Accent W ire Tie is the largest supplier of baling wire and wire tier technology in the recycling and waste industry. Our leading line of bale packaging equipment includes the Accent 470® W ire Tier, featured on balers around the world and the Envirobale® bagging system for solid waste containment. Accent W ire Ties’ sales and service technicians teams have hands-on experience and stay up-to-date on the latest industry trends. Accent W ire Tie has forged the strongest ties in the industry since 1986.
Four-wheel drive design for exceptional performance and reliability
Pivot-out or removable parts cartridge cutting maintenance time from hours to minutes
No mechanical or hydraulic adjustments needed, allowing for trouble-free operation
Meets ANSI, CSA standards and is CE compliant
THE DOER’S DREAM
MAKE YOUR MOVE
Better Control
Get smooth, more responsive control with Hyundai's EPFC (Electric Positive Flow Control), hydraulic flow work modes, designed to accommodate operator preferences, specific applications, and attachments.
Improved Vision
See better with a raised, 8’ 2” elevating cabin that provides ideal visibility when loading and unloading trucks and containers in scrap and waste yards.
Reliability
Cummins engine, ZF axles and transmission, Kawasaki MCV and pump provide the industry leading assurance along with 3-yrs / 3,000 hours of factory warranty.
Safety & Comfort
Side bumpers, AAVM (All Around View Monitoring), 2nd monitor, rear radar, air vent seat and many others ensure safety and comfort for your operation.
No wonder so many first-time Hyundai users become longtime fans. See the Hyundai difference yourself at your local dealer, or na.hd-hyundaice.com.
GAME CHANGER
The Predator delivers an unmatche d combination of operational speed, compr ession force, and bale density. The innovative three-l id design, with independentl y operated bal ing rams, has truly changed the baling/logging game.
Avail able in United States, Canada and Mexico. The right machine f or the right application.
Harris is a pro ud member of the Avis
& W aste Equipment Division.
With the Eggersmann Recycling Technology product lines of screens, shredders and self-propelled windrow turners, Eggersmann North America Inc. provides leading technology of mobile and stationary recycling equipment for almost all kinds of applications where shredding, screening or turning is required. The company pays attention to the customer’sneedsandprovidesinnovativesolutionsbysupplyingfullsupportandpartsavailability.Ourgrowingdealer networkthroughoutNorthAmericatakescareofourcustomersandrepresentsourequipmentlinesintheirterritories.
and keeping things fun — a blueprint for long-term success in the scrap industry. Read more on page 28.
EDITOR IN CHIEF Kaitlyn Till ktill@baumpub.com 604-291-9900 ext. 330
EDITOR Slone Fox sfox@baumpub.com 604-291-9900 ext. 335
Do you have a story, equipment, or technology innovation, commentary, or news that our readers in the recycling industry should know about? Drop us a line any time.
Contact: Editor Slone Fox at sfox@baumpub.com or 604-291-9900 ext. 335 MAY/JUNE 2025 |
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FROM THE EDITOR
SUCCESSFUL SUCCESSION PLANNING
Many scrapyards are family-run for generations, but when a business owner starts to eye retirement, a big question looms: who’s next?
Succession planning is necessary for scrapyards of all sizes, but it often gets pushed aside for more pressing issues. Passing the torch isn’t as easy as handing over the keys and saying, “Good luck.” The next generation needs to balance old-school methods with new-school thinking as technology, automation, and global markets constantly shift.
A prime example of succession planning done right is United Metals Recycling, a family-owned business from Idaho that’s seen over 50 years of success. Third-generation leader Brett Ekart’s approach is straightforward: find the right people, let them learn through experience (mistakes included), and have fun. It’s a blueprint that has not only helped United Metals thrive, but has also positioned the business well for the future — something that you can read more about in this issue’s cover story on page 28.
Whether it’s a family member, an employee, or an outside hire, the right successor has to understand the business and have a vision for the future. Mentorship should happen over the course of years, not in a last-minute crash course. Maybe the next generation isn’t interested. Maybe your right-hand person isn’t prepared. Maybe you have no clue who should take over. That’s why planning ahead is crucial.
Then there’s the financial side of things. Tax planning and buyouts can make or break a business transition. Ownership agreements should be clear to avoid disputes, whether you’re bringing in a new partner, selling, or passing the business on to the next generation. Without a solid strategy in place ahead of time, unexpected hurdles can drain profits and create unnecessary headaches.
Employee morale is also critical. If they don’t know what’s coming, they might start looking for a way out, which could
Many scrapyards are familyrun for generations, but when a business owner starts to eye retirement, a big question looms: who’s next?
cause operational disruptions just when stability is needed the most. Communicating the plan early and involving employees in the process helps build trust, ensuring that employees feel confident in the direction that the business is going.
Finding and keeping great employees has never been easy, but in today’s job market, it’s even more challenging than before. Every industry is fighting for talent, and scrap is no exception. Conversations around hiring, retention, and leadership transitions will be front and centre at the upcoming ReMA Convention, and I’ll be there, ready to talk about what’s working, what’s not, and what the future of metal recycling looks like. If you’ll be attending, let’s connect!
SLONE FOX Editor
HAWAIIAN RECYCLING CENTRE’S NEW SHREDDER AND SEPARATION SYSTEM
Island Recycling successfully installed a WENDT M6090 auto shredder to increase operational efficiency, throughput, and material recovery as part of its commitment to environmental sustainability in Hawaii.
Established in 1983 in Kalihi, Honolulu, Jim Nutter started his business out of an old shipping container. Island Recycling now operates two locations in the state as a second-generation family-run business. The company acts as a multi-commodity recycling centre, helping public, commercial, and governmental entities keep an annual total of 60,000 tons of recyclable material out of the waste stream.
Island Recycling sent batches of automobile residue to WENDT’s test facility to see the difference it could make for its non-ferrous recycling separation processes. The process revealed that the company loses 16 percent of non-ferrous metals to the waste stream.
The recycler can now recover substantial profit margins missing in non-ferrous metals. The new process allows the company to keep materials out of Hawaii’s constricted and costly landfill space, which faces unique challenges in the remote location.
The WENDT M6090 shredder installed at Island Recycling features a new infeed conveyor, feed roll assembly, and a pin puller. Also new to the recycler is the 2,500-hp motor with variable frequency drive technology. The equipment package also includes a non-ferrous recovery system with an eddy current separator for aluminum recovery and a WENDT TOMRA FINDER to help produce a clean aluminum product.
