New Holland TK4030F Tractor Service Repair Manual

SERVICE MANUAL

TK4020F / TK4020V / TK4030

TK4030F / TK4030V / TK4040

TK4040M / TK4050 / TK4050M / TK4060

Tractor

Part number 47830952

English

February 2015

TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060

Link Product / Engine

Product Market Product Engine

TK4020F Middle East Africa F5AE9484A

TK4020F Asia Pacific F5AE9484A

TK4020F Europe F5AE9484A

TK4020F Australia New Zealand F5AE9484A

TK4020V Asia Pacific F5AE9484A

TK4020V Australia New Zealand F5AE9484A

TK4020V Europe F5AE9484A

TK4020V Middle East Africa F5AE9484A

TK4030 Australia New Zealand F5AE9484B

TK4030 Middle East Africa F5AE9484B

TK4030 Asia Pacific F5AE9484B

TK4030 Europe F5AE9484B

TK4030F Middle East Africa F5AE9484B

TK4030F Asia Pacific F5AE9484B

TK4030F Europe F5AE9484B

TK4030F Australia New Zealand F5AE9484B

TK4030V Asia Pacific F5AE9484B

TK4030V Middle East Africa F5AE9484B

TK4030V Europe F5AE9484B

TK4030V Australia New Zealand F5AE9484B

TK4040 Middle East Africa F5AE9484G

TK4040 Australia New Zealand F5AE9484G

TK4040 Europe F5AE9484G

TK4040 Asia Pacific F5AE9484G

TK4040M Europe F5AE9484G

TK4040M Asia Pacific F5AE9484G

TK4040M Australia New Zealand F5AE9484G

TK4040M Middle East Africa F5AE9484G

TK4050 Europe F4CE9487N

TK4050 Australia New Zealand F4CE9487N

TK4050 Middle East Africa F4CE9487N

TK4050 Asia Pacific F4CE9487N

TK4050M Asia Pacific F4CE9487N

TK4050M Middle East Africa F4CE9487N

TK4050M Europe F4CE9487N

TK4050M Australia New Zealand F4CE9487N

TK4060 Europe F4CE9487A

TK4060 Asia Pacific F4CE9487A

TK4060 Middle East Africa F4CE9487A

TK4060 Australia New Zealand F4CE9487A

Safety rules

Safety regulations

W arning and danger symbol

This warning symbol points out important messages cerning your safety

Carefully read the following safety regulations and serve advised precautions order avoid potential ards and safeguard your health and safety this manual the symbol accompanied the following key - words:

ARNING” W arnings concerning unsuitable repair erations that may jeopardise the safety repair nel.

“DANGER” Specific warnings concerning potential ards for operator safety for other persons directly indirectly

T o prevent accidents

Most accidents injuries that occur workshops are the result non - observance simple and fundamental safety For this most cases these accidents can avoided: foreseeing possible causes and consequently acting with the necessary caution and

Accidents may occur with all types regardless how well was designed and

A careful and judicious service technician the best antee against

Precise observance the most basic safety rule mally suf ficient avoid many serious

“DANGER” – Never carry out any cleaning, lubrication maintenance operations when the engine

Safety regulations

General guidelines

• Carefully follow specified repair and maintenance

• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - slip footwear , safety

• not carry out repair operations with someone sitting the driver ’ s unless the person a trained technician who assisting with the operation question.

• not operate the vehicle use any the implements from dif ferent other than the driver ’ s

• not carry out operations the vehicle with the engine running, unless specifically indicated.

• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations must carried out using extreme care and

MOLI1 1K0005AA 1

• Service steps and platforms used a workshop the field should built compliance with the safety rules

• Disconnect the batteries and label all controls indicate that the vehicle being Block the machine and all equipment which should

• not check fill fuel accumulator nor use starting liquid when smoking near naked these fluids are

• Brakes are inoperative when manually released for repair maintenance purposes: use blocks similar devices control the machine these

• The fuel nozzle should always contact with the filling aperture: maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity build -

• Only use specified towing points for towing the Connect parts carefully: make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under

• T ransport vehicles that cannot driven using a trailer a low - loading platform trolley , available.

• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the vehicle the truck trailer and lock the wheels the position used the carrier

• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock hazards.

• Always use suitable hoisting lifting devices when raising moving heavy

• T ake extra care bystanders are present.

