Food & Drink Industry Insight 2023

Page 1

ISSN: 2056-8347

INDUSTRY INSIGHT

2023 Edition

foodanddrinknetwork-uk.co.uk

The Farm to Fork Guide to ‘The Food and Drink Industry’


R-Biopharm Rhône is delighted to announce a new collaboration with Aspect Scientific:

Join forces forces with Scientific: Join withAspect Aspect Scientific: h Aspect Scientific: Specialists in Automated ELISA Processing Systems. This relationship has

been developing for some time fully and has allowed RBRmarket-leading, to team their impressive Offer your customers supported,

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Vitamin immunoaffinity columns Vitamin immunoaffinity columns

ers fully supported, market-leading, OfferOffer youryour customers customers fully fully supported, supported, market-leading, market-leading, laboratories andcustomers food manufacturers alike and as such are cementing their Offer your fully supported, market-leading, to automate the use turn-key of your turn-key ELISA solutions solutions kits to automate to automate the use the of use your your ELISA ELISA kits kits reputations as first class suppliers of solution based kits andof equipment. turn-key solutions to automate the use ofanalysis your ELISA kits Ensuring quality vitamin

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Dynex Agility®

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• Products meet collaborative method performance criteria giving Precise meet collaborative •• Products Products meet collaborative method performance criteria giving Dynex Dynex Dynex DS2® Agility® Agility® Dynex Dynex Dynex DSX® DS2® DS2® Dynex Dynex DSX® DSX® you confidence in your results first time round performance criteria • method Products meet collaborative method performance criteria giving you confidence in your results first time round Dynex Agility® Dynex DS2® Dynex DSX® The DYNEX Agility® utilizes the versatility ssing system 2-plate 12-plate ELISA 12-plate ELISA processing ELISA processing processing system system system 4-plate 2-plate ELISA 2-plate ELISA processing ELISA processing processing system system system 4-plate 4-plate ELISA ELISA processing processing system system The Dynex DS2® is a fully automated ELISA giving you confidence inyour your results The Dynex DSX® is a fully-automated, you confidence in first time round system 2-plate ELISA processing system 4-plate ELISA processing system

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of ELISA’s core technology in a new 12-plate ELISA processing system2-plate 2-plate ELISA processing 4-plate ELISA system Processor with results the same fulltime walkaway 12-plate ELISA processing system ELISA processing system 4-plate ELISA processing system first around. system 4-plate processing system that processing is capable

T: +44 (0)1829 824 825 | E: our sales@aspectscientific.com | W: aspectscientific.com through comprehensive service cover. FLY030-REV1-23.6.22

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INDUSTRY INSIGHT | 2023

CONTRIBUTORS: CLARION EVENTS COODEN TAX CONSULTING EASYFAIRS PPMA STONE JUNCTION LTD EDITORIAL: Elis Ballard ADVERTISING: KIMBERLEY READ (Manager) GINA MADDISON GRAPHICS DEPT: STUART TURNBULL - Studio Manager RACHEL RILEY - Designer ACCOUNTS & ADMINISTRATION: Amanda Ward Evelyn Woolston PUBLISHED BY: WALTONS PUBLICATIONS LTD 46 HENEAGE ROAD, GRIMSBY, NORTH EAST LINCOLNSHIRE DN32 9ES TELEPHONE: 01472 359036 E-MAIL: kimberley@foodanddrinknetwork-uk.co.uk gina@foodanddrinknetwork-uk.co.uk WEBSITE: https://foodanddrinknetwork-uk.co.uk/ All rights reserved. No part of the The Food & Drink Industry Insight magazine may be reproduced or stored in a retrieval system or transmitted in any form, electronic, mechanical or photocopying, without prior written permission of the publishers. The publishers do not accept responsibility for views expressed, or statements made, or in those reproduced from any other source. No responsibility is borne by the publishers for any errors made in any advertisement, or for claims made by any advertiser which are incorrect. The publishers cannot be held responsible for any breach of copyright arising from any material supplied. This includes copy, design and/or images.

ISSN 2056-8347

ISSN: 2056-8347

INDUSTRY INSIGHT

2023 Edition

foodanddrinknetwork-uk.co.uk

CONTENTS WELCOME TO FOOD & DRINK INDUSTRY INSIGHT THE INDUSTRY INSIGHT 2023 ADVERTISER INDEX

02-03

EXHIBITIONS & EVENTS PACKAGING INNOVATIONS & EMPACK: Packaging Innovations Birmingham THE UK show for the food & drink packaging 04 ROBOTICS & AUTOMATION: 28th & 29th March 2023, NEC Birmingham 06 MULTIMODAL 2022: Sweet sixteen for Multimodal in 2023

08

AUTOMATION UK: Where automation & robotics comes to life

10

UKIVA 2023: UKIVA Machine Vision Conference looks forward to Coventry 2023

12

PPMA 2023: PPMA Show returns in 2023 with the UK’s largest processing and packaging machinery exhibition

14

PROCESSING: Innovation in the food & drink processing sector

Copyright © 2023 All Rights Reserved

PUMPING SYSTEMS: Hygienic pumping solutions for the food processing industry

THERMAL FLUID SOLUTIONS: How dilution can be the key to extending fluid lifespan

22

PACKAGING & LABELLING TRENDS: Innovative Packaging & Labelling Solutions 24 COLD STORAGE & LOGISTICS: Advanced Cold Chain Logistics solutions 26 SPECIALIST VIEW: All Change Please, All Change!

29

16

TRAINING COURSES: University of Greenwich and the Wolfson Centre for Bulk Solids Handling Technology

31

19

TESTING & ANALYSIS: Allergen management with bioavid lateral flow tests

32

The Farm to Fork Guide to ‘The Food and Drink Industry’

The ‘Food & Drink Industry Insight’ is part of

TEMPERATURE CONTROL & REFRIGERATION: Temperature Control & Measurement Solutions to maintain product quality 20


INDUSTRY INSIGHT | 2023

Welcome to Food & D Industry Insight 2023 Welcome to our annual publication giving you a comprehensive insight into the food and drink industry - brought to you by Waltons Publications the team behind the highly successful trade magazine, Food and Drink Network UK.

W

ithin our annual publication, we aim to give you an insight into some of the latest developments and innovative solutions provided by leading experts and businesses in the food and drink sector. Key topics covered include processing, packaging and labelling, safety and hygiene, and pumping and pipework solutions.

COODEN TAX CONSULTING • TAX AND ACCOUNTANCY

PAGE 29

JACOB UK LTD • MODULAR PIPEWORK

PAGE 16

KECOL PUMPING SYSTEMS • PUMPING SYSTEMS

PAGE 18

OPRL LTD. • RECYCLABLE PACKAGING

IBC

PENN PACKAGING • PACKAGING & LABELLING

PAGE 24

PROCESS SENSING TECHNOLOGIES / ROTRONIC MEASUREMENT SOLUTIONS • TEMPERATURE CONTROL

PAGE 20

R-BIOPHARM RHONE • TESTING & ANALYSIS

IFC & PAGE 32

SILVERSONS MACHINES • SHEAR MIXERS

OBC

WOLFSON CENTRE FOR BULK SOLIDS • TRAINING COURSES

PAGE 30

Figures show that food and drink manufacturing contributed £30bn to the UK economy, growing by 4.2% on the previous year. The industry has a turnover of more than £112bn, accounting for 20% of total UK manufacturing as the biggest manufacturing sector in the country.