VIABLY AND TURMEC PARTNER TO ACCELERATE C&D WASTE SOLUTIONS
Turmec and Viably recently entered into a strategic partnership to provide integrated waste management solutions to the construction and demolition (C&D) waste sector in the U.S. and Canada.
The partnership combines Turmec’s engineering experience with Viably’s portfolio of waste-processing technologies. Together, the companies will help businesses maximize resource recovery, improve operational efficiency, and significantly reduce dependency on landfills.
The construction segment generates millions of tons of waste annually, with most of the materials being difficult to process and repurpose. Turmec’s engineering solutions paired with Viably’s range of recycling equipment will empower businesses to recover high-value materials from C&D waste streams while cutting costs.
The partnership will also allow the companies to jointly open a new waste management plant system that will enhance operational efficiency and environmental sustainability for Ohio’s Boyas Recycling. The project will ultimately deliver a C&D MRF in Valley View, Ohio.
Boyas Recycling will take a leap toward its goal of evolving into a fully vertically integrated company. Its core operations include front-load service, container service, an active C&D landfill, mulch production, and soil and aggregate operations. Now, Boyas will be able to optimize the recovery of high-quality materials from C&D waste.
The MRF is designed to process as much as 150,000 tons of C&D waste annually in the greater Cleveland area. The facility will operate with an initial target recovery rate of 80 percent, reducing the volume of waste being sent to landfills. The facility will further underline the importance of the advanced recycling infrastructure in addressing the challenges posed by dwindling landfill capacities in the U.S.
GLASS RECYCLER ADDS STEINERT SORTERS IN DENMARK
The Reiling glass recycling plant in Næstved, Denmark, recently installed new STEINERT sorting systems and is now capable of sorting the 4- to 10-mm fraction.
The Reiling facility processes two types of glass: hollow glass, such as drink containers and food packaging, and flat glass, like insulating glass and residential car windows. Recycling in Denmark starts with either collection containers or deposit return systems for hollow glass. However, in this region, a third stream collects glass and metal together from private households. Separating these streams is crucial, as recycling methods in Denmark are strict, and different materials require different processing techniques. Reiling processes these material streams at the Næstved site to return cleaned and sorted glass as recycled glass cullet.
At the plant, a roller first crushes the glass and exposes various materials. Separators, including light material extractors, remove labels, paper, magnets, and non-ferrous metals. Plastic is also separated during pre-sorting. To increase the recovery of raw materials, Reiling uses a recovery line where waste material and glass pass through the 0- to 10-mm fraction that accumulates in the main processing plant. Optical sorting uses sensors to transmit light, ensuring the glass is transparent and producing a high-quality end product.
HOW TO BUILD A SCRAP BUSINESS THAT LASTS
Building a lasting business takes the right connections, a strong team, adaptability, and a commitment to growth — values that have fuelled United Metals Recycling for over 50 years. Check out the company’s blueprint for long-term success on page 28.
MACHINEX TECHNOLOGY POWERS THREE NEW MRFS
With the assistance of Machinex technology, three new MRFs have recently opened to meet the growing demand for more efficient and sustainable recycling solutions. Each facility is designed to enhance local recycling efforts, material recovery, and long-term sustainability goals.
A new facility commissioned by the City of Phoenix is engineered with Machinex’s MACH Trommel front-end solution, two ballistic separators, a SamurAI sorting robot, and 11 MACH Hyspec optical sorters. This configuration allows for high recovery rates of materials such as paper, cardboard, HDPE, PET, PP, mixed plastics, and glass.
In King of Prussia, PA, Machinex collaborated with Republic Services on an MRF capable of processing 25 tph of single-stream and commercial waste. Equipped with MACH Hyspec optical sorters and MACH Motion Floors, the facility is optimized for clean paper recovery and high-efficiency handling of various waste streams.
Interstate Waste Services also worked with Machinex in North Arlington, NJ, to create an upgraded solution for its MRF designed to handle a capacity of 40 tph for residential and 20 tph for commercial materials. The equipment used includes a ballistic separator, two 2-ram Machinex balers, compactors, a film capture system, a MACH OCC, and fine screens.
TECH STARTUPS GET FUNDING TO TEST AND VALIDATE WASTE DIVERSION SOLUTIONS
The Miami-Dade Innovation Authority recently launched its fifth Public Innovation Challenge as a part of the city’s waste diversion efforts. The challenge invites local and global early-to-grow stage companies to submit solutions that can enhance and strengthen strategies to divert and reduce waste and educate residents.
Solutions that use technology to improve waste diversion efforts, like recycling and organic waste reuse, are sought. These solutions should educate and incentivize the public to participate in these efforts, and should also be ready to be implemented in a pilot setting. The challenge will select at least three technology startups to receive $100,000 in funding to test and validate their solutions.
Waste diversion remains a critical strategy in Miami-Dade
VOTERS SUPPORT PLASTIC RECYCLING BUT NOT A BAN ON NEW PLASTIC
According to a new survey, California voters have high expectations for the effectiveness of the Plastic Pollution Prevention and Packaging Producer Responsibility (SB 54). However, the same respondents also show little support for regulations that would ban single-use plastics and packaging. The survey was conducted by Stagwell’s The Harris Poll and found that 81 percent of California voters support the legislation and 63 percent want the state to expand its recycling infrastructure. However, only 27 percent would like the state to eliminate single-use plastics and stop the manufacturing of new plastics.
The survey also found that most voters see a clear difference between chemical recycling technologies and believe that methanolysis — a technology that can recycle the most common plastic packaging waste into new plastic materials numerous times — should be a part of any solution implemented under SB 54.
Two-thirds (65 percent) of California voters surveyed agree, when provided with a simple explanation, that not all chemical recycling is the same and understand there are meaningful differences between processes, showing education is needed to change the perception of plastics recycling and creation in the state.
County to mitigate environmental impact as the population continues to grow. By reducing the amount of waste sent to landfills, communities can conserve resources, decrease greenhouse gas emissions, and lessen the need to extract new resources.
STUDY SHOWS GROWING INTEREST IN INTELLIGENT AND CONNECTED PACKAGING
Anew consumer preference survey from DS Smith found that sustainability is now the most important feature of a shipped package. The survey questioned 1,048 adults in the U.S. who indicated that they are paying attention to how much retailers are cutting out waste in stores and e-commerce.
