MARCH 2020 PROMOTING
ISSUE 212 ON-SITE POWER & COGENERATION
www.wipmagazines.com
www.gmp.uk.com
A LEGACY OF CERTAINTY, REGENERATED FOR TODAY Low Voltage Alternators up to 300kVA
Powering the world with confidence since 1904
www.stamford-avk.com
Scania power solutions
Empower Your Operation Based on more than a century of experience, Scania Engines prepare your business for any type of challenge. No matter if you want to increase uptime, improve your operating economy, take advantage of our expert support or face tougher environmental requirements, we have the solution for you. Our job is to help you to run a reliable and efficient operation. Today and tomorrow.
engines.sgb@scania.com www.scania.co.uk/engines
EDITOR’S NOTES
MARCH 2020
MARCH 2020 PROMOTING
ISSUE 212 ON-SITE POWER & COGENERATION
FALLOUT FROM COVID-19 GOOD AND BAD: CHINA EMISSIONS ARE CUT BY 100 MILLION METRIC TONNES
www.gmp.uk.com
A LEGACY OF CERTAINTY, REGENERATED FOR TODAY Low Voltage Alternators up to 300kVA
Powering the world with confidence since 1904
www.stamford-avk.com
CGT_WIP_NEWAGE_Front_Cover_Artwork.indd 1
13/03/2020 10:50
ISSUE #212 Publishing & Events Director Richard Teasdale rteasdale@gmp.uk.com Publisher/Sales DIrector Neb Saric neb@gmp.uk.com Managing Editor Aidan Turnbull powereditorial@gmp.uk.com Marketing Manager Oscar Pancic oscar@gmp.uk.com Accounts Division Alison Williams accounts@gmp.uk.com Accounts Assistant Denise Lanzara denise@gmp.uk.com Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@gmp.uk.com Austrian & German Agent Mario Dobresko power@gmp.uk.com Global Media Publishing Ltd, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 220750 www.wipmagazines.com © Worldwide Independent Power (ISSN 1468 7100) www.gmp.uk.com
CORONAVIRUS AFFECTS THE GENSET MANUFACTURING SECTOR Coronavirus will have a greater impact on global trade than the US-China trade war, knocking off $26bn a week in lost exports, suggest the latest reports. The weekly loss will be equivalent to a rise in the world import tariff on goods by 1 percentage point - more than the effect of the trade spat last year, which was 0.7 percentage points, calculates Euler Hermes, the company which insures payments to exporters. The effects have already influenced the supply and demand sides as manufacturing production stalls, exports to China fall and nations adopt the policy of isolation. From genset manufacturers to airlines and hotels, the impact of the outbreak is having severe CHINA’S CARBON economic repercussions worldwide. EMISSIONS HAVE European & US shares have fallen DROPPED BY LEAST 100 further as fears over the economic impact of the coronavirus MILLION METRIC TONNES pandemic continues to grip the world’s financial markets. Global SINCE FEBRUARY 2020.” stock markets are seeing record levels of volatility. The Japanese economy minister, Yasutoshi Nishimura, said factory production and company profits ‘will take a major hit from the effects of the virus’. Suppliers of electronic circuit boards in Wuhan said the reopening of some factories will not be enough to meet the current shortfall in componentry. Everywhere businesses are temporarily suspending operations and moving out employees in an attempt to limit the spread of coronavirus. Global brands which count on the Chinese market for a sizeable chunk of sales of components are looking at a slump in profits. In addition to the manufacture of goods being halted, port congestion, both landside and seaside/airside is already occurring. The suspension of flights internationally has led inevitably to a reduction of capacity in the air freight market. One report claims electricity demand and industrial output remain ‘far below their usual levels’ after the epidemic outbreak. According to a study by the Centre for Research on Energy and Clean Air (CREA) in Finland, China’s carbon emissions have dropped by least 100 million metric tonnes in February. This represents nearly 6% of global emissions during the same period in 2019.
“
AIDAN TURNBULL Managing Editor
WORLDWIDE INDEPENDENT POWER
3
FEATURES
p. 18 | GENSET & WASTEWATER TCG 3016 GENERATOR IN MADRID
The renewal of the Spanish wastewater treatment plant Viveros de la Villa has involved the last unit of the cogeneration plant being replaced with a 400kWel MWM TCG 3016 V08 genset for a higher electrical power and efficiency of the WWTP. Located in the north of Madrid the Viveros de la Villa WWTP deals with urban wastewater discharges of 700,000 inhabitants distributed in large residential areas and towns of the periphery. Caterpillar Energy Solutions has supplied a whole series of auxiliaries, for example control panels, water pumps and oil tanks, providing a comprehensive and expanded scope for power generation and heat utiliSation.
p.20 | GENSETS FOR THE GULF THREE DAX 71-193ERH GENERATORS FOR THE GULF OF MEXICO The project outputs required compliance with all major international standards, very high offshore operation specifications and the marine certifying authority. The rigs required the supply of generators, line and neutral cubicles, control panels, and various acceptance tests.
18
p.22 | RENEWABLE ENERGY HEINEKEN WILL BREW ITS BEERS USING ONLY RENEWABLE ENERGY Iberdrola and HEINEKEN España have added to their commitment to sustainability as a strategic thrust in their businesses with the first long-term Power Purchase Agreement (PPA) in Spain between an electricity supplier and a brewing group.
p. 24 & 25 | GAS GENSETS
p. 26 | GENSETS
LEHI CITY POWER UTILISES A SELECTIVE CATALYTIC REDUCTION SYSTEM
NEW FORTRESS ENERGY IN NICARAGUA
With the rapid development of the tech industry, the population of Lehi, Utah has increased by 134 percent since 2000. To keep up with this growth, Lehi City Power sought to replace its outdated facility with a new $17.5 million campus, which includes a distributed energy facility used for peak shaving to offset the occasionally high cost of grid power. Lehi belongs to Utah Associated Municipal Power Systems (UAMPS), which provides wholesale electric energy, transmission, and other energy services.
New Fortress Energy LLC has signed a 25-year Power Purchase Agreement with Distribuidora de Electricidad del Norte, S.A. and Distribuidora de Electricidad del Sur, S.A., two of Nicaragua’s electricity distribution companies. As part of the agreement, New Fortress will construct a natural gasfired power plant with a capacity of approximately 300 megawatts near Puerto Sandino to supply power to Nicaragua’s national electric grid. The plant is expected to contribute to the advancement of the country’s long-term economic development.
p. 28 | LOADBANKS COMPACT VERTICAL BLOW LOAD BANK ADDED TO RENTAL FLEET
24 4
For reader enqurires and subscriptions visit our website at www.gmp.uk.com
Crestchic, one of the world’s largest suppliers of load bank technology, has recently added vertical-discharge load banks to its rental fleet, offering customers a compact solution with a small operational footprint. Available as a 1000kW resistive-only load bank, the vertical-exhaust makes the system suitable for use in urban areas.
p. 30| ENERGY STORAGE RINGO - NOT JUST ONE OF THE BEATLES Nidec ASI - head of the Nidec Industrial Solutions platform belonging to the Nidec Group - was chosen by the French public electricity transmission system operator, RTE, to handle a full-scale experiment in which an electricity storage system is used to optimise management of energy flows on the transmission grid, in Vingeanne, in the Côte-d’Or department. This experiment, known as ‘Ringo’, involves the installation of the first energy storage system on mainland in France.
30
p. 32 | POWER PLANT
p. 34 | RENEWABLES
IREN SIGNS A €180 MILLION CONTRACT WITH ANSALDO ENERGIA
DELIVERING UTILITY-SCALE PROJECTS ACROSS AFRICA
Iren S.p.A., through its subsidiary Iren Energia S.p.A., signed a contract with Ansaldo Energia for the new combined gas cycle development, with an investment of approximately €180 million, which will increase installed capacity at the Turbigo site, which is all natural gas fed.
There are two major milestones for Lekela. The first is the official opening of Lekela’s flagship Parc Eolien Taiba N’Diaye (PETN) project in Senegal, the first-ever utility-scale wind power in West Africa. Secondly, in In Egypt, initial construction has begun on the 250MW West Bakr Wind project.
p. 35 | GENERATORS
p. 36 | BIOMASS
MPower has specified 12 x 2,750 kVA generating sets - capable of delivering a total of 33 MW - equipped with MTU 20V400G63L engines and 11 kV AvK® DIG 140k-4L generators. This will be used to power a massive project underway off the coast of Western Australia, building one of the world’s largest natural gas development sites. The Chevron-operated Gorgon Project is developing the Gorgon and Jansz-Io gas fields. It includes the construction of a three-train, 15.6 million tonnes per annum (MTPA) liquefied natural gas (LNG) facility on Barrow Island and a domestic gas plant too.
Biopower is a joint venture between Havana Energy and Azbuba, owner of all Cuba’s sugar production assets. Biopower has been formed to finance, build own and operate five power plants burning bagasse during the sugar crushing season, and marabu, an endemic woody weed covering 2 million hectares of farmland) during the off season. The first plant has a net output of 57MW and is located adjacent to the Ciro Redondo sugar mill in Ciego de Avila province. There is enough marabou already growing within 30km of the plant to sustain the power plant forever if it is harvested and simply allowed to regrow.
p. 37 | ALTERNATORS SOLUTION FOR DC GENERATION IN HYBRID SYSTEMS
35
Linz Electric has developed Phase 9, a comprehensive line of 9-phase DC alternators for use in hybrid systems covering various applications, and for charging all types of batteries available on the market. Phase 9 is available in different DC voltages and thanks to a special Electronic regulator, it offers control flexibility over the output voltage.
www.gmp.uk.com
5
CONTENTS
MARCH 2020
9 10
04-05 MONTHLY FEATURES
03-16
LEADER AND NEWS Comment, International News & Market Report
38-39
14
MEE 2020 SHOW REVIEW Middle East Energy, Dubai, 3-5 March. WIP reports the latest products/updates.
40
ASSOCIATION NEWS News from ADE, ACE & The Institution of Power Engineers
43 AMPS NEWS AMPS & news from company members.
44 PRODUCTS & SERVICES WIP looks at some of the latest products available to the power sector.
45 CLASSIFIED DIRECTORY OF EQUIPMENT AND SERVICES
46
ENGINE MANUFACTURERS GUIDE & AMPS COMPANY PROFILES
38 Like and follow us on Facebook @globalmediapublishing Follow us on Twitter @GMP_WIP Follow our activity on LinkedIn Global Media Publishing Ltd
AMPS Member
Visit Worldwide Independent Power on the web: www.gmp.uk.com Subscribe online at: www.gmp.uk.com/subscribe/ Subcription to 27 power publications: 1 Year - £120 UK, £180 ROW | 2 Years - £192 UK, £280 ROW. Payment in full or credit/debit card information is required to process your order. Subscription request must include subscriber name and email. For new subscriptions or renewal, call +44 (0) 1403 220750. Single copy price: £23.50 (including postage and packaging). In addition to your subscription you will also recieve a FREE GIFT worth £100 (Worldwide Gen-Set & Cogeneration Directory), plus our Year Planner which includes all relevant global power industry events. For customer service and address changes, call +44 (0) 1403 220750 or email power@gmp.uk.com Content Licensing: For all content licensing, permissions, reprints / e-prints, please contact powereditorial@gmp.uk.com Copyright: © 2019 Global Media Publishing Ltd. All rights reserved.
6
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
POWERING YOUR WORLD
adeltd.com
NEWS
MARCH 2020
IN BRIEF ANSALDO ENERGIA & ABB WIN ORDER WORTH 70 MILLION EUROS The scope of supply for Ansaldo Energia, which heads the Temporary Association of Companies, includes the design, supply, commissioning and maintenance of three synchronous condensers, each rated 250 MVAR, for installation in Central and Southern Italy. The order includes supplying two synchronous condensers. The installation of the three units will be completed in 2022. Synchronous condensers are electric generator applications which, when connected to the Terna transmission grid, exchange reactive energy with it and increase the short-circuit power. They also contribute inertia to the power grid, increasing stability.
HAVILA VOYAGES SELECTS CLIMEON FOR ALL FOUR NEW SHIPS - WASTE HEAT WILL BE RECOVERED FROM ENGINES Climeon has received an order from Norwegian Havila Voyages to install CHP systems on four newly-built vessels. Havila Voyages’ four ships Havila Capella, Havila Castor, Havila Polaris and Havila Pollux are all 122,7 meters long, 22 metres wide and able to carry 640 passengers. The ships will be powered by a hybrid LNG (liquefied natural gas) and battery system. The battery packs will allow the ships to sail without noise and emissions for up to four hours. The combination of LNG, batteries and innovative technologies such as Climeon’s Heat Power system will make the vessels the most environmentally-friendly cruise ships in service along the Norwegian coast, according to Havila Voyages. The four ships are currently being built in Tersan in Turkey. Climeon’s Heat Power systems will be delivered during 2021 and 2022. ”We are happy that an established company such as Havila takes the sustainability issue seriously and therefore has decided to recover the waste heat when they build new cruise ships,” comments Thomas Öström, CEO of Climeon.
DIESELCHECK PORTABLE DIESEL ANALYSER
DOMINION ENERGY LAUNCH NEW BATTERY STORAGE PROJECTS IN US Energy company Dominion Energy Virginia has won approval from Virginia’s State Corporation Commission (SCC) to build four battery storage pilot projects in the US. The approval will pave the way for additional energy storage technology, required to support the company’s commitment to achieving net-zero carbon and methane emissions by 2050. The four central Virginia-based projects totalling 16MW will cost approximately $33m to construct and will provide key information on distinct use cases for batteries on the energy grid. Once operational in the first quarter of next year, the company will evaluate them
www.gmp.uk.com
for a period of five years. Dominion Energy generation construction vice-president Mark Mitchell said: “Dominion Energy will pilot these 16MW of battery storage to better understand how best to deploy batteries across our system to integrate renewables and provide grid reliability by filling gaps due to the inherent intermittency of solar and wind power.” Said to be the largest projects of their kind in Virginia, the utility-scale battery storage pilot projects are enabled by the Grid Transformation & Security Act of 2018 that allows Dominion Energy to invest in battery projects with up to 30MW capacity.
