B2B Purchase May 2014

www.b2bpurchase.com

R.N.I No. MAHENG/2007/24192

for Project Procurement

An I-Tech Media Publication

May 1, 2014 • Pages 132 • `100 • Vol. 7 Issue 8 • Mumbai • ISSN 0975-3990

www.pebspennar.com

STRAPPING ENGINEERING SOLUTIONS FOR

Toyotsu Rare Earths India Ltd., Vizag

GIANT STRUCTURES

PEBS Pennar is a leading company in design, manufacture, supply and installation of cost-effective pre-engineered steel buildings and building components.

Reliance National Distribution Center - 4 lakh sft

Schneider Electric, Bangalore

Multi-storey Building - 7 floors

varnadhuni.in

Ultratech Cement Ltd. - 99m Clear Span

Pennar Engineered Building Systems Ltd.

9th Floor (West Wing), DHFLVC Silicon Towers, Kondapur, Hyderabad - 500 084. AP. India Tel.: +91 40 4021 0525 / 26, contact@pebspennar.com sales@pebspennar.com

CONTENTS Right Roofing for warehouse 12

Choosing the best materials for warehouse roofing is a challenging task. This article highlights the points to be considered while selecting the roofing materials

08

16

22

28

30

32

42

46

47

48

51

52

case study Project management excellence in L&T’s Mumbai High North project ����������������������������������������08

Structures Kirby India pioneers concept of rack supported warehouses �������������������������������������������������������16 ROXUL offers durable, safe, and reliable insulations ���������������������������������������������������������������������20

56

58

5 steps to select right roofing materials for warehouse �����������������������������������������������������������������22 Twiga Insul: preferred insulation materials for sustainable construction ������������������������������������28 Asap Prefab: a name to reckon with �������������������������������������������������������������������������������������������������30 Indian Steel Corporation aims high ��������������������������������������������������������������������������������������������������32 Big Mover ��������������������������������������������������������������������������������������������������������������������������������������������38 Golden Turbovent: economical solution for ventilation �����������������������������������������������������������������41

64

60

After TurboVent, SunGreen now comes up with TurboCool ����������������������������������������������������������42 SunPower solar panels powering India’s first net-zero energy building ��������������������������������������46 Unisoft Peripherals aims to be a leading player in clay tiles ���������������������������������������������������������47 Novum Membranes: specialised in ETFE, PTFE and PVC �������������������������������������������������������������48 Intec FRP provides machine-made products ����������������������������������������������������������������������������������51 Aakruti Tenso Structures executes entry canopy of 5-Star hotel amidst all odds �����������������������52

82

84

ITW Construction Systems offers innovative, cost-effective fasteners solutions �����������������������56 Rehau contributes to greenest building in India �����������������������������������������������������������������������������58 JSW Steel inaugurates new cold rolling mill; targets auto sector ������������������������������������������������59 RMD Kwikform supporting Indian infra projects �����������������������������������������������������������������������������60 Layher Roofing Systems: ideal solution for weatherproofing and temporary halls ��������������������64 Tekla acquires Field3D Business from SVS Innovations ���������������������������������������������������������������75

4

B2B Purchase

May 2014

CONTENTS PROCUREMENT GUIDELINES Rooftop PV: a win-win for all stakeholders

34 www.b2bpurchase.com I-Tech Media Pvt Ltd, 15/2, Second Floor, Chandroday Co-Op Society, Swastik Park, CST Road, Chembur, Mumbai - 400071. (India) Tel.: +91-22-32682214 / 15

How to reduce rework and rejects of fasteners

EDITORIAL-IN-CHARGE* Subhajit Roy Email: editor@b2bpurchase.com EDITORIAL Parag Pujari Afreen Sayed Swati Rana

68

How to ensure quality of aggregates

76

RCMME

ADVERTISING Shrutika Patil Email: ads@b2bpurchase.com Telephone: +91-22-3268 2214/15

JCB India takes pride in fulfilling dreams of young Indians �������������������������������������������������������������������������������� 82

SUBSCRIPTION Email: subscribe@b2bpurchase.com 1 Year (12 issues) ` 1,200/-

Volvo India appoints Kamal Bali as Managing Director ���������������������������������������������������������������������������������������� 88

Printed and published by Radha N. Poptani on behalf of I-Tech Media Pvt Ltd and printed at Print Process, B 23, Royal Industrial Estate, Mumbai - 400031 and published from 1, Gayatri, Karumari Amman, Chheda Nagar, Chembur (West), Mumbai - 400089.

Editor: Radha N. Poptani.

Liquid membranes: advanced with guaranteed performance ����������������������������������������������������������������������������� 90

All rights reserved. While all efforts are made to ensure that the information published is correct, B2B Purchase holds no responsibility for any unlikely errors that might occur. The information on products and services / technology on offer is being provided for the reference of readers. However, readers are cautioned to make inquiries and take their decisions on purchase or investment after consulting experts on the subject. B2B Purchase holds no responsibility for any decision taken by readers on the basis of information provided herein. Tel.: +91-22-32682214/15, +919821667357

HSIL appoints Sushil Luniya as President, Marketing and Sales ���������������������������������������������������������������������� 103

*responsible for selection of news under PRB Act

6

B2B Purchase

May 2014

Wirtgen’s innovative cold milling machines ���������������������������������������������������������������������������������������������������������� 84 Mobile screening market: a fast moving industry ������������������������������������������������������������������������������������������������� 86

Chemicals & Coatings Innovative Coating offers protection against atmospheric corrosion ���������������������������������������������������������������� 96 Rossari introduces its new MAXSEAL for waterproofing purpose ��������������������������������������������������������������������� 98 Multipurpose airless sprayer by Riddhi Enterprise ���������������������������������������������������������������������������������������������� 99 MC-SPECIAL DM: high performance integral waterproofing additive �������������������������������������������������������������� 100

Pumps & Valves Kirloskar’s lowest life-cycle cost pumps ������������������������������������������������������������������������������������������������������������� 104 Grundfos iSOLUTIONS: an intelligent pumping system ������������������������������������������������������������������������������������ 108 Soft starters for LT/HT pumps and compressors ������������������������������������������������������������������������������������������������ 109 Ultrasonic Level Sensors ��������������������������������������������������������������������������������������������������������������������������������������� 109 KPT: energy efficient roots blower ������������������������������������������������������������������������������������������������������������������������110 Gates Shoppe inaugurated in Faridabad ��������������������������������������������������������������������������������������������������������������110 CALIBER Valves: providing almost all types of strainers �����������������������������������������������������������������������������������112 CRI Pumps acquires Italian pump manufacturer FIPS ����������������������������������������������������������������������������������������115 KHD Valves: 4-decade companion for industrial valves ��������������������������������������������������������������������������������������117

COST INDEX

118

AD INDEX

129

Project Management

CASE STUDY

Image: L&T

L&T breaks new ground in offshore engineering and construction, using sophisticated project management techniques

Project management excellence in L&T’s Mumbai High North project Mumbai High is an oilfield with big

potential. Located in the Arabian Sea about 160 km west of the Mumbai coast, Mumbai High has more than 551 oil wells and 33 gas wells, and is operated

by Oil and Natural Gas Corporation Ltd. (ONGC), the largest producer of oil and natural gas in the country.

On 27 July 2005, the Mumbai High North (MHN) platform was gutted in a devastating fire that caused major production loss. ONGC decided to redevelop Mumbai High by reinstating production facilities destroyed in the fire, besides building new facilities as part of a new MHN complex. ONGC awarded this project to Larsen & Toubro (L&T) Ltd., one of India’s largest engineering and construction companies, with extensive experience in hydrocarbon EPIC (Engineering, Procurement, Installation and Commissioning) business.

Prime project objectives A key project objective was to achieve

8

B2B Purchase

May 2014

a total well fluid, handling capacity of 270,000 barrels of liquid per day and 6.9 million metric standard cubic metres per day of compressed gas and a total oil handling capacity of 50,000 barrels of oil per day.

For operational safety, the new living quarter platform would be separate from the production and accommodation facilities. It would include safety accessories, support systems, a switchgear room, an integrated control system, transformers, utilities and an emergency diesel generator.

All the new platforms would be interconnected and the new facilities connected with the existing platform, commonly referred to as Mumbai North West (MNW) platform. In addition to the new platforms, the scope included additional facilities for the MNW platform, including an additional survival craft for rescue operations and a new 15-metric-tonne capacity overhead

crane, removal of 2.9 km of existing subsea pipeline and a new mooring facility for supply boats.

The challenges Scope and schedule The project’s initial execution timeframe of 39 months was reduced to 33 months due to an extended tendering and evaluation process. Project estimates were based on inputs and the size/ area of the platform available in the bid documents.

These fundamental changes demanded revision in engineering and design, leading to changes in L&T’s scope of work, which in turn affected the schedule.

Engineering Such heavy platforms are best suited for float-over installation. However, due to a complex network of subsea pipelines, and the presence of nearby platforms, this was not feasible. The first level of 10

g

The Wind of Change Solutions from Bonfiglioli since 1956

AS series (In-line helical gearmotor)

VF / W Series (Worm gearmotor)

BN / BE Motor

A Series (Helical bevel gearmotor)

TA (Shaft mounted speed reducers)

Agile / Active Cube (Solution & servo drives)

F series (Shaft mounted gearmotor)

BTD / BMD Series (Servo Motor)

Low Backlash Gearbox

With our extensive knowledge and experience in the power transmission arena, we continuously innovate and launch new products, aimed at meeting the varied application needs of our customers. Our product spectrum ranges from worm and helical gear motors to planetary drives, from electric motors to frequency inverters, manufactured at our Chennai production facility in India, applying state-of-the-art technology, ensuring superior quality standards and matching the best cost/performance ratio.

At Bonfiglioli, we are geared to deliver a wide range of solutions - from simple to complex. Bonfiglioli Group, is an ideal partner to enhance the performance and competitiveness of your machines.

Experience the world with Bonfiglioli.

www.bonfiglioli.com

For more information: Bonfiglioli Transmissions (Pvt.) Ltd., Survey No. 528/1, Perambakkam High Road, Mannur Village, Sriperambudur Taluk, Chennai - 602 105, Tamil Nadu, INDIA Ph: +91 44 67103825 Fax: +91 44 67103999 salesindia.ins@bonfiglioli.com

Project Management 8

CASE STUDY

f

the MNP deck was fabricated in eight parts, including three cantilever frames.

It further supported five heavy modules, and that load needed to be transferred onto the MNP jacket with eight legs as support structures. The conceptual design of the MNP platform was developed with the installation contractor during the early project stages.

Further, L&T had to deliver the jackets, the tubular joints that hold and support large platforms, 12 months before the topside was ready as per contract requirement. Generally, jackets are engineered after completion of topside engineering based on topside weight distribution. But in this case, L&T had to go ahead with the jackets first without having confirmed data on the topside weight because the topside design could not be finalised so early in the project.

Procurement Challenges included adhering to the client’s recommended vendors, global sourcing, development of new vendors for timely procurement and delivery of goods, and fabricating larger packages in-house. In addition, managing the logistics of multiple modules and other resources simultaneously for safe transportation as well as on time availability for 80,000 tonnes of material, including over 300 tonnes of equipment; 50,000 metres of piping; more than 10,000 valves and pipe fittings, and 650 kilometres of cables presented additional complications.

Fabrication Managing large quantities of material proved a Herculean task, involving quality management, storage, material tracking, and allocation of resources.

It was also necessary to ensure timely availability of inputs at each phase of the project. Drawings and materials of the engineering phase were made available at the fabrication stage for reference, thus minimising standbys.

Load out and sail out The MHN project demanded back-toback load-out of modules as heavy as 4,500 tonnes from Hazira, L&T’s

10

B2B Purchase

May 2014

fabrication facility in Gujarat. However, the jetty at the Hazira yard had to deal with large tidal variations and loadout and sail-out operations were tide dependent. This necessitated micro planning of load-out and sail-out activities with continuous monitoring to avoid any schedule slippage. Missing one tidal window could cause a delay of three to seven days in sending structures offshore.

Further, many 400-class barges were required to transport heavy modules.

The large size of these barges through the narrow Hazira channel reduced the number of suitable tidal windows.

Installation The safe installation of heavy modules, while simultaneously taking utmost care of nearby structures and the network of pipelines in the seabed, was crucial. Further, integrating 13 splices of the MNP platform into a single structure offshore was one of the project’s biggest challenges. All offshore related constraints needed to be envisaged well in advance to avoid any standby.

L&T created a work breakdown structure (WBS) to the micro level and forecasted future time to be taken for each task phase-wise. A detailed WBS was prepared right from the engineering phase through procurement, fabrication, installation, hook-up and commissioning phases.

Time management was another crucial element. Integrated project schedules, identification of critical tasks, progress reports on monthly, weekly and daily basis, and management reviews were some of the measures adopted to manage time well.

Innovative construction techniques, state-of-the-art infrastructure, microlevel planning at each stage of the project, and the integration and synchronisation of inter- and intra- personnel tasks led to many engineering wonders.

The use of superior technology and project management processes allowed L&T to manage a 45 per cent increase in the size of the platforms without a major impact on timelines.

Phase two installation posed a challenge as the planned vessel did not arrive on time and arrangements had to be made for a different installation vessel. The installation engineering had to be verified and modified to suit the new vessel. Also heavy lifting slings and shackles had to be mobilised within a short time span.

Safety measures such as a safety incentive scheme, field-safety audit, safe manpower transfer, trainings, briefings, safety awareness sessions, a system to issue permits to contractors and clients to work at the site, and Simultaneous Operation Study (SIMOPS) to ensure safety during operations of multiple barges in close vicinity were adopted.

Human resources Co-ordination, complexities, innovations, work conditions and human resource deployment among the L&T group companies and its national and international partners for the project demanded synchronisation and sequential execution of high-level project management activities at all times.

Tangible and intangible benefits The completed MHN platform, with its enhanced fuel and gas handling and pumping capacity, now generates revenues of over ` 15 crore a day for ONGC. The increased fuel production is helping India improve its energy security. By involving more local contractors, vendors and consultants from India, the project helped retain a significant percentage of wealth within the nation. By restoring a previously destroyed platform, L&T helped ONGC regain control over and monetise a key asset in this fuel-rich region. n

Project management techniques behind project success The L&T team adopted processes and guidelines prescribed by PMI’s “A Guide to the Project Management Body of Knowledge (PMBOK Guide)” for thorough planning and meticulous execution.

Courtesy: Project Management Institute (PMI), India

Roofing

PROCUREMENT GUIDELINES

Right Roofing for Warehouse Choosing the best materials for warehouse roofing is a challenging task. This article highlights the points to be considered while selecting the roofing materials.

A

warehouse is a place to store goods until they are required for their use or sale. These stored goods can include any raw materials, packing materials, spare parts, components, or finished goods. Warehouses are built to protect the products from sunlight, rain, snow, wind, dust, moisture and pests.

A well-planned roof plays a vital role in maintaining the building envelope, which in turn contributes to security and durability of the materials.

Maintaining the integrity of the roof is essential. This is both to ensure the safe storage of goods and for safety of workers. Whether it is a construction

12

B2B Purchase

May 2014

of completely new roof or renovating an old one, one must be aware of the materials used in its construction.

Warehouse roofing is commonly made up of either composite or twin skin roofing systems as described below.

Composite roofing Composite roofing is probably the most commonly selected system used. It comprises of a pre-assembled roofing structure with insulation and support sandwiched between the upper and lower roofing panels; and can easily be fixed and assembled to construct the roof.

Twin skin roofing This is similar to the composite roof as the same materials and products are generally used, but this option is the cheaper of the two in materials cost. But on the other hand, it takes more time to get built than the composite one.

According to J. P. Dhoot, Director, Panchsheel Fasteners, “New technologies in roofing materials cut down on losses due to spoilage and wastage during storage.�

Panchsheel Fasteners, an ISO 9001:2000 certified company, is one of the leading manufacturers of fasteners 14

g

STRONGEST

FAST STEEL BUILDINGS

www.nikithabuildtech.com Nikitha’s pre-engineered buildings are custom-designed to meet exact requirements using steel structures, roofing and cladding, steel profiled sheets, “C” and “Z” sections/channels with required building accessories such as eaves gutter, down take pipes etc.

• We design, manufacture, supply and erect Pre-engineered buildings (PEB). (PEB ) are the state-of-the-art steel solution to developing an efficient and cost—effective infrastructure.

• PEB offer ultimate design flexibility and an extremely short construction time (right from initial design to completion) • They are supplied as a fully finished product along with steel structure, roof & cladding sheets & accessories.

• They require no on-site fabrication or welding – they can simply be bolted together as per specifications.

• We execute projects on turn-key basis.

AN ISO 9001:2008 CERTIFIED COMPANY

Nikitha Build-Tech Pvt Ltd Regd Office : 602,6th floor,Brigade Rubix,#20,Yeshwanthpur HMT campus, Bangalore - 560 022. INDIA, Mobile: +91 9611196132, Fax: +91 80 2372 4353 , Works : Tumkur

Roofing 12

PROCUREMENT GUIDELINES

f

As UPVC roofing sheets have no metal content, they are resistant to weather corrosion. But metal roofing sheets, despite layer of zinc coating and colour coating, are subject to weather corrosion Mukesh Thakkar, CEO, Zen Eco Homes

and allied products. The products manufactured are exported across the globe apart from having a strong foothold in the domestic market.

Mr Dhoot has pointed out some of the principles in selecting the roofing materials for warehouse: • Type of storage - cold or normal • Light weight materials • Durability • Resistant to atmospheric attack • Easy for maintenance.

He suggested, “Products like nonhygroscopic chemicals, cements, fertilisers etc. may be kept on an elevated platform with a side enclosure and roof covering to protect from atmospheric attacks. These types of storages are either heated or unheated

with normal room temperatures. These roof coverings include A.C. sheets, coated sheets, G.I. corrugated sheets.”

Perishable products require refrigerated warehouses with controlled temperatures, thus roofing sheets with insulations are needed. When choosing insulation, composition and thermal characteristics are important.

Warehouses that are constructed with vapour barriers and contain humidity control equipment to maintain humidity at desired levels are called Controlled Humidity (CH) warehouses.

Even these warehouses need the insulated roofing materials.

At present, three major roofing materials are available in market. They are: • UPVC roofing sheets • Metal roofing sheets • Cement roofing sheets (not accepted in major applications due to asbestos content).

New technologies in roofing materials cut down on losses due to spoilage and wastage during storage

According to Mukesh Thakkar, CEO of Zen Eco Homes, “With recent economic development, there will be huge demand for warehousing services and subsequently, for roofing materials.” Ahmedabad-based Zen Eco Homes provides solutions across roofing, prefab, water, construction, and industrial spectrums.

J. P. Dhoot, Director, Panchsheel Fasteners

Mr Thakkar further explained the characteristics to be considered while

14

B2B Purchase

May 2014

choosing the roofing material for warehouses.

• Heat insulation: UPVC roofing sheet transmits 40 per cent heat, whereas metal roofing sheet transmits 95 per cent heat. UPVC roofing sheet gives 5 - 7 C insulation. This characteristic of heat insulation is very important for food products, dairy products, fish and sea food products, alcohol products etc.

• Weather corrosion: Weather corrosion is a major concern for coastal area roofing. As UPVC roofing sheets have no metal content, they are resistant to weather corrosion. But metal roofing sheets, despite layer of zinc coating and colour coating, are subject to weather corrosion.

• Chemical corrosion: Corrosion due to chemical fumes is also one of the major concerns. Again metal sheets are subject to such corrosion, to which UPVC roofing sheet has good resistance. No wonder, the 3 years ago introduced UPVC roofing sheets are widely accepted in pharmacy, food processing, poultry farms, and chemical plants.

Conclusion Clearly, there are several types of roofing materials and insulation, many types of membrane systems and different ways of installing them.

Several times, the local building codes may also detect the roofing type required. One has to be very careful at initial stages of selection to achieve the best-desired results. n

PEB

INDUSTRY SPEAKS

Kirby India pioneers concept of rack supported warehouses “Logistics industry and especially warehousing segment have grown significantly in the last few years which has given boost to the PEB technology,” says D. Raju, Vice President, Kirby International

Kirby India is one of the leading players in the PEB segment. What is your current position in this business?

Kirby India is a leading player in the Indian PEB market with a market share of over 30 per cent. It has over 27 sales offices and a network of more than 100 certified builders. The company has served over 4,500 customers with more than 15,000 buildings spread over an area of 20 million sq.m. since its inception. Kirby India has the privilege of partnering who’s who of corporates both from national and international front operating across all industry segments. The company has always been in the forefront of innovation by investing in new production technologies and evaluating the performance through continuous product development. Integrating the company’s strength and expertise along with innovation has helped us lead the Indian PEB market.

management which is further giving boost to the logistics industry. Setting up of warehouses and supermarkets across the country has increased as most of them are giving preference to metal buildings over conventional one. Kirby India is a leading player in the warehousing segment and has already completed many such projects across India. Currently, more than 80 per cent of the warehouses are built using PEB and the segment is witnessing an increasing demand.

Warehouses are increasingly addressing specific requirements for its customers such as offering bare storage, storage with crane facilities, food storage, storage with multilevel stacking and open storage.

Kirby India provides a package solution for these types of requirements with its new concept of rack supported warehouses based on the end use at warehouse. We are the only player to offer such packaged requirement and have already supplied

What are the products and solutions you offer for warehousing segment?

Logistics industry and especially warehousing segment have grown significantly in the last few years which has given boost to the PEB technology.

FDI in retail has also increased the demand for proper supply chain

16

B2B Purchase

May 2014

18

g

PEB 16

INDUSTRY SPEAKS

f

such buildings to leading logistic companies.

How to select the right roofing materials for warehousing?

Kirby has its own roofing systems that are provided with the building as a total solution. There are two types of roofing systems, KR (Kirby Roof ) and KSS-600 (Kirby Standing Seam Panel System), which are Kirby’s proprietary roofing systems. The KR system is profiled at our factory as per the standards developed by the company. Metallic plain or colour-coated profiled steel sheets are used as roof sheeting. The steel sheets are generally made from zincalume or galvalume coils in thickness range of 0.47 mm to 0.55 mm and are of 550 MPa. These various colour coatings on the base steel with galvanised or zinc aluminium coating provides suitable resistance for various kinds of environment hazards. Metal roofing profiles can be manufactured to any length but they are usually limited to 12 metres for transportation constraints.

KSS-600 with double lock standing seam ends, eliminates the risk of roof leakage at fasteners and side and end laps due to the concealed fastening system and provides excellent protection in all weather conditions. It assures consistent weather tightness with virtually maintenance free performance for many years. The profiling of KSS-600 roofing systems is carried out at the site itself with no limit in lengths. Roll forming machines have been developed which permit rolling at the eaves level so that even the task of lifting and shifting the rolled profiles can be avoided.

KSS-600 profile has gained popularity with many clients, consultants, architects and contracting companies since its introduction. In order to upgrade the product and to ensure that its customers get the most reliable systems of international standards, Kirby India tested its standing seam roofing system at FM Global Laboratories at Boston, USA which is an independent third party testing facility of world repute.

18

B2B Purchase

May 2014

Kirby’s standing seam roofs were tested to check the wind uplift resistance by wind tunnel testing. The KSS-600 roofing system received a 90 psf rating approval from FM Global. This ensures that Kirby’s roofing systems are safe and can withstand very high uplift pressures in extreme weather conditions. Kirby is the first PEB manufacturer in India having its roofing system certified by FM Global.

Acceptance of PEB among the Indian corporates is still moderate in compared to developed countries.

Why is it so?

One of the main challenges faced by the PEB industry in India include acceptance among the Indian corporates which is still moderate when compared to developed economies.

But in the last decade there has been increased acceptance of PEB due to rapidly expanding industrialisation in the country. The changing market environment has led to an increase in shift towards more advanced technologies with one of them being PEB due to increasing demand from customers for faster project completion which in turn will give faster return on their investment. Thus, usage of PEB is definitely expected to increase across the country and the industry is expected to catch the growth curve in coming years.

How does Kirby fare in such a challenging scenario?

In the developed markets, PEB is already being used for low rise structures (G+5) such as offices, hospitals, retail malls, housing and resorts whereas in India, PEB is yet to venture in these areas. For instance, over the past five years, Kirby India has made technical improvements in its product, construction time, aesthetic efficiency, etc.

