) • Energy Management System (EMS) in the new generation for all continuously operated kilns • Reko shuttle kilns • Combined heat utilization of the firing equipment with energy consumers in a plant.
峰 会上， “长期目标”被 定 义为，例如，到 2 0 5 0 年 将 排 放量减半，但如果不提高能源效率，这是不可能实现的( 《2014年世界能源展望》)。 二氧化碳的排放与燃料消耗直接相关。废气中所占的百 分比低，并不表示二氧化碳排放量低，而是表示废气已随 著空气的增加而变稀薄。由于空气量的增加带来的能量 消耗的增加是不能用更好的传热来抵消的，因此不能用 提高高空气过剩换热系数的方法来代替。 ❱❱ 窑炉技术在节能减排方面的现状 上述要求带来了由Riedhammer
GmbH实现的新发
展，总结如下:
Fig. 2 Model of a tunnel kiln with EMS
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Focus on
Sanitaryware
❱❱ Energy-efficient engineering (EEE) Another milestone in the development of thermal process equipment is the introduction of 3D-based design systems. Today, it is possible to represent the plant as an integrated model, as a result of which collisions can be reliably avoided at the installation site. The key advantage here is the representation of the design of a plant with every interesting detail such that all necessary sections can be viewed from every perspective. Such a view, complemented with available calculation and simulation techniques, enables the designer to perfect detail solutions. The interconnection of 3D design programs and the ever-growing capacity of modern computer systems have made the simulation of thermal processes attractive for kiln engineering too. Although a complete simulation of the transient heat and flow processes in a continuous kiln cannot yet be realized at a reasonable cost, partial simulations of certain special solutions are already performed at Riedhammer within the scope of pre-engineering.
•节能工程(EEE) •新一代能源管理系统(EMS)，适用于所有连续运行的窑炉 •Reko穿梭窑 •将燃烧设备的热量利用与工厂的能源消耗相结合。 ❱❱ 节能工程(EEE) 热处理设备发展的另一个里程碑是引入了基于3D的设计系 统。今天，可以将工厂描绘为一个完整的模型，因此可以可 靠地避免在安装现场发生碰撞。这里的关键优势是用每一 个有趣的细节来表示工厂的设计，这样所有必要的部分都可 以从每个角度来查看。这种观点，加上可用的计算和仿真技 术，使设计师能够完善的细节解决方案。三维设计程序的互 联性和现代计算机系统不断增长的能力也使得热处理的模 拟对窑炉工程具有吸引力。虽然目前还不能以合理的成本实 现对连续窑炉瞬态热流过程的完整模拟，但在预工程范围 内，Riedhammer已经对某些特殊解进行了部分模拟。 ❱❱ 新一代能源管理系统(EMS)
❱❱ The new generation of the Energy Management System (EMS) Based on the continuous kilns which have been successfully operated in the market for years, Riedhammer has concentrated its amassed experience and integrated this into a new generation of EMS systems as follows (Fig. 1–2). EMS400-4.0 In this new EMS version, the same results are achieved in respect of energy saving and CO2 reduction, but with half the investment costs for this system compared to the previous EMS400. This new EMS400-4.0 system is based essentially on a combination of the following individual components: • Pulse burners in the preheating zone with combustion air preheated to 200 °C, • Continuously operating burners in the main firing zone with combustion air preheated to 400 °C, • Electronic gas/air ratio control, • Combined heat-related operation with the relief and waste heat systems. Tables 1 and 2 show a consumption/cost and emission breakdown for a tunnel kiln and roller kiln with EMS400-4.0 based on a production capacity of 30 t/day at the same natural gas price compared with standard tunnel kilns. EMS700-Cyber This new EMS version EMS700-Cyber built completely
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基于多年来在市场上成功运作的连续窑，Riedhammer将 其积累的经验集中到新一代EMS系统中，如图1-2所示。 EMS400-4.0 在 这个 新的E M S版本中，在节能减排方面取得了相同的效 果，但与之前的EMS40 0相比，该系统的投资成本只有原来 的一半。这个新的EMS40 0 -4.0系统基本上是基于以下几个 独立组成部分的组合: • 预热区脉冲燃烧器，燃烧空气预热至200℃， • 在主燃区连续运行燃烧器，将燃烧空气预热至400℃， • 电子气体/空气比例控制， • 与放热和废热系统相结合的热相关操作。 表1和表2是EMS40 0 -4.0隧道窑和辊道窑的消耗/成本和排
Fig. 3 Latest-generation Reko shuttle kiln
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TAB. 1 COMPARISON OF ENERGY AND EMISSION DATA OF TUNNEL KILNS WITH EMS400-4.0 AND TUNNEL KILNS WITHOUT EMS
on the EMS400-4.0 is based essentially on a combination of the following individual components: • Pulse burners in the preheating zone with combustion air preheated to 200 °C, • Continuously operating burners in the main firing zone with combustion air preheated to 700 °C, • Controlled recuperator system in the rapid cooling zone, • Electronic gas/air ratio control, • Combined heat-related operation with the relief and waste heat systems. Tables 3 and 4 show a consumption/cost and emission breakdown for a tunnel kiln and roller kiln with
TAB. 2 COMPARISON OF ENERGY AND EMISSION DATA OF ROLLER KILNS WITH EMS400-4.0 AND TUNNEL KILNS WITHOUT EMS
放明细表，以30
EMS700-Cyber 全新的EMS版本EMS70 0 - Cyber完全建立在EMS40 0 -4.0 的基础上，主要是基于以下几个独立组成部分的组合: • 预热区脉冲燃烧器，燃烧空气预热至200℃， • 在主燃区连续运行燃烧器，将燃烧空气预热至700℃， • 快速冷却区控制回热系统， • 电子气体/空气比例控制， • 与放热和废热系统相结合的热相关操作。
Organic Rankine Cycle
Hot oil
Fig. 4 ORC scheme
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吨/天的产能计算，天然气价格与标准隧
道窑相同。
Turbine
Regenerator (condensator)
Evaporator
Pump
Generator
Cooling water
Focus on
Sanitaryware
TAB. 3 COMPARISON OF ENERGY AND EMISSION DATA OF TUNNEL KILNS WITH EMS700-CYBER AND TUNNEL KILNS WITHOUT EMS
EMS700-Cyber on the basis of a production capacity of 30 t/day at the same natural gas price compared with standard tunnel kilns. ❱❱ Riedhammer’s Reko-shuttle kiln 2.0
TAB. 4 COMPARISON OF ENERGY AND EMISSION DATA OF ROLLER KILNS WITH EMS700-CYBER AND TUNNEL KILNS WITHOUT EMS
表3和表4是EMS70 0 -Cyber隧道窑和辊道窑的消耗/成 本和排放明细表，以30吨/天的生产能力计算，天然气价 格与标准隧道窑相同。 ❱❱ Riedhammer的Reko隧道窑2.0
Among the intermittently operated kiln plants, in the ceramic sanitaryware industry the shuttle kiln has become 在断断续续运行的窑炉工厂中，梭式窑已成为陶瓷卫生 established as an important element in the production for 洁具行业中首次烧制、二次烧制和装饰烧制生产的重要 first firing, refiring and decoration firing. In the past, en组成部分。 ergy consumption and CO2 emissions were much high在 过去，能 源消 耗 和 二氧化碳 排 放 量 远 远高于 连 续 窑 er than for continuous kilns. However, this difference has 炉。 become much smaller in recent years on account of highly efficient combustion systems, like the Reko system de然而，由于高效燃烧系统(如图3所示的Reko系统)的存 scribed here (Fig. 3). 在，近年来这种差异已经变得小得多。造成这种差异的一 One reason for the still existing difference is the bigger 个原因是窑炉保温镇流器质量较大，窑车从开始到结束 ballast mass of kiln insulation and kiln cars that have to 的每一个周期温度都要加热，另一个原因是废气损失，在 heated up in every cycle from the start to the end temper最高温度下自然是最高的。 ature, another reason are the exhaust gas losses, which are naturally highest at maximum temperature. Kiln wall 采用最新的计算机技术，根据瞬态热传导原理，对现代 and kiln car insulation in modern kilns are designed and 窑炉的窑壁和窑车保温材料进行了设计和优化。