Weld Connect - February 2024 by Weld Australia

Governments must prioritise local content requirements in the transition to net zero >>> Workplace exposure standards for welding fumes changed >>> Free welding safety online training courses coming soon >>>

Weld Connect | February 2024

IN THIS ISSUE

WELD AUSTRALIA CONTACTS

A Message from our CEO

Breaking News: Recent Media Coverage

Laser Welding and Cleaning: New Technologies

News from the Weld Australia Team 07 NSW Industry Drinks Night

‘Train the Trainer’ Courses

‘Celebration of Manufacturing’ to Return in 2024

Industry News 11 Health & Safety Update 14 Membership Matters 16 2024 National Manufacturing Summit

ASME B31.3 Process Piping Code Course

Pipeline Repair, Hot Tapping & In-Service Welding Course

Launch of the MEM Learning Resources

TAFE Queensland Leads the Way to the Future

Successful AS/NZS ISO 3834 Audits Across the Country

Weld Australia Connects with Local Industry in WA

Welding Fundamentals Course for Sydney Trains

In-house Training for BAE Systems in South Australia

IIW International Welding Practitioner (IWP)

Upcoming Training Courses 24 Congratulations to All the Newly Qualified Individuals

Get IWI-C Qualified with Weld Australia

Weld Australia’s Exam Calendar

Fusion Welding Courses 28

NATIONAL OFFICE PO Box 197, Macquarie Park BC NSW 1670 1800 189 900 office@weldaustralia.com.au weldaustralia.com.au Geoff Crittenden Chief Executive Officer 1800 189 900 g.crittenden@weldaustralia.com.au TRAINING Guy Brooks, Training Manager 0488 743 322 g.brooks@weldaustralia.com.au MARKETING Michelle Bignold, National Manager, Sales & Marketing 0437 106 726 m.bignold@weldaustralia.com.au MEMBERSHIP David Choudry, Membership Manager 0417 878 104 d.choudry@weldaustralia.com.au QUALIFICATION & CERTIFICATION Deniz Yalniz, Qualification and Certification Team Manager 0487 487 170 d.yalniz@weldaustralia.com.au ENGINEERING Victor Blain, Engineering Team Manager – South & West 0409 823 991 v.blain@weldaustralia.com.au NEW SOUTH WALES Arya Sharifian, Welding Engineer 0419 414 901 a.sharifian@weldaustralia.com.au VICTORIA, TASMANIA & SOUTH AUSTRALIA Victor Blain, Engineering Team Manager – South & West 0409 823 991 v.blain@weldaustralia.com.au QUEENSLAND & NORTHERN TERRITORY Ross O’Bryan, Engineering Team Manager - East 0491 491 888 r.obryan@weldaustralia.com.au WESTERN AUSTRALIA Ian Mackay, Business Development Manager 0493 027 882 i.mackay@weldaustralia.com.au

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‘Train the Trainer’ Courses at Findon Technical College and Chisholm

Weld Connect | February 2024

In-house Training for

22 BAE Systems in South Australia

As we step into the new year, I’m excited to share that Weld Australia has a host of plans and activities lined up. It’s going to be a year full of opportunities for growth, learning, and community engagement. We’re committed to making this an impactful and positive year for all our members. Events Our program of events is already taking shape. We have two Industry Drinks Nights on the calendar over the next month: one in Melbourne sponsored by Cigweld; and one in Sydney sponsored by TAFE NSW. These events are a great opportunity to network with local industry colleagues. In collaboration with the Australia Institute’s Centre for Future Work, we will again host the National Manufacturing Summit. The Summit will be held at the Amora Hotel in Brisbane on 31 July and 1 August 2024. Building on the momentum of the 2023 National Manufacturing Summit, which focused on the Renewable Energy: Challenges and Opportunities, the 2024 Summit embarks on an ambitious journey with its theme: Pathways to Success…Making the Renewable Energy Revolution a Reality. (See page 15 for further details.) Planning is underway for the 2024 Welding Excellence Awards. Five awards ceremonies will be held across the country throughout October and November, to acknowledge the incredible calibre of work achieved by members over the past 12 months. Our state committees are putting together a calendar of local events and technical events for the year. The first is Laser Welding and Cleaning: New Technologies in South Australia. If you haven’t already registered, now is the time to do so—it’s taking place on 22 February. Training and Skills Our training department will continue to go from strength to strength, with exciting major projects underway. Last year, we officially launched our MEM Resources Project, with the resources officially already adopted by

Weld Connect | February 2024

some TAFEs. Weld Australia also won the excellence in manufacturing skills development award at the 2023 Endeavour Awards. This year, Weld Australia will focus on the implementation of the Resources by more TAFEs and RTOs nationally, ensuring that welders receive the same high quality standard of training, regardless of whether they’re in Karratha or Kalgoorlie, Toowoomba or Traralgon. To this end, we’re having an official launch and networking lunch in Sydney on Tuesday 7 May. Be sure to register now or see page 19 for further details. We’ve also launched a new training course: Welding Inspector - AS 1796 Certificate 11. Recently introduced to AS1796, this qualification builds upon the foundation knowledge expected of a Welding Supervisor with a distinct emphasis on inspection activities related to pressure equipment. It touches on how to apply AS/NZS ISO 9606 and AS/NZS ISO 3834, welding imperfections and defects in various materials, and non-destructive and destructive testing. The first course kicks off on 15 July. Qualification and Certification In 2023, we expanded our certification services, adding AS/NZS 9001, AS/NZS ISO 14001 and AS/NZS ISO 45001 to our offering. We’ve also recently added the IIW International Welding Practitioner (IWP) qualification. The IIW IWP qualification is awarded to professionals who have demonstrated a thorough understanding of welding technology and its applications. Holding this qualification not only enhances one’s technical expertise but also opens up opportunities for career advancement, international recognition, and the ability to contribute to the highest standards of welding practices. We’re also undergoing the final stages of JAS-ANZ certification for AS/NZS ISO 3834 and expect this to be finalised some time this year. Industry Groups Weld Australia’s Industry Groups provide a forum for technology transfer and research and development, linking members with industry and research

