MTAB www.mtabindia.com
Hydraulics & Pnuematics
FMS CIM
CNC Industrial Trainer
Robotics
CNC Technology e-learning Automation
e-Training
Mechatronics
Skill Development Software Simulators PLC Trainers
Complex Systems, Simplified Training Solutions
2
ABOUT US
MTAB has been in the market for more than 25 years providing solutions in Technical Training Systems, manufacturing advanced Industrial training equipments in India, creating a diversified product portfolio in the areas of CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and automation, robots, mechatronics and electronics range of products. MTAB Engineers is the winner of the Defence Technology Spin-Off Award for Robot. MTAB is equipped with modern Manufacturing facilities, Mechanical and Electronic Assembly and Testing facilities, including CNC Vertical Machining Centre, High Precision Grinding Machine, Measuring Machine & Quality Control equipment like Renishaw laser ballbar & testing equipment. MTAB serves the educational and industrial training sectors, fulfilling Advanced Manufacturing Technology and Automation requirements with indigenous and imported systems to leading engineering and technical training institutions including IITs, NITs and Government & private training centers and tool room training all over India & overseas. The manufactured equipment meets international standards for quality and performance. The company exports to Europe, Malaysia, Singapore, Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE & South American countries. MTAB is one of the foremost organizations to introduce the concept of Center of Excellence in CNC , Robotics , Automation & Mechatronics HONORS AND CREDITS Ã
ISO 9001:2008 Certified
Ã
Defence Technology Spin-Off award
Ã
MSME National Award - 2007
Ã
C2 Credit rating by Dunn & Bradstreet
3
MTAB PRODUCTS 1.0 CNC EQUIPMENT 1.1
MINI LATHE – Table-top CNC Trainer Lathe
1.2
MINI MILL – Table-top CNC Trainer Mill
1.3
XL TURN – Bench-top CNC Trainer Lathe
1.4
XL MILL – Bench-top CNC Trainer Mill
1.5
EXL TURN – CNC Trainer Lathe
1.6
EXL MILL – CNC Trainer Mill
1.7
COMPACT DRILL – CNC Trainer Drill
1.8
FLEX TURN – CNC Lathe Machine for Intermediate Training
1.9
FLEX MILL – CNC Milling Machine for Intermediate Training
1.10 COMPACT MILL – CNC Milling for Advance Training 1.11 MAX TURN plus – CNC Turning Center for Advance Training 1.12 MAX TURN plus+ – CNC Turning Center for Advance Training 1.13 MAX MILL plus – CNC Machining Center for Advance Training 1.14 SREYAS – CNC Tapping Center for Advance Training 2.0 ROBOTICS 2.1
ARISTO 6XT – 6 axis Articulated Robot
2.2
QUEST – SCARA Robot
2.3
MINI ROBOT – 5 axis Table-top Robot
3.0 MANUFACTURING AUTOMATION
4
3.1
Flexible Manufacturing System (FMS)
3.2
Computer Integrated Manufacturing System (CIM)
3.3
ROVER – Automated Guided Vehicle
3.4
Assembly Station with Vison Inspection System
3.5
Automatic Storage and Retrieval System (ASRS)
3.6
Loading and Unloading Arm for Lathe & Milling Machines
4.0
MECHATRONICS (Industrial Automation)
4.1
PLC Trainer Kit
4.2
Sensor Trainer Kit
4.3
Modular Type Bottling Plant
4.4
Flexible Automation System (FAS)
4.5
Modular Automation Production System (MAPS)
4.6
Mechatronics Training Package
5.0 SOFTWARE 5.1
Mechatronics Simulation Software
5.2
CNC Simulation Software
5.3
Robotic Simulation Software
5.4
CIM / FMS Simulation Software
6.0 TRAINING 6.1
CNC Turning, Milling – Programming & Operation
6.2
Robotics – Programming & Application
6.3
Manufacturing Automation – FMS & CIM System
6.4
Pneumatics and Hydraulics
6.5 Sensor Technology 6.6 Mechatronics
5
TABLE-TOP CNC TRAINER MACHINES
MINI CNC MILL
MINI CNC LATHE
6
TECHNICAL SPECIFICATION MINI MILL Travels X axis Y axis Z axis Distance between table top and spindle nose Spindle center to column Table Table size Spindle Maximum spindle speed Spindle motor power Feed rate Rapid traverse X, Y, Z axis Programmable feed rate Turret Tool Collet Max tool diameter CNC and Electrical Details No of Axes Power supply Axis motor Machine Dimensions L x W x H (approx) Weight (approx)
mm mm mm mm mm
130 130 130 40 – 120 72
mm
340 x 100
mm w
100 – 1400 60
mm/min mm/min
750 0 – 750 RD16 10
FEATURES: Ã
Table-top compact design
Ã
Used for Institutional training
Ã
PC-based
Ã
Link to CAM – Self Commissioning & Installation
Ã
User-friendly
Ã
Tutorial help
Ã
Programming assistance
3 230 V, 1 phase 50Hz Stepper motor (0.8NM) mm kg
800 x 620 x 680 65
mm mm mm mm mm
80 25 70 84 202
mm mm
MINI LATHE Capacity Chuck Maximum turning diameter Maximum turning length Swing over cross slide Swing over bed Tail Stock Quill size Quill Stoke Spindle Spindle speed range Spindle motor power Axes X Axis Z Axis Rapid rate Feed rate CNC and Electrical Details Number of Axes Axis Motor Electrical Machine Dimensions L x W x H (approx) Weight (approx)
