Feed Systems
Bulk feed tanks AP’s Bulk Feed Tanks and Flex-Flo™ perfectly illustrate the attention to detail that quality demands. AP is a division of The GSI Group, Inc., the world’s largest manufacturer of corrugated, galvanized steel
factory formed fill kits
storage tanks (from the smallest feed tanks to massive 100 feet/31
Another AP exclusive is the pre-punched, extruded lip roof panels
meters tall, 15,000+ ton capacity commercial giants). Every component is made from the finest raw materials available.
provided for the optional pneumatic fill-kit (eliminating the inconvenience and difficulty of field-cutting the openings for the fill and exhaust tubes, and insuring secure, moisture-proof seals).
Every stage of the forming process, from corrugation to die-cut shaping to precision finishing, is done under one roof and under our direct control and supervision.
SURE-FLO Sure-Flo directs feed down the hopp Reinforcing Rib
per of the bin rather than down the center creating a first in, first out feed flow. The gentle movement of the heavy walled molded cone enhances flow as feed passes over it.
p 40˚ roofs provide additional strength and capacity. (Shown with optional pneumatic fill kit.)
Bin Roof AP offers your choice of a 30˚or 40˚ bin roof to adapt to any application. Roof panels are precision manufactured using die-form tooling to provide consistent quality. Both 30˚and 40˚ roofs feature reinforcing ribs at each roof seam for added strength and rigidity.
The Sure-Flo support bracket bolts to the hopper collar of new or existing feed bins and is quick and simple to install.
With Sure-Flo
2
bulk feed tanks
Without Sure-Flo
p 30˚ Bulk Feed Tanks
Bulk feed tanks Auto-Lock
side ladders
AP's patented "Auto-Lock" lid sys-
A unique, non-
tem allows the bin to be opened,
interfering safety rail
closed and locked from the ground.
and sectional, fully
The lid swings open a full 180˚ elimi-
die-formed side ladder
nating interference with fill augers.
with dimpled, non-skid rungs provide solid,
Overall Height (meters) 40˚ Roof
Max* Cap. Bushels 30˚ Roof
Max* Cap. Bushels 40˚ Roof
Max.* Cap. Cubic Feet 30˚ Roof
Max.* Cap. Cubic Feet 40˚ Roof
3.31
111
120
137.99
149.12
2.50
2.71
2.76
2.98
60˚
13'3"
13'7"
4.04
4.31
171
180
212.60
223.75
3.86
4.06
4.25
4.48
60˚
15'11"
16'3"
4.85
4.94
231
240
287.20
298.32
5.21
5.41
5.74
5.97
4
60˚
18'7"
18'11"
5.66
5.75
291
300
361.80
372.93
6.56
6.77
7.24
7.46
2.13M
1
67˚
13'6"
13'11"
4.12
4.23
185
198
230.09
246.76
4.17
4.48
4.60
4.94
2.13M
2
67˚
16'2"
16'7"
4.93
5.05
266
280
331.63
348.30
3.02
6.32
6.63
6.97
7'
2.13M
3
67˚
18'10"
19'3"
5.75
5.86
348
361
433.17
449.85
7.86
8.16
8.66
9.00
7'
2.13M
4
67˚
21'6"
21'11"
6.56
6.67
430
443
534.72
551.39
9.70
10.00
10.69
11.03
7'
2.13M
5
67˚
24'2"
24'7"
7.37
7.48
511
525
636.26
652.94
11.54
11.84
12.73
13.06
7'
2.13M
6
67˚
26'10"
27'3"
8.18
8.30
593
606
737.81
754.48
13.39
13.69
14.76
15.09
