Company Profile Sb Setec S.p.A. - Siracusa - Italia

Page 1

OIL & GAS PETROLCHEMICALS POWER GENERATION INFRASTRUCTURES



COMPANY NAME: SB SETEC S.p.A. LEGAL DEFINITION: CORPORATION COMPANY CAPITAL: 2,000,000.00 EURO LEGAL OFFICE ADDRESS: VIA BENEDETTO CROCE, 11 CITTA’ GIARDINO 96010 MELILLI (SR) - ITALY BRANCH OFFICE: C.DA SPALLA 96010 MELILLI (SR) - ITALY PHONE: +39 0931 744633 FAX: +39 0931 744977 E-MAIL: commercial@sbsetec.com PUBLIC REGISTER: R.E.A. 90915 FISCAL CODE/VAT N. 01053800890

3


WHO WE ARE • •

SB SETEC is an engineering and contracting company operating since 1970 in the field of industrial plants.

• We are a private company based in Siracusa, in the middle of the most important Oil & Gas area in Italy. We have been operating in the Oil & Gas and Refining industries for more than 40 years, and have gained significant experience in the design and supply of turnkey Plants. We can manage every project phase, from the conceptual project idea up to commissioning, including EPC contracts and Turn Around Management.

Through integration of our skills, SB SETEC is today also an environmental engineering company, providing professional design services for all types of environmental interventions. SB SETEC has a permanent infrastructure, which includes engineers, planners, technical, specialists and designers. Our company is provided with well-equipped offices, meeting rooms, conference room, parking and green spaces with a total covered area of 5000 sq. mtrs.

4

www.sbsetec.com


MANPOWER CAPACITY

Project Management Engineering Staff HSQE Field Supervision Procurement & Cost Control Planning & Scheduling Environmental Engineering Administrative Staff General Services IT

7 80 3 50 8 5 5 13 5

SB SETEC’s in-house work force provides 300,000 man-hours per year, increasing to 400.000 by mobilized its permanent sub-contractors.

ENGINEERING

PROCESS

EQUIPMENT & MACHINERY

5

7

CIVIL & STRUCTURES

ELECTRICAL & INSTRUMENTATION

PIPING & STRESS ANALYSIS

12

18

38

STAFF BREAKDOWN

commercial@sbsetec.com

5


Vision and Mission support and contribute to innovation for competitive advantage

Providing excellence in engineering and construction of industrial plants and facing technological challenges in the field of Oil & Gas, Petrochemical, Chemical, Pharmaceutical, Environmental and Infrastructure. Always being one of the best General Contractor in the industrial market through a flexible approach. We guarantee an excellent quality in each step of the project development through staff organisation, interdisciplinary abilities, operational tools and internal monitoring and checks. Providing best solutions, experiences and products successfully tried and tested. Carefully protecting client’s confidentiality and proprietary information. Developing a partnership approach with the clients. SB SETEC offers innovative solutions and specific know-how thanks to the expertise and continuous training of its staff. Our extensive experience in various industry segments with many important national and international Companies has generated a high adaptability in performing with diverse client’s requests and a recognized ability to satisfy client’s needs.

6

www.sbsetec.com


Fields of Interest

Our engineering and project management teams can provide a wide variety of services ranging from conceptual and feasibility studies, up to detailed engineering, construction, installation and commissioning, covering the following business sectors:

• • • • • • • •

OIL & Gas Petrochemicals Chemicals Pharmaceuticals Energy Environmental Infrastructure Mining Power Generation

commercial@sbsetec.com

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Organization Chart BOARD OF DIRECTOR

HSQE

RSPP

Technical Manager

Administrative Manager

Commercial Manager

Project Management

Human Resources

Process/Equipment & Machinery

Project Controller

Accounting & Services

Civil & Structures

Piping & Stress Analysis

Administration & Buying

EIA

Planning & Scheduling

Procurement & Cost Control

Environmental Division

Proposal Manager

Construction Management

turnover

8

www.sbsetec.com


Quality, Safety, Environment SB SETEC’s primary target is to achieve a high level of process effectiveness and efficiency in all project development’s phases, in order to satisfy customers’ needs and expectations. SB SETEC works in accordance with the international

CERTIFICATO N. CERTIFICATE No.