Apart from the functional requirements, the company has incorporated curved roof panels, wall claddings, flashings, aluco-bond panels and many such features to improve the aesthetics of the building as the industry is witnessing a new trend with demand for structures that are different in nature in all aspects. The company has already constructed many low-rise structures and has also successfully ventured into many unexplored territories like power plants, bridge girders, shipyards, offices, commercial buildings, residential buildings, multiplexes, multi-level car parking structures, and airport terminal buildings. n For more information, contact: Deepesh Nagar (+91-40-30408500) ndeepesh@kirby-india.com www.kirbyinternational.com

Insulation

INDUSTRY SPEAKS

ROXUL offers durable, safe, and reliable insulations “The solutions we create allow our customers to improve the performance of buildings and installations in terms of comfort, energy savings, fire safety, acoustical properties, visual appeal, resource use or structural robustness,” says Vinay Pratap Singh, Sales Director, ROXUL ROCKWOOL Technical Insulation India.

ROXUL

ROCKWOOL Technical Insulation (India) Pvt. Ltd. is a fully owned subsidiary of ROCKWOOL International A/S, Denmark which specialises in technical insulation for oil and gas plants, power plants and other industrial units. In an interview with B2B Purchase, Vinay Pratap Singh explains why ROCKWOOL products are preferred choice in insulation.

Today’s architects have numerous choices when it comes to specifying building insulation materials. Why they should specify stone wool insulation over others?

Yes, there are various options available in the market as far as insulation is concerned. But solutions for improved energy-efficiency, acoustic performance and fire safety in buildings and process industry lie in using stone wool for insulation. Stone wool is made from basalt rock which is plentiful and continually replenished naturally from within the earth. The earth’s volcanoes and plate tectonics produce 38,000 times more rock material every year, than is used to make stone wool from ROCKWOOL Group. ROCKWOOL products are easy and safe to use. The World Health Organisation (WHO) has

20

B2B Purchase

May 2014

left ROCKWOOL insulation products off its list of potential carcinogens following long-term studies showing no evidence of an increased risk of lung cancer from occupational exposure to stone wool fibres. With more than 60 years in use, ROCKWOOL insulation has proven to be the safe choice.

Could you brief us on the unique properties of stone wool insulation?

ROCKWOOL stone wool is inorganic and contains no nutritious substance.

We are committed to make products that provide durable, safe, reliable and beneficial solutions for our customers and other stakeholders

Therefore it is not attacked by microorganisms. Stone wool does not rot and also does not attract vermin.

No CFCs, HFCs, HCFCs, or asbestos are used in the manufacturing of the company’s stone wool products. ROXUL ROCKWOOL Technical Insulation (India) Pvt. Ltd. is a fully owned subsidiary of ROCKWOOL International A/S, Denmark. It specialises in technical insulation for oil and gas plants, power plants and other industrial units.

These industries have special needs for heat loss reduction, fire protection, noise absorption, protection of technical installations, energy saving and reduction of CO2 emissions. This product was created in accordance with the principle of fire safety, sustainability, acoustic comfort and durability.

Are stone wool insulations adequately efficient in terms of costs and energy savings?

We are committed to make products that provide durable, safe, reliable and beneficial solutions for our customers and other stakeholders. The solutions we create allow our customers to improve the performance of buildings and installations in terms of comfort, energy savings, fire safety, acoustical

INDUSTRY SPEAKS properties, visual appeal, resource use or structural robustness.

ROCKWOOL insulation is a major energy and CO2 saver. Despite the fact that the stone melting process is energy consuming, the use of ROCKWOOL stone wool insulation ensures a positive energy balance through its lifetime.

Moreover, ROCKWOOL insulation helps protect nature from the impact of buildings, by reducing the amount of energy a building consumes for heating and cooling. Studies have shown that by using existing, well-proven energy efficiency technologies like insulation, 70 to 90 per cent of a building’s energy needed for heating or cooling can be cut.

You have recently launched Hardrock Dual Density (DD) roofing boards.

Tell us more on this product.

Hardrock DD roofing boards are manufactured using ROCKWOOL’s unique dual density technology with

a robust, high density top surface layer. This kind of roofing boards offer excellent point load compressive resistance making it ideal noncombustible and acoustic insulation solution for most types of roof deck.

Hardrock DD and ConRox are part of our India specific strategy to add value in our offering to the customers in the roofing and cladding industry for proper insulation with energy efficiency.

What are the advantages your Cladding Roll offers?

ROCKWOOL Cladding Roll which is specifically developed for use in light-weight cladding applications to commercial or industrial framed buildings is an ideal, economical solution for roofs and walls. Our foil face (aluminium faced) option has a high tensile strength suitable for vertical application. Fire classification A1, water repellency, chemically inert, outstanding thermal insulation and effective acoustic properties are few of the advantages of ROCKWOOL Cladding Roll.

Insulation

Are you going to introduce any other product particularly for the Indian market?

ConRox provides an excellent structural core for factory engineered flat and profiled sandwich panels suitable for outdoor and indoor applications such as facades, walls, roofs, partitions, ceilings and heavy loaded sandwich panels.

ROCKWOOL ConRox products are non-combustible with a melting point of approximately 1,000 C. They are particularly suitable for thermal insulation, fire protection and sound reduction or absorption. The company’s more recent development, ThermalRock S, achieves an A1 noncombustible reaction to fire classification including faced and unfaced variations.

The excellent acoustic performance makes ROCKWOOL Thermal Rock Slab the ideal product for use as an acoustic material in internal partition, soffit slab as well as façade application. n

Flat Roofing Solutions ROCKWOOLTM delivers a wide range of unique tested solutions for fire, thermal and acoustic roofing systems for all building types.

HardRockTM Dual Density (DD) Roofing Boards

ConRoxTM for Sandwich Panels

ROCKWOOLTM Cladding Roll

FOR MORE INFORMATION, CONTACT US ON: ROXULLROCKWOOL TECHNICAL INSULATION INDIA P. LTD. 705, CENTERPOINT, J.B.NAGAR, ANDHERIIKURLA RD, ANDHERI (EAST) MUMBAI 400 059, INDIA T: +91 (0) 22 6715 7700 | F: + 91 (0) 22 6715 7710 EEMAIL: INFOOINDIA@ROCKWOOL.COM

www.rockwool.in | www.rockwool.com

Roofing

Expert Column

Warehouse project executed with COLORBOND Steel

5 steps to select right roofing materials for warehouse Selecting the right roofing material for warehouse application is an important task to perform before making a decision on investment. Any deviation in product specification may lead to paying a high cost on building maintenance or for early replacement of products. This article summarises the key parameters one must consider before procuring roofing materials.

Warehouse

buildings are made by either conventional method or preengineered steel building method (modern technology). In both cases steel roofing and wall cladding are preferred over the conventional cement or asbestos roofing sheets. This is because asbestos sheeting may cause health issues, it radiates more heat inside the building, water leakage could occur from sheet joining and hook locations, high maintenance cost on replacement of damaged sheets, high cost on steel structure and its heavy foundation cost.

22

B2B Purchase

May 2014

The metal roofing or wall cladding is one of the principle building components that act like an envelope.

They help to transfer the load to secondary member, restraining the secondary steelwork and also provide thermal as well as acoustic insulation.

Considering all these parameters, the building designer or specifier understand the cladding material for its steel properties (thickness and grade), type of corrosion resistance metallic coating, its coating mass, type of paint system and its performance, shape of profile and its wind load capability,

its water tightness. Section of right material would help to get increased building life, low maintenance, thermal comfort on heat and cold, flexibility on design and aesthetics that last longer.

To have proper understanding of material, the following steps can be followed while drafting the product specification for any project. These steps may help protect your company’s position in the market and end-client will have 100 per cent satisfaction.

Any deviation in product specification may lead to paying a high cost on 24

g

Where Weight & Strength comes together

Deep Group Deep Group a trusted name in Roofing Industry, has dedicated itself to revolutionize Roofing Industry in India by introducing ‘Arch Roof’ or ‘Self Supported Roofing System’, since last 5 years of industry Knowledge, a good customer network in India.

Deep Group (DYNAMIC ARCH ROOFING) 102, Abhilasha Appartment,Gangarde Nagar, Shiv Ganesh Chowk,Near Kate Puram Chowk, Pimple Gurav,New Sanghavi, Pune- 411 061.

Phone: 020-65225005 I Mobile: 07507261441 / 08380035850 Email: sales@deepgroup.net I Website: www.deepgroup.net

Roofing 22

Expert Column

f

building maintenance or for early replacement of products. In each stage, a recommendation has been given on right product specifications:

Step 1: Base steel selection Steel determines the strength of the roofing and for various roof curves, steel of different yield strength is required.

Available yield strength includes min 550 MPa, min 340MPa/ 300 MPa and 250 MPa. Steel thickness should be selected as per design requirements.

High strength (G550) steel – 0.42 mm BMT to 0.45 mm BMT. G340/G300 – 0.50 mm BMT to 1.4 mm. G250 grade – 0.60 mm to 0.80 mm BMT

using critical coating composition.

• Galvanised coating is available in the market with Z275, Z180, Z120, Z90 as per IS 277. Z275 =275 g/m2 coating mass on both side should be alright for building construction typically for secondary structural i.e. purlin and structural decking and cold room applications in case of sandwich panels.

Recommended thickness and grade for roofing and walling: 0.45 mm BMT Trapezoidal or concealed clip fixed profile typically for straight plane roofs (minimal curvature allowed subject to profile shape) recommended grade is G550. For concave or convex shapes use standing seam type profile, recommended grade is G300 material in 0.55 mm BMT – 0.60 mm BMT. Trussless seam profile roofing, recommended thickness (subjected to design criteria) is 0.80- 1.4 mm BMT G340/ G300.

• 55 per cent aluminium-zinc alloy coating (55 per cent Al, 43.5 per cent Zn, 1.5 per cent Si) is invented by BIEC International Inc., a BlueScope Steel subsidiary. Products available in market with AZ150 and AZ200 as per IS 15961/ AS1397. AZ150 =150 g/m2 coating mass on both side is best suited for roofing and walling application as its life is upto four times more than Z275 galvanised steel in similar environmental conditions.

Since 1993, the ZINCALUME brand has been imported from BlueScope steel mills and since 2011 it is being produced in India by Tata BlueScope steel. ZINCALUME steel has separate passivation layer and acrylic resin coating on surface for better thermal reflectivity and has anti-darkening property over other products.

Step 2: Corrosion resistant coating selection The corrosion resistance is maximised

Recommended metallic coating for roofing and walling: ZINCALUME AZ150 for general applications. AZ200

is recommended for harsh conditions (marine, air with high pollution levels etc.). Products comply with AS 1397/ ASTM A792M / IS15961.

Step 3: paint system selection The paint system is to be selected according to its application (internal/ external exposure conditions) and aesthetic requirements.

Generally available paint systems are: Resin system: Durable polyester for exterior applications type 4 (COLORBOND XRW, ULTRA) for durability and aesthetic property, Polyvinyldi-fluoride (PVdF) with minimum 70 per cent, Kynar+30 per cent Acrylic (COLORBOND XPD) type 3 category where colour retention is important.

Silicon modified polyester (SMP-min 3050 per cent Si content) is not preferred due to high film hardness and its lower flexibility. Regular modified polyester– type 2 category i.e. basic resin only suitable for internal applications.

Pigment type: Inorganic (naturally occurring) v/s organic (synthetic) and its composition percentage. Organic pigments deteriorate quickly when exposed to UV giving a patchy overall appearance. Cost-effective pigments.

Hence it’s only recommended for internal application.100 per cent

Parameter

Why is it important?

Types available

Application

Rib height

Many roll formers have various rib heights and designs that affect the weather tightness and aesthetics.

Rib height < 23

For walling only

High the rib height, the slope can be reduced, it also adds to the profile strength.

Rib Height > 31- 43 For R /W– concealed fix.

Slope 2 – 6 deg.

Rib Height > 24- 38 For R/W – Trap fix. Slope > 5 deg.

Rib Height > 50

Standing seam- any shape

Anti-capillary gap (ACG)

Presence of ACG helps for water tightness.

-----

For both roofing /walling applications.

Cover width (CW)

It varies from supplier to supplier. It varies from supplier to supplier. Typically profiles are offered in wider CW cost advantage than structural benefits.

CW > 1050 CW < 1015

Walling or Liner Mostly for roofing

Profile pitch

Larger the pitch better for water carrying capacity.

Lower Pitch adds more strength.

Pitch <150 Pitch > 180

Roofing/walling

Valley stiffener (VS)

VS helps to reduce roof noise (cracking) during temperature change & avoids water ponding. It adds to strength. Oil caning issue is also taken care of.

Along the length Along the width

Roofing /walling

Return leg (RL)

RL helps to fix the sheet. it improves water tightness &helps in sheet alignment and roof traffic.

--

Roofing

Table: 1

24

B2B Purchase

May 2014

26

g

Roofing 26

Expert Column

f

Generic name

Thickness (bmt)

Rib depth

Crest distance

Cover width distance

Sinusoidal

0.35 – 0.60mm

16 – 20 mm

continuous

700 – 1,000 mm

Trapezoidal

0.35 – 1 mm

24 – 80 mm

25 – 150 mm

900 – 1,110 mm

Trapezoidal with stiffener

0.35 – 1 mm

28 – 40 mm

175 – 250 mm

900 – 1,110 mm

min. 2 stiffeners/ subtle flute provided for crest distance more than 200 mm

Concealed fixed

0.42 – 0.6 mm

Standing seam

0.45 – 0.60mm

Truss less profile

0.80 - 1.4mm

30 – 45 mm

200 – 410 mm

400 – 700 mm

40-60 mm

300-600 mm

300-600 mm

Table: 2

inorganic pigments have very high colour fading resistance used for exterior application as it exposed to UV radiations. Mica /Metal flakes used in paint system for metallic appearance.

Lead pigments are carcinogenic hence it’s not recommended in any paint system.

Selection of colour: Very dark and bright colours fade fast and allow more heat radiated inside the building. Always go with standard earthy colours that will keep the building newer for longer.

Gloss: For exterior application. It is always recommended to use semi-gloss paint system for exterior application.

roofing and walling: COLORBOND XRW (super durable polyester) is a complete system developed for exterior durability and long-term aesthetics for general applications. COLORBOND ultra steel is developed for harsh environmental conditions.

Step 4: Sheet profile selection In the market various types of profile shapes are available and selection of right shape is critical. It is suggested that the profile shape and its design criteria on serviceability and strength is checked when selecting the profile.

Some tips on profile parameter are explained in Table 1.

Thermal performance: Recently innovation has been done in paint system, paint systems also provide thermal comfort (heat reflectivity due to Thermatech technology introduced in COLORBOND steel paint system).

It helps reduce temperature by 6 C (average), and enables 15 per cent lower electricity consumption per annum.

The profile range available in the market can be summarised as shown Table 2.

Product complying standards: AS/ NZS 2728 type 3-4 type or IS15965 – class 3 for exterior roofing and walling application for buildings.

Step 5: Fastener selection The performance of the fasteners used must have the same or superior service life than the roof and wall cladding material and shall comply with Australian Standard 3566 class 3 or class 4. The washers containing significant levels of conductive carbon black fillers are not suitable for use with Tata BlueScope products.

Water harvesting: Paint system used for cladding should not have heavy metal in coating such as lead.

Green product: Cladding products should comply with Green building criteria (100 per cent recycle, reusable, optimum usage of steel, high reflectivity (SRI value >78 in low slope and SRI value >29 in steep slope building), long-life.

Recommended paint system for

26

B2B Purchase

May 2014

Recommended: Suggest to always go for a reputed manufacturer who can provide profile wind pressure table data and also provide technical or detailing support.

Conclusion In continuation of product selection, the design and structural details of a building are critical factors that determine its expected service life. A

better understanding of the design issues including roof slope, sheet laps, crevices, fastening techniques and the areas conducive to the build-up of dirt or contaminations, are to be addressed appropriately. The areas with build-up of dirt or contaminations need cleaning at regular intervals. It is to be noted that the components must be free of any ponding issue and there are least numbers of crevices. It is because accumulation of water at these locations for long periods is not good for coated steel components. Maintenance is a very important factor in getting the maximum life and cleaning by water hose is good enough.

Different environments affect the life of coated steel differently. Therefore, selection of coated steel material would require an understanding of the external and internal environment to which it is going to be subjected to.

Particular attention must be paid to coastal, aggressive industrial situations and intensive farming applications. To get maximum life, the important factor is selection of the appropriate coated steel at the specification stage of the building. The new Indian standards will facilitate more uses of high corrosion resistant coated steel in buildings, with a view to provide long life and aesthetic durability. n Authored by__

Mahendra Pingle Dy. General Manager – Market Development Tata BlueScope Steel Ltd.

Insulation

PROFILE

Twiga Insul: preferred insulation materials for sustainable construction Features superior thermal resistance, acoustic absorption, and fire safety, hydrophobic nature, chemical stability, shot free, resiliency and shapes, optionally laminated with imported facings. Being a technical licensee of Saint Gobain-Isover, Twiga has adopted the world-class TEL technology in manufacturing. In this process the complete raw materials are converted to 100 per cent pure fiber and free from slag, metal-shots or any unfiberised elements. This ensures better quality and long performing life of the product and its associated system.

Glasswool duct board for HVAC

T

wiga is one of the leading manufacturers of fiberlass wool insulation in India with a 30-year track record of supplying world-class products for thermal and acoustic insulation.

conventional metal ducting and insulation. AHU room, mechanical room and duct acoustic lining can have Twiga Insul fiberglass wool acoustic boards with laminations like tissue or woven glass textile.

The suitable application areas of Twiga products are: Building envelope: Energy efficient roof, wall and facade. Twiga Insul helps to comply with Energy Conservation Building Code 2007 (India) recommended U-values or R-values for 12- or 24-hour buildings. Products like faced and un-faced fiberglass wool insulation boards are suitable for underdeck, cavity wall, wall lining and facade assembly.

Drywall partition: Low density resilient fiberglass wool helps to achieve high acoustic isolation in dry wall partition without increasing the load in the assembly. Twiga Insul products are compatible with drywall systems or products of various manufacturers.

HVAC: Twiga Insul is used in duct wrap and pipe insulation for central airconditioning systems. Aluminium or special polypropylene faced flexible blankets are used as duct thermal along with compatible sealing system.

Twiga also provides flexible insulated or un-insulated ducts and prefabricated non-metallic duct boards against

28

B2B Purchase

May 2014

PEBs and light gauge or prefab structures: Tough and flexible insulation blankets of customised lengths with special facing and tabs can be used for metal building roof and wall insulation.

Other user segments include cold storage, bus-body, metro rail cars, long distance rail coaches and many other processes or niche segments.

Twiga Insul products are made of quality inorganic and non-combustible fiberglass insulation in various forms

The general product features of Twiga Insul include high-thermal resistance, high-acoustic absorption, fire safety, hydrophobic nature, chemical stability, shot free, resiliency, etc. Basic material has fire safe features like non-combustibility, non-toxicity, limited or zero spread of flames (Class â&#x20AC;&#x2DC;Oâ&#x20AC;&#x2122; / Class 1). It is pure and does not settle down. It complies to general standards of IS:8183, IS:3346, IS:3144 and IS:9842.

Twiga Insul has been awarded various approvals from FM Global, EIL, and Indian government authorities like Navy, Central Public Works Department, National Thermal Power Corporation, Military Engineering Services etc. It is also included in green product directory of IGBC and TERI-GRIHA/SVAGRIHA. It is one of the preferred insulation materials for sustainable construction and is being supplied either directly or through distribution network in various prestigious projects in India. Twiga Insul has also expanded its presence in SouthEast Asian countries like Sri Lanka, Hong Kong, Singapore, and Vietnam. n Contact:

U.P. Twiga Fiberglass Ltd. Twiga House. 3, Community Centre, East of Kailash, New Delhi - 110065 Tele: +91-11-26460860 Email: marketing@twigafiber.com

Prefab

PROFILE

Prefab Site office 3D View

Asap Prefab: a name to reckon with Sorabh Singh Behal, Director - Marketing & Sales, Asap Prefab Pvt. Ltd. shares why prefab industry is future of next generation building

Asap

Prefab is one of the leading manufacturers of prefab structures in India. We are providing the complete range of services related to customised prefab solution including designing, turnkey execution, accessorising, soft furnishings and decor under one roof.

project execution. This also results in earlier realisation of revenue to owner on a commercial project.

The companyâ&#x20AC;&#x2122;s product line comprises prefab structure, porta cabin, site office, labour colony, prefab farm house, prefab school extension, portable conference room, designer cabin, army bunk house, guard room, multi-storey container office, mobile toilet, containerised office, and ablution units for every need. These products are designed and produced in compliance with the globally specifications using quality raw material and cutting-edge technology.

Low maintenance: High-quality paint systems are available for steel and cladding to be provided along with maintenance free service life.

Advantages prefab structure Reduction in project cost: Cost savings primarily result from time saving in the

30

B2B Purchase

May 2014

Saving in construction time: About 3050 per cent times saving in total project schedule due to fast delivery and quick site erection.

Large clear portable spans: Buildings can be supplied in clear spans up to 90 metres, particularly suitable for aircraft hangers, sports facilities etc.

Flexibility in expansion: Buildings can be designed for future expansion in length, width and height.

Energy efficiency: Buildings are supplied with roof and wall insulation to reduce energy costs

Prefab site office (exterior)

32

g

Steel

PROFILE

Indian Steel Corporation aims high “Capitalising on the fundamental importance of steel, ISC looks forward to rise like the morning sun to brighten the country’s economy”

I

ndian Steel Corporation is one of the leading manufacturers of a range of quality steel products with brands that have today become household names.

Located in Kutch, Gujarat, Indian Steel Corporation’s (ISC) journey began in 2005, to set up an industrial unit for production of world-class steel products. The company has since then experienced an exponential growth and is today producing quality steel products.

Situated in the vicinity of Kandla Port and in close proximity to Mundra Port with access to international waters, ISC has huge advantages for imports as well as exports. ISC’s products are being regularly exported to more than 40 countries in Europe, America, Middle East and Africa.

ISC operates its state-of-the-art production facility having quality certifications of ISO 9001:2008, ISO 14001:2004, BS/OHSAS 18001:2007 and ISO/TS 16949:2009.

30

“With more than a 1,000 people working in multiple shifts, products manufactured by ISC offer consumers a higher value for money. Easy availability, supportive post-sales service as well as contemporary and technically superior products aim to meet customer requirements and market demands,” the company claims.

ISC manufactures a range of products like cold rolled steel, galvanised coils, plain and corrugated sheets, colour coated coils, sheets and profiles. Today its brands- Indian Ultratuf, Indian Tadka, Indian Cool and Indian Makkhan have become household names. The colour-coated products brands like UltraCoat, UltraShine XL and UltraTuf Colour are the preferred choice among the consumers. ISC’s products are used in a variety of applications such as: • Roofing, prefabricated buildings, sandwich panels • Two-wheeler and four-wheeler auto components • Washing machines, refrigerators,

air conditioners and other electrical appliances • General engineering applications.

ISC, being a firm believer in commissioning of top-notch technology strives to lead the way by following a path of innovation, ensuring quality and easy availability of products.

Capitalising on the fundamental importance of steel, they look forward to rise like the morning sun to brighten the country’s economy. n

f

and improve comfort level inside the building.

Superior quality: Complete manufacturing is done in plant as per ISO: 9001 quality assurance standards.

Structures for different weather conditions Asap prefab has supplied buildings for a range of weather conditions including snow conditions, high desert temperatures, high humidity, proximity to sea, heavy rainfall, cyclone wind speeds, seismic loads, etc. Based on the weather conditions at site and building usage, the company designs and manufactures the building to the specified requirements.

32

B2B Purchase

May 2014

Size doesn’t matter Asap building system can provide a small car park shed to massive industrial complex comprising thousands of square metres of covered area.

for roof or wall cladding is 24G. These are available in various colours. Other thicknesses can be offered too on special order with comparatively longer delivery period.

Saving in foundations The saving would be basically due to less number of column foundations due to large spans and bay spacing plus reduction in column reactions due to less dead load of steel. It is not possible to quantify the cost savings as it would vary by type of project. Pre-engineered buildings utilise pierced (column) beam as a general rule which results in lighter foundation.

Need a quote?

The enquiry on Asap products are be sent to its sales office. The company designs and prices each project based on the provided specifications. Then it submits a proposal offer with detailed scope of supply, price, delivery and payment terms. The company can also provide proposal drawings with column reactions on request. n

Sheeting thickness Asap’s standard sheeting thickness

For more details, visit at : www.prefabportacabin.com

UNISOFT PHERIPHERIALS

An ISO 9001:2008 Registered

Roofing Tiles

Tailor

Roofing Ridges

ROOFING TILE FOR NATURAL LIVING..

