B2B Purchase March 2015

R.N.I No. MAHENG/2007/24192

March 1, 2015 • Pages 92 • `100 • Vol. 8 Issue 6 • Mumbai • ISSN 0975-3990

www.b2bpurchase.com

for Project Procurement

How to achieve increased productivity, reduced down time and maximum profitability in HCVs Advanced oil and lubricants to reduce emissions Latest technology in scaffolding and formwork How to enhance performance and durability of concrete structures Fasteners | Adhesives & Sealants | Chemicals & Coatings | Welding & Cutting | Water Treatment

An I-Tech Media Publication

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CONTENTS 22 How to achieve increased productivity, reduced down time and maximum profitability in HCVs Heavy commercial vehicle manufacturers talk on the advanced features of their latest vehicle that can improve profitability by increasing fuel efficiency and reducing maintenance costs

RCMME

www.b2bpurchase.com I-Tech Media Pvt Ltd, 15/2, Second Floor, Chandroday Co-Op Society, Swastik Park, CST Road, Chembur, Mumbai - 400071. (India) Tel.: +91-22-32682214 / 15 GROUP EDITOR* Subhajit Roy Email: editor@b2bpurchase.com ADVERTISING Shrutika Patil Email: ads@b2bpurchase.com Telephone: +91-22-3268 2214/15 SUBSCRIPTION Email: subscribe@b2bpurchase.com 1 Year (12 issues) ` 1,200/Printed and published by Radha N. Poptani on behalf of I-Tech Media Pvt Ltd and printed at Print Process, B 23, Royal Industrial Estate, Mumbai - 400031 and published from 1, Gayatri, Karumari Amman, Chheda Nagar, Chembur (West), Mumbai - 400089.

Editor: Radha N. Poptani.

All rights reserved. While all efforts are made to ensure that the information published is correct, B2B Purchase holds no responsibility for any unlikely errors that might occur. The information on products and services / technology on offer is being provided for the reference of readers. However, readers are cautioned to make inquiries and take their decisions on purchase or investment after consulting experts on the subject. B2B Purchase holds no responsibility for any decision taken by readers on the basis of information provided herein. Tel.: +91-22-32682214/15, +919821667357 *responsible for selection of news under PRB Act

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How to achieve increased productivity, reduced down time and maximum profitability in HCVs ��������������������������������6 Advanced oil and lubricants to reduce emissions ������������������������������������������������������������������������������������������������������12 JCB India displays fuel efficient machines at ConMac 2015 �������������������������������������������������������������������������������������14 BKT anticipates turnaround for tyre market ���������������������������������������������������������������������������������������������������������������16 CASE India kicks off its 25 years milestone celebration ��������������������������������������������������������������������������������������������18 “Need to ensure cash-flow for project sector” ������������������������������������������������������������������������������������������������������������20 Drill more, earn more with your excavator �����������������������������������������������������������������������������������������������������������������22 Why OEMs need Service Life-cycle Management ����������������������������������������������������������������������������������������������������24

StructureS

NOEtop: forward-looking formwork concept ��������������������������������������������������������������������������������������������������������������26 Layher Allround Shoring: ideal for honeycomb-shaped silo ��������������������������������������������������������������������������������������28 MAINI provides innovative scaffold solutions ������������������������������������������������������������������������������������������������������������30 PASCHAL formwork for reliable construction ������������������������������������������������������������������������������������������������������������32 Faith Services: steel to structure �������������������������������������������������������������������������������������������������������������������������������34 Nova Formwork Systems: easy to use, cost-effective �����������������������������������������������������������������������������������������������36 Building complex structure with ease ������������������������������������������������������������������������������������������������������������������������37 Cellular morphology façade offers green solution for building industry ���������������������������������������������������������������������38 Henkel’s potting and bonding solutions for manufacturing sector �����������������������������������������������������������������������������40 K-LITE launches new range of architectural lighting �������������������������������������������������������������������������������������������������41 3M spray adhesives: convenient, portable and productive ����������������������������������������������������������������������������������������42 Parson’s adhesives gaining wide popularity ��������������������������������������������������������������������������������������������������������������44 VEKA to strengthen India operations �������������������������������������������������������������������������������������������������������������������������45 How to protect fasteners from corrosion attacks �������������������������������������������������������������������������������������������������������46

Construction Chemicals

Guidelines to make concrete durable ������������������������������������������������������������������������������������������������������������������������48 Promtech to help set up a pre-treatment chemicals business for Start ups ������������������������������������������������������������� 50 MC-Bauchemie’s provide equivalent cover to concrete ��������������������������������������������������������������������������������������������52 How to enhance performance and durability of concrete structures �������������������������������������������������������������������������53

Welding & cutting

Messer: making the best of transition �����������������������������������������������������������������������������������������������������������������������54 KMDA catering industrial engineering needs ������������������������������������������������������������������������������������������������������������55 MIG/MAG torches for machines and vehicle production �������������������������������������������������������������������������������������������56 Peikko to introduce Kemppi’s welding quality management system for 3 countries �������������������������������������������������57 Unitherm provides cost effective welding solutions ���������������������������������������������������������������������������������������������������58 Unique Welding provides high speed welding flux ����������������������������������������������������������������������������������������������������58

Water

DEWATS: Towards a smarter, cost-effective wastewater management system �������������������������������������������������������60 Ahura specialises in water treatment systems ����������������������������������������������������������������������������������������������������������62 Hanna unveils advanced innovation in analytical instrumentation ����������������������������������������������������������������������������65

Buyers’ Guide ���������������������������������������������������������������������������������������������������������������������������������������67-74 Event ������������������������������������������������������������������������������������������������������������������������������������������������������������82-86

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Cover Story

Commercial Vehicle Heavy commercial vehicle manufacturers talk on the advanced features of their latest vehicle that can improve profitability by increasing fuel efficiency and reducing maintenance costs

How to achieve increased productivity, reduced down time and maximum profitability in HCVs

E

conomic and profitable management of transport operations have brought about increased awareness of mix of vehicles for end to end transport solutions. This in turn has led to an increase in the use of medium and heavy commercial vehicles for long distance haulage and with more highways and better roads; the accent is on heavier vehicles with higher load carrying capacity and better overall operating parameters.

The increasing need for competitive positioning by fleet operators, the convergence of developed and emerging markets and stringent environmental and fuel efficiency regulations underscore the importance of Total Cost of Ownership (TCO).

However, R N Rao, Director Marketing at AMW Motors Ltd. observes, “This

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needs a holistic approach, especially in a price sensitive market like India.

Even as more and more fleet operators are coming into play, the large volume of single and a few truck owners still constitutes an important segment for manufacturers.”

He adds, “As customers are exposed to more technologically advanced products, they are also thinking of follow-up costs that have an equally important impact on TCO.” According to Vinod Aggarwal, CEO of VE Commercial Vehicles (VECV) Limited, “While the Indian highway infrastructure has improved in the last few years, diesel prices have remained high (except in recent times) creating stress on the fleet owner’s profitability.

This has resulted in the need for high

The performance and operating economy, the long operational life of a Scania Vehicle and our total product and service offerings will result in lesser visits to the workshop which means lower cost of maintenance.

Anders Grundströmer, Managing Director Scania Commercial Vehicle India and Senior Vice President Scania Group

Commercial Vehicle

Cover Story

Long haulage and heavy go together and as long as you manage every aspect of your operations, the profits are worth their weight.

RN Rao, Director Marketing AMW Motors Ltd.

AMW 2518 TP

powered, high performance trucks that are also fuel efficient.”

In May 2008 Swedish commercial vehicle major AB Volvo and Eicher Motors Limited (EML) had entered into a joint venture agreement to create VECV with the intent to drive modernisation in the commercial vehicle industry in India and the developing world.

VECV’s business includes the complete range of Eicher trucks and buses, VE Powertrain, Eicher’s components and engineering design services businesses as well as the sales and distribution business of Volvo trucks within India.

Commenting on the advanced features of Eicher trucks that can improve profitability, Mr Aggarwal said, “Eicher Pro 6000 and Pro 8000 series of heavy duty trucks and tippers have been designed and developed to provide an unparalleled business

advantage by maximising product performance right through the life cycle of the vehicle and minimising cost of operations. These heavy duty trucks and tippers have been designed to deliver maximum lifetime profitability.”

Eicher Pro 6000 and pro 8000 series of heavy duty trucks have been designed to maximise productivity and deliver bestin-class fuel efficiency, thereby resulting in maximum lifetime profitability for the fleet owner. “Many progressive fleet owners are already experiencing the benefits of these next generation trucks.

We are consulting with our customers to understand their needs and application segments and working closely with them to ensure that they realise the profitability that these trucks promise.

Vinod Aggarwal, CEO, V E Commercial Vehicles Ltd.

Eicher Pro 8049

March 2015

B2B Purchase

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Cover Story

Commercial Vehicle

We are consulting with our customers to understand their needs and application segments and working closely with them to ensure that they realise the profitability that these trucks promise,” Mr Aggarwal informed.

With the aim to be a trusted sustainable transport partner for India, Scania creates value for its customers by delivering world-class vehicles and services. “Our focus is on safe, efficient, low-carbon solutions to enhance customer profitability. Keeping these values in mind, all Scania vehicles come with the promise of market leading productivity, maximised vehicle uptime and outstanding fuel efficiency all leading to the best possible Total Operating Economy (TOE). The performance and operating economy, the long operational life of a Scania Vehicle and our total product and service offerings will result in lesser visits to the workshop which means lower cost of maintenance,” Anders Grundströmer, Managing Director, Scania India and Senior Vice President, Scania Group said.

I-shift for mining Just three years after the first Volvo FMX was launched, a new one is ready to take performance and productivity to a new level. Rama Rao AS, Senior Vice President,

Sales, Marketing and Aftermarket, Volvo Trucks India, VECV said, “The all new Volvo FMX is an extremely robust, powerful and efficient truck for the toughest operating conditions.”

Volvo FMX has been designed considering the learning from Volvo experience in India and global markets in rough deep mining and heavy construction application. Packed with smart new technologies to improve fuel efficiency and features to minimise fatigue on the driver and maximise productivity. “I-shift for Mining” is one of those features (and technology), that improves productivity, driving comfort and fuel efficiency of the vehicle.

The all new Volvo FMX 440 8x4 is being introduced in India with two transmission variants – manual and the automated gear box “I-shift” optimised for mining applications. This I-shift gearbox is Volvo’s 4th generation automated gear box, installed with software particularly optimised for mining operations.

I-Shift uses its built-in intelligence to quickly and automatically choose the right gears all the times there by improving the fuel efficiency for an average driver.

Besides the compact design of the transmission, the secret lies in the intelligent electronic control unit.

It is responsible for controlling the pneumatic system that handles the clutch and shifts. By constantly receiving information about vehicle speed, acceleration, weight, road grade, torque demand and more, it can carry out every shift with extreme precision. It also communicates closely with engine, which in turn adjusts revs and engine brake effect for fast and comfortable gear changing.

“The software provides shifting skills that are difficult for even the best of drivers to match. Still if you want to get more involved, you can. The button on the shift selector allows you to step in and change gear manually,” Mr Rama Rao said.

When weight makes the difference AMW’s heavy trucks for long haulage are suited for a wide range of applications and are built for maximum payload. The trucks have proven their performance in relation to drivability, economy and extremely well engineered transmission.

These vehicles are ideal as goods carriers for large as well small fleet owners whose demands for maximum capacity by weight or volume are important parameters.

FMX

The all new Volvo FMX is an extremely robust, powerful and efficient truck for the toughest operating conditions.

Rama Rao A S, Senior Vice President, Sales, Marketing and Aftermarket, Volvo Trucks India, VECV

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Cover Story 8

Commercial Vehicle

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“Highly fuel efficient engines, with a matching superior drive line, extra long life ceramic clutch, double chassis, heavy duty gear box, driver comfort, safety and maintenance features make AMW a must for long distance operators. Comparative fuel tests under similar applications and driving terrain have shown even a 5 to 10 per cent higher fuel efficiency has a significant impact on overall profitability,” says Mr RN Rao. In addition maintenance and repairs, parts support and planned service schedules, training for fleet managers and drivers constitute an important aspect of overall productivity and profitability. According to Mr RN Rao, “Long haulage and heavy go together and as long as you manage every aspect of your operations, the profits are worth their weight.”

Lower costs means higher margins The Scania R 580 6x4, comes with a 580 hp V8 engine, offers high torque at low speed which is essential for overdimensional cargo (ODC) transport.

“The Scania V8 engine is coupled with great characteristics such as excellent drivability, outstanding TOE and refined vehicle handling and manoeuvring qualities. A pioneer by itself, Scania R 580 is all set to redefine the truck industry in India,” claims Mr Grundströmer.

The Scania P 410 8x4Tipper will later this year come in an updated version equipped with 20 cubic metre rock body developed by one of the world’s leading producers of high strength steel, SSAB. Still equipped with Scania Opticruise, a fully automated gear-changing system

Eicher Pro 6031 truck

for best fuel efficiency and ease of driving, the P 410 now also comes with an option of ‘idle shutdown’, a feature that further strengthens the TOE by lowering the fuel consumption. The complete tipper is significantly lower in weight than current offerings in the market, and with the increased load carrying capacity the customer gets a significantly higher productivity.

“This coupled with our driver training program can help even the most experienced drivers to drive more economically, more safely and make a dramatically positive impact on the customer’s bottom line. The customer can expect to save about 10 per cent on fuel alone, with a significant reduction in emissions.

What’s more, tyres will last longer; the powertrain will last longer and consume less oil. And lower costs means higher margins,” assures Mr Grundströmer.

Ensuring lifetime profitability Eicher Pro 6000, a new generation product range of heavy duty trucks from 16T GVW – 40T GVW with greater fuel efficiency, superior uptime, faster turnaround time and rider comfort targeted for mass and value segment.

Eicher Pro 8000-EICHER Pro 8000 series is a new generation of heavy duty trucks, tractors and tippers from 25T to 49T GVW, meant for emerging mid premium segment that requires high power and torque combination as well as a greater degree of refinement and sophistication.

Maximum profitability features • Fuel efficiency: high performance, low fuel consumption • Higher productivity: faster turnaround, more trips • Superior uptime: high reliability, high durability • Enhanced driver efficiency: enhanced driving, enhanced productivity • Intelligent systems: systems that keep you in control • Easy maintenance: more efficiency, less maintenance 10

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March 2015

The Eicher Pro Series heavy duty trucks and tippers come with telematics (EIcher Live), fuel coaching, and cruise control. It is also equipped with advanced on board diagnostics systems, which enables proactive maintenance of the truck.

“The Eicher Pro aeries heavy-duty trucks and tippers promise maximum lifetime profitability by delivering class leading fuel efficiency, superior productivity and high driver efficiency,” asserts Mr Aggarwal. n

lubricants

PROCUREMENT GUIDELINES

Advanced oil and lubricants to reduce emissions

With changing norms for industries on pollution, it has become imperative that companies use oil and lubricants that contribute to less pollution. While Industrial activities have always contributed to pollution, strict global norms on pollution and reducing carbon footprint have changed things

Making good environmental friendly lubricant choices does not have to compromise equipment reliability or functionality.

Venkateswarlu Tadikapalli, Territory head, General Industries Klüber Lubrication India Pvt. Ltd.

Emissions – A problem not solved overnight In a larger context, the issue of emissions has taken centre stage owing to various environmental compulsions. In the last decade the agenda of climate change being set by various governmental and non-governmental organisations to reduce emissions. This has been a topic of discussion both in the online and offline world. There have been various documentaries made in the interest of reducing carbon emissions because of several activities in society. However, it is to be noted that such questions raised on emission levels are often seen as being practically impossible as it is difficult to reduce carbon emissions overnight. While issues like pollution and carbon emissions continue to be relevant issues, economic problems of society have taken centre stage in the last few years owing to the changing

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nature of both Indian and global economy. So essentially, the various policies framed for reducing pollution and carbon emissions are all keeping in mind the changing economy.

Significance of sustainability and energy efficiency for OEMs Venkateswarlu Tadikapalli, Territory head, General Industries, Klüber Lubrication India tells, “Construction equipment OEMs across the globe are focusing on providing reliable yet highly efficient equipment to their valued customers. The concepts of sustainability and energy efficiency are gaining importance in the construction equipment segment more than ever today. While there are many factors which facilitate in achieving this objective, the role played by speciality lubricants for the same is highly significant.”

Mr Tadikapalli tells us, “Most of the frictional elements like gear boxes and bearings used in heavy construction equipment like excavators are often subjected to heavy loads, frequent shocks and adverse environmental conditions which require speciality lubrication solutions. Using high quality speciality lubricants for each of these various elements presents opportunities to not only improve the performance but also the overall productivity. Selection of the proper lubricant is crucial to reduce long-term costs. The best-fit product selection can mean longer lubricant life, reduced machine wear, power savings and improved safety. Making good environmental friendly lubricant choices does not have to compromise equipment reliability or functionality. In fact, appropriate environmental decisions can be part of a first-rate, cost-effective design. The design aspects include 14

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lubricants 12

PROCUREMENT GUIDELINES

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the equipment itself, maintainability, economic life span, ergonomics and operation. The correct choice might be synthetic lubricants, lubricants with different additives, or biodegradable products and/or products with less environmental impact. The best product selection for each application in the construction industry varies, depending upon the equipment specifics and its scope of contact with the environment”

Klüber’s range of sustainable and cost- effective lubricants Speaking of Klüber range of lubricants, Tadikapalli continues, “In the instance of closed applications like gear boxes of machines which has very limited scope of contact with the environment, a more cost effective and sustainable option would be a high performance, synthetic gear oil. Klüber’s Klübersynth GEM 4 is one such product which offers three to four times more service life than that of conventional mineral oils. The savings on oil change over time as well as reduced wastage for the customer.

The high load carrying capacity of

synthetic oils not only reduces the wear and tear of the gear tooth flank but also helps to run the gear boxes at lower temperatures. In addition to the aforementioned advantages, synthetic oil like Klübersynth GEM 4 also results in considerable energy savings. It also sufficiently protects the equipment against scuffing even at extremely high peak loads, vibrations and oscillations.”

joint of an excavator or the swing device bearing, a safer option could be to go with a greener product over a conventional high performance lubricant. This is becoming increasingly relevant, given the fact that the use of environmentally acceptable lubricants (EALs) meeting OECD regulations is receiving more and more attention from legislators around the globe.”

