OEM Update May 2014 by I-Tech Media Pvt Ltd

MAHENG/2009/33944

Vol 5 Issue 12 • Pages 48 • Mumbai

May 1, 2014 • `100 • www.oemupdate.com

For Efficient Manufacturing

CAD/CAM Empowering Manufacturing

Looking for a CNC machine? Things to consider An I-Tech Media Publication

CONTENTS Cover Story Looking for a CNC machine? Things to consider �� 14

Quick Update OMRON opens its first automation centres in India ��8 Greaves Cotton cracks down on spurious spares ��8 Automotive supplier Brose expands in India ��10 Grundfos appoints new CEO and Group President ��10 Han High Temp connectors remain robust and reliable for their entire lifespan �� 11

Speak Out Collaborate or perish! ��12

Tête-à-tête with Dr Cameron Watson, General Manager-OEM & Direct Sector, Shell

Plasma cutting: transforming the world of manufacturing ��23 Interview of Abhinav Sood, Sales Leader, Hypertherm India

CNC Special MX 10 MT: more than one application ��16 Premier PHM 1000 CNC horizontal machining centre ��17 SKF unveils bearing lubrication unit for high-speed applications ��18 Igus presents world’s first tribo for 3D printers ��18

CAD/CAM Special

CAD/CAM: empowering manufacturing ��26 PcVue: simplifies application development, maintenance ��28

Water Special Thermax MBBR technology: treating water at Mangalore SEZ ��30 ENVIRON: energy-efficient aerators ��31 Experience performance difference with Suviron ��31 Max Pure: a trusted name in water treatment industry ��31 AIVA: committed to conserve water ��32

30 May 2014 n OEM Update n 4

SS sewage pumps: reliable, efficient ��32 New Projects ��44 Tenders ��45

www.oemupdate.com

I-Tech Media Pvt Ltd, 15/2, Second Floor, Chandroday Co-Op Society, Swastik Park, CST Road, Chembur, Mumbai - 400071. (India) Tel.: +91-22-32682214 / 15 EDITORIAL-IN-CHARGE* Subhajit Roy Email: editor@oemupdate.com ADVERTISING Swati Mistry Email: ads@oemupdate.com Call: +91-22-32682214 / 15 SUBSCRIPTION subscribe@oemupdate.com Telephone: +91-22-3268 2214/15 *responsible for selection of news under PRB Act

Dear Readers, Machine tools sector plays a crucial role in the overall growth of manufacturing sector. According to a survey, globally India stands 13th in production and 6th in terms of consumption of machine tools. User industries such as automobiles, auto components and consumer goods are the major growth drivers for this industry. As the country is gradually becoming global destination for industrial manufacturing, the machine tools industry is expected to witness substantial growth over the years. However, there is the demand for state-of-the-art CNC machines because of due emphasis on precision manufacturing. With a large variety of CNC (computer numerically controlled) machines available in the market today, loaded with advanced features and multitasking capabilities; it is really a critical task to select the right machine. In this issue, we have discussed the key parameters one must consider before purchasing CNC equipment. Also, the field of Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) have widened the scope of innovative designing and manufacturing. Today, it is imperative that the manufacturing segments across the industries adopt CAD/ CAM to be competitive. Here, we have discussed some of the major innovations and technological developments across CAD/CAM.

Printed and published by Ms. Radha N. Poptani on behalf of I-Tech Media Pvt Ltd and printed at Print, Process Offset Printers, B-23, Royal Industrial Estate, 5-B, Wadala, Mumbai-400031 and published from 1, Gayatri, Karumari Amman, Chheda Nagar, Chembur (West), Mumbai- 400089. Editor: Ms. Radha N. Poptani. All rights reserved. While all efforts are made to ensure that the information published is correct, OEM Update holds no responsibility for any unlikely errors that might occur. The information on products and services / technology on offer is being provided for the reference of readers. However, readers are cautioned to make inquiries and take their decisions on purchase or investment after consulting experts on the subject. OEM Update holds no responsibility for any decision taken by readers on the basis of information provided herein. Tel.: +91-22-32682214/15, +91-9821667357

May 2014 n OEM Update n 6

Water and wastewater treatment industry in India is also witnessing positive growth. With industries gearing up to meet stringent environmental regulations, the demand for reliable water and wastewater treatment technologies is expected to clinch growth. A few key products and technology developments are discussed here. Also, just to remind you, OEM UPDATE is going to celebrate its 5th anniversary in June. On this occasion, we will be coming out with a special issue on ‘India - global workshop?’ Experts from the industry will talk on India’s potential to become the global manufacturing hub and challenges to overcome. They will also highlight their strategies in becoming a part of India’s projected growth story. We invite you to sum up the spirit of our 5th anniversary issue by sharing your expert opinion. Please do send me your comments at editor@oemupdate.com

Lubrication-free dry-tech bearings Don't lubricate

drylin linear bearings ®

drylin R ®

drylin W

drylin Q ®

drylin T ®

drylin N ®

drylin drive technology ®

... but flat rate drylin SD

drylin SHT

drylin SLW ®

drylin ZLW ®

drylin E ... such as electrically ®

45 mm 20 mm New: drylin SLT actuator Lighter, quieter and faster dry run at only 20 mm height ®

Available from 24h ... online lifetime ... cost down & life up!

igus (India) Pvt. Ltd. 36/1, Sy. No. 17/3 Euro School Road Dodda Nekkundi Industrial Area - 2nd Stage Mahadevapura, Bangalore - 560048, Karnataka, India Phone +91-80-45127800 Fax +91-80-45127802 info@igus.in ®

Ask for a free sample!

.in/dry-tech24h

plastics for longer life

Quick Update

OMRON opens its first automation centres in India A facility for the customers to help them make the best of their investment in industrial automation tasks is to consolidate our foothold in India which is indeed a highly promising market for OMRON Automation.” According to Takehito Maeda, MD, OMRON Asia Pacific Pte. Ltd., Industrial Automation Business, “The ATC is a step towards highlighting our solution centric approach and excellence in execution as a complete ‘automation partner’. It shall play a very important role in strengthening our contribution towards India’s manufacturing prowess and the society.”

(Lto R) Yutaka Miyanaga Company President, Ind. Automation Company, Omron Japan, Sameer Gandhi, MD Omron Automation India & Takehito Maeda, MD, Omron Asia Pacific, Industrial Automation

fter the successful launch of its four Automation Centres (ATCs) across the world, OMRON Automation, part of OMRON Corporation Japan – one of the global leaders in automation technology – recently opened its fifth ATC in Mumbai.

Speaking on the occasion, Yutaka Miyanaga, Senior Managing Officer, Company President of Industrial Automation Company, OMRON Corporation, Japan, said, “This initiative is a part of our ‘Asia Hotspots’ strategy - one of its important

“We are confident of achieving relevant traction in many industries through this initiative such as packaging, F&B, FMCG, pharmaceuticals, special purpose machines, automotive and textile by catering to the advanced requirements of the manufacturing segment like productivity, quality, efficiency and safety” said Sameer Gandhi, MD, OMRON Automation, India. Spread over 3,750 sq. ft., the facility hosts more than 10 experts as software, hardware and application specialists dedicated to the ATC. n

Greaves Cotton cracks down on spurious spares A recent raid on auto spare shops at Kashmire Gate in Delhi led to seizure of spurious spare parts bearing the company’s name worth over ` 1 crore

reaves Cotton Limited, one of India’s leading diesel auto engine manufacturers, has recently embarked on an initiative to curb the growing sale of spurious auto parts. The company is conducting nationwide raids to expose the increasing spurious parts business. According to the company, the products seized from just three hubs in North India stood at ` 2 crore. The total market for auto engines related spurious parts is approximately ` 400 crore. Some of fake products unearthed by the enforcement team are camp folleniers, rockers,

May 2014 n OEM Update n 8

bearings, rocker arms, ring sets, pistons, cam shafts, connecting rods, feed pumps, ring sets, push rods. The enforcement team consisting of the Indian Police and Greaves Cotton’s legal team have been working closely to identity both manufacturing units and selling outlets and locations of counterfeit spares across major cities and trade hubs in India. The most recent raid concluded at Kashmeri Gate, North Delhi resulted in the seizure of Greaves parts worth ` 1 crore.

Commenting on this exercise Sunil Pahilajani, MD & CEO said, “Manufacturing and selling of spurious parts is a serious risk that we face today. We believe that we as an ethical corporate entity have responsibility and accountability to over 4 million of our customers. Greaves Cottons’ endeavour is to ensure world class aftermarket service, including availability of genuine spareparts to our consumers. Our ongoing campaign has helped expose multiple manufacturing units and selling points in North India who are found dealing in spurious parts. We intend to carry forward this initiative across the country.” n

Quick Update

Automotive supplier Brose expands in India Automotive supplier Brose Group has moved into a bigger facility in Pune, adding further production capacity and R&D capabilities

he international automotive supplier Brose has expanded its Indian operations in Pune by moving in to a new production facility. In addition, the company is installing new testing and prototyping equipment at the new plant. With a floor space of approximately 46,000 sq. ft., the facility would help increase Brose’s range of locally manufactured products and further enhance the local value addition to product development. Currently there are 75 employees at the new plant and production output is anticipated to reach 2.4 million units by 2015. In addition to manufacturing, the new facility would house a laboratory for validation testing to further support Brose’s domestic business development. The new location features a state of the art walkin climate chamber. “Very few automotive suppliers in India possess this type of facility,” says Ashwani Aggarwal, President, Brose India. Along with validation, the company is also setting up a prototype shop to enhance the product development capabilities in India. Brose in India counts

Ashwani Aggarwal, President, Brose India at the new facility

leading car manufacturers such as General Motors and Ford among its customers. Brose is a partner to the international automobile industry and delivers systems for vehicle doors, liftgates, seat structures and electric drives to around 80 car brands and more than 30 suppliers. It employs close to 22,500 people at 58 locations in 23 countries.

