Sped. in abb. Post. D.L. 353/2003 (L.27/02/2004) art. 1, comma 1 - DCB Milano
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Enquiry Card 199
ITALIAN BUILDING CONSTRUCTION NUMBER 104 - 31th Year March 2010
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Equipment
3 New 5 section boom concrete pump Sermac present the new model 5Z36 4 Crowd winch rotary rig Soilmec introducing winch on the SR-30 6 New powered access division Imer Group and the new Iteco Ple 7 Universal quick coupling for excavator MB present an innovative solution
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16 High quality refuiling tool Piusibox: pratical and ecological 17 Electric parallel hybrid transmission Dana present the TE-15HX package 18 Fifty years of solutions Quick coupling: Stucchi solutions 18 Pro on-board weight control Intuitive and color display by Outset
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Road
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20 Impressive machine Seppi presents the multi-purpose Maxisoil 21 A navigator for the pile-driver Joint venture between Geotop and Orteco 22 Grating for drainage asphalt Muflesystem and the linear solutions 22 Testing of bituminous mixtures New laboratory mixer by Controls
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BRAND NEW YEAR, BRAND NEW CHALLENGE 2009 is over. It has been one of the toughest years ever for the worldwide market. The economic downturn and the credit crunch heavily affected all of us and in particular earth moving machines and attachments. Nevertheless overall, Simex still achieved an encouraging result by the end of the year; thanks to this the Italian company looks at the future market challenges with a bit of optimism. The most important event in 2010 will be the Bauma Show in Munich, next April. Simex will be there with a 180 square meters space inside the Pavillion B3, stand B216. All the Simex range will be shown there. Furthermore: Simex will also have an external demo area, outside the Pavillion C4 (area 406), where visitors will be able to see a crusher bucket working on an excavator. During the exhibition, Simex will officially launch into the worldwide market its latest
product, completely designed within its R&D department: the rotary cutter TF100. This small but efficient attachment, to be fitted on small excavators, can be the ideal partner for small trenching jobs in different working grounds. Also, the family of the Simex crushers for excavator becomes larger and more complete: the biggest Simex CBE50 will be shown for the very first time in Munich, and also the prototype of the smallest one, the CBE10, will see the light right in those days, to start its tests before becoming an official Simex product. EC www.simex.it 093
INNOVATORS IN DEMOLITION ATTACHMENTS TECHNOLOGY
Attention to details, functionality and the quality of components will be several of the key characteristics that Trevi Benne will offer at Bauma in Munich, when it will exhibit for the fifth time. The company will feature an absolutely new product along with the FR 200, the “heaviest” crusher ever produced by a European company. With an operating weight of over 21,000 kg an almost 2-meter opening and a height of almost 5 meters, it is unquestionably the most powerful crusher ever sold. They will be introducing the new Series MK Multi Kit, a versatile, multifunctional attachment consisting of a universal body on which a variety of interchangeable demolition kits. For those who are fans of industrial modeling, there will be a surprise: you will be able to follow the phases of the decommissioning of one of the most important production sites of Northern Italy through the display of a faithful 6-meter miniature EC reproduction with mini “3V” equipment at work. 028 www.trevibenne.it
THE FIRST VIRTUAL PERMANENT BUILDING FAIR ON THE WEB
ITALIAN BUILDING CONSTRUCTION
IBC
www.italianbuilding.com
The latest news from the industry main protagonists
Machinery&Equipment MOTORIZED T-REX
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LOW COST AND ASSEMBLED IN 24 HOURS Additionally to designing and marketing standard hydraulic cranes, the Italian manufacturer “R.F. Engineering” supplies outstanding customized projects including but not limited to complete assembly kits (with 1-6 t/m cranes) for vehicles in 3.5 - 7.5 t capacity, both with tipping and fixed body. One of the latest newcomers is a special kit for cargo vehicle Iveco Daily 35 (3 m gauge) featuring a 2.5 t/m crane model RF333 with two hydraulic segments and one tipping body. The complete installation is PTO powered by a Hetronic radiocontrol with 6 functions. The new Kit was named “New Concept Crane” and is extremely user-friendly and easy to assemble. It will not take more than 24 hours to complete the assembly any new installation. The entire system is designed and constructed in full compliance with the EC Directive 2006-42 expected to be enforced by 01/01/2010. Sales and assistance for this new kit and all RF cranes are available at a highly-reliable network of dealers and service centers specialized in the conversion of commercial and industrial vehicles in Italy and in Europe. The products of R.F.srl are distributed on all main European markets through a number of tight collaborations in the field of automotive and outfitting. The “New Concept Crane” has resulted out of years of studies and researches yielding an absolutely revolutionary and innovative system accounting for vehicles types and features, for types of body, and cranes, for crane capacity, for possible installation and for testing requirements. www.rfgru.it
It’s been a little over a year after the signing of the agreement between Trade and Ifas PRO.DE Group for the distribution of commercial vehicles in Italy Bremach. And as if to confirm the symbol between the two companies, in the same period, the veils are removed the T-Rex, the new medium of industrial labor 4x4 completely designed by the Italian firm. A little more than a year after working half the compact with a loaded mass (PTT) between 3,5 and 6 tons, is a true commercial reality with technology that certainly at the forefront of endurance and adaptability to the skills of driving in
EC 280 any condition was matched with design. A real revolution compared to the previous range of Bremach. And design hides the true strength of the new T-Rex Bremach. The all-terrain was designed from a cell of space frame structure with modular technology. The structure consists of tubular profiles, pressed and folded in 3D section. The frame takes a spatial structure that consists of a backbone nodes and extruded tubular parts skeleton. In this type of machine elements extrusions are joined together to form a strong cage and support the electro-galvanized steel body. It follows a complex architecture capable to resis to 6g torsions. www.bremach.it
EFFICIENT DUST BUSTER Wlp was founded in May 2005 with the aim of planning, constructing and selling dust suppression and odour control systems. Wlp plans and constructs electrical systems and develops automation software for dust systems. Technicians at Wlp have devised a system for reproducing the methods of nature. Fielding their know-how, they designed and constructed a machine that ejects small drops of water into the atmosphere to capture and absorb the dust and bring it down to the ground. Low energy consumption, ensured by sophisticated design and construction, makes the Wlp Dust Buster System an extremely convenient machine for use in all areas where dust is produced: it eliminates the costs of hiring personnel for washing yards, during demolition work, at tunnel demolition sites. There are many fields of application: recesses and inert recycling systems, building and demolition sites, cement factories and concrete production plants, EC construction of 277 roads and tunnels, steel factories and compost production plants, solid urban waste landfill sites, fodder factories and mineral conversion plants. The full range of products is on the web pages of the company. www.wlpdust.com
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Enquiry Card 056
LEM LADDER PACK
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ITALIAN BUILDING AND CONSTRUCTION
Forty years after first human step on the moon, Cte celebrates the conquest of a new goal: the creation of a new lem ladder and the launching of a new range of pratika elevators. Three models will be the first ones to be equipped with this new application: Pratika 275 Pro, Pratika 310 Ev Pro and Pratika 330 T Pro. This innovative project - unique in the elevators market - offers a bigger stability of the trolley, not allowing the profiles lowering once the trolley is completely full and can be also operated in difficult wind conditions. The new elevators concept and a new way of lifting was reached by Cte: our ingeneers - thank to a knowledge gained in more than 25 years of presence in the market - succeded in creating this new range of elevators. www.ctelift.com
Machinery&Equipment
