Weld Connect - July 2023

IN THIS ISSUE

INTERNATIONAL EXPERT TO SPEAK AT NATIONAL MANUFACTURING SUMMIT

THE AUSTRALIAN COBOTICS CENTRE: A SAFER, MORE EFFICIENT, COMPETITIVE MANUFACTURING INDUSTRY

SAFETY ALERT: HAND-HELD LASER WELDERS

IN THIS ISSUE

WELD AUSTRALIA CONTACTS

NATIONAL OFFICE PO Box 197, Macquarie Park BC NSW 1670 02 8748 0100

office@weldaustralia.com.au

weldaustralia.com.au

Geoff Crittenden Chief Executive Officer 02 8748 0100

g.crittenden@weldaustralia.com.au

ENGINEERING

Victor Blain, Engineering Team Manager – South & West 0409 823 991

v.blain@weldaustralia.com.au

TRAINING

Guy Brooks, Training Manager 0488 743 322

g.brooks@weldaustralia.com.au

MARKETING

Michelle Bignold, National Manager, Sales & Marketing 0437 106 726

m.bignold@weldaustralia.com.au

MEMBERSHIP

David Choudry, Membership Manager 0417 878 104

d.choudry@weldaustralia.com.au

QUALIFICATION & CERTIFICATION

Deniz Yalniz, Qualification and Certification Team Manager 0487 487 170 d.yalniz@weldaustralia.com.au

NEW SOUTH WALES

Arya Sharifian, Welding Engineer 0419 414 901

a.sharifian@weldaustralia.com.au

VICTORIA, TASMANIA & SOUTH AUSTRALIA

Victor Blain, Engineering Team Manager – South & West 0409 823 991

v.blain@weldaustralia.com.au

QUEENSLAND & NORTHERN TERRITORY

Ross O’Bryan, Engineering Team Manager - East 0491 491 888 r.obryan@weldaustralia.com.au

WESTERN AUSTRALIA

Mehdi Tajfar, Senior Welding Engineer 0417 044 370 m.tajfar@weldaustralia.com.au

Cornelis Van Niekerk Presents at APICAM 2023

A VISIT TO PERTH

This month, I travelled to Perth, where I had the opportunity to meet with a whole host of Weld Australia members.

I visited Callidus, an innovative company that has delivered engineering solutions to the oil and gas, mining, and renewable energy industries since 1997.

I met with Gentronix. With a rich legacy dating back to 1982, Gentronics has been dedicated to providing unrivalled expertise and a comprehensive range of welding products, consumables, and

industrial supplies. Their mission is to empower clients to achieve the best results by offering the best selection of high-quality products at competitive prices. Along with One Gas Australia, Gentronix is set to sponsor our Western Australia Welding Excellence Awards this year.

I spent several hours with the team at Bradken. From a small Australianbased foundry business, Bradken has evolved over the past 100 years to become a leading wear solutions provider to the global mining and resources market. Today, Bradken specialises in solving mining customers’ wear challenges, supporting their bulk handling and

mobile plants to operate at peak efficiency. Bradken does this by using innovative technologies and projectfocused engineering to design, manufacture and supply high quality parts and services. One of the key topics discussed with Bradken was diversity in the welding workforce. Bradken has some fantastic initiatives underway in this space, which will be highlighted in an upcoming edition of Australian Welding magazine.

SEPTEMBER 2023 SYDNEY SHOWGROUND

ASIA-PACIFIC’S INTERNATIONAL MINING EXHIBITION

250+ expert speakers 50+

5-7

FREE-TO-ATTEND EXPO & CONFERENCE

fantastic to see their state-of-the-art facilities. Again, keep an eye out for a more detailed article upcoming edition of Australian Welding magazine.

I paid a visit to Progress Rail. With coverage spanning across 23 locations throughout Australia, Progress Rail is a leader in rolling stock and infrastructure solutions. Their overhaul capabilities support a range of organisations in the mining industry.

Last, but by no means least, I met with South Metropolitan TAFE. Working in collaboration with the National TAFE Consortium, Weld Australia has made great progress this year with the development of nationally consistent online learning resources for the Metals and Engineering (MEM 2.0) training package. In a very important step for the entire industry, these learning resources will be launched in 2023.

South Metropolitan TAFE has already adopted the use of these resources, and there are plans to do so on a state-wide basis. We are hopeful that all the other TAFEs that have participated in their development will do likewise.

This represents a huge overhaul of welder training in Australia. It will help ensure consistent welder training, regardless of where in the country students undertake that training. The new resources are completely online and accessible via phone, mobile device or computer. This will allow students to access learning at the time, place and pace that suits them best.

MANUFACTURING THE RENEWABLE ENERGY TRANSITION

Over the last month, I have given multiple presentations on the challenges and opportunities associated with manufacturing the renewable energy transition. While in Perth, I presented at a leadership conference hosted by Synergy—Western Australia’s

SKILLED

largest energy retailer and distributor. I also visited Albury-Wodonga, where I gave a similar presentation to local manufacturers.

The Australian Government has legislated emissions reductions targets of 43% (on 2005 levels) by 2030 and net zero by 2050.

Importantly, these targets will necessitate the construction of new infrastructure on a massive scale. Australia’s existing renewable energy generation of 64GW is forecast to grow to over 218GW by 2050.

This will comprise 90GW of wind, 39GW of solar, 18.7GW of water, and 35.9GW of battery storage.

For example, it is expected that over 11,000 wind towers will need to be produced, each requiring 500 tonnes of plate steel (for onshore wind towers) or 750 tonnes (for offshore wind towers). The annual production of plate steel in Australia is currently 400kt.

To connect all this new generation to consumers, AEMO estimates that more than 10,000km of new transmission lines and 25,000 transmission towers (at 30 to 60 tonnes of steel per tower) will need to be constructed around the country.

Australia’s renewable energy industry will need a raft of additional resources to deliver on these ambitious projects, including: manufacturing and fabrication capacity, raw materials (particularly steel), and contracting and contractor resources. Plus, new technologies will need to be developed and deployed.