organisations. In the year ahead, we will continue to foster industry connections. We will continue to grow our Industry Groups, particularly the newly established Defence, Advanced Manufacturing and Renewable Energy Industry Groups. For further information or to join one of our Industry Groups, contact: Andrew Davies (Manager Technical Industry Networks) on a.davies@weldaustralia.com.au or 0438 428 966. Productivity Improvement Projects Weld Australia is set to undertake two projects designed to improve the productivity of Australia’s welding and fabrication industry. Our first project will involve the measurement of welder productivity as defined by the number of onarc hours per welder per shift. According to member reports, the average on-arc time for a welder in Australia is approximately two hours. However, in countries such as Germany and the United States (which have equivalent Workplace Health and Safety standards to Australia), industry works on an average of five hours on-arc per welder per day. This is obviously a marked difference. Simplistically, if Australia could increase its

productivity to internationally competitive rates, we could effectively double the welding capacity of our industry. This would go a long way to solving the issue of labour shortages and capacity constraints. Weld Australia will undertake in-depth research into Australia’s welding practices and productivity, and compare this to the situation in Germany and the United States. We will then review possible solutions, such as leveraging Trades Assistants to complete tasks like griding, set up and cleaning, or using robots and cobots. The second project Weld Australia is working on is a productivity based training scheme. Under this program, Weld Australia would help fabrication businesses conduct their own staff training. We would provide advanced learning resources, train their trainer, accredit their training facility, and then certify welders according to ISO 9606 or AS/NZS ISO 1554. Fabrication companies would be able to quickly qualify production welders able to successfully undertake fillet welds, rather than waiting three years or more for a Certificate III or IV trained welder. Weld Australia is currently seeking grant funding, which would enable us to implement the project at little to no cost for members.

Geoff Crit enden CEO, Weld Australia

GET IN EARLY. REGISTRATIONS NOW OPEN! AUSTRALIA’S PREMIER MANUFACTURING SOLUTIONS EVENT

SHOWCASING 7 PRODUCT ZONES

17–19 APRIL 2024 • ICC SYDNEY AUSTRALIANMANUFACTURINGWEEK.COM.AU 1800AMWSYD24/A

SCAN HERE TO LEARN MORE

Weld Australia would like to welcome all our new Members who have joined in the last month: CORPORATE MEMBERS • 3Way Solutions: 3way-solutions.co.nz • ArcStructural: arcstructural.com.au • Century Engineering: centuryeng.com • Intermetallix: intermetallix.com.au • M2P Engineering: m2pengineering.com.au • Robotic Automation Group: roboticautomation.com.au • RCR Mining Technologies: rcrmt.com.au INDIVIDUAL MEMBERS • Ataollah Hosseinpournia • Bhanu Sundar • Brad Burgess • Dirk Boyce • Greg Smith • Jae Jeong • Jason Ritchie • Jiho Jeon • Joshua Kennedy • Larry King • Liam Lawler • Lloyd Douglas Dunlop • Mark Wilkins • Mirali Goshtasbi Alamdari • Muhammad Mazhar Awan • Nathan Page • Pierre Sambastian • Rhys Bunting • Wayne Webb JOIN TODAY For further information on the benefits of becoming a Weld Australia member, visit our website, or contact David Choudry (Membership Manager) on d.choudry@weldaustralia.com.au or 0417 878 104.

JOIN TODAY

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RECENT MEDIA COVERAGE ABC Radio Illawarra interview with Geoff Crittenden on Wednesday 31 January at 8.35am (no recording available) Weld Australia calls for a prioritisation of net zero targets, published by Manufacturers Monthly Weld Australia pushes for prioritising local content in renewable energy transition, published by Australian Manufacturing Local resources important for transition to net zero, published by Green Review

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A WARM WELCOME TO THE NEWEST MEMBER OF OUR TEAM

GOVERNMENTS MUST PRIORITISE LOCAL CONTENT REQUIREMENTS IN THE TRANSITION TO NET ZERO

Weld Australia would to welcome the newest member of our team. Corentin Avila y Franco has joined us in the role of Welding Engineer.

With the expansion of the Capacity Investment Scheme, Weld Australia is calling on the federal and state governments to legislate local content procurement policies. These policies must stipulate that 60% of all fabricated steel used in renewable energy projects is manufactured in Australia by local welders.

Corentin joined Weld Australia with over six years’ experience, gained in various industries, particularly piping and pressure equipment, in Australia, Belgium, France, and the US. He graduated with a Masters of Science in Civil Engineering Technology in 2016 and specialised with a Masters in Welding Engineering in 2017, gaining an IIW International Welding Engineer (IWE) qualification that same year. Corentin commenced his career in Belgium, starting out in the nuclear industry, where he worked as a Quality Surveillance Engineer. From there, he moved into a Welding Coordinator position in the boiler industry in a manufacturing environment, as well as a Technical and Welding Manager for a Heat Exchanger Manufacturer, active in the oil and gas, fertilising and petro-chemical industries. In these roles, Corentin gained extensive experience working under various EN, ASME and API standards. In 2023, Corentin relocated to Australia, where he took on a role as a Welding Engineer in the rail and rolling stock industry at Alstom. Here, he focused on welding coordination, supporting urgent repairs and shutdowns, suppliers’ audits, developing technical procedures for various sectors including refinery, mining, rolling stock, and infrastructure.

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The Federal Government’s Capacity Investment Scheme presents a critical opportunity to bolster local economic participation in the renewable energy transition. When it was first announced in December 2022, the Federal Government estimated that the Scheme would drive approximately $10 billion worth of investment in renewables. The Scheme was expanded in November 2023, with the aim of unlocking $40 billion in private investment, which would add another 32 GW of capacity to the National Electricity Market. Read the full article via the Weld Australia website.