ROOFING TILES

PENCIL BRICKS

ROOFING RIDGES

WALL CLADING

TAYLOR

RAJWADI BAMBOO

M CHANNEL

Wall Cladding

MINI ROOFING TILES

M Channal

Pencil Bricks

UNISOFT PHERIPHERIALS Corporate Office :- Unisoft Pheripherials, 3, Shreyas Anand Complex, Ashram Road, Nr. Kuvadava Road, Rajkot - 360 003 Gujarat. Tel.:- +91.281.2450300, Cell.:- +91.90990 69903 Email :- sales@unisoftrajkot.com, enquiry@unisoftrajkot.com, unisoftp@gmail.com Web :- www.taperlockpulley.com

Rooftop Solar

PROCUREMENT GUIDELINES

Rooftop PV: a win-win for all stakeholders

Today the equation between amount of energy required and energy generated is imbalanced. Hence natural and sustainable energy sources are to be utilised. Of all green energy options, solar energy finds itself way ahead and rooftop PV plant is emerging as a key solution.

T

he growing challenges with reliable grid supplied power including escalating prices, usage of captive power solutions is an alternate practiced across small to large enterprises.

However, economic viability and high carbon footprint make these options non- sustainable, which reinforce the case for decentralised renewable energy. Solar energy has definitely a distinct advantage for meeting localised energy needs and rooftop PV plant is a proven option in converting solar energy to generate electricity reliably using free rooftop area.

A rooftop solar PV plant is a system which uses one or more photovoltaic (PV) panels to convert sunlight into electricity. The various components in a rooftop solar PV plant include photovoltaic modules, mounting systems, cables, solar inverters and other electrical accessories. Rooftop

34

B2B Purchase

May 2014

solar PV plant is an easy way to generate electricity conveniently.

The generation cost also gets lower due to a considerable drop in the cost of solar panels. These plants can be installed on the rooftop of commercial and residential buildings, factories, warehouses, etc. There are multiple benefits of such rooftop solar systems which include energy security and cost savings, no extra space, less expenditure on operations and maintenance etc.

decentralised power solution, rooftop solar PV is a globally well-established and proven option which assures user reliable power generation with an economic life of around 25 years and that too with zero fuel cost and marginal

PV-based energy generation can be broadly segregated into three categories as: • Grid connected PV power plants • Off-grid applications like water pumping, street lighting, telecom tower • Grid interactive rooftop PV.

At current price points, PV generated electricity costs are at par or better than actual grid tariff

According to Deepak Thakur, Head, Solar Division, Thermax Ltd., “As a

Deepak Thakur, Head, Solar Division, Thermax Ltd.

36

g

COMPLETE METAL ROOFING SOLUTIONS

DESIGN, SUPPLY & INSTALLATION Manufacturer of Pre-painted & Bare Galvanized, Galvalume Steel, Aluminum Profiled Roofing & Cladding Sheets, Metal Deck Sheets, C&Z Purlins, Other Roofing Accessories, & Solutions

Introducing MNF FLASHINGS Upto 6 meters length

Also deals in Turnkey PEB Projects & Pre-fabricated Steel Structures • FACTORIES • AIRCRAFT - HANGERS • SCHOOLS • WAREHOUSES • SHELTERED-WALKWAYS • SECURITY-SHELTERS • ROOF-EXTENSIONS

MNF Metals & Forming Pvt. Ltd. +91 98688 44224 FAX: +91 11 26452813

E-mail: mail@mnfmetals.com I Web: www.mnfmetals.com

• COLLEGES • SHEDS

Rooftop Solar 34

PROCUREMENT GUIDELINES

f

Solar power system will be cost-efficient and environment friendly with low maintenance costs and shall have a long life span Nishant Agarwal, Managing Director, One Avighna Park

operating expenses. At current price points, PV generated electricity costs are at par or better than actual grid tariff paid by industrial and commercial users in certain Tier 1 and 2 cities. With time, this viability is expected to only spread across other locations. In addition to every unit of solar energy generated saving 0.7 kg of CO2, actual economic return is also delivered.” Thermax offers off-grid or rooftop and grid connected solar PV solutions.

While talking on the points to be considered in designing rooftop solar systems, he said, “Though specific roof profile and facility configuration need to be taken into consideration while designing such plant, but still it has to qualify as ‘plug and play’ solution due to sub-system standardisation.

Maintenance cycles are relatively

simple encompassing periodic module cleaning and preventive maintenance of inverters, batteries etc.”

99 kWp and the annual expected energy generation is approximately 1,12,527 kWh.

The Indian government provides CAPEX subsidy up to a specific capacity for promoting rooftop PV systems along with accelerated depreciation benefits.

These measures enhance economic attractiveness of rooftop PV solution.

More importantly the emerging trend across certain states pertaining to ‘net metering’ policy wherein rooftop PV system owners can feed excess power to the grid and get compensated for it will go a long way in future.

According to Nishant Agarwal, Managing Director, One Avighna Park, “The solar power system will be costefficient and environment friendly with low maintenance costs and shall have a long life span, approximately over 20 years. The installation will also be very simple and is proposed to be mounted on podium, vertical and horizontal cladding. From an architectural point of view, the developers are ensuring that it looks clean and attractive on the outside.”

One Avighna Park has been precertified as a Platinum rated green building by the IGBC. The luxury project in the heart of Mumbai is also a recipient of 25 prestigious awards including the “Best International Residential High-Rise Development” by International Property Awards, London for two consecutive years, 2012 and 2013.

The promoters of One Avighna Park also believe in energy conservation. It proposes to set up a solar power system with PV panels that will not only help in stabilising electricity costs, but also provide reliable electricity from clean, renewable energy. This would ensure reduced fuel consumption and energy bills for the residents for years to come.

The capacity of the system in One Avighna Park would be of approximately

One of the leading areas of renewable energy applications today is building integrated photovoltaic (BIPV).

A BIPV system consists of integrating photovoltaic modules into the building structure itself in areas such as the roof or the facade. By simultaneously serving as building envelope material and power generator, BIPV systems can provide savings in materials and electricity costs, reduce use of fossil fuels and emission of ozone depleting gases, and add architectural interest to the building as well.

“By integrating photovoltaic into the building structure, the cost of the PV system will be partially offset by the solar modules and will also serve a structural role in the building,” concludes Mr Agarwal. n

Tata Dynamo makes it easy to switch to solar T

ata Power Solar has launched a new 1 KVA solar power pack system to its solar product line-up, aptly called Tata Dynamo.

The power pack, a combination of solar PV panels, inverter and battery, would provide uninterrupted power supply for up to 8 hours, the company claims.

Tata Dynamo works like a regular inverter, but has solar as its primary source of power. The intelligent system

36

B2B Purchase

May 2014

charges itself while powering all the connected appliances through free solar energy and when sunlight is unavailable it automatically shifts to regular electricity.

Some key features of Tata Dynamo include: • Four high wattage TPS module, enabling more generation and faster charging of the battery • 180 Ah battery ensures extra power enabling longer power back-up

• 5 years warranty backed by the service of Tata • Space saver wall mountable inverter to reduce floor space usage • Adherence with international standards ensuring highest quality and performance.

Tata Dynamo will be useful in both urban as well as rural areas where power cuts are frequent. However, even in regions where power cuts are not a major issue, the system can be useful. n

Cost effective solutions for every kind of Pre-Engineered Buildings

FMT ENGINEERS PVT.LTD. ISO 9001-2011 Certified Company

B - 4, E - 5, RIICO Industrial Area, Gudli, Dist. UDAIPUR - 313 024, INDIA. Phone: + 91 - 294 - 2655271, 2655277, 2492200 - 02, Fax: + 91 - 294 - 2492201, Mob: + 91 - 9929599555, + 91 - 9829042424, + 91 - 9829041414, Email: info@fmteng.in, Web: www.fmteng.com

Roofing

INDUSTRY SPEAKS

Big Mover “With focus expected to shift back to infrastructure development after the General Elections, we can expect a robust growth in roofing and cladding segment as well,” says P Srikrishna, Managing Director, National Steel and Agro Industries Ltd.

T

hough the past one year was challenging for the entire industry due to slowing down of economy, NSAIL could manage positive growth.

According to P Srikrishna, “We could manage to achieve growth in our top-line by increasing operational efficiency, focusing on niche products, adding new product lines to our portfolio and spreading our reach to other global markets.” Excerpt from his interview with B2B Purchase:

How do you view the current trends shaping the roofing and cladding industry segment in the country?

Roofing demand has shifted from plain galvanised corrugated to colour-coated sheets for their aesthetic looks and durability in semi-urban and urban markets.

In rural markets, due to increase in disposable income, demand for galvanised corrugated sheet is showing signs of improvement.

With focus expected to shift back to infrastructure development after the General Elections, we can expect a robust growth in roofing and cladding segment as well.

If you were to take a look at the past year, what were the growth drivers for leading players like you?

Past one year was challenging due to

38

B2B Purchase

May 2014

slowing down of economy. We could manage to achieve growth in our topline by increasing operational efficiency, focusing on niche products, adding new product lines to our portfolio and spreading our reach to other global markets.

What would you say are the primary challenges that you as a leading player in the industry are dealing with?

Prices of hot rolled steel and zinc which

Lack of infrastructure for exports is another big challenge faced by us. There are regular bottlenecks of port strikes and congestions resulting in disruption of exports cargo movement

are our basic raw materials have seen lot of volatility in recent times. Further, frequent change in exchange rates adds to the pressure.

Our premium also does come under pressure due to availability of cheaper alternatives of substandard material from other regional players. We have been able to ward off this pressure by maintaining our premium in the market through supply of superior quality products and excellent services to our clients.

Lack of infrastructure for exports is another big challenge faced by us. There are regular bottlenecks of port strikes and congestions resulting in disruption of exports cargo movement. Road network up to port though improved over the year, it is still not upto the desired level. Better infrastructure in transporting the goods to the ports by way of better roads would be extremely helpful to secondary steel manufacturers like us.

What has been the growth of NSAIL over the previous years?

The company has been growing steadily and we have posted healthy growth in the last 4-5 years. We added new product lines and increased our

INDUSTRY SPEAKS

Roofing

capacities of existing products as per the market demand and trend.

During the financial year 201314, all our steel verticals have shown growth. We have added a lot many export customers to our clientele apart from consolidating our business in the domestic segment.

Can you throw some light on the capacities of your plant? Are there any plans to increase capacities or invest in a new plant?

We currently manufacture roughly about 400,000 MT of plain and coated materials in line with market demand for our products. We are coming up with a new colour-coated line with an additional capacity of 80,000 MT per annum. We also have plans to introduce new product lines in 2015-16 and beyond based on market demand and trends.

Considering that India is a price sensitive market, how do you factor

Warehouse

Curved roof

in the fluctuating prices of raw material into your overall pricing?

We try to mitigate fluctuation of raw material prices by getting into contracts with our long-term customers. Similarly we try to ensure MoU for at least 50 per cent of our raw material requirement which ensures a continuity of raw material availability even during shortage periods. We also review our purchasing strategy from time to time, so as to have ideal and optimum raw material stock position at any given time.

distribution network?

On the domestic front, NSAIL has branches almost all over India with key account managers to handle different verticals. Our strength lies in continuity of supplies always in key markets. We have catered to our main customers and key markets in domestic segment even when markets were more favourable overseas.

This approach has helped us in developing a dedicated distribution channel of dealers. We have been successful in linking requirements up to retail levels with our production due to focused approach. n

Success in a very competitive market rests to a great extent on distribution. Would you discuss your

PROFILE

Ventilation

Golden Turbovent: economical solution for ventilation G

olden Turbovent, offered by Golden Engineering, is a unique and economical solution for all types of ventilation problems.

A combination of both natural and forced air ventilation system, it is a free spinning roof ventilator which works on free wind energy and functions as a natural ventilator when there is a difference in thermal or wind pressure between inside and outside the building which forces the air to move through the opening of the ventilator.

The turbovent also acts as a forced ventilation system when it rotates to create a negative pressure within the building. The cold air from outside enters the negative space within the building to maintain an equilibrium condition.

Features • No operating cost as it works on free wind energy • Dual benefit of natural ventilation and natural daylight at no cost • It is a free-spinning ventilator and provides fresh air in the roof space and living area at zero operating cost • Light weight, strong and durable construction for resistance against extreme climatic conditions • Maintenance free • Rigid Spider type frame construction to withstand cyclone, storm and twisters • Easy and quick installation on any roof profile • Aerofoil blades to prevent water and dust ingress • Dynamically balanced for frictionless rotation also at lowest wind velocity

• The FRP Venturi Dome used with Turbovent provides natural light during day time, thus reducing lighting load • Continuous positive extraction of the Turbovent eliminates heat, dust, fume penetration and a downdraught into the building to ensure a cleaner and healthier working environment.

Application Automobile industry, food industry, textiles (spinning, twisting, sizing, weaving, dyeing, knitting, processing) chemical industry, engineering industry (large size vessels/ tanks evacuation during welding), pharmaceutical industry, boiler house, foundry, power generation house, restaurants, green houses, public halls, and residents. n

Ventilation

New LAUNCH

After TurboVent, SunGreen now comes up with TurboCool of wind ventilators to give a choice of aluminium and stainless steel ventilators as well as bases according to the customers’ requirements.

S

unGreen Ventilation Systems Pvt Ltd is a one of the leaders in the field of fabrication, HVAC and self supported roofing.

SunGreen has introduced TurboCool evaporative air conditioning systems with strategically placed TurboVent wind driven ventilators for a complete solution at a fraction of the cost of normal air conditioning systems.

TurboVent comes up with a number of unique features such as: • Revolutionary custom welded conical base in aluminium or stainless steel to match the roofing profile and slope. This ensures a longer lifespan than that of normally installed ventilators. SunGreen’s proprietary installation also ensures a leak proof

•

•

•

•

installation. This has been proved again and again for more than 25 years across all its installations. FRP bases are also provided whenever necessary.

Custom welded inner cones form another kind of accessory for insulated roofs.

Strategic positioning ensures that the ventilators are used up to their maximum efficiency by positioning them in a way that offers an optimum air flow pattern.

Technical expertise from the SunGreen team of HVAC engineers ensures decades worth of experience into each installation.

Precision balanced low inertia head design ensures long life, balanced operation and efficiency.

In addition to this, there are some other advantages of TurboVent which include zero operation costs, low capital costs, reduced carbon foot prints.

Plus it attracts tax benefits, reduces condensation and mild dew and is maintenance free as well.

Pricise evaporative air conditioning systems From sungreen ventilation systems Pvt. Ltd. Over 30 years of experience in industrial & commercial HVAC

42

B2B Purchase

May 2014

Further TurboVent is also designed and proven to withstand up to 150 km/ hr winds. It is now the biggest ventilator in its class giving more efficiency per unit. SunGreen is the only manufacturer

On the other hand, TurboCool evaporative air conditioning system has its own benefits which are as follows: • 100 per cent fresh air system • Up to 90 per cent savings in energy as compared to normal air conditioning systems • 10 to 15 C drop in temperatures with only normal water as a refrigerant • Comfortable working conditions improving productivity • Easy to maintain and comes in custom colour trims and TurboSox fabric ducts • Comes in a variety of materials according to the industry requirements • Highly customisable, solution oriented efficient system • Can also be used as a humidification system when necessary • Extremely cost effective, comparable costs to normal industrial fans but results equivalent to air conditioning systems • Manufactured in India with readily available spares, efficient servicing team and a 10 year warranty.

Apart from TurboVent and TurboCool, SunGreen has some other products under its belt namely GreenCurve self supported roofing systems, TurboSox fabric ducting, SunGreen industrial air technology and TurboGreen Outdoor Cooling Solutions. n Contact

SunGreen Ventilation Systems Pvt Ltd 227, Kutchery Road, Mylapore, Chennai 04 Ph: 044-42101119/ 2461 3146 Fax: +91-44-4210 1376 Email: info@sungreen.in Web: www.sungreen.in

Sealing Solutions Flash Strip®

Based on Bitumen and Butyl Sealant Tape (Single Sided) Self- adhesive tape made of a Bituminous Compound, self Protected by Re-enforced Aluminum Foil one side and release paper/film on other. It is available in various sizes.

Highly adhesive to all materials and especially to plastic, glass, steel, polycarbonate, wood, asbestos, fiberglass, textiles and concrete as well.

Roofing Tape® Based on Butyl Sealant Tape (Double Sided) Self- adhesive tape made of a butyl rubber compound, self Protected by a Double sided release paper, available in various sizes/ colors.

Highly adhesive to all materials and especially to plastic, glass, steel, polycarbonate, wood, asbestos, fiberglass, textiles and concrete as well.

103/6, Mlttal lnd. Estate, Andheri-Kurla Rd, Andheri (E), Marol, Mumbai - 400 059.

Tel.: 022 - 4204 4204 • Fax:022-42044205 • E-mail: osakarubber@vsnl.com • Web: www.osakarubber.net

Cold Applied.

Waterproof.

Excellent adhesive properties at low temperatures.

Excellent heat stability.

No flowing under heat.

No Oil Migration.

Resistant to ageing and UV-rays.

Solvents Free.

Rooftop Solar

Case STUDY

Indira Paryavaran Bhavan, India’s first net-zero energy building, has set high energy-savings goals

SunPower solar panels powering India’s first net-zero energy building On

25th Feb, Indira Paryavaran Bhavan in New Delhi, named after India’s former Prime Minister, was inaugurated

by Prime Minister Dr. Manmohan Singh. It is India’s first netzero energy building featuring innovative solutions for solar energy production, maximum energy saving and minimum energy requirements.

The building is constructed by the Central Public Works Department (CPWD) to host the Ministry of Environment and Forests offices.

Indira Paryavaran Bhavan is meant to be a state-of-the-art landmark in terms of sustainability, being uniquely powered by solar energy and adopting green building concepts such as optimisation of energy and water requirements, water recycling, conservation of natural shaded areas and vegetation to reduce ambient temperature, maximise energy savings and minimise operation costs.

Project overview Project location SunPower product System size Covered area Number of panels Completion date System integrator

: New Delhi : SunPower E20/333 solar panels : 930 kW : 6,000 m² : 2,844 : June 2013 : Swadeshi Civil Infrastructure Pvt. Ltd.

The building’s roof frame structure has been designed to accommodate solar panels installed on a 5 degree tilt mounting structure in order to maximise the installed power and the overall energy output.

“For this urban project, with very limited rooftop space and high energy generation requirement; the selection of highefficiency solar panels was the most critical aspect. Thanks to SunPower solar panels, we can now hope to achieve the stringent goal of net-zero energy for this building,” said Ram Avtar, CMD, Swadeshi Civil Infrastructure Pvt. Ltd. who delivered this project.

A ‘green’ commitment As part of CPWD’s mission and commitment to sustainable architecture, all the newly-built governmental properties in India are rated a minimum of 3-Star from Green Rating for Integrated Habitat Assessment (GRIHA). Indira Paryavaran Bhavan raises the bar in terms of green building standards as it is the first public building to generate power on-site and it is targeted to achieve both a 5-Star rating from GRIHA and Platinum rating from Leadership in Energy & Environmental Design (LEED).

Solar: a unique and endless source of energy Given the high energy generation requirements and the limited rooftop area, SunPower high-efficiency solar panels were chosen as an effective solution to fully cover the building’s energy needs. The panels are also covered by a 25year combined power and product warranty.

SunPower in India • More than 32 MW of SunPower Oasis power plants are in operation in Rajasthan, Andhra Pradesh, Maharashtra and Tamil Nadu.

• Member of the Solar Energy Society of India (SESI) and Solar Energy Association, Gujarat. n

46

B2B Purchase

May 2014

Unisoft Peripherals aims to be a leading player in clay tiles

Unisoft Peripherals is one of the leading manufacturers and

exporters of clay tiles. Since its establishment in 2006, it has been growing substantially by meeting the requirements of its customers. It has a well-developed infrastructure that includes state-of-the-art manufacturing facility equipped with latest machines and equipment that play key roles in enhancing the productivity and improving the quality of products. It uses a good quality raw material and primary products to produce innovative products that meet the high expectations of its customers.

FAISAL

Roofing Solution (I) Pvt. Ltd.

(ISO-9001 : 2008) Web: www.faisalroofing.com

Manufacturing of: Unisoftâ&#x20AC;&#x2122;s customer-centric policies enabled it to develop a large clientele which include SOS Balgram and Tata Chemicals. Unisoft Peripherals has very competent team of engineers and technicians who are qualified and experienced to produce quality products. The companyâ&#x20AC;&#x2122;s stringent quality adherence helps it produce flawless products that require minimal maintenance. These products are easy to install and operate besides being energy-efficient and cost-effective.

Roll Forming Colour Coated Sheet, Polycarbonate, FRP All Matching Profile Sheet, SN Air Ventilator Fan & Base, Louvers, Air Ridgevent, Roofing, All Accessories Etc.

Unisoft Peripherals has established strong foothold in the Indian market. It has also ventured into overseas market and is exporting to the countries such as UK, USA, South America and Middle East. Now the company expects to be among the leading players in the clay tiles business. n Contact:

Unisoft Peripherals 3, Shreyas Anand Complex, Ashram Road, Near Kuvadava Road, Rajkot, Gujarat Mob: +91-9712989070, 9099069903, 9825389070 Tele: +91-281-2450300, Fax: +91-281-2450300 Email: sales@unisoftrajkot.com, www.unisfoftrajkot.com

Head Off. : Bldg. No. 89, Room No. 315, New Mhada Colony, M.G. Link Road, Mankhurd (W), Mumbai- 400 043.

Manufacturing Unit : Balaji Industrial Park, Gala No. A-19 to 22, Behind Hindalco Ltd., Tondra Village,M.I.D.C. Taloja, Dist. Raigad. Mobile : +91-9324194642

Tel. : 91-22-25481409, M:-93231 32781, E-mail : faisal.roofing@gmail.com, faisal.rehmani@rediffmail.com

Membrane

Profile

Novum Membranes: specialised in ETFE, PTFE and PVC

Novum Membranes is committed to further investment in quality production equipment, material handling systems and new green technologies in order to continuously improve quality, efficiency and sustainability.

N

ovum Membranes fabricates membranes for a variety of architectural applications specialising in the use of ETFE, PTFE and PVC materials. The company rapidly built a solid reputation for performance and value because of a dedicated expert staff providing service, reliability, innovation and adherence to the highest quality standards. An in-house engineering team, corporate re-investment, self-built state-of-theart machinery and an optimised facility enable Novum Membranes to be one of the market leaders in the sector.

State-of-the-art facility Top quality membrane products are manufactured in Novumâ&#x20AC;&#x2122;s highefficiency German plant and are sold worldwide to speciality contractors. Full contracting services can be provided from within the Novum group.

48

B2B Purchase

May 2014

ETFE - Ethylene tetrafluoroethylene ETFE foil is a fluorocarbon-based polymer, which is a type of plastic.

The benefits of ETFE make the foil increasingly popular as a construction material.

Foil thickness ranges from 50 to 300 Îźm, depending on structural need. ETFE is recyclable, ultra-lightweight, has a full range of translucency, can be screen printed and has a self cleaning, non-stick surface.

Additionally, ETFE exhibits a highenergy radiation resistance, yet allows UV-transmittance, making it suitable for swimming facilities and interior green spaces. ETFE withstands high temperatures for extended periods of time and is flame resistant. As ETFE has good impingement resistance; it is suitable for roofs and facades.

In explosive blasts, the material evaporates and does not melt, making

it more suitable overhead than glass in security applications such as transit terminals. ETFE is more durable than PVC, lasting 25 to 35 years.

50

g

Membrane 48

Profile

f

half the PVC manufactured as it is inexpensive, durable and easy to work with. PVC membranes are thermoplastic polymers and while the surface is nonstick, it is less so than ETFE or PTFE. Architecturally popular for canopies, awnings and roof shelters, PVC can last from 15 to 25 years, depending on the application and climate. A highly flexible and translucent material, with a wide variety of colour and printing options, PVC works especially well for trade fairs and interior applications. PVC membranes come in different grades and are resistant to fires and tears.

Material properties The varied material characteristics, properties and costs of ETFE, PTFE and PVC membranes provide a range of functional performance which can be advantageous compared to other materials.

Membrane systems Novum operates two membranes systems which are as follows: The Air Filled Pillow (AFP) system features individual pillows made of ETFE material which provides for economical, very light, large panels and the unique ability to readily clad irregular none planar freeform surfaces. Every pillow has a fully integrated aluminium perimeter clamping mechanism creating a highly efficient and weather resistant system.

PTFE - Polytetrafluoroethylene PTFE is a synthetic fluoropolymer, well-known as a cookware coating for its non-stick properties, and its resistance to chemicals, water and high temperatures. Similarly, PTFE coatings are used as a protective layer for structural fibreglass membranes, providing them protection from extreme weather conditions, UVlight, moisture and dirt. The reflective

50

B2B Purchase

May 2014

properties of PTFE resist solar deterioration of the material and provide uniform light dispersion. With a life expectancy of over 30 years, PTFE coated fibreglass materials are widely used for large roofing applications. In addition PTFE is non-combustible and resists abrasion.

