EPR September 2014

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MAHENG/2012/47805

Vol 2 Issue 11 • Pages 52 • September 1, 2014 • `100/- • www.eprmagazine.com

THE MOST COMPREHENSIVE ANALYSIS ON ELECTRICAL & POWER

EPR PERSONALITY P. Uma Shankar, Secretary, Ministry of Power ONE-ON-ONE Amit Mehta, First Solar India Sonali Kaushik, Schneider Electric India INDUSTRY ANALYSIS Motors: gaining power in power industry

SOLAR MANUFACTURING: IMPERATIVE FOR GOVERNMENT INTERVENTION INDIA SOARING HIGH ON WIND ENERGY HYDROPOWER: POWERING INDIA TO BETTER TOMORROW

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editorial ‘Green’ jobs on the rise

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I- Te c h 1 5 /2 , 2 n d F lo o r, C h a n d r o d a y S w a s t i k Pa r k , C S T R M u m b a i T e l.: + 9 1 - 2 2

Me d i a Pv t Lt d , C o - O p S o c ie ty , o a d , C h e m b u r, 40 0 0 7 1 . ( I n d i a ) -3 2 6 8 2 2 1 4/ 1 5

G ROU P ED ITOR* S u b h a jit R o y E m a il: e d ito r @ e p r m a g a z in e .c o m ED ITORIAL D ib y e n d u R o y C h o w d h u r y AD VERTISING L e e y e n F r a n c is E m a il: le e y e n @ i- te c h m e d ia .c o m C a ll: + 9 1 - 9 9 8 7 3 7 5 6 7 3 SU B SCRIPTION s u b s c r ib e @ e p r m a g a z in e .c o m T e l e p h o n e : + 9 1 - 2 2 - 3 2 6 8 2 2 1 4/ 1 5 *responsible for selection of news under PRB Act

India’s almost 82 per cent of the total electricity generated comes from thermal power sources, and the country has been leaning towards renewable energy sources for its power generation. Earlier this year, India reached an installed renewable energy capacity of 31.7 GW, or over 12 per cent of the total installed power capacity. At the same time, renewable energy creates tremendous job opportunities. During the past 3 years, the renewable energy sector in India has created over 70,000 jobs. According to a recent report by Natural Resources Defense Council (NRDC) and the Council on Energy, Environment and Water (CEEW), around 24,000 full-time equivalent (FTE) jobs were created in the solar grid connected projects between 2011 and 2014, and 45,000 people were employed in the wind energy sector during this period. The report titled “Clean Energy Jobs and Assessing Opportunities to Boost Financing for Clean Energy Projects in India” says that the country’s solar and wind programs have catalysed rapid growth providing much needed energy access, creating employment opportunities. The analysis also finds that deployment of innovative financing solutions is needed in order to scale India’s renewable energy markets and create widespread job creation. Apart from the execution of wind and solar power projects, Operations and Maintenance (O&M) also provides tremendous employment opportunities. Regarding wind turbine, the O&M includes regular monitoring and analysis of turbine performance, preventive mechanical and electrical checks and maintenance, and replacement or repair of turbines and other components of the wind farm. It is estimated that more than 843 million will be residing in Indian cities by 2050. India plans 100 new smart cities and has allocated Rs 70.6 billion in Budget 2014-15 to support this mission. “Smart City” programme will also unleash ample of opportunities for renewable energy sector toward “Smart Environment” building thereby creating employment prospects. Hope you will enjoy reading this issue as always. Please do send me your comments at editor@eprmagazine.com

Pr i n t e d a n d p u b l i s h e d b y S u b h a j i t R o y o n b e h a l f o f I - T e c h M e d i a Pv t L t d . a n d p r i n t e d a t Pr i n t , Pr o c e s s O f f s e t Pr i n t e r s , B- 2 3 , R o y a l I n d u s t r i a l E s t a t e , 5 - B, W a d a l a , M u m b a i - 40 0 0 3 1 a n d p u b l i s h e d f r o m I - T e c h M e d i a Pv t L t d . 1 , G a y a t r i , K a r u m a r i A m m a n , C h h e d a N a g a r , C h e m b u r ( W e s t ) , M u m b a i - 40 0 0 8 9 . E d i t o r : S u b h a j i t R o y A l l r i g h t s r e s e r v e d . W h i l e a l l e f f o r t s a r e m a d e t o e n s u r e t h a t t h e i n f o r m a t i o n p u b l i s h e d i s c o r r e c t , E l e c t r i c a l & Po w e r R e v i e w h o l d s n o r e s p o n s i b i l i t y f o r a n y u n l i k e l y e r r o r s t h a t m i g h t o c c u r . T h e i n f o r m a t i o n o n p r o d u c t s a n d s e r v i c e s / t e c h n o l o g y o n o f f e r i s b e i n g p r o v i d e d f o r t h e r e f e r e n c e o f r e a d e r s . H o w e v e r , r e a d e r s a r e c a u t i o n e d t o m a k e i n q u i r i e s a n d t a k e t h e i r d e c i s i o n s o n p u r c h a s e o r i n v e s t m e n t a f t e r c o n s u l t i n g e x p e r t s o n t h e s u b j e c t . E l e c t r i c a l & Po w e r R e v i e w h o l d s n o r e s p o n s i b i l i t y f o r a n y d e c i s i o n t a k e n b y r e a d e r s o n t h e b a s i s o f i n f o r m a t i o n p r o v i d e d h e r e i n . T e l . : + 9 1 - 2 2 - 3 2 6 8 2 2 1 4/ 1 5 , + 9 1 - 9 8 2 1 6 6 7 3 5 7

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Electrical & Power Review


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EPR PERSONALITY

POWER MINISTRY PREACHES ‘MAKE IN INDIA’ In an exclusive interview, P. Uma Shankar, Secretary, Ministry of Power, Government of India, talks about everything from attracting private sector participation to achieving energy independence

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INDUSTRY ANALYSIS

Solar manufacturing: imperative for government intervention

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TECH VIEW

Technological advances in distribution transformers

An in-depth analysis on why solar power is a strategic need for India

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Motors: gaining power in power industry The feel-good factors and the revival in the policy have surged the demand for most engineering equipment, including electric motors

ONE-ON-ONE

PV: key ingredient in India’s 24 Solar energy mix In an interview, Amit Mehta, Director of Business Development, First Solar India, shares the importance of creating quality assets for utility scale solar PV

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FEATURE

Solar energy to empower India A story focusing on why India has taken measures to shift its power generation base to renewable energy sources

GREEN ZONE

Hydropower: powering India to better tomorrow The feature on why the expansion of hydropower in India is gaining importance

Electrical & Power Review

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POWER BRAND

Build with quality on time and on budget

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DEIF’s solar solutions: costeffective, eco-friendly

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Megger launches advanced DC insulation resistance testers

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INTERVIEW

Adaption of automation in power will continue to increase Sonali Kaushik, Vice President - Industry Business, Schneider Electric India, shares how Schneider Electric brings its global solutions while keeping the Indian requirements in mind

08 16 50 56

Power Update Open Forum Event Trading Zone September 2014

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Power Update Cy a n a n d G r i d Se n s e t e a m u p t o p r o v i d e s m a r t g r i d s o l u t i o n s i n In d i a Cyan, an integrated system and software design company, has announced that it has signed a agreement with GridSense Inc. to jointly market smart grid solutions in India and other emerging regions that will enable utilities to accurately monitor energy distribution and consumption all the way from the distribution transformers to the meters. GridSense and Cyan will deliver smart grid solutions to support the reduction of Aggregate Technical and Commercial (AT&C) losses in India and other emerging regions. AT&C losses include technical losses in transmission and distribution as well as commercial losses caused by low metering efficiency and theft. Cyan’s smart metering platform, CyLec Advanced Metering Infrastructure (AMI), provides bidirectional communication between the customers’ meter and the utility, enabling functionality such as meter reading, fault detection and tamper alerts. This enables a utility to accurately monitor the energy consumption at the meter level and take action when an issue is detected. GridSense has developed a transformer level system, TransformerIQ that maximises intelligence and minimises costs at the power distribution level. TransformerIQ enables energy providers to monitor all potential distribution transformer failure modes and detects early warning signs, including asset deterioration and illegal activities. Using a combination of the Cyan and GridSense solutions,

utility customers will be able to accurately measure consumption at the district transformer and compare this with that measured by the combined AMI meters in the same area to detect technical problems as well as tampering and theft.

Ad a n i b u y s La n c o ’ s U d u p i p o w e r p l a n t f o r `6 ,0 0 0 c r Adani Power Ltd., the power business arm of Indian business conglomerate Adani Group, announced acquisition of Lanco Infratech’s 1,200-MW Udupi power plant. The deal is valued at more than ` 6,000 crore. The Lanco Udupi power plant has already signed with Karnataka Government for further expansion of 1,320 MW. The imported coal-based thermal power plant of Lanco in Udupi, which supplies 90 per cent of the power generated to Karnataka and 10 per cent to Punjab, is the first independent power project in the country, based on 100 per cent import coal with a captive jetty of 4 million tonnes per annum and an external coal handling system in the new Mangalore Port Trust. The capacity can be, if required, expanded to handle another 4 million tonnes capacity. For Lanco Infratech, this transaction will support the company in reducing its debt and will enable Lanco to receive about ` 2,000 crore as cash. Additionally, Adani Power will take Udupi plant’s long-time debt of around ` 4,000 crore.

Re l i a n c e p o w e r s i g n s Mo U t o a c q u i r e h y d r o p o w e r Reliance CleanGen Ltd. (RCL), a 100 per cent subsidiary of Reliance Power Ltd., and Jaiprakash Power Ventures Ltd. (JPVL), a subsidiary of Jaiprakash Associates Ltd. (JAL), has announced the signing of an exclusive Memorandum of Understanding (MoU), for the 100 per cent acquisition by RCL of the entire hydroelectric power portfolio of JPVL’s hydroelectric power portfolio has an aggregate capacity of nearly 1,800 MW, fully in operation, the largest in the private sector in India, and with an asset base of over ` 10,000 crore. JAL intends to utilise the entire proceeds of the proposed transaction to reduce its outstanding debt, and thereby deleverage its consolidated balance sheet. The completion of the proposed transaction would make Reliance Power the largest provider of hydroelectric power in the private sector in India. In addition to the assets contemplated to be acquired under the proposed transaction, Reliance Power has hydroelectric power projects aggregating over 5,000 MW under development, of which 4,200 MW are located in Arunachal Pradesh, 700 MW in Himachal Pradesh, and 400 MW in Uttarakhand.

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Power Update My Ec o En e r g y l a u n c h e s 1 0 0 % r e n e w a b l e b i o f u e l In d i ze l y co nergy , hich specia i es in the production, de i ery and marketing of biofue , has recent y aunched 100 per cent rene ab e fue named ndi e . he fue uses e isting infrastructure, reduces 0 per cent emissions and sa es the ta payers money. ndi e is a c ean burning biofue , hich is a comp ete a ternati e to con entiona petro diese . he biofue is seam ess y interchangeab e ith petro eum diese ithout any engine modifications, and there are no imitations on b ending un ike the other biofue s. t can be used to po er arious commercia diese ehicu ar mediums ike cars, buses, trucks, trains, bu do ers, ships and agricu tura tractors a ong ith other machinery ike e ectricity generators, industria boi ers and furnaces. ndi e yie ds a high e e of combustion ua ity during compression ignition hich is measured by the cetane number. It has a higher cetane number than petroleum diesel fuel. Better combustion ensures better mileage and more power. ndi e has higher ubricating properties hich increases engine ife. ndi e is intended to be used as a rep acement for petroleum diesel and can be blended with petroleum diesel fue in any proportion. Diesel remains the most consumed oil product, accounting for per cent of petro eum product consumption in 01 . rude oi reser es are dep eting at the rate of bi ion tonnes a year.