According to Tadikapalli, “High performance synthetic greases too can contribute significantly in improving the equipment reliability. These greases are well suited to withstand the heavy load and dusty environments that are prevalent in the construction industry.

For instance, Klüber’s Klüberplex BEM 41 132 is a special grease for rolling bearings operating under demanding conditions. It offers longer bearing life excellent corrosion protection and resistance to media.

Klüber lubricants have addressed the requirements of the industry by working closely with leading OEMs from the construction industry to develop a range of biodegradable speciality lubricants called Klüberbio. For example Klüberbio LG 39-700, Klüber’s new open gear grease is made from 100 per cent renewable resources and provides the perfect combination of biodegradability and performance. As a partner for speciality lubricants Klüber offers tailor-made solutions that cater to the demanding needs of the construction industry - be it cost-effectiveness, high performance or compliance with environmental standards. n

However in applications which have a considerable scope of environmental contamination like the bush and pin

JCB India displays fuel efficient machines at ConMac 2015 Showcased its entire range of world-class fuel efficient machines including the Made in India Skid Steer Loaders

J

CB India, India’s leading manufacturer of construction and earthmoving equipment, showcased its innovative, made-in-India, madefor-India machines at CONMAC 2015 from 27thFebruary to 1stMarch.

Speaking on this occasion, Amit Gossain, Executive Vice President – Sales, Marketing and Business Development, JCB India said, “North East is an important geography for JCB India and participating in CONMAC gives us an opportunity to showcase and reiterate that JCB machines are the most reliable and fuel efficient in the construction equipment industry.

We are committed to offering the

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best product range and best product support in North East.”

This India built Skid Steer Loader is also known as the Robot and it is regarded as the safest Skid Steer in the world. Given its compact size, this machine is most useful in solid waste management and general construction in restricted areas.

“Our aim is to innovate, design and produce machines which offer the best-in-class fuel efficiency, productivity and performance in the industry, leading to a high rate of return for our customers.” said Mr Gossain.

Other than that, JCB displayed variants of its flagship product – the Backhoe Loader. JCB in India has the biggest range of Backhoe Loaders, “One for Everyone”. This range is developed to suit different user segment for their different application. Apart from JCB 3DX, JCB also showcased another major variant of their Backhoe range – JCB 3DX Super.

In the JCB Heavy line segment, multiple products were showcased.

Three new variants of the Tracked Excavator – JS220, JS205 and JS120 were on display.

In the compactor range, VMT330 and VMT 860 Compactors were on display. n

RCMME

INDUSTRY SPEAKS

BKT anticipates turnaround for tyre market ”In mining and infrastructure we have concerns and issues dealing with payment. That is an impediment to the smooth flow of the business. I hope the government takes care of it,” says PK Ganguly, Head Marketing, BKT

B

alkrishna Industries (BKT) is one of the world’s leading manufacturers of off-highway tyres. At ConMac 2015, the company displayed its display its world-class radial range of OTR tyres for North East market. On the sidelines of ConMac, PK Ganguly talks to B2B Purchase and gives an overview of the Indian tyres market.

What made you participate at ConMac 2015?

North East is not a very developed place in comparison to other parts of the country. Therefore there is a huge scope for growth for our business as well as for the industry. We felt that ConMac is the best platform to come and participate and showcase our products to other customers. BKT has a wide profile of construction equipment tyres sold in India and abroad. We participated in ConMac Expo when they put up the show for the first time.

We have 3 factories and the 4th one is coming up in Bhuj, Gujarat. So even before the government made an official announcement on ‘Make in India’, we were already there.

Though you have a strong hold in overseas market, how do you look at the market conditions present in India?

In India, so far our growth in the infrastructure and mining has not been in line with developed world. There is always a room for growth. BKT is looking at 10 per cent of the domestic market while our other markets constitute 90 per cent.

But amongst the domestic market, you are supplying tyres to many OEMs… Yes, we do. JCB is our partner. L&T, CASE and other Indian OEMs are always there with us.

From your product ranges, what are the innovations you exhibited at ConMac 2015?

One of the latest developments like the radial range in tipper is exhibited at ConMac 2015. We have exhibited some of our construction backhoe loader tyres which we recently developed. Its excellent grip range will give customers a great value for money. Customers have developed great curiosity for these products.

What are the major challenges you are facing as of now?

We have started growing. The major challenge is that the infrastructure and mining segments are not growing the way they should have. Another challenge is the planning and execution of policies by the government. If these things go well then our tyres will flow freely in the market. Therefore the market should grow and it must grow fast.

The government is emphasising on ‘Make in India’. How do you look at it?

Do you think there is a cash and credit issue present in this industry?

In mining and infrastructure we have

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concerns and issues dealing with payment. That is an impediment to the smooth flow of the business. I hope the government takes care of it.

How do you look at the competition in the OTH segment?

Competition should be there and it is there. Many overseas companies are also setting up their business in India.

However, our strength is the quality of our products. Our tyres are worldclass because 90 per cent of our base is outside India. We understand the market outside India where we sell in the most competitive environment and our development process is inline with that. So when we develop tyres in India, we keep in mind the Indian terrain and Indian roads and we are successful in our efforts.

Service is another factor on which we stand out.

Another thing is that we have 2,300 SKUs, which is a great strength. We have the widest product basket. Our products have quality with the widest product market for customers, given for any application. It is well supported by services. Also, R&D is our core strength.

A lot of tyres are being imported from China. Will this hamper the economy of domestic players?

If China starts dumping stocks, it will definitely hamper the local tyre industry and the economy in turn. But if it provides a level playing field, then it should not be a problem. n

Vehicle Make Capacity (tons)*

4018

3118

2515

1616

1109

709

407

ISUZU Pickup

24

18

14

8

6.5

3.5

2.5

0.5 *Approx. figure, varies as per product

RCMME

Industry Update

CASE Construction kicks off its silver jubilee celebration in India at ConMac 2015

CASE at ConMac 2015

CASE India kicks off its 25 years milestone celebration C ASE Construction, a brand of CNH Industrial, kicks off its celebration of 25 years in India with the participation in construction equipment exhibition ConMac 2015.

Organised by the Confederation of Indian Industry (CII), the show took place at the Maniram Dewan Trade Centre, in Guwahati from 27th February to 1st March 2015.

ConMac 2015 was held in North East India, a region with tremendous potential for the construction equipment industry due to the investments in excess of Rs. 60,000 crore planned for infrastructure development projects. The exhibition therefore provided CASE India with a perfect platform to start its Silver Jubilee celebrations and showcase its market leading product range, which includes Loader Backhoes, Vibratory Compactors, Motor Graders and Skid Steer Loaders.

On its stand at ConMac 2015 CASE India also launched its new own brand Rockbreaker, displayed on the recently launched 851EX Loader Backhoe.

The CASE 851EX runs the reliable and proven 96 horsepower S8000 engine developed by the company’s sister partner FPT Industrial. The engine delivers a powerful performance and fast response time, enabling operators to maximize productivity. This, coupled with the exceptional fuel savings of up to 13 per cent resulting from the after

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cooler system, makes the S8000 Series a reference in the market as the most fuel efficient engine in the country.

and provide easy access to prompt and efficient sales and after-sales support,” Mr Gupta said.

“People of North East India have always been extremely appreciative of the products and technology offered by CASE India. Therefore it’s no wonder that we enjoy our highest market share in this region. We also reciprocate this trust by remaining extremely responsive to the needs of our discerning customers in North East India. As a step in this direction we recently launched 851EX Loader Backhoe in the 96 HP category with our own market leading FPT Industrial engine intended to suit the requirements of our customers in the mountainous terrain in this region. We launched this machine with the first sale in the state of Assam in North East India,” stated Abhijit Gupta, Managing Director, CASE India at the inauguration of the ConMac event.

“Over the past 25 years, earlier as a technology provider, then as a joint venture partner of an Indian company, and finally as a wholly-owned subsidiary of CNH Industrial, CASE India has consistently remained a market leader in the Vibratory Compactor segment and the only company to have sold over 7,500 units in India. With more than 20,000 Loader Backhoes sold in the country, CASE India is also a top tier player in this product segment,” the company stated.

He adds, “Now in our 25th year in India, we kicked off the celebrations at ConMac with the introduction of our own branded Rockbreaker and trenching bucket, which have been a growing demand from our customers in this part of the country.”

CASE India serves its customers in the North East region, through an extensive network of 6 dealers with nearly 20 customer touch points covering its 7 states. “We are well equipped to serve customers even in remote locations

The sustainability of the organisation for over a quarter of a century in India is the result of CASE India’s market leading products, its ever increasing and loyal customer base and its transparent and ethical business conduct. In its 25 years of activity in India, the company has won multiple awards.

CASE equipment have played an important role in many major infrastructural projects, working on the construction of highways, bridges, railways, ports and airports.

CASE India also operates a manufacturing plant in Pithampur, which applies advanced manufacturing practices and qualified for ISO 9001:2000 quality standards and ISO 14000 environmental certification. n

RCMME

INDUSTRY SPEAKS

“Need to ensure cash-flow for project sector” ”The government has to foster a climate of investment in the PPP or similar model and step up direct investment in core sectors for the projects to roll-in faster,” says Manoj Gupta, Head- Marketing Communication, Gates India Pvt. Ltd.

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ates, the Indian subsidiary of Gates Corporation, USA, has established itself in the Indian hose and hose assemblies market. It has been emerged as one of the most preferred hose assemblies players within construction equipment OEMs. On the sidelines of ConMac 2015, Manoj Gupta speaks to B2B Purchase and highlights the businessrelated challenges and road ahead.

Being an international company, is having an established presence in India going to be an advantage for Gates India?

Definitely! As a lot of product suppliers will come to India for better prospects and better product quality, we are raising the bar by creating quality products. Also customers’ demands are very volatile and expect quality products in a quick service time. After sales service and service point will be very important for us. We have around 120 distributors at strategic locations and will keep adding in future.

Recently we started the concept of Gates Shoppe in India, a Shoppe dedicated exclusively to Gates products. This is aimed at providing solution as part of the Gates value chain. It will be providing solution to hydraulic and industrial activities.

Many OEMs have feedback that there is a cash issue. Is it true?

Though a lot of projects have been announced, the crunch of funding still exists. Executions of projects have been started but the only issue is that there have been no or very minimal funds allotted. The government has to foster a

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climate of investment in the PPP or similar model and step up direct investment in core sectors for the projects to roll-in faster.

Are there any issues you are facing like pending payments or credit?

No, as an organisation we are not facing any payments and credit issues except one or two accounts. However, we are impacted and influenced heavily by changes in prices of rubber or raw material. Being a flexible company with strong internal systems and process, we are trying to cope up with these challenges.

Is there any new product range or offerings coming up?

We offer a wide range of hoses, couplings and assemblies covering various hydraulic applications and a range of industrial transfer hoses to convey a variety of media, concrete and chemicals. We have also commissioned a tube assembly facility last year to offer best in class tube assemblies to OEMs for fluid conveyance requirements. All the hose and tube assemblies supplied by us are custom made products for individual OEMs. To cater to the growth in this segment and ensure high service levels we have recently expanded and commissioned a new assembly facility at Pune, augmenting our existing capacity at Faridabad and Lalru near Chandigarh.

All this is backed by our team of application and technical engineers who work closely with the customers to provide the most optimal solution for the installation.

Which sector do you have a strong foothold?

The construction equipment market is the largest segment for hoses and fittings and the domestic market is relatively small compared to Europe, China or US. However, all global major players are present in India leading to a very wide variety in standards and specifications and managing such a variety in smaller volumes has its own challenges. As the market grows we see export of equipment from India also growing and this along with growth in different end market segments like process industries will be important growth opportunities.

What are your future plans? Are there any new development from Gates India?

We are going to launch 3-4 more products in the coming years. We have recently had a expansion of our the Pune assembly plant to cater to the increasing demand of customer in that region. Gates advantage has always been to work closer to our major customer to provide on JIT (Just In Time) concept to make our clients delighted with speed and quality of deliveries.

Since the time Gates established its operations in India in the late nineties, there has been a rising expectation from the customer on safety, high performance and reliability. Gates has well met the customer requirements by continuous innovation and offering products and services through its national network resulting in the Industry leading position and is now well positioned for further strong growth as the country’s new growth era is unfolding. n

RCMME

Expert Column

Drill more, earn more with your excavator machines opens new opportunities for operators,” said Lionel Smitka, Digga’s Marketing Manager. “The more jobs they can do the more money they can earn for the owner,” he continued.

Instead of just moving digging, operators can now use their excavators to drill holes for piling, anchoring or general augering work such as drilling holes for fencing and foundations. “On large jobs time and money savings can be fairly substantial,” said Mr Smitka.

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xcavators are described as “a power driven machine for digging, moving, or transporting loose gravel, sand, or soil” yet they are so much more than that. Excavators can be used to dig holes, install screw piles, trench, slash grass and mulch trees.

Digga Australia is helping to change the way excavators are perceived and used with the release of drilling attachments designed to expand the earning capabilities of excavator owners. “Increasing the versatility of

If quality, performance and uptime are important to you, then Digga Auger Drives are the smartest choice.

Sunil Newatia, Chairman, Suretech

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Digga has been manufacturing drilling attachments for over 30 years and is renowned worldwide for its quality and performance through world leading technology and in-house manufacturing. Digga attachments are manufactured in Brisbane, Australia at a state-of-theart manufacturing facility which covers over 12,500 sq.m. Digga also operates facilities in Melbourne and Sydney, Australia as well as the UK and in Iowa, US. Digga’s modern, spacious facility houses numerous machining stations utilising CNC technology to ensure the finest tolerances are achieved. Even the gear sets from the planetary reduction assemblies are cut on site and heat treated to Digga specifications. Checks are made and measurements taken at every step to ensure the overall quality of the Digga product remains uncompromised.

Digga has increased its warranty period on all its drive units. Such is the build quality of the Digga product that they can afford to offer industry leading warranty of 5 years gear box and 3 years motor warranties.

“These terms are virtually unheard of in the earthmoving industry,” said Mr Smitka. “Quality is everything especially when your business and livelihood rely on these attachments.

If they’re not working, neither are you,” he added.

Digga offers the largest range of planetary auger drives, catering for mini machines to 90-tonne excavators for boring, screw anchoring and piling applications. 31 years of design and manufacturing experience has produced the most advanced drive units in the world. Renowned for being “bullet proof” Digga drives have gained a cult following in areas as far as Canada and Russia.

EERM recently tested a new Digga PD4 auger drive with Digga’s own ‘swing control’ technology.

As predicted, the unit performed flawlessly and the swing control unit leaves one wondering why it’s not compulsory on all jobsites. Swing control eliminates sideways swing while the auger is hanging in the air, while still allowing it to hang true as required for perfect plum line accuracy. The torque achieved via the planetary reduction box was demonstrated in virgin ground with a 450-mm auger, cutting its way into the ground at an impressive rate. The auger tools themselves were easy to remove and replace as required.

Digga has tied up with Suretech Infrastructure Pvt. Ltd. for sales and product support for its Auger Drives, for the Indian sub-continent. “Suretech is known for its superior product knowledge and excellent after sales service in the Indian Infrastructure industry and thus were our natural choice,” said Mr Smitka.

Commenting on this, Sunil Newatia, Chairman, Suretech said, “It’s an honour for us to be associated with Drilling Augers, known worldwide for their superior quality, rugged construction and unmatched performance.”

He adds, “If quality, performance and uptime are important to you, then Digga Auger Drives are the smartest choice.” n

RCMME

Profile

Why OEMs need Service Life-cycle Management To ensure efficient service delivery, OEMs have brought all service processes under one roof called SLM

A

ccording to Quest Informatics, for OEMs, on an average aftersales service constitutes 34 per cent of their total revenue and it generates an astounding 25 to 55 per cent of profit.

The parts business account for 10 to 15 per cent of sales and averages 25 to 50 per cent of profits. Additionally, profit margins on service contracts are around 25 to 50 per cent, with strong impact on customer loyalty. Warranty costs can impact up to 3 per cent (or more) of yearly net revenues. So, it is evident that the success or the failure of an OEM is dependent on its quality of after-sales service delivery. OEMs are dependent on service because of various reasons, including the following: • Stiff competition has reduced the margins from new product sale • Equipment or product buyers looking for performance are commitments than just owning them.

To ensure efficient service delivery, OEMs have brought all service processes under one roof called Service Life-cycle Management (SLM).

What is SLM? Service Life-cycle Management (SLM) is the profit-driven optimisation of the gamut of processes employed by manufacturers and their service partners ensuring the products perform as promised. SLM is a key value differentiator in durable goods, product, or equipment industry.

SLM includes following service processes: • Complaint/call registration and management • Technical support • Spare parts management • Warranty management • Knowledge base and feedback

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management • Proactive service suggestion based on historical data • Right resource allocation • Returns management • Resource travel management • Escalation • Workshop management • Reports and analytics like KPI, ageing analysis, mean time to respond, mean resolution time, First Contact Resolution (FCR) etc.

For effective SLM operations, OEMs must deploy comprehensive IT and process systems that facilitate seamless integration of activities across various actors at different stages. World-class SLM solutions require integration of explicit and implicit knowledge routines, effective management allocation and comprehensive service management. Many SLM solutions available in the market are point solutions, that they have a deep dive of a particular stage or group of stages.

They can’t smoothly integrate with other enterprise solutions including parts, sales, and vendor management.

OEMs deploying these solutions may need to invest in high customisation and API development.

Quest Informatics is an aftermarket specialist company, which has developed a comprehensive collaborative SLM solution. Quest SLM solution is based on industry best-practices across different verticals. Quest SLM development is a culmination of its more than two decades of solution development expertise for Fortune 500 companies across the world. Quest SLM is a highly scalable, outsourcing enabling, enterprise class solution that can be deployed in couple of weeks.

Support/Help Desk Stock Location

OEM End Customer Supplier

SLM

Distribution Network

Field Service Technician

Apart from SLM, Quest Informatics, has developed and deployed basket of aftermarket products including ERP, Field Service Aftermarket Management (FSM), Support Desk (SDS), Remanufacturing System Management (REMAN with detailed core and periphery estimations) and Rental Management System (RMS).

