SERVICE
/ T4.65 /
PowerStar - Tractor PIN ZDAH00008 and above Part number 47772169 English September 2014 Copyright © 2014 CNH Industrial Italia S.p.A. All Rights Reserved.
MANUAL T4.55
T4.75
SER VICE MANUAL
T4.55 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.55 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx]
47772169 04/1 1/2014
Link Product / Engine Product Market Product Engine
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
T4.55 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
Europe
Australia New Zealand
Asia Pacific
T4.55 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
T4.55 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
Middle East Africa
Europe
Australia New Zealand
Asia Pacific
T4.55 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
Middle East Africa
Asia Pacific
T4.65 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
T4.65 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
T4.65 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
T4.65 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Middle East Africa
Australia New Zealand
Europe
Middle East Africa
Australia New Zealand
Europe
Asia Pacific
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
Asia Pacific
T4.75 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ senza T ier (Finale) [ZxAHxxxxx]
T4.75 Powerstar™ senza cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
T4.75 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Powerstar™ con T ier (Finale) [ZxAHxxxxx]
Europe
Australia New Zealand
Middle East Africa
Europe
Australia New Zealand
Asia Pacific
T4.75 Powerstar™ con cabina, T ier (Finale) [ZxAHxxxxx]
Middle East Africa
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463C*F004
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463B*F006
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
F5DFL463A*F017
47772169 04/1 1/2014
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Fan and drive Clutch [18.100] Clutch mechanical release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 [18.104] Clutch hydraulic release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2 10] Clutch and components T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14] Mechanical
Mechanical
Power
Creeper [21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8 [21.109] T ransmission
and
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . control Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 47772169 04/1 1/2014
transmission
transmission internal components 12]
shuttle transmission Power shuttle transmission external controls Power shuttle transmission lubrication system Power shuttle transmission internal components
cooler
lines
Four-Wheel Drive (4WD) system
Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [27.100] Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power T
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear mechanical control Rear control 10] rear Power T f (PT 14] T rear Power T f (PT Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic service brakes 10] Parking brake parking lock T railer brake hydraulic control Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 Remote control valves 14] hitch control valve 16] hitch cylinder Front loader arm hydraulic system Front loader bucket hydraulic system Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 [37.1 10] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [41.106] T rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 47772169 04/1 1/2014
front axle
bevel gear set and dif ferential
Planetary and final drives
ake-Of f (PT
Steering control Hydraulic control components Cylinders Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating V entilation Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 Battery Electronic modules Rear Power T f (PT control system W arning and instruments [55.DTC] F AUL T CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 Front loader and bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arm Bucket [82.AAA] Front loader and bucket generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Cab interior Cab interior trim and panels Cab doors and hatches 47772169 04/1 1/2014
Operator platform less cab
Engine hood and panels
10]
47772169 04/1 1/2014
INTRODUCTION 47772169 04/1 1/2014 1
Contents INTRODUCTION Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS 4 Safety rules SAFETY REGULA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Personal safety CAB AIR CONDITIONING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Special tools NOTES FOR EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47772169 04/1 1/2014 2
Advice
IMPORT ANT NOTICE
All maintenance and repair work described this manual must performed exclusively NEW HOLLAND service technicians, strict accordance with the instructions given and using any specific tools necessary .
Anyone performing the operations described herein without strictly following the instructions personally responsible for any eventual injury damage property
INTRODUCTION
47772169 04/1 1/2014 3
Note the Owner W ARNINGS FOR AIR CONDITIONING
SYSTEM REP AIR OPERA TIONS
Starting the system low temperatures can damage the compressor Only operate the air conditioner when the engine hot and the temperature inside the cab least ( 68.00 )
When disconnecting the hoses, close the ends with plastic caps prevent foreign matter and humidity from getting inside the
Handle the thermostatic sensor carefully avoid damage that may prevent ficient system
Always use two spanners unscrew the hose fittings avoid twisting the not use any type engine oil lubricate the compressor and the
Never leave the compressor oil container open, always make sure that tightly closed. left exposed the oil will absorb humidity from the air and may , subsequently , damage the not transfer compressor oil from the original container another container not introduce any additives the compressor oil. Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its
Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system
INTRODUCTION
47772169 04/1 1/2014 4
Safety rules SAFETY REGULA TIONS
T O PREVENT ACCIDENTS
Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety
For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built. A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
GENERAL
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are
• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .
• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction.
Never remain near the towing cables chains that are operating under load
• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.
• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum bar ( psi ) , according local
47772169 04/1 1/2014
INTRODUCTION
5
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.