Brose in India currently manufactures window regulators and seat height adjusters for various domestic and international OEM’s. The company claims that every third new vehicle worldwide is equipped with at least one Brose product and its every tenth employee works on new products and processes. Its production output is anticipated to reach 2.4 million units by 2015. n

Grundfos appoints new CEO and Group President M

ads Nipper becomes new CEO and Group President of Grundfos. He comes from a position as Executive Vice President of LEGO. He will be joining the company on August 1st 2014. Jens Moberg, Group Chairman of Grundfos, said, “With Mads Nipper on board we get a highly competent leader who has solid background in strategy, business development, sales and marketing from the global marketplace. Mads is extremely customer oriented and has

May 2014 n OEM Update n 10

during his career proved that he is able to create new ways of growing the business. His profile fits extremely well into the Grundfos Group and I am looking forward to work together with him to exploit the huge potential for growth in both our existing and new markets.” Mads Nipper has worked for the Lego Group for 23 years; he has numerous directorships in various companies and organisations and holds a MSc and BSc in Business Administration. n

Mads Nipper, CEO and Group President, Grundfos

Quick Update

Han High Temp connectors remain robust and reliable for their entire lifespan H

an High Temp is a new product series that is based on Harting’s well-established Han B and Han E series. The company used high-quality materials with wide temperature ranges to produce connectors that are uniquely suited for a wide variety of applications.

Inserts The Han High Temp series features very rugged contact inserts, which are really the heart of any connector. The LCP injection-moulded insert delivers outstanding temperature resistance coupled with excellent mechanical stability. Contacts Harting’s new temperature resistant contacts, for either screw or crimp terminations, ensure reliable connections with minimal contact resistance even at extreme temperatures. n

These connectors can withstand temperatures up to 200 C so they can be used directly in machines and facilities that would otherwise require cumbersome and complex constructions.

Design overview Major advantages • Electro-mechanical design process is optimised. Machine parts which are exposed to high temperatures can be designed modularly. • Work process is optimised since lower wiring complexity results in reduced maintenance costs. • After-sales phase is optimised because this more service-friendly approach results in less outages and downtimes.

The basic structure of the Han High Temp connector consists of a bulkhead mounted housing and a cable-side hood. Hoods and housings The aluminium die-cast hoods and housings feature a highly compressed surface with excellent non-stick properties. It also has a special non-stick coating on the bulkheadside seal which allows easy handling without significant sticking.

Contact: HARTING India Pvt Ltd Ahbishek Bimal Assistant Marketing Communications Manager 7th Floor (West Wing), Central Square II Unit No.B-19 Part, B 20&21, TVK Industrial Estate Guindy, Chennai - 600032 Tele: +91- 44- 43560415 Fax: +91-44-4356 0417 abhishek.bimal@HARTING.com www.HARTING.in

Speak Out

Collaborate or perish! “In my experience, more innovative companies are the ones naturally collaborative and can run technologies in the market. The companies who don’t want to collaborate with the partners are only getting 50 per cent of the opportunity,” says Dr Cameron Watson, General ManagerOEM & Direct Sector, Shell

mphasised on cross-industry coengineering as the fastest route to optimising fuel efficiency in lubricants for vehicles, Shell recently brought together automotive industry experts at the third edition of the Shell Lubricants Technology Lecture in India at the IIT Madras. On the sidelines of this event, Dr. Cameron Watson talks to Subhajit Roy and elaborates the need of industry-academia close collaboration.

When it comes to the Indian market, how is your approach to the OEMs? We follow an innovation application partnership approach to work with the OEMs. We have our global laboratories at the centre of our research activities which are researching into the fundamentals of lubrication, developing lubricants and working with our customers. But it’s very difficult to form partnership from a laboratory where human relations are important. Hence we have a team of dedicated individuals whose job is to work closely with the key OEMs in construction, transport and automotive sector. They form business relationships with OEMs to understand technical challenges and future opportunities and develop project with them. These projects might be delivered sometime thousands of miles away in a laboratory and all the data and transfer of knowledge happens at the local environment. Our approach is about having a network and applying global knowledge and capabilities for everyone in the world through our people. May 2014 n OEM Update n 12

Could you talk about your ongoing projects in India? In India, we are doing a co engineering project with Tata Motors on next generation platform particularly on fuel economy. We also have a strong partnership with Daimler. We have also developed a synthetic technology for Daimler India, the trucks manufacturers in India which is appropriate for the latest generation after treatment devices and we have given very significant economic benefits to them. We actually helped them to break the records of fuel economy trucks using our technology. In addition, we have technical collaboration with TAFE where our focus is in extending oil drain interval for the engine oil to achieve reduction in Total Cost of Ownership. It adds a lot of value to their customers by providing more uptime and more productivity from the tractors.

Lubricants play key role in improving fuel economy, but what about the durability of machines? From our perspective, it’s almost impossible to separate durability and fuel economy– they are two sides of one coin. Though the customers are seeking more fuel economy but it cannot compromise on durability. So every time we do test to prove the fuel economy performance and improve the drivetrain, in parallel we conduct robust durability tests which include fuel trial, engine test or bench test. These tests are conducted to make sure that the combination of engineering in lubricants is

robust. If a vehicle running with great fuel economy oil breaks down after only a few thousand kilometres- that is the worst thing an OEM can expect. So the durability is very important and we cannot separate the two from the lubricant researcher’s point of view.

What are the major challenges that the Indian OEMs are facing when it comes to adopting certain lubricants? Also, what are the challenges you face in placing any lubricant in the Indian market? Some are technical, some are cultural. India is moving extremely quickly in terms of adopting new technologies into the market. The rate of change witnessed in Europe and USA over the 40 years; India is going through the same phase in much smaller period. But still there is a natural perception to be on a way some technical advantage whether appropriate for the market. Some OEMs and customers still perceive old fashioned concept of lubricants are better if they are thicker because that’s what they were told when they were young. That was the environment I grew up in as well and having to go through a sudden mental change. So, there have been big cultural challenges. We can have some very big discussion with engineers, very much rationalised and scientific approach. OEMs can be very large, complex organisation with thousands of people working. However much we do, we only deal with the small number. So, influencing a very large organisation is a challenge.

Speak Out How open is the market about collaborative approach? OEMs often have personalities like people! I deal with OEMs all over the world and found it’s not necessarily a function for country they are in; it’s almost the corporate personality. Some companies seem to be very open to collaboration whereas some are very resistant. In my experience, more innovative companies are the ones naturally collaborative and can run technologies in the market. The companies who don’t want to collaborate with the partners are only getting 50 per cent of the opportunity.

When you talk about Shell globally, how significant is the Indian market? We have a strong presence in Europe, North America and China. We are increasing our focus and activities in Brazil, India and Russia. We are also actively present in Indonesia. In 1993 Shell Lubricants came to India in joint venture with Bharat Petroleum in the name of Bharat Shell Ltd. The partnership lasted for more than a decade and by the end of 2007, Shell Lubricants became 100 per cent subsidiary of Royal Dutch Shell by acquiring the minority stake of Bharat Petroleum. We have made very quick progress in the Indian market since then. We have relatively smaller market share in India in comparison to other countries but we are growing fast.

What is the year on year growth, you are experiencing as the market is very huge? We have had a steady growth in this market. We have set up a state of the art blending plant in Taloja, near Mumbai. We also have a very talented and enthusiastic team in India and have placed some global experts in the country who will help, coach and mentor them.

is a people-intensive businesses – it’s about relationship and partnership. We would also like to expand our showcase capabilities in this country to enhance partnerships associated to educating and awareness.

What’s your take on the gas as a proposition for trucks and commercial vehicles? It’s a big question because gas as a resource has been exploited in the last few years and Shell is the biggest producer of LNG. We supply all over the world. Our leading ability is to transport large quantity of gas from resources which is often remote from customers. We consider it as a big market. Also in US, getting gas from shale gases has dramatically increased the availability of gas.

Though I cannot predict future in India’s case but I do know the economics around the usages of gas. Also, the technology is changing very quickly. If India has shale gas resources and exploit them, it will enhance its energy mix.

And in some parts of the market we have been able to reduce the cost of gas.

How much you have invested in India so far? We have significantly invested in the R&D laboratory in Bangalore. We will move in to a bigger premise by the end of this year. Recently, we have also opened a motorcycle showcase in Bangalore.

