AP International Feed Systems Product Brochure

Feed Systems

Bulk feed tanks AP’s Bulk Feed Tanks and Flex-Flo™ perfectly illustrate the attention to detail that quality demands. AP is a division of The GSI Group, Inc., the world’s largest manufacturer of corrugated, galvanized steel

factory formed fill kits

storage tanks (from the smallest feed tanks to massive 100 feet/31

Another AP exclusive is the pre-punched, extruded lip roof panels

meters tall, 15,000+ ton capacity commercial giants).

Every component is made from the finest raw materials available.

provided for the optional pneumatic fill-kit (eliminating the inconvenience and difficulty of field-cutting the openings for the fill and exhaust tubes, and insuring secure, moisture-proof seals).

Every stage of the forming process, from corrugation to die-cut shaping to precision finishing, is done under one roof and under our direct control and supervision.

SURE-FLO Sure-Flo directs feed down the hopp Reinforcing Rib

per of the bin rather than down the center creating a first in, first out feed flow. The gentle movement of the heavy walled molded cone enhances flow as feed passes over it.

p 40˚ roofs provide additional strength and capacity. (Shown with optional pneumatic fill kit.)

Bin Roof AP offers your choice of a 30˚or 40˚ bin roof to adapt to any application. Roof panels are precision manufactured using die-form tooling to provide consistent quality. Both 30˚and 40˚ roofs feature reinforcing ribs at each roof seam for added strength and rigidity.

The Sure-Flo support bracket bolts to the hopper collar of new or existing feed bins and is quick and simple to install.

With Sure-Flo

2

bulk feed tanks

Without Sure-Flo

p 30˚ Bulk Feed Tanks

Bulk feed tanks Auto-Lock

side ladders

AP's patented "Auto-Lock" lid sys-

A unique, non-

tem allows the bin to be opened,

interfering safety rail

closed and locked from the ground.

and sectional, fully

The lid swings open a full 180˚ elimi-

die-formed side ladder

nating interference with fill augers.

with dimpled, non-skid rungs provide solid,

Overall Height (meters) 40˚ Roof

Max* Cap. Bushels 30˚ Roof

Max* Cap. Bushels 40˚ Roof

Max.* Cap. Cubic Feet 30˚ Roof

Max.* Cap. Cubic Feet 40˚ Roof

3.31

111

120

137.99

149.12

2.50

2.71

2.76

2.98

60˚

13'3"

13'7"

4.04

4.31

171

180

212.60

223.75

3.86

4.06

4.25

4.48

60˚

15'11"

16'3"

4.85

4.94

231

240

287.20

298.32

5.21

5.41

5.74

5.97

4

60˚

18'7"

18'11"

5.66

5.75

291

300

361.80

372.93

6.56

6.77

7.24

7.46

2.13M

1

67˚

13'6"

13'11"

4.12

4.23

185

198

230.09

246.76

4.17

4.48

4.60

4.94

2.13M

2

67˚

16'2"

16'7"

4.93

5.05

266

280

331.63

348.30

3.02

6.32

6.63

6.97

7'

2.13M

3

67˚

18'10"

19'3"

5.75

5.86

348

361

433.17

449.85

7.86

8.16

8.66

9.00

7'

2.13M

4

67˚

21'6"

21'11"

6.56

6.67

430

443

534.72

551.39

9.70

10.00

10.69

11.03

7'

2.13M

5

67˚

24'2"

24'7"

7.37

7.48

511

525

636.26

652.94

11.54

11.84

12.73

13.06

7'

2.13M

6

67˚

26'10"

27'3"

8.18

8.30

593

606

737.81

754.48

13.39

13.69

14.76

15.09

9'

2.74M

1

60˚

14'

14'9"

4.30

4.49

308

335

383.88

416.68

6.96

7.56

7.69

8.33

9'

2.74M

2

60˚

16'9"

17'5"

5.11

5.30

443

470

551.75

584.54

10.01

10.60

11.04

11.69

9'