PVC - Polyvinyl chloride The construction industry uses over

The Solid Supported Membrane (SSM) system features a single layer of translucent ETFE welded membrane which is discreetly supported and post tensioned by a lightweight grid of thin stainless or galvanised steel cables. Full screens can be completely customised for any concepts or logo.

Applications • Long span lightweight roofs • Canopies, awnings, facades • Swimming halls, enclosed green spaces • Monumental special effects lighting. n

Intec FRP provides machine-made products

I

ntec FRP, established in the year 1988, is a reputed name in the field of manufacturing, exporting and supplying machine-made FRP products. The product range include FRP panel and profile, FRP sheets, FRP glass sheets, fiber glass sheet, fiber glass panel, metal roofing panel, roofing sheets, FRP roof gutters, FRP corrugated sheets and FRP industrial gutters.

The products are extensively used in the following areas: • Transportation: Bus station, ticket counters, parcel offices, shelters • Industrial: Warehousing sheds, site cabins, security cabins, shelters, canteens • Domestic: Parking sheds, room extensions, toilets, bathrooms, roofing • Agriculture: Farm house, poultry farms, generator rooms, sheds.

Quality assurance Intec FRP has a quality checking unit which is handled by a team of quality inspectors who keeps strict vigil on the entire manufacturing process right from the procurement of raw material till the final shipment of finished products.

They conduct regular inspection at different stages of production. Further, it also conducts testing for every product for their durability, safety, ability to withstand adverse environmental conditions, corrosion resistant and other features. Some of the important tests that are conducted includes spark test, acetone test, hydraulic pressure test, glass to resin ration test, pressure test, tensile test, elongation test, specific gravity test, leak proof testing, dimensional accuracy, tensile strength, weight accuracy and flawless welding.

Manufacturing facility Intec FRP is a well-equipped manufacturing unit with modern machines based on contemporary technologies. This unit helps to develop the range of FRP products that provide efficient performance. n Contact:

Intec FRP Products Tele: +91-79-40083343-44/64503881 Email: intecfrp@gmail.com www.frpsheets.net

Tensile Structures

CASE STUDY

Aakruti Tenso Structures executes entry canopy of 5-Star hotel amidst all odds Despite several challenges, Mumbai-based Aakruti Tenso Structures & Faรงade Pvt. Ltd. has been able to seamlessly integrate old and new facility at Hotel Tulip Star, Lucknow

Hydra crane lifting the semi installed canopies to the final position

Requirements In the heart of the City of Nawabs, the 4-Star hotel Tulip Star plans an expansion with added capacity of 200 rooms in 5-Star category in an open plot attached to existing hotel.

The requirement was to seamlessly integrate old and new facility with allweather roof covering to allow all season movements for guest and service staff.

Here, the challenge was to be within framework of local development control body regulations, apart from strict restrictions from fire departments in terms of minimum height of the structure, clear unobstructed entry ways for fire engine movements in case of emergency.

There was a huge off-set between old and new buildings due to set back rules for the new developments. Hence the entrances of the two structures were out of line by at least 10 metres.

There were no CAD structural details available for glass cladded old building. Also there were no drawings

52

B2B Purchase

May 2014

prepared with details showing both the buildings.

Challenge In absence of any structural details for old buildings, the challenge was to design a tensile fabric roof with almost no structural columns along fire engine pathway. There was no structural support from old building also. The civil work for the new building did not follow best workmanship practices. So, the bigger challenge was to fabricate modules at workshops and assemble at site without any modification and delay.

Area Total open area to be covered was roughly 425 sq. metres.

Solution Aakruti Tenso Structures & Faรงade Pvt.

Ltd. divided the area in to two different zones. Rather than trying to align the skewed entrances, the company suggested two different fabric canopies individually aligned to respective hotel buildings. The connection was established with series of overlapping inverted cones against tensile architecture.

To highlight the entry canopy of the new hotel building, Aakruti suggested tensile membrane architectural design form having two interconnected, slanted cones. The hotel orientation demanded trapezoidal-shaped entry canopy divided into two unequal connected conical fabric structures.

Design analysis The entry canopy was designed to start from the new building from a beam

Project Engineer

Aakruti Tenso Structures & Faรงade Pvt. Ltd., Mumbai (including design, fabrication and installation)

Client

Awadh Developers Pvt. Ltd., Lucknow

Date of installation

June 25, 2013

Requirements

Entry canopies in tensile fabric and pathways connecting 2 hotel buildings 54

g

AVIGIRI

Urethane and Rubber Industries Microwave-Cured EPDM

Our qualityconsciousness ensures that you receive only the best material for your gaskets needs. Our gaskets are capable of withstanding intense temperatures and are weather resistant so the Þnished products do not lose its properties with age.

In-House Die Making

Our facility is equipped with the capacity to design and develop our own dies based on your requirements. Our design team has indepth knowledge on product Þtment which completely eliminates rejections and decreases turnaround time.

Management Experience

AVIGIRI is a sister company that has been started in South India by a management team which has over 30 years of experience in the Rubber Industry. This includes extensive product knowledge as well as comfortable dealings with international clientele.

300 Kgs/ Hour

Our German-design extruder is capable of a production capacity of 300 kgs per hour. This ensures that all your requirements are easily met and the turnaround time from placing the order to dispatch is minimum.

Quality Laboratory

Our quality laboratory ensures consistent quality throughout production. We are equipped with all the relevant laboratory equipment to continuously monitor tensile strength and proÞle dimensions.

Introducing the first Continuous Vulcanization Line for Microwave-Cured EPDM in South India

Avinash Pai Business Development Manager +91-9980-223-200 apai@avigiri.com

Quality.

Service.

Performance.

169-D Vasanthanarasapura Industrial Area, Kora, Hobli, Tumkur 572106, Karnataka, India.

Tensile Structures 52

CASE STUDY

f

running across the suggested entry leading to reception lobby. Total span of the canopy was 20 metres with an intermediate RCC column right in the middle. Sufficient slope of 200 mm (angle) was introduced along the length of canopy so that water can move to the outer edges of the entry canopy. The tensile fabric canopy was supported on the outer edges by three steel columns which in-turn was fixed on the RCC beam casted along the boundary of the proposed hotel plot. The height difference of one metre was introduced in the canopy with over-hanging span varying from 12 metres to 22 metres.

beams whereas vertical columns were fabricated from round hollow section of 219 mm diameter and 8 mm thickness.

The top flat edge of the 150 X 150-mm beam was used to fix the fabric fixed edges and electrical supply wires for RGB LED.

Detailed analysis of the structure was carried out with FEM software. In absence of local codes for governing construction of tensile membrane structures, British standards were followed to generate wind loads depending on geometry, height of structure, height from sea level, distance from sea, surface roughness, topology etc. The wind pressure for wind speed of 110 km/hr and various other factors were also considered.

Fabric details The Ferrari 902S, PVC-coated fabric was patterned radially in all 30/36 patterns depending on the size of the cone.

To absorb higher stresses toward the ring centre the fabric was reinforced with another layer of 902S membrane patterned in floral shape.

Once structure was analysed, the dimensional detailing of each individual structural members were carried out after STAAD analysis depending on the maximum load generated in load combinations. Auto CADD 2011 was used for detailing and drafting purposes

Primary structure The primary structure was selected to be hollow tubular square sections 150 X 150-mm in size for all the

The top ring diameter 600-mm supported on diameter 115-mm mast which in-turn was supported by four radial members from each of the corner, having diameter 140-mm through a sliding joint in the centre to enable pre-tensioning while tensile membrane installation.

B2B Purchase

May 2014

The foundation was casted after the material reached the site. The scaffoldings were not in the right conditions. The availability of cranes or hydra services was limited as location was highly populated and busy street.

The company still managed to erect the structure within seven days. The epoxy painting was also carried out as planned.

By then the monsoon arrived and intermittent rains made Aakrutiâ&#x20AC;&#x2122;s job more complicated. However, the company managed to clamp all the fabric edges in 30 hours. The fabric was lifted upward to avoid ponding.

The fabric was fixed on the top edge of the square beams with the help of clamping stainless steel strips of 40 X 8-mm, separated by neoprene rubber gaskets with the help of self-threading extra-large screws. The fabric was clamped to the central beil ring with the help of stainless steel nut bolts.

The rest of installation was not that critical as inverted cones had no possibility of ponding. As the conical fabric was mechanically joined radially at the site with primary structure assembled, it took more than eight hours to complete each cone installation.

Nevertheless, it was a great challenging experience for Aakruti to install the fabric in such unfriendly conditions.

Installation The foundations were the responsibilities of the purchaser. The steel structure was pre-fabricated in modules in Aakruti Tenso workshop based on the details provided. The exact foundations details were sent to

Achievements The project was completed within 45 days. The steel structure was installed at site in seven days even in unfavourable conditions. The fabric installation was carried out in rainy season. Final fabric installation took only 72 hours. n

Modules duly painted with epoxy primer were sent to site

54

purchaser to cast the foundations in advance. All modules were transported to the site. There were huge deviations in the RCC structures of the new hotel building including non-aligned beam on which the canopy would start.

Erection of fabricated fabric on the ready metal structure

High-end adhesive solutions for construction industry Lohmann High-end Glazing Tapes Pure acrylic formula ensuring an excellent and lasting durable bonds Tape thickness: 1.0 - 3.3 mm, suits many architectural profiles Excellent ageing / UV / weathering resistance and thermal expansion properties UL certified, IFT Rosenheim certified for use on buildings FUB Germany certified for air tightness and water in ingress

Transparent Glass Bonding Duplocoll CPT ( Clear performance tape ) can be used in a very wide range of applications, is age resistant, costeffective, high quality and design-friendly. CPT opens up many potential new application areas, as it also seas, cushions, insulates and protects in addition to bonding.

Strong and transparent bonds can be used in refrigerators, cookers,shower enclosures, house fronts, solar panes — to mane be a few.

Lohmann High-end Cladding Tapes Pure acrylic adhesive formula ensuring an excellent and lasting durable bonds Tape thickness: 1.0- 3.3 mm, suits many architectural profiles Excellent ageing! UV / Weathering resistance and thermal expansion properties UL certified, IFT Rosenheim certified for use on buildings FLIB Germany certified for air tightness and water ingress

Mirror Bonding High-end adhesive tapes for mirror / glass bonding on different surfaces like paint plastic! paper laminate etc.

For more than 30 years, manufacturers of premium bedroom, bathroom and kitchen furniture have put their faith into Lohmann. And it's no wonder, as it has good initial peel, high final strength and reliable handing.

Lohmann offers improvements in automated manufacturing processes and greater freedom for modern and creative design.

Window Insulation Glass Bonding Tape thickness: 1.5mm-12.0mm, suits many design configuration Open cell foam spacer tape for optimum silicone curing Long term compatible stability with structural silicones

Lohman Adhesive Tapes India Pvt. Ltd., Plot No. OZ-15 Hi-Tech SEZ, SIPCOT Industrial Growth Centre, Oragadam, Sriperumbudur, Kancheepuram - 602 105. Tamil Nadu, INDIA.

Tel : +91 44 6714 1111 I Fax : +91 44 6714 1122 Mob: +91 9949139513 Email : ashokkumar.n@lohmann-tapes.com

Foundation Partner

Certified By

Supported By

08 09 10 July 2014 Pragati Maidan, New Delhi

India’s Biggest Intralogistics Event Connecting Asia’s Logistics & Supply Chain Community Brought together over 7,000 visitors from 33 Countries in 2013 Featuring 250+ Exhibitors, 550+ Brands VIP Partner

Silver Partner

Official Supply Chain Partner

Delegate Kit Partners

Contact Us : Prashant Narain I +91-9899622090 Knowledge Partner

Concurrent Conference

Media Partner

Organised By

prashant.narain@reedmanch.com www.IndiaWarehousingShow.com

May 2014

B2B Purchase

55

Fasteners

PROFILE

ITW Construction Systems offers innovative, cost-effective fasteners solutions ITW delivers precision ranges of self drilling screws, chemical and mechanical anchor fasteners, paslode nailing systems, and precast lifting systems products with constant research and development.

I

TW Construction Systems is a Fortune 200 diversified manufacturing company.

It is having expertise in supporting infrastructural segment which includes self drilling screws, chemical and mechanical anchoring systems, construction chemicals, direct fixing technology into concrete and steel as well as highly engineered expansion joints.

ITW Construction Systems, India has its head office in Hyderabad with sales offices in Delhi, Vadodara and warehouse facilities in Chennai and Hyderabad. ITW Construction Systems has successfully spread its presence all over India by selecting and developing channel partners in all metro cities.

ITW’s areas of specialisation include premium self drilling screws, anchoring systems compliant with international standards for cracked and non-cracked concrete, front to back of project engineering design and specification services. ITW Construction Systems

56

B2B Purchase

May 2014

is spreading its wings in its growing infrastructural market through its five product segments.

ITW – BUILDEX – Self Drilling Screws Established in Australia in 1917, Buildex is an industry pioneer with innovations such as Hi-Grip, ShankGuard and Roof Zip. For every type of application, Buildex has the appropriate fastener solution. Buildex fasteners are designed to perform particular job more efficiently and effectively than the conventional fasteners.

The Buildex manufacturing plant in Victoria, Australia produces fasteners to exacting high standards of quality under strict inspection and testing procedures.

The finishes are available in Australian (AS3566) and international standards that provide maximum endurance in different climatic conditions.

Buildex is Australian quality endorsed to ISO: 9001 and committed to develop modern, innovative

ITW – Anchoring Systems These are widely used in construction industry – be it construction jobs or renovation jobs. It has wide applications in metro, bridges, airports, petrochemical industries, cement plants and other infrastructural areas. Their areas of applications are starter bars, rebarring solution, jacketing, hand rail fixings, balustrade fixing, cable trays fixing, HVAC fixing, glazing fixings, anchoring elevator guide rails, machinery hold down, stadium seating, overhead suspension, installing curtain walls, electrical and pipe service suspension, ceiling suspension, windows and doors fixing, rack fixing, formwork supports.

ITW Anchoring Systems is supported by two brands: SPIT and RAMSET. SPIT – Anchors The SPIT brand is well-known on the commercial construction market, specialising in concrete and steel fasteners. It offers solutions for all the construction traders including masons, electricians, drywall hangers, steelworkers, plumbers/heating technicians, etc. Created in southeast France in 1951, SPIT has twice revolutionised the direct fastening market, with the invention of the first powder-actuated nailers, followed by gas-powered tools for concrete and masonry. SPIT offers a full range of fastening systems of which the most popular are mechanical anchoring and nylon anchoring products. More than 95 per cent of these products are manufactured in Europe.

Ramset – Anchors Established in Australia over 50 years

PROFILE Translucent cartridge to see remaining contents Robust, puncture proof packaging

ago, Ramset has built a reputation for developing, manufacturing and supplying the building and construction industry with cutting-edge drilling, anchoring and fixing products.

Ramset is a popular name in chemical anchoring segment and gas actuated tools systems.

Ramset comprehensive range includes powder- and gas-actuated fastening systems, power tools chemical

Sructaset 402

Features & Benefits • Extended working time for hot climates • Sag resistant formula for horizontal and over head holes • For Grade 500 reinforcing bar • Rated for sustained loading • Green building and VOC compliant • Same day loading of anchors • Low odour anchoring, construction chemicals, fire protection systems and mechanical anchoring. Ramset is a certified supplier in accordance with ISO: 9001-2008.

Paslode – Nailers and Nails In addition to manufacturing pneumatic and impulse tools, Paslode manufactures a complete line of fasteners (coil nails, strip nails, straight finish nails, staples etc.) which are designed specifically for use with Paslode tools.

Fasteners

Paslode full line of impulse and pneumatic tools provides superior flexibility and performance on the job and remains one of the world leaders in residential construction segment.

REID – Precast Concrete Lifting Systems REID has a history spanning almost 90 years as a supplier of solutions to the construction segment. Today, REID is at the forefront with the design of precast concrete and tilt-up concrete construction systems. REID products help enable better performing buildings to be constructed quickly and efficiently at a lower cost.

Miska – Expansion Joint Systems (para) Miska expansion joint systems provide high-quality products along with expert advice. Miska is one of the leading innovators, manufacturers and suppliers of expansion joint solutions to the civil and architectural market for the past 25 years. n

Fenestration

CASE STUDY

Rehau contributes to greenest building in India Rehau systems supplies solutions to the Indira Paryavaran Bhawan in New Delhi which has been awarded a 5-Star rating by TERI’s GRIHA and a platinum rating by LEED Performance feature Sound insulation • Dual compression gaskets for a tighter seal • Sound reduction of up to 40dB. Environment friendly • REHAU profiles are very low conductors of heat or cold • Increase energy efficiency by up to 75 per cent.

Water tightness • 8-10mm overlap between frame and sash • No rainwater penetration.

Dust proofing • Excellent air tightness • Less dust drifting in from outside.

L

ocated in Jor Bagh, the eight-storey Indira Paryavaran Bhawan is the greenest building in India. The project has been designed on the concept of net zero energy green building.

Product details: Utilises advantage of difference between ambient temperature and the temperature below GL. Vertical closed loop system with 32-mm diameter.

Rehau systems implemented UPVC doors and windows Windows at Indira Paryavaran Bhawan, New Delhi had to qualify parameters of low U-value and stringent air leakage levels.

HDPE U–loops 180 nos. and 80 metres deep each. Reduction of 160TR load on cooling tower and also reduction in consumption of water.

Product details: UPVC windows with hermetically sealed double glass. HSCG: 0.32, U-value: 1.5, and VLT: 59 per cent.

Geo-thermal solutions Ground source energy is one of the most sustainable energy sources, relying on the near constant temperature of the ground throughout the year.

58

B2B Purchase

May 2014

Rehau window and door system Rehau is one of the leading UPVC manufacturers of window profiles. Its unique solutions comprise specially engineered designs. So every Rehau system is as stylish as it is ingenious.

They are also attractive and durable. For both practical and aesthetic reasons, Rehau offers windows that work efficiently, taking care of a major factor in the success of any building project.

Security • Eurogroove in-sash profiles • Multi-locking hardware for increased safety.

Safety • Profiles are difficult to ignite • Profiles are self-extinguishing.

Technical features • Improved drainage path • Larger reinforced chamber means more stability • Ancillary profiles • Smooth and light operation • Low threshold • High wind load resistance up to 6300Pa. n

Contact:

Rehau Polymers Pvt. Ltd. Tele: +91-80-22220013 Email: infoindia@rehau.co.in

INDUSTRY UPDATE

Steel

JSW Steel inaugurates new cold rolling mill; targets auto sector J

SW Steel Ltd has announced the launch of its Cold Roll Mill 2 (CRM-2) facility at Vijayanagar works, Karnataka.

According to the company, this is the first and largest facility of this size and magnitude in India.

With India on road to becoming a global hub for automobiles, the demand for high end steel by the auto sector is likely to see an exponential growth.

The new CRM-2 complex, with a production capacity of 2.3 million tonnes per annum (MTPA), is the most sophisticated plant by configuration with capability to produce high strength and advanced high strength steel, both in uncoated and coated (galvanised and

galvannealed GI and GA) categories and wider width up to 1,870 mm. The CRM-2 facility includes a continuous annealing line, which is the first to start operations in India.

JFE Steel, which has a 15 per cent stake in JSW Steel, has been providing technical assistance to develop various grades of auto steel, including steel for external panels for automobiles, to meet the high demand from both domestic and international arena.

Dr Vinod Nowal, Deputy Managing Director, JSW Steel said, “The CRM-2 is equipped with the latest technology to produce continuously annealed CR up to a strength level of 980 MPA (UTS) and auto galvanising

line with capability to produce both GI and GA up to a strength level of 590 MPA (UTS). At present, the high strength and higher grades are mostly imported.”

JSW Steel has commissioned the phase-1 of CRM-2 consisting of 2.3 MTPA Pickling Line coupled with Tandem Cold Mill (PLTCM), 0.95 MTPA Continuous Annealing Line (CAL-1) and 0.4 MTPA Continuous Galvanising Line (CGL).

The phase-2 of the CRM-2 plant consisting of 0.95 MTPA CAL-2 is targeted to be commissioned during first half of FY16. The new plant will be the cornerstone of JSW Steel’s growth story enhancing the share of value added products in the product basket of company. n

Formwork

PROJECT REVIEW

RMD Kwikform supporting Indian infra projects Apart from providing on-site assistance to its customers, RMD Kwikform offers a number of other value added services which include incorporating new technology, equipment availability, engineering design, product overviews and demonstrations.

RMD

Kwikformâ&#x20AC;&#x2122;s commitment of providing practical and effective onsite support to its customers through the provision of on-site assistance technicians has made it the first choice for many contractors requiring formwork and shoring solutions throughout India.

It starts with an in-depth knowledge and understanding of a project to produce technical drawings to site construction teams. These innovative

60

B2B Purchase

May 2014

formwork and shoring designs then translate into safe and efficient solutions that save the customer time and money.

Throughout the project, qualified engineers will be readily available to ensure safe equipment erection through inspections and for pre pour checks, to give customers peace of mind throughout the construction. This approach underpins RMD Kwikformâ&#x20AC;&#x2122;s commitment to deliver added value to its customers.

The emphasis on practical advice by the site assistance technicians provides construction teams the guidance they need to safely erect and dismantle RMD Kwikform products. The construction of a new cable-stayed bridge in Kota clearly demonstrates this.

A joint venture between Gammon India and South Korean specialist contractors, Hyundai Engineering, the project utilises a range of RMD 62

g

RMD KWIKFORM FORMWORK & SHORING SOLUTIONS

Rapidshor - 80kN Modular Steel Shoring

Superslim Soldier & GTX Beam Wallforms

Megashor - 1000kN Ultra Heavy Duty Propping

Airodek - High Productivity Soffit System

OUR ADDED VALUE SERVICES On Site Assistance

Demonstration & Training Facilities

Technological Support

Consultancy & Design

Chennai:

For more information scan the QR code above with your smartphone or tablet

RMD Kwikform India

T: +91 44 4915 3333 F: +91 44 4207 9334 Delhi: T: +91 12 4455 9200 F: +91 12 4424 1177 Mumbai: T: +91 22 6535 0010 F: +91 22 2687 6027 E: rmd.india@rmdkwikform.com W: www.rmdkwikform.com www.rmdkwikform.tv

Formwork 60

PROJECT REVIEW

f

Kwikform equipment to help meet the five-year construction deadline.

The Kota Bridge will cross the Chambal River to improve transport infrastructure in Rajasthan. Engineers from RMD Kwikform have designed a solution using its Megashor and Rapidshor shoring and special crank soldiers to safely support the extremely heavy load of the 32 metres wide bridge.

RMD Kwikform has been involved in the project for 18 months, providing design support and site assistance alongside the supply of equipment.

With the bridge exposed to high-speed winds during monsoon season, the RMD Kwikform engineers had to factor additional loads into the overall design to deliver a safe solution.

Commenting on the project, Arul Raja, Vice President at RMD Kwikform said, “This was a challenging project that required the use of over 1,000 tonnes of standard and special equipment. We had to source a large volume of materials from depots located all over the RMD

Kwikform global branch network. A great deal of preparation went into the delivery of the materials, so everything arrived without any delay.”

He adds, “Our equipment will be used on all three-approach spans to the bridge, each of which is approximately 60 metres long. To complete construction safely and with a high-quality finish, we configured the Megashor and Rapidshor into a birdcage-type system, using a combination of Superslim Soldiers and GTX timber beams as decking.”

Using the equipment in this way allowed RMD Kwikform to create a secure working environment for the construction team, ensuring the approach spans would be able to withstand the weight of the bridge, as well as the additional loads posed by the wind in the exposed construction environment.

The special crank soldiers allowed the engineers to make adjustments to accurately create the exact profile of the approach spans. Once the profile of the approach spans is formed, the GTX timber beams were fixed into place to form the shuttering to shape the concrete when poured.

Discussing the use of RMD Kwikform equipment on the Kota bridge, W.Y.

62

B2B Purchase

May 2014

Park, Project Engineer and planner from Hyundai Engineering India said, “The input of the RMD Kwikform engineers at the design stage was especially valuable given the nature of the project and the challenges that would be faced.”

He continues, “The planning that went into the logistical aspects of the project was important, ensuring that the equipment arrived on time and allowing us to work to the tight construction deadline. This allowed us to complete essential work before the heavy winds that arrive in monsoon season.”

RMD Kwikform also supplied two senior and experienced on-site technicians. According to Mr Park, “This ensured that the construction teams felt confident and safe using the equipment, and was another factor that has allowed us to work to budget and to schedule.”

He also adds, “The benefits of RMD Kwikform’s site assistance technician services cannot be underestimated.