What should be your roadmap for the Indian market? We have invested very heavily in our research headquarter in India. Shell Technology Centre in Bangalore (STCB) is one of the three global hubs for technology, after Houston and Amsterdam. As our business grows steadily in India, we will increase the number of people here because lubricant

Today, gas is significantly used all over the world as energy for power generation. We have also seen an increase in use of gas as transport fuel in significant part of the world. In India CNG is used quite significantly in small pockets and LNG has not been used as a transport fuel though it has huge advantages in terms of cost and machine efficiency. Shell is already running a number of projects in US on retail side and high density transport corridors. We are working with some OEMs on using LNG as a transport fuel. One of the interesting challenges with gas is, although 99.9 per cent of LNG is methane, there may some other chemical compounds which make

impacts on performance. We try to educate our OEM partners about the different kind of performance they experience in different parts of the world. Though I cannot predict future in India’s case but I do know the economics around the usages of gas. Also, the technology is changing very quickly. If India has shale gas resources and exploit them, it will enhance its energy mix. On LNG, Shell has large research area includes extraction, transportation, and usage. Apart from the research on usage of fuel, we also analyse its impact on lubricants and engineering design. We have a research centre in Texas which is dedicated to LNG engines. We work with our partners in this very topical, viable area of research.

India is a very huge market with small car, how do look at this opportunity for such OEMs? With respect to OEMs in general, we work with partners in small cars all over the world we serve today. We see even in developed markets and the trend around car size for urban use is declining – customers are becoming increasingly sensitive in regards to choice of vehicle. We work with number OEMs specialised in the small car markets. I don’t see a problem or cultural challenges dealing in the Indian small car market - rather it’s a great place to share the innovation.

After successful conclusion of Shell Lubricants Global Lecture Series in Chennai, what do you see next? We have taken big events in number of occasions discussing more about operational level of the technology - diving into the chemistry of passenger cars oils, engine testing etc. There we aim mostly at OEMs and big customers. This is our first event where we indulged high-level society stakeholders like academia, decision makers, media etc. So we will continue this kind of series in major markets in the world and will be looking at markets in USA, Europe and Brazil. In India, we plan to continue this engagement on an ongoing basis. This is about communicating or high-level messaging and contribution to the society. While we will continue to talk about our projects and product launches to engage with our stakeholders, this too shall be one of the important mediums to engage with them. n 13 n OEM Update n May 2014

CNC Special

Looking for a

Selecting the right CNC machine for an application is an important task to perform before making an investment. This article summarises the key parameters one must consider before purchasing a CNC equipment

CNC machine? Things to consider

ith a large variety of CNC (computer numerically controlled) machines available in the market today, loaded with advanced features and multitasking capabilities; it is really a critical task to select the right machine. The machine should have the ability to boost productivity and profitability, and hence one must look beyond just comparing the technical specifications and initial cost. According to Vikas Taneja, Vice President (Marketing), Jyoti CNC Automation Ltd., â&#x20AC;&#x153;Future plans have to be kept in mind while making the selection as the machine should not only fulfil current requirement but also should be capable of handling future challenges.â&#x20AC;? May 2014 n OEM Update n 14

Mr Taneja underlines following considerations which would help in making the wise selection: Define need: The machine type and work envelop are defined based on the operations to be performed on components to be machined. Multitasking / 5-axis machines can also be considered if the component geometry and relative accuracies demand complete machining in a single set-up. Machine structure: Cast iron is considered to be the most vibration damping material for machine tool casting. Machine base should be heavily ribbed, thus increasing the rigidity and strength for better performance and reliability.

Vikas Taneja, Vice President (Marketing), Jyoti CNC Automation

Future plans have to be kept in mind while making the selection as the machine should not only fulfil current requirement but also should be capable of handling future challenges

CNC Special

Advanced machine features like servo motor turret, torque motor driven rotary tables, LM guideways, efficient chip management, etc. greatly compliment productivity, hence require important consideration. Accuracies: CNC machines are equipped with high-resolution rotary encoders for position feedback, and the option of precision glass scales can be opted for achieving better geometrical accuracies on the component. Spindle: Spindle power and torque, spindle taper, high-speed electro-spindles, selection largely depends on application, component material and cutting tools used. High speed machining (HSM) is the buzzword today, and helps in high material removal and better surface finish using high cutting parameters. Control system: CNC controllers from Fanuc and Siemens are capable of handling complex applications, supporting the leading CAD/CAM software. 5-axis machining option provides more versatility and allows machining of

intricate geometries in single set-up, achieving high accuracy levels for complex parts. After-sales support from the CNC machine manufacturers is of very high importance. Every CNC machine needs periodic maintenance and may call for immediate service attention during odd hours. The machine breakdown hours erodes the profitability of any company and thus availability of immediate services and spare parts during critical hours take top priority in final selection of a CNC machine. Indian machine tool manufacturers offering advanced and latest technology featured CNC machines today, with localised after sales support, score highly on this important aspect. Whereas Mandeep Singh Thanjal, Partner at Agam Enterprises said, “To buy a CNC machine, one has to consider the mechanical aspects of the machine. The quality and features play a major part in this. For quality, we prefer machines from renowned companies only as they have a good life in terms of casting.”

Mandeep Singh Thanjal, Partner, Agam Enterprises

To buy a CNC machine, one has to consider the mechanical aspects of the machine. The quality and features play a major part in this

He also suggests, “In a CNC turning centre, one must check the guideways of the machine. In case of a high precision job, machine with linear motion guideways are preferred. However, if the machine has to be used for heavy cutting, a machine with box guideways is suitable.” n 15 n OEM Update n May 2014

CNC Special

MX 10 MT: more than one application MX Series multifunction machining centre is a high flexibility machine enabling machining operation in 5-axis and on five sides, in one set-up part clamping, from roughing to finishing, as well as turning operations outside the work zone. The machine has a full enclosure for complete protection of the machining zone, the operator and its environment. The door opening provides comfortable access to the table and work-piece. Furthermore the optional palletiser helps reduce idle time by loading or unloading work-pieces as a background task. The model shown is the MX 10 MT. This is a milling/turning version which can machine parts weighing up to 2,000 kg, with 1,200 x 1,200 x 1,000 mm strokes and a two-position palletising system

uron has developed the MX line of multifunctional milling centres. These highly flexible centres can, in a single setup, perform the most complex machining operations in 5-axis and on five faces, from roughing to finishing, by milling or turning. The MX series is available in several versions. Essential criteria such as excellence in performance, reduced production times, the most compact machine footstep, full machine automation, and optimisation of the customer’s investment by providing an “all-in-one” machine make this line a “musthave” in terms of cutting-edge technology. Its high-spec cast-iron moving column structure increases machine rigidity and dampens the vibrations produced by cutting forces in the toughest materials.

MX 10 MT has a full enclosure for complete protection of the machining zone, the operator and its environment May 2014 n OEM Update n 16

Rigidity and geometric stability are reinforced by the equal-load ground anchor points. The linear axes are equipped with ball screws with an expansion compensation system. Low-friction roller bearing shoes are provided for the guideways. Automatic greasing of the ball screws and shoes reduces cutting fluid contamination considerably. The table is equipped with a torque motor. High locking and holding torque and the rigidity of the design mean that high power can be used for roughing work. The torque motor-powered head is mounted on a 45-degree plane enabling it to be tilted from (-) 45 degree to (+) 180 degree. Excellent spindle characteristics (torque, power and speed) ensure maximum chipforming capacity on roughing, and outstanding precision and machining quality on finishing contours and profiles. The machining vibration monitor ensures safe work for the machine components and the tool. The MX is equipped with a 48-slot tool magazine as standard. This is installed

with a 1,000 mm diameter turning pallet. The table rotates at a speed of 500 rpm with a design offering very high acceleration rates. The milling head is a “fork” type (optional) with a single axis of rotation. The B-axis, parallel to the Y-axis, can be used to tilt the spindle around a horizontal axis. The axis comprises a torque motor linked directly to the rotating parts to ensure play-free travel and highly accurate positioning. n

Premier PHM 1000 CNC horizontal machining centre A high performance moving column horizontal machining centre designed for high productivity

Distributed by

You like your omlette cooked to order.

Done just right for you. P

remier PHM 1000 is a high performance moving column horizontal machining centre designed for high productivity and suitable for ferrous and non-ferrous machining. The machine features a high-speed linear motion guideways for all axes allowing maximum performance. Heavy, high quality and rigid casting ensures rigidity during cutting to get accurate geometry. The main specifications of this machine are: column traverse 1,850 mm in X-direction, 1,500 mm in Y-direction and 1,200 mm in Z-direction. The high quality, dynamically balanced ISO-50 taper spindle with spindle power of 22/27kW, 20 to 3,150 rpm is designed for heavy machining without vibration. The spindle is mounted on set of high-precision cylindrical roller bearing and set of angular contact bearings for accurate geometry with rigidity and thermal stability. The machine pallet size 1,000 mm x 1,250 mm with load carrying capacity of 15,000 kg is mainly for huge and heavy components can be mounted for precise machining. Random access, bi-directional IS-O50, 60 tool, twin arm ATC with maximum tool length 500mm, placed left side of the machine for easy approach during multiple tool change required for component machining. A wide working area with double-door and a wide opening at the front of the machine provides for ease-of-use. The pendant type operation panel (swivel-type) allows for ease of approachability to the work position. Coolant tank with large flow pumps for cutting and bed flushing ensures efficient cutting excellent swarf removal. Premier can offer slat type or scrapper type chip conveyor option as per requirement. Operator friendly Siemens 840D CNC system designed considering TPM points. n

For more details, visit www.premiercncmachines.com

Then, why not your CAD software customized and done just right for your company? Get all the standard CAD features out of the box, and get customized CAD solutions to make your workďŹ&#x201A;ow more eďŹ&#x192;cient and productive.