2.74M

3

60˚

19'5"

20'1"

5.92

6.12

578

605

719.62

752.39

13.06

13.65

14.39

15.05

9'

2.74M

4

60˚

22'1"

22'9"

6.74

6.93

713

739

887.48

920.25

16.10

16.69

17.75

18.41

9'

2.74M

5

60˚

24'9"

25'5"

7.55

7.74

848

874

1055.34

1088.11

19.15

19.74

21.11

21.76

9'

2.74M

6

60˚

27'5"

28'1"

8.36

8.55

983

1009

1223.21

1255.97

22.19

22.78

24.46

25.12

12'

3.66M

2

60˚

20'6"

21'7"

6.25

6.57

887

946

1109.27

1182.69

20.1

21.5

22.2

23.7

12'

3.66M

3

60˚

23'2"

24'3"

7.06

7.38

1126

1185

1407.69

1481.11

25.5

26.8

28.2

29.6

12'

3.66M

4

60˚

25'10"

26'11"

7.87

8.19

1365

1424

1706.12

1779.53

31.0

32.3

34.1

35.6

12'

3.66M

5

60˚

28'6"

29'7"

8.69

9.00

1604

1662

2004.54

2077.94

36.4

37.7

40.1

41.6

12'

3.66M

6

60˚

31'2"

32'3"

9.50

9.82

1842

1901

2302.96

2376.36

41.8

43.1

46.1

47.5

12'

3.66M

7

60˚

33'9"

34'11"

10.31

10.63

2082

2140

2602.24

2674.77

47.2

48.5

52.0

53.5

15'

4.57M

2

60˚

23'11"

NA

7.29

NA

1548

NA

1934.95

NA

35.1

NA

38.7

NA

15'

4.57M

3

60˚

26'7"

NA

8.10

NA

1921

NA

2401.22

NA

43.6

NA

48.0

NA

15'

4.57M

4

60˚

29'3"

NA

8.92

NA

2294

NA

2867.50

NA

52.0

NA

57.4

NA

15'

4.57M

5

60˚

31'11"

NA

9.73

NA

2667

NA

3333.77

NA

60.5

NA

66.7

NA

1.88M

1

6'

1.83M

2

6'

1.83M

3

6'

1.83M

7' 7'

Max.* Cap. U.S. Tons 40˚ Roof

Overall Height (meters) 30˚ Roof 3.23

6'

Max.* Cap. U.S. Tons 30˚ Roof

Overall Height (feet) 40˚ Roof

Max.* Cap. Metric Tons 40˚ Roof

Overall Height (feet) 30˚ Roof

10'11"

No. of Rings

10'7"

Meters

60˚

Diameter

Angle of Hopper

Max.* Cap. Metric Tons 30˚ Roof

comfortable access.

15' 4.57M 6 60˚ 34'7" NA 10.54 NA 3040 NA 3800.40 NA 69.0 NA 76.0 NA *Capacities are calculated at 40 lbs. per cubic foot with no compaction and to full cubic foot capacities.

6’, 7’ and 9’ (1.83m, 2.13m and 2.7m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 40 lbs. per cubic foot. 12’ and 15’ (3.66m and 4.57m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 45 lbs. per cubic foot.

Experience has proven that many bulk feed materials have unpredictable storage characteristics. It is absolutely necessary to install an appropriate agitator in feed tanks storing soybean meal, cotton seed meal, hot feeds and other products not considered as free-flowing materials.

bulk feed tanks

3

the best boot possible

Bulk feed tanks

AP's 16" (406mm) parabolic boot (available in straight drop or 30° models) is made from the very latest in ultra high impact

hopper bottoms Tank hoppers are available in three slopes: 45° for dry, free flowing grains and 60° or 67° for harder flowing feed.