CERTIFICATO N. CERTIFICATE No.

1896/99/S

SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITÀ DI

SB SETEC S.P.A.

nelle seguenti unità operative / in the following operational units

è conforme alla norma / is in compliance with the standard

ISO 14001:2004

BS OHSAS 18001:2007

E AL DOCUMENTO ACCREDIA RT-09

E AL DOCUMENTO SINCERT RT-12 per le seguenti attività / for the following activities

PER I SEGUENTI CAMPI DI ATTIVITÀ / FOR THE FOLLOWING FIELD(S) OF ACTIVITIES EA:34 EA:35 EA:28B

DESIGN, MANAGEMENT AND SUPERVISION OF WORKS IN THE INDUSTRIAL SECTOR. INSTALLATION OF INDUSTRIAL PLANTS. PROVISION OF TECHNICAL SERVICES ASSOCIATED WITH THE INSTALLATION OF INDUSTRIAL PLANTS.

PROGETTAZIONE, DIREZIONE E SUPERVISIONE LAVORI IN AMBITO INDUSTRIALE. INSTALLAZIONE DI IMPIANTI INDUSTRIALI. EROGAZIONE DI SERVIZI TECNICI ASSOCIATI ALL’INSTALLAZIONE DI IMPIANTI INDUSTRIALI.

La presente certificazione si intende riferita agli aspetti gestionali dell'impresa nel suo complesso ed è utilizzabile ai fini della qualificazione delle imprese di costruzione ai sensi dell'articolo 40 della legge 163 del 12 aprile 2006 e successive modificazioni e del DPR. 5 ottobre 2010 n. 207

DESIGN, MANAGEMENT AND SUPERVISION OF WORKS IN THE INDUSTRIAL SECTOR. INSTALLATION OF INDUSTRIAL PLANTS. PROVISION OF TECHNICAL SERVICES ASSOCIATED WITH THE INSTALLATION OF INDUSTRIAL PLANTS.

EA:34 EA:35 EA:28

PROGETTAZIONE, DIREZIONE E SUPERVISIONE LAVORI IN AMBITO INDUSTRIALE. INSTALLAZIONE DI IMPIANTI INDUSTRIALI. EROGAZIONE DI SERVIZI TECNICI ASSOCIATI ALL’INSTALLAZIONE DI IMPIANTI INDUSTRIALI.

Per informazioni sulla validità del certificato, visitare il sito www.rina.org For information concerning validity of the certificate, you can visit the site www.rina.org

L'uso e la validità del presente certificato sono soggetti al rispetto del documento RINA: Regolamento per la Certificazione di Sistemi di Gestione Ambientale The use and the validity of this certificate are subject to compliance with the RINA document: Rules for the Certification of Environmental Management Systems La validità del presente certificato è subordinata a sorveglianza periodica annuale / semestrale ed al riesame completo del sistema di gestione con periodicità triennale

La validità del presente certificato è subordinata a sorveglianza periodica annuale / semestrale ed al riesame completo del sistema di gestione con periodicità triennale The validity of this certificate is dependent on an annual / six monthly audit and on a complete review, every three years, of the management system L'uso e la validità del presente certificato sono soggetti al rispetto del documento RINA: Regolamento per la Certificazione di Sistemi di Gestione per la Qualità

CISQ è la Federazione Italiana di Organismi di Certificazione dei sistemi di gestione aziendale

Prima emissione First Issue

31.05.2012

Emissione corrente Current Issue

04.09.2013

Data scadenza Expiry Date

30.05.2015

CISQ is the Italian Federation of management system Certification Bodies

Ing. Michele Francioni (Chief Executive Officer)

RINA Services S.p.A.