Critical power needs reliable fuel. Now more than ever, it’s essential to check the condition of your stored fuel. The DieselCheck provides almost instant and reliable results. •
Accurate
•
Fast
•
Simple
•
Rugged
•
Portable
NO.1 IN
FUEL CONDITIONING IPU.CO.UK/FUELTEST
WORLDWIDE INDEPENDENT POWER
9
NEWS
MARCH 2020
RTU POWER PLANT PRODUCES FIRST FGD GYPSUM AT THE RTU THERMAL POWER FACILITY IN BOSNIA & HERZEGOVINA
IN BRIEF
A new plant built by MHPS-E at the RTU thermal power facility in Bosnia and Herzegovina has produced first FGD gypsum. The commissioning of the desulphurisation plant also initiated the commissioning of the FGD Gypsum silo which ESI Eurosilo completed in early 2019. The commissioning proved very successful and the company finalised the project. As the Ugljevik thermal power plant dates back to 1985, the outdated environmental safety standards of the power plant required major improvement to comply with the European standards. Clean air in a densely populated region means a ‘license-to-operate’ for another 25 years or more. MHPS-E was responsible for providing a state-of-the-art desulphurisation plant designed to reduce emissions by 98%. With the new equipment in place, the emission levels have almost reached zero. ESI project manager Jan-Willem Hanskamp explains: “Integrating a new desulphurisation plant in an existing power plant site means that there is very limited space for logistics solutions to store the produced FGD gypsum. This is one of the main reasons that MHSP-E chose to work with the ESI Eurosilo system in Ugljevik. The all-in-one FGD Gypsum silo integrates dewatering on top, storage with a slotted column inside to reclaim the stored material and truck loading underneath. At the request of MHPS-E, we have implemented a high level of redundancy in the silo control. The system has a redundant power supply. This is to maximise the availability and to meet the overall power plant standards.”
GAS TURBINE DEPLOYED AT BLUE HILLS PLANT, BAHAMAS Bahamas Power & Light Company Ltd. (BPL), the state-owned electric company which provides service to approximately 110,000 customers, recently installed a GE’s TM2500 mobile aeroderivative gas turbine in its Blue Hills plant. The unit will supply up to 34 MW, enough energy to power the residential consumption of between 12,000 and 18,000 customers, and may potentially help stabilise the country’s grid. The installation and commissioning of the equipment was completed in only 42 days. The deployment of the mobile gas turbine by GE Gas Power will potentially support the improvement of frequency control of the grid, and help reduce power outages.
FUTURE-PROOF DIESEL ENGINES
FROM EMISSIONS LEGISLATION
CONTRACT TO UPGRADE BRAZIL HYDROELECTRIC POWER PLANT
Legislation such as the MCPD is cracking down on emissions from diesel gensets. IPU’s AtmoShield emissions range leads the way in NOx and Particulate Matter reduction with:
10
•
Selective Catalytic Reduction
•
Diesel Particulate Filters
•
Diesel Oxidation Catalysts
•
Emissions Gas Testing
•
GTL Fuel
WORLDWIDE INDEPENDENT POWER
NO.1 IN
EMISSIONS SOLUTIONS IPU.CO.UK/EMISSIONS
ABB’s digital solutions and engineering services will improve availability and reliability of power in the State of Paraná, with ABB winning a $US2.5m contract to upgrade Copel’s Governador José Richa hydro power plant. ABB will provide excitation systems and speed regulation for four generator units at the 20-year-old Governador José Richa hydro power plant on the Iguazu River, and help Copel (Companhia Paranaense de Energia) enhance visibility of its operational data using predictive diagnostics. The hydro power plant produces 1240 MW of installed power, with capacity to meet the power demands of ap-
prox.4.5 million residents, or 40% of Paraná’s population. “The upgrade of the excitation system and the turbine speed regulators and their integration into the ABB Ability™ 800xA automation system will improve the performance and reliability of this hydroelectric power plant,” said Maurício Cunha, Head of Industrial Automation, ABB Brazil. ABB’s Unitrol® 6000 Static Excitation System (SES) includes a high-performance controller. Modern hardware allows the Unitrol® 6000 control loop to react faster to grid disturbances, without disconnecting the unit from the grid. The Unitrol® 6000 SES features two separate channels.
www.gmp.uk.com
MWM gensets. Efficient, low-maintenance and highly available.
MWM’s product portfolio is comprised of gas engines and gensets in the output range from 400 to 10,300 kWel. That allows to set up power plants with an output of 100,000 kWel and more. The units are designed for maximum electrical and thermal efficiency, low operating and service costs, and high reliability and availability. Thus, they reach efficiency levels of more than 90 percent. www.mwm.net
NEWS
MARCH 2020
IN BRIEF POWER GENERATION ACQUIRES 100% OF THE SHARES IN B&A SERVICES AND B&A PROJECTS Power Generation b.v, the parent company of Zwart, acquired 100% of the shares in B&A Services and B&A Projects. Zwart is a leading European provider of hybrid & emergency power solutions. With this transaction, the company has significantly expanded its portfolio of solutions and has further strengthened its service organisation. “This is a fantastic step in the continued growth and development of our portfolio of hybrid and emergency power solutions,” reports Jim Craig, Managing Director of Zwart. The businesses will continue to be run by the existing management teams with no impact on the current activities of the 31 employees of B&A and the 95 employees of Zwart. Zwart’s strategy is to deliver an integrated total solution to its customers and the high-quality project and service solutions delivered by B&A are an excellent fit with the activities and strategy of Zwart.
BATTERIES TO PROVIDE REACTIVE POWER SERVICE Batteries will be used to provide a reactive power service as part of a landmark trial in the South East of England. Zenobe Energy will use batteries with 10MW capacity, in its King Barn facility in Sussex to provide a reactive power service to National Grid ESO, via UK Power Networks’ distribution network. This is part of the Power Potential project, a world-first project to enable generators on the distribution network to automatically provide reactive power services to National Grid’s transmission network. Reactive power is used to control voltage levels, keeping them at a safe and efficient level for electricity transportation and consumption. The batteries will absorb and generate reactive power when needed, which will alleviate capacity challenges.
12
WORLDWIDE INDEPENDENT POWER
HAVYARD IS READYING TO PILOT TEST OF A HYDROGEN FUEL SYSTEM FOR LARGE SHIPS WITH ZERO-EMISSIONS If large vessels are required to produce zero emissions at high speed over long distances, battery solutions do not provide them with enough energy, suggest representatives of the Norwegian shipyard, Havyard. Instead, fuel cells running on hydrogen are the obvious solution, says the company. Today, the Havyard Group, with Havyard Design & Solutions and Norwegian Electric Systems (NES), are developing a power systemwhich potentially could become the biggest of its kind for ships. The project is now entering the approval stage for the hydrogen system together with Linde Engineering as tank supplier and PowerCell Sweden as supplier of fuel cells. The Havyard companies, together with PowerCell and Linde, have designed a hydrogen solution and will shortly take the first step towards certification. The technical solution will be offered to Havila Kystruten for retrofitting. Havila Kystruten is a Norwegian ropax company. Using hydrogen energy, a Kystruten vessel is expected to be able to sail half the coastal route from Bergen to Kirkenes without producing any emissions, so a voyage through UNESCO World Heritage fjords would be totally emission-free. Havila Kystruten already has the world’s biggest battery packs and a design which supports the most energy-efficient vessels. The emission requirements in the Norwegian tenders for new ferries have led to speedy developments in battery tech, but sailing long distances with such vessels demands so much energy that hydrogen remains one of few available solutions. Havyard project manager Kristian Osnes says Linde’s participation will ensure the development of safe storage and control barriers for cryogenic hydrogen onboard ships. “The regulations for these solutions have not yet been developed, and we are pleased to have Linde onboard when entering the approval process, which we expect to be very challenging.” Osnes says that fuel cells have similarities with the battery technology which NES has already employed in a number of ferry projects. However, the hydrogen market, the hydrogen supply logistics system and the regulations for the solutions remain to be fully developed.
NEW BATTERY DEVELOPMENT WILL HAVE MAJOR EFFECT ON INDEPENDENT POWER GENERATION Nikola Corp. has announced details of a new battery that the company claims has a record energy density of 1100 watt-hours per kg on the material level, and 500 watt-hours per kg on the production cell level and is expected to cost 50% less to produce than lithium-ion batteries. Nikola said its prototype cell is the first battery which removes binder material and current collectors, enabling more energy storage within the cell. It is also expected to pass nail penetration standards, thus reducing potential vehicle fires. “This is the biggest advancement we have seen in the battery world,” said Trevor Milton, CEO, Nikola Motor Co. “We are not talking about small improvements – we are talking about doubling your cell phone battery capacity. We are talking about doubling the range of BEVs and
hydrogen-electric vehicles around the world. The company said the new battery technology could increase the range of current EV passenger cars from 300 miles to 600 miles with little or no increase to battery size and weight. Moreover, cycling the cells over 2000 times has shown acceptable end-of-life performance, the company said. Nikola said the new cell technology is also environmentally-friendly and easy to recycle. With the new technology, Nikola said its battery electric trucks could drive 800 miles fully loaded between charges, the company said. With the new batteries weighing 40% less than comparable lithium-ion batteries, the vehicles could weigh 5000 lb. less than competitive vehicles if the same battery size was kept.
www.gmp.uk.com
NEWS
MARCH 2020
IN BRIEF TENNET GAINS BORWIN3 GRID CONNECTION The BorWin3 offshore wind grid connection project in the German North Sea has been handed over to the German/Dutch transmission grid operator TenneT. The 900 MW project converts threephase electric power generated by offshore wind farms into direct current and transmits it 160kms to shore into the German national grid, from where it will now supply more than one million of the country’s households with clean electricity from wind power. Petrofac, in consortium with Siemens, was awarded the project contract in 2014, with responsibility for the engineering, procurement, construction, transport and installation of the platform offshore. The platform was installed in October 2018.
WEG WILL PRODUCE LOW VOLTAGE ELECTRIC MOTORS IN INDIA - INVESTMENT OF APPROXIMATELY US$20 MILLION WEG is planning to install a new low voltage electric motor plant in Hosur, India. With investments of approximately US$ 20 million, the plant will contain 13,000 square metres of built area with the capacity to produce up to 250,000 electric motors per year, reaching powers of up to 355 kW. In addition to the production of low voltage electric motors, the unit will also have product development and application engineering services, sales and technical assistance to serve customers in this market. According to Luis Alberto Tiefensee, WEG Motors Managing Director, the new unit will facilitate the company’s penetration of the low-voltage motor market in India and expand its participation in the local market with new opportunities. “In addition to increasing our production portfolio located in India and strengthening distribution capacity, we will be able to enter a very promising market by maintaining our quality standard in both products and service. We are increasingly strengthening our presence as a Global Player in low voltage electric motors,” explains Tiefensee. The new unit, expected to start operating in 2021, will be built in the same place where WEG already has a factory for medium and high voltage induction motors and synchronous and asynchronous generators, and will employ approximately 320 new employees. WEG started its activities in India in 2011, with a factory with 32,000 square metres built on an area of 170,000 square meters. The unit serves Asia, the Middle East, Africa and Oceania, and employs 800 people in the country.
£1M FUNDING FOR WAVE ENERGY DEVELOPER IN SCOTLAND Malin Renewables has won a £1 million contract to supply a 50-tonne wave energy converter named Archimedes Waveswing. Malin Renewables, which has been appointed by AWS Ocean Energy, will build the the device which resembles a giant buoy which converts the motion of waves into electricity. The development of the unit, which is funded by Wave Energy Scotland, will allow the technology to be tested further and will give the engineering teams additional data for creating the equipment in different sizes. Ben Sharples, Director of Malin Marine, said: “This particular project enables the team to utilise its expertise in
www.gmp.uk.com
hydraulics, electrical power, air systems, pressure vessels and mooring, delivering an integral piece of equipment for the wave energy sector.” The Archimedes Waveswing™ wave energy converter concept is classed as a submerged point absorber device. This project is expected to yield some significant improvements to its previous economic performance. The original Waveswing concept was tested and demonstrated at large scale offshore Portugal in 2004 however the configuration did not provide an economic solution at that time. The company says this new version features some major innovations.
ACCURATE EMISSIONS TESTING FOR DIESEL ENGINES
Emissions gas testing is essential for diesel engines. You are unable to permit your genset without accurate emissions data. Gas testing is the first step in designing your bespoke emissions abatement system. •
Fast response
•
Comprehensive report
•
Results accepted by Environment Agency
NO.1 IN
EMISSIONS SOLUTIONS IPU.CO.UK/TESTING
WORLDWIDE INDEPENDENT POWER
13
NEWS
MARCH 2020
TOSHIBA WINS CONTRACT TO RETROFIT STEAM TURBINES & GENSETS FOR THERMAL POWER PLANT IN AUSTRALIA
IN BRIEF
Toshiba Energy Systems & Solutions Corporation announced that its Australian subsidiary, Toshiba International Corporation Pty. Ltd. (hereinafter TIC), has won a major contract. This involves retrofitting steam turbines, generators, and associated equipment as part of the modernisation project of EnergyAustralia’s Mt Piper Power Station in Portland, Australia, a subsidiary of Hong Kong-based China Light and Power. The overall retrofit work is scheduled to be completed by the end of 2021. The first unit of the Mt Piper Power Station started commercial operation in 1992 and the second unit started in 1993. The steam turbines, generators and associated equipment were supplied by Toshiba ESS for both units. These units can generate enough energy to meet around 15% of New South Wales energy demand. The project will increase Mt Piper’s output from 1400MW to 1460MW of critical base load generation that is equivalent to the needs of 55,000 homes without any increase in coal consumption or emissions. The increase in output will be achieved through the replacement/upgrade of major equipment including steam turbine, generator and heat exchangers. TIC won the order on the strength of Toshiba ESS’s world leading high efficiency steam path design, local service capabilities and proven results providing major thermal upgrades globally. Takao Konishi, Director and Senior Vice President of the Power Systems Div. at Toshiba ESS comments: “Toshiba ESS is committed to providing class-leading thermal plant retrofit solutions like those to be applied at Mt Piper. “
JCB DIESELMAX ENGINES FOR HIRE JCB Power Products are meeting the needs of customers in the hire sector with the launch of the first four RS diesel generators, designed for the power generation rental market. Powered by JCB’s award-winning Dieselmax engine, the generators use high-quality industry-recognized components and all are fitted within a robust sound-attenuated canopy. The first four RS-branded generators offer outputs of 60, 80, 100 and 125kVA, which are the most popular power nodes for rental machines. The 60, 80 and 100kVA models are powered by JCB’s mechanically controlled Stage IIIA Dieselmax engine, while the 130kVA model has an electronically controlled Dieselmax. The generator design has been future-proofed to accept engines up to Stage V emissions standards.