Packaging space, in-store waste reduction, and stuffing material were all at the top of the list of issues that consumers care about. Intelligent packaging is another trend that can reduce packaging waste; new features like sensors to keep products at optimal temperatures can be used to meet sustainability goals.
PILOT PLANT FOR GLASS-BASED CEMENT ALTERNATIVE SECURES
FUNDING
Anewly planned glass processing plant by Progressive Planet in Kamloops, B.C., will receive more than $4 million in funding to construct a pilot project for producing PozGlass, a low-carbon supplementary cementitious material derived from post-consumer glass.
Cement production currently accounts for over seven percent of worldwide carbon dioxide emissions. PozGlass represents a viable solution by reducing reliance on clinker, a carbon-intensive ingredient in traditional cement. The process will also divert a large amount of post-consumer glass from landfills.
TEREX CUSTOMIZES SHREDDER FOR CANCER AWARENESS
Terex Ecotec marked Prostate Cancer Awareness Month with a unique TDS 815 compact slow-speed shredder painted blue to promote early detection of prostate cancer. The project was driven by the personal experience of Stevie Black, operations director at Terex, who was diagnosed with prostate cancer in early 2024. For Black, this initiative has been an opportunity to combine his professional expertise with a personal cause.
The blue TDS 815 was given to Quarry and Recycling Solutions (QRS) at the Terex Campsie facility in Northern Ireland and will be used for environmental projects across the country.
Dougie Watt, managing director at QRS, explains, “We were immediately on board when we heard about Stevie’s idea. This machine will be a valuable addition to our rental fleet, travelling across Ireland and raising awareness for prostate cancer at various sites.”
USED BEVERAGE CANS ARE RECYCLED INTO NEW CANS IN LESS THAN 60 DAYS
New research from circular economy and materials management consultant RRS confirms that used beverage cans (UBCs) move from recycling bins to newly formed cans in less than 60 days on average in the U.S. The study demonstrates the circular nature of aluminum beverage cans, which almost always become a new can when recycled.
The average aluminum beverage can sold in the United States contained 71 percent recycled content as compared to 23 percent for glass bottles and 3–10 percent for plastic bottles. Nearly 43 percent of aluminum beverage cans shipped in the United States are recycled, equal to recycling nearly 90,000 UBCs per minute.
Aluminum recycling slashes emissions by 95 percent versus producing new aluminum, while serving a steady domestic supply chain. This rapid 60-day journey from recycling bin back to new cans shows the role that aluminum cans play in circular packaging.
FEDERAL FUNDING TO REDUCE TEXTILE AND PLASTIC WASTE
The Canadian Circular Textiles Consortium has received funding from the Government of Canada, which will connect manufacturers, retailers, recyclers, and end users from across Canada to collaborate, share information, and discuss projects related to circular textiles.
As part of this project, Fashion Takes Action will also conduct research on textile waste from industrial, commercial, and institutional facilities, as well as research into fabric scrap textile waste. This will include a pilot project in the Greater Toronto Area that aims to reduce duplication of resources and foster partnerships among stakeholders.
According to Statistics Canada’s Physical Flow Account for Plastic Material, around 290 kilotons of synthetic textile products (polyester, nylon, polyvinyl chloride, and acrylic) were purchased in Canada in 2020. In that same year, around 280 kilotons were discarded as waste. This project is part of the Government of Canada’s plan to reduce plastic waste and pollution and move toward a circular economy across the plastics life cycle through a range of complementary actions.
QUEBEC ENTERS SECOND PHASE OF DEPOSIT MODERNIZATION SYSTEM
Quebec has entered the second phase of its provincial deposit-return system expansion. All ready-to-drink plastic beverage containers from 100 millilitres to 2 litres are now subject to a 10-cent deposit in an effort to increase returns. To support the system, more than 3,500 easily accessible return sites are open across the province.
SPOTLIGHT
INTRODUCTIONS & UPDATES
REDWAVE
XRF SORTING SYSTEM
REDWAVE’s latest generation of REDWAVE XRF sorting machines can sort a wide range of materials, including ZORBA, e-scrap, UBCs, IBA, and mixed metal fractions while identifying aluminum alloys with high accuracy. Until recently, aluminum could only be separated based on its accompanying elements, like copper or zinc, which made sorting aluminum alloys difficult. The combination of spectral analysis and XRF fluorescence technology in the REDWAVE system allows for a broader spectrum of material detection.
Keestrack CLASSIFIER
The Keestrack C7 three-deck high-capacity classifier is designed to precisely screen large volumes of sand and aggregates. With a capacity of up to 600 tph, the C7 features a triple-deck screen box measuring 5,450 by 1,800 millimetres, equipped with interchangeable screen meshes. Safety features include walkways on both sides of the screen box for easy maintenance access. The machine is currently available in a conventional diesel-hydraulic drive, with a ZERO full-electric plug-in drive option coming soon to support low-emission work sites.
Classifier
Sorting system
Continental Biomass Industries, Inc. (CBI) HORIZONTAL GRINDER
The 5900T horizontal grinder is designed for enhanced material processing, building on the CBI 6800 and 5800 grinders. The 60-inch-wide infeed rotor assists with material flow, enabling much wider materials to pass through which reduces the need for pre-processing. Using an 8-foot 6-inch legal transport width and a redesigned dolly system means that the machine can be moved easily between job sites. The 755-hp engine with a hydraulic clutch delivers precise control with improved power capabilities. Belt hold-down rollers extend the skirt rubber to increase the machine’s longevity.
MOBILE SHREDDER
The M&J PreShred 3000M mobile shredder is designed for a range of applications, including bulky waste, construction and demolition materials, and industrial debris. A key feature is the pre-shredding technology that utilizes aggressive knives welded to the shaft to tackle tough shredding jobs. The twin-shaft, asynchronous cutting system enables a continuous flow of material with an even output. The 3000M has a capacity of up to 50 tph depending on the material and the shredder configuration. Easy mobility is ensured by the track-mounted crawler design, allowing for simple transportation between locations or within a single operation.