The food and drink industry has faced many The importance of the industry goes beyond challenges in the past few turnover. Food and drink years, particularly during the manufacturing employs pandemic, as a result of Brexit 468,000 people across every Figures show that food and, more recently, the surge region of the UK and is a key and drink manufacturing in food inflation. part of the food and drink contributed £30bn to the UK supply chain, which employs economy, growing by 4.2% on According to the Food and 4.2m people and is worth the previous year. The industry Drink Federation (FDF), £126bn to the economy. has a turnover of more than November 2022 saw further £112bn, accounting for 20% of acceleration in food and Exports are a key contribution total UK manufacturing as the non-alcoholic drink inflation, to overall industry growth, biggest manufacturing sector with prices rising by 16.5%, exceeding £20bn in 2021 and in the country. exceeding October’s rate of going to over 220 countries 16.4%. This is the sixteenth worldwide, with Ireland, month of accelerating annual food and drink inflation, France and the USA as the top three destination their highest level since September 1977. On the markets. month, prices rose by 1.1%. According to the Department for International Despite these rising costs, the food and drink sector Trade, the UK has established itself at the forefront continues to develop, invest and innovate to adapt of innovation, with high quality produce and to an ever-changing economic climate. The FDF technological advances combined to cater to the 2021 ‘Our Industry at a Glance’ factsheet highlights demands of the consumers. More importance is the significance and importance of food and drink being placed on sustainability in production, lessening

02

THE INDUSTRY INSIGHT 2023 ADVERTISER INDEX

manufacturing to the UK economy.


INTRODUCTION

& Drink Network UK of environmental impact and provision of healthier food options.

and drink manufacturing throughout the UK and beyond.

The industry has an excellent ethical and international reputation, providing enormous scope for expansion both within the UK and around the world. This includes developing markets, where premium products are increasing in popularity.

We bring you a selection of articles looking at the latest developments in food processing, packaging and labelling, and more.

Exports are a key contribution to overall industry growth, exceeding £20bn in 2021 and going to over 220 countries worldwide, with Ireland, France and the USA as the top three destination markets.

The Department for International Trade also states that the UK is renowned as a lead innovator in the food and drink sector, particularly in high-tech packaging, health foods and convenient food options. Within our 2023 Industry Guide, we therefore highlight some of the key sectors and businesses which are dedicated to designing and developing systems and solutions to enhance and improve food

The team at Food and Drink Network UK aim to continue to support and promote the many companies and organisations that are featured in this publication, and we look forward to welcoming new clients in the future. Finally, whilst recognising the challenges faced by the food and drink sector during recent times, we hope that this year will be a positive period for trade and industry, and we would like to wish you all a prosperous 2023.

INDUSTRY INSIGHT | 2023 03


PACKAGING INNOVATIONS & EMPACK

EXHIBITIONS & EVENTS

Packaging Innovations Birmingham – THE UK show for food & drink packaging

Easyfairs Packaging Innovations and Empack will run in parallel at the Birmingham NEC as we celebrate a return to the February dates. The show is, without a doubt, the place for anyone seeking information, innovation, and inspiration about food and drink packaging. Over 280 exhibitors will showcase their products and expertise, and over 5,500 visitors are expected to gather to take advantage of the UK’s leading food and drink packaging know-how under one roof.

V

isitors to the show can expect a broad range of packaging innovations and machinery solutions developed in response to industry trends and challenges. Smart packaging is a growing trend that exhibiting Active and Intelligent Packaging Industry Association (AIPIA) members like A Hatzopoulos, Coveris, Huhtamaki, Graphic Packaging International, and Taghleef Industries will be addressing with their latest innovation and smart packaging solutions. However, sustainability, including the circular economy, is one theme that will run throughout the entire event as exhibitors show their solutions to the ambitious targets set by the food and drink packaging value chain. In addition to smart packaging solutions, Graphic Packaging International will demonstrate how its packaging solutions can support companies in achieving their sustainability goals. Graphic Packaging states that more than 95% of its product revenue comes from fibre-based products made from renewable

plant-based fibre from sustainable sources. Graphic Packaging will display products from its entire portfolio, including its renewable and recyclable fibre-based tray solutions: PaperSeal®, ProducePack™, ProducePack™ Punnet, pressed board trays, and PaperLite®. Plus, its IntegraFlex™, fibre-based containers, confectionery packaging, and multipack solutions for beverage and food. Coveris will also exhibit its latest sustainable packaging solutions while promoting its new business segment, ‘ReCover’, an innovative approach to keeping plastics circular. Jakob A Mosser, Coveris CEO, said: “With ReCover, we have launched a game-changing process – unique within the entire industry. With several high-impact projects in the pipeline, we aim to establish a standalone business unit in the next couple of years, entirely dedicated to the circular economy and closing the loop. ReCover is a platform for all mechanical recycling activities but also leads our developments to achieve food contact-compliant materials.”

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Coveris has recently acquired a new site and assets from Capital Valley Plastics (CVP) Blaenavon in Wales, UK, to further strengthen and expand its recycling capabilities. Mosser added: “The newly acquired Blaenavon site and assets will serve as an important recycling hub for Coveris’ Films and Flexibles operations, closing the loop for customers and our own film production across the network. This new recycling acquisition marks a perfect start for our new company, ReCover, and our quest to continuously enhance our recycling offers to our customers, bringing us closer to our vision of No Waste.” Futamura, the leading manufacturer of sustainable cellulose films, will exhibit at Packaging Innovations to promote its certified compostable NatureFlex™ films, made from renewable and responsibly sourced wood pulp. Futamura has also recently announced a significant investment in a new production line in response to increased market demand for


EXHIBITIONS & EVENTS

sustainable alternatives to conventional plastic films. Andy Sweetman, Sales and Marketing Director at Futamura, said, “NatureFlex films are ideally suited to applications where recycling is problematic - small wrappers, laminate structures, fruit and vegetable labels to name a few – and often adopted where they complement the brand’s ethos.” Following its launch in 2002, many brand owners have adopted Futamura’s NatureFlex™ range of films. The materials are designed to meet the growing demand for environmentally responsible packaging. Not only are they derived from renewable cellulose, but they also meet all the global standards for industrial composting, including BS EN13432, and are certified home compostable. In addition to exploring a range of exhibitor stands, a new dedicated Foodservice Packaging zone will be coordinated through an exciting new partnership between Easyfairs and the Foodservice Packaging Association (FPA). FPA Executive Director, Martin Kersh, said: “I am delighted that we will see the first of many foodservice packaging zones at the forthcoming event. I must add that it’s thanks to our members like Huhtamaki and Colpac for choosing to exhibit with us and the really strong team at Easyfairs who ensure that the Packaging Innovations shows are always such a great success. This collaboration is a natural fit for FPA, and I look forward to our members’ coordinated presence at the show.”

PACKAGING INNOVATIONS & EMPACK

Josh Brooks, Marketing and Community Director, Packaging at Easyfairs, said: “We are delighted to partner with the FPA in providing a dedicated Foodservice Packaging Zone, bringing together its members to showcase the best of the foodservice sector. Visitors can look forward to value-packed, foodservicefocused sessions during the content programme that will be produced in collaboration with the FPA.” In addition to the FPA-organised events, Easyfairs will host guest speakers from industry experts like Paul Jenkins of the Pack Hub to key food and beverage brands, including Mark Van Iterson from Heineken, Lucy Shepherd from Warburtons, and Tim Dorsett from Innocent Drinks. Visitors will also be able to catch the ever-popular, show-stopping Big Debate, chaired by Martin Kersh and Jane Bevis, on both days. Packaging Innovations and Empack takes place on 15th – 16th February at Birmingham NEC and is sure to be the place to network with key brands and producers in the food and beverage industry. Don’t miss your opportunity to attend and register now.

VISITORS’ VIEWS Visitors to the 2022 event loved the show – here’s what they said: “It was great to be back out into the world and meeting suppliers again. it’s an important part of the innovation process to look, feel and touch new materials and innovation as well as discuss and debate views face to face.” Doug Hutt, head of packaging, Marks & Spencers “I have been coming to Packaging Innovations for over 10 years, and what has always stood out for me is the quality of the speakers. The insights and knowledge shared are worth the visit alone, even if you do nothing else.”