Like the roof panels, hopper panels are die-formed with rounded corners and down-turned sealing edges

Straight Drop Boot

for safety and a weather-tight fit. In addition, assembly with rounded, truss-head bolts reduces "bridging" of

polypropylene for greater

contents on inner surfaces.

flexibility, dependability

By fitting snugly into the offset outward throat of the

and durability. Most of our

hopper, the heavy gauge galvanized steel collar pro-

drip lip

vides a perfectly smooth internal transition for optimum

AP’s drip lip water deflec-

older ABS plastic, which

flow, as well as a sure-fit adapter for all 16" (406mm)

tion system is a one-of-a-

is stiff, brittle and prone

unloading accessories. Hoppers are available at no

kind, roll-formed bottom

to fracture, cracking and

additional cost with an optional 22" (559mm) opening

sheet edge. It forces water

tear-out, especially where

which adapts to our rotary unloader. . . or the larger,

away from the hopper and

it's attached to steel. It is

heavy duty 22" (559mm) metal boot.

lower boot area, giving com-

impossible for ABS to be

Exclusive to AP hoppers, the "eave", the upper edge

plete weather protection

UV stabilized, thus creat-

where the hopper is joined to the sidewall, is specially

without a loss in capacity.

ing a built in deterioration

die-formed to conform to the shape of the sidewall

competitors still use the

factor over time.

corrugation (See A.). Most other manufacturers depend on crimping and bolt pressure to force the connection (See B.) . . . which produces corrosion-prone distortion

A.

B.

AP’s Clear Boot

and “dimpling” of the

AP’s clear boot allows producers to verify at a glance

sidewall. AP's die-

while driving by that feed is present in the bin. This

formed eave provides

heavy walled boot is injected molded from a specially

a much tighter seal

formulated ultravio-

and smoother flow

let stabilized clear

of material.

polycarbonate blend to provide years of trouble free service.

heavy duty metal boot Multiple outlet requirements can be easily handled by our 22" (559mm) all metal boot.

This boot, which can be fitted to any AP feed bin, will allow installation of up to four feed lines in several direc-

4

tions at once. bulk feed tanks

30° Drop Boot

In addition, AP's polypropylene resin blend contains special chemical ultraviolet light inhibitors and impact modifiers to further enhance durability and resilience.

Distributing feed to the feeders controllably, cleanly and efficiently is the specific function of AP's Flex-Flo™ Auger System. Flexibility applies to the entire system and its adaptability to your specific needs — in feeds, in house layout, and in installation and maintenance.

Using PVC tubing as the carrier of feed not only provides flexibility in facility design,

flex-flo™ systems

but reduces dust, provides protection against insect and rodent contamination, reduces noise, therefore reducing stress and offering longer life.

unloaders Designed to fit below the 16" (406mm) plastic and 22” (559 mm) metal boots, AP's standard unloaders are available for 2.2" (55mm), 3" (75mm), 3.5" (90mm) and 5" (125mm) FlexFlo™or 4" and 6" rigid

p Single Unloader

auger systems.

All AP unload-

special blend

ers have a slide-gate

AP's polyvinyl chloride (PVC) tubing is extruded and

above the auger to

formed in our own facility, to exacting standards and

meter feed or serve

under our own quality control.

as a complete shut

Blended PVC allows us to formulate the optimum

off . . . and a con-

compound for UV stabilization, strength and

venient, inspection/

wear resistance.

clean out plate on the side which is eas-

p Double-Through Unloader

ily removed with two

Most unloaders are available

wing nuts. AP unload-

in single or double outlet mod-

ers feature a heavy

els, as well as “through” & “twin

duty ball bearing for

through” models which can

increased service life

be used in tandem where two

and reduced mainte-

tanks are used in line.

nance.

p Rigid Auger System

around the bend For moving feed up in the air and around corners, Flex-Flo™ tubing is available in specially formed elbows with increased wall thickness on the inside of the elbow for strength and wear resistance.

flex-flo™ systems

5

Kwik-Attach Drop Kit

flex-flo™ systems

The Kwik-Attach drop kit installs quick and easy and attaches securely to avoid feed spills. The Kwik-Attach drop kit allows for complete clean out of feed and can be adapted with actuators for remote operation.