RELIABLE POWER NEEDS
DEPENDABLE FUEL
AZELIO INAUGURATES ITS ENERGY STORAGE AT NOOR OUARZAZATE
With more of us working from home, critical backup power is essential to support the National Grid. Stored fuel needs to be clean to be reliable. IPU’s fast response & expertise spans all aspects of fuel conditioning: •
14
Fuel testing
•
Fuel cleaning service
•
Polishing systems
•
OFTEC inspections
WORLDWIDE INDEPENDENT POWER
NO.1 IN
FUEL CONDITIONING IPU.CO.UK/PRESERVE
Azelio has completed the installation of its renewable energy storage with 24-hour clean power production at Noor Ouarzazate solar complex in Morocco. The installation is a partial result in a joint technical and business development agreement between Azelio and Masen. It was inaugurated during an official ceremony in Morocco held on March 5th, 2020. A verification of the storage will be initiated during the first quarter of 2020, with commercial installations later the same year, followed by volume production in 2021. Azelio has developed a solution to efficiently store renewable energy from solar
and wind power and make it available all hours of the day as electricity and heat. The system uses recycled aluminum as a storage medium, containing no rare minerals and suffers no reduced capacity over time. The system is scalable from 100 kW to 100 MW and by that fills a void in the market towards the goal of universal access to affordable and sustainable energy. “Our collaboration with Azelio is a good example of Masen’s R&D strategy to evaluate, co-develop and promote disruptive solutions. We are proud to Azelio’s energy storage represented on Noor Ouarzazate solar complex,” comments Mustapha Bakkoury, CEO of Masen.
www.gmp.uk.com
INTRODUCING AWG & SWG GENERATORS: MICRO-CHP IS COOL SINCRO keeps on working at its complete programme for cogeneration by focusing on Asynchronous and Synchronous liquid cooled types. By selecting Sincro alternators for your CHP power plant, you decide in favour of a wide and reliable range of solutions, complying with CHP standards and regulations. During 2019 we launched our AWG asynchronous liquid cooled generators with positive feedback from the market. Due to this success, our offer of water cooled alternators becomes wider, now with the introduction of the synchronous liquid cooled versions: this range implementation is intended to give our customers a complete choice when looking for CHP alternators. Our 160 and 225 frame sizes are already including asynchronous 2 and 4 poles executions, ranging 7 to 50 KW. Now we are adding the SWG synchronous types with AVR, fully covering CHP market’s requests. AWG and SWG are available in all SAE standard and other customized tailor made executions. Sincro liquid cooled models are available in UL/CSA upon request.
SOGAENERGYTEAM.COM/CHP-ALTERNATORS-FOR-COGENERATION
chp@sogaenergyteam.com sogaenergyteam.com/sincro
MARKET REPORT
MARCH 2020
ACCEPTANCE OF CLEANER GAS-POWERED GENERATORS ON THE RISE IN EUROPE
POWER STORAGE IS EXPECTED TO PLAY A ROLE IN INCREASING GAS GENSETS SALES Stringent environmental regulations, declining gas prices, and increasing demand for flexible transmission of renewable power have sparked a growing interest in gas-powered generator sets in Europe. A recent analysis by Frost & Sullivan shows that the market revenue for gas gensets in Europe is expected to expand at a CAGR of 5.3%, from $307.2 million in 2018 to $441.6 million by 2025, while unit sales are set to increase at a CAGR of 3.2%, reaching 2,034 units by 2025. “As Europe moves towards meeting its emission reductions targets by 2030, the gas gensets market is positioned for fairly good growth in the near future,” said Jonathan Robinson, Global Energy Program Lead at Frost & Sullivan. “Gas gensets are expected to gain market share among end-user segments that were dominated by diesel gensets as the region moves towards lower-emission fuel sources.”
“GAS GENSETS ARE EXPECTED TO GAIN MARKET SHARE AMONG END-USER SEGMENTS THAT WERE DOMINATED BY DIESEL GENSETS AS EUROPE MOVES TOWARDS LOWER-EMISSION FUEL SOURCES.” The strengthening of the gas pipeline infrastructure and storage network across Europe is leading to the increasing uptake of gas gensets in prime power and back-up power applications. The dominance of diesel gensets in back-up power applications is also being disrupted by gas gensets as a result of stringent environmental emission regulations and declining natural gas prices. The replacement market for gas gensets presents strong growth prospects as customers move towards the latest generation of gensets to power their operations. “The growth of power storage is also expected to play a role in increasing gas gensets sales, as the demand for hybrid gensets with power storage capabilities rises,” noted Robinson.
“Furthermore, expansion of product lines and product differentiation through acquisitions or new product introductions by establishing partnerships and new channels will expand customer reach,” concludes Jonathan Robinson. According to Frost & Sullivan, market participants can also leverage the opportunities for growth in: •Optimizing operations to reduce costs and generate higher revenues. •Introducing new product lines to extend consumer reach. •Integrating gas gensets with power storage capabilities for better product differentiation. •Incorporating active emission control measures to meet new norms. European Gas Generator Set (Genset) Market, Forecast to 2025, is a part of Frost & Sullivan’s Energy and Environment Growth Partnership Service program, which helps organisations identify a continuous flow of growth opportunities to succeed in an unpredictable future. Frost & Sullivan has also released its Global Power Industry Outlook study. The report forecasts solar and wind to dominate power generation additions through to 2021. The global power industry is expected to invest $2.20 trillion in energy generation between now and and 2021. Increases in renewable energy adoption and growth of the energy generation sector will be driven by factors including declining capital cost of solar and wind, rise in battery energy storage adoption, disruptive start-ups contributing to competition and increases in mergers and acquisitions. Vasanth Krishnan, energy & environment analyst at Frost & Sullivan, said: “To navigate through current trends and challenges, organisations must start embracing business models which enhance operational and process efficiency while reducing costs. Adopting disruptive digital solutions that focus on consumer needs will bring the organisation closer to technological and efficiency transformation.” About Frost & Sullivan For over five decades, Frost & Sullivan has become worldrenowned for its role in helping investors, corporate leaders and governments navigate economic changes and identify disruptive technologies, Mega Trends, new business models and companies to action. www.frost.com
16
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
GENSET
MARCH 2020
GENSET IN URBAN WASTEWATER TREATMENT PLANT IN MADRID
T
his month MWM is working to complete the renewal of the Spanish wastewater treatment plant, Viveros de la Villa, in Madrid. In the three-phased project the last unit of the cogeneration plant will be replaced with a 400kWel MWM TCG 3016 V08 genset for a higher electrical power and efficiency of the WWTP. Located in the north of Madrid the Viveros de la Villa WWTP deals with urban wastewater discharges of 700,000 inhabitants distributed in large residential areas and towns of the periphery. Three-phased renewal project replaces older gensets with high-performance MWM gas gensets In 1984 the treatment plant operated three gensets with 455 kWel each. After 25 years of operation in 2009 one unit got first replaced with a 716 kWel MWM TCG 2016 V16 genset. With this MWM engine a higher electrical power was achieved as well as an electrical efficiency of 40.3% and an overall efficiency of 81.8%. During this phase Caterpillar Energy Solutions in addition supplied a whole series of auxiliaries, for example control panels, water pumps and oil tanks, providing a comprehensive and expanded scope for power generation and heat utilisation. In 2017, the second phase of the project, another unit got replaced with a 600 kWel MWM TCG 2016 V12C genset, with an electrical performance of 42.5% and an overall efficiency of 83.2%. In the third phase of the project the renewal of the cogeneration plant will be completed. The third and last unit will be replaced with a 400 kWel MWM TCG 3016 V08 genset. This genset has an electrical performance of 42.3% and an overall performance of 83.1%. The TCG 3016 V08 provides maximum efficiency for a higher performance and reliability of the plant as well as low operating costs. Additionally, the MWM gas engine will be supplied with the latest generation of the digital control system TPEM (Total Plant & Energy Management). In the last phase of the project Caterpillar Energy Solutions, besides the MWM TCG 3016 V08 genset, again will provide the mechanical installation and auxiliary. The commissioning of the WWTP is planned forThis month. Once the final phase of the project
18
WORLDWIDE INDEPENDENT POWER
is completed, the Viveros de la Villa will have a total power generation capacity of 1,716 kWel thanks to the three MWM gas engines. MWM TCG 3016 – a highly efficient gas engine tailored to the challenges of industry 4.0 The MWM TCG 3016 gas engines are more than merely the next iteration of MWM’s proven gas gensets. The new gas engines represent an entirely new development – perfectly tailored to the challenges of Industry 4.0
and the changed framework conditions of a dynamic market environment in the age of global value chains. Outstanding efficiency, reliability, flexibility, and environmental compatibility represent the basic pillars of the gas engines in the output range from 400 kWel to 1,000 kWel. Their innovative drive is especially evident from the greatly reduced fuel costs, the extremely low lubricant consumption, and the digitised power plant control TPEM. www.mwm.net
www.gmp.uk.com
LOADBANKS for DATACENTRES
THE TRUSTED NAME FOR LOAD TESTING
LOADBANK PACKAGES ■ ■ ■ ■
20kW to 7000kW Resistive Only Loadbanks Resistive / Reactive Loadbanks DC Loadbanks
SALES | SERVICE | RENTAL
Call today: +44(0) 1283 531 645
Crestchic Limited, Second Avenue, Centrum 100, Burton upon Trent, Staffordshire DE14 2WF, UK T: +44 (0)1283 531645 F: +44 (0)1283 510103 E: sales@crestchic.co.uk
www.crestchicloadbanks.com Sales & Rental Offices in : UK, North America, Singapore, Germany, Netherlands, France, China and UAE
GENERATORS
MARCH 2020
THREE DAX 71-193ERH GENERATORS FOR FPSO IN THE GULF OF MEXICO
B
RUSH has supplied three DAX 71-193ERH generators (gas turbines) for a floating production storage and offloading vessel (FPSO) project set to operate in the Gulf of
Mexico. The project outputs required compliance with all major international standards, stringent local specifications and the marine certifying authority. For the project BRUSH supplied generators, line and neutral cubicles, control panels, and acceptance test which were delivered in 2019. Number of units: Generator Type: Driver: Power Output: Voltage (kV) Frequency (Hz) EXW Delivery
3 BDAX 71-193ERH Gas turbine 34MW 11.0 60 2020
According to the MODEC website, MV34: “The FPSO will be capable of processing 90,000 barrels of crude oil per day, 75 million cubic feet of gas per day, 120,000 barrels of water injection per day and have a storage capacity of 900,000 barrels of crude oil.” The rig will be deployed off the coast of Mexico at a water depth of less than 40 metres. The DAX generator range is driven by steam or gas turbine outputs from 10 MVA - 350 MVA. With over 3,500 active installations, the time-proven DAX range built in European ISO accredited sites are specified by leading industrialists, EPCs and facility operators. BRUSH provides control and monitoring products and solutions for a wide range of electrical power requirements. The range extends from standardised Automatic Voltage Regulators (AVRs), through specially engineered static excitation systems delivering thousands of Amps, to customised online monitoring and control systems designed to meet particular requirements. For power management, the BRUSH PRISMIC® PMS provides real time intelligent automation of electrical power systems using the latest IEC 61850 technology and a range of dedicated hardware and software. The BRUSH range includes compact and fully featured, dual channel AVRs for brushless machine operation. These may be delivered as plate
20
WORLDWIDE INDEPENDENT POWER
machine operation. These may also be delivered as plate mounted such as the PRISMIC® A12 or delivered in 19-inch rack enclosures such as the PRISMIC® A32 or A3100. BRUSH’s control and protection panels are optimally designed to satisfy even the most complex requirements for generation and distribution applications, reports the company. BRUSH provides GCPs equipped with all the necessary excitation control and protection equipment required to enable optimal performance of generators and motors and including protection functions for any associated transformers. The floating production storage and offloading (FPSO) unit is essentially a floating vessel used by the offshore oil and gas industry for the production and processing of hydrocarbons, and for the storage of oil. An FPSO vessel is designed to receive hydrocarbons produced by itself or from nearby platforms or subsea template, process them, and store oil until it can be offloaded onto a tanker
or, less frequently, transported through a pipeline. FPSOs are preferred in frontier offshore regions as they are easy to install, and do not require a local pipeline infrastructure to export oil. Recent developments in LNG industry require relocation of conventional LNG processing trains into the sea to unlock remote, smaller gas fields that would not be economical to develop otherwise, reduce capital expenses, and impact to environment. www.brush.eu
www.gmp.uk.com
BOWMAN EXHAUST GAS HEAT EXCHANGERS
Combine heat with power!
