Aufsitzmäher_MT_ET

Page 1

ILLUSTRATED PARTS MANUAL Model MT (20.0 HP) Model MTL (25.0 HP) Model MTEFI (26.0 HP)

™ Effective Date: 01-31-03

P/N 8000-7 Price $5.00


KEY TO ABBREVIATIONS USED IN THIS MANUAL Abbreviation

What it Represents

º (Dimension) .................................................................................................................................... Degrees (Angle) " (Dimension) .................................................................................................................................................... inches (-) ...................................................................................................................................................Negative (Polarity) (+).................................................................................................................................................... Positive (Polarity) AT................................................................................................................................................................ All-Terrain CCW .............................................................................................................................................. Counter-clockwise Conn. ..........................................................................................................................................................Connector CW .............................................................................................................................................................. Clockwise D ...................................................................................................................................................................Diameter DGHS...................................................................... Deck, Grass Handling System (number refers to size in inches) DML ............................................................................................... Deck, Mulching (number refers to size in inches) DSD ..................................................................................... Deck, Side Discharge (number refers to size in inches) DU ................................................................................................................................................... Garlock (Bearing) ESNA (Fastener).........................................................................................................................Nylon Insert Locknut FSC ........................................................................................................................................ Forward Speed Control GA .....................................................................................................................................................................Gauge gal. .....................................................................................................................................................................gallon GHS .......................................................................................................................................Grass Handling System GR (Fastener) ................................................................................................................................................... Grade HP ...........................................................................................................................................................Horse Power HT .......................................................................................................................................................... Heat-Treated ID ..............................................................................................................................Identification or Inside Diameter L ....................................................................................................................................................................... Length LH ..........................................................................................................Left Hand (orientated with operator on seat) LP...............................................................................................................................................................Low Profile mm (Dimension)......................................................................................................................................... millimeters MS (Fastener) .....................................................................................................................................Machine Screw NS (as part number)................................................................................... Item is not sold by Walker Manufacturing OD................................................................................................................................................... Outside Diameter oz. ......................................................................................................................................................................ounce PFH (Fastener) ............................................................................................................................... Phillips Flat Head P/N .......................................................................................................................................................... Part Number PPH (Fastener) ............................................................................................................................... Phillips Pan Head PTH (Fastener) .............................................................................................................................Phillips Truss Head PTO.....................................................................................................................................................Power Take-Off QKS .......................................................................................................................................................... Quick Slide qt. ........................................................................................................................................................................ quart RH ....................................................................................................... Right Hand (orientated with operator on seat) SAE (Fastener) ....................................................................................................... Society of Automotive Engineers SBH (Fastener) ..................................................................................................................Socket Button Head (Bolt) SD ....................................................................................................................................................... Side Discharge SFH (Fastener) ................................................................................................................................Slotted Flat Head SHC (Fastener) ............................................................................................................................... Socket Head Cap SHL (Fastener) ................................................................................................................................... Shoulder (Bolt) SM (Fastener) .............................................................................................................................Sheet Metal (Screw) S/N ....................................................................................................................................................... Serial Number Spg.................................................................................................................................................................... Spring SQH (Fastener)...................................................................................................................................... Square Head SS (Fastener)....................................................................................................................................... Stainless Steel ST (Fastener) ............................................................................................................................. Self-Tapping (Screw) Term. ..............................................................................................................................................................Terminal V...........................................................................................................................................................................Volts NOTE: In some instances, combinations of abbreviations may be used (e.g. PPHMS - Phillips Pan Head Machine Screw). Use only genuine Walker® replacement parts.

Effective Date 01-31-03


ILLUSTRATED PARTS LIST Section of Mower Covered

Page

Section of Mower Covered

Decals

Electrical Components

Tractor Decals ......................................................... 2

Electrical Assembly

Page

Body / Chassis Assemblies

(MT) ................................................................ 52

Body / Chassis Assembly

(MTL) .............................................................. 54

(GHS Models) MT ............................................. 4

(MTEFI) .......................................................... 56

(GHS Models) MTL ........................................... 6

Electrical Assemblies

(GHS Models) MTEFI ....................................... 8

(GHS 7.0 / 9.5 Bushel Components) .................... 58

Rear Body Assembly

Electrical Connectors ............................................ 60

(GHS Models) ................................................. 10

Options and Kits

(GHS Models) MTL ......................................... 12

Power Deck Lift Kit ................................................ 62

Body Assembly

Armrest Kit / Touch-up Paint ................................. 64

(SD Models) .................................................... 14

Comfort Seat / Armrest Kit .................................... 66

(SD Models) MTL ........................................... 16

Suspension Seat Kit .............................................. 68

Tractor Components

Light Kit ................................................................. 70

Main Component Power Transmission

Case-Hardened Blower Kit ................................... 72

(GHS Models) ................................................. 18

Cold Start Kit / Speed Up Kit ................................. 74

(SD Models) .................................................... 20

Power Dump Kit (7.0 Bushel GHS Models Only) .. 76 Power Dump Kit (9.5 Bushel GHS Models Only) .. 78

Engine Group (MT) ................................................................ 22

No Catch Deflector Kit (7.0 Bushel & 9.5 Bushel) . 80

(MTL) .............................................................. 24

Tail Weight Kit ....................................................... 82

(MTEFI) .......................................................... 26

Tail Wheel Lock Kit ............................................... 84

Radiator Group ..................................................... 28

Wide Tail Wheel / All-Terrain Tire Kit &

Hydrostatic Ground Drive Assemblies .................. 30

Tire Chain Set ....................................................... 86

Steering Control Assemblies ................................. 32

Maintenance

Throttle & Choke Control Assembly ...................... 34

Lubrication Points ................................................. 88

Parking Brake Assembly ....................................... 36

Wiring Schematic

GHS Group ........................................................... 38 GHS

Powerfil®

Assembly ...................................... 40

GHS 7.0 Bushel Catcher &

(MT) ................................................................ 90 (MTL) .............................................................. 91 (MTEFI) .......................................................... 92

Exhaust Deflector Assemblies .............................. 42

Operator’s Notes ................................................. 94

GHS 9.5 Bushel Catcher Assembly ...................... 44

Warranty

Instrument Panel Assembly

Limited Warranty .................................................... 97

(MT) ................................................................ 46 (MTL) .............................................................. 48 (MTEFI) .......................................................... 50 Effective Date 01-31-03

Use only genuine Walker® replacement parts. 1


TRACTOR DECALS ITEM NO.

PART NO.

DESCRIPTION

LOCATION

NO. REQ’D. GHS

NO. REQ’D SD

Walker Product and Operation Decals 1 2 3 4 5 6 7

7802 5856 5803 5813-1 5801 5800 5806

RH Fender Made in USA Walker Manufacturing Logo Powerfil® GHS Walker Mower (4 x 7-1/2) Blade Clutch

Body, RH Side Near Seat Body Body 7.0 / 9.5 Bushel Catcher, Front 7.0 / 9.5 Bushel Catcher (one on each side) Utility Bed (one on each side) Body, RH Side

1 1 1 1 2 0 1

1 1 1 0 0 2 1

Body Near Body Chute Body Engine 7.0 / 9.5 Bushel Catcher Mounting Frame Assembly (one on each side)

1 1 1 2

0 1 1 0

Body, RH Side below Seat Body, RH Side Body, LH Side Body, LH Side Engine Hydrostatic Drives (one on each) Gear Axle Drive Assemblies (one on each) Blower Housing Universal Joint Tube Assembly Jackshaft Support 7.0 / 9.5 Bushel Catcher Safety Latch Rear Cross Member, Body Body Body Body 7.0 / 9.5 Bushel Catcher Removable Screen

1 1 1 1 1 2 2 1 1 1 1 1 1* 1* 1* 1

1 1 1 1 1 2 2 0 1 1 0 1 1* 1* 1* 0

1 1 1 1

0 1 1 0

Danger Decals Warning Decals Caution Decals 8 9 10 11

5804 7818 6810 5868

Danger, Rotating Blower Blades Warning, Read Manual Danger, Engine Exhaust Danger, Pinch Point

Maintenance Decals 12 13 14 15 16 17 18 19 20 21 22 23 24 25

7809 7820 7819 8819 5855 5810-2 5810-1 5819 6875 7827 5874 8825 8821 8822 8822-10 5869

Parking Brake Body Release Decal Throttle Choke Important, Engine Cooling Reservoir Axle Oil Level Blower Maintenance PTO Alignment Arrow Oil Level Push to Release Front Body Closure 20 HP 25 HP 26 HP Removable Screen

Option Decals (applied only to units with corresponding Options installed) 26 27 28

*

7633 8555 8654 8500-8

Power Dump Switch Tail Lock Switch Power Deck Lift Switch No Catch Deflector

Body FSC Lever Assembly - Switch Mount Bracket Body, RH Side 7.0 / 9.5 Bushel No Catch Deflector, LH Side (Refer to 7.0 / 9.5 Bushel No Catch Deflector Kit Listing)

20 HP Decal is Standard. 25 HP Decal furnished only with 25 HP Engine Upgrade Option. 26 HP Decal furnished only with Optional 26 HP EFI Engine.

NOTE: All parts requiring decals are shipped with decals applied.

Use only genuine Walker® replacement parts. 2

Effective Date 01-31-03


TRACTOR DECALS

6

16 10

27 1 7

SD Model

28

18

13

12

17

6

23

21

18

9 15

2 14 3

11

22

5

24 20

Refer to Decks Parts Manual for Deck Decals

25

4 11

7

27

5

13

1

16

23 8

28

18

12

17

21

GHS Model

18 9

26

10

19

2

15 14

3

24 20

Refer to Decks Parts Manual for Deck Decals

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 3


BODY / CHASSIS ASSEMBLY (GHS MODELS) MT ITEM NO.

PART NO.

DESCRIPTION

Seat Assembly 1 5103 Seat 2 7203 Seat Spring Plate 3 7223 Compression Spring (1/2 x 1) 4 7845 Rubber Bumper (1.375 OD x .63) 5 7846 Rubber Washer (3/8 ID x 1-1/4 OD x 1/8) 6 7204 Shoulder Bolt, Seat Mount 7 7440-5 Shock Mount (1.25 D x .75) Rear Bumper Assembly (GHS Models Only)* 8 7516 7.0 / 9.5 Rear Bumper 9 7516-5 Catcher Pivot Bushing 10 5162 Roller Wheel (5" Rubber) 11 7517-2 Catcher Pivot Plate Body Assembly 12 NS Body ID Plate 13 5845 Rubber Bumper (1.50 OD x 1.25) 14 8118 Heat Deflector 15 7422 Panel Guard 16 5989-4 Dome Plug (3/8) 17 5989-3 Dome Plug (5/16) 18 7146 13mm Ball Stud 19 7844 Rubber Bumper (1.25 OD x .25) 20 7147 Spring Clip 21 7145 Gas Spring Assembly (Includes Items # 18 & 20) 22 7222 Spring, Body Release 23 7383-1 Body Latch Hook 24 7854 Plastic Tip, Red 25 5989-9 Dome Plug (1/4) 26 8100 Welded Body 27 5180 Edge Molding, Lever Opening 28 5989-55 Dome Plug 29 5989-5 Dome Plug (7/16) Tilt-Up Latch Assembly 30 5847 Plastic Tip 31 5744-20 Spring Arm, Tilt-Up Latch 32 5744-10 Spring Pivot Bushing 33 5744-15 Compression Spring (3/8 x 5/8) 34 5744-13 Mount Angle, LH 35 5744-12 Hook, Tilt-Up Latch 36 5744-14 Mount Angle, RH Chassis Assembly 37 5267-1 Retainer Collar (1") (Includes Item # F113) 38 5270-1 Pivot Bearing 39 5842-1 Washer, Axle Spacer 40 7420 Tail Wheel Fork 41 5830-3 Grease Fitting (45 Degree) 42 8039 Nut, Tail Wheel Axle

Use only genuine Walker® replacement parts. 4

NO. REQ’D

1 1 2 2 2 2 2 1 2 2 2 1 4 1 1 4 2 2 1 2 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

ITEM NO.

PART NO.

43 44 45 46

8037-1 8038-1 8037 8035 7035-1 8036

DESCRIPTION

NO. REQ’D

Seal, Tail Wheel Axle Spacer, Tail Wheel Axle Bearing Cone (3/4 ID) Tail Wheel & Tire Assembly (13 x 5.00-6) (With Bearing Race) Tail Wheel Tire (13 x 5.00-6) Wheel & Hub (6 x 3.25) (Includes Item # 41 & Bearing Race) Bearing Race Tail Wheel Axle (3/4 x 10-3/8) Wheel & Tire Assembly (18 x 9.5-8) Drive Tire (18 x 9.5-8) Wide Wheel (8 x 7) Chassis Frame

4 2 4 2

** **

8037-2 ** 8038 1 7070 2 7070-1 ** 5070-4 ** 49 8300-3 1 Fasteners F002 10-24 Keps Nut 2 F004 1/4-20 Keps Nut 2 F005 1/4-20 ESNA Nut 1 F009 5/16-18 Whiz Locknut 13 F012 3/8-16 Keps Nut 8 F013 3/8-16 Whiz Locknut 2 F014 3/8-16 ESNA Nut 4 F020 5/16-18 ESNA Nut 1 F025 10-24 x 3/8 PPHMS 2 F029 1/4-20 x 1/2 Hex Bolt 2 F031 1/4-20 x 5/8 Hex Bolt 1 F034 5/16-18 x 3/4 Hex Bolt 2 F038 3/8-16 x 1 Hex Bolt 6 F040 3/8-16 x 1-1/2 Hex Bolt 2 F042 3/8-16 x 2-1/4 Hex Bolt 2 F050 1/4 SAE Washer 1 F051 3/8 SAE Washer 2 F059 3/8 Wave Spring Washer 2 F093 5/16-18 x 1 Hex Bolt 1 F113 5/16-18 x 5/16 Set Screw 2 F151 3/8-16 x 7/8 Hex Bolt 2 F157 1/2-20 x 1-1/4 Wheel Lug Bolt 8 F205 5/16-18 x 1/4 Set Screw, Knurl Point 2 F206 #2 x 3/16 Drive Pin 2 F218 7/16 Split Lock Washer 2 F219 7/16-14 x 1-1/4 Hex Bolt 2 F227 3/8 x 1-1/4 x 1/8 Plastic Washer 2 F241 .375 x .875 x .10 Washer 4 F341 Coil Roll Pin (7/64 x 9/16) 1 F342 5/16 Conical Washer 2 * Rear Bumper Assembly for SD Models is not shown here. Refer to BODY ASSEMBLY (SD MODELS), Page 14. ** Service Part Only 47 48

Effective Date 01-31-03


BODY / CHASSIS ASSEMBLY (GHS MODELS) MT

!

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 5


BODY / CHASSIS ASSEMBLY (GHS MODELS) MTL ITEM NO.

PART NO.

DESCRIPTION

Seat Assembly 1 5103 Seat 2 7203 Seat Spring Plate 3 7223 Compression Spring (1/2 x 1) 4 7845 Rubber Bumper (1.375 OD x .63) 5 7846 Rubber Washer (3/8 ID x 1-1/4 OD x 1/8) 6 7204 Shoulder Bolt, Seat Mount 7 7440-5 Shock Mount (1.25 D x .75) Rear Bumper Assembly (GHS Models Only)* 8 7516-7 7.0 / 9.5 Rear Bumper 9 7516-5 Catcher Pivot Bushing 10 5162 Roller Wheel (5" Rubber) 11 7517-2 Catcher Pivot Plate Body Assembly 12 NS Body ID Plate 13 5845 Rubber Bumper (1.50 OD x 1.25) 14 8118 Heat Deflector 15 7422 Panel Guard 16 5989-4 Dome Plug (3/8) 17 5989-3 Dome Plug (5/16) 18 7146 13mm Ball Stud 19 7844 Rubber Bumper (1.25 OD x .25) 20 7147 Spring Clip 21 7145 Gas Spring Assembly (Includes Items # 18 & 20) 22 7222 Spring, Body Release 23 7383-1 Body Latch Hook 24 7854 Plastic Tip, Red 25 5989-9 Dome Plug (1/4) 26 8100-1 Welded Body 27 5180 Edge Molding, Lever Opening 28 5989-55 Dome Plug 29 5989-5 Dome Plug (7/16) Tilt-Up Latch Assembly 30 5847 Plastic Tip 31 5744-20 Spring Arm, Tilt-Up Latch 32 5744-10 Spring Pivot Bushing 33 5744-15 Compression Spring (3/8 x 5/8) 34 5744-13 Mount Angle, LH 35 5744-12 Hook, Tilt-Up Latch 36 5744-14 Mount Angle, RH Chassis Assembly 37 5267-1 Retainer Collar (1") (Includes Item # F113) 38 5270-1 Pivot Bearing 39 5842-1 Washer, Axle Spacer 40 7420 Tail Wheel Fork 41 5830-3 Grease Fitting (45 Degree)

Use only genuine Walker® replacement parts. 6

NO. REQ’D

1 1 2 2 2 2 2 1 2 2 2 1 4 1 1 4 2 2 1 2 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2

ITEM NO.

PART NO.

42 43 44 45 46

8039 8037-1 8038-1 8037 8035 7035-1 8036

DESCRIPTION

NO. REQ’D

Nut, Tail Wheel Axle Seal, Tail Wheel Axle Spacer, Tail Wheel Axle Bearing Cone (3/4 ID) Tail Wheel & Tire Assembly (13 x 5.00-6) (With Bearing Race) Tail Wheel Tire (13 x 5.00-6) Wheel & Hub (6 x 3.25) (Includes Item # 41 & Bearing Race) Bearing Race Tail Wheel Axle (3/4 x 10-3/8) Wheel & Tire Assembly (18 x 9.5-8) Drive Tire (18 x 9.5-8) Wide Wheel (8 x 7) Chassis Frame

2 4 2 4 2

** **

8037-2 ** 8038 1 7070 2 7070-1 ** 5070-4 ** 49 8300-4 1 Fasteners F002 10-24 Keps Nut 2 F004 1/4-20 Keps Nut 2 F005 1/4-20 ESNA Nut 1 F009 5/16-18 Whiz Locknut 13 F012 3/8-16 Keps Nut 8 F013 3/8-16 Whiz Locknut 2 F014 3/8-16 ESNA Nut 4 F020 5/16-18 ESNA Nut 1 F025 10-24 x 3/8 PPHMS 2 F029 1/4-20 x 1/2 Hex Bolt 2 F031 1/4-20 x 5/8 Hex Bolt 1 F034 5/16-18 x 3/4 Hex Bolt 2 F038 3/8-16 x 1 Hex Bolt 6 F040 3/8-16 x 1-1/2 Hex Bolt 2 F042 3/8-16 x 2-1/4 Hex Bolt 2 F050 1/4 SAE Washer 1 F051 3/8 SAE Washer 2 F059 3/8 Wave Spring Washer 2 F093 5/16-18 x 1 Hex Bolt 1 F113 5/16-18 x 5/16 Set Screw 2 F151 3/8-16 x 7/8 Hex Bolt 2 F157 1/2-20 x 1-1/4 Wheel Lug Bolt 8 F205 5/16-18 x 1/4 Set Screw, Knurl Point 2 F206 #2 x 3/16 Drive Pin 2 F218 7/16 Split Lock Washer 2 F219 7/16-14 x 1-1/4 Hex Bolt 2 F227 3/8 x 1-1/4 x 1/8 Plastic Washer 2 F241 .375 x .875 x .10 Washer 4 F341 Coil Roll Pin (7/64 x 9/16) 1 F342 5/16 Conical Washer 2 * Rear Bumper Assembly for SD Models is not shown here. Refer to BODY ASSEMBLY (SD MODELS) MTL, Page 16. ** Service Part Only 47 48

Effective Date 01-31-03


BODY / CHASSIS ASSEMBLY (GHS MODELS) MTL

!