They save the customer money, time and ultimately protect the safety of workers on-site.” n For more information on products and services available from RMD Kwikform in India visit www.rmdkwikform.com

Roofing

Expert Column

Layher Roofing Systems: ideal solution for weatherproofing and temporary halls Layher cassette roof is a robust, universally applicable interim roof with a modular design Layher cassette roof is almost indestructible. Their practical designs coupled with the chosen materials are key reasons making it an investment that will retain its value over many years. The use of cassette roof girders ensures rapid assembly. The roof trusses are assembled astonishingly quickly at ground level, and then mounted on the supporting structure using a crane. The roof cassettes for the intermediate bays are inserted into the channel section and locked in place with clamping plates and wedges. Depending on the static system and the load, it is possible to create roof structures with spans of more than 40 metres.

Layher Cassette Roof for roof renovation of the City Palace in Fulda, Germany

L

ayher Group produces high-quality scaffolding systems in Germany. Layher has worldwide presence with more than 30 sales subsidiaries. The products are being used by industries such as construction, chemical plants, power plants, shipyards and offshore.

More Possibilities - Layher Products and Services Layherâ&#x20AC;&#x2122;s present product characteristics and services help customers achieve long-term success and increase the profitability of their companies. The Layher Allround Scaffolding has been established as a synonym for modular scaffolds on the market. The Allround Scaffolding offers unsurpassed versatility to be used in construction sites, chemical industry, power plants, aircraft, shipyards, event sector, theatres and arenas.

Layher cassette roof system Layher cassette roof have established themselves as a firm favourite at construction sites for conversion, renovation and restoration. The

64

B2B Purchase

May 2014

structure itself and all the equipment is protected during the conversion or roof repair and normal business operations can continue under a secure roof.

The Layher cassette roof is a robust, universally applicable interim roof with a modular design. It can be quickly and safely assembled, having only a few individual components.

The systems parts can be combined in any way and can be adapted to the dimensions of building. The surface of the roof can be walked on (with the exception of light cassettes), and is designed for snow loads upto 0.75 KN/m2. The cassette roof can easily be opened for supplying materials, and can be made mobile with the aid of additional parts.

Layher cassette roofs are favourites at construction sites for conversion, renovation and restoration. The structure itself and all the equipment is protected during the conversion or roof repair and normal business operations can continue under a secure roof.

The Layher cassette roof does not require any specific substructure. This means that no unwanted additional investments are required. R a i n w a t e r is excluded correctly to the overlapping, shaped roof surface elements.

This is a basic requirement for any weatherproofing roof.

Truss elements These one metre high roof beams are the elements that support the cassette roof (u-shaped top chord for the insertion of the roof cassettes, tubular bottom chord and posts of diameter 48.3 mm). The ridge support is intended for the construction of double-pitch roofs with a roof angle of approximately 11 degrees.

The roof beams or ridge supports are connected to one another at the bottom chord with bolts and safety clips. At the top chord, it is possible to use either two bolts with nuts or bolts with safety clips.

Depending on the structural analysis, some construction variants may require the use of a third bolt and safety clip at the top chord. A truss bay consisting of a pair of roof trusses connected to beam 66

g

®

LAYHER SCAFFOLDING – THE ORIGINAL. // CUT COSTS, IMPROVE SAFETY, INCREASE EFFICIENCY.

The Layher Group is a family-owned company producing highquality scaffolding systems in Germany for more than 60 years.

Layher is present worldwide in more than 30 countries. The products are used for building and construction, in all kind of industries like chemical plants or power plants, at shipyards and offshore. Due to innovative products, superior technical solutions and Layher‘s absolute customer orientated service package Layher has become the standard in scaffolding systems worldwide.

Layher Scaffolding Systems Pvt Ltd Corp. Office 234, Ansal Chambers - II, 6, Bhikaji Cama Place, New Delhi - 110066 Phones: 91 11 26 16 21 85 / 86, Fax: 91 11 26 16 21 83, Mail: info@layher.co.in Branch Office - Scaffolding available on stock 1/A Dan Udyog Sahakari Sangh Ltd, Piparia, Silvassa - 396230 (U. T. of Dadra & Nagar Haveli) Phone: 91 26 02 64 00 46, Fax: 91 26 02 64 00 47

www.layher.co.in

Roofing 64

Expert Column

f

at the main part and the south wing of the building effectively against the elements during the roof work a 1,900sq.m. Layher cassette roof with a span of 27 metres was erected.

Cassette fixing cassettes

Detail for roof support

Roof beam

Tie connection

Ridge supports

Roof cassette with access hatch, corrugated sheet

stiffeners is pre-assembled at ground level and the roof cassettes are mounted on it and wedged in place.

A crane is used to place the premounted truss bays on the scaffolding at intervals of 2.57 metres, while the unoccupied intermediate bays are reinforced with tubular stiffeners and then closed using roof cassettes.

Roof cassette elements Ridge cassettes are used with roof trusses consisting of roof girders and ridge supports.

Support scaffolding for cassette roofs is usually clad with translucent scaffolding tarpaulins. If additional light is required, light cassettes can also be installed. The light cassettes are fitted with transparent corrugated plastic panels together with a grid at the bottom to prevent people falling through. So, there is no need for safety guards around the light cassette.

Roof girder system as truss elements In the case of high levels of snow and/or large spans, it is necessary to install a tie.

The end pieces of the ties are connected to the last bottom chord joint using bolts and extended by one or more tie spacers.

66

B2B Purchase

Ridge

May 2014

The tie elements are joined to one another using lattice beam connectors and are suspended using scaffolding tubes and couplers. When mounting ties, it is necessary to install a long roof girder as the external roof girder.

Application of cassette roof systems Cost effectiveness is a major advantage of using Layher cassette roof for weather protection. Quickly erected, the temporary roofing solution provides a dual benefit. It not only prevents possible disruptions of the renovation due to poor weather conditions, but also protects the historic rooms effectively against rain and snow. Thus, a continuous operation in the castle is guaranteed.

Case study Cost effectiveness is a major issue. For the roof renovation of the City Palace in Fulda, Germany relies on Layher Cassette Roof for weather protection.

Quickly erected, the temporary roofing solution provides a dual benefit - it not only prevents possible disruptions of the renovation due to poor weather conditions, but also protects the historic rooms effectively against rain and snow.

Germany is regarded as the country of castles and palaces. In order to protect the Historical building and monuments

Cassette roof is temporary weather protection roofs, the roof panels of which are a rain-proof and walkable roof cladding consisting of a sturdy steel frame and profiled sheet metal.

Building and furnishings remain well protected during the reconstruction or the roof repair. For this reason the cassette roof has gained a firm place on building sites for reconstruction and addition of storeys, as well as renovation and restoration, especially for large spans and higher loads. The roof can be opened at any point for material feeding; if necessary, light cassettes provide additional daylight.

The biggest challenge here was the City Palaceâ&#x20AC;&#x2122;s steep roof pitch, which resulted in a 14 meters wide cantilever arm of the supporting scaffold surmounting the uppermost anchoring level. In this case the transverse loads had to be absorbed directly by steel ropes.

The enormous load-bearing capacity provides reliable protection, few and weight-optimised components whereas the intelligent wedge connection guarantee a simple, quick assembly.

The temporary solution does not only offer reliable weather protection for the stuccoed ceilings of the four-wing 18th century site during the restoration works. Furthermore, it enables a fast and therefore economic sequence of the restoration works without interruptions due to poor weather conditions. n

Authored by__ Mithilesh Kumar, Director, Layher Scaffolding Systems Pvt. Ltd.

(The opinions expressed within this article are the personal opinions of the author)

Autodesk unveils 2015 design suites

CLASIK ® FIBRE GLASS CREATION

ESTD. 1979

M.P. Polymers, Bhopal

You name it We Make it Anything in Fibre Glass Also deals in Multiwall Polycarbonate Sheets.

A

utodesk announced the release of its Autodesk 2015 design suites in India, featuring tighter integration with Autodesk cloud services. The 2015 design suites offer customers the ability to collaborate, simulate, analyse and more, with just one click from within the suite.

Each Autodesk 2015 design suite includes AutoCAD 2015, the advanced version of the software. AutoCAD 2015 comes with a new interface and enhanced productivity tools that will enable customers to experience a new standard in design and documentation.

Pradeep Nair, Managing director, Autodesk, India and SAARC said, “The Autodesk portfolio now has something for everyone who is involved in the design and making of products and projects. Users will notice a significant difference in how much easier it is to get their work done with the Autodesk 2015 Design Suites. And with Autodesk Subscription, users get flexible options to utilise cloud services for design.” n

Add: Sector-B, Road No. 3, Industrial Area, Govindpura Bhopal - 462 023, (M.P.) India, Ph: +91 755 2586368, Mob.: +91 97520 51252 Email: mppolymers@gmail.com, Website: www.mppolymers.com

Fasteners

PROCUREMENT GUIDELINES

Fastener’s dimensional, mechanical and chemical properties along with its finish define its suitability to a particular application

How to reduce rework and rejects of fasteners Rejects and reworks should be taken

care of long before they reach the installation stage. For this purpose, it is extremely important to have the right fastener. The fastener’s dimensional, mechanical and chemical properties along with its finish define its suitability to a particular application.

However, Deepak Kalra, Managing Director, Unbrako feels, “The user should understand the load calculations based on design data in order to procure the right fastener size and grade. Surrounding conditions such as sea waters, low temperatures etc. should be carefully considered to make sure the fastener has the suitable coating for corrosion protection.”

Also the safety critical nature of application needs to be checked, in order to make sure that the fastener fits its application perfectly, he adds.

68

B2B Purchase

May 2014

The Unbrako’s Durlok range specifically deals with the safety critical issue of vibration. These are state-of-the art selflocking anti-vibration fasteners. Durlok fasteners with their serrated teeth lock into the bearing material and absorb the internal loosening torque. The Durlok washer can be used with standard hex bolt and nut. It is an anti-vibration solution that not only prevents bolted joint failure, but also enables the bolted joint to retain its pre-load, thus reducing maintenance requirements.

a range of products especially for construction of steel structures.”

The Unbrako Auto Torque Check (ATC) bolt has an in-built torque control device that shears off on achieving proper bolt tension. Further Unbrako’s direct tension indicators are highly effective in detecting proper

According to him, once the right product is chosen, proper installation guidelines should be followed. The fasteners should be tightened to the recommended seating torque. These calculations should account for the effect of any lubrication in use. Here applicator expertise is extremely important.

Once the right product is chosen, proper installation guidelines should be followed

‘’In order to reduce these tightening errors’’, Mr Kalra adds, “Unbrako has

Deepak Kalra, Managing Director, Unbrako

tension when used with high-strength structural assemblies.

Tools with transducers save plant time, money and effort in almost every category. This is done through speeding up the fastening process, ensuring accurate fastening results and collecting data in the case of product failure as required by the plant.

Nipun Jain of LPS-EJOT Construction Fasteners, Lakshmi Precision Screws Ltd., says, “The advantage of being able to control the speed of the tool, especially through various stages of the operation, is that it leads to far fewer lost and failed products.” Moving too fast creates heat that can deform or otherwise damage the material.

When one can control all aspects of the fastening cycle, the occasional manufacturer variance from part to part can be overcome in the fastening process

“When one can control all aspects of the fastening cycle, the occasional manufacturer variance from part to part can be overcome in the fastening process,” Mr Jain observed.

In fact, the ability to automate the process lets the transducer shut off the tool when the action completes.

Nipun Jain, Further it ensures that LPS-EJOT Construction Fasteners, the process remains Lakshmi Precision Screws Ltd the same between fastening cycles. Hard joints in particular benefit from automation because there is lower risk of over-torquing or creating a failure point. Finally, transducer tools allow more flexibility in material and fastener choice. This is again advantageous as the time spent retesting and recalibrating clutch tools could thus be spent in production. After recognising both high and low limits, transducer tools carry out the job without the need to calculate torque amounts each time the operator makes a slight change.

Mr Jain further observed, “The impact of duplicating effort on reworked and failed pieces in the manufacturing process cannot be overstated. In any case, customer dissatisfaction is the primary concern.”

In addition to a lost sale, the cost of replacing a part, whether covered by warranty or not, escalates too quickly. Product quality ultimately suffers and then any recall or warranty repair costs the plant time and money that could otherwise be spent increasing margins or expanding operations.

Capacity reduction is another concern, as are the long lead times for replacing materials, which could lead to losing market share.

Hence, in order to reduce rework and rejects when installing threaded fasteners, one needs to understand the fastener and the environment in which it will be used. n

ADVERTORIAL

74

g

72

f

ADVERTORIAL

INDUSTRY UPDATE

Software

Tekla acquires Field3D Business from SVS Innovations T

he Building Information Modeling (BIM) software provider Tekla has acquired SVS Innovations’ (SVSi) construction software business and its advanced Field3D mobile technology.

The acquisition further strengthens Tekla’s position in mobile BIM applications development.

Field3D is an easy-to-use 3D collaboration software solution for BIM that works on mobile devices, enabling stakeholders in a construction workflow to access complete 3D model information for an entire building on smartphones and tablets.

“One of the Tekla’s key objectives is to extend BIM’s reach from the design office to the field, and Field3D technology will help us achieve this goal,” said Risto Räty, Executive Vice President of Tekla

Corporation and General Manager of Trimble Buildings Structures Division.

“Field3D technology focuses on solutions for mobile operating systems and the acquisition further strengthens Tekla’s position as a premier provider of advanced BIM technology,” he added.

Both Tekla and SVSi offer technology that smoothly manages very large amount of information.

Tekla’s constructible, accurate models can represent some of the largest, most complex structures with detailed construction information, while Field3D can fluently manage 3D models on mobile devices regardless of their size. The solutions also share an open approach to BIM. Through their support for IFC and other 3D modelling file formats, they work with a wider choice of modelling solutions.

”Field3D is now part of a larger offering, and we believe that is the right way forward for our clients.

Tekla’s global market position enables users to quickly deploy the benefits of this advanced technology. This acquisition demonstrates the value of our mobile 3D platform, and now we can continue leveraging this innovative technology to other industries,” said Antti Nurminen, CEO, SVS Innovations.

SVS Innovations is a Finnish software company that develops advanced technology for professional 3D design information used across mobile devices.

SVSi’s solutions support a wide range of industries and product life-cycle use cases. The company’s technology enables fluent mobile experiences, even for very large sets of 3D data. n

Aggregates

PROCUREMENT GUIDELINES

How to ensure quality of aggregates Being a component of composite materials; aggregates are considered to be the most mined materials in the world. The aggregate serves as reinforcement to add strength to the overall composite material. Hence for better results, quality of aggregates should always be taken care of

A

ggregates refer to a broad category of coarse particulate material used in construction, including sand, gravel, crushed stone, slag, recycled concrete and geosynthetic aggregates. These resist compressive stress and provide bulk to the composite material. For efficient filling, aggregate should be much smaller than the finished item, but have a variety of sizes. For example, the particles of stone used to make concrete typically include both sand and gravel.

Sandeep Kapur, Vice President, Business Development and Projects, Lafarge Aggregates & Concrete India Pvt. Ltd., says, “Aggregates constitute the largest quantity of any building material used in construction activities.

They are a quintessential component of composite construction materials such as cement concrete and asphalt concrete. They serve to reinforce and add comprehensive strength to the structure. They are also used as base material under foundations, roads, and railroads. Any construction project would comprise of at least 85-90 per cent, by volume, of aggregates in the total material mix.”

76

B2B Purchase

May 2014

This clearly indicates the significance of aggregates in any type of construction.

That is why; no compromise should be made with the quality of these aggregates.

The market needs for quality aggregates have given rise to new business players in the field as well. Rashid Merchant, Associate Vice President, RMC Readymix (India), a division of Prism Cement Ltd., says, “Understanding critical importance of good quality aggregates; RMC India ventured into the aggregates business and currently operates large quarries and crushers. It manages high-tech aggregate setups in Mumbai, Bengaluru, Hyderabad, Mangalore and Sawantwadi.”

Bureau of Indian Standards (BIS), the standards body of the country, formulated an Indian standard specification for artificial lightweight aggregates covering manufactured aggregates, such as foamed blast furnace slag, bloated clay aggregate, sintered fly ash aggregate and cinder aggregate (IS 9142).

Lafarge’s range of aggregates is tested according to Indian standards IS 2430 sampling, IS 2386 testing and IS 383 aggregates for concrete.

Manufacturing process and importance of selecting right equipment The manufacturing process comprises of two stages: mining and processing or crushing.

Mining comprises of drilling, blasting, extraction of aggregates, sizing and shipping. Selection of equipment is crucial and depends on the quality of available rock, required fraction sizes and the quantity of the aggregates required for the project. Selection of equipment

Selection of the crushing equipment depends on the end use of the aggregates and the available loading and stockpiling facilities Sandeep Kapur, VP, Business Development and Projects, Lafarge Aggregates & Concrete India Pvt. Ltd.

78

g

Aggregates 76

PROCUREMENT GUIDELINES

f

for mines depends on the quality of rock available, the quality of the strata, the overburden and other technicalities.

For crushing activities the technologies involved are manual crushing, twostage combinations such as jaw-jaw crusher and jaw-cone and three-stage combinations of jaw, cone and cone or VSI. The final plant design depends on the nature of mineral to be crushed as well as the end use. According to Mr Kapur, “Selection of the crushing equipment depends on the end use of the aggregates and the available loading and stockpiling facilities. For example, aggregates for road construction usually require less processing than aggregates produced for concrete.”

R S Raghavan, Managing Director, PROMAN Infrastructure Services Pvt. Ltd., says, “Materials like granite tend to achieve a better shape of the aggregate in two stages for the sizes closer to the closed side setting of the cone.

However, with materials like basalt, gabbro, it is necessary to have a VSI for the third stage.”

Having a plant in Bangalore PROMAN manufactures range of crushing, screening and sand washing machines for quarry and minerals sectors. PROMAN’s range of products include PROJaw, PROcone, PROMAN-REMco VSI and VSG, PROMAN-Finedoor screens and grizzlies, PROMAN-ORTNER sand washing screens and Midwestern special screens.

Our quality plan covers all quality aspects of source material handling, aggregate processing etc Rashid Merchant, Associate Vice President, RMC Readymix (India)

78

B2B Purchase

May 2014

According to Mr Raghavan, “Three-stage crushing plant gives the best quality with jaw, cone and a VSI combination.

Reduction ratio of 1:4 of primary and secondary is normal for the jaw and cone.”

VSI crusher based on the configuration has the capability to correct the shape as well as the gradation and crush it finer or coarser. Depending on the configuration a good VSI can achieve up to 1:16 reduction ratio. The cone and the VSI should run in the closed circuit to ensure a well graded feed which in turn will help in achieving interparticular crushing and with a proper hopper and the feeder we can achieve the choke feed which delivers the best quality aggregates from the shape and gradation point view.

Quality assurance Talking about the factors that affect the quality of aggregate, Mr Raghavan explains, “The quality of aggregate and sand depends on the type of rock, the communition process and the type of crushers. To produce the best quality of sand that is cubical, well graded, irrespective of the type of rock, a good VSI crusher is definitely required. A good VSI should possess features like multiport rotors, different chamberliners, and range of rotor tip speed to work like a shaper. Such equipment proves to be a key to achieve the best quality of sand and aggregates.”

Mr Merchant shares their techniques at RMC Readymix, “Our quality plan covers all quality aspects of source material handling, aggregate processing etc.

Hence, there are different procedures for source identification and control, product identification and traceability, process control, inspection and testing, corrective and preventive action, handling and storage of product, sampling and testing of final product, etc.”

Sensing the need for quality of manufactured sand, along with the quality assurance, has inspired RMC Readymix to come up with its trademarked product Prismsand which is a type of manufactured sand.

Three-stage crushing plant gives the best quality with jaw, cone and a VSI combination R S Raghavan, Managing Director, PROMAN Infrastructure Services Pvt. Ltd.

The company claims that unlike river sand, Prismsand does not contain any chlorides, impurities and other deleterious materials; hence, no sieving is required and product wastage is zero.

Mr Kapur explains how Lafarge Aggregates ensures the quality of finished products. “At Lafarge, it is done through three stage plants i.e. better control on the particle size distribution at each sieve and improved grading of GSB, coarse aggregates and manufactured sand grading analysis is done on a daily basis. Continuous monitoring and control of settings and parameters of the feeding, crushing and screening equipment is done to achieve consistency in finished product. In addition, stockpile management and loading control to eliminate contamination and segregation takes place.”

The intrinsic parameters of aggregates have an impact on the quality of concrete. Aggregates used in concrete should possess high quality so that better and long-lasting results could be obtained. Obviously, quality of aggregates must be ensured before their actual use in concrete making.

Commenting on this, Mr Kapur says, “We take great care during the selection of the deposit, which paired with our stateof-the-art mineral extraction equipment and aggregates manufacturing facilities.

This in turn ensures consistency of quality and year-round availability of all our products.” n

RCMME

SUCCESS STORY

JCB India takes pride in fulfilling dreams of young Indians The course developed by JCB India is primarily customised. The course module is simple and includes classroom training on machine operation and maintenance, features etc. along with practical hands-on training. Apart from focusing on the quality and productivity aspects, the trainer also emphasises on the safety aspect of operating the machine.

Bulanath Tupe, Opertor turned Owner, JCB customer

S

killed manpower and knowledge are key factors for the economic and social growth of any country. India is the second largest English-speaking nation with a strong base of middle-class consumers. India is a young nation; it’s a developing economy, and we need to use this opportunity. A young country means having more innovative minds, if skilled properly. To convert the growing challenges into opportunities, India needs talented, trained, certified and skilled manpower. However, only 2 per cent of the total workforce in India has undergone skills training at present. The infrastructure sector too faces a huge shortage of skilled manpower.

While the government has put an impetus on skills training, a lot of work needs to be done to ensure India’s young population is trained and skilled. As the infrastructure sector sees growth, the construction equipment will also pick up thus, generating employment for skilled manpower. According to experts, by 2020, the construction equipment

82

B2B Purchase

May 2014

industry will need an estimated 1 lakh trained operators and 3 lakh trained mechanics.

JCB India continues to play an instrumental part in training young people as operators, thus creating livelihood for many. JCB along with its dealer network has set up 12 fully functional operational training centres across India (Ballabgarh, Chhindwara, Jamshedpur, Madurai, Patna, Kathmandu, Jalandhar, Pune, Raipur, Silchar, Kendrapara and Kharagpur) and trained more than 20,000 young men as operators till date.

“When I got the opportunity to join the JCB operator training program, it was like a dream come true,” said Balnath Tupe from Maharashtra.

“This course has definitely changed my life. JCB has given me professional success and personal harmony.

My JCB has helped my children get better education. What more can I ask for.”

“JCB India is extremely proud of its operator training programmes.

These programs are run on a notfor-profit basis and a nominal fee is charged to cover up the operational expenses. Through these programmes, the scope to bring employment to the youth of India is immense.” said Vipin Sondhi, MD and CEO, JCB India. “A ‘chhotu’ is a helper who cleans the machine and aspires to be an operator one day. We train thousands of such ‘chhotus’ across India. Their aspirations take them to even higher levels as many of them are today machine owners.”

Thousands of operators have benefitted from the JCB operator training program. Many operators have ventured overseas and are today successfully operating machines in the Middle East or other parts of the world.

Several operators have graduated and become machine owners as well, thus bringing prosperity to themselves and their families.

Since its beginning, JCB has touched the lives of millions of people in the country. It has given them the hope of having a better tomorrow.

JCB training centres are enabling us to bridge the gap between the demand and supply of new talents and trained operators to improve the productivity of the machines for better return of investment. n

RCMME

TeCHNOLOGY

Pune Mumbai Expressway - May 2012

Wirtgenâ&#x20AC;&#x2122;s innovative cold milling machines Wirtgen has developed numerous innovative features that further improve milling with machines ranging from the small W 35 DC all the way to the large W 2000 and ensure optimum working results

A

s one of the market leaders, the Wirtgen Group Cold Milling machines comply with the statutory provisions regarding emissions legislation and supply its customers with the matching machine technology. In addition to the eco-compatible operation made possible by the new engine technology, Wirtgen has developed numerous innovative features that further improve milling with machines ranging from the small W 35 DC all the way to the large W 2000 and ensure optimum working results.

Rapid slope ensures even better evenness The new features include the new rapid slope sensor, which makes the level pro automatic levelling system developed

by Wirtgen even more efficient. The

84

B2B Purchase

May 2014

level pro automatic levelling system is fully integrated in the machine control system and enables the milling depth to be precisely adhered to with the help of various sensors. One outstanding feature is the intuitive and applicationoriented operation with clear graphic displays and function keys. The new rapid slope cross slope sensor marks a revolution in the levelling process.