FEATURES: Ã
Table-top compact design
20 80
Ã
Used for institutional training
Ã
PC-based
rpm W
100 – 1400 60
Ã
Used to machine acrylic, soft wood & wax
mm mm mm/min mm/min
130 130 750 0 – 750
Ã
Direct drive
Ã
Link to CAM – Self Commissioning & Installation
Ã
User-friendly
Ã
Tutorial help
Ã
Programming assistance
2 Stepper Motor (0.8NM) 230V, 1 phase, 50 hz mm kg
800 x 620 x 290 65
7
BENCH-TOP CNC TRAINER MACHINE
XL TURN
FEATURES:
8
Ã
Industrial slant-bed design
Ã
PC-based
Ã
8 station programmable turret
Ã
Programmable spindle
Ã
Fully enclosed working area
Ã
Pneumatic chuck
Ã
Auto door
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION XL TURN Capacity Chuck Size Maximun turning Diameter Maximun turning Length Bed No. of axes Swing over way covers Swing over crossslide Accuracy Positioning Accuracy Repeatability Spindle Spindle nose taper Bore through spindle Programmable spindle speed Spindle motor Programmable feed rate CNC Detail Control system Turret Tool cross section No. of Station Boring bar size (capacity) Axes X- axis travel Z - axis Tavel Rapid feed rate Distnce between centres Axis motor Slides Tailstock Tailstock base travel Tailstroke Quill Stroke Quill Diameter Tailstroke Taper Coolant / Lubrication Capacity Coolant motor Lubrication
mm mm mm type no mm mm
100 32 120 45 deg Slant bed 2 150 50
mm mm
0.015 Âą 0.008
mm rpm hp mm/min
A2-3/MT3 20 150-3000 1 hp AC Induction 0 - 1000 PC based 2 axis continuos path
no mm
12 x 12 8 16
mm mm mm/min mm
80 180 5000 210 Stepper Hardened ground guide ways
mm mm mm
150 40 26 MT2
Ltrs Kw
Not appicable Not appicable Centralised system
Power source Main supply 230V, Single Ph, 50 Hz Stabilizer 1 phase servo type Machine dimensions LxWxH mm 880 x 575 x 615 Weight (approx) Kgs 150 Optional Accessories Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system
9
BENCH-TOP CNC TRAINER MACHINE
XL MILL
FEATURES:
10
Ã
PC-based
Ã
6 station programmable ATC
Ã
Programmable Spindle
Ã
Fully enclosed working area
Ã
Hydro-pneumatic vice
Ã
Auto door
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION XL MILL Travel X axis mm 225 y axis mm 150 Z axis mm 115 Table Table size mm 360 x 132 T- Slot mm 2 x 10 x 50 Load on table Kgs 15 Spindle Spindle nose to table top mm 70 to 185 Spindle to Column mm 110 Spindle nose taper BT 30 Spindle motor capacity hp 0.5 Programmable spindle speed rpm 150 - 4000 CNC Detail Control system PC based 3 axis continuos path Feed Rate Progammable feed rate mm/min 0 - 1200 Rapid feed mm/min 1200 ATC (Optional) Tool shank type BT 30 No of tool no 6 Actuation type Pnuematic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm ±0.010 Repeatability mm 0.005 Guide ways/ Ball Scres Slides Hardened ground guide ways Ball screws type C5 class Electric Motors Axis motor Stepper Axis motor capacity Nm 0.8 Power Source Main supply 230V, Single Ph, 50 Hz Stabilizer 1 phase servo type Machine Dimensions LxWxH mm 1000 x 575 x 650 Weight (approx) Kgs 170 Coolant / Lubrication Capacity Ltrs Not appicable Coolant motor Kw Not appicable Lubrication Centralised system Optional Accessories Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system
11
CNC TRAINER LATHE
EXL TURN
FEATURES:
12
Ã
8 station programmable Turret
Ã
Programmable Spindle
Ã
Fully enclosed working area
Ã
30O Slant bed
Ã
Auto door
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION EXL TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 38 Maximun turning Length mm 135 Bed type 30 deg Slant bed No. of axes no 2 Swing over way covers mm 240 Swing over crossslide mm 80 Accuracy Positioning Accuracy mm 0.010 Repeatability mm Âą 0.005 Spindle Spindle nose taper A2-3/MT3 Bore through spindle mm 20 Programmable spindle speed rpm 150-2800 Spindle motor 1.5 hp AC Induction Programmable feed rate mm/min 0 - 5000 CNC Detail Control system SIEMENS 802C Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size(capacity) mm 16 Axes X- axis travel mm 90 Z - axis Tavel mm 180 Rapid feed rate mm/min 5000 Distnce between centres mm 265 Axis motor AC Servo motor Slides Linear motion guide ways Tailstock Tailstock base travel mm 150 Tailstroke Quill Stroke mm 30 Quill Diameter mm 35 Tailstroke Taper MT2 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 pahse servo type Machine dimensions LxWxH mm 1100 x 760 x 1300 Weight (approx) Kgs 450 Optional Accessories Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system
13
CNC TRAINER MILL
EXL MILL
FEATURES:
14
Ã
8 station programmable ATC
Ã
Programmable Spindle
Ã
Fully enclosed working area
Ã
Hydro-pneumatic vice
Ã
Auto door