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 7


BODY / CHASSIS ASSEMBLY (GHS MODELS) MTEFI ITEM NO.

PART NO.

DESCRIPTION

Seat Assembly 1 5103 Seat 2 7203 Seat Spring Plate 3 7223 Compression Spring (1/2 x 1) 4 7845 Rubber Bumper (1.375 OD x .63) 5 7846 Rubber Washer (3/8 ID x 1-1/4 OD x 1/8) 6 7204 Shoulder Bolt, Seat Mount 7 7440-5 Shock Mount (1.25 D x .75) Rear Bumper Assembly (GHS Models Only)* 8 7516 7.0 / 9.5 Rear Bumper 9 7516-5 Catcher Pivot Bushing 10 5162 Roller Wheel (5" Rubber) 11 7517-2 Catcher Pivot Plate Body Assembly 12 NS Body ID Plate 13 5845 Rubber Bumper (1.50 OD x 1.25) 14 8118 Heat Deflector 15 7422 Panel Guard 16 5989-4 Dome Plug (3/8) 17 5989-3 Dome Plug (5/16) 18 7146 13mm Ball Stud 19 7844 Rubber Bumper (1.25 OD x .25) 20 7147 Spring Clip 21 7145 Gas Spring Assembly (Includes Items # 18 & 20) 22 7222 Spring, Body Release 23 7383-1 Body Latch Hook 24 7854 Plastic Tip, Red 25 5989-9 Dome Plug (1/4) 26 8100-10 Welded Body 27 5180 Edge Molding, Lever Opening 28 5989-55 Dome Plug 29 5989-5 Dome Plug (7/16) Tilt-Up Latch Assembly 30 5847 Plastic Tip 31 5744-20 Spring Arm, Tilt-Up Latch 32 5744-10 Spring Pivot Bushing 33 5744-15 Compression Spring (3/8 x 5/8) 34 5744-13 Mount Angle, LH 35 5744-12 Hook, Tilt-Up Latch 36 5744-14 Mount Angle, RH Chassis Assembly 37 5267-1 Retainer Collar (1") (Includes Item # F113) 38 5270-1 Pivot Bearing 39 5842-1 Washer, Axle Spacer 40 7420 Tail Wheel Fork 41 5830-3 Grease Fitting (45 Degree) 42 8039 Nut, Tail Wheel Axle

Use only genuine Walker® replacement parts. 8

NO. REQ’D

1 1 2 2 2 2 2 1 2 2 2 1 4 1 1 4 2 2 1 2 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

ITEM NO.

PART NO.

43 44 45 46

8037-1 8038-1 8037 8035 7035-1 8036

DESCRIPTION

NO. REQ’D

Seal, Tail Wheel Axle Spacer, Tail Wheel Axle Bearing Cone (3/4 ID) Tail Wheel & Tire Assembly (13 x 5.00-6) (With Bearing Race) Tail Wheel Tire (13 x 5.00-6) Wheel & Hub (6 x 3.25) (Includes Item # 41 & Bearing Race) Bearing Race Tail Wheel Axle (3/4 x 10-3/8) Wheel & Tire Assembly (18 x 9.5-8) Drive Tire (18 x 9.5-8) Wide Wheel (8 x 7) Chassis Frame

4 2 4 2

** **

8037-2 ** 8038 1 7070 2 7070-1 ** 5070-4 ** 49 8300-3 1 Fasteners F002 10-24 Keps Nut 2 F004 1/4-20 Keps Nut 2 F005 1/4-20 ESNA Nut 1 F009 5/16-18 Whiz Locknut 13 F012 3/8-16 Keps Nut 8 F013 3/8-16 Whiz Locknut 2 F014 3/8-16 ESNA Nut 4 F020 5/16-18 ESNA Nut 1 F025 10-24 x 3/8 PPHMS 2 F029 1/4-20 x 1/2 Hex Bolt 2 F031 1/4-20 x 5/8 Hex Bolt 1 F034 5/16-18 x 3/4 Hex Bolt 2 F038 3/8-16 x 1 Hex Bolt 6 F040 3/8-16 x 1-1/2 Hex Bolt 2 F042 3/8-16 x 2-1/4 Hex Bolt 2 F050 1/4 SAE Washer 1 F051 3/8 SAE Washer 2 F059 3/8 Wave Spring Washer 2 F093 5/16-18 x 1 Hex Bolt 1 F113 5/16-18 x 5/16 Set Screw 2 F151 3/8-16 x 7/8 Hex Bolt 2 F157 1/2-20 x 1-1/4 Wheel Lug Bolt 8 F205 5/16-18 x 1/4 Set Screw, Knurl Point 2 F206 #2 x 3/16 Drive Pin 2 F218 7/16 Split Lock Washer 2 F219 7/16-14 x 1-1/4 Hex Bolt 2 F227 3/8 x 1-1/4 x 1/8 Plastic Washer 2 F241 .375 x .875 x .10 Washer 4 F341 Coil Roll Pin (7/64 x 9/16) 1 F342 5/16 Conical Washer 2 * Rear Bumper Assembly for SD Models is not shown here. Refer to BODY ASSEMBLY (SD MODELS), Page 14. ** Service Part Only 47 48

Effective Date 01-31-03


BODY / CHASSIS ASSEMBLY (GHS MODELS) MTEFI

!

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 9


REAR BODY ASSEMBLY (GHS MODELS) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

7190-3 8082 8515-10 8515-3 7190-2 7190-1 7145

8 9 10 11 12

8389-2 7147 7146 8105-1 8389-12

Insulation Foam Pad (5 x 20) Heat Shield Catcher Reinforcing Plate Catcher Support Frame Insulation Foam Pad, RH Insulation Foam Pad, LH Gas Spring Assembly (Includes Items # 9 & 10) Splash Guard with Mat Spring Clip 13mm Ball Stud Rear Body Panel Rubber Mat (3 x 3)

Use only genuine Walker® replacement parts. 10

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Rear Body Assembly (GHS Models) 1 2 3 4 5 6 7

ITEM NO.

1 1 2 1 1 1 1 1 2 2 1 1

F002 F004 F009 F025 F026 F027 F031 F032 F085 F178

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 1/4-20 x 5/8 Hex Bolt 1/4-20 x 3/4 Hex Bolt 3/16 Rivet Backup Washer 1/4 x 1 Fender Washer

13 5 2 8 4 1 2 3 1 1

NOTE: Rear Bumper Assembly for GHS Models is not shown here. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

Effective Date 01-31-03


REAR BODY ASSEMBLY (GHS MODELS)

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Effective Date 01-31-03

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Use only genuine WalkerÂŽ replacement parts. 11


REAR BODY ASSEMBLY (GHS MODELS) MTL ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8515-10 8515-3 7190-2 7190-1 7145

6 7 8 9

8389-3 7147 7146 8105-15

Catcher Reinforcing Plate Catcher Support Frame Insulation Foam Pad, RH Insulation Foam Pad, LH Gas Spring Assembly (Includes Items # 9 & 10) Splash Guard Spring Clip 13mm Ball Stud Rear Body Panel

PART NO.

DESCRIPTION

NO. REQ’D

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 1/4-20 x 5/8 Hex Bolt 1/4-20 x 3/4 Hex Bolt 1/4 x 1 Fender Washer

11 5 2 8 2 1 2 3 1

Fasteners

Rear Body Assembly (GHS Models) 1 2 3 4 5

ITEM NO.

2 1 1 1 1 1 2 2 1

F002 F004 F009 F025 F026 F027 F031 F032 F178

NOTE: Rear Bumper Assembly for GHS Models is not shown here. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MTL, Page 6.

Use only genuine Walker® replacement parts. 12

Effective Date 01-31-03


REAR BODY ASSEMBLY (GHS MODELS) MTL

Refer to GHS 7.0 or Optional GHS 9.5 Bushel Catcher & Exhaust Deflector Assemblies

F002 F025 F032 1

F031 F032 F178

2 F004

F009

9

F004 F032 1

F004

3

4

5

F004

F027

F026

6

F002 F026 Refer to MTL Body / Chassis Assembly (GHS Models)

Effective Date 01-31-03

7

F002 8

F009

Use only genuine Walker速 replacement parts. 13


BODY ASSEMBLY (SD MODELS) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8650-10 8650-2 7190-2 7190-1

Bed Liner Utility Bed Insulation Foam Pad, RH Insulation Foam Pad, LH

1 1 1 1

Rear Bumper Assembly (SD Models) 5 6

7153-3 7145

7 8 9 10 11 12 13

7147 7146 7521 5162 8105-1 8389-2 8389-12

Cover Plate Gas Spring Assembly (Includes Items # 7 & 8) Spring Clip 13mm Ball Stud Rear Bumper Roller Wheel (5" Rubber) Rear Body Panel Splash Guard with Mat Rubber Mat (3 x 3)

Use only genuine Walker® replacement parts. 14

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Utility Bed Assembly 1 2 3 4

ITEM NO.

1 1 2 2 1 2 1 1 1

F002 F009 F012 F013 F014 F025 F026 F027 F038 F040 F042 F051 F059 F128

10-24 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 3/8-16 Whiz Locknut 3/8-16 ESNA Nut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 3/8-16 x 1 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 2-1/4 Hex Bolt 3/8 SAE Washer 3/8 Wave Spring Washer 10-24 x 3/8 PTHMS

16 2 6 4 2 8 3 1 6 2 2 4 2 4

NOTE: Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4 for all common parts used on both models.

Effective Date 01-31-03


BODY ASSEMBLY (SD MODELS)

1

F009

F040 F013

F051

2 3

F042 4 5 6

F042 F013 F038 F051

7 8 9 F012

F128 F038 F059 F014

10 11

F002

F025 F027

12

13 F026 F002

F002 Refer to Body / Chassis Assembly (GHS Models) MT

F002

F026 F009

Refer to Body / Chassis Assembly (GHS Models)

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 15


BODY ASSEMBLY (SD MODELS) MTL ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8650-10 8650-3 7190-2 7190-1

Bed Liner Utility Bed Insulation Foam Pad, RH Insulation Foam Pad, LH

1 1 1 1

Rear Bumper Assembly (SD Models) 5 6

7153-3 7145

7 8 9 10 11 12

7147 7146 7521-5 5162 8105-15 8389-3

Cover Plate Gas Spring Assembly (Includes Items # 7 & 8) Spring Clip 13mm Ball Stud Rear Bumper Roller Wheel (5") Rear Body Panel Splash Guard

Use only genuine Walker® replacement parts. 16

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Utility Bed Assembly 1 2 3 4

ITEM NO.

1 1 2 2 1 2 1 1

F002 F009 F012 F013 F014 F025 F026 F027 F038 F040 F042 F051 F059 F128

10-24 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 3/8-16 Whiz Locknut 3/8-16 ESNA Nut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 3/8-16 x 1 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 2-1/4 Hex Bolt 3/8 SAE Washer 3/8 Wave Spring Washer 10-24 x 3/8 PTHMS

16 2 6 4 2 6 3 1 6 2 2 4 2 4

NOTE: Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MTL, Page 6 for all common parts used on both models.

Effective Date 01-31-03


BODY ASSEMBLY (SD MODELS) MTL

1

F009

F040 F013

F051

2 F042

3 4 5 6

F042 F013 F038 F051

7 8 9 F012

F128

F038

F059 F014

10 11

F002 F025

F027

12 F026

F002

F002

F002

Refer to MTL Body / Chassis Assembly (GHS Models)

F026 F009

Refer to MTL Body / Chassis Assembly (GHS Models)

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 17


MAIN COMPONENT POWER TRANSMISSION (GHS MODELS) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Clutch Lever Assembly 1 2 3 4 5 6 7

8358 5830 7860 7303-10 7380-5 7226-10 8130-5

8

8130-10

9 10 11 12 13

7201-3 7201-5 8368 5841 8243

14 15 16 17 18 19 20 21 22 23 24

8243-1 5265 8243-3 8375 7377 7378 5281-5 5280 8305 8370 8250 8369

Clutch Lever (Includes Items # 2 & 3) Grease Fitting Handle Grip Clutch Actuator Bolt (3/8) Knuckle Joint (3/8 ID) Compression Spring (3/4 x 2-1/2) Push Rod, Clutch Actuator (Threaded Tube) Clutch Actuator Rod Assembly (Includes Items # 2, 4-7, F054, F336 & F353) DU Bearing Inner Race (2-1/4) PTO Belt Tightener Retainer Washer Clutch Idler Pulley Assembly (Includes Items # 14, 15 & F070) Clutch Idler Pulley Bearing (3/4) Hub, Idler Pulley PTO Belt Tightener Stop Plastic Washer (1 x .438 x .025) Pivot Bearing (7/16 x 9/16) Clevis Pin (1/4 x 0.80) Clevis (1/4) Brake Actuator Rod Bearing, Brake Actuator Brake Spring (1/2 x 2-1/2) Brake Actuator (Includes Items # 2 & 22)

1 7 1 1 1 1 1 1 6 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1

PTO Drive Shaft Assembly 25 26 27 28 29 30 31 32 33 34 35

7050-1 8371-1 8377 8050-11 5245 7248 7275-15 7523-2 8304 6250 7236-1

36

8237-1

37

8230

Dipstick, Gearbox Mount Bracket, Brake Band Brake Band Guide PTO Gearbox Flange Pulley Idler Pulley (3") Ground Drive Belt, Micro-V Universal Joint Tube Assembly Clevis Pin (1/4 x 5/8) Brake Band (14-1/2) Drive Belt (3VX375) PTO Drive Pulley (4-V213V) (Includes Items # F168 & F226) Engine Pulley (4/3-8/3V) (Includes Item # F163) Engine PTO Belt

1 1 1 1 2 1 1 1 1 1 1 1 1

Jackshaft Assembly 38 39

7245-1 6325-2

Idler Pulley (3/8 Groove) Spacer Bushing (5/16)

Use only genuine Walker® replacement parts. 18

1 2

ITEM NO.

PART NO.

40 41 42 43 44 45

8349-2 7201-4 5221 8539 5268 7241-2

46 47 48 49 50

7833 8349 8393 8273 7240-1

DESCRIPTION

NO. REQ’D

Idler Arm Inner Race (1-1/2) Extension Spring (3/4 x 4) Starter Relay Mount Bearing (3/4) Transmission Drive Pulley, Micro-V (Includes Item # F171) Cable Clamp (7/8 x 1/4) Transmission Belt Tightener Arm Jackshaft Support Jackshaft (3/4 x 7-1/2) Jackshaft Drive Pulley (Includes Item # F171)

1 2 2 1 2 1

1/4-28 Hex Nut 1/4-20 Keps Nut 1/4-20 ESNA Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 11/16 x 1 x .015 Shim Washer, Steel 1/4-20 x 1/2 Hex Bolt 5/16-18 x 1-1/4 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 1-3/4 Hex Bolt 3/8-16 x 2-1/4 Hex Bolt 3/8-16 x 3 Hex Bolt 3/8-16 x 4-1/2 Hex Bolt AN960616 Washer 1/4 Internal Star Lock Washer 3/16 x 3/16 x 1 Key 3/32 x 1/2 Cotter Pin 1-3/4 Internal Snap Ring 1/4-20 x 1-1/4 Hex Bolt 5/16-18 x 3/8 x 1 SHL Bolt 5/16-18 x 1/2 Hex Bolt 1/4-20 x 2-3/4 Hex Bolt 3/16 x 3/16 x 1-3/4 Key 5/16-18 x 3/4 SQH Set Screw 5/16 Split Lock Washer 5/16-18 x 3/8 Set Screw 1/4 x 1 Fender Washer 5/8 x 1/4 x 1/8 Washer 5/64 x 1/2 Cotter Pin 5/16-18 x 7/8 Hex Bolt 1/4 x 1/4 x 2-1/4 Key .375 x .875 x .10 Washer 5/16-18 x 7/8 SQH Set Screw 1/4-20 x 3 Hex Bolt 3/8-16 Jam Nut 3/8-16 ESNA LP Nut

2 3 1 3 8 2 1 2 1 2 3 1 1 4 1 2 2 1 1 1 2 1 1 1 9 4 1 2 1 9 1 1 1 1 1 1

1 1 1 1 1

Fasteners F003 F004 F005 F009 F012 F021 F029 F035 F040 F041 F042 F043 F047 F054 F061 F067 F069 F070 F116 F121 F131 F132 F135 F163 F168 F171 F178 F182 F186 F226 F240 F241 F283 F325 F336 F353

Effective Date 01-31-03


MAIN COMPONENT POWER TRANSMISSION (GHS MODELS)

7

1

3

5

4

2

F116 F336

F035 F178

F009

F054 17

F353

9

F061

2 11 F004 9 F070

15

F029

F009

14 13

F186 19

F003 20

37

F043 F042

F003

22

F021

10

16 F182

F069

19 20 21

F226

F012

F054 1718

F047

8

6

5

2

F261 2 F121

12

25

23

F226 F168 F131

24 2 F163

26

F012 F240

F168

27

F283

35 36 34 33 32

F005 F069

Refer to Speed-Up Option

Refer to Cold Start Option

28 Refer to GHS Group

F040

Refer to Hydrostatic Ground Drive Assemblies

F012

31 30

Refer to GHS Group

29

38 F041

F241 F042 F067

39 F054 40 F012 9 41

F067 50

42

9

2 2

44

49

48

F012 12

Refer to Hydrostatic Ground Drive Assemblies

Refer to Hydrostatic Ground Drive Assemblies Refer to Body / Chassis Assembly (GHS Models) MT