Recover up to 50% of all gen-set fuel input as heat energy! Waste heat is a valuable free energy source which can increase overall gen-set efficiency from around 30% (power only) to 80% or more (CHP). Bowman exhaust gas heat exchangers are the proven way to recover this. EXHAUST GAS HEAT EXCHANGERS • Compact design for easy installation • Proven extensively worldwide • Wide range for applications up to 1MW • Fully welded stainless steel construction TOTAL HEAT RECOVERY SOLUTIONS • Recover heat energy from the whole engine • Solutions for cooling jacket water, charge air, oil & fuel systems • Rapid delivery on most models
Call our technical sales team on +44 (0) 121 359 5401, or email info@ej-bowman.com for detailed information. EJ Bowman (Birmingham) Ltd Chester Street, Birmingham B6 4AP, UK Tel: +44 (0) 121 359 5401 Fax: +44 (0) 121 359 7495 Email: info@ej-bowman.com www.ej-bowman.com
1919-2019 FM38224
BOWMAN®
1 0 0 Y E A R S O F H E AT T R A N S F E R T E C H N O L O G Y
RENEWABLES
MARCH 2020
HEINEKEN REFRESHES PARTS OTHER RENEWABLES CANNOT REACH
I
berdrola and HEINEKEN have signed a partnership which will allow the company brew its beers using only renewable energy. The project is said to be a significant advance in Iberdrola’s investment in renewables in Spain where it plans to install 3,000 MW by 2022- through bilateral agreements that promote the supply of power at affordable, stable prices to big customers who are committed to sustainable consumption. The long-term power purchase agreement (PPA) reached by the two companies will help to bring a new photovoltaic plant in Andévalo into operation in 2020. The Andévalo plant, which will avoid the emission of over 100,000 tonnes of CO2 a year, forms part of the brewer’s plan for all its production to use renewable energies by 2023, making HEINEKEN España an industry benchmark for sustainability Iberdrola and HEINEKEN España have added to their commitment to sustainability as a strategic thrust in their businesses with the first long-term Power Purchase Agreement (PPA) in Spain between an electricity supplier and a brewing group. The agreement reached by the two companies will promote the construction of a new photovoltaic plant in Andévalo, which will guarantee the supply of green electricity to the four breweries and offices of HEINEKEN España. The plant will become operational in 2020, in PPA (Power Purchase Agreement) mode, avoiding the mission into the atmosphere of over 100,000 tonnes of CO2 a year. Andévalo forms part of Iberdrola’s strategy of investing in clean power generation projects in Spain - where it plans to install 3,000 MW by 2022- and its commitment to using bilateral agreements with big customers who are committed to sustainable consumption as a way to promote the supply of energy at affordable, stable prices. Through this partnership HEINEKEN España will be able to brew its beer using only renewable energies by 2023. To achieve this, HEINEKEN is implementing an ambitious road map which, among other initiatives, encompasses a 100% renewable electricity supply.
22
WORLDWIDE INDEPENDENT POWER
Located in the municipality of Puebla de Guzmán (Huelva) and with a surface area of 150 ha., the project will have an installed capacity of 50 MW and will consist of 147,000, 340 Wp polycrystalline silicon modules which will generate 82 GWh/yr. The plant will be built inside the biggest wind farm in continental Europe, El Andévalo (292 MW), developed and managed by Iberdrola since 2010. “PPAs open up new opportunities for the development of energies that will set the standard for the world’s energy future. Renewables have proven their competitive advantage and their ability to supply power at affordable, stable prices, and the PPAs in the long term, as well as bringing stability to the company’s investments in renewable projects,” explained Ángeles Santamaria, CEO of Iberdrola España. “This initiative reaffirms HEINEKEN España’s commitment to sustainability, is an example of our ambition to become the greenest brewer and will
consolidate our leadership in sustainability in the brewing industry in Spain. The Andévalo plant forms part of a plan that will allow us to brew all our products using only renewable energy by 2023,” commented the Managing Director of HEINEKEN España, Guillaume Duverdier. HEINEKEN’s sustainability strategy focuses on six priority areas. Among them is the fight against climate change by reducing the amount of CO2 emitted into the atmosphere, a commitment on which HEINEKEN España has made great progress in recent years by reducing its carbon footprint by 64% since 2008. It has set new challenges for 2030 in production, cooling and packaging in order to meet the commitments of the Paris climate conference (COP 21) and the UN Sustainable Development Goals (SDG), among which is the commitment to using only renewable energy for the entire production of its beers by 2023. www. iberdrola.com
www.gmp.uk.com
visit us at fozmula.com
a Rochester Gauges Company
NEW GENERATION OF COOLANT & OIL LEVEL SWITCHES RE-ENGINEERED CAPACITANCE TYPE LEVEL SWITCHES
EMC Compliant to ISO Standards RoHS Compliant
015
015
Fozmula Limited Email: sales@fozmula.com Tel: +44 (0)1926 466700
S291
S8X
GENERATORS
MARCH 2020
THREE G3520H GENERATOR SETS PRODUCING 7.2MW FOR LEHI CITY POWER, UTAH Located behind the new 17,000 square-foot office of Lehi City Power, the Broadbent Generation Facility first opened in March 2018. It has three Cat G3520H generator sets which produce 7.2 MW of power during times of peak demand, when energy prices are high. This typically occurs during the summer months in the USA, reports WIP.
P
ositioned on the edge of Salt Lake and Utah counties at the north end of Utah Lake, Lehi sits at the nexus of technology firms migrating from California. The region encompasses a cluster of information technology, software development, and hardware manufacturing and research firms along the Wasatch Front. With companies such as Adobe, Microsoft, and Xactware putting down roots within its service territory - and with a 134% increase in population since 2000 - Lehi City Power realised it was time to replace its outdated facility with a new campus to keep pace with the explosive growth. In 2011, city officials began a four-year planning process which ultimately led to the selection of Cat dealer Wheeler Machinery to serve as general contractor for a $17.5 million campus, which includes the main office, warehouse, shop, and a new distributed energy facility used for peak shaving to reduce the sometimes high cost of power from the energy grid. Peak demand reached 120 megawatts in the summer of 2019 in Lehi. “At the rate we’re growing, we wanted a way to help us address the power needed for our city,” said Cameron Boyle, assistant city administrator, during a groundbreaking ceremony in 2017. “This helps offset the cost of power we’re purchasing from other sources, and during our peak times, in July and August when everyone is using their air conditioners, we want to have our own ability to generate power to offset the need.” Lehi belongs to Utah Associated Municipal Power Systems (UAMPS), which provides wholesale electric energy, transmission, and other energy services to community-owned power systems throughout the Intermountain West. As a member of UAMPS, Lehi City can contract with energy providers of its choosing. Some of those energy sources include hydro power, natural gas, and renewables such as wind and solar. Before coming to Lehi City Power to serve as director, Joel Eves worked for Provo City Power, a nearby municipal utility that commissioned its own new power plant in 2017 with five Cat G3520H gas generator sets. “I know those people really well, and if I have a problem or I need something, I can call them and they’ll help me out and vice versa,” Eves says. “The fact that they have the same Cat gensets as we do - I know the exacting detail they would have gone through to make that selection. It gave us some comfort when we made the recommendation to our decision makers to go with Wheeler and Caterpillar for our new generation plant.” Eves says having the ability to beat the cost of grid power with a local distributed energy system is critical to the future of municipal power systems. The Cat G3520H genset meets most worldwide emissions standards down to 0.5 grams per brake horsepower-hour. To further reduce nitrogen oxide emissions, Lehi City Power utilises a
24
WORLDWIDE INDEPENDENT POWER
Selective Catalytic Reduction system. The Utah Valley is prone to an inversion that traps pollutants and leads to a visible haze, particularly in the winter months. Much like the new Cat power plant in nearby Provo, Lehi is now one of the cleanest running plants in Utah, Eves says. “You have to understand the area we’re in to appreciate what that means because we’re in a very poor air quality area - especially in the winter when the inversion locks everything in, Eves says. “So, to have the Utah Department of Air Quality say we’re clean enough to run 24/7 365 for our whole plant is amazing.” Based on peak demand, the new generation facility can generate approximately 10% of the energy needs for Lehi’s 20,000 power customers. The facility has room to expand, and could eventually accommodate three more G3520H gensets, plus two more 4 MW units. “As fast as we’re growing, we knew we needed a whole new facility,” Eves says. “So, we knew we had to build up and make the generation facility more than we need today. As we move forward and gain more experience running the plant, market forces will dictate our next move.”
www.gmp.uk.com
GENERATORS
MARCH 2020
With the rapid development of the tech industry, the population of Lehi, Utah has increased too. To keep up with this growth, Lehi City Power sought to replace its outdated facility with a new $17.5 million campus. One of the new developments included a distributed energy facility used for peak shaving to offset the occasionally high cost of grid power. Opened in March 2018, the Broadbent Generation Facility has three Cat® G3520H generator sets, which produce 7.2MW of power during times of peak demand. Cat dealer Wheeler Machinery managed all aspects of power systems installations, offering the end user one point of contact during the development phase as well as an experienced electric power dealer to rely on for product support upon project completion. As a member of Utah Associated Municipal Power Systems (UAMPS), Lehi receives wholesale electric energy and other energy services, but it can also contract with other energy providers. A specialist at Lehi monitors the energy market to predict when the cost of grid power will spike. When grid power rates exceed the cost of natural gas, Lehi notifies UAMPS that it will run the generator sets. “Having our own source of power generation is a hedge, because if we don’t have it then we know we’re just stuck to the market,” says Crystal Robinson, forecast and resources manager for Lehi City Power. “If the market price is high, then we have another option.” Based on peak demand, the Broadbent Generation Facility can produce up to 10% of Lehi’s energy needs but also has room to accommodate additional gensets in the future. “Should, for example, prices reach $100 per megawatt hour, if I can start these generators at $40, $35 per megawatt hour, we save all that money,” says Robinson. Including all operating and maintenance expenses, it costs Lehi $50.73 per megawatt to operate the facility. Current costs to purchase energy from the grid can vary anywhere from $20 to $300 per megawatt hour, depending on demand. “Having our own source of power generation is a hedge, because if we don’t have it then we know we’re just stuck to the market,” Robinson explains. “If the market price is high, then we have another option,” Eves concludes. cat.com/powergeneration
Located behind the new 17,000 square-foot office of Lehi City Power, the Broadbent Generation Facility first opened in March 2018. It has three Cat G3520H generator sets which produce 7.2 MW of power during times of peak demand, when energy prices are high.
“
YOU HAVE TO APPRECIATE THAT WE’RE IN A VERY POOR AIR QUALITY AREA ESPECIALLY IN THE WINTER WHEN THE INVERSION LOCKS EVERYTHING IN. SO, TO HAVE THE UTAH DEPARTMENT OF AIR QUALITY SAY WE’RE CLEAN ENOUGH TO RUN 24/7 365-DAYS-A-YEAR FOR OUR WHOLE PLANT IS AMAZING.” - JOEL EVES, DIRECTOR, LEHI CITY POWER Joel Eves, Director, Lehi City Power.
www.gmp.uk.com
WORLDWIDE INDEPENDENT POWER
25
GENERATORS
MARCH 2020
NEW 300MW GAS-FIRED POWER PLANT FOR PUERTO SANDINO TO POWER NICARAGUA’S GRID
N
ew Fortress Energy LLC has signed a 25-year Power Purchase Agreement with Distribuidora de Electricidad del Norte, S.A. and Distribuidora de Electricidad del Sur, S.A., two of Nicaragua’s electricity distribution companies. As part of the agreement, New Fortress will construct a natural gas-fired power plant with a capacity of approximately 300 megawatts near Puerto Sandino to supply power to Nicaragua’s national electric grid. The plant is expected to contribute to the advancement of the country’s long-term economic development while also assisting the transition to lower-carbon, more environmentally friendly energy sources. New Fortress will supply natural gas to the plant via an offshore liquefied natural gas (LNG) receiving, storage and regasification terminal off the coast of Puerto Sandino. Under the terms of the PPA, New Fortress is expected to provide more than 21 TBtu of natural gas per year over 25 years, the equivalent of approximately 700,000 gallons of LNG (60,000 MMBtu) per day. The project is expected to be funded with cash on hand and funds from operations. The terminal and the plant are anticipated to begin commercial operations in the second half of 2021, subject to various conditions, including obtaining required licenses and permits. Nicaragua is the country in Central America with the lowest electricity generation, as well as the lowest percentage of population with access to electricity. The unbundling and privatization process of the 1990s did not achieve the expected objectives, resulting in very little generation capacity added to the system. This, together with its high dependence on oil for electricity generation (the highest in the region), led to an energy crisis in 2006 from which the country has not fully recovered.
The Nicaraguan electricity system comprises the National Interconnected System (SIN), which covers more than 90% of the territory where the population of the country lives (the entire Pacific, Central and North zone of the country). The remaining regions are covered by small isolated generation systems. The SIEPAC project will integrate the electricity network of the country with the rest of the Central American countries, which is expected to improve reliability of supply and reduce costs. New Fortress Energy is a global
energy infrastructure company founded to help accelerate the world’s transition to clean energy. The company funds, builds and operates natural gas infrastructure and logistics to rapidly deliver fully integrated, turnkey energy solutions that enable economic growth, enhance environmental stewardship and transform local industries and communities. New Fortress Energy is majority-owned by a fund managed by an affiliate of Fortress Investment Group. www.newfortressenergy.com
“
NEW FORTRESS WILL SUPPLY NATURAL GAS TO THE PLANT VIA AN OFFSHORE LIQUEFIED NATURAL GAS RECEIVING, STORAGE & REGASIFICATION TERMINAL OFF THE COAST OF PUERTO SANDINO. UNDER THE TERMS OF THE PPA, NEW FORTRESS IS EXPECTED TO PROVIDE MORE THAN 21 TBTU OF NATURAL GAS PER YEAR OVER 25 YEARS.” 26
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
Your Partner for Industrial Service Solutions The UK’s leading authorised service and parts centre Repairs and rewinds to all makes of large alternators and rotating equipment up to 40 tons Field Generator health checks and in-situ bearing upgrades Repair and supply of low and high voltage motors & drives Baumuller OEM product workshop & field support
24 HOUR SUPPORTLINE +44 (0)161 432 7824 mail@baumuller.co.uk www.baumueller-services.co.uk
LOAD BANKS
C
MARCH 2020
COMPACT VERTICAL DISCHARGE LOAD BANK OFFERS SMALL OPERATIONAL FOOTPRINT
restchic, one of the world’s largest suppliers of load bank technology, has recently added vertical-discharge load banks to its rental fleet, offering customers a compact solution with a small operational footprint. Available as a 1000kW resistive-only load bank, the vertical-exhaust makes the system suitable for use in smaller or more urban areas. By adding the product to the rental fleet, the company is able to fulfil requirements for temporary applications with a limited space. Joanne Price at Crestchic explains, “Businesses are becoming wise to the fact that back-up power is mission-critical, which means an increase in demand for load banks. “Many of our rental customers operate in applications and environments where space is at a premium. A horizontal-exhaust load bank requires a much greater distance around the load bank in order to operate safely, which doesn’t really lend itself to compact spaces.” She explains: “Our vertical-blow model discharges upwards, posing no safety issue for operators or pedestrians and enabling the load bank to be used in a much smaller area. When working in tight city centre spaces, especially in London, the vertical discharge is much safer and increasingly demanded by our customers.”