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION EXL MILL Travel X axis mm 230 y axis mm 150 Z axis mm 160 Table Table size mm 400 x 150 T- Slot mm 3x 10 x 50 Load on table Kgs 40 Spindle Spindle nose to table top mm 70 to 230 Spindle to Column mm 195 Spindle nose taper BT 30 Spindle motor capacity Kw 0.82 Programmable spindle speed rpm 150 - 4000 CNC Detail Control system SIEMENS 802C Feed Rate Progammable feed rate mm/min 0 - 5000 Rapid feed mm/min 5000 ATC (Optional) Tool shank type BT 30 No of tool no 8 Actuation type Hydraulic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm 0.010 Repeatability mm ± 0.005 Guide Ways/ Ball Scres Slides Linear motion guide ways Ball screws type C3 class Electric Motors Axis motor AC servo Axis motor capacity Nm 1.6 Power Source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine Dimensions LxWxH mm 1435 x 1210 x 1900 Weight (approx) Kgs 650 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Optional Accessories Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system
15
CNC TRAINER DRILL
COMPACT DRILL
16
FEATURES: Ã
Industrial training purpose
Ã
In-built Industrial control (SIEMENS 802C)
Ã
Canned drilling cycles
Ã
Wood peck cycle
Ã
Graphic verification
Ã
Boring cycle, PCD, Matrix and Polar co-ordinate
TECHNICAL SPECIFICATION
COMPACT DRILL Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted with cover. Drilling Capacity In Steel & Cast iron mm 8 In Aluminuim mm 10 Tapping Capacity In Steel & Cast iron M6 In Aluminuim M8 Table Size mm 480 X 180 Table maximum loadinig capacity kgs 15 Travel X - Axis mm in dia 250 Travel Y - Axis mm 170 Quill Travel (Vertical) mm 80 Feed Rate mm/min 0-2000 Rapid Feed mm/min 2000 Drilling head column pillar dia mm 90 Distance Between Table top & Spindle nose (head stock shall be manually adjustable mm 120 - 270 by 100mm along the column and locked) Spindle Speed infinitely variable rpm 200-1400 Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column) drilling cycle, Tapping cycle. Accuracies Repeatability X,Y Positional Accuracy Permissible tilt of pillar Spindle Motor Axes Servo Motor X & Y axes (Quill) Z axis Axis guides CNC Control system
mm mm mm Kw NM NM
Âą 0.010 0.020 Âą 0.35 0.82 AC servo 1.5 1.5 LM rail & blocks for table. Ball screw for X, Y, & Z axis SIEMENS 802C
17
CNC LATHE FOR INTERMEDIATE TRAINING
FLEX TURN
FEATURES: Ã
Industrial slant-bed design
Ã
8 Station programmable turret
Ã
Cartridge spindle gray cast-iron bed
Ã
Closed loop Servo motors
Ã
Integrated base with coolant tank
Ã
Linear motion guide ways
Ã
Automated lubrication system
Ã
FMS/CIM compatible
SPECIAL FEATURES:
18
Ã
C axis with spindle brake
Ã
LIVE TOOL for axial & radial
TECHNICAL SPECIFICATION FLEX TURN Capacity Chuck Size Maximun turning Diameter Maximun turning Length Bed No. of axes Swing over way covers Swing over crossslide Accuracy Positioning Accuracy Repeatability Spindle Spindle nose taper Bore through spindle Programmable spindle speed Spindle motor Programmable feed rate CNC Detail Control system Turret Tool cross section No. of Station Boring bar size(capacity) Axes X- axis travel Z - axis Tavel Rapid feed rate Distnce between centres Axis motor Slides Tailstock Tailstock base travel Tailstroke Quill Stroke Quill Diameter Tailstroke Taper Coolant / Lubrication Capacity Coolant motor Lubrication Power source
mm mm mm type no mm mm
100 80 195 45 deg Slant bed 2 275 80
mm mm
0.010 Âą 0.005
mm rpm Kw mm/min
A2-3 / MT3 20 150-4000 3.7 AC servo 0 - 5000
8 Tool Turret
SIEMENS / FANUC
no mm
12 x 12 8 16
mm mm mm/min mm
95 210 5000 300 AC Servo motor Linear motion guide ways
mm mm mm
170 30 35 MT2
Ltrs Kw
60 0.08 Centralised system
Live Tooling (optional)
Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine dimensions LxWxH mm 1700 x 1600 x 1100 Weight (approx) Kgs 950 Optional Accessories Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system
19
CNC MILLING FOR INTERMEDIATE TRAINING
FLEX MILL
FEATURES:
20
Ã
Industrial 3 axis milling machine
Ã
Offered with industrial control
Ã
Cartridge spindle
Ã
Flood coolant system
Ã
8 tool programmable Hyd. ATC
Ã
Stable gray cast-iron bed
Ã
Closed loop Servo motors
Ã
Integrated base with coolant tank
Ã
Linear motion guide ways
Ã
Automated lubrication system
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION FLEX MILL Travel X axis y axis Z axis Table Table size T- Slot Load on table Spindle Spindle nose to table top Spindle to Column Spindle nose taper Spindle motor capacity Programmable spindle speed CNC Detail Control system Feed rate Progammable feed rate Rapid feed ATC (Optional) Tool shank No of tool Actuation type Maximum tool dia Maximum tool length Accuracy Positioning accuracy Repeatability Guide Ways/ Ball Scres Slides Ball screws Electric Motors Axis motor Axis motor capacity Power source Main supply Stabilizer Machine Dimensions LxWxH Weight (approx) Coolant / Lubrication Capacity Coolant motor
mm mm mm
250 150 200