All this the renewable energy infrastructure will require a veritable army of skilled workers, including welders. The renewable energy industry will require huge volumes of fabrication in the coming years. While this represents enormous opportunities for Australia’s welding, fabrication and manufacturing industries, there are also enormous challenges ahead.

The Federal Government and state governments can wish their renewable energy policies into existence, but without a massive investment in local manufacturing, it will not be achievable.

To explore these all of these issues in much more detail, I encourage all members to register for the National Manufacturing Summit

Weld Australia, in collaboration with the Australia Institute’s Centre for Future Work, will host the National Manufacturing Summit at Old Parliament House on 2 and 3 August. The theme of the Summit is ‘Manufacturing the Energy Revolution: Industrial Opportunities from Renewable Energy’.

Our keynote speaker is Adam Hersh. Adam is Senior Economist at the Economic Policy Institute in Washington, DC, one of Washington’s most influential think tanks. Adam’s work focuses on international trade, industrial, climate, China, and macroeconomic policies. Adam is currently leading a major research project on the industrial opportunities associated with new green energy policies.

By uniting industry leaders from both the manufacturing and energy sectors, the Summit aims to leverage the opportunities presented by the renewable energy revolution and translate these into action. The Summit will foster collaboration, drive innovation, and facilitate the exchange of knowledge to empower sustainable growth and technological advancements in these interconnected industries.

For further information and to register, simply visit: manufacturingsummit.com.au.

Geoff Crittenden CEO, Weld Australia

RECENT MEDIA COVERAGE

Regional Queensland high school students have experienced the life of a welder at CQ University’s TAFE Trade Training Centre, published by WIN News

Weld Australia Releases the Results of its 2023 Member Survey, published by Australia HeavyQuip Journal

National Manufacturing Summit to put spotlight on renewable energy potential, published by Australian Manufacturing

Manufacturing the Energy Revolution summit to be held August 2-3 in Canberra, published by @AuManufacturing

National Manufacturing Summit to highlight renewable energy opportunities, published by Manufacturers’ Monthly

Industry, Government and Statutory Bodies Work Together to Improve Welder Safety Outcomes Nationally, published by Australasian Paint & Panel

International expert to discuss renewable energy revolution at National Manufacturing Summit, published by Australian Manufacturing

Government support key for renewable energy revolution, published by Manufacturers’ Monthly Manufacturing Summit to address renewable energy opportunities and challenges, published by Electrical Connection

Weld Australia to host renewables summit, published by The Tradie

International expert, Adam Hersh, will address the opportunities and challenges presented by Australia’s renewable energy revolution at the National Manufacturing Summit. Hosted by Weld Australia in collaboration with the Australia Institute’s Centre for Future Work, the theme of the National Manufacturing Summit is ‘Manufacturing the Energy Revolution: Industrial Opportunities from Renewable Energy’.

Adam Hersh is Senior Economist at the Economic Policy Institute in Washington, DC, one of Washington’s most influential think tanks. Adam’s work focuses on international trade, industrial, climate, China, and macroeconomic policies. He is currently leading a major research project on the industrial opportunities associated with new green energy policies.

REGISTER NOW

DOWLOAD YOUR COPY OF THE PROGRAM

For more information about each of the sessions throughout the Summit, as well as all the expert speakers who will be appearing, download a PDF of the provisional program today. Please note that it is a provisional program only. The full program and speakers will be finalised in the coming weeks.

DOWNLOAD THE PROGRAM

WITH THANKS TO OUR SPONSORS

THE AUSTRALIAN COBOTICS CENTRE: FOR A SAFER, MORE EFFICIENT, COMPETITIVE MANUFACTURING INDUSTRY

The Australian Cobotics Centre is a collaboration between researchers and industry, funded by the Australian Research Council. The Centre aims to increase the use of collaborative robots (cobots) in manufacturing.

A cobot is a robot that works with people in a shared workspace. Although the use of robots of fully automated production is well known within manufacturing, cobots remain relatively underused, despite the benefits they bring, especially for small businesses (who will win on process innovation and lower costs), manufacturing workers (whose jobs will become safer and higher-skilled), and the economy (through the growth of jobs and exports).

As a proud partner of the Australian Cobotics Centre, Weld Australia is working with their team to find solutions to some of the key challenges facing our members (including labour shortages and safety of workers), and to understand how we can increase adoption of cobots and other technology.

The Centre’s research programs address both the technological advances and the human and design factors that need to be considered when adopting collaborative robotics.

Through their research projects, the Centre can provide solutions to the above challenges and is seeking partners to work with. The Centre needs examples to test and validate research outcomes in areas like:

• Advanced cobotic welding

• Understanding skills and training needs for new ‘hybrid’ welders working with cobots

• Quality assurance and compliance of cobotic welding

Being part of these projects gives your organisation a competitive edge and allows you to be at the forefront of technological innovation, without the significant financial investment usually required.

The Benefits of Cobots

Cobots are specifically designed to share the work space with human beings, making automation easier for businesses of all sizes, particularly SMEs. Cobots are generally versatile, lightweight, require relatively little space, and are much easier to program than their industrial counterparts. They can also capture large volumes of data that can be deployed in areas such as predictive maintenance. Just some of the benefits delivered by cobots include:

• Improved productivity and profitability

• Superior quality and repeatability

• Growth in domestic and export markets for SMEs

• Safer working conditions

• Greater job satisfaction

FREE WEBINAR: COBOTS IN THE AUSTRALIAN MANUFACTURING INDUSTRY

Weld Australia’s Advanced Manufacturing Industry Network will host a free webinar in conjunction with the Australian Cobotic Centre on Tuesday 25 July. The webinar will delve into topics like how cobots work, the benefits they can deliver, how to train staff in their use, and integration of cobots throughout the Australian manufacturing industry.

Event Details

• Date: Tuesday 25 July

• Time: 10am to 12 noon

• Location: Online via Teams

To register contact Cornelis Van Niekerk (Business Manager, Defence Welding, Weld Australia) via c.vanniekerk@weldaustralia. com.au

TAFE NSW is working closely with the fabrication and welding industry to build a pipeline of skilled workers with the skills required to keep up with technological advances and future demand for welders in industries including renewable energy infrastructure and defence supply chain.