HIGH PERFORMANCE AND TECHNICAL NOVELTIES
HYDRAULIC VIBRODRIVERS
Mantovanibenne is preparing its show at Bauma 2010, in Munich. Even if the crisis is not yet disappeared, the research and development dept. of the Italian company has hardly worked on new projects and new products. Most of them will be introduced at the Bauma exhibition. MBI will present the new CR80, the 8250 kg crusher with a 1750 mm opening jaw. It will introduce also the last version of the scrap shear SH, the SH Eagle II with a new design, high performance and technical novelties. RP40IT will complete the Rotating Pulveriser line. Mantovanibenne will launch also the Micro Machines Line, introducing mini MS and mini MCP. The Italian company has different interesting novelties: visit them at Pav. 3 Booth 115 to discover them all. www.mantovanibenne.com
PTC Company (Fayat Group) will be exhibiting at the Bauma fair (open area, stand F10 – 1009) a range of hydraulic vibrodrivers of new generation with variable moment technology. The new patent of PTC Company consists of a new compact and semplified design significantly improving reliability and semplifying maintenance. Beside this high frequency with variable moment range of hydraulic vibrodrivers (power up to kW662) is a standard frequency range with power up to kW1080, a high frequency range with power up to kW292 and a range suitable for mounting on hydraulic excavators. EC 314 www.tecnodrill-com.it
DESIGNED ESPECIALLY FOR GERMAN MARKET Bauma Exhibition is upcoming and, for CanginiBenne, is a good opportunity to show its products for hearth-moving and green maintenance. We take the occasion to inform you about two products created for north European market: Germany, Netherland and neighbouring countries. One is quick coupling CS Schnappmatic. Automatic or hydraulic allows the coupling and uncoupling in a few seconds reducing time in equipment change. Both versions
OVER 110 MODELS
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The production range of Dieci srl includes four macro categories: telehandlers with fixed and rotating boom, concrete mixer trucks and dumpers. The production range focuses particularly on the market for telehandlers: Dieci currently produces over 110 models of handlers, combined with 30 chassis: markets are indeed won thanks to the ability to interpret and satisfy the multitude of requirements of the demand. As for the specifications of the machines, one of the first important qualities is represented by versatility and operating flexibility: in view of the power, the compactness, movement smoothness and simplicity of use and thanks to the exploitation of specifically designed technical solutions, these machines are perfect multitaskers. Another special feature of Dieci’s products is their longevity and sturdiness: not only do they guarantee excellent performance, but they are also designed to live a very long life. Their durability is thanks to the exploitation of special technological solutions and the use of top quality parts and components, without forgetting the company’s many years of experience. Considerable attention is also paid to safety. All the machines are equipped with special control devices. www.dieci.com
allows the operator to get out of the machine only once during the release. The coupling of the new tool and security position takes place automatically. Depending on the choice of the adapter on the equipment, normal or Janus (reversible), you can use the equipment on both sides. This quick coupling has been designed especially for German market because it is compatible with the most
NEW 5 SECTIONS BOOM CONCRETE PUMP The new concrete pump Zenith 5Z36 with 5 sections boom Z folding type is able to reach a max height of 35,3 m, a max horizontal extension of 31,3 m and a max downward reach of - 24,7. It s the pump ideal for reach the most demanding and difficult working zones with a minimum height opening is only 6,75 m. The boom is designed utilize the Method of Finite Elements Method (FEM) whit welded sections directly obtained directly by cores. The pipeline is 125 mm (5 ). The new Sermac 5Z36 has front stabilization X double telescopic folding type and rear lateral sliding. This equipment has the pumping group at high performances SCL150AHP that is equipped with the automatic lubrication system and with the automatic compensation system between wear plate and wear ring, that guarantees the maximum pumping efficiency. The extreme versatility of the pump permit to be mount on chassis 3 axles, wheelbase 3.600/3.900 mm for a total weight on ground of 26 ton. www.sermacspa.com EC 067
quick coupling used on that market. • On request available with hydraulic installation kit • On request available with lifting chains The other product is our quick coupling Outlock interchangeable with CW system present in Nederland. Come to get info to Bauma 2010. Not only quick coupling and buckets will be shown to Bauma. It will be possible to see and get information
on handling grapples, hydraulic hammers, crushing grapples, selection buckets and many products related to green maintenance: cutting heads, hydraulic augers, backhoes, branch cutting-off bar and more and more again. The sales policy of CanginiBenne consists in giving the customers a wide range of products in the market of reference, high quality products and materials. Canginibenne will be present to Bauma 2010 and are very pleased to invite you to our stand (Hall B3 n. 309/408). EC www.canginibenne.com 032
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ITALIAN BUILDING AND CONSTRUCTION
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Machinery&Equipment
CRUSHING EQUIPMENT Coeng supplies and manufactures complete plants for aggregate processing in quarries and mines. It is particularly specialized in water, sludge and sand treatment and dust suppression systems. Thanks to its staff with 30 years of experience in the field, Coeng has developed a great activity in Italy, Europe, Africa and Middle-East. Coeng can offer “turn-key” projects, from preliminary lay-out to assembly/commissioning and after-sales technical assistance and spare parts. It has besides an ample warehouse of new and second-hand products in prompt delivery. www.coeng.it EC 315
PERFORMANCE IN RECYCLING Established by Mr. Vianelli Pietro in 1997 Rimac has its offices and plant situated in Provaglio d’Iseo in the province of Brescia. It was designed to become one of the largest manufacturer of machinery for the ecological recycling of raw materials in Italy. Today the Company has achieved the performance of creating a complete range of crushing and screening equipments for the recycling of raw materials provided from the demolition and construction industry. The know-how acquired during the years is the true heritage of the Company. Rimac can proudly count among its products: mobile Primary, Secondary, Tertiary
crushers, fixed and self-propelled crushing equipments for the Primary, Secondary and Tertiary crushing, mobile screening plants, fixed and self-propelled screening
QUALILIFIED EQUIPEMENT Founded in 1970, Rozzi has made a name for itself producing hydraulic and electrohydraulic equipment for the materials handling industry. The productive units cover 15000 square meters. The Italian market leader, Rozzi exports a great deal of its products within Europe as well as to a large number of non-European countries. Numerous business partnerships support Rozzi’s marketing all around the world. Detailed knowledge of this sector, use of special steels, continued technological improvements and a qualified design staff guarantee quality, reliability and product security. Truck cranes, loaders, excavators, dockside cranes, selfpropelled cranes and overhead cranes of the best brands are assembled together with Rozzi equipment satisfying any lifting and handling requirements. www.rozzi.it
EC 316
CROWD WINCH ROTARY RIG
Enquiry Card 095
Soilmec, in line with its past policies, introduces the use of the crowd winch system also on the SR-30. The application incorporates new features present on top of the Soilmec line products in terms of quick LDP / CFA conversion, as well as the innovations introduced on pull down rope tensioning. It is also possible to remove the lower portion of the mast while maintaining the pull down ropes in position, so that it becomes possible to drill diameters that are greater than the below mast centreto-centre distance. The mast with its foldable lower and upper portions allows limiting overall dimensions for transportation purposes. Of particular interest are the jib which positions by "gravity", as well as some rotary locking solutions performed through pins. The folddown lower and upper mast portions allow limiting overall dimensions for transportation purposes. The new mast design allowed implementing the pull down double connection in the crowd cylinder version so to increase the clearance in case of casing driving, at the loss of the rotary stroke. EC www.soilmec.it 019