9'
2.74M
1
60˚
14'
14'9"
4.30
4.49
308
335
383.88
416.68
6.96
7.56
7.69
8.33
9'
2.74M
2
60˚
16'9"
17'5"
5.11
5.30
443
470
551.75
584.54
10.01
10.60
11.04
11.69
9'
2.74M
3
60˚
19'5"
20'1"
5.92
6.12
578
605
719.62
752.39
13.06
13.65
14.39
15.05
9'
2.74M
4
60˚
22'1"
22'9"
6.74
6.93
713
739
887.48
920.25
16.10
16.69
17.75
18.41
9'
2.74M
5
60˚
24'9"
25'5"
7.55
7.74
848
874
1055.34
1088.11
19.15
19.74
21.11
21.76
9'
2.74M
6
60˚
27'5"
28'1"
8.36
8.55
983
1009
1223.21
1255.97
22.19
22.78
24.46
25.12
12'
3.66M
2
60˚
20'6"
21'7"
6.25
6.57
887
946
1109.27
1182.69
20.1
21.5
22.2
23.7
12'
3.66M
3
60˚
23'2"
24'3"
7.06
7.38
1126
1185
1407.69
1481.11
25.5
26.8
28.2
29.6
12'
3.66M
4
60˚
25'10"
26'11"
7.87
8.19
1365
1424
1706.12
1779.53
31.0
32.3
34.1
35.6
12'
3.66M
5
60˚
28'6"
29'7"
8.69
9.00
1604
1662
2004.54
2077.94
36.4
37.7
40.1
41.6
12'
3.66M
6
60˚
31'2"
32'3"
9.50
9.82
1842
1901
2302.96
2376.36
41.8
43.1
46.1
47.5
12'
3.66M
7
60˚
33'9"
34'11"
10.31
10.63
2082
2140
2602.24
2674.77
47.2
48.5
52.0
53.5
15'
4.57M
2
60˚
23'11"
NA
7.29
NA
1548
NA
1934.95
NA
35.1
NA
38.7
NA
15'
4.57M
3
60˚
26'7"
NA
8.10
NA
1921
NA
2401.22
NA
43.6
NA
48.0
NA
15'
4.57M
4
60˚
29'3"
NA
8.92
NA
2294
NA
2867.50
NA
52.0
NA
57.4
NA
15'
4.57M
5
60˚
31'11"
NA
9.73
NA
2667
NA
3333.77
NA
60.5
NA
66.7
NA
1.88M
1
6'
1.83M
2
6'
1.83M
3
6'
1.83M
7' 7'
Max.* Cap. U.S. Tons 40˚ Roof
Overall Height (meters) 30˚ Roof 3.23
6'
Max.* Cap. U.S. Tons 30˚ Roof
Overall Height (feet) 40˚ Roof
Max.* Cap. Metric Tons 40˚ Roof
Overall Height (feet) 30˚ Roof
10'11"
No. of Rings
10'7"
Meters
60˚
Diameter
Angle of Hopper
Max.* Cap. Metric Tons 30˚ Roof
comfortable access.
15' 4.57M 6 60˚ 34'7" NA 10.54 NA 3040 NA 3800.40 NA 69.0 NA 76.0 NA *Capacities are calculated at 40 lbs. per cubic foot with no compaction and to full cubic foot capacities. 6’, 7’ and 9’ (1.83m, 2.13m and 2.7m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 40 lbs. per cubic foot. 12’ and 15’ (3.66m and 4.57m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 45 lbs. per cubic foot. Experience has proven that many bulk feed materials have unpredictable storage characteristics. It is absolutely necessary to install an appropriate agitator in feed tanks storing soybean meal, cotton seed meal, hot feeds and other products not considered as free-flowing materials.
bulk feed tanks
3
the best boot possible
Bulk feed tanks
AP's 16" (406mm) parabolic boot (available in straight drop or 30° models) is made from the very latest in ultra high impact
hopper bottoms Tank hoppers are available in three slopes: 45° for dry, free flowing grains and 60° or 67° for harder flowing feed. Like the roof panels, hopper panels are die-formed with rounded corners and down-turned sealing edges
Straight Drop Boot
for safety and a weather-tight fit. In addition, assembly with rounded, truss-head bolts reduces "bridging" of
polypropylene for greater
contents on inner surfaces.