ARES Commander Edition

Toll free: 1800 102 2737 Web: www.graebert.in, Email: sumanta.k@ingrammicro.co.in Precision CAD Technology From Germany, now available in India

CNC Special

SKF unveils bearing lubrication unit for high-speed applications Improved reliability, profitability and reduced environmental impact

• Reduces lubricant consumption • Maximises the effectiveness of the lubricant • Positive pressure within the housing virtually eliminates the ingress of contaminants.

o meet the ever-growing performance requirements of high-speed precision applications, SKF has developed the new Super-precision Bearing Lubrication Unit for use with oil-air lubrication in highspeed applications. “This system can not only simplify new spindle designs but can also improve the performance of existing designs,” the company claims.

Improved performance and reliability

Advantages of oil-air lubrication

Customer benefits

The rotational speed at which a bearing reaches its operating temperature limit depends primarily on the heat generated in the bearing (frictional heat) and the amount of heat that can be transferred away from the bearing. One way to reduce frictional heat, particularly in bearings, is to be sure that the correct quantity of the appropriate lubricant reaches all necessary components. Many high speed applications can be lubricated with grease. However, as speeds and the resulting frictional heat increase, grease is typically replaced with an oil lubrication system. Very high-speed applications generally require a precise lubricant delivery system: the precise amount of oil required to adequately lubricate the bearing is continuously delivered by the

• • • • • • •

Improved lubrication conditions Low noise levels Higher attainable speed Improved reliability Reduced oil consumption Reduced environmental impact Safe, easy assembly.

As a result of SKF’s precise placement of the oil-air nozzle relative to the bearing, the cooling effect from the compressed air is optimised. This can stabilise operational preload within the bearing, further reduce frictional heat and maximise the effectiveness of the lubricant. The result: bearings can attain and even exceed their attainable speeds.

Applications oil-air lubrication system, thus minimising friction and operating temperature. Oil-air lubrication system provides the following advantages: • Increases the bearing attainable speed • Reduces friction torque and energy consumption • Reduces environmental impact

SKF Super-precision Bearing Lubrication Units can extend bearing service life and allow increased operating speeds for high speed applications such as machining centres, milling machines, internal grinding machines and spindles for printed circuit boards drilling. The unit works on high-speed spindles, with an air-oil lubrication system, in horizontal and vertical position. n

Igus presents world’s first tribo for 3D printers G

ermany-based igus has presented world’s first 3D printer tribo filament at Hanover 2014. Especially developed for moving applications, the 3D printer filament is up to 50 times more abrasion-resistant than conventional 3D printed materials, noted igus GmbH. “Now, quality prototypes or special parts can be printed and still have the excellent wear and friction properties of iglidur plain bearings. The filament is offered in a standard 1.75

mm thickness, and other sizes will become available over time,” igus informed. n Contact: Santhosh Jacob Product Manager – iglidur, igubal & xiros igus (India) Private Limited 36/1, Sy. No. 17/3, Euro School Road, Dodda Nekkundi Industrial Area - 2nd Stage Mahadevapura Post, Bangalore - 560048 Tele: +91-80-39127810 (Direct) Cell: +91-9535200466 santhosh@igus.in, www.igus.in

igus presents the world’s first 3D printer tribo filament, specially developed for moving applications. This 3D printer filament is up to 50 times more abrasion-resistant than conventional materials. (Source: igus GmbH)

May 2014 n OEM Update n 18

BUILDING BETTER SUPPLY CHAINS TOGETHER

MOVE GOODS ON PALLETS Move raw material on CHEP Pallets from supplier location to your manufacturing facility and nished goods from manufacturing location to warehouses and onward to the retailer, creating a seamless end-to-end supply chain. This eco-system collaboration creates value through efcient operations, reduces costs, helps better resource utilization and greens the entire supply chain. These cutting edge solutions are available on pay-as-you-use basis, freeing up valuable capital that can be deployed in the core business.

To know, how these award winning solutions can ADD VALUE to your supply chain Call Toll Free: 1 800 209 7273 or Email: salesindia@chep.com INDUSTRY AWARDS ELSC “Supply Chain Solution Provider of the Year” 2013 Manufacturing Today “Excellence in Supply Chain” 2013 ELSC “Supply Chain Innovation of the Year” 2013

Speak Out

Plasma cutting: transforming the world of manufacturing

“Our aim is to increase the awareness of plasma amongst end-users so that they can make the best decision on the technology that best suits their needs,” says Abhinav Sood, Sales Leader, Hypertherm India

ypertherm designs and manufactures advanced cutting products for use in various industries. In an exclusive interview with OEM Update, Abhinav Sood talks about the acceptance of plasma cutting technology in India, the challenges and road ahead. He also briefs on the company’s participation in Weld India expo.

Hypertherm is in the business of advanced plasma cutting systems. How do you see the acceptance of such products in the Indian market? At present, India is in transition from the traditional methods of cutting to adopting newer technologies. With an increase in demand for efficiency and speed, end-users are deviating from the use of conventional metal cutting systems and have started to adopt automated technologies. Over the years, the industry has seen a drastic increase in the expectations of end-users and in recent times, they have come to expect consistent quality, high productivity, efficiency, reliability, and lower cost of manufacturing. Compared to traditional metal cutting systems, plasma cutting can meet most of the above-mentioned expectations and it offers users an optimised solution for metal cutting processes. Plasma cutting technology has advanced greatly; there are now solutions available to suit a wider range of materials and thickness, catering to a variety of industry segments.

As more global manufacturers set up base in India, a growth in the demand for high-end technologies is expected. In fact, the plasma installed base has seen increased growth over the years, not only in India but across the globe. This can be attributed to the fact that more manufacturers are adopting plasma for their thermal cutting needs in replacement of less efficient cutting methods. The Indian market is on its way towards adoption of modern manufacturing technologies, and this area of growth is expected to continue in the coming years.

What kind of challenges are you witnessing in terms of placing new products in the market? When introducing new products and technologies to the market, there are generally two areas that can have an impact on the resultant responses – cost and awareness. In plasma cutting, for example, the initial investment cost is higher compared to traditional manufacturing systems, and this is the reason why many companies are not ready to adopt plasma technology. In addition, the lack of knowledge and exposure to the latest manufacturing techniques like plasma amongst end-users also poses a challenge when it comes to product marketing. The challenge for us is to educate end-users on the intrinsic benefits of using plasma cutting systems. Through education, endusers can gain a better understanding of the plasma advantage. Our opportunity for

growth arises when they become more receptive to adopting the technology. Our aim is to increase the awareness of plasma amongst end-users so that they can make the best decision on the technology that best suits their needs.

Which are the verticals that are driving your company’s overall business? As a leading global provider of metal cutting equipment, Hypertherm’s solutions are employed in a wide spectrum of industries, including key markets such as the construction, infrastructure, railway, pressure vessel, agriculture and general fabrication sectors. Hypertherm will continue to support its customers by developing technology upgrades and new product offerings to meet each industry’s cutting needs.

Duramax Hyamp hand-held plasma long torch

23 n OEM Update n May 2014

Speak Out Can you elaborate on your business activities in India?

What are your expansion plans as far as Indian market is concerned?

Since entering the India market in 2007, Hypertherm has successfully built a strong presence domestically. The company now has a local office in New Delhi, providing in-country dedicated sales support to our customers, as well as technical service teams at multiple locations that offer strong technical support and customer service, both locally and regionally. In addition, co-located with our office is the Cutting Technology Centre, where our channel partners can train their technical skills and sales expertise to enhance their capabilities when introducing Hypertherm products to end-users. Also, the end users can experience live demonstrations of various Hypertherm product offerings.

Hypertherm’s expansion plans will always be in line with our business needs. We are positive that our manpower and facilities are capable of providing top-notch service and support for our customers here in India. As mentioned earlier, because of our continuous focus on research and development, our customers can expect greater performance, reliability, and ease of use from the upcoming, new-to-market applications that we will be introducing in time.

Also, in line with Hypertherm’s commitment to provide customers with the best cutting equipment, we will continue to invest in research and development, to achieve continual innovation and to further develop existing technologies. In that way, Hypertherm endeavours to provide customers with the best cutting experiences.

How was your experience at Weld India? Through participating at Weld India, we were able to achieve several of our business goals. All in all, Weld India has helped Hypertherm to enhance its brand awareness in India, as well as reinforce its commitment to the market, be it with endusers or channel partners, both current and prospective.