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‘TRAIN THE TRAINER’ AT FINDON TECHNICAL COLLEGE AND CHISHOLM INSTITUTE Weld Australia recently facilitated ‘Train the Trainer’ courses for both Chisholm Institute in Dandenong, Melbourne, and Findon Technical College in Adelaide. Cornelis Van Niekerk (Business Manager, Defence Welding) and Tania Martin (Manager, Advanced Welder Training, Robots) were on-site to train the teams on the use of the Doosan cobot in conjunction with the Soldamatic augmented reality welding simulator. Cobots are specifically designed to share the work space with human beings, making automation easier for businesses of all sizes, particularly SMEs. They are generally versatile, lightweight, require relatively little space, and are much easier to program than their industrial counterparts. Just some of the benefits delivered by cobots include: improved productivity and profitability, superior quality and repeatability, and safer working conditions.

Findon Technical College

About Findon Technical College Findon Technical College will cater to students in years 10 to 12, offering specialised training in collaboration with prominent industry partners like BAE Systems and Liebherr. Boasting a comprehensive curriculum, Findon Technical College will focus on key sectors such as advanced manufacturing and engineering, early childhood and education, and health and social support.

Chisholm Institute

About Chisholm Institute Chisholm is one of Victoria’s premier public vocational education and training provider, prominently placed across Melbourne’s south east manufacturing heartland and residential growth corridors. A government-owned TAFE, Chisholm offers over 250 certificate, diploma, advanced diploma, bachelor and graduate certificate courses, with each course carefully structured to ensure that all of their graduates finish with the skills needed to further their career aspirations.

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‘CELEBRATION OF MANUFACTURING’ TO RETURN IN 2024 Australian Manufacturing Week organiser AMTIL wants AMW 2024 to be more than an exhibition, it wants the show to be the centrepiece of a week-long celebration of manufacturing in Australia. Australia’s premier manufacturing technology trade show, Australian Manufacturing Week is a dynamic event that brings together professionals, companies and experts from many industries related to manufacturing, engineering and technology. “We are very pleased to have the support of the NSW Government as the Major Sponsor for AMW 2024. Government support is important in delivering the message to our industry that manufacturing is important and that the support mechanisms are there to assist,” said Shane Infanti, CEO of AMTIL. “On the back of the overwhelming success of AMW 2022 in Sydney, we have returned to Darling Harbour, Sydney for April 2024 and we’re excited to be delivering another strong show.” “We will again be running the Future Solutions Speaker Program on the floor of the show. Themed towards opportunities and managing change, the speaker program is once again free for visitors to attend,” says Kim Banks, AMTIL’s Head of Events. “Our plans for AMW 2024 include expansion of our Welding and Air Technology Zone and Robotics and Automation Zone. This will round out the event in representing the manufacturing technology sectors in Australia.” A reminder of the seven distinct zones at AMW 2024, each showcasing the highlights of the different active sectors in Australian manufacturing: The AUSTECH Machine Tool Zone is targeted at the metalworking, machine tool and ancillary market. AUSTECH

covers advanced manufacturing products and processes. The Additive Manufacturing Zone will showcase the most advanced additive technologies and techniques including: stereolithography, selective laser sintering, material extrusion, sheet lamination, binder jetting, cold spray-processing, material jetting, directedenergy deposition, powder-bed fusion, VAT photopolymerisation and wire-arc manufacturing. The Australian Manufacturers Pavilion showcases the capabilities of Australia’s precision engineering and advanced manufacturing. The Manufacturing Solutions Zone exhibits solutions to the most common manufacturing challenges — from materials handling and warehousing to integrated manufacturing and safety. The Robotics and Automation Zone will feature the latest state-of-the-art equipment and processes for the optimisation of manufacturing operations. The Weld and Air Solutions Zone will highlight advanced welding processes and offers interactive experiences that demonstrate developments and applications. The Plastics Technology Zone is a hands-on opportunity to see and feel the latest in plastics machinery, mouldmaking technologies, recycling materials, and many processes in plastics manufacturing. AMW 2024 When: 17-19 April, 2024 Where: Sydney ICC Darling Harbour Details: australianmanufacturingweek.com.au This editorial was supplied as part of a sponsorship package.

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GOVERNMENT GRANTS ON OFFER FOR QUEENSLAND BUSINESSES

FINDON TECHNICAL COLLEGE UNVEILS STATE-OFTHE-ART MANUFACTURING FACILITIES

ReMade in Queensland The newly launched first round of ReMade in Queensland (ReMIQ) grants are now available. ReMiQ will help local small-to-medium sized manufacturing and recycling businesses adopt remanufacturing processes that reduce waste and energy costs, reuse materials that might otherwise end up in landfill and convert these materials into new manufactured goods.

Findon Technical College has officially opened its doors, marking the inauguration of the first of five technical colleges initiated by the South Australian Government.

Applicants can submit an Expressions of Interest (EOI) for grant funding between $50,000 and $2.5 million to support projects that increase the reuse of existing recycled material streams in manufacturing or enable diversification to remanufacture new waste streams. Expressions of interest for the ReMiQ program are now open, with submissions closing 19 February 2024. Manufacturing Energy Efficiency Grant The Queensland Government’s Manufacturing Energy Efficiency Grant program is available to help manufacturers reduce their energy usage and cut energy costs, by providing direct support to manufacturing businesses. Eligible manufacturers can apply for matched grant funding of between $5,000 and $25,000 to buy equipment or introduce processes that will reduce energy consumption and carbon emissions. Round 1 is open until 30 June 2024 or until all funding is allocated. Manufacturing Hubs Grant Program Businesses across Queensland are also benefitting from the $28.5 million Manufacturing Hubs Grants Program as part of the invaluable support provided through the more than $60 million investment in the six manufacturing hubs in Cairns, Townsville, Mackay, Rockhampton, Gladstone and the Gold Coast. This grant supports development of businesses’ advanced manufacturing capabilities like technology adoption, skills and training and business development. Round 3 is open until 30 June 2024 or until all funding is allocated.