As technology advances, it is essential to equip the welding workforce of the future with the necessary skills. TAFE NSW has emerged as a leader in shaping the next generation of welders through partnering with industry to deliver high-quality skills when and where employers need them to keep pace with a rapidly changing industry.

The demand for skilled welders is steadily increasing, with an additional 70,000 welders needed by 2030 to meet industry demand^. This presents both an opportunity and a challenge for the welding industry, as it strives to meet the rising demand for highquality welders. To bridge this gap, TAFE NSW has stepped up its efforts and made significant investments to skill the workforce of the future.

TAFE NSW has invested in state-ofthe-art Soldamatic augmented realitybased training equipment, enabling students to gain hands-on experience with the latest welding techniques and procedures. This investment ensures that graduates are job-ready and gain the in-demand skills required by industry.

TAFE NSW offers training online, onsite, and on campus across NSW, delivered by an extensive network of qualified specialist trainers and subject matter experts.

The Federal and NSW Governments are investing in additional fee-free* training places in a range of courses to help upskill and attract more qualified professionals into the industry.

Fee-free* Fabrication and Welding Courses:

• Certificate II Engineering –MEM20105

• Certificate III Engineering –Sheetmetal working MEM30319-06 (Apprenticeship)

• Certificate III Engineering –Boilermaking MEM30319-02 (Apprenticeship)

• Certificate III Engineering –Boilermaking/welding MEM30319-04 (Apprenticeship)

• Certificate III Engineering –Blacksmithing MEM30319-05 (Apprenticeship)

In addition to full qualifications, TAFE NSW offers a range of Short Courses for specialised training or as a pathway to an accredited qualification, including:

• TAFE Statement Advanced Welding to AS1554 - 800-000646

• TAFE Statement Pressure Welding to AS1796 (Theory) - 800-000960

• TAFE Statement Pressure Welding to AS1796 - 800-000690

• TAFE Statement Basic Hand Forging Skills - 800-000691

As the fabrication and welding industry evolves, TAFE NSW remains an invaluable partner, supplying highly skilled welders and contributing to the growth and success of Australia’s welding workforce.

^ Source: Weld Australia 2023 members survey * Training in priority qualifications is fee-free and fully funded by the NSW and Commonwealth governments.

RTO 90003 | CRICOS 00591E | HEP PRV12049

This editorial was supplied by TAFE NSW as part of a sponsorship package.

TAFE NSW SKILLING AUSTRALIA’S FABRICATION AND WELDING WORKFORCE FOR THE FUTURE

SPARK YOUR FUTURE

See Australia’s best young welders – and apprentices from over 55 other skill and trade areas – put their handywork to the test at the nation’s biggest skills competition.

Discover exciting career opportunities, meet industry experts and see where your trade can take you at the largest and most exciting skills and careers event of the year.

WHAT IS WORLDSKILLS AUSTRALIA?

At WorldSkills Australia, we want one thing: for young Australians to have access to vocational education and training that measures up on an international stage.

Why? Because we know that skills and trades are critical for building thriving economies, productive communities and confident young members of society. We know that skills excellence opens up career pathways and opportunities for our young people. And we know that skills and trades shape the world around us.

The main way we support skills excellence in Australia is through our skills competitions – which we’ve been running for over 40 years. Skill competitions happen at a regional, national and international level, and allow young people to benchmark their skill level against their peers.

Competitors who do well at a regional competition are invited to compete at the national championships, where tens of thousands of spectators watch Australia’s best trades and skills talent compete.

From there, you may even be asked to join the Skills Squad, where you’ll have the opportunity to travel internationally and test yourself against the best trades and skills talent in the world.

Competing in a WorldSkills competition opens up pathways you never even thought possible. Get started on your journey today.

WHAT CAN I EXPECT AT A NATIONAL CHAMPIONSHIP?

When you attend a WorldSkills Australia National Championship,

you’re not just witnessing some of Australia’s best trades and skills talent show off their talent

You’ll also:

• Try out a number of skills and trades at our Try’aSkill booths

• Learn just how many career pathways are available to you via the vocational education and training

• Witness the best trainees and apprentices in Australia compete for gold

• Talk to the employers, training organisations and skills organisations who build opportunities in trades and skills

• Hear from industry leaders and WorldSkills success stories

• Get the information you need to make informed decisions about your education and career

SAFETY ALERT

WASA-2023-02 | ISSUED: 10 JULY 2023

HAND-HELD LASER WELDERS

Hand-held laser welder devices are being imported into Australia in increasing numbers from a variety of sources. These devices transmit invisible laser light energy via fibre optic cables to a welding torch similar in design to a conventional GMAW or Mig welding torch. They are typically used for the welding of light-gauge sheet metals on a range of materials, some of which are highly reflective e.g. carbon and stainless steels, titanium and aluminium.

• Hand-held laser welding devices are Class 4 lasers, capable of inflicting severe burns and permanent blindness on unprotected personnel who may be directly or indirectly exposed to the laser radiation.

• Welders and personnel performing laser welding should wear clothing designed for welding that covers all exposed skin. Laser safety glasses designed for the wavelength of laser light in use must be worn at all times including under the welding helmet incorporating a laser resistant face shield.

• Hand-held laser welding should only be conducted in a fully enclosed absorptive booth designed for laser welding with safety interlocks on the door(s), or in areas that prevent direct and indirect beam exposure including by reflection.

ISSUE

The high energy (up to 8kW peak) laser light transmitted by these welding machines is often invisible, and is capable of inflicting severe burns and permanent blindness upon personnel who may be either directly or indirectly exposed without suitable protection. Accordingly, they are classified as a Class 4 laser product under AS/NZS IEC 60825.1 Safety of laser products - Part 1: Equipment classification and requirements

SAFETY PRECAUTIONS

Hand-held laser systems are available with inbuilt safety features ranging from minimal, through to models with integrated systems designed to ensure that the laser can only be activated when intended. It is recommended that only hand-held laser systems which incorporate switching and other interlocking safety features designed to prevent inadvertent operation or operation when the welding torch is not in direct contact with the workpiece, be purchased and used. This includes:

• Lock out key operation

• Emergency stop (Estop)

• Door safety entry switch interlocks for the welding booth

• Work piece clamp to prevent operation when the torch is not in Contact with the workpiece

• No-plasma cut-out (when work piece clamp is connected to welding touch, unit will not emit a beam for any longer than 5 milliseconds i.e. machine cannot go into “star-wars” mode)

• Laser radiation hazard labels.

