A LEAN MANUFACTURING PICTORIAL
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Lean Manufacturing Defined
Lean manufacturing is reducing work and cost while maintain quality. Lean Management philosophies also focus on continually improving the workplace based on Toyota's principle of “respect for humanity.�.
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Lean Manufacturing Fuzz Words Lean Enterprise
Kaizen
Total quality management
Toyotism
Waste reduction
Lean Production
Toyota production systems
Muda
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Elimination of waste 7 kinds of waste Waiting Motion Transportation Defects Over processing Inventory Over production
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Implementation of Lean manufacturing Plan Review processes for inefficiency. Consider ways to improve. Prioritize improvements. Implement Educate employees about lean principles. Implement process changes. Track changes and collect data. Evaluate Study the effects of changes. data.
Analyze collected Pinpoint problematic areas.
Execute Redesign based on findings. Communication of process changes. employees on new processes.
Train
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Automobiles and Lean Manufacturing
Ford Motors are accredited with founding the first modern manufacturing system.
Toyota implemented the highly efficient Toyota Production System and defined the types of waste.
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Lean Companies in the Limelight
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An Ancient Lean Philospher Benjamin Fanklin (Poor Richard’s Almanack, 1700)
“He that idly loses 5 s. worth of time, loses 5 s. & might as prudently throw 5 s. in the River.” He further stated that avoiding unnecessary costs could be mere profitable than increasing sales. “A Penny sav'd is Twopence clear, A Pin a day is a Groat a Year. Save & have. Every little makes a mickle.”
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Our Clients
FORBES MARSHALL
SYNTEL
TATA
HOGANAS
TANISHQ
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GET IN TOUCH WITH US Vedzen Institute 8, Friends Colony, Sindh Hindu Society, Lulla Nagar, Pune 411040 +91 9822 985 728 sss@vedzen.com www.vedzen.com
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