通过特 optimized according to the principles of transient heat 殊的计算机程序，可以确定窑腔内的流动条件，从而确定 conduction with the latest computer technology. With 最佳燃烧器位置和燃烧器工作模式，同时进一步改善窑 special computer programs, the flow conditions in the kiln chamber can be determined so that optimum burner 腔内的温度均匀性。 positions and burner operating modes can be defined, while further improving temperFIG. 5 COMPARISON OF ENERGY AND EMISSION DATA OF SHUTTLE ature homogeneity in the kiln chamber at KILNS WITH AND WITHOUT NEW RECUPERATOR BURNERS the same time. In Table 5, the energy data of a shuttle kiln designed according to the above-mentioned methods are compared with those of a conventional shuttle kiln. Already with the measures described, energy savings and CO2 emission reductions of around 45% can be achieved. As a basis for the calculation, here a price of 0,3 EUR/m³n fuel gas was used. This enables the plant operator to achieve an enormous reduction in production costs and certainly gives him advantages over the global competition. In the
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Focus on
Sanitaryware
Reko shuttle kiln, with consideration of the results of the above-mentioned calculation methods, novel patented burners have been introduced additionally. For every burner, the volumes of gas and air are measured on the cold side of the fluid feed so that a temperature correction is not necessary. The electronic modules for the gas/air volume control guarantee the required optimum combustion for the total firing process. Instead of one recuperator in one common exhaust gas line as often installed as standard, now for every individual burner a heat exchanger is fitted in the kiln wall for the preheating of combustion air and gas. As the energy transfer takes place directly within the kiln structure, the otherwise high line losses are eliminated. With these measures a considerable improvement in energy efficiency is achieved. The goal of the developments presented is primarily to save energy and minimize CO2 emissions. As an optimum combustion of fuels according to physical laws is associated with a very extreme CO2 reaction, the CO2 emission in the exhaust gas cannot be reduced in terms of concentration, but only in the amount as a result of a lower supply of energy. ❱❱Conclusion The efficient and environmentally compatible use of energy has gained significantly in importance in process of ceramic sanitaryware production. Possibilities for improved energy efficiency result first from the optimization of individual kiln functional groups, e.g. the combustion system, and secondly from the no lesser potential of the linked processes, e.g. utilization of waste heat. Energy efficiency in the process has now a significant influence on the economic efficiency and competitiveness of the manufacturers of ceramic sanitaryware and will increase in importance in the forthcoming years. 5
Fig. 5 Energy balance with and without cogeneration
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表5为按上述方法设计的梭式窑与常规梭式窑的能量数据对 比。已经具有上述措施，可以实现大约45%的能源节约和二 氧化碳排放减少。作为计算的基础,这里使用的燃气按照0.3 欧元/
立方米计算。这使工厂经营者能够实现生产成本的大
幅降低，当然也使他在全球竞争中具有优势。 在Reko梭式窑中，结合上述计算方法的结果，还介绍了新型 专利燃烧器。对于每一个燃烧器，气体和空气的体积都是在 供料端的冷侧进行测量的，因此没有必要进行温度校正。用 于气体/空气体积控制的电子模块保证了整个燃烧过程所需 的最佳燃烧。现在，与通常标准安装在同一条废气管道上的 一个回热器不同，每个燃烧器的窑壁都装有一个热交换器， 对燃烧的空气和气体进行预热。由于能量转移直接发生在窑 炉结构内，因此消除了其他高压线的损失。通过这些措施， 能源效率得到了相当大的提高。 所提出的发展目标主要是节约能源和尽量减 少二氧化碳 排 放。根据物理规律，燃料的最优燃烧伴随着非常极端的二氧 化碳反应，废气中的二氧化碳排放量不能从浓度上降低，而 只能从供能量上降低。 ❱❱ 结论 在陶瓷卫生洁具生产过程中，高效、环保的能源利用显得尤 为重要。 提高能源效率的可能性首先 来自对单个窑功 能 组（如 燃 烧系统）的优化，其次来自相 关工艺（如废热利用），这方 面的贡 献 潜力不小 。在 这一 过程中的能源效率 现在 对陶 瓷卫生洁具制造商的经济效 率和竞争力有着重要的影响， 并将 在未来几年变得越来越 重要。
5
ALTEO ALUMINAS fOr cErAMIc AppLIcATIONS
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IdEAL fOr zIrcON rEpLAcEMENT 完美的 锆英砂替代品
With 125 years of expertise, Alteo is one of the world’s leading suppliers of specialty alumina. Alteo’s aluminas are used in the ceramics industry in a wide variety of applications such as frits, engobes and glazes, pigments, stoneware, tableware and sanitaryware, as well as in more recent applications such as inks for digital printing in tiles. Our alumina grades offer various properties, such as high mechanical strength, hardness and different surface effects, depending on customer needs. For example, our specially designed alumina can completely or partially replace zircon sand in body or engobe formulations to provide whiteness and opacification. Meet us at ceramics china – booth c505 in hall 3-1.
www.alteo-alumina.com
凭借125年的生产加工实力，Alteo是全球领先的专业氧化 铝供应商。
Alteo的专业氧化铝适用于标准陶瓷工业中的各种应用，
例如熔块，化妆土和釉料，色料，瓷器，餐具和卫生洁具， 以及最前沿的的应用，例如用于瓷砖数码打印的油墨。
我们的氧化铝系列具有各种性能，如高机械强度，硬度和 不同的表面效果，具体取决于客户的需求。 例如，我们特 别研发的氧化铝可以完全或部分替代瓷砖坯体或釉料配 方中的锆英砂，以提供白度和乳浊效果。
我们诚邀您参加广州陶瓷工业展 Ceramics China - 3.1馆 展 位号C505
The new Slip Heating Concept for the sanitaryware industry
卫生洁具行业全新的滑动加热概念 Paolo Marcheluzzo, Marcheluzzo Ceramics (Caldogno, Italy)
Marcheluzzo Ceramics, a historic Vicenza-based company specialising in industrial automation and thermal treatment for drying and environment control in the ceramic sanitaryware, insulator, refractories and brick industries, has designed and launched its new Slip Heating Concept, an exclusive system for heating slip in mixing tanks for the sanitaryware industry. ❱❱ Introduction It is a well-known fact that to guarantee optimal stability in traditional, spagless and high-pressure casting processes for sanitaryware production it is important to maintain the slip temperature at between 35°C and 38°C. However, this temperature must be reached over a clearly determined period of time during and after filling of the individual tanks (normally 24 h but someSlip Heating Concept operating diagram times 12 h) and maintained at these values for the entire storage period before the slip is transferred to the casting hall. This setting must be made independently of the temperature of the incoming slip arriving from the body preparation room, the ambient temperature of the area where the tanks are located, and the exterior environmental conditions in summer and especially winter. Other equally important measures include performing the least invasive possible operations on the existing tanks, for example by using hot water already present in the factory.