Via Corsica 12 - 16128 Genova Italy

EA:34 EA:35 EA:28

Per informazioni sulla validità del certificato, visitare il sito www.rina.org For information concerning validity of the certificate, you can visit the site www.rina.org

DESIGN, MANAGEMENT AND SUPERVISION OF WORKS IN THE INDUSTRIAL SECTOR. INSTALLATION OF INDUSTRIAL PLANTS. PROVISION OF TECHNICAL SERVICES ASSOCIATED WITH THE INSTALLATION OF INDUSTRIAL PLANTS.

L’uso e la validità del presente certificato è soggetto al rispetto del documento RINA: Regolamento per la Certificazione dei Sistemi di Gestione della Sicurezza e Salute sul luogo di lavoro The use and validity of this certificate are subject to compliance with the RINA document: Rules for the Certification of Occupational Health and Safety Management Systems

The validity of this certificate is dependent on an annual / six monthly audit and on a complete review, every three years, of the management system

The use and validity of this certificate are subject to compliance with the RINA document : Rules for the certification of Quality Management Systems

RINA Services S.p.A.

È CONFORME ALLA NORMA / IS IN COMPLIANCE WITH THE STANDARD

Reference is to be made to the Quality Manual for details regarding the exemptions from the requirements of the standard

E VALUTATO SECONDO LE PRESCRIZIONI DEL REGOLAMENTO TECNICO RT-05

08.05.2015

VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA E CANTIERI OPERATIVI

Riferirsi al Manuale della Qualità per i dettagli delle esclusioni ai requisiti della norma

PER I SEGUENTI CAMPI DI ATTIVITÀ / FOR THE FOLLOWING FIELD(S) OF ACTIVITIES

Data scadenza Expiry Date

SB SETEC S.P.A. VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA

VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA E CANTIERI OPERATIVI

ISO 9001:2008

03.09.2013

It is hereby certified that the Occupational Health and Safety Management System of

NELLE SEGUENTI UNITÀ OPERATIVE / IN THE FOLLOWING OPERATIONAL UNITS

È CONFORME ALLA NORMA / IS IN COMPLIANCE WITH THE STANDARD

Emissione corrente Current Issue

OHS-1528

Si certifica che il Sistema di Gestione della Sicurezza e della Salute sul luogo di lavoro di

VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA

VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA E CANTIERI OPERATIVI

11.05.1999

CERTIFICATE No.

SB SETEC S.P.A.

For information concerning validity of the certificate, you can visit the site www.rina.org

NELLE SEGUENTI UNITÀ OPERATIVE / IN THE FOLLOWING OPERATIONAL UNITS

Prima emissione First Issue

CERTIFICATO N.

EMS-3816/S

IT IS HEREBY CERTIFIED THAT THE ENVIRONMENTAL MANAGEMENT SYSTEM OF

Per informazioni sulla validità del certificato, visitare il sito www.rina.org

VIA BENEDETTO CROCE, 11 96010 MELILLI (SR) ITALIA

Ing. Michele Francioni (Chief Executive Officer)

SB SETEC Quality System is certified for compliance by RINA :

SI CERTIFICA CHE IL SISTEMA DI GESTIONE AMBIENTALE DI

IT IS HEREBY CERTIFIED THAT THE QUALITY MANAGEMENT SYSTEM OF

PROGETTAZIONE, DIREZIONE E SUPERVISIONE LAVORI IN AMBITO INDUSTRIALE. INSTALLAZIONE DI IMPIANTI INDUSTRIALI. EROGAZIONE DI SERVIZI TECNICI ASSOCIATI ALL’INSTALLAZIONE DI IMPIANTI INDUSTRIALI.

standards UNI EN ISO 9001:2008, ISO 14001:2004 and BS OHSAS 18001:2007.

CISQ è la Federazione Italiana di Organismi di Certificazione dei sistemi di gestione aziendale

CISQ is the Italian Federation of management system Certification Bodies

Prima emissione First Issue

29.11.2012

Emissione corrente Current Issue

04.09.2013

Data scadenza Expiry Date

28.11.2015

Ing. Michele Francioni (Chief Executive Officer)

RINA Services S.p.A.