Did you launch any new product at Weld India? Hypertherm introduced two new products to the India market at the show – namely, the Powermax30 XP air plasma system and the

5IF 'VUVSF PG

.BOVGBDUVSJOH UISPVHI *5

Exito Media Concepts Pvt. Ltd. has recently announced the Manufacturing IT Summit (MITS) 2014, all set to take place for the fifth consecutive year . Through this much awaited summit, Exito aims to take the discussions to the next level and support the future of IT in the manufacturing sector. India’s manufacturing industry could touch US$ 1 trillion by 2025. This is according to a study by global management consulting RM McKinsey and Company. With the rising demand in the country and the focus to establish low-cost plants in the country by MNCs will generate up to 90 million domestic jobs by that time. The manufacturing sector producing about 25–30 percent of India’s gross domestic product (GDP), the CXOs need to take a look into their IT departments and ensure they are on par with the latest information and technology to match up with the enormous growth. MITS 2014, which is among the leading platforms for the manufacturing sector, was formally launched by Exito Media Concepts Pvt Ltd in 2011. Since then the initiative has evolved from just a conference to the most anticipated platform for the IT Heads from

industry’s first Duramax Hyamp hand-held plasma long torch. The Powermax30 XP (PMX30 XP) is an allnew handheld plasma cutting system that delivers high performance in a small, portable power source. Compared to its predecessor (Powermax30), the PMX30 XP offers a 50 per cent increase in cutting power and more than two-fold increase in consumable life, allowing manufacturers to achieve faster cut speeds at lower operating costs. The 30-amp air plasma system is designed for quick and fuss-free cutting, and is able to comfortably cut 10mm-thick metals, as well as sever metals up to 16mm-thick. In addition, the highlight at the show was the new Duramax Hyamp long handheld torch, a groundbreaking addition to the Duramax Hyamp torch series. The first of its kind in the industry, the long torch opens up new possibilities for scrapping, skeleton cutting, and other applications which are not easily accessible, and comes in two lengths - 1.2 metres and 0.6 metres. The special application torch is made from high impact and heat-resistant materials, and is designed for industrial use in harsh environments. n

The 5th edition of Manufacturing IT Summit is back with a bigger format than before to achieve greater insights into the IT departments of manufacturing sectors in india.

the entire manufacturing sectors across India. The 5th edition of Manufacturing IT Summit is scheduled to be held on 9th May 2014 at the JW Marriott Hotel, Mumbai. With strong regional and domestic participation, MITS 2014 will have over 200+ pre-qualified delegate participants from the top manufacturing companies. Joining hands with MITS 2014 are internationally acclaimed partners such as:

Key discussions for 2014: • Manufacturing 2020 • CRM that Fits your Business • IT Automation • Integrating ERP & MES • Maximise Business Value • Tapping into Cloud’s Power • Smarter Approach to SCM • IT Cost Optimization Scan the QR code to

Or visit: www.manufacturingitsummit.com

Organized by

Contact: Vijay Raj Project Manager Tel: +91 80 6570 5295 email: enquiry@exito-e.com

CAD/CAM Special

Delcam’s managing director Vineet Seth explains why CAD/CAM is now an inseparable process amongst mainstream manufacturing

CAD/CAM:

empowering manufacturing T

oday, nearly everything that we touch, see and hear from is a product of the application of CAD/CAM and CNC technology. The cars we drive, the toys our children play with, the medical equipment that are used to diagnose or treat illnesses, the televisions we watch, the mobile phones we use, the computers that we work with, the chairs that we sit on, the spacecrafts that explore the universe and the planes we fly in are only a few examples of areas in which a part of it, or the entire product was created using CAD/CAM and CNC technology. The history of CAD/CAM dates back to the early 1960s when various universities, large OEs and defence labs started using mainframe computers to create 2D views, analyse complex mathematical algorithms as well as create 2D NC tapes to run first generation CNC machines. It was only in the late 60s and early 70s that CAD and CAM received an integrated approach. Of course we have now come a long way from where things began, but the basics still remain true and form the foundation of most new technology. Of course, the exponential increase in computing power has only added to the list of benefits to the CAD/CAM field, and as a result of this, we now see many possibilities with CAD and CAM which were earlier only theories on paper. Hybrid modelling, tribrid modelling, conversion of 2D images into 3D reliefs, reverse engineering, multi axis manufacturing, cad surface inspection, knowledge-based machining etc. are now a reality and are being put to use by many industries for their design, manufacturing and QA requirements. Hybrid modelling, which involves the design of solids and surfaces in a single environment, helps many tool & die and automotive companies create complex designs and parts rapidly. What used May 2014 n OEM Update n 26

to take weeks earlier has now been reduced to days in terms of time spent in the design and manufacture of moulds and tools. By virtue of hybrid modelling, a designer can work concurrently in both surface modelling and solid modelling in any given model. Solid modelling assists in providing tools such as booleans, extrusions, revolutions; while surface modelling helps in addressing a specific surface within that solid for intricate options like spine, boundary, and UV curve editing. This has not only increased the capability index of the limitless design possibilities but has also cut down drastically on lead times for designing as well as the process in whole. An extension of this, tribrid modelling comes with an additional capability of adding and editing triangles in the CAD environment. To give a brief idea of triangle modelling, let’s explain how exactly this is done. Let us imagine a golf ball, which has many convex depressions on the surface. If we were to draw lines from the centre of each of these depressions to the adjoining ones, we would see a network of triangles being created after we are done. This is what is known as “meshing” in CAD/CAM terminology. This is different from surface and solid modelling which

Rough raceline

Rough tails

CAD/CAM Special are formed over “curves” rather than “points”. Tribrid and relief modelling, by means of a complex and high level “kernel” (the engine that runs the CAD/CAM software) allows CAD designers to “wrap” triangles onto surfaces and solids – which has been a major breakthrough for many packaging and signmaking industries across the globe. This allows designers to have 3D projections on surfaces which are extremely difficult and time consuming to design. By the help of relief modelling, a simple photographic image can be quickly converted into a 3D relief that can be mounted on to any CAD surface or solid. Many glassware and pet bottles we see today, that have 3-dimensional decorations are the result of the application of this technology. Tribrid modelling also allows for re-engineering of worn out parts quickly and efficiently, while being as close as possible to original dimensional accuracies. Similarly, CAM too has now many options to offer, than it did earlier. From a pre-dominantly 2.5D manufacturing, we now see CAM addressing complex profile as well as multi-axis manufacturing. With the progress of the computer operating system, CAM programs which were generated on a nonGUI, moved to the new GUI, which gave the programmer many visual tools to analyse and work upon. Many methods of manufacturing like turning, milling, grinding, wireEDM, Swiss turning, laser cutting, tape laying, punching are now programmed by CAM software. Unlike CAD, CAM needs a lot of information before hand to creating a NC program – which is the final product which is fed into the machine tool. Often, this pre-requisite data might not be available with novice users for a variety of reasons, and hence delays were a common reported issue. Knowledge-based machining was a big boon to the CAM industry which overcame this barrier. Knowledge-based machining or KBM as it is often abbreviated, allows for standards to be pre-fed inside a database which is applied to a select operation. Standard data stored by KBM includes data pertaining to - cutting tools, material, machine data, post processor data, macros and subroutines and strategies that are automatically applied to the current operation. This helps in optimising the toolpath even before it is run on the machine. You can imagine the amount of time-savings and accuracies this process brings. KBM is vastly acknowledged for added benefits to the 2.5D manufacturing process. However, when it comes to 3 Axis and beyond there exists a requirement of a little more than just KBM. CAD/CAM is driven by innovations. In the current age, everything is evolving rapidly, we see increased computing capabilities, machine tools, cutting tools, materials all are being innovated each day. The ability to machine components in the shortest possible time is an issue of ever increasing importance. Any development in engineering which can give faster delivery, and at the same time improve quality, must, therefore be given serious consideration. Raceline machining, trochoidal machining, automatic trochoidal machining, rest roughing, constant Z, 3D offset finishing, optimised constant Z are a few HSM strategies for the roughing and finishing operations during milling. Going further, 5-axis machining has been used in aerospace applications for many years but it is only recently that other industries like tool making, automotive, medical and dental,

shoe and electronics industries have shown similar interest. The main advantage of 5-axis machining is the ability to save time by machining complex shapes in a single set-up. Additional benefit comes from allowing the use of shorter cutters that permit more accurate machining. Positional 5-axis machining and continuous 5-axis machining are the two possibilities within this technology. Positional 5-axis machining allows creating 3-axis tool paths using different workplanes for alignment – thus requiring multiple setups, while continuous 5-axis machining allows the user to create continuous 5-axis tool paths across complex surface, solid and triangulated models, in a single setup. Improvisations in multi-axis machining, such as port machining and blade/ blisk/impeller machining have empowered the programmer to create efficient tool paths on complex profiles that are typical in high precision industries such as aerospace and automotive. It is quite evident that there has been a tremendous amount of improvisation and innovation that has gone into the field of CAD/CAM. The reason why CAD/CAM is now an inseparable process amongst mainstream manufacturing is because it has never failed to evolve and innovate. Flexibility, scope, robustness, reliability, speed, efficacy, consistency and spectrum are all being worked upon continually to further improvise on existing features as well as create new features entirely. This innovation has kept CAD/CAM abreast of the latest in technology, adapting to Authored by__ new age manufacturing methods and encompassing Vineet Seth, Managing Director – India & Middle East, Delcam Plc, UK ever increasing segments ASEAN Business Development Director, and applications. n Delcam Professional Services Ltd., UK

CAD/CAM Special

PcVue 11 integrates new tools that simplify application development, maintenance and enhance data viewing and processing