Neil Ryan, head of packaging, Pilgrims UK “It was great to be at the show and seeing everyone face to face. We attend to see the newest innovations and it really helps us with upcoming projects.” William Shaw, packaging technologist, No7 Beauty, Boots “Packaging Innovations & Empack is the highlight of the packaging calendar.” Rob Thompson, packaging manager, The Co-op

EVENT INFORMATION

What: Packaging Innovations & Empack 2023, featuring Contract Pack & Fulfilment Where: Hall 1, NEC, Birmingham When: 15 & 16 February 2023 Exhibitors: 300+ Target markets: anyone involved in packaging and processing for food, drinks, foodservice, beauty and personal care, pharmaceuticals and FMCG Cost: Free to visit Register at: www.packagingbirmingham.com

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INDUSTRY INSIGHT 2023

EXHIBITIONS & EVENTS

The sixth Robotics & Automation exhibition will once again bring many of the leading names in robot development and automated solutions together under one roof to showcase the latest innovative technology and discuss the challenges facing modern industry...

At the event, the UK’s largest dedicated robots and automation exhibition, visitors will see demonstrations of the latest innovations and be able to speak to experts about their various applications.

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he show’s exhibitors showcase technology with applications in a wide range of industries, not least in food & drink. Exhibitors range from automated guided vehicles (AGV) and robot manufacturers like Locus Robotics and AGVE, to Visual Components, a developer of 3D manufacturing simulation software, to food & drink specialists like Brillopak. Picking robots, packing systems, plug-and-play products and more will all be on show at the event Over both days, Robotics and Automation hosts a dedicated conference which will see 20 expert speakers present their unique view on a wide range of topics from their position of expertise

and experience within a specific field. Lucas Systems, who always draw a large crowd to their technical presentation in the conference programme, will be showcasing their powered solutions to improve warehouse and production processes. Its pallet-matching and path optimisation solutions aim to eliminate unnecessary movement and streamline picking processes. Attendees can battle Jennifer, an Al system that Lucas Systems describes as the brain of its robotics operations, to see whether they can manually optimise picking routes more efficiently. This Al technology, combined with path optimisation algorithms, can be used to save valuable time in the picking process, reducing

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the amount of travel required by warehouse staff in order to carry out tasks. Lucas Systems’ Business Development Manager James Hart said at the last edition of the show: “A wide range of people from a wide range of industries have come to the stand looking for various different types of solutions, which is excellent. There seems to be a real, broad interest in different solutions.” Also at the event will be Rotherham-based IPL, whose tote boxes for home shopping delivery have grown in success since launch. Kevin Youens, Head of European Automation Plastic Container Sales and Product Development at IPL, said: “Ocado uses our tote boxes for its storage and delivery systems and we manufacture


EXHIBITIONS & EVENTS

ROBOTICS & AUTOMATION SHOW

for Amazon and several other big companies.” He continued: “It’s a very good industry, which is growing rapidly, and we’ve been in the market with our own product”. This particular offering has a special connection with the exhibition; as Youens explains: “We actually launched it at Robotics and Automation several years ago and, since then, we’ve developed the product range, extended the product range and have had our first major customers.”

goods across warehouses without workflow disruption and provides real time data at every stage of the process.

Of course, robots will be on show. KNAPP’s Pick-it-Easy Robot features AI to enable rapid self-teaching, is available in a Robotics-as-aService model and can be operational within days. Autostore’s automated storage and retrieval system (ASRS) harnesses the power of robots for 24/7 order fulfillment within a cubic layout so dense it can actually quadruple storage capacity and unlock the true potential of storage floorspace.

RARUK Automation will be showing a range of automation solutions including cobots, autonomous mobile robots (AMRs), and industrial robots, as well as automated warehouse storage and feeding systems.

Dexory will be showing state-of-the-art robotics and AI solutions to drive better business decisions. Their fully autonomous mobile and modular robot, MIM, measures, tracks and finds

iFollow will be showing their compact, flexible and reliable collaborative robots. Theirs is one of the thinnest in the market, only 17cm high, with a capacity to lift up to 1500kg. They also have a robot range for cold chain, operating in temperatures down to -25°C.

Robotics & Automation 2023 is moving, both in terms of the venue and the time of year. It will take place on March 28th & 29th at the NEC Birmingham. This step up in venue will produce a similar step up in scale - the larger venue provides room to grow. Also the event will be co-located with IntraLogisteX, a show focussed on technologies for warehouses and distribution centres.

As this year, there will be a wide range of factorv and warehouse automation on show. It will be an ideal opportunity to make sure vour business can survive and thrive. Visitors to Robotics & Automation 2023 will discover how the latest technology can be applied to their operations to provide massive improvements in productivity and accuracy. Products include Robots & Robotic Systems, Automated Assembly Machines & Systems, Parts Handling Equipment, Conveyors and materials, Industrial Automation Control and more. There are also live demonstrations of the latest solutions taking place throughout the exhibition, so visitors can get first-hand insight into how they work in practice. Once again, a comprehensive conference programme which will allow attendees to hear directly from people implementing projects using the latest technology. Experts from manufacturing businesses and more will share their insights and give real world examples of how they have automated their own, and their customers’, operations.

Invest a day or two in your future, and visit the show, which is free to attend for qualifying professionals. To register, visit www.roboticsandautomation.co.uk. 07


INDUSTRY INSIGHT | 2023

EXHIBITIONS & EVENTS

Sweet sixteen for Multimodal in 2023 Multimodal 2023 will celebrate sixteen years of putting shippers, retailers, manufacturers, wholesalers, importers, and exporters in front of exhibitors who offer the latest logistics and supply chain solutions.

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MULTIMODAL 2023

EXHIBITIONS & EVENTS

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he three-day show between 13-15 June 2022 at the Birmingham NEC, will offer a unique opportunity to make valuable face-to-face contact with new prospects and existing companies. Shippers and cargo owners at the free-to-attend show improve their businesses by finding ways of moving their products more efficiently and by meeting new suppliers. The Multimodal exhibition will include hundreds of companies showcasing the latest innovations in supply chain, including DP World, Port of Tyne, CEVA, Malcolm Logistics, Maritime Transport, Freightliner, Bristol Port, CMA CGM, Mediterranean Shipping Company, and ONE. This year’s seminar series will focus on resilient, innovative and sustainable logistic strategies for business and people and Multimodal has once again teamed up with the Institute of Export and International Trade (IOE&IT), who will be presenting two days of training, giving practical advice and guidance on best practice for international trade to and from the UK. Delegates taking part in the seminars will qualify for IOE&IT

Continuing Professional Development (CPD) points. Multimodal continues to work with the leading industry trade associations, including the Rail Freight Group, The Chartered Institute of Transport and Logistics, the British International Freight Association, Institute of Export and International Trade, the United Kingdom Warehousing Association and Logistics UK to deliver content and insight at the seminars. Multimodal also hosts the Multimodal Awards on the first evening of the show, 13 June at the VOX centre, Resorts World at the NEC, entertaining 850 industry professionals in the Awards that recognise excellence in air, road, rail, maritime, and freight forwarding services. One of the fairest industry Awards, the Multimodal Awards are nominated and voted for by the industry for the industry through an independent Awards nomination and voting system, and via an independent judging panel. Winning an Award is a true independent endorsement of a company’s excellence. The presenter this year is Vicki Butler-Henderson whose extensive knowledge and experience is invaluable to Fifth Gear on Five. She joined the team after presenting Top Gear for the BBC from 1998 to 2001, Top Gear Gti for UK Horizons from 2001 to 2002 and UK Horizon’s Top Bikes. Another networking event is the Multimodal Mixer, open to all visitors and exhibitors, hosted by DP World on their stand in the Hall is held on 14 June from 5pm, giving everyone a chance to mingle in a relaxed atmosphere. Last year Multimodal was attended by

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over 9000 delegates, with a record-breaking 840 guests taking part in the Multimodal Awards event. This year, we expect thousands more to attend and will be hosting the Awards dinner on the 14th of June – nominations for the awards are open online. To find out more about attending, entering the awards, exhibiting, or sponsoring, visit www.multimodal.org.uk, or contact Robert Jervis, Director on +44 (0) 20 7384 7760 or robert.jervis@clarionevents.com


INDUSTRY INSIGHT | 2023

Automation UK – where automation & robotics come to life A new exhibition highlighting the importance of robotics and systems integration to the future growth of the UK economy is being launched by the British Automation and Robot Association (BARA) part of PPMA Group of Associations - championing the use and development of automation and industrial robots in British industry.