It is also recommended that hand-held laser welding only be conducted in a fully enclosed absorptive booth designed for laser welding, or in areas that prevent direct and indirect beam exposure including by reflection.

Protective clothing for welders using hand-held lasers should be suitable for welding and cover all exposed skin. Laser safety glasses designed for the wavelength of laser light in use must be worn at all times including under the welding helmet incorporating a laser resistant face shield.

REGULATIONS

Workplace health and safety regulations throughout Australia impose severe penalties upon any person controlling a business or undertaking that results in a person being exposed to direct or indirect laser radiation. The Regulations requires that:

1. Laser equipment intended for use on plant is designed, constructed and installed so as to prevent accidental irradiation of any person

2. Laser equipment on plant is protected so that any operator of the plant or other person is not exposed to direct radiation, radiation produced by reflection or diffusion or secondary radiation

3. Workers operating the laser equipment are trained in the proper operation of the equipment.

Welders operating hand-held laser welders must be suitably trained in the safety requirements and operation of the laser equipment.

WARNING

1. Direct exposure to laser radiation can cause severe skin burns and immediate and permanent loss of vision.

2. Exposure to reflected laser radiation is similarly hazardous and capable of causing permanent blindness and severe burns.

FURTHER INFORMATION

Refer to Weld Australia’s Technical Guidance Note TGN-SW02 Laser safety for further information. It can be download free of charge from https://weldaustralia.com.au

WINNERS OF THE 2023 WOMEN IN RESOURCES AND MANUFACTURING TASMANIA AWARDS ANNOUNCED

Five outstanding women and one company working in Tasmania’s resources, mining and manufacturing sectors were recognised at the 2023 Women in Resources and Manufacturing Tasmania Awards ceremony.

The annual awards are coordinated by the Tasmanian Minerals, Manufacturing and Energy Council (TMEC) in conjunction with the AusIMM Women in Mining Network Tasmania (WIMnet) to create awareness of the inspirational women working in resources, mining and manufacturing and encourage other women to pursue careers in these Tasmanian industries.

Ray Mostogl, TMEC Chief Executive Officer, said, “In the face of adversity, these remarkable women have shown immense resilience, determination, and unwavering commitment to their chosen paths. They have defied societal expectations, proving time and again that gender should never be a barrier to success or the pursuit of one’s passion. We applaud the courage, brilliance, and unwavering spirit of the women in this sector. Their achievements stand as a testament to the power of determination, talent, and the limitless potential within each and every one of us.”

The winners of each of the Tasmania award categories, automatically progresses to the national awards which will be hosted by the Minerals Council of Australia and announced later in the year.

Weld Australia was proud to sponsor the Excellence in Company Programs and Performance in Tasmanian Resources. The winner of which was Bell Bay Aluminium for Our roadmap to a more equitable, diverse and inclusive workplace. TasRail received a Highly Commended award for The Rail Way.

The other winners of 2023 Women in Resources and Manufacturing Tasmania Award were:

Exceptional Woman in Tasmanian Resources, award sponsored by Bell Bay Aluminium: Kayla Williams, Bell Bay Aluminium, Process Maintainer

Exceptional Woman in Tasmanian Manufacturing, award sponsored by the Elphinstone Group: Erin Smith, Temtrol Technologies, Manager of Corporate Services

Exceptional Young Woman in Tasmanian Resources, award sponsored by Caterpillar Australia: Zixuan Wang, Bell Bay Aluminium, Specialist Business Improvement and Jessica Priest, GHD, Environmental Engineer

Outstanding Tasmanian Tradeswoman, Operator or Technician, award sponsored by Liberty Bell Bay: Teri Crawford, Bluestone Mines Tasmania JV, Magazine Keeper.

Guy Brooks (Training Manager, Weld Australia) on the far left, with the Bell Bay Aluminium team.

Guy Brooks (Training Manager, Weld Australia) on the far left, with the TasRail team.

All images courtesy of Rob Burnett Images.

A WARM WELCOME TO THE NEWEST MEMBERS OF OUR TEAM

Weld Australia would to welcome the two newest members of our team. Charlotte Prestifilippo has joined us in the role of Event Coordinator, while Jessica Bousimon has taken on the role of Qualification and Certification Coordinator.

Charlotte Prestifilippo, Event Coordinator

Charlotte brings over 20 years of extensive experience across marketing communications to her role at Weld Australia. Her expertise includes a particular focus on event management, corporate marketing and communications, content and social media strategy, campaign management and digital content development.

Prior to joining Weld Australia, Charlotte held high-level marketing roles in sectors as diverse as power, financial services, credit insurance and management, medical technology and consulting in both the United Kingdom and Australia.

Charlotte has managed a range of major projects, including company-wide re-brands and complete website re-builds, demonstrating her ability to deliver on a strategic level, while developing and executing ideas from start to finish. Charlotte holds an Advanced Diploma in Business Marketing.

Jessica Bousimon, Qualification and Certification Coordinator

Jessica is a versatile and proactive leader who has excelled in the corporate, non-profit, and small business sectors in Australia and New Zealand. With a proven track record of success, Jessica’s expertise in office management is complemented by her experience as an executive assistant, project coordinator, and event manager.

Prior to joining Weld Australia, Jessica was an Office Administrator. Her exceptional organisational skills and attention to detail were instrumental in improving office procedures and stakeholder engagement, and establishing an effective online presence.

Jessica possesses sharp analytical and problem-solving skills, adapts quickly to new challenges, and can work both independently and collaboratively. Jessica’s track record includes mentoring colleagues, improving annual revenue and delivering results under pressure.

Charlotte Prestifilippo, Event Coordinator

Jessica Bousimon, Qualification and Certification Coordinator

$50

MILLION

ANNOUNCED FOR COOPERATIVE RESEARCH GRANTS

A recycling facility for wind turbine blades and an advanced chicken breeding technology producing allergen-free eggs are among 24 recipients sharing in round 14 of the CRP-P grants.