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Marcheluzzo陶瓷是一家总部位于维琴察的历史悠久的 公司，专注于陶瓷卫生洁具、绝缘体、耐火材料和砖瓦行 业的工业自动化和干燥热处理以及环境控制。该公司设 计并推出了其全新的滑动加热概念，这是一种专用于卫生 洁具行业搅拌罐加热滑动的系统。 ❱❱ 介绍 众所周知，在卫生洁具生产中，为了保证传统的spagless 和 高压铸 造 工艺的 最 佳 稳 定性，将滑 动片 温 度保 持 在 35℃到38℃之间是很重要的。然而，这个温度必须在单个 储存罐灌注期间和灌注后的一段明确确定的时间内达到 (通常为24小时，但有时是12小时)，并在整个储存期间保 持在这些温度，然后才会转移到铸 造车间。这种设置必须与滑动片从 坯体准备室进入的温度、储存罐所 在区域的环 境温 度以及 夏季 特别 是冬季的外部环境条件无关。其他 同样重要的措施包括对现有的储 存罐进行尽可能少的侵入性操作， 例如使用工厂现有的热水。 ❱❱ 滑动加热概念：操作 Marcheluzzo陶瓷工程人员设计 的滑动加 热系统是以一 个 包括 热 水回路和钢制滑动水 箱的能量 传 递机制为基础的。能量转移是通过 一个半永久性的传导过程进行的， 这个过程涉及同时进行的热传递、 热传导和辐射。 钢 制 水 箱周围缠 绕着 一系列高导 电性 P E - X A管。热水 通 过 管 道 循 环，通过位于水箱内的反馈阀和温 度探针进行调节。 该解 决方案 最复杂的方面是根 据 需 要加 热的大部分滑 动片和 特定 制造商要求的热 梯度确 定 所需线 圈的数量及其特性。
Focus on Sanitaryware
从水到滑动片的能量传递通
❱❱ Slip Heating Concept: operation The Slip Heating system designed by the Marcheluzzo Ceramics engineering staff is based on an energy transfer mechanism involving a hot water circuit and the steel slip tanks. Transfer occurs by means of a semi-permanent conduction process involving simultaneous heat transmission, heat conduction and irradiation. A series of coils of high-conductivity PE-XA pipe are wound around the steel tank. Hot water is circulated through the pipe and is regulated by means of a feedback valve and a temperature probe located inside the tank. The most complex aspect of this solution is determining the number of coils required and their characteristics according to the mass of the slip that needs to be heated and the thermal gradient required by the specific manufacturer. Energy transfer from water to the slip occurs by means of: • the hot water circulating in the pipe; • heat passing through the thickness of the pipe; • the stagnant air around the pipe covered by an insulating layer; • the steel wall of the tank containing the slip needing to be heated, which remains in constant motion driven by mechanical agitators.
• 热水在管道内循环 • 热量通过管道层传递 • 管道周围凝滞的空气被一 层绝缘层覆盖 • 装有需要加热的滑动片的 钢 罐壁，由机械搅拌 器驱 动，保持恒定运动。 管道的使用寿命根 据内部 循 环 水 的 温 度 而 变 化 ：在 70°C的情况下为5 0 年，在 9 0°C的情况下为15 年。一 旦线圈放置好，储存罐将进 行绝缘保护，并用铝板进行
The lifetime of the pipes varies according to the temperature of the water circulating inside: from 50 years in the case of water at 70°C to 15 years with water at 90°C. Once the coil has been positioned, the tanks are insulated and protected with aluminium sheet. The temperature of the incoming water is controlled by a bleed system with valve to ensure that the temperature of the water around the pipes remains independent of that of the main factory circuit. Flexibility, efficiency and the possibility of controlling multiple tanks at the same time make this system a valid alternative to the various water-slip heat exchangers, which force the slip continuously through pumps and alter its rheological characteristics. The system is also available in conjunction with Visco S.M.A.R.T., an instrument patented by Marcheluzzo Ceramics for automatic temperature correction according to the viscosity and thixotropy of the slip. 5
过以下方式发生：
保护。 进水温度由带阀门的排放系 统控制，以确保管道周围的 水温与主工厂回路的水温无 关。 该系统的灵活性、效率和同 时控制多个水箱的可能性使 其成为各种水滑换热器的有 效替代方案，这种换热器迫 使泵连续滑动并改变其流变 特性。 该 系 统 还 可与 V i s c o S.M.A.R.T.一起使用，Visco S.M.A.R.T.是Marcheluzzo 陶瓷公司获得专利的一种仪 器，可根 据滑动片的粘度和 触变性自动进行温度校正。
5
Steel tank
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Poppi Clementino Poppi Clementino Spa is a company specialized in the optimization of the energetic consumption. By performing an accurate analysis of the energy used in the production cycle, the company is able to offer to its customers a set of customized solutions for energy recovery and filtration systems. In the field of energy recovery, the company has developed in the years a number of technologies able to reduce the energetic waste: it normally recovers the calorific potential embedded in the heat and fumes, by recycling it on the production cycle. Poppi Clementino Spa has already successfully installed its systems in a large number of industries, including ceramics, bricks, foundries, plastics to name just a few. In the production of ceramic tiles, the machines that require the largest consumption of energy, are, in the order, spray driers, driers and kilns. Poppi Clementino Spa has developed a combined system focused in the recovery of the energy coming from the kilns: the most can be recovered from the heat embedded in the air normally exhausted through the cooling chimneys; in addition, also the fumes contains large amount of heat, that can be ideally recovered. The recovery of the cooling air is usually called “direct” recovery system. The recovery of the fumes, normally require the installation of a Heat
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Exchanger, and it is called “indirect” recovery system. In the most of the cases, the two systems are combined in order to achieve the maximum efficiency. Direct recovery systems: It is a combined system, on which the hot air exhausted from the cooling chimney of the kiln is conveyed by a fan to feed the burners of the spray driers, at an average temperature of 170 °C. In this application, where an inverter is used to control the speed of the fan, it can be usually recovered an amount of energy, that allows a saving of 2025% of the yearly consumption of the spray drier. Indirect recovery system: the heat included in the fumes coming from the exhaustion of the chimneys of the kilns, have to be treated appropriately because of the large amount of corrosive pollutants. For this operation, a fumes/ air heat exchanger is installed to obtain clean hot air, to be conveyed to the energy-consuming machines through insulated pipes. The temperature drop can be estimated to be around 1°C for every 10-15 meters of appropriately insulated pipe. In the driers, it can be normally reached a 25÷30% reduction in the consumption of fuel (natural gas, diesel, LPG etc.). Heat exchangers. From the beginning, Poppi Clementino Spa has been active in the engineering and manufacturing of heat exchangers. Such machines are used as heat sinks prior to the filtration
stage. The heat exchangers are also often used in the cogeneration process, on which there is the combined production of electrical and thermal energies. The working principles of the heat exchanger is based on the transfer of heat from the hot smokes to another fluid that is normally air or hot water. The product range of Poppi Clementino Spa also included diatermic oil exchangers. Depending on the working temperature, smoke corrosiveness, and solid particulates included on the fumes, the company has developed a complete range of machines. Control and supervision instruments. Poppi Clementino Spa has developed a sophisticated and reliable electronic control system for the management of filtration and energy recovery equipment. In order to meet the growing request from its customers to monitoring the dust extraction systems, Poppi Clementino Spa can provide a dust control system based on the concept of differential pressures: it combines a digital measuring device, able to display the amount of dust produced in the working cycle, and report possible failures. Potential failures can be constantly detected by a software developed by Poppi Clementino Spa and displayed on a screen. All related data are shown and the software is able to localize the problem by displaying it in the layout of the system, with a relevant ad-
vantage in the maintenance intervention. Furthermore, the software keep tracks of all the exact amounts of energy recovered, allowing the operators to know time-by-time the exact amount of savings.