PcVue:

simplifies application development, maintenance A

RC Informatique, an independent global SCADA provider with 30 years of experience, has introduced PcVue 11, its latest SCADA solution. The company’s core product, PcVue, is one of the leaders in automation due to its flexibility and open-endedness for designing modern supervision systems. It supports an extensive range of industrial protocols and offers a variety of architectures. Released in late 2013, PcVue 11 integrates new tools that simplify application development, maintenance and enhance data viewing and processing. A simpler way for development and maintenance PcVue 11’s new libraries, templating and configuration environments will significantly reduce application development time. Application developers now have access to several thousand new images and animated objects (motors, valves, pipes, conveyor belts, displays, etc.) as well as many predefined, instantiable, templates that natively integrate the behaviour of the objects they represent (variables, alarm pop-ups, symbols, processing operations, thresholds, etc.). PcVue 11 also features sets of libraries for specific fields such as BMS (heat exchangers, air handling systems, heating May 2014 n OEM Update n 28

systems, lighting, etc.) and electrical distribution systems (circuit breakers, fault detectors, dynamic colouring, etc.). PcVue 11 integrates three configuration tools to reduce application configuration times – Application Architect (templating), Application Explorer (configuration

CAD/CAM Special and diagnostics) and Smart Generator (automatic application generation). In version 11, Application Explorer enhances diagnostics operations by displaying data flows within PcVue as well as between PcVue and external components. Smart Generator imports data from external sources (PLC programs, CAD software, etc.) so that applications can be generated automatically. Configuration data are synchronised and configuration errors are reduced in a single step. Enhanced viewing and processing of data PcVue 11 provides operators with tools that facilitate the monitoring and controlling of their processes. Its Web-based schedule manager features a more intuitive and userfriendly interface. The new, fully integrated, DataExport module statistically analyses data (min./max., average, duration and recurrence of faults, energy metering) and presents this data in an Excel spreadsheet. Lastly, the TouchVue solution enables programmingfree access, through a smartphone or a tablet computer, to the process information in any PcVue application and notifies users when alarms are triggered. Along with WebVue, a Web client that allows programming-free Web-based control of PcVue applications, this module rounds out the PcVue Solutions mobility offering.

PcVue 11 â&#x20AC;&#x201C; open and interoperable PcVue 11 supports more than 150 protocols. In the case of energy-management applications, PcVue 11 conforms to the IEC 61850 standard, and its driver is DNV KEMA certified. IEC 60870-5-104 and DNP3 are also available. PcVue supports the BACnet and LON communications protocols for building automation and control networks.

It also supports all standard IT technologies such as OPC Client/Server, SNMP, SQL Server, Windows Server and virtualization (VmWare and Hyper-V). PcVue 11 is an ideal solution for a host of applications, including building management systems, energy management systems, electricity production and distribution, renewable energies, industry, infrastructure, transport, and water treatment and distribution. n

Water Special

Thermax MBBR technology: treating water at Mangalore SEZ Thermax has provided MBBR technology along with UF membrane to produce high quality treated water suitable for reuse About MSEZL Mangalore SEZ Limited (MSEZL) is jointly promoted by Oil & Natural Gas Corporation Ltd. (ONGC), Infrastructure Leasing & Financial Services Ltd. (ILFS), Karnataka Industrial Areas Development Board (KIADB) and Kanara Chambers of Commerce and Industries (KCCI).

membrane to produce high quality treated water suitable for reuse. The treatment sequence includes a pumping station, flow measuring channel, biological treatment in the MBBR reactor, fine screening and settling in a claritubesettler. The secondary treated sewage then passes through ultrafiltration

MSEZL requirements • Plant type: Sewage recycle plant • Capacity of the plant: 22.5 MLD • End use: Treated sewage to be recycled for industrial application in MSEZL.

Thermax sewage recycle solution Thermax has provided Moving Bed Bio Reactor i.e. MBBR technology along with UF May 2014 n OEM Update n 30

Parameter Parameters

Unit

Inlet

Outlet

6.5 - 7.5

7.0 - 7.5

BOD

ppm

COD

ppm

100

< 30

TSS

ppm

membranes. Thermax committed best quality product to Mangalore SEZ and a first of kind solution using vacuum siphoning.

Benefits • Power consumption reduced by 80 per cent • Foot Print area reduced by 30 per cent • 22.5 million litres per day fresh water conserved every day • Simplicity in operation and maintenance • Outlet water quality fit for industrial use. n Contact: WWS@thermaxidia.com or call at: +91-20-6715 6000

Water Special

ENVIRON: energyefficient aerators

Experience performance difference with Suviron

NVIRON Engineering Company, a technology-driven company where innovation is the key to new product development, was started in 1977 by C.B. Thakore. The company has a rich experience in designing pumps, gears, material handling equipment, ETP plant machineries and other machineries.

uviron Products Pvt. Ltd. is a leading inventor and supplier of specialty chemicals to the global water treatment industry since 1999. Suviron is part of the Rathi Group of Companies based in Pune, who have been pioneers in chemical manufacturing and distribution since more than 60 years. Suviron is currently providing chemicals to all leading OEMs who build plants such as reverse osmosis, cooling towers, chillers, boilers, AHUs, and FCUs. In addition, Suviron’s chemicals are being used in a variety of industries such as refineries, power plants, fertiliser, chemical, cement, textile, automotive etc. The company is well-known for its high-performance polymers which enable RO plants to operate at silica levels of up to 500 ppm, and also high sulphate and hardness waters. Suviron is also a pioneer in the field of antiscalants for thermal evaporators where its antiscalant technology helps to extend the cleaning frequency and thereby reducing steam and power cost considerably.

100-hp energy-efficient aerators installation at Aurobindo Pharma Vizag plant

ENVIRON strongly believes in R&D and quality assurance. It has gone for aerators testing facility right from the inception of the company. Before placing in the market, each and every aerator is shop assembled and run for 2 hours in its in-house hydraulic testing facility. Being environmentalist, ENVIRON has specially developed and manufactured the aerators even of 1 HP rating and centre drive clarifier mechanism up to 2-metre diameter and delivered within one week, especially to small organisations. Special features • Fabricated and machine-base frame for 5 HP to 15 HP rating. For 20 HP and above, heavy ISMB beam base is used. So vibrations are lessened. The base is machined on the top surface, so the life of the gearbox is increased. • Cantilevered load reaction is passed through additional bearings and housing to beam base bottom to RCC platform. Hence, gearbox is not at all affected by overhung load. • Floor/base support area is 100 times more, so possibility of vibrations is reduced accordingly. • Due to conical impeller and solid MS shaft, CG lies nearer to centre, so less impact loading. • Impeller is machined at centre for its concentric running. • As horizontal foot-mounted motor is used, the conditions are not saviour as those of flange-mounted motor. • Maintenance of the gearbox is minimal and handling is easier as the extra bearings are provided to the impeller shaft. • Spare parts of the worm gearbox are easily available at comparative cost. • Wetted parts are FRP lined. • Oxygen transfer test as per International American Standard and Wrinklers Procedure. • Specially designed impeller is offered for higher water depth (up to 6 metres). • Less area for aeration tank is required, so space can be saved. n

Suviron’s products include anti-scalants, corrosion inhibitors, biocides, polyelectrolytes of anionic cationic and non-ionic nature, bacterial cultures and enzymes, specialised descalant chemicals. In addition, it is a one-stop source for all the commodity chemical requirements as well such as a variety of acids, alkalis, reducing agents, oxidising agents, minerals, etc. Suviron’s products are manufactured with the stringent standards of health, safety and operational efficiency. n

Max Pure: a trusted name in water treatment industry

ax Pure Water System Pvt. Ltd., an ISO 9001: 2008 certified company, is an importer and supplier of components and plants in water treatment industry. The company is a member of Water Quality Association, USA since 2005. Max Pure is also certified with NSIC- CRISIL Rating SE 2B for performance and financial strength. Max Pure is an exclusive distributor for sales and distribution of VONTRON’s RO element. Vontron Technology Co. Ltd. is specialised in R&D, manufacturing and technical service of RO and NF membrane elements owning the core technology and capability for fabrication of membrane sheet. Vontron is one of the largest manufacturers of compound RO membranes in China. It is the provider of system design and applied service with powerful technical support. Vontron owns and operates its producing plant in Guiyang, amounting to a total yearly capacity of 10 million sq.m. of RO/NF membrane sheets. The company is having tie up with national and international level for the procurement of water treatment product like water filter cartridge, water pump, reverse osmosis elements, filter housings, QC fittings, TDS meter, and antiscalant-balls etc. It has launched the series of product with brand name of FILMAX and PURE-MAX etc. Max Pure has head office in Surat and sales offices in the major cities of India like Delhi, Ludhiyana, Jaipur, Udaipur, Indore, Ahmedabad, Rajkot, Surat, Chennai, Secunderabad, Bangalore and Nagpur. n 31 n OEM Update n May 2014

Water Special

AIVA: committed to conserve water “Our motto is to conserve water for future generation and economic sustainability,” says Anant Nampurkar, Managing Director, AIVA Engineering AIVA has committed to be an active member of this movement and is committed by way of: • Practicing water conservation or saving activities at work place • Spreading the awareness amongst the friends and community about this movement • Innovative products which will help to conserve water.

hough the 67 per cent surface area of the earth is covered with water, out of that only 5 per cent is usable for living things. Human as responsible living creature has identified the threat of losing this precious commodity. But it is painful to witness that the huge money, resource and research have undergone to conserve other costly minerals like gas and oil, but not on water. The rea¬son may be – still water is not costlier to individuals than these commodities like gas and oil.

goal of life. We salute them who have dedicated their vision or goal for water conservation.