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equipments, jaws crushers, hammer mills and vibrating units. There are a lot of features that distinguish Rimac from the other manufacturers. First of all the quality products at competitive prices and high performances and low operating costs. Rimac machines has a very rapid set-up time, the full accessibility to all the machine systems for an easy maintenance. There are Three different modes to start up and operate machines and a complete standard equipment for all machines including radio remote control, water spraying systems, hydraulic adjustments, magnetic separator, air compressor. All the machines are road licensed. www.rimacsrl.eu
PLATFORMS AND RAIL ROAD About the Bauma show Platform Basket will present as world premiere TR18.90, a 18 m trailer mounted platform, to enter this market with particolar attention to the foreign market and rentals organiations. Lightweight, reliability and easy to use are the main peculiarities. Platform Basket has got two models of 15 and 18 m working height who are nearly developed and a 13 m trailer mounted will follow within the end of the current 2010. The company in 2010 will also present another interesting model: the new Rail Road 14 EVO, a self propelled platform projected and developed to be in compliance with europian regulations currently in force. The boom lift allows a promiscuous use both on the street and on the railway, with an high speed on railway, 8 km/h (5 mp/h). RR 14 EVO has a great side outreach at maxi lifting capacità when driven on railway thanks to a self compensation of the aerial platform planarity and the self locking oscillatine axle. Its cage is spaceful and particulary suitable to handle big and heavy tools and with two men a board; with 300 kg lifting capacità and 90 + 90 deg of rotation. The diesel spare emergency engine is equipped with hydraulic pump enabling the operator to fold down the booms and take the rail road vehicle away from the line. The British dealer Promax Access has given to Platform Basket a precious and fruitful knowledge in the railway field, and Platform Basket believe that this cooperation will finally let’s develop the company brand in a very professional field like the Railway maintenace Industry. EC www.platformbasket.com 255
Enquiry Card 295
Machinery&Equipment
SKYLINE GROWS Bauma exhibition, is the occasion for Palazzani to present the new Articulated Wheeled Loader PL 165 SKYLINE. After the launch of PL 1105 at Bauma 2007, the Articulated Loader of 11 ton, the bigger of the three successful Skyline models entered in production on 2008, Palazzani continues its projecting programme started on 2007 and launches the new three smaller Skyline models: PL 155 – PL 165 – PL 175. The new range maintains the characteristics of Skyline: innovative performances, internal architecture optimisation, comfortable cabin and modern design. This products line will be addedto the already existing range of success composed by 15 models among Wheeled Loaders,
Telescopic Loaders, 4WS and Telescopic Backhoe Loaders between 0,5 to 1,5 m3, for which Palazzani is recognised over an EC International market. With an 141 operative weight of 6200 kg, PL 165 reaches 40 km/h speed with the engine of 63 kW at 2500 rpm and it is equipped with standard bucket of 1,00 m3. The transmission remains hydrostatic, as in all Palazzani machines. There will be exhibited also PL 1105 to show the modifications made after the first version, the wheeled loader of 11500 kg of operative weight – 12100 kg also other traditional models max weight, engine power 106,2 kW belonging to Paload range, the at 2200 rpm, capacity of the bucket Telescopic Loader PT 82 and the 2,00 m3, hydrostatic transmission, Articulated Backhoe Loader PB 90, together with the new models of speed 40 km/h and the innovative Aerial Platforms Ragno. hydraulic system “eco-run” with piston pumps. The stand will show www.palazzani.it
NEW POWERED ACCESS DIVISION EC 318
Iteco division of Imer Group is growing in height and took the opportunity of Bauma 2010 to present the new models. The IT100E version is only 1.20 metres high and allows to reach a working height up to 12.30 metres. An important feature of this model is the lifting structure: the “zero tail “built enable the operator to safely activate the lifting movements in full safety, avoiding any possible contact with any kind of surfaces such as walls, racking or of other kind. The Bauma event will see the
LIFTING TEAM There is a leading company in the lifting and handling field since 1949. Its name is Ormig and is going to launch some new products. All the new products are rapresented by the range of the pick and carry cranes, diesel and electric, together with the cranes on truck at free road travel. For example the 804AC, a crane on truck at free road travel, like a lorry, of 80 tonnes capacity, the 5.5tmE an electric crane Pick and carry, of 5.5 tonnes capacity, the 16tmE electric crane Pick and carry, of 16 tonnes capacity and the 33tmE/l electric crane Pick and carry, of 33 tonnes capacità. The Ormig Pick and carry cranes are very much useful for handling loads in confined area with full security. www.ormig.com EC 317
first display of the new Iteco IT 130 model, leading amongst its category, by a working height if 15,7 mts and an overall width of only 1,5 mts. The 17,6 mts working height and the overall width of 1,75 mts take the IT 150 models to the highest rank of its category. The machine offers innovative features of the IT130 , at first the reduced turning radius (of only 0,87 mts), enabling to operate in restricted areas, followed by the capability of contemporary and progressive movements of all the boom articulations. www.itecolift.it
BRAND NEW MIXER BUCKET M3 MetalMeccanicaModerna is a manufacturing company, market leader in the building industry and the earth moving machines sector, which was born 30 years ago from the devising of the first patented Concrete Mixer Bucket. Nowadays this product, which boasts the largest dimensional range on the market, represents M3
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MetalMeccanicaModerna core business, nevertheless we have developed during the years other products like sweeper buckets, quick-hitches, fork carriages and grader blades. A brand new patented mixer bucket with double and side unloading pipe will be presented for the first time at the Bauma Fair together with our whole production range composed by snow blades, cutting heads, brushes for wheelloaders and loader backhoe, etc. We welcome you at our Stand119 Hall B3. www.m3srl.it
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QUALITY IN AGGREGATES TREATMENT Inside the productive unit located in Segrate, Mem realizes the widest range of machines and accessories made in Italy for crushing, screening, milling, washing, recycling and water clarification processing dedicated to quarries, enterprises, industries and C&D activities. The production area can count on huge Cnc machine tools able to guarantee the highest quality levels. The whole manufacturing process of Mem products is realized inside the productive unit according to restrictive quality standards, from the machining and assembly up to the internal tests for all products. www.memitaly.com EC 099
Machinery&Equipment
MORE TECHNOLOGY, MORE PERFORMANCES
A NEW UNIVERSAL QUICK COUPLING
Established in 1920 like a family Company, FMgru is situated in the larger industrial area of north Italy. During the 50's, when the economy was converting from agriculture into industrial and manufacturing economy, FMgru was already working in the welding constuction and metal structural sector: road bridges, formworks for precast, farming machines, pylons to convey electricity, presses and an appreciable range of forklift. Crane production began in 1963 when the company invested all its financial and human resources in this activity, the target being to reach the very highest level of specialization in the lifting field. Nowadays, and thanks to careful planning and use of the most advanced technologies, FMgru is a leader company in this particular field, able to solve all problems concerning lifting on the modern building site. The continuous technology updating and the capacity to promptly meet the market demands, have allowed FMgru to develope a complete and diversified range of tower cranes. The series FM TLX " flat top" cranes, the last born, it is the new geration of tower cranes: modular system. The range of jib is from 35 to 85 m, offers the best current technology makes available. FMgru will be in the International Bauma exhibition from April 19th to 25th area F 11/1103/3. It will show the FM 2675TLX, FM 1131 RBI, news winche for lifting and new cab to improve the comfort and innovative technology for the operator. www.fmgru.it