“
The most commonly used type of load bank, a resistive load bank is used to test back-up generators and other power sources at full capacity, ensuring that they will operate effectively when called upon. For the load bank to operate effectively and safely, electrical energy is converted to heat via resistors, which is then air-cooled so that it can dissipate. The new vertical-discharge load banks, which are available via Crestchic’s rental business, direct this hot air upwards, away from people, buildings or site structures. Joanne concludes: “Making this product available for rent allows us to offer load bank testing in applications that would often be too tight to accommodate the more common horizontal-discharge units. They also offer 1000kW in a single-box, which is a lot of load for such a compact footprint.” Specialising in load bank manufacture since 1983, Crestchic has the knowledge and expertise to
meet a whole spectrum of power load testing requirements. With sales and rentals offices in the UK, North America, Singapore, Netherlands, France, Germany, India, Brazil and Dubai, Crestchic is the largest load bank specialists in the world. Crestchic has the expertise and capability to develop tailor-made testing solutions which meet all requirements from standard size resistive and reactive load banks or custom-designed and built load banks of any size at any voltage and frequency. Crestchic load banks has been operationally successful in all seven continents and are reliably testing power supplies every day in locations and climates all round the world, from temperate to jungle, desert to snow, off-shore to high altitude. For more information about Crestchic load banks, the critical role of power-testing or to discuss specific requirements, visit: www.crestchicloadbanks.com
BUSINESSES ARE BECOMING WISE TO THE FACT THAT BACK-UP POWER IS MISSION-CRITICAL, WHICH MEANS AN INCREASE IN DEMAND FOR LOAD BANKS. MANY OF OUR RENTAL CUSTOMERS OPERATE IN APPLICATIONS AND ENVIRONMENTS WHERE SPACE IS AT A PREMIUM... OUR VERTICAL-BLOW MODEL DISCHARGES UPWARDS, POSING NO SAFETY ISSUE FOR OPERATORS OR PEDESTRIANS AND ENABLING THE LOAD BANK TO BE USED IN A MUCH SMALLER AREA.” - JOANNE PRICE, CRESTCHIC 28
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
Any size. Any Shape.
Precision. Protection. Protecting generators, control systems, switchgear and plant over their operational lifetime takes the right combination of innovation, resources and experience. Bradgate design to customer specific requirements for the complete solution. Applications ranging from: Data Centres, Standby Power, Rail, Petrochemical and Offshore. Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG, England Tel: +44 (0) 1509 508678 (Sales / General Enquiries) | Email: sales@bradgate.co.uk www.bradgate.co.uk
ENERGY STORAGE
MARCH 2020
‘RINGO’ & LARGE-SCALE ENERGY STORAGE SYSTEMS Last year Nidec ASI was chosen by the French public electricity transmission system operator, RTE, to develop a full-scale experimental project involving a new electricity storage system being used to optimise management of energy flows on the transmission grid in Vingeanne, France.
T
his experiment, known within the industry as ‘Ringo’, involves the installation of the first energy storage system on mainland in France and aims to prevent grid congestion at times of peak demand by experimenting with the storage of all surplus renewable energy produced (wind and solar) and its subsequent return to the electricity grid. This is a project which sees battery storage systems become an integral part of modern electricity grids and key elements for realizing the vision of an electric and sustainable future. Depending on weather conditions (sun, strong winds), local solar or wind energy production can record peaks and exceed the transport capacity of the national electricity grid, resulting in the dispersion of the energy produced. By storing the excess, the Ringo battery prevents the loss of electricity produced from renewable sources thus contributing to reductions in CO2 emissions, without having to use polluting energy sources. Furthermore, the system makes it possible to better manage the electricity grid, avoiding congestion at times of peak demand. The Vingeanne site, located in a region of high wind energy production, was chosen as the location for one of the experimental batteries with a storage capacity of 12 MW/24MWh, equal to the amount of energy produced by 5 wind turbines or the consumption of 10,000 families. Work began in January 2020, while commissioning and testing are expected to begin next year, in March 2021. Nidec Asi will supply its power electronics converters and the PMS (Power Management System) control system. The batteries are of the NMC (Nickel, Manganese, Cobalt) high energy density lithium-ion type. With this experiment, RTE and its partners, including Nidec ASI, are participating in the development of large-scale electricity storage. A spokesman commented: “This is a great industrial challenge to meet the fundamental energy transition from polluting to sustainable and renewable sources, necessary to reduce greenhouse gas emissions and mitigate global warming.” The Ringo project meets the renewable energy development goals set by the French government, which
at the same time as guaranteeing electrical safety, aims to make the electricity transmission grid more flexible by 2030 and to integrate, in particular, large-scale electricity storage solutions. This storage experiment on three French sites has been approved by the French CRE (Commission de Régulation de l’Energie - Energy Regulatory Commission) and involves a total investment of €80 million. Dominique Llonch, CEO of Nidec ASI and Chairman of Nidec Industrial Solutions, commented: “Once again, Nidec ASI’s ability to offer completely customised solutions tailored to our customers’ various needs has proved to be an effective and winning strategy. “Thanks to this ambitious project launched with RTE, we are continuing to contribute to the development of the energy market in a direction of greater sustainability, pursuing the goal of an electric and zero-impact future,”
He explains: “I am very satisfied with the work of the entire Nidec ASI team and I am very proud that our company was chosen as a reliable partner by a company like RTE, recognized the world over for its commitment, which we fully share, towards energy transition and the development of a project with a very high level of innovation.” Nidec Industrial Solutions (NIS), the industrial platform of the Nidec group, offers complete electrical systems and brings together the products and services of Nidec ASI, Avtron Industrial Automation, Nidec Industrial Automation and Motortecnica. It offers customised solutions throughout the world for a wide range of industrial applications. Its reference markets are oil and gas, traditional and renewable energy, steel, naval and industrial automation markets. www.nidec.com
“
RINGO REPRESENTS A GREAT INDUSTRIAL CHALLENGE TO MEET THE FUNDAMENTAL ENERGY TRANSITION FROM POLLUTING TO SUSTAINABLE AND RENEWABLE SOURCES .”
30
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
Noise control experts
Keeping your world clean, quiet, and safe. DĂźrr Universal is a global leader in the design and manufacture of inlet and exhaust systems for gas turbines and reciprocating engines in the OEM and retrofit markets. www.durr-universal.com DĂźrr Limited United Kingdom
Phone +44 1455 8944 88 Email solutions@universalaet.com
CHP
MARCH 2020
€180 MILLION CONTRACT FOR A NEW COMBINED GAS CYCLE PROJECT
T
hrough its subsidiary Iren Energia S.p.A., Iren S.p.A. has just signed a contract with Ansaldo Energia to build a new combined gas cycle plant costing approximately €180 million. This will be built in Turbigo, located in the Province of Milan, Lombardy, located about 35 kilometres (22 miles) west of Milan, in the north of Italy. This new development will increase installed capacity at the current Turbigo power station site, which is fuelled by natural gas, from the current 850 MW to around 1,280 MW. According to the company this investment demonstrates Iren’s support for the energy transition process, guaranteeing the production security and flexibility needed to balance intermittent renewable sources. A combined cycle power plant is an assembly of heat engines which work in tandem from the same source of heat, converting it into mechanical energy, sometimes called a combined cycle gas turbine (CCGT) plant. After completing its cycle in the first engine, the working fluid (the exhaust) is still hot enough that a second subsequent heat engine can extract energy from the heat in the exhaust. Usually the heat passes through a
heat exchanger so that the two engines can use different working fluids. By generating power from multiple streams of work, the overall efficiency of the system can be increased by 50–60%. That is, from an overall efficiency of say 34% (for a simple cycle), to as much as 64% (for a combined cycle). This is more than 84% of the theoretical efficiency of a Carnot cycle. This can be done because heat engines can only use part of the energy from their fuel (usually less than 50%). In an ordinary (noncombined cycle) heat engine the remaining heat (i.e., hot exhaust gas) from combustion is wasted. The new combined cycle plant for Turbigo, with a projected 57% yield, is scheduled to be operational by early 2022, while the test exercises and inspection should be completed by June 2022. Based on an EPC contract, Ansaldo Energia will manage the executive design phase, the supply of the gas turbine, generators and setup transformers, heat recovery vapour generator, the implementation of the civil works, the assembly and supply of ancillary electrical and mechanical installations.
The new combined cycle plant for Turbigo, with a projected 57% yield, is scheduled to be operational by early 2022, while the test exercises and inspection should be completed by June 2022. Based on an EPC contract, Ansaldo Energia will manage the executive design phase, the supply of the gas turbine, generators & set-up transformers, heat recovery vapour generator, the implementation of the civil works, the assembly and supply of ancillary electrical and mechanical installations. Iren will integrate the project with the existing plant to obtain maximum overall production flexibility, the upgrading of certain components on the current production plant, operational since 2008, so as to further improve performance and the renewal of the concessions with the national electricity network. Massimiliano Bianco, Chief Executive Officer of Iren, told WIP: “The repowering of the Turbigo station represents a significant development - we decided to implement this after the pricing signals from the first Capacity Market auctions. Prices were positioned at highs both in terms of existing capacity and the new capacity, highlighting the important role of gas power stations with high levels of flexibility, which operating on a supplementary basis to renewable sources, are essential to supporting system adequacy. With this project, Iren and Ansaldo Energia are consolidating their collaboration in the energy sector, and more specifically, in managing the turbogas fleet.” Giuseppe Marino, Chief Executive Officer of Ansaldo Energia commented: “By signing this contract Ansaldo Energia further consolidates its leading role in Italy’s energy transition and confirms our sound decision to increasingly centralise the production plant in Genoa since November 2018. Our order backlog has increased by over €600 million, confirming technological leadership of Ansaldo Energia and its service capacity for the maintenance and assistance to its customers.” www.ansaldoenergia.com
“
“THE REPOWERING OF THE TURBIGO STATION REPRESENTS A SIGNIFICANT DEVELOPMENT - WE DECIDED TO IMPLEMENT THIS AFTER THE PRICING SIGNALS FROM THE FIRST CAPACITY MARKET AUCTIONS.” - MASSIMILIANO BIANCO, CHIEF EXECUTIVE OFFICER OF IREN
32
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
APROVIS. Better Performance.
EXHAUST TECHNOLOGY: Exhaust Gas Heat Exchangers Heat Recovery Steam Generators Catalytic converters and SCR (DeNox)-Systems Silencers GAS TECHNOLOGY: Gas Heat Exchangers Gas Cooling Systems Activated Carbon Filters Gas Boosters
APROVIS Energy Systems GmbH Tel.: +49 (0) 9826 / 6583 - 0 · info@aprovis.com
www.aprovis.com
A control and shut off technique you can rely on.
OHL Gutermuth
Others simply sell you a product – we offer a solution.
alves Best V 0 years 5 since 1
ESD Specialized in high pressure low/high temperature
Customized Valve Design
Helmershäuser Straße 9+12 · 63674 Altenstadt / Germany Phone +49 6047.8006-0 · Telefax +49 6047.8006-29 www.ohl-gutermuth.de · E-Mail: og@ohl-gutermuth.de
OHL Gutermuth Industrial Valves GmbH
RENEWABLES
MARCH 2020
TWO RENEWABLE PROJECTS ROLLED OUT ACROSS AFRICA Two major milestones have been announced by Lekela. The first is the official opening of Lekela’s flagship Parc Eolien Taiba N’Diaye (PETN) project in Senegal, the first-ever utility-scale wind power in West Africa; the second is that work has just begun on the 250MW West Bakr Wind project.
L
ekela, the renewable power generation company which delivers utility-scale projects across Africa, last month celebrated two major milestones: the inauguration of its flagship Parc Eolien Taiba N’Diaye (PETN) project in Senegal, which provides the first ever utility-scale wind power in West Africa; and groundbreaking on the 250MW West Bakr Wind project in Egypt. The inauguration of PETN marks the official opening of a wind farm which will provide power for over 2 million people. As West Africa’s first utility scale wind farm, PETN consists of 46 Vestas wind turbines producing 158.7MW. The first phase is now producing electricity, with 16 wind turbines generating up to 50MW. Once fully complete later in 2020, PETN will provide a 15% uplift to Senegal’s generation capacity. The project will generate electricity for Senegal for two decades. PETN was officially inaugurated by the President of Senegal, Macky Sall. Also attending the ceremony were Minister of Petroleum and Energy, Mouhamadou Makhtar Cissé; Her Excellency Tulinabo S. Mushingi and Her Excellency Victoria Billing, ambassadors for the USA and UK respectively; Papa Mademba Biteye, CEO of Senelec, and a delegation from the World Bank. In Egypt, groundbreaking on the 250MW West Bakr Wind project marks the start of construction for the project. To celebrate, an event was held at Cairo’s new Administrative Capital and attended by Lekela stakeholders and partners, including the Minister of Electricity and Renewable Energy, the Minister of Environment and the Minister of Planning. Senior government executives from the Egyptian Electricity Transmission Company (EETC), the Egyptian Electricity Holding Company (EEHC) and the New and Renewable Energy Authority (NREA) also attended. Located 30 kilometers north-west of Ras Ghareb, West Bakr Wind is part of the Government’s Build, Own, Operate (BOO) scheme. It will provide an additional 250 MW of clean energy to the grid, increasing Egypt’s wind energy capacity as the country strives to meet its target
of generating 20% of its electricity from renewable sources by 2022. The project will prevent more than 550,000 tonnes of carbon dioxide emissions per year. Both West Bakr Wind and PETN are deploying 20-year community investment plans in their local areas. These are designed to address pressing socio-economic development challenges and ensure sustained improvements for communities, even after the end of wind farm operations in the future. At West Bakr Wind, for example, migrating birds will be protected through the development of a “shut down on demand” programme. At PETN, two new marketplaces have been constructed and a new IT centre has been built for local schoolchildren. The plan of socio-economic investments at PETN is estimated to contribute up to US$20 million over the lifetime of the wind farm.