flexibility, dependability
By fitting snugly into the offset outward throat of the
and durability. Most of our
hopper, the heavy gauge galvanized steel collar pro-
drip lip
vides a perfectly smooth internal transition for optimum
AP’s drip lip water deflec-
older ABS plastic, which
flow, as well as a sure-fit adapter for all 16" (406mm)
tion system is a one-of-a-
is stiff, brittle and prone
unloading accessories. Hoppers are available at no
kind, roll-formed bottom
to fracture, cracking and
additional cost with an optional 22" (559mm) opening
sheet edge. It forces water
tear-out, especially where
which adapts to our rotary unloader. . . or the larger,
away from the hopper and
it's attached to steel. It is
heavy duty 22" (559mm) metal boot.
lower boot area, giving com-
impossible for ABS to be
Exclusive to AP hoppers, the "eave", the upper edge
plete weather protection
UV stabilized, thus creat-
where the hopper is joined to the sidewall, is specially
without a loss in capacity.
ing a built in deterioration
die-formed to conform to the shape of the sidewall
competitors still use the
factor over time.
corrugation (See A.). Most other manufacturers depend on crimping and bolt pressure to force the connection (See B.) . . . which produces corrosion-prone distortion
A.
B.
AP’s Clear Boot
and “dimpling” of the
AP’s clear boot allows producers to verify at a glance
sidewall. AP's die-
while driving by that feed is present in the bin. This
formed eave provides
heavy walled boot is injected molded from a specially
a much tighter seal
formulated ultravio-
and smoother flow
let stabilized clear
of material.
polycarbonate blend to provide years of trouble free service.
heavy duty metal boot Multiple outlet requirements can be easily handled by our 22" (559mm) all metal boot. This boot, which can be fitted to any AP feed bin, will allow installation of up to four feed lines in several direc-
4
tions at once. bulk feed tanks
30° Drop Boot
In addition, AP's polypropylene resin blend contains special chemical ultraviolet light inhibitors and impact modifiers to further enhance durability and resilience.
Distributing feed to the feeders controllably, cleanly and efficiently is the specific function of AP's Flex-Flo™ Auger System. Flexibility applies to the entire system and its adaptability to your specific needs — in feeds, in house layout, and in installation and maintenance. Using PVC tubing as the carrier of feed not only provides flexibility in facility design,
flex-flo™ systems
but reduces dust, provides protection against insect and rodent contamination, reduces noise, therefore reducing stress and offering longer life.
unloaders Designed to fit below the 16" (406mm) plastic and 22” (559 mm) metal boots, AP's standard unloaders are available for 2.2" (55mm), 3" (75mm), 3.5" (90mm) and 5" (125mm) FlexFlo™or 4" and 6" rigid
p Single Unloader
auger systems. All AP unload-
special blend
ers have a slide-gate
AP's polyvinyl chloride (PVC) tubing is extruded and
above the auger to
formed in our own facility, to exacting standards and
meter feed or serve
under our own quality control.
as a complete shut
Blended PVC allows us to formulate the optimum
off . . . and a con-
compound for UV stabilization, strength and
venient, inspection/
wear resistance.
clean out plate on the side which is eas-
p Double-Through Unloader
ily removed with two
Most unloaders are available
wing nuts. AP unload-
in single or double outlet mod-
ers feature a heavy
els, as well as “through” & “twin
duty ball bearing for
through” models which can
increased service life
be used in tandem where two
and reduced mainte-
tanks are used in line.
nance.
p Rigid Auger System
around the bend For moving feed up in the air and around corners, Flex-Flo™ tubing is available in specially formed elbows with increased wall thickness on the inside of the elbow for strength and wear resistance.
flex-flo™ systems
5
Kwik-Attach Drop Kit
flex-flo™ systems
The Kwik-Attach drop kit installs quick and easy and attaches securely to avoid feed spills. The Kwik-Attach drop kit allows for complete clean out of feed and can be adapted with actuators for remote operation.