Many scholars have taken water conservation and awareness about this as their single most

With above vision AIVA had started its journey in 2010 and developed a team

It is high time that everyone needs to engrave in their mind that water conservation is everyone’s responsibility. The government/s, few organisations, a number of scientists cannot achieve the goal of water conservation. We need to come forward and help ourselves and to our future generation by saving each drop, in whatever way we can.

of engineers and other professionals. It currently supports a strong manufacturing base in the outskirts of Pune, Maharashtra. The company has studied the requirement of the various government projects and developed the innovative products to provide a single window shop options for the customers, who are working in the field of “house service connection” ranging from strap saddle, compression fittings to electro-fusion components. Besides, AIVA has put R&D efforts to develop a commercial model of many innovative products like simple mechanical water levelling (water pump cut-off) devices, tabletop ice vending machine etc. Also, the company has started working to use electronic technologies to bring-in control over water usage. n

SS sewage pumps: reliable, efficient O

swal Pumps Ltd. has the complete range of pumps and motors for domestic, agriculture or industrial applications. The company has recently launched SS sewage pumps, manufactured in indigenous technological backup plant. These pumps come in 0.5 HP and 1 HP with flow rate from 20 to 208 lpm. A precision manufactured motor is achieved using a laminated sheet steel production process combined with the highest standard of quality control. The drive shaft and rotor assembly is heat — treated and the stator and wiring impregnated with varnish and then heat dried in an industrial oven. This ensures a 100 per cent May 2014 n OEM Update n 32

quality manufactured motor with stable characteristics and a high efficiency.

offered SS sewage pumps are very reliable.

Key features Standard accessories include float switch, VCT cable with an epoxy resin sealed water – resistant cable base, AC thermal motor protector, dual mechanical seal and lip seal design, which prevents water entrance into the motor. These pumps find wide application in hotels, wastewater treatments, drainage of sewage in industrial processes, pumping surface and allied areas. Outfitted with automatic reset motor protector to ensure safe working by preventing from burning due to high temperature, voltage drop etc., the

• Pump casing, body and stator body of AISI 304 • AC thermal motor protector • Dual mechanical seal • High efficiency • Resistant cable base • Semi-open impeller • Stable operations • Thermal overload protector. Special features on request can be available in 60 Hz. n

Connects business to business

Official Banker

The Chairman, INTEC 2014, CODISSIA G.D. Naidu Towers, P.B.No.3827, Huzur Road, Coimbatore - 641 018, INDIA l Mobile : 99655 15182 l Ph : +91 422 2222396 / 7 l E-mail : intec@codissia.com l www.intec.codissia.com

OEM

MART

37 n OEM Update n May 2014

OEM

MART

May 2014 n OEM Update n 38

OEM

MART

39 n OEM Update n May 2014

OEM

MART

May 2014 n OEM Update n 40

OEM

MART

We manufacture :

INDUSTRIAL RO / COMMERCIAL RO D.M.PLANTS / WATER TREATMENT PLANTS & We specialise in customised systems.

BINNY BROTHERS

37, Aditya Shagun Mall, NDA-Pashan Road,Bavdhan Pune - 21 Ph: 020-66520587 / 66524902 Email: binnybrothers@vsnl.net /binnybrothers@gmail.com Web :binnybrothers.com / binnybrothers.in

41 n OEM Update n May 2014

May 2014 n OEM Update n 42

COMMERCIAL PARTNERS Ace Micromatic Group ............................................................................. 3 Ahura Aqua Treat................................................................................... 41 Aiva Engineering Pvt. Ltd....................................................................... 38 Aqua Fresh Technology.......................................................................... 41 Bajrang Enviro Engineers....................................................................... 39 Binny Brothers........................................................................................ 41 Boge India ............................................................................................... 5 Chep India Pvt. Ltd........................................................................... 19, 22 Electro Steel Engineering Company...................................................... 40 Environ Engineering Co. ....................................................................... 27 Graebert India Software Pvt. Ltd............................................................ 17 Harting India Pvt. Ltd. .............................................................................11 igus India Pvt. Ltd..................................................................................... 7 Kanti Automatic Systems........................................................................ 43 Maxpure Water System Pvt. Ltd............................................................. 37 Maxwell Additives Pvt. Ltd...................................................................... 40 Mintech Sales & Services....................................................................... 41 Nagpure Engineering............................................................................. 42 Omron Automation Pvt. Ltd.................................................................. IFC Power Build Ltd.................................................................................... IBC Pratham Filter Industries........................................................................ 46 RO Plant Solutions................................................................................. 41 Suviron Products Pvt. Ltd....................................................................... 42 Valvoline Cummins Ltd. ........................................................................ BC Water 2 People Teknologies................................................................... 29

43 n OEM Update n May 2014

New Projects

Chemicals

Non conventional energy

Punjab Chemicals & Crop Protection plans a thiamethoxam manufacturing project at Village Kolimajra & Samalheri, dist. Mohali, Punjab in the existing plant premises. Status: Planning Stage Location: Mohali, Punjab Contact: Punjab Chemicals & Crop Protection Limited, Registered office: SCO: 183, 1st Floor, Sector - 26, Madhya Marg, Chandigarh- 160019, Chandigarh Tel: 91-172-5008300/ 5008301 Fax: 91-172-2790160 Email: info@punjabchemicals.com Website: www.punjabchemicals.com

Green Energy Development Corporation Of Odisha, a 100% subsidiary of OHPCL, plans a 5 MW rooftop solar photovoltaic power project at Bhubaneswar, dist. Khordha & dist. Cuttack, odisha. Status: Planning Stage Location: Khordha & Cuttack, odisha. Contact: Green Energy Development Corporation Of Odisha Limited, Registered office: OHPC Corporate Office, OSPH&W Corporation Building, Janpath, Bhoinagar, Bhubaneswar, Khordha - 751022, odisha Tel: 91-674-2542922 Fax: 91-674-2542102 Email: info@gedcol.com Website: www.gedcol.com

Textile

Engineering

Indian Designs Exports plans a readymade garments manufacturing project at Chokkanandahalli, dist. Kolar, Karnataka. The unit will manufacture kidsâ&#x20AC;&#x2122; & ladiesâ&#x20AC;&#x2122; wear. Status: Planning Stage Location: Kolar, Karnataka Contact: Indian Designs Exports Private Limited, Registered office:106/138, Nagawara Main Road, Bangalore - 560045, Karnataka Tel: 91-80-22956777/ 22956778/ 22956779 Fax: 91-80-22956737/ 22956748 Email: info@indian-designs.com Website: www.indian-designs.com

PMP Drive Systems India is implementing a gear box manufacturing project at MIDC Chakan, dist. Pune, Maharashtra. Status: Under Implementation Location: Pune, Maharashtra Contact: P M P Drive Systems India Private Limited, Registered office: 11/6, Biradwadi, Chakan Ambethan Road, Taluka Khed, Biradwadi, Pune - 410501, Maharashtra Tel: 91-2135-252511 Fax: 91-2135-252511 Email: sales.ind@pmp-industries.com Website: www.pmp-industries.com

Drugs and Pharma

Primary steel production

Denisco Chemicals plans an expansion of its fine chemicals & bulk drugs intermediates manufacturing capacity from 0.12 TPA to 39.6 TPA at Jeedimetla, dist. Rangareddy, Andhra Pradesh. Status: Planning Stage Location: Rangareddy, Andhra Pradesh Contact: Denisco Chemicals Private Limited, Registered office: Plot No. 1040, Road No. 51, Jubilee Hills, Hyderabad - 500033, Andhra Pradesh Tel: 91-40-23552990 Fax: 91-40-23607793 Email: jay@denisco.com Website: www.denisco.com

Arya Iron & Steel Company plansan expansion of its integrated steel project at Matkambeda Industrial Estate, dist. Keonjhar, odisha under 2 phases. Phase-I will consist of a 0.1 MTPA High Grade Pure Iron Nuggets (HGPIN) plant. Phase-II will consist of a 0.1 MTPA billets plant. Status: Planning Stage Location: Keonjhar, odisha Contacts: Mr Ravi Kumar, Assistant Manager. Arya Iron & Steel Company Private Limited, Registered office: 51-53 A, Mittal Court, Nariman Point, Mumbai City 400021, Maharashtra Tel: 91-22-40696000 Website: www.aryagroup.in

Cement

Sugar

Bharathi Cement Corporation plans a cement manufacturing project in dist. Guntur, Andhra Pradesh. Status: Planning Stage Location: Guntur, Andhra Pradesh Contact: Bharathi Cement Corporation Private Limited, Registered office: 8-2626, Reliance Majestic, Road No 10, Banjara Hills, Hyderabad - 500034, Andhra Pradesh Tel: 91-40-30006999 Fax: 91-40-30006977 Website: www.bharathicement.com