Chris Antonopoulos, Chief Executive Officer at Lekela said, “Lekela’s success is proof that clean energy can be built right across the African continent, quickly and cheaply. In just four years, we have become one of the largest pure renewable energy providers on the continent, with over 1,000MW now in construction or operation.” He concludes: “To be able to open the first ever large-scale wind farm in West Africa is a historic moment for Senegal. This clean, cheap source of energy will be used by millions of people and hopefully sets a template for other countries to follow. “We are also thrilled to begin construction at West Bakr which marks our first project with the Egyptian Government. We look forward to opening this project in less than two years’ time and working with the Government on more opportunities in the future.” lekela.com
“
IT’S A BIG MOMENT FOR LEKELA AND PROOF THAT CLEAN ENERGY CAN BE BUILT RIGHT ACROSS THE AFRICAN CONTINENT, QUICKLY AND CHEAPLY.” - CHRIS ANTONOPOULOS, CHIEF EXECUTIVE OFFICER AT LEKELA
34
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
GENERATORS
MARCH 2020
DIG 140 GENERATORS SUPPLIED TO THE GORGON & JANSZ-LO GAS FIELDS
O
ff the coast of Western Australia one of the world’s largest natural gas projects is under construction. The Chevron-operated Gorgon Project is developing the Gorgon and Jansz-Io gas fields. It includes the construction of a three-train, 15.6 million tonnes per annum (MTPA) liquefied natural gas (LNG) facility on Barrow Island and a domestic gas plant with the capacity to provide 300 terajoules per day of gas. Barrow Island is remote, and building the new facility needs power. Contractor MPower is building the power plant to supply this for a scheduled seven year construction period, and has already begun installing twelve generating sets to fill the need. There is no grid supply to Barrow Island so the generating sets need to operate in island mode. And as well as working efficiently in the hot, dry climate, they must also be environmentally-friendly as Barrow Island is a Class A Nature Reserve. MPower selected Cummins Generator Technologies as its generator supplier for its proven and reliable products, reinforced by its experiences of working together since as far back as 1984. For the Gorgon Project, MPower had
www.gmp.uk.com
specific requirements for staged delivery, DNV Certification and Clean Air Clean Air (CACA) coolers. To provide the 24 MW of continuous power it needed, MPower specified 12 x 2,750 kVA generating sets - capable of delivering a total of 33 MW - equipped with MTU 20V400G63L engines and 11 kV AvK® DIG 140k-4L generators. The generators supported by CACA coolers and mounted with electric motor driven fans, are rated up to 45°C ambient and can thus cope with the high ambient temperatures typical for Barrow Island. The generator blueprint features sleeve bearings with oil supply from prime movers with an oil cooling system, AVR with ‘Black Start’ capability, vibration probe fixtures for customer vibration monitoring system, and separate ‘Live’ and ‘Neutral’ side terminal box. The entire solution is supplied containerised, accommodating the width and vertical height requirements for the CACA coolers, and meeting the project’s quarantine requirements. Each generator is vermin-proofed, sealed, managed for condensation and fully-cleaned prior to delivery. Working on a large scale project can
present many technical issues, and MPower has found that Cummins Generator Technologies has provided reliable, professional technical advice. MPower reports that Cummins Generator Technologies has provided reliable, professional technical advice getting generating sets ready for shipment to Barrow Island from MPower’s Ingleburn facility. Modelling the DIG 140 generator during the design process meant that the flow of information was maintained in a timely manner which allowed MPower to progress with the contract without delays. Thanks to Cummins Generator Technologies, MPower has been able to supply a power station which can power the entire gas processing plant on Barrow Island during the project’s construction and commissioning phase. Twelve containerised generating sets have been shipped to Barrow Island so far. The Gorgon Project is operated by an Australian subsidiary of Chevron and is a joint venture of the Australian subsidiaries of Chevron (47.3%), ExxonMobil (25%), Shell (25%), Osaka Gas (1.25%), Tokyo Gas (1%) and Chubu Electric Power (0.417% ). The second part of the Gorgon (Stage Two - GS2) project involves an expansion of the liquified natural gas project, located approximately 130km off the north-west coast of Western Australia, at a water depth of around 200m to 1,300m. GS2 is part of Chevron’s strategy to invest between $18bn and $20bn a year through 2020. The project will include the development of supplementary wells and subsea infrastructure for supporting the operations of the existing Gorgon and Jansz-Io fields. It will facilitate the expansion of the subsea gas network in order to maintain a long-term natural gas supply to the onshore Gorgon facility. drilling works. www.stamford-avk.com [Below] MPower specified 12 x 2,750 kVA generating sets - capable of delivering a total of 33 MW - equipped with MTU 20V400G63L engines and 11 kV AvK® DIG 140k-4L generators.
WORLDWIDE INDEPENDENT POWER
35
BIOMASS
MARCH 2020
BIOMASS, POWER & SUGAR COMBINE IN CUBA - GENERATING 60 MEGAWATTS PER DAY
T
he first bioelectric plant in Cuba to generate electricity from the biomass of the marabú bush, is carrying out tests after its synchronisation to Cuba’s national grid. The new plant, located in areas of a sugar factory in the province of Ciego de Ávila, was built with an investment of US$180 million, with the assistance of technology from Shanghai Electric Group Co Ltd and the works by the joint venture BioPower S.A., Once fully operational the plant is expected to generate 60 megawatts of electricity per day, the equivalent of 50% of Ciego de Ávila’s energy consumption, said specialist Carmen Taboada, vice president of BioPower S.A., thanks to Cuban, British and Chinese participation. The plant will provide all the electricity needed by the Ciro Redondo sugar factory and the rest will go to the national grid, saving the country about 100,000 barrels of oil per year, Taboada said. She explained that - in addition to using the marabú - the facility will produce clean energy during the sugar harvest period with the use of ‘bagasse’, a byproduct from the grinding of sugarcane. The idea is to eliminate the bagasse dust, an organic wastewhich is generated in the sugar mill environment, and will also substantially reduce the emission of carbon-dioxide to the atmosphere. Cuba’s strategy is to change its energy mix by 2030. It seeks to expand the use of renewable sources until it meets 24% of electricity generation needs. The idea is to establish bioelectric plants in Cuba to produce clean energy through biomass which is less expensive and more efficient than oil-burning plants.
36
WORLDWIDE INDEPENDENT POWER
Biopower was originally formed to finance, build own and operate five power plants burning bagasse during the sugar crushing season, and to use marabu (an endemic woody weed covering 2 million hectares of farmland) during the off season. The underlying economics are compelling for Cuba. The vast majority of the electricity produced and consumed in Cuba is generated from old oil-fired power plants, in many cases simply burning crude oil. Replacing this with biomass generation, even at a tariff sufficiently attractive to bring in external capital, means clean power generation at half of the current cost of dirty oil-fired electricity. In fifteen years, moreover, once the capital of these new plants is paid for, the cost of electricity from these biomass plants will halve. For this project Bainton Capital was appointed in a dual role, together with its engineering partner, ARC Developments international. ARC was appointed as Owner’s
Engineer in November 2012. ARC carried out an engineering assessment of the project and developed a performance specification, including full commercial terms, which was issued to tenderers identified by ARC and the client. ARC developed a team of Cuban engineers to carry out tender assessment, and Alstom was selected as the Preferred Tenderer following a technical, commercial and financial analysis. In parallel, ARC carried out further work on the integration of the power plant with the sugar mill, issued an updated specification and worked with Alstom to finalise the plant design. Bainton Capital provided an integration role for the commercial development and financing of the project. This included developing and maintaining project financial models, for tender evaluation, engineering assessments, equity structuring and for lenders. www.baintoncapital.com www.he-limited.com
www.gmp.uk.com
ALTERNATORS
MARCH 2020
PHASE 9, A RANGE OF 9-PHASE DC ALTERNATORS Linz Electric has developed a comprehensive range of 9-phase DC alternators for use in hybrid systems covering various applications, and for charging all types of batteries available on the market. This is available in different DC voltages and offers high control flexibility.
R
ecent years have brought important changes to the manufacturing of power generation equipment and lighting towers. It is a new era which focuses on increasing the use of ecological and sustainable solutions, reports Linz Electric. Everyone has seen this sector shifting towards more efficient systems – in turn, this has led to a rapid increase of LED applications, to the rise of Lithium-Ion batteries based solutions and then on to the implementation of hybrid systems in many different applications. To lead these major changes, Linz Electric has developed Phase 9, a comprehensive line of 9-phase DC alternators for use in hybrid systems covering various applications, and for charging all types of batteries available on the market. Phase 9 is available in different DC voltages and thanks to a special Electronic regulator it offers high control flexibility over the output voltage and/or it can be connected to an external controller to manage different parameters of current, voltage and time. The PHASE 9 series is made up of low voltage direct current generators consisting of synchronous brushless alternators with 9-phase windings able to guarantee residual AC current (Ripple) of less than 1% without batteries. The AC output is converted to DC by means of rectifiers mounted into the control boxes located on top of the machines and provided with built-in fans. The standard range is 24 or 48 Vdc; if requested, then versions can be provided with different voltages or higher current ratings. In certain cases, for reason of size, these must be equipped with rectifiers located externally to the control box. Voltage regulators designed especially for the PHASE 9 series alternators allow a wide range of control over the voltage output.
The Linz Electric DC alternators can be equipped with two types of regulators depending on the type of system required. PHASE 9 alternators can be used with an external BMS (Battery Management System) for use in battery charging applications, or with a constant voltage control system. The casing and end shields are made of vibration-resistant aluminium alloy. The shaft is high-strength steel. A robust rotor is able to withstand drive motor overspeed, and is provided with a damping cage. The top control box provides ease-of-access to component
[Below] The PHASE 9 range from Linz Electric features synchronous brushless alternators with 9-phase windings.
Key Features of PHASE 9: • Optimisation of the battery
www.gmp.uk.com
and is equipped with additional cooling fans, as well as special output terminals to ensure simple secure and durable connections.
charging process • Ultra-low ripple effect • Flexibility and adaptability to many applications, • High Efficiency • Variable speed • High reliability and durability Essential points PHASE 9: 4 - pole alternators (from 1300 to 2100 rpm) or 2-pole alternators (from 2700 to 3600 rpm): • Output voltage: 24Vdc or 48Vdc • 9 phases brushless AC alternator source • Electronic regulation with ± 0.5% of voltage accurancy • Range of voltage regulation: 24 - 30 Vdc or 48 - 59 Vdc • Integrated rectifier with forced ventilation for current over 200Adc • Ripple: < 1% without battery www.linzelectric.com
WORLDWIDE INDEPENDENT POWER
37
MEE 2020 REVIEW
MARCH 2020
MIDDLE EAST ENERGY - DUBAI 3-5 MARCH, 2020 SHOW REVIEW Middle East Energy (formerly ‘Middle East Electricity’) is widely recognised as the Middle East region’s leading event dedicated to power generation, electrical solutions, and solar solutions. WIP’s Oscar Pancic attended the show as part of the GMP team.
J
OHN DEERE POWER SYSTEMS (JDPS) showcased various power nodes from its updated range of non-regulated generator drive engines at MEE 2020. The extended range provides OEMs greater freedom in machine design and end-users reliable engines at an optimised total cost of ownership. JDPS is a trusted partner for generator set OEMs worldwide, offering bare engines and power units for a wide range of applications. The updated range of non-certified engines now covers all recognized power nodes from 30 to 500 kVA, with displacements of 2.9L through 13.6L. New features include dual frequency (50 Hz and 60 Hz), longer maintenance intervals and single-side service access. “We specifically revamped this range to meet our OEM customers’ strategic and commercial requirements. As an entirely independent engine manufacturer of diesel-driven power generation engines, JDPS offers OEMs unbiased engine expertise,” says Sandrine Couasnon, EAME marketing support Manager. * VOLVO PENTA: The Al Masaood Power Division exhibited the Volvo Penta’s latest industry-leading power generation engines and for first time in the Middle East, the D8 GE, a compact size engine model designed with the highest-standard of emission levels. The D8 Stage II and IIIA/Tier 3 features the newest - technology injection and charging systems with low internal losses supporting excellent combustion, low fuel consumption and low noise levels. In addition to the latest version of the D8 engine, the Al Masaood Power Division is highlighting the features of Volvo Penta’s flagship 16-litre diesel engine, the D16. Through an alternator, the D16 engine can produce up to 800 kVA with excellent power density, high fuel efficiency and low exhaust emission levels. This engine meets the latest emission legislation requirements across the world. Eng. Walid Ibrahim, of Al Masaood Power Division, spoke to WIP Magazine: “Our main goal is to optimise the integration of the most relevant elements across all industry products. A challenge and learning curve, yes, but it is a necessary push for our strong focus on sustainability.” He concludes: “The event is an ideal platform to bring to the region leading global brands in the power generation sector. It is part of our long-term commitment to introduce the industry’s pioneering innovations, especially for the marine engine market.” * CUMMINS, INC. introduced its latest gas product innovation, the C25G gas generator series, to the global power generation markets during the 2020 Middle East Energy (MEE) show. The C25G series is engineered to deliver increased fuel efficiency while providing reduced maintenance costs. This new series is suitable for a diverse set of industries ranging from hospitals and manufacturing to commercial building and utilities requiring reliable continuous operation. “Following the launch of the HSK78G gas generator series, Cummins is now extending its portfolio with the addition of the C25G gas series, offering a wider range of integrated solutions to better serve the needs of our customers across key power nodes,” commented Chris Downs, Cummins global energy management marketing leader. The C25G series complies with all global emissions regulations,
38
WORLDWIDE INDEPENDENT POWER
while delivering high electrical efficiency. In addition to its generator capabilities, the innovative control systems fitted to the C25G series provide users with access to advanced monitoring, diagnostics and predictive analytics, maximizing the generator’s runtime and reducing maintenance labour costs. * SICES: One of the highlights of this month’s MEE SHOW 2020 in Dubai was a special presentation of the SICES DST4603, described as an ‘evolution of the advanced parallel controller. Designed to offer complex monitoring of both gensets and cogeneration (CHP) equipment, the unit can handle complex multiple parallel applications. The DST4603 features a 10” TFT colour display with a capacitive touchscreen, and true hot redundancy (PLC included) - it also has a true independent WATCH DOG circuit, a Double Ethernet interface and a double space for PLC program. Alongside the DST 4603, SICES also unveiled the RN 200 hybrid controller for combined renewable parallel applications. This controller offers additional analogue inputs, a Canbus interface, a real-time clock and also allows maximum renewable energy penetration in the system, allowing measurement of the renewable resources. * DOOSAN INFRACORE exhibited its new DP222 C-Series compared to other engines this is said to display a higher output, excellent fuel effiicency, higher safety and easier maintenance. The engine offers high durability, with a high strength design in the cylinder block, cylinder head, crankshaft and connecting rod. It also incorporates a Bosch Common Rail System, and a Bosch ECU.