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ecognising the vast potential of automation and robotics to British industry, the British Automation and Robot Association (BARA) is launching a dedicated trade show for the sectors, to shine a spotlight on the technologies and to highlight their true value to the wider economy. Automation UK, which debuts at the CBS Arena in Coventry between 20-21 June 2023, will be the largest annual gathering of industry experts under one roof in the UK. The event has been specially designed for businesses operating in the automation and robotics markets. Showcasing the latest products and services, the show will feature live demonstrations of the latest machines. Co-located at Automation UK will also be the UK Industrial Vision Association (UKIVA) Machine Vision

Conference (MVC), an established industrial vision ConFex that regularly attracts more than 500 visitors a day and features a wealth of sector-specific exhibitors and expert presentations. Exhibitors will span sectors including: • • • • • • • • •

Robots / Robotic Systems Automated Assembly Machines and Systems Parts Handling Equipment / Conveyors and Materials System Integrators Industrial Automation Control Manufacturing Sensors and Sensor Integrated Systems Automatic Identification and Data Collection (RFID) Machine Safety Education and Skills 10

Mark Stepney, Managing Director of Schubert UK and a PPMA Board Member, said: “Automation UK and MVC will be the largest annual event in the UK to showcase leading robotic and vision suppliers. Its legitimacy is underlined by the backing of two leading industry associations – BARA and UKIVA – and will be an event not to be missed. “Aside from being able to view live demonstrations of the latest machines, talk to exhibitors face-to-face and gain the latest market intelligence from industry experts, we have a very competitive offer for exhibitors and one we believe they will find very attractive, not least because the show is open to all suppliers and prospective purchasers.” Both BARA and UKIVA are part of the PPMA


EXHIBITIONS & EVENTS

AUTOMATION UK 2023

Co-located at Automation UK will also be the UK Industrial Vision Association (UKIVA) Machine Vision Conference (MVC), an established industrial vision ConFex that regularly attracts more than 500 visitors a day and features a wealth of sector-specific exhibitors and expert presentations.

(Processing and Packaging Machinery Association) Group, a coalition that spans the breadth of the automation and robotics sector.

The PPMA itself represents and lobbies on behalf of suppliers of processing and packaging machinery to both the domestic and overseas markets. The PPMA group comprises more than 550 member companies and its unique structure enables it to be the authoritative voice of the automation and robotics sector, and why it delivers such a compelling offer to this new event.

For more information and to register your interest visit www.automation-uk.co.uk

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EXHIBITIONS & EVENTS

INDUSTRY INSIGHT | 2023

UKIVA’s Machine Vision Conference and Exhibition coming this summer to the CBS Arena, Coventry.

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ith its wide-ranging conference programme, this live two-day event will once again act as a focal point for the latest vision trends and technologies and their uses in real-life applications as well as offering the opportunity to see the latest vision products. MVC 2023 has established an impressive reputation for its far-reaching educational conference programme, featuring a busy technical seminar programme, all delivered by very experienced and knowledgeable vision specialists. The conference programme extends across

An essential component of MVC 2023 is the focus on the latest vision technology. New image sensors with exciting new capabilities have been developed; new illumination sources have emerged, AI capabilities have improved, and image processing toolkits have been enhanced.

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eight different technical themes and has content designed both for people who want to learn more about the fundamentals of vision technology, as well as experienced practitioners who are keen to explore the latest developments and innovations. Visitors can tailor their own programme from the multiple technical seminar theatres that run parallel throughout the day. Topics covered will include Vision in Robotics, Understanding Vision Technology, Deep Learning & Embedded Vision, 3D Vision, Optics & Illumination, Camera technology, Systems & Applications and Vision Innovation.


EXHIBITIONS & EVENTS

UKIVA 2023

UKIVA Machine Vision Conference looks forward to Coventry 2023

An essential component of MVC 2023 is the focus on the latest vision technology. New image sensors with exciting new capabilities have been developed; new illumination sources have emerged, AI capabilities have improved, and image processing toolkits have been enhanced. MVC 2023 will represent an excellent cross-section of

MVC 2023 has established an impressive reputation for its far-reaching educational conference programme, featuring a busy technical seminar programme, all delivered by very experienced and knowledgeable vision specialists.

the industrial vision industry, with many world-renowned manufacturers, leading vision technology suppliers, distributors, and vision systems integrators available to demonstrate their products, then discuss how their specialist expertise can help solve vision problems. The conference theatres are conveniently located around the exhibition space meaning that there is plenty of opportunity for visitors to see all the stands in between conference breaks. MVC 2023 is an ideal event for anyone who is actively involved in the design, or implementation of a vision system, or who has a problem that might be solved using industrial vision. With relevance to a host of industries including food, beverage, pharmaceutical, healthcare, automotive,

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aerospace, medical devices, packaging, solar energy, electronics, semiconductor, sport, traffic & transport and more, MVC 2023 is the perfect opportunity to investigate the latest technology on offer.

For more information visit www.machinevisionconference.co.uk

MVC 2023 is an ideal event for anyone who is actively involved in the design, or implementation of a vision system, or who has a problem that might be solved using industrial vision.


EXHIBITIONS & EVENTS

INDUSTRY INSIGHT | 2023

The Processing and Packaging Machinery Industry is looking forward to another successful PPMA Show in 2023, once again bringing manufacturers, suppliers, and customers together.

PPMA Show returns in 2023 with the UK’s largest processing and packaging machinery exhibition

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ast year’s PPMA Total Show was hailed by visitors and exhibitors as a resounding success. The industry has provided very positive feedback, calling the exhibition “a great networking event that has everything you need in the processing and packaging arena.” The PPMA Show 2023 will be no different, uniting a winning combination of expert exhibitors, representing the full production line, carrying out live machinery demonstrations for high-calibre visitors and buyers, all under one roof. From 26 September to 28 September 2023, Hall 5 at the NEC Birmingham will be transformed into a hive of innovation and interaction. This will provide a fantastic atmosphere

The PPMA Awards Gala Dinner is an opportunity for members to dress up and enjoy the first night of a successful show. There will be fine dining accompanied by entertainment from one of the best comedians in the business. Last year’s Gala Dinner was highlighted by stand-up comedian Jason Manford performing in front of hundreds of exhibitors and VIPs. Previous years have featured household names such as Brian Conley and Jon Culshaw.

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filled with invaluable opportunities, which Yamato’s National Sales Manager Paul Webster described as, “A one-stop shop for our customers. Every solution in the world is here.” The show will host over 350 stands representing 2,000 brands and feature a significant number of new product launches and ‘first showings’ of the latest technologies, automated solutions, robotics and vision systems. Building and maintaining relationships with colleagues and suppliers is made easy by the networking opportunities provided during the three-day event. Chief among them is the highly-anticipated combined return of the PPMA Gala Dinner and PPMA Awards ceremony, which will be jointly held


EXHIBITIONS & EVENTS

together after the show’s first day. The PPMA Awards Gala Dinner is an opportunity for members to dress up and enjoy the first night of a successful show. There will be fine dining accompanied by entertainment from one of the best comedians in the business. Last year’s Gala Dinner was highlighted by stand-up comedian Jason Manford performing in front of hundreds of exhibitors and VIPs. Previous years have featured household names such as Brian Conley and Jon Culshaw.