Horizontal grinder
Mobile shredder
SENNEBOGEN
360 G COMBINES TELEHANDLER AND WHEEL LOADER BENEFITS
In industries like recycling, equipment needs to be able to handle heavy loads with precision and adaptability across a range of applications. The 6-ton SENNEBOGEN 360 G telehandler combines the benefits of both telehandlers and wheel loaders, offering a versatile solution in these demanding environments. As an updated version of the 5.5-ton 355 E model, the 360 G introduces improvements in performance and serviceability while offering 50 percent faster work speeds.
CAPABILITIES
With a steel construction and compact design, the machine measures 5.79 metres long and 2.55 metres wide, offering a stacking height of 8.5 metres. The machine has an operating weight of 12.5 tonnes, a wheelbase of 3.31 metres, and a low centre of gravity for stability on a smaller frame. The boom design allows the body to absorb shifting weight, while the working hydraulics and delay-free signal processing between the joystick and main control block ensure smooth, precise operation. This results in shorter cycle times and better handling performance.
COMFORT
The cab allows for more comfortable work since it adapts to each operator. A central touch display replaces conventional toggle switches and allows for intuitive settings according to personal preferences. The cab includes a touch display for control settings, noise and vibration protection, air conditioning, and storage options. The elevating cab allows for a 4.25-metre viewing height while large windows provide a 360-degree view for safer use.
FEATURES
The 360 G supports various attachments, including buckets and hydraulic pallet forks, which can be connected with a push-button system. The auxiliary hydraulics, with a flow rate of up to 180 litres per minute, come standard for quick attachment connections. Additional feature options include bulletproof skylights, multiple tire variants, and additional sockets. The 360 G has long maintenance intervals and a design that allows for easy access to engine components through removable side panels.
The rising cab allows for a 4.25-metre viewing height.
The SENNEBOGEN 360 G telehandler.
REMA SHOW
PREVIEW
BY SLONE FOX, EDITOR
Last year’s Institute of Scrap Recycling Industries (ISRI) Convention and Exposition ended on a high note with the announcement of a major rebrand. ISRI unveiled its new identity as the Recycled Materials Association (ReMA), aligning its messaging with the evolving needs of the recycling industry. This rebrand not only refreshed the association’s visual identity but also highlighted the shifting dynamics within the recycling landscape.
This year will be the first convention under the new name, taking place May 12–15, in San Diego, CA. ReMA 2025 will gather nearly 7,000 professionals for expert-led sessions, offering valuable industry insights from over 120 speakers. With 325 exhibitors and extensive networking opportunities, the event will focus on key developments in recycled materials, waste management, and environmental stewardship.
One of the key themes of the ReMA convention will be the integration of new technologies, particularly in sorting and separation, that are revolutionizing the recycling process. These advancements, such as AI-pow-
ered sorting systems, optical sorters, and advanced recycling methods are helping to increase efficiency, lower costs, and address persistent challenges like contamination and low-quality feedstocks. The convention offers a platform for industry professionals to discuss how these technologies can be adopted more widely and explore real-world applications.
Sustainability will also take centre stage at the convention, with discussions focusing on how to align business practices with global environmental goals. The emphasis will be on strategies for reducing carbon footprints, enhancing waste diversion rates, and creating closed-loop systems that minimize reliance on virgin resources. As sustainability becomes an even more pressing concern for businesses, the convention is an opportunity to explore the strategies, policies, and partnerships that can drive the sector forward.
Whether you’re a recycler, manufacturer, or policymaker, ReMA 2025 is a significant event for anyone interested in the future of the recycling industry. It’s not just about keeping up with what’s happening now — it’s about getting ahead of the curve, understanding what’s next, and figuring out how you can be part of driving those changes.
GAIN KEY INSIGHTS FROM REMA SESSIONS
As the recycled materials industry continues to evolve, staying ahead of market trends, policy shifts, and operational challenges has never been more crucial. ReMA 2025’s sessions will delve into the impact of trade policies, supply chain disruptions, and other factors surrounding material recovery. The event will also address key issues such as safety, logistics, and the integration of Environmental, Social, and Governance (ESG) practic-
1ECO-INNOVATION 2.0: IMPLEMENTING NEXT-GEN TECHNOLOGIES IN RECYCLING
Tuesday, May 13 | 10:30 – 11:45 AM
Experts on this panel will take a deeper look at real-world applications of technologies that can help revolutionize recycling practices. Industry experts will discuss the integration of AI tech, robotics, software solutions, and advanced sorting systems. The panel will assist industry professionals in boosting efficiency, tackling emerging challenges, and staying ahead of the curve while moving into the future.
Speakers: Jennifer Betts, CEO, Magnar Metals; Lisa Kagen, Co-Founder, Buddy; Blake Gordon, General Manager of Digital Trading, Georgia Pacific Recycling; Evan Schwartz, COO, AMCS Group.
es. Attendees will gain practical insights into workforce retention, business planning, and advocacy strategies as well as the tools needed to drive long-term success in a rapidly changing industry.
With a lineup of expert-led discussions and actionable takeaways, these sessions offer a road map for businesses looking to adapt, innovate, and thrive. Here are nine sessions you won’t want to miss.
2
NO SPARKS, NO SURPRISES: SAFE HANDLING & MANAGEMENT OF END-OF-LIFE BATTERIES
Tuesday, May 13 | 2 – 3:15 PM
The use of battery power in everyday products has grown considerably in recent years. Everything from electric vehicles to consumer goods means a new wave of end-of-life batteries is creating a major challenge in the recycling industry. David Monk, vice president of business development at Ascend Elements, takes a deep dive into regulatory requirements for transporting and shipping, best practices for handling and storage, and proven strategies to mitigate the risks.
3
FREIGHT & MATERIAL THEFT: MITIGATING THE RISK
Wednesday, May 14 | 2 – 3:15 PM
Theft of recyclable materials during the shipping process is a risk that businesses need to learn how to mitigate. This session explores the different types of material theft that impact the industry and how these challenges can be confronted. The panel will discuss tools that can reduce theft like technology solutions and security measures.
Speakers: Scott Cornell, Second Vice President, Travelers Inland, Marine; Drake Hougo, COO, ReMatter; and Jason Maslin, Vice President, Insurance & Risk Management: Recycling Industry Bradley Parker
Hosted by Women in Recycling, industry experts on this panel will share proven strategies to attract, hire, and retain top employees while focusing on long-term team growth. Methods like engaging with schools to tap up-and-comers, implementing proven retention strategies, and creating a powerful mentorship program within a workplace can assist with helping employees grow and stay invested in the company. Managers, HR professionals, and leaders looking to build a strong and engaged workforce can learn actionable insights from this panel.