12 F012 F325 43 F171

9

44 41 9

F012

44 45

47

Refer to Engine Group

F171 F132 46

F004 F004

F041 F042 42 39

Effective Date 01-31-03

29

F012

F168 F226

Refer to GHS Group

Use only genuine Walker速 replacement parts. 19


MAIN COMPONENT POWER TRANSMISSION (SD MODELS) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Clutch Lever Assembly 1 2 3 4 5 6 7

8358 5830 7860 7303-10 7380-5 7226-10 8130-5

8

8130-10

9 10 11 12 13

7201-3 7201-5 8368 5841 8243

14 15 16 17 18 19 20 21 22 23 24

8243-1 5265 8243-3 8375 7377 7378 5281-5 5280 8305 8370 8250 8369

Clutch Lever (Includes Items # 2 & 3) Grease Fitting Handle Grip Clutch Actuator Bolt (3/8) Knuckle Joint (3/8 ID) Compression Spring (3/4 x 2-1/2) Push Rod, Clutch Actuator (Threaded Tube) Clutch Actuator Rod Assembly (Includes Items # 2, 4-7, F054, F336 & F353) DU Bearing Inner Race (2-1/4) PTO Belt Tightener Retainer Washer Clutch Idler Pulley Assembly (Includes Items # 14, 15 & F070) Clutch Idler Pulley Bearing (3/4) Hub, Idler Pulley PTO Belt Tightener Stop Plastic Washer (1 x .438 x .025) Pivot Bearing (7/16 x 9/16) Clevis Pin (1/4 x 0.80) Clevis (1/4) Brake Actuator Rod Bearing, Brake Actuator Brake Spring (1/2 x 2-1/2) Brake Actuator (Includes Items # 2 & 22)

1 7 1 1 1 1 1 1 6 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1

PTO Drive Shaft Assembly 25 26 27 28 29 30 31 32 33 34 35

7050-1 8371-1 8377 8050-11 5245 7248 7275-15 7523-2 8304 6250 7236-1

36

8237-1

37

8230

Dipstick, Gearbox Mount Bracket, Brake Band Brake Band Guide PTO Gearbox Flange Pulley Idler Pulley (3") Ground Drive Belt, Micro-V Universal Joint Tube Assembly Clevis Pin (1/4 x 5/8) Brake Band (14-1/2) Drive Belt (3VX375) PTO Drive Pulley (4-V213V) (Includes Items # F168 & F226) Engine Pulley (4/3-8/3V) (Includes Item # F163) Engine PTO Belt

1 1 1 1 2 1 1 1 1 1 1 1 1

Jackshaft Assembly 38 39

7245-1 6325-2

Idler Pulley (3/8 Groove) Spacer Bushing (5/16)

Use only genuine Walker® replacement parts. 20

1 2

ITEM NO.

PART NO.

40 41 42 43 44 45

8349-2 7201-4 5221 8539 5268 7241-2

46 47 48 49 50

8349 7833 8393 8273 7240-1

DESCRIPTION

NO. REQ’D

Idler Arm Inner Race (1-1/2) Extension Spring (3/4 x 4) Starter Relay Mount Bearing (3/4) Transmission Drive Pulley, Micro-V (Includes Item # F171) Transmission Belt Tightener Arm Cable Clamp (7/8 x 1/4) Jackshaft Support Jackshaft (3/4 x 7-1/2) Jackshaft Drive Pulley (Includes Item # F171)

1 2 2 1 2 1

1/4-28 Hex Nut 1/4-20 Keps Nut 1/4-20 ESNA Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 11/16 x 1 x .015 Shim Washer, Steel 1/4-20 x 1/2 Hex Bolt 5/16-18 x 1-1/4 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 1-3/4 Hex Bolt 3/8-16 x 2-1/4 Hex Bolt 3/8-16 x 3 Hex Bolt 3/8-16 x 4-1/2 Hex Bolt AN960616 Washer 1/4 Internal Star Lock Washer 3/16 x 3/16 x 1 Key 3/32 x 1/2 Cotter Pin 1-3/4 Internal Snap Ring 1/4-20 x 1-1/4 Hex Bolt 5/16-18 x 3/8 x 1 SHL Bolt 5/16-18 x 1/2 Hex Bolt 1/4-20 x 2-3/4 Hex Bolt 3/16 x 3/16 x 1-3/4 Key 5/16-18 x 3/4 SQH Set Screw 5/16 Split Lock Washer 5/16-18 x 3/8 Set Screw 1/4 x 1 Fender Washer 5/8 x 1/4 x 1/8 Washer 5/64 x 1/2 Cotter Pin 5/16-18 x 7/8 Hex Bolt 1/4 x 1/4 x 2-1/4 Key .375 x .875 x .10 Washer 5/16-18 x 7/8 SQH Set Screw 1/4-20 x 3 Hex Bolt 3/8-16 Jam Nut 3/8-16 ESNA LP Nut

2 3 1 3 8 2 1 2 1 2 3 1 1 4 1 2 2 1 1 1 2 1 1 1 9 4 1 2 1 9 1 1 1 1 1 1

1 1 1 1 1

Fasteners F003 F004 F005 F009 F012 F021 F029 F035 F040 F041 F042 F043 F047 F054 F061 F067 F069 F070 F116 F121 F131 F132 F135 F163 F168 F171 F178 F182 F186 F226 F240 F241 F283 F325 F336 F353

Effective Date 01-31-03


MAIN COMPONENT POWER TRANSMISSION (SD MODELS)

7

1

3

5

4

2

F116 F336

F035 F178

F009

F054 17

F353

9

F061

2 11 F004 9 F070

15

F029

F009

14 13

F186 19

F003 20

37

F043 F042

F003

22

F021

10

16 F182

F069

19 20 21

F226

F012

F054 1718

F047

8

6

5

2

F261 2 F121

12

25

23

F226 F168 F131

24 2 F163

26

F012 F240

F168

27

F283

35 36 34 33 32

F005 F069

Refer to Speed-Up Option

Refer to Cold Start Option

28

F040

Refer to Hydrostatic Ground Drive Assemblies

F012

31 30 29

38 F041

F241 F042 F067

39 F054 40 F012 9 41

F067 50

42

9

2 2

44

49

48

F012 12

Refer to Hydrostatic Ground Refer to Drive Assemblies Hydrostatic Ground Drive Assemblies Refer to Body / Chassis Assembly (GHS Models) MT

12 F012 F325 43 F171

9

44 41 9

F012

44 45

47

Refer to Engine Group

F171 F132 46

F004 F004

F041 F042 42 39

Effective Date 01-31-03

29

F012

F168 F226

Use only genuine Walker速 replacement parts. 21


ENGINE GROUP (MT) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Precleaner Assembly 1 2 3 4 5 6

7026-2 7440 7028-20 7027 7840 5088-12

7 5088-10 8 5088-1 9 5090-3 10 5090-1 11 5088-5 12 5088-11 13 5090-2 14 8026 15 5091-11 16 7031 17 7028-3 18 7028-2 Engine Assembly 19 20 21

NS NS NS

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

NS NS NS NS NS NS 5879-3 NS NS 5020 NS NS NS NS 8010-6 5845 8010-2 5832

Remote Precleaner (Includes Item # 5) Shock Mount (1.0 OD x .75) Rear Precleaner Mount Elbow, Precleaner Hose Clamp (1-5/16 to 2-1/4) Air Cleaner Assembly (Includes Items # 7, 9, 10, 11, 12, 13 & 15) Air Cleaner (Includes Item # 9) Air Cleaner Band Safety Filter Air Cleaner Cartridge Air Cleaner Draw Latch Air Cleaner Cap Vacuator Valve Air Hose, Cleaner (MT) Air Flow Indicator & Nipple Tube Support Arm Precleaner Tube, SD Precleaner Tube, GHS Wing Nut (Kohler 1210001) Seal, 7/16 (Kohler) Cover (Kohler) (Includes Items # 22 & 23) Foam Precleaner (Kohler 2408302) Air Filter (Kohler) 20-hp Engine Air Cleaner Cover (Kohler 2409654) Air Cleaner Cover Seal (Kohler 2474318) Fuel Pump (Kohler) Hose Clamp (1/2) Screw (Kohler M639016) Fuel Line, Engine (Kohler) Fuel Filter Bracket (Kohler 2412622) Base (Kohler 2409405) Gasket (Kohler 2404106) Oil Filter (Kohler 1205001) Valve Cover Sleeve Bumper, Rubber (1.50 OD x 1.25) Engine Bumper Mount Cable Clamp (1/4)

1 3 1 1 5

*

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 3

* *

1 1 1 1 2 1 1 2

Fuel Tank Assembly 40 41 42 43 44

8015-3 5083-1 5086 8023 5020-1

Fuel Line, Tank (1/4 x 24-1/2) Bushing, Rubber Fuel Line (In Tank P/U) Fuel Tank Support Fuel Filter, In Tank

Use only genuine Walker® replacement parts. 22

1

*

1 1 1

ITEM NO.

PART NO.

45

8046-9

DESCRIPTION

NO. REQ’D

Fuel Tank, 5 Gallon, Gas 1 (Includes Items # 34, 40, 43 & 46) 46 5082-2 Fuel Cap Seal * 47 5082 Fuel Tank Cap * (Includes Item # 45) 48 5083-2 Tank Tube Elbow 1 Exhaust Assembly 49 8530-8 Muffler Grass Shield 1 50 NS Screw (Kohler M-645016-S) 2 51 NS Gasket (Kohler) 2 52 NS Nut (Kohler) 4 53 8013-9 Muffler 1 54 8013-13 Muffler Heat Shield 1 55 8013-18 Muffler Brace 1 56 8021 Engine Brace 1 Fasteners F002 10-24 Keps Nut 2 F004 1/4-20 Keps Nut 4 F009 5/16-18 Whiz Locknut 13 F012 3/8-16 Keps Nut 1 F025 10-24 x 3/8 PPHMS 2 F029 1/4-20 x 1/2 Hex Bolt 4 F031 1/4-20 x 5/8 Hex Bolt 2 F034 5/16-18 x 3/4 Hex Bolt 1 F035 5/16-18 x1-1/4 Hex Bolt 2 F038 3/8-16 x 1 Hex Bolt 1 F050 1/4 SAE Washer 4 F052 5/16 External Star Lock Washer 1 F053 7/16 Int. Star Lock Washer 2 F061 1/4 Internal Star Lock Washer 4 F063 3/8 Internal Star Lock Washer 2 F079 A/A66D Aluminum Pop Rivet 2 F090 1/4-20 x 2-1/2 Hex Bolt 2 F091 5/16-18 x 5/8 Hex Bolt 2 F106 3/8-16 x 5/8 Hex Bolt 2 F120 AN960416 Washer 2 F140 7/16-14 x 1 Hex Bolt 2 F175 1/2 Split Lock Washer 4 F256 7/16 SAE Washer 2 F273 M6 x 1.0 Nut 4 F274 M6 x 1.0 45 Stud 2 F285 1/2-13 x 1-1/2 Hex Bolt 4 F324 M8 x 1.25 x 12 Hex Bolt 2 * Service Part Only NOTE: Item 17 is used only on SD Models. Item 18 is used only on GHS Models. Both items use existing fasteners at clutch lever. NOTE: Items # 19, 20, 21, 23, 26, 31, 32 & 33 are available as a complete kit by ordering Kohler P/N 2477521. NOTE: Refer to Kohler Engine Decal (NS) for Engine Identification Numbers. Effective Date 01-31-03


ENGINE GROUP (MT) 6 11

1 F034 2 5 18

F009

10

F009

9

F009

3 F009

8

4 5

F009

17

7

13

15

5

20 19

19

21

F009

F091 2

22

5

16

14

28

48

5

25 26

F009 47 F035 46 45

F009

12

28

27

20 28 29

41 F079 39 F079 39

42 F029

23

30 28 40

F061

31

28

32 33

34

43 44 F061 37 F029 38 39

49

50

F025 F009 F273

F050

49 F002 F274

36

51 35

51

F052

F324

52

53

52 54

F063

24 F175

F004

F285 F012

F106

56 F038

55 F120 F061 F029

Effective Date 01-31-03

F090 F256 F053 F140 F004 F031

Use only genuine Walker速 replacement parts. 23


ENGINE GROUP (MTL) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8026

Air Hose, Cleaner (MT)

F004 F009 F012 F029 F031 F038 F041 F051 F061 F063 F079 F091 F106

1

Fuel Tank Assembly 2 3 4 5 6 7 8

5083-2 5879-3 8015-3 NS NS 5020 5832

9 10 11 12

5083-1 5086 5020-1 8046-9

13 14

5082-2 5082

Tank Tube Elbow Hose Clamp (1/2) Fuel Line, Tank Fuel Pump (Kohler) Fuel Line (Kohler) Fuel Filter Cable Clamp (1/4) (Uses Existing Fasteners at Engine) Bushing, Rubber Fuel Line (In Tank P/U) Fuel Filter, In Tank Fuel Tank, 5 Gallon, Gas (Includes Items # 33, 39, 44 & 45) Fuel Cap Seal Fuel Tank Cap (Includes Item # 12)

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Precleaner Assembly 1

ITEM NO.

1 4 1 1 1

** 2

** 1 1 1

** **

*

1/4-20 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 1/4-20 x 1/2 Hex Bolt 1/4-20 x 5/8 Hex Bolt 3/8-16 x 1 Hex Bolt 3/8-16 x 1-3/4 Hex Bolt 3/8 SAE Washer 1/4 Internal Star Lock Washer 3/8 Internal Star Lock Washer A/A66D Aluminum Pop Rivet 5/16-18 x 5/8 Hex Bolt 3/8-16 x 5/8 Hex Bolt

2 2 6 1 2 1 4 4 1 2 2 2 2

Service Part Only

NOTE: Refer to Kohler Engine Decal (NS) for Engine Identification Numbers.

Exhaust Assembly 15 16 17 18 19 20 21 22

8013-81 8013-16 8013-15 8013-14 8013-17 7958-2 NS NS

Heat Shield, MTL Muffler Mounting Spring, MTL Muffler Hanger Bracket, MTL Muffler Muffler, Can Only (MTL) Exhaust Pipe, MTL Muffler Resistor Mount Plate Gasket (Kohler) Nut (Kohler)

1 6 1 1 1 1 2 4

Oil Filter (Kohler 1205001) 25-hp Engine

1 1

Engine Assembly 23 24

NS NS

Use only genuine Walker® replacement parts. 24

Effective Date 01-31-03


ENGINE GROUP (MTL)

Refer to Engine Group (MT)

2

3

1

4 14

5

3 9

13

3 6

F079

12

8

10

F079

3

8

F029

7 3

F061

Refer to Engine Group (MT)

11

F091

F031 F004

15 16

17 F009 23 21

21

18

22 16

24

F012

19

22

F063 F106

F012 F051 F041

F038

20

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 25


ENGINE GROUP (MTEFI) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8026-10

Air Hose, Cleaner (MTEFI)

1

Fuel Tank Assembly 2 3 4 5 6

5083-2 5879-5 8026-3 7833 8026-5

7 8 9 10 11 12

8026-14 5879-3 NS NS NS 8026-4

13

8026-6

14 15 16 17 18 19 20 21

NS 8123 NS 7014-3 NS 8026-8 7014-2 5832

22 23 24 25 26 27

5083-1 7046-1 8026-7 5086 5020-1 5082

28 29

5082-2 8046-7

Tank Tube Elbow Stepless Ear Clamp 5/16 Fuel Line, 5/16 x 32” Tank to Pump Cable Clamp (7/8 x 1/4) Fuel Line, 5/16 x 21”, (HP), Regulator to Filter Clamp, Loop Style Hose Clamp (1/2) Tee Fitting (Kohler) Fuel Regulator (Kohler) Fuel Filter (Kohler) Fuel Line, 5/16 x 8” (HP), Pump to Regulator Fuel Line, 5/16 x 13”, (HP), Filter to Engine Fuel Pump (Kohler) Insulating Sleeve (3/8 x 6) Clamp (Kohler) Fuel Pump Mount Plate Tee Fitting (Kohler) Fuel Line, 3/16” x 2” Regulator/Filter Mount Cable Clamp (1/4) (Uses Existing Fasteners at Engine) Bushing, Rubber Fuel Return Tube Fuel Line, 1/4 x 16” Return Line Fuel Line (In Tank P/U) Fuel Filter, In Tank Fuel Tank Cap (Includes Item # 28) Fuel Cap Seal Fuel Tank, 5 Gallon, Gas (Includes Items # 27 & 28)

1 7 1 3 1 1 1 1 1 1 1

NS NS

DESCRIPTION

NO. REQ’D

8530-9 NS NS

35 36 37 38 39 40

NS NS 8013-11 8013-13 8013-18 8021

F002 F004 F012 F025 F027 F029 F031 F038 F050 F052 F053 F061 F063 F079 F090 F106 F140 F175 F256 F285 F324 F346

* 1 1 1 1

* *

1 1 1

10-24 Keps Nut 1/4-20 Keps Nut 3/8-16 Keps Nut 10-24 x 3/8 PPHMS 10-24 x 5/8 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4-20 x 5/8 Hex Bolt 3/8-16 x 1 Hex Bolt 1/4 SAE Washer 5/16 External Star Lock Washer 7/16 Int. Star Lock Washer 1/4 Internal Star Lock Washer 3/8 Internal Star Lock Washer A/A66D Aluminum Pop Rivet 1/4-20 x 2-1/2 Hex Bolt 3/8-16 x 5/8 Hex Bolt 7/16-14 x 1 Hex Bolt 1/2 Split Lock Washer 7/16 SAE Washer 1/2-13 x 1-1/2 Hex Bolt M8 x 1.25 x 12 Hex Bolt Knurled Threaded Insert

5 4 1 4 3 3 4 1 2 2 2 3 2 2 2 2 2 4 2 4 2 1

2 4 1 1 1 1

Fasteners

1 1 2 1 1 1 1 3

1

Grass Shield, Muffler (MTEFI) Screw (Kohler M645016-S) Sensor, Oxygen (Kohler) (Includes Item # 37) Gasket (Kohler) Nut (Kohler M-0841080) Muffler (EFI) Muffler Heat Shield (MT) Muffler Brace, (MT) Engine Brace

*

Service Part Only

NOTE: Refer to Kohler Engine Decal (NS) for Engine Identification Numbers. Oil Filter (Kohler 1205001) 26-hp EFI Engine

Use only genuine Walker® replacement parts. 26

32 33 34

1

Engine Assembly 30 31

PART NO.