Universal Sensor AP's Universal Sensor is truly universal, it adapts to control voltages from 24 to 240 volts and can operate either normally open or normally closed. This switch
Maximum Run Timer
utilizes technology that is not sensitive to changes in temperature or humidity elimi-
AP's Maximum Run Timer prevents costly feed spills
nating the need for a sensitivity adjustment. The convenient push button interface
and auger wear by shutting down the feed line if the
allows you to quickly and precisely program an on delay from one second to three
system operates longer than the programmed run time.
hours to prevent short cycling of the feed system. LEDs indicate the status of the
An indicator light alerts you to why the system was
switch at all times.
shut down. The reset button allows the auger to be
The Universal Sensor is available pre-mounted and
restarted after the problem has been corrected. This
pre-wired in the Flex-Flo control unit. This control unit
run timer
features an oversized outlet to prevent feed bridging.
can be easily adapted to any flexible auger system.
flex-flo™ models
Model 220 (2.20”/55mm)
Both tubing and augers are available in a variety of models to fit your specific requirements. Whether its ground feed, crumble feed, mash, high moisture corn, shelled corn or pellets, AP has the combinations to handle it.
Model 300 (2.95”/75mm)
For corn up to 27% moisture and other hard to flow materials, the Flex-Flo™ High
precise controls
Roughage system incorporates a special
AP offers
auger in a Model 350 (90mm)
both drop tube
tube. For pelleted feeds, a special
and hopper
auger is available for Model
level switches
300 Flex-Flo, which increas-
as automatic
es the tolerance between
shut-off options.
the tube wall and
Both units are
auger. This increased
located at the
tolerance prevents
last feeder in the line. Drop tube switches and hopper
auger plugging
level controls are also available with an optional prox-
and damage
imity style switch with time delay.
to expensive
combination of a Model 300 (75mm)
pelleted feeds.
6
flex-flo™ systems
Model 500 (5”/125mm)
Model 350 (3.5”/90mm)
efficient power
flex-flo™ systems
The Flex-Flo™ auger is driven by a 1/3 to 1 1/2 horsepower, totally enclosed, fan cooled motor at a standard 358 RPM (other speeds are available for special applications). Whether direct or belt driven, the drive system includes an eas-
extension hopper
ily accessible maintenance port .
For applications requiring distances greater than
. . a safety back-up switch which
the standard length of any given system, extension hoppers are available that can expand the delivery
automatically stops and restarts the motor if for any reason feed
Direct-Drive Unit
range to practically any distance and can provide
backs up in the line (a readily visible warning light
access at
comes on to notify you that this is occurring) . . .
90° from
and an automatic thermal shut-off switch which
the main
will stop the motor if it overheats (a manual ther-
line.
mal reset switch allows you to restart the system when the motor has cooled off). All electrical connections are made in a plastic, water resistant control box.
90° Angle Capability
Belt-Drive Unit
quality auger AP augers are coiled in-house from high tensile steel . . . and AP uses wire which is flattened prior to hardening, providing for a more consistent, high qual-
Tube Diameter O.D.
Tube Corner Radius
Max. Single System Length
Motor Sizes at Max. Length (Horsepower)
2 1/4"
5' /10'
250'
1/2
15
300
3"
5'
200'
1
50
240
HR
3 1/2"
5'
150'
1
50
180
350
3 1/2"
5'
150'
1
100
180
500
5"
6'
*150' 1 1/2
220
*180
This innovative new product incorporates the proximity sensor and all the timers required to efficiently operate a Flex-Flo SMARTflex includes a Maximum Run Timer to prevent excessive feed systems wear and costly feed spills, an On Delay Timer to prevent short cycling of the feed system motor and a Cumulative Run Timer to track feed intake. The SMARTflex is programmed using a digital display and a simple push button interface. The unit also features an alarm contact and audible alarm that sounds if the system is plugged or has exceeded the maximum run time.
Capacity (lbs./minute at 40 lbs. per cu. ft.)