Minister for industry and science Ed Husic announced 24 grants under the Federal Government’s Cooperative Research Centres Projects (CRC-P) initiative.

The focus of Round 14 of the initiative was the circular economy as well as the priority areas of the $15 billion National Reconstruction Fund (NRF). The successful projects have the potential to become investments under the NRF once they have reached the commercialisation stage.

Together, the 24 projects will leverage a further $72 million of cash and in-kind contributions and involve 100 partners working across nearly all states and territories.

One recipient, Industrial Property Maintenance in Melbourne, will use its $3 million grant to develop a processing treatment and a pilot recycling facility for wind turbine blades.

It is estimated 30,000 tonnes of wind turbine blades will be sent to landfill by 2050. This project presents an opportunity for a circular economy model for the green energy sector.

Source: https://www.manmonthly.com.au/

DRIVING DEFENCE INNOVATION WITH NEW ACCELERATOR

The Advanced Strategic Capabilities Accelerator (ASCA) has commenced operations to deliver advanced technologies needed for Australia’s national security.

The Federal Government is investing $748 million in ASCA over the next four years, and $3.4 billion over the next decade. This is an additional $591 million above planned spending on defence innovation over the decade.

Minister for defence industry, Pat Conroy said, “The Accelerator is up and running less than three months since the Government received the Defence Strategic Review. It will unlock and ignite innovation from across the nation, bringing together the best experts from different sectors – driving change from within Defence to move at the pace and scale we need.”

“This will mean faster acquisition and better links between Defence and industry to deliver the capabilities the soldiers, sailors and aviators of the Australian Defence Force need.”

According to a government statement, “Australia’s strategic environment, made more uncertain by rapid technological development, demands a transformation of the defence innovation system to provide vital capabilities for the Australian Defence Force. ASCA will take a new and ambitious approach to transitioning game-changing ideas into capabilities that give the soldiers, sailors, and aviators of the ADF an asymmetric advantage.”

“It will depend on experts from inside and outside of Defence to lead targeted missions that respond to problem statements in order to solve some of the nation’s most pressing challenges. This approach will call upon the best innovators from across the country to work in partnership with industry and academia to rapidly deliver highly targeted disruptive technologies.”

Source: https://www.manmonthly.com.au/

SA GOVERNMENT AND BAE SYSTEMS PARTNER FOR FUTURE WORKFORCE

The South Australian Government and defence prime BAE Systems Australia have signed a Memorandum of Understanding (MoU) at the Osborne Naval Shipyard to further develop the state’s defence workforce.

The MoU establishes a commitment to co-design and supports the implementation of workforce and skills projects that aim to increase the diversity of the STEM pipeline and address critical skills needed for current and future defence projects

To do this, BAE Systems will leverage the international industry expertise of the United Kingdom arm of the organisation.

Managing director of BAE Systems Australia, Craig Lockhart said meeting the demand for highly-skilled workers requires an innovative approach.

“Industry, academia, educators and Governments have to work together to look for different and novel ways to turn the dial,” Lockhart said.

“The BAE Systems Submarine Skills Academy in the UK is a model that has proven highly successful in the acceleration and creation of significant numbers of job-ready employees in support of sovereign national programs.”

“The MoU with the South Australian Government will open up new and innovative ways for us to work collaboratively and take an innovative approach to further build the skills we need here in South Australia.”

South Australian premier Peter Malinauskas said BAE Systems will be an invaluable partner to undertake this important task.

“South Australia is spearheading the largest, most complex naval shipbuilding defence projects in our nation’s history,” said Malinauskas.

“Preparing the industrial base to support defence capability must begin now. This requires strong partnership with industry.”

WA STREAMLINES APPROVAL PROCESS FOR GREEN ENERGY PROJECTS

The Western Australian government has streamlined the approvals process for green energy projects, with a new pathway for environmental assessments set to reduce project approval timeframes.

The $22.5 million commitment announced last year will overhaul the State’s approach to environmental approvals while delivering coordinated, crossgovernment support for proponents and investors.

The Green Energy Approvals Initiative is aimed at investment in wind and solar power generators, renewable hydrogen industries, lithium mining, critical minerals processing as well as manufacturing green energy products such as batteries, electrolysers, solar panels and wind turbines.

More than 40 green energy projects are currently being assessed or regulated by the Department of Water and Environmental Regulation with a further 30-plus proposals expected to be referred for assessment over the next 12 months. A significant number of these projects will be targeted by the new initiative in the coming weeks to allow processes to be trialled and optimised.

Premier Roger Cook said: “This new, streamlined approvals pathway will ensure Western Australia continues to be a destination of choice for renewable industry investors. The whole-of-government Green Energy Approvals Initiative will drive the green industries boom in WA, supporting local jobs and a strong economy into the future. It will draw new investment and improve our renewable energy credentials while ensuring the environment is protected for future generations.”

Source: https://www.aumanufacturing.au/

SUCCESSFUL WEBINAR: WELDED FABRICATION KNOWLEDGE FOR STRUCTURAL ENGINEERS

In conjunction with Engineers Australia, Weld Australia recently hosted a highly successful webinar focused on welded fabrication knowledge for structural engineers.

The panel of expert speakers for the event included Bruce Cannon (Principal Welding Engineer, Weld Australia), Cornelis Van Niekerk (Business Manager Defence Welding, Weld Australia) and Professor Madeleine du Toit (Program Coordinator International Welding Engineer Training, and University of Wollongong).

The role of the International Welding Engineer (IWE) is crucial to the design, planning, and final quality of welded structures. Having an IWE on site goes beyond merely satisfying the requirements for ISO 3834 Quality requirements for fusion welding of metallic materials, but there is often a disconnect between the fabricator, the welders, and the welding engineers.

The technical knowledge engineers have is often not sufficient to ensure an efficient welding environment and fabricators often express the need for engineers to be more knowledgeable on the practical aspects of metalworking and welding.

This webinar delved into these issues, highlighting the practical and technical knowledge engineers should have within the scope and predefined role of an international welding engineer, bringing IWE’s more in touch with the practical side of welded fabrication. The event was very successful, with positive feedback received all-round.