These products are available for in-situ license purchase, Cloud subscription, Outcome based managed service and other models.

Quest also provides aftermarket services like maintenance and integration of illustrated parts catalogues, parts planning, parts information management, 3D animated technical publication (service/owners/repair manuals), CAD services, parts helpdesk, service desk, product helpdesk.

Quest does aftermarket consulting projects on areas like dealer audit, process improvement, revenue leakages, operations improvement, warranty costs management and parts n and service benchmarking.

Scaffolding & Formwork

Technology

NOEtop: forward-looking formwork concept

N

OEtop is a synthesis of frame and beam formwork. This makes it a multifunctional system that opens new areas of use with opportunities far in excess of those offered by other ordinary steel frame formworks.

With a permissible concrete pressure of 88 kN/sq.m., NOEtop is suitable for use on all construction projects i.e.

Buildings and Infrastructure. NOEtop is used for concreting of: foundations, open retaining wall sections, walls for cut-and-cover tunnel sections, walls in ventilation and electrical galleries, lift cores, staircase shear walls. It is also used without problem as singlesided formwork. NOEtop steel frame formwork system has integral bracing, hence is used as beam formwork.

The tie-rods can be positioned anywhere within the bracing. All the system’s frames and profiles are hot-dip galvanised from inside and outside to make them extremely robust and durable.

NOEtop formwork is available in many different panel sizes: Height 0.66, 1.32, 2.65, 3.31 and 5.30 metres; Width 0.25 to 5.30 metres. NOEtop XXL panel, with dimensions of 5.30 m x 2.65 m and a form-face area of over 14 sq.m. is one of the largest formwork panels in the world market. NOEtop large panels can be used end-on or side-on without disrupting the panel grid.

NOEtop performs excellently, thanks to its particularly thick-walled steel frames of 3.5 mm, which give the panels their extraordinary strength.

NOEtop system eases the task of site construction team in respect of huge range of available accessories: selfsecuring walkway brackets, articulating external formwork corner units and much more.

Portable NOEtop stripping corners are specially designed for use in lift shafts, stair wells and building shells where space is tight. With its unique

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design, the stripping corners can be drawn-in on themselves easily, to release the forms from the concrete, and let out again into position for the next pour, without having to dismantle the internal formwork units. Hence dismantling the internal formwork unit, e.g. in the case of lift shafts or stairwell cores, is not necessary when using NOEtop stripping corners.

Moreover, NOEtop’s adjustable internal and external corners make erecting non-square (non-ninety degrees) formwork corners a very quick operation. They have an easily operated mechanism that allows corners to be set at angles between 60 to 180 degrees. A PU corner strip protects the mechanism by preventing cement or rust from forming deposits inside it and stops water from bleeding out of the concrete.

Hence the NOEtop stripping corners considerably simplifies the work of the site construction team, where very few walls meet at right angles.

It is possible to cast 15- metre high fair-faced concrete walls in one singlepour only by using NOEtop - the proven wall formwork system manufactured by NOE-Schaltechnik, Süssen, Germany.

The 15m wall height not only presents the risk of concrete segregation; but particular care is also necessary in the design of the formwork. Its great height generates enormous concrete pressures

on the panels during the pour. To be adequately equipped for these tasks, the NOEtop steel frame formwork system is capable of withstanding a concrete pressure of 88 kN/sq.m. and outstanding robustness.

Whenever there is a demanding requirement of aesthetically uniform concrete surface viz. where majority of concrete surfaces are fair-faced and to be left visible – then use of NOEply formwork facing offers several advantages: It strips off easily from the concrete and gives the surface a consistent appearance, despite being used a number of times. Variations in colour can be avoided.

• NOEtop formwork system saves time and labour • NOEtop large panels result in short construction times for affordable housing • Large cast concrete areas offer huge advantage of final perfect and fairfaced concrete surfaces • NOEtop formwork system is highly cost-effective.

Authored by__

Pradeep Ghumare, Director NOE Formwork India Pvt. Ltd. Tele: +91-20-2567-2824 E-mail: p_ghumare@yahoo.co.in www.NOE.de, www.NOEplast.com

THE NEW INDUSTRY STANDARD TM

SUPER DUCTILE TMT BARS

ON 0% IR

10

ORE

UNIQUE ERF-ELdFOS TM

TM

Oman Inc.

PROCESS OF ELECTROTHERM

Corporate enquiries, contact: Yogesh Hiran - ED (Mktg.)

Ph.: +91-2717-660604/804. Email: yogesh.hiran@electrotherm.com Office : Survey No. 72, Village : Palodia, Taluka : Kalol, Dist. : Gandhinagar - 382 115. Gujarat, India.

Scaffolding & Formwork

Technology

Layher Allround Shoring: ideal for honeycomb-shaped silo Square, rectangular or hexagonal – thanks to its flexibility in application, Layher’s Allround Shoring TG 60 proved to be the ideal solution for building a honeycomb-shaped silo complex around 90 metres high at Brake in Lower Saxony

L

ayher Allround shoring TG 60 uses a simple, unique and bolt free connection technology. Sliding the wedge head over the rosette and inserting the wedge into the opening immediately secures the component. There is still sufficient play to secure the other end of the ledger. A hammer blow to the wedge transforms the loose connection into a superbly strong structurally rigid one. The face of the wedge head is now precisely positioned against the standard.

Layher’s Allround Shoring TG 60 proved to be the ideal solution for building a honeycomb-shaped silo complex around 90 metres high at Brake in Lower Saxony. With this system of modular design, the construction company was able to adapt the shoring structure for supporting the wall and ceiling formwork precisely to the geometry, and also use it both as work/ protection scaffolding and as a site access.

When a silo complex around 90 metres high and with 38 cells is built directly on the lower Weser, which is a river of sea depth, that’s no small thing for all concerned. For example, it’s not just that the inhabitants of Brake, a sea port in Lower Saxony, have to get used to a completely new skyline: the construction company was faced with challenges by this new structure. “Strong support” were the key words in this context in addition to 360 concrete piles, which extended as far as 19 metres down into the soil to provide the foundation for the structure, which is some 1,400 sq.m. in area, a complex shoring structure was also required for the various construction phases.

To enable trucks to drive directly underneath the appropriate silo for loading, walls were built only partially, and then a honeycomb-like grid of beams was provided 12 metres up as the joist for the six-sided cell shafts. The shoring performed several functions in this project: support of the wall and ceiling formwork, work and protective scaffolding for providing this formwork, and site access. The geometry posed a

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30

g

®

LAYHER ScAffoLding – THE oRiginAL. BRidgE SoLuTionS With the comprehensive Allround product range, Layher is able to provide solutions to meet all your bridging requirements – we have it covered.

All variants are made using standard Layher Allround parts proving with Layher there are MORE POSSIBILITIES for bridge solutions.

// LAYHER LATTICE GIRDER BRIDGES Thanks to Layher’s Lattice Girders, scaffolds can span large areas, reducing the amount of supporting scaffold material required and freeing up construction site working space. Application: 2 Birdcages – minimize obstacles on the ground.

2 Façade bridges – improve access to buildings.

2 Suspended working platforms.

2 Cable bridges on building sites and much more…

// LAYHER ALLROUND BRIDGES Bridges can also be constructed using Layher Allround’s standard load bearing diagonal braces. Typical bridge solutions using these components include: 2 Bridge for pedestrian access to building sites.

2 Access by bridging over rivers or trances.

2 Cantilevered working platforms (adaption to building geometry) and much more…

Layher Allround bridges can be preassembled and craned into position or be constructed by rigging out from an existing working platform.

// LAYHER ALLROUND BRIDGING SYSTEM With only few additional Allround bridging system parts scaffolders can build bridges with spans of up to 30 m and capable of much greater loads. This means more possibilities when building temporary structures including: 2 Pedestrian access for construction and events with childproof guardrails.

2 Trusses for large birdcages or supporting façade scaffolds, Layher roofs or other structures and much more…

The Layher Allround bridging system can be be craned in or assembled by using temporary substructure made of Allround Scaffolding as well.

Layher Scaffolding Systems Pvt Ltd Corp. Office 234, Ansal Chambers - II, 6, Bhikaji Cama Place, New Delhi - 110066 Phones: 91 11 26 16 21 85 / 86, Fax: 91 11 26 16 21 83, Mail: info@layher.co.in Branch Office - Scaffolding available on stock 1/A Dan Udyog Sahakari Sangh Ltd, Piparia, Silvassa - 396230 (U. T. of Dadra & Nagar Haveli) Phone: 91 26 02 64 00 46, Fax: 91 26 02 64 00 47

www.layher.co.in

Scaffolding & Formwork

Technology

MAINI provides innovative scaffold solutions

M

AINI Group of companies comprises of MAINI Scaffold Systems and MAINI Construction Equipments .MAINI caters to construction and all infrastructurebased industries such as real estate, refinery, power, cement, shipbuilding since the past three decades.

held in Dubai in Feb 2014, at their XXVI convention.

MAINI has developed innovative technologies such as MAINI Aluminium Formwork System (MAFS) ideally suited for high rise buildings and mass housing projects. MAINI helps to cut down construction time, provide better finish with no need for plastering besides providing a safe working environment.

Within a very short span of time within its introduction in the market, MAINI Aluminium Formwork System (MAFS) has bagged the Builders Association of India’s award for excellence in formwork

MAINI specialises in design and manufacture of all types of steel access scaffolding systems such as MAINI Cuplok, MAINI Ringlock, MAINI Quick Stage etc. which cater to power plant boilers, oil refineries, cement plants, shipyards, monuments etc.

at nominal costs,” said Ashok Mandal, Director, Maini Group of Companies.

While MAINI is continuously upgrading its systems and services through in-house R&D Facilities, MAINI has consolidated its manufacturing facilities with further capacity additions for aluminium formwork plant based at Rudrapur, Uttrakhand with an annual capacity almost Six lakh sq.m.

MAINI has also opened a new in-house manufacturing unit at IMT Bawal, Haryana for all types of steel scaffolding, formwork and multi-level car parking system. Its manufacturing facility has an annual capacity of 1,00,000 tonnes.

“Access Scaffolding solutions from MAINI are backed by safe erection and dismantling supervision services and training programs on safety and maintenance of scaffolding

“Considering the growth story of India, MAINI is strongly poised for both ‘Make for India’ and ‘Make in India’ aiming to serve an increasing list of satisfied customers,” Mr Mandal said. n

extremely economical way in terms of work preparation, logistics and handling, thanks to fewer basic components. With hexagonal shoring towers inside the honeycombs, the construction precisely matched the six-sided contour of the wall formwork, with a maximum clearance of 30 cms, for example in the area of the walls in their zigzag configuration. Layher steel decks were used as non-slip work surfaces and as fall prevention devices, as well as decks with hatches for integrated access.

The installation of further shoring towers between the individual supporting walls to disperse vertical loads during the concreting work for the joists presented no problems. “However, for supporting the ceiling formwork at the edge areas it was rectangular shoring towers that were used. Since we had the option of extending the bay length – from 1.09 to 3.07 metres depending on the load – we made savings both in material and working time. The shoring towers for the individual wall sections were coupled by bolt-free wedge-head connections with Allround ledgers and diagonal braces.

Once the concrete was sufficiently strong,

the shoring towers could also be quickly repositioned by crane and modified for the next sections – an efficient solution”, as the site engineer emphasises.

This was how Allround Shoring TG 60 provided with strong support for the construction of what is now known as “Silo 6”. The new complex shot up by nearly three metres a day – and the facility for storage and processing of grain, animal feed and oil seed has since been officially opened. This construction project had become necessary in response to rising market demand for higher turnover rates and separate storage of agricultural products. However, the existing silo capacities had proved insufficient at peak periods. With a storage volume of more than 500,000 tonnes, the port of Brake will now be further consolidating its role as one of Europe’s leading agricultural locations besides Ghent in Belgium. n

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MAINI also designs and manufactures all types of system formwork, decking systems, wall column and purpose made formwork compatible with international systems on similar lines.

f

particular challenge: to adapt the shoring precisely to the formwork in the area of the partly zigzagging walls too, an extremely flexible system was needed. So our choice was for Layher’s Allround Shoring TG 60.

Layher’s Allround Shoring TG 60 is a combination of high-strength shoring frames and standard parts from the proven Allround Scaffolding range, ensuring rapid building progress: firstly, rapid assembly considerably improves efficiency at construction sites. This is assured by the reduced number of components in the prefabricated shoring frames when compared to individual parts, by the low component weight of no more than 18 kilograms, by bolt-free wedge-head connectors, and by the efficient use of material thanks to variable bay lengths. In this way, the TG 60 system adapts variably to the existing loading situation and to the specified geometry.

The key advantage for us of Allround TG 60 Shoring was its compatibility with the comprehensive component range of the Allround system. It was possible for all these requirements to be implemented not only optimally, but also in an

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Authored by__

Mithilesh Kumar, Director, Layher Scaffolding Systems Pvt. Ltd.

www.paschalindia.com

MODULAR - The versatile formwork for all verticals

Scaffolding & Formwork

Technology

PASCHAL formwork for reliable construction

P

ASCHAL was founded in 1964 in Steinach in the Black forest, West Germany, whose inhabitants are known for innovations, accuracy and sense of quality. PASCHAL, an ISO 9001:2000 company currently serves several satisfied construction companies in 60 countries.

In India, the company’s technical support is located at Jubilee Hills in Hyderabad and manufacturing unit at Visakhapatnam. The company has successfully launched its first product Modular Panel, assembled in India in April 2010 and gained very quick response from the market because of its user friendliness.

Modular Panel System PASCHAL modular formwork systems are of various panel sizes. The panels are strong and durable, being manufactured of 6 mm-thick high quality sturdy steel which do not corrode. Surface of these panels are covered by high quality Finnish birch plywood (density 780 kg/ cum) with a phenolic resin coating. The edges of the plywood are protected by steel frame and the gap between frame and surface is filled with a special joint filling agent. Hence, the panel’s plywood can be re-used up to 250 times (approx) and the steel frame will remain for a longer period.

The efficient use of modular formwork can speed up the superstructure by 3 times compared to the traditional formwork system.

Features • German technology and quality • Complete formwork solution • Panel system – various sizes • PASCHAL I-dent (RFID), a unique feature.

Compatible solution for logistics • Durable and environment friendly • Just one connection technique.

Advantages • Versatile, flexible and unique • Self alignment – precised dimensions • Quick adaptability • User-friendly- easy erection and dismantling • Smooth finish-plastering can be avoided.

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Application PASCHAL’s Modular system is a multipurpose system which can be used in reality sector as well as infrastructure sector. In a building project, the system can be used from footing, plinth beam, columns, walls, roof beam and lift shafts. The system is used wherever the concrete pouring is done. The beauty is that, only one system is used in overall project. It is compatible with the traditional system wherever required so, the typical Indian style of “This as well as that” also works with the system.

The system is also used in infrastructure projects like power projects for track hoppers, RCC walls etc, irrigation Projects for canal drains, box culverts, water treatment plants, and reservoirs etc.

PASCHAL Deck System for slab with H-Girder Available: H-12 /16/20 Girders PASCHAL Deck is a flexible Slab formwork for any type of Slabs. The three main components are plywood, H – Girders, and props.

This system is ideal for use with different slab thickness. The H- Girder are used as main girders to support the cross girders, so that the same parts can be used in both directions. The system is flexible with ability to adapt to various different room sizes. It is available in various lengths as per the requirement.

Main advantages • Less number of connections

• • • •

Flexible adjustment to every layout Optimum use of material Always the same assembly sequence Low material cost.

PASCHAL also provides its service after material delivery by facilitating onsite training.

RFID technology Since 2003, the formwork specialist, PASCHAL-Werk G. Maier GmbH has resorted a new territory of development and designed the system PASCHAL-I dent.

PASCHAL uses this system consequently and successfully since 2008 with corresponding software for administration of its own rental park.

During manufacturing PASCHAL integrates the transponder chips in formwork elements of Modular Universal Formwork and LOGO.3 Formwork. Each individual transponder installed in the element is provided with a globally unique identification number. At present, the i-dent system from PASCHAL is unique in the branch of industry. The i-dent system helps in maintaining the inventory and logistics. n

Contact

PASCHAL Formwork (India) Pvt. Ltd. Plot no. 901, Road No. 46, Jubilee Hills, Hyderabad – 500033, Andhra Pradesh Tele: +91-40-66580505/23546755 Fax: +91-40-66580506 Email: service@paschalindia.com

Scaffolding & Formwork

Technology

Faith Services: steel to structure Over the decades, technology has radically changed across the world.

‘Faith’ remains at the forefront of business as it has understood how to use technology change and innovation to deliver value to its clients

Strong technological background and 24/7 availability.

l

Faith’s nature of business Faith’s nature of business includes various segments as follows: l Manufacturing (scaffold and related accessories): Its manufacturing unit with almost the production capacity of 90 to 100 tonnes per month is the main boost up for company’s progress. It is continuously trying to keep itself upgraded along with the changing technology and opportunities.

Rental (scaffold material on rental basis): Now the company has managed to have a huge asset of scaffold to provide a large numbers of scaffold materials to its clients with very competitive rate.

l

Service (scaffold with material): Faith provides scaffold solutions as per the requirements of clients. A design

l

Scaffold Service

Pre Engineered Building

F

smart, technology-enabled solutions to solve clients’ toughest challenges.

Headquartered in Ahmedabad, Gujarat, its professionals serve clients in more than 60 cities in Gujarat, Maharashtra, Rajasthan, Madhya Pradesh, Chattisgarh, Uttar Pradesh, Delhi, Punjab etc. The company develops

Features Faith assures clients with its merits which are: l Unique and creative solutions that meet the client’s expectations l Continuous search for opportunities beyond the agreed communications and business objectives l Creative approaches to the clients’ special needs in order to find tailored solutions l Professional quality of services provided by a experienced team l Readiness to communicate on behalf of client in crisis

aith Services Pvt. Ltd. has been one of the leaders in the industry when it comes to construction equipment and related access products and service.

For years it has served with India’s top contracting organisations with quality access and products. It has designed, manufactured and erected the suitable access and solutions for number of customers that have come to depend on the company’s name “Faith”.