Exhaust Assembly

Precleaner Assembly 1

ITEM NO.

1 1

Effective Date 01-31-03


ENGINE GROUP (MTEFI)

Refer to Engine Group (MT)

2

9

4

F079

22

23

1

3

9

5

24

5

6 F027

25 27

26

28

F346

21

29

9

8

F002 20

F029

12

To Engine

3

F025

13

7 11 3

F061

14 3

16

10

15

3 18 3

F031 F002

3

F002

19

F027 F025 5

Refer to Engine Group (MT)

17

Refer to Engine Group (MT)

32 33

F025

32 F002

21 34

30

35

F052

F324 37

36

35 36

38

F063

31 F175

F004

F285 F012

F106

40 F038

39 F050 F061 F029

Effective Date 01-31-03

34

F090 F256 F053 F140 F004 F031

Use only genuine Walker速 replacement parts. 27


RADIATOR GROUP ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Radiator Assembly 1

7429-8

2 3 4 5 6 7

7427-21 7429-6 7432 7015-13 7427-3 7427-4

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

7047-6 7427-6 7427-30 7431-1 7435 7425 7426 7434 7430 5841 7427-7 7427-22 5161-10 8620-30 7840-3 7017-4 7833-1 7840-4

Radiator Fan Shield (Includes Items # 21& 22) Fan Mount Tab, LH Radiator Cooling Fan Shock Mount (1.00 OD x .75) Radiator Recovery Tank Hose Coolant Recovery Tank Recovery Tank Mount (Includes Items # 8, F002 & F025) Coolant Tank Shield Radiator Fan Shroud Radiator, MTL Radiator Channel Seal (1/4 x 1/2 x 13.5) Radiator Brace Radiator Screen Screen Channel Rubber Washer (3/8 x 1-1/4 x 1/4) Radiator Guard Retainer Washer Debris Shield, Shroud Fan Mount Tab, RH Rubber Flap Backing Plate Hose Clamp (1/2 to 1-1/4) Lower Radiator Hose Single Eyelet Clamp Hose Clamp (3/4 to 1-1/2)

Use only genuine Walker replacement parts. 28

ITEM NO.

PART NO.

26 27

8530-7 7017-5

DESCRIPTION

NO. REQ’D

Exhaust Shield Mount, MTL Upper Radiator Hose

1 1

1 Fasteners 1 1 1 1 1 1 1 1 1 2 1 1 2 4 1 2 1 1 1 1 2 1 1 2

F002 F004 F009 F014 F025 F026 F029 F031 F050 F053 F061 F073 F081 F090 F091 F129 F140 F243 F346

*

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 3/8-16 ESNA Nut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4-20 x 5/8 Hex Bolt 1/4 SAE Washer 7/16 Int. Star Lock Washer 1/4 Internal Star Lock Washer 1/4 x 1.5 Fender Washer A/A45D Aluminum Pop Rivet 1/4-20 x 2-1/2 Hex Bolt 5/16-18 x 5/8 Hex Bolt 10-24 x 1/2 PTHMS 7/16-14 x 1 Hex Bolt M6 Split Lock Washer Knurled Threaded Insert

4 10 3 2 3 1 4 8 2 2 7 2 3 2 2 2 2 2 3

GHS Models Only

NOTE: Decals for this assembly are not shown here. Refer to Tractor Decals, Page 2 for Decal listing and placement information.

Effective Date 01-31-03


RADIATOR GROUP

27 22 Refer to Engine Group (MTL Model)

25

5

F346

1

26

25

24 23

F129

F053 F140

2

F025

20

8

Refer to Engine Group (MTL Model)

F004

6 F031 F061

3

F002 F031

9 21

F002

4

F004 F050 F081

F026

7

F091 F009

10

F004 F129

19 11

22

14

F004

11

F029 F061

F029 F061

13

12 4 F004

18 F061 F029

F073 F029

Refer to Body / Chassis Assembly (GHS Models)

14

F090

F061

F004 F004 15

F004

16

F031

F090 F004 15 17 F014 F031

Effective Date 01-31-03

Use only genuine Walker replacement parts. 29


HYDROSTATIC GROUND DRIVE ASSEMBLIES ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

5028-3

2 3

5847 5057

4 5

5028-5 5027-5

Transmission Lockout Assembly (Includes Items # 2, 3, 4, 5, F023 & F027) Plastic Tip Lockout Cam (Includes Item # F081) Lockout Lever Lockout Mount

* 2 2 2 2

Ground Drive Assemblies 6 7 8 9 10

6209-1 6243-2 5026 6206-1 6200-8

11

5126

12 13 14 15 16 17

6233-1 6234 6201 7244 6243-1 5025

Bridge Assembly Hydro Fan, CCW Hydrostatic Drive, CW (700-041) Pressure Relief Valve Gear Axle Drive Assembly (Includes Item # 9) Cable Retainer (Uses existing bolt Gear Axle Drive Assembly) Pinion Gear Spacer, Pinion Gear O-Ring Seal Hydro Pulley (3-7/8) Hydro Fan, CW Hydrostatic Drive, CCW (700-042)

1 1 1

25 26 27 28 29 30 31 32 33 34

6430-10 6430-2

20 21

5775-2 6430-1

22 23 24

6430-9 5830 6840-1

Outboard Mount, LH Deck Support Arm, LH (Includes Item # 23) Hitch Pin (# 6) Deck Support Arm, RH (Includes Item # 23) Outboard Mount, RH Grease Fitting Support Arm Bushing (2-1/16)

Use only genuine Walker® replacement parts. 30

DESCRIPTION

NO. REQ’D

*

F012 F023 F027 F036 F038 F040 F043 F053 F063 F064 F081 F160 F178 F194 F200 F244 F262 F359

2 1 2 2 2 2 1 1

1 1 2 1 1 2 2

5025-5 5025-8 5025-7 5025-2 5022 5024 5023 5023-1 5025-6 5025-3

Input Shaft Bearing, Input Shaft Snap Ring Seal, Input Shaft Reservoir to Casting Gasket Reservoir Cap and Gasket Transmission Reservoir Kit Rubber Bladder O-Ring & Plug Assembly Seal, Control Shaft

* * * * * * * * * *

Fasteners

Deck Support Arm Assemblies 18 19

PART NO.

Transmission Repair Parts

Transmission Lockout Assembly 1

ITEM NO.

*

3/8-16 Keps Nut 10-24 ESNA Nut 10-24 x 5/8 PPHMS 1/4-20 x 1/2 SBH Screw 3/8-16 x 1 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 3 Hex Bolt 7/16 Internal Star Lock Washer 3/8 Internal Star Lock Washer 1/8 x 1/2 Woodruff Key (#3) A/A45D Aluminum Pop Rivet External Snap Ring (.669 Shaft) 1/4 x 1 Fender Washer 7/16 x 1-1/4 x 1/8 Washer 7/16-20 x 3 Grade 8 Bolt 7/16-20 x 3/4 Hex Bolt 3/8-16 x 4 Hex Bolt (Spec) All Thread 5/16-18 x 5/16 Set Screw (Unbrako Knurl Point)

1 2 2 2 4 4 7 4 16 6 2 2 2 2 2 2 1 4

Service Part Only

Effective Date 01-31-03


HYDROSTATIC GROUND DRIVE ASSEMBLIES

!

#

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Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 31


STEERING CONTROL ASSEMBLIES ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Transmission Spring Assemblies 1 2 3 4 5 6 7 8 9 10 11

6199 5552 5192-1 5194 6191 5195 6196 5193 5197 5191 5199

Transmission Spring Assembly (RH) (Includes Items # 2-8, F003, F287, F320 & F352) Ball Joint (1/4-28) Spring Plunger Plunger Sleeve Spring Slide (4-3/4) Compression Spring (1 x 5-1/8) Spring Slide Cap Washer (.750 ID x 1.00 OD x .085) J-Bolt Spring Slide (3-5/8) Transmission Spring Assembly (LH) (Includes Items # 2-4, 6, 8-10, F003, F146, F287 & F352)

ITEM NO.

PART NO.

35

5450-3

36

5450-5 5453-10

37 38

5862 7170

39 40

5975-3 5213-1

* 2 2 2 1 2 1 2 1 1

5214-2 5173

14 15 16 17 18 19

5172 5142-2 5830 6212 5141 5140-15

20

5142-7 5140-13

21 22 23 24 25 26 27 28 29 30

5850-2 5212-2 5213-2 5223 5450 5463 5214-1 5391-3 5217 5451-3

31 32 33 34

5451-5 5219 5280 5281-5 5470-1

Ball Joint (5/16-24), Nylon Lined FSC Actuator Rod (Includes Items # 33 & F003) Bearing, Nylon (.255 ID x .379 OD x .250) FSC Actuator Cam Grease Fitting Transmission Control Arm, RH FSC Friction Washer FSC Friction Body (Includes Item # 16) FSC Key FSC Control Assembly (Includes Items # 16, 18, 19, 20, F192 & F193) Handle Grip, Foam (5-1/2) Transmission Control Arm, LH Control Rod, LH (6") Extension Spring (1/4 x 5-1/2) D-Clip Steering Lever Actuator Bearing, Steering Lever Actuator Steering Lever Support Pivot Pin, Steering Lever Steering Lever Assembly, LH / Adj. (Includes Items # 16, 21, 36, F188, F198 & F345) Steering Lever Arm, LH / Adj. FSC Extension Spring (3/4 x 6-3/4) Clevis (1/4) Clevis Pin (1/4 x 0.80) Speed Control Stop

Use only genuine Walker® replacement parts. 32

NO. REQ’D

Steering Lever Assembly, RH / Adj. (Includes Items # 16, 21, 36, F188, F198 & F345) Steering Lever Arm, RH / Adj, Steering Lever Handle, Adj. (Includes Items # 21 & F345) FSC Knob FSC Lever Assembly (Includes Item # 16) Cable Tie (50# x 7") Control Rod, RH (15")

1

1/4-28 Hex Nut 1/4-20 Keps Nut 5/16-18 Jam Nut 5/16-24 Keps Nut 5/16-18 Whiz Locknut 5/16-24 ESNA Nut 3/8-16 Keps Nut 5/16-24 Jam Nut 1/4-20 x 1/2 Hex Bolt 1/4-20 x 3/4 Hex Bolt 5/16-18 x 3/4 Hex Bolt 1/4 SAE Washer 3/8 SAE Washer 1/8 x 1/2 Woodruff Key (#3) 1/8 x 1 Cotter Pin 3/32 x 1/2 Cotter Pin 5/16-18 x 1 Hex Bolt AN960816L Washer 1/4-20 Jam Nut 1/4 x 5/8 x 1/8 Washer .312 x .700 x .074 Washer 5/64 x 1/2 Cotter Pin 1/4-20 Self-Locking Nut 3/8-24 Self-Locking Nut 3/8 Belleville Spring Washer .250 x .625 x .040 Washer, SS 1/4-28 Keps Nut 1/8 x 3/4 Split Spring Pin 1/4-20 x .770 Knurled Bolt 5/32 x 1 Heavy Duty Roll Pin

3 8 1 2 1 2 2 2 2 4 1 3 2 2 1 1 1 3 1 2 2 1 4 1 3 2 2 1 4 2

1 2 1 1 1 1

Fasteners

*

F003 F004 F007 F008 F009 F010 F012 F024 F029 F032 F034 F050 F051 F064 F068 F069 F093 F134 F146 F182 F183 F186 F188 F192 F193 F198 F287 F320 F345 F352

Steering Lever & FSC Assemblies 12 13

DESCRIPTION

2 1 1 1 6 1 2 1 1

*

2 1 1 2 2 2 2 1 1 1

*

Service Part Only

1 1 1 1 1 Effective Date 01-31-03


STEERING CONTROL ASSEMBLIES $

) (

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+#()

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#& +$(# ! "

Effective Date 01-31-03

+*$*

+$(

+**'

#)

Use only genuine WalkerÂŽ replacement parts. 33


THROTTLE & CHOKE CONTROL ASSEMBLY ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8121-1 8122-1 5172 5108-7 5108-10 5108-1 5108-5 5108-11 5108-8 7108 8121 8122

11 12 13

5108-6 8123 5975-1

Throttle Cable Choke Cable Nylon Bearing Control Lock Tab Friction Washer (.125) Control Lever, Throttle & Choke Throttle Control Knob, Red Friction Washer (.062) Control Bracket Control Assembly, Throttle and Choke Complete Throttle Control and Cable Assembly (Includes Item # 7) Complete Choke Control and Cable Assembly (Includes Item # 11) Choke Control Knob, Black Insulation Sleeve (3/8 x 6) Cable Tie (18# x 3-3/4")

Use only genuine Walker® replacement parts. 34

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Throttle & Choke Control Assemblies 1 2 3 4 5 6 7 8 9 10

ITEM NO.

1 1 2 2 2 2 1 2 2 2

*

F002 F005 F025 F050 F164 F201

* ∆

10-24 Keps Nut 1/4-20 ESNA Nut 10-24 x 3/8 PPHMS 1/4 SAE Washer 10-24 x 1/4 x 3/8 SHL Bolt 1/4 Belleville Spring Washer

6 2 4 2 2 4

Service Part Only Model MTEFI does not use choke.

*∆ 1 1 1

Effective Date 01-31-03


THROTTLE & CHOKE CONTROL ASSEMBLY

Refer to Body / Chassis Assembly (GHS Models) MT

F002

11 10 9 8 7

4

5

Refer to MT MTL, or MTEFI Engine Groups

6

3 F005 F201 2 1 F164 F050

F002 F025

12

13

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 35


PARKING BRAKE ASSEMBLY ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

7406-1 7406-8 7406-2 5830 7407 7404 7405 7402 7408 7415 5567-3 7403 7404-1 7412 5833 7410 7409 7401-3 7401-1 5552

Handle Grip, Red Parking Brake Lever Lever Mount Grease Fitting Clevis Pin (3/16 x 1/2) Brake Actuator Arm Pin, Transmission Lock Clevis Compression Spring (1/2 x 3/4) Rubber Dust Shield (5/8 x 3/8 x 1/32) O-Ring Seal (1/4 x 3/8) Plunger Bushing, Gear Axle Brake Actuator Mount Clevis Pin (3/16 x 5/8) Cable Clamp (1/4) Brake Control Cable, LH (27") Brake Control Cable, RH (21") Cable Mount Bracket Cable Pull Rod Ball Joint (1/4-28)

Use only genuine Walker® replacement parts. 36

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Parking Brake Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ITEM NO.

1 1 1 1 2 2 2 2 2 2 4 2 2 2 2 1 1 1 1 1

F002 F003 F004 F025 F029 F032 F054 F072 F086 F109 F111 F112 F127 F261 F287

10-24 Keps Nut 1/4-28 Hex Nut 1/4-20 Keps Nut 10-24 x 3/8 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4-20 x 3/4 Hex Bolt AN960616 Washer 1/4 “E” Retainer Ring #10 SAE Washer 1/8 x 5/8 Roll Pin 1/8 x 3/4 Cotter Pin 5/8 x 1-1/4 x .03 Washer 1/16 x 1/2 Cotter Pin AN960616L Washer 1/4-28 Keps Nut

2 1 4 2 3 1 1 2 4 2 1 2 4 6 1

Effective Date 01-31-03


PARKING BRAKE ASSEMBLY

# $ %& !" ' ( ) " * )+

!"

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 37


GHS GROUP ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Delivery Chute Assembly When Optional 9.5 Bushel Catcher Assembly is purchased, Item # 6 is replaced by P/N 8511-1 (Delivery Chute Assembly, 9.5). 1 2 3 4 5 6

5515-2 5592-13 5592-12 5578 5577 7511-1 8511-1

7 8

5578-10 7530-3

Elbow Delivery Spout Assembly Backing Plate, Grass-Pak® Switch Mount Plate, Grass-Pak® Switch Rear Clip, Chute Mount Side Clip, Chute Mount Delivery Chute Assembly, 7.0 (Includes Items # 4, 5, 7, F079 & F085) Delivery Chute Assembly, 9.5 (Includes Items # 4, 5, 7, F079 & F085) Front Clip, Chute Mount Body Chute

ITEM NO.

7238-1 7234-1 7239-1 7364-2 5830-3 7364-1 7201-4 7201-3 5841 5245

Blower Drive Pulley (Mirco-V) Blower Belt (Micro-V) Blower Pulley (Mirco-V) Torsion Spring Grease Fitting (45 Deg.) Blower Belt Tightener Arm Inner Race (1-1/2) DU Bearing Retainer Washer Idler Pulley, 3"

F002 F004 F009 F012 F025 F026 F034 F038 F040 F042 F054 F067 F074 F075 F079 F085 F102 F114 F128 F163 F217 F218 F219 F231 F362

1 1 1 1 2 1

1 1

1 1 1 1 1 1 1 1 1 1

Blower Assembly 19 20 21 22 23 24 25 26

5268 6543 6542 6545 6525-2 6526 5595-2 7528 7833

Bearing (3/4) with Collar Housing (10" Blower) Blower Assembly (10") Blower Wheel (10") Faceplate (10" Blower) Intake Tube (6-1/2 x 2-1/2) Intake Cover Skid Bar (10" Blower) Cable Clamp (7/8 x 1/4)

Use only genuine Walker® replacement parts. 38

2 1

*

DESCRIPTION

NO. REQ’D

Fasteners

Blower Belt Tightener Assembly 9 10 11 12 13 14 15 16 17 18

PART NO.

*

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 10-24 x 3/8 PPHMS 10-24 x 1/4 PPHMS 5/16-18 x 3/4 Hex Bolt 3/8-16 x 1 Hex Bolt 3/8-16 x 1-1/2 Hex Bolt 3/8-16 x 2-1/4 Hex Bolt AN960616 Washer 3/16 x 3/16 x 1 Key 1/4-20 x 3/8 Set Screw 5/16-18 x 1/2 SQH Set Screw A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 10-24 x 1-1/2 PTHMS 5/16-18 x 5/8 SQH Set Screw 10-24 x 3/8 PTHMS 5/16-18 x 3/4 SQH Set Screw 7/16-14 Hex Nut 7/16 Split Lock Washer 7/16-14 x 1-1/4 Hex Bolt 1/4 x 3/4 Woodruff Key (# 806) A/A62D Alum. Pop Rivet (3/16D x 13/32L)

8 6 1 3 2 2 1 1 1 1 1 1 2 1 6 6 2 2 4 1 1 1 1 1 2

Service Part Only

** Plugs Blower when GHS is not in use. Furnished only with Mulching Decks, SD Decks used on a GHS Tractor, Rotary Broom Attachment and Snowblower Attachment.