• Never pour petrol diesel oil into wide low

• Never use gasoline, diesel oil other inflammable liquids cleaning agents: use noninflammable, non toxic commercially available

• W ear safety goggles with side guards when cleaning parts with compressed air

• Limit the air pressure a maximum bar , according local

• not run the engine confined spaces without suitable

• not use naked cause sparks the area when fuel filling handling highly inflammable

• Never use naked flames for lighting when working the machine checking for

• All movements must carried out carefully when working under , near the W ear protective ment: goggles and special footwear

• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all

• operating outside the workshop, position the vehicle a flat surface and lock position. working a slope, lock the vehicle Move a flat area soon safely

• Damaged bent chains cables are unreliable: not use them for lifting Always use suitable tive gloves when handling chains

• Chains should always safely secured: make sure that the hitch - point capable sustaining the load Keep the area near the hitch - chains cables free all

• Maintenance and repair operations must carried out a clean and dry Eliminate any water oil spillage immediately .

• not create piles oil grease - soaked rags: they represent a serious fire Always store rags a closed metal container

Before starting the tractor its adjust and block the operator ’ s Also check that there are persons within the vehicle implement range

• Empty pockets all objects that may fall unobserved into the vehicle

• the presence protruding metal use protective goggles goggles with side special footwear and gloves. 47830952 26/03/2015

TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060

TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060

Engine - Engine and crankcase

Engine - Remove DANGER

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders. Failure comply will result death serious injury

NOTE: The pictures showing disassembly were made a machine with a NEF

For the arrangement the elements between the two NEF and F5A , keep mind that the gears the timing system are respectively the flywheel side for the former and the fan side for the latter . The removal operations are similar for both A note shows the differences between the two

Perform operations Clutch - Remove 10) Then proceed follows:

Remove the right - hand (1) and left - hand support the safety roof. MOLI1 1K0009AB 1

Remove the left - hand (1) and right - hand shrouds the radiator MOLI1 1K0010AB 2

T ake f the muf fler (1) and related flame

Place a container for the coolant under the plug (1) . Then drain the Detach the sleeve (2) from the lower piping the gine and drain f the remaining

NOTE: the F5A again the right - hand side the the cover the engine oil cooler there a rigid sleeve where there a collect most the coolant from the then loosen the clamp the flexible extract and collect the rest the

Detach the fuel pipe from the priming pump (1) and the return pipe (2) from the injection

NOTE: the F5A the injection looking the machine from the same the left and the ing pump the

For models TK4050 and TK4060 Detach the flow and return pipes (1) from the heat exchanger

NOTE: This applies only NEF

Detach the oil supply and intake tubes for the SteeringO - Matic the unit pump (1) Also remove the tank with the the unit (2) , only for models TK4050 and TK4060 , remove the oil delivery pipe the transmission and the bypass valve

From the unit (3) , remove the supply tube the lift. Disconnect the intake Remove the entire pump

NOTE: the F5A engine, looking the machine from the same the pump not with three pumps but only addition mounted the left - hand

Remove the filter (1) with the supply tube the pump.

Detach from the engine side:

• Upper radiator sleeve (1)

• Air supply sleeve the turbocharger (2)

• Oil vapor collection pipe from the engine breather (3)

• Air supply sleeve from the turbocharger the cooler (4)

the left - hand side:

• Air supply sleeve from the intercooler the intake

NOTE: the the sleeves the intercooler are that the pipe that the right - hand side the intercooler goes the intake manifold. The pipe that the left - hand side the intercooler goes the turbocharger

Disconnect the upper radiator support (1) from the damper support for the bonnet (2) . Then remove it. Remove the relay the grid heater (3) , including the support and the supply disconnecting from the alternator , and the supply the grid heater , disconnecting from the intake Also remove the battery charge cable from the alternator .

Sling the radiator intercooler and air cleaner with a chain (1) and hook onto the hoist.

12. Disconnect the abovementioned support from the gine removing the screws (1) and (2) the lefthand the same the right - hand move the washers (3)

Engine - Engine and crankcase

Engine - Install W ARNING

A void injury!

Handle all parts carefully . not place your hands fingers between parts. Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear

Failure comply could result death serious injury . W0208A

T o - install the engine, proceed follows:

• Mount the support for the radiator cores the engine with the four Remember insert the washers a spacer the two upper

• - fit the hood damper - connect the per radiator

Refit the support with the grid heater relay and supply cable. Connect the alternator with the charge Connect the supply cable the relay the grid heater

• Reinstall:

• Upper radiator sleeve

• Air cleaner / turbocharger sleeve

• Oil filter collection pipe / air cleaner

• Intercooler right - hand sleeve the left - hand side:

• Intercooler left - hand sleeve

• Refit the lift oil filter including the supply pipe the

• Refit the pump including the oil supply the Reconnect the intake pipe the Connect the inlet pipe and the supply pipe the Steering - O - Matic Also fit the tank and the related

For the TK4050 and TK4060 fit the bypass valve assembly and the oil supply pipe the mission.