PPMA TOTAL SHOW 2023

described it as, “An absolutely fantastic opportunity to engage with the most important market sector in the UK.” Last year’s show set the standard after nearly two years of lockdown and the PPMA is proud and grateful to receive the support of the industry and those that perform in the sectors we operate in. These wishes were extended perfectly by Richard Little, PPMA Show Director, who said, “It is both overwhelming and gratifying to receive such positive and encouraging

The highly sought-after PPMA Industry Awards will be handed out at the dinner. Last year’s winners of the 2022 awards included: Markem-Imaje, Fortress Technology, Pace Machine Handling, Crest Solutions, and Epson (UK). The winners were praised by judges for their creativity, smart technologies, innovative solutions focused on increasing productivity and efficiency, cost reduction, and for delivering excellence in customer service.

feedback from visitors and exhibitors alike. “We are delighted that once again, in its 34th year, PPMA Total Show delivered an event that reaches into the very heart of our industry, addressing the needs of our members as well as delivering on the aspirations and expectations of our visitors.” Feedback such as this has given PPMA the drive to deliver another Gold standard show in September and to continue assisting its members to achieve their goals and objectives for 2023.

PPMA Show 2023 is free to attend. Visit www.ppmashow.co.uk for more information and to register your interest.

Show visitors can also attend a threeday seminar programme of informative, educational presentations and opinionled industry insights. These seminars are compiled specifically to address the many opportunities and challenges facing UK industry. Among the topics will be seminars emphasising the efforts being made to make the manufacturing industry more sustainable and environmentally friendly, as the UK manufacturing sector works towards Net Zero. Summing up the benefits of attending the PPMA Show, Stuart Colton from Omron

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INDUSTRY INSIGHT | 2023

Innovation in the food & drink processing sector

According to the Department for International Trade, the UK is renowned as a lead innovator in the food and drink sector, particularly in high-tech packaging, health foods and convenient food options. In their 2021 Food and Drink Report, BDO reported that 77% of food and drink manufacturers stated that they are increasing their focus on new product development and innovation, showing an industry-wide commitment to fulfilling the changing demands of the public.

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recent report by Zion Market Research estimates that the global food processing equipment market was worth around USD 54.9 billion

in 2021 and is estimated to grow to about USD 76.56 billion by 2028. The food processing equipment market is set to

rise at a steady pace over the forecast period and is anticipated to see effective demand across the world owing to the growing consumption of food products. The rising population across the world has increased the demand for food and has positively influenced the potential of the food processing equipment market. This is expected to follow a similar trend through to 2028; and increasing automation will also influence growth. The pandemic of 2020 had a major impact on the food processing equipment market. Food processing equipment companies saw a drop in revenues in the COVID-19 pandemic and created an adverse situation for food processing equipment market growth. However, the demand for food processing equipment is expected to see a steady rise in the postpandemic world as manufacturing facilities return to their regular operational procedures and supply chains are fully functional in order to ensure the proper operation of production facilities.

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PROCESSING

The bakery and confectionery products segment is projected to hold a dominant stance over the forecast period. The demand for hygienic meat products is anticipated to propel sales of food processing equipment for meat and poultry applications through to 2028.

Pipework Systems A great deal of investment has been made into innovative solutions designed to enhance and improve production and processing facilities in the food and drink sector. Today’s food manufacturers must operate a safe and reliable processing plant. Modular pipework systems used in the food industry must be easy to sanitise, and hygiene and safety are crucially important.

are therefore placing hygiene and safety as a leading priority, as an important aspect of their food safety management programme. The highest standards of safety and cleanliness must be met in the food and drink industry. As a result, experts in pipework systems are meeting the strict demands of the food sector with food grade lines, and only products that are ideal for transporting hygiene-sensitive products carry the food grade label. The food grade line is a modular stainlesssteel pipework system consisting of over 3,000 products that meet the high requirements of the food industry. Engineering experts have carefully tested all components that come into contact with food and have optimised their design

and the material used. Carefully selected materials are used and food grade line components that come into contact with the product are made exclusively of stainless steels featuring a minimum grade of V2A/1.4301. They meet the European regulations EC 1935/2004, as well as the American food standards stipulated by the FDA, and are highly resistant to mechanical loads, high temperatures, chemicals, and solvents. Experts in this sector can collaborate closely with clients in the food and drink industry to meet their exact requirements. Pipework systems have been developed to meet the strict hygiene and safety standards required by the food and drink processing sector.

By investing in high quality hygienic pipework systems, which are cost effective and easy to install, food companies

The rising population across the world has increased the demand for food and has positively influenced the potential of the food processing equipment market. This is expected to follow a similar trend through to 2028; and increasing automation will also influence growth.

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INDUSTRY INSIGHT | 2023

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PUMPING SYSTEMS

Hygienic pumping solutions for the food processing industry

Hygienic pumping solutions are vital within the food processing industry and these sophisticated pumps are designed to be used primarily for the hygienic transfer of viscous ingredients in the food manufacturing sector.

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ccording to pump experts, hygiene is without doubt the number one concern for food processing manufacturers. However, in addition to cleanliness, food processing companies must also focus on minimising product waste and maximising energy efficiency. One of the most important pieces of equipment in food processing is pumps, which must be able to handle different types of liquids, from low to high viscosity; accomplish loading, unloading and transferring functions; handle a broad temperature range; ensure hygiene and protection from contamination; and withstand routine cleaning and sanitisation. The air-operated double-diaphragm (AODD) pump can handle all food processing demands while keeping energy costs down for manufacturers. The versatility of AODD pumps makes them ideal for a variety of industries, but they are the distinct choice for the food and beverage market. According to a report from Market Research Future (MRFR), the global air-operated double-diaphragm pumps market is expected to witness exponential growth in the future. Air-operated double-diaphragm (AODD) pumps are types of positive displacement pumps that use two flexible diaphragms, reciprocating back and forth to create a

temporary chamber to transfer fluid through the pump. These pumps are majorly leakfree and are capable of handling abrasive and highly viscous fluids and slurries. AODD pumps are mainly used in applications in the food processing, cosmetics, and pharmaceutical industries. AODD pumps made of stainless steel are highly resistant to temperature, corrosion, and pressure. They are durable and do not leak in hot or cold temperatures.

One of the most important pieces of equipment in food processing is pumps, which must be able to handle different types of liquids, from low to high viscosity; accomplish loading, unloading and transferring functions; handle a broad temperature range; ensure hygiene and protection from contamination; and withstand routine cleaning and sanitisation. According to leaders in this field, AODD pumps cost significantly less than other positive displacement pumps, such as lobe, gear or progressive cavity. These hygienic pumps are also CIP capable, making them ideal for the requirements of the food processing industry. Within the food processing sector, where 19

hygiene and safety is of paramount importance, it is vital to choose a pump that can handle a variety of liquids at broad temperature ranges, as well as meeting strict hygiene standards and handling routine cleaning and sanitisation. It is essential to ensure that your food processing business complies with legal requirements and stringent health, safety and hygiene regulations. Experts in pumping systems can provide many pump solutions, which deliver health and safety benefits to the user and improvements in hygienic handling of the products with lower risk of contamination. All stainless steel and hygienic piston pump ranges are manufactured from 316L stainless steel, are available in clamp construction and have been designed for fast dis-assembly and re-assembly as required in today’s fast turnaround production environments.


INDUSTRY INSIGHT | 2023 Image courtesy of ‘Rotronic’

Temperature Control & Measurement Solutions to maintain product quality

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TEMPERATURE CONTROL & REFRIGERATION

Temperature control and refrigeration are vital in the food and drink industry to ensure the quality and safety of products throughout the supply chain. Innovative solutions have therefore been developed, including humidity sensors which are used in industries that require highly precise temperature and humidity control.

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he increasing use of refrigeration systems in various end-use industries, such as food and beverages, is a key factor expected to drive market revenue growth. According to the latest report by Reports and Data, the global industrial refrigeration systems market size was USD 20.45 billion in 2020 and is expected to reach USD 30.43 billion in 2028. Industrial refrigeration systems refer to equipment and accessories that are used to remove heat from large-scale processes or materials and for lowering temperature to a desired degree. Industrial refrigeration plays a crucial part in various sectors such as food & beverages, petrochemicals, and pharmaceuticals. Industrial refrigeration systems are used to maintain ideal conditions to store products and to achieve maximum yield, maintain quality of products, and to avoid product decay. Increasing use of refrigeration systems across various end-use industries and the introduction of more individualised systems to meet regulatory requirements are some key factors expected to drive market growth in the future.

processes are required for testing of extreme conditions, such as testing high and low temperatures or low and high humidity levels.