mm mm Kgs
480 x 180 3x 10 x 50 40
mm mm
100 to 310 200 BT 30 1.1 kw AC Induction 150 - 4000
Kw rpm
SIEMENS / FANUC mm/min mm/min
0 - 5000 5000
type no dia mm
BT 30 8 Hydraulic 16 40
mm mm
0.010 ± 0.005
type
Linear motion guide ways C3 class
Nm
AC servo 3 415V, 3 Ph, 50 Hz 3 phase servo type
mm Kgs
2030 x 1435 x 1210 950
Ltrs Kw
60 0.08
Lubrication Centralised system Optional Accessories Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system
21
CNC MILLING FOR ADVANCE TRAINING
COMPACT MILL
FEATURES:
22
Ã
Industrial 3 axis milling machine
Ã
Offered with industrial control
Ã
Tool room applications
Ã
Spindle AC Servo motor direct drive
Ã
Cartridge spindle
Ã
Flood coolant system
Ã
8 tool programmable Hyd. ATC
Ã
Stable gray cast-iron bed
Ã
Closed loop Servo motors
Ã
Integrated base with coolant tank
Ã
Linear motion guide ways
Ã
FMS / CIM Compatible
TECHNICAL SPECIFICATION COMPACT MILL Travels X axis Y axis Z axis Distance between table top and spindle nose Table Table size Maximum loading capacity Accuracy Positioning accuracy Repeatability Spindle Spindle motor Spindle to column Spindle nose taper Programmable spindle speed CNC Control system Feed rate Rapid traverse rate X x Y x Z axis ATC Unit (Optional) Tool shank Tool storage capacity Maximum tool length Maximum tool diameter Electric motors Axis motor Axis motor torque Guide ways and ball screws Guide ways Ball screws Coolant tank
mm mm mm mm
250 150 250 120 – 370
mm kg
600 x 180 50
mm mm
0.010 ± 0.005
kw mm rpm
1.1 kw AC induction / 3.3 kw AC servo* 200 BT 30 150-4000
-
SIEMENS / FANUC
m/min
15, 15, 10
pcs mm mm
BT30 8 40 16
Nm
AC servo 3
dia & pitch
Linear motion guide ways 16mm & 5mm, C3 class
Rotary Table for 4th Axis
Capacity L 60 (approx) Coolant motor power kW 0.08 Power source Power supply 415V ± 2% 50Hz 3 Phase Machine dimensions Height x Length x Depth mm 2200 x 1570 x 1210 Machine weight kg 1000 (approx) Optional accessories Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis Features Up gradable / Compatibility FMS & CIM System
Cartridge Spindle
23
CNC TURNING CENTER FOR ADVANCE TRAINING
MAX TURN
24
FEATURES: à Industrial 2 axis slant-bed lathe à Cartridge spindle à Flood coolant system à 8 tool programmable turret à Hydraulic chuck with Tailstock à Gray cast-iron body à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à FMS / CIM Compatible
TECHNICAL SPECIFICATION SPECIFICATIONS Capacity Chuck size (hydraulic) Maximum turning diameter Maximum turning length Bed Number of axes Swing over bed Swing over cross slide Distance between centers Accuracy Positioning of axes Repeatability of axes Spindle Spindle nose taper Hole through spindle Spindle speed range Spindle motor Spindle motor capacity (cont. / 15 min rate)
CNC Details Control Turret & Tooling Number of stations Tool cross-section Boring bar size Axes X axis travel Z axis travel Ball screw (X & Z axis) Rapid feed rate X & Z Feed rate Axis motor (X and Z axis) Axis motor torque Slides/Guide ways Tailstock Tailstock base stroke Tailstroke quill stroke Quill diameter Tailstock taper Machine Dimensions LxWxH Lubrication Weight Power Source Main supply Optional Accessories Features Compatible / Up gradable
UNITS
MAX TURN +
MAX TURN Plus+
mm mm mm mm mm mm
135 200 200 Slant bed 45deg 2 350 126 350
165 235 360 Slant bed 45deg 2 410 160 380
mm mm
0.010 ±0.005
0.010 ±0.005
mm rpm -
A2-4 40 150 – 6000 AC Servo
A2-5 52 150 – 6000 AC Servo
kw
3.7 / 5.5
5.5 / 7.5
SIEMENS / FANUC
SIEMENS / FANUC
mm mm
8 tool (BTP 63) 20 x 20 Dia 32
8 tool (BTP 80) 25 x 25 Dia 40
mm mm dia & pitch mm/min mm/min Nm -
120 200 25mm & 10mm 30000 0 – 10000 AC Servo motors 4 Linear motion guide ways
140 380 32mm & 10mm 30000 0 – 10000 AC Servo motors 7 Linear motion guide ways
mm mm mm -
190 75 50 MT4
190 75 50 MT4
mm kg
1700 x 1600 x 2100 Automatic lubrication system 2000 (approx)
2300 x 1600 x 2100 Automatic lubrication system 3000 (approx)
-
415V ± 2% 50Hz, 3 Phase
415V ± 2% 50Hz, 3 Phase
Auto door, Servo stabilizer
Auto door, Servo stabilizer
FMS & CIM System
FMS & CIM System
25
CNC MACHINING CENTER FOR ADVANCE TRAINING
MAX MILL plus
FEATURES: à Industrial 3 axis VMC à Offered with industrial control à Cartridge spindle à Flood coolant system à 20 tool Arm type ATC à Gray cast-iron body à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à Automated lubrication system à Rotary table for 4th axis
26
TECHNICAL SPECIFICATION
SPECIFICATIONS Travels X axis Y axis Z axis Distance between table top and spindle nose Table
UNITS
MAX MILL PLUS
mm mm mm mm
480 360 500 120 – 620
Table size Maximum load on table T-Slot Spindle Spindle motor capacity Programmable spindle speed Spindle nose taper Accuracy Positioning accuracy (as per VDI 3441/ISO) Repeatability Feed rate
mm kg mm
600 x 350 250 3x14x100