CORNELIS VAN NIEKERK AT APICAM 2023

Cornelis Van Niekerk (Business Manager Defence Welding, Weld Australia) recently presented a highly engaging presentation at the Asia-Pacific International Conference on Additive Manufacturing (APICAM). The title of his presentation was: From Challenges to Rewards with HDR SWIR Imaging in Metal Additive Manufacturing

Recent advances in Metal Additive Manufacturing have led to greater application of the technology in new markets and at new scales. This has driven an increased requirement for real-time in-situ process monitoring solutions. Researchers have made significant progress in modeling, simulation and applied techniques, with innovations in vision systems enabling some key advances.

The novel approach of combining high dynamic range vision technology with SWIR sensors overcomes several hurdles related to defect detection in DED and WAAM processes. Harsh, high temperature environments with high contrast scenes, high-speed processes, and changing emissivity is challenging with even the best of sensors. As build and part sizes grow, so do the cost of failure. Only constant and reliable monitoring and control can help lessen an expensive, and possibly catastrophic, failure.

Specific benefits that HDR SWIR imaging offer include a human-like vision experience – even when brightness levels far exceed the range we normally can discern; real-time 2D thermography of the process with higher temperature measurement accuracy than other non-contact sensors; and an ability to view clearly through particulates and glass, without expensive and problematic secondary lighting requirements.

Hosted by Materials Australia, APICAM was created to provide an opportunity for industry professionals, academics and thought-leaders to come together, share knowledge and engage in the type of networking that is vital to furthering the additive manufacturing industry.

UPCOMING MEMBER EVENT: MECHANICAL TESTING DEMONSTRATION AND DISCUSSION

Join us for our upcoming event designed specifically for engineers, welding supervisors, inspectors, and coordinators. This is your chance to witness the magic of mechanical testing first-hand and gain a deeper understanding of test methods, test samples, specifications, results, and reporting.

Hosted by Victorian Testing and Inspection Services, Immerse yourself in the world of testing as you explore live samples and observe tests in action. It’s an excellent opportunity to enhance your knowledge and learn how to interpret test results more effectively.

Victorian Testing and Inspection Services provides inspection and testing services to the power, oil and gas, construction and fabrication industries. Their services encompass material identification and certification, welding inspection, welder qualification and weld procedure qualification.

Event Details

• Date: 20 July 2023

• Time: 5.30pm to 7.00pm

• Host: Victorian Testing and Inspection Services

• Address: 33 Catalina Drive, Tullamarine, VIC 3043

• Cost: Free for members

REGISTER NOW

Weld Australia would like to welcome all our new Members who have joined recently:

CORPORATE MEMBERS

• A & O Engineering: aoengineering.com.au

• ServiceStream Maintenance: servicestream.com.au

• Italsteel: italsteel.com.au

INDIVIDUAL MEMBERS

• Billy Henry

• Sungwoo Koo

• Daniello Montaperto

• Raymond Hastings

• Sebastian Materne

• Douglas Probert

• Shareef Khan

• Chriss Bassett

• Emil Mandyczewsky

• Chriss Bassett

• Gerry Murphy

• Travis Aslett

• Wayne Gibbs

• Keith Sperring

• Phillip Morris

• Joseph Gohl

• Rob Rand

ENTRIES ARE NOW OPEN FOR THE 2023 WELDING EXCELLENCE AWARDS

Weld Australia’s Excellence Awards are the most prestigious event on the welding industry calendar. The Awards embody and promote the highest standards of craftsmanship, quality and professionalism. The 2023 Welding Excellence Awards are a fantastic opportunity for welders, fabricators and educators across Australia to showcase their people and their operations. Winners will be awarded in each state for each of the award categories below.

ENTER THE AWARDS

Entries must be submitted via the specific online form for each category by midnight on 15 September 2023. These forms can be found on the Weld Australia website, by clicking on the relevant red button. Download the Award Criteria via:

• Company of the Year – Fabrication

• Company of the Year – Gas & Gear

• Indigenous Company of the Year

• Health and Safety in Welding

• Project of the Year

• Welding Professional of the Year – Welding Coordinator

• Welding Professional of the Year – Welding Supervisor

• Welding Professional of the Year – Welding Inspector

• Young Trades Person of the Year (under 25 years of age)

• Trades Person of the Year (over 25 years of age)

• Young Indigenous Trades Person of the Year

• Training and Education Award – Organisation

• Training and Education Award – Individual Teacher

• Ken Trevena Award – South Australia Only

ENTER THE AWARDS NOW

ATTEND THE AWARDS

The awards will be presented at events held across the country in October and November:

• Perth: Wednesday 18 October at Beaumont on the Point

• Sydney: Wednesday 25 October at Waterview in Bicentennial Park

• Adelaide: Wednesday 1 November at Glenelg Golf Club

• Brisbane: Wednesday15 November at Indooroopilly Golf Club

• Melbourne: Wednesday 29 November at Huntingdale Golf Club

Registrations for the events are now open, and can be booked by clicking on the links above. The 2022 award events sold out in record time, so be sure to register early to avoid disappointment.

WITH THANKS TO OUR AWARDS SPONSORS

Design and Modeling of Welded Structures

Two Day Course | Delivered by Pingsha Dong, USA Expert

Melbourne: 12 & 13 October |

Need help with the engineering and design of welded structures? Need

to brush up on residual stresses and distortions?

Facilitated by USA expert Pingsha Dong, this two day course will cover the fundamentals that every engineer should know when designing welded components. From weld in-situ strength, residual stresses, and geometric discontinuities, every aspect plays a different role in contributing to resultant joint strength, and fatigue resistance. Implications on metallic additively manufactured (AM) parts will also be discussed.

With plenty of opportunities for questions, this course can help attendees mitigate the detrimental effects of welding defects, reducing inefficiencies and costs, and improving project schedules and productivity.

About the Presenter: Professor Pingsha Dong

Professor Pingsha Dong of the University of Michigan, is the inventor of the mesh-insensitive structural stress method (also referred to as the Master S-N Curve Method) adopted by the 2007 ASME Div 2 and API 579/ASME FFS-1 Codes and Standards mandated by over 50 countries worldwide. Over the past 20 years, Professor Dong has taught courses in fatigue design, fracture control, residual stress and distortion control in over a dozen countries around the globe. Professor Dong has published more than 260 peer-reviewed papers in archive journals and major conference proceedings, including over 20 plenary and keynote lectures at major international conferences.