1 1 1

** 1 1

Effective Date 01-31-03


GHS GROUP

Refer to Electrical Connectors

Refer to Electrical Assemblies (GHS 7.0 / 9.5 Bushel Components)

F102

F025 1 2

F026

Refer to Main Component Power Transmission

3 6

F002

5 F079

10 9 F075

F085 F362 7

4

5

F231

F079

F114 F114 F067 F163

F128

11

8

F054

F012

18 F040

F002 Refer to GHS Powerfil Assembly

26

20

F074 F004

19

F074

F042

17

16

15

14 13

12

F012

Refer to Main Component Power Transmission (GHS Models)

19

22

21

23 24

Refer to Body / Chassis Assembly (GHS Models) MT

F218 F038 25

Effective Date 01-31-03

F034

F009 F012

F217

F219

Use only genuine Walker速 replacement parts. 39


GHS POWERFIL® ASSEMBLY ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

GHS Powerfil® Assembly 1 2 3 4 5 6 7 8 9

5557 5551-3 5551-1 5552 5518-2 5517-2 5558-1 5553-3 5558-2 5549

10 11 12 13 14

5553-1 5554 5519-3 5519-2 5519

15

5977

Motor Mount, Powerfil® Bearing Cap, Powerfil® Pivot Bearing (#S3PP) Ball Joint (1/4-28) Pivot, Delivery Spout Pivot Mount Powerfil® Push Rod Bushing, Powerfil® Actuator Powerfil® Actuator Rod Actuator Rod Assembly (Includes Items # 4, 7-10 & F003) Spring, Powerfil® Actuator Actuator Arm Motor Mount Nut (5/8-24 Panel Nut) Motor Mount Washer Actuator Motor (12/24V) (Includes Items # 12 & 13) Grommet (1/2 ID x 7/8 OD x 1/16)

Use only genuine Walker® replacement parts. 40

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F003 F025 F054 F085 F101 F109 F129 F261 F287

1 1 2 2 1 1 1 4 1

*

2 1

*

10-24 Keps Nut 1/4-28 Hex Nut 10-24 x 3/8 PPHMS AN960616 Washer #10 SAE Washer 10-24 x 1-1/4 SHC Screw 1/8 x 5/8 Roll Pin 10-24 x 1/2 PTHMS AN960616L Washer 1/4-28 Keps Nut

14 3 2 1 1 1 1 10 1 1

Service Part Only

* *

1 1

Effective Date 01-31-03


GHS POWERFILÂŽ ASSEMBLY

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Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 41


GHS 7.0 BUSHEL CATCHER & EXHAUST DEFLECTOR ASSEMBLIES ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Upper Baffle Screen Assembly (Removable) 1 2 3 4 5 6

7509-3 7505 7507 7856-1 7509-2 7512-2 7512-3

7 8

7506 7509-4

Channel Bottom Mustache Spring Screen Seal, 7.0 / 9.5 (27-1/2) Edge Molding, 7.0 / 9.5 (26") Channel Top Removable Screen, 7.0 / 9.5 Removable Screen, 7.0 / 9.5 (Optional - Larger holes - 3/4") Knob C-Channel, 7.0 / 9.5

2 2 1 1 2 1 2 1

11

7504-3 7504-1 7504 7504-8

Hinge, Exhaust Deflector Exhaust Deflector (Two Piece Set) Exhaust Deflector Kit, 7.0 / 9.5 Deflector Mount Doubler

PART NO.

33 34 35 36 37 38 39 40

5155-15 7557-10 5976 5976-2 5522-2 7508 7584 7514-1

23 24 25 26 27

5583 5588 7522 7610 7610-1 7513-2 5281-5 7503 5522-1 7503-9 7510-1 7502-1 7502-2 7514-10 5155-12 5147 5155-2 5155

28 29 30 31

5524-1 5155-13 5523-6 7532 7534

32

7533

Handle Rubber Bumper (.75 OD x .50) Side Strap, Door (7.0) Catcher Dump Plate Dump Plate Slide Mounting Frame Doubler, 7.0 Clevis Pin (0.25 x 0.80) Mounting Frame, Catcher (7.0) Hinge Backup Plate, LH Pivot Bushing 7.0 Bushel Catcher, Including Door 7.0 Catcher Assembly, Without Powerfil® (Includes Door) 7.0 Catcher Assembly (With Powerfil®) 7.0 Door Frame, Catcher 5/16 Ball Stud Spring Clip, Gas Spring Gas Spring Cover Catcher Door Gas Spring Assembly (Includes Items # 24, 25 & 29) Flanged Hinge Bearing 3/4 Ball Stud Gas Spring Plate Handle, Catcher Lift Catcher Handle Kit (Includes Items # 31, 32, F004 & F172) Backing Plate, Handle

Use only genuine Walker® replacement parts. 42

NO. REQ’D

Box Support, Gas Spring 7.0 Wire Harness Channel Grommet (3/8 ID x 11/16 OD) Grommet (3/16 ID x 3/4 OD) Hinge Backup Plate, RH 7.0 / 9.5 Safety Latch Hinge Reinforcing Strap, Catcher Top Backup Plate, Catcher Door

2 1 1 1 1 1 2 1

5598 Optional Dump Bag (Not Shown) May be ordered as an option. Contact your Walker dealer. Not used with Power Dump Option.

F002 F004 F009 F020 F025 F026 F027 F035 F037 F049 F061 F069 F079 F085 F129 F137 F172 F188 F195 F196 F198 F228 F230 F242 F252 F255 F329 F330 F340 F351

1 1

*

2

GHS 7.0 Bushel Catcher Assembly 12 13 14 15 16 17 18 19 20 21 22

DESCRIPTION

Fasteners

Exhaust Deflector Assembly 9 10

ITEM NO.

1 2 2 1 2 1 2 1 1 2 1

* *

1 2 4 2 2 2 2 2 2

*

*

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 5/16-18 ESNA Nut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 5/16-18 x 1-1/4 Hex Bolt 10-24 x 5/8 PTH Screw 5/16 SAE Washer 1/4 Internal Star Lock Washer 3/32 x 1/2 Cotter Pin A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 10-24 x 1/2 PTHMS 3/8-16 x 1/2 x 2 SHL Bolt 1/4-20x3/4 Carriage Bolt 1/4-20 Self Locking Nut 1/4-20 x 3/4 PPHMS SS 1/4-20 x 1 PPHMS SS .625 x .250 x .040 Washer, SS # 6 x 1/2 PPHSM Set Screw 1/4-20 x 1-1/4 PPHMS SS 1/4-20 x 7/8 PPHMS SS 10-24 x 3/4 PFHMS 5/16-18 x 1-1/2 Hex Bolt .260 ID x 1.939 OD Washer 3/16 D x 21/32 Rivet, SS Rivet, Aluminum Aluminum Pop Rivet

27 16 2 2 4 8 4 1 2 4 2 2 18 15 14 2 4 18 8 3 5 2 1 11 1 1 2 2 4 6

Service Part Only

2

Effective Date 01-31-03


GHS 7.0 BUSHEL CATCHER & EXHAUST DEFLECTOR ASSEMBLIES

F129 F129

6

F002 5

3 4 F002

F025

2

1

F061 F002

F340

F025

5

1

7 F129

F340

8

9

F002 F025

F129

2

40

22

23

F079

10

12 F242

F085

23 24 F255

F079

F049 F188

F049 F252

F037 F085

F027 13

14

F002

F085 28

23

F085

38 19

21 22

39

F069

F020 F079

37

30

F230 F188 F198

18

17 16 F195

F004

19

F329

F002

F195 F195

F228

F195

F004

F009

F330

F242

F196

16

15

F196

19 23

20

33

21

22

F020

F002 F137

F049

36

F002 35

F002

28 F009 30

33

F129

F035

27 F085

29 F085

F004

34

25 F172

32

Effective Date 01-31-03

25

F027

F002 F129

24

F049

F002 Refer to GHS Powerfil Assembly

10

F228

F079

F002

F027 29

F002 11

31

F002 26 F026

Use only genuine Walker速 replacement parts. 43

F037


GHS 9.5 BUSHEL CATCHER ASSEMBLY ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

GHS 9.5 Bushel Catcher Assembly May be ordered as a factory-installed option. Contact your Walker dealer. 1 2

8514-11 8510-1 8502-1 8502-2

3 4 5 6 7 8 9 10 11 12

7514-1 5588 8516 5583 5522-1 7503-9 8503 5155-12 5147 5155

13 14 15 16 17 18 19 20 21 22 23 24 25 26

5155-2 5524-1 5155-13 5523-6 7533 7532 5155-15 8117 5976 5522-2 7508 7584 5281-5 8513-3

9.5 Door Frame, Catcher 9.5 Bushel Catcher, Including Door 9.5 Catcher Assembly, Without Powerfil® (Includes Door) 9.5 Catcher Assembly (Includes Powerfil®) Backup Plate, Catcher Door Rubber Bumper (.75 OD x .50) Side Strap, Door / 9.5 Handle Hinge Backup Plate, LH Pivot Bushing Mounting Frame, Catcher (9.5) 5/16 Ball Stud Spring Clip, Gas Spring Catcher Door Gas Spring Assembly (Includes Items # 10, 11, & 15) Gas Spring Cover Flanged Hinge Bearing 3/4 Ball Stud Gas Spring Plate Backing Plate, Handle Handle, Catcher Lift Box Support, Gas Spring 9.5 Wire Harness Channel Grommet (3/8 ID x 11/16 OD) Hinge Backup Plate, RH 7.0 / 9.5 Safety Latch Hinge Reinforcing Strap, Catcher Top Clevis Pin (1/4 x .080) 9.5 Mounting Frame Doubler

Use only genuine Walker® replacement parts. 44

ITEM NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F004 F009 F020 F026 F027 F035 F037 F049 F069 F079 F085 F129 F172 F188 F195 F196 F198 F230 F242 F252 F255 F329 F330 F351

1 1

* *

1 2 2 1 1 2 1 2 4 2 2 2 2 2 2 2 2 1 2 1 1 2 2 1

PART NO.

*

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 5/16-18 ESNA Nut 10-24 x 1/2 PPHMS 10-24 x 5/8 PPHMS 5/16-18 x 1-1/4 Hex Bolt 10-24 x 5/8 PTH Screw 5/16 SAE Washer 3/32 x 1/2 Cotter Pin A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 10-24 x 1/2 PTHMS 1/4-20 x 3/4 Carriage Bolt 1/4-20 Self Locking Nut 1/4-20 x 3/4 PPHMS SS 1/4-20 x 1 PPHMS SS .625 x .250 x .040 Washer, SS 1/4-20 x 1-1/4 PPHMS SS 1/4-20 x 7/8 PPHMS SS 10-24 x 3/4 PFHMS 5/16-18 x 1-1/2 Hex Bolt .260 ID x 1.939 OD Washer 3/16 D x 21/32 L Rivet, SS Aluminum Pop Rivet

21 22 2 2 8 4 1 2 4 2 18 15 4 4 20 8 3 5 1 15 1 1 2 2 6

Service Part Only

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


GHS 9.5 BUSHEL CATCHER ASSEMBLY

Refer to GHS 7.0 Bushel Catcher & Exhaust Deflector Assemblies

2 1 F242

1 10 F255

F079

F049

3 F188

9

F049

F027

F252 5

7

F188

F085

14 23

15

F198

F002

8 F027

24

F079 F069

2

F330 F329 F009

F242 F195

F242

F195 F004

16

F188

F004 F004

F079

5

F230

26

25 F020 22

19

4 F002

F085

F002

Refer to GHS 7.0 Bushel Catcher & Exhaust Deflector Assemblies

F196

F196 F004

9

2

1 7

8

F002 F020

F037 21 F037 F129

F049

F002 21 20 F002

14

F002 F009

19

Refer to GHS Powerfil Assembly

11 F035

F027 16

F002

F129

F085

15

12 F085

F351 F351

11

F004 17 F172 18

Effective Date 01-31-03

F049 10

F002 26 F026

Use only genuine Walker速 replacement parts. 45


INSTRUMENT PANEL ASSEMBLY (MT) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Instrument Panel Assembly 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

7307-2 8306-4 7307 8823-2 8820-13 7386 6941 7941-3 7941-1 5995-2 5995 8997 8990-1 5975-1 8945-3 7307-16 7391 7977-1 7307-1 8385

Instrument Panel Cover (Optional) Instrument Panel Assembly (Includes Items # 2-5, 9, 11, 16, 21, 22, 24-26, F062, F250 & F251) Panel Frame Decal, Instrument Panel Panel Faceplate Panel Gasket Relay Switch (30/40 Amp) Boot, Circuit Breaker Circuit Breaker (5 Amp) Switch Boot (Fits P/N 5995) Toggle Switch (Off-On) Voltmeter Gauge Hourmeter (SenDec) Cable Tie (18# x 3-3/4") Wire Harness, Instrument Panel Lining 1/8, Panel Box Panel Box Mount Plate Grommet 1/8 x 1-1/16 Shock Mount (1.0 OD x .25) Panel Box

** 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 3 1

ITEM NO.

PART NO.

20 21

8536 8960-15

22

8996-2

23 24 25 26

7854 8960-2 8996-4 8996-3

DESCRIPTION

NO. REQ’D

Warning Horn Ignition Switch (with Keys) (Includes Item # 25) Red Indicator Light Assembly (Includes Item # 27) Plastic Tip, Red Ignition Key (1 Set) Red Indicator Lens Indicator Bulb (Replacement for P/N 8996-2)

1 1 2 1

*

2

*

Fasteners F004 F228 F238 F250 F251 F349

*

1/4-20 Keps Nut #6 x 5/8 PPHSMS, SS J Clip, Instrument Panel C15520-6A 6-32 x 3/8 PPHMS 6-32 Keps Nut Washer .835 ID 1.122 OD, SS

6 8 8 2 2 1

Service Part Only

** May be ordered as an option. Contact your Walker dealer. NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Use only genuine Walker® replacement parts. 46

Effective Date 01-31-03


INSTRUMENT PANEL ASSEMBLY (MT)

!

!

!

"

!

"

!

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 47


INSTRUMENT PANEL ASSEMBLY (MTL) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Instrument Panel Assembly 1

7307-2 8306-6

2 3 4 5 6

7307 8823-4 8820-2 7386 8960-15

7

8996-2

8 9 10 11 12 13 14 15 16 17 18 19

7941-3 7941-1 7941-2 8990-1 5995 5995-2 7306-3 8997 8945-4 5975-1 8996-4 8996-3

Instrument Panel Cover (Optional) Instrument Panel Assembly MTL (Includes Items # 2-5, 7, 11-12, 14 17-20, 26, F228, F250 & F251) Panel Frame Decal, Instrument Panel, MTL Panel Faceplate, MTL Panel Gasket Ignition Switch (with Keys) (Includes Item # 20) Red Indicator Light Assembly (Includes Items # 19 & 20) Boot, Circuit Breaker Circuit Breaker (5 Amp) Circuit Breaker (10 Amp) Hourmeter (SenDec) Toggle Switch (Off-On) Switch Boot (Fits P/N 5995) Water Temperature Gauge Voltmeter Gauge Wire Harness, Instrument Panel Cable Tie (18# x 3-3/4") Red Indicator Lens Indicator Bulb (Replacement for P/N 8996-2)

Use only genuine Walker® replacement parts. 48

** 1 1 1 1 1 1

ITEM NO.

PART NO.

20 21 22 23 24 25 26 27 28

8960-2 7854 7307-1 7391 8385 7977-1 7307-16 8536 6941

*

NO. REQ’D

*

Ignition Key (1 Set) Plastic Tip, Red Shock Mount (1.0 OD x .25) Panel Box Mount Plate Panel Box Grommet 1/8 x 1-1/16 Lining 1/8, Panel Box Warning Horn Relay Switch (30/40 Amp)

1 3 2 1 1 1 1 1

10-24 Keps Nut 1/4-20 Keps Nut 10-24 x 3/8 PPHMS #6 x 5/8 PPH SMS, SS J Clip, Instrument Panel C15520-6A 6-32 x 3/8 PPHMS 6-32 Keps Nut Washer .835 ID, 1.122 OD, SS

1 6 1 8 8 2 2 1

Fasteners F002 F004 F025 F228 F238 F250 F251 F349

2 2 1 1 1 1 1 1 1 1 2 2

DESCRIPTION

*

Service Part Only

** May be ordered as an option. Contact your Walker dealer. NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


INSTRUMENT PANEL ASSEMBLY (MTL)

!

"

" "

"

! "

Effective Date 01-31-03

!

Use only genuine WalkerÂŽ replacement parts. 49


INSTRUMENT PANEL ASSEMBLY (MTEFI) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Instrument Panel Assembly 1

7307-2 8306-5

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7307 8823-3 8820-16 7386 8996-2 8990-1 5995-2 5995 6941 7941-3 7941-1 5975-1 8945-3 8996-4 8996-3

17 18 19

8960-2 7854 8960-15

Instrument Panel Cover (Optional) Instrument Panel Assembly EFI (Includes Items # 2-6, 8, 9, 15-21, 27-29, F228, F250 & F251) Panel Frame Decal, Instrument Panel, EFI Panel Faceplate, EFI Panel Gasket Red Indicator Light Assembly Hourmeter (SenDec) Switch Boot (Fits P/N 5995) Toggle Switch (Off-On) Relay Switch (30/40 Amp) Boot, Circuit Breaker Circuit Breaker (5 Amp) Cable Tie (18# x 3-3/4") Wire Harness, Instrument Panel Red Indicator Lens Indicator Bulb (Replacement for P/N 8996-2) Ignition Key (1 Set) Plastic Tip, Red Ignition Switch (with Keys) (Includes Item # 17)

Use only genuine Walker® replacement parts. 50

** 1 1 1 1 1 2 1 1 1 2 1 1 2 1 2

ITEM NO.

PART NO.