kw rpm -
3.7 (FANUC), 5.5 (SIEMENS) 10 – 10000 BT 40
mm mm
0.010 ±0.005
m/min mm/min
30 0 – 6000
pcs mm AC Direction mm
16/20 tool Arm type 250 415V, 3 Phase, 50 Hz Bi-directional 80
Rapid traverse X x Y x Z axis Programmable feed rate X x Y x Z axis ATC Unit (Optional) Tool storage capacity Maximum tool length ATC motor ATC Maximum tool diameter Power source Transformer for drives Mains supply Machine dimensions Height x Length x Depth Machine weight CNC Control system Slides Slides Ball screws X , Y and Z axis Lubrication Lubrication Chip tray & Coolant tank Features Compatible / Up gradable
15 kva 3 Phase 415V±2% 50 Hz and 15A, 3 Phase mm kg
2100 x 1750 x 2150 3000 (approx) SIEMENS / FANUC
dia & pitch
Linear motion guide ways 32mm & 10mm, C3 Class
Ltr
Automatic lubrication system 100 FMS/CIM Systems
27
CNC TAPPING CENTER FOR ADVANCE TRAINING
SREYAS DTC
FEATURES: à Industrial type DTC à Offered with industrial control à Cartridge spindle à Flood coolant system à 14 tool ATC à Gray cast-iron body à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à Automated lubrication system à Rotary table for 4th axis
28
TECHNICAL SPECIFICATION
SREYAS Travels X axis Y axis Z axis Distance between table top and spindle nose Table Table size T-slot Maximum load on table Spindle Spindle type Spindle motor capacity Programmable spindle speed Spindle nose taper CNC Control system Slides Slides Ball screws X, Y and Z axis Accuracy Positioning accuracy Repeatability Feed rate Rapid traverse X, Y, Z axis Programmable feed rate X x Y x Z axis ATC unit ATC unit tool storage capacity Maximum tool length ATC motor Maximum tool diameter Power source Transformer for drives Input power supply Lubrication Lubrication system Chip tray & coolant tank Machine Dimensions Height x Length x Depth Machine weight
mm mm mm mm
480 360 270 170 – 440
mm mm kg
600 x 350 3x14 250
kW rpm -
Cartridge type 5.5 AC spindle motor 10 – 10000 BT 30
-
SIEMENS / FANUC
dia & pitch
Linear motion guide ways 32mm & 10mm, C3 Class
mm mm
0.010 ±0.005
m/min mm/min
30 0 – 6000
pcs mm AC mm
12/14 tools angular type 200 415V, 3 Phase, 50Hz 60 15 kVA, 3 Phase 415V ± 2% 50Hz, 3 Phase
Ltrs
Automatic lubrication 80
mm kg
2100 x 1750 x 2150 3000 (approx)
29
ROBOTICS
EXERCISE TABLE
ARISTO 6 XT
QUEST-SCARA
30
MINI ROBOT
TECHNICAL SPECIFICATION Description Number of axes Link 1 Link 2 Vertical height Joint actuators Payload Axis 1 (Waist) Axis 2 (Shoulder) Axis 3 (Elbow) Axis 4 (Roll) Axis 5 (Pitch) Axis 6 (Roll) Controller Control software Path type
Communication Input/Output Power supply Repeatability Resolution Weight Field of Application Pick and place Palletizing Writing Machine Loading/Unloading Assembly Interfaceability with Machines Training Material Manuals Work book Simulation software
Units mm mm mm kg deg deg deg deg deg deg -
mm deg (or) mm kg
Quest - Scara 4 200 200 DC Servo geared motors 1.5 270 270 100 600 PC-based PID control algorithm User programming Point to Point, Continuous path
Mini Robot Aristo 6XT 5 6 120 300 100 400 250 400 Stepper motors DC Servo geared motors 0.25 2.5 300 300 90 60 90 60 170 330 200 180 330 PC-based stepper control algorithm PC-based PID control algorithm User programming User programming Point to Point Point to Point, Linear & Circular Interpolation Path
PC parallel port 3 digital I/O 230V AC, 50/60Hz, 8A ±0.3 0.1deg 20 (approx)
PC USB port 8 digital I/O 230V AC, 50/60Hz, 5A ±1 1mm 8 (approx)
PC parallel port 3 digital I/O 230V AC, 50/60 Hz, 5A ±0.3 0.1deg 35 (approx)
YES YES N/A N/A YES YES
YES YES YES N/A N/A N/A
YES YES YES YES YES YES
Construction Manual, Programming Manual, Operation Manual, Maintenance Manual Teachers’ Work book, Students’ Work book ARISTO SIMULATION, WORK SPACE
Toggle 3 Finger
Parallel
ARISTO Robotic Simulation
Gripper Types for ARISTO
31
AUTOMATION
FMS – SETUP
TOUCH SCREEN
LOADING/ UNLOADING ARM – LATHE ASRS SHUTTLE CONVEYOR
32
LOADING/ UNLOADING ARM – MILL
TECHNICAL SPECIFICATION Flexible Manufacturing System (FMS) is an integrated, computer controlled, automated manufacturing system that covers material handling systems, CNC machine tools, inspection storage and retrieval systems that can simultaneously process medium-sized volumes of a variety of parts. The system can be further expanded to Computer Integrated Manufacturing (CIM) system by addition of a conveyor system, Co-ordinate Measuring Machine (CMM), Automated Guided Vehicle (AGV) and assembly automation system. Built on the integral principles of any manufacturing system, MTAB-FMS is designed to be flexible, modular, expandable and affordable. MTAB-FMS is configured to work with the equipment shown in tabular form below. The FMS can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA or cell controller and software.