Poppi Clementino Spa是 一家专注于为能源消耗提 供最优解决方案的公司。 通过在一个生产周期中对 能源消耗的精确分析，该 公司能够为每位客户制定 一套适合客户自身需求的 能源回收和过滤系统方 案。在能源回收领域，多 年来公司开发了一系列减 少能源浪费的技术和设 备：我们通常把在生产中 潜在地隐藏于高温和废气 中的热量进行回收。Poppi Clementino Spa已成功地 在众多工业领域中安装使 用这些设备，比如制陶 业，制砖业，铸造业，塑 胶业等一大批工业项目。 在瓷砖生产中，需要消耗 大量能源的设备主要有喷 雾干燥机、烘干机和窑 炉。 Poppi Clementino Spa针 对这一生产研发了一套综 合系统回收来自窑炉的热 能：在冷却道消耗掉的那 些隐藏于气体中的热量大
Latest technologies
部分都可以被回收，此
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热能，这些也可以很好地
最大回收效率。
度，它可以回收大量的能
Poppi Clementino Spa 公
被回收起来。对冷却气体
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中热量回收的方式通常被
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明，在窑炉的冷却道中被
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废气的回收中通常需要安
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中，平均温度为170°C. 在
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确的方式处理。
了一系列完整的产品。
针对这一操作，一个废
控制和监测仪器
气热交换器或者气体热
Poppi Clementino Spa 研
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发了一套精准可靠的电控
中来获取干净的热气
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体，然后通过绝缘管道
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输送到耗能设备中。 在
户在除尘方面日益增长的
适当的绝缘管道中每
需求，我公司根据压差理
10-15米温差预估为
念研发了一套除尘系统：
1°C。
它结合一套数字测量装置
在烘干机中，通常可以
可以显示在生产周期中生
降低燃料（天然气，柴
产的粉尘量，并可以预报
油，液化天然气等）消
潜在故障。
耗的25%-30%。
潜在故障可以通过Poppi
热交换器.
Clementino Spa研发的软
从一开始，Poppi
件被持续监测然后显示在显
Clementino Spa公司
示屏上。所有相关数据都可
就一直专注于热交换器
以被显示出来，而且软件可
的研发和生产。
以根据在系统布局中所展示
这些设备作为散热片用
的数据的位置来锁定有问题
在过滤阶段之前。在电
的部位，这在预防和维修方
和热能的综合生产中，
面是一个明显的优势。此
热交换器也经常被用在
外，这个软件可以跟踪所有
热电联产中。热交换器
被回收的能源的精确数量，
的工作原理是基于把热
可以使操作员随时知道节省
烟中的热量转化为另外
的数据。
CWR CHINA 2019
71
Latest technologies Icf & Welko For firing large sizes, I.C.F. & Welko proposes the WFRE 3600 roller kiln with internal wall-to-wall width of 3600 mm and useful loading width of 3350 mm. It mounts rollers of diameter 65 mm and pitch 80.77 mm. The kiln achieves higher productivity in firing tiles with fired widths of 600 mm (5 tiles per row), 750 mm (4 tiles per row), 1000 mm (3 tiles per row) and 1500 mm (2 tiles per row). The maximum shrinkage for porcelain stoneware bodies is 9%. The WFRE 3600 also allows for a reduction in CO2 emissions, energy savings of up to 360 kcal/kg of fired product and firing uniformity with the new 50,000 kCal/h high-efficiency burner. The kiln can also be equipped with a modulated air system. The new solutions proposed by I.C.F. & Welko also include the ZERO R.I.S.K roller inspection system and PROMETHEUS, the new 4.0 kiln management software.
72
CWR CHINA 2019
ZERO R.I.S.K guarantees zero maintenance (due to the absence of mechanical parts in contact with the rollers) and zero effort (because the roller is replaced immediately without having to remove any mechanical or electrical parts). It is also integrated into the kiln control software in keeping with Industry 4.0 principles, allowing action to be taken in the event of roller breakage and data to be sent to the supervisor. Again in keeping with Industry 4.0 principles, the Prometheus software guarantees the maximum simplicity because all useful information is shown on the main display page. It allows for greater control thanks to the new gap management with differentiated curves for each recipe. Set-point and alarm update and post-production analysis are performed in real time. As for 4.0 connectivity, Prometheus is interfaceable with line supervisors and Industry 4.0 systems using proactive software and customised packages for pre-
ventive maintenance management.
R.I.S.K辊棒检测系统和 全新的4.0窑炉管理软件 Prometheus。
对 于 大 规 格 瓷 砖 的 烧 制，I.C.F.&Welko推出了 WFRE 3600辊道窑，窑内 宽度为3600 mm，有效装 载宽度为3350 mm。它安 装直径65毫米和间距80.77 毫米的辊棒。窑炉在烧制 宽度为600 mm（每行5片 瓷砖）、750
mm（每行
4片瓷砖）、1000
mm（
每行3片瓷砖）和1500 mm（每行2片瓷砖）的瓷 砖时能够达到更高的生产 力。瓷砖坯体最大收缩率 为9%。 WFRE 3600还能够减少二 氧化碳排放，节能高达360 kcal/kg的燃烧产物，并使 用新的50000 kcal/h高效 燃烧器实现燃烧均匀性。 窑炉也可以配备一个调节 空气系统。 I.C.F.
&Welko提出的
新解决方案还包括Zero
Zero
R.I.S.K保证零维护
（由于没有与辊棒接触的 机械零件）和零作用力（ 因为辊棒能够实现快速更 换，无需拆卸任何机械或 电气零件）。它还能与窑 炉控制软件相结合，符合 工业4.0原则，能够在辊棒 断裂时采取措施，并将数 据发送给主管。 Prometheus软件同样符 合工业4.0的原则，因为所 有有用的信息都显示在主 显示页面上，保证了最大 限度的简单性。它能够实 现更高级的管理，这要归 功于新的差距管理，每个 配方都带有不同的曲线。 实时进行设定点、报警更 新和生产后分析。至于4.0 连接方面，Prometheus 可与生产线主管和工业4.0 系统连接，使用主动性软 件定制的软件包包进行预 防性维护管理。
Latest technologies Diamorph Hob Certec In recent years, Diamorph Hob CerTec has demonstrated an exceptional ability to meet even the most demanding requirements of ceramic tile manufacturers by developing and continuing to improve the range of super-technical Hyperroll NG, X and Dense rollers, solutions that are suitable for any kind of production. Following the rapid growth in large ceramic slab production in recent years, specific operating conditions must be maintained to ensure maximum tile flatness, especially during firing. This results in the need for extremely precise dimensional tolerances and high MOE (modulus of elasticity) values to avoid or minimise potential bending of the rollers and consequently improve first choice production, especially in the case of large slabs up to 180x320 cm in size produced on continuous lines. In this case, flatness is the
most important quality parameter, especially for surfaces that will subsequently undergo polishing and where any deformations will be highly visible. Another important technical parameter of the roller is its chemical resistance, to avoid the presence of deposits on the roller (caused by contact with the tile body) which would damage the lower face of the tile. The demand for increasingly efficient and low-cost production processes has led to longer and wider firing kilns and consequently the need for super-technical rollers with perfect size tolerances, an adequate diameter and a correct distance between the rollers. In the case of high-thickness slabs, the MOE of the rollers must be as high as possible to allow for the transport of particularly heavy materials (up to 50 kg/sqm in the case of 30 mm thicknesses). Hob CerTec’s R&D staff, together
with the technical and sales team, regularly visit its customers’ ceramic factories to fine-tune research according to their specific needs and to further improve the technical characteristics of rollers by developing optimised, tailor-made solutions for the production of slabs with thicknesses from 4 mm to 30 mm.