20 21

8996-6 8996-10

22 23 24 25 26 27 28

7307-1 7391 8385 7977-1 7307-16 8536-10 8997

DESCRIPTION

NO. REQ’D

Amber Indicator Lens Amber Indicator Light Assembly (Includes Items # 16 & 20) Shock Mount (1.0 OD x .25) Panel Box Mount Plate Panel Box Grommet 1/8 x 7/8 Lining 1/8, Panel Box Warning Horn Voltmeter Gauge

1 1

1/4-20 Keps Nut #6 x 5/8 PPH SMS, SS J Clip, Instrument Panel C15520-6A 6-32 x 3/8 PPHMS 6-32 Keps Nut Washer .835 ID, 1.122 OD, SS

6 8 8 2 2 1

Fasteners F004 F228 F238 F250 F251 F349

*

*

*

** May be ordered as an option. Contact your Walker dealer.

1 1

3 2 1 1 1 1 1

Service Part Only

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


INSTRUMENT PANEL ASSEMBLY (MTEFI) $ %%& % '

%)*

( )

$%

$*

&

$$

-

,

+

%)$

$*

$(

$-

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%)$

%$

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$)

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$+ +

%& %,

%'

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$,

$)

**( %,

$-

$&

%'&

$-

%( %*

! " " # %' %% **(

Effective Date 01-31-03

'(-

$+ %$

%*

Use only genuine WalkerÂŽ replacement parts. 51


ELECTRICAL ASSEMBLY (MT) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Harness Assembly 1

5975-3

2 3 4 5

5942-4 8940-3 5832 7944 8950 7833-2 7672 6941 7948-1 7948-5 8941 8943 5942-5 5975-1 5941-5 7203-6 5977-6 5833

6 7 8 9 10 11 12 13 14 15 16 17 18

Cable Tie (50# x 7") (GHS Models Use Only 3) PTO Safety Switch (Normal Open) Wire Harness Cable Clamp (1/2) 7.0 Wire Harness 9.5 Wire Harness Cable Clamp (1 x 1/4) "Z" Bracket Relay Switch (30/40 Amp) Time Delay Module Time Delay Harness Circuit Breaker (30 Amp) with Reset Positive Battery Lead Wire (Red) Safety Switch (Normal Open) Cable Tie (18# x 3-3/4") Safety Switch (Normal Open) Riser Plate, Seat Switch Grommet (1 x 1-1/4) Clamp (1/4)

4 1 1 5 1* 1* 2 1 1 1 1 1 1 1 3 1 1 1 1

6923 5933 5844 5839

Negative Battery Cable Battery Terminal Insul., Red (+) Battery Hold-Down Bar Hook Bolt, Battery Mount

Use only genuine Walker® replacement parts. 52

1 1 1 2

PART NO.

23 6392 24 7390-1 25 5910 26 5932 27 5975-5 Fasteners F002 F004 F009 F019 F025 F026 F031 F032 F050 F078 F079 F085 F093 F124 F129

*

Battery Assembly 19 20 21 22

ITEM NO.

DESCRIPTION

NO. REQ’D

Battery Protector Plate Battery Pan Battery (12V U1-SP30, Dry) Battery Terminal Insul., Black (-) Wire Clip, Self-Mount 10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 1/4-20 ESNA Wing Nut 10-24 x 3/8 PPHMS 10-24 x 1/2 PPHMS 1/4-20 x 5/8 Hex Bolt 1/4-20 x 3/4 Hex Bolt 1/4 SAE Washer A/A64D Aluminum Pop Rivet A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 5/16-18 x 1 Hex Bolt 10-32 x 3/8 Taptite Machine Screw 10-24 x 1/2 PTHMS

1 1 1 1 1 15 4 1 2 6 4 2 2 5 2 2 1 1 2 1

Used on GHS Models with 7.0 Bushel Catcher only. When Optional GHS 9.5 Bushel Catcher is purchased, this part is replaced by P/N 8950 (9.5 Catcher Wire Harness).

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


ELECTRICAL ASSEMBLY (MT) DETAIL G Refer to ORG ORG

BLK

DETAIL F

F002

WHT GRN

DETAIL E

Powerfil

G

4

RED

GRN

5

DETAIL D RED BRN PUR BLK/WHT

DETAIL B

Refer to Main Component Power Transmission (GHS or SD Models)

ORG

GRA WHT BLK

4

GRN BLK BRN GRA

F079

GRN

WHT

4

GRA RED

F079

F124 4

BRN

RED

F124

1

F026

4

3

B 2 F025

To Kohler Engine

F002

F002

F026

10

19 D 9

RED RED F025

F002

RED

18

12

GRA

F

8 11

7 F002

1

F078

E

F129 F085

F026

6

Refer to Main Component Power BLK Transmission (GHS Models)

F002 1

1

13 F031

27

C

F002

F004 F025 15

BLK

DETAIL A A

RED/YEL

DETAIL C

14

BRN

16

GRA

Refer to Instrument Panel Assembly (MT)

F026

BRN

F002 20

14 14 F050

17 F019 F050

F032

21

F019 F050

26 F004

F031

22

22

F050 F004

END VIEWS ARE SHOWN FROM BACK OF PLUG F032

25

23

F004

F009

24

Effective Date 01-31-03

F093

Use only genuine Walker速 replacement parts. 53


ELECTRICAL ASSEMBLY (MTL) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8940-4 5975-3 8940-5 6941 5975-1 8941 7433 7306-10 7306-11 5975-7 7428-1

Wiring Harness Cable Tie (50# x 7") Jumper Wire, MTL Resistor Relay Switch (30/40 Amp) Cable Tie (18# x 3-3/4") Circuit Breaker (30 Amp) with Reset Resistor, Ceramic / .4 OHM Switch (235 Deg., 1/4-18 NPT) Switch (205 Deg., 3/8-18 NPT) Cable Tie (50# x 11") Fan Control Module

Use only genuine Walker® replacement parts. 54

PART NO.

DESCRIPTION

NO. REQ’D

10-24 Keps Nut 1/4-20 Keps Nut 1/4-20 ESNA Nut 10-24 x 3/8 PPHMS 1/4 SAE Washer 1/4 Star Washer 1/4-20 x 2-1/2 Hex Bolt 1/4-20 x 1-1/4 Hex Bolt 1/4 x 5/8 x 1/8 Washer

7 1 1 5 1 1 1 1 1

Fasteners

Electrical Assembly 1 2 3 4 5 6 7 8 9 10 11

ITEM NO.

1 1 1 1 7 1 1 1 1 1 1

F002 F004 F005 F025 F050 F061 F090 F116 F182

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


ELECTRICAL ASSEMBLY (MTL)

DETAIL E ORG

DETAIL C BLU

GRN F090

DETAIL B

Refer to Engine Group (MTL)

DETAIL A BLU

BLU BLK

GRA BLU ORG/WHT GRN ORG BLU BLU

F061

BRN BLK F005 F050

BLU 5

E

7

F004

8

9

F182

F026

F116

5

BLK

A

F002

6 F025

4 B 1 RED

To Kohler Engine

F025 10

F002

F002

RED C

2

D

3

11

F002

DETAIL D BRN BLK ORG GRA

Refer to Radiator Group

END VIEWS ARE SHOWN FROM BACK OF PLUG

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 55


ELECTRICAL ASSEMBLY (MTEFI) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

8940-16 5975-1 NS 6941-4 NS 6941-1 6941-3 NS NS

Wire Harness, Ext. Fuel Pump Cable Tie (18# x 3-3/4") Fuse Holder (Kohler) 30 Amp Fuse Relay (Kohler) 20 Amp Fuse 10 Amp Fuse ECU Harness Clip ECU (Kohler)

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Electrical Assembly 1 2 3 4 5 6 7 8 9

ITEM NO.

1 1 3 1 1 1 1 1 1

F002 F103 F284 F361

*

10-24 Keps Nut 10-24 x 2 PTHMS M6 x 1.0 x 8 SHC Screw 10-24 x 2-1/2 Hex Bolt

2 1 1 1

Used on GHS Models with 7.0 Bushel Catcher only. When Optional GHS 9.5 Bushel Catcher is purchased, this part is replaced by P/N 8950 (9.5 Catcher Wire Harness).

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Use only genuine Walker® replacement parts. 56

Effective Date 01-31-03


ELECTRICAL ASSEMBLY (MTEFI)

!

%1/ 5

*- .

#

% ) - )

)

,

, #

%

% ) - %

3 /

* 0

% ) -

*-

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*-, , %1/

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%13 *-,

%13 %13 %1/

0

%13 *-,

END VIEWS ARE SHOWN FROM BACK OF PLUG

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 57


ELECTRICAL ASSEMBLIES (GHS 7.0 / 9.5 BUSHEL COMPONENTS) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

5599 5975-3 5536-2

Pigtail Wire Set, Horn Cable Tie (50# x 7") Horn, Full Signal

F002 F025 F037 F079 F085 F129 F137 F144 F145

1 2

*

Harness & Grass-Pak® Switch Assemblies 4 5 6 7 8 9 10

7835 7834 8950 7944 5833 5980-3 5592-11 5592-10 5592-4

11

5594-5

12

5977-2

Frame Clip (3/16) Nylon Clamp (1/4) Wire Harness, 9.5 Catcher Wire Harness, 7.0 Catcher Cable Clamp (1/4) Wire, Grass-Pak® Switch Liquid Tight Plug Grass-Pak® Switch Module Grass-Pak® Switch Assembly (Includes Items # 3, 9 & 10-13) Vane Assembly, Grass-Pak® Switch (Includes Items # F144 & F145) Grommet, Cut (1/8 x 3/8)

Use only genuine Walker® replacement parts. 58

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Horn & Harness Channel Assemblies 1 2 3

ITEM NO.

2 4 1 2 1 1 1

*

*

10-24 Keps Nut 10-24 x 3/8 PPHMS 10-24 x 5/8 PTH Screw A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 10-24 x 1/2 PTHMS 3/8-16 x 1/2 x 2 SHL Bolt 4-40 x 1/4 PPHMS 4-40 Keps Nut

5 1 1 4 4 6 1 1 1

Service Part Only

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

1 1

Effective Date 01-31-03


ELECTRICAL ASSEMBLIES (GHS 7.0 / 9.5 BUSHEL COMPONENTS)

Refer to GHS Powerfil Assembly

WHT

BLK

DETAIL A

BLK/WHT

F002

RED

BLK

A

BLK/WHT BLK

WHT

F002 F129

BLK 1

Refer to GHS Powerfil Assembly

Refer to GHS 7.0 Bushel Catcher & Exhaust Deflector Assemblies or GHS 9.5 Bushel Catcher Assembly

F037 F129

2

4 BLK/WHT

RED to (+) B

BLK to (-)

Refer to GHS 7.0 Bushel Catcher & Exhaust Deflector Assemblies or GHS 9.5 Bushel Catcher Assembly

Refer to Electrical Assy (MT)

3

DETAIL B

Refer to GHS 9.5 Bushel Catcher Assembly

BLK/WHT

5

BLK

5 F085

5

5 6

F079

12 F025 7

F002

8 F137

F144

7 9 2 Refer to GHS Group

11 10

F002

F145

END VIEWS ARE SHOWN FROM BACK OF PLUG

Refer to GHS Group

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 59


ELECTRICAL CONNECTORS ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Electrical Wiring Service Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

5996-1 5996-11 7942-14 7942-13 5995-1 5996-4 5996-5 5940-4 5940-7 5996 5996-2 7996 5940-5 5996-0 5996-18 7996-1 5996-8 5996-9 5996-10 5996-12 5996-13 5996-15 5996-16 5996-17 5996-20 5996-21 7942-4 8942

16-14 GA Butt Connector 12-10 GA Butt Connector 14-16 GA Shrink Connector 10-12 GA Shrink Connector Wire Terminal Adapter 16-14 GA Bullet Conn., Male 16-14 GA Bullet Conn., Female 16-14 GA Spg. Loaded Term., Female Brass Wire Clip, Female 1/4 x 16-14 GA QKS Term., Female 3/16 x 22-18 GA QKS Term., Female 3/16 x 16-14 GA QKS Term., Female 16-14 GA Spg. Loaded Term., Male 1/4 x 22-18 GA QKS Term., Male 16-14 GA Ring Term. (#8) Nylon Insulated 1/4 x 16-14 GA QKS Term., Male 6 GA Ring Lug (5/16) 22-18 GA Ring Term., #10 16-14 GA Ring Term. (5/16) 12-10 GA Ring Term. (5/16) 16-14 GA Ring Term., # 10 12-10 GA Ring Term. (1/2) 6 GA Ring Terminal (1/4) 16-14 GA Ring Term. (1/4) 12-10 GA Ring Term. (1/4) 12-10 GA Ring Term., #10 Single Connector, Male 2-Way Connector, Male

Use only genuine Walker® replacement parts. 60

* * * * * * * * * * * * * * * * * * * * * * * * * * * *

ITEM NO.

PART NO.

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

7942-1 7942-2 7942-3 7942-10 5940-8 7942-9 8944 8944-1 7942-11 7942-12 7942-5 5940-2 8942-1 7942-6 7942-7 7942-8 8942-2 8942-3 5940-9 7942-15 7940-3 7940-4

*

DESCRIPTION

NO. REQ’D

2-Way Locking Connector, Female 2-Way Connector, Male 2-Way Connector, Female 2-Way Locking Connector, Male 3-Way Connector, Male 3-Way Connector, Male 3-Way Locking Connector, Male 3-Way Locking Connector, Female 4-Way Connector, Male 4-Way Connector, Female 5-Way Connector, Male 5-Way Connector, Male 5-Way Connector, Female 6-Way Connector, Male 6-Way Connector, Male 8-Way Connector, Male 8-Way Connector, Female 5-Way Connector, Male 3-Way Connector (M) 6-Way Connector (Female) Packard Plug (Male) Packard Plug (Female)

* * * * * * * * * * * * * * * * * * * * * *

Service Part Only

NOTE: Not all Electrical Connectors are used with all assemblies. NOTE: Refer to ELECTRICAL ASSEMBLY, Page 52 for locations of Wiring Harness and of all Electrical Wiring Service Parts.

Effective Date 01-31-03


ELECTRICAL CONNECTORS

$

"

!#

"!

# ""

% !$ !

$

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& " %

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#

"$ & '

$

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Effective Date 01-31-03

"

#

Use only genuine Walker速 replacement parts. 61


POWER DECK LIFT KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 8655 Power Deck Lift Option / Kit Includes Items # 1-32, fasteners listed and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

8621 8655-8 7503-10 8655-11 8655-10 8655-7 8655-9 8655-12 5977-1 8649 5975-5 6623 5996-21 8655-1 8627 8655-6 8655-5 5996-20 8942-3 5940-4 8655-3 8655-2 8654 6623-1 6832 5832 8655-22 8655-4 5975-3 7942-1 5940-5 7942-10

Linear Actuator, Deck Clamp Bar Actuator Drive Bushing Bushing (5/8 OD x 5/16 x 1-1/16) Bushing (5/8 OD x 5/16 x 1-1/16) Arm, Deck Lift Cable Pull Bushing (3/4 OD x 1/4 ID x 3/4) Grommet (1/8 x 3/8) Wire Harness, Deck Lift Wire Clip, Self Mount Lift Control Switch 12-10 GA Ring Terminal (# 10) Cotterless Hitch Pin (5/8) Deck Bracket, Power Lift Lift Chain Cable Mount 12-10 GA Ring Terminal (1/4) Five-Way Connector (M) 16-14 GA Spring-Loaded Terminal (F) Cable LH (48") Cable RH (38.5") Decal, Deck Lift Switch Boot Cable Clamp (9/16 x 1/4) Cable Clamp (1/2) Base, Deck Lift Clevis Pin (5/16 x 3/4) Cable Tie (#50 x 7") Two-Way Locking Connector (F) 16-14 GA Spring-Loaded Terminal (M) Two Way Locking Connector (M)

Use only genuine Walker® replacement parts. 62

ITEM NO.

2 2 2 2

DESCRIPTION

NO. REQ’D

Fasteners F002 F004 F009 F025 F029 F050 F061 F068 F069 F093 F134 F179 F316 F320

1 1 1 1 1 1 1 1 1 1 1 1

*

PART NO.

*

10-24 Keps Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 10-24 x 3/8 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4 SAE Washer 1/4 Star Lock Washer 1/8 x 1 Cotter Pin 3/32 x 1/2 Cotter Pin 5/16-18 x 1 Hex Bolt AN960816L Washer 1/4-20 x 1 Hex Bolt 5/16-18 x 1-3/4 Hex Bolt 1/8 x 3/4 Split Spring Pin

1 14 6 1 8 1 1 1 2 2 1 1 2

*

Service Part Only

NOTE: Power Deck Lift is not compatible with Comfort Seat or Suspension Seat.

* * *

1 1 1 1 1 1 1 2 3

* * *

Effective Date 01-31-03


POWER DECK LIFT KIT

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 63


ARMREST KIT / TOUCH-UP PAINT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 5885 Armrest Option / Kit Includes Items # 1-5, fasteners listed and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3 4 5

5886-1 5886-3 5887 5886-4 5886-2 5888

Armrest, RH 1 Cover Plate, RH 1 Mounting Bracket 1 Cover Plate, LH 1 Armrest, LH 1 Armrest Hardware Kit * (Includes Items # F305, F306, F307 & F308)

ITEM NO.

PART NO.

6 7 8 9 10 11

5866 5871 5871-1 5867 5873 5873-1

Touch-Up Paint, Yellow (12 oz. Aerosol) Touch-Up Paint, Yellow (1 qt.) Touch-Up Paint, Yellow (1 gal.) Touch-Up Paint, Grey (12 oz. Aerosol) Touch-Up Paint, Grey (1 qt.) Touch-Up Paint, Grey (1 gal.)

Fasteners

*

64

NO. REQ’D

Touch-Up Paint

F305 F306 F307 F308

Use only genuine Walker® replacement parts.

DESCRIPTION

1/4-20 x 3/8 SH Cap Screw 3/8-16 x 3/4 Hex Bolt #10 x 5/8 PPHST Screw 1-1/4 x 1-5/8 Wave Spring Washer

2 4 2 2

Service Part Only

Effective Date 01-31-03


ARMREST KIT / TOUCH-UP PAINT

% $

% $# % $

% $! % $ % $!

% $#

! #

$ "

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 65


COMFORT SEAT / ARMREST KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 6103-5 Comfort Seat Kit (Grey) Includes Items # 1, 6, fasteners listed and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3 4 5 6 7 8

6103-5 7203 7223 7845 7846 7203-6 7204 7440-5

Comfort Seat 1 Seat Spring Plate * Compression Spring (1/2 x 1) * Rubber Bumper (1.375 OD x .63) * Rubber Washer (3/8 ID x 1-1/4 OD x 1/8) * Riser Plate, Seat Switch ** Shoulder Bolt, Seat Mount * Shock Mount (1.25 D x .75) *

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F009 F026 F227

*

5/16 - 18 Whiz Locknut 10-24 x 1/2 PPHMS 3/8-1-1/4 x 1/8 Plastic Washer

* 2

*

Reuse existing parts from Seat Assembly. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

** Only one Riser Plate is included with kit. One is reused from Seat Assembly. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

Kit 6103-15 Armrest Option / Kit Includes Items # 9, 10 and instructions. Item # 9 is the Right side armrest only. Item # 10 is the Left side armrest only. Sold only as a complete set and may be ordered together as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. 9 10

6103-42 6103-41

Armrest, Right Side Armrest, Left Side

Use only genuine Walker® replacement parts. 66

1 1

Effective Date 01-31-03


COMFORT SEAT / ARMREST KIT

"

!