The sensor boasts extremely fast and highly accurate recording of measurements. At the same time, these measured values are processed in complex computations and forwarded to the machine control system. Wirtgen cold milling machines hence achieve hitherto unparalleled precision in cross slope profiles. This allows considerably higher milling speeds with the same levelling quality.

In combination with the newly developed telescoping levelling beam for scanning reference points up to 3.5 m to the side of the machine, rapid slope itself guarantees optimum milling results even when faced with the most complex levelling tasks.

Greater economic efficiency The â&#x20AC;&#x153;Flexible Cutter Systemâ&#x20AC;? or simply FCS enables milling drums to be changed quickly and easily. Wirtgen has continuously optimised the system over the past 15 years. Swift conversions mean that companies can use one machine for various types of work. The range of FCS milling drums with different working width and spacing is vast. Depending on machine, no more than 0.5 to 1.5 hours are needed to change the milling drum, quickly converting the cold milling

TeCHNOLOGY machine from a standard milling machine to a fine milling machine, for instance.

Removing rutting from a country road, fine milling a surface prior to applying a thin layer, or removing coatings from an asphalt or concrete pavement with a micro fine milling drum — all of these jobs and more can be carried out with one and the same cold milling machine.

The range of cold milling applications with FCS is tremendous.

FCS light allows wide range of applications Practical experience has shown that especially using Wirtgen cold milling machines equipped with FCS allows rollers with different spacing to be used with a constant working width. This is why Wirtgen has developed a simplified version of its FCS system called “FCS Light”.

This enables milling drums of the same width to be changed extremely quickly, so that a variety of different milling jobs can be carried out in quick succession.

HT22 quick-change tool holder: longer service life, less downtime

By developing the new HT22 quickchange tool holder, Wirtgen has succeeded in significantly increasing the maximum service life of both the upper part of the quick-change tool holder and that of the milling drum.

The overall more robust system also means that the service intervals for checking the bolt pre tension can be increased from 250 hours to 500 hours.

The reliable, simple bolt connection has already passed muster in the 2-year-plus prototype phase of the new HT22 quickchange tool holder.

Generation X point-attack cutting tools: increased production at lower costs Generation X is the new series of point-attack cutting tools developed

by Wirtgen in close cooperation with long-standing system partner Betek in Aichhalden. The result is a robust cutting tool with greatly optimised wear resistance that cuts exceptionally well at high milling output rates. For instance, the new point-attack cutting tools can be used for as much as 20

RCMME

percent longer under consistently highmilling output rates than conventional point-attack cutting tools on account of the innovative geometry of their carbide tips. The optimised guidance of the point-attack cutting tools in the tool holder also reduces longitudinal wear on the tool holder.

Like the HT22 quick-change tool holder, the Generation X series of point-attack cutting tools also debuted at bauma and are available in the market.

Innovative customer solutions With the expansion of its cold milling machine programme and new technical developments, Wirtgen provides innovative solutions that offer substantial added values for its day-today job site operations. n Contact:

Wirtgen India Pvt. Ltd., Gate No 301/302, Bhandgaon-Khor Road,Taluka Daund, Pune - 412214.

Tele: +91-2117-302600/302818

-

Mining Equipment

TeCHNOLOGY

Mobile screening market:

a fast moving industry

Premiertrak 400, Blasted Granite, USA 2014

Over the past couple of decades customers have increasing latched on to the real benefits of the tracked mobile concept

P

owerscreen offers a comprehensive range of mobile crushing and screening equipment. Its screening portfolio consists of three product ranges of tracked mobile screens: Chieftain incline screens, Warrior heavy-duty inclines, and H-range horizontal screens.

These machines are working in many applications around the world ranging from quarry, ores, recycling, compost, topsoil, wood products, sand and gravel.

Current trends and future development With continuously changing legislation and the specifications for aggregates becoming stringent, the mobile screening market is a fast moving industry. Equipment manufacturers therefore need to be forward thinking, anticipate how the market is moving, and react quickly in developing the right products for the market.

86

B2B Purchase

May 2014

The Mobile Concept Powerscreen primarily manufactures tracked mobile equipment. Over the past couple of decades customers have increasing latched on to the real benefits of the tracked mobile concept. Key advantages of tracked mobile equipment over static equipment include: • More compact units • Better suited to contractors • Operates close to the quarry face reducing amount of big material needing hauled • Lower capital depreciation • No requirement for investment in infrastructure, foundations etc.

Types of Screeners Scalping screens like the Powerscreen Warrior range are employed to allow small rock particles and fine material that do not require crushing to bypass further

crushing stages. In quarry applications a scalping screen is generally used after the primary crusher. Material is passed over a vibrating mesh that allows particles less than a certain size to pass through. This material then bypasses the downstream crusher stages and travels directly to the final sizing screens.

In quarries with difficult to handle material, where clay and excessive moisture is present within the deposit, a Warrior is often used to remove the clay before the mineral is fed into the primary crusher. The material removed at this stage will usually still contain some usable rock and would have been washed to recover the maximum amount of aggregate before being fed into the sizing screens. But with new highly aggressive mobile screens like the Warrior 2400 and soon to be launched Warrior 2100, the requirement 88

g

100 Tph machine

Technical Specification Impeller Speed

Throughput Capacity t/h

Production Capacity App As per size

Approximate Weight in Kg

MODEL

Maxfeed

Motor Power HP

YE-600

20mm

40-60 Hp

1800-2200

40 T/h

10-15 T/h

4000

YE-650

20mm

60-80 Hp

1800-2200

60 T/h

15-20 T/h

6000

YE-700

30mm

80-100 Hp

1600-2200

80 T/h

20-30 T/h

7000

YE-800

35mm

100-150 Hp

1300-1800

100 T/h

25-35 T/h

10000

YE-1000

40mm

100-150 Hp

1000-1400

100 T/h

25-35 T/h

11000

YE-900

40mm

200-300 Hp

1200-1600

200 T/h

50-60 T/h

15000

YE-1000 S

40mm

400-500 Hp

1000-1400

400 T/h

125-200 T/h

22000

3, Ganesh Nagar, Talawade Road, Talawade, Pune- 412 114, M.S., India.

Tel.No. : (W) +91-20-27691756 +91-20-27691756 Fax : +91-20-27495657 Mobile : 09850893570 E-mail : response@yashentp.com, yashentp@gmail.com website : www.yashentp.com

Mining Equipment f

to wash material is vastly reduced due to the high reclamation rate made possible through a combination of high ‘g’ force and an elliptical stroke screenbox. This style of machine also offers versatility as the nominal 45 degree line of action can be altered by retiming the gears to give either a flatter angle for a faster rate of material travel, or a steeper angle for longer retention of material on the deck thereby creating a sharper size of product.

Final sizing screens like the Powerscreen Chieftain and H-range of machine use vibrating meshes with specific size apertures to separate oversize material from undersize material. Up to three decks are used in each screen to create several specific sizes of material in a single operation.

A train of screens may be used in series so that material that is too coarse for one set of decks is passed onto the next screen allowing a great variety of different sized materials to be sorted.

Materials that are too big to fit through any of these screens are sometimes re-circulated back into the secondary or tertiary crusher and may be cycled between the sizing screens and the crusher a number of times. As well as defining the material sizing, this process of material re-circulation also helps create a better shaped product with good cubicity.

Feed

Feed Pan

Screen surface

Rate of flow through

86

TeCHNOLOGY

Fig. 2: Stratification

How does it work?

So how does a screenbox actually separate material? Well, in general terms an out-of-balance rotating mass creates a vibrating motion of the screenbox structure which in combination with gravity tends to move the material over the mesh deck.

This action causes ‘stratification’ which is when large particles rise to the top, and finer material falls to the bottom and is then able to pass through the screen deck.

There are many different types of screen media such as woven wire,

Screen length

welded wire, piano wire, self-cleaning mesh, fingers, grizzlys, punched plate and polyurethane media, to name but a few. To intelligently select the proper size and type of media, specific details of the application are necessary.

Defining the right screening set-up is as much an art as it is a science and can be predicted to a certain extent. But with varying factors like moisture content, material gradation, surge potential, particle shape and characteristics; the final performance will only be fully known when the plant is run. When it comes to screening, there is definitely no substitute for experience. n

Volvo India appoints Kamal Bali as Managing Director V

olvo India has appointed Kamal Bali as Managing Director with immediate effect.

“The ambitious targets of the Volvo Group now make it necessary to reinforce the structure of the joint company, Volvo India Private Limited (VIPL), and to develop a

88

B2B Purchase

May 2014

strong presence in the Indian context,” the company said issuing a statement.

Mr Bali, based in Bangalore, would report at the Volvo Group level to Niklas Gustavsson, EVP, Corporate Sustainability and Public Affairs, and Chairman of the Board of Volvo India, and operationally to Philippe Divry, President VIPL.

An engineering graduate from the Indian Institute of Technology (IIT), Mr Bali began his career with Eicher Group in 1981. Later, he headed the sales function for Escorts’ Tractors and Claas Harvestors, followed by the position of CEO and Managing Director for Same Deutz-Fahr India and Escorts Construction Equipment.

Prior to joining Volvo India, he was working as the President and CEO of LeeBoy India Construction Equipment Pvt. Ltd. n

Waterproofing

Expert Column

Waterproofing with liquid membranes is gaining popularity and has considerable benefits over traditionally used pre-formed membrane systems

Liquid membranes: advanced with guaranteed performance T

he concept of liquid waterproofing has existed from the early 1800s, when natural bitumen was combined with jute, straw, rag felt and other man-made materials to provide a waterproofing solution. There are other different kinds of waterproofing system, which can be categorised as following: • Pre-formed membranes like TarFelt, plastic felt, APP membrane, PVC etc • Integral waterproofing compound like ShaliPlast LW, LW+ • Liquid applied membrane (LAM) like acrylics, polyurethanes, bituminous emulsion etc.

ages and can’t be applied in difficult geometrical structures, requires

technical applicators, and is not a fully bonded system. Even repairs are costly.

Corner fillet with Polymer mortar (25mmX25mm) Protective Screed 50mm admixed with ShaliPlast LW Two coats of shaliCem EWP (Two component Elast.... waterproofing) (with one layer of fiberglass cloth)

Roof slab

Roof Waterproofing

Hasan Rizvi

Waterproofing with pre-formed membrane has been used since

90

B2B Purchase

May 2014

92

g

Waterproofing 90

Expert Column

f

LAM systems can be used in all areas of roofing, planters, sunken areas, landscapes, pedestrian areas, car parks and structural waterproofing. LAMs are preferred products for corrugated roofing sheets, especially in projects where heating is not allowed like refineries.

Corrugated sheets protected by TarFelt LM and coated with ShaliCryl 215

As the name suggests, LAM comes in liquid form. After application, it dries to form a seamless, smooth and continuous barrier to water.

Technologically, it’s an advanced

system, with guaranteed performance.

LAMs are protective coatings and either of one or two components — usually acrylic, polyurethane, bituminous base, or a hybrid combination.

Two coats of ShaliCem EWP Waterproofing (with one Layer of Fiberglass cloth)

Protective Plaster admixed with integral Waterproofing compound

Injection grouting with non shrinkgrout

RCC

waterproofing of overhead Tank

Hasan Rizvi

Two coats of ShaliCem EWP Waterproofing (with one Layer of Fiberglass cloth)

Injection grouting with non shrinkgrout

RCC

92

B2B Purchase

May 2014

It’s installed cold and does not require heating. It’s also very simple to apply by brush/roller. Semi-skilled professionals can do an excellent job. Moisture-cured polyurethane liquid membranes can be applied in moist roof like ShaliUrethane BTD. These products help enable projects be carried out with minimum disruptions throughout the year. Ease and speed of installations significantly reduces the cost of waterproofing and making it cost-effective.

LAM is a fully bonded system which means when the LAM is applied in liquid form, it bonds with the surface and then the curing takes place. The cured membrane almost becomes the integral part of the structure. The advantage it gives is that if the membrane gets damaged at one small point, it will not affect the rest of the structure, whereas in pre-formed membrane system water can travel through the damaged portion and can affect other parts of the structure.

Protective Plaster admixed with integral Waterproofing compound

waterproofing of Underground watertank

Waterproofing with liquid membranes is gaining popularity and has considerable benefits over traditionally used pre-formed membrane systems. The benefits are: • Ease of application • User friendly • It is a fully bonded system, thus ensures greater security against infiltration or damages to liquid membrane • Monolithic system, i.e. without joints • Can be installed easily on any contour surface • Easily repairable • Eco-friendly • Exhibits good waterproofing and elasticity

Hasan Rizvi

System is monolithic and can be applied in one piece (unlike 94

g

Waterproofers to the Nation

STP Limited

S

TP Limited, a member of Turner Morrison Group, formerly known as “Shalimar Tar Products Limited”, has been serving India, primarily in waterproofing and protective coatings, since 1935 – a little over 75 years. STP enjoys 75 + years of trust of its customers built assiduously through timely delivery of quality products. STP has been the leader in the Indian waterproofing / damp-proofing market.

STP has core expertise in following group of Businesses: Waterproofing & Insulation Road Surfacing Products Protective & Anti-Corrosive Coatings Epoxy & PU Floor Coatings Admixture & Grout Sealants, Adhesives & other Construction Chemical Products STP, a PAN India company having its Countrywide Infrastructure to attend and service customers within 24 hours through its tailor made solution.

STP Limited

ShaliPlus

STP Limited

ShaliGrout IP

ShaliTile Grout

Non Shrink Injection Grouting Admixture

Superior

ShaliPlus

STP Limited

Instant, Convenient & Durable System to Repair Pot-Holes

ShaliPlast LW

®

Ready to Use

y:

Net Quantit

5l

toxic. technology, non product, cleaner Water based by brush / roller.

Easy to apply not require heating. and hence does Cold applied Excellent impermeability property.

Good crack bridging crack on aging. and does not Good flexibility etc. of fungus, algae Prevents growth

Advantages

25 kg.

Packs

Green Product Water Based Non-Toxic Waterproof Coating Bridging Property Excellent Crack Weatherproof Coating UV Resistant and Elongation Durable & Good of Fungus / Algae Prevents Growth Brush / Roller Easy to Apply by Colours Available in Pleasant

ty:

Net Quanti

20 l

Advantages

Integral Liquid Waterproofing Compound for Concrete and Plaster

Advantages

For Highways Road/ Concrete Surface Parking Place Utilities

Reduces water absorption. hence more cohesive, Makes concrete corrosion. protects steel against in crack development Reduces shrinkage plaster and concret. of freshly mixed cement Improved workability concrete. water by improving Increases durability proofing of concrete.

y:

Net Quantit

20 l

BUY GENUINE BE WATERPROOF Corporate Office: 707 Chiranjiv Tower, 43 Nehru Place,New Delhi - 110 019 Tel: +91 11 46561359 Fax: +91 11 46561358, E-mail: info@stpltd.com

STP Limited

Visit US: www.stpltd.com Regional Offices

Delhi| Jaipur Tel: +91-11-46561359 Fax:+91-141-4014479 +91-11-46561358 | Kolkata Tel: +91-33-22821262 Fax: +91-33-22826534 Branch Offices, North: Chandigarh Tel: +91-8288004540 Tel: +91-141-4014778 Fax: Branch Office, West: Ahmadabad Tel: +91-79-65448733 Fax: +91-79-40048050 | Ankleshwar Tel: +91-2646-220573 Ghaziabad Tel: +91-8130298892Mumbai | Lucknow Tel: Tel: +91-9307126157 | Gurgaon Tel:+91-22-28500137 +91- 8130298885 Goa Tel: +91-832-2763831 +91-832-2865798 | Indore/Tel: +91-731-6464522 +91-22-42530100 Fax: | BangaloreFax: Tel: +91-80-22220101 22230204 / 05 /Mob: 06 +91-9229163622 Fax: +91-80-22121632 Nagpur +91-98909 96646 | Pune Tel: +91-20-41267121 | Rajkot Tel: +91-281-2220909 Branch Offices, East: Bhubaneswar Tel: +91-674-2431424 | Jamshedpur Tel: +91-657-6456914 / 16Tel: Rourkela Vadodara Tel: Tel: +91-9938511642 | Patna Tel: +91-92636 30555 | Siliguri Tel: +91-353-6504831 / +91- 933956417 | +91-265-2780074 Guwahati Tel: +91-361-2736478 | Chattisgarh Tel: +91-84200 11301 Branch Office, South: Chennai Tel: +91-44-26251637 Fax: +91-44-26253714 | Secunderabad Tel: +91-40-27896397 Fax: +91-40-27840459 | Cochin Tel: +91-484-3219891 Fax: +91-484-2344724

Waterproofing 92

Expert Column

f

Plantation

Soil

Non Woven Geotextile ShaliDrain 08

sceed 50 mm Non Woven Geotextile

ShaliUrethane LHM (Polyurethane coat) ShaliCrete - R (Two coats)

RCC

Drainage STP Terrace Garden Hybrid system

conventional membranes that are rolled out in sheets) to various roof shapes which means no risk of water entering between the seams and are easy to apply, especially when faced with various obstacles. LAM has highcrack bridging property; one can easily seal any cracks with products like ShaliUrethane LHM, ShaliUrethane FG and ShaliCryl LM. As LAM is applied in the liquid form, it can take any shape or contour.

LAM is repairable and quick patch job can be done easily. Compatible with most substrates, it is also easy to re-coat, old coatings or can even be laid on damaged membrane systems. These systems can be laid at little surface preparation costs. On the contrary, damaged pre-formed membranes require complete removal, cleaning of the substrate and then complete new installation.

In LAM range, there are water-based products some of which are green.

These products are made with cleaner technology and non-toxic.

The exterior of the membranes can have various aesthetic finishes so that it can suit the ambience. Available in pleasant colours, ShaliCryl 215 is a

94

B2B Purchase

May 2014

Hasan Rizvi

unique elastomeric high-build coating, based on a revolutionary acrylic polymer with quick-set capabilities to resist premature moisture attack.

waterproofing solutions without dismantling the existing system. This can be used on asbestos roofing, metal sheets, concrete and wood.

ShaliCryl 215 provides durability, flexibility and excellent weather resistance. Because of a unique UV cross-link curing mechanism, it becomes more durable with age. It is easy to apply, environmentally safe and nonpolluting. ShaliCryl 215 has inherent waterproofing qualities.

This can be further coated with liquidapplied waterproof paint ShaliCryl215 single component UV-resistant elastomeric coating.

LAM has excellent adhesion with the substrate. Being a fully bonded system, it acts as a barrier coat against water ingress. LAM has elongation range of 100 per cent to over 500 per cent which makes it very durable and helps it accommodate structural movements.

ShaliUrethane LM and LHM have significantly higher elongation.

ShaliCem EWP of STP Ltd. can be reinforced with glass fibres and used for waterproofing roof, sunken, watertank, swimming pools, foundations, retaining walls etc.

Liquid-applied TarFelt LM material This category is also versatile because it allows one to repair old TarFelt

If protected, it does not crack on aging unlike many preformed membranes.

Some of the LAMs are UV-resistant and can be exposed to the ambient weather conditions. It also prevents algae and fungal growth. The temperature gradient is quite wide for these products.

STP Ltd. is one of the pioneer companies for waterproofing. The company, established in 1935, has the largest range of new generation, traditional waterproofing products in India. n

Authored by Hasan Rizvi, Vice President, STP Ltd.

(The opinions expressed within this article are the personal opinions of the author)

Chemicals & Coatings

PROFILE

Innovative Coating offers protection against atmospheric corrosion I

nnovative Coating Industries offers a range of products used for repainting, salvaging and annual maintenance of structural fabrications, factory trusses, factory steel buildings, chimneys, exhaust systems, pipelines, steam and water transport lines, tank farms, solar panels, wind farms, off-shore constructions, power plants and PTD equipment, transformers, mild steel fences and all such mild steel fabrications in any chemical, fertilisers, petro-chemical, pharma, cement, steel, paper, insecticides and pesticides manufacturing plants. This enhances the life of plant, equipment, mild steel and stainless steel fabricated structures, PEBs, and offers satisfactory protection against atmospheric corrosion.

The process sequence to be used is as under: Rust Removing: RUSTOGEL 1406 is used to remove lose and adherent rust from the metal surface. It is offered in a gel format, so that it will stand on the vertical surface, will not run down, and will react, loosen and dislodge the rust from the metal. The minimum reaction time for rust removal is 10 minutes. Phosphoric Acid, which is Important ingredient of the composition of Rustogel 1406, is in itself a rust preventive material. RUSTOGEL 1406 is offered in 5 kgs and 30 kgs HDPE Carbuoys.

RUSTOFIX 1411: Innovative Coating Industries offer RUSTOFIX 1411, which is an off-white, emulsion type of liquid, used by brushing or spraying.

Rustofix-1411 will leave a brownish– blackish polymerised air dried film. This converts the adherent rust into a neutral complex of iron, forms a rust preventive film, and offers a primer coating with good hiding property. This has an excellent adhesion to the base metal as well as to the paint and finishing coat to follow. The rust converter film should be allowed to hard dry, for 8

96

B2B Purchase

May 2014

hours (preferably over-night), before any next coat is applied. One time application is quite sufficient. RUSTOFIX 1411 is offered in 5 kgs and 30 kgs HDPE Carbuoys.

ZINKOTE 20 PREMIUM: It’s a quick air drying zinc flakes rich paint. This is applied by brush or spray application, thinner used for dilution and post cleaning of the spray equipment by using Xylene, Toluene, NC Thinner or Stoving Thinner. Single application offers 25 microns coating. ZINKOTE 20 PREMIUM is expected to offer more than 800 hours of Salt Spray Fog Chamber test anti–corrosion life. They also offer ZINKOTE 20 GP, which is based on 99 per cent pure zinc dust.

Zinc Bright Spray: Zinc Bright Spray is a modern metal spray paint dispensing method. Zinc Bright Metal Spray is a user-friendly tool, convenient and can be used for coating of metal at heights or in remote areas, where power is not available for spray process. n Contact:

ZINKOTE 20 PREMIUM is claims to offer more than 800 hours of Salt Spray Fog Chamber test anti–corrosion life. Zinkote 20 Premium is available in 4-litre tin.

PTFE+Zinc blended paint is offered for corrosive, saline, marine atmospheres and areas with higher concentration of acidic, chemical fumes. It can be used by brushing or conventional spray methods.

Pradeep Vaidya, Innovative Coating Industries, FII/29/4/ii, MIDC, Pimpri, Pune 411018 Mob: +91-9820181738 Tele: +91-22-25883265 Email: puvpromtech@gmail.com; pradeep@mypromtech.com Sonia Vaidya, Mob: +91-9819813015 Email: soniavaidya30@gmail.com Website:www.promtechaerosol.com

PROMTECH Consultancy & AEROPACK Products Pvt Ltd offer MRO Aerosol Paints & Sprays Under PRIVATE LABEL MARKETING SCHEME. Paint & Powder Mfgrs & Dealers, Young Graduates Aerosol Marketeers, Off-shore Industry Suppliers VRS Executives ; SSI units planning Expansion POWDER & PAINTS Manufacturers : PROMTECH Offers Exact Matching 400 ml Aerosol Paints in 650 RAL Shades : Offer value added Services to your Customers UNDER YOUR OWN BRAND IMPORTANT PRODUCTS OFFERED Aerosol Paints for Powder Coating Touch-Up ZINC METAL SPRAY Grey Finish ZINC BRIGHT SPRAY Silver Bright Finish ZINC RICH Paints for COLD GALVANIZING 0 600 C Heat Resistant Aluminium Paint Spray ALUMINIUM and HR ALUMINIUM Paints METALLIC SPRAYS Silver, Gold, Copper, Chrome TEFZINK-L PTFE + Zinc Flakes Blended Paint TEFZINC-S PTFE + Zinc Blended Paint Spray CLEAR ACRYLIC LACQUER Spray PCB Conformal Coating Sprays PAINT VARNISH CARBON Remover Spray RUST Preventive & Nut Bolt Loosner Spray STRIPPABLE PVC Coating / Vinyl Lacquer Electric Contact Cleaner Spray CAR CARE Aerosol Sprays full Range RUST CONVERTERS : RUSTOGEL

For Complete Products Details visit www.promtechaerosol.com or Contact :

PRADEEP VAIDYA Thane : 25883265 Cell : 09820181738 puvpromtech@gmail.com ROHAN PRADHAN 9987670906 Email : rohan@aeropackproducts.com

We wish to appoint AGENTS / STOCKISTs in ALL INDUSTRIAL Cities in INDIA PRIVATE LABEL OFFER : Available for all of the Aerosol MRO Paints Products READY TO FILL : for those who have Aerosol Products Filling Facility, We offer READY TO FILL Formulated Products for their own BRANDING & MARKETING

Start YOUR OWN MANUFACTURING OR TRADING BUSINESS in CHEMICALS TECHNICAL KNOW-HOW / MANUFACTURING FORMULATIONS AVAILABLE Attn : POWDER COATING PLANT OWNERS ELECTROPLATING & Metal finishing Plants Powder Coating Dealers : FRESH GRADUATES , VRS Officials, Technocrats : SSI Units Planning Expansion KNOW-HOW & Mfg Formulations Offer for Products Powder Coaters & Actual Consumers of PTP Chemicals , Rust Preventives De-Watering Oils Alkaline Degreasers for Ferrous & Non-Ferrous Metals Derusting & Descaling Chemicals for Mild Steel Make YOUR OWN CHEMICALS to meet your Requirements, save more than 50 % Every month Zinc Phosphating Chemicals for Tank System Aluminium Chromatizing Chemicals five Tank Process & for ever in future Save on Freight, VAT LBT, Octroi THREE IN ONE Chemicals for M S Components GET RID OF INCREASING CHEMICALS COST Become MOST COMPETITIVE, Increase your Profits Corrosion Inhibitors : Booth Additive : Paint Removers De-watering Oils : Dry & Wet Film Rust Preventives : STARTERS / Young Graduates, Beginners WE OFFER READY FORMULATIONS

By COLD MIXING PROCESS for all Chemicals

NO DOWNTIME in Re-Searching for Profitable Products Promtech offers High Industrial Demand Chemical Products Most Reasonable ONE TIME FEES Ranging from Rs 7500 to Rs 60000 per product No Post sale Royalties.