www.gmp.uk.com
MARCH 2020
MEE 2020 REVIEW
* TMTL INDUSTRIAL ENGINES offered its flagship engine of 160hp - the indigenously developed Common Rail Direct Injection engine, a first in Dindia in this range. It features isochronous governing and offers ‘the best fuel efficiency in the industry’ with field tests showing as much as 2-litre/hr difference between it and its nearest domestic competitor. A spokesman commented: “Our engines’ ruggedness and robustness makes the first choice for use in the harshest climate as our engines work without any noticeable deration in the temperature range of -15°C to 55°C.” * THE ASCOT GROUP is an Italian manufacturing company focused on the production of deisel gnsets, hybrid solutions & power plants. On show was its Hybrid Diesel Genset DC -48 Vdc | 5-35 kW. Of particular interest was the ECO-POWER BOX (offering up to 90kW | 5-288 kWh. The Eco Power Box is designed to reduce to zero the running hours of an existing disel generator or to be a perfect substitute for a generator while configured in a standby application with a reliable grid. * JUBAILI BROS is a leading Diesel Generator supplier and a manufacturer, serving its customers throughout the Middle East, Africa and Asia. An authorised OEM of Perkins Engines, UK, the company makes high quality gensets powered by Perkins Engine through its different factories located in Lebanon, Dubai and Nigeria. A spokesman commented: “We couple our engines with high end alternators like Leroy Somer (France) and MeccAlte (UK). We monitor, control and protect our generator sets utilizing DeepSea (UK) Control Panels.” * THE MIRATECH GROUP is offering the MIRA-CUBE concept designed to fit into a generator housing or directly into a machine room. Said to be ideal for retrofitting of existing engines, the housing combines all of the necessary tanks, control units, and dosing units. Manufactured for the 1,000 - 4,000 kW rnage it integrates proven passive LTR low-temperature regeneration DPF. Another innovative item offered by the company is the Analysis Controlled Injection System (ACIS) SCR controller which monitors and controls all functions of an SCR, SCR/Oxidation or SCR/DPF system. This includes monitoring the urea injection rate, ancillary system control, and protection alarming, and system monitoring & data logging. The MIRATECH AT-IV can be retrofitted to engines and controls the pollutants (NOx, CO, VOC & PM).
www.gmp.uk.com
WORLDWIDE INDEPENDENT POWER
39
ASSOCIATIONS
ENTRIES NOW OPEN FOR 2020 DECENTRALISED ENERGY AWARDS The Decentralised Energy Awards are the leading and most prestigious Awards for those involved in decentralised energy, recognising and celebrating the people and projects which have developed innovative decentralised energy solutions designed around the needs of the user. Entries for the 2020 Awards are now open and will close at 5pm 1st May 2020. The Categories 2020 sees a change in the award categories, to better reflect the Association and to enable us to celebrate a wider range of projects and innovations. Whereas the award categories previously focused on end-users – industrial, commercial, communities and domestic, with a separate innovation award – we’re instead focusing on the four key ADE sectors – heat, power, flexibility and efficiency. This will allow us to recognise proven and aspirational projects from across the sector. The award categories are: Heat Award - Operational Heat Award - Innovation Power Award - Operational Power Award - Innovation Flexibility Award - Operational Flexibility Award - Innovation Efficiency Award - Operational Efficiency Award - Innovation Integrated Energy Award - Operational Integrated Energy Award - Innovation Special Award for Contribution to Net Zero Carbon How to Enter Entry is free and you can submit as many entries as you choose to each of the categories. We’re looking for good news stories to help celebrate and promote our industry’s achievements. We want to hear how your project made a difference, about the journey you took people on and the impact you’ve made. The entry forms are short and have been designed to help you tell your story. The entries must be technically robust, but we’re looking for a human angle too.
40
WORLDWIDE INDEPENDENT POWER
MARCH 2020
STRATEGIC INTERVENTIONS FOR INDUSTRY WITH COVID-19 The Association for Consultancy and Engineering (ACE), which represents the companies large and small who design, deliver and operate our national infrastructure, has written to the Government outlining a series of strategic interventions to help the industry see through the economic impact of COVID-19. In a letter to the Chancellor, ACE highlighted a series of proactive and positive short & medium-term measures which could be taken to help the industry. The letter argued that rather than “simply ask for a cash flow bail-out” these interventions would “help to de-risk the future pipeline and ensure the industry is “fit-for-the-future”. ACE Suggestions * A grant of up to £50,000 to SMEs in our sector to enable them to meet the digital requirements of working from home to be spent on hardware and specialist software. •Acceleration of the preconstruction phase of Government programmes, including schools, hospitals and roads, to mitigate the downturn in private sector work, and help projects become shovel-ready sooner. * Turning the high-level commitment of an “infrastructure revolution” into a reality with a clear published pipeline of projects in the Autumn to stimulate the wider economy and generate business confidence. * Providing tax incentives for the housebuilding sector and further city deals to devolved Mayors to encourage private sector development. * Investment in Future of Consultancy demonstrator projects, £1 million seed-funding towards the business case and wider funding for R&D and innovation. All of which will ensure the entire sector is more robust going forwards.
THE 2019 OPERATIONAL REPORT INVITATION
IPowerE (formerly known as IDGTE) is delighted to have successfully published the 2018 Operational Report covering the years 2015-2017 and thanks all who contributed to the report. On behalf of the working group the IPowerE invite members to submit a return for the 2019 Operational Report. We are inviting all past contributors and new contributors to send in returns for reciprocating engines, gas turbines, combined cycle power plants, renewable energy and other power generating facilities for a twelve month period. We hope that you will be interested in helping us to continue this work by submitting a return for the 2019 Operational Report, helping us make this a great success. In line with our expanded field of interest the new return format gives the opportunity for all sectors of the power generation industry to take part in the next report which will provide analysis, guidance and benchmark performance indices to users of engines and power generation facilities worldwide. Whilst Contributors are encouraged to provide returns in each of the categories, all returns will be welcomed including those in a single category. We can accept returns to be published anonymously. The Annual Operational Report, has been in existence since 1923 and formerly known as the Working Cost Report, is a unique compilation of data covering 95 years being of value to organisations worldwide, including plant owners, operators, financial bodies, manufacturers and consulting engineers. The Operational Report, being one of a number of technical papers presented and published by IPowerE each year, has included returns from more than 30 countries and at its peak 166 power stations, 600 prime movers, with an installed capacity of around 2,500Mwe. You are invited to help us to achieve this target by sending in your return. All those contributing to the 2019 report will receive a copy of the full results as soon as they have been compiled and also the printed report when it is issued. Contributors will also be invited to join the Ops Report discussion meeting to be held during 2020. Email: enquiries@IPowerE.org
www.gmp.uk.com
easYgen easYgen Series Series Genset GensetControl Controland and Optimization OptimizationSolutions Solutions
Reduces efforteffort for variants in different applications. One device fits many applications Reduces for variants in different applications. One device fits many applications Increases availability and efficiency of parallel generators by high precision synchronization Increases availability and efficiency of parallel generators by high precision synchronization Ensures highhigh robustness against external disturbances by galvanic isolation Ensures robustness against external disturbances by galvanic isolation Enables youryour genset to speak your your local local language Enables genset to speak language
BENEFITS ANdANd BENEFITS ApplICATIONS ApplICATIONS
If youIf are for a for versatile, affordable, dependable genset control solution to simplify your your design and provide youlooking are looking a versatile, affordable, dependable genset control solution to simplify design and provide smoother commissioning, look look no further than than the Woodward easYgen series.series. smoother commissioning, no further the Woodward easYgen
YOUR BENEFITS YOUR BENEFITS TM TM SavesSaves cost cost over over plC-handled logical operations by the theofintegrated logicsManager plC-handled logical operations byuse theofuse the integrated logicsManager Reduces efforteffort for variants in different applications. One device fits many applications Reduces for variants in different applications. One device fits many applications Increases availability and efficiency of parallel generators by high precision synchronization Increases availability and efficiency of parallel generators by high precision synchronization Ensures highhigh robustness against external disturbances by galvanic isolation Ensures robustness against external disturbances by galvanic isolation Enables youryour genset to speak your your local local language Enables genset to speak language
GENSET CONTROL AND PROTECTION – ANYWHERE
wer Generation ower Generation
If youIfare for a for versatile, affordable, dependable genset control solution to simplify your your design and provide youlooking are looking a versatile, affordable, dependable genset control solution to simplify design and provide smoother commissioning, look no than than the Woodward easYgen series.series. smoother commissioning, lookfurther no further the Woodward easYgen
vating forfor a Better Future novating a Better Future
COGENERATION
Cogeneration Applications Cogeneration Applications
ONE PARTNER FOR ALL POWER MANAGEMENT SOLUTIONS Emergency Standby Applications Emergency Standby Applications
Cogeneration Applications Cogeneration Applications
PEAK SHAVING
Peak Peak Shaving Applications Shaving Applications
EMERGENCY STANDBY
Emergency Standby Applications Emergency Standby Applications
PeakPeak Shaving Applications Shaving Applications
MARINE
Marine Applications Marine Applications
AUTHORIZED WOODWARD DEALER • • • • • •
Generator control and protection Breaker control and protection Remote access and remote monitoring Pre-assembled control panels Switchgear retrofits Testing, installation and commissioning
Marine Applications Marine Applications
Unit 1 | High Carr Business Park | Newcastle-under-Lyme Staffordshire ST5 7XE | United Kingdom Tel: +44 (0) 1782 569 190 | Email: info.uk@turner-ecs.com Sales & Service across UK, Benelux, Germany, Italy and the Middle East
w w w.t u r n e r- e c s . c o m
WINDING
REWINDING
EXCEPTIONAL SERVICE AND EXPERTISE BACKED BY GLOBAL RESOURCES EXPERTS IN EXTENDING PRODUCT LIFE CYCLES
SERVICE &REPAIR
SUPPLY
ELECTROMECHANICAL SPECIALISTS
COMPLETE SUPPLY SOLUTIONS
Call
01572 755 168 or email
info@cabeluk.com
CERTIFIED QUALITY SYSTEM
www.cabeluk.com
AMPS NEWS
MARCH 2020
WERNICK LAUNCHES NEW POWER DIVISION WITH £10M INVESTMENT
POWER ELECTRICS ANNOUNCE RECENT ACQUISITION
LATEST NEWS: THE AMPS CONFERENCE & AGM POSTPONED BECAUSE OF COVID-19 We at AMPS have been closely monitoring the Coronavirus (COVID-19) outbreak and the related Government guidelines. After careful consideration and having spoken with many people involved in our event, we announce that the AMPS AGM, Conference and Lunch due to take place on Wednesday 18th March 2020 at One Great George Street will be postponed until Autumn 2020. A number of delegates have indicated that their employers now have travel and event attendance restrictions in place, and so attendance at our event will be significantly affected. We have taken this decision to minimise any unnecessary costs and business uncertainty but also so that we can deliver the great event that the industry looks forward to later in the year. Bookings you have made for this event will automatically roll over to the new date. We’ll continue to keep you updated with further details including the new date as soon as possible, but if you have any queries in the meantime please do not hesitate to contact one of the team. The Association of Manufacturers of Power generating Systems Camden House, Warwick Road, Kenilworth, Warwickshire, CV8 1TH Tel: 01926 513765 This event was kindly sponsored by IPU Group
www.gmp.uk.com
Power Electrics (Bristol) Ltd is expanding its business and brand with the acquisition of Power Electrics Ltd (trading as PE Generators). Power Electrics (Bristol) Ltd previously held a 15% shareholding in PE Generators and completed the acquisition almost six months ago, in November 2019. As a leading UK generator hire specialist, the acquisition sees the group grow from four depot locations to six, spreading from Southampton in the South to Glasgow in the North. The investment will increase the company’s capacity to deliver temporary power solutions improving its ability to reach a larger number of customers within the United Kingdom. The purchase is the first of its kind for Power Electrics and will see an increase of over 30% of the total number of generators available to hire. Along with the increase in coverage and equipment, the new Power Electrics group will increase specialist and skilled staff, with now over 300 employees across the business. Power Electrics Director John Pullin commented, “This is a major opportunity for us. The increased capacity and resource extends our coverage and reach, enabling us to provide the highest level of customer service on a national basis.” Andy Pullin, also Director of Power Electrics, added, “This is such a great fit for us. Both businesses are generator specialists so we already have a great deal in common with Power Electrics Ltd. This move will enhance our brand, continue our growth and improve the service to our customers.” To assist with the acquisition process, Power Electrics worked in collaboration with KPMG Corporate Finance, Burges Salmon & Haines Watts Accountants to complete the transaction along with HSBC provided the funding package.