Om Integrated Sugarcane Process plans an integrated sugar project in Kolhapur, Maharashtra. Panchganga Life Consultancy is the consultant. Status: Planning Stage Location: Kolhapur, Maharashtra Contact: Om Integrated Sugarcane Process Private Limited, Registered office:Shop No.4, B-Wing, Aranyeshwar Park, Aranyeshwar, Pune 411009, Maharashtra Tel: 91-20-24218487 Email: panchgangasugar@gmail.com

Cement

Thermal Power generation

Binani Cement plans an expansion of its integrated cement project at Pindwara, dist. Sirohi, Rajasthan. The capacity of plant is to be augmented from 6.25 MTPA to 8.5 MTPA and the coal-based CPP from 70 MW to 125 MW. Status: Planning Stage Location: Sirohi, Rajasthan Contact: Binani Cement Limited, P. O. Binanigram, Tehsil Pindwara, Amli, Sirohi - 307031, Rajasthan Tel: 91-2971-235005/ 235006/ 235007/ 235008/ 235009/ 235010/ 235011 Fax: 91-2971-235020 Website: www.binaniindustries.com

Hira Electro Smelters plans a 20 MW WHR-based CPP at Bobbili, dist. Vizianagaram, Andhra Pradesh. The project will come up along with a 50,000 TPA coke oven products manufacturing project. Status: Conceptual Stage Location: Vizianagaram, Andhra Pradesh Contact: Plant Add: Hira Electro Smelters Private Limited, Plot No. 364-367, APIIC Growth Centre, Bobbili, Vizianagaram - 535558, Andhra Pradesh Tel: 91-8944-247009 Fax: 91-8944-247008 Website: www.hpslindia.com

Note: Above information is the sole property of domexinfo.in and can not be published without prior permission.

May 2014 n OEM Update n 44

Tenders nRailway

Company Name: COFMOW Indian Railways Tender Detail: Double Cylinder Hydraulic Wheel Press, CAP-300T (On Turnkey Basis) (Qty - 2 Nos.) Location: New Delhi Documentation sale from: 6-March-2014 Documentation sale to: 10-June-2014 Documentation fees: ` 2,000/EMD: ` 1,760,000/Closing Date: 10-June-2014 Address: Railway Offices Complex, Tilak Bridge, New Delhi-110002 Tel: 91-11-23378344, 23378883 Website: www.cofmow.gov.in Company Name: Eastern Railway Tender Detail: Repair/Reconditioning, Overhauling, testing and calibration of 42 nos. Fuel pumps & 252 nos. Injectors for Cummins Make Diesel Engine, Model no.KTA-19G-5-1of LHB Power Cars. Location: Liluah Documentation sale from: 6-May-2014 Documentation sale to: 9-June-2014 Documentation fees: ` 5,000/EMD: ` 236,780/Closing Date: 10-June-2014 Address: Office of the Deputy Chief Electrical Engineer, C & W Workshop, Eastern Railway, Liluah- 711204, Howrah, West Bengal Company Name: Rail Wheel Factory Tender Detail: H T Switch gear as per RWF specification Location: Bangalore Documentation sale from: 12-April-2014 Documentation sale to: 19-May-2014 Documentation fees: ` 1,055/EMD: ` 39,000/Closing Date: 19-May-2014 Address: Office of the Materials Management Division, Yelahanka, Bangalore -560064, Karnataka Tel: 91-80-28072924, 2942, 2944 & 2948 Website: www.rwf.indianrailways.gov.in Company Name: Rail Wheel Factory Tender Detail: E-tenders for recentering Tool holder for CNC drilling machine, SEFAS chamfer No.33712OR732 with spares consisting of 10 nos. each of clamping element, screw driver, clamping screw, and adjusting screw. Make: Kennametal or Sandvik or SECO Location: Bangalore Documentation sale from: 20-March-2014 Documentation sale to: 28-May-2014 Documentation fees: ` 1,055/EMD: ` 36,500/Closing Date: 28-May-2014 Address: Office of the Materials Management Division, Yelahanka, Bangalore -560064, Karnataka Tel: 91-80-28072924, 2942, 2944 & 2948 Fax: 91-80-28460367 Website: www.rwf.indianrailways.gov.in

nSteel

Company Name: Steel Authority Of India Limited Tender Detail: Sinter Plant II (Package No.-1) on turnkey basis Location: Bokaro Documentation sale from: 4-April-2014 Documentation sale to: 19-May-2014 Closing Date: 19-May-2014 Address: Bokaro Steel Plant, Bokaro Steel City, Bokaro-827001, Jharkhand Tel: 91-6542-240300, 91-6542-240339 Website: www.sail.co.in Company Name: Steel Authority Of India Limited Tender Detail: Installation Of Beneficiation And 2 Mt Pellet Plant(Pkg 01) At Rsp on Divisible Turnkey Basis. Location: Rourkela Documentation sale from: 6-April-2014 Documentation sale to: 4-June-2014 Closing Date: 4-June-2014 Address: Rourkela, Odisha â&#x20AC;&#x201C; 76901 Tel: 91-661-2523134 Website: www.sail.co.in

nPort

Company Name: Cochin Port Trust Tender Detail: Tender for leasing of 0.40 ha. of land for 30 years on annual leas for setting up of diesel/ petrol/auto LPG dispensing station at Vallarpadam. Location: Vallarpadam Documentation sale from: 5-February-2014 Documentation sale to: 21-May-2014 Documentation dees: ` 10, 500/EMD: ` 600,000/Closing Date: 21-May-2014 Address: G. P. Rai, Office of the Chief Engineer, Cochin Port Trust, Kochi, Ernakulam - 682009, Kerala Tel: 91-484-2582400 Website: www.cochinport.com Company Name: Kolkata Port Trust Tender Detail: Round the clock maintenance contract for the entire electrical distribution system with all points/installations under Container Terminal, NS Dock, Kolkata Dock System, Kolkata Port Trust for a period of two years. Location: Kolkata Documentation sale from: 17-April-2014 Documentation sale to: 26-May-2014 Documentation fees: Rs. 3000/EMD: ` 113,839/Closing Date: 6-June-2014 Address: Office of the Chief Mechanical Engineer, No. 8 Garden Reach Road, Kolkata-700043, West Bengal Tel: 91-33-24093037 Website: www.kolkataporttrust.gov.in

nLocomotive

Company Name: Chittaranjan Locomotive Works Tender Detail: Annual contract for hiring of 15

(fifteen)ton diesel hydraulic road mobile crane for CLW/Dankuni Location: Bardhaman Documentation sale from: 12-April-2014 Documentation sale to: 19-May-2014 Documentation fees: ` 2,000/EMD: ` 12, 480/Closing Date: 20-May-2014 Address: S. K. Agarwal, Office of the Chief Electrical Engineer/CLW/Dankuni, Administrative Building, Chittaranjan Locomotive Works, P.O.- Chittaranjan, Bardhaman-713331, West Bengal Tel: 91-341-2525578 Website: www.clw.indianrailways.gov.in Company Name: Chittaranjan Locomotive Works Tender Detail: Up gradation of Main Sub Station for reliable power supply by providing additional VCBs. Location: Bardhaman Documentation sale from: 15-April-2014 Documentation sale to: 20-May-2014 Documentation fees: ` 5000/Closing Date: 21-May-2014 Address: Deputy Chief Electrical Engineer (Maintenance), Central Power House, Chittaranjan Locomotive Works, P.O. - Chittaranjan, Bardhaman-713365, West Bengal Tel: 91-341-2525542 Website: www.clw.indianrailways.gov.in Company Name: Diesel Loco Modernisation Works Tender Detail: Steel Cap Piston 3 rv drg. no.10143014 (ske-1403) alt-w part drg. no/specn no.(1) 15345210 alt-x (2) skdp-3911 alt-nil (3) ske1256 alt-nil to p.l.no.10143014 (qty- 4979 nos.) Location: Patiala Documentation sale from: 14-March-2014 Documentation sale to: 30-May-2014 Documentation fees: ` 2,000/- EMD: ` 1,000,000/Closing date: 30-May-2014 Address: Controller of Stores, Diesel Loco Modernisation Works, Dist. Patiala-147003, Punjab Tel: 91-175-2396000, 2396001 Website: www.dmw.indianrailways.gov.in

nCotton

Company Name: Kashmir Frontier Tender Detail: Vest Wool Cotton Location: SHQ BSF Srinagar Panthachowk Documentation sale from: 28-April-2014 Documentation sale to: 28-May-2014 Documentation fees: ` 250/EMD: ` 100,000/Closing Date: 28-May-2014 Address: Inspector General, Border Security Force, Frontier Headquarter Kashmir Provisioning Branch (CTS), Panthachowk, Dist. Srinagar â&#x20AC;&#x201C; 191101, Jammu & Kashmir Tel: 91-1933 -222707 Email: digprov2014@gmail.com Website: www.sgr.bsf.gov.in

Note: Above information is the sole property of domexinfo.in and can not be published without prior permission.

45 n OEM Update n May 2014

Regd. No. MH/MR/NE/266/2013-15 • Posted at Tilak Nagar P.O. Mumbai - 400089 on 7th / 8th of Every Month • English • Monthly • Date of Publication: 1st of Every Month.