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The college will cater to students in years 10 to 12, offering specialised training in collaboration with prominent industry partners. Boasting a comprehensive curriculum, Findon Technical College will focus on key sectors such as advanced manufacturing and engineering, early childhood and education, and health and social support. Industry giants, including BAE Systems and Liebherr, played a crucial role in designing the content of the industry training programs. These partnerships will not only support program delivery but also provide invaluable opportunities for students to engage with real-world scenarios, gaining the skills necessary for their future careers. Among the cutting-edge features at Findon Technical College are state-of-the-art facilities, including a welding workshop, acoustic padded pods for audio opportunities, and a large LED videowall for immersive experiences. The inclusion of a collaborative robot named “Pepper” further emphasises the commitment to hands-on, project-based learning that aligns with industry needs.

CSIRO AND SWINBURNE INVEST IN GREEN STEEL AND MINERAL PROCESSING Australia’s national science agency, CSIRO, and Swinburne University of Technology have established a new partnership to tackle global decarbonisation with innovative green steel and mineral processing research and development. The collaboration will build national research capability across the Australian innovation system to help industry investigate low-emission steel technologies to guide future demonstrations and industry development.

BEENLEIGH TO SUPPLY TRAIN MANUFACTURING PROGRAM THROUGH $40M CONTRACT The Queensland Train Manufacturing Program’s (QTMP) facility near Maryborough will be built with steel supplied by a Beenleigh company through a $40 million contract that will create new jobs and apprenticeship opportunities. Beenleigh Steel Fabrications has been awarded the government contract to supply and install 2,400 tonnes of structural steel for the buildings that will make up the QTMP train manufacturing facility at Torbanlea, near Maryborough. The industry leader was awarded the contract following a competitive tender process due to demonstrated capability and capacity, its state-of -the-art fabrication workshop at Berrinba and commitment to local and indigenous employment. Buildings being constructed by Beenleigh Steel Fabrications at Torbanlea include the train manufacturing facility, administrative building, a gatehouse and pump house. Beenleigh Steel Fabrications director Anthony Stoeckert said, “Beenleigh Steel Fabrications is delighted to team with Downer and John Holland in bringing back train manufacturing to Queensland through the QTMP. “We have long been associated with large projects in Queensland. This one is particularly special however, as it will enhance the manufacturing capacity of the state through its long-term development of the skills and infrastructure that is needed to keep up with the projected growth of industry in Queensland.” The contract is expected to create six new jobs, and the hiring of 10 apprentices and four trainees. The new jobs will bolster Beenleigh Steel Fabrication’s 80 strong Queensland workforce.

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The Sustainable Mineral Processing and Green Steel Program partnership will address key net zero challenges for the mineral resources industry, including developing low-carbon routes for iron, steel and critical metals, as well as improving recycling technologies. Swinburne is emerging as a leader in the field of supply chain transformation and sustainability, a technological and societal priority area for organisations and governments worldwide. Swinburne’s chief scientist, Virginia Kilborn, stated, “Swinburne is thrilled to be working with CSIRO on another program, this time using our combined strength in decarbonisation and green steel. The university has a long-standing relationship with CSIRO, linking world-class capability across a vast range of strategic research areas.

TASMANIAN GOVERNMENT CONTINUING THE REWARDS OF RENEWABLE ENERGY A plan to streamline the approvals process for new renewable energy projects has been unveiled by the Tasmanian Government which will ensure Tasmania continues to be the renewable energy powerhouse of the nation. Minister for energy and renewables, Nick Duigan, said in a new move to secure the ongoing expansion of the sector, a dedicated approvals pathway will assist the continuing rollout of major renewable energy projects. The dedicated major renewable energy projects approvals pathway is the result of the Government’s Renewable Energy Coordination Framework. Components of the Framework include: • Establishing a Major Renewable Energy Project case management team within Government, made up of a dedicated case management officer in ReCFIT and a cross agency team to facilitate a more integrated and coordinated preassessment process. • Develop definitive guidance on information requirements for Major Projects. • A coordinated pre-assessment which considers a Reserve Activity Assessment and related assessment processes – parallel to the major projects. The Government is now developing a separate supporting initiative for statutory recognition of the Reserve Activity Assessment (RAA) process, including required assessment timeframes.

$200 MILLION TO HELP FUTURE-PROOF REGIONAL STEEL MANUFACTURING The Federal Government is helping to secure the future of Australian steelmaking with $200 million in grant funding to deliver the energy transformation and help keep our producers competitive on a global scale. The first round of the Powering the Regions Fund (PRF) will provide funding to BlueScope Steel Limited and Liberty Steel Australia to progress projects at their respective operations in New South Wales and South Australia. BlueScope has been awarded $136.8 million towards the reline and upgrade of its No. 6 Blast Furnace at the Port Kembla Steelworks. This project will maintain domestic production, reduce emissions, and support pathways to producing even lower-emissions steel in the future. LIBERTY has also been awarded $63.2 million towards the purchase and commission of a low carbon electric arc furnace (EAF) to replace the existing traditional blast furnace at the Whyalla Steelworks. The new state of the art EAF will support the manufacturing of green steel and help achieve LIBERTY’s aim of carbon neutrality by 2030. The BlueScope project will employ approximately 250 additional workers on site during the upgrade and reline of the blast furnace and will help secure the local workforce over the long term, including the thousands of jobs at the Port Kembla Steelworks. LIBERTY’s shift to green iron and steel will increase its workforce by around 24% over five years and help provide retraining and opportunities to learn new skills for a substantial number of existing employees.

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WORKPLACE EXPOSURE STANDARD FOR WELDING FUMES CHANGED Safe Work Australia recently announced that Work Health and Safety Ministers have agreed to an immediate reduction in the workplace exposure standard for welding fumes, from an 8-hour time weighted average (TWA) of 5 mg/m3 to 1 mg/m3. As the exposure standard for welding fumes has been reduced, all necessary controls must be implemented to meet this higher standard. RECOMMENDED ACTIONS Based on the hierarchy of controls, the following actions are recommended: 1. At-source fume control is recommended to maximise the level of fume captured and controlled as it is generated. Suitable methods include local exhaust ventilation (LEV) such as a hooded fume extractor and/or on-gun fume extraction. Captured fume should be filtered and exhausted to atmosphere, preferably outside the workshop. 2. Good overall ventilation throughout the workshop to protect the general workforce. 3. Welders also require personal respiratory protection, particularly where the welder’s head is likely to be in or near the weld plume. For example, the use of Powered Air Purifying Respirators (PAPRs) offer an excellent measure of protection in most welding situations. Externally air-fed helmets may be preferable or be required in some situations, such as confined spaces where oxygen monitoring is required. If in doubt, specialist advice should be sought from an occupational hygienist and fume exposure monitoring undertaken. According to Geoff Crittenden (CEO, Weld Australia), “Welding can and should be considered a safe occupation; when proper precautions are taken, welders have no cause to fear accident or injury. Safety must be taken seriously in the workplace, to avoid the risk of long-term impacts.” “As the Responsible International Institute of Welding (IIW) representative in Australia, Weld Australia is at