Model 220 300
SMARTFLEX
delivery system in one pre-wired control unit assembly. The
Maximum Extension Length (at motor end of first system)
ity product.
*For high moisture corn, reduce system length by 50%.
flex-flo™ systems
7
chain disk feed delivery system
Today’s complex multi-ration feeding programs demand complete flexibility in feed delivery. Twisting and turning through multiple farrowing rooms while delivering feed to AP’s Farrowing Drop Feeders present no challenge to the AP Chain Disk Feed Delivery System. High capacities at long distances with multiple turns is what it was designed for. The needs of today’s multi-ration nursery and finishing units are also met with AP’s Chain Disk Feed Delivery System, the ultimate in dependable recirculating systems. This system gives maximum flexibility in servicing multiple feed lines with a variety of rations. Power actuated drop kits are available that can facilitate dropping more than one ration into different feeders within the same room. Our goal is to work hand and hand with today’s producer to provide feeding equipment needed to adapt to our rapidly changing technologies for years to come.
control Every Chain Disk feed delivery system is equipped with a control panel to insure proper operation of the system. An adjustable maximum run timer is incorporated into the controller that will shut down the Chain-Disk system if it runs continuously for an excessive amount
APCD-500 Control for automated feeding
of time indicating that a bin has run empty or that a costly feed spill is occurring. A current sensor constantly monitors the amp draw of the Chain-Disk drive motor to prevent overloading of the system. If excessive amp draw is detected, the control will temporarily shut down the fill line allowing the Chain-Disk to continue to operate dis-
Chain Disk is the ideal feed system for automated farrowing feeding. 8
chain disk feed delivery system
charging the feed and lowering the amp draw to an acceptable level. The control will then restart the fill line allowing the system to continue to operate. The APCD-500 Chain-Disk controller is specifically designed for automated drop feeding in farrowing barns. This control has the same features as the standard ChainDisk controller but also features a timer and outputs for drop feeding actuators. This control can also be linked with your Airstream ventilation controllers allowing the control to be monitored and settings to be adjusted from a remote PC.
Chain Disk The Chain Disk Feed Delivery System delivers feed “en masse” decreasing feed particle separation and damage to expensive pelleted feeds. This versatile system adapts to any installation and is specially designed to meet the needs of today’s complex multi-ration feeding programs.
chain disk feed delivery system DRIVE UNIT The drive unit housing is constructed of 304 stainless steel to provide years of durable service. Correct chain tension is automatically adjusted by a spring loaded tensioning wheel.
CORNERS Corners have a tight radius allowing the system to turn 180˚ in a 24” space. Corners can be installed horizontally or vertically for maximum versatility. A cast metal wheel gently guides the chain through the corner. A sealed ball bearing will provide years of trouble free service.
DELIVERY TUBES Clear PVC feed line tubes allow feed to be easily viewed as it is delivered. Economical white tubes, or a combination of both, are also available. Heavy gauge lock formed steel tubing can be used in chain disk applications with longer run
Effective Length of Chain Disk System, Feet(Meters)
Maximum Fill Rate, lbs/min(kg/min)
Up to 700' (213m)
50 (23)
700' to 1000' (213m - 305m)
35 (14)
1000' - 1200' (305m - 458m)
35 (14)
1200' - 1600' (366m - 488m)
25 (11)
*Effective Length = Total Chain Length + 25' for each corner in the system
Heavy-duty CHAIN Polypropylene plastic disks are injection molded around heavy-duty welded chain. Connection links are simple and secure.
times to prevent tube wear. Steel tubing is available with pre-punched holes for drop feeders to speed installation.