Universal Sensor AP's Universal Sensor is truly universal, it adapts to control voltages from 24 to 240 volts and can operate either normally open or normally closed. This switch

Maximum Run Timer

utilizes technology that is not sensitive to changes in temperature or humidity elimi-

AP's Maximum Run Timer prevents costly feed spills

nating the need for a sensitivity adjustment. The convenient push button interface

and auger wear by shutting down the feed line if the

allows you to quickly and precisely program an on delay from one second to three

system operates longer than the programmed run time.

hours to prevent short cycling of the feed system. LEDs indicate the status of the

An indicator light alerts you to why the system was

switch at all times.

shut down. The reset button allows the auger to be

The Universal Sensor is available pre-mounted and

restarted after the problem has been corrected. This

pre-wired in the Flex-Flo control unit. This control unit

run timer

features an oversized outlet to prevent feed bridging.

can be easily adapted to any flexible auger system.

flex-flo™ models

Model 220 (2.20”/55mm)

Both tubing and augers are available in a variety of models to fit your specific requirements. Whether its ground feed, crumble feed, mash, high moisture corn, shelled corn or pellets, AP has the combinations to handle it.

Model 300 (2.95”/75mm)

For corn up to 27% moisture and other hard to flow materials, the Flex-Flo™ High

precise controls

Roughage system incorporates a special

AP offers

auger in a Model 350 (90mm)

both drop tube

tube. For pelleted feeds, a special

and hopper

auger is available for Model

level switches

300 Flex-Flo, which increas-

as automatic

es the tolerance between

shut-off options.

the tube wall and

Both units are

auger. This increased

located at the

tolerance prevents

last feeder in the line. Drop tube switches and hopper

auger plugging

level controls are also available with an optional prox-

and damage

imity style switch with time delay.

to expensive

combination of a Model 300 (75mm)

pelleted feeds.

6

flex-flo™ systems

Model 500 (5”/125mm)

Model 350 (3.5”/90mm)

efficient power

flex-flo™ systems

The Flex-Flo™ auger is driven by a 1/3 to 1 1/2 horsepower, totally enclosed, fan cooled motor at a standard 358 RPM (other speeds are available for special applications).

Whether direct or belt driven, the drive system includes an eas-

extension hopper

ily accessible maintenance port .

For applications requiring distances greater than

. . a safety back-up switch which

the standard length of any given system, extension hoppers are available that can expand the delivery

automatically stops and restarts the motor if for any reason feed

Direct-Drive Unit

range to practically any distance and can provide

backs up in the line (a readily visible warning light

access at

comes on to notify you that this is occurring) . . .

90° from

and an automatic thermal shut-off switch which

the main

will stop the motor if it overheats (a manual ther-

line.

mal reset switch allows you to restart the system when the motor has cooled off). All electrical connections are made in a plastic, water resistant control box.

90° Angle Capability

Belt-Drive Unit

quality auger AP augers are coiled in-house from high tensile steel . . . and AP uses wire which is flattened prior to hardening, providing for a more consistent, high qual-

Tube Diameter O.D.

Tube Corner Radius

Max. Single System Length

Motor Sizes at Max. Length (Horsepower)

2 1/4"

5' /10'

250'

1/2

15

300

3"

5'

200'

1

50

240

HR

3 1/2"

5'

150'

1

50

180

350

3 1/2"

5'

150'

1

100

180

500

5"

6'

*150' 1 1/2

220

*180

This innovative new product incorporates the proximity sensor and all the timers required to efficiently operate a Flex-Flo SMARTflex includes a Maximum Run Timer to prevent excessive feed systems wear and costly feed spills, an On Delay Timer to prevent short cycling of the feed system motor and a Cumulative Run Timer to track feed intake. The SMARTflex is programmed using a digital display and a simple push button interface. The unit also features an alarm contact and audible alarm that sounds if the system is plugged or has exceeded the maximum run time.

Capacity (lbs./minute at 40 lbs. per cu. ft.)