IND SU R s t r i k e s ` 500-cr steel plates eal wit

t this rate, oi deposits i be gone by 0 . nder these circumstances, ndi e offers a great a ternati e and that too at an economical cost. ince biofue is produced oca y, biofue manufacturing p ants can emp oy hundreds or thousands of orkers, creating ne jobs in rural areas. Biofuel production will also increase the demand for suitab e biofue crops, pro iding economic stimu ation to the agricu ture industry. ccording to as report, 1 cities in ndia are among the most po uted in the or d. ndi e is ess to ic than tab e sa t and more biodegradab e than sugar. ndi e usage i he p in a substantial reduction of carbon monoxide, unburned hydrocarbons and particu ate matter. dditiona y, biodiese has a positi e energy ba ance. or e ery unit of energy needed to produce, a ga on of biodiese . units of energy are gained. nnouncing the aunch of ndi e , antosh erma, irector, y co nergy, said, his is the re uirement of e ery nation and is g oba y imp emented. he company s p ans are to e pand the net ork of bio diese retai ers and distributors across Maharashtra in the near future. Subsequent to setting up the bio diese fue pumps in aharashtra, e p an to e pand the net ork across the country and a so to empo er rura ndia. ur aim is to set up at east one out et in e ery i age. his bio diese from most y uses oca y produced used edib e oi and is biodegradab e and non to ic. ith ndi e , ndia gears up for a re o utionary change in the fue industry.

e ican rm

Indsur Group, a major producer of power infrastructure castings, auto components and thermal engineering, has announced that its US arm Indsur Stelcore Inc. has bagged an order aggregating ` 00 crore from a e ican firm for supp y of about 1 lakh tonnes of steel plates. etting such a arge order from e ico, amidst stiff competition from Korea and hina, not on y pro es our competiti eness but also opens up a huge market for us in Latin America, Middle East and European countries,� said Amit Lodha, Director and President, ndsur te core. e added, e are confident of making further in roads in these ucrati e markets backed by techno ogica y superior products at competiti e prices. Indsur’s casting plant is the largest exporter of power infrastructure castings and has a major presence in Europe. ndsur has manufacturing p ants in stee castings, auto components, pipes, stee and stee re ated products. hese faci ities are strategica y ocated in ndia, K, and . t is a so setting up a arge casting p ant in audi rabia. he group recent y ac uired its second therma engineering unit ontracts through its K arm ndsur e ron. n order to support and further strengthen its e port and other business acti ities, the company has a so opened its K head uarter in i erpoo .

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Power Update Si e m e n s b a g s o r d e r s f r o m Re l i a n c e In d u s t r i e s f o r ` 2 2 8 c r

comp eted in and ha f years time, inc uding pre construction acti ities of 1 months, .P. ingh to d.

Siemens Ltd. has announced that it has received orders for about ` 228 crore from Reliance Industries Ltd. for supply of four SST 600 steam turbogenerator units for its Jamnagar efinery. e iance ndustries is in the process of e pansion of its petrochemica comp e in amnagar, ujarat. he scope of the project inc udes design, manufacture, supp y and commissioning of the steam turbine generation units. The steam turbines will be manufactured at Siemens’ Vadodara factory.

SJVN had been entrusted with the works of survey and in estigation orks for preparation of Pre easibi ity eport P of this project in 01 , and the company has successfu y comp eted the same and submitted to the o t. of runacha Pradesh for technica e a uation in u y 01 .

SJ VN i n k s Mo A f o r 8 0 - MW D o i m u k h Hy d e l Pr o j e c t i n Ar u n a c h a l Pr a d e s h SJVN Ltd. has signed a memorandum of agreement (MoA) for the imp ementation of 0 oimukh ydro ectric Project in runacha Pradesh. he o as signed by .P. ingh, , td. and Ka ing ayeng, ecretary Po er , o t. of runacha Pradesh in tanagar on ugust 1 , 01 , in the presence of Phurpa sering, Par iamentary ecretary ydro o t. of runacha Pradesh. n this occasion, .P. ingh, , to d that the 0 0 oimukh ydro ectric Project i be imp emented at a cost of ` 739.58 crore as run-of-river scheme on river Pare in runacha Pradesh. he project i generate 1. MU of electricity in a 90 per cent dependable year. Thirteen percent of the electricity generated will be provided to Arunachal Pradesh free of cost and the balance sold to other beneficiaries, he added. he project is estimated to be

Si e m e n s w i n s o r d e r w o r t h ` 4 1 1 c r o r e f o r s u p p l y o f St a t i c Va r Co m p e n s a t o r s Siemens Ltd. has announced that it has won a crucial turnkey order design, engineering, commissioning and insta ation from Po er rid orporation of ndia imited P orth appro imate y ` 11 crore. he order is for tatic ar ompensators s for three of P s substations udhiana in Punjab, Kankro i in ajasthan and e angpoh in ammu Kashmir. An SVC is a high-voltage system that dynamically controls the network voltage and keeps the network voltage constant. The order is for one of a series of projects p anned by P to improve grid stability across India. he de i ery of stab e, re iab e po er supp y to meet the increasing demands from industry and urban centres is crucial for India’s sustainable progress. It is a matter of immense pride for Siemens that we have been chosen by Po er rid orporation to be an integra part of this project, said uni athur, anaging irector and hief ecuti e fficer, iemens td.

TI i n t r o d u c e s i n t e g r a t e d t r i p l e - o u t p u t s y n c h r o n o u s b u c k c o n v e r t e r s e as nstruments has introduced the ne t generation of its integrated trip e output synchronous stepdo n s itching regu ators ith sma er footprint and higher efficiency. he P 1 and P con erters feature sma packages and up to per cent efficiency for such app ications as digita te e ision, set top bo es, home gate ay and access point net orks, ire ess routers, point of sa e machines, and sur ei ance e uipment. he ne fami y of con erters joins s fami y of mu ti channe synchronous buck con erters that inc ude the P and the P 1 de e oped for set top bo app ications

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TPS65261 and TPS65262 key features and benefits ide . to 1 input supp y o tage range for intermediate bus o tages operating off , ,1 or 1 po er buses or batteries onstant fre uency peak current mode simp ifies design and enab es system optimisation mm by mm by 0. mm package is percent sma er than pre ious generation 0. feedback reference supports processors demanding o er output o tage ntegrated automatic po er up do n se uencing offers easy po er contro he P 1 pro ides per cent ight oad efficiency at 10 m and offers three outputs of rated current at . t features an adjustab e 0 k to s itching fre uency ith pu se skipping.

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Power Update Ra y s Po w e r In f r a t o b u i l d 1 MW p o w e r p l a n t i n Od i s h a f o r SAIL ays Po er nfra, an 001 and 1 001 certified company and one of the argest pri ate so ar park o ners in the country, has bagged the tender of 1 so ar po er project in disha for tee uthority of ndia . he project ou d be set up o er acres of and at ourke a stee p ant in undergarh district of disha. nder the agreement, ays Po er nfra ou d pro ide a the ser ices regarding engineering, procurement and construction. he construction of the project is e pected to begin in ctober 01 , ith comp etion in ess than four months. ourke a stee p ant, here the proposed so ar p ant ou d be constructed, is the first e er integrated stee p ant in ndia. nitia y, it as set up ith an insta ed capacity of 1 mi ion tonnes hich as enhanced to 1. mi ion tonnes ater. t present, the capacity of the p ant is being upgraded to . P of crude stee . peaking on the occasion, Ketan ehta, irector perations, ays Po er nfra P t. td., said, s part of our so ar p an this fisca , e are confident in making so ar po er a ai ab e to both the urban and rura residentia as e as commercia sector in disha.

IRED A a n d WAPCOS s i g n Mo U ndian ndian ene ab e nergy e e opment gency and P td. ha e signed a o in rene ab e energy. he o as signed by K. . Pop i, , and .K. upta, , P td. in e e hi on ugust 0 , 01 .

P and i mutua y cooperate in the de e opment of techno commercia y iab e rene ab e energy projects and energy efficiency projects to e erage their respecti e strengths and competencies bui t o er the years for faci itating financing, undertaking pre feasibi ity studies, P preparation, project imp ementation, and other consu tancy acti ities in the rene ab e energy, among others.

Ta t a Po w e r So l a r c o m m i s s i o n s l a r g e s t r o o f t o p s o l a r p l a n t i n So u t h In d i a ata Po er o ar, one of the argest specia ised so ar P p ayers in ndia, has successfu y commissioned a rooftop so ar p ant for urugan e ti es, one of the argest po er oom producers in ndia. he so ar p ant is part of their green initiati es. he rooftop so ar system, bui t on top of e isting spinning mi s and a arehouse, is situated in a high ind region and re uired considerab e structura p anning and inno ation. ituated across three bui dings, ith 00 k p on just a sing e bui ding, the p ant i he p disp ace appro imate y , 00 tonnes of per annum. he p ant is designed for capti e consumption and is connected to the grid through a dedicated feeder at 11 K to a ai benefits. ocated in Pa adam, ami adu the p ant is the first phase of a project and ork on the second phase of 1 i begin ear y ne t year. y generating their o n po er for the p ant, urugan e ti es aims to be ab e to manage the p ant s po er re uirements hi e pioneering the green initiati e in the area.

AB B t o p r o v i d e U K g r i d c o n n e c t i o n f o r Eu r o p e ’ s l a r g e s t t i d a l e n e r g y p r o j e c t , one of the eading po er and automation techno ogy groups, has been a arded a contract by t antis esources td. to pro ide the onshore grid connection for Phase of the ey en tida stream project in cot and s Pent and irth. he ey en tida stream project is at the forefront of or d marine energy de e opment and i har est the tida resources of one of the most energetic maritime sites in urope, the strait connecting the t antic cean to the orth ea bet een the rkney s ands and the cottish main and. he first demonstration phase of the K s first arge sca e tida array scheme i see four submerged turbines insta ed in the nner Pent and irth just north of aithness, ith first po er e pected to be de i ered by 01 . tudies conducted by the engineers from the ni ersity of dinburgh and the ni ersity of ford indicate the Pent and irth s tida stream has ast energy potentia , ith ocean currents estimated at metres per second, among the fastest in the ritish s es. he initia phase of the ey en de e opment has the potentia to generate up to of e ectricity, enough po er for around ,000 homes, potentia y catering to the needs of a most 0 per cent of househo ds in the cottish igh ands. ithin the ne t 10 years, ey en intends to dep oy up to of offshore tida stream turbines in the Pent and irth to supp y c ean, rene ab e e ectricity to the K ationa rid.

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OPEN FORUM Will the Gujarat model work for India, especially in the power sector? Ideas should be adapted according to the needs of states The Gujarat model has worked very well for the state. It is a great balance between being business friendly and agriculture friendly. If we talk about the power sector alone, the Gujarat model does not believe in doles and direct subsidies. There are limited subsidies for the rural sector but lower than in other states. Farmers get limited power at just over 60 paise per unit, but they get 24/7 power at higher commercial rates. That’s why Gujarat runs an economically viable power sector. Additionally, there is a separation wherein domestic and agricultural load is segregated. Hence, there is great learning in the Gujarat model whether it is agriculture sector, or business sector or power sector. As India is a land of diversity, the key ideas should be designed and adapted according to the different needs of different states. The learning of the model should be replicated in such a manner that it suits the needs and wishes of all the states, making it viable for the entire nation. — Santosh Verma, Director, My Eco Energy

Irrespective of model, there should be a political will The model which will work best for the Indian power sector is a three-pronged strategy of governance, accountability and time-bound implementation. Instead of getting lost in the stereotype, let every state ensures these three key ingredients of development. This would mean reforming the power sector as a whole, backed by conducive policies and strategies for programme implementation. Public-private partnerships (PPP) must be encouraged in this sector; term loans should be made more attractive, and custom duties on capital equipment for power infrastructure projects must be rationalise. Even incentives should be made more attractive to encourage import substitution along with after-proper assessment and a reasonable extent of FDI. Strong measures are required to tackle bureaucratic delays in implementing power projects, and the politics of subsidies should give way to tariff rationalisation. Finally, irrespective of the model, there should be a political will to reduce aggregate technical and commercial losses in distribution to manageable levels. — Jayant Sinha, Head (Systems and Power), Enzen Global Solutions

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EPR PERSONALITY

Power Ministry preaches ‘Make in India’

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“It is not probably that the government does not want foreign manufacturers; it is that government would want them to be not just exporters of equipment to India but manufacturers of equipment in India,” says P. Uma Shankar, Secretary, Ministry of Power, Government of India.

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he new government is working day and night to have a power sector that is really empowering. Introducing a new bill, focusing on renewal energy, and imagining a future India with smart cities, the Power Ministry is on its way to transform the talk into walk. In an exclusive interview with Subhajit Roy, Mr Uma Shankar talks about everything from attracting private sector participation to achieving energy independence.

