COPA-DATA Energy Management

Page 1

ROAD TO

ENERGY MANAGEMENT Marketing and PR

WHY? higher margins Cost Savings

Company Policy

Word of Mouth

Increase Profits

through political support

LET´S GO!

REPUTATION

State: Law and Regulations

Lower prices enable more sales

Increased Sales

STAKEHOLDER

General Efficiency

Lower emissions

through better reputation

Shareholder

Consumers

Corporate Social Responsibility

Society

Avoid blackouts

Overcome a lack of Resources

Defeat uncertainties in energy supply

FINANCIAL PROFITS Higher margins

200

Energy prices

Less resource consumption

Life Cycle Assessment (eco balance)

2 0 1

in

Lower prices

Less Dependency

INFRASTRUCTURE

ENVIRONMENTAL

in

176

Energy Price Index

Reducing Energy Costs

prices

supply

Sustainability

1

2 0 0 2

„Never touch a running system!“

Outdated Equipment

Return on Investment

Additional Lack of efforts personnel

Financial

Human

POLITICS

Corporate Policy

Personal and mental

Uncertainty

BARRIERS

MANAGEMENT CONCEPTS

AB EL S

ISO 14001

ENE RG YL

IMPLEMENTATION

INDUSTRIES

ISO 50001

heavily effected

Non-ferrous metals

DS DAR AN ST

Glass Production

RE L T AN EV

Pulp & Paper Industry

Lean Manufacturing

Continuous Improvement Process

Constant Evolution

Change-Management

Reduce 20% on energy consumption by 2020

Kaizen

Maintenance Chemical Industry

EU Directive 2012/27/EU

Implementation on national level

Indifference

PDCA

Goal: more energy efficiency

Continuous improvement

Technological

Engage Person in charge

Germany: Certification of energy management system

EU Regulation

Resources

Institutional

Austria: Energieffizienzgesetz

Tax Incentives

Missing equipment Lack of Awareness

Member States Implementation

Subsidies

Heterogeneous system landscape Indifferent to EM

Italy: Certificati Bianchi

Advisory Support

Measures

SEP

Prod. of building materials

STANDARDS

Steel Production Food & Beverages ED

CERTIFI

READY FOR EFFICIENCY!

THE WORLD OF CONSUMPTION

WHO SHOULD CARE?

• Corporate Communications • Energy Management Team • Top Level Management • Machine Operators • Production Teams • Supply Chain Management • Purchasing

I N S TIT U TI O N S

10000

(kgoe/a)

50000

(Quadrillion of BTU)

50000

(Trillions of BTU)

Highest Energy CONSUMPTION per capita, p.a.

Highest Energy PRODUCTION, p.a.

Highest Energy CONSUMPTION in total p.a.

Portfolio of methods

WATER

Logistics & Transportation

Production

Including most actual data

Energy awareness

Building

AIR

AREAS OF CONSUMPTION

STRATEGICAL

Corporate energy policy Collect Data

Automated

Smartly tuned interplay of processes

STEAM

Shutdown or standby

ENERGY DATA MANAGEMENT

Efficient usage

User Maintenance and renewal

poor cost/benefit ratio

e.g. increased friction through bad lubrication

e.g. air pressure system leakages

Bad efficiency factor

Ergonomic Requirement for easy integration

Compare against the best available standards

Benchmarking

FLEXIBILITY

Comparative periods

Mutual supply

Connectivity

1 10

1 01 0 0

TECHNOLOGY PLCs

Machine Control Equipment Smart meters

Facility Control Equipment

Develop/ Improve your methods Develop your own figures

Software

Hardware

Ingelligent Sensors

Ergonomics

Exceed all conventional system limits

FO R M A N C

sumpt ion Energy Con on unit per produc ti

E IN D IC AT

EFFICIENCY NIRVANA

ORS

sumpt ion Energy Con per time unit

sumpt ion Energy Con umer per main cons sumpt ion Energy Con er per cost cent

Optimized consumption timing Avoidance of peak loads

0

ER E N E RG Y P

Day/night tariffs

Forecasting

Consumption

Purchasing and Prices

sumpt ion Energy Con per machine

Efficient purchasing

Process Level

Integration

sumpt ion Energy Con per Batch

ENERGY EFFICIENCY

Avoiding energy losses through wear-off

Business Level

Energy Consumption Targets

Industrial PCs

OPERATIONAL

Know your Business

http://kaywa.me/c3Kei

Display and distribution of information needed

G

Decision making

Creative opportunities

Benchmarking Time to invest?

Manually Time consuming

GAS

ELECTRICITY

Planning and Control Level

Who needs which data?

Risk of errors

Maintenance

F

Accessible charts and tables

Analyze

MANAGEMENT

LET´S LOOK CLOSER!

Energy Monitoring Schemes

Production

C D

Visualize

Disposal

Re-use of waste energy

B

E

Energy management capability

Utilities

New Installations

A

Energy Classes (A/B/C/D/E ..)

Statistics and Reports

Realtime visualization


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