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Technology

Scaffolding & Formwork rods can be customised as per the specified details. Along with tie rod, Faith provides anchor nuts, wing nuts, haxa nuts etc.

Pre-engineered Building (PEB): Faith’s PEB systems are designed, engineered, manufactured and shipped in less than 8 weeks and at a cost that is as low as 30 per cent of the cost of conventional steel buildings when compared to speed of occupancy and space usability. n

l

Shuttering Material

is prepared and worked on for further proceedings by an experienced team.

RCC core cutting: The company’s clients can avail the work in RCC structures such as beam, column, slab etc. Furthermore, it offers cutting services for GI pipe kitchen, bathroom fitting line, rain water pipe line and

l

fire line in the diameter from 25 mm up to 350 mm.

Tie rod and accessories: Its range of high quality tie rods is made available in varied grades, dimensions and other specifications. These rods are designed in compliance with the international quality standards. Moreover, these

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RCC Core-Cutting

Scaffolding & Formwork

Technology

Nova Formwork Systems: easy to use, cost-effective

N

ova Group of Companies manufactures many plastics products at their plants in Delhi and Bengaluru from the past 35 years and introduces products which are of the latest technology. The company’s products are plastic raw materials, plastic moulded furniture, plastic corrugated flute board, blow molded water tanks and plastic formwork systems. It has recently introduced light weight scaffolding and system for formwork in the market.

Nova Formwork Systems, introduced around 4 years ago, claims to be the first Indian plastic modular formwork system.

“Looking at the Indian construction industry facing the tough challenges in cast-in-situ operations using plywood and steel formwork, it was necessary to introduce a system which could be easy to use and also reduce the cost,” said a company spokesperson.

Nova Formwork is a plastic system and leading company in development of shuttering system manufactured from composites plastic material.

Plastic shuttering building system represents a revolution in the area of

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shuttering building system because of their universality, lightness, simplicity, durability, solidity, resistance to temperature change and price competitiveness. “This is only shuttering that can work in salt and fresh water without any damage. It has very good surface finish with no need to plaster and also ease of use,” the company claims.

The panels can be fixed and attached with each other with the help of locking handles which arte of the exact size and they fit into the panels exactly and there is no gap between the when locked.

The locks help the various panels to join together and make it a single panel as the panels lock very well and there is no leakage of concrete from in between the panels.

While making the walls, these panels are attached in two lines having the face of the panels parallel to each other in such a way that the panel tie rod holes match each other and by using aligner/ wallers the ties rods can be reduced and with the help of spares have a exact distance between the panels as of the size of the walls.

It has already been used in all types of construction like caps, foundations, rafts columns, shear walls, retaining walls, wall slab, beam, monolithic formwork etc. It is the best system for verticals and casting cast-in-situ cellular low weight concrete walls and has been adopted

by LNT in their projects for inner walls in Gurgaon and some other contractors in projects in Lucknow. The slab system is with the drop head system where one can achieve slab cycles of 4-5 days as well. Now slab plates are also available with plastic steel combination. The company has started a rental of Nova formwork for columns and slabs. “Nova is open to associates with companies for its rental and sale in different cities who have a local presence in construction field in that city,” the spokesperson adds. n

Contact

Nova Formwork Systems Mobile: +91-9310695440, 9880708152, 8793356163 Email: vm@plasticformwork.co.in, sheets@plasmix.in, neeraj@plasmix.in www.novaformwork.com

Case Study

PEB

Building complex structure with ease Interarch develops complex and multi-level steel structure for process industries implemented a unique design using Tekla software. Tekla 3D software is used for superimposing the drawing given by the client in the model designed by Interarch and then identifying the exact locations of all the openings and their equipment.

I

nterarch recently designed, manufactured and executed a multilevel structure of 10-storey and a conveyor bridge over it of total length of 32 metres for CP India’s food processing plant in Pune.

The conveyor bridge is resting on existing RCC structure. Interarch design and engineering team has

The building is a multilevel 10-storey mezzanine structure supporting various silos and equipment at different levels of mezzanine. On the top level of the mezzanine, a conveyer bridge structure has been constructed at a height of 45.1 metres from the ground, which is spanning 32 metres in resting. Major challenge faced during the execution of the conveyer bridge structure which is spanning 32 metres was to the erection the bridge with complete assembly.

By using centre of gravity from the Tekla model of Conveyer Bridge lifting

Project name

C.P India

Project location

Pune

Building usage

Process plant

Tonnage

200 MT

Area

1,080 sq. m.

points are provided to ensure perfect alignments and geometry during erection.

CP India is a subsidiary unit of the Charoen Pokphand Group (CP), a Thai multi-national conglomerate with $ 35 billion businesses in agro-industry and food, retail and telecommunications, which strives to maintain its leading position in the agro-industrial and food industry. The company provides high quality, nutritious, hygienic and safe products to satisfy consumers’ needs in many markets around the world. n

façade

Innovation

Cellular morphology façade offers green solution for building industry rat[LAB]’s cellular morphology façade optimises climatic aspects of heat and light in buildings sector, as this a green building concept, which nowadays is believed to be the future of real estate industry. A large-scale prototype was on display at an exhibition held at Delhi’s Alliance Francaise.

Sushant Verma, CoFounder of rat[LAB] is among 20 designers from Delhi, who have been shortlisted for ‘DesignXDesign 2015 20under35’ annual exhibition. The young architects have showcased their prototype of ‘Cellular Morphology Façade system’ which can be retrofitted on any building.

The new age computing platforms are deployed with customised and advanced algorithms to design an environmentally adaptive building skin.

r

at[LAB], a London-based venture of young Indian architects, have brought a concept of the futuristic innovations in the field of architecture through ‘Computational Design’ to India. This design technology has the potential of transforming the design and character of buildings that would dot the skylines of the future. This concept equally benefits the real estate

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Façade is designed to optimise the changing solar insolation and daylight as per the requirements of a building. The componentbased building skin is parametrically designed through an algorithm that can control the apertures of each component based on views, visibility and environmental criteria and prepares fabrication data accordingly.

This mathematically driven prototype at display consists of 917 unique cells made of 5,392 non-identical surfaces and 5,227 customised joints

fabricated through digital prototyping techniques.

Elaborating further, Mr Verma stressed on the need of computational technology in India and how he aims to bring more focus on developing a new generation of computational designers to the country. He said, “Majority of architecture and design studios in India are not equipped with in-house computational cells and there is a missing gap between design and technology. We aim to bridge this gap for studios by facilitating them with our computational design research cell and bringing in emergent technologies in the design discipline.”

He further added, “Computational techniques are being developed today at an increasing rate and can potentially change the way design is practiced, processed and articulated.

Computation, with its varied subsets, is one of the most advanced and growing areas of research that potentially takes control of all design tools and processes at multiple scales, and is utilised by majority of leading architects and designers around the globe.” rat[LAB] is optimistic about this new fascinating possibility in building skin design in addressing the growing environmental concerns and would contribute in reducing the global carbon footprint through harmonising energy utilisation through intelligent building skins.

This new-age architectural discipline could lead the way in revolutionising the way our roofs and facades are designed in times to come. n

NO MORE BLOCKS! SKAF Aluminum Centering Panels / Formworks

• Available in 2400 x 1200 & 1200 x 1200 mm • Available fitted with 12 mm Ply and also Available as Frame of 2 Different sizes • Can take a Slab Casting of 300 mm • Light Weight for Easy Handling.

• Larger Area Covered Vis – a – vis the Weight • Saves cost of Primary and Secondary Runners (like I Beams, Wooden Chavis etc …)

• Can be placed directly on Props / Cuplocks / H frames, no need for I beams or Wooden Chavis • Ply remains Protected by the Framework giving Longer Ply Life.

Manufacturers of Aluminium formwork and Aluminium Scaffolding Mobile: + 91 93201 50264 / + 91 98201 50264 E-mail: skafenterprise@gmail.com

Adhesives

Profile

Henkel’s potting and bonding solutions for manufacturing sector

A

dhesive technologies major Henkel offers Loctite EA E-30HV, a high-performance epoxy compound for applications of potting and bonding. This solution is developed for the manufacturing sector need for insulation and thermal resistance potting and bonding.

This solution provides the following features and benefits: • High temperature resistance and reliable performance in extreme conditions • Fast fixture strength allows for a big jump in productivity even up to 6 times.

• Great choice for electrical insulation applications as it makes it ideal for any applications that have this requirement • Depending on the customer’s existing process, there is bound to be a productivity improvement anywhere in the range of 33 per cent to 600 per cent.

Loctite EA E 30HV is used by electric motor manufacturers for bonding of magnet to rotor in assembly and by other electrical component

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manufacturers for potting, insulation is required.

where

Some examples of markets which can benefit from this solution are as follows.

• MV switchgear (contactor coil potting) • Industrial inverters (laminate bonding) • Ultrasonic cleaning machine (piezo crystal bonding) • Industrial motors (magnet bonding).

Application areas Loctite EA E 30HV has already been proven to meet customer requirements at: Magnet bonding: Loctite EA E 30HV can meet all application requirements and deliver superior performance compared to conventional methods. This solution provides: • High strength and vibration resistance • Easy to use in assembly operations • High temperature withstanding capacity.

Contactor coil potting: Loctite EA E 30HV is used in switchgears for potting of contactor coil in fixture. This solution provides: • High gap fill

Technical details Colour

Off white

Chemical type

Epoxy

Mixing ratio by weight

100:48

Shear strength for aluminum kg/mm2

1.28

Temperature resistance (intermittent)

180 C

Special properties

High temperature , fast curing , good electrical properties

Application

Potting and bonding

• High temperature resistance • Electrical insulation.

Piezo crystal bonding: Loctite EA E 30HV is used in ultrasonic cleaning machine for bonding of piezo electric crystal that provides high impact strength, electrical insulation, and high temperature resistance.

For more information, contact at marketing.ag@henkel.com or visit www. henkel.in/enquiry

New Launch

Lighting

K-LITE launches new range of architectural lighting

K

-LITE Industries, an ISO certified company which manufactures indoor and outdoor luminaires, has launched a new series of LED architectural lighting.

Being a trend setter in outdoor lighting and inspired by the ‘Make in India’ vision, K-LITE, through its innovative outlook, introduced an all new product portfolio under architectural lighting. The applications of the new range of products include facade lighting, pathway lighting, inground luminaire, uplighter, up-down lighting, billboard lighting, vertical light bars, wall washers, area lighting poles and above all popular sleek polar lighting solutions.

The solutions offered are backed by extensive understanding of illumination in urban spaces and the expertise gained over a period of three decades.

The fixtures are designed to provide value technology, ideally suited to

Indian conditions. The LEDs used comply to LM 80 testing requirements and from internationally reputed makes such as Nichia and CREE. The luminaires are RoHS, LM 79 and CE certification compliant.

Area Lighting Pole

The luminaire efficacy (lumens/ per watt) is much above 100 for all luminaires. Varied optical options for lighting distribution and correlated colour temperature (CCT) for cool white, neutral white or warm white are available to suit specific requirements.

The outstanding item of the series viz., the sleek polar lighting solutions is a contemporary design that is both timeless and unique in its impression.

Compact without visible mounting equipment and optimised integration, polar lighting is in perfect continuity with the geometric lines of the square column. These assemblies are ideal for surroundings of contemporary architectural constructions. n

Facade Lighting

Vertical Light Bar

K-Lite’s extended family

For all enquiries contact sales@klite.in or call on +91-9500079797, +91-44-26257710. For more details visit www.klite.in

Adhesives

Expert Column

3M spray adhesives: convenient, portable and productive 3M spray adhesive technologies are widely used for bonding wood, MDF, laminates, foams, felts, vinyl etc. and has proven to be a fast and convenient way of spraying adhesive, uniformly, over a large surface area

S

pray adhesives are conveniently packaged contact adhesives, where in adhesives are dissolved in either solvents or water. These adhesives are handy and self-contained that are easy to use with no clean up required. The adhesives dispense precise quantity to the area where the adhesive application is required and thus eliminates wastage. It is quick, safe and allows continuous application with no mixing. Here we discussed various 3M spray adhesive technologies that are widely used in large area bonding of wood, MDF, laminates, foams, felts, vinyl etc.

The 3M Sprayable Adhesive portfolio offers a complete continuum of products for bonding a variety of surfaces: • Aerosol, cylinder and bulk dispensing options • Water-based adhesives • Solvent-based adhesives • GreenGuard Certified and LEED Compliant products • Regulatory compliance solutions.

3M introduced the first industrialgrade aerosol adhesive over 50 years ago, and the broad portfolio now allows the customers to select the product from wide range of performance and application characteristics for production and maintenance jobs. And just the touch of a finger puts a job matched formulation to work on paper, cardboard, plastic, foam, fabric, metal and many more medium weightiness substrates. Most of the 3M aerosol adhesives also have an adjustable nozzle that allows the controlled lace spray pattern that minimises overspray and wastage.

3M Aerosol adhesive features: • Handy self-contained applicators, which saves the expense of complex application systems • Compact container with storage stability, helps reduce storage costs • Contain no methylene chloride, chlorofluorocarbons (CFCs), or methyl chloroform.

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3M has also introduced cylinder adhesives, which is self-contained pressurised cylinders of various sizes with the spray system attached. Cylinder adhesives offers the convenience of aerosol, but with increased productivity, and requires no or very minimum maintenance. Optimised spray patterns reduces the wastage and maximise coverage of adhesive.

Expert Column 3M, recently introduced water-based pressure sensitive spray adhesives of high solid contents, for vinyl tiles or carpet fixing applications, with upright and inverted aerosol format. It is a convenient floor tiling solution that’s faster to apply and a lot easier on the knees than conventional trowel-on adhesives. The product has zero Volatile Organic Components (VOC) and is safe, non-flammable formulation that is better for workers and the environment.

Sustainable manufacturing is high profile news around the world, and the green building revolution is spreading across the world. 3M have been actively developing water-based adhesives for more than 40 years with the introduction of first ever water-based adhesives, 3M Fastbond Contact Adhesive. The 40 year old innovation of 3M Fastbond water based adhesive is today, compliant with the most stringent U.S. air quality requirements. 3M water based contact adhesives offer versatile high tack adhesives with extremely good coverages and high temperature resistance. These

adhesives bonds both porous and nonporous substrates.

Building on green history, 3M is expanding and accelerating the “greening” of product life cycles and encouraging participation so that everybody wins whether in the role as producer or consumer, customer or supplier, or simply a good neighbour.

More and more product designers and manufacturing engineers rely on 3M Industrial Adhesives and Tapes for design flexibility, more efficient production, and end use performance. At the same time, energy costs and consumer demand for environmentally preferable products are driving sustainable manufacturing.

3M Industrial Adhesive and Tapes division (IATD) has comprehensive product range of high-performance that includes a wide variety of high solids/lowVOC and GREENGUARD Indoor Air Quality Certified adhesives. 3M Adhesives that are GREENGUARD Indoor Air Quality Certified can do more than just help manufacturers and builders pursue LEED rated projects;

Adhesives

they can make long-term economic sense.

In addition to the benefits listed below, incorporating green 3M adhesives in the process can be an important part of helping own products green and opens the door to a whole new universe of customers.

• Reduced flammability and fire marshal issues with water-based adhesives • No transportation restrictions from using water-based adhesives • Fewer controlled substances to manage • Improved worker safety with low-VOC adhesives.

3M’s complete line of innovative sprayable adhesives is essential for a wide range of industrial applications, from aerospace to woodworking. n Authored by__

Dr. Ratheesh Kumar P M, Industrial Adhesives and Tapes Division, 3M India Ltd

Adhesives

Profile

Parson’s adhesives gaining wide popularity

A

s one of the leading manufacturer of variety of advanced adhesive products comprising of anaerobic adhesives, cyanoacrylate adhesives, UV curable adhesives, silicone sealants, epoxy and polyurethane adhesives, methacrylate and acrylic adhesive technologies; ‘Parson Adhesives’ emerges as solution provider for bonding of varieties of substrate – easily, with high durability and strength.

In today’s modern times; everybody finds that components and structures are made with combination of polymers and metal alloys everywhere. In service, such structures/components undergo impacts, shocks, jerks, vibrations and variations in pressure and temperature.

So, adhesives used for such need to have more resilient and flexible in order to absorb such abuses when components and structures are in service.

Parson Adhesives India Pvt. Ltd. is a subsidiary of Parson Adhesives Inc., USA and having presence in 48 countries all over the world.

Products offered Parbond 900 series of Polyurethane

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(PU) adhesives are specifically designed and developed for such applications, in consideration to growing demand at market place. Parbond PU adhesives are 2-component, 1:1 mix-ratio, room temperature cure, fast-setting adhesives and impart excellent adhesion to wide variety of substrates such as Aluminum, Stainless steel, carbon steel, ABS, PVC, plastic reinforced composites, wood, glass, concrete, thermoplastics, thermosetting plastics etc, without any use of primer.

With an elongation up to 200 per cent, Parbond PU adhesives provides balance of high peel strength, tensile strength, tear strength, dielectric strength and hardness with almost no shrinkage. Excellent thixotropic properties facilitate ease of application and also prevent sagging and dripping of sealant before and during curing and hence, provide excellent adhesion with long lasting durability.

These tough-yet-flexible and chemical and water resistant Parbond PU adhesives are available in various grades with varying functional curetime, suiting to industry requirements

and specific needs. Some of the most common products are Parbond 901, Parbond 905, Parbond 919 etc.

With increasing usage in industries, Parson’s Parbond PU adhesives are gaining popularity in wide arena of applications. Applications are found in automobiles, windmills, railways, aerospace, marine, solar power structures, buildings and general industries.

Availability Parbond PU adhesives is easily available from Parson’s distributors or directly from manufacturing facilities and those come in convenient packing of 50 ml, 200 ml and 400 ml dispensing cartridges as well in 5 gallons and 55 gallons drums meeting ease of application. n

Contact

Parson Adhesives India Pvt. Ltd. SF-4, Tower-A, Signet Plaza, Kunal Cross Road Gotri , Vadodara-390021, Gujarat Tele: +91-265-2972191 / 6541638 Mobile: 094285-11765, 09408354185 sales@parsonadhesives.in www.parsonadhesives.in

Industry Update

Fenestration

VEKA to strengthen India operations Marks 10 years in India by introducing world’s choicest collection of uPVC window and door profiles

W

indows and doors systems manufacturer VEKA India announced its plans of expanding its operations and making strategic inroads into the Indian markets including residential projects, hotels, hospitals and other commercial establishments.