Water Activity Measurement Solutions

Food quality and integrity is vitally important for manufacturers and of course for consumers. It is crucial that businesses invest in reliable and innovative measurement solutions to determine humidity, temperature, and water activity. According to experts in this field, the measurement of water activity or equilibrium relative humidity (ERH) is a key parameter in the quality control of moisture sensitive products or materials. If there is too much water in a product, there is a risk of microbial growth and water migration. This can lead to clumping, changes in consistency and reduced shelf-life. Manufacturers of foods and pharmaceutical products must, for example, show to the FDA and other authorities, that the water activity of a product has declined to such an extent that bacteria can no longer grow. Measurement solutions have therefore been developed by experts to ensure accurate results and to maintain product quality. The measurement of physical parameters such as temperature and relative humidity is

essential, both in the receiving inspection of incoming goods, storage, drying and baking processes, as well as in the transport of sensitive products. Water activity also plays an extremely important role in determining product quality. A food industry without measurement technology is inconceivable. Experts in this sector can therefore provide industry leading measurement devices for relative humidity, temperature, carbon dioxide, differential pressure and water activity used in all industries where superior measurement accuracy, stability and reliability are essential. For example, temperature and humidity are important parameters both in natural drying and in the industrial production of dried meat. To achieve an optimum level of maturation and drying, temperature and relative air humidity are therefore controlled continuously in drying rooms. According to experts, for quality control of the dry meat product, the aw value, which is determined with water activity instruments, is of decisive importance as sufficient moisture must be removed from the meat before packing so that no bacterial growth sets in and no condensation forms in the cellophane wrapping. The aim is to achieve a water activity level that allows for maximum retail weight with minimum bacterial growth.

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Images courtesy of ‘Rotronic’

Images courtesy of ‘Rotronic’

Industrial refrigeration systems include a wide range of processes – from low temperature freezers to high temperature process chilling. Industrial refrigeration systems also play an important part in any processes where low temperatures need to be maintained for cold storage. Industrial refrigeration systems are used in manufacturing plants where cooling 21

Food quality and integrity is vitally important for manufacturers and of course for consumers. It is crucial that businesses invest in reliable and innovative measurement solutions to determine humidity, temperature, and water activity.


INDUSTRY INSIGHT | 2023

How dilution can be the key to extending fluid lifespan

How do you take your whisky? Serious whisky drinkers insist that it tastes better diluted with water — and they might be right. Whisky’s distinctive taste comes from guaiacol, which has a part that likes water and a part that doesn’t. According to the journal Scientific Reports, diluting a whisky from 45 per cent to 27 per cent boosted the density of guaiacol at the surface by more than one third. Dilution has its benefits, both in whisky and in heat transfer fluid. Here, Clive Jones, managing director of thermal fluid specialist Global Heat Transfer, explains how to dilute thermal fluid and the benefits.

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hen working in applications that require indirect heat transfer, engineers have the option to select a heat transfer fluid that is matched to the industry, system, and temperature requirements. If properly maintained, heat transfer fluids will operate at and maintain high temperatures for many years before starting to degrade. However, if left unattended, or operated at higher temperatures than the stated operating range, the rate of degradation will increase.

Fluid Degradation Thermal oil will break down by both oxidation and thermal cracking. All systems are designed to run using Ph neutral fluid to avoid excessive corrosion. When heated fluid is exposed to air, acid (TAN) levels start to increase, oxidation occurs and the heavy ends, or carbon, instantly start to form. Carbon adversely affects pipework, the heater coil, and the expansion tank. When thermal fluid is overheated beyond

FOR MORE ADVICE ON PROACTIVELY MAINTAINING YOUR THERMAL FLUID, VISIT GLOBAL HEAT TRANSFER AT GLOBALHTF.COM

22


THERMAL FLUID SOLUTIONS

operates properly, degradation is steady — it is only as the fluid approaches the end of its practical working life that there is a gradual curve, which eventually drops off very sharply. Specialists refer to this as the degradation curve. The gradual curve before the sudden drop is a grey area where a fluid can be managed to extend its lifespan. Without regular and preventative maintenance, manufacturers will struggle to know when this sudden drop in performance will occur. By taking regular samples, manufacturers can monitor the condition of the thermal fluid and track degradation. To ensure the sample is representative of the fluid in the system, engineers should take samples using the closed method, and while the thermal oil is hot and circulating. Thermal fluid experts will carry out fluid analysis, conducting eleven tests to determine its condition. If any one or a combination of the eleven tests carried out is outside the acceptable limits, based on typical data, it is an indication that the fluid is beginning to degrade.

The Sweet Spot

its stated operating range, thermal cracking occurs. The fluid’s molecules break down into smaller particles, or light ends, which have a low boiling point and are very volatile. Heavy ends are another product of thermal cracking, which are carbon molecules that cause fouling in the system, reducing heat transfer efficiency. Fluid is not visible once it enters the system, so an issue may go unnoticed until it negatively impacts production. For example, if food products cook inconsistently or chemicals do not blend, it is likely that the fluid has degraded. When this occurs, manufacturers must cease production, act quickly to understand the condition of the fluid and take steps to return to production.

Plotting Degradation Thermal fluid does not go from being fit for use to unviable overnight. When a system

Proactive maintenance enables manufacturers to detect when fluid is in the early part of the degradation curve and take action to extend its lifespan. Diluting existing fluid with virgin heat transfer oil will remove degradation by-products and increase heat transfer efficiency. Diluting fluid by topping up will reduce operational and capital expenditure costs associated with shutting down production, cleaning the system and replacing the fluid. Intervening at this time will also prevent downtime, reduce the risk of associated production losses, and reduce the environmental impact of the heat transfer fluid. Once diluted, carbon and heavy ends are significantly reduced and fluid can operate efficiently at its intended temperature, removing the need to turn up the

Thermal oil will break down by both oxidation and thermal cracking. All systems are designed to run using Ph neutral fluid to avoid excessive corrosion. When heated fluid is exposed to air, acid (TAN) levels start to increase, oxidation occurs and the heavy ends, or carbon, instantly start to form.

23

When lab analysis shows that fluid dilution is the best maintenance option, they can consult a thermal fluid specialist for support. The specialist engineers will consider the site, application fluid type, system type and the rate of fluid degradation to calculate how much virgin thermal fluid to add to the system. temperature to maintain production. As a result, manufacturers may see a reduction in energy usage and therefore costs. While dilution reduces light ends, it does not address the cause. Instead, manufacturers should consider a long-term solution, for example by installing a Light Ends Removal Kit (LERK) to continue managing light ends and flashpoint. Choosing to maintain existing fluid rather than replacing it also reduces the environmental impact and cost associated with removing, transporting, and processing waste. Dilution is a cost-effective and durable option, but only when fluid is in the early part of the degradation curve. After the condition of the fluid has significantly deteriorated, dilution is no longer a viable alternative. Diluting a degraded fluid would be a very short-term solution because the system would not operate at optimum capacity. The best thing to do when thermal fluid reaches the end of its lifespan is to flush and clean the system before refilling it with fresh heat transfer fluid.

Diluting Thermal Fluid

When lab analysis shows that fluid dilution is the best maintenance option, they can consult a thermal fluid specialist for support. The specialist engineers will consider the site, application fluid type, system type and the rate of fluid degradation to calculate how much virgin thermal fluid to add to the system. By implementing a preventative maintenance programme, such as Thermocare®, manufacturers can gain expert support when carrying out regular thermal fluid sampling and analysis. By better understanding fluid condition, manufacturers can notice the first signs of degradation and plan maintenance, such as dilution, before issues begin to negatively impact production and operating costs. Whether it’s extending the lifespan of heat transfer fluid or improving the taste of your favourite tipple, dilution can offer a range of benefits.


