Red Earth Whiskey Cabinet by Cameron Crocker

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RED EARTH

The striking landscape of Western Australia’s Pilbara region, defined by its vivid red earth and dramatic rock formations, serve as source of inspiration for the design of this high-end whiskey cabinet. The iron-oxide in the soil stains the landscape in warm, red tones whilst the dramatic rock formations produce elegant sculptural lines. These elements of colour and geometry are the core of the design, whilst subtle accents of metal and textured surfaces pay tribute to the region’s iron ore mining heritage. These elements work together harmoniously to not only capture the soul of the Pilbara’s raw and rugged environment, but also create a bold yet elegant backdrop for the display of fine whiskey.

The whiskey cabinet is catered towards wealthy FIFO (Fly-In, FlyOut) mining professionals who have a refined taste for premium whiskey and a deep appreciation for the natural, rugged beauty of Australia’s outback. These individuals, who spend up to weeks or months at a time in the demanding environment of the Pilbara, look to kick back and relax in their downtime by enjoying a glass or two of fine whiskey. As this industry pays well, they are not afraid to spend their hard-earned money on luxurious and exclusive products. The design of the cabinet captures the essence of the Pilbara’s distinctive landscapes and textures. It serves as a stylish, contemporary display for their premium whiskey collection, which also reflects their unique lifestyle.

The cabinet is flat-packable to allow for ease of transportation and can be easily assembled with minimal hardware for the convenience of the buyer. A wide range of bottle sizes, ranging from small to oversized, can be accommodated. Premium materials will be used which will echo the rugged beauty of the Pilbara, it will be durable whilst still maintaining a luxurious aesthetic.

Iron Ore Stockpiling

Dampier

Western Australia

Wolfgang Sievers (1971)

Cliff Abstract

Karijini

Western Australia

Tom Putt

INFLUENCE - THE PILBARA

Fortescue River

Western Australia

Goetze & Jampal Williamson

Tree on a Hill

Sandstone

Western Australia

Unknown

Untitled
Michael
Patchwork Cabinet
Lewis Kemmenoe 2022
Patchwork Screen
Lewis Kemmenoe 2022
Cabris No.5
Mik Bakker 2024
On Mass: Chair
Odami & Patrick Murphy

legs stored inside cabinet for transportation

exploration of joints and connections

shelf connection

legs screw into cabinet

carefully considered dimensions

integrated lock design

simple yet elegant design

thick timber legs that nest together slots together and secured with screws

Cabinet Legs

Legs were made from lengths of 30x30mm pine. Despite not being same method that will be used for the final design, it allowed us to quickly produce the legs to see if the cabinet construction system will work.

The prototype assembled with ease, proving that this construction system works. The legs slotted into the base, and the side panels locked the cabinet togther

CNC Cutting

Top, bottom and side panels of the cabinet were cut on the CNC machine out of two pieces of 15mm construction plywood glued together. This allowed for a 30mm overall thickness.

Assembled Prototype - Rear View

The rear panels are only 15mm thick to allow for a recessed appearance. The benefit of this is reduced weight and a simplified construction process.

Assembled Prototype - Front View

Double Offset Knife Hinge

For this cabinet, the choice of hinge is crucial to the success of the design. The hinge must do two things:

It must fit into the construction method of the cabinet, allowing the doors to slot into place without screws, or the use of any tools.

It must be of high-quality materials, as this cabinet is targeted at high income earning individuals who are after uncompromised levels of quality.

There was only one hinge that was able to meet both criteria, which was a solid brass double offset knife hinge. They allow for the doors to be easily placed on the hinges during assembly, and still maintain a subtle yet very premium look, with only a small section of the hinge being visible from the outside once the cabinet is assembled.

patchwork doors inspired by rock
cabinet exterior inspired by land
flooded gum
marri
karri spotted gum blackbutt jarrah

double offset knife hinge integrated door handles patchwork wood doors

whiskey storage

jarrah shelf

CNC cut panels

structural legs

RESOLVED DESIGN - PERSPECTIVE

Stage 1: Acquire Timber

Timber for the jarrah body of the cabinet was sourced from Aus Tim. Various lengths of 200x38 jarrah were purchased to be used for the construction of the top, bottom, sides and doors. 9.9 metres were purchased, amounting to a total cost of $566.28

Timber for the patchwork doors was sourced from two different cabinet making businesses. Various lengths of unprocessed blackbutt and marri were purchased from Classy Joints for a six pack of beer. I then visited Raw Edge Furniture where I purchased other various offcuts of spotted gum, flooded gum, marri and karri for a total of $80.