VEKA India, a subsidiary of VEKA AG – the world’s second largest manufacturers of windows and doors systems recently marked 10 successful years of operations in India. To commemorate the occasion, Andreas Hartleif, Group CEO and Managing Director, VEKA AG visited its India facility located in Navi Mumbai and inaugurated its newly built state-of-the-art showroom and application centre.

“The overall market size of PVC window profiles in India is about 40,000 tonnes in an annum. In Germany, VEKA by itself surpasses the figure in less than a month.

We believe there is room for exponential growth in India and we are here to capitalise on it,” Mr Hartleif said.

“Currently the door and window profiles in India are dominated by aluminium and wood. Also the fabrication is very primitive. World over, uPVC profile is the default choice. This not only provides greater durability, but also offers stunning looks and ultimate energy efficiency by entirely keeping out noise, dust, heat or cold. uPVC profiles also are more cost effective than aluminium and wood when compared apple to apple,” adds Mr Hartleif.

(L to R) Andreas Hartleif, Group CEO & Managing Director, VEKA AG, Rajesh Chawla, Director VEKA India

Developers, Runwal Group and Purvankara among others use our products.”

Besides residential projects VEKA India has installed their products in non-residential projects including the American Embassy in New Delhi, The Taj Hotel, Novotel Hotel, Fortis Hospitals and MGM Hospital among others.

“The home - office deco industry in India will witness one of the most radical transformations with the aggressive promotion that VEKA will initiate in India,” concludes Mr Hartleif. n

New demand for urban housing in India is expected to be nearly 13 million units by the end of 2018. Even if 10 per cent of these to be residences install our profiles, it translates roughly to 13,000 tonnes of uPVC material requirement and we intend to capitalize on this possibility. “Besides keeping with the global trend, the traditional systems are becoming obsolete and are being replaced by the uPVC for more obvious reasons,” says Rajesh Chawla, Director, VEKA India. “Most quality conscious developers and realty majors including L&T Construction Co., Godrej, Raheja Builders, Mugdha

March 2015

B2B Purchase

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Fasteners

Expert Column

How to protect fasteners from corrosion attacks

J.H. Pavnaskar, Technical Head at Panchsheel Fasteners P. Ltd. summarises importance of protecting the fasteners form corrosion attacks

P

anchsheel Fasteners is a manufacturer of the precisely forged fasteners and allied components suitable for engineering industries, pre engineered buildings, infra structure projects and off road vehicles such as tractors, dozers and earth moving equipment.

Panchsheel Fasteners is in this field for more than 35 years. Panchsheel Fasteners has long list of many satisfied customers, this includes government, semi-government and private sector organisations.

An off-highway vehicle is any wheeled motorised vehicle not designed for use on a highway and capable of cross-country travel on land, or other natural terrain.

An off-highway vehicle is normally classified in 4 categories: l Type I off-highway vehicle is a vehicles are not road worthy. To be operated by one operator, and has handle bar for steering control, example is dirt bikes

l Type II off-highway vehicles are having

height less than 50 inches and weigh less than 1,200 pounds. These vehicles travel on 3 to 4 wheels; example is ATV (All Terrain Vehicle) l Type III off-highway vehicle weighs less than 8,000 pounds, travels on track, designed for cross-country use, example is golf cart l Type IV off-highway vehicles are those heavier than the above three types, designed for heavy work like earth moving, farming etc. example is farm equipment, excavators.

It can be easily understood that these vehicles are subjected to most corrosive conditions and are designed for rough use. So it is most important to protect the fasteners form corrosion attacks.

Similarly, the fasteners used in bridges, buildings, fabricated structures, and engineering products need to be protected from corrosion attacks. This also increases the life of the product where these fasteners are used.

Panchsheel Fasteners is well aware of the corrosion protection needed.

So Panchsheel Fasteners has installed darco coating, geomet coating in collaboration with Nippon Dacro Shamrock Co. Ltd., Japan.

Panchsheel Fasteners has also installed mechanical zinc coating plant. In addition to existing hot dip galvanising plant and electro plating zinc and cadmium plant. “Dacromet & Geomet� is technologically advanced and environment friendly and is being used in many industries throughout the world.

Advantages l The non electrolytic process does not cause any hydrogen embrittlement (Brittlement caused due to hydrogen attack. This failure cannot be ascertained in advance, and occurs only in use). l The surface is fully covered example is internal threads of the nuts. l Pollution free process. l The coating has a corrosion resistance superior to many other coating systems. l Conforms to Cyclic Corrosion Test.

(CCT) l Can withstand up to 250 C. n

Contact

J.H. Pavnaskar, Technical Head,

Panchsheel Fasteners Pvt. Ltd. 5008, Bazar Sirkiwalan, Jaisav Place, Hauz Qazi, Delhi-110006 Tele: +91-11-23210486, 23218332, 23218380, 23213878 panchsheel@csnl.com

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Construction Chemicals

PROCUREMENT GUIDELINES

Guidelines to make concrete durable Hasan Rizvi, Vice President, STP Ltd speaks of products and mix of chemicals offered by STP that helps make concrete durable and resistant to several environmental factors

D

urable concrete structures can be achieved only through careful attention to many details. Durability is a key determinant for both new construction and repair of old structures. The durability of concrete structures can be defined as their ability to sustain the serviceability for which they were designed. In concrete, quality assurance is a matter of testing and inspecting to ensure the proper selection, proportioning, mixing, handling, placing, and curing of the materials, as well as the appropriate design of the structure itself.

The following points should be taken into account for both the construction of new concrete structures Water Proofing of Structures

and the repair of old and deteriorated structures:

Factors affecting the durability of structures • Poor quality construction • Lack of waterproofing treatment • Poor maintenance, blocked drain pipes • DPC failure • Lack of proper slope causing stagnation of water • Leaking pipe joints.

Waterproofing of structures • Basements (SuperThermolay APP membrane/ STP PVC membrane) • Roof (SuperThermolay APP membrane / STP PVC membrane / ShaliCem EWP) • Sunken ( ShaliCrete –R) • Planters (STP Hybrid System: ShaliUrethane LHM and ShaliCrete-R) • Over Head and Underground Tanks (ShaliCem EWP).

Water bodies, fountains (ShaliCem EWP, Injection grouting with ShaliGrout IP)

General concrete deterioration Most concrete deterioration can be attributed to water penetration.

Concrete absorbs moisture until it becomes saturated. When water enters in to the concrete structure it results in spalling of the concrete. Therefore, this

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needs to be prevented.

Migratory Corrosion Inhibitor, being Amine based bipolar in nature, used as an additive during concreting / Repairs, can protect the steel from corrosion in aggressive environment.

• Migratory Corrosion Inhibitor (ShaliPlast RCI) • Microconcrete (ShaliFix MC) • Epoxy Bonding Agent for joining old and new Concrete (ShaliBond Concrete).

Providing good slopes and effective drainage, it is possible to prevent water from ponding and application of waterproofing treatment thus preventing water from being absorbed.

Structure design should accentuate water-shedding characteristics for vertical elements — for example, the proper design detailing of window ledges can prevent the wall from wetting — and incorporate slopes and drain holes for such horizontal elements as decks.

Steel in reinforced concrete is prone to chemical attack in certain corrosive environments.

Sealing the concrete surface with an Acrylic Polymer like ShaliCrete R of STP, widely tested and used for waterproofing and protection of concrete. Adequate cover helps in

50

g

STP STP Limited STP STPLimited Limited Limited

S SEALANTS EALANTS ShaliSeal ShaliSeal PS PS

ShaliSeal ShaliSeal PS PS Sealant Two Two Component Component Polysulphide Polysulphide Sealant Two Two Component Component Polysulphide Polysulphide Sealant Sealant Expansion Expansion joints joints

Expansion Expansion joints joints Joints Joints in concrete in concrete roads roads bridges, bridges, subways, subways, flyovers flyovers & airport & airport runway runway Joints Joints in concrete in concrete roads roads bridges, bridges, subways, subways, flyovers flyovers & airport & airport runway runway Concrete Concrete cracks cracks repairs repairs in slab in slab Concrete Concrete cracks cracks repairs repairs in slab in slab Joints Joints in water in water retaining retaining structures structures like like water water tank tank / swimming / swimming poolpool / / Joints Joints in water in water retaining retaining structures structures like like water tank / swimming / swimming poolpool / / aqueducts, aqueducts, dams dams / canals / canals &water reservoirs &tank reservoirs aqueducts, aqueducts, dams dams / canals / canals &reactor reservoirs &reactor reservoirs Atomic Atomic nuclear nuclear power power station station domes domes Atomic Atomic nuclear nuclear power power station station reactor domes domes Joints Joints between between pipe pipe lines lines / Roof /reactor Roof lightlight joints joints Joints Joints between between pipepipe lines lines / Roof / Roof lightlight joints joints

ShaliSeal ShaliSeal PU PU 2K 2K ShaliSeal ShaliSeal PU PU 2K 2K

Two Two component component Polyurethane Polyurethane Sealant Sealant Two Two component component Polyurethane Polyurethane Sealant Sealant High High movement movement accommodation accommodation High High movement movement accommodation accommodation Excellent Excellent workability, workability, easyeasy to use. to use.

Excellent Excellent workability, workability, easyeasy to use. to use.

High High performance. performance.

High High performance. performance.

Fuel, Fuel, oil and oil and hydraulic hydraulic fluid fluid resistance. resistance.

Fuel, Fuel, oil and oil and hydraulic hydraulic fluid fluid resistance. resistance.

ShaliTex ShaliTex Sealing Sealing Compound Compound ShaliTex ShaliTex Sealing Sealing Compound Compound

Bituminous Bituminous Based Based Sealing Sealing Compound Compound Bituminous Bituminous Based Based Sealing Sealing Compound Compound Ability Ability to withstand to withstand expansion expansion without without cracking. cracking.

Ability Ability to withstand to withstand expansion expansion without without cracking. cracking.

Good Good adhesion adhesion to concrete to concrete / other / other surface. surface.

Good Good adhesion adhesion to concrete to concrete / other / other surface. surface.

LowLow susceptibility susceptibility to flow to flow during during hothot weather weather condition. condition.

LowLow susceptibility susceptibility to flow to flow during during hothot weather weather condition. condition.

Resistant Resistant to sunlight to sunlight / rain / rain andand cyclic cyclic temperature temperature changes. changes.

Resistant Resistant to sunlight to sunlight / rain / rain andand cyclic cyclic temperature temperature changes. changes.

Anti-corrosive Anti-corrosive andand prevents prevents rootroot growth. growth.

Anti-corrosive Anti-corrosive andand prevents prevents rootroot growth. growth.

Resistant Resistant to ingress to ingress of foreign of foreign substance. substance.

Resistant Resistant to ingress to ingress of foreign of foreign substance. substance.

ShaliJet速 ShaliJet速 Sealing Sealing Compound Compound ShaliJet速 ShaliJet速 Sealing Sealing Compound Compound Coal Coal Tar Tar Sealing Sealing Compound Compound Coal Coal Tar Tar Sealing Sealing Compound Compound

FuelFuel spillage spillage resistant. resistant.

FuelFuel spillage spillage resistant. resistant.

Jet Jet exhaust exhaust heat heat resistant. resistant.

Jet Jet exhaust exhaust heat heat resistant. resistant.

Good Good adhesion adhesion to concrete to concrete / other / other surface. surface.

Good Good adhesion adhesion to concrete to concrete / other / other surface. surface.

LowLow susceptibility susceptibility to flow to flow during during hothot weather weather condition. condition.

LowLow susceptibility susceptibility to flow to flow during during hothot weather weather condition. condition.

Resistant Resistant to sunlight to sunlight / rain / rain andand cyclic cyclic temperature temperature changes. changes.

Resistant Resistant to sunlight to sunlight / rain / rain andand cyclic cyclic temperature temperature changes. changes.

Anti-corrosive Anti-corrosive andand prevents prevents rootroot growth. growth.

Anti-corrosive Anti-corrosive andand prevents prevents rootroot growth. growth.

Resistant Resistant to ingress to ingress of foreign of foreign substance. substance.

Resistant Resistant to ingress to ingress of foreign of foreign substance. substance.

STP STPLimited Limited STP STP Limited Limited Corporate Corporate Office: Office:

Corporate Corporate Office: Office: STPSTP Limited, Limited, 707707 Chiranjiv Chiranjiv Tower, Tower, 43 Nehru 43 Nehru Place, Place, New New Delhi Delhi - 110 - 110 019019 STPSTP Limited, Limited, 707 707 Chiranjiv Chiranjiv Tower, Tower, 43Fax: Nehru 43Fax: Nehru Place, New New Delhi Delhi - 110 - 110 019019 Tel: Tel: +91 +91 11 46561359 11 46561359 +91+91 11Place, 46561358, 11 46561358, Tel:Tel: +91+91 11 46561359 11 46561359 Fax: Fax: +91+91 11 46561358, 11 46561358, E-mail: E-mail: info@stpltd.com info@stpltd.com E-mail: E-mail: info@stpltd.com info@stpltd.com Regional Regional Office: Office: Regional Regional Office: Office: Delhi: Delhi: +91-11-46561359 +91-11-46561359 Mumbai: Mumbai: +91-22-42530100 +91-22-42530100 Kolkata: Kolkata: +91-33-2821262 +91-33-2821262 Bangalore: Bangalore: +91-80-22220101 +91-80-22220101 Delhi: Delhi: +91-11-46561359 +91-11-46561359 Mumbai: Mumbai: +91-22-42530100 +91-22-42530100 Kolkata: Kolkata: +91-33-2821262 +91-33-2821262 Bangalore: Bangalore: +91-80-22220101 +91-80-22220101

BUY BUY GENUINE GENUINE BUY GENUINE GENUINE BEBUY BE WATERPROOF WATERPROOF BEBE WATERPROOF WATERPROOF

www.stpltd.com www.stpltd.com www.stpltd.com www.stpltd.com

Product Product Product Product

Construction Chemicals 48

PROCUREMENT GUIDELINES

f

protecting reinforcing steel against corrosion. Water cement ratio should be kept as low as possible so as to get a dense concrete which will helps to prevent the ingress of water and water-borne salts, Carbondioxide, Chloride and Sulphurus gases.

the wall near the skirting level • Each drilled hole will be connected with an inverted bottle filled with silicate base STP Shalimagic (for about two days), height of the bottles should be 1 metre above the drilled hole.

STP pioneered solutions for dampness Procedure consists of removing the plaster from the effected walls upto a height of 1.0 meter, above the affected area.

• Drilling holes (18 mm dia, with 125 mm spacing ) along the length of

STP products are “Made for India” In recent past, usage of construction chemicals has increased, as the construction industry had grown on a sustainable basis. The trend is towards liquid applied membranes as they can be applied on any shape of the surface. India has the ability

to develop indigenous technologies, processes, rather than importing the technologies.

Construction chemical manufacturers like STP Ltd. are promoting durable technologies suitable for our affordability and environment. STP products are suitable for Indian weather and climatic conditions. n Authored by__

Hasan Rizvi, Vice President, STP Ltd

Promtech to help set up a pre-treatment chemicals business for Start ups P romtech Group is the manufacturer of the largest range of Aerosol Products in India. Promtech started with metal finishing chemicals and aerosol paints for powder coating and painting touchup, offering their aerosol paint cans since 1994. Since then Promtech has added to its product range around 25 Pre-treatment chemicals covering a wide range of industrial applications.

Promtech to offer manufacturing Know-How Promtech products range includes, several Industrial products having a continuous demand in several Industrial Sectors. In any Industrial area, local manufacturers and supply chain will help reduce the buying costs by nearly 50per cent as it eliminates the logistics and various government taxes thereby bringing convenience to buyers. The mentoring and training program is available for Powder and Paints Manufacturers, Aerosol marketers, Powder dealers and distributors, Hardware and offshore supply firm, Aerosol products manufacturers looking for expansion to additional products, foreign firms wanting to set-up their manufacturing facility in India The goal of the program is to promote entrepreneurship and self-

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employment by giving an opportunity to young graduates by helping them build their career with tiny SSI units.

This is also applicable to all budding entrepreneurs and technocrats on VRS, hardware dealers and offshore industrial supply firms and all those who have developed a desire to start their own business venture.

Infrastructure and investment requirements For a Production a space of 300 sq ft to 500 sq ft is required for storage of raw materials, finished goods, processing and dispatch of goods, Analytical and QC Lab etc. For all trading activity, an area of 200 ft sq is sufficient.

Power required for manufacturing is only one and a half HP for stirrer or High Speed Mixer. The Initial investments required for a moderate beginning is a maximum of ` 50,000 for raw materials purchase

Promtech Services of Know-How Transfer includes: • Raw materials sourcing details.

• All raw materials and additives sourcing details.

• Formulation techniques and formulating details

• Promtech consultancy will also offer marketing assistance through B2B Portals, e-mail Marketing Consultation Fees: The know-how transfer is a onetime fees payable with no applicable royalties to be paid. Consultation and formulations fees charged by Promtech range from ` 10,000 to ` 50,000 made through a onetime payment, the charges are also adjusted once we get a positive response.

All the products are cold mixing, No Power; No effluents process. Time is less than two hours, No machinery required and yield is 100 per cent. 1HP Power may be required for manufacturing large batch with the powder blender / HS Stirrer machines. n

Contact:

Pradeep Vaidya, Technical and Marketing Director, Promtech Group,Thane Tel: +91-22-25883265 Mob: +91-9820181738 Email: puvpromtech@gmail.com Sonia Vaidya, Mob: 9819813015 Email: soniavaidya30@gmail.com www.promtechaerosol.com

Construction Chemicals

Profile

MC-Bauchemie’s provide equivalent cover to concrete A

fter using good concrete and waterproof plasters, the final stand against water would be a physical barrier to ensure the water does not enter the building envelope and deteriorate structural or cosmetic elements.