常精确的尺寸公差和较高的 MOE（弹性模量）值，以 避免或尽量减少辊棒弯曲的 潜在可能，从而提高优等品 的产量，尤其是在连续生产 线上生产规格高达180x320 cm的大板的情况下。 在这种情况下，平整度是最 重要的质量参数，特别是对 于随后将要进行抛光的表
近年来，Diamorph
Hob
Certec通过开发和继续提 高超技术的超级棍棒NG, X 和密实辊棒的应用范畴（适 用于全部生产类型的解决方 案），证实了它拥有一种出 色的能力，即能够满足陶瓷 生产商甚至最为苛刻的要 求。随着近年来大规格陶瓷 板生产的快速增长，必须保 持特定的操作条件，以确保 瓷砖的最大平整度，尤其是 在烧成过程中。这就需要非
面，任何变形都将非常明 显。辊棒的另一个重要技术 参数是其耐化学性，能够避 免辊棒上出现沉积物（与瓷 砖坯体接触而导致），从而 损坏瓷砖的下表面。 对日益高效和低成本生产工 艺的需求使窑炉变得更宽、 更长，因此需要具有完美尺 寸公差、足够直径和正确辊 棒间距的超级技术辊棒。对 于厚度较高的大板，辊棒的 弹性模量必须尽可能高，以 便运输特别重的材料（对于 厚度为30
mm，重量高达
50 kg/sqm的大板）。 Hob Certec的研发人员以 及技术和销售团队定期拜 访客户的陶瓷工厂，根据客 户的具体需求对研究进行微 调，并通过开发优化的、量 身定制的解决方案来进一步 改善辊棒的技术特性，以便 更好地生产厚度为4 mm至 30 mm的大板。
Surfaces Group In recent years, the ceramic production process has been revolutionised by technological advances in the field of automation. The new era began with the introduction of digital decoration, after which the development of shaping plants capable of producing extra-large slabs in a continuous process has increasingly driven
74
CWR CHINA 2019
the ceramic sector towards the adoption of Industry 4.0 principles. In this very dynamic context, the finishing process (rectification, semi-polishing, honing, satin finishing, polishing and surface treatment) is playing an increasingly important role as it allows for the production of materials with increasingly sophisticated aesthetic qualities. These opera-
tions have contributed to the development of digitally-decorated tiles, as without these processes large slabs would have remained fairly unappealing semi-finished products incapable of satisfying the needs of an increasingly discerning market. To keep pace with the development of the market, Surfaces Group has brought togeth-
er several outstanding players in the field of grinding wheels, abrasives and surface protection products (Surfaces Technological Abrasives, Adi, AS Tools, International Chips and No Coat) under a single brand name. It plays a crucial role in promoting the diffusion of processes and knowhow in the field of ceramic finishes and is capable of providing ex-
ADVERTISING
tra-large slab producers with a highly-qualified customised service and intergrated solutions. Surfaces Group has also set up finishing laboratories specialising in research and development of tools and surface treatments for large-size products in both the Sassuolo and Castellón areas. Through these laboratories, Surfaces Group has collaborated on the start-up of numerous finished plants in the factories of the world’s leading slab manufacturers, demonstrating the quality of all the products offered by the group. In the near future, competition will increasingly be focused on the quality and added value of ceramic slabs in terms of both market segment and optimisation of production. With its complete range of innovative solutions for the end-ofline stage backed by a guarantee of the highest levels of quality and productivity and continuous investments in Italy and abroad, Surfaces Group is a go-to partner for close and long-lasting cooperation projects.
发挥着越来越重要的作用， 因为它能够让生产材料具有 越来越复杂的美学品质。这 些操作有助于数字装饰瓷砖 的发展，因为如果没有这些 工艺，大板将仍然是相当不 吸引人的半成品，无法满足 日益明朗市场的需求。为配 合市场的发展，Surface 集 团汇集了在磨砂轮、研磨剂 和表面保护产品领域的多家 优秀企业，包括Surfaces Technological Abrasives, ADI, A.S. TOOLS 和 NO COAT四家企业），如今四 家企业都成为Surface 集团 旗下的子品牌。Surface 集 团对促进陶瓷成品在工艺和 专有技术的传播方面起着至 关重要的作用，能够为超级 大板生产商提供高质量的定 制服务。Surfaces集团还 在萨索洛和卡斯特利翁地 区设立了专门从事工具研 发和大规格产品表面处理 的精加工实验室。通过这 些实验室，Surfaces集团 在与世界领先的大板制造商 的工厂中合作启动了许多成 品工厂，证明了该集团提供
近年来，随着自动化领域
的所有产品的质量。在不久
的技术进步，陶瓷生产工
的将来，在市场细分和生产
艺发生了革命性的变化。
优化方面，竞争将越来越集
新时代的开启源于数字装
中在陶瓷板材的质量和附加
饰的引入，随后能够连续
值上。Surfaces集团在生
生产超大规格板材的成型
产线末端阶段拥有完善的创
设备的发展越来越推动陶
新解决方案，以保证最高水
瓷行业进入工业4.0阶段。
平的产品质量和生产力，以
在这个极具活力的发展
及在意大利和国外的持续投
环境中，精加工工艺（矫
资，Surfaces集团是密切
正、半抛、哑抛、缎面精
和持久合作项目的首选合作
加工、抛光和表面处理）
伙伴。
e n i nl
O Version 2.0
NEW graphic design MORE contents NEW features Optimised for MOBILE devices
www.CeramicWorldWeb.it
Latest technologies Syneco It’s well known that SACMI didn’t use to propose any brand of hydraulic oil to its clients, but only to indicate in the user’s manual the technical parameter of the oil needed for the machine. Nevertheless, with the quantity of SACMI machines increasing and the uneven quality of the oil brands appearing in the market, many clients use unsuitable oil for SACMI machines and some of them even use imitated oil with poor quality which causes many prob-
lems to the components such as valves, pumps and logical valves in SACMI equipment and eventually could lead the clients to misunderstand the high level of quality of SACMI equipment. In order to maintain the trust on SACMI brand, save on maintenance costs for the clients, and ensure the best performance of the presses, meanwhile build up the clients’ confidence in SACMI equipment, now SACMI MACHINERY (FOSHAN NANHAI) CO., LTD. is proud to propose to its clients the SYNECO PRESS C2888/PRESS 1400S hydraulic oil special-
ly developed for ceramic presses based on the cooperation between SACMI and SYNECO, which can increase the reliability of SACMI machines and reach an excellent performance.
treme white, obtained with the use of REWhite® whiteners, which have low radioactivity values in compliance with Chinese regulations. The use of these whiteners allows for a higher control on production and on the quality of the materials. Moreover, it also controls the radioactivity levels, which is essential to export ceramic tiles to many countries. ReMix offers its technical assistance abroad to let ceramic slab manufacturers test these bodies, both during industrial tests and in the following production process. Remix can prepare a body that is added into the client’s mixture (with a share be-
萨克米设备上的诸如阀、泵 和逻辑阀这些部件带来很多 由油品质量引起的问题，最 终还可能引起客户对萨克米 设备品质的误会。 为了维护萨克米品牌的信 誉，使客户节省维护成本
众所周知，萨克米公司过去
并建立对萨克米设备的信
从不向客户推荐任何品牌的
心，同时保证萨克米设备
液压油，而只是在操作手册
的卓越表现，萨克米（佛
中标明机器所需使用油品的
山南海）有限公司现自豪
技术参数。
地向其客户推荐萨克米与
然而，随着萨克米机器数量
施立可公司合作研发的专
的与日俱增，市场上液压油
门针对陶瓷压机的施立可
品质参差不齐，很多用户使
PRESS C2888/PRESS 1400S
用了不适合萨克米机器的液
液压油以提升萨克米机器
压油，甚至有些客户使用了
的稳定性，从而获得更优
假冒伪劣的液压油，从而给
质的表现。
tween 10% and 20% of the total mixture). Remix can also assist the customer while developing the best formulation for the remaining 80% through the use of local raw materials.