• Damaged bent chains cables are not use them for lifting
Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container
Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may fall unobserved into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and
• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and
WELDING OPERA TIONS
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking
• Remove the electronic control units located the tractor welding carried out near these control units.
• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.
• Metal cables tend fray with repeated Always use suitable protective devices when handling
ART
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never place the body , hands fingers near fans rotating
ENGINE
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle
47772169 04/1 1/2014
INTRODUCTION
6
SER VICE MANUAL
T4.55 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.55 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx]
Engine
47772169 04/1 1/2014
Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Fuel tanks Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 47772169 04/1 1/2014
Engine and crankcase - 001 T4.55 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.55 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.65 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ without cab, T ier (Final) [ZxAHxxxxx], T4.75 Powerstar™ with cab, T ier (Final) [ZxAHxxxxx] 47772169 04/1 1/2014 10.1 [10.001] / 1
Engine
Contents EngineEngine and crankcase - 001 SER VICE Engine Remove 3 Install 1 1 47772169 04/1 1/2014 10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - Remove
NOTE: For models with front - end loaders only , perform the following points before carrying out the instructions below:
Remove the cab including the platform (see Cabmove ) just the platform (see Operator platform less cab - Remove (90.1 10) )
Remove the mid mount valves (see Mid - mount remote control valve - Remove (35.204) )
Loosen the retaining bolts (1) and (3) Remove the cab support platform (4) Remove the front - end loader port (2)
NOTE: The following operations are valid for all
Remove the described Hood - Remove
Remove the battery , described Battery - Remove (55.302)
Remove the fuel described Fuel tank - Remove (10.216)
Loosen the retaining bolts (1) Remove the front wheel fenders (2) , any , from both sides.
Recover the refrigerant from the system via the fittings (1) and (2) , using the special tool 380000315
Detach the two lines disconnecting any support
–
–
–
MOIL13TR02963AA 1
WLAPL4S10C104A 2
WLAPL4S10C106AA 3 47772169 04/1 1/2014 10.1 [10.001] / 3
Engine - Engine and crankcase
Disconnect and remove the lines from the cab air ditioning and heating (if any) (1) and (2)
Place a suitable container under the drain plug (1) for the gearbox - transmission Loosen the Drain the oil.
Detach the supply and return pipes for the transmission cooling oil the connection point (1) Release the pipes from their anchorage the engine
Raise the rear the tractor with a hydraulic Place a mechanical jack stand under the reduction gear case. Use a pneumatic gun remove the retaining nuts the left - hand rear Then remove the
MOIL13TR02884AA 4
MOIL13TR00197AA 5
MOIL13TR02886AB 6
WLAPL4S10C1 10A 7 47772169 04/1 1/2014 10.1 [10.001] / 4
10. Remove the front, central, and rear retaining bolts the guard the front - wheel drive control Then remove the guard (1)
1 Remove the snap ring (2) and move the front sleeve (1) the direction indicated the arrow order release from the groove the front
Remove the bolts that secure the central support (1) the drive shaft. Remove the shaft complete with the Also remove the shim that adjusts the clearance the shaft the
Loosen the Detach the suction tube (1) the oil filter from the transmission (2)
Engine - Engine and crankcase
WLAPL4S10C1 12AA 8
WLAPL4S10C1 13AA 9
WLAPL4S10C1 15AA
MOIL13TR02887AB 1 1 47772169 04/1 1/2014 10.1 [10.001] / 5
14. For machines with a hydraulic lift and mid mount disconnect the oil supply tube the distributor the lift and the mid mount valves (1) , any , the connection point (3) Remove the transmission oil filter (2)
MOIL13TR02888AB
Disconnect all the electrical connections that prevent the detachment the engine from the box - transmission case, such main connections (1) , main cab connection and power (2) , engine control unit connections (3) , fuse compartment (4) , and extensions according the tractor MOIL13TR02889AB
Loosen the retaining bolts (1) Remove the top tor guard (2) Remove all the remaining free wire
MOIL13TR02942AA
Loosen the strap the inlet the tubing (1) that supplies water the radiator . Disconnect the tube. Drain and recharge the engine
Loosen the retain Disconnect the tube (2) that returns the coolant the engine. MOIL13TR02877AB
Engine - Engine and crankcase
47772169 04/1 1/2014 10.1 [10.001] / 6
Engine - Engine and crankcase
19. Loosen the strap. Disconnect the tube (1) that goes from the air cleaner the
Then remove the hood support (2) removing the two bolts (3)
MOIL13TR02890AB
Loosen the strap (1) Disconnect the tube (2) that connects the air cleaner the injection
Disconnect the hydraulic steering lines (1) Release the lines from the front axle
MOIL13TR02891AB
MOIL13TR02881AB
Hook the rear the engine a hoist using chains ropes for lifting and Position a fixed jack stand (2) under the clutch case (1) near the engine attachment Apply the hand brake. WLAPL4S10C129A
47772169 04/1 1/2014 10.1 [10.001] / 7
Engine - Engine and crankcase
Position the movable tractor splitting tool 380000405 (2) with the mounting bracket and adapter plate under the engine. Place a block wood (1) the points contact between the tool and the W edge the axle prevent
WLAPL4S10C140A
Remove the retaining bolts (1) between the engine and the
WLAPL4S10C130A
Separate the engine from the transmission with the tool 380000405 (2) .