Physical waterproofing barriers can be of preformed membranes or they can be slurry-applied membranes. Whilst having many advantages, preformed membranes have the inherent limitations such as overlapping joints and the difficulty of application across change in geometry of the structure.

Slurry applied membranes help in overcoming these limitations.

Slurry applied membranes are advantageous on account of their ease of application and mouldability to form seamless membranes over any structure. Polymer modified bituminous emulsions with low VOCs are popular for basement waterproofing especially in aggressive soil conditions. Slurry applied membrane should be of breathable type capable to avoid blisters and craters which an eventually effect the barrier performance. These membranes have crack bridging properties in addition to covering complex geometric shapes.

These systems are compatible with moist surfaces, are environmentally friendly, and free from solvents, all the essentials needed for today’s green buildings. These products are also easy to apply, making it perfectly suitable for applications in difficult, space-limited sites.

Applications for these kind of membranes are multifold, in basements, wet areas, swimming pools, tanks, deadwalls, terraces, terrace-gardens, structural elements and so on. The main point to remember while using a slurry applied membrane is the correct detailing of joints, waterstops and interfaces (covings) between horizontal and vertical surfaces.

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Importance of WP Detailing

Sment D crete Dichta n lastic / m of M30 Co E x ifi tr of Zen alent to 72 c kness iv ic u h q T E 2 mm ting is 92 Coa flex / F

Protection Quotient of MC - Bauchemie Coating Systems

Another benefit, these waterproofing membranes such as zentrifix-elastic, manufactured by MC-Bauchemie, provide is equivalent cover to concrete.

For e.g. zentrifix-elastic at 2mm thickness provides a cover equivalent to 72 cm of well-compacted M30 Concrete.

This feature allows Zentrifix-elastic to be used in repair and protection projects apart from waterproofing applications.

The specifier or constructor has innumerable materials at its disposal, each claiming to be the best. Most of these materials are characterised by

generic properties. These properties are suitable for quality control to produce batch certificates, but do not address the waterproofing system as a whole.

The best waterproofing system is made of good base, good material and good application. The success of waterproofing system depends not only on the materials alone, but also more on application and understanding limitations of the materials in question. Rather than asking for guarantees from applicators, which has not stopped failures, the adherence to quality assurance systems should be reverted to. n

PROCUREMENT GUIDELINES

Construction Chemicals

How to enhance performance and durability of concrete structures This article talks on the use of construction chemicals to enhance overall durability and sustainability of structures

U

se of construction chemicals has become a necessity due to improved construction techniques and stress on durability of structures. Extending service life of structures and improving their performance, reducing maintenance cycles can be achieved through the use of these materials. The onus now lies on the manufacturers of these materials to ensure quality and efficacy of the offered products and systems. Sustainability is a must. Ever depleting natural reserves, and escalating costs are driving towards optimisation of materials and resources.

Minimising cement content, use of pozzolanic materials and reducing water content are some of the steps which are already in place. Use of protective coatings, proper water proofing systems and joint sealants helps in protecting structures from aggressive environment and water ingress. Timely maintenance and repair helps in avoiding failure of structures within their service life span. Retrofitting of old and damaged structures, helps in increasing their life thereby achieving the objective of sustainability. Overall use of construction chemicals is essential for ensuring the durability and sustainability aspects of structures.

Concrete additives One of the most important and critical ingredient of modern concrete is the chemical admixture. The introduction of admixture has change the way anyone can work with the cement concrete.

Water reducing admixtures based on various chemistries. The invent of PCE based admixtures has made it possible to reduce the water binder ratio down to even 0.20. Very efficient dispersion properties make PCEs the best choice when the water binder ratio is below 0.4 and the strength requirements are above 50 MPA. The versatile chemistry of PCE polymers, ensures their use in almost

every mix design. SCC has been mostly associated with PCE based admixtures.

Along with the excellent water reduction, they also produce almost flowing concrete, which means, if the mix is properly designed there is either no need for VMAs or their usage could be limited. Nowadays modified PCE based admixtures are available which also offer rheology control.

One of the challenges in earlier PCEs was the increased stickiness of the concrete mix, now there are some molecules which offer excellent reduction in stickiness. This is often necessary while designing very high strength mixes which have a tight water cement ratio. In SCC, the stickiness also results from higher amount of fines.

Shrinkage reducing admixtures are another example. They are very effective in reducing cracks caused due to drying and autogenous shrinkage, also known as self-desiccation. They act on very fine capillaries with diameters between2.5 to 50nm in diameter, by reducing surface tension within pore solution. This helps in preventing collapse of capillary walls, thereby reducing cracking. Their uses in heavy duty industrial floors enable increasing the span and reduce the requirement for number of joints. SRA’s are mainly based on ethylene and propylene glycol derivatives. While using SRA’s, one must consider their effect on final compressive strength and air entrainment.

Use of internal curing agents for concrete is also gathering momentum.

They act by providing additional moisture in concrete for a more effective hydration of the cement and reduced self-desiccation. Internal curing means the introduction of a curing agent into concrete to provide this additional moisture.

Two major methods are currently available: l Use of saturated porous lightweight aggregate (LWA) in order to supply an internal source of water. l Super-absorbent polymer (SAP) particles can absorb a very large quantity of water during concrete mixing and form large inclusions containing free water, thus preventing self-desiccation during cement hydration.

For optimum performance, the internal curing agent should possess high water absorption capacity and high water desorption rates. Most tunneling work will never be complete without the use of gunniting or the sprayed concrete.

Spraying concrete is a very sensitive application. The nozzlemens’ job will not be easy without the use of an accelerating admixture. Typically, quick setting is as critical as controlling the reheology of sprayed concrete. Accelerators combine both these requirement, thus reducing the rebound to a great extent and achieving the quick setting.

Conclusions Construction chemicals offer solutions to a variety wide of issues, faced by the construction industry. From the construction stage to the maintenance of structures and finally even for repair and retrofitting, use of construction chemicals is growing. Understanding the core issues of construction industry and offering quality and cost effective solutions shall be the objective of construction chemicals manufacturers. Educating the buyers and users and developing user friendly systems is also necessary. n

Authored by__ Deepak Kanitkar, GM – Technology & Business Development, Chembond Chemicals Ltd.

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B2B Purchase

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Cutting

INDUSTRY SPEAKS

Messer: making the best of transition ”We are more flexible and receptive so as to be able to adapt to rising market demands and changes much before our competitors,” says Dr. A.V. Mohan, Executive Director (Sales & Marketing), Messer Cutting Systems India Pvt. Ltd.

M

esser Cutting Systems India Pvt. Ltd. is one of the most successful manufactures of CNC thermal cutting machinery. In an interview with B2B Purchase, Dr. A.V. Mohan briefs on the industry trends and his company’s recent initiatives.

Construction, mining equipment, structural solutions companies, defence, power and general engineering etc. A large number of job shops in our country cater dedicatedly to these segments. We are associated with almost all of them.

Could you brief us on the current business scenario as far as your business is concerned?

With India expected to ‘turn the corner’ on the back of structural reforms, its economy is projected to clock 7 % growth in 2015 even as China would see an economic slowdown is an important input . 2015 could be the year that India changes the game . In the short term, low oil prices are likely to increase GDP growth, ease the pressures of India’s high current account deficit and help bring down inflation. The recently announced Union Budget saw India take a step towards implementing new structural reforms which will boost the economy.

How do you perceive the confidence level in your end-user industry segments?

As far as Messer Cutting Systems is concerned, we are still and will continue to strive to be the first and last choice for our valued customers.

As far as capital goods sector is concerned, the rates of central excise and customs duties maintained at the previous levels in order to aid the success of the ‘Make in India’ initiative will help. Capital goods sector will see a robust year on year growth led by huge order inflow especially from oil and gas sector, power, and metals. Overall, we see powerful growth trends emerging.

Which are your target industry segments?

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Keeping pace with the increasing optimism across Indian industry, what are the initiatives you have taken?

We have taken lots of initiatives in the recent past. We have targeted product related innovations like high-tech laser bevelling solutions, heating solutions.

We have expanded our market to countries like Saudi Arabia, UAE, Sri Lanka, Bangladesh, Bhutan, Myanmar, Nepal etc.

We have strengthened our service back-up to customers by adding toll free call centre based full time responsive customer addressal initiatives. We have launched our industrial skill building and education packages which will slowly be implemented in our vocational training institutes, engineering colleges and also research institutions which will be a major contributor towards the “Make

in India” campaign launched by our Prime minister.

Over and above, we have a very “personnel centric” work culture – we do not miss any opportunity to acknowledge and reward our performing team members, distributors and alliance partners. Our attrition rate is “zero” and we have distributors, partners who are with us since our inception and going strong till date.

Are you going to introduce any new product or technology?

As mentioned earlier, we will be introducing new product or technology. Laser cutting systems, heating solutions, and industrial skill building packages would be our priorities.

Plasma cutting or laser cutting – which is better and why?

They cannot be compared. Both have their merits, de-merits and specific applications.

Finally, what makes you different from your competitors?

In short, our customer-driven approach, we take care of our employees. We are more flexible and receptive so as to be able to adapt to rising market demands and changes much before our competitors. This is exactly why we are the leaders in the market consistently for over 15 years now and becoming stronger as time is progressing. n

Profile

Welding

KMDA catering industrial engineering needs vast experience in the field. KMDA is committed to be a strategic partner with client organisation in building businesses by maximising the value of human capital. It analyses the business requirements of clients and deliver solutions to ensure customer satisfaction.

K

alpdeep Machinery Deepweld Agencies (KMDA) is a fast growing organisation in industrial engineering products, which offers a wide variety of products for industrial engineering needs.

It was founded in 1995 with the vision of becoming the state leading technical distributors of industrial supplies.

The distributorship is promoted by a team of young professionals having

KMDA focuses to provide consummate customer service empowering its clients with a competitive advantage, facilitating them to focus on their core activities. It provides solutions for various aspects of engineering products for its customers.

KMDA is one of the state largest privately held distributors of welding consumables/equipment, abrasive products, total cutting tools, transmission products, industrial safety products and electric power tools. Its supply network

consisting of manufacturers, distributors, resellers, value-added service providers, coupled with one of the industry´s most knowledgeable and experienced sales forces give its customers the competitive edge required in today’s industrial environment

Mission Guided by focus on its five imperatives, the company assures to constantly strive towards growth of an organisation and an individual by creating better ways of supporting business through an understanding of business as well as functional specific expertise. It looks forward to implement the critical initiatives required to achieve its vision. All of its long-term strategies and short-term actions will be moulded by a set of core values that are shared by each and every associate. n

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Welding

PROFILE

MIG/MAG torches for machines and vehicle production and vehicle construction. MIF torches are also suitable for a welding current of up to maximum. 230 A.

M

IG/MAG welding torches from fronius offer the advanced technology and quality that let you concentrate on the job in hand, rather than the equipment. All welding torches are designed to the last detail to guarantee precise results and ease of use.

Design also plays a key role. The ergonomically perfected handle means Fronius 2

the torch sits comfortably and firmly in the hand, making it easy to use.

All of Fronius’s torches are optimally matched to the entire welding system whether air or water-cooled, manual or automated or robotic operations.

MIF torches are made of high-grade gas cooled welding torch for steel, the torches are applicable for machines

MIF torches for the AL2300 variant are available in the following versions: l AL2300 is available in the standard version (without additional function) l AL2300 Up/Down: In the handle integrated remote control for continuously regulation of the parameter which is active at the welding machine. l AL2300 Job master: with the remote control integrated in the handle, following parameters can be selected with the menu keys (left-right): welding current, speed of wire, first saved jobs and length of arc. With the Up-Down keys the parameter can be stopped at the desired value and indicated on the triple digit display. l Multilock is another feature that is easy exchange of the torch body by a bolt connection at the hose pack.

Obtainable with Up-Down and Job master function l Process: Base metals. Constructional steels, coated constructional steels, ferritic / austenitic Cr Ni steels, duplex steels, nickel-based materials, aluminium materials, magnesium materials, copper materials. l The length of the hose pack is 3- 4.5 m. The welding current which is Co2 is 230 A. Welding current ArCO2 is 200 A while the welding current for Co2 is 230A.The duty cycle is 40 per cent. The wire has a thickness between 0.6 to 1.0mm. n Contact

Fronius India Pvt Ltd. Gate No.312, Nanekarwadi, Chakan , Tal: Khed Pune - 410501 Maharashtra Tele: +91-2135-677400

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Profile

Welding

Peikko to introduce Kemppi’s welding quality management system for 3 countries P

eikko Group and Kemppi have agreed on deploying the Kemppi ARC System 3 quality management system for welding at Peikko production units in Finland, Lithuania, and Slovakia. This is the first multi-site commissioning of the Kemppi system.

Kemppi ARC System is a comprehensive welding system for project planning, management, and monitoring. It enables fully automated welding control and collection of documentation. Also, the welders’ qualifications, welding instructions, and information on NDT inspections are all readily available via a single service with reliable off-site storage.

The Kemppi ARC System 3 implementation at Peikko is being carried out this spring. In the first stage, all main users of the system will be trained at the Kemppi factory in Lahti. System installations will then be carried out at the Peikko production units that manufacture composite structures in Lahti; in Kaunas, Lithuania; and in Kráľová nad Váhom, Slovakia.

Peikko Group is a pioneering operator whose products are among the best in the world. We are pleased to be part of the development of Peikko Group’s production processes with new technology.”

Kari Kemppi, Director, Welding Management Solutions at Kemppi, described the solution’s impact as, “Thanks to Kemppi ARC System, Kemppi has brought to welding something that has long been in use in industrial cutting.” The precise information that good software can provide has a positive effect on the efficiency of production, the profitability of the business, and cost-efficiency. Kemppi describes the new solutions as allowing company to be more than an equipment manufacturer – through integration of software developments it has become a genuine solution supplier. n

Peikko’s products are used in the building frames that are subjected to heavy loads. This means that the products’ capacity and resistance properties are highly important.

Welding is a critical phase in the manufacturing process of a structural product. “As product requirements and the various markets’ quality demands grow stricter, we at Peikko want to ensure that we can meet these challenges and also predict future developments in the business.

The introduction of Kemppi ARC System 3 guarantees our competitiveness in quality in this constantly changing and challenging business environment,” explains Peikko Group’s CEO, Topi Paananen.

Production Director Tuomas Mantere, also from Peikko, continues, “The real-time monitoring of the welding process enables us to detect faults and quality deviations in our production. Correct and timely measures ensure consistent quality of welding output, improve our productivity, and enable us to assess the effects of the changes implemented. At the same time, we facilitate the work of welding coordinators by using system management tools in, for example, the maintenance of welding qualifications.”

Kemppi’s Sales Director, Nordic countries, Mikko Väisänen, commented, “Our long-term partner and client March 2015

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Welding

PROFILE

Unitherm provides cost effective welding solutions emerged as a leader in solid state high frequency welders as well.

U

nitherm Inductoweld India Pvt. Ltd has been one of India’s largest manufacturers of high frequency welders since the year 1992. After having dominated the high frequency vacuum tube welder market in India for nearly 2 decades, Unitherm has now

Having introduced a new line of solid state welders equipped with electronic automatic load impedance matching, Unitherm is the first and the only Indian company to be manufacturing these welders. Their solid state welders are well known for high energy savings and with the introduction of this embedded systems based feature, the energy efficiency will further increase. So far only a company based in Norway is offering such a feature.

Unitherm’s solid state high frequency welders are based on a unique transformer-less design, which prevents energy wastage on account of induction

losses. In addition there are numerous full proof protections in the welding equipment actuated by high end optical fiber cables to ensure instant system reaction to faults.

With installations worldwide, Unitherm is undoubtedly the most cost effective high frequency welding solution in the market available today.

All of Unitherm’s clients endorse the high energy efficiency, heavy duty and rugged design of their welders. n Contact

Unitherm Inductoweld India Pvt Ltd. A-26, Sector-4 Noida - 201301 Uttar Pradesh Tele: 120-2555805/2535397

Unique Welding provides high speed welding flux The company is situated in an industrial town, Vithal Udyognagar, strategically located between two major cities of Gujarat state, Ahmedabad & Vadodara. It is well connected by Road, Railways and Airports. The nearest port (Mumbai) is about 500kms.

U

nique Welding Products Pvt.Ltd is one of the leading manufacturer of MIG, SAW & TIG Welding Wires in India.

With operations started in 1987, the company has managed to gain a premier position as a top vendor for leading automobile manufacturers and ancillary in engineering industry and the railways.

The brand name ‘UNIWELD-50’ has acquired a significant position in terms of quality and performance across India.

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Stringent quality control measures are adopted to ensure that the welding wires are manufactured as per International Standards. The Implementation of ISO 9001 quality management system make the products world class. Continuous efforts as part of the research and development are carried out to introduce new welding products and offer better services to all customers.

UWP -5 UPW -5 uses Acid agglomerated flux for welding carbon manganese steel, low alloy structure and boiler quality steel.

This flux is suitable for high speed welding and provides very good weld bead appearance and excellent slag removal even with narrow groove and fillet welds.

The other characteristic of this flux is high resistance to cracking and porosity. Mostly it is applied to double side with single pass weld and fillet welds. As the consumption of flux is very low, it is very economical.

Grain size: 10 to 60 meshFlux type : Aluminium - RutileBasicity Index: 0.5 to 0.8. n Contact

Unique Welding Products Pvt. Ltd. 306, Dilkap Chambers, (Behind Balaji Teleflims), Veera Industrial Estate, Veera Desai Road, Andheri - West, Mumbai - 400 053, India.

Web: www.uniquewelding.com

Water

PROCUREMENT GUIDELINES

DEWATS: Towards a smarter, costeffective wastewater management system DEWATS, a cost effective waste water management system is gaining ground in India thanks to developmental agencies like the BORDA. The “Swachh Bharat Abhiyan” will be optimistic about technologies like DEWATS that improve the everyday life of Indians.

DEWATS will play an important role towards promoting cost effective systems that help in waste water management

D

EWATS, which stands for Decentralised Wastewater Treatment System is a modern solution. DEWATS is technically designed to be low maintenance system. As most of the materials used in DEWATS are locally available, they become economically viable.