Model 220 300

SMARTFLEX

delivery system in one pre-wired control unit assembly. The

Maximum Extension Length (at motor end of first system)

ity product.

*For high moisture corn, reduce system length by 50%.

flex-flo™ systems

7

chain disk feed delivery system

Today’s complex multi-ration feeding programs demand complete flexibility in feed delivery. Twisting and turning through multiple farrowing rooms while delivering feed to AP’s Farrowing Drop Feeders present no challenge to the AP Chain Disk Feed Delivery System. High capacities at long distances with multiple turns is what it was designed for.

The needs of today’s multi-ration nursery and finishing units are also met with AP’s Chain Disk Feed Delivery System, the ultimate in dependable recirculating systems.

This system gives maximum flexibility in servicing multiple feed lines with a variety of rations.

Power actuated drop kits are available that can facilitate dropping more than one ration into different feeders within the same room.

Our goal is to work hand and hand with today’s producer to provide feeding equipment needed to adapt to our rapidly changing technologies for years to come.

control Every Chain Disk feed delivery system is equipped with a control panel to insure proper operation of the system. An adjustable maximum run timer is incorporated into the controller that will shut down the Chain-Disk system if it runs continuously for an excessive amount

APCD-500 Control for automated feeding

of time indicating that a bin has run empty or that a costly feed spill is occurring. A current sensor constantly monitors the amp draw of the Chain-Disk drive motor to prevent overloading of the system. If excessive amp draw is detected, the control will temporarily shut down the fill line allowing the Chain-Disk to continue to operate dis-

Chain Disk is the ideal feed system for automated farrowing feeding.

8

chain disk feed delivery system

charging the feed and lowering the amp draw to an acceptable level. The control will then restart the fill line allowing the system to continue to operate.

The APCD-500 Chain-Disk controller is specifically designed for automated drop feeding in farrowing barns. This control has the same features as the standard ChainDisk controller but also features a timer and outputs for drop feeding actuators. This control can also be linked with your Airstream ventilation controllers allowing the control to be monitored and settings to be adjusted from a remote PC.

Chain Disk The Chain Disk Feed Delivery System delivers feed “en masse” decreasing feed particle separation and damage to expensive pelleted feeds. This versatile system adapts to any installation and is specially designed to meet the needs of today’s complex multi-ration feeding programs.

chain disk feed delivery system DRIVE UNIT The drive unit housing is constructed of 304 stainless steel to provide years of durable service. Correct chain tension is automatically adjusted by a spring loaded tensioning wheel.

CORNERS Corners have a tight radius allowing the system to turn 180˚ in a 24” space. Corners can be installed horizontally or vertically for maximum versatility. A cast metal wheel gently guides the chain through the corner. A sealed ball bearing will provide years of trouble free service.

DELIVERY TUBES Clear PVC feed line tubes allow feed to be easily viewed as it is delivered. Economical white tubes, or a combination of both, are also available. Heavy gauge lock formed steel tubing can be used in chain disk applications with longer run

Effective Length of Chain Disk System, Feet(Meters)

Maximum Fill Rate, lbs/min(kg/min)

Up to 700' (213m)

50 (23)

700' to 1000' (213m - 305m)

35 (14)

1000' - 1200' (305m - 458m)

35 (14)

1200' - 1600' (366m - 488m)

25 (11)

*Effective Length = Total Chain Length + 25' for each corner in the system

Heavy-duty CHAIN Polypropylene plastic disks are injection molded around heavy-duty welded chain. Connection links are simple and secure.

times to prevent tube wear. Steel tubing is available with pre-punched holes for drop feeders to speed installation.

DROP KITS Drop kits are specially designed for total cleanout.