WLAPL4S10C131AA
Insert the fixed jack stand (1) under the ballast Chock the front wheels with wooden blocks (2)
WLAPL4S10C132AA
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Engine - Engine and crankcase
27. Position a fixed jack stand (3) under the support the groove (1) the front axle inserting a wooden stopper (2) between parts (3) and (1)
WLAPL4S10C133A
Position a jack stand under the rear the engine able release the hoist with the coupling device with maximum safety
Add a rope chain (1) also the front the engine. T ake the slack with the lifting keeping the engine
Remove the bolts (2) that secure the front axle support the
WLAPL4S10C136A
Check that there are brackets between the engine and the cooling assembly . Detach the engine (2) from the front axle (3) T avoid incorrect maneuvers with the hoist order not damage the fins the radiator the axle with the engine fan (1) Rest the engine (2) a
WLAPL4S10C138A
Loosen the four bolts (1) Remove the fan (2) MOIL13TR02885AA
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32. Loosen the compressor retaining bolts (4) . Remove the belt (5) Then remove the compressor
Completely loosen the belt tensioner (2) Remove the elastic belt (3) Then remove the alternator (1)
Engine - Engine and crankcase
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WLAPL4S10C145A
Engine - Engine and crankcase
Engine - Install
Refit the flexible belt the alternator and take the slack according the procedure Alternator - T sion adjust
Reposition the compressor and the relevant belt ing this procedure:
- Put the compressor back the support and with the related pipe Secure with the bolts
- T o mount the polyv use the special tool 38020001
1
(1) Compressor clutch actuator drive
(2) polyv belt pulley outer edge.
(3) T ool Used drive the This recess houses the bracket (1)
(4) T ail. Used drive the polyv belt the pulley seat.
(5) Thanks this where the outer edge (2) the tool remains hitched the pressor
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Remove the three bolts (1) and the related dust cover for the compressor
Ensure that the polyv belt (2) perfectly housed the fan pulley
Move the belt (2) near the compressor pulley . ing the tool 38020001 1 under the hook the tool onto the compressor clutch the innermost part der slightly force the
With your left hand the fan and right hand the move both clockwise order take the belt onto the compressor pulley
Put the dust cup back onto the compressor clutch. T ighten the three ensuring that you spread a film thread lock the ends that they not come
Position the alternator (1) and the elastic belt (3)
T ighten the belt tensioner (2)
Position the fan (2) T orque the four screws (1)
Engine - Engine and crankcase
WLAPL4S10C142A 2
WLAPL4S10C143A 3
WLAPL4S10C145A 4
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Engine - Engine and crankcase
Insert the three hooks the chain the eyelets the Using a lift the assembly f the platform
10. Position the engine (2) the front axle (3) . T avoid incorrect maneuvers with the hoist order not damage the radiator fins with the engine fan (1) Then join the two assemblies with the special retaining bolts and the necessary adjustment spacers the sump / cylinder block
1 Reposition the movable tool for dismantling tractors (2) under the Place a wooden block (1) the point contact between the tool and the
With the aid the place the engine (1) the tool (2) . Remove the lifting eyebolts previously fitted the rear the
Remove the fixed jack stand (3) previously positioned under the support the groove (1) the drive the front axle and the wooden plug (2)
WLAPL4S10C138A 6
WLAPL4S10C140A 7
WLAPL4S10C131AA 8
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14. Remove the fixed jack stand (1) previously fitted under the ballast support and the wooden wedges (2) locking the front
WLAPL4S10C132AA
Remove the old sealing paste from the two surfaces between the engine and clutch
16. Apply L OCTITE ® 518™ sealing compound the ing surfaces the engine and clutch
Put a wooden wedge under the right - hand rear Make sure that the hand brake fully applied and that all fixed and mobile stands are safely
18. The installation phase described here requires the presence two three workers use the specific movable tool for dismantling tractors move the gine / front axle assembly close the gearbox
19. the phase installing the engine / front axle bly the gearbox necessary push the front taking great care the end phase coupling over both the pipes and the cables / cal connections prevent crushing between the two bodies. Moreover , during this phase necessary turn the crankshaft with the aid the radiator cooling fan aid coupling between the sleeve and the drive
Secure both assemblies tightening all the bolts (1) locking the engine the gearbox case. WLAPL4S10C130A
Engine - Engine and crankcase
1 1 47772169 04/1 1/2014 10.1 [10.001] /
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Disconnect the hoist Remove the jack stand (2) previously fitted under the clutch case (1) Retrieve the movable tool for dismantling tractors.