可以从多种颜色中进行选
Remix Thanks to two owned plants located in Italy (near Reggio Emilia and near Ferrara), ReMix has consolidated the production capacity of REWhite® whiteners and ceramic bodies. In particular, the ceramic bodies developed by Remix are compatible with each other and are mainly used in the production of slabs, including high-thickness surfaces with through-passing vein. They result in high-added value products for both manufacturers and customers who can choose from a wide range of colours. The most requested colour is the ex-
择。最受欢迎的颜色是使 用REWhite ®增白剂获得的 极度的白色，该增白剂具 有符合中国规定的低放射 性值。 使用这些增白剂可以对生
得益于在意大利拥有两家 工厂（在Reggio
Emilia
和Ferrara地区附近） ，Remix巩固了Rewhite
®
增白剂和陶瓷坯体的生产
产和材料质量进行更高的 控制。此外，它还控制着 放射性水平，这对于向许 多国家出口瓷砖至关重 要。
能力。特别是由Remix开
Remix可以将他们的坯粉
发的陶瓷坯体能够完全兼
加入到客户的混合粉料中
容，主要用于生产陶瓷板
（Remix的粉料占总混合粉
材，包括具有通体纹理的
料的10%到20%)。Remix
高厚度表面。
还可以通过使用原本占比
它们为制造商和客户提供
80%的本地原材料，帮助客
了高附加值的产品，客户
户开发最佳的配方。
Follow us also on Social Networks. Daily updates! Search “Ceramic World Web” and “Tile Edizioni” www.CeramicWorldWeb.it
No impact on water absorption
Low to negligible radioactivity
REWhite® is the original and most advanced technological solution for the full replacement of zirconium silicate in ceramic tiles and sanitariware. Nowadays more than 30 tiles production plants belonging to leading firms worldwide have chosen it to definitely solve the radioactivity issue while achieving higher
No price volatility
No impact on large tile dimensional stability
whiteness, better production, effeciency and lower raw material cost. REWhite® is not simply a product but an integrated methodology that allows to prototype a custom made solution able to fully replace zirconium silicate basically without any change on the customer’s original formulations. REWhite® is a story of success!
For more info visit www.remixspa.it
Latest technologies Metco In recent years Metco has embarked on a research project called Eco-Ink, which was submitted to the European Commission in 2018 and accepted for co-financing as part of the EU Horizon 2020 programme (SME Instruments 2018-2020). Officially launched on 1 August 2018, the Eco-Ink project has the ambitious aim of developing eco-friendly organic-solvent-free water-based digital inks for the production of polished porcelain tiles, combining the durability typical of this material with the aesthetic potential that can be achieved with the latest digital decoration techniques. The Eco-Ink project is a major technological challenge that aims to innovate not just a product but the entire production process. The goal is to develop a new generation of inks that will no longer be deposited onto the layer of glaze and subsequently protected with a glassy coating but applied directly to the tile body. This means that the new Eco-Inks must be capable of penetrating the body rapidly, uniformly and to the required depth. The addition of specific additives to the body facilitates ink penetration and boosts colour development. The aim of the current research step is to develop the colour range by extending the gamut of magenta, yellow and cyan and their respective waveforms. The starting point for magenta was the soluble digital ink patented by Metco several years ago, which has been suitably adapted to meet the eco-compatibility requirements of the project and qualify for the Eco-Ink designation. Work on the colour yellow is almost complete and it will soon be patented thanks to the excellent results achieved in terms of brightness and waveform, which guarantees perfect positioning on the ceramic body.
78
CWR CHINA 2019
Research into the Cyan ink is more complex due to the greater difficulty of finding low-toxicity materials required for a truly eco-friendly formulation. It should be stressed that all Eco-Inks, including the cyan tests, will undergo specific toxicological tests carried out by specialist external laboratories for the purposes of validation. Another area of research is that of post-treatment, i.e. the process carried out subsequent to application of the Eco-Ink onto the substrate, which must guarantee effective penetration and good colour development. Thin layer chromatography (TLC) will be used to monitor the behaviour of individual components, while penetration tests will be used to determine the level of resolution and colour uniformity required for single-pass digital decoration. The greater eco-compatibility of the polished porcelain production process is not the only advantage expected from the use of Eco-Inks. The first tests conducted by Metco have confirmed that the new inks are capable of significantly reducing the industrial production costs of polished fullbody porcelain tiles, thereby increasing the competitiveness of a product aimed at the medium to high end of the market. 近 年 来 ， 美 高 公 司 （Metco）启动了一个名为 环保墨水（Eco-Ink）的研 究项目，该项目于2018年 提交给欧盟委员会，并作为 欧盟地平线2020计划(SME Instruments 2018-2020)的 一部分接受联合融资。环 保墨水（Eco-Ink）项目于 2018年8月1日正式启动，其 宏伟目标是开发环保型有机 渗透水性数码墨水，用于生 产抛光砖，结合该材料典型 的耐用性，并使用最新数字
装饰技术，可达到一定的美
墨水很快就会获得专利，并
学效果。
保证了在陶瓷坯体上的完美
环保墨水（Eco-Ink）项目是
定位。
一项重大的技术挑战，其目
青色墨水的研究更为复杂，
标不仅仅是创新产品，而是
因为要找到真正环保的配方
创新整个生产过程。其目标
所需的低毒性材料的难度更
是开发新一代的墨水，这种
大。应该强调的是，所有的
墨水将不再应用在釉层上，
环保墨水，包括青色墨水的
随后用一层玻璃晶体覆盖保
测试，都将经过特殊的毒理
护，而是直接应用到瓷砖坯
学测试，由专业的外部实验
体上。这意味着新的环保墨
室进行验证。
水必须能够快速、均匀地渗
另一个研究领域是后续处理
透到坯体所需的深度。加入
工艺，即在坯体上应用环保
特定的添加剂到坯体中有助
墨水后进行的处理过程，这
于墨水渗透并提高颜色的发
个过程必须保证有效的渗透
色效果。
和良好的发色效果。薄层色
当前研究的目的是通过扩展
谱分析法(TLC)将用于监测单
棕色、黄色和青色的色域及
个组成部分，而渗透测试将
其各自的波形来扩大颜色范
用于确定单通道数码装饰所
围。
需的分辨率和颜色均匀性水
棕色墨水的研发基础是美高
平。
公司几年前获得专利的渗透
抛光砖生产过程中更大的生
数字墨水，它已经被适当
态兼容性并不是使用环保墨
地调整以满足项目的生态兼
水的唯一优势。美高公司进
容性要求，并符合环保墨水
行的第一次测试证实，新型
（Eco-Ink）的称号。
墨水能够显著降低通体抛光
对黄色墨水的研发已经基本
砖的工业生产成本，从而提
完成，由于在亮度和波形方
高针对中高端市场的产品的
面取得了优异的效果，这款
竞争力。
The colours factory
Latest technologies Surface Inspection Connected to any sorting machine, the Flawmaster replaces human inspection. It works with a wide set of algorithms to identify defects in a broad range of floor and wall tiles. For more than 30 years Surface Inspection has been dedicated to the design and development of vision systems for the automatic inspection of tiles. The range of products on offer includes: • Flamaster for the inspection of tiles up to the size of 640x1250 • Flawmaster 5GX90 for the inspection of large-sized tiles, up to 950 x1550 • Flawmaster 5GX130 for the inspection of large-sized tiles, up to 1250 x1550 • Flawmaster 5GX160 for the inspection of large-sized tiles, up to 1550 x 3000 • Processmaster 5G 60 for the inspection of unfired tiles up to the size of 660x1200 • Processmaster 5G 90 for the inspection of unfired tiles up to the size of 960x1800 The Flawmaster inspection systems are designed to identify any mechanical, glazing or decoration defects in the tiles and to sort them according to quality and colour tone. They ensure quality inspection and sorting is carried out in a repeatable and constant manner even between one workshift and another. The tiles are analysed from various angles and can detect different types of defects at the same time, for example: Surface defects; Mechanical defects; edges and corners; Decoration and reflection defects; Contamination; in addition to Colour and Colour Tone. The Flawmaster can be connected to any sorting machine and replaces inspection by the operator thanks to a vast series of algorithms, which can identify de-
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fects in a wide variety of floor and wall tiles. With its continuously improving detection capacity, exceptional processing power and state-ofthe-art hardware, the Flawmaster range is easy-to-use and able to inspect tiles (even with dark or complex decorations) at speeds of up to 1000m²/hour. These inspection systems can be connected online for data processing and production reports. Processmaster is designed for installation at the end of the glazing line, has compact overall dimensions (0.4 m) and is able to withstand difficult ambient conditions thanks to its IP65 protection. Placed on the existing transfer system, the machine uses a colour camera and a symmetric LED technology light which guarantees the best intensity, stability and lifetime. The continuous inspection carried out by the Processmaster gives the operator all the useful information necessary to trouble-shoot any problems which might arise in real time. The kind of faults which can be detected fall into two categories: • Mechanical defects • Decoration defects The system cans supply this information in different ways by giving out fault signals or issuing production reports, even remotely.