MB, the Vicenza-based company world leader in the production and sale of crusher buckets, never ceases to amaze: as of 2010, the company puts its name on a brilliant idea, the Universal Quick Coupling, a winning piece of equipment thanks to which on-site jobs are made as easy as possible. A new accessory that once again bears witness to the company’s relentless efforts to innovate and be innovative, creating work tools that are increasingly cutting-edge, flexible and of basic use, just like its unique crusher buckets. Available in seven versions, depending on the excavator and the pin on which it is assembled, the
EC 069
the market. This universal coupling is quick and versatile and makes assembly operations easy thanks to the possibility of quickly assembling the pieces of equipment on both sides (front and back). www.mbcrusher.com
MULTIPURPOSE DRILLING MACHINERY
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SELF PROPELLED TRANSPORTER The Gapo is a new transport system developed over a period of eight years by Gavarini one of Italy’s major distributors and hirers of Potain cranes. It’s a remote controlled, selfpropelled, 4 wheel steering transport system which can move cranes over rough terrain at up to 5 km/h and on slopes of up to 30°. Since being unveiled at Saie 2008, Gapo has proven to be popular with hirers and haulage contractors to install, load and unload self-erecting cranes in order to reach previously inaccessible positions. In the logistic sector, indeed, it’s well suited to rental firms and transport companies wishing to move semi-trailers on their own site. Visit us at Bauma 2010 Open-air ground F9, Booth 901/1. www.gapo.it
Mait is a world leading manufacturer of foundation drilling machinery & accessories for almost 60 years. With this experience, Mait has developed a wide range of multipurpose drilling machinery to perform different drilling techniques. To satisfy the customer’s every need, Mait also specializes in the production of a complete line of drilling tools & accessories and has introduced a new line of equipment for Stone Columns and Geothermal machinery. Mait is quality certified ISO 9001:2000 and is recognized by the world’s top foundation drilling contractors for excellence in providing the highest standard of quality, reliability, low maintenance, superior technical service & afterEC sales support. 320 www.mait.it
Enquiry Card 102
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new Universal Quick Coupling MB allows all kinds of equipment, from the crusher bucket to the hammer, from the traditional bucket to the drill, to the same excavator, with very short installation times. This new product by MB therefore improves pick-up geometry by reducing the distance between the excavator arm and the equipment used, thus speeding up the jobs carried out on site. And that is not all. The strain on the excavator is also diminished, thanks to reduction of more than 50% of the weight compared to traditional couplings offered on the market: suffice it to think that the new Universal Quick Coupling weighs about 80 kg, compared to the 150 kg of couplings available today on
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QUALITY IN AGGREGATES TREATMENT Since 1999 Komplet develops, produces and sell a large range of mini crushers, mini hammer mills, screens and conveyors belts. The most marketable machines worldwide are the Komplet Lem Track 4825 and Lem Track 6040. They are mobile mini jaw crushers (on track), powered by the most updated Isuzu diesel engines and completely remote controlled. These very compact machines can ensure a production up to 40 ton/h and a size of mm.0/20 till mm.0/100. Komplet is proud to be the main reference worldwide for those companies willing to reuse in site all the material coming from demolition avoiding extra cost for transport or land filling. www.komplet.it
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ITALIAN BUILDING AND CONSTRUCTION
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Machinery&Equipment
ITALIAN GIANT The new hydraulic hammers Promove XP7000 is specifically thought and designed for quarrying. The XP7000 shows very positive features: it hits with 17.700 J on a 210 mm chisel and its productivity in an 8-hour shift can vary from 400 to more than 2.000 cubic meters according to the hardness of the rock. A satisfying average daily production of 750 cubic meters was gained on the 1.300 kg/cm2 monolithic white limestone showed in the pictures. The main use of this class of this Promove hydraulic hammers is primary breaking on the frontline. The new mass-breaking hammer
Enquiry Card 091
TECHNOLOGY FOR PERFORMANCE shows noise and vibrations level to the lowest level on the market: the pure Nitrogen low-pressure chamber over the head of the piston absorbs excessive of vibrations returning energy to the percussion. Also, the power unit is completely insulated from the outside casing. EC www.promove.it 102
Agri World it’s a mechanical firm planning and manufacturing industrial, forestal and agricultural machines. The partecipation in the main international fairs, it allowed the firm to be ell know abroad. Every machine made by Agri World is designed availing of sophisticated software in 3D together with a great
capacity of output of the firm, which it develops all the productive process from the design up to the delivery by his own works. Among the manufactured machines there are: disk diggers, crushing plants on wheels or tracks, vibrating screens on wheels or tracks, rocks cutters, stones crushers, forestry cutters, stump cutters. EC www.agri-world.it 252
NEW MULTI-PURPOSE MACHINES AND… The people at Tesmec like to consider Bauma a kind of mix between tradition and new challenges, between history and future vision… therefore we have a must-be-there attitude to be a leading manufacturer. After attending all Bauma editions in the last two decades Tesmec feels something special in this year’s event, it feels like a meeting to plan activities for sunny days after the storm of 2009, like feeling positive and trustful for the next future and still proud for the strength shown in the recent past. All Tesmec product lines will be on display including the new Gallmac multi-purpose machines, trenchers and surface miners for a wide range of applications, stringing equipment for underground. Trenching equipment is evolving with the addition of surface mining and mini trenching to the traditional applications in telecom networks, oil & gas pipelines, infrastructures while the stringing equipment will benefit from an additional brand-new catalogue of machines and accessories for the underground applications and the new technology for railway high- speed lines. The Tesmec logo for the trenching line will be renewed with a new unified logo combining the historical logos of the American factory and the Italian factory. This decision reflects the high brand equity of the Tesmec name in the global market and the strategic advantage of manufacturing the same products in the two different locations: Italy to serve key markets like EMEA , USA to serve key markets like America and Canada. Tesmec will also present the new Joint Venture “Condux Tesmec Inc.” in USA for distribution of stringing equipment in North America and Canada. www.tesmec.com EC 125
Walk Around Machine
WALKAROUND ACHINE M Articulated Dumper
Payload 28,1 ton Body Capacity heaped 16,9 m3 Max power 260 kW
ADT 30D by Claudio Marini
Powerful, strong and easy to drive PLUS OF COSTRUZIONI POWERFUL CURSOR ENGINE (260 KW) 24 VALVES (OVERHEAD CAMSHAFTS)
WITH VARIABLE GEOMETRY TURBOCHARGER, HIGH PRESSURE PUMP INJECTORS (HIGH EFFICIENCY AND TORQUE AT LOW RPM)
POWERFUL ENGINE (264 KW)
WITH NO NEED FOR THE HYDRAULIC RETARDER (SIMPLER DESIGN). RETARDER AVAILABLE
POWERFUL ELECTRIC SYSTEM NEW DASHBOARD WITH
INTEGRATED REAR VIEW CAMERA AND POWERFUL DATA PROCESSOR (EASY TO USE AND TO MAINTAIN)
LARGER VEHICLE TRACK
(STABILITY).GOOD APPROACH ANGLE (27°)
SIDE TILTING CAB WITH SIDE
OPENING FENDERS, ELECTRIC ENGINE HOOD TILTING SYSTEM
ROBUST CAST HITCH:
SOUNDPROOF CAB, EASY TO
BIG DIAMETER (58 CM) DOUBLE ROW BALL BEARING (RELIABILITY)
ACCESS, WITH EXCELLENT VISIBILITY AND THERMOINSULATED PLASTIC ROOF
NEW FRONT AXLE WITH
ON ROAD HOMOLOGATION
“DROP BOX” AND PROPSHAFT (RELIABILITY)
REAR SUSPENSION:
AT 40 KM/H WITH UNLOADED VEHICLE (ITALY ONLY)
BOGIE TYPE AND DOUBLE WISH BONE (STABILITY ON UNEVEN GROUND, HIGHER OSCILLATION)
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Walk Around Machine
Variable geometry turbo (higher torque at low rpm)
A powerful engine brake (264 kW) with no impact on the cooling system The power absorbed by the hydraulic retarder overheats the oil, whereas the exhaust brake overheats the engine. On the other hand, the Iveco Cursor engine brake exploits the sudden opening of the exhaust valve at the end of the compression phase releasing the overheated air on the outside without creating obstructions. The compression phase brakes the engine by itself, whereas during the expansion phase, the cylinder must be “dragged” by the engine to the bottom dead center, creating an additional braking action
Pneumo-mechanical actuator to increase the speed of the turbo at low rpm
A POWERFUL CURSOR OF 260 KW...