Shut-offs can be adapted with actuators for automated multi-ration feeding systems. The system can also adapt to volumetric drop feeders for farrowing and gestation. chain disk feed delivery system

9

Ultra-drop feed dispenser

drop feeders

The Ultra-Drop feeder is specifically designed to meet the requirements of automated feeding of both lactating and gestating sows. A half turn of the convenient adjustment knob adjusts the feeder from 1 to 8 pounds, low enough for multiple feedings in lactation and high enough for once a day feedings in gestation. The semitransparent feeder body allows for visual confirmation of the feed level and proper operation of the feeder at a glance. A weighted ball valve securely closes off the feeder and provides agitation as it is lifted through the feed insuring complete clean out. Ultra-Drop feeders can be dumped manually using either a lever or winch or can be equipped with electric or pneumatic actuators for timed automated feedings.

Simple one-hand adjustment (shown with optional water shield)

p

Econo-drop feed dispenser Get reliable performance at an affordable price with AP’s Econo-Drop Feed Dispenser. The front mounted, adjustment slide allows precise one handed adjustment from 1.5 to 12 lbs. providing accurate control of feed delivery to gestating or lactating sows.

The feeder is molded from UV stabilized, clarified polypropylene plastic providing a semi-transparent feeder body that allows visual confirmation of the feed level. Each Econo-Drop feeder is equipped with a slide shut off valve to be used when the feeder is not in use. A simple weighted ball valve securely closes the feeder and when emptying provides agitation as it is raised through the feed. In addition, the steep hopper slopes insure complete clean out.

Econo-Drop feeders can be tripped manually by a lever or winch or can be fully automated to provide multiple unattended feedings. u Stainless steel cup has built in stop and torsion return spring.

10

drop feeders

Removable cap for top dressing

p

p

Individual shut-off

farrowing drop feeder Save time, feed and money with AP’s Farrowing Drop Feeder. Feed farrowing sows individually according to condition, without the hassle of labor intensive feed carts and scoops. A flexible sock allows movement in any direction. A swing gate at the bottom of each feeder is manually operated to quickly and accurately measure 1 to 12 pounds of feed, eliminating costly overfeeding. An adjustable band around the feeder is used to provide a record of the previous feeding. It is available in 8 1/2 or 12 lb. capacities with model 220 or 300 drop kits.

Accu-drop feed dispenser

drop feeders

The difference is “clear”.

Designed to fill the highly precise requirements of today’s diverse production systems, AP’s Accu-Drop Feed Dispenser is adjustable from 1.5 - 12 pounds.

The pre-assembled feeder installs quickly and is con-

Drop tube

structed of stainless steel,

AP’s adjustable drop tube can be

durable clear PVC and

moved from 8 1/2” to 22” to adapt to

injection molded polypro-

any installation. It is designed to slide

pylene for consistent qual-

over a 2” (2 3/8” OD) gestation feed

ity. Feeders feature simple

pipe. This product provides a low cost

eye level adjustment by

alternative to using PVC pipe, couplers

raising or lowering the internal volume adjustment cup which

and adapters.

is held securely in place by a convenient set knob. Feeders are dumped simultaneously by raising the ball valves. The system can be dumped manually by levers or winches or with a fully automated actuator system operated by a programmable timer which also controls the feed systems and watering valves.

TRICKLE FEEDING Trickle Feeding Systems from AP are ideally suited to provide automated feeding of gestating sows in group housing. The low RPM trickle feed auger can be adjusted to the consumption rate of the slowest sows eliminating aggressive behavior caused by competition for feed. Trickle feed adapters can be used to convert new or existing feed systems to trickle feeding allowing for the cost-effective conversion of existing facilities to group ­housing with trickle feeding.

Combine AP’s Chain-Disk feed delivery system, Ultra-Drop feeder and Intak feed dispenser for maximum feed intake, precision ration control and minimum labor cost. The UltraDrop feeder provides accurate control for limit feeding and doubles as a holding hopper when sows are fed ad-lib. The translucent feeder and feed tube provide confirmation at a glance that sows are eating.

drop feeders

11

Automated Production Systems 1004 E. Illinois St. Assumption, IL 62510 USA 217-226-4449 Fax 217-226-3540 International Tel 217-226-4401 Fax 217-226-4420 5/08 AP-1