Speakers: Kim Scott, Senior Buyer, Novelis Corporation; Jeremy Vang, Human Resources, Director, CW Companies.
5
BEST PRACTICES FOR A SUCCESSFUL PREVENTATIVE MAINTENANCE PROGRAM
Wednesday, May 14 | 10:30 –11:45 AM
This session will cover the proven methods that can be adopted to improve preventive maintenance programs. Innovative safety approaches, cross-department collaboration, and targeting training can enhance maintenance efforts in a business. Experts will discuss the impact of site housekeeping, cost of management tactics, and effective inventory tracking. Attendees will gain actionable insights into maintenance strategies and learn how to optimize resources and reduce downtime.
6
MANUFACTURING OUTLOOK FOR 2025 AND BEYOND
Wednesday, May 14 | 3:30 – 4:45 PM
Jay Timmons, president and CEO of the National Association of Manufacturers, will kick off this
session with a statement on the manufacturing industry and its critical role in the global economy. Timmons will look back on his years of experience to deliver a forward-thinking approach to current challenges and opportunities. Along with Robin Wiener and Colin Kelly from the Recycled Materials Association, Timmons will explore emerging trends, cutting-edge technologies, and strategies to drive innovation, growth, and sustainability in manufacturing.
Speakers: Colin Kelly, Chair, The Recycled Materials Association; Jay Timmons, President and CEO, National Association of Manufacturers; and Robin Wiener, President, The Recycled Materials Association
7
SPOTLIGHT: PLASTICS
Wednesday, May 14 | 3:30 – 4:45 PM
The plastics industry is struggling to adapt to the rising competition from virgin resins, escalating costs, and increasing regulatory pressures that are constantly reshaping the market. Experts will unpack the key market drivers, risks, and innovations shaping the future of plastics, including the growing impact of EPR laws, economic policy shifts, and strategies to overcome challenges.
8
THE POWER OF RECYCLED MATERIALS: DRIVING ECONOMIC GROWTH & SUSTAINABILITY
Thursday, May 15 | 9 – 10:15 AM
The economic impact, sustainability, and commitment to the circular economy are just as important in the recycling industry as the materials. This session will cover the insights, data, and strategies that show the true value of recycling in communities and beyond. The panel will discuss effective communication methods with customers, policymakers, and the public.
Speakers: Brandi Harleaux, CEO, South Post Oak Recycling Center; Abbie Webb, Vice President, Sustainability, Casella Waste Systems.
BEST PRACTICES: SHREDDING
Thursday, May 15 | 9 – 10:15 AM
An integral process of shredding is ensuring quality, environmental compliance, and worker safety. Best practices, proven strategies, and actionable insights can maximize operations. Veterans in the industry will share real-world experiences in tackling some of the biggest challenges in metal shredding.
FQ & A
COLLABORATION BRINGS NEW VALUE TO THE SHOW
BY SLONE FOX, EDITOR
or its first convention under the new brand, the Recycled Materials Association is kicking things off with a first-of-its-kind collaboration. ReMA has partnered with ReMatter, naming them the Official Innovation Partner and title sponsor of the event, officially titled ReMA 2025 — The Show Powered by ReMatter.
Beyond branding, what does being the Official Innovation Partner of ReMA 2025 entail?
ReMatter and ReMA have a shared vision around the important and essential role that recycling plays in building a brighter future. On that basis, the two organizations have committed to actively working together in a variety of ways to progress the recycling industry forward — ranging from joint thought leadership, to aligning on areas of focus and opportunity in the space that we can tackle together, to sharing learnings from the field openly with each other on ways that we both can continue to better serve the needs of recycling operators and the global ecosystem.
There are, of course, promotional benefits that this unlocks for recycling operators who are both ReMatter customers and ReMA members. However, we are also seeking to move beyond that and enable
Building on their existing work together, ReMA and ReMatter will explore new ways to help create value across the industry. I sat down with Kent Holland, senior vice president of revenue at ReMatter, to discuss the details of the collaboration, their future plans, and what attendees can expect at ReMA 2025.
both organizations to have a broader impact on recycling as a sector. We’re regularly discussing the feedback we’re each hearing from members and customers, aligning on the direction we’re both taking to continue innovating and building in the space and ideating on new ways we can work together more closely moving forward in service of our shared vision.
On a personal level, what are you most excited about for ReMA 2025?
I’m really looking forward to catching up with friends, colleagues, customers, and partners from across the industry! The event is a great chance to reconnect with everyone and get insight into what’s top of mind and how everyone is navigating the evolving global markets and economic climate. I’m always excited to have a bit of fun — I think San Diego will play a great host! RPN
A LONG WAY TOGETHER
AIROMAX AM 543
With outstanding traction and stability, AIROMAX AM 543 is the ideal BKT’s tire for construction applications with cranes. As crane tires are subject to particular stress and extreme usage conditions, AIROMAX AM 543 has been designed for providing excellent heat resistance. Besides, it is suitable for all operations requiring a high level of handling.
Joe Dias
Eastern Zone Manager
Directeur Régional, Est du Canada
BKT Tires (Canada) Inc.
Cell: 514-792-9220
Web: www.bkt-tires.com
NO RISK, NO STORY
BRETT
EKART’S GUIDE TO FUTUREPROOFING YOUR SCRAP BUSINESS
BY SLONE FOX, EDITOR
The United Metals Recycling team in their Caldwell, Idaho, yard.
METALS
Success in scrap isn’t just about what you know — it’s about who you know, what they’re hauling, and how fast your team can get it unloaded. In a fast-paced industry, having a strong crew that works well together is just as important as having the right connections.
At United Metals Recycling, that mindset has fuelled more than 50 years of success. Since 1972, the family-owned business has grown through strategic acquisitions, strong partnerships, and plenty of teamwork. Now, with third-generation leader Brett Ekart at the helm, the formula remains simple but effective: invest in your team, roll with the punches, and keep things fun.
Whether you’re starting from scratch or trying to take your operations to the next level, Ekart knows exactly how to build a business that stands the test of time. Here’s his blueprint for long-term success in the scrap industry.
HOW TO BUILD A TEAM
1. Find the right people
Building a successful team starts with recruitment, and while the scrap industry might not top the list of glamorous careers, it’s full of opportunity. Ekart says it’s all about shining a spotlight on those opportunities and making sure the right people notice.