Via Corsica 12 - 16128 Genova Italy

CISQ è la Federazione Italiana di Organismi di Certificazione dei sistemi di gestione aziendale

CISQ is the Italian Federation of management system Certification Bodies

Via Corsica 12 - 16128 Genova Italy

SGQ N° 002 A SSI N° 001 G SGA N° 002 D DAP N° 001 H PRD N° 002 B PRS N° 066 C SCR N° 003 F LAB N° 0832

Membro degli Accordi di Mutuo Riconoscimento EA, IAF e ILAC Signatory of EA, IAF and ILAC Mutual Recognition Agreements

SGQ N° 002 A SSI N° 001 G SGA N° 002 D DAP N° 001 H PRD N° 002 B PRS N° 066 C SCR N° 003 F LAB N° 0832

Membro degli Accordi di Mutuo Riconoscimento EA, IAF e ILAC Signatory of EA, IAF and ILAC Mutual Recognition Agreements

SGQ N° 002 A SSI N° 001 G SGA N° 002 D DAP N° 001 H PRD N° 002 B PRS N° 066 C SCR N° 003 F LAB N° 0832

Membro degli Accordi di Mutuo Riconoscimento EA, IAF e ILAC

La validità del presente certificato è subordinata a sorveglianza periodica annuale / semestrale ed al riesame completo del sistema di gestione con periodicità triennale The validity of this certificate is dependent on an annual / six monthly audit and on a complete review, every three years, of the management system

Signatory of EA, IAF and ILAC Mutual Recognition Agreements

The RINA certification covers: • The design, management and work supervision in the industrial sector. • Installation of industrial plants. • Provision of technical services related to the installation of industrial plants. • Remediation of Contaminated Sites and Environmental Technical Services.

ENVIRONMENTAL LICENCES SB SETEC is registered in the list of the Environmental Management Companies (under Legislative Decree 152/2006)

commercial@sbsetec.com

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services Industrial Plants Engineering SB SETEC performs engineering, supervision and EPC (Engineering - Procurement - Construction) services, adopting the best available technologies in compliance with Health Safety and Environmental regulations.

Engineering • • • • •

Technical and Economic Feasibility Studies Process Engineering Design Front End Engineering Design Basic Engineering Design Detailed Engineering Design

Construction • • •

Site Erection and Construction Construction Management and field supervision Pre Commissioning, Commissioning and Start Up

Project financing engineering Performance optimization support

Procurement

• • • •

• •

MARITIME ENGINEERING

Vendor Selection, Purchasing, Delivery Follow-up of Vendors’ Activity

Investment Planning Studies Economic Analysis Project Implementation Support Energy Management & Cost Reduction

Maintenance services •

10

Planning and Scheduling Management

www.sbsetec.com


Environmental Engineering The increasing attention to environmental issues, involves a constant growth of the remediation market with particular reference to the recovery of existing industrial sites and brownfields. SB SETEC has developed an environmental engineering division able to provide design and study of interventions, in order to comply with laws and regulations.

environmental remediation and safety enhancement of contaminated sites: • • •

Refineries and industrial plants Fuel depots Landfills

Environmental consulting support:

Decontamination and decommissioning:

• • •

• •

• •

Environmental impact study Environmental risk analysis Detection, abatement and monitoring of industrial emissions Information management through GIS Assessment of landscape compatibility

Plant design and construction: • •

Civil and industrial water treatment Remediation of contaminated groundwater

Design and implementation of nodig interventions: • • • •

commercial@sbsetec.com

Survey and pre-dismantling planning Safety coordination at both design and execution stages Implementation and management of turnkey decontamination and decommissioning solutions

Mapping of piping networks and underground pipelines Rehabilitation of underground pipelines and pressure pipeline by CIPP3 technique Replacement of underground piping without digs Installation of underground pipelines, by using HDD

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services Piping & Civil SB SETEC has carried out several projects using 3D modelling Software Main activities: • • • • • • • •