The government is planning to bring a bill, amending the Central Electricity Act, in winter session of Parliament to improve the tariff policy and regulations in the power sector. What we can expect from the bill? Amendments to Electricity Act 2003 have been under discussion for some time now. The initial discussions centred around making the act stronger in terms of timely tariff revisions by state electricity regulatory commissions, providing them ‘suo motu’ powers to fi tariffs if discoms did not prefer tariff petitions within prescribed timeline, increasing the quantum of penalty for non-compliance of the directions of RLDCs and the central/state commissions, providing a framework for review of functioning of the SERCs, stronger provisions to ensure open access and prevention of the same at the state level, taking the consumers of electricity of 1 MW and more out of the regulatory purview, provisions for separating the business of electricity distribution into distribution system management business (carriage), and electricity supply business (content), among others. I expect that the

proposals for amendments will be along these lines.

There is a concern of lack of private sector participation in the power segment. Even there is believe in India Inc.—“go anywhere, but not to power”. How is the ministry trying to change the perception or to attract more private sector participation? The issues before the power sector principally concern fuel, lack of demand for power from utilities, inadequate transmission capacity and poor financia condition of discoms. The ministry of power and coal are said to be engaged in finding so ution to the fue issue for projects already commissioned and those which are likely to be commissioned in the next year or so. There have been reports of reduction in coal being sold through e-auction, which, one would assume, increases availability to the power sector. One has also seen reports of a few more transmission ines identified for bidding route for construction and operation. The Government of India is also said to be preparing a scheme for providing incentives through grants for improving the sub-transmission system. An important area is financia condition of discoms. opefu y, sufficient attention will also be paid to this important area, although this is entirely in the domain of the state governments.

Piyush Goyal recently said that India can surpass its target of generating 15 per cent of its energy from renewable sources by 2020. What is your roadmap to achieve that? Electrical & Power Review


EPR PERSONALITY While setting up renewable capacities in itself is quite possible, the issue of evacuating this power and bringing it to areas where there will be enough demand need to be addressed. Majority of renewable potential is in half dozen states as they will not have the demand for so much of power. It has to be necessarily fed into the grid and made available to other consuming areas or load centres. This will mean construction of green corridors and inno ati e financing so that transmission costs are not prohibitive. Another important issue to be handled is the demand for power from utilities and their financia capacity to pay for it. f they find it difficu t, because of their poor financia condition, to e en pay for conventional power which costs less than renewable-based power, there is not much hope that they will go for higher cost renewable power. This has already adversely impacted achievement of Renewable Purchase Obligations (RPO) and the rene ab e energy certificates initiati e. ence, the financia

Electrical & Power Review

turnaround of discoms is of crucial importance to achieving the target of 15 per cent from renewable sources.

The biggest challenge in power sector is transmission and distribution losses. What measures the ministry has applied to revamp transmission and distribution systems? AT&C loss reduction can obviously not be done overnight. It requires sustained effort (and much political will to take unpleasant decisions) over a period of time. There many programmes, already under implementation, directly or indirectly addressing this issue. R-APDRP is one such important programme. It is basically aimed at reducing AT&C losses to 15 per cent in all towns/cities as well as bringing down gradually for the discom as a whole. This programme has been under implementation for some time. The government will do well to speed up the execution of this programme to

quicken the pace of AT&C loss reduction in the country. R-APDRP has some of the ‘smart’ features required in city electric supply to make service delivery better and consumer-friendly. Then there is the National Electricity Fund (NEF) Scheme, which provides interest subsidy on investments made by discoms in the distribution system, payment of subsidy depends on the reduction brought about in AT&C losses. Financial Restructuring Plan (FRP), which has been signed by at least four states whose distribution utilities ha e substantia financia osses, a so stipulates reduction in AT&C losses as per an agreed roadmap. Rigorous monitoring of the implementation of these programmes will pave the way for reduction in AT&C losses. Substantial part of these losses is actually theft of electricity, either

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EPR PERSONALITY through tampering with the meters, or non-payment of bills, or through illegal connection. The states have to develop zero tolerance for theft of electricity and use the provisions available in the Electricity Act to punish the offenders severely and in quick time. That is when the system will improve and losses will begin to come down drastically. Technology will show up places where theft is happening, but it is the governance which will stop it and prevent it from happening. At the heart of AT&C loss, reduction is good governance. This is what will stop theft, put in place the sophisticated technology available today to improve delivery, and prevent leakages and ultimately pa e the ay for an efficient hea thy discom.

produce power equipment. Besides, India welcomed international manufacturers to set up manufacturing facilities in the country. International majors like Alstom, Toshiba, and Mitsubishi have partnered with Indian companies to set up manufacturing facilities. These initiatives have culminated in substantial increase in indigenous capacity to produce boilers and turbines. As a consequence, the scheme for customs duty exemption has also been withdrawn. Not surprisingly, with so much power equipment manufacturing capacity available indigenously, power generation companies are asked to give preference to these domestic manufacturers. It is not probably that the government does not want foreign manufacturers; it is that the government would want them to be not just exporters of equipment to India but manufacturers of equipment in India.

There is a talk that NTPC should be asked to lay priority to procure equipment from BHEL rather than from suppliers in China and Korea. What is your view on that?

Finally, how optimistic you are on achieving the target of building ‘100 smart city’?

India encouraged imports by providing exemption from customs duty when India did not have enough capacity to manufacture power equipment. Side by side, recognising the need for setting up indigenous capacity to manufacture the same, India ramped up BHEL capacity to

Smart city is a concept which is yet to be fully developed. The government has also stated quite clearly that they are not sure about this, and they are in consultation with stakeholders to understand what constitutes a smart city and what should be the components of it. Again, it may be

noted that smart city is not a fina stage, but an evolving process. Hence, one may not look at it as a target to be achieved in a short time, like the construction of a road or a bridge. What is important is to see the elements that go into it and the process by which the government seeks to achieve it. With rapid urbanisation of the country and the projection that every second Indian will be in a town or city by 2050, the importance of improving the services offered by a town or city cannot be overemphasised. It is in this light that the government’s announcement of 100 smart cities should be viewed. Considering that resources available will at all times be limited, how these resources can be better utilised in order to improve their availability per capita is the challenge. This is where technological, IT-based applications will come of immense use to city planners and administrators. A smart city is merely an IT-enabled city is a limited view. IT would be a good enabler in proper distribution of resources. It is also likely to make the system and the administration of resources more userfriendly, something that is sorely lacking in our town and cities.

Empowering smart cities India is on the threshold of change. The government has stepped on the accelerator to take the “Smart India Mission” to a higher level through substantial budgetary provisions, providing the much-needed thrust under the 12th Five-Year Plan. The bold vision encompasses 100 smart cities, hich specifica y inc udes the original 30 cities envisaged under the NSGM (National Smart Grid Mission). In the context of smart cities, intelligent e ectricity is a key area and ou d define the smart aspect in terms of powering this phenomenon. IEEMA has a key role to play in this equation by being the pre-

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eminent representative of the power transmission and distribution sector and as a key member of the technical committee of the National Smart Grid Mission. IEEMA aims to take the driving seat in rallying the industry to gear up to this challenge, and INTELECT plays a pivotal part as a part of that strategy.

the future of increased and intelligent automation towards sustainability through interconnected power systems by bringing together the entire electricity and electronic ecosystem as a connected ecosystem of all things electric, electronic and is intelligently networkable on to a single event platform.

Planned and developed by IEEMA and IEEE, as part of its MoU for cooperation and exchange of knowledge and expertise, INTELECT is designed as a series of first of its kind techno ogy demonstration pavilions around the theme of ‘connected intelligence in electricity of things’. INTELECT looks at

The maiden edition of INTELECT is slated for 22 to 24 January, 2015. INTELECT also features a conference themed ‘Smart Electricity for Emerging Markets’ designed by IEEE and supported by IEEE Power Engineering Society, IEEE Computer Society, and IEEE Communications society.

Electrical & Power Review



INDUSTRY ANALYSIS Government support to domestic solar manufacturing will lead to improved energy security, job creation and huge forex savings

Solar manufacturing: imperative for government intervention

S

olar power is a strategic need for the country as solar power can potentially save $ 20 billion in fossil fuel imports annually by 2030 and domestic manufacturing can save $ 42 billion in equipment imports by 2030, reports a white paper on solar manufacturing in India published by Indian Solar Manufacturers Association (ISMA).

It is estimated that about 100 GW of solar capacity shall be established in the country by 2030. It will also create 50,000 direct jobs and more than 125,000 indirect jobs in the next 5 years. The presence of solar manufacturing within the country will also result in better energy security as it would prevent potential supply side disruptions since the country would not be dependent on imports.

The paper, published in collaboration with KPMG, notes that Indian manufacturing policy recognises solar manufacturing to be of strategic importance.

The report highlights the striking similarity of the solar manufacturing industry today with the electronics industry in the past and suggests urgent measures to avoid repeating the same mistakes. The country currently imports over $30 billion of electronic goods annually making it the 4th largest item in India’s import basket contributing to per cent of ndia s trade deficit. his situation could have been prevented, if the electronics industry was supported during the nascent stage. The cost of catch-up today is enormous. Despite efforts to prop up the domestic electronics industry, India has not been able to curtail the massively growing electronics imports. This is because

However, the solar manufacturing industry has been facing challenges due to ack of a e e p aying fie d and various global factors. These have not allowed the industry to develop economies of scale and an end-to-end supply chain. The paper highlights that given the strategic need for solar power in India, a holistic policy to encourage domestic solar manufacturing is the need of the hour.

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many critical drivers such as skilled manpower, economies of scale, R&D capability and the entire ecosystem need sustained government support over a period of time. Ashwani Sehgal, President, ISMA, said, “Indian solar manufacturing is competitive but suffers due to lack of incentives that are provided to solar manufacturers in other nations. About 40 per cent of the India solar producers have shut down with the industry utilisation at just 21 per cent. Countries with ambitious solar energy generation plans such as China, USA and Japan have strongly supported domestic manufacturers through a number of trade and manufacturing incentives to make them even more dominant in the coming years. These measures include loans at reduced interest, credit guarantees, capital subsidies, tax holidays, antidumping measures and preferential domestic procurement amongst others.� According to Santosh Kamath, Head - Renewable Energy, KPMG in

Electrical & Power Review


INDUSTRY ANALYSIS

Billion USD

180 160 140 120 100 80 60 40 20 -

India’s Energy Import Bill

1 39 3

1 48 4

3

2

68

77

80

5

9

8

2

3 100 9

7

8

9

140

144

143

17

16

15

2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 Source – Department of Commerce; PPAC

Coal

Crude oil

over unavailability of solar panels or sharp price rise can be allayed given that adequate manufacturing capacities exist in countries such as South Korea, Japan, Mexico and Singapore. There is a cost difference of about 5-10 per

India, “While supporting domestic manufacturing industry could result in moderately higher price of solar power in the short run, the cost curve would fall in the medium term as scale and supply chains develop. The concerns

Countries

Low interest Capital Loans and Subsidies Guarantees

Support in Acquiring Subsidized Land Utilities

China

USA

Taiwan

Malaysia

India

LNG

R&D Support

Tax Breaks

AntiPreferential Dumping Domestic Duties Procurement

 

*

* Not disbursed to any manufacturer till date

Source – CASM, EU Pro Sun, InterPV, SEIA, DOE ,Invest Taiwan, US ITC,MNRE,CDB,LDK Solar,SEDA,Forbes

cent between the solar panel supplier Singaporean solar indicating availability priced imports.”

largest Chinese and the largest panel supplier of competitively

The report notes that if solar manufacturing is backed by reliable long-term demand on a level-playing fie d, there ou d be substantia investments by solar equipment producers. Some global players may also invest in the country to make the country an export base. The entry barriers for solar capacity creation is o and gestation time for green fie d investments is only 6-12 months. Thus a robust domestic industry will not only offset the higher costs of solar power today but would generate additional revenues through investments and ta es in the ong run. he net benefit to the government owing to promotion of solar manufacturing has been pegged at $1.1 billion over the next 10 years owing to emp oyment and ta es benefits.

India drops plan to impose antidumping tariffs on solar cells

I

n a major relief to the local solar-power generators, India has decided not to impose antidumping tariffs on solar cells imported from the U.S., China, Taiwan and Malaysia, a senior government officia said on ugust . Citing imported equipment was being priced below its normal value and was damaging local manufacturers, the Directorate General of Anti-Dumping and Allied Duties recommended the Ministry of Finance to impose antidumping duty. The recommendation didn’t receive warm welcome from the industry. In a note submitted to the Ministry of Finance by Assocham, it has stated if

Electrical & Power Review

the anti-dumping duty was imposed, the project cost will increase by 18.83 per cent on minimum side, while it may increase by 75 per cent on maximum side. D.S. Rawat, Secretary General, Assocham, said, “This would also lead to similar cost hikes for the distribution companies, or the government will have to bear this increase in cost of generation of power. This increase in cost of generation of power would ultimately imply increase in the cost of power to the public at large.” It seems the rejection of a recommendation underscores the emphasis that Prime Minister Narendra Modi has put on the future of solar power in India. The nation had already

launched a programme in 2010 to raise solar-generating capacity to 20,000 megawatts by 2022 —bringing solar to about 5 per cent of its power mix from nearly 1 per cent now. The industry also welcomes the move to drop the anti-dumping tariff plans. They said that the state-of-the-art foreign technology and reasonable overseas loans along with the equipment-import deals are crucial to India’s solar plans. Almost 82 per cent of India’s total electricity generated comes from thermal power sources, and India has been pulling out all the stops to shift its power generation base to renewable energy sources, especially solar.