24 valves to increase the torque at low rpm and improve the combustion efficiency
Overhead camshafts to simplify the valve gap registration
... INNOVATION AND EFFICIENCY Pump injectors in a single steel structure, to increase the injecting pressure (efficiency) avoiding reliability and safety issues Internal “continuous” EGR complying with antipollution laws, without additional radiators and electronic parts exposed to high temperatures or vibrations (reliability and simple design) At low rpm, the turbo runs slowly due to the low flow of exhaust gases. In order to increase the speed and therefore the engine power, a computer driven pneumo-mechanical device reduces the intake thus increasing the gas speed (Venturi effect) and the turbo rpm. Higher torque at low engine rpm
ATB = 50°C... HEAT RESISTANT The pneumatic circuit, exploited for the brake system, the operator seat suspension, the cab cleaning kit and the setting of the turbo geometry is cooled by a specific air/air radiator
Thermoregulated fan speed
The Dumper can perform normally with an ouside temperature of 50°C without heating the refrigerant over 100 degrees (Air To Boil: ATB)
External fan ring: improves the fan efficiency avoiding the air recirculation in radial direction
Refrigerant Intercooler
A/C condenser The fan speed is determined by a thermoregulated viscostatic joint, according to the cooling need, thus reducing noise, fuel consum ption and speeding up the achievement of the ideal engine temperature in cold climates
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Compressed Air
Hydraulic oil ITALIAN BUILDING AND CONSTRUCTION
Walk Around Machine In case of anomalous “power train” (engine and transmission) temperature or oil pressures, a protection system (Sentinel System) reduces the power of the engine to avoid damages to the main components
“Sentinel System”: protects engine and trasmission
“ LIMP HOME ”... ALWAYS BACK HOME
BLACK BOX: INNOVATIVE ELECTRONICS
“Limp Home” is an electronic system allowing the machine to operate at a lower power even with damaged components: for example, it excludes a defective engine cylinder, allowing the remaining ones to operate correctly to get the machine back to the workshop. Equally, it excludes an anomalous transmission gear, allowing the correct operation of the remaining ones
Electronics for low fuel consumption and easy diagnosis/maintenance Anomalies stored and displayed on the dashboard can be sent to external computers for a detailed analysis. The on-board computer monitors and manages thousands of data on vital components of the Dumper, in order to assure efficiency (lower fuel consumption), performance and reliability, as well as assisting the maintenance of the vehicle
Electronic engine control unit (on anti-vibrationsupports) cooled by fuel circulation
Menu selector on board
THE MOST POWERFUL ALTERNATOR (90A) “Eco” operating mode (selectable by the driver) allows gear shifting at a lower engine speed to reduce fuel consumption
High capacity batteries (2 x 170 Ah)
Tidy electrical layout (reliability) Electronically controlled transmission “Ergopower” ZF (6 + 3) with integrated differential lock (100%) (soft shift and traction) Soft automatic gear shifting for better comfort and reliability
Powerful alternator 90 A
Low ratio torque converter (1:2,08) to reduce stresses on gearbox and with automatic lock up in all gears (lower consumption)
“Eco” mode for lower fuel consumption
Walk Around Machine
Electric hood tilting system
Electric tilting system
Excellent access to engine and radiators
“Modular” fuel and hydraulic oil tanks, easy to remove in case of extraordinary maintenance
Rust-resistant fiberglass engine hood, easy to repair and heat resistant
Hood hinges with greaser
EASY MAINTENANCE
Emergency mechanical steering No belts to stretch
In case of emergency, the steering system is powered by a ground driven gear pump (instead of being activated by an electric motor - safety). Moreover, unlike steering systems with intermediate distributors, the same “ Orbitrol pump” controlled by the steering wheel allows the steering in case of emergency (even without hydraulic servo-assistance). In normal conditions, the steering system is powered by the main gear pump
Filter clogging and low fluid level are displayed on dashboard avoiding direct checks
Exclusive ground-line start up Ground emergency stop
MAINTENANCE
Exclusive switch for electrical circuit cut off (besides the switch in the cab) to avoid battery discharge during long inactivity
Automatic belt stretcher High traction Polyvee
SIDE TILTING CAB ANGLE 57° Extraordinary easy access for Powertrain maintenance
Cab hydraulic tipping system Easy access to battery box
Easy fill up from ground
SWING OUT FENDERS 12 ITALIAN BUILDING AND CONSTRUCTION
Walk Around Machine
New front rigid axle with “drop-box”
Central reaction bars
Drop box Rubber bushes Rear suspension with walking beams hinged to axles through rubber bushes and integrated by central reaction bars
AIR-HYDRAULIC SUSPENSION The front axle is hanging on two air-hydraulic cylinders linked to the chassis with Panhard rod and “A” frame
STRONG
Rear “articulated” suspension (maximum stability on uneven ground)
AXLE OSCILLATION: 23 CM Saddle support for walking beams
Higher oscillation of the axle
The rocker pin supported by both sides (instead of one as for overhanging supports) reduces the bending stresses, increasing reliability and strength of the structure
STRUCTURE Cast articulation joint Avoids welding in critical areas (reliability) Strong rear window protection and steering cylinders
Great diameter of the hitch (58 cm) 58 cm
Hitch with double row ball bearing (reliability)
Spherical joint
Excellent reaction to stresses ITALIAN BUILDING AND CONSTRUCTION
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Walk Around Machine Bolted cap for easy access on the body tipping pin
Self-centering spherical pin head
Spherical tipping pin, with bolted cap (self-centering)
Spherical bushings to avoid radial stresses and to increase the lifetime of the tipping cylinders (reliability)
Wet disc brakes integrated in wheel hubs (available)
Limited slip differential lock (45%) on axles to transfer the torque according to the grip of each wheel
TIPPING CYLINDERS “SHORT AND PROTECTED”
Standard reinforced body (15 mm)
The spherical bushing on the cylinders avoid the radial stresses extending the gaskets life (reliability) Great distance between tubular side members (reliability) for a higher torsional resistance. Short tipping cylinders located inside the rear chassis for a better protection Cast saddle
On road homologation with unloaded vehicle, at 40 km/h (within 3 m, without permits)
Great distance between side members
The low hinging point (77 cm) of the cylinders increases stability while tipping the body. The cylinder is protected by a cast saddle which avoids welding in critical areas (reliability)
ARCHITECTURE AND CONSTRUCTION Generous shock- and shear-resistant fender rims
27°
2,36 m
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ITALIAN BUILDING AND CONSTRUCTION
Larger wheel track (stability) Approach angle of 27° (better overcoming of obstacles)
Walk Around Machine
148 cm
Engine brake
12 V plug (for cell phones)
Telescopic and adjustable steering column
FOCUSED ON COMFORT The cab is easily accessible, with15 air inlets and... ...outside temperature indicator The high windscreen (with “long” wiper blade”) and the sloped hood profile ensure an excellent front visibility
Wiper blade 65 cm
Thermoinsulated, rust-resistant roof, with drains to avoid drops on windscreen
Excellent front visibility
Drain
Drain
www.astraspa.com
ITALIAN BUILDING AND CONSTRUCTION
15
The latest news from the industry main protagonists
Components&Spare Parts EC 039
NEW DYNAMIC SERIES Autec is now launching the new Terminals Fjm, Fjs and FjlL. These new products are a part of the new Dynamic series and they are adjusted to the new Flex Safe Architecture a.k.a Fsa-technology, can in fact adapt to the new requirements of mobile hydraulic applications. Dynamic: the name of this series, also recalls another innovative feature of the new radio remote controls, that is to say, their dynamical access to the radio frequency spectrum. In fact: the system automatically moves to a free frequency during normal operation and the user does not need to perform any procedure, which greatly improves productivity! Measurements collected from sensors plus status and diagnostics information is sent to the portable control unit and visualised on a user-friendly graphic display. Receiving units for Can/Canopen bus or with analogue interface that drives solenoid valves are both available in the new Dynamic series. The Autec corporation was founded in 1986 and is located in Vicenza in the Northeast of Italy. Their activity is the design, production, and distribution of industrial radio remote control systems i.e. high technology safety systems for the remote control of industrial and building machinery. More than 50,000 systems sold testify to the high quality and reliability of Autec products. As early as February 1995 Autec was granted the certificate of quality according to the DIN EN ISO9001 norm by the TÜV Bayern (certif.no. QI95022018602). At Bauma 2010 in Area F11, stand 1106/3. www.autecsafety.com
A TRUSTED HIGH QUALITY REFUELLING TOOL Quite often the hard environmental conditions can potentially threaten the re-fuelling operation on Otr equipment and vehicles. Piusibox is the answer to the need of refuelling quickly and safety in almost place. All the equipment required for transferring fuel, hoses included, is contained in this strong, compact and easy to transport handy box. The container’s main purpose is to keep clean the parts that come in contact with the diesel. For example the suction hose may gather dust, if not adequately protected. Sand and powder could contaminate the fuel when used the time after. The horizontal split container makes Piusibox an eco-friendly drip-catcher. The regular, smoothly joined surfaces EC make periodic cleaning an easy task. Based on 30 283 years’ experience and Piusi know-how protected by international patents, Piusibox is the modern, practical and ecological solution for refuelling agricultural machinery, worksite equipment and road-building machines – Wherever diesel refuelling must be quick and safe. The new “box” is an important support for the reliability and long lasting life of your equipments. www.piusi.com