DEWATS is a great system both for industrial as well as non industrial purpose. DEWATS can handle small to large quantities of water on a daily basis. The cycle is a daily one. Each DEWATS plant is designed for intake

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of a particular capacity. As DEWATS is not a sophisticated system, it requires lesser investment is being widely used in industrial areas and within communities. DEWATS is a great answer to sewage treatment. DEWATS can work as a sanitation initiative in places where underground sewage systems are in a developing stage.

Technical advantages in sewage treatment Since, DEWATS does not require a necessary chemical pre-treatment when it comes to industrial usage.

DEWATS is a great solution to sanitation and waste water management and the challenges often thrown in because of Wastewater. DEWATS systems in India are perfectly designed to be compliant with local laws.

The cost advantages of DEWATS DEWATS are suited for all types’ o industries even though they are specifically suited for SME and MSME due to their nature. Since most SME and small industries are unable to afford sophisticated waste water management systems, it is best suited 62

g

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f

for small industries. It is expensive to employ trained and skilled people capable of handling Industrial Waste.

Since complex and sophisticated waste water systems require a lot of energy, they are not preferred in industries where investment is low.

DEWATS: A revolutionary waste water management system Since DEWATS is cost effective, it has become a revolutionary system. DEWATS is a game changer in waste water management systems that make it accessible and affordable. Increasingly Waste water management systems are being used in a different way today. Today’s waste water management systems are a mix of DEWATS coupled with some sophisticated systems. DEWATS is a custom made system and is customised according to the place in which it is used. DEWATS is custom made according to the sectors in which they are applied. DEWATS follows strict quality control measures

while being implemented by trained professionals. DEWATS will have increasingly important role to play in developing countries. With research being done on DEWATS and waste water management systems that provide people with solutions in waste water management and disposal, it is always a welcome move.

DEWATs is a great way of fighting water pollution, which in end results in safer access to water by creating a system where sewage water is efficiently disposed. DEWATS can be used in a wide range of sectors - Agro-industries, Hospitals, and in rural areas or where ever communities are living.

BORDA and its role in DEWATS Non profit organisations like BORDA (Bremen Overseas Research and Development Association) are working towards providing waste water management systems in India.

BORDA closely works with local

agencies and the government to help implement better sewage and waste water management systems. BORDA has helped people lead better life today thanks to their sustainable and cost- effective technology and efforts in DEWATS.

DEWATS in “Swachh Bharat Abhiyan” The plan of the Indian Government, “Swachh Bharat Abhiyan” emphasises on creating a cleaner India in both urban and rural India. The DEWATS system completely conforms to the agenda that “Swachh Bharat Abhiyan” initiative promotes.

The larger applications of the DEWATS system are yet to be seen while they are being adopted at a better rate. The “Swachh Bharat Abhiyan” will help in creating a better awareness about DEWATS and many more of such programmes. The CDD society in India (Consortium for Dewats Dissemination) too is creating awareness about DEWATs through the various seminars it conducts. n

Ahura specialises in water treatment systems filters. The company also manufactures sewage treatment plants, small effluent treatment plants, etc.

A

hura Aqua Treat, an ISO 9001: 2000 certified company, established in 1993, specialises in various water treatment systems for treating ground or surface waters.

The company specialises in various systems like RO plants, DM plants, softeners, ultra filters, UV systems, ozonators, and different types of

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Ahura Aqua Treat designs and manufactures highgrade sea water RO plants which are used for endtreatment of effluent plants. Understanding the typical needs of pharmaceutical, textile, plastic moulding, cosmetics, beverages, paper, bulk drugs, and chemical industries, the company offers systems for 100 per cent assured results. Besides improving feed quality for trouble-free operations, the company also provides benefits of reuse of water and hence reduces the demand for in-feed water.

The company has accomplished projects for sensitive pharmaceutical industry and heavy textile industry (capacity of 7,000 cu.m./day, at 50-200 cu.m./hr). It also has expertise in storage and distribution loop for pharmaceutical and food industries, SS tanks and pipelines, chemicals for cooling towers, chillers, boilers, etc. n

Contact:

Ahura Aqua Treat Works: B-107, Nupur Industrial Estate, Kachigam, Daman. UT of Daman & Diu - 396 210 Office: D-103, Riddhi-Siddhi Apts, Unnat Nagar Rd. No. 2, Goregaon (W), Mumbai - 400104 Mobile: 099201-20120, Telefax: +91-22-28770033, 28768636.

Fax: +91-260-2244800.

Email:info@ahuraaqua.com, ahuraaquatreat@gmail.com

Pumps

Industry Report

Grundfos introduces TPE3 in-line pump G rundfos India, one of the leading pump manufacturers in India, and a subsidiary of the Danish pump giant Grundfos Holdings, launched its intelligent in-line pump - TPE3 at the ACREX 2015. The company participated at ACREX, a 3-day expo scheduled from February 26 to 28, organised by the Indian Society of Heating, Refrigeration and Air Conditioning Engineers (ISHRAE) and supported by Nuernberg Messe India Pvt. Ltd. The TPE3, now launched in the Indian market, offers a wide range of intelligent functionalities which in turn ensures optimal efficiency for any HVAC system.

With its built-in heat energy meter and flow limiting function, the pump totally

eliminates the need for a pump throttling valve.The pump when connected to any HVAC sensor, completely takes charge of the system pressure and flow of the system.TPE3 also has a number of configurable relays and analog inputs which allows for better system monitoring and optimal pump regulation.

automation required at commercial facilities to reduceenergy consumption and hours of manual monitoring.” n

Apart from TPE3, Grundfos India showcased itsTP Pump - vertical in-line pumps and Magna3 - circulator pumps at the expo.

Commenting on the occasion, G. Gangaprasad, Head - CBS and Exports, Grundfos India, said, “In this age of automation, TPE3 is a pump which offers just the right kind of intelligent

KEPL supplies highly critical application pumps to RIL

pumping temperatures range for the BB3 Pump is from 5 C to 200 C and its capacity is up to 2,500 cu.m. per hour.

Commenting on this development Sanjay Mande, Assistant Vice President, KEPL said, “We are delighted to provide our indigenously-developed critical applications to Reliance Industries limited. BB3 pumps are designed to ensure high reliability under high pressure applications and are very easy to maintain.”

K

EPL, a joint venture company of Kirloskar Brothers Ltd., has shipped the first set 5-stage BB3 pumps to Reliance Industries Ltd. (RIL) for its Refinery Complex (J3) project in Jamnagar, Gujarat.

API610 standard BB3 pumps are Between Bearing Axially-Split case

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pump. KEPL manufacture process pumps as per API (American Petroleum Institute) standard for High temperature and High pressure application. KEPL BB3 pumps are designed for fluid transfer applications. Its near-centreline mounting design makes the BB3 pump suitable for various refinery applications subjected to the ISO or API criteria for flammable hydrocarbons. The

Reliance Industries limited Jamnagar complex represents the largest refinery and petrochemical project ever implemented by an Indian corporate. The Jamnagar complex is a fully-integrated facility, with a petroleum refinery complex, an aromatics/petrochemical unit, a power generation plant and a port and terminal complex that provides access to a pipeline network. The project, known as J3, is designed to increase production capacity of ethylene and other hydrocarbon products at the complex. n

Hanna unveils advanced innovation in analytical instrumentation edge makes measuring pH, conductivity and dissolved oxygen quick, easy and affordable

E

lectro analytical instrumentation manufacturer Hanna Instruments announced the launch of HI2002 pH/ORP, HI2003 EC/TDS/Salinity and HI2004 DO edge meters. The new dedicated edge meters are an extension of the portable edge family of meters and suitable for many markets.

edge is incredibly thin and lightweight, measuring only half an inch thick and weighing just 9 ounces. It blends elements of portable meters and bench top meters into a single, seamless design. This versatile design allows it to be used like a benchtop or portable meter, which can even attach to a wall to free-up valuable bench space in a laboratory.

In addition to its thin, lightweight design, edge features: l A large 5.5” LCD with a wide viewing angle l Capacitive touch keypad l Dual USB ports l Cradle with swivel arm electrode holder l Wall mount.

All edge meters use digital smart electrodes. These electrodes are nearly as advanced as the meters, featuring a built-in microchip that stores sensor type, ID, and calibration information that is automatically retrieved by the meter once the electrode is plugged in.

These electrodes are nearly as advanced as the meter itself: featuring a built-in microchip that stores sensor type, ID, and calibration information that is automatically retrieved by edge once the electrode is plugged in. The electrodes also have a 3.5 mm connector so you don’t have to worry about alignment and pins bending or breaking. n Contact

Hanna Equipments (India) Pvt. Ltd. Aum Sai Bldg., 3/4/5/6, First Floor, Plot No. 23-C, Sector 7, Kharghar, Navi Mumbai 410210, Maharashtra Tele: +91-22-27746554/55/56 Email: marketing@hanna-india.com www.hannaindia.com

FORM IV

Statement about ownership and other particulars about newspaper B2B Purchase to be published in the first issue every year after the last day of February.

1. Place of publication

:

Mumbai

2. Periodicity of its publication

:

Monthly

3. Printer’s Name : Nationality : Address :

Radha Poptani Indian I-Tech Media Pvt Ltd 1, Gayatri, Karumari Amman, Chheda Nagar, Chembur (West), Mumbai - 400089.

4. Publisher’s Name Nationality Address

Radha Poptani Indian I-Tech Media Pvt Ltd 1, Gayatri, Karumari Amman, Chheda Nagar, Chembur (West), Mumbai - 400089.

: : :

5. Editor’s Name : Radha Poptani Nationality : Indian Address : I-Tech Media Pvt Ltd

Residence: A/79/474,

Near Sunita Apartment,

Ulhasnagar - 421001.

6. Names and addresses of individuals who own the newspaper and partners or shareholders holding more than one per cent of the capital.

1. Asha Prasad 1, Gayatri, Chheda Nagar, Chembur, Mumbai - 4000089 2. Radha N. Poptani A-79/474, Shahad, Ulhasnagar-1, Dist.-Thane.

I, Radha N. Poptani, hereby declare that the particulars given above are true to the best of my knowledge and belief.

Date: 01 March 2015 Signature of Publisher

Radha N. Poptani

March 2015

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Cutting Tools

Technology

BILTZ presents solid carbide for machining parts B

ILTZ Cutting Tools are manufactured & reground on European CNC tool cutter grinders & CNC profile grinders.

The company has wide range of products as T Slot Cutters, Step Drills and Multi Operation tools, Solid Carbide Reamers, Regrinding and Recoating, etc. BILTZ Cutting Tools are presenting solid carbide long length end mills for machining parts, which require long reach. They come in various versions such as Square Nose or Ball Nose and two, four, six, eight or more flute form. These tools are perfect match to be used on materials like cast iron, non – ferrous metals and for difficult to machine materials. The rigid solid carbide end mills with rugged geometry can be used at high cutting speeds and

BILTZ Cutting Tools

are most suitable for deep slotting work.

These tools can also be helpful in deep plunging work. Biltz solid carbide end mills are available in size up to cutting edge 300mm flute length 100mm with coolant holes and without coolant holes. n

Contact

Biltz Cutting Tools Company.

J- 351 M I D C, Bhosari Pune: 411026 (India).

Cell :09823022042 Phone no: 020 66307846 Fax no: 020 66307846 Email: biltz@vsnl.net Web: www.biltzindia.com

TaeguTec’s new 4NKT increased productivity T

aeguTec is proud to introduce a new product compact four corners double-sided insert for multiple applications – the 4NKT 6 mm insert for end mills, face mills and modular cutters.

The 90 degree entering angle insert, despite the double sided design, is suitable for high ramp down angle applications. Its high positive geometry generates low cutting force while the cross edge insert geometry prevents unexpected insert failure.

The increased insert thickness and high strength, combined with the cutter’s wide bottom for improved clamping, enables excellent high stability and productive machining.

Furthermore, the 4NKT’s smaller 6 mm size compared to the 11 mm and 16mm sizes increases the number of

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teeth on the cutter which is not only good for machining small components but also makes it a finer pitch tool that increases productivity.

The new line of cutters is offered as end mills (D16-40 mm), modular types (D16-40 mm) and face mill types (D3263 mm). All cutters include an internal coolant delivery system for efficient chip evacuation that prevents built-upedges.

The 4NKT 06 inserts are available in two geometries: “M” for general purpose machining applications and “ML” for low power machining in unstable set-ups and long overhang applications. It is ideally suited for die and mould, automotive, miniature and general purpose industries, and is a versatile tool for general face milling, true 90 degree shoulder milling, full

slotting as well as helical ramping and pocket machining.

The Chase2Mill 4NKT new line was put to the test against several competitors’ similar offerings and was seen to substantially increase productivity and tool life. While machining grey cast iron, the new Chase2Mill 4NKT increased tool life by 25 per cent versus a popular competitor’s similar insert. In another test against a competitor’s tool on a work piece that was made from mild steel, TaeguTec’s new 4NKT increased productivity by 100 per cent. n

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Foam concrete plant with Mixer, Foam generator and Pump working together to pour at 20 mtrs vertically and 200 mtrs horizontally. Density adjustment by turn of knob.

FOAM CONCRETE PLANT WITH OPTIONAL ATTACHMENTS FOR AUTO BATCHING

Foam concrete can be pumped to cast foam concrete walls instead of the tedious block work.

Foam concrete can also be laid on terrace, floors for acoustic insulation, fill voids, cast boundary walls, internal roads, screed for water proofing.

Can use Pond Ash instead of sand.

The plant is portable and can be shifted in a material lift to carry out jobs at higher floors.

ONSITE LABOUR JOBS UNDERTAKEN

PLASTER PUMP OF CAPACITIES 8 TO 16 M3/Hr, CAPABLE TO PUMP 60 TO 120 MTRS VERTICALLY AVAILABLE

DESIGNERS / SUPPLIERS / EXPORTER OF FOAM CONCRETE PLANT ENGINEERS PVT. LTD.

Regd. Off. 105, "Stanford Plaza", Oshiwara Link Road, Andheri (W), Mumbai - 400 053, INDIA. Tel.: 91-22-2673 2985, E-mail: rks@saiansh.com, Website : www.saiansh.com

V R E e ro

E l kt

AecNhI

M/S VERMANI ELEKTROMECH (Formely Know as Vermani Enterprises) H.O.: 12-A, Vikas Vihar Ambala City- 134 003 B.O.: Jaraut Road, Sultanpur, Ambala City- 134 003 Mob.: (O) 09216745420 / 9416121913 Mail us at: mail@vermanienterprises.com, Visit us at: www.vermnienterprises.com

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Manufacturers of : Non- Ferrous Copper & Copper Alloy Products Brass, Phosphor - Bronze, Nickel Silver, Nickel - Bronze Wires in Round & Flat Profiles.

Copper, Enamel Copper- Round, fine & Flat wires.

Non - Ferrous Castings, Bush , Bearings as per customer specifications

Gut No. 601/2, Javulke Road, At. Post - Janori, Tal. Dindori, Dist. Nashik - 422 202, INDIA. Ph.: + 91-2550 - 326811/12 Fax : + 91-2557 - 279251, Mobile : 7875455355,9373904722 E - mail : mktg@metalsunited.com / edm@metalsunited.com / info@metalsunited.com Website : www.metalsunited.com

March 2015

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77

automations India Pvt. Ltd.

An ISO 9001:2000 Certified Company

Model : Elektrocut-Major

Machine Features: 1. Choice of Controllers Like, Start Microstep China, MicroEDGE & EDGEPRO from Hypertherm U.S.A, BURNY from Cleveland USA , FAGOR Spain.

2. Choice of Auto Height Sensors Like Hypertherm Sensor THC/PHC, IHT Germany, HYD China etc.

3. OEM Channel Partner to HYPERTHERM U.S.A for their range of

Presents: A Very Cost Effective Yet Highly Accurate CNC Plasma Cutting Machine

Plasma Power Sources and accessories.

4. Choice of Actual Cutting Width from 2M to 4M. and up to any Length.

5. Heavy Duty Planetary Gear Boxes from NUGART Germany, SHIMPOO Japan 6. Racks from ATLANTA Germany

th d Wi nts ture e ufac ompon n a C M ality orld u Q Best In The W

7. LM Guides from THK Japan, HIWIN Korea 8. Drives – Servo Drives from PANASONIC Japan 9. Simple to adapt HI- Defination Plasma Systems.

10. Heavy Duty Rails of 52Kgs/M from SAIL India.

11. Fabricated Box Structure duly stress relieved.

12. Nesting Software FastCAM, InteGNPS or PRONEST.

Plot No. 2402, Part 'B', Modern Industrial Estate (M.I.E), Bahadurgarh - 124507

www.elektroweld.com

Distt. - Jhajjar, Haryana, India Tel.: 1276-267127, 267128, Mob.: +91-9810194463, +91-9312229293

Email: elektroweld96@gmail.com

Regd Off.: - 202-203, Kamal House, Plot no. 6, W.H.S, Furniture Block, Kirti Nagar, New Delhi - 110015 INDIA • Tel.: +91-11-25460331, 25107826

EXCLUSIVE STOCKIEST AND SUPPLIER OF APL MAKE STAINLESS STEEL FASTENERS

HEX BOLT

CSK

HEX NUT

PLAIN WASHERS

PAN PHILLIPS

DOM NUT

NYLOCK NUT

SPRING WASHERS

APL AUTHORISED EXCLUSIVE DEALER

ALL INDIA APL BEST DEALER FOR 7 CONSECUTIVE YEARS

CHEESE HEAD

ALLEN CAP

ALLEN CSK CELEBRATING 20 YEARS OF CUSTOMER SATISFACTION 1994-2014

128, Narayan Dhuru street, Micro House, 1st Floor, Mumbai- 400 003.

Tele: 022 2346 3550/51/52, 6634 4009 / 4022 3550/51/52, Email: vimal_ind@hotmail.com, web: www.vimalind.com

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191, HSIDC Kundli, Sonipat, Haryana-131028 (INDIA),

Ph: 0130-6535745 I Mob: 09811090920, E-mail: alok4associate@yahoo.co.in Web.: www.associatehofr.com

Trusted since “1993”

An ISO 9001-2000 Company

We have a wide range of products to ensure a suitable / profitable solution, for every industry

Steel To Structure…

Head Quarters : L/1216/1 Naroda GIDC,Phase-IV, (Unit-1) Naroda,Ahmedabad-382330.