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ONE-ON-ONE

Solar PV: key ingredient in India’s energy mix

I “We believe that this is a market where the sustainability of demand for solar can be demonstrated in the near to mid-term future,” says Amit Mehta, Director of Business Development, First Solar India

ndia currently has an installed capacity of 2.6 GW to be ramped up to 22 GW by 2020. India also envisages 4,000 MW ultra-mega solar power projects in several locations in the next 3-10 years, along with `1,000-crore target for solar pumps. In a one-on-one conversation with EPR, Mr Mehta shares the importance of creating quality assets for utility scale solar PV.

Current status of generation India is in dire need of investment in rural distribution. This will create opportunities for additional decentralised distributed generation initiatives as the revamped distribution grids can be better leveraged with the local generation options that a modular solution like solar can provide. The next round of capacity auctions from the central government for 1,500 MW in several stages over the next 6-8 months also reinforce the positive intent of the government to mainstream solar PV as a key ingredient in the energy mix of India.

Plans in renewable energy sector First Solar’s key focus area in India is to create quality assets for utility scale solar PV and address the energy/RPO needs of the utilities. It also focuses to target the open access industrial and commercial power demand. Furthermore, the company is to partner with local entrepreneurs and develop solutions for segments in the energy access market on a sca e, enab ing in o of structured capital and enhancing affordability of power in those segments. Its other priority includes creating solutions where the company combines solar PV with other modes of generation and reduces dependence on liquid fuels,

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especially in backup (or even primary power) markets. First Solar has about 400 MW of its technology in operation in India in the utility-scale solar PV segment. It has also announced development of 45 MW AC of utility-scale solar projects in Telangana. In order to create assets, continued investment into development and limited project equity capital are certainly envisaged.

Implementation of RPO mechanism RPO is a good mechanism for progressively increasing the renewable energy in the overall generation mix. While most states have announced the RPO, the enforcement has left a lot to be desired. As the renewable energy costs have come do n significant y, the regu ators should not be hesitant to enforce the RPO and the costs will only come down further, as more capacity gets installed and will also be a good initiative to drive achievement of renewable energy goals .

Future outlook First Solar believes that this is a market where the sustainability of demand for solar can be demonstrated in the near to mid-term future. The existing policy and regu atory frame ork is sufficient to create the demand as long as those policies are enforced. The sector needs reliable, consistent enforcement of RPO along with the reforms in the distribution sector. reation of sufficient grid capacity also needs to be accelerated. As these initiatives make their effects visible, the comfort of the investors to create capacity will accelerate.

Electrical & Power Review



FEATURE

Solar energy to empower India No more dependence on coal, no more red tapism, no more home without electricity, India is moving faster on its way to generate major portion of its energy from the solar power

I

ndia is gaining superpower, but the gap between its energy supply and demand re ea s significant cha enges for future gro th. he nation sti depends on therma po er. most 0 per cent of ndia s of capacity is based on coa , and the po ices by the go ernment are making the cha enges harder. ina y, ndia made his decision to fa back on so ar energy to o ercome these cha enges.

Many of the state nodal agencies have invited tenders to set up huge power plants across the country

itesh oshi, , aaree roup

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India’s solar energy potential and current status o ar energy can be the key to so ing continuing increase in commercia and residential energy needs,� opines ineet itta , ice hairman, e spun ene ab es nergy P t. td. ndia has e perienced tremendous de e opment in this sector, here the so ar capacity has risen from sing e digits to . by 1 1 . ncreasing adoption is fast making so ar an affordab e a ternati e to ighting up of homes ithin short time. he current go ernment a so sees renewable as an integral solution to ndia s energy demand. ts recent announcement of 1, 00 so ar projects up for bids is a bri iant e amp e. most per cent of ndia s tota e ectricity generated comes from therma po er sources. o e er, ndia has taken measures to shift its power generation base to renewable energy sources and the nation has a ready reached an insta ed rene ab e energy capacity of o er 1 per cent of the tota insta ed po er capacity.

itesh oshi, hairman and anaging irector, aaree roup, says, ndia has the fifth argest po er generation portfo io or d ide. ndia recei es one of the highest e e s of so ar irradiations in the or d. he share of rene ab e energy has gone up from . per cent in 00 to 1 . per cent in 01 . o ar energy is sti a miniscu e percentage of the entire portfo io. onsidering 00 sunny days ndia s theoretica so ar reception on y on its and area is about 00000 . n anuary 01 the insta ed grid connected so ar po er as at , 0 . , hi e ndia e pects to insta an additiona 10,000 by 01 and reach a tota of 0,000 by 0 .

Challenges here are a coup e of cha enges hich ha e to be reso ed to make this a mainstream source of energy. ccording to r oshi, he share of renewable energy in the generation mix has been rising o er the years in ndia. and is a scarce resource and dedicated use of and for uti ity sca e po er p ants i create scarcity of and for other purposes.

Electrical & Power Review


FEATURE Government’s approach India’s solar mission aims to add 20,000 MW of grid-connected solar capacity by 2022. Power Minister Piyush Goyal recently said that India can surpass its target of generating 15 per cent of its energy from renewable sources by 2020. The government is pulling out all stops to achieve that. en r oshi shares his confidence on the government’s initiatives. He states, “The Ministry of New and Renewable Energy provides 70 per cent subsidy on the installation cost of a solar photovoltaic power plant in North-East states and 30 percentage subsidy on other regions. Additionally, the government has initiated a ene ab e nergy ertificate scheme, which is designed to drive investment in low-carbon energy projects.” According to Mr Mittal, “For our and the industry’s further growth, conducive government policies are the key in this equation. By creating favourable conditions, the sector will continue to grow exponentially. For ensuring this, the government needs to take concrete action against challenges which are impeding IPPs to set up projects.” Mr Mittal then shares some of the initiatives that the government should impalement like imposing of import duties on solar generation equipment, ensuring

payment security, priority lending status, RPOs and energy evacuation.

Future outlook The country’s current installed solar capacity exceeds 2,600 MW. The power ministry, facing rising power demand and low installed capacity and acute coal shortage, has been relying on solar power. “Many of the state nodal agencies have invited tenders to set up huge power plants across the country,” says Mr Doshi. “Railway is considering using rooftop to generate electricity, which is a huge consumer of energy. We believe that rooftop will be a huge opportunity in a country like India. There are some limitations which can only be served by off-grid rooftop systems for captive consumption.”

Indian solar power players Welspun Renewables Energy Pvt. Ltd. P , the first ndian rene ab e energy player to be ISO 9001:2008 certified, has so far commissioned 328 MW solar and wind capacities. More than 703.5-MW capacity is under construction too. The total generation from its renewable projects till July 2014 was 68,7106 MWh. ts Pha odi so ar capacity is one of India’s largest and highest

By creating favourable conditions, the sector will continue to grow exponentially

Vineet Mittal, Vice Chairman, Welspun Renewables Energy

generating plants in the country. The recent y commissioned 1 Chitradurga plant is Karnataka’s largest solar project. Then there is Waaree Group, which has completed 180 MW of solar utility scale projects. It has been the implementation partner for government schemes like RHDS-1 to enable farmers with solar water pumps. It has now a capacity of 250 MW module manufacturing plant to ensure better reliability to projects. We have also started with a training program for local installers to help them with small rooftop installations. According to Mr Doshi, “In a country like India, rooftop installations are the way to penetrate the market and develop it.”

INOX India to supply equipment to largest fusion energy experiment I

NOX India Ltd., India’s one of the largest makers of cryogenic liquid storage and transport tanks, has won a contract to supply and install multiprocess pipe transfer lines with vacuum jacket at the world’s largest experimental thermo-nuclear fusion reactor , coming up in adarche, France. INOXCVA,

a

subsidiary

Electrical & Power Review

of

INOX

India will execute this order supply, scheduled for 2017 and installation in 01 . t has created a cryoscientific division focusing on specialised assignments such as the one from the ITER project. The cryonegic technology will be extensively used for the ITER project to create and maintain low-temperature conditions near absolute zero for the

superconducting magnets, cryo-pumps to create vacuum and some diagnostics systems. The ITER is an international collaborative project worth €13 billion to be executed over 10 years, being implemented through ‘in-kind’ contribution from seven partners: China, EU, India, Japan, Korea, Russia and USA.

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FEATURE

India soaring high on wind energy The wind energy market is promised to have a powerful growth in the next decade, and India is on its way to lead the race

A

sia Pacific is the major market in the ind energy sector, ith hina and ndia spearheading gro th in the region. hi e hina ed the ind energy market, ndia isn t far behind. though the ind energy as o ershado ed by so ar projects, the sector has recei ed a boost as the go ernment has restored key ta incenti es. ndia has emerged as one of the th argest ind po er producer in the or d behind hina, , ermany and pain.

Wind energy and India he onshore ind energy market is e pected to e pand at a of . per cent during 01 to 0 0, and ndia is going to be an important part of it. ccording to ata Po er, ndia has a huge ind generation potentia and that is far from being e hausted. ndian ind nergy ssociation n

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reports that the onshore potentia for uti isation of ind energy for e ectricity generation is of the order of 1,0 , . ith the current figures of 1, . , ndia has just used 1 per cent of its ind generation potentia . en ihag ehta, anager ene ab e nergy d isory , gurr nergy ndia P t. td. thins the same. e e p ains that ndia has a huge potentia for the de e opment for the ind farms, unfortunate y ndian c imate is not b essed ith high indy ones. o e er, ith the ne being de e oped, e ou d be in a better position to harness the o ind regime ones.

Challenges espite being techno ogica y mature, the ind energy sector is facing

numerous cha enges. he high ind ones ha e a most been e hausted, shares ata Po er. he ne insta ations ha e to be set up on o and medium indy sites that pro ide o generation. he cost of and adds to the oes and remote ocations ha e accessibi ity issues. ther major cha enges in the sector inc ude insufficient grid infrastructure and grid connecti ity, en ironmenta , forest c earance, unattracti e incenti e po icies from the go ernment and absence of an integrated po icy frame ork. ccording to r ehta, ith the current ind farm sites are most y of comp e terrain, the industry, de e opers and financia institutions need a proper technica guidance and kno edge to make the right choice

Electrical & Power Review



FEATURE

The Indian wind energy sector witnessed a slowdown in 2013, however, the introduction of conducive policies makes the sector friendlier towards private participation.

of the project development. On a broader way, they need an expert technical solution provider for the complete project lifecycle (right from the carrying out wind measurements till commissioning of the WTGs). This ou d definite y mitigate the key risks associated with their projects.” According to Tata Power, “The introduction and discontinuation of arious fisca incenti es create confusion among the investors. For example, the generation-based incentive (GBI) was announced in 2011 and then discontinued in 2012. In 2013 Annual Budget, it was introduced again. Then accelerated depreciation, originally introduced in 2002, was discontinued in 2012 and then reinforced in 2014. The Renewable Purchase Obligations (RPO) needs to be enforced that will give further boost to the sector.”

Government’s approach The wind energy sector got much needed boost after the new government restored key ta incenti es ike and accelerated depreciation (AD) in the recent budget. Mr Mehta opines, “One of the major concerns over the last few years, wherein the industry has been really very low on the development, has been the non-clarity on the incentives from the Government, particularly on the GBI and AD. The need of the hour is that the government needs to come up with a good ind energy po icy and make an significant effort on the grid system as

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e as make it capab e of hand ing the recent and future developments of the large wind farms.” He also adds that government’s recent c arification on the continuation of the AD as well as the increase the cap on the GBI would surely attract more investments. “The government is also aggressively aiming at increasing the wind energy generation by making an addition of 10,000 MW every year,” describes Tata Power. “The ministry has proposed a joint study on the status of grid availability in six states with maximum wind velocity along with the wind turbine manufacturers. These tax incentives and new policies will help boost the wind energy sector.” The government is also promoting wind power projects through private in estment by pro iding fisca and promotional incentives such as concessional import duty on certain components of wind electric generators, excise duty exemption to manufacturers. A 10-year tax holiday on income generated from wind power projects is also available. Loans for installing windmills are available from Indian Renewable Energy Development gency and other financia institutions. Technical support including wind resource assessment is provided by the Centre for Wind Energy Technology (C-WET), Chennai.