Perth: 17 & 18 October

Day One: Principles and Methods for Design of Welded Structures

This course will address fundamental aspects that engineers should know when designing welded joints. It will incorporate key findings from the most recent research developments in analytical and computational modeling of welded joints and welding processes. Proper design and costeffective construction of welded connections require considerations of some of the unique issues associated with welding, in addition to specific loading environments. Modules include:

• Unique issues associated with welded joints and design implications, and implications on metallic AM parts

• Basic considerations in design of welded joints and analysis methods

• Joint design for static and fatigue performance

• Residual stress and distortion control in construction

Day Two: Residual Stresses and Distortions

This course will delve into how residual stresses and distortions are developed during fusion and solid-state welding, and related manufacturing processes, including metal 3D printing and additive manufacturing. Simple analytical models will be used to describe the underlying mechanisms, and computational modeling results will then be used to demonstrate the relevance of these analytical results for deriving effective solutions to various residual stress and distortion problems experienced by various industry sectors, including aerospace, automotive, heavy equipment, and shipbuilding.

Then, the principles for residual stress and distortion mitigation techniques will be discussed and illustrated with various real-world applications. In addition, how residual stresses and distortions affect components’ structural performance (such as fatigue capacity) will be discussed, including how to effectively treat their effects in structural integrity evaluation, based on the most recent research findings.

REGISTER FOR

ASME Section IX

Three Day Course

Delivered by Walter J. Sperko,

USA Expert

Need to use ASME Section IX? Learn how to minimise cost and maximise qualifcation usefulness.

The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels. ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications. This three day course in Adelaide will give participants a working knowledge of ASME Section IX, including how to comply with its requirements.

Who Should Attend?

This course is intended for people who are involved in writing and qualifying welding and brazing procedure specifications, qualifying welders, brazers and operators, reviewing suppliers procedures, auditing or reviewing in-house procedures and qualifications and estimating jobs which impose the requirements of Section IX.

Welding Engineers, quality assurance personnel, auditors, testing laboratory personnel, maintenance personnel and jurisdictional inspection personnel will find this course interesting, exciting and beneficial.

Course Overview

A review of the welding processes and variables, and basic steel welding metallurgy will be conducted to provide all participants with sufficient background in welding technology to interpret and understand Section IX. The mechanics of using Section IX and how to address its requirements will be explained in a simple, straightforward manner.

Emphasis will be placed on writing welding procedures so that they contribute positively to the manufacturing process and on qualifying procedures in a cost-effective manner.

The requirements for welders and operators will be examined with particular emphasis on minimising the cost and maximising the usefulness of qualifications.

Time will be provided to address individual participant’s problems and concerns. Attendees will receive copies of the course notes covering the course’s content. Attendees must bring a copy of the current edition of Section IX. Multiple choice tests will be given for each section.

Course Details

Date: 1 to 3 November 2023

Venue: Stamford Grand Adelaide – Glenelg

Address: 2 Jetty Road, Glenelg, SA 5045

Room: Moseley Room

Time:

• Registration first day: 8:00am

• Course time: 8:30am to 4:00pm

Cost

Weld Australia Members: $3,610 inc GST

Non Weld Australia Members: $3,810 inc GST

Further Information

For further information, contact: Michelle Bignold (National Manager, Sales and Marketing) on 0437 106 726 or m.bignold@weldaustralia.com.au

How to Register

Maximum capacity is 30 people. Get in quick to avoid disappointment! Click on the button below, or register online via: https://weldaustralia.com.au/ asme-section-ix-three-day-course/

EXPLORING A CAREER IN WELDING AT GRACE LUTHERAN COLLEGE CABOOLTURE

The spirit of competition was high as staff and students strived for the highest score at a recent demonstration day at Grace Lutheran College in Caboolture. Weld Australia was on-hand with augmented reality welding simulators, joining the Industrial Tech students for some hands-on welding practice using specialised training equipment designed to train students in the art of welding. By developing fine motor skills and good welding practices, the students were able to achieve fantastic results throughout the session.

WHITSUNDAY FESTIVAL OF STEM

In collaboration with the Mackay Manufacturing Hub, Weld Australia recently attended the Whitsunday Festival of STEM.

We had the Soldamatic augmented reality welding simulator on-hand to introduce high school students to the world of welding. There were over 1,000 students who participated in a whole host of activities across three days, from F1 in schools and drone competitions, through to a junior robocup. And, of course, give the art of welding a try.

The engagement from students with the virtual reality welder was amazing. By providing students these hands-on activities it opens their eyes to other career paths that they may not have considered.

WELDING DEMONSTRATIONS AT SCHOOLS THROUGHOUT QUEENSLAND

Over the last month, Weld Australia has visited several schools to provide demonstrations and introduce students to what a career in welding might look like. We visited both Kutta Mulla Gorinna Special Assistance School and the Mackay Northern Beaches State High School. We had the Soldamatic augmented reality welding simulators on-hand, which all the students were keen to try. These visits help students gain insight into trade skills and career pathways, including local employment opportunities.

Weld Australia would like to congratulate the following people on becoming newly qualified in June.