Manufacturing Plant : E-497,Hirapur Ind. Estate, (Unit-II) Sanand-II,Sanand GIDC,A’bad Contact: +91 9227773372.

Call us for assured Results, Quality Products & Prompt Services : Work: Daman

Office: Mumbai

M.: 09920 120 120 E-mail: info@ahuraaqua.com / ahuraaquatreat@gmail.com

“WANTED DEALERS” Scaffold-Manufacturing

Scaffold- Rental

Scaffold-Service

RCC Core-Cutting

Shuttering Material

Pre-Engineered Building

Phone: 079 22820332 | www.faithservices.co.in | Catch Us On :-

Mfrs. of all types of Aluminium Ladders, Trolleys & Towers.

Specialist for Fire Fighting Ajax, Escape, Hook Ladders & Aluminium Scaffolding

Office & Works: 5/C, New Sonal Indl. Estate, Near Minal Bldg., Off : Saki-Vihar Road, Mumbai-400072.

Email: kingladders@yahoo.com I Office : 022-28574499 I Fax: 022-26503925 Mobile: 9869018785

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Next Issue Concrete Equipment, Construction Equipment & EOT Cranes Doors & Windows, Steel Concrete Chemicals Pipes, Tubes, Pumps, Valves & fittings Water Filtration & Pollution Control

Call : +91- 9867470890 I www.b2bpurchase.com

BARODIA INSTITUTE OF TECHNICAL EXCELLENCE BARODIA INSTITUTE OF TECHNICAL EXCELLENCE BARODIA INSTITUTE OF TECHNICAL EXCELLENCE was established in the year 2013. It is engaged in offering a variety of services like inspection services training for welders, welding operator, training and certification for NDT technicians and supervisors and consultancy services to diverse industries.

The list of the services includes: • NDT Training & Certification as per SNT TC 1A by ASNT Level III personnel for Radiography testing, Ultra sonic testing, Magnetic particle testing services, and Dye liquid testing .

• Consultancy services for WPS, PQR WPQT. Welder’s training and certification by IWE, CSWIP and AWS certified inspection personnel.

• Advisory audits for site fabrication and erection activities.

BARODIA INSTITUTE OF TECHNICAL EXCELLENCE offers the quality services as per the clients’ requirements.

• We are providing Pre Audit assistance for ISO 3834 certifications.

Contact: Mr. Prashant Barodia. +91-9825121539

A-4/224, Raj Laxmi Complex, Nr. Shivmahal Palace, opp. HSBC Bank, Vadodara-390 007, Gujarat info@barodia-tech-trainers.com •Mobile: +91-9825121539 Website: www.barodia-tech-trainers.com 80

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R.N.I No. MAHENG/2007/24192

'HFHPEHU ‡ 3DJHV ‡ ` ‡ 9RO ,VVXH ‡ 0XPEDL ‡ ,661

www.b2bpurchase.com

for Project Procurement

building Confidence RCMME| Lubricants | Scaffolding | Prefab | Corrosion Coatings | Water Treatment

Visit us @ H6, I 03

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Subscribe to India’s best monthly magazine for Project Procurement Subscription Period

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Event Preview

Roof India to bring roofing and allied products under one roof brands and exhibitors from India and all over the world.

Photograph of Roof India previous edition

R

oof India is Asia’s one of largest roofing and allied products events.

The Roof India 2015 exhibition is the 14th in the series of Roof India events. Roof India is supported by several national and international organisations. The event is a 3-day international exhibition held from 22nd May to 24th May at the Bombay Exhibition Centre (BEC). The exhibition showcases more than 110

Pre-engineered buildings (PEB) and factories, airport modernisation and new airports projects, metro rail, hotels and resorts, IT parks, retail malls, hypermarkets, multiplexes, integrated townships etc are all buzzwords in today’s booming construction and infrastructure industry. The event is attended by several visitors from India and all over the world.

The event is open to visitors affiliated to infrastructure and construction who belong to the fields like airports, architects, builders of both residential and commercial structures, defence establishment, landscape, warehousing, media persons, real estate promoters and investors, roofing contractors, sports infrastructures, and town planners.

The principle profile of the exhibition includes roofing systems, architectural cladding, PEB, metal building systems, tensile membranes / tensile architecture, green roofs and roof landscaping technology, waterproofing, roof insulation, roofing machinery, roof fastening system.

Despite the global economic slowdown, India today is the 2nd fastest growing major economy in the world.

A booming economy and the evergrowing middle class has kick started the real estate industry. India’s $12 billion real estate market is expanding at a 30 per cent annual rate. Even ever-growing middle class has changed the way Indians spend. Malls, multiplexes and hypermarkets are mushrooming all over the country to cater to this trend in Indian lifestyle, so the exhibition is organised in India. n

Blech India 2015 focuses on sheet metal

Photograph of Blech India previous edition

T

he Blech India 2015 event will be organised from 22nd to 25th April. The Blech India event primarily focuses on Sheet Metal working. The event was first organised in 2012 and now the event is being organised for its fourth consecutive year in 2015.

The Blech India event for 2015 will be held at the Bombay Exhibition Centre.

Though the event primarily focuses on Sheet Metal it is extended to extended processes. Apart from various tools and

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instruments involved in the process, the event will also showcase software products. The event primarily caters to Sheet Metal working specialists from all engineering industries including optics, aerospace and shipbuilding. The Blech India 2015 event also welcomes industries like robotics and other new interesting and enterprising industries.

The target industries and visitors are all from engineering, manufacturing and related fields.

The event is a significant one keeping in mind that the Indian market expected to become a global manufacturing hub over the coming years. Also, with new government programmes and initiatives like “Make in India” and with more friendly investment policies and industrial norms and regulations, the event is important for both manufacturers and traders. The event provides great networking opportunities for all

companies and parties involved. The industry expects a very buoyant and steady growth trend.

Exhibitors to visit Sheet metal, tube, sections (ferrous and non-ferrous), finished products, components, assemblies, handling, separation, cutting, forming, flexible sheet metal working,tube / section processing, machine elements, processing of sheet metal / plastic hybrid structures, joining, welding, fastening, tools, dies, quality assurance, CAD/CAM systems, data processing, research and development etc are the exhibitors of the event in 2015.

Visitors view The visitors of Blech India 2013 had a view that the event was a great success. The third edition of this dedicated exhibition for India’s sheet metal working industry was well received with exhibitors and visitors alike. n

JOIN US FOR THE BEST OPPORTUNITY IN SHEET METAL WORKING INDUSTRY!

Pre-register your visit now

www.blechindia.com also see latest exhibitor list with profile

Exhibition for Sheet Metal Working Media Partners:

22-25 April 2015 | Mumbai | India Join for the best opportunity in sheet metal working industry and accelerate the business growth!

Get one to one interaction with the leading national and international suppliers.

Exhibition Highlights:

Exhibition Schedule & Venue:

• A highly focussed B2B trade exhibition for Sheet Metal Working.

• 150 leading manufacturers/ companies from China, Finland, France, Germany, Greece, India, Italy, Switzerland, The Netherlands, Taiwan, Turkey, UK and USA. • Hi-tech machineries on display and live machine demonstrations.

• Extensive range of Sheet Metal Working Solutions.

Wednesday Thursday Friday Saturday

22 April 2015 23 April 2015 24 April 2015 25 April 2015

10:00 - 17:00 hours 10:00 - 17:00 hours 10:00 - 17:00 hours 10:00 - 17:00 hours

Organiser:

Hall 1, Bombay Exhibition Centre, Goregaon (East), Mumbai, India For exhibit space, contact: E: sales.blechindia@interads.in T: 0124-4524220

Fasten the business opportunities in Fastener Industry!

Pre-register your visit now

www.fastenerfair.com also see latest exhibitor list with profile

Media Partners:

Exhibition for Fastener and Fixing Technology 23 – 24 April 2015 | Mumbai | India To fasten the business opportunities in fastener industry, do visit Fastener Fair India 2015 and interact with leading suppliers.

Exhibition Highlights:

• A comprehensive range of industrial fasteners, construction fixings, assembly & installation systems as well as fastener manufacturing technologies on display.

• 125+ companies from China, France, Germany, India, Italy, Malaysia, Taiwan, UK and USA

Exhibition Schedule & Venue:

Thursday 23 April 2015 10:00 - 17:00 hours Friday 24 April 2015 10:00 - 17:00 hours Hall 6, Bombay Exhibition Centre, Goregaon (East), Mumbai, India

For exhibit space, contact: E: sales.ffi@interads.in T: 0124-4524228

Organiser:

For more information, please contact:

Inter Ads-Brooks Exhibitions (India) Pvt. Ltd., Plot No 859, Phase-V, Udyog Vihar, Gurgaon-122 016, Haryana, India.

THEMES: 2483: 2015

Event Preview

Concrete Show 2015 to showcase advanced construction technologies C oncrete Show India, will be held from 7 – 9 May in Mumbai at the Bombay Convention and Exhibition Centre (BEC). The event will showcase the best and newest technologies in machinery, equipment, commercial concrete products, services and systems from industry suppliers.

Concrete Show is supported by several organisations and associations, one of them being RMCMA. India’s infrastructure sector is projected to be at around $1trillion, with 40 per cent of the funds coming from private sector. With an increasing number of construction activities happening both in housing, commercial space and in public establishments like bridges, roads

or activities involving construction materials.

The Concrete Show is a great opportunity for networking with likeminded professionals and to meet new people. Some of the key points which make the event to stand out is because the event is targeted exclusively at the concrete industry.

Some of the key sectors like roads, housing, airports, ports, power, rail, dams and bridges will be covered at the show. Participation expected from all over the world considering the new developments and products.

Also the Indian market is accepting and open to developments with new products and technologies coming up in a big way. The industry is going

through a revolution with new type of housing. Concrete Show 2015 is the conference showcasing the latest trends in building infrastructure.

The concrete show gives brands the visibility that they need considering the number and the profile of the visitors attending the event.

Considering the number of hotels in Mumbai, stay and accommodation should not be a problem if you are visiting Mumbai from outside.

The event is organised in Mumbai, considering the fact that Mumbai is the business capital of India.

Given the number of infrastructure companies having their offices here, Mumbai is a significant place. n

EA Water: gateway for water related industry T

he EverythingAboutWater is to be held at the Bombay exhibition centre, Mumbai between 21st to 23rd May. Everything About Water Expo is one of the most unique and comprehensive annual water events in India showcasing latest technologies in the water and wastewater management sector. EA water is South Asia’s largest water event; The Everything About Water Expo is a perfect gateway for stakeholders from across the globe to penetrate into the vast and dynamic ecosystem of the Indian water industry to share business opportunities, network and get the business advantages that the partners of the event have to offer.

The 12th EverythingAboutWater Expo will offer unparalleled business opportunities to both national as well as international players from the water

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industry to learn and explore the future trend of the Indian water market.

The 12th EverythingAboutWater Expo 2015 is a perfect platform for players from across the water industry to network and develop mutually beneficial business relationships. The EA water event is one of the largest events with over 450 exhibitors from 25 countries. The EA water event attracts over 25,000 business visitors with over 1,000 delegates. EA water has some exclusive country pavilions like USA, Germany, China, Canada, and Taiwan.

Considering the number of hotels in Mumbai, stay and accommodation should not be a problem if you are visiting Mumbai from outside. There are a number of Hotels offering food and accommodation if you are visiting

Photograph of EA Water India previous edition

Mumbai for the event. Also, the exhibition centre is well connected.

The event is organised in Mumbai, considering the fact that Mumbai is the business capital of India. Given the number of companies having their offices here, Mumbai is a significant place. n

Manufacturing Innovation & Technology Summit 13th March 2015 MITSUMMITZ Embrace the Innovation on Manufacturing Technology

PARTNERS

The Manufacturing Innovation & Technology Summit 2015, 13th March Pune brings in latest innovations, advanced technologies, new knowledge, and global networks that the manufacturing fraternity need to thrive in the ever-challenging business environment for manufacturing and supporting industries.

Contact Naveen M, Tel: +91 96111 11138 Email : naveen@bizwingzph.com FOR MORE INFO VISIT: http://www.mitsummitz.com/

AN EVENT BY

Event Preview

Manufacturing Innovation & Technology Summit to take place in Pune M anufacturing Innovation & Technology Summit, organised by Bizwingz Production House, is all set to place in Pune on 13th March.

providing ample space for exchange of ideas and give best case study to help manufacturing companies to innovate and embrace new technology.

The summit brings in latest innovations, advanced technologies, new knowledge, and global networks that the manufacturing fraternity need to thrive in the ever-challenging business environment for manufacturing and supporting industries.

Bizwingz has partnered with Minitab, a leading provider of quality improvement software. For more than 40 years, thousands of distinguished organisations in over 100 countries have turned to Minitab for tools. Minitab has product lines like Minitab Statistical Software, Quality Trainer, Quality Companion and Devize.

Manufacturing Innovation & Technology Summit will bring in over 100 delegates who are Chairman, MD, CEO, CIO, CTO, Heads of IT, R&D, production, supply chain and plant operation of manufacturing industry across India.

The event is a combination of keynote addresses and panel discussions -

Softcell Technologies Ltd, a 20year old business-to-business IT infrastructure services company, is the keynote partner for the summit.

With over 300 member workforce they provide end-to-end IT infrastructure services including software licensing,

hardware, security, storage, networking, field support services, engineering services, testing and application life cycle management and internet hosting services. They are headquartered in Mumbai and have sales offices in six major cities in India.

Innovation Enabler Inc is the innovation partner of the summit. It is an innovation enabling firm which works towards enabling the principle of striking a balance between creative freedom and execution discipline.

B2B Purchase and OEM Update are the media partners to support the Manufacturing Innovation & Technology Summit. n For further details, visit www.mitsummitz.com

C3 brings industry leaders together in Kolkata MES East Zone, and Kaushik Bhattacharya, General Manager, Airport Authority of India, Kolkata were Guests of Honour.

T

he 4th edition of C3, the construction chemical international seminar, was held in Kolkata on 6th and 7th February and was well attended by over 450 professionals. C3, an unique flagship seminar, covering effective use of construction chemicals for enduring structures in the field of construction chemicals was inaugurated by Chief Guest N.L. Singh, Chief Engineer, EZ1, CPWD, Kolkata DyCE A.C. Dubey, Chief Engineer,

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In a glittering inaugural session Samir Surlaker, President - Construction Chemicals Manufacturers Association (CCMA) urged delegates to play an interactive role. N.L. Singh in his inaugural address exposed the audience as well as CCMA members to tremendous growth of construction chemicals in India. Kaushik Bhattacharya explained the usage of construction chemicals in AAI whereas Himanshu Kapadia of BASF gave an update on construction chemicals industry worldwide.

C3 was addressed by over 10 international speakers from BASF, Sika, Chryso, Elkem, MC­Bauchemie as well as Indian experts from construction chemicals field like from Cerachem, Fairmate, STP etc.

The sessions were chaired by eminent professionals like Himnashu Kapadia of BASF, Subu Venkataraman of SIKA, Nilotpol Kar of BASF, Dr. S.K. Manjrekar, Sunanda and D.P. Sengupta of STP. CCMA is now over 50 members strong association representing 80 per cent of a revenue. In a very short time of construction chemicals manufacturers are collaborating jointly to promote cause of spreading awareness. CCMA aims at standardising and marking Construction Chemicals products to give confidence to end users and Construction Industry.

Four Regional Seminars are planned in Pune, Guwahati, Hyderabad etc. Next C3 is scheduled in February 2016 in Ahmedabad.

A hand book on admixtures is planned on the “Right usage” in collaboration with Indian Concrete Institute. n

SPONSORS

March 2015

3M India Ltd...........................................................................................................................41

The Supreme Industries Ltd..................................................................................................63

A L M Engineering & Instrumentation Pvt Ltd .....................................................................IBC

Tinny Craft.............................................................................................................................45

Balkrishna Industries Limited ................................................................................................19

Unimax International..............................................................................................................37

BASF India Ltd......................................................................................................................47 Bonfiglioli Transmissions (Pvt) Ltd ........................................................................................13 BRK Industries.......................................................................................................................35

Ahura Aqua Treat...................................................................................................................79

Caterpillar India Pvt Ltd.........................................................................................................11

Associate Flexiweld Pvt Ltd...................................................................................................78

Chembond Chemicals Limited ..............................................................................................90

Bajaj Products.......................................................................................................................79

Electrotherm (India) Ltd.........................................................................................................27

Barodia Institute of Technical Excellence .............................................................................80

Gati Kintetsu Express Pvt Ltd ...............................................................................................17

Elektroweld Automation India Pvt Ltd ...................................................................................78

Gulf Oil Corporation Ltd.........................................................................................................15

Faith Services Pvt Ltd............................................................................................................79

H & K Rolling Mill Engineers Pvt Ltd ......................................................................................9

King Ladders Mfg Co.............................................................................................................79

Henkel Adhesives Technologies India Pvt Ltd ........................................................................3

Klinweld Wires Pvt Ltd...........................................................................................................79

Innovative Coating Industries ...............................................................................................51

Metals United Alloys & Fusion Products Ltd .........................................................................77

Kalpdeep Machinery- Deep Weld Agencies .........................................................................55

Nicomac Doors Pvt Ltd..........................................................................................................75

Kemppi India Private Limited ...............................................................................................BC

Sai-Ansh Engineers Pvt Ltd...................................................................................................76

Kitec Industries (India) Limited .............................................................................................61

Vermani Elektromech............................................................................................................76

K-Lite Industries.....................................................................................................................21

Vimal Industrial Corporation..................................................................................................78

Layher Scaffolding Systems Pvt Ltd .....................................................................................29 Messer Cutting Systems India Pvt Ltd ....................................................................................5 Nova Formworks...................................................................................................................33 Paschal Formwork (I) Pvt Ltd ...............................................................................................31 Shakti Pumps (I) Ltd..............................................................................................................59 Siddhi Enterprises.................................................................................................................57 Skaf Enterprise......................................................................................................................39 State Enterprises...................................................................................................................43 STP Limited...........................................................................................................................49 Suraj Limited..........................................................................................................................65 Swati Industries...................................................................................................................IFC Tata BlueScope Steel Ltd................................................................................................23, 25

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Call 09867470890 or 022-32682214 March 2015

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