Future outlook adhusudan Khemka, hairman, IWTMA, says in an interview that ind turbine makers are capab e to meet proposed higher targets of the government. According to him, the higher volumes will bring down average cost of installations and e en tariff to make ind po er more attractive. India would be able to attract domestic investments in the sector if the government resolves the issues related to wind power evacuation and renewable power purchase obligations of the state utilities.

The Indian wind energy sector witnessed a slowdown in 2013, however, the introduction of conducive policies makes the sector friend ier to ards private participation.

Off-shore wind There is rarely any concrete development in this sector. “We need to start the detailed feasibility studies being carried out,” explains Mr Mehta. t i take another years for ndia to be ready for its first off shore ind farm. As the development of an offshore wind farm is very complex, the government needs to come up with a concrete plan for the development of off-shore wind farms.”

Power players Among the Indian power players, Tata Power has a gross installed capacity of 8,613 MW, out of which green energy sources generate 1,206 MW. The total operating capacity from clean energy source are 461 MW from wind farms, 54 MW in solar generation, 447 of hydro and 240 MW from waste gas based generation. Tata Power is orking to ards achie ing a 0 25 per cent contribution in power generation from ‘clean power sources’, which would include a mix of wind, hydro, solar, geothermal and waste gas generation. In the current year, Tata Power has set a target of commissioning at least 150 MW of wind farms and 50 MW of solar projects. SgurrEnergy, a Glasgow-based renewable energy pioneer, offers an impartial, pro-active assessment of any renewable energy project irrespective of the stage of development. Through its expert team and implementation of the latest technologies on wind measurements (LiDAR device and measurements carried with this device) and new methodology and approach towards energy yield analysis, SgurrEnergy has been able to achieve to reduce the overall uncertainties from 14 per cent to 3-4 per cent.

Electrical & Power Review



INDUSTRY ANALYSIS

Motors: gaining power in power industry The feel-good factors and the revival in the policy have surged the demand for most engineering equipment, including electric motors

E

good factors have surged the demand for most engineering equipment, including motors. Even the revival in the infrastructure sector will spur growth and demand for electric motors in India.

sectors, such as metals and mining, cement, oil and gas, and power among others driving demand, thus creating opportunities for motor and drive manufacturers.�

Motor types Induction motors

The recent policies by the new government to reduce the gap between power demand and supply and to make ndia se f sufficient in po er generation have added new life to the power industry. In turn, the feel-

According to Kalpesh Padhye, Industry Analyst and Suresh Ponnuru, Senior Research Analyst, Industrial Automation & Process Control Practice, Frost & Sullivan, “The Indian market is aptly poised to expand over the short term (2 years) and the long term (5 years), with the investment in core infrastructure

lectric motors are an essential and integral component of power industry. A power plant is crawling with high- and lowvoltage AC induction motors, highvoltage AC synchronous motors, and sometimes DC motors.

A BB’ s H i g h V o l t a g e M o t o r s i n Po w e r G e n e r a t i o n

Induction motors are the most commonly used prime mover for various equipment in industrial applications. In induction motors, the induced magnetic fie d of the stator inding induces a current in the rotor. This induced rotor current produces a second magnetic fie d, hich tries to oppose the stator magnetic fie d, and this causes the rotor to rotate. The three-phase squirrel cage motor is the workhorse of industry; it is rugged and reliable, and is by far the most common motor type used in industry. These motors drive pumps, blowers and fans, compressors, conveyers and production lines.

DC motors Direct current motors use directunidirectional current. DC motors are used in special applications where high torque starting or where smooth acceleration over a broad speed range is required.

I m a g e c o u r t e s y : A BB L t d .

Synchronous motors

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AC power is fed to the stator of the synchronous motor. The rotor is fed by DC from a separate source. The rotor magnetic fie d ocks onto the stator rotating magnetic fie d and rotates at the same speed. The speed of the rotor is a function of the supply

Electrical & Power Review


INDUSTRY ANALYSIS frequency and the number of magnetic poles in the stator. While induction motors rotate with a slip, i.e., rpm is less than the synchronous speed, the synchronous motor rotate with no slip, i.e., the RPM is same as the synchronous speed governed by supply frequency and number of poles. The slip energy is provided by the D.C. excitation power

Modern technology Innovation is the survival rule among the electrical motor manufacturers. In the power generating industry, there is widespread use of wasteful components such as throttle valves and uid coup ings. ne of the recent innovations is the introduction of variable speed, drives using frequency converters to control motor speeds to achie e significant sa ings in the po er generating industry. The power industry has been facing one new challenge: carbon capture and storage. If speculation is to believe, this will dwarf all others challenges. In order to survive, the industry needs very powerful drives to handle large volumes

of ue gas and e en arger, more specialised drives for the compressors used to transport and to produce oxygen for combustion. There are already many synchronous motors of more than 50 MW output for just such applications.

Growth barriers The biggest challenge for India’s electric motors market is the lack of funding from private and public institutions as the power industry depends on credit availability for implementing new projects. The government, however, is said to be preparing a scheme for providing incentives through grants for improving the sub-transmission system. Even the high price has been a major challenge in the growth of power motors. With increasing standardisation, the industry expects that the prices are going to be dropped. While the market is anticipated to witness a double digit growth over the next 6 years, budget constraints of small- and medium-sized enterprises

(SME) segment impedes the market from growing at its optimum pace. The segment contributes significant y to India’s gross domestic product (GDP), but has been bogged down by inadequate funds. To stand out strong among the crowd, the manufacturers of electric motors should charge competitive prices and offer value-added services. Strategic pricing of higher efficiency motors is the most important criteria to succeed.

ner y e

en y

In India, energy accounts for 35-40 per cent of energy-intensive industries’ production costs. Hence, following the global trend, the government is stressing the need for energy efficiency. The government is giving a leg up to the domestic electrical motors market. t has taken se era initiati es. ne such initiative is perform-achieve-trade (PAT) scheme which allows industries to deri e business benefits through the e change of energy sa ings certificates. This has been giving a huge boost to the uptake of electrical motors.

REFUsol India to operate as Advanced Energy REFUsol, which Advanced Energy ac uired in pri 01 , i no operate as Advanced Energy in India. Advanced Energy Industries is one of the global leaders in innovative power and control technologies for highgrowth, precision power conversion solutions. With the acquisition of REFUsol, Advanced Energy incorporated the company’s three-phase string inverters into its product portfolio as the AE 3TL line. Advanced Energy offers

Electrical & Power Review

a full suite of inverter products, ranging from single-phase string inverters to award-winning three-phase inverters and utility-scale central inverters. Advanced Energy inverters are available for worldwide distribution.

K. he same standards of ua ity and technology will be maintained: the AE 3TL inverter series will continue to be distinguished by high efficiency, reliability and ease of use. Contact:

Advanced Energy India will now showcase a variety of innovative products, including market-leading string inverters and accessories with new names and designs. For example, the monitoring portal, formerly known as REFUlog, will become a part of AE SiteLink monitoring solutions, and the so 00 0 K string in erter series will be known as the AE 3TL 8 -

AEI Power India Pvt Ltd at no. , hed no. 1 , eikfie d, Village Lonikand, Taluka Haveli, Pune 1 1 , aharashtra ee 1 0 00 a 1 0 01 Email: info-india@aei.com www.advanced-energy.com

September 2014

ear

3 5


Green Zone As the gap in the electricity demandsupply is mounting, the expansion of hydropower is gaining importance Climate change and other negative effects of using fossil fuels for power generation along with growing concerns over energy security are driving the expansion of hydropower around the world. Though reservoir-based hydropower projects have come under criticism due to CO2 and methane emissions beyond acceptable limits, most hydro-rich countries have followed an integrated full life-cycle approach for the assessment of the benefits and impacts to ensure sustainability. India is endowed with rich hydropower potential to the tune of 148 GW (which would be able to meet a demand of 84 GW at 60 per cent load factor) which makes it one of the most important potential sources to meet the energy security needs of the country. Installed hydropower generation capacity and share in total generation

P

ropelled by sustained economic growth and rise in income levels, India is poised to face significant increase in energy demand in the next few decades which also translates into higher demand for electricity. Considering an energy elasticity of 0.82, India is projected to require around 7 per cent annual growth in electricity supply to sustain a GDP growth of around 8.5 per cent p.a. over the next few years. This requires tapping all potential sources to address the deficit and meet the demand growth for accelerating economic development while taking into account considerations of long-term sustainability, environmental and social aspects.

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September 2014

GW

Hydropower: powering India to better tomorrow

Installed capacity

300 250 200 150 100 50 0

Hydro share in total generation 120%

100% 80% 60% 40% 20% 0% China Brazil Canada USA Norway India

Untapped potential India is endowed with significant hydroelectric potential and ranks fifth in the world in terms of usable potential. The nation has also around 36 GW of installed hydropower capacity whereas an additional 13 GW is under construction. This puts the total capacity which is yet to be tapped at around 67 per cent of the potential. Countries such as Canada and Brazil had harnessed around 69 and 48 per cent of the economically feasible potential back in 2009.

Electrical & Power Review


Green Zone

Percentage

Hydro as a percentage of total installed capacity 50 45 40 35 30 25 20 15 10 5 0

1966 1969 1974 1979 1980 1985 1990 1992 1997 2002 2007 2012 2013

(Source: CEA)

Recent trends The government of India has increased financial allocation, along with other non-financial supports to prioritise hydropower development and increase capacity addition. Accordingly, in the 11th Five-Year Plan, the target for hydropower capacity addition was placed at 16.5 GW, which was almost half of the total installed capacity then. However, the achievement, at around 5,400 MW, was well short of the target.

Hydropower planning

From a regional perspective, over 93 per cent of the total potential in the north eastern region is yet to be tapped, primarily in parts of the Brahmaputra river basin. The scenario is in sharp contrast to the southern and the western regions where more than 65 per cent of the potential has already been harnessed. The government of India has, over the years, taken a number of initiatives to prioritise hydropower development and to attract investments in the sector. Key measures include the preparation of a shelf of well-investigated projects, which could substantially reduce risk perceptions, streamlining clearance procedures, the provisions of open access and trading as per the Electricity Act 2003, etc. However, issues in implementation of such policy initiatives and regulations still plague the sector resulting in the declining share of hydropower in India’s energy mix since 1966.

Status of hydropower potential development in India

GW

160 140 120 100 80 60 40 20 0

North East West Identified potential (GW)

(Source: CEA)

Electrical & Power Review

South North-East All India % Capacity under operation and construction

80% 70% 60% 50% 40% 30% 20% 10% 0%

Land acquisition

Enabling infrastructure

Technical challenges

Barriers to hydropower development

Financing

Safeguard issues

Market development

Current issues and challenges

Hydropower planning Planning for hydropower development in India has generally been oriented towards individual projects. However, this approach has several limitations for sustainable development of an entire river basin. Inter-state disputes are another aspect which hinders integrated river basin development for hydropower projects. A large number of hydropower projects with common river systems between adjoining states are held up due to a lack of inter-state agreements and disputes on water-sharing. The Sutlej-Beas dispute between Punjab and Haryana and the Mullaperiyar dam conflict between Kerala and Tamil Nadu are well-reported examples of water-sharing disputes between states.

Land acquisition Land availability and acquisition are among the core structural issues that impact almost all infrastructure sectors. Problems arising in the acquisition of land for hydropower projects are causing suspension and delay in construction activities.

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Green Zone Till recently, under the 120-year-old prevailing act, land acquisition for public purpose had been beset by several issues surrounding processes, procedures and compensation, as the term ’public purpose’ was never clearly defined. The new law, which came into effect from January 2014, attempts to address the social inequities in the existing framework of land acquisition. There are still serious issues which need to be addressed to remove constraints in infrastructure development.

Safeguard issues Construction and operation of hydropower dams can significantly affect natural river systems as well as water and wildlife populations. Furthermore, hydropower projects involve submergence, causing the displacement of project area people. The rehabilitation of project affected people is also a major issue which is more pronounced in the case of storage-based hydropower projects, as was evident during the development of the Tehri dam. The project met with mass protests and public outcry on the issue of safety, environment and rehabilitation, resulting in unusual delays (e.g. the Tehri dam was commissioned more than 25 years after R&R was started).