# !

#"" #"

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 67


SUSPENSION SEAT KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 6103-9 Armrest Kit Includes Items # 1-6 and instructions. May be ordered as a factoryinstalled option or as a kit for dealer installation. Contact your Walker dealer. 1 2 3 4 5 6

6103-92 NS NS NS NS 6103-91

Armrest, RH 5/8 Nut Cover 7/16-20 x 13/4 HHCS 3/8 SAE Washer Bushing, 3/4 x 3/4 Armrest, LH

1 4 4 4 4 1

Kit 6103-25 Suspension Seat Option / Kit Includes Items # 7-9, 11-13, 17, 20, fasteners listed (except as indicated; refer to NOTE) and instructions. May be ordered as a factoryinstalled option or as a kit for dealer installation. Contact your Walker dealer. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

6103-11 5941-5 6103-33 7223 5975-3 5975-1 6103-23 7846 7204 5453-20 5977-5 5841 7845 7440-5 6103-34

Suspension Seat Safety Switch (Normal Open) Seat Mount Plate, LH Compression Spring (1/2 x 1) Cable Tie (50# x 7") Cable Tie (18# x 3-3/4") Wire Harness, S/C/T Suspension Seat Rubber Washer (3/8 x 1-1/4 x 1/8) Shoulder Bolt, Seat Mount Steering Lever Handle (+1"), Adj. Grommet (5/8) Retainer Washer Rubber Bumper (1.375 x 0.63) Shock Mount (1.25 x 0.75) Seat Mount Plate, RH

Use only genuine Walker® replacement parts. 68

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F009 F026 F168 F227 F357 F358

*

10-24 Keps Nut 5/16-18 Whiz Locknut 10-24 x 1/2 PPHMS 5/16 Split Lock Washer 3/8 x 1-1/4 x 1/8 Washer (Plastic) M8 x 16 Hex Bolt M8 x 25 Hex Bolt

4 4 4 4 2 2 2

Only one switch is included with kit. One is reused frm Seat Assembly. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

NOTE: Reuse items # 8, 10, 14-16, 18, two (2) each of the F002, F009 and F026 fasteners, and item # F227 from Seat Assembly. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

1

*

1 2 2 1 1 2 2 2 2 2 2 2 1

Effective Date 01-31-03


SUSPENSION SEAT KIT

#

&' &

!"# $ %

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 69


LIGHT KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 7989-1 Light Option / Kit Includes Items # 1-8, fasteners listed and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1

5989-2

2 3 4 5 6 7 8

5989-6 5996-15 7834-1 7993 7995-3 5977-1 5975-5 5975-1

Light Assembly (Includes Sealed Beam Lamp) Sealed Beam Lamp (Fits P/N 5989-2) 12-10 Gauge Ring Terminal (1/2) Half U-Wire Clip Mount Bracket, Lights Power Lead Wire Assembly (Lights) Grommet (1/8 x 3/8) Wire Clip, Self-Mount Cable Tie (18# x 3-3/4")

Use only genuine Walker® replacement parts. 70

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

5/16-18 Whiz Locknut 5/16-18 x 5/8 Hex Bolt AN960816L Washer

2 2 2

Fasteners F009 F091 F134

2

*

*

2 4 1 1 2 3 1

NOTE: Upon installation of kit, Item # 6 replaces P/N 5989-4 (Dome Plug, 3/8) and Item # F091 replaces P/N 5989-3 (Dome Plug, 5/16). Dome Plugs are not shown here. Refer to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

Service Part Only

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


LIGHT KIT

! !"# (

!

!

"

#

!"# (

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!

$ ' "

&

%

&

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 71


CASE-HARDENED BLOWER KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 6542-15 Case Hardened Blower Option / Kit Includes Items # 1-5, fasteners listed and instructions. May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. 1 2 3 4 5 6

5268 6543-15 6545-15 6525-2 6526 6542-50

Bearing (3/4) Includes Locking Collar Blower Housing (10") HT Blower Wheel (10") HT Faceplate (10" Blower) Intake Tube (6-1/2 x 2-1/2) Decal, “H” (5/8)

Use only genuine Walker® replacement parts. 72

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

1/4-20 Keps Nut 1/4-20 x 3/8 Set Screw

6 2

Fasteners F004 F074

2 1 1 1 1 1

Effective Date 01-31-03


CASE-HARDENED BLOWER KIT

Refer to GHS Powerfil Assembly

Refer to GHS Group

Refer to GHS Group

6

F074

2 1 F074 F004

1

4

3

5 Refer to GHS Group Refer to Body / Chassis Assembly (GHS Models) MT

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 73


COLD START KIT / SPEED UP KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

5830 7406-1 8638-1

Grease Fitting Handle Grip, Red Idler Release (Includes Items # 1 & 2)

5224 7240-1

Extension Spring (1 x 4) Jackshaft Drive Pulley (3-1/2/3/4/3V)) (Includes Item # F171)

F004 F029 F067 F171

1 1 1

*

Kit 8247 Speed-Up Option / Kit Includes Items # 4-5 and instructions. 4 5

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners

Kit 8638 Cold Start Option / Kit Includes Items # 1-3, fasteners F004, F029, and instructions. 1 2 3

ITEM NO.

1/4-20 Keps Nut 1/4-20 x 1/2 Hex Bolt 3/16 x 3/16 x 1 Key 5/16-18 x 3/8 Set Screw

2 2 * *

Service Part Only

1 1

Both kits may be ordered as a dealer-installed option. Contact your Walker dealer.

Use only genuine Walker® replacement parts. 74

Effective Date 01-31-03


COLD START KIT / SPEED UP KIT

. '

. % # ! . " . %

"

Effective Date 01-31-03

Use only genuine Walker速 replacement parts. 75


POWER DUMP KIT (7.0 BUSHEL GHS MODELS ONLY) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 7620-13 Power Dump Option / Kit (7.0 Models Only) Includes Items # 1-29, fasteners listed and instructions. May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. Not to be used with optional Dump Bag Kits. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

7620-3 7612-2 7612-1 7610-5 7523-2 7623 5975-7 7621 5552 7628-1 7620-9 7629 5830 7626-0 7624-1 5832 7627 7624 7630-3 7625 5975-1 5975-3 7622 6623 6623-1 7633 8105-3 8105-35 8105-4 7620-12 7620-6 7613

Door Pivot Bushing Door Actuator Arm, RH Door Actuator Arm, LH Extension Spring, 1/4 x 2-7/8 Clevis Pin (1/4 x 5/8) 7.0 Power Dump Cable Assembly Cable Tie (50# x 11") Linear Actuator 7.0 Ball Joint (1/4-28) Channel Angle, RH Roller Wheel Channel Angle, LH Grease Fitting Actuator Mount Roller Bearing Bolt Cable Clamp (1/2) Front Actuator Mount Sealed Needle Bearing Ram Pivot and Spacer Fork Cable Tie (18# x 3-3/4") Cable Tie (50# x 7") Wire Harness Lift Control Switch Switch Boot Decal, Power Dump Switch Rear Body Panel, LH (MT & MTEFI) Rear Body Panel, LH (MTL) Rear Body Panel, RH (MT, MTL & MTEFI) Cable Rod Guide (7.0) Cable Guide Door Actuator

Use only genuine Walker® replacement parts. 76

2 1 1 1 2 2 1 1 2 1 2 1 3 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 2 2 2

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F003 F004 F009 F012 F028 F029 F032 F039 F049 F050 F068 F069 F079 F085 F093 F111 F128 F134 F249 F266 F267 F269 F270

10-24 Keps Nut 1/4-28 Hex Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 10-24 x 3/4 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4-20 x 3/4 Hex Bolt 3/8-16 x 1-1/4 Hex Bolt 5/16 SAE Washer 1/4 SAE Washer 1/8 x 1 Cotter Pin 3/32 x 1/2 Cotter Pin A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 5/16-18 x 1 Hex Bolt 1/8 x 3/4 Cotter Pin 10-24 x 3/8 PTHMS AN960816L Washer M10 Split Lock Washer 1/2 x 2-3/4 Shoulder Bolt 1/2 x 1 x 1/16 Washer 10-32 x 5/8 PTHMS 10-32 Cap Nut

5 4 4 4 2 4 4 1 2 2 2 2 4 1 4 1 1 2 4 2 1 4 4 4

NOTE: Two F009 Fasteners are reused from the Rear Gas Spring Assembly. Refer to REAR BODY ASSEMBLY (GHS MODELS), Page 10. NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


POWER DUMP KIT (7.0 BUSHEL GHS MODELS ONLY)

1

2

F270

F249

F269 3

F267 31

F267

F085 F002 F028 30

1

4

F249 F002

F128

31 29

28

F029

10

11 F134

F004

27 22

25

24

F009

F029 F134

Refer to Rear Body Assembly (GHS Models)

21

11 20

F009

24

12 13

F068

6

F029

7

8 9 F069

F134

F003

F050

F111

14 F134 F068

13

23

Refer to GHS 7.0 Bushel Catcher & Exhaust Deflector Assemblies

F039

18 F012 13 15 17

F004

F029

F009 19

F069 5

F266

F012

Refer to Body / Chassis Assembly (GHS Models) MT Refer to Body / Chassis Assembly (GHS Models) MT

F009 F093

Attach Decal to Body Assembly. (Not Shown) Refer to Tractor Decals for Decal Location

26

Effective Date 01-31-03

F079 16 Refer to Body / Chassis Assembly (GHS Models) MT

Use only genuine Walker速 replacement parts. 77


POWER DUMP KIT (9.5 BUSHEL GHS MODELS ONLY) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 8620-1 Power Dump Option / Kit (9.5 Models Only) Includes Items # 1-29, fasteners listed and instructions. May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

7620-3 7612-2 7612-1 7610-5 7523-2 7623-2 5975-7 7721 5552 8620-5 7628-1 7620-9 7629 5830 7636-1 7624-1 5832 7627 7624 7630-3 7625 5975-1 5975-3 7622 6623 6623-1 7633 8105-3 8105-35 8105-4 7620-6 7613

Door Pivot Bushing Door Actuator Arm, RH Door Actuator Arm, LH Extension Spring, 1/4 x 2-7/8 Clevis Pin (1/4 x 5/8) 9.5 Power Dump Cable Assembly Cable Tie (50# x 11") Linear Actuator 9.5 Ball Joint (1/4-28) Guard, 9.5 P.D. Motor Channel Angle, RH Roller Wheel Channel Angle, LH Grease Fitting Actuator Mount, 9.5 Roller Bearing Bolt Cable Clamp (1/2) Front Actuator Mount Sealed Needle Bearing Ram Pivot and Spacer Fork Cable Tie (18# x 3-3/4") Cable Tie (50# x 7") Wire Harness Lift Control Switch Switch Boot Decal, Power Dump Switch Rear Body Panel, LH (MT & MTEFI) Rear Body Panel, LH (MTL) Rear Body Panel, RH (MT, MTL & MTEFI) Cable Rod Guide Door Actuator

Use only genuine Walker® replacement parts. 78

2 1 1 1 2 2 1 1 2 1 1 2 1 3 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 2 2

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F003 F004 F009 F012 F028 F029 F032 F039 F049 F050 F068 F069 F079 F085 F093 F111 F134 F249 F266 F267 F269 F270 F317 F337

10-24 Keps Nut 1/4-28 Hex Nut 1/4-20 Keps Nut 5/16-18 Whiz Locknut 3/8-16 Keps Nut 10-24 x 3/4 PPHMS 1/4-20 x 1/2 Hex Bolt 1/4-20 x 3/4 Hex Bolt 3/8-16 x 1-1/4 Hex Bolt 5/16 SAE Washer 1/4 SAE Washer 1/8 x 1 Cotter Pin 3/32 x 1/2 Cotter Pin A/A66D Aluminum Pop Rivet 3/16 Rivet Backup Washer 5/16-18 x 1 Hex Bolt 1/8 x 3/4 Cotter Pin AN960816L Washer M10 Split Lock Washer 1/2 x 2-3/4 Shoulder Bolt 1/2 x 1 x 1/16 Washer 10-32 x 5/8 PTHMS 10-32 Cap Nut 3/16 x 1 Split Spring Pin 1/4 - 20 x 5/8 Self Tap Bolt

6 4 4 3 2 2 4 1 2 2 1 2 4 1 4 2 1 4 2 1 4 4 4 2 2

NOTE: Two F009 Fasteners are reused from the Rear Gas Spring Assembly. Refer to REAR BODY ASSEMBLY (GHS MODELS), Page 10. NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

Effective Date 01-31-03


POWER DUMP KIT (9.5 BUSHEL GHS MODELS ONLY)

12 F270 F269

F249

3 31

1

F267

F267 4

F249

31

F085 F002 F028 30

29 Refer to GHS 9.5 Bushel Catcher Assembly

F029

11

12 F134

F004

28

12

22 21

23

26

25

F009

F029 F134

Refer to Rear Body Assembly (GHS Models)

F009 14

25

24

13 14

F009 20 19 14 F012 16 18

F069 5

6

F004 F029

F337

8 9

F003

10

F069 F050

F029 F068

7

F134

F111

F039 15 F134 F068

F266

F012

Refer to Body / Chassis Assembly (GHS Models) MT Refer to Body / Chassis Assembly (GHS Models) MT

F009 F093

Attach Decal to Body Assembly. (Not Shown) Refer to Tractor Decals for Decal Location

27

Effective Date 01-31-03

F079 17 Refer to Body / Chassis Assembly (GHS Models) MT

Use only genuine Walker速 replacement parts. 79


NO CATCH DEFLECTOR KIT (7.0 BUSHEL & 9.5 BUSHEL) ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 7500 (7.0 Bushel) No Catch Deflector Option / Kit Includes Items # 1-5, fasteners listed and instructions. Kit 8500 (9.5 Bushel) No Catch Deflector Option / Kit Includes Items # 1-5, fasteners listed and instructions.

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

10-24 Keps Nut 1/4-20 x 1/2 PPH Bolt 10-24 x 3/8 PTHMS 1/4-20 x 3/4 PTHMS

4 1 4 1

Fasteners F002 F030 F128 F333

Both kits may be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3 4 5

7500 8500 8500-5 8787-2 8500-6 8500-8

No-Catch Deflector Assembly (7.0) No-Catch Deflector Assembly (9.5) Side Bracket Deflector Knob Spacer Lug Decal, No Catch Deflector

Use only genuine Walker® replacement parts. 80

1 1 2 1 1 1

Effective Date 01-31-03


NO CATCH DEFLECTOR KIT (7.0 BUSHEL & 9.5 BUSHEL)

! " #$ %

&' ( % " #$ ' ) * & +

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 81


TAIL WEIGHT KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 7647 Tail Weight Option / Kit Includes Items # 2, 3, F012, F039, and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3

7647-9 7647-5 7647

Tail Weight Strap Tail Weight Plate, 10-lb Tractor Tail Weight

Use only genuine Walker® replacement parts. 82

ITEM NO.

DESCRIPTION

NO. REQ’D

3/8-16 Keps Nut 3/8-16 x 1-1/4 Hex Bolt 1/2 Split Lock Washer 1/2-13 x 1-1/2 Hex Bolt

4 4

Fasteners F012 F039 F175 F285

2

*

1

PART NO.

*

Optional

**

Use with optional 10-lb plate.

2** 2**

Effective Date 01-31-03


TAIL WEIGHT KIT

! " # "$

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 83


TAIL WHEEL LOCK KIT ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 8540 Tail Wheel Lock Option / Kit Includes Items # 1-32, fasteners listed & instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

5995-2 8547 8555 5995 7942-4 5940-4 5977-2 5975-3 8550 5975-1 8553 8543 5830-3 8551 8546 5996 8552 8544 5555-1 8545-1

20 21 22 23 24 25 26 27 28

8544-1 8542 8944 8944-1 5940-5 5996-13 7929 8549 8541 8554

Switch Boot Switch Mount Decal, Tail Lock Switch Toggle Switch (Off-On) Single Connector, Male 16-14 GA Spg. Loaded Term., Female Grommet, Cut (1/8 x 3/8) Cable Tie (50# x 7") Wire Harness Cable Tie (18# x 3-3/4") Splice Tap (18-14 GA) Solenoid Mount Grease Fitting (45 Degree) Ground Wire Solenoid, Control Module 1/4 16-14 GA QKS Term., Female Connector Plug & Wire Assy Clevis, Wheel Lockout Pivot Bearing Pivot Bearing Assembly (Includes Items # 15, 16, F179, F350) Bearing Spacer, Lockout Tail Wheel Fork, Locking 3 Way Locking Connector, Male 3 Way Locking Connector, Female 16-14 GA Spg. Loaded Term., Male 16-14 GA Ring Term., #10 Actuating Solenoid Sleeve, Delrin Plunger Rod Solenoid Mount Assembly (Includes Items # 7, 8,11-20, 22-27, F002, F003, F004, F029, F050, F179, F190, F198, F298 & F299)

Use only genuine Walker® replacement parts. 84

1 1 1 1 2* 5* 1 4 1 3 1 1 1 1 1 5* 1 1 2*

ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Fasteners F002 F003 F004 F012 F026 F029 F038 F050 F134 F179 F190 F198 F298 F299 F300 F350

*

10-24 Keps Nut 1/4-28 Hex Nut 1/4-20 Keps Nut 3/8-16 Keps Nut 10-24 x 1/2 PPHMS 1/4-20 x 1/2 Hex Bolt 3/8-16 x 1 Hex Bolt 1/4 SAE Washer AN960816L Washer 1/4-20 x 1 Hex Bolt #10 Internal Star Lock Washer .250 x .625 x .040 Washer, SS 3/8-24 Jam Nut 10-24 x 1 PPHMS 1.015 x 1.500 x .031 Washer 1/4-20 LP Nylock

4 1 3 2 2 2 2 2 1 2 1 1 1 2 1 1

Service Part Only

NOTE: Refer to ELECTRICAL CONNECTORS, Page 60 for identification of all Electrical Wiring Service Parts.

1* 1 1* 1* 1* 1* 1 1 1

*

Effective Date 01-31-03


TAIL WHEEL LOCK KIT ,

,01

.-/ 0 1 2 /

!() ( $ "#$!

..-

,.