• 装饰和反射缺陷 • 污染物 Flawmaster可与任何分选线
加上颜色和色调缺陷。
连接并替代人工检测。该系
由于Flawmaster拥有一系
统具有多种算法，能够检测
列庞大的演算法，能够检
出多种地砖和墙砖的缺陷。
测出多种地砖和墙砖的缺
Surface Inspection (表面检
陷，可与任何分选线连接
测)公司已经专注于设计和开
并替代人工检测。凭借其
发瓷砖自动检测的视觉系统
不断提高的检测能力，卓越
30多年。该系列产品包括：
的处理能力和最先进的硬
• Flamaster用于检测砖坯，
件，Flawmaster系列易于使
最大尺寸640x1250 • Flawmaster
5GX90用于
用，能够以高达1000平方米/ 小时的速度检查瓷砖（即使
检测大尺寸砖坯，最大950
是深色或复杂的装饰）。
x1550
这些检测系统可以在线连 5GX130用
接，用于数据处理和生产报
于检测大尺寸砖坯，最大
告。Processmaster设计用
1250 x1550
于安装在施釉线的末端，具
• Flawmaster
5GX160用
有紧凑的外形尺寸（0.4米）
于检测大尺寸砖坯，最大
，并且由于其IP65防护，能
1550 x 3000
够承受恶劣的环境条件。该
• Flawmaster
• Processmaster 5G 60用于
机器安装在现有的传输系统
检测生坯，最大660x1200
上，采用彩色摄像头和对称
• Processmaster 5G 90用于
LED技术光源，确保最佳的强
检测生坯，最大960x1800
度，稳定性和使用寿命。
Flawmaster自动瓷砖检测设
Processmaster执行的连续
备设计用于识别瓷砖的任何
检测给操作员提供所有必要
机械、施釉或装饰缺陷并根
的有用信息以实时解决有可
据质量和色调进行分选。
能出现的任何问题。可检测
可保证质量检测和分选以可
到的缺陷分为两类：
重复和连续的方式甚至是在
• 机械缺陷
换班之间进行。瓷砖被从各
• 装饰缺陷
个角度分析并可同时被检测
系统可以用不同方式通过发
出不同的缺陷，例如：
出故障信号或发布生产报
• 表面缺陷
告，甚至以远程方式提供这
• 机械缺陷；边角
类信息。
Latest technologies Esan Esan (a company of Eczacıbaşı Group, which is one of the most prominent industrial groups of Turkey) was founded 40 years ago with the aim of producing high quality raw materials for the ceramics industry. Since the beginning, it has been maintaining its existence with an urge to continuous development, always sensitive to people, environment and society. With that understanding, innovation has always been a must, with change and development forming the base of the company culture. Esan operates internationally with its wide portfolio ranging from industrial raw materials to metallic minerals, to value-added products, from laboratory analysis to engineering and consultancy services. In 2018, Esan became the 116th largest industrial enterprise in Turkey, operating in 10 locations and 40 mines in Turkey with about 2,500 people. During its life, Esan has had many firsts in Turkish Mining Industry: It established the first and largest Turkish clay beneficiation facility in 1979; it founded the first Turkish feldspar flotation facility in 1985; it started its kaolin production in 1997 and quartz production in 2006. After the establishment of second feldspar flotation facility, in 2008, the company commissioned its last
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product line: Bentonite. With all these investments, Esan became the largest supplier of Sodium Feldspar in the world. With more than 3 million tons of industrial raw materials annually, Esan is among Europe’s largest industrial mineral supplier, with exports to more than 50 countries generating 80% of Esan’s revenues. Increasing production and exports opened up new opportunities to continue to develop globally: the first office abroad was opened in Ukraine in 2004, followed by the Italian office in 2005 and by the Chinese office in 2006. In 2009, Esan strategically diversified its business into metal mining. The Balya Lead and Zinc Plant is one of the most important lead and zinc reserves in Turkey and produces both metals in the deepest underground lead and zinc mine of Turkey. Balya mine is 900 meters deep from surface and has 93 km of tunnels underground. Each year, with the help of cutting-edge technology and digital applications, Balya mine develops in safety, efficiency and profitability. In metal business, Esan is one of Turkish greatest metal exporters, with lead and zinc from Balya exported worldwide. Thanks to assured quality over years, Esan grew rapidly, with a rate of 10 times in the
last 10 years. Esan’s global development is not only carried on for commercial activities but also for exploration. With a deep understanding of the importance of reserve amount and diversity, offices in Kosovo, Portugal, Macedonia and lately Kazakhstan were opened for exploration activities. Apart from conducting mining and exploration activities, Esan provides consultancy services to Mining Sector in a wide scope, with a greater focus in R&D and laboratory. Esan has a policy for sustainable mining which is handled with an operational excellence approach. Esan’s sustainability goals are determined based on the nature of mining operations and with the guidance of UN Sustainability goals. They cover targets like zero harm in occupational health and safety, minimum waste and environmental contribution in environmental management, and contribution to social and economic development of the societies around fields of operation. Esan China office is now a 13-year enterprise which answers to raw material needs of many markets, with a main focus on Eastern Ceramics market. Esan China has around 10 Million USD trade volume and is quite important for both production
and commercial products sales. Commercial products are both imported to Turkey and traded to many other countries. Esan, through China office, keeps creating value for global customers and has a strong urge to grow this business in a sustainable way.
Esan（Eczacıbaşı集团的 其中一家公司，Eczacıbaşı 集团是土耳其最著名的工业 集团之一）成立于40年前， 主要为陶瓷工业生产优质的 原材料。从成立之日起，它 就一直保持着以持续发展为 动力，始终关注人、环境 和社会。有了这样的认识， 创新始终是必须的，变革 和发展构成了企业文化的基 础。Esan的业务遍及全球， 涵盖工业原料、金属矿物、 增值产品、实验室分析、工 程及顾问服务等多个范畴。 2018年，Esan成为土耳其第 116大工业企业，在土耳其有 10个运营点，有40座矿山， 员工约2500人。在其生命历 程中，Esan在土耳其矿产行 业取得了许多第一:它在1979 年建立了第一个和最大的土 耳其粘土选矿厂;1985年， 公司建立了土耳其首家长石 浮选厂;1997年开始生产高岭 土，2006年开始生产石英。
继2008年第二座长石浮选厂
2009年，Esan战略性地将
Esan的全球发展不仅是为了
括职业健康和安全方面的零
建成后，公司建立其最后一
业务多元化，进入金属采矿
商业活动，也是为了探索。
危害、环境管理方面最大限
条生产线:Bentonite。
领域。巴利亚铅锌厂是土耳
由于深刻认识到储量和多样
度地减少浪费和保护环境，
通过这些投资，Esan成为
其最重要的铅锌矿藏之一，
性的重要性，Esan在科索
以及业务领域对社会和经济
世界上最大的钠长石供应
在土耳其最深的地下铅锌矿
沃、葡萄牙、马其顿以及最
发展的贡献。
商。Esan每年生产300多万
中生产这两种金属。巴利亚
近在哈萨克斯坦开设了勘探
Esan中国办事处是一家拥有
吨工业原料，是欧洲最大的
矿距地表900米，地下有93
活动办事处。除了进行采矿
13年历史的企业，以东方陶
工业矿物供应商之一，原料
公里的隧道。每年，在先进
和勘探活动外，Esan还为采
瓷市场为核心，满足多个市
出口到全球50多个国家，
技术和数字化应用的帮助
矿领域提供范围广泛的咨询
场的原材料需求。Esan中国
创造了Esan
80%的收入。
下，巴利亚矿在安全、高效
服务，重点放在研发和实验
的贸易额约为1000万美元，
不断增加的生产和出口开
和盈利方面不断发展。在金
室方面。
对产品的生产和商业销售都
辟了继续在全球发展的新机
属行业，Esan是土耳其最大
Esan制定了可持续开采政
非常重要。商业产品既进口
会：2004年在乌克兰设立
的金属出口商之一，巴利亚
策，该政策采用卓越的运营
到土耳其，又出口到许多其
了第一个海外办事处，2005
的铅和锌出口到世界各地。
方法。Esan的可持续发展目
他国家。Esan通过中国办
年在意大利设立了办事
由于多年来产品具有质量保
标是在联合国可持续发展目
事处不断为全球客户创造价
处，2006年在中国设立了办
证，Esan发展迅速，在过去
标的指导下，根据采矿作业
值，并有强烈的愿望以可持
事处。
的10年里增长了10倍。
的性质确定的。这些目标包
续的方式发展这项业务。
screen. The recovery of glaze from waste waters is performed by electro-pneumatic actuators. It is possible to program the duration, as well as the start and end of the washing cycle and the consequent discharge.