Market development The power market development in India is still at a nascent stage. Though section 63 of the Electricity Act makes competitive bidding mandatory for all power procurement, hydropower projects are exempted under a sunset clause which expires by end 2015 (as per the June 2011 amendment to the Tariff Policy 2006). The deferment for hydro power is based on the recommendation of a Power Ministry taskforce, which cited high risks and uncertainties inherent to these projects as among the reasons why it is difficult for hydro projects to compete with thermal generation on long-term basis.

Financing Hydropower

38

projects

September 2014

are

capital-

intensive. Financing them, by finding an optimum balance between bankability and affordability, is often a challenge. Although the operating cost of projects are minimal and the project life longer than thermal, there are multiple other factors that make hydropower difficult to finance.

Technical challenges Techno economic viability of hydropower projects depends on the geology, topography, hydrology and accessibility of the project site. Even if extensive investigations using state-ofthe-art investigation and construction techniques are adopted, an element of uncertainty remains in the subsurface geology. Geological surprises during actual construction cannot be ruled out. This unpredictable geology is more pronounced in the young fold Himalayas where most of the Indian hydropower potential resides. Such technical challenges add to construction risks.

Enabling infrastructure A number of hydropower projects are located in remote sites in states which do not have adequate demand for electricity. This creates the requirement for developing enabling infrastructure for power evacuation. The ’chicken neck’ presents geographical constraints in developing requisite transmission infrastructure for hydropower evacuation from the north east. There are certain other challenges for the coordinated development of the transmission network, e.g. identifying beneficiaries well in advance, developing excess evacuation capacity keeping in mind the future development of projects. Furthermore, the plant load factor (PLF) for hydropower projects is typically less than 50 per cent, as a result of which significant transmission capacity is under-utilised. All these result in higher transmission costs. Hydropower projects also require the development of associated infrastructure such as roads and

bridges in the area. Inclusion of the cost of development of such associated infrastructure increases the cost of power generated affecting project viability and sustainability. Lack of infrastructure such as schools, hospitals and difficult access to sites often become blocks to moving skilled manpower to difficult project sites.

Governance framework Strengthening of governance in the natural resource sector is a key determinant for sustainable and inclusive growth. A nation needs to have an overarching policy framework, specific sector strategies, and clear and transparent processes for accelerating hydropower development.

Benefit-sharing framework Mitigation of social and environmental risks also plays a critical role in the development of hydropower projects. Benefit-sharing is a commitment by the government and the developer to share the monetary and nonmonetary returns with stakeholders. Facilitating investments and financing In order to attract investments for capital-intensive hydropower projects, it is necessary to address the concerns of developers, consumers as well as PAPs. To broaden investment avenues, the government needs to facilitate optimum risk allocation and often, on a case specific basis, better upside to developers.

Technical capacity development Hydropower development involves significant challenges on account of terrain and geology. The solution to such challenges requires capacitybuilding of the agencies involved as well as the introduction of modern techniques and technologies. The capacity-building initiative will need to appreciate the technical challenges specific to hydropower and equip the concerned institutions with tools, training and systems to help address them.

Electrical & Power Review


tech view

Technological advances in distribution transformers Electrical energy has been used as a driving force in industrial units and power stations due to its versatility, usability and eco-friendliness. The electrical energy is easily transferred from one voltage level circuit to another voltage level circuit by transformers which are static electrical equipment. Transformers are robust and sturdy without any moving parts. These also require least maintenance compared to other electrical equipment. Amorphous core transformers The iron losses in transformers are about 0.15 per cent of total power transferred and 11.3 per cent of transformer losses. The iron losses account for 1.77 - 3.85 per cent of total input Sl. No.

Type/grade, mm

Thickness

Core loss at flux density of 1.7 T, W/kg

01

M4

0.27

1.22

02

MOH

0.30

1.01

03

ZH 100

0.27

0.96

04

ZDKH

0.23

0.84

05

Metal glass alloy SA1

0.025

0.31

Table 1: Core losses for different grades of transformer cores

energy in an industry. These losses are mainly due to eddy current and hysteresis losses. The increased iron losses are due to idle charging, over sizing, use of inferior core material, and harmonics in the distribution system, to name a few. The core losses have two components: eddy current losses and hysteresis losses. The hysteresis losses are directly proportional to frequency and more for non-linear loads. In order to reduce these both iron losses, new amorphous cores are developed for transformers. The amorphous core is made from a non-crystal substance created by rapidly freezing liquids of high temperature. Random molecular structure of amorphous metal core, there is no rule of atomic arrangement causes less (Fig. 1 and 2)

Electrical & Power Review

friction than conventional silicon steel core when a magnetic field is applied. This property of amorphous core allows ease of magnetisation and demagnetisation reduces the hysteresis losses significantly. Atomic Arrangement Crystalline

Amorphous [Non-crystalline]

Fig. 1: Atomic arrangement of core material

M:Magnetization

-H

O

Silicon Steel (Crystalline)

M:Magnetization

H

-H Hysteresls loss reduction

H Strength of magnetic field

Amorphous Alloy (Non-crystalline)

As the eddy current losses are proportional to square of thickness of laminations, the thickness of laminations of amorphous cores will be of the about 0.025 mm which is about 1/10th of laminations of silicon steel. This causes reduction of eddy current losses considerably. The overall reduction in iron losses (combination of both hysteresis and eddy current losses) in amorphous core transformer will reduced by 1/5th that of iron losses in silicon steel cores. At a flux density of 1.3 tesla, iron loss of amorphous core is about 0.27 W/kg where in silicon steel it is about 0.71 W/kg.

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tech view

The amorphous core has higher electrical resistance, i.e. 130 μΩ-cm which is almost triple of silicon steel cores (50 μΩ‑cm). This higher resistance of amorphous core helps 2.0 1.8 1.6

Iron Loss, W/kg

1.4 1.2 CRGO Core

1.0 0.8 0.6 0.4

Amorphous Core

0.2 0.0

1.0

1.1

1.2

1.3

1.4

1.5

Flux density, tesla

1.6

1.7

• Easy lacing and unlacing of core for coil installation • Reduces the CO2 emission

completely self-protected (CSP) transformers

The failure rate of distribution transformers in rural areas is higher compared to urban areas. Wide variation in ambient conditions and loading pattern cause undesirable breathing and ingress of moisture which allow oxygen to come in contact with transformer oil. The moisture weakens the dielectric strength of oil that forms sludge which will restrict the natural circulation of oil inside transformer and also this sludge deposit of winding. Due to restriction in oil circulation cause increase in oil temperature and final winding temperature that may lead to failure of windings. Surge Arrestor

1.8

in reduction of eddy losses in core, i.e. when magnetic flux flows, eddy current flows to negate the flux.

Advantages of amorphous core transformers

• Easy magnetisation due to low coercivity, low hysteresis loss and high permeability • Fast flux reversal due to low magnetic loss • Easy to construct and less maintenance • Single coil construction reduces the axial component whereas interlayer bonding by use of epoxy paper reduces radial component of short-circuit forces • Reduced iron losses reduce the heat generation considerably • Considerable reduction in losses in harmonic prone areas • Fast, easy repair due to its modular construction • Use of single quality (grade) core material

Rating (kVA)

250

No Load Loss (W)

Load Loss (W)

Efficiency (per cent)

Impedance (per cent)

AMIT

SiFe-IT

AMIT

SiFe-IT

AMIT

SiFe-IT

AMIT

SiFe-IT

160

570

3200

4000

98.7

98.2

4.50

4.50

500

250

900

4800

6550

99.0

98.53

4.50

4.50

630

260

1000

5200

8000

99.1

98.54

4.75

4.75

750

365

1250

6050

9000

99.2

98.65

4.75

4.75

1000

450

1500

7650

11800

99.2

98.68

5.00

5.00

Circuit Breaker Operating Handle

Signal Light Indicator

HT Fuse Link

55% Free Space for Oil Expansion

Fig. 6: CSP Transformer

The CSP transformers consist of mainly three components: • Primary fuse: Internal expulsion fuse for system protection • Secondary circuit breaker: for over-load and secondary fault protection • Surge arrester: for lightning protection. The CSP system protects the transformer from lightning, secondary faults and severe overloads. The system also provides visual warning of uneconomical loading conditions and protects the distribution system from line “lock-out” during transformer failure. For secondary fault and overload protection, the circuit breaker is mounted inside of the transformer and connected between the secondary winding and the secondary bushings in such a way that the load current and fault current flows through the circuit breaker. For line “lock-out”, it is connected between the incoming highvoltage lead from the bushing and the high-voltage line.

Table 2: Performa nce results of amorphous core and silicon steel core transformers

Primary fuse In a CSP transformer, the primary fuse is mounted inside the transformer and the rating of the fuse is determined on the basis that it should not for surge. As per the British Electricity Authority’s experience, the rating of fuse will be selected for 12 times the full load rated current for 10 ms. This fuse is connected in series with primary winding. This fuse is housed inside of the primary bushing and connected to the highvoltage winding through terminal block. Amorphous core transformer installed in

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September 2014

Amorphous core transformer installed in field.

The purpose of this expulsion fuse is to protect the part of

Electrical & Power Review


tech view

Secondary circuit breaker In the case of cyclic loads (containing peaks and valleys), where peak load is of relatively shorter, transformers smaller than the peak loads can be safely installed without any rapid loss of transformer’s life due to overload. The CSP circuit breaker will permit the transformer to function within cyclic loads up to the point where the amount and duration of the peak load begins to cause significant loss of transformer life. When this point is approached, the signal light will light with the first indication that the loads on this particular transformer have grown to the point when significant insulation deterioration can occur.

Surge arrester The surge arrester is installed to protect the transformer from lightning strikes. As the mounting of surge arrester closer to the transformer, the shorter will be the ground lead connection Fig. 7: View of CSP between the arrester and the Transformer installed in field. transformer. The shorter connection will reduce the surge induced voltage stress on transformer winding. The mounting of surge arrester on the transformer tank, the ground lead length is effectively zero that help maximum protection.

Dry type of transformers

near the loads may lead to savings in cable costs and reduced electrical losses. Oil type transformers may require periodic sampling of the oil and more exhaustive maintenance procedures. However, though dry type transformers are 9: Conventional oil-filled advantageous, they are limited Fig. transformer with oil leakages in field by size and voltage rating. Higher MVA ratings and voltage ratings may require the use of oil transformers alone. For outdoor applications, oil-filled transformers are cheaper than dry types. 30 Dry at 50%LF Dry 100%LF Oil 50%LF Oil 100%LF

25 Total Loss, kW

the electrical distribution system, which is ahead of the transformer from faults which occur inside of the distribution transformer. If a fault occurs in the windings or some other part of the transformer, it will cause abnormally large currents to flow and the flow of these currents will cause the fuse to melt, open and clear the circuit. When this type of fault exists, the transformer must be removed from service for repair. Any fault ahead of the transformer will not be seen by any of the transformer’s internal protective devices and has to be cleared by other protective devices upstream from the transformer.

20 15 10 5 0

0

500

1000 1500 Transformer rating, kVA

2000

Transformers play a major role in power transmission and distribution system because the generator terminal voltage will be less due to constraints in insulation cost, and transmission voltage will be high to curtail T&D loss. As transformers are in the circuit all the time and iron losses will be continuously occurring, use of amorphous core transformers will reduce the iron losses by about 70 - 75 per cent which helps in reduction of T&D losses considerably. CSP system protects the transformer from lightning, secondary faults and severe overloads. It also provides visual warning of uneconomical loading conditions and protects the distribution system from line “lock-out” during a transformer failure.

In dry type transformers, air is used as the cooling and dielectric medium. Most are manufactured with vacuum pressure impregnation in polyester or silicone varnish. In oil-filled transformers, the cooling and dielectric media are Fig. 8: CSP Transformer installed in field a fluid which remains as a liquid during the operation of the transformer. Oil type transformers are considered a potential fire and safety hazard. Oil type transformers require the development and maintenance of reliable fire safety and extinction procedures.

Authored by— Rajashekar P. Mandi, Energy Efficiency & Renewable Energy Division, Central Power Research Institute, Bangalore

Dry type transformers can be located closer to the load unlike oil transformers which require special location and civil construction for safety reasons. Locating the transformers

Dr Udaykumar R. Yaragatti, Dept. of Electrical & Electronic Engg. National Institute of Technology, Surathkal

Electrical & Power Review

2500

Use of dry type transformer is most suitable where fire hazards (i.e. multi-storied buildings, chemical plants) are most important and oil-filled transformers are economical for open area.