Piping layout and support Stress analysis using Caesar 2 Equipment modelling Loading Plan Pipe racks, catwalks, ladders, platforms and stairs Modelling and calculation of Provisional Turnaround Structures Finite Element Method Fitness for Service

Electrical & Instrumentation •

• • • •

• •

HV, MV and LV systems (electrical substations, plant grid and earthing) through software and in compliance with national and international rules and standards Renewable energy power plants Domotics, Automation and Energy Efficency Electric systems in explosive atmospheres (under the ATEX 2014/34/ UE directive) Study and Design of lightning protections in compliance with national and international standards, risk analysis for personnel protection through software including DEHN Risk Tool Engineering of Automatic power factor correction units Software assisted Lighting studies and design.

Our most important activities are: • Load flow study: it allows the calculation of power flows and power losses for the protection and efficiency optimisation of all components of power grids. • Short circuit protection studies • Analysis of Electrical Engine Start-up

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www.sbsetec.com


TECHNICAL consulting SERVICES • • • • • • • • •

Technical Audits, HSE Surveys Reliability and Maintenance Mechanical Integrity - Inspections - RBI’S Marine Terminal planning, design, construction and operations Troubleshooting “Cold Eyes” Reviews of Operations and Projects Improvement plan implementation support Strategic oil planning Profit Improvement and Energy Efficing Studies

Documento:

-

Nome File:

Foglio:

Commessa:

Data:

Rif. Cliente:

1/1

Rev.

SE-4137

Cliente:

R501-R502

Progetto:

TA 2014

-

CURVA PLANNED / ACTUAL 100,0% 95,0%

6 CRITICAL LIFT:R501 ON SHELL

NO LIFTING FOR WIND

90,0% 85,0%

5 CRITICAL LIFT:R502 ON SHELL

NO LIFTING FOR WIND

80,0%

NO LIFTING FOR WIND

75,0% 70,0%

4 CRITICAL LIFT:R502 ON 1 LEV.OCTAGONAL STRUCTURE

65,0%

R502 CLOSING

R501 CLOSING

TARGET2

60,0% PNEUMATIC TEST

55,0% 50,0%

2 CRITICAL LIFT:R501 ON LOW STRUCTURE

45,0% 40,0%

3 CRITICAL LIFTING:R502 ON "MUSHROOM" STRUCTURE

35,0%

DATA DATE 10/04/2014

30,0% 25,0%

1 CRITICAL LIFT:R502 ON 2 LEV.OCTAGONAL STRUCTURE

20,0% 15,0% 10,0% 5,0% 0,0% Early

11/3 0,0%

12/3 2,3%

13/3 4,8%

14/3 7,5%

15/3 9,3%

16/3

17/3

18/3

19/3

20/3

21/3

22/3

23/3

24/3

25/3

26/3

27/3

28/3

29/3

30/3

31/3

1/4

2/4

3/4

4/4

5/4

6/4

7/4

8/4

9/4

10/4

11/4

12/4

13/4

14/4

15/4

16/4

17/4

18/4

19/4

20/4

21/4

22/4

23/4

24/4

25/4

26/4

27/4

28/4

29/4

30/4

1/5

2/5

12,0% 15,8% 17,9% 22,0% 25,6% 29,2% 31,4% 35,2% 39,0% 42,8% 46,4% 49,3% 51,1% 54,4% 58,1% 62,2% 66,6% 70,1% 73,0% 75,3% 76,3% 77,8% 80,7% 84,6% 87,0% 89,0% 89,9% 91,5% 93,3% 95,5% 96,4% 97,1% 97,7% 97,8% 98,2% 98,5% 99,1% 100,0%

Late

0,0%

0,1%

1,1%

3,0%

3,8%

4,9%

7,9%

9,7%

Actual

0,0%

1,5%

3,0%

5,5%

5,5%

6,5%

7,0%

11,0% 12,5% 15,0% 17,0% 18,0% 20,0% 21,0% 23,0% 25,5% 28,0% 29,0% 32,0% 33,0% 34,5% 36,5% 39,0% 42,0% 44,0% 45,0% 47,0% 48,5% 51,0% 52,5% 54,5%