AS 1796 CERTIFICATE 7

• Jinsu Lee

• Mathew Mallia

AS 1796 CERTIFICATE 10

• Edwin Abu

• Dion James

• Xin Lu

• Aaron Lobegeier

• Lee Sharp

• Andrew Cain

• Luke Bowyer

• Brodie Pavlovich

• Seunghee Han

• Lachlan Kane

• Damian Both

• Ashley Fankhauser

• David Houlihan

• James Benham

• Daniel Gulev

AS 2214

• David Tucker

• Adrian Kroonstuiver

• Jasbir Singh

• Kim Mitchell

• Cameron Osborn

• Michael O’Malley

• Shane Michael

• Lewis Williams

• Rhys Hibberd

• Mitchell Serhan

• Michael Edwards

• Brian Leigh

• Coen Moore

• Lee Fenz

• Edwin Abu

IIW INTERNATIONAL WELDING INSPECTOR BASIC (IWI-B)

• James Carroll

• Craig Ward

• Jacob Bellamy

• Joshua Allen

• Wade Holz

• Jeremy Street

• Anthony Burke Millard

• Aaron Peterson

• Beau Hopkins

• Lolito B. Orongan JR

• Daniel Stone

• Tyson O’Toole

• William Lockyer

• John Mclennan

• Jai Noble

• Nicholas Nakone

• Jose Castillo

• Pierre Sambastian

IIW INTERNATIONAL WELDING INSPECTOR STANDARD (IWI-S)

• Justin Rushby

SUCCESSFUL CERTIFICATION SURVEILLANCE AUDITS AT MOXON INDUSTRIES

Arya Sharifian (Welding Engineer, Weld Australia) recently completed an ISO 3834.2 Quality requirements for fusion welding of metallic materials certification audit at Moxon Industries in Sydney. The audit went well with no NCRs reported. Moxon Industries is now in the process of securing certification.

Established in 2001, Moxon Industries is based in south west Sydney. Their 3,000m² state of the art facility houses over 200 machines, including some of the latest CNC machine technology.

Moxon Industries is dedicated to providing the highest level of engineering excellence and customer service across key industry sectors such as rail, food, concrete and masonry, civil and defence. With a comprehensive range of modern manufacturing equipment and a diverse skill base, Moxon’s services include:

• Engineering design and drafting

• Project management

• CNC machining and turning

• Tool making

• Special purpose machinery

• Sheetmetal and fabrication

SUCCESSFUL CERTIFICATION SURVEILLANCE AUDITS AT DOWNER EDI

Ross O’Bryan (Engineering Manager - QLD, NSW, ACT, NT, Weld Australia) recently completed surveillance audits at Downer EDI’s Maryborough facilties. These audits were completed in line with both ISO 3834 Quality requirements for fusion welding of metallic materials and EN 15085 Railway applications — Welding of railway vehicles and components

Downer has over 100 years’ rail experience providing end-to-end, innovative transport solutions. They are a leading provider of rollingstock asset management services in Australia, with expertise in delivering wholeof-life asset management support to their customers.

Their capability spans all sectors, from rollingstock to infrastructure, and every project phase, from design and manufacture to through-life-support, fleet maintenance, operations and comprehensive overhaul of assets.

Downer sets industry best practice with forward-looking technology solutions like their TrainDNA data analytics platform to deliver safe, efficient and reliable services for the public transport sector.

Certification is written assurance, provided by an expert independent third party, that a company has demonstrated their ability to deliver a compliantly welded product, on time and on budget. As such, certification increases your potential to enter international markets with a competitive edge and improves the likelihood of repeat business.

Need help with certification? Contact Weld Australia on qnc@weldaustralia.com.au

WELD AUSTRALIA’S EXAM CALENDAR

Do you need to book an exam through WeldQ?

We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage. The calendar includes all exam dates for 2023, making planning ahead as simple as possible. Just some of the upcoming exam dates include:

• Wednesday 19 July: National Welding Supervisor Exam B1 & B2 (Training)

• Tuesday 1 August: IIW IWI-B and IWI-S

WTE-S and WTE-B Online Exam

• Wednesday 9 August: IIW IWS SA2 (Online Exam)

• Wednesday 16 August: National Welding Supervisor Exam A-B1 and B2

• Tuesday 5 September: IIW IWI-B and IWI-S

WTE S and WTE B Online Exam

• Wednesday 6 September: IIW IWE and IWT

EA2.2 and TA2.2 Online Exam

The course is delivered online over six live sessions. The course covers: common welding processes; welding symbols and welded joint configurations; welding defects; destructive and non-destructive testing methods; PQR / WPS and welder qualifications; and Australian and International welding Standards. This highly engaging online course will start on 17 July 2023. Get in now, before its too late.

ENROL NOW

A Welding Supervisor qualification enables you to improve your company’s bottom line. Welding Supervisors often make valuable contributions to four of the most important metrics in welding operations: quality, cost, productivity and safety. Not surprisingly then, this qualification can boost your earning potential and job stability. Kicking off on 18 July 2023, there are limited spots available for this course.

ENROL NOW

An AS1796 Welding certificate is by far the most well known and requested welder certification nationally. It is used in both structural and pressure equipment Standards. Delivered live online over 15 sessions, this course covers safety precautions, welding terms and symbols, preparation and set up, cutting and gouging, arc conditions, procedures and more. This highly engaging online course will start on 14 August 2023

ENROL NOW

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training.

TRANSITION WORKERS

To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units:

• Simulate fusion welding processes using augmented reality equipment

• Identify welding processes, safe welding practices and use of hand and power tools

• Interpret and apply AS/NZS ISO 9606 for fusion welding processes

• Perform fusion welding procedures to meet the procedures of ISO 96061 (Steels – carbon steels)

EXPERIENCED WELDERS

To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes.

FURTHER INFORMATION

For further information, contact: training@weldaustralia.com.au

ENROL IN A FUSION WELDING COURSE TODAY

Enrol in a fusion welding course through any Advanced Welder Training Centre below.

ACT

Canberra Institute of Technology cit.edu.au

81 Mildura Street, Fyshwick

Queensland TAFE Queensland tafeqld.edu.au

• Cairns Campus: Gatton, Newton, Eureka and, Wilkinson Streets, Manunda

• Townsville (Trade Centre Bohle) Campus: 763 Ingham Road, Bohle

• Toowoomba Campus: 100 Bridge Street, Toowoomba City

• Ashmore Campus: Benowa Road & Heeb Street, Ashmore

• Nambour Campus: 91 Windsor Road, Burnside

• Bundaberg Campus: 118 Walker Street, Bundaberg West

Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au

13 Wellington Street, Burnie

Victoria Box Hill Institute boxhill.edu.au

465 Elgar Road, Box Hill, Melbourne

Bendigo TAFE bendigotafe.edu.au

23 Mundy Street, Bendigo

Federation University federation.edu.au

Lydiard Street South, Ballarat

For further information, contact Michelle Bignold on m.bignold@weldaustralia.com.au