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Power Brand

Build with quality on time and on budget Tekla Structures software integrates reinforcement information with building materials and follows the entire project from design through to construction project data. Scheduling and cost estimation and control can be carried out by an effective communication and decision-making process that results from managing the fragmented nature of both project planning and performance data.

T

ekla Structures BIM (Building Information Modelling) software helps construction companies build with quality, on time and on budget; by planning, communicating and managing project information throughout the construction management process. The software quickly shows the ROI as managing projects through the Central 3D model is intuitive and informs proactive decision making. All the key elements of project delivery – data from preconstruction and construction planning through to site management – can be embedded into the Tekla model to schedule and monitor project performance from design to supply and installation. Tekla interfaces with the leading field BIM and virtual design and construction software to provide a comprehensive information Modelling platform.

Plan, communicate and manage project information Tekla Structures for construction management is an information-modelbased software solution that supports contractors, sub-contractors, and project management professionals by helping them to centralize and visualize

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September 2014

Tekla Structures can process large amounts of model and non-model data regardless of the source. The software can be used to leverage the critical transfer of design information and planning data between design and construction teams. This clarifies communication and decision-making throughout the design, construction, and site management phases of a building project.

various levels of completeness to quantify the variety of alternative design proposals. Tekla Structures software effectively enhances communication among project participants to realize design intent and ultimately meet owner expectations.

The Tekla model can be used to • Determine the complexity of the project • Extract quantities • Determine project budgets, general schedules, and resource availability • Associate lead times, delivery dates, methods, and materials • Understand the scope of labour and materials.

Construction planning The transition from preliminary estimates to procuring and coordinating actual project resources starts once a project is awarded.

Preconstruction The critical objectives to meet during the preconstruction phase of a building project are: • Understanding owner expectations • Interpreting design intent. Tekla BIM process combines both building geometry and its elementspecific properties to help construction managers reach these objectives. Sophisticated design and reporting tools allow the user to illustrate

Tekla Structures software ensures that perspectives on scope and schedule dates are clearly communicated. Publishing and sharing the model on the web enhances efficient design which translates into easier and faster fabrication. Tekla’s construction management solution enables a wellinformed and streamlined procurement process and facilitates accurate cost control during the production and delivery stages of the project. Interoperability is essential, especially during construction planning. Use of the

Electrical & Power Review


Power Brand Tekla Open API helps to centralize and distribute the critical exchanges of data that control production and eventually activate the supply chain.

Tekla model can be used to • Share building information with other disciplines • Divide the building into procurement packages • Visualize site layout, shapes, and geometry • Plan equipment and quantities utilizing resource data for further calculations • Generate a constructability analysis throughout design and delivery • Intelligent detailing design management.

fragmented building information in a single 3D model • Accurate quantities to the right place at the right time by efficient change management Tekla Structures software integrates reinforcement information with building materials and follows the entire project from design through to construction. Rebar information such as rebar bending schedules can be integrated and used for construction purposes.

Tekla Structures software provides fully detailed models for centralizing essential planning and management data. Construction managers can visualize the building in its ‘as-built’ condition, locate the task in the building, and show their team the exact way to proceed.

The Tekla model can be used to • Update schedules and balance production data as installation progresses • Document and record schedule and scope deviations • Develop early planning data, comparing plans to real-time performance • Break down the construction process into weekly work group tasks • Experience the power of the as-built model

Cast-in-Place management

Reference case Tekla in Shanghai World Expo 2010 Finland’s pavilion for the Shanghai World Expo 2010 is called Kirnu, or ‘Giant’s kettle’. Tekla Structures BIM (Building Information Modelling) software is being used to model and manage its structural information in 3D throughout the project. The use of Tekla Structures supports the pavilion being constructed as a laboratory for sustainable building.

Construction management

Site management Site management is a critical aspect for project control. During the peak of the construction process, project performance grows in complexity as more providers, vendors and subcontractors mobilize at the site.

in the model to benefit the whole value chain of contracting.

You can achieve leaner construction and more efficient supply chain management by producing and managing all necessary building information directly from the 3D model. No manual drawingbased calculations, planning minutes or unnecessary drawings, and no drilling needed. Automatic real-time updates guaranteed for quantities, bar bending lists and schedules, pouring plans, cast units, and construction drawings. The Tekla model visualizes congested areas to prevent collisions and coordinates between building systems, allowing smooth real-time collaboration, information sharing and transfer between project disciplines. Maintain accurate, consistent and always up-to-date building information

Finnish project constructing company Lemcon Ltd was selected for the project management of the Finland pavilion’s construction at the Shanghai Expo 2010. “In accordance with our environmental objectives, it is a principle of Lemcon to model the building information of every domestic project,” said Mikaela Jänkälä, project support manager at Lemcon Ltd International in Finland. “Kirnu is our pilot project in China, and Tekla was chosen for the Modelling of the project because we needed a tool that will best help us disassemble the challenging structure later and to document the whole process. Tekla Structures will be the only BIM software used for Lemcon sites in the future.” “The Task Manager function in Tekla Structures is particularly useful, because we’ve been getting weekly reports from China, including illustrative snapshots, of what parts have been installed on which level,” said Artur Virit of Lemcon Finland. “Tekla experts in Finland have been very helpful in finding a solution to any structural challenge that has

construction

• Model concrete and reinforcements in high detail • Coordinate and centralize

Electrical & Power Review

September 2014

43


Power Brand come up during the project. A light Web version of the model has been exchanged through the Internet to be able to communicate about the structure in detail, and the Tekla database file has been sent back and forth through a Web link to create a combined model of different phases of installation. I believe that the new Model Organizer function in Tekla Structures would have been a great help at the very cramped site,” Virit said.

Structural design Conceptual structural design by Finnish engineering office Aaro Kohonen Oy provided the idea of a space frame structure system for the Kirnu pavilion. The final structure of the pavilion uses 21 lattice pipe columns, which are variable cross-sections and unique curved shapes. The floor is made of composite decks that can be disassembled. Tens of thousands of bolt connections were needed in the building to enable easy disassembly after the Expo. The final 3D building information model of Kirnu will simulate its real-world as-

built structure. Shanghai Engineering Survey and Design (SCAD) Ltd created a 3D structural model with Tekla Structures that will be used throughout the construction process of Kirnu. Lemcon China Co. Ltd Shanghai office provided design coordination and supervised SCAD in utilizing Tekla to produce the model, and Tekla Shanghai and Tekla Finland provided software support for Lemcon’s BIM pilot in China. As the cladding processing period for Kirnu is long, the design and fabrication of the cladding was done at an early phase to ensure that the construction can be finished on time. SAP 2000 software was used for the design calculations. Both SAP 2000 and Tekla support open API (Application Programming) that enables full roundtrip functionality between the two software applications. Because of this feature the Tekla model can be easily updated after calculations and vice versa. Detailed design for the construction was finalized with Tekla Structures after the calculations.

Steel fabrication Shanghai Baoye Construction won the bid for the Kirnu project’s steel fabrication and erection in April 2009. All steel parts and assemblies were named, numbered and specified according to the guidelines of design coordination. Bolt connection information was given to Baoye engineers, and they created connections to the Tekla model. “Engineers checked out the complex connections by rotating the model and were able to accurately generate all steel shop drawings from the structural model, thus saving in material costs and avoiding waste. The construction management team used the 4D scheduling functions in Tekla Structures to follow up on the steel fabrication process and erection of the building.

To know more about Tekla Structures Solution for Precast Industry: Email: info.india@tekla.com Tele: +91-22- 67120892 / 93, 61387777

BHEL achieves major breakthrough by developing fuel flexible supercritical boilers I ndia’s power generation is mainly coalbased and the power sector is currently plagued by coal shortages where power plants are stranded due to nonavailability of indigenous coal supplies. This has triggered a series of companies to either resort to operating the plant on part load due to non-availability of domestic coal or make up for the shortfall by blending indigenous coal with imported coal. The performance of power equipment is dependent on the coal being fed to the power plant. Bharat Heavy Electricals Ltd. (BHEL), a Maharatna PSU, has been designing boilers for the past 30 years and has extensive experience of designing boilers fired with indigenous as well

44

September 2014

as imported coals, exhibiting several variations. Based on BHEL’s extensive experience of working with a great variety of indigenous as well as imported coals over the years, BHEL has developed a new boiler with fuel flexibility of indigenous and imported coals. BHEL is now ready to offer the new boiler design to overcome these issues. This new boiler design is based on a unique combination of indigenous imported coals but capable of firing both extremes of 100 per cent domestic coal as well as 100 per cent imported coal. It will provide developers with much needed freedom regarding the ratio of blending as well as the characteristics of the domestic and imported coal to

be blended. This enables the boiler to work over the entire range of blending ratios and would protect the project developers against the vagaries in coal availability, thereby providing him with an opportunity to operate the plant throughout the year. BHEL has a state-of-the-art coal research centre at its Tiruchirappalli plant which will be used to identify the unique combination of blended coal after analysing imported and domestic coal samples supplied by the customers. The associated boiler auxiliaries, also manufactured by BHEL, will be designed to accommodate the variation during firing of different type of fuels.

Electrical & Power Review


power brand

DEIF’s solar solutions: cost-effective, eco-friendly DEIF Advanced Solar Controller (ASC) enables to share the load between solar PV cell and diesel/gas genset with maximum solar penetration, thus results in maximised savings even during utility failure

S

olar Power – The need of the hour Across the world, the need to make the energy portfolio environment friendly is a pressing need. Among the renewable sources, solar power is gaining momentum in India with the push given by government and the abundant solar potential in India. The increasing demand is driving down the cost of solar energy which is attracting more and more investment in this sector.

groups is a challenge. This leads to burning the fuel (diesel/ gas) for the genset to take the entire load for the duration for which the utility is absent, in spite of solar power source being available.

DEIF’s answer to the challenge DEIF has come up with an innovative solution to this challenge. DEIF introduces the Advanced Solar Controller (ASC), a solution that provides integrated solution for systems with utility, diesel and solar power source. The system provides an interface between the diesel/gas genset and solar, with or without presence of utility power - a solution that enables you to share the load between solar PV cell and diesel/gas genset with maximum solar penetration, thus resulting in maximised savings even during utility failure. DEIF solutions being cost-effective balance your economy and conserve the environment as they are highly efficient.

While the investment and increasing of solar share in the energy sources is fully justified, it is also equally important to have efficient controls that will enable solar penetration to maximum possible extent including the possibility of exporting the excess power back to the grid.

Challenge with solar In a contemporary system, solar power can only be utilised as long as the utility supply is available. In the absence of utility, solar power can no longer deliver the power and the diesel generators come in to deliver the backup power. The Solar systems are not geared up to supply power along with the diesel or gas genset as the load sharing between the two

A solar system consists of series of PV cells connected to their respective inverters. DEIF’s solar controller is connected to the master inverter of the group of inverters and interconnected among utility and genset controllers through CAN bus

Mains

Mains breaker

AGC-4

Busbar CANbus Gen set breaker 1

CANbus

AGC-4 Gen set breaker 2

AGC-4

AGC-4

Gen set breaker 3

Advanced Solar Controller, ASC

Inverter breaker 4

Solar Inverter Diesel Gen set 1

Electrical & Power Review

Diesel Gen set 2

Diesel Gen set 3

September 2014

45


power brand communication. DEIF’s solar controller serves as an interface between solar source and the diesel genset controllers/utility power, namely Advanced Genset Controllers (AGC), over the CAN bus to adjust power output to meet the load requirement with solar system taking the maximum load share. When the utility fails, genset start up to provide the reference and provide minimum load that will let it run efficiently and let the solar meet the rest of the demand. If the solar power output decreases due to bad sunlight, the deficit will be met by diesel/gas genset through the intelligent interface, thus ensuring reliable supply of power in all conditions. If the export of power from Solar is not demanded then the Advanced Solar Controller will restrict the solar generation to the desired limit.

How much can you save? On an average, considering power loss of up to 20 hours per week implies that in a year you can have almost 1,000 hours of lack of utility power. Considering that the diesel consumption normally is of 125 litres per hour and assuming 1.5 $/litre as cost of diesel, for 1,000 hours of no utility power, $ 187.5

per hour is the cost for running a diesel genset for one hour. For 1,000 hours you would spend $ 1,87,500 and for running two gensets, the total spending will be $ 3,75,000 on fuel cost alone. In addition to this, the cost for handling the fuel, managing resources, maintenance of genset, gas emissions, and environmental setbacks add to the overheads. DEIF’s solar solution enables you to use solar power even in the absence of utility with high solar penetration. For example, with a 60 per cent solar penetration one can run just one genset and save on fuel cost of the other in the period of utility failure which implies a saving of $ 1,87,500. Using solar for the additional period of the year can make that period also further green and help maximise the project’s overall return on investment. DEIF’s solar solution can be a boon to India’s evolving solar sector.