• Reconnect the supply the heat exchanger pump the bypass valve assembly Reconnect the return the intercooler assembly

• Reconnect the fuel supply pipe the priming Reconnect the exhaust pipe the injection

• Reconnect the radiator lower sleeve and refit the plug.

• Refit the muf fler and related flame

• Refit the right - and left - hand fan guards.

• Refit the right - and left - hand support the safety

• Fill the engine refrigerant with the product and quantity prescribed Consumables

• Carry out the operations for the implement clutch Clutch - Remove (18.1 10) 47830952

TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060

Fuel tank - Remove – Rear

DANGER

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all

Failure comply will result death serious injury . D0076A

Proceed follows:

After disconnecting the operator present loosen the retaining bolts and remove the seat (1)

Loosen the retaining bolts and detach the seat ing (1)

NOTE: The rear tank varies from models TK4020 , TK4030 (special) models TK4040 , TK4050 , TK4060 (open There are slight differences capacity and

Whilst detaching the support (1) (Fig. 2 disconnect the P switch connection (1)

Drain the fuel from the front tank.

Engine - Fuel tanks

Loosen the retaining bolts and remove the rear tank cover (1)

Disconnect electrical connections (1) and (2) - rear lights and fuel level

Remove the Detach the tank breather pipe (3)

Remove the retaining Detach the electric cable clamp (1) and breather

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W orking from under the left - hand fender , remove the

retaining Remove the fuel pipe guard (1)

10. Remove the rear tank clamps and sleeve (1) . essary , remove the connection pipe the front

1 Remove the retaining Remove the rear tank (1)

Fuel tank - Install – Rear W ARNING

A void injury!

Handle all parts carefully . not place your hands fingers between parts. Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear Failure comply could result death serious injury . W0208A

T o proceed follows:

• Fit the rear tank with the relative retaining

• Refit the sleeve and clamps the rear tank removed previously , the connection pipe the front

• W orking from under the left - hand fender , fit the fuel pipe guard with the relative retaining

• Refit the electric cable clamp and the breather pipe with the relative retaining

• Refit the tank breather pipe and

• Reconnect the electrical connections for the rear lights and the fuel level

• Fit the rear tank cover and the relative retaining bolts.

• Connect the connection for the power take - f

• Refit the seat mounting and the relative retaining

• Fit the seat and the related retaining nect the operator present

• Fill the fuel with the product and quantity scribed Consumables Bleed the air from the fuel

Engine - Fuel tanks

Fuel tank - Remove – Front

DANGER

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all

Failure comply will result death serious injury . D0076A

NOTE: The front tank varies from models TK4020 , TK4030 (special) models TK4040 , TK4050 , TK4060 (open field). There are differences capacity and

Proceed follows:

Fully raise the engine hood (1) Disconnect the porting damper and secure the damper the restraint bar

Detach the plastic side panels (1) both

Drain the fuel from the front tank (1)

Disconnect the electrical connections from the clogged filter detector (1) , the horn and the fuel level sensor for the front

Extract the expansion tank (2) Stand the tank the radiator

Loosen the metal clamps and remove from the tank: the breather pipe (3) , the right - hand the supply pipe for the priming pump and the return pipe from the injection the left - hand side the bottom disconnect the pipe connecting the two Disconnect the right - and left - hand pipe (4) from the intercooler

Loosen the metal clamps and remove the screw from the sleeve (1) joining the air cleaner and turbocharger inlet Then remove the Remove the right - (1) and left - hand panel fastener , hood locking catch and the two spacers alongside the catch from the

Loosen the clamps the air cleaner and the fan manifold retaining the dust ejector pipe (1) Then move the pipe (where models TK4050 and TK4060 , turn the screw (2) half a turn and extract the heat exchanger (3) Then place the heat exchanger does not hinder the ward movement its

the right - hand take out the screw (1) ing the intercooler together with the heat changer expansion tank support and the other side, take out the corresponding screw and, the top left - and right - hand remove the ing bolts the radiator and raise Free the tank taking out the two screws the clamp (2) Then under the front suspension support remove the related Raise the