Stage 2: Cabinet Body Construction (Part 1)

The jarrah lengths were cut down to size for the construction of the jarrah body. These lengths were then jointed and planed down to 30mm in thickness.

Next, the position for the dominoes was carefully marked out to ensure that they would not interfere with any cuts made on the CNC machine.

The dominoes were then cut and the panels were glued together. They were clamped down with sash clamps and then pine battens were secured with F clamps to ensure that the pieces were flush and straight.

Stage 2: Cabinet Body Construction (Part 2)

The glued-up panels of the cabinet top, bottom and sides then got cut on the CNC machine. Minimal tolerances ensure a snug fit between panels for a sturdy cabinet construction. A high level of care was taken to ensure that the recessed areas for the hinges were correct, as well as the correct size holes for the threaded inserts in the side panels.

The holes in the bottom panel had to have the final part sawed by hand using the Japanese hand saw. Still left to do is to router out the rest of the tabs that remained when cutting out the holes, and chiselling out the 90 degree corners that the CNC could not reach. CONSTRUCTION PROCESS

Stage 3: Cabinet Door Construction (Part 1)

To create the cabinet doors, the pieces of patchwork timber needed to be planed to a standard thickness. All the timber offcuts purchased from Classy Joints and Raw Edge Furniture were planed down to 15mm (with 30mm pieces of marri and flooded gum for the integrated door handles).

These offcuts were then CNC cut to the door pattern I designed, and then removed from the pieces of timber using a Japanese saw. The remaining tabs were then removed using a table router. The pieces were then numbered for ease of assembly.

Stage 3: Cabinet Door Construction (Part 2)

The next stage of the cabinet door construction involved CNC cutting the doors to produce the ‘negatives’ where the timber patchwork ‘positives’ will be glued into. To locate the pieces, holes for dowels have been included in the doors and timber patchwork.

However, as dowels small enough were not available, a jig was constructed to cut larger dowels down to size using the Japanese saw.

The patchwork pieces were then carefully glued into the doors, using the dowels to locate them. The pieces were briefly secured with an F clamp while they dried to ensure a tight fit.

Stage 4: Legs, Backing Panel and Shelf Construction

The legs, backing panels and shelf are still under construction, however most components have been jointed and planed to size and just need to be glued up. These components will be produced as soon as the patchwork door is complete.

CONSTRUCTION PROCESS

Unpacking the Cabinet

The cabinet arrives to the user in two separate boxes, one of which contains the cabinet body, and the other that contains the legs. The boxes are made from plywood and pine as, due to the weight of the parts, it is a much more suitable and durable option than cardboard. The packaging is simple and discreet as it is designed to be discarded once the cabinet is constructed, and it will help deter theft if the cabinet is delivered when the customer is not home.

Inside the box the components are nested together, supported by a styrofoam mould to prevent the items from shifting and getting scratched/damaged during transit. Once the styrofoam mould is removed the components can be laid out, ready for assembly.

Long Side Short Side
Top
Long Side Short Side
Box A: Cabinet Body
Box B: Cabinet Legs

Step 1

Slide base piece onto legs.

Step 3

Place back panels into mortises on base piece.

Step 2

Slide shelf down to notch on legs.

Step 4

Place doors onto base piece, ensuring the pin on the door hinges slides into hinges on base.

ASSEMBLY INSTRUCTIONS

Step 5

Place top piece onto top of legs. Ensure mortises on back panels and door hinges lock into place

Step 6

Screw side panels into place by using the provided screws. Place screws into the holes in the legs and screw into the threaded inserts in the side panels. Cabinet doors must be open for access.

The cabinet is now complete!

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