CNC Lathe Machines CNC Milling Machines Robots Other Equipment
Equipment offered for FMS XL Turn/Flex Turn/Max Turn XL Mill/Flex Mill/Max Mill ARISTO 6 XT/FANUC LR mate 100ib Automatic storage & Retrieval system Linear shuttle conveyor Pallet conveyor Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill
Control HMI Touch Screen panel, SCADA-based PLC Cell control unit Software FMS interfacing software WORK SPACE/ARISTO software for Robots EDGE CAM/ESPRIT CAM
33
AUTOMATION
CIM – SETUP
34
TECHNICAL SPECIFICATION
Computer Integrated Manufacturing (CIM) System is an integrated, computer-controlled, automated manufacturing system for training that covers material handling systems like Automated Guided Vehicle, CNC machine tools, automatic storage and retrieval systema that can simultaneously process medium-sized volumes of a variety of parts. The parts being produced can be assembled automatically on the assembly station, and can be inspected with the help of a built-in VISION system. In addition to this, a CMM can also be used to check the dimensional accuracy of the component produced in the CIM System. The system is built on the integral principles of modern manufacturing systems. MTAB-CIM is designed to be flexible, modular, expandable and affordable. MTAB-CIM is configured to work with the equipment shown in tabular form below. The CIM can be controlled using a PLC/SCADA based system or cell controller and software with the help of HMI touch screen.
CNC Lathe Machines CNC Milling Machines Robots CMM Other Equipment
Equipment offered for CIM XL Turn/Flex Turn/Max Turn XL Mill/Flex Mill/Max Mill ARISTO 6 XT/FANUC LR mate 100ib HELMEL make or equivalent DCC CMM 18 cell automatic storage & retrieval system Linear shuttle conveyor Pallet conveyor Automated Guided Vehicle Transfer conveyor Loading & unloading system Assembly station Vision inspection system
CIM Control SCADA-based PLC PLC-based HMI Touch Screen Cell control unit Software CIM interfacing software WORK SPACE/ARISTO Software for Robot EDGE CAM
35
CIM/FMS ACCESSORIES
AGV
Features
Automated Guided Vehicle Material handling system with integration to conveyors, manufacturing assembly stations and ASRS. Built-in guidance and routing for material flow and obstacle sensing to avoid accidents
Guidance & routing
Guidance and routing for material-flow obstacle sensing and accident prevention load transfer through power push/pull conveyor
Load carrying capacity Maximum travel speed Minimum turning radius Control Sensor & guidance Drive Dimensions
30 kg (max) 20m/min or 66 ft/min 1000mm (or) 40” Microcontroller-based Track cable and magnetic pick-up DC 30” (L) x 17” (W) x 36” (D)
ASSEMBLY STATION The station consists of linear conveyor, pick & place units, pneumatic process control for bearing and shaft assembly with Vision Inspection System. The station can be controlled through OMRON or equivalent PLC.
ASRS Automatic Storage & Retrieval System ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to teach the principles of material handling Platform
36
The platform is traversed in X & Y axes by belt & AC Servo motors and controlled by PIC controller Guides LM guide ways Number of storage cells 18 (6 rows x 3 columns) Transfer station will be provided to accept the pallet from the ASRS platform, Transfer station conveyor or AGV. The transfer height is adjustable according to the height of the conveyor or AGV or Linear Slide Controller PIC control Interfacing Possible to interface with CIM system Width 1300 mm Depth 530 mm Height 1500 mm Load carrying 2 kg Travel – X axis 950 mm Travel – Y axis 840 mm Travel – Z axis 195 mm Digital I/O 8
CIM/FMS ACCESSORIES
LOADING/UNLOADING ARM – LATHE
Number of axes Type Axis 1 (Y Movement) Axis 2 (Arm Movement) Gripper Handling capacity Control
Number of axes Type Axis 1 (Shoulder Movement) Axis 2 (Component insertion) Handling capacity Gripper (Rack and pinion angular gripper) Control
Mill – Loading/Unloading arm 3 Pneumatic actuated with gripper Rotary (0-150 deg), combined with 90 deg rotation of the wrist Vice/Pallet (25mm) 3 Finger gripper 100g Cell controller, PLC-based HMI or SCADA
CMM
Lathe – Loading/Unloading arm 2 Pneumatic actuator manipulator with gripper Rotary (0-150 deg), combined with 90 deg rotation of the wrist Chuck/Pallet (25 mm) 100 g ø16 mm Cell controller, PLC-based HMI or SCADA
LOADING/ UNLOADING ARM – MILL
Make Model Travel Resolution Repeatability Linear Accuracy Joystick Axis motors Scales Design Surface plate Clamping inserts Machine base cabinet System hardware and software
Co-ordinate Measuring Machine Helmel or Equivalent Phoenix DCC 112-102 12” x 12” x 10” 0.00002” (0.0005mm) 0.00012” (0.0003mm) 00018”+000006” per inch (0.0045+ 00015 per 25mm) 3 axis DC Servo Optical Non-Contact Dual steel beam bridge Granite 3/8” – 16 YES YES
37
MECHATRONICS
PLC TRAINER KIT
FEATURES:
38
Ã
Compact, bench-mounted
Ã
User-friendly modules for any type of PLC
Ã
6 static modules
Ã
3 dynamic modules
Ã
Sensor kit with pneumatic cylinder for testing
Ã
Flexible and mobile
TECHNICAL SPECIFICATION Static Modules
PLC Trainer Kit Learning Objectives:
Temperature Control
PLC Programming, Mounting, Wiring and Operation, PLC application-demonstration of static and dynamic applications involving process control and automation. Modules: Elevator Operation, Temperature/Pressure/Flow/Level Measurement & Control modules, Sensor & Relay modules, Conveyor modules, etc. PLC: OMRON or SIEMENS make Process Control Module
Traffic Signal Control
Elevator Control
This demonstrates the following principles of operation using PLC I/O: Static Modules:
Lift Operation Module Temperature Control Module Process Level Control Module Conveyor Automation
Dynamic Modules: RELAY & CONTACTORS Learning Objectives:
Industrial Process Control
Relay logic, NC, NO operation, relay and contactor operation, application, selection, control circuit, forward/ reverse circuit, fan & lamp operation control.