2. Invest in
training
Once you’ve found the right people, Ekart says it’s all about providing the space for them to stumble, learn, and come back stronger.
“I allow them the opportunity to make some mistakes and see if they learn from them or if they repeat them,” he says. “If they learn, and they’re eager to grow from them and want to learn more, I know we have someone we can work with.”
When it comes to building a strong team, Ekart prioritizes attitude over skill. “We hire for attitude. We feel strongly that we can train for skills based on what our needs are at that time. I can’t make you get out of bed with a positive attitude. That’s something you’re going to have to figure out how to do on your own.”
3. Promote
growth
Flexibility is essential for team development, and business owners should be open to moving workers around if needed.
“If someone feels like they would be good at a certain job or needs a change, we’re not afraid to rearrange the pieces a little bit and test it out,” says Ekart. “That’s one of the biggest advantages of being a smaller business that I don’t think people take advantage of often enough. People change, their interests and their lives change. If they’re good people, then it will most likely benefit your business if you’re willing to change with them.”
My success is measured by my happiness in what I do and who I get to do it with. I’ve said it before and will say it until I’m blue in the face: if I’m not having fun anymore, I won’t just walk away — I’ll run to the next opportunity.
Brett Ekart Owner and CEO, United Metals Recycling
HOW TO RETAIN A TEAM
1. Cultivate company culture
Job satisfaction isn’t just about having a pingpong table in the breakroom (although that never hurts). It’s about feeling valued, and employees need to believe that their opinions matter. They likely won’t be satisfied all day, every day, but when they feel that their employer cares about them, it makes it a lot easier to get out of bed for work each morning.
“Work for me is so much like team sports,” says Ekart. “When you’re winning, it’s easier to enjoy your role and everybody is in a better mood. When you’re losing, it can be tough to keep everybody from fighting or being dissatisfied with their role. Great leaders find a way to hear what the team is saying, allow them a voice, then help get everyone back on track and working toward winning again.”
“Our industry isn’t for everyone, so let’s not fool ourselves,” he says. “It’s a tough industry that takes a certain individual to want to do what we do, but those that we can recruit into it and teach them the value of it tend to rarely leave.”
With the baby boomer generation starting to exit the workforce, opportunity is everywhere. Businesses are going up for sale, some are closing due to a lack of an exit strategy, and others are looking for fresh energy and new ideas. According to Ekart, there’s never been a better time for young entrepreneurs to step in and make their mark on the industry.
“It’s up to us as owners and operators to actively recruit them. It’s up to us to encourage our kids to go actively recruit the next generation,” he says. “There’s a lot of coal out there that, with the right amount of pressure, will turn out to be diamonds in our industry. We just have to keep our eyes and ears open and then find a way to get them involved.”
2.
Choose strong leadership
The best management teams have a knack for making sure both veterans and newcomers know what’s expected of them in their roles. Whether it’s the janitors, mechanics, or executives, every person should feel valued, and that feeling should remain even as the company grows.
“Culture and values always start at the top and flow throughout the organization,” says Ekart. “When it’s a 10-person company, it’s easy to spend quality time with each person in your business. When you get to 100 or 1,000, you must lean on your executive team and your management team to continue reinforcing what’s important and what you consider successful within the business. Success means very different things to different people, but everyone should have a good idea of what success looks like in their role.”
United Metals Recycling recycles everything from ferrous and non-ferrous metals to end-of-life electronics and cars.
METALS
3.
Take risks as a team
Business is risky, but Ekart embraces the uncertainty. “Life is risky, business is risky, entrepreneurship is risky. We signed up for it, so we must find ways to manage it. I manage it by surrounding myself with great people and allowing them to help me with the decision-making process,” he says. “I’m definitely not an expert in every facet of our businesses, but we have such a smart group of people who aren’t afraid to voice their opinion. That’s how we move quickly and make decisions about what risks are worth taking and which ones we need to shy away from.”
He emphasizes that decision-making isn’t about control — it’s about collaboration. “I don’t want to run a dictatorship, though I do know that it will ultimately be my call which direction we go. All the thoughts and ideas come from so many directions on our team. Things just don’t feel as risky when you put smart people around you that are bought in on the idea as much or even more than you are.”
Ekart also believes the success of his business is a direct result of his team’s contributions. “Our businesses would not be even close to where they are today if it were just me making all the decisions. If you want to build a business, you need the right people on the bus and more importantly, you need those people in the right seats.”
HOW TO MARKET YOUR BUSINESS
Ekart didn’t set out to build a brand. All he wanted was more options to sell his scrap. But, a strong online presence, a popular podcast (A Scrap Life), and countless industry panel appearances later, he’s built a solid one. His approach? Show up, be yourself, and keep the conversation going.
Ekart breaks his process down into five key steps:
1. Identify the goal Identify exactly what you’re trying to achieve so you know where to direct your resources.
2. Identify the leader Find someone in your organization who’s passionate about marketing (or at least curious) and give them the reins.
3. Commit time and energy Like anything worthwhile, marketing needs time, energy, and focus if you want to see results.
4. Put some money into it Set aside funds for marketing — whether it’s ads, branding, or content creation. Smart spending will get you the best results.
5. Decide on measurable outcomes Determine how you’ll track success. For Ekart, it was simple: more legitimate offers for his material and a broader range of sales.
Outside consulting firms like Recycled Media (which Ekart also helps run) can offer valuable assistance, but without full buy-in from management and the team, marketing efforts can fall flat. Marketing takes time and energy to be successful, but the businesses that stick with it can reap the rewards.
“There are very few overnight marketing successes, but there are countless businesses that give up way before they have given the strategies enough time to see if they are working,” he says.
The yard’s equipment processes scrap in a way that maximizes each commodity’s value.
HOW TO PLAN FOR SUCCESSION
A strong succession plan isn’t just about handing over the reins — it’s about giving the next generation space to learn, whether that’s through hands-on experience, building relationships, or making sure they have the support they need. Ekart has a pretty simple take on it: let them fail. “Not on a macro level,” he clarifies, “but giving them the space to make mistakes and learn from them while you guide them through the transition process.”
Looking back on his own journey, Ekart credits his parents for giving him the freedom to try, stumble, and ultimately succeed. “That takes a lot of courage as a parent or an owner to feel strongly about the decision that needs to be made, but allowing someone else to try it their way. It’s not always going to work out in your favour, but you may be surprised that there’s more than one way to climb the mountain.”