Weld Connect | February 2024

the forefront of global welder safety best practice. We regularly participate in international research and development programs designed to improve welding fume safety practices,” said Crittenden. Further information is also available via a dedicated section of Weld Australia’s website: https://weldaustralia.com.au/welding-fumes

NEED HELP?

Weld Australia has established a dedicated hotline to help Australian welders and fabricators who need advice on the changes to the workplace exposure standard for welding fumes. This can be reached via: 1800 212 988.

FREE WELDING SAFETY ONLINE TRAINING COURSES COMING SOON Welding is potentially a dangerous process with many hazards and risks to people’s health. It is critical to manage these hazards so that people in the welding industry remain safe and return home at the end of each day without injury or ill effects from welding. Welding is undertaken across a wide range of locations and situations ranging from workshops and field work, through to the inside of confined spaces and underground mine sites. Hazards in each of these situations are different and require different approaches to implement controls to keep welders, and others in close proximity, safe.

WELD AUSTRALIA’S INITIATIVES TO IMPROVE WELDER SAFETY In collaboration with industry, Weld Australia has implemented a range of initiatives to help improve welder safety. Weld Australia has published a wide range of welding safety resources, which are available to the public completely free of charge. These include: •

•

Fume Minimisation Guidelines: Welding, Cutting, Brazing and Soldering, which includes all the information required to help protect workers from the hazards associated with welding fumes. This is being revised in line with the changes, with a new edition to be published in the coming weeks. Technical Note 7: Health and Safety in Welding: This gives guidance on health and safety practices in welding, cutting and allied processes such as brazing, soldering, preand post- weld material treatments and metal spraying, for the prevention of injury, ill health and discomfort, as well as damage to property, equipment and environment by fire, and explosion.

Established by Weld Australia in early 2019, the Welding Safety Council provides a forum for industry and legislative safety authorities to discuss issues and work collaboratively to identify solutions. By drawing together key government stakeholders, statutory bodies and industry into a single independent body focused on eradicating welding related injury, the Australian welding industry continues to take significant steps forward in protecting both the general public and welders.

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Weld Australia is currently developing two comprehensive online welder safety training courses. One course is tailored for welders, while the other is aimed at welding engineers and supervisors. The objective of these courses is to improve safety awareness, knowledge and outcomes for the industry. The courses cover a broad range of subject material across welding processes, including: • Hazards and how to manage them in the workplace • The concept of ‘the hierarchy of controls’, • Engineering controls • The correct use of PPE • Analysis of risk • Procedures to ensure welding is carried out safely, such as the correct set up and use of equipment and the correct handling of gas cylinders and welding machines. The courses are in the final stages of development and will soon be made available via the Weld Australia website. Access to the courses will be free for all. If certification of attendance is required, a small fee will apply. Keep an eye out for futher announcements about the launch of the welder safety courses. For further information: Andrew Davies (Manager, Technical Industry Networks, Weld Australia) on a.davies@weldaustralia.com.au or 0438 428 966.

FREE MEMBER EVENTS AS/NZS Welding Standards Update Thursday 11 April | 12:00 noon to 1.00pm AEDT Online via Zoom This webinar will focus on various Australian Standards that impact the welding industry, including: • Revision of design and fabrication standards, such as AS 4100 and AS/NZS 5100.6. • Revision of pressure equipment standards, such as AS 3788, AS 4343 and AS 4458. • Revision of structural standards, such as the AS/NZS1554 series, AS 2214, AS/NZS 1665 • Revision of the welding consumable standards • Revision of the welding safety standards AS 1674.1 and AS 1674.2 • Aged standards update such asthe AS 2205 series • ISO update, such as the AS/NZS ISO 3834 series and ISO 9606. There will also be information on the Standards policies and requirements and their influence on the revision process. Learn about the process of how a Standard is revised and how you can get involved, the public review process and more. The session will conclude with the presentation of an innovative tool to assist standards users to identify standards applicable to their work. The seminar is designed for Welding Supervisors, Managers, Engineers, and those who use, or should be using, any welding related standard. It will be presented by Bruce Cannon, Weld Australia’s Principal Welding Engineer and Technical Publications Manager. Bruce is also the Chair of Standards Australia Committee WD-003 and has represented Australia at ISO meetings, including the current revision of ISO 9606-1. This is your chance to hear all Standards from an expert in the field.

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Laser Welding and Cleaning: New Technologies Thursday 22 February | 6.00pm to 7.00pm Lorch South Pacific / WESS, 107 Cormack Road, Wingfield, South Australia Join us for a technical night presented by the South Australia Committee, focused on new technologies in laser welding and cleaning. This in-person event— featuring both cutting-edge presentations and invaluable networking opportunities—is free for members. Event Highlights: • Introduction to TRUMPF and Headland: Kickstart your journey with an overview of trailblazers in welding technology. • Optimised Laser Welding Results with Beam Shaping: Delve into techniques that elevate welding precision and efficiency. • Surface Structuring and Cleaning with Lasers: Explore innovative uses of lasers beyond welding, including enhancing surface properties and cleanliness. • Interactive Q+A Sessions: Have your pressing questions answered by experts in two dedicated Q+A segments on welding, and surface structuring and cleaning.

PATHWAYS TO SUCCESS

SPONSOR THE SUMMIT

Weld Australia is excited to announce that the venue for the 2024 National Manufacturing Summit is the Amora Hotel in Brisbane.