11,4% 13,2% 15,3% 16,8% 19,3% 21,1% 23,9% 27,0% 29,7% 31,3% 34,2% 36,4% 39,4% 42,7% 47,1% 51,9% 55,4% 57,4% 60,5% 63,0% 66,8% 70,8% 74,7% 77,0% 81,0% 84,2% 87,5% 90,1% 92,2% 94,0% 94,3% 95,1% 95,5% 97,3% 100,0%

Target 2 Early

36,5% 40,0% 44,0% 49,0% 51,9% 53,9% 55,9% 58,8% 63,2% 67,1% 70,6% 73,2% 75,5% 77,9% 79,1% 80,4% 81,7% 84,9% 88,8% 91,0% 93,0% 94,0% 95,0% 95,5% 96,0% 96,5% 97,0% 97,5% 98,0% 98,5% 99,0% 100,0%

Target 2 late

36,5% 38,0% 40,0% 42,0% 44,0% 46,0% 47,5% 49,0% 51,0% 52,0% 53,7% 57,5% 60,3% 62,6% 65,0% 67,4% 70,9% 74,6% 78,7% 82,7% 86,0% 89,2% 91,0% 93,0% 94,0% 95,0% 95,5% 96,0% 96,5% 97,0% 98,0% 100,0%

T/A FCC

Elaborato prodotto da SB SETEC S.p.A. # Mod. 30.08.010 Rev. A #

Activity ID

Activity Name

Original Start Duration

Finish

TA14 ESSO

218h 12-Mar-14 13.00

22-Apr-14 22.00

R501-R502

218h 12-Mar-14 13.00

22-Apr-14 22.00

218h 12-Mar-14 13.00

22-Apr-14 22.00

218h 12-Mar-14 13.00

22-Apr-14 22.00

17h 12-Mar-14 13.00

15-Mar-14 05.00

17h 12-Mar-14 13.00

15-Mar-14 05.00

REGENERATOR R502 E REACTOR R501 R-502 SOSTITUZIONE CICLONI / TRICKLE + RIFACIMENTO PLENUM (UTILIZZO GRU 1600 TONS) F.L.G SMONTAGGIO E SOLLEVAMENTO F.L.G.