Guaranteed Performance Formulations Guaranteed Local Markets.

No Power, No EFFLUENTs, No DOWNTIME, Ready Buyers Start Production Immediately. Convert a Tiny Industry into SSI

Reaction Process Time 30 Min to 2 Hrs Pay-Back Period Max 4-6 Months

SS 304 & 316L Pickling & Passivation Chemicals RUST CONVERTER : Primer / Anti-Rust Coating for MS Laundry Gels / Dish Water Gels / Floor Cleaning Gels PROMTECH Consultancy Also offers Email Marketing Services

on monthly retainer basis. The services include Preparation of Product Literatures, MSDS, TDS, Email Fliers, Contacting YOUR POTENTIAL BUYERS in your Area designated by Email, 200 to 250 Buyers per month, Supply of DATA BASE of your potential buyer sector industry. Enquire with you products details

For Complete Products Details visit www.promtechaerosol.com or Contact :

PRADEEP VAIDYA Thane : 25883265 Cell : 09820181738 puvpromtech@gmail.com SONIA VAIDYA 09819813015 soniavaidya30@gmail.com

Chemicals & Coatings

New LAUNCH

Rossari introduces its new MAXSEAL for waterproofing purpose Nowadays waterproofing, being almost a necessity in construction, is finding its scope in residential as well as commercial projects. Rossari Biotech has always been presenting its new products to meet the ever-changing requirements of market. Here are Rossari’s new products that it is offering under the waterproofing segment

I

n waterproofing, crystalline technology based products are fairly new for mega structural waterproofing. Through continuous R&D with innovative reactive additives, further more benefits have been achieved with these products to face the ever-challenging needs occurring at the construction sites. This product from Rossari’s product range from its international collaboration partner Drizoro S.A.U (Spain) is named as MAXSEAL SUPER (WHITE).

Application Areas MAXSEAL SUPER Below grade structures Raft Retaining wall Water retaining structures

Apart from this, Rossari has also introduced its latest generation moisture cured polyurethane coatings which have succeeded in critical applications where most of the other generic products lag. These are versatile products and have immense project references in the international markets.

This product namely MAXELASTIC PUR is a single component polyurethane coating which cures in a very short period and is having both waterproofing and chemical resistant coatings as well.

Rossari’s two component cementitious and single component flexible

MAXSEAL FLEX Podiums Parapet walls External facades Wet rooms including toilets Swimming pools

MAXELASTIC PUR Walkable or trafficable areas Exposed terrace or roofs Waste water treatment plants Clean rooms

MAXJOINT ELASTIC Expansion joints Gap filling between pipes & fixtures Progressive cracks coating namely MAXSEAL FLEX and MAXSEAL have wide market scope in

Technical specifications of MAXSEAL SUPER Appearance

Grey or White powder

Maximum aggregate size (mm)

0.63

Powder density (Gr/cubic cm)

1.150 ± 0.050

Mixing water (% of weight prod.)

26 ± 2

Pot life after mixing (approx. minutes, at 20 ºC)

30

Compressive strength (MPa)

> 40

Flexural strength (MPa)

>8

Waterproofing pressure (ATM)

>10

Adhesion on concrete (MPa)

>2

Suitability for contact with drinking water (According to British standard 6920 and RD 140/ 2003)

Approved

98

B2B Purchase

May 2014

residential and commercial buildings waterproofing.

Rossari has also launched cementitious flexible waterproofing sealant in India, namely MAXJOINT ELASTIC for treating expansion joints and gap filling of pipe ingress.

Advantages It is ideal for deep underground structures due to its high water head pressure which is up to 16 bars. As it is available in white colour also, it has got an advantage of white colour finish along with the specific sheen, which goes very well with the rendering products. To give an example - white finish in basement, or in parking area, saves lot of painting exercise, time and money. n Contact:

Rossari Biotech Ltd 201, A & B, Ackruti Corporate Park, LBS Marg, Kanjurmarg (West), Mumbai – 400 078 www.rossari.com

PROFILE

Chemicals & Coatings

Multipurpose airless sprayer by Riddhi Enterprise Riddhi

Enterprise has introduced Graco airless sprayer which is well advanced and trusted name all over the world in the field of fluid handling system.

Riddhi Enterprise has a range of airless sprayers which operate on electricity, petrol and convertible manner (electricity/ petrol) as well. It has small to large sprayers which can be used for painting, putty, waterproofing, epoxy, fire proofing, thermal insulation, road marking, jet cleaning, high pressure washer, grouting etc.

The company claims that its sprayers are well tested and suitable for building and bridge painting, steel structure coatings and waterproofing.

• Better finishing and good bonding properties • 10 times faster than brush and 5 times faster than compressor application • Easy to understand and use • Any type of coatings can be done • Maximum pressure allowed is 3,300 psi/ 227 bar with each sprayer. n

Contact:

Advantages of sprayers: • Operate on single phase electricity or petrol • 20,000 to 30,000 sq. feet of area can be covererd in a day with the help of two painters • Large amount of time and labour can be saved

Nilesh Shah, Manager, Riddhi Enterprise, 218, Sagar Prabhat Co-Operative Industrial Estate, Dahisar Check naka, Dahisar (East), Mumbai 400068.

Email: nileshriddhi@yahoo.co.in www.riddhienterprise.co.in, www.waterproofcoatings.in

Chemicals & Coatings

PROFILE

MC-SPECIAL DM: high performance integral waterproofing additive MC-Special DM is easy to use, either in the concrete batching plant or in a transit mixer at site

R

einforced concrete is one of the most versatile and widely used construction materials on account of its constructability and durability. Its durability is severely affected due to its inherent formulation. Even M30 concrete has as much as 14-20 per cent pore volume, excluding air pores. Concrete contains these pores due to a generous addition of mixing water used to obtain a sufficient compactness and workability.

Owing to these capillary pores, concrete is always pervious to water. For durability, it becomes imperative to protect concrete from ingress of water and an effective solution is integral waterproofing using MC-Special DM. This form of protection/ waterproofing finds its extensive use in many applications such as basement

100

B2B Purchase

May 2014

slabs, walls, lift-pits, underground pipes, tunnels, manholes, dams and many more.

MC-Special DM is easy to use, either in the concrete batching plant or in a transit mixer at site. MC-Special DM should be added to the concrete after all other components of the mix have been added. Concrete should be mixed for at least a minute after addition of MC-Special DM. Dosage is economical at 1 per cent by weight of cement or at least 3 kg MCSpecial DM per m3 of ready mixed concrete. Post addition of MC-Special DM to the concrete, the ensuing actions helps protect concrete against water ingress.

Reduction of capillary pores Special additives in MC-Special DM make the concrete more workable (increases slump) at the same w/c ratio or provide a reduction in w/c at the same workability levels. This property helps concrete achieve excellent compactability thereby reducing capillary pores. Less capillary pores means less transport of water through the cement matrix, giving concrete an excellent first line of defence against water ingress.

MCâ&#x20AC;&#x2122;s revolutionary DySC technology MC-Special DM uses advanced latent hydraulic and pozzolanic nanoparticles to ensure densest packing in the cement matrix on a

nano scale. The cement matrix is therefore densified by a complex process called Dynamic SynCrystallisation (DySC). The strength and permeability of a cement-based material is based on hydration of the clinker components.

The crystalline mineralisation process continues over time in presence of water, and the structure of the matrix becomes more refined, overall porosity decreases, micro-cracks are sealed and pore volume is minimised.

This DySC process thus makes concrete watertight.

The result of these mechanisms has been verified in accordance with DIN 1048: Part 5: Testing water penetration into the concrete at varying pressure up to 5 bars. Results indicate that depending upon the concrete mix-design the water penetration under pressure is reduced by up to 60 per cent. In addition, similar tests for co-efficient of permeability for concrete treated with MCspecial DM was reduced by up to 67 per cent as compared to control concrete.

Application areas • Basement slabs and walls • Cast structural slabs • Elevator pits • Concrete as well as deep pile foundations • Underground pipes and tunnels • Dams and swimming pools • Manholes • Water-retaining structures • Cooling towers • Podium decks • Outdoor balconies • Wet areas.

Therefore, with specialised mix designs and MC-Special DM, High performance waterproof can easily be envisioned for application into everyday construction. MC-Bauchemie (India) Pvt. Ltd. manufactures this product along with a host of other construction chemicals in technical and financial collaboration with MC-Bauchemie, Germany. MC-Bauchemie (India) Pvt. Ltd. is an ISO 9001:2008 certified company. n

Website:www.riddhienterprise.co.in, www.waterproofcoatings.in

HSIL appoints Sushil Luniya as President, Marketing and Sales H

SIL Ltd.has appointed Sushil Luniya as President (Marketing and Sales).

He comes on board with an extensive 26 years of valuable experience in marketing, sales and retail and will be responsible for heading the Building Products Division of HSIL. Sandip Somany, JMD, HSIL informed that Mr Luniya will oversee the company’s marketing plans and will be shouldering the responsibility of charting a strategic brand development plan for the Building Products Division and its brands.

Newly appointed Mr Luniya said, “The Indian bathroom products market is in an exciting phase and highly consumer driven, which pushes for inventive growth. The way perceptions have been changing in the bathroom space among homeowners is creating an exciting opportunity for marketers and industry as a whole. I am looking forward to my role with HSIL.” n

Award Nomination Deadline: 17th May 2014 @ 7:00 PM IST

2nd Annual

CPO A W A R D S

Date: 18 & 19 July 2014 Venue: Mumbai

Forum India 2014

“Recognizing Procurement Excellence”

Conference Asia presents 2nd Annual CPO Forum India & Awards 2014 gives you an opportunity to gain expertise, learn and understand the tools, new Challenges and solutions for creative ideas and strategies through series of interactive session, panel discussion and keynote sessions. The 2nd Annual CPO Forum India & Awards 2014 , will bring together around 150 + Senior Procurement Thought Leaders from a cross section of the industry vertical to meet, discuss & find solutions to their Procurement Challenges, benchmark methods and strategies, and network under one roof. The CPO Awards 2014 aims at recognizing & celebrating the collaborative efforts of individuals & the teams in their journey towards procurement excellence through innovation, commitment & hard work, thereby making it the most sought after awards in the Procurement fraternity. .

CPO Award Categories 1.Overall Excellence in Procurement 2.Outstanding Leader in Procurement 3.Outstanding Leader in Procurement 4.Excellence in Use of Technology 5.Private Procurement Innovation 6.Public Procurement Innovation 7.Outstanding Cross Functional Collaboration 8. Outstanding Cross Organization Collaboration 9.Excellence in Risk Mitigation Award 10.Excellence in People Development 11. Educational Excellence - Academic Institution 12. Outstanding Procurement Solution Provider 13.1st Choice Vendor/Supplier Development Partner 14. Outstanding Sustainable Procurement

For Awards Nomination: awards@conferenceasia.in For Speaking Opportunity : shabda@conferenceasia.in Mob: +91 -9967043729 For Sponsorship Opportunity : bhavesh@conferenceasia.in Mob: +91 9820436076 R

institute for supply management

TENDER TIGER

The Global Tender Portal

trend

I challenges I solution

www.conferenceasia.in

Pumps & Valves

EXPERT COLUMN

Kirloskar’s lowest life-cycle cost pumps Specifications KBL LLC vertical turbine pump KBL LLC split-casing pump

The whole life-cycle cost of pump is

divided into capital cost, energy cost, maintenance cost and disposal cost.

Traditionally, market focus is on capital cost which contributes hardly on 3-5 per cent of its life-cycle cost. However, energy cost and maintenance cost contribute as much as 95-97 per cent of its life-cycle cost. Kirloskar Brothers as leading pump manufacturer and pumping solution provider has come out with new series of its unique lowest life-cycle cost (LLC) series of pump in its split casing and vertical turbine pumps. This series specifically focused on energy and maintenance cost.

Hydraulic Institute Standard has mentioned about the deterioration of efficiency. This has clearly indicated, when design clearance between casing ring and impeller increases, there is substantial decrease in efficiency with respect to pump specific speed.

In normal cases, practically pump efficiency drops at 1 per cent per annum due to erosion and corrosion. As the efficiency decreases, there is increase in the power and time consumption to deliver the same output. This degradation of pump efficiency leads to increased cost of operation.

Evaluating the LCC of a pump can be highly beneficial. LCC can evaluate and compare complex pumping systems to

104

B2B Purchase

May 2014

Factors such as corrosion and natural erosion have been considered when discussing the LLC pumping system

by KBL. These have been improved by working on the following factors: • Improving design efficiency • Using low friction hydrophobic coatings to reduce losses • Retain enhanced efficiency for longer periods by changing the mechanical design • Right configuration of system • Changes suitable to variable head and flow. safeguard commercial interests while making decisions about purchasing pumping systems. Studying the LCC of pumping systems has shown that efficiency of the pumps can be increased by specific changes in the design and thus the development of LLC pumps. Modifications in the traditional pump designs with an objective to reduce the downtime, replacement of components and to increase the cycle of planned maintenance have given rise to LLC pumps. LLC pumps help in the conservation of energy by maintaining water to wire (overall) efficiency of the product over the years of wear as compared to conventional products where there is a growing concern over energy depreciation.

Customer specified mechanical seals Site standard and customer specified options Drinking water approved coatings Available for water industry applications

Stainless steel as standard Enhanced corrosion resistance and component life

The efficiency of the pumps has been enhanced greatly and in a sustainable manner by the use of a special corrosion resistant and efficiency coating called corrocoat.

Proper corrocoating has resulted in the reduction of friction in the KBL LLC pump and has improved the efficiency of the pumps. Secondly, new mechanical design is introduced in such a way that improved efficiency can be sustained over its life-cycle. Similarly, right configuration of system is used so as to maintain its wire to water efficiency.

Kirloskar LLC pumps The designing of the LLC has been

Keyed muff type couplings fitting as standard Easily removable, unlike lower cost screwed couplings ensuring increased component life

Hard stainless steel shaft sleeves fitted as standard Renewable hardened sleeves enhance shaft life

Heavy duty thrust bearing assembly Anti-friction or Michell type thrust bearings dependant on load.

Minimum L10 life in excess of 50,000 hours under all design load conditions.

Diffuser type design promotes axial rather than radial loads Enhanced bearing life.

Spacer coupling as standard Facilitates removal of cartridge type mechanical seals without disturbing thrust bearing assembly or driver and negates the need for expensive split mechanical seals.

Stiff shaft construction Pumps designed to operate below first critical speed. Enhances bearing life and facilitates variable speed operation.

Hard Metallic serrated wear rings Long life and reduced energy consumption.

Precision casting in austenitic stainless steel as standard Superior hydraulic performance and increased component life.

Lowest life-cycle cost series

106

g

Pumps & Valves 104

EXPERT COLUMN

f 10 year additional energy cost due to efficiency degradation (` 6 per kW/Hr)

9000000

pumps. Enlisted below are the salient features and modifications of the KBL LLC pumping systems:

8000000 7000000 6000000 5000000 4000000 3000000 2000000

Cost (INR)

1000000 0

50kW

150kW

250kW

350kW

Absorbed Power kW

Components

KBL horizontal split case pumps

KBL vertical turbine LLC pumps

Wear rings

Hard metallic serrated design to minimise frictional losses

Hard Metallic Serrated design to minimize frictional losses

Seals

Customer-specified mechanical seals

Customer-specified mechanical seals

Shaft

Corrosion resistant rigid SS

Corrosion resistant stiff shaft construction

Thrust bearing assembly

API type double

Heavy-duty antifriction/ Michell type thrust bearing assembly

Precision casting

Precision casting in austentic SS as standard

Precision casting in austentic SS as standard

Design modifications depending on the type of load (radial/axial)

Double volute casings where radial loads dictate

Diffuser bowl type design which promotes axial loads

Hard SS shaft sleeves fitted as standard

-

Hard SS shaft sleeves fitted as standard

Pump motor couplings

Spacer coupling as standard

Key muff type couplings fitted as standard

Approved coatings

Efficiency enhanced drinking water approved coatings

Drinking water approved coatings

Pump shaft

Positively locked and key to pump shaft which facilitates easy removal

-

Bearing housing

Externally removable and has improved reliability and reduced downtime

-

Universal seal chamber

Maintains regulated pressure and has low capital and maintenance cost

Maintains regulated pressure and has low capital and maintenance cost

Throttle bush

Facilities suction lift with single cartridge mechanical seal and has low energy cost

-

Base plate

Reduces expensive downtime and maintenance cost

-

Impellers

SS impellers used as standard

SS impellers used as standard

Headpiece

-

Modified headpiece for minimal vibrations

done at KBL with an aim to make the pumps energy efficient. Due to these modifications, LLC pumps save an additional energy cost and effectively reduce the degradation costs.

106

B2B Purchase

May 2014

Types of low life-cycle cost pumping systems KBL has two major types of LLC pumping systems: horizontal spilt case pumps and the vertical turbine LLC

Long-term benefits of LLC A KBL LLC pump has a low life-cycle cost as compared to the conventional pumps. The LLC pumps have a higher initial purchase cost, but they save tremendous amounts of energy and money in the long run. This is the cumulative effect of a suite of salient features. These are: • Reduced energy consumption leading to reduced energy costs • Reduction in the downtime which helps in cost cutting • Reduced maintenance costs due to robust design • Reduced cost of ownership on whole.

This cumulative reduction in energy consumption will translate directly to cost saving and therefore increase the profitability of an organisation. Also the productivity increases due to lesser downtimes and the robust design which in turn is advantageous.

Conclusion As the developed countries are becoming more aware of the effect of energy wastage, the importance of efficient use of energy is evident.

Increase in the efficiency of the pumps means reduction in the overall energy consumption. This translates directly in reduced emissions and preservation of natural resources effectively reducing the carbon footprint. Lowest LLC by Kirloskar Brothers Ltd. effectively reduces energy consumption and increases the overall efficiency of the pumps. The LLC pump user will derive a benefit of guaranteed performance in a sustainable manner over the life time of the pump. Kirloskar has used this concept effectively in its products in order to contribute to energy conservation. n

Authored by— Prasad Kulkarni, General Manager - Product Development, Kirloskar Brothers Ltd.

Pumps & Valves

New LAUNCH

Grundfos iSOLUTIONS: an intelligent pumping system

Highlight of Grundfos iSOLUTIONS is the new MGE motor, specifically designed for variable frequency drive operation and optimised speed control of pump systems.

P

umps consume 10 per cent of global electricity. However, most are needlessly inefficient. Grundfos is one of the global leaders in advanced pump solutions and a trendsetter in water technology.

Grundfos iSOLUTIONS is a holistic system approach. Through intelligent technology it adapts precisely to system demands and delivers optimal energy efficiency, reliability and easy selection for every specific application.

Experts from Grundfos believe that for 80 per cent of all pump installations, intelligent pump systems mean large savings and can cut energy consumption by as much as half. The key to maximum efficiency is widely recognised as optimising the whole pump system and not only the pumps.

Grundfos iSOLUTIONS combines the full spectrum of the Grundfos offering, including standard and

108

B2B Purchase

May 2014

integrated pumps with controls, sensors, variable frequency drives, connectivity and software to create the ultimate intelligent solution. When combined, based on specific customer requirements, they provide the most optimal, intelligent solution on the market.

A highlight of Grundfos iSOLUTIONS is the new MGE motor, specifically designed for variable frequency drive operation and optimised speed control of pump systems. They deliver the highest energy efficiency on the market and surpass the projected IE4 standard in IEC60034-31 (CD). They are now installed as standard in Grundfos’ integrated solutions such as the CRE and CME. Intelligent functionalities of the MGE include: • Multi-pump function: The ability to run two pumps, one on duty, the

other on standby, or, with one on duty and the other one supporting as appropriate • Pipe filling: Function for filling the pipes without the risk of water hammering.

The company takes full responsibility from design, development and production to installation and maintenance throughout the service period of the pump system. This means that Grundfos iSOLUTIONS guarantees an intelligent solution tailored perfectly to the pump task at hand, leading to less downtime and lower failure rates.

Grundfos’ industrial solutions cater to a wide range of segments including: • Transportation: Automobiles, tyres and aerospace • Energy: Power, oil and gas • Chemical and process: Chemical, process, pharma, food and beverage • Core: Cement, steel and mining. n

Soft starters for LT/HT pumps and compressors T

he complex process of starting an induction motor is intelligently controlled, simplified and a smooth start with reduced starting current is achieved with Jayashree HFSR soft starters.

Jayashree is one of the pioneers in designing and manufacturing of harmonic free series reactor-type soft starters.

With continuous upgradation and adoption of new techniques, Jayashree’s soft starters are ideal for starting induction motors.

The latest models incorporate a HMI control which shows the starting or running performance of motor and keeps log of motor performance and parameters.

Features: • Available for 415V/3.3/6.6/11 KV with motor rating up to 35 MW • HMI/PLC control with data logging • CPRI tested and approved • Ideal for pumps, compressors, and crusher • Can reduce starting current up to 1.5 X FLC • Thousands of units in operation over last 35 years. n

Ultrasonic Level Sensors The

ultrasonic level sensors Series SW 3051 are very useful for sensing levels up to 20 metres of liquids and slurry material. The sensor gives 4-20 mA output proportionate to level to the controller unit.

The controller unit operates relays at preset high and low levels. Sensors are available for sensing levels of 5,10,15 and 20 metres. n Contact

Jayashree Electron Pvt. Ltd. EL 34 J Block MIDC Bhosari, Pune – 411026, Maharashtra Tele: +91-20-46901300, E-mail: sales@jayashree.co.in

Pumps & Valves

PROFILE

KPT: energy efficient roots blower K

ulkarni Power Tools Ltd. is an ISO 9001: 2008 certified company manufacturing roots blower under the brand name of “KPT BLOWERS”. KPT roots blowers are energy efficient roots blowers, these blowers are air cooled upto 1kg/cm2. The unique design of integral lobe and shaft of S.G. Iron give better performance along with PTFE strips on rotor gives minimum back flow. These blowers are suitable for handling air and various types of gases.

All blowers are individually tested prior to despatch as per IS0 1217: 2009. The MOC of the blowers are also supplied as per customers’ requirement.

Product range • Twin lobe blowers • Tri lobe blowers • Gas blowers • Vehicle blowers • Exhausters or vacuum pumps • Acoustic hoods.

Capacity of blowers • Pressure - 20-15,000 m3/hr. and pressure up to 1 bar • Vacuum - up to 500 mbar. n

Tri lobe blowers

Twin lobe blowers

Gas blowers

Vehicle blowers

Exhausters or vacuum pumps

Acoustic hoods

Gates Shoppe inaugurated in Faridabad H

ose and belts manufacturer Gates India Pvt. Ltd. announced the inauguration of its first Gates Shoppe in Faridabad. Industrial Hoses Corporation, located at NIT Faridabad, becomes a one-stop shop for gates products and solutions.

Inaugurating the shoppe, Rajesh Bhandari, Vice President (Industrial), Gates India Pvt. Ltd. said, “Industrial Hoses Corporation will function as a one-stop shop for all those wishing to either buy or to know the latest innovative products from Gates that can reduce their downtime, resulting in overall business profitability.

Customers can avail of an array of services under one roof. These

110

B2B Purchase

May 2014

Gates Shoppe inaugurated in Faridabad

include purchase of world-class Gates products like hose assemblies, belt drive systems, complimentary products like adaptors, clamps tube fittings, ball valves etc.” The company plans to open 7 more such Shoppe’s in India.