WLAPL4S10C129A
Refit the bracket (2) that supports the cab connectors (1) , cab power , and cup filter (3) Connect the pipe that joins the cup filter the mechanical priming pump the sediment filter .
23. the left - hand side, connect the cab power cable connector (1) Put the connector the maxi fuse box and lock with
WLAPL4S10C139A
Lay out the FPT interface - engine cable the chine. Reconnect the various connections. Secure the wiring with Reconnect the main electrical connections (1) , cab connections and power (2) , engine control unit nections (3) , fuse compartment (4) and sensors, and extensions according the tractor
MOIL13TR02889AB
Refit the starter motor (2) Then connect the ground cable the engine and battery Secure the ground cable with the bolt (3) the right - hand reconnect the positive battery cable and the wire harnesses the starter motor and the alternator Refit the shroud (1) the starter motor (2)
WLAPL4S10C135A
Engine - Engine and crankcase
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27. Refit the two supply and return lines the cab heater (1) and the pipe (3) inserted the lower sleeve ing from the expansion
MOIL13TR01739AB
Install and connect the hydraulic steering lines (1) Secure the hydraulic steering lines the front axle
Connect the tube (2) that connects the air cleaner the injection Secure the tube tightening the strap (1) .
Connect the tube (1) that goes from the air cleaner the Secure the tube tightening the - refit the hood support (2) Secure the hood support tightening the two bolts (3) .
Engine and crankcase
Engine -
MOIL13TR02881AB
MOIL13TR02891AB
47772169 04/1 1/2014 10.1 [10.001] /
MOIL13TR02890AB
31. Install the tube (1) that supplies the engine coolant the radiator Secure the tube tightening the Connect the tube (2) that returns the coolant the engine. Secure the tube.
MOIL13TR02877AB
Install the upper radiator guard (2) T ake care rectly position the electrical wire harnesses and tubes their seats between the guard itself and the radiator . T ighten the three retaining bolts (1) the radiator
MOIL13TR02942AA
Install the transmission oil filter (2) For machines with hydraulic lift and mid mount connect and secure the oil supply tubes the lift tributor and the mid mount valves (1) (if any) the connection point (3) .
MOIL13TR02888AB
Install the transmission oil supply tube (1) the filter (2) . Secure the supply tube using the straps.
MOIL13TR02887AB
Engine - Engine and crankcase
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36. Refit the transmission oil drain plug (1) . Refill with oil using a MOIL13TR00197AA
Refit the drive shaft together with the central support (1) and the retaining Insert the Adjust the shaft end play
Refit the guard the front axle control shaft (1) T ighten the front, central, and rear retaining bolts.
Using a hydraulic raise the rear the tractor move the mechanical jack stand under the left - hand reduction gear Put the wheel back into Fit the retaining nuts with a pneumatic
Engine - Engine and crankcase
WLAPL4S10C1 15AA
WLAPL4S10C1 12AA
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WLAPL4S10C1 10A
Engine - Engine and crankcase
40. Connect and secure the lines the cab air ing and heating system (1) and (2) (if
Reconnect the air - conditioning lines (1) and (2) the compressor Secure the lines with clamps and ets.
T the air - conditioning system with refrigerant ing the specific controller 380000315
43. Refit the front wheel fenders (2) , present. T ighten the relative fixtures (1) WLAPL4S10C104A
Refill the engine
For versions equipped with front - end loaders only , stall the mid mount valves (see Mid - mount remote control valve - Install
MOIL13TR02884AA
WLAPL4S10C106AA
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Engine - Engine and crankcase
46. For versions equipped with front - end loaders only , stall the front - end loader support (2) and the cab port platform (4) Secure the front - end loader port and the cab support platform with screws (1) and (3) MOIL13TR02963AA
Refit the tank (see Fuel tank - Install
48. For versions equipped with front - end loaders only , install the cab (see Cab - Install ) the platform (see Operator platform less cab - Install 10)
49. Refit the battery (see Battery - Install (55.302)
Refit the engine hood (see Hood - Install (90.100)
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