Weld Australia’s National Manufacturing Summit is one of the most prestigious events on the manufacturing industry calendar. Sponsors are essential to the success of the Summit; without you, we would be unable to facilitate our industry-leading program.

The Summit will see a diverse group of industry stakeholders assemble on 31 July and 1 August 2024. The Summit gathers leading representatives from all the major stakeholders in Australia’s manufacturing sector—business, unions, universities, the financial sector, suppliers, and government—to discuss the sector’s prospects, and identify promising, pragmatic policy measures designed to support an industrial turnaround. Building on the momentum of the 2023 National Manufacturing Summit, which focused on the Renewable Energy: Challenges and Opportunities, the 2024 Summit embarks on an ambitious journey with its theme: Pathways to Success…Making the Renewable Energy Revolution a Reality. The 2024 Summit will delve into the practical aspects of manufacturing within the renewable energy sector, highlighting the essential components that will drive Australia’s transition to a sustainable future. Registration details will be announced shortly—be sure to keep an eye out!

LEARN MORE 17

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With a diverse range of members from across Australia, we offer curated sponsorship packages that give you unparalleled access to your ideal customer base. Not only will you enjoy superior brand exposure opportunities, you can rest assured that your marketing is reaching an engaged group of industry professionals. On top of the chance to market your brand in front of industry decision-makers, you will also be reinvesting in the welding and fabrication industry—giving back to the industry that makes your business so successful. To tailor a sponsorship package, or for further information, conact Michelle Bignold (National Manager, Sales & Marketing, Weld Australia) on +61 437 106 726.

DOWNLOAD A COPY OF THE SPONSORSHIP PROSPECTUS >>>

ASME B31.3 PROCESS PIPING CODE COURSE IN NOVEMBER 2024

PIPELINE REPAIR, HOT TAPPING & IN-SERVICE WELDING COURSE IN MARCH 2024

Weld Australia is looking at hosting a three day course on the ASME B31.3 Process Piping Code in November 2024, in both Brisbane and Perth.

Weld Australia is hosting the always popular Pipeline Repair, Hot Tapping and In-Service Welding course in Brisbane on 20 and 21 March 2024.

To register your interest, please email: Danielle Pennington (Corporate Engagement Manager, Weld Australia) on d.pennington@weldaustralia.com.au

To register, please email: Danielle Pennington (Corporate Engagement Manager, Weld Australia) on d.pennington@weldaustralia.com.au

About the Course This course provides an introduction to the ASME B31.3 Process Piping Code. It covers the requirements of B31.3 for design, analysis, materials, fabrication, testing and inspection of process piping systems. It explores the rules for various components including fittings, connections, bends, valves and specialty components.

About the Course This two day course provides an in-depth overview of the various aspects of pipeline modification and repair to address the concerns associated with welding onto in-service pipelines. A thorough understanding of the factors that affect welding onto in-service pipelines helps avoid pipeline shutdowns and interruptions of service, thereby bolstering both economic and environmental benefits for operators and welders alike. Plus, repairs can be undertaken efficiently, effectively and with full confidence.

Other topics include dimensions and ratings of components, fluid service requirements for joints, piping flexibility and support, welding, heat treatment, bending and forming, brazing and soldering, assembly, erection, examination and inspection. By participating in this course, you will learn how to successfully: • Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping • Describe the scope and technical requirements of the ASME B31.3 Code • Apply and implement the quality requirements that are defined in the ASME B31.3 Code.

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Weld Connect | February 2024

Facilitated by US expert, William (Bill) A. Bruce, the course includes a review and critical analysis of available thermal analysis models, including the original Battelle model, the heat sink capacity method and the PRCI thermal model for Hot Tap Welding. Course attendees will learn why these models, while useful as planning tools, should not be regarded as ‘magic bullets’ against hydrogen cracking in hot tap welding by utilising comparative examples. The course will dispel a number of misconceptions that have developed pertaining to operating practices required to safely weld onto an in-service pipeline.

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LAUNCH OF THE MEM LEARNING RESOURCES TUESDAY MAY 7TH 12PM SESSION LAUNCH

SOFITEL SYDNEY WENTWORTH

12:45PM - 2:30PM NETWORKING LUNCH

BRISBANE ROOM 101 PHILLIP STREET SYDNEY NSW

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QUESTIONS? EMAIL Weld Connect | February 2024 US AT EVENTS@WELDAUSTRALIA.COM.AU 19

TAFE QUEENSLAND LEADS THE WAY TO THE FUTURE TAFE Queensland has been busily preparing training initiatives and forming important strategic partnerships with suppliers and businesses pushing forward emerging industries and techniques within the engineering sector across the past year. As the largest training provider in the state, TAFE Queensland provides training across all levels of the engineering industry and lays claim to more than 55 per cent of Queensland’s apprentice and trainee commencements in the Certificate III in Engineering – Mechanical Trade (MEM30219) and Certificate III in Engineering – Fabrication Trade (MEM31922) according to the latest data from the National Centre for Vocational Education Research (NCVER). Among the training provider’s emerging industries focussed initiatives in 2023 was the Engineering and Emerging Industry Night at the TAFE Queensland Eagle Farm campus in Brisbane. The event saw more than 15 of TAFE Queensland’s partners in emerging industries across various sectors present their latest technological advances to more than 150 local industry members. There were demonstrations of advanced industrial technology including Cobot Welding, Geospatial Control systems, Hydrogen and Sustainable Energy, Additive Manufacturing, Robotics, Advanced Composites Manufacturing, and more, which provided local employers with insight into their industry’s future

Weld Connect | February 2024

and into the aligned training being delivered by TAFE Queensland. Feedback from attending industry members expressed a gratitude to TAFE Queensland for organising an event that allowed them to learn about and interact with a variety of the class-leading suppliers in their industry, identifying possible areas for expansion and collaboration to enhance their own businesses. TAFE Queensland is not only linking industry members with the future-focussed suppliers in their industry, they also offer the training necessary to bring workplaces up to speed with this new technology. With engineering workers being required more frequently to possess technological skills ranging from Computer Aided Drawing (CAD) to Additive Manufacturing processes, there are a range of specifically designed courses on offer at TAFE Queensland to provide trade-qualified industry members with these additional skills. Under the Australian and Queensland Governments’ Fee-Free TAFE initiative, eligible Queenslanders can complete courses such as the Certificate III in Manufacturing Technology (MSA30208), which trains students in CAD, with no course fees. Additionally, short courses such as the Introduction to CNC – CNC Operations (NONAC03098) are available to provide basic, cross-discipline training to existing welding or engineering workers. For more information about training opportunities contact Client.Solutions@tafeqld.edu.au This editorial was supplied as part of a sponsorship package.