R502-10

Inizio Attività

0h 12-Mar-14 13.00

R502-30

F.L.G: Smontaggio linea vapore

2h 12-Mar-14 13.00

12-Mar-14 15.00

R502-40

F.L.G: Inserimento riferimenti pro tagli

4h 12-Mar-14 13.00

12-Mar-14 18.00

R502-50

F.L.G: Apertura passo d'uomo esterno

3h 12-Mar-14 13.00

12-Mar-14 17.00

R502-20

F.L.G: Bloccaggio supporti

4h 12-Mar-14 13.00

12-Mar-14 18.00

R502-90

F.L.G: Analisi di esplosività

1h 12-Mar-14 17.00

12-Mar-14 18.00

R502-100

F.L.G: Taglio e smontaggio a freddo

10h 12-Mar-14 18.00

13-Mar-14 04.00

R502-110

F.L.G: Imbracaggio

4h 12-Mar-14 18.00

12-Mar-14 22.00

R502-150

SOLL. 1.1÷1.3 - F.L.G: Sollevamento F.L.G. e posizionamento a piè d'opera

6h 14-Mar-14 06.00*

14-Mar-14 12.00

R502-180

F.L.G: Pulizia interna FLG

8h 14-Mar-14 12.00

14-Mar-14 21.00

R502-170

F.L.G: Cianfrinatura e CND FLG

8h 14-Mar-14 12.00

14-Mar-14 21.00

R502-220

F.L.G: Ispezione ESSO FLG

8h 14-Mar-14 21.00

15-Mar-14 05.00

17h 12-Mar-14 13.00

16-Mar-14 22.00

APERTURA E PULIZIA

R502-2020

Inserimento disco cieco 8" 300#

1h 12-Mar-14 13.00

12-Mar-14 14.00

R502-2030

Inserimento n°2 dischi ciechi 4" 300#

2h 12-Mar-14 13.00

12-Mar-14 15.00

R502-2040

Inserimento n°2 dischi ciechi 4" e 2" 150#

2h 12-Mar-14 13.00

12-Mar-14 15.00

R502-2050

Inserimento n°3 dischi ciechi 1" 300#

1h 12-Mar-14 14.00

12-Mar-14 15.00

R502-60

Apertura passi d'uomo esterni

4h 12-Mar-14 16.00

12-Mar-14 20.00

R502-120

Cooling down e ventilazione

16h 12-Mar-14 20.00

13-Mar-14 12.00

R502-190

Analisi di respirabilità

3h 14-Mar-14 12.00

14-Mar-14 15.00

R502-210

Aspirazione catalizzatore sopra griglia

16h 14-Mar-14 16.00

15-Mar-14 20.00

Remaining Level of Effort

Remaining Work

Start Constraint

Milestone

Actual Work

Critical Remaining Work

Finish Constraint

Summary

commercial@sbsetec.com

3/5

Turn Around Management

Day 1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PROGRAMMA DI DETTAGLIO

• • • • • • • Date

Revision

Checked

Equipment Strategy Process Master Plan Contracting Planning and Cost Estimate Time and resources Scheduling Risk Analysis with Monte Carlo Method Field Organisation

Approved

Data Date: 12-Mar-14 - Pagina 1 di 13

13


TURN KEY PROJECT • • •

• • • •

Process endorsement Planning and scheduling (Engineering and Construction) Multidisciplinary detailed engineering including equipment and machinery specifications (pipes, valves, control systems, instrumentation, etc.), all construction drawings, installation details, design and verifications (structures and stress analysis calculations) Procurement, expediting and inspection services Site erection and construction HSE Supervision Pre-Commissioning, Commissioning and Start-Up

Project Description

Year of Acquisition

Client / Location

Odour Abatement System for S109 Basin

2017

Lukoil - Impianti Isab Sud Priolo Gargallo

Crude Blending ATZ phase 2

2016

Raffineria di Milazzo S.C.p.A.

New VRU-3 Vapour Recovery Unit and PSA 1/2/3

2015

Raffineria di Milazzo S.C.p.A.

System Enhancement to Comply with the Fire Prevention Rules of the Refinery Canteen

2014

ENI - Raffineria di Gela S.p.A

Emission abatement systems of the Sarroch Refinery due to Ministerial Provisions (Joint Venture 40%)

2013

SARLUX - Sarroch Plant (CA)

Installation of two on-stream Oil Meters and emergency systems for the removal of floating hydrocarbons from cooling water Enhancement of the A Bearing Structure against Jet Fires: HUM3 plant.

2013

ENI - Raffineria di Gela S.p.A.

2013

Raffineria di Milazzo S.C.p.A.

Bundle B-2013 of Routine EPC Jobs for North Plants of Erg Power

2013

ISAB Energy

Bundle B-2013 of Routine EPC Jobs for North Plants of Erg Power

2012

Raffineria di Milazzo S.C.p.A.

New Refinery Entrance Area

2011

Raffineria di Milazzo S.C.p.A.

Enhancement of the Vacuum Unit Fire Proofing: Design and building of fireproofing of the bearing structures of the Vacuum Unit

2011

Raffineria di Milazzo S.C.p.A.

14

www.sbsetec.com


Project Description

Year of Acquisition

Client / Location

Fire protection of the Refinery Cable Trays - Step 3

2011

Raffineria di Milazzo S.C.p.A.

New V1 Tank and Fuel Gas Meter

2010

ENI - Raffineria di Gela S.p.A.

Fire protection of the Refinery Cable Raceways Step 2

2010

Raffineria di Milazzo S.C.p.A.

Process enhancement of a wastewater trickling filter and the collection of the stinking air streams to a new odour abatement unit. Installation of systems for the removal of floating oils. Fire protection of the Refinery Cable Trays

2009

ENI - Raffineria di Gela S.p.A.