2 /

,. ,,

3

,2 4

! " *! +

4

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$6

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,5

.04

..1

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$6

,.

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! & $ '

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Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 85


WIDE TAIL WHEEL / ALL-TERRAIN TIRE KIT & TIRE CHAIN SET ITEM NO.

PART NO.

DESCRIPTION

NO. REQ’D

Kit 8049 Wide Tail Wheel Option / Kit Includes Items # 1, 2, and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 1 2

8037-1 8045 8045-1 8047

Seal, Tail Wheel Wide Tail Wheel & Tire Assembly (13 x 8.00-6) Tire Only (13 x 8.00-6) Wheel & Hub Only (6 x 7)

8071

4 5

8070-4 8070 8070-1 8070-2 8075-2

All-Terrain Wheel & Tire, LH (18 x 11.00-10) Wheel Spacer Plate (1/2) All-Terrain Wheel & Tire, RH (18 x 11.00-10) AT Tire Only (18 x 11.00-10) AT Wheel Only (10 x 8.5) AT/LP Tire Tube

Use only genuine Walker® replacement parts. 86

6

* *

1

8075 8075-1 8070-2 8075-2

DESCRIPTION

NO. REQ’D

Low Profile Tire Assembly (18 x 10.5-10) 2 (Includes Item # 4) Tire Only (18 x 10.5-10) * Wheel Only * AT/LP Tire Tube *

Optional Tire Chain Set Includes Items # 4 and 6. Tire Chain Sets are not for use on AllTerrain or Low Profile Tires. Use only with tires listed at Item # 6. Refer also to BODY / CHASSIS ASSEMBLY (GHS MODELS) MT, Page 4.

2 1

* * *

PART NO.

Kit 8075 Low Profile Tire Option / Kit Includes Item # 6, and instructions. May be ordered as a factoryinstalled option, or as a kit for dealer installation. Contact your Walker dealer.

2 1

Kit 8072 All-Terrain Tire Option / Kit Includes Items # 3-5, and instructions. May be ordered as a dealer-installed option. Contact your Walker dealer. 3

ITEM NO.

7

*

5675-3

Tire Chain Set (18 x 9.50-8) 1 (For use with Wide Wheel and Tire Assy)

Service Part Only

Effective Date 01-31-03


WIDE TAIL WHEEL / ALL-TERRAIN TIRE KIT & TIRE CHAIN SET

!

" # #

Effective Date 01-31-03

Use only genuine WalkerÂŽ replacement parts. 87


LUBRICATION POINTS ITEM NO.

LOCATION

LUBRICATION TYPE

NO. PLACES

Lubrication Points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Deck Caster Wheel Fork Pivot Deck Caster Wheel Bearing Tee Gearbox, Deck Blade Drive Gearbox PTO Shaft Guard Hinge Universal Joint Shaft Assembly Pivot Assembly, Tilt-Up Deck Deck Support Arm Socket Body Hinge Point FSC Actuator Rod Pivot Pins FSC Lever Pivot FSC Lever Fork (Grease Slide Area) (FSC) Friction Body Pivot Steering Lever Pivot Deck Roller Wheel Deck Support Arm Pivot Deck-to-PTO Coupling (Grease Slide Area) Universal Joint Tube Assembly Universal Joint Quick Connect Spline (Grease Slide Area) Parking Brake Lever Gear Axle Belt Tightener Pivot, Jackshaft Drive Throttle Control Cable Ends Clutch Actuator Push Rod PTO Clutch Lever Pivot Belt Tightener Pivot, PTO Clutch Brake Actuator Rod and Brake Band Pivot Pins (Clevis)

28 29 30 31 32 33 34

LOCATION

LUBRICATION TYPE

NO. PLACES

Brake Actuator Pivot Anti-Scruff Roller Wheel Catcher Hinge Point Rear Wheel Bearings Engine Oil Choke Control Cable Ends Belt Tightener Pivot, Blower Drive (GHS Model Only) Belt Tightener Pivot, Ground Drive PTO Gearbox Dipstick Hydrostatic Drive Choke Control Pivot Throttle Control Pivot Discharge Chute Hinge Tilt-Up Latch Assembly Steering Lever Support

Grease Oil Oil Grease Oil*** Oil Grease

1 2 2 2 1 2 1

Grease

1

Oil*** Oil*** Oil Oil Oil Oil Oil

1 2 1 1 1 1 1

Grease Grease Oil* Oil* Oil Grease** Grease Grease Oil Oil Grease Grease

2 2 1 2 1 1 4 2 2 2 1 1

Grease Grease Oil Grease Grease

1 4 2 2 1

Grease** Grease

1 1

Grease Oil*** Grease

1 2 1

*** Refer to MT Owner’s Manual for procedure for checking and

Oil Grease Grease Grease

2 2 1 1

NOTE: See Model MT Owner’s Manual (P/N 8000-6) for proper lubrication intervals.

Oil

3

Use only genuine Walker® replacement parts. 88

ITEM NO.

35 36 37 38 39 40 41 42

*

Gearboxes are permanently lubricated and sealed requiring no scheduled lubrication. Oil level should be checked only when an oil leak is noted.

** Grease every eight (8) hours. changing oil in Engine Crankcase, Hydrostatic Transmissions and Gear Axles.

NOTE: DGHS42 Tilt-Up Deck is shown for reference. For other Deck Lubrication Points, Refer to Deck and Carrier Frame Illustrated Parts Manual.

Effective Date 01-31-03


LUBRICATION POINTS

1

1 2

2 3

4

4

5 6 7 8

7 8 7

7 9 10

42 41

11

13

9 14 40 15 16 21 37 23 & 39

14 15 16 17 18 19

33 & 38

20

12

21

37

36 35 34

22

33

23

32

24

25

24

28 29

Effective Date 01-31-03

30

31

30

27

26

29

Use only genuine Walker速 replacement parts. 89


WIRING SCHEMATIC (MT)

R

POWERFIL MOTOR BLK

GRASS PAK SWITCH

WALKER MODEL MT Beginning S/N 2001- 49592

R

IGNITION SWITCH CIRCUITS ORG

BLK BLK

OFF RED

+ BLK

STARTER STARTER SOLENOID

WHT

PUR

PUR

GRN

GRN

BLU

BLK

BLK OPTIONAL LIGHT

B+A

MAGNETO

REGULATOR OIL PRESSURE SWITCH

RELAY - B

S1 = START CIRCUIT S2 = START/ACCESSORY CIRCUIT M = MAGNETO GROUND CIRCUIT B = BATTERY CIRCUIT A = ACCESSORY CIRCUIT G = GROUND CIRCUIT

YEL WHT

B + A / S1 + S2

RUN

HORN

BLU

G+M

START

IGNITION RELAY START

30 + 87A 30 + 87A

PTO ON

OPEN

OFF

RELAY - A

RELAY - C

START RELAY

DELAY RELAY 30 + 87A

OFF

OPEN

OFF

START

30 + 87

START

RUN

OPEN

RUN

OPEN OPEN

ENGINE

OIL TEMP SWITCH CYLINDER HEAD TEMP SWITCH

GRA

GRA

OPTIONAL LIGHT

PUR PUR WHT

PUR WHT YEL

YEL

RED

RED

BLK

RED

GRA

PUR

GRA

BLU

BLU

GRN

GRN

BLK

LIGHTS

HOUR METER PUR

PUR

-

BLK VOLTAGE METER

BRN/WHT

FSC NEUTRAL INTERLOCK SWITCH

WHT

+

BLK -

+

PUR

PUR GRN BRN OIL PRESSURE LIGHT

GRA ORG SEAT SWITCH

RED

RED/YEL 30 AMP CIRCUIT BREAKER

RED

PTO INTERLOCK SWITCH

BLU BLU OVER TEMP LIGHT

PUR

WHT RELAY - C RED

BLK

RED

87A 86

PUR

BLU

85

WHT

BLU

+

5 AMP CIRCUIT BREAKER

30

PUR

-

M

HORN

B

+

BATTERY

RED

RED

GRN

S1 S2 A

PUR

PUR

G

BLK _

BLK GRN

TIME DELAY MODULE

PUR GRA

PUR

GRA

PUR PUR

BRN/WHT

BRN

RED

CHASSIS GROUND

YEL BLK

BLK BRN RELAY - B

GRA

RELAY - A

85 30

85 87A

86

RED PTO

30

87

YEL

86

BLK/WHT RED ORG

Use only genuine Walker速 replacement parts. 90

Effective Date 01-31-03


WIRING SCHEMATIC (MTL) GRASS PAK SWITCH

POWERFIL MOTOR

ORG

BLK/WHT BLK/WHT

BLK

RED

BLK

WALKER MODEL MTL Beginning S/N 2001-54652

R

IGNITION SWITCH CIRCUITS G+M OFF B + A / S1 + S2 START B+A RUN

R

ORG

BLK/WHT

BLK

BLK

S1 = START CIRCUIT S2 = START / ACCESSORY CIIRCUIT M = MAGNETO GROUND CIRCUIT B = BATTERY CIRCUIT A = ACCESSORY CIRCUIT G = GROUND CIRCUIT

HORN

+ ORG/BLU

WHT/ORG GRA RELAY - D

BLU

BRN

RED

30

85

87

87A

BLU

BLU

OFF START RUN

RELAY - B START RELAY OPEN 30 + 87 OPEN

RELAY - D FAN SPEED CONTROL OFF 30 + 87A RUN (LOW) 30 + 87A RUN (HIGH) 30 + 87

GRN

FAN

BLK YEL

86

OFF START PTO ON

RELAY - C FAN INTERRUPT RELAY OFF 30 + 87A START OPEN RUN 30 + 87A

WATER WATER BLU BLK GRN TEMP TEMP SWITCH 3/8" SWITCH 1/4" BLK

ORG/WHT

RELAY - A PTO RELAY 30 + 87A 30 + 87A OPEN

STARTER

BLU

WHT

WHT

PUR

PUR

GRN

GRN

BLU

BLU

STARTER SOLENOID

RESISTOR

RELAY - E DELAY RELAY 30 + 87A OPEN OPEN

OFF START RUN

MAGNETO REGULATOR OIL PRESSURE ENGINE SWITCH WATER TEMP GAUGE SENDER

OPTIONAL LIGHT

BLK GRN GRA YEL PUR PUR ORG/BLU WHT WHT RED

BLK BLK GRN BLU/ORG GRA

BLU BLU

YEL PUR PUR BLU BLU/ORG WHT RED RED

WARNING HORN PUR

+

BLK G GRA

GRA BLK

LIGHTS HOUR METER RED

+ -

BLK

PTO INTERLOCK SWITCH

WHT

PUR PUR GRA PUR

WHT BLK/WHT BRN

BRN

PUR

PUR

GRA RED PUR

RED

BRN

I S

BLU

SEAT SWITCH

GRA TIME DELAY MODULE

PUR VOLTAGE METER WATER TEMP

PUR

ORG

BLK

I

BLK G

RED/YEL

GRN

OPTIONAL LIGHTS

GRA

WHT/ORG RELAY C

10 AMP CIRCUIT BREAKER

OIL PRESSURE LIGHT

87A

YEL

85

86

BLK GRN

30

GRN GRN

RED

BLK

PUR

87A GRN

RED

86

85

WHT

30

WATER

5 AMP RED CIRCUIT BREAKER

PUR

TEMP LIGHT

RED BLU

YEL

RELAY - E

YEL

BLK BLK

30 AMP CIRCUIT RED BREAKER

RED

+

PUR

RED

RED

30 AMP CIRCUIT BREAKER

RED

GRA REVERSING ORG/WHT MODULE BRN

RELAY B 87 85

86

ORG

ORG

RED

RED

RED

RED

BLK BRN/WHT BLK

BRN BATTERY

BLK

CHASSIS GROUND

Effective Date 01-31-03

85

S2 A

RED BLK

30

BRN/WHT

S1

87A 86

BLK

BLK

G

B

ORG

FSC NEUTRAL INTERLOCK SWITCH

M

WHT

RELAY A

BLK/WHT

BLK/WHT

_

YEL

30

YEL PUR

PUR

GRA RED

PUR PUR

Use only genuine Walker速 replacement parts. 91


WIRING SCHEMATIC (MTEFI)

RED/WHT

RED

WALKER MODEL MT-EFI Beginning S/N 2001-49448 IGNITION SWITCH CIRCUITS G+M OFF B + A / S1 + S2 START B+A RUN

WHT

J21

BLK

TAN

BRN

BLU

ORG

BLK

BLK

TO J5 TO J4 TO J8

PNK

S1 = START CIRCUIT S2 = START / ACCESSORY CIRCUIT M = MAGNETO GROUND CIRCUIT B = BATTERY CIRCUIT A = ACCESSORY CIRCUIT G = GROUND CIRCUIT J1 = #1 FUEL INJECTOR J2 = #2 FUEL INJECTOR J3 = THROTTLE POSITION SENSOR J4 = OIL TEMP SENSOR J5 = OXYGEN SENSOR J6 = REGULATOR / RECTIFIER J8 = ENGINE GROUND J10 = #1 IGNITION COIL J11 = #2 IGNITION COIL J12 = #1 IGNITION COIL J13 = #2 IGNITION COIL J14 = IGNITION COIL GROUND J20 = SPEED PICK-UP SENSOR

TO J2 WHT

BRN BLK

ORG

TO J3

GRN

TO J3

BLK/WHT

WHT

TO J3/J4

GRN BLK/WHT

GRA

BLK

BLK

RED

RED

GRN

GRN

BLK

BLK

YEL

YEL

TO J20 TO J20 TO J20

TO J10 TO J11 TO J1

PUR WHT

RELAY - A IGNITION / FUEL RELAY OPEN OFF OPEN START PTO ON 30 + 87

OFF START RUN

RELAY - B

GRA RED

WHT

87A

RED/WHT

RED/YEL

TO J1/J2

RED

86

TO J12/J13

85

FOR TAIL WHEEL LOCK

30

BLU

WHT

RED

RED

RELAY - B DELAY RELAY 30 + 87A OPEN OPEN

PUR

GRN GRA

GRA

BLK DIAGNOSTIC TEST PLUG SERVICE DEPT. ONLY

RELAY - C START / TIME DELAY RELAY 30 + 87A OFF 30 + 87A START OPEN RUN

BRN

GRN

RED

TIME DELAY MODULE

BLU

BLK/WHT BLK

BRN

PUR

RED/WHT

RELAY - D START / SOLENOID RELAY OPEN OFF OPEN RUN (LOW) RUN (HIGH) 30 + 87

RED/WHT RELAY - A 87

GRA

86

85

RED/YEL

J17

30

RED

RED RED/YEL

RED/YEL

BLU J17

BLU

BLK/WHT

Use only genuine Walker速 replacement parts. 92

Effective Date 01-31-03


WIRING SCHEMATIC (MTEFI) POWERFIL MOTOR

RED/WHT

RED/BLU

10 AMP FUSE

R

GRASS PAK SWITCH

HORN +

BLK

BLK

FUEL PUMP

R

BLK ORG

PUR

ORG

BLK

RED PUR

30 AMP FUSE

BLK STARTER RED

20 AMP FUSE

RED

RED STARTER SOLENOID

YEL PUR

REGULATOR

BLU

GRN

GRN

J17

BLK

J17

BLK

OPTIONAL LIGHT

OIL PRESSURE SWITCH

OIL TEMP SWITCH

CYLINDER HEAD TEMP SWITCH

GRA

GRA

WHT

PUR PUR WHT

YEL

YEL

PUR

RED

OPTIONAL LIGHT

RED BLK

BLK

BLK

GRA

GRA

GRN

GRN GRN BLU BLU

BLU

LIGHTS

PUR

HOUR METER

WHT

-

+

BLK PUR VOLTAGE METER

BLK

BRN/WHT

-

FSC NEUTRAL INTERLOCK SWITCH

+

PUR

PUR BLK

BLU

GRA OIL PRESSURE LIGHT

BRN

PUR RED SEAT SWITCH

ORG

PUR

RED GRN

RED/YEL PTO

RED

30 AMP CIRCUIT BREAKER

5 AMP CIRCUIT BREAKER

BLK

RED

PUR

GRN BLU

RED

+

BLK OIL / CYL HEAD TEMP LIGHT

BLK

PTO INTERLOCK SWITCH

RED BLU BLK

G

M

WHT

YEL

S1

B

RED

CHECK ENGINE LIGHT

BATTERY

WARNING HORN +

BLK

_ RED/YEL

S2

PUR

PUR

A PUR

PUR

J17 PUR BLU

BLU

BLK YEL YEL

GRA BLK

85 30

85

RED

87A 86

BLK/WHT

RELAY - C

Effective Date 01-31-03

87

30 86

ORG

RELAY - D

Use only genuine Walker速 replacement parts. 93


OPERATOR’S NOTES

Use only genuine Walker® replacement parts. 94

Effective Date 01-31-03


OPERATOR’S NOTES

Effective Date 01-31-03

Use only genuine Walker® replacement parts. 95


OPERATOR’S NOTES

Use only genuine Walker® replacement parts. 96

Effective Date 01-31-03


LIMITED WARRANTY FOR WALKER COMMERCIAL RIDER MOWER 1.

WHAT THIS WARRANTY COVERS, AND FOR HOW LONG: Walker Manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. At Walker's request, customer will make the defective part available for inspection by Walker and/or return the defective part to Walker, transportation charges prepaid. All parts and components of the Walker Mower are covered by this warranty except the following components which are warranted separately by their respective manufacturers: Kohler Engine Kubota Engine Kawasaki Engine Eaton Hydraulic Transmission Peerless Gearboxes Battery Tires The available warranties covering these items are furnished with each mower. Walker does not assume any warranty obligation, liability or modification for these items, which are covered exclusively by the stated warranty of the respective manufacturers noted above. * An extended three (3) year warranty is offered on the Walker P/N 6200-8 Gear Axle Assembly.

2.

3.

WHAT THIS WARRANTY DOES NOT COVER: A.

This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, alterations, or failure to follow the instructions contained in the Owner’s Manual for operation and maintenance.

B.

The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the inspection and/or warranty work is performed.

HOW TO OBTAIN SERVICE UNDER THIS WARRANTY: Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Walker Manufacturing Company, 5925 East Harmony Road, Ft. Collins, CO 80528. Proof of the date of purchase may be required to verify warranty coverage.

4.

WARRANTY LIMITATION: A.

THERE IS NO OTHER EXPRESS WARRANTY. ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B.

WALKER WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you.

C.

Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Walker, and should not be relied upon.

D.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

97


WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614

FORM NO. 013103 www.walkermowers.com

PRINTED IN USA

©2003 WALKER MFG. CO


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