A LARGE RANGE OF PRODUCTS
The company Società Cooperativa Bilanciai offers an impressive range of products to satisfy every weighing requirement: as well as high capacity weighbridges for vehicles - one of our products of excellence - many other tools are available, all with load cell technology: weighing platforms for inclusion in production processes, weighing systems for mobile workstations, automatic weighing-pricing and weight control lines. The product SBP/M weighbridge is the best solution for weighing road and site vehicles up to a maximum of 80 tonnes (standard version) even in particularly heavy-duty load situations and conditions.The isostatic structure with independent modules not only facilitates transport, handling and assembly but is also warranty of correct operation over time even in the presence of natural settling of the foundations. The compact profile means that the version classic can be installed in foundations only 50 cm above ground level, while the overhead version has ramp heights of just 40 cm.The measurement system comprises several compression load cells in stainless steel as analogue or digital versions. The electronic terminal and peripheral accessories completing the weighing plant, ensuring full control of weight displays and eventual accessory functions.Type of EC materials and treatments used, design expedients, range of 229 customisations and accessories: these characteristics make the SBP/M weighbridge one of the most versatile and high quality products available on the market. The reliability and quality of weighbridges by Società Cooperativa Bilanciai are now warranted by exclusive coverage lasting 5 years for the weighbridge and its digital load cells. www.coopbilanciai.it
GENERATING SETS AT BAUMA
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ITALIAN BUILDING AND CONSTRUCTION
Gen Set, European leading manufacturer of engine driven welders and generating sets, presents, in occasion of Bauma 2010, the latest news in its range of power and welding generators. Focused, since the very beginning, on a constant research and innovation, with a particular attention paid to the environmentally-friendly products in terms of noise and exhaust emissions, Gen Set launches in the international market the new model of soundproof professional 300Amps engine driven welder: Mpm 10/300 S-K. The latest 3000 rpm, water-cooled Kubota engine series and the field-proven Gen Set asynchronous alternator represent the heart of this new welding generator. Equipped with Stick, Mig, Tig Lift Arc facilities, the MPM 10/300 S-K, together with the “best seller” 400Amps Super Silenced unit, MPM 16/400 S-K, represent the ideal products for all heavy duty welding applications. The news displayed in generating sets is represented by the new series of silenced and super silenced diesel generators. EC www.genset.it 322
Components&Spare Parts
ELECTRIC PARALLEL HYBRID TRANSMISSION
EXTENDED RANGE OF DRIVE GEARS
A concept transmission in the evaluation EC phase, the Spicer TE-15HX is an electric 204 parallel hybrid featuring a dual power path transmission control system. Targeted for use on material handling vehicles, this system continuously monitors operating conditions and selects the proper combination of diesel and electric power to optimize productivity while reducing fuel consumption, emissions, noise, and engine idling. Dana has adopted a neutral stance toward energy-storage chemistry in the development of the Spicer TE-15HX transmission, allowing it to integrate with many different energy storage solutions. At bauma 2010, Dana will show a system configured with super capacitors that would be used with highly cyclic applications such as front-end loaders, while container handlers and other applications that permit longer duration charging under a light load can be outfitted to work with lead-acid storage and other conventional battery technologies. Whenever possible, the TE-15HX control system disengages the diesel engine and supplies power from the energy storage system for inching and other vehicle operations that require low energy consumption. During idling, it provides power for lights, climate control systems, and other electrical accessories. The Spicer TE-15HX transmission capitalizes on the flexible modular design of the popular Spicer TE-15 electronically modulated transmission to coordinate the operation of the diesel engine and electric device. Dana is evaluating three-speed and four-speed versions of the TE15HX transmission in long-drop and short-drop configurations with an estimated rating of 110 kW to 175 kW (147 to 235 horsepower). www.dana.com
Comer Industries extends its range of drive gears with rotating outer casing thanks to the new PGRF25000 model, 25,000 daNm nominal torque at output implementing the new output stage on smaller Comer Industries planetary stages. This drive features the typical flange to be connected directly to the fixed support on one side, and the mobile flange, included in the rotating casing, to which a side of the drum is directly secured. The double mobile flange rotation conical roller bearing acts as a winch support. A “Duo-Cone” front seal features between the two flanges. This seals the reduction gear perfectly even in the most difficult environmental conditions. This same drive can be fitted paired with another identical one, acting as a further support and winch mover of double capacity and by itself, thanks to 50,000 static daNm at output, ensures safe operation in emergencies caused by other unit failure. The 4-stage version shown, with total reduction ratio between minimum 143 and maximum 225:1, features movement by means of two hydraulic motors at 180° on input crown gear. Downstream of each motor and before the first reduction stage, is a “negative” oil-bath disc brake - acting as static and EC safety brake - with min braking torque above max motor 071 input torque. The 25000 drive gear by Comer Industries is suitable for mobile crane winches and other winches like those for marine applications. The PGRF25000 end stage can also equip the PGA 25005 traction track drive to form a 5-stage drive gear, with flanged input for hydraulic motor at 90° to the track fastening output flange axis. The 5 stages are a combination of bevel gear, planetary and parallel drive gears to form a very compact and sturdy solution given the provided performance. www.comerindustries.com
DEDICATED TO TRANSMISSIONS Filtrec has released the new Hycycle medium pressure spin-on series which are widely used in agricultural and earth moving applications. These spin-on filter elements are mainly used on hydrostatic and other transmissions, return line on hydraulic systems under cold start conditions, pilot valves, etc. The Hycycle range was designed
by Filtrec research and development department. The items went through severe testing procedures according to the applicable ISO norms. Hycycle range is compatible for pressure up to 34,5 Bar and available with filtration ratings of 3/6/10/15/25/40 in fibreglass and other filtration media such as cellulose and wire mesh. EC www.filtrec.it 323
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Components&Spare Parts
FULL DIGITAL LINE
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EC Digital electronics do give strong 043 advantages everywhere used, enhancing functionalities and flexibility of any element of machine and plant automation. Atos digital electrohydraulics is the result of many years of R&D activities on innovative DSP microcontrollers, simulation models of valves and systems, development of advanced software, extensive field testing of new components and solutions. Actually a full line of digital electrohydraulics is now available in order to exploit the well known advantages of digital technology: • enhanced performances: hysteresis, responce time, linearity and stability • easy software setting of scale, bias and ramps by PC (image1) • software configuration of input command signal, dither and valve’s dynamic behaviour • software compensation of the regulation’s non linearities • PC saving of the customized parameters for quick and repetitive setting of further valves for same application • easier diagnostics (alarm, fault, monitor) and computer assisted maintenance • fieldbus interfacing is available on top range driver’s for simplified wirings and real time communication of commands, feedback monitors and diagnostics New Atos line of digital components covers high-performance proportional valves for pressure/flow control, proportional cartridges, servocylinders and axial piston pumps (image 2). The relevant electronics includes a wide range of digital drivers plus new digital axis motion controllers. Standard digital directional valves, additionally interfaced with pressure transducers, perform multiple regulations (direction/flow with max pressure and power) and simplify the hydraulic circuit, extending their field of application. They are available also in “rugged” and in “ex-proof” executions, together with digital drivers according to their specific relevant norms & prescriptions. In addition, the new digital controllers provide the closed-loop control of position, speed and/or force of any electrohydraulic axis, realizing truly compact and reliable motion units. www.atos.com