HOW TO DEFINE SUCCESS
Scaling a business isn’t about chasing every new idea that comes your way, says Ekart. It’s about doubling down on
what you’re already good at and staying open to opportunities that complement your strengths. When most of the pieces are already in place, progress happens faster than starting from scratch.
“I define my success by the opportunities we are creating. If your business is growing, you’re creating opportunities for people to take on bigger roles than they were a year or two ago,” says Ekart. “If people believe in you, they’ll bring you opportunities and ideas. Winners want to be around other winners, so when other people around you are winning, they’re attracting people who want to be a part of what you are doing.”
Success means different things to different people, but for Ekart, it’s not just about climbing the ladder — it’s about enjoying the climb. “My success is measured by my happiness in what I do and who I get to do it with. I’ve said it before and will say it until I’m blue in the face: If I’m not having fun anymore, I won’t just walk away — I’ll run to the next opportunity.” RPN
SHIFTING TRENDS IN RECYCLED COPPER
SPECULATION OVER TARIFFS IS PUSHING COPPER PRICES TO NEW HIGHS
BY IVAN LECHUGA
The international landscape for recycled copper trading is poised for a paradigm reshuffle. As U.S. President Donald Trump strengthens protectionist measures to shore up domestic industries, some sectors have experienced volatility. In the case of secondary copper, a U.S. investigation is underway to determine whether copper products entering the U.S. will be subject to import tariffs. According to the Recycling Materials Association (ReMA), the measures would include recycled copper.
It has been challenging to sift through the actual impact of the tariffs from the ongoing political discussions. Several market participants hint that these trade legislations could yield long-term benefits despite short-term obstacles.
In the U.S. steel market, news of proposed tariffs elevated the price of hot rolled coil (HRC) to $950/net ton from $670/ net ton in December. Short-term effects have also been apparent; for example, Cleveland Cliffs laid off 630 workers after idling two plants in Minnesota due to disruptions to the automotive sector. Notably, the company’s chief executive officer, Lourenco Goncalves, had supported President Trump’s policies.
Even if the tariffs are not in place for non-ferrous metals, they are already bringing about supply chain disruptions. Regarding recycled copper specifically, export grades have widened to historical levels. Under the Comex next-active contract, #2 Birch-Cliff widened to $1.005/pound. Market participants have difficulty assimilating the fact that the spread discounts are now in dollar terms, not cents. The widening in grades is expected to last as long as the market volatility does.
“It looks like the tariffs have already had their impact. Comex running to $5/pound is because of the expectations that these have created,” says Eddie Orensten, senior non-ferrous trader at the Alliance Recycling Group. Orensten is a metals industry veteran with decades of experience trading with recyclable materials.
The fallout is a surge of copper material into the U.S. before the tariffs are implemented. Traders likely expect nearly 500,000 metric tonnes of the red metal to be imported. Yet that material is coming from other parts of the world where it is needed, which could create shortages in China and Europe. According to Orensten, his European counterparts noted that more recycled metal material is starting to leave Europe for the U.S.
The U.S. has a newfound reason for its increased appetite for recycled copper. In Q4 2024, German copper recycler Aurubis inaugurated a new Richmond, Georgia, facility that will process 180,000 metric tonnes of material annually. The company decided in 2022 to increase the total investment to $800 million. The second phase of operations is expected to start in 2026.
Weiland, another Germany-based company, received $270 million from the U.S.’ Industrial Demonstrations Program (which aims to bolster decarbonization efforts in the country) to expand operations at its Kentucky facility. Aurubis and Weiland’s efforts are expected to increase the U.S.’ demand for recycled copper. These two new sites have kept recycled copper traders in the U.S. with expectations of a more stable market, price-wise, in the mid-term.
INDIA LIFTS COPPER IMPORTS
India has been shaping up to be a more prominent buyer as the country continues to develop; domestic copper and recycled copper supplies have been insufficient. Buyers in India keep raising their prices, although the freight to India is higher than China by 3–4 cents/pound, the need for more raw material stems from the country’s growing infrastructure, reaffirms Orensten.
Domestic prices in India for copper scrap have been generally on the upturn for three years. The Davis Index for Berry is at the second-highest point at Rs836,000/metric tonne ($9,770/metric tonne). Even though it’s a relatively narrower climb from Rs776,667/metric tonne in April 2022, the price dropped to Rs583,000/metric tonne in August 2022 and has been recovering since.
The price for Armature wire (Barley) followed a similar trend when it was Rs746,333/metric tonne in April 2022 and fell to Rs565,000/metric tonne a few months later. It is near the Rs819,000/metric tonne range at the moment.
Volume-wise, India imported 324,376 metric tonnes of recycled copper in 2024, up by six percent from 306,163 metric tonnes in 2023. Saudi Arabia was the top exporter of recycled copper to India during this period, as it exported 46,140 metric tonnes from 38,418 metric tonnes in the previous year. The U.S. exported 45,557 metric tonnes in 2024, up 19 percent from 38,418 metric tonnes in 2023. The UK followed with 32,510 metric tonnes exported to India in 2024, a decrease of one percent from 33,004 metric tonnes in 2023. Germany’s recycled copper shipments were 30,448 metric tonnes in 2024, down 20 percent from 25,321 metric tonnes in 2023.
ARBITRAGE GAINS MORE ATTENTION
As India becomes a more prominent player and the international trading landscape is reconfigured, more and more stakeholders in the industry are becoming keen on arbitrage. Orensten thinks that new global trade routes being carved out due to the fallout of the tariffs will remain for a long time.
As Aurubis and Weiland’s operations come online, more recycled copper material will likely be imported into the U.S. Moreover, Orensten reiterated that opening refineries in the U.S. could be cost-effective and provide better accessibility. “Toyota’s new plant in the Carolinas will come online in 2026. This could also keep recycled copper demand strong,” adds Orensten.
The Toyota battery pack manufacturing facility in North Carolina will consume materials such as copper and feed the car maker’s $10 billion Kentucky plant, its largest facility in the world. The plant produces 550,000 vehicles and 600,000 engines annually.