Customers can avail of an entire range of Gates products and services

at Industrial Hoses Corporation. These include: • Information about latest products and services • Purchase of Gates-specified hose assemblies • Assistance in selecting right hose for right application through stamped • Training to operators on hose maintenance, “Do’s and Dont’s” to maximise the life of the product and also to create a safe environment to work.

Gates Shoppe will serve great platform to interact end-users to understand requirement and serve them the company said.

as a with their fully, n

07709356666

Pumps & Valves

PROFILE

CALIBER Valves: providing almost all types of strainers A

ll these years, CALIBER Valves Pvt Ltd. has been designing, manufacturing and supplying a spectrum of valves for various large and small industries handling a variety of fluids. Now it extends its product range to almost all types of strainers, which form part of the pipelines in the industries.

Strainers and filters are simple mechanical devices used for protecting the process media from unavoidable unwanted solids by selectively removing them from the line stream. Strainers play another very important role by protecting the pipeline components from getting clogged and become inoperative.

There are a variety of strainers used in the industry. One way of classifying them is by the nature of the duty involved.

Temporary strainers: As the name suggests, these strainers are used for short time in the pipeline especially during commissioning of the new pipelines, to get rid of any unwanted matters left in the pipelines during the fabrication of the lines. Once the purpose is served, normally these strainers are removed from the lines.

Conical strainers, Tee type strainers fall under this category.

Strainers for regular services: Most of the industry requirements find themselves under this category. Here the strainers are on line. As and when the strainers get clogged up, the lines are stopped and the strainers are cleaned and put back into the service. This may be done periodically or as and when the clogging of the strainer affects the process flow conditions. Y type strainers, Pot type strainers and similar configured strainers fall under this category.

Strainers for critical services: These strainers are used for those pipelines

112

B2B Purchase

May 2014

which are continuously on and cannot and should not be stopped. In these critical conditions, special features are provided to clean the strainer element and removing the clogging without stopping the line flow and interrupting the process.

Two principles are used for achieving this: â&#x20AC;˘ Alternating the straining process with two independent strainers, with isolating mechanism to keep one strainer on line while the other one is serviced. â&#x20AC;˘ On line cleaning type strainers, where the collected debris are continuously removed from the line keeping the strainer screen free all the time, without interrupting

the line flow. Various mechanisms are used for cleaning the strainer screens.

The Material of construction [MOC] varies with the operating medium, operating pressure and temperature etc. n

Contact:

CALIBER Valves Pvt Ltd No 101, 4th street, AH-Block Shanthi colony, Anna Nagar Chennai- 600 040 Tele: +91-44-43500192/3, Mobile: +91-8939734853 E-Mail: info@calibervalves.com, mktg@calibervalves.com www.calibervalves.com

INDUSTRY UPDATE

Pumps & Valves

CRI Pumps acquires Italian pump manufacturer FIPS C

RI Pumps has recently completed a share purchase agreement with the shareholders of Fabbrica Italiana Pompe Sommergibili Srl (FIPS), Milan, Italy for acquisition of 100 per cent of the share capital of the company. This acquisition will enable CRI to innovate technologies in sewage, effluent, drainage and waste water handling solutions for municipal, industrial, residential and building applications. This is the second acquisition after its recent acquisition of Pumps & Process Systems Ltd., UK for industrial pump range.

FIPS has an established track record of performance in waste and sewage water pumps, across the globe. The company’s products have been known for its premium quality, high performance and efficiency and trouble-free operation. FIPS pumps range from 0.5–250 HP with vortex, grinder, single channel and multi channel impellers and discharge size from DN-50 to DN–400 mm. These ranges are available from 50Hz/ 60Hz in 2 pole, 4 pole, 6 pole and 8 pole with various material of construction to meet the demand applications and ably supported by its mixers, guide rail system and accessories to offer total solution.

As per Mcilvaine research report the waste water pump market is valued at USD 8 billion globally and is growing at CAGR 5.7 per cent for the period 2011-16. Municipal waste water plants contribute nearly 23 per cent of the end-user market, followed by chemical, power and refining industries. With China and India being the toppers in the list, Asia-pacific region is the key growth market.

In India, 3,800 crore litres of waste water is generated of which only marginal quantity is treated. The per capita water supply in India is 188.73 litres/day; of which 73 per cent becomes a sewage generation demonstrates the seriousness of the problem. By 2030, Indian water demand will grow up to 1.5 trillion cubic metres with supply only 740 bn.cub.m (approx.) which leads to a shortage of nearly 50 per cent. India is ranked 3rd in water pollution based on the deteriorating quality of water ranking. CRI estimates the market size of sewage and waste water pumps in India to be around ` 500 crores and growing at the rate of 15 to 20 per cent annually, as waste water treatment sector have huge opportunity.

CRI Pumps Pvt. Ltd. is one of the largest pump manufacturers and exporters with turnover of over ` 1,000 crores. Having sold over 1,70,000 number of star rated energy efficient pumps in India, so far CRI have saved over 300 million units of energy for the nation.

Speaking on the acquisition, Soundararajan, Vice Chairman, CRI Pumps Pvt. Ltd. said, “With the acquisition of FIPS Italy, CRI will be launching the complete range of sewage and waste water pump solutions in India. CRI is planning to invest in FIPS, Italy to strengthen its manufacturing and research capabilities.”

CRI is planning to invest in FIPS, Italy to strengthen its manufacturing and research capabilities

Orfeo Agostini, Soundararajan, Vice Chairman, Managing Director, FIPS CRI Pumps Pvt. Ltd. said, “With the takeover of the company by CRI, FIPS can further invest in new product developments to grow the global business while improving the profitability, by reducing costs through integrating the supply chain, making the products cost effective.” n

KHD Valves: 4-decade companion for industrial valves

Ball valve

Plug valve

Sight glass

Butterfly valve

KHD

Valves Automation Pvt. Ltd. has been manufacturing industrial valves for the past four decades. Each and every valve passes through stringent quality control tests at every stage of production. Each valve is made perfect in all respects. Each valve is tested on in-house state-ofthe-art test bed as per the latest Indian BS and ASA standard for hydraulic and pneumatic testing.

Standardisation of valves components manufacturing ensures easy inter-changeability; hence, maintenance becomes most easy.

KHD Valves has also experience in manufacturing of precision industrial valves and built-up enviable position for two decades in terms of quality and reliability demanded by its clients across the process industries and other vital industrial units.

The company has necessary infrastructure of manufacturing testing, design and drawing.

To keep pace with the fast changing world, KHD Vales has computerised most of its activities from designing to marketing. It has real appetite to design and develop new types of valves or tailormade designs for customers. KHD Valves has been standardised for all critical services by renowned establishments. n

Equipment, technology and services for Air Pollution Control Waste water & effluent Treatment Solid Waste Management

Cost Index CEMENT (Unit - 50 kgs; Price in `)

Mumbai Delhi Chennai Pune Bangalore Hyderabad Kolkata ACC Ltd Grade 43 330 330 - - - 200 Grade 53 330 - - - 300 205 PPC 330 310 - - 300 - 365 Ambuja - Grade 43 - - - - - 205 Grade 53 - - - - - 210 PPC 330 320 - - - 950 850 Birla White G 53 860 730 - - - - Orient Grade 43 - - - - - 200 Grade 53 - - - - - 205 PPC 300 - - - - - Mumbai: Neelkanth Ceramics (022 67384751), Delhi: BCC Cements Pvt Ltd. (011 66538808), Chennai: Dhan Lakshmi steel cement & building materials (044 66077988), Bangalore: Vikas Enterprises (9980166585), Hyderabad: Patel & Co (9246292405), Kolkata: Chowdhury Cement and Traders (033 66347037)

STONE & TILES (Unit - 1 sq ft; Price in `)

Granite Kota Marble

Mumbai Delhi Chennai Pune Bangalore Hyderabad Kolkata 120 - 130 - - 105 125 29 - 50 - - 35 38 50 - 48 - - 45 45

Mumbai: Stone Touch (8097000400), Delhi: Shri Mahashakti Marble (011 66724192), Chennai: Temple Stone (044 66425103), Hyderabad: Baba Stones and Tiles (9030656785), Kolkata: R.D Enterprises (033 66343789); Vishal Marbles

ELECTRICAL WIRES (Unit - 1 m; Price in `)

1.5 sq mm 2.5 sq mm 4 sq mm

Mumbai - - -

Delhi - - -

Chennai - - -

Pune Bangalore Hyderabad - 12.5 - - 20 - - 28 -

Kolkata -

Mumbai: Shiv Electric Store (022 61615113), Delhi: G K ENT Pvt Ltd (9810353646), Chennai: GB Electricals (044 66325141), Pune: Regal Electricals (9970001010), Bangalore: Logic Electricals (080 41223350), Hyderabad: RKS Electricals (040 66046190)

PAINTS Enamel (Unit - 4 litres; Price in `)

Mumbai Delhi Chennai Pune Bangalore Hyderabad Kolkata Asian Paints 960 - 1050 995 - 1000 Berger Paints 980 - 1030 970 950 - Dulux 980 - 1030 950 1050 - Kansai Nerolac 1010 - 1030 990 - - Mumbai: Morya Paints (022 61626093), Delhi: M.G.Paints Hardware & Sanitary (011 66722885), Chennai: Indo Burma Hardwares (044 66420396); 9840064443, Pune: Colourmen (9766566002), Bangalore: Sri Guru Krupa Traders (080 23213846), National Paint Mart (080 25580680), Hyderabad: Shankar hardware (040 23060726), Kolkata: Pasari Paints (033 66346004), Kwality Traders (033 66037717)

118

B2B Purchase

May 2014

Cost Index WOOD (Unit - 1 cu ft; Price in `)

Pine Wood Sal Wood Teak Wood

Mumbai 950 750 1300

Delhi 457 1800 2400

Chennai - - -

Pune Bangalore Hyderabad 800 650 - 1050 1115 1250 1450 4500 4400

Kolkata -

Mumbai: Classic Ply N Wood Pvt Ltd. (22 2380 2622 / 3634 / 3610), Delhi: Himachal Wood Works Madaan Trading Company (9811563310), Chennai: Ambika Wood Industries (9965566352), Pune: NVS Plywood Store (096 23 245353), Bangalore: Laxmi Narayan Timber (7795126430), Hyderabad: Sri Pandu Rangaswamy Timber and Plywood (040) 67120884, Kolkata: August Ply (9830829060)

PLYWOOD (Unit - 1 sq ft; Price in `)

Mumbai Delhi Chennai Pune Bangalore Hyderabad Commercial 4mm 15 - 27 25 13 13 6mm 25 - 36 32 25 28 12mm 40 - 50 47 38 46 18mm 45 - 64 63 46 68 Waterproof 4mm 30 - 38 30 30 35 6mm 35 - 45 44 40 46 12mm 50 - 62 69 57 69 18mm 65 - 98 96 82 99

Kolkata 15 25 35 45 34 45 60 75

Mumbai: Shree Ganesh Ply & Laminates (022 67384569), Delhi: Shree Behari Timber & Plywood (9810395949), Chennai: ACI Wood Products (9841827281), Hyderabad: Sri Shyam Plywood Agencies (040 66384128), Bangalore: Duratec Plywoods (080 - 22373381, 41324614, 9845036901), Kolkata: August Ply (9830829060), Pune: NVS Plywood Store (096 23 245353)

MDF (Unit - 1 sq ft; Price in `)

6mm 9mm 12mm 18mm

Mumbai 12 17 24 35

Delhi - - - -

Chennai 18 24 38 50

Pune Bangalore Hyderabad 25 15 22 30 23 28 40 34 38 65 45 52

Kolkata 16 22 31 44

Mumbai: Shree Ganesh Ply & Laminates (022 67384569), Delhi: Haryali Timber Trading Co. (011 66435170), Chennai: ACI Wood Products (9841827281), Pune: Designer Elements (020 66829435), Bangalore: Arun Glass & Plywoods (080 66493905), Hyderabad: Shri Shyam Plywood Agencies (040 66384128/29), Kolkata: KG Patel & Co (033 22217090)

CLEAR GLASS (Unit - 1sq ft; Price in `)

4mm 5mm 6mm

Mumbai 35 45 55

Delhi 32 42 50

Chennai 35 45 55

Pune Bangalore Hyderabad 35 37 36 44 46.5 45 54 57 55

Kolkata 34 45 54

Mumbai: Pyramid Glass India (9833515522), Delhi: Bawa Glass (011 23670431), Chennai: Glass World (044 24335677), Pune: Mahavir Designer Glass (020 66829989), Bangalore: Murthy Glass & Plywoods (080 66508121), Hyderabad: Vision Glass Kraft & Art Studio (9849254654), Kolkata: Glassic(9433736907) May 2014

B2B Purchase

119

120

B2B Purchase

May 2014

May 2014

B2B Purchase

121

TM

LED Lights

122

B2B Purchase

May 2014

Arabian Fiberglass Insulation Company Ltd. J.V. of Zamil Industrial & Owens Corning Corp.

Arabian Fiberglass Insulation Company Ltd. J.V. of Zamil Industrial & Owens Corning Corp.

Now in INDIA

Board Insulation

Faced Duct Wrap Insulation

World Class commercial, institutional, industrial and residential insulation materials now available in India too.

Roof Deck Board Insulation

Call us now to know more about Owens Corning / AFICO range of products suitable for your project insulation requirements.

Blank Insulation (BKT)

N O B L E

CORPORATION

Solutions that endure 61-A, Clare Road, Byculla, Mumbai 400 008 (INDIA).

Tel.: +91-22-2305 2395 I Fax: +91-22-2309 0365 Email: ocf.afico.glasswool@noblecorp.net I website: www.noblecorp.net

Thermal Insulating Wool Insulation

• Mumbai • Bhiwandi • Pune • Nasik • Nagpur

May 2014

B2B Purchase

123

124

B2B Purchase

May 2014

J

Jay Shri

Structurals

TM

Jay Shri Structurals

We are involved in manufacturing of Pre-Engineered Building Systems, Industrial Floor Systems, Structural Steel Constructions, Pipeline Engineering Systems & Erection Engineering.

Alcobanel Partition

Engineering Solution

Fabrication Works

False Ceiling

Industrial Fabrication

Industrial Partitions

Factory Shed

Storage Systems

Skylight Roofing

Pipeline Fabrication

Jay Shri Structurals

No - 5 A, Thiruverkadu Main Road, Ayapakkam, Chennai - 600077, Tamil Nadu, India. I Mob.: +91-9710423257 / 9176623257 Ph. : 044-26820653 I e mail : jayshri1071@gmail.com

May 2014

B2B Purchase

125

Capacity: 2 ton, 3 ton

Capacity: 3 ton, Cylinder Operation: Double Pump

Capacity: 1000 kg, 2000 kg, 3000 kg Operation: manual or by 220/440 V AC Application: for lifting and transporting regular shaped loads within the shop, plant, warehouse, garage and outside on level flooring

Powertrac Solar Projects Ltd.

WINDOP AIR TURBO VENTILATOR

SOLAR STREET LIGHT

MF CHEMICAL EARTHING SYSTEM

SOLAR MODULE

SOLAR WATER HEATER

LIGHTING ARRESTOR

ROOFTOP

Mfg. Of: SOLAR ROOF TOP I SOLAR STREET LIGHT I SOLAR WATER HEATER I MF EARTHING I LIGHTING ARRESTOR I AIR VENTILATOR

Address : Survey no. 451, B/h.Mother Dairy, G.I.D.C., Wadhwan, Dist. Surendranagar - 363035, Gujrat.

Helpline : +91 9909954613/14/15/17/18/19/9924820999 URL : www.powertracenergy.com

126

B2B Purchase

May 2014

E-Mail : info@powertracgroup.in

May 2014

B2B Purchase

127

Grewa- R-S vs. Other Conventional Technologies Product Features

Grewa-R-S

Consistency of output water quality Single Tank Plant

Excellent

Land Foot Print

Yes Low

Fully Packaged

Yes

No

Handle Variable Loads/Shock Loads

No

Holiday Mode (For very low or Zero load)

Yes ( 10% 110%) Yes

No

Automatic Operations (No dedicated operator required)

Yes

No

Remote Monitoring

Enabled

No

Odor/Fouling

Not Detectable

High

Noise Levels Media Required

Not Detectable

High

No

Yes Low (2.1-2.9 KWh/m3)

Maintenance Cost

High (1.3-1.5 KWh/m3) Low

High

Green House Gas Emissions

Not Detectable

High

Energy Efficiency

4th Floor, Pinak Galaxy, Majiwada, Thane (west) Mob.

128

B2B Purchase

May 2014

Conventional Technologies Poor Multiple Tanks

: 9769073555

High

SPONSORS

MAY 2014

Aacord ������������������������������������������������������������������������������������������������������������������������������������������������25

National Steel & Agro Industries Ltd. �����������������������������������������������������������������������������������������������17

Airier Natura Pvt Ltd �������������������������������������������������������������������������������������������������������������������������47

Nikitha Build-Tech Pvt Ltd ������������������������������������������������������������������������������������������������������������������13

Aluforms ��������������������������������������������������������������������������������������������������������������������������������������������63

Osaka Rubber Pvt Ltd �������������������������������������������������������������������������������������������������������������������������43

Asap Prefab Pvt Ltd �������������������������������������������������������������������������������������������������������������������������59

Parth Projects & Construction Pvt Ltd ��������������������������������������������������������������������������������������������117

Ashtech (India) Pvt Ltd ���������������������������������������������������������������������������������������������������������������������19

Pennar Engineered Building Systems Ltd ���������������������������������������������������������������������������������������IFC

Avigiri Urthene & Rubber Industries Pvt Ltd ���������������������������������������������������������������������������������53

Prince Pipes & Fittings Pvt. Ltd. ������������������������������������������������������������������������������������������������������105

BASF India Ltd ����������������������������������������������������������������������������������������������������������������������������������89

Riddhi Enterprise �������������������������������������������������������������������������������������������������������������������������������101

Beardsell Ltd �������������������������������������������������������������������������������������������������������������������������������������31

RMD Kwikform �������������������������������������������������������������������������������������������������������������������������������������61

Bonfiglioli Transmissions (Pvt) Ltd ��������������������������������������������������������������������������������������������������9

Roxul-Rockwool Technical Insulation India Pvt Ltd ������������������������������������������������������������������������21

Chembond Chemicals Limited ������������������������������������������������������������������������������������������������������130

Shriram Equipment Finance Co. Ltd �������������������������������������������������������������������������������������������������79

Chemtreat Well ���������������������������������������������������������������������������������������������������������������������������������99

Sleek Boards India Ltd ������������������������������������������������������������������������������������������������������������������������73

Cico Technologies Ltd ���������������������������������������������������������������������������������������������������������������������95

STP Limited ������������������������������������������������������������������������������������������������������������������������������������������93

Dagart Solutions �������������������������������������������������������������������������������������������������������������������������������75

Supreme Bituchem Pvt Ltd ���������������������������������������������������������������������������������������������������������������103

DATC India Pvt Ltd ���������������������������������������������������������������������������������������������������������������������������85

Suraj Limited ��������������������������������������������������������������������������������������������������������������������������������������115

Deep Group ���������������������������������������������������������������������������������������������������������������������������������������23

Tata BlueScope Steel Ltd. ������������������������������������������������������������������������������������������������������������3 & BC

DNS Automotive Pvt Ltd ��������������������������������������������������������������������������������������������������������������� IBC

The Supreme Industries Ltd �������������������������������������������������������������������������������������������������������������107

Electrotherm (India) Ltd. ������������������������������������������������������������������������������������������������������������������49

Unisoft Pheripherials ��������������������������������������������������������������������������������������������������������������������������33

Faisal Roofing Solution (I) Pvt Ltd ���������������������������������������������������������������������������������������������������47

UNP Polyvalves India Pvt Ltd �����������������������������������������������������������������������������������������������������������113

Flyocrete Green Concrete LLP ��������������������������������������������������������������������������������������������������������83

Walplast Products Pvt Ltd ������������������������������������������������������������������������������������������������������������������91

FMT Engineers Pvt Ltd ���������������������������������������������������������������������������������������������������������������������37

Wirtgen India Pvt Ltd ���������������������������������������������������������������������������������������������������������������������������77

Golden Engineering Company Pvt Ltd �������������������������������������������������������������������������������������������41

Yash Enterprises ���������������������������������������������������������������������������������������������������������������������������������87

H & K Rolling Mill Engineers Pvt Ltd ������������������������������������������������������������������������������������������������5 H D Gajra Bros ����������������������������������������������������������������������������������������������������������������������������������67 Indian Steel Corporation Ltd. ����������������������������������������������������������������������������������������������������������11 Innovative Coating Industries ����������������������������������������������������������������������������������������������������������97 ITW Construction Systems India ����������������������������������������������������������������������������������������������������57 Jayashree Electron Pvt Ltd �����������������������������������������������������������������������������������������������������������109 Kirby Building Systems India Ltd �����������������������������������������������������������������������������������������������������7 KPT Blowers �����������������������������������������������������������������������������������������������������������������������������������111 L C P Building Products Pvt Ltd �����������������������������������������������������������������������������������������������������39

Aditya Roof & Decors .........................................................................................................................120 Adwaita Enterprises ...........................................................................................................................122 Air Comfort System ............................................................................................................................122 Arvind Footwear Pvt Ltd ....................................................................................................................126 Esquire Machines Pvt Ltd ..................................................................................................................121 Flexojoint Belt Industries ...................................................................................................................120

Landmark Crafts (P) Ltd. ������������������������������������������������������������������������������������������������������������������69

Intec FRP Products ............................................................................................................................122

Layher Scaffolding Systems Pvt Ltd ����������������������������������������������������������������������������������������������65

Jaldhara Technologies Pvt. Ltd .........................................................................................................128

Lohmann Adhesives Tapes India Pvt Ltd ���������������������������������������������������������������������������������������55

Jay Shri Structurals ............................................................................................................................125

Maco Corporation (India) Pvt Ltd ����������������������������������������������������������������������������������������������������27 Madhya Pradesh Polymers ��������������������������������������������������������������������������������������������������������������67 Manaksia Limited ������������������������������������������������������������������������������������������������������������������������������29 Max Roofing Systems Pvt Ltd ����������������������������������������������������������������������������������������������������������51 Mc Bauchemie ��������������������������������������������������������������������������������������������������������������������������������101 MNF Metals & Forming Pvt. Ltd ������������������������������������������������������������������������������������������������������35

KHD Valves ..........................................................................................................................................122 Macmillan Insulations Pvt Ltd ...........................................................................................................127 Nicomac Doors (P) .............................................................................................................................125 Noble Corporation ..............................................................................................................................123 Powertrac Group ................................................................................................................................126 Sai-Ansh Engineers Pvt Ltd ..............................................................................................................124 Shalimar Engg. Co. .............................................................................................................................126

Mtandt Group ������������������������������������������������������������������������������������������������������������������������������������15

Speedwell Engineers ..........................................................................................................................122

Multicolor Steels (India) Pvt Ltd ���������������������������������������������������������������������������������������������70 & 71

Susumo Engineering ..........................................................................................................................124

May 2014

B2B Purchase

129

enquiries.conschem@chembondindia.com

Invitation for dealerships/ distributors are open.

TERRA SERIES XZ8135 XZ8165 XZ8180 XZ8200 XZ8220

MAMMOTH SERIES XZT 140-1 XZD6G XZT 160-2 XZD7

RAPTOR SERIES Xz 636 XZ667/XZ668

Direct Sales/ Lease options are available Trusted aggregates: Engines from the best in the world like Cummins/Kirloskar / Deutz.

Axles: most reliable Meritor brand axles.

Transmission highly dependable ZF transmission.

DNS Automotive brings Heavy Earth Moving machinery made in India with Japanese technology.

DNS Automotive,a company having over three decades of manufacturing legacy in component,aggregate and complete assemblies brings extremely robust and all terrain vehicles suitable for operations across India using the most reliable Japanese technology and propelled by European and American aggregates.DNS Products come with unique value addded and attachment coupled with customer focused schemes available with flexible Financing.

DNS Automotive Pvt Ltd.: 5B,Goldsline Business Center, Linkway Estate, Link Road,Malad West, Mumbai 400064, Maharashtra, India.

Tel: +91-022-28787693 / 28781920,Fax:+91-022-28782813, Mob: +91 8888861759 E-mail:info@dnsautomotive.net Web : www.dnsautomotive.net

Japanese Technology Manufactured in India

Regd. No. MH/MR/North East/217/2013-15 • Posted at Tilak Nagar P.O. Mumbai - 400 089 on 13th / 14th of every month • English • Monthly • Date of Publication: 1st of Every Month.

132