HIGHER DYNAMICS AT LOWER ENGINE SPEEDS Intelligent integration of hydraulics and diesel engine control retains the dynamics of machine functions even with Tier 4 final engines and enables a fuelsaving reduction of rpm’s without sacrificing overall performance. High dynamic response of the travel drive and implement hydraulics on mobile work equipment even at reduced diesel engine speeds and for Tier 4 final engines: this is the goal Rexroth has achieved with their electronic Bodas system solution called “Diesel Hydraulic Control”. Developed together with the diesel engine specialists from Bosch, the world’s largest automotive supplier, this solution for engine management and as well as drive and working hydraulics reduces diesel fuel consumption by up to 20 percent. With Diesel Hydraulic Control (DHC) Rexroth has teamed with Bosch to develop a new control strategy which retains the accustomed lively response of the travel drive and implement hydraulics even under conditions of diminished load response and lower engine speeds. DHC changes the traditional function sequence and lets the diesel engine know of expected load requirements. This DHC system map represents the vehicle-specific relationships between rpm’s, efficiency and torque. Since DHC means that the diesel engine only provides as much power as the machine actually needs at any given moment, diesel fuel consumption is reduced compared with current figures. Fuel savings of up to 20 percent as measured in real-life testing will reduce the total cost of ownership for operators with no sacrifice in EC dynamic response. Rexroth at Bauma 2010: hall A4, booth 317/510. 043 www.oilcontrol.com
PROFESSIONAL ON-BOARD WEIGHT CONTROL The company Outset was founded to meet the needs of over-the-road transporters for professional on-board EC weight control solutions; 077 in fact, it was the first Italian company to offer these systems to industrial vehicles. Having exceeded the target of 8,000 system units sold on the European market, Outset has established itself as a leader in the market of industrial vehicle on board weighing systems. Outset will be present in 2009 and will introduce a new and highly
innovative instrument: the Vision Evolution. The innovations in this new system will involve the hardware components, with a new generation of solutions that drastically reduce installation time, as well as the new “intuitive” operator-friendly procedure for utilization. The large colours icon based display with wheel navigation system, permits a friendly use very innovative in its sector; the possibility of connection with one or more external cameras insures the vehicle to be operative in maximum safety. www.outset.it
FIFTY YEARS OF SOLUTIONS Stucchi is a solid Italian reality involved in the planning, production and distribution of quick release coupling for fluid transmission, especially in flat face version, and has participated to create ISO 16028 as a international standard (flat face couplings). Following were introduced screw coupling and multi coupling systems. Actually Stucchi is an ISO 9001/Vision 2000 certified manufacturer of hydraulic quick disconnects. Their solutions based approach meets the demanding requirements for a variety of applications spanning multiple markets including Construction, Agriculture, Automation, Chemical, OffShore & Land based Oil & Gas, Pulp & Paper, Plastics, Public Utilities, and many others. Stucchi is a recognized global leader in the design and manufacturing of quick coupling products providing a variety of sizes and port configurations ranging from 1/8 inch to 2 inch sizes to accommodate a wide field of application requirements. Our pressure capabilities extend to 720 bar working pressure, port configurations include BSP, NPT, SAE & metric standard in stock, materials from Brass to 316 Stainless Steel, and an assortment of seal options. Product Quality Assurance is documented throughout our supply chain, beginning with raw material certifications, ongoing improvements in production material, automation of production, fatigue testing, pressure testing parts prior to shipping and an ISO Quality Management System. Prompt Shipment of customer orders is essential. Our commitment to carry large inventory levels the capability to service EC our customers’ needs promptly & efficiently. 135 www.stucchi.it
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ITALIAN BUILDING AND CONSTRUCTION
Components&Spare Parts
QUALITY FOR FUEL FLOW Diesel fuel distributors, automatic nozzle for dispensing, fuel electronic meter and transportable fuel tanks; this is the products made by Emiliana Serbatoi. The italian company was created in Modena, but the old branch soon becomes inadequate and insufficient if confronted with the extremely rapid development of the Company. In EC 172
2000, a suitable place for the building of the new headquarter is found. In July 2000, the Emiliana Serbatoi construction works start. Accuracy and attention have assured a better organization of the new spaces available, by optimising them through a highly detailed planning of the structure to build. These spaces have been arranged in a rational way and the warehouse area has been totally computerized. Emiliana Serbatoi only uses output systems and relevant accessories of the best quality in all national and international territory, standing out for its great reliability and userfriendliness assembly and use, always putting safety in first place. All our equipments are typeapproved according to EC rules. www.emilianaserbatoi.com
PRECISION GEARING, TRANSMISSION AND DRIVELINE SYSTEMS The company Oerlikon Graziano confirm its leadership in the field of precision gearing, transmission solutions and driveline systems and to strengthen its position as “Global Drive Systems Provider” at the AgriTechnica Hannover in Germany. It is its innovative technologies and solutions combined with a worldwide footprint presence of Oerlikon Graziano in Europe (Italy, Russia and UK), North America (Indiana and Georgia) and Asia (China and India) that have permitted to reach these results. To face the requirements of its Customers to improve the efficiency and performance of their vehicles, Oerlikon Graziano is without doubt at the cutting edge of this technology and recently announced and patented a number of innovative transmission solutions that not only improve vehicle performance but also help deliver significant improvements in fuel efficiency and costs. www.oerlikon.com
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SOLUTIONS FOR EATH-MOVING FIELD The company Faster, with over fifty years experience in the hydraulic industry, has designed and manufactured over five hundred million quick-release couplings, which are covered by twenty patents. Actually Faster is one of the leading companies involved in the design and manufacture of quick-release couplings - particularly for application at medium, high and very high pressures. The continuous research and technological innovation and investment as well as the constant codesign activity with the main players of the sector have led the company to be a precise reference point for
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Hall
B3
nd - Sta
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manufacturers of the hydraulic field. Bauma exhibition will be an important stage to launch Faster’s new corporate image and confirm its leadership in this sector, and also the right occasion to present some important news in eath-moving field, heavy duty applications, multiconnections and products testing, which required months of work of several technical engineers. Faster will be glad to welcome all its customers at Bauma Exhibition in Munich, from 19 to EC 25 april (Hall C4, Stand 311). 025 www.faster.it
HEAVY DUTY ALUMINIUM TOWER The Tempo Tech, made by Svelt, is the evolution of Tempo. Tempo Tech, unlike Tempo, has the rungs directly welded on the frame. It can be assembled very quickly and it is made of extremely resistant lightweight aluminium alloy (guaranteed for 5 years). It is safe and Heavy Duty. Tempo Tech is modular to allow the user to customise the scaffold for almost any job. On request, the base can be a pre-assembled one-piece package called "Folding Base". Folding base cannot be used on stairs. EC 324 www.svelt.it
www.casece.com Enquiry Card 222
Enquiry Card 069
ROAD
OUTSTANDING
ITALIAN BUILDING CONSTRUCTION NEW GENERATION OF PLANTS
“Impressive” is just the right word for the Maxisoil from Mulching Equipment Specialists Seppi M. This machine will be on view at this year’s Bauma Show in Munich. The Maxisoil is a high performing multi-purpose machine: it EC 136 forms and renews roads, will work at depth and crush everything from stones to stumps to roots. The Maxisoil is one of the most powerful machines manufactured by Seppi M. Suitable for use behind tractors with an upper limit of 360 HP on the PTO input shaft, “this is a real high performer when it comes to crushing, stabilizing and mulching”. The machine can be used to crush rock on stony ground, for stabilization of road surfaces and for crushing waste material and rubble on construction sites. Rocks up to 30 cm [12”] will be crushed quickly and with ease: the degree of mulching can be controlled to provide suitable material for road building or fine material for incorporation into the soil. When used as a soil tiller the Maxisoil works to 35 cm below surface or deeper, according to the type of soil. No matter how many stones, roots, stumps there are, the soil will be tilled finely. evenly mixed. It has a 1000 rpm gearbox. www.seppi.com
Hot-mix asphalt production accounts for a large part of the challenge facing the road-building profession in the quest for energy savings and the reduction of greenhouse gas emissions, of which CO2 is one of the main actors. Indeed, 95% of the energy consumed and gases emitted originate from the burner and the dryer drum during the drying and heating phases. The development of warm-mix and low-energy asphalts on the one-hand, and the increased use of recycled materials on the other, are the two main development focuses for production plants. The TT 4000 produced by Marini (Fayat Group) belongs to this new generation of plants required for the future, but which are also compatible with present-day requirements, versatile,
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IMPRESSIVE MACHINE