INDUSTRY INSIGHT | 2023

INNOVATIVE

24


PACKAGING & LABELLING TRENDS

In recent years, the food packaging and labelling market has continued to adapt to meet the changing needs of consumers, as well demand for more sustainable solutions.

A

ccording to Future Market Insights (FMI), the food packaging market is estimated to hold approximately 3035% of the global packaging market, worth nearly US$ 965 Bn. Revenues in the plastic segment of the food packaging market grew at a robust 5.5% year-over-year in 2021. However, the demand for paper segment increased 6.7% between 2020 and 2021 on the back of increasing demand for eco-friendly packaging. These segments along with metal and glass giving the combined food packaging markets year-over-year growth of 4.8% in 2021, according to FMI. Food packaging has undergone many changes from being simply a container, to now having the ability to influence food quality. Several packaging solutions comprise simple storage containers; however, they have capabilities that serve to safeguard the food. A shift towards hygiene and clean room packaging for consumable products is one of the key factors boosting the food packaging market. Manufacturers are taking extra precautions for maintaining quality and shelf life of food products using technology-oriented packaging formats such as modified atmospheric packaging (MAP) and vacuum atmospheric packaging (VAP). Interactive food packaging is also popular among

health-conscious consumers. FMI predicts that the global food packaging market is estimated to grow two-fold over the next ten years. Smart packaging provides value added ways to package products, providing cost effective packaging solutions to monitor environmental conditions of food products in the supply chain. Smart packaging is a combination of active and intelligent packaging that offers the dual benefit of quality assurance and consumer interaction. Inclusion of antimicrobials, antioxidants, moisture absorbers, MAP and VAP in the packaging is rapidly increasing, primarily to delay spoilage of the food products and prolong shelf life by reducing microbial growth. Demand for active food packaging is therefore growing. Intelligent packaging helps to connect with consumers through data encrypted technology such as barcode labels, QR codes, RFIDs, and so on. The consumption of these products in food packaging is increasing at a fast pace, states FMI. Along with this, the demand for TTI labels is also expected to witness high growth in the future. Rising concern about increasing packaging waste after use and its impact on the environment is resulting in the demand for edible packaging. Edible packaging is the emerging concept of 25

food packaging that results in zero waste and is designed to be eaten after use. A new form of edible packaging is made from milk protein and used as a casein around food products. According to the report from FMI, it is found that these casein films keep the food fresh, with less exposure to oxygen. A rising shift to online shopping with the help of several food purchasing smartphone apps is driving the demand for smart food packaging solutions. Supermarkets are seeing their dominance shift as a result of these changes. On the back of this trend, the demand for ready meals is at an all-time high, and manufacturers are introducing new packaging solutions to gain competitive edge. With an average growth rate of 32%, pre-packaged ready meals, prepared meal kits, chilled and frozen side dishes and desserts, and microwavable prefabricated meals top the convenience food pack. Preference for lightweight and convenient packaging is increasing, states the report from FMI. Plastic food packaging offers long shelf life, complete product information, and an attractive design. Food packaging companies are introducing new products and technology, facilitating growth in this segment. Finally, with rising environmental concerns, manufacturers are also introducing paper food packaging solutions for recyclability and future sustainability.


INDUSTRY INSIGHT | 2023

Advanced COLD CHAIN LOGISTICS Solutions

Cold storage and temperature-controlled logistics are imperative in order to maintain high standards of quality and food safety. In recent years, there have been huge investments in advanced cold chain logistics solutions to meet the stringent demands of the growing food and drink sector and to meet consumers’ high expectations.

A

ccording to ResearchAndMarkets. com, the UK cold chain logistics market is expected to grow by 3% during the forecast period 20202025. There is an increasing demand for refrigerated logistics from the retail industry. The UK has the third-largest online grocery market in the world following South Korea and Japan, with about 6% of grocery sales made online. With the increasing population and shifting generation, the shopping preferences and habits of consumers are changing. The trend for healthy living and online shopping is aiding the increase in the demand for refrigerated warehousing and transportation of perishable and sensitive products in the retail market. Multiple cold chain warehouses have been established to ensure ideal storage and transportation conditions for temperature-sensitive products.

The meat, fish, and sea food segment dominates the UK cold chain logistics market, followed by fruits and vegetables, bakery and confectionery, drugs and pharmaceuticals, dairy and frozen desserts, and so on. In addition, the dairy and frozen desserts segment is expected to grow at a significant rate during the forecast period. Cold chain can be defined as the technology required to maintain a product within a specified low temperature range from harvest/production to consumption. It is necessary that the refrigeration units are designed to maintain the temperature within the preferred range and prevent variation in temperature.

This implies that goods in the shipments should be brought to the required temperature before loading in the refrigerated trailers, which requires specialised storage and unloading and loading facilities. In addition, maintaining appropriate temperature conditions in the supply chain and monitoring temperature-sensitive products is necessary. The UK cold chain logistics market includes key elements such as cold storage, cooling systems, cold transport, and cold processing and distribution. The report from Allied Market Research states that the rise in online grocery shopping has resulted in an increasing number of refrigerated warehouses. Multiple export industries are dependent on the vital links that the cold chain solutions system provides. Additionally, businesses are investing millions in the UK cold chain logistics industry to create an effective, efficient, and reliable process. A breakdown in the cold chain logistics chain can lead to catastrophic losses of products and capital. Around 6.1% of grocery sales in the UK are made online, which in turn is supporting the UK cold chain logistics market growth. An increase in the number of refrigerated

According to another recent report published by Allied Market Research, the UK cold chain logistics market size was valued at $4.55 billion in 2018 and is projected to reach $24.37 billion by 2026, registering a CAGR of 23.6% from 2019 to 2026.

26


COLD STORAGE & LOGISTICS

warehouses to maintain the integrity of grocery sold online is expected to boost the growth of the cold chain logistics market in the UK in the future. Today’s new refrigerated trailers, or reefers, are equipped with an array of sensors used to monitor the temperature inside and shut down the cooling system when necessary. In addition, shipping lines implement remote monitoring systems, which enable monitoring of humidity and location of refrigerated trailers. Furthermore, these reefers are equipped with a wireless communication system and GPS device, providing updates to access any issues along the cold chain. Factors such as an increase in the number of refrigerated warehouses and development of the pharmaceutical sector are expected to drive the growth of the market, according to the report from Allied Market Research. Availability of RFID technologies for cold chain applications and adoption of automated software for cold chain logistics are projected to offer lucrative growth opportunities for leading companies in this sector.

With the increasing population and shifting generation, the shopping preferences and habits of consumers are changing. The trend for healthy living and online shopping is aiding the increase in the demand for refrigerated warehousing and transportation of perishable and sensitive products in the retail market. Multiple cold chain warehouses have been established to ensure ideal storage and transportation conditions for temperature-sensitive products. terminals, namely, ports, which account for around 1–5% of the total terminal capacity. The task is labour-dependent, as each container should be plugged and unplugged manually, and the temperature inside the refrigerated trailers should be monitored regularly. An increase in the need for cold storage and refrigerated transportation will boost the growth of the UK cold chain logistics market in the future. Leaders in the cold storage sector can therefore offer high-volume ambient, chilled and frozen food storage across various locations.

Industry experts can also provide advanced automated warehouse and cold chain logistics systems that are energy efficient and maximize productivity for food companies across the globe. These fully integrated end-to-end supply chain solutions include automated warehouses and transport solutions. Cold storage, warehousing, distribution and logistics is therefore vital to the UK economy. It is important that the supply chain is operated efficiently to ensure that food and drink products are transported and stored safely and quality is maintained at all times.

Industry experts can also provide advanced automated warehouse and cold chain logistics systems that are energy efficient and maximize productivity for food companies across the globe. These fully integrated end-to-end supply chain solutions include automated warehouses and transport solutions.

Intermodal transportation of goods in cold chain logistics requires storage yards on the transport

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Don’t miss the boat on your R&D Tax Credits Claim! There are strict time limits for claiming!