口或出口分离釉料烟雾中存
整：这避免了射流重叠的任
在的釉粒(通过空气)。这使得
何可能性，确保装饰面的完
清洁的空气可以被进气系统
美和均匀性。Synchro-Eco
吸入，节省了40%的釉料。
具有内部自动清洗系统，具
该模块化无气站（完全采用
有一个气动制动器与内部液
不锈钢AISI
304制造）非常
压配电网连接，末端有可调
适合用于大规格瓷砖（高达
节的喷嘴;它是通过触摸屏
Cimes Synchro-Eco is a patented ecological device for fumes filtering and glaze recovery. This special device is suitable to separate (from the air) the glaze particles present in the glazing’s fumes, coming out from inlet or/and outlet of the glazing chamber. This allows for clean air to be sucked by the suction system, with a saving of glaze of 40%. This modular airless station (built entirely in stainless steel AISI 304) is ideal for glaze, engobe, crystalline and final protective application for large ceramic tiles (up to 2000 mm). The handling system is patented by C.I.ME.S and consists of one linear actuator for each nozzles, which allows for axial spray-guns adjustment: this avoids any possible jets’ overlap and guarantees a perfect and homogeneous decoration. Synchro-Eco features an internal automatic washing system, with a pneumatic actuator, which is connected to the internal hydraulic distribution network with adjustable nozzles at the end; it is managed by means of a touch-
2000 毫米）的釉、化妆土、
来操作的。采用电动气动制
Synchro-Eco是一个获得专
晶体保护和最终保护应用。
动器对废水中的釉料进行回
利的生态装置，主要用于烟
该处理系统获得了C.I.ME专
收。可以对持续时间、清洗
气过滤和釉料回收。这种特
利。每个喷嘴由一个线性驱
循环的开始和结束以及随后
殊的装置适用于从施釉柜入
动器组成，允许轴向喷枪调
的排放进行编程。
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85
Latest technologies Solar Turbines Cogeneration with gas turbine is widely recognized as the best way to improve efficiency in ceramic market. How does cogeneration apply into ceramic tiles production? The answer is clearly showed in the sketch: the exhaust of gas from the turbines goes directly into the Spray Dryer and electricity is used in the factory or exported to the national grid. Gas turbines bring high quantity of heat into the drying process increasing significantly the overall process efficiency. Cogeneration with gas turbines brings several advantages to the ceramic market: • Cost savings by reducing the overall gas consumption and electricity costs; • Enhanced productivity (speed and quality) using a very stable source of heat; • Great environmental benefit; • Increased efficiency, form from 27-32% to 75-90%; • Increased reliability & availability. Solar Turbines Inc. based in San Diego, California, is a wholly owned subsidiary of Caterpillar Inc., one of the world’s leading manufacturers of industrial gas turbines, with more than 15,790 units and over 2.8 billion operating hours in 100 countries. Products from Solar Turbines play an important role in the development of power generation projects around the world. Solar Turbines’ products include gas turbine driven compressor sets, mechanical-drive packages and generator sets (ranging from 1-23 megawatts). With years of experience and the important fleet installed, these turbines have achieved very high reliability and in addition with Solar’s advanced monitoring system, grouped together under the trademark InSight System™, the company is now capable of
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CWR CHINA 2019
optimising operation of the turbine by eliminating unscheduled stoppages and minimising main- 热电联产的燃气涡轮机被广 tenance time. 泛认为是陶瓷市场提高效率 Environmental compliance and 的最好方式。如何把热电联 sustainability are strong drivers 产应用到瓷砖生产中去呢？ of Solar’s product design and development programs. Solar gas 答案很清楚：涡轮机排放的 turbines produce low exhaust 燃气直接进入喷雾器，电力 emissions that meet or exceed 可用在工厂或者输送至国家 emission standards around the 电网。燃气涡轮机为干燥过 world. Solar Turbines and Cat- 程带去大量热气，从而显著 erpillar are committed to oper- 提高整个生产效率。 ating a sustainable business and 热电联产的燃气涡轮机为瓷 contributing to a better world 砖市场带来了几大好处： through: • 通过减少整体燃气消耗和 • Reducing emissions for their 电力成本节约成本 products; • 通过使用非常稳定的热源 • Giving new life to existing 提高生产力（速度和质 products; 量） • Developing new technologies • 带来巨大的环保效益 and processes; • Transforming their safety per- • 提高效益，从27-32% 提高 formance; 至 75-90% • Operating environmental- • 增加可靠度和可用性 ly-friendly facilities through reSolar Turbines公司总部位 duction in greenhouse gases 于加利福尼亚州圣地亚哥， and hazardous waste. 是Caterpillar 公司的全资 In the ceramic industry Solar has successfully installed more than 子公司，Caterpillar 公司是 100 units worldwide, helping cus- 世界领先的工业燃气涡轮机 tomer to reduce energy costs 制造商之一，在100个国家 thanks to the installation of a co- 拥有超过15790台机组和超 generation plant with gas tur- 过28亿个工作小时。Solar bine. Turbines的产品在世界各地 With this technology, as well as 发 电 项 目 的 发 展 中 起 着 重 having increased the efficiency of 要作用。Solar Turbines的 the plant, customers will have an 产品包括燃气轮机驱动的压 additional energy source to the 缩机组、机械驱动组件和发 facility which allows the elimination of production stops caused 电机组（1-23兆瓦）。 by an electrical blackout on the 凭 借 多 年 的 经 验 和 重 要 national grid. During 2019 Solar 的 安 装 机 组 ， 这 些 涡 轮 will participate with a booth in 机 已 实 现 了 极 高 的 可 靠 the main ceramic exhibitions in China, India and Thailand to keep active communication with customers, end users and market operators enabling the possibility to offer the best products and services on the market. GAS TURBINE
性，此外，通过Solar先进监 控系统（注册商标为InSight System™），该公司现在能 够通过消除计划外停机和最 小化维护时间来优化涡轮机 的运行。环保合规和可持续 性是Solar产品设计和开发 项目的强大驱动力。Solar的 燃气涡轮机产生的废气排放 量低，符合或超过世界各地 的排放标准。和Caterpillar 致力于经营一个可持续的业 务，并通过以下方式为一个 更美好的世界做出贡献: • 减少产品的排放; • 赋予现有产品新的生命; • 开发新技术和工艺; • 转变安全性能; • 运营环保设施，减少温室 气体和危险废物排放。 在陶瓷行业中，Solar已经在 全球成功安装了100多台设 备，由于安装了热电联产的 燃气涡轮机装置，帮助客户 降低了能源成本。有了这项 技术，提高了工厂的效率， 客户将有额外的能源供应给 工厂，从而可以消除因国家 电网断电而导致的生产中 断。 2019年，Solar将在中国、 印度和泰国的主要陶瓷展会 上设立展位，与客户、终端 用户和市场运营商保持积极 沟通，使其有可能提供市场 上最好的产品和服务。
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