TWO LAYERS OF ASPHALT IN ONE SINGLE PASS Dynapac’s new Compactasphalt® 2500 provides costeffective solutions for placing 2 layers of asphalt in one single pass. Designed to be used with Dynapac’s DF145CS paver, the CM2500 module’s 2.55-meter (8.37 feet) width is ideal for applying the Compactasphalt® method on highways as well as motorways up to 7.5 meters (24 EC feet) wide. The Dynapac machine features an enlarged hopper for 310 binder material with a total capacity of 28 tons. Equipped with its own power unit, the module has a 15-ton hopper for the top layer material. This hopper features two augers, which allow the top layer material to be carried under the electrically heated VB5100TV-E screed. A second screed, Dynapac’s VB805TV Plus-E high compaction screed compacts the binder layer. Both screeds are synchronized in the case of slope and cross-slope changes. Because the Compactasphalt® 2500 simultaneously places both the wearing and binder courses - hot on hot - in a single pass, the result is a better interlocking of the courses that increases the durability of the layers. Furthermore, the residual heat of the hot binder course significantly increases the time available for final compaction. www.dynapac.it
MODULAR CONSTRUCTION KIT Since being launched at Bauma 2007, the Peri Variokit engineering construction kit has been complemented by a number of new features. This means that solutions are now available for virtually all applications in tunnel and concrete bridge construction. The main advantages of the system are standardised and simple connections as well as fast availability of materials. The construction kit has been supplemented by a cantilevered parapet track, brackets for bridge cantilevers and parapets as well as a Variokit cantilevered scaffold. Circular
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multipurpose machines that can evolve according to needs and trends and be adapted over a long period of time corresponding to the service life of the equipment, i.e. 20 years or more. The TT 4000 includes: a minimal footprint, with its famous one-piece drying bar and filter; full noisereducing and dust-suppressing cladding; systematic recovery of the energy emitted by the dryer mixer, which is transmitted to the recovered fines, plus a short fines transfer system and a minimal number EC of screws. 242 www.marini-spa.com
ITALIAN BUILDING AND CONSTRUCTION
tunnel formwork carriages, equally suitable for cut-and-cover and mined tunnel operations, as well as a separate formwork carriage for wall and slab formwork extend EC previous fields of application in tunnel. Numerous developments 311 have also taken place with regard to large bridge building. www.peri.it
Road Construction
UNIVERSAL MILL CRUSHER
A NAVIGATOR FOR THE PILE-DRIVER Orteco, pile-driver for guardrail and photovoltaic post installation machines producer, and Geotop “Control machine” specialist, are the actors of the join-venture aimed to develop Topcon satellite technology on pile drivers. Double advantage: in case of guardrails the optimisation of the work with the definition in real time of exact points in which piling the posts; in case of photovoltaic works the chance to stop the machine once reached the needed height. The “Topcon pile driver GPS system” for Orteco is composed by a palm top Topcon GRS-1, a receiver PGA-1, a tool for radio communication RH-1 Radio modem and a second GPS receiver located on a tripod (HiPer Base Receiver ). The first receiver, installed aligned with the hammer, catches the machine localisation signal and dials with the palm top software, to allow the second receiver to correct the metric error that a “used all alone GPS” normally has. The error is via radio communicated to the system installed on the machine and it immediately corrects the position, guaranteeing a precision in a range of 1cm. Afterwards the palm top GRS-1 has to be mounted on a truck, in order to detect piling points path, then it defines the overlap between the machine and piling points. Once “uploaded” the information, the tool can go back on the pile driver and the work can start. Using the monitor the operator knows exactly where to drive the machine and where to pile the post. www.orteco.com EC www.geotop.it 128
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EC 037 Fast Verdini presents the Universal Mill Crusher (MGH 500 hydraulic, MTH 500 electrical), a patented machine designed to crush all construction materials including asphalt slabs, equipped with selfcleaning crushers system, protecting them from deposits of soft asphalt. The crusher can crush even hard stones, concrete blocks, reinforced concrete, stones, rubble, reducing them to the size of approx 0 to 4 cm. Consists of 2 rotating shafts fitted with 12 blades each, made of special hard high-grade steel, has a slow rotation and makes no dust or noise. Equipped with 4 wheels including 2 swivel with brake and protective grille for the operator, the Fast Verdini Universal Mill Crusher can be conveniently used when digging trenches, using diamond floor saws that run two parallel cuts, after which the excavator will complete the opening of the excavation. The slabs of asphalt so generated will be crushed by the crusher and the debris can be reused and recycled for the filling of excavations. “Therefore - Fast Verdini says - there is no more need to take debris to waste sites, or bring back new material for filling the trench: with the MGH 500 debris can be crushed, reused, recycled”. www.fastverdini.it
COLD PLANERS WORKING IN TANDEM Coop Costruzioni, one of the Italian leading contractors in the sector since 1934, in 2009 received a request from the Bologna’s Guglielmo Marconi Airport Maintenance Department to repave one of the runway links, the ECO link, and also to repave some sections of the taxiway. Coop Costruzioni decided to use the best machines in its fleet. “It was essential to finish the project on time without any hitches. To be absolutely sure of this we knew we needed two Caterpillar PM200 cold planers; we knew that it delivered what we needed: top
performance and productivity, reliability and the capacity to work long shifts without breaks and without any interruptions”, explained Nicola Guidetti (Coop Costruzioni). “Since we only had one PM200 in our fleet, we immediately contacted CGT, Caterpillar dealer, and asked to hire a second machine for the time needed to complete the works”. EC www.cat.com 313 www.cgt.it
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colophon NUMBER 104 - 31th Year March 2010 Publisher Mauro Nartelli Chief Editor Matthieu Colombo Editorial Supervision Edvige Viazzoli Editorial Secretary Ornella Oldani segreteria@fiaccola.it Contributors to this edition Fabrizio Apostolo, Mauro Armelloni, Antonio Fargas, Valentino Viale Administration department Cristina Scicchitano amministrazione@fiaccola.it Subscription department Mariana Serci abbonamenti@fiaccola.it Production Secretary Antonella Ciliberto, Laura Croci marketing@fiaccola.it Marketing and Advertising Sabrina Levada slevada@fiaccola.it Commercial department Giorgio Casotto Ph ++390425/34045 Fax ++390425/418955 ottoadv@tin.it - for Friuli Venezia Giulia, Trentino Alto Adige, Veneto, Emilia Romagna Paging Studio Grafico Page Selling Prices Annual subscription Italy Abroad One copy Italy One copy abroad
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N. 104 March 2010
COMPANY ADDRESS NAME POSITION TOWN POST CODE COUNTRY FAX PH. E-MAIL WWW. WHAT TYPE OF COMPANY DO YOU WORK FOR?
RECORD EXHIBITION SPACE. BAUMA 2010 FULLY BOOKED
In terms of exhibition space, Bauma is the biggest trade fair in the world. The 2010 edition takes place from 19 to 25 April 2010 at the New Munich Trade Fair Centre and to confirm the international showcase for construction machinery, building material machines, mining machines, construction vehicles and construction equipment is getting even bigger. In response to an excellent level of bookings from exhibitors, Messe München is planning to erect additional, temporary halls for bauma 2010. This will bring the total exhibition space for the fair to 555,000 square metres. By deciding to set up these temporary halls, Messe München will be able to
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offer additional exhibition space to the product sections on ‘Formworks and Scaffolding’ and ‘Construction Equipment and Tools’ - both of these being in particularly high demand from exhibitors. Currently improvements are under way to the entrance situation on the northwest of the site, by building an entrance and registration building between the multi-storey car park on the northwest corner and Hall C1. For the first time, therefore, this will provide an additional, seventh entrance in time for bauma 2010, and that should help alleviate pressure on the very busy West Entrance. Another area in which improvements are being made is to visitor flow between the open-air sites to the north and south of Paul-Henri-Spaak-Strasse. It has been decided to close this road to traffic during the exhibition to make it even easier for visitors to pass between the two areas. In addition the earth banks which used to be in place along this road have now been levelled, to provide a better visual link between these two parts of the site. All information for exhibitors and visitors are available at the following web page. www.bauma.de/en
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IN THE FORMWORKS FIELD The Italy based company Condor Group is specialised in the production and distribution of formworks and scaffolding. Condor Group is a family owned and managed company with around 30 years experience. For over three decades Condor Group has been a protagonist in construction industry in the sector of building equipment. In 2007 Condor Group S.p.A. makes its debut into the market of formworks. The success obtained in this sector was the natural result of the investments in technology and research that at the beginning of 2007 lead to the development of a prototype of formwork, designed to be used in several areas of construction industry. Now Condor Group makes nine types of formworks: Vesto, Comax, Adatto(Adatto Alu), Easyset, Eco, Twenty Flex, Torri multidirezionali, Rompitratta and Ecotop. www.condor-group.it