SUCCESSFUL AS/NZS ISO 3834 AUDITS ACROSS THE COUNTRY

WELD AUSTRALIA CONNECTS WITH LOCAL INDUSTRY IN WESTERN AUSTRALIA

Weld Australia started the year with a number of AS/NZS ISO 3834 audits. We visited Veolia for a surveillance audit and Hayman Industries for recertification.

Weld Australia has joined several like-minded organisations in Western Australia to connect with as many people in industry as possible. These include the Bunbury Chamber of Commerce, the WA Mining Club and the Energy Club of WA.

With nearly 179,000 employees worldwide, Veolia group is the global leader in optimised resource management. Veolia designs and provides water, waste and energy management solutions that contribute to the sustainable development of communities and industries. Through its three complementary business activities, Veolia helps to develop access to resources, preserve available resources, and to replenish them. In Australia and New Zealand, Veolia has more than 30 years’ experience working across the heavy industry, commercial and municipal sectors. Based in Minto, Hayman Industries is an Australian owned and operated manufacturing company specialising in steel fabricated products for the electricity distribution Industry. Its history goes back several decades to the 1950s, commencing operations as a distributor of fence fittings and horse shoes to rural NSW. From humble beginnings grew a company that now manufactures, distributes and supplies products to a whole range of industries including utilities, power stations, roads and traffic authorities and companies involved in construction and infrastructure projects across Australia.

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The Bunbury Geographe Chamber of Commerce and Industry was established in 1897 and is a modern, progressive organisation dedicated to supporting local business activities and working with the whole community to develop the economic growth of the region. The Chamber deals with a range of issues from day-to-day business opportunities through to regional infrastructure. The West Australian Mining Club was formed in 1972 by a group of dedicated Perth based industry professionals who recognised the value of meeting regularly to network and discuss industry issues. The Energy Club of WA is an industry network and educational resource for the WA energy sector. A membership-based not-for-profit organisation, it is focused on issues like inspiring the next generation to take on a career in energy, and facilitating continued growth and sustainability within the sector. If you’re a member of these organisations and happen to see us at one of their events, be sure to say hello.

WELDING FUNDAMENTALS COURSE FOR SYDNEY TRAINS We recently facilitated our highly popular Welding Fundamentals online course for Sydney Trains. Sydney Trains is the operator of rail services across the metropolitan Sydney area, bounded by Berowra, Emu Plains, Macarthur and Waterfall—it is a network that moves over 1.3 million people per day. The Welding Fundamentals course gives professionals an understanding of some of the significant issues that may arise with welded components, and provides an overview of welding processes, weld defects, testing and welder qualification as required by various Australian and international Standards. The course is suitable for engineers, designers, draughtsmen, production and workshop managers, project managers, and quality assurance managers. Our next Welding Fundamentals course starts on 4 March, Enrol now.

IN-HOUSE TRAINING FOR BAE SYSTEMS IN SOUTH AUSTRALIA Weld Australia recently facilitated in-house training for BAE Systems in South Australia. Joe Sandor (Welding Technology Trainer, Weld Australia) presented our Welding Technology Basic course to 12 of BAE’s staff over three days. The Welding Technology Basic course is a pre-cursor to the International Welding Inspector - Basic (IWI-B) course. Students who complete the course and successfully sit the exam can then go on to complete the IWI-B. Joe will be back at BAE over the next few weeks to facilitate the IWI-B course, with all the students having passed the Welding Technology Basic exam. BAE Systems is Australia’s most versatile defence and security company. From air and maritime sustainment to shipbuilding, they have a long and proud heritage of providing advanced defence technology which protects both people and national security, keeping critical information and infrastructure secure. For more information or to book an in-house course for your team, email: training@weldaustralia.com.au

Weld Connect | February 2024

INTERNATIONAL WELDING ENGINEER & TECHNOLOGIST

WELDING FUNDAMENTALS

AS 1796 CERTIFICATE 1-9 THEORY

Starts 14 March This course provides you with a detailed understanding of welding technology to enable you to apply your knowledge as an International Welding Engineer (IWE) or Technologist (IWT). You’ll be able to manage and perform, supervise, oversee all company welding and welding-related activities and verify weld quality.

Starts 4 March The course is designed for all technical personnel including designers, draughts people, production and quality managers, project managers and engineers. It provides provides an overview of welding processes, common issues, weld defects, testing and welder qualification as required by various Australian and international Standards.

Starts 8 April An AS1796 Welding certificate is by far the most well known and requested welder certification nationally. It is used in both structural and pressure equipment Standards. The course is delivered online over 15 sessions, live via Zoom. Participants can ask questions, in real time, of our experienced welding technology trainer.

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FACE-TO-FACE IWI-B TRAINING IN WOOLONGONG

FACE-TO-FACE IWI-S TRAINING IN WOLLONGONG

WELDING INSPECTOR - AS1796 CERTIFICATE 11

Starts 20 May This face-to-face training runs over a 1-week block at our Wollongong office. The first 4 days consist of theory and practical training, with the final day a practical exam. The theory exam will be scheduled online the following week. The IWI-B course is a globally recognised IIW qualification that covers general knowledge of welding and inspection.

Starts 20 May This course provides advanced knowledge of welding and inspection, including NDT, mechanical and visual inspection, acceptance criteria, identification of weld imperfections and more. The training runs over 8 days at our Wollongong office. The first 7days consist of theory and practical training, with the final day a practical exam.