Conveyor Automation
Industrial Proces Control
SENSOR TECHNOLOGY Learning Objectives: Sensor properties, technical details, symbols, types of sensors, modes of operation, electrical circuitry, mounting, adjustments, applications & selection, limitation of application, analog signal processing, connection of sensors to PLC. STAR-DELTA MODULE Learning Objectives Starting of 3 phase induction motor using Star-Delta function, PLC programming of Star-Delta operation.
Washing Machine Control
Door Open / Close Control
39
SENSOR TRAINERS
DISTANCE & DISPLACEMENT SENSOR
ANALOG SENSOR
DIGITAL SENSOR
40
TECHNICAL SPECIFICATION
Sensor Modules
Digital Sensor Package (Model MSP) Magnetic proximity switch, inductive proximity switch, capacitive proximity switch, ultrasonic proximity switch, one-way light barrier, reflex light barrier, diffuse reflective optical sensor, retro-reflective optical sensor, limit switches, micro-switches. Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter.
Analog Sensor (MSFP) and Distance & Displacement Sensor (MSDD) Analog optical distance sensor, analog ultrasonic distance sensor, analog inductive distance sensor, proximity sensors, displacement sensors, pressure sensors. Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit.
Process Sensor Package Process sensors, pressure sensors, force sensors, strain gauge.
Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit. Standard Control Unit Input signal voltage/Power consumption
:
± 15 V/1.5 W
Accuracy Pulse output 100 pulse/sec : Pulse output 1000 pulse/sec : Internal clock :
± 6% ± 5% ± 3%
Rotary Unit Current consumption Speed range
100 mA 100 – 4000 rpm
: :
Test Objects 50 test pieces combining different materials like copper, brass, aluminum, mild steel, stainless steel, plastic, film, cardboard. Application à Drive units à Single axis slide using ball screw, geared motor and encoder Coursewear: Instruction manual and sensor reference manual.
41
INDUSTRIAL AUTOMATION TRAINING SYSTEM
MAPS
BOTTLING PLANT
FLEXIBLE AUTOMATION SYSTEM
42
INDUSTRIAL AUTOMATION TRAINING SYSTEM Industrial Automation Training System The system is intended to train industrial users and mechatronics students in the area of system design of industrial automation system using components from fields including mechanical, pneumatic, hydraulic, electrical, electronic & PLC. The system is provided with multiple modules. Once a project is conceived, the user/trainee can design the automation system manually or using automation studio software. The circuitry generates the bill of material of the modules, simulates, verifies and validates the automation design system using modules offered by MTAB. To facilitate the system design, MTAB offers Modular Automation Production Systems (MAPS) like Bottling plant, Flexible Automation System, etc. Each of the above MAPS has several self-contained functional block modules that can be assembled to form logical Automation Stations, & from stations a System.
Dispensing Module
Rotary Pick & Place Module
Rotary Indexing Module
Screw Fixing Module
Linear Indexing Module
New Features Ã
Modular approach – different projects, common modules
Ã
Easy to assemble
Ã
Easy to design
Ã
Easy to connect
Ã
Realistic design & execution of automation
Ã
Approach to the equipment from a designer’s and user’s role
Ã
Integrated circuit (Pneumatic, Hydraulic, Electrical, Electronics & PLC) design, operation and simulation verification
Profile Plate Sensor Module
Printing Module
Belt Conveyor Module
Valve Module 43
AUTOMATION MODULES Linear Slide Linear Slide base has the capability to control linear movement along an axis. Students can make use of this kit to control the linear movement of the slide with respect to the homing position and to and fro movement possible, for increased flexibility in controlling various applications.
Belt Conveyor Belt conveyor is an equipment to move materials/objects from one end to other between its extreme ends. This is a miniature model of a real time industrial conveyor system. The operation of the conveyor is limited to single direction according to the usage.The conveyor belt rolls over two pulleys fixed on either end. The pulleys roll freely and maintain a free movement for the belt.
Pneumatic Kit Mechatronics Pneumatic Kit has the capability to control solenoid valves, different cylinders, different control valves, sensors, etc. Students can make use of this kit to control and actuate the various movements of the Linear single/Double acting cylinders, adding feasibility to the sense of the position of the cylinder with the help of different types of sensors; one for Inductive and other for Non-inductive applications, controlling various types of solenoid valves, regulators, etc. for pneumatic automation applications.
Rotary Table Rotary Table can control the rotary movement of the conveyor about an axis. This kit is used to control the rotary movements of the conveyor as required based on the application; it can track the count of indexed intervals etc., aware of Geneva mechanism applications, and has bidirectional control.
X-Y Table X-Y Table positioning control controls the positioning of X & Y within the Table. The software aims at controlling the table movement with ease of control and flexibility in handling. Engineering students can learn and use these automation systems, giving them a good practical knowledge of operation and control of motors prior to entering the Automation industries. 44
SOFTWARE MECHATRONICS SIMULATION MEC SIM
MTAB MEC SIM is a user-friendly simulation software that allows you to design a Mechatronics system virtually, to build the circuits & controls and simulate the system in an offline and online environment. MecSim imitates the real system in a 3D environment thus allowing you, the user, to observe an operation through simulation. This ensures that the design of the equipment and its process will be as close to design specifications as possible without incurring any accidents in a system. This simulation software allows you to also generate faults and causal relationships in the system, thus enabling you to analyze many scenarios.
AUTOMATION STUDIO
AUTOMATION STUDIO offers a wide array of intuitive tools to help you teach programs related to hydraulic, pneumatic, PLC, and electrical technologies. Complete and flexible, it allows you to create rich and flexible course material, to illustrate the concepts studied in class through simulation and animation. Students can learn faster by creating, testing and troubleshooting projects for maintenance, operation, or design purposes, in a safe and virtual environment.