2009

Raffineria di Milazzo S.C.p.A.

Fire Fighting Systems of the Topping 3, Dea 1-2 and Merox GPL Plants

2009

Raffineria di Milazzo S.C.p.A.

Covering of 3rd e 4th Castagnetti API Separators

2009

Global Industrial Services (ERG)

EPC of the new nr. 7 Loading Rack

2009

Raffineria di Milazzo S.C.p.A.

Installation of all the utilities and interconnections of the Groundwater Treatment Plant and for the Demineralised Water Unit: dumping lines, freshwater/ nitrogen/air/methane lines, power grid, valves and instrumentations.

2006

ENI - Raffineria di Gela S.p.A.

commercial@sbsetec.com

15


Hardware and software

SECTION

SOFTWARE

Civil & Structures

CDS

DESCRIPTION Structural Analysis/Calculation Calculation of piers and plinth Bulkhead/Retaining Walls Calculation Platform/Floor calculation Calculation of Bearing Walls

MasterSAP MathCAD

Process & Equipment

Analysis, verifications and structural drawing Modelling

Strucad

Carrying out, verification and reporting of engineering calculations Steel Structure Design

Tekla

Design of Steel Structures and Steel Shapes

Meridiana

Topographic Surveys

CPIWIN REI ACCIAIO

Fire proofing

Hilti Profis Anchor

Calculation and Design of anchorages

Prog Ex

Classification of Hazardous Areas

Pro Ex Dust

Classification of Hazardous Areas

Sant'Ambrogio

Static Verification of Equipment

Piping Fluid Flow

Head Losses

PRO II

Process Verification

MT

Pressure vessels mechanical design Base components mechanical design

Scheduling

AFT IMPULSE

Head Losses

EPANET

Head Losses

Microsoft Project

Plan development, resources/task assignments, progress tracking, budget management, workload analysis

Primavera P6v7 General

16

Autocad

www.sbsetec.com


SB SETEC uses the most recent hardware and software systems to offer the best client-tailored solutions. Last generation systems are used for integrated business management, communication services, scheduling, piping design, 3D modelling, calculation of stress analysis.

SECTION

SOFTWARE

Mechanical & Piping

PDS

DESCRIPTION Management of Section Database Piping Modeling Equipment Modeling Modeling of Framework

Smart Plan 3D

3D Modeling and Design

Smart Plan P&I

P&I Modeling

Microstation

3D Modeling and Design

EsaPro ISO

Isometric Drawings

Puma 5

CAESAR II

Management of Job Materials (Import / Export MTO), production Piping Specifications (Export of Specifications for PDS/EsaPRO iso), productoion of insulations/painting/track Specifications, MTO of insulations/painting/tracing materials. Stress Analisys

FastPipe

Local FEM analysis of piping and equipment

FE Pipe

Finited Elements Verification of Equipment

CadMatic

Piping 3D Modelling; Tekla/Caesar II Interface

CadWorx Pointools View

Display/measurement of point clouds

AVEVA PDMS

Management of Specification Database Equipment Modeling Piping Modeling Framework Modeling Piping Supports Modeling

Pipe Data Pro Electrical & Instrumentation Ampere Prof

commercial@sbsetec.com

Dimensional Rule for Piping Components Verification/Designing of Electrical/Wiring System

Prysmian JDC

Verification of voltage drop

Dialux

Lighting calculations

DEHN

Verification of the Protection from Lighting

SKM Power Tool PTW

Analysis of Electrical Wiring/Distribution Network

17


clients

18

www.sbsetec.com


NOTES:

commercial@sbsetec.com

19


Layout & Print: web-studio.it - 0931 1811792

SB SETEC S.p.A. Engineering & Contracting Via B. Croce, 11 | 96010 CittĂ Giardino, Melilli (SR) | Italia Tel.: +39 0931 744633 - 761456 Fax: +39 0931 744977 - 761427 commercial@sbsetec.com | www.sbsetec.com


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