Starts 17 July The Certificate 11 is an Australian Welding Inspection qualification recently introduced to AS1796, this qualification builds upon the foundation knowledge expected of a Welding Supervisor with a distinct emphasis on inspection activities related to pressure equipment, as well as the documentation associated with this role.

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Weld Connect | February 2024

Weld Australia would like to congratulate everyone who qualified in December and January. AS 1796 CERTIFICATE 3E • Allan Ramsay • Benjamin Green AS 1796 CERTIFICATE 4 • Mitchell Zatta AS 1796 CERTIFICATE 7 • Aidan Hall • Andrew Jephcott • Ashley Mcpherson • Chris Fairy • Chris Ross • Connal Schurmann • Evan Butler • James Melville • Jamie Watkins • Josef De Camargo • Joseph Gohl • Jude Richardson • Lachlan Morrow • Michael Johnstone AS 1796 CERTIFICATE 8F • Benjamin Green AS 1796 CERTIFICATE 8G • Adam Gillespie • Bogdan Chirila • Gavin Nautili • Lawrence Petrocchi • Ryan Freeman AS 1796 CERTIFICATE 10 • Andrew Joiner • Anthony Watson • Ashleigh Chessum • Bailey Greathead • Christopher Saunders • Fabrizio Rinaldi • Grant Welsh • Jason Ritchie • Malcolm Heath • Scott Wornum • True-love Madide • Tyler Hernon • Tyler Nielsen

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IIW INTERNATIONAL WELDING INSPECTOR BASIC (IWI-B) • Bryan Saddington • Corey Bruton • Craig Sander • Derek Stirling • Dwight Page • Matthew Dobson • Matthew Eiser • Nathan King • Norman Baker • Simon Burkins IIW INTERNATIONAL WELDING INSPECTOR STANDARD (IWI-S) • Matthew Swinden • Ryan Dawson IIW INTERNATIONAL WELDING SPECIALIST (IWS) • Alexander Mills • Cooper Sands • Craig Dean • James Darmody • Jason Moylan • Joel Kendrick • John Henry Du Bruyn • Jose Dayon • Justin Gregory

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Kevin Atkinson Quinton Campbell Ridvan-Omer Keskin Srinu Bodi Steven Manuel Sungmook Park Tristan McCallum Troy D’Ambrosio

AS 2214 • Amir Farzaneh • Ashleigh Chessum • Bhalchandra Pawar • Chiragkumar Panchal • Christopher Saunders • Dane Suckley • Dean Krause • Donghyeok Park • James Cohen-Campbell • Lee Sharp • Rick Brewster • Ryan Carr • Sean Hobbs • Thomas Mare • Travis Van Rooy IIW INTERNATIONAL WELDING ENGINEER (IWE) • Phillip Kennedy

GET IWI-C QUALIFIED WITH WELD AUSTRALIA Did you know that Weld Australia now offers qualification to IIW International Welding Inspector - Comprehensive (IWI-C)? IIW IWI-C is the highest level of qualification available for Welding Inspectors. Individuals with this qualification possess in-depth knowledge of welding and inspection theory and application. This knowledge enables them to tasks like: • Manage Welding Inspection activities • Supervise the activities of, and provide instructions to, people who hold IWI-S and IWI-B qualifications • Act as a technical expert for the Welding Inspection function • Develop, comment and review Quality Control Plans and Inspection Testing Plans for applications not covered by product standards, codes, specifications, drawings and regulatory requirements • Manage inspection activities for non-conventional applications with reference to materials, processes, and advanced destructive testing and NDT techniques For information, contact qnc@weldaustralia.com.au

WELD AUSTRALIA’S EXAM CALENDAR Do you need to book an exam through WeldQ? We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage. The calendar includes all exam dates for 2023, making planning ahead as simple as possible. Just some of the upcoming exam dates include: •

Tuesday 5 March: WTE-B and WTE-S (Online Exam)

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Friday 15 March: IWI B - Session 13 PE-B (Practical Exam)

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Wednesday 20 March: IWI B - Session 13 - WIEB (Online Exam)

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Wednesday 27 March: IWS - SA1 Online Exam

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Tuesday 2 April: WTE-B/WTE-S Online Exam

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Friday 12 April: IWI S - Session 4 - PE-S (Practical Exam)

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Monday 22 April: IWI S: WIE-S Online Exam

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Wednesday 24 April: National Welding Supervisor Exam Paper A - Session 8

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Friday 3 May: IWE/IWT - EA1/TA1 Online Exam

FURTHER INFORMATION For further information about exams and qualifications, simply email our team via: qnc@weldaustralia.com.au

Weld Connect | February 2024

ENROL IN A FUSION WELDING COURSE TODAY Enrol in a fusion welding course through any Advanced Welder Training Centre below. ACT Canberra Institute of Technology cit.edu.au 81 Mildura Street, Fyshwick

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training. TRANSITION WORKERS To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units: • Simulate fusion welding processes using augmented reality equipment • Identify welding processes, safe welding practices and use of hand and power tools • Interpret and apply AS/NZS ISO 9606 for fusion welding processes • Perform fusion welding procedures to meet the procedures of ISO 9606-1 (Steels – carbon steels) EXPERIENCED WELDERS To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes. FURTHER INFORMATION For further information, contact: training@weldaustralia.com.au

Queensland TAFE Queensland tafeqld.edu.au • Cairns Campus: Gatton, Newton, Eureka and, Wilkinson Streets, Manunda •

Townsville (Trade Centre Bohle) Campus: 763 Ingham Road, Bohle

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Toowoomba Campus: 100 Bridge Street, Toowoomba City

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Ashmore Campus: Benowa Road & Heeb Street, Ashmore

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Nambour Campus: 91 Windsor Road, Burnside

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Bundaberg Campus: 118 Walker Street, Bundaberg West

Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au 13 Wellington Street, Burnie Victoria Box Hill Institute boxhill.edu.au 465 Elgar Road, Box Hill, Melbourne Bendigo TAFE bendigotafe.edu.au 23 Mundy Street, Bendigo Federation University federation.edu.au Lydiard Street South, Ballarat

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For further information, contact Michelle Bignold on m.bignold@weldaustralia.com.au