45
SOFTWARE CNC SIMULATION CNC TRAIN
CNC TRAIN is a complete CNC training system covering all aspects of CNC set-up & MDI programming and offers 2D and 3D simulation for 2- and 3- axis machining codes. CNC TRAIN has powerful graphics, multifunctional programming capabilities which include Dual View Graphics, Toolpath Graphics and 3D Graphics. Further, it is empowered with a strong kernel which supports multiple controls and output modes to CNC. The SINUTRAIN key board simulates a machine control panel, thus enabling students to practice authentic operation and programming on a PC. This makes it easier to learn and also saves time when switching to the actual machine.
46
SOFTWARE MTS
MTS CNC system provides programming of comprehensive 2-axis turning with standard turning cycles, 3-axis milling processes in any desired machining planes on machining centers with up to 5 axes (milling with axes X, Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B including counter-spindle having FANUC, SINUMERIK, HAAS and all other major industrial Control Systems.)It allows for virtual machining, virtual measurement & surface finish testing, emulating the actual CNC system and
47
SOFTWARE ROBOTICS SIMULATION ARISTO SIM
MTAB - ARISTO ARISTO SIM is a user-friendly software for robot programming and simulation. Ready-made applications are available to train the user in the operations of the robot such as movement, programming and code generation. This software gives you the flexibility to design your applications and import them into the software for simulation. ARISTO SIM has graphics which enable you to visualize the robot from various angles as the robot moves in the simulated application. It allows you to watch your code at work thus finalizing your program for operation and protecting the robot from accidents. An offline and online software, once your programs are ready and verified, the students can use it in the online mode to work the robot.
WORKSPACE LT
WORKSPACE LT brings Industrial Grade Robot and Automation Simulation to Educational Institutions. An industrial solution tuned for education, Workspace LT provides an affordable solution for teaching the concepts and programming of Robots and other manufacturing automation equipment. While targeted at the educational market, it offers full offline programming, and the ability to simulate complex work cells with multiple robots and automation devices. Workspace LT allows you to make maximum use of limited Robot lab resources.
48
SOFTWARE MANUFACTURING SIMULATION FMS/CIM SIM
MTAB - CIM SIM Computer-Integrated Manufacturing (CIM) in engineering is a method of manufacturing in which the entire production process is controlled by computer. CIM incorporates a number of other technologies that are industries unto themselves, such as CAD/CAM, machine tools, controllers, material handling equipment and robotics. CIM support software allows the movement of information between parts of the manufacturing process, and is thus the key to making the system work. The software teaches shop floor design, factory planning, production planning & execution.
49
TRAINING CENTER Infrastructure MTAB Training Center, is equipped with the state of art systems and equipments in 3000 sq.ft with capacity of 60 trainees to provide training to industry and education participants alike. Our training programs are skill oriented and hands-on training targeted to improve your employability in the industry. The course are designed & MTAB is a leading training solution provider for over 25 years particularly in the field of Advanced Manufacturing Technology. MTAB provides solution in Technical Training Systems through its equipments and training programs conducted by experts in the fields with extensive industry experience.
Benefits Ã
Pioneer in Advanced Manufacturing Technology Training
Teachware Ã
Instruction & Operation Manuals
Ã
Installation & Maintenance Manuals
Ã
Programming Manual
Ã
Software Manual
Ã
e-Learning
Reference manuals – Some are listed below Ã
Sensor manual
Ã
Robot manual
Ã
FANUC Control Manual
Ã
SIEMENS Control Manual
Ã
PLC Programming Manual
Ã
Web Trainers for Hydraulic/Pneumatic/Automation/ PLC/Sensors
Ã
Highly Qualified and Experienced Faculty
Ã
Industry Standard Curriculum
Ã
CBT for Hydraulics
Ã
Contemporary and Latest Skills Offered
Ã
Ã
Range of Training Equipment
Books, manuals, CDs and videos on Fluid Technology, drive and sensor technology and mechatronics
Ã
Training on Industrial Control
Ã
Ã
Training from Manufacturer
Training charts, transparencies and magnetic symbols for Fluid Technology, drive and sensor technology and
Ã
Internationally Accredited Courses
mechatronics
Ã
State-of-the-art Infrastructure
50
SOME OF OUR ESTEEMED CUSTOMERS, USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS: NITs
Universiti Tunku Abdul Rahman (UTAR), Malaysia
IITs
Multimedia University, Malaysia
BITS
Universiti Kebangsaan Malyasia (UKM), Malyasia
ISRO
Ministry of Education, Afghanistan
HMTI
Electronica Veneta, Italy
VTU
Helwan Training Center (Defence), Egypt
FAG Bearing
Zimbabwe Training Institute, Zimbabwe
Anna University
Rajamangla University, Thailand
DVET, DET & SPIUs
UAE University & Manipal University, Dubai
Deemed Universities
Delorenzo, Brazil
IGTR, IDTR, GTTC, CTTC
Ministry of Higher Education & Research, Sudan
DRDO, DMRL.RCI, ARDE
Hanoi University, Vietnam
JNTU Andhra Pradesh
ADNOC, UAE
Osmania University
College of Tech., Kandy, Sri Lanka
Andhra University
VTC, Batticaloa, Sri Lanka
DS&D, Hariyana
Cape Peninsula Univ. of Tech, Cape Town, SA
51
OUR PRESENCE IN THE GLOBAL ARENA
MTAB Engineers Pvt.Ltd 133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96 Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655 Email: sales@mtabindia.com, export@mtabindia.com, Website: www.mtabindia.com MTAB reserves the rights to alter machine design and specifications without prior notice
02/12