DROP KITS Drop kits are specially designed for total cleanout. Shut-offs can be adapted with actuators for automated multi-ration feeding systems. The system can also adapt to volumetric drop feeders for farrowing and gestation. chain disk feed delivery system
9
Ultra-drop feed dispenser
drop feeders
The Ultra-Drop feeder is specifically designed to meet the requirements of automated feeding of both lactating and gestating sows. A half turn of the convenient adjustment knob adjusts the feeder from 1 to 8 pounds, low enough for multiple feedings in lactation and high enough for once a day feedings in gestation. The semitransparent feeder body allows for visual confirmation of the feed level and proper operation of the feeder at a glance. A weighted ball valve securely closes off the feeder and provides agitation as it is lifted through the feed insuring complete clean out. Ultra-Drop feeders can be dumped manually using either a lever or winch or can be equipped with electric or pneumatic actuators for timed automated feedings.
Simple one-hand adjustment (shown with optional water shield)
p
Econo-drop feed dispenser Get reliable performance at an affordable price with AP’s Econo-Drop Feed Dispenser. The front mounted, adjustment slide allows precise one handed adjustment from 1.5 to 12 lbs. providing accurate control of feed delivery to gestating or lactating sows. The feeder is molded from UV stabilized, clarified polypropylene plastic providing a semi-transparent feeder body that allows visual confirmation of the feed level. Each Econo-Drop feeder is equipped with a slide shut off valve to be used when the feeder is not in use. A simple weighted ball valve securely closes the feeder and when emptying provides agitation as it is raised through the feed. In addition, the steep hopper slopes insure complete clean out. Econo-Drop feeders can be tripped manually by a lever or winch or can be fully automated to provide multiple unattended feedings. u Stainless steel cup has built in stop and torsion return spring.
10
drop feeders
Removable cap for top dressing
p
p
Individual shut-off
farrowing drop feeder Save time, feed and money with AP’s Farrowing Drop Feeder. Feed farrowing sows individually according to condition, without the hassle of labor intensive feed carts and scoops. A flexible sock allows movement in any direction. A swing gate at the bottom of each feeder is manually operated to quickly and accurately measure 1 to 12 pounds of feed, eliminating costly overfeeding. An adjustable band around the feeder is used to provide a record of the previous feeding. It is available in 8 1/2 or 12 lb. capacities with model 220 or 300 drop kits.
Accu-drop feed dispenser
drop feeders
The difference is “clear”. Designed to fill the highly precise requirements of today’s diverse production systems, AP’s Accu-Drop Feed Dispenser is adjustable from 1.5 - 12 pounds. The pre-assembled feeder installs quickly and is con-
Drop tube
structed of stainless steel,
AP’s adjustable drop tube can be
durable clear PVC and
moved from 8 1/2” to 22” to adapt to
injection molded polypro-
any installation. It is designed to slide
pylene for consistent qual-
over a 2” (2 3/8” OD) gestation feed
ity. Feeders feature simple
pipe. This product provides a low cost
eye level adjustment by
alternative to using PVC pipe, couplers
raising or lowering the internal volume adjustment cup which
and adapters.
is held securely in place by a convenient set knob. Feeders are dumped simultaneously by raising the ball valves. The system can be dumped manually by levers or winches or with a fully automated actuator system operated by a programmable timer which also controls the feed systems and watering valves.
TRICKLE FEEDING Trickle Feeding Systems from AP are ideally suited to provide automated feeding of gestating sows in group housing. The low RPM trickle feed auger can be adjusted to the consumption rate of the slowest sows eliminating aggressive behavior caused by competition for feed. Trickle feed adapters can be used to convert new or existing feed systems to trickle feeding allowing for the cost-effective conversion of existing facilities to group housing with trickle feeding.
Combine AP’s Chain-Disk feed delivery system, Ultra-Drop feeder and Intak feed dispenser for maximum feed intake, precision ration control and minimum labor cost. The UltraDrop feeder provides accurate control for limit feeding and doubles as a holding hopper when sows are fed ad-lib. The translucent feeder and feed tube provide confirmation at a glance that sows are eating.
drop feeders
11
Automated Production Systems 1004 E. Illinois St. Assumption, IL 62510 USA 217-226-4449 Fax 217-226-3540 International Tel 217-226-4401 Fax 217-226-4420 5/08 AP-1