Following £10 million of investment, AMPS members, the Wernick Group, has expanded into the generator and temporary power solutions rental market with the launch of a new division – Wernick Power Solutions Ltd. The investment includes over 1,600 generators ranging from 6 to 500KVA including two 25 units in a £3m deal with JCB. Then, at the end of January 2020, the acquisition of specialist generator rental company Power-Rite took the generator fleet size in Wernick Power Solutions Ltd to approaching 2,000. The new company will focus strongly on the synergy that exists with Wernick Hire’s existing construction related customer base meaning that both high quality portable accommodation and power solutions can be provided with the same reputation for industry leading customer service. Headed up by General Manager David Mahon, the acquisition of Power-Rite now brings the total work force within Wernick Power Solutions Ltd to 30 strong, with plans to increase the team to in excess of 70, operating out of six regional locations by the end of 2021. David. who has a strong background in temporary power solutions and specialist hire equipment, commented: “We have ambitions to turn Wernick Power Solutions into a UK market leader in its sector. With a modern hire fleet deploying the latest product telemetry, and backed by a highly experienced team, I am optimistic that Wernick Power Solutions will go from strength to strength.” Simon Doran, Wernick Group Chief Executive added: “I am absolutely delighted with the progress that has been made in the initial months of our new division. Our intention going forward is to grow through strategic acquisition and further investment in the area of green technology and renewables that will be a feature in an increasingly carbon-conscious world.”
WORLDWIDE INDEPENDENT POWER
43
PRODUCTS & SERVICES
MARCH 2020
EMPOWERING INDUSTRY WITH A COMPREHENSIVE RANGE - FROM PERKINS
THE 600 KW CUMULUSPOWERTM UPS FRAME FROM CENTIEL UK LTD Leading UPS manufacturer, CENTIEL UK Ltd was recently exhibiting at Data Centre World where it was showcasing a 600 kW CumulusPower TM UPS frame populated with our 4th generation, high-availability, high-efficiency, hot swappable 60 kW modules offering 540 N+1 in a single footprint. Also on show was one of the company’s most popular frames which maximises availability, achieving 75kW N+1 within a single footprint of just 0.59 m2. With up to 320 battery blocks internally, this solution offers a great option for facilities with limited space. “An innovative design also allows the larger Cumulus Power TM UPS systems to be connected from either high or low level, without the requirement for a separate cable entry enclosure,” comments Louis McGarry, sales and marketing director. “This enables a more adaptable layout within comms rooms and data centres, accommodating the best use of space and potentially reducing installation costs too.” CumulusPower TM is known for its “9 nines” (99.9999999%) system availability and low total cost of ownership through its Maximum Efficiency Management (MEM) and low losses of energy. CumulusPower TM has now been installed in datacenters and comms rooms in over 60 countries across five continents. More than 50 MW of critical power loads are now protected with CumulusPower TM in locations across the world including: the UK, Singapore, Australia, Germany, Spain, the Czech Republic and the Channel Islands. www.centiel.co.uk
At MEE 2020 Perkins was showcasing the following innovative products: * Perkins® 1103 – The upcoming high speed 5G mobile services are set to launch globally. This will result in higher power demands from the telecommunication towers. The Perkins 1103 engine [below], with years of proven reliability and a range of outputs from 30-60 kVA prime power, is the ideal solution, reports the company. * Perkins® 1706 and 2806 – The new 9.3 litre 1706 provides the equivalent power to Perkins’ former 13-litre platform, while the 18-litre 2806 can match the power of a typical 23-litre engine. These engines provide a more cost-effective solution and - with common cores customers can develop similar base frames for generator sets which are sold into different regions. * Perkins® 4008 – The new and enhanced 4008, now achieves one of the longest major service intervals in the market at 15,000 hours while major enhancements to the engine have made the platform more robust for continuous running in prime power applications. With 150,000 downloads, the new Perkins® My Engine App provides its users with proactive service reminders, quick access to engine parts and ordering, and most recently, free* service, maintenance and workshop manuals for all Perkins engines UN ECE R96/Stage IIIA or below - helping to keep overall downtime to a minimum. The free app is available in multiple languages including English, Spanish, French and German. www.perkins.com/ep
DON’T MISS THE MVC4 MEDIUM VOLTAGE (MV) SOFT STARTER AND ITS SUPPORTING TECHNOLOGIES, SUCH AS THE MULTI-LANGUAGE MSMART™ TOUCH SCREEN CONTROL At MEE 2020 Motortronics was exhibiting a number of new products including the MVC4 medium voltage (MV) soft starter and it supporting technologies, like the multi-language MSmart™ touch screen control, commissioning and diagnostics software packages, and motor protection relays. Features such as true thermal modeling based motor protection and 600% starting capacity have established the MVC4 as a world-leading medium voltage soft starter. The MVC4 family now also includes MVC ARC, providing Arc protection up to 50KA; MVC ARC Compact for space restricted applications; and MVC Weatherproof for the harshest of environments. Motortronics manufactures the broadest range of solid state motor starting, motor protection and power control products available from a single manufacturer, says the company. In addition to low and medium voltage motor starters with power ratings from 2kW to 20+ MW, the company manufactures motor life extending products, such as motor winding heaters; electronic brakes and protection relays. The company’s portfolio of power control products includes models such as 5kV class heater controllers LV phase angle controllers and poly-phase rectifier systems. In addition to providing completed systems, Motortronics products are also offered by many other manufactures through various brand labelling agreements. www.motortronics-uk.co.uk [Right] The new MVC ARC Compact Gear, offering ARC protection up to 50 KA, was unveiled at MEE.
44
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
CLASSIFIED
DIRECTORY OF EQUIPMENT & SERVICES
EXHAUST TECHNOLOGY: Exhaust Gas Heat Exchangers Heat Recovery Steam Generators Catalytic converters and SCR (DeNox)-Systems Silencers
Authorised Service & Parts Centre All Makes of High Voltage Rewinds UK & International Field Support James Bexon
+44 (0)161 432 7824
APROVIS Energy Systems GmbH Tel.: +49 (0) 9826 / 6583 - 0
mail@baumuller.co.uk
www.aprovis.com
www.baumueller-services.co.uk
INDUSTRY LEADING CONTROL SYSTEMS
Colchester Engineering Systems Unit 5 Chancers Farm,Farm, Fossetts Lane, Fordham, Unit 5 Chancers Fossetts Lane, Colchester, Essex, CO6 3NY, England Fordham, Colchester, Essex, CO6 3NY, Tel: fax 01206 240788 telEngland 01206 240788 01206 240099 email: colengsys@aol.com email:alan@colengsys.com www.colchesterengineering.com www.colchesterengineering.com
SPECIALISTS IN – Load Share – Digital AVR’s – Auto Start – AMF – Hybrid – Mains Protection – Remote Comms
Specialists in Noise Control and Ventilation Systems for all types of applications
POWER WHEN YOU NEED IT
GF Genovate provide total power solutions for the UK & Ireland Energy markets. Diesel & Gas Generating Units. STOR/CM AND PEAKING CHP SCR SERVICE & WARRANTY 24/7/365
www.genovatepowersolutions.com desk@genovatepowersolutions.com
IPU design and manufacture products and bespoke systems for critical diesel and gas engine applications:
Exclusive suppliers of DEIF and Huegli Tech Control and Protection Equipment to the Power Generation Industry
for all engine heating challenges
HOTSTART meets the engine heating needs for the diverse range of engines and customers of a global market. Let us be your engine heating partner.
www.hotstart.com
Alternators Made in Italy
ENGINE STARTING FUEL CONDITIONING ENGINE CONTROLS EMISSIONS SOLUTIONS PROTECTION RELAYS COMPONENTS
Tel: +44 (0)1942 932100 Email: sales@indps.co.uk Web: www.indps.co.uk
SUPPORT & SOLUTIONS
Viale del Lavoro, 30 - 37040 Arcole (VR) Italy T. +39 045 7639201 - F.+39 045 7639202 info@linzelectric.com - www.linzelectric.com
W: WWW.IPU.CO.UK E: IPU@IPU.CO.UK T: +44 (0) 121 511 0400
classified unit 42x36mm.indd 1 20/04/2016 17:35:24
ENERGY WHERE NEEDED with INNOVATIVE SOLUTIONS COGENERATION
THERMAL
CYCLE PLUS
GEN SET POWER PLANT
SHORT BREAK
STATIC GAS
STORAGE
SOLAR CYCLE
OIL & GAS
MARGEN s.p.a. Via Dino Ferrari, 50 - 41053 Maranello (MO) - Italy +39 0536 94.36.15 info@margen.it www.margen.it
•
Diesel and Natural Gas Fueled Generators www.pramac.com
Engine Pre-heater Systems • Diesel Fuel Heaters Hydraulic Oil Heaters Storage Tank Heaters Customer Specials etc
• • •
WWW.preheat.co.uk Tel: 020 (8) 848 1912 Sales@preheat.co.uk
www.precisioncontrols.co.uk
Tel: +44 (0) 1723 890099 sales@deepseaelectronics.com support@deepseaelectronics.com www.deepseaelectronics.com
ENGINE MANUFACTURERS GUIDE
AMPS SECTION Aggreko UK Ltd
R Schmitt Enertec GmbH
INNIO Jenbacher gas engines
Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS
Fuel
rpm
g g g g g g g g g g g g g g
1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500
Pel
Pth
330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041
358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020
Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team. TAD1242GE TAD1640GE TAD1641GE TAD1642GE
352 393 433 485
409 462 509 570
Perkins Engines Company Limited
Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.
56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model
fuel
Freq.
M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60
Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW
Volvo Penta
405 08 Gothenburg, Sweden Tel +46 31 235460
SCANIA ENGINES
SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540
Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 TAD531GE Diesel 15002) 88 100 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 TAD551GE1) Diesel 15002) 89 101 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 TAD733GE Diesel 15002) 175 201 TAD734GE Diesel 15002) 213 245 TAD750GE1) Diesel 15002) 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 TAD754GE1) Diesel 15002) 217 250 TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 TAD1354GE1) Diesel 15002) 328 381 TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz
T: +44 (0)8458 24 7 365 E: hire@aggreko.co.uk Aggreko House, Orbital 2, Voyager Drive, Cannock, Staffordshire, WS11 8XP, UK Aggreko plc is a world leader in the supply of temporary power and temperature control solutions. Aggreko employs over 4,500 people operating from 165 locations. In 2011 we served customers in about 100 countries, and had revenues of approximately GBP 1.4bn (US$2.2bn or €1.6bn). Aggreko plc is listed on the London Stock Exchange (AGK.L), is a member of the FTSE-100 index, and is headquartered in Scotland. For more information, please visit the company website at
www.aggreko.com
Aggreko provides power and temperature control solutions to customers who need them either very quickly, or for a short or indeterminate length of time. Examples would be the supply of power to an industrial site which needs to service its permanent power supply, supplying a whole city in times of power shortage, or providing a major sporting event with power and cooling systems. We serve our customers either through our 165 service centres, which we call the Local business, or globally through our International Power Projects business.
AKSA T: +44 (0) 1530 837 472 E: sales@aksauk.com Pine Court, 6 Walker Road, Coalville, Leicestershire, LE67 1SZ, UK As a subsidiary of AKSA Power Generation, AKSA International UK Ltd has been serving United Kingdom and Ireland since 1998, and . AKSA is one of the world’s leading generator set manufacturers for over 30 years with a total output of more than 40,000 petrol, diesel and natural gas sets ranging from 1 to 2500kVA, and multi-set synchronising systems with no upper kVA limit. AKSA has provided single systems totalling more than 25MW with fast delivery performance, from production facilities totalling more than one million sq.ft. manufacturing in 4 global locations; directly and indirectly employing more than 10,000 people. AKSA Power Generation is the unique flagship brand of a vertically integrated number of businesses that includes AKSA Energy, AKSA Electricity, and AKSA Gas, providing power and energy to homes and businesses; all part of the international Kazanci Holdings Group; bringing unparalleled knowledge and expertise to any project. With 10 international offices, and exports exceeding 50% AKSA provides prime and standby power solutions all around the world.
Baumuller UK T: 0161 432 7824 Units 2&3, Aurora Stockport Beacon Way, Stockport, SK3 0EF Baumuller UK is an independent member of the Baumuller international group, a leading provider of system solutions in Drive and automation technology. The company is now a key player in the refurbishment and rewind of large rotating equipment and generators. In 2017 Baumuller UK was appointed an official service and parts dealer for Cummins Stamford and AvK alternators. Baumuller UK has been operating in the UK as a member of the Baumuller group since 1986 and has since evolved today into a key player, not only as a support for its own OEM equipment in the plastic, print and packaging industry, but as an active and key service supplier to the power generation, Oil & Gas industry and more. We now possess the capabilities to refurbish and rewind high voltage Motors and generators up to 40 tons and up to 10MW.
Industrial Power Systems Ltd 01942 932100 E: sales@indps.co.uk
216 Atlas House, Caxton Close, Wigan, WN3 6XU Industrial Power Systems is the exclusive distributor of DEIF products in the UK & Ireland and a stockist of generator spares and control equipment. We offer full product support and onsite services. We specialise in power generation and offer services to land, marine and wind turbine applications.
T H E B I RTHPLAC E O F INNOVAT ION I S I MAGI N ATI O N .
Our planet is changing. We are aware of the impact we have and the decisions we make which affect the world we hand over to our children and future generations. We need to show our commitment to true innovation for a better world, by not always putting profit first. Imagination is one of the greatest assets we have and, when we lead with it, we can solve problems which seem too great to overcome. Imagination is a force for good that should drive our direction in finding every possible way to reduce our consumption and impact. Innovation isn’t about being the best. It’s about us being better.
F O R F U R T H E R I N F O R M A T I O N V I S I T W W W . M E C C A L T E . C O M
YOU HAVE TO BE FLEXIBLE NOWADAYS. SO DOES YOUR ENERGY.
Jenbacher J412
Renewable energy is great. But with renewable energy comes the need for complementary power. And for that, you need INNIO. Our flexible gas engines already run on a variety of special fuels, and we’re working on more! Synthetic fuels, also called e-fuels—such as hydrogen, methanol and ammonia—also can complement renewable energy sources. Stay tuned! Flexible power solutions. That’s INNIO.
TOMORROW BELONGS TO THE BOLD.