Call COODEN TAX CONSULTING NOW!

#FindOut InFifteen Book a m e https://ca eting at len dly.com/ cooden/fa ndd

Our #FindOutInFifteen promotion will allow you to have a no obligation discussion with our director, Simon Bulteel to determine whether your company has a project that is worthy of a claim for Research and Development Tax Credits, go to https://calendly.com/cooden/fandd to find a suitable time.

Call us on: 03003730025 | email us on: info@coodentaxconsulting.co.uk @CoodenConsults | www.coodentaxconsulting.co.uk


All Change Please, All Change!

In the 17 years I have been involved in Research and Development Tax Relief, I have never seen so much change and uncertainty around the schemes. Q4 2022 certainly has thrown a spotlight on the Tax Reliefs like no time before.

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t the start of the quarter, we were digesting the findings of the recent HMRC & ONS Statistics for the performance of the schemes and also the ONS comparison of Business Enterprise Research and Development Statistics to the R&D Tax Relief Statistics, that were also published on 29th September. In the past there has always been a significant discrepancy between the two, with the Tax Relief statistics always throwing out a far larger number. However, it was “all change” in the BERD statistics as the ONS looked at their modelling and felt it didn’t really represent the efforts of smaller UK businesses in conducting R&D. They waved their magic wand and all of a sudden, the UK had spent an extra £15 billion on R&D in 2018 and up to £16.1 billion more in 2020. The ONS will use this model when they release their full BERD statistics for 2022 later this month. Then in November, in the shadow of the disastrous 44 days of Liz Truss’s role as Prime Minister, and the prospect of new Chancellor, Jeremy Hunt’s Autumn Statement leading to spending cuts and tax rises, The Times newspaper have written a series of articles shining a light on some of the darker arts of the R&D industry. This has been followed by The House of Lords investigating R&D Tax Relief as part of their wider review of the Finance Bill 2022, where members of the scientific community, the accounting profession and the R&D Tax Relief industry have been called to give evidence.

effect for accounting periods starting on/ after 1 April 2023. Some of the changes already coming in may help on the fraud and pushing the boundaries: - notifying HMRC of any external advisor; - signing off the R&D Claim by a senior director; - early notification of the intention to claim, which has to be within six months after the year end for a company that hasn’t claimed in the previous three years; - all claims will have to be made digitally; - the costs will have to be broken down; and - an explanation of the R&D will be required There are other changes coming in that will also affect the value of the claim for accounting periods starting after 1 April 2023: - Subcontractors – only UK based subcontractors will be eligible in claims, so if you are near-shoring or off-shoring your development at the moment, you can still do this, you just won’t be able to include the cost in your R&D claim. Would Reshoring be a possibility? This is designed to

The problem is clear for all to see, but apparently not HMRC, over the last 5 years there has been a rise in the number of firms that see cold-calling and selling their 100 percent success rates and the notion of free money from HMRC to anyone who will listen. The changes announced in the 2021 Autumn Statement are already baked into the R&D Tax Relief Scheme and will take

boost the productivity of the UK and to build on the skills already in the country. There are some limited exceptions to this change. - Cloud Computing and Data costs – in an effort to keep the tax relief relevant these essential development costs for tech and bio pharma will be eligible - Pure Mathematics – has previously not been considered a science, but with the rise in algorithms, its now to be included. Jeremy Hunt’s 2022 Autumn Statement has thrown in some significant additional changes, which clearly are hoped will go some way to reduce the effect of fraud and manipulation, but will have a significant effect on genuine claimants: - Whilst I fully expected the enhancement rate to be reduced to 100% which would have meant that a profitable company would obtain tax relief equivalent to 25% of eligible costs, and would have maintain the status quo with the current rate of relief equivalent to 24.7%, he went a step further and reduced it to 86%, which reduces the relief to 21.5% of eligible costs; - He has also greatly reduced the repayable tax credit from 14.5% to 10% this means with the reduction in the enhancement rate to 86%, a loss-making company which might previously have received a 33.35% tax relief, it has been reduced to 18.6%; and - It was also considered that he might merge the 2 schemes (SME and RDEC) into one – whilst he didn’t do this, he did greatly enhance the rate of RDEC to 20% from 13%, which equates to a tax saving of 15% of the eligible spend. If you’d like to know whether you might be able to claim or need support to cope with the coming changes, why not book a no-obligation discovery call with me at https://calendly.com/ cooden/fandd or visit the website at www.coodentacconsulting.co.uk

Article supplied by Simon Bulteel, Lead Consultant of Cooden Tax Consulting

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TRAINING COURSES

30


TRAINING COURSES

COURSE CALENDAR 2023 Online

25 - 26

An overview of methods for determining bulk behaviour of particulate materials

8-9

Pneumatic Conveying System Design (Advanced Course)

Online

22 - 23 February Online

28 - 31

An in-depth exploration of detailed calculations for design of pneumatic pipelines and specifying plant.

Undesired Deblending and Separation in Processes and Equipment

Identification of common segregation mechanisms and how to minimise the effects

Port and Terminal Operations for Bulk Cargoes

March

Bulk materials handling and safety issues at ports and at sea; held in association with Association of Bulk Terminal Operators.

Online

Biomass Operations and Handling Technology

17 - 21 April

25 - 27 April Online

8-9 May

16 - 18

An investigation of issues surrounding the safe handling and storage of different biomass material; held in association with Association of Bulk Terminal Operators.

Storage and Discharge of Powders and Bulk Materials

Pneumatic Conveying of Bulk Materials

Dust Control for Processes

June

19 - 20 September

Pneumatic Conveying of Bulk Materials

Concentration on issues relating to keeping powders and granules in a free-flowing, lump-free condition.

Online

28 - 29

An introduction to the storing and handling of bulk materials, equipment selection and design methodologies for safe and reliable plant.

Caking and Lump Formation of Powders and Bulk Solids

May

June

Overview of Particulate handing Technology

A basic course covering the operation, design and specifications of hoppers and silos for reliable discharge.

Identification of components of pneumatic conveying systems, system selection and design techniques.

14

WWW.BULKSOLIDS.COM

Measurement of the Properties and Bulk Behaviour of Particulate Materials

January

February

Short Courses for Industry

7-9 November

Pneumatic Conveying System Design (Advanced course)

29 - 30

Electostatics in Powder Handling

November Online

The cause and effect of electrostatic charging in bulk solids handling.

Pneumatic Conveying System Design (Advanced Courses)

October

Identification of components of pneumatic conveying systems, system selection and design techniques

An in-depth exploration of detailed calculations for design of pneumatic pipelines and specifying plant.

Identification and risk assessment within processing systems; studying dust prevention, capture and extraction methods.

17 - 19

5-6

December

The Wolfson Centre

An in-depth exploration of detailed calculations for design of pneumatic pipelines and specifying plant.

for Bulk Solids Handling Technology University of Greenwich Central Avenue, Chatham Maritime, Kent ME4 4TB, UK

Commissioning and Troubleshooting ‘Hands-on’ Pneumatic Conveying Systems A look at the practical challenges at starting up systems on site and making sure they work as the designer intended.

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wolfson-enquiries@gre.ac.uk +44 20 8331 8646 www.bulksolids.com


Allergen management with bioavid lateral flow tests

INDUSTRY INSIGHT | 2023

TESTING & ANALYSIS

Reliable allergen analysis and identification of also high positive samples

More information:

Perfect for cleaning controls

Direct analysis of rinse water samples (CIP water)

10/2022

https://r-b.io/bioavid_EN

Versatile – also applicable for food testing

R-Biopharm Rhône Ltd Block 10 Todd Campus, Acre Road, Glasgow WOSSP• info@r-biopharmrhone.com • food.r-biopharm.com 32


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17/01/2023 10:47


High Speed, High Shear Mixers Silverson Machines offers a range of high shear mixers ideal for food applications such as disintegrating, homogenising, emulsifying and hydrating ingredients.

www.silverson.co.uk sales@silverson.co.uk • +44 (0) 1494 786331


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