Contact: For more information about DEIF products and solutions, call on +91- 22 4245 2000 or write at india@deif.com.

Megger launches advanced DC insulation resistance testers model to assist first time users. Safety of operation is built in, 5 kV and 10 kV models are safety rated to CAT IV 600 V up to 3000 m. Original equipment manufacturers and repairers will welcome the remote control feature allowing them to automate resistance testing on the factory floor, as will technicians in substations wanting to operate from a more convenient, safe distance.

Megger’s new S1-Series of insulation resistance testers consist of a 5 kV model, S1-568 and a 10 kV model, S1-1068. These top end instruments are made for power utilities and service companies working in generation, transmission and distribution markets. Class leading charge current, noise rejection and software filters make the S1-Series Megger’s most advanced DC insulation resistance testers to date. Instrument productivity is a focus of the new S1-Series which offers rapid charge batteries and operation from an AC source when the battery is flat. An intuitive user interface ensures no lost time remembering how to use the tester. Simplicity of operation is achieved with two rotary switches and a large backlight display which enables multiple results to be displayed simultaneously. A graphical quick start guide is provided inside the lid of each

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September 2014

Applications include cables, transformers, motors/generators, circuit breakers and bushings. Common insulation tests are the “spot test”, a 1 minute IR test and a 10-minute Polarisation Index (PI) test, where PI is the ratio R10min/R1min and temperature independent. Five preset voltage ranges are provided in insulation test mode, plus a user settable lock voltage range. Preconfigured diagnostic tests include Polarisation Index (PI), Dielectric Absorption Ratio (DAR), Dielectric Discharge (DD), Stepped Voltage (SV) and Ramp test. Contact: Megger India Pvt. Ltd. Tele: +91-22-26740468, Email at india.sales@maegger.com www.megger.com

Electrical & Power Review


Interview

Adaption of automation in power will continue to increase

R “Strengthening our presence further in the automation space and ensuring best quality products to our customers is always our aim,” assures Sonali Kaushik, Vice President Industry Business, Schneider Electric India

ight from power generation, transmission, distribution and consumption, Schneider Electric solutions help entire power value chain become more efficient. In an interview with EPR, Sonali Kaushik shares how Schneider Electric brings its global solutions while keeping the Indian requirements in mind.

What are the key market trends? The power generation industry is undergoing critical changes: vast unconventional gas stores, evolving ecological regulations, and growing energy demand have led to increased investment in power plants. The need of the hour in power generation sector is smart grids. Smart grid vision is responsive to the need of high distribution losses, poor service quality and reliability in urban areas, and electrification in rural areas. It is possible to bring down the distribution losses to 6-8 per cent in India with the help of smart grids in the electrical power distribution sector which will enable better monitoring and control.

What makes Schneider Electric different from its competitors? Schneider Electric solutions help make entire power value chain more efficient — right from generation, transmission, distribution and even consumption by individuals or industries. Our solutions make energy safe, reliable efficient, productive and green. Schneider Electric’s PowerStruxure solutions deliver integrated power management

Electrical & Power Review

systems that improve the reliability of the power distribution system while increasing the financial and operational efficiency of the enterprise.

What is driving this market? Power utilities are continuously facing the challenge of producing more power for less and less fuel consumption. The government and T&D entities face the challenge of ensuring that losses are minimised when this expensive power reaches final consumers. Entities tasked with ensuring energy efficiency (e.g. BEE) face the challenge of getting real time and authentic data of energy consumption.

What are the market opportunities and threats? In today’s world nothing runs without power, and a reliable supply of electrical power on demand is the task of automation. Keeping in mind the requirements of their consumer base, the power sector is looking for a process control system which should be reliable, energy efficient and an integrated solution. As far as the threats are concerned, the only major area of concern for the automation solution providers is the cyber security vulnerabilities as automation solutions are largely dependent on IT systems.

Where do you put Schneider Electric in the next 5 years? Strengthening our presence further in the automation space and ensuring best quality products to our customers always is our aim.

September 2014

47


Trade Zone

t o psh

a n S et

k r a M

IEX & PXIL Price and Volume Day Ahead Market-July’14 Delivery day

"IEX Avg MCP (Rs./kWh)"

"PXIL Avg MCP (Rs./kWh)"

"IEX MCV (MWh)"

"PXIL MCV (MWh)"

Delivery day

"IEX Avg MCP (Rs./kWh)"

"PXIL Avg MCP (Rs./kWh)"

"IEX MCV (MWh)"

"PXIL MCV (MWh)"

1st July

4.25

3.96

84,043

889

16th July

4.23

4.29

73,554

1,321

2nd July

3.89

3.60

74,882

1,556

17th July

4.23

3.45

71,365

1,625

3rd July

3.37

2.82

77,804

1,525

18th July

3.94

4.00

70,138

450

4th July

3.31

2.50

79,266

1,788

19th July

3.13

3.00

58,982

240

5th July

3.55

2.87

80,311

1,381

20th July

2.65

2.41

64,676

327

6th July

3.43

2.89

84,392

1,393

21st July

3.22

2.47

66,913

580

7th July

4.17

2.84

71,696

928

22nd July

3.29

2.45

65,827

537

8th July

4.11

3.64

75,522

1,300

23rd July

3.81

2.93

65,554

573

24th July

4.02

3.34

71,732

803

9th July

4.35

3.94

80,176

775

10th July

4.45

4.16

72,356

1,900

25th July

3.66

3.82

76,037

852

3.65

3.56

73,735

1,063

3.50

3.60

70,103

777

11th July

4.56

4.18

88,617

1,731

26th July

12th July

4.40

4.50

88,521

1,676

27th July

13th July

3.55

3.76

81,843

2,060

14th July

3.97

3.70

83,073

1,700

15th June

3.58

4.08

82,721

1,094

28th July

4.00

3.36

74,378

926

29th July

3.50

3.70

74,513

968

30th July

3.23

3.66

69,347

757

31st July

3.02

3.40

70,188

797

IEX & PXIL Price & Volume in Day Ahead Market-July'14 Volume (MWh)

IEX MCV (MWh)

PXIL MCV (MWh)

IEX Avg MCP (Rs./kWh)

PXIL Avg MCP (Rs./kWh)

Price (Rs/KWh)

100,000

5.00

90,000

4.50

80,000

4.00

70,000

3.50

60,000

3.00

50,000

2.50

40,000

2.00

30,000

1.50

20,000

1.00

10,000

0.50

-

0.00

1st July

48

4th July

September 2014

7th July

10th July

13th July

16th July Day

19th July

22nd July

25th July

28th July

31st July Source: IEX

Electrical & Power Review


Trade Zone

IEX Non-solar REC Trade Details Month

Buy Bid

Sale Bid

Cleared Volume

Cleared Price (Rs/REC)

Month

Buy Bid

Sale Bid

Cleared Volume

Cleared Price (Rs/REC)

Apr'11

260

4,046

260

1,500

Dec'12

173,644

855,784

173,644

1,500

May'11

14,002

15,143

14,002

1,500

Jan'13

190,875

1,371,503

190,875

1,500

Jun'11

72,002

21,331

15,902

1,505

Feb'13

48,093

1,526,114

48,093

1,500

Jul'11

81,493

34,976

14,668

1,555

Mar'13

307,260

1,308,044

307,260

1,500

Aug'11

145,204

49,897

22,096

1,800

Apr'13

10,670

1,221,579

10,670

1,500

Sep'11

196,159

76,026

41,385

2,300

May'13

18,543

1,280,605

18,543

1,500

Oct'11

201,532

135,424

92,303

2,700

Jun'13

36,147

1,401,048

36,147

1,500

Nov'11

257,578

155,917

96,154

2,900

Jul'13

72,321

1,676,875

72,321

1,500

Dec'11

264,093

166,000

105,942

2,950

Aug'13

31,101

1,872,449

31,101

1,500

Jan'12

414,387

186,610

165,460

3,051

Sep'13

38,195

2,325,171

38,195

1,500

Feb'12

360,330

215,157

190,482

3,066

Oct'13

98,921

2,447,684

98,921

1,500

Mar'12

272,366

223,907

190,354

2,900

Nov'13

97,743

2,760,452

97,743

1,500

Apr'12

237,100

105,844

62,277

2,201

Dec'13

250,722

2,712,444

250,722

1,500

May'12

339,882

246,501

153,125

2,402

Jan'14

78,955

2,557,666

78,955

1,500

Jun'12

313,973

330,371

223,164

2,402

Feb'14

176,107

2,015,377

176,107

1,500

Jul'12

149,628

435,348

147,369

2,000

Mar'14

361,842

2,893,896

361,842

1,500

Aug'12

248,168

568,097

248,168

1,500

Apr'14

16,798

2,924,976

16,798

1,500

Sep'12

239,364

664,641

239,364

1,500

May'14

16,142

3,615,695

16,142

1,500

Oct'12

132,231

851,177

132,231

1,500

June'14

50,743

3,166,863

50,743

1,500

Nov'12

54,976

921,376

54,976

1,500

July'14

13,609

4,241,244

13,609

1,500

IEX Non-solar REC Trade Details Cleared Volume

Cleared Price (Rs/REC)

2,000,000

3,500

1,600,000

2,800

1,200,000

2,100

800,000

1,400

400,000

700

0

0

Cleared Price (Rs./REC)

Sale Bid

Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11 Oct'11 Nov'11 Dec'11 Jan'12 Feb'12 Mar'12 Apr'12 May'12 Jun'12 Jul'12 Aug'12 Sep'12 Oct'12 Nov'12 Dec'12 Jan'13 Feb'13 Mar'13 Apr'13 May'13 Jun'13 Jul'13 Aug'13 Sep'13 Oct'13 Nov'13 Dec'13 Jan'14 Feb'14 Mar'14 Apr'14 May'14 June'14 July'14

No. of REC

Buy Bid

Source: IEX

Electrical & Power Review

September 2014

49


EVENT

Electronica India and productronica India to light up Bengaluru again electronics manufacturing industry. With concurrent conferences, buyerseller meets, B2G meets (business to government), and support from all the major key associations, the event is a perfect meeting point for the industry.

E

lectronica India and productronica India are the platforms that showcase innovations and provide networking opportunities for the

There are very few trade fairs that depict the electronics ecosystem as extensively as electronica India and productronica India. These are also excellent platforms to experience the new trends and innovations in the electronics industry. They give the industrial visitors the opportunity to meet international experts, establish contacts with companies, and strengthen mutual business relations

and joint developments. The event has always been supported by Department of Information Technology, Ministry of Communications & Information Technologies (DeitY) and over 15 industry associations. The trade fairs, like in earlier editions, will also host a series of power packed technical conferences. On the 23rd and 24th September, the shows will feature the maiden edition of DEFTRONICS — an industry symposium focused on aerospace and defense electronics, co-organised with Indian Electronics and Semiconductors Association (IESA).

Industry gears up for Renewable Energy India 2014

U

BM India is hosting the 8th edition of the Renewable Energy India Exhibition and Conference (REI) from September 3rd to 5th, 2014 at the Indian Exposition Mart Ltd. in Greater Noida. REI, an annual event that aims to accelerate growth of the Indian renewable energy sector by offering sustainable development opportunities to businesses in this industry, has established itself as the must-attend event in this sector in the Asia-Pacific region.

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September 2014

The 8th edition is expected to attract more than 500 exhibitors, 12,000 trade visitors and 1,000 conference delegates from more than 35 countries. Attendees to the 3-day event will benefit from the multiple business opportunities existent within the solar, wind, bio energy, smart grids, geothermal and energy efficiency sectors. Renewable Energy India Expo 2014 is supported by leading associations like National Solar Energy Federation of India (NSEFI), Solar Energy Association of Gujarat (SEAG), Centre for Study of Science, Technology and Policy (CSTEP),

India Smart Grid Forum (ISGF), UK Trade and Investment, and Bloomberg New Energy Finance as strategic partner. Elaborating on the focus of this edition, Joji George, Managing Director, UBM India, said, “Today what is glaring at us is the need for viable sustainable energy which can mitigate the environmental impact of imbalance of demand and supply of natural resources in India. That’s where renewable energy comes into play. UBM India’s focus for the 8th edition of REI is to felicitate the same.”

Electrical & Power Review




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