BUYER INTEREST IN ARBITRAGE
“Arbitrage is the difference between two or more markets. It allows you to buy a commodity in one exchange and sell it in one of the other exchanges. The arbitrage is around 53 cents/ pound, with LME being 53 cents/pound less than Comex. But less than a year ago, it didn’t exist, or it was in the range of less than three cents/pound, in that type of range. This widening out to 53 cents/pound is unheard of,” notes Orensten.
A NEW BEGINNING
According to traders, the investigation into copper product tariffs is expected to last 30–40 days. In the meantime, China, another major player in the international recycled copper market, is poised to make a comeback with significant purchases. It remains the largest global provider of refined copper.
“China will probably be buying back in April and May, based on historical trends. The copper market has run up from around mid-March to mid-May, and you can find the high for the year during that period. There is generally a drop over the summer months,” says Orensten.
China’s buying activity tends to wane in June and July and revives in September and October. The nation purchases before the summer and accumulates the material it needs. Most of China’s major mill buyers have been on the sidelines in 2025.
China’s anticipated improved recycled copper consumption timeline has been an ongoing discussion. However, the country has made it easier for copper smelters to export refined copper tax-free. The measure comes after domestic smelters saw their profitability plummet due to challenges in securing ore. They will now have exports to look forward to as an option. The potential U.S. tariffs on copper could be in anticipation of these latest developments.
Comex prices have been bullish, and traders expect the next active contract to reach $6/pound. The market could expect to cool quickly as more Chinese smelters settle into the exporting groove.
IVAN LECHUGA is a metals market analyst at Davis Index. You can reach him at ivan.lechuga@davisindex.com.
2.9 M square feet of exhibits / 139,000 attendees / 2,000 exhibitors / 150 education sessions
M square feet of exhibits / 139,000 attendees / 2,000 exhibitors / 150 education sessions
2023 Attendee Dylan Mercier, D2
2.9
HOT TOPICS IN PAPER RECYCLING THIS YEAR
THESE TRENDS ARE DRIVING MAJOR CHANGES IN HOW PAPER PRODUCTS ARE RECOVERED AND REUSED
BY SLONE FOX, EDITOR
This year has brought a lot of changes and challenges to the paper recycling industry. Some of the big topics include the composting-versus-recycling debate, tighter rules around PFAS, the growth of Extended Producer Responsibility (EPR) programs, and more attention on greenwashing. While both the U.S. and Canada are tackling these issues, they’re taking different approaches. Here’s a look at some of the key topics shaping paper recycling this year and what they could mean for the industry.
EPR EXPANDS IN NORTH AMERICA
EPR holds manufacturers, importers, retailers, and other producers accountable for the entire life cycle of any packaging they introduce into the market. EPR programs are expected to improve material recovery and reduce contamination, but their success also depends on effective collection systems and participation from consumers, including proper sorting and cleaning of recyclables at the source.
In Canada, almost every province is moving toward an EPR model by the end of 2025. A few regions — Prince Edward Island, Newfoundland and Labrador, Nunavut, and the Northwest Territories — haven’t fully adopted EPR yet, but the rest are either rolling out new programs or refining the ones they already have. In the U.S., EPR progress varies by state. California, Oregon, and Maine already have programs in place, while others are in the process of developing legislation. Unlike Canada’s nationwide push, the U.S. approach is more incremental.
STRICTER REGULATIONS ON ENVIRONMENTAL CLAIMS
Greenwashing happens when companies make misleading claims about their environmental practices or products to ap-
away with this because there are often gaps in regulations or vague guidelines around what can be labelled as “eco-friendly” or “green.” The growing demand for sustainable products has made many brands jump on the eco-friendly bandwagon, even if their actual practices don’t align with their claims.
While regulations around this type of marketing are tightening, enforcement is inconsistent which makes it easier for companies to mislead consumers. There’s a growing push for transparency in environmental claims as regulators ramp up efforts to crack down on inaccurate messaging.
At the end of 2024, the Competition Bureau of Canada released draft guidelines to clarify new anti-greenwashing rules added to the Competition Act. These guidelines state that environmental claims should be backed by evidence, comparisons need to be clear, and claims shouldn’t be exaggerated.
In the U.S., the Federal Trade Commission is still reviewing potential updates to its Green Guides for the first time since 2012. With expectations for its release initially set for 2023 and then 2024, companies are still awaiting these updates.
COMPOSTING VS. RECYCLING FOR FIBRE-BASED PACKAGING
There’s been debate about whether fibre-based packaging, like disposable containers and food-soiled paper, should be composted or recycled. Some businesses and policymakers are advocating for compostable fibre-based packaging as a more sustainable choice, but its impact on traditional recycling systems is still being explored.
Composting is often seen as an ideal way to handle materials with food waste, keeping them out of landfills. However, if compostable fibre-based packaging becomes too widespread, it
could reduce the amount of fibre available for recycling. Since recycled fibre plays a key role in making new paper products, finding a balance between composting and recycling will be a challenge to look out for.
PFAS REGULATIONS
PFAS (per- and polyfluoroalkyl substances) are often called “forever chemicals” because they don’t break down easily in the environment or the human body. They accumulate over time, leading to potential health problems and increased cancer risk. They’re found in a variety of everyday products like fast food wrappers, microwave popcorn bags, and pizza boxes.
In Canada, the government is working to regulate and reduce PFAS under its Chemicals Management Plan and is considering adding PFAS to the list of toxic substances and phasing out their use in consumer products. Some PFAS, like PFOA and PFOS, are already restricted, with tighter controls being considered.
Early last year, the United States Food and Drug Administration announced that food packaging manufacturers had agreed to stop selling grease-proof packaging that contains PFAS as part of a voluntary phase-out. On top of this, several states have now put formal bans in place. It’s still unclear whether national regulations are coming, but the industry is getting ready for stricter rules that could impact how materials are recovered and recycled. RPN
Focusing on innovation at every stage of a tire’s life, we’ve developed proven solutions that support customers on their sustainability journey. Promoting a circular economy, our thermal conversion mining tire recycling solution helps mines solve the challenge of scrap tires.
The paper recycling industry faces challenges from EPR expansion to the composting-versus-recycling debate.
KAL TIRE TRANSFORMS MINING TIRE INTO NEW RESOURCES
INSIDE KAL TIRE’S INNOVATIVE OTR TIRE RECYCLING FACILITY IN CHILE
BY MEGHAN BARTON, SENIOR WRITER
In Chile, Kal Tire’s innovative recycling facility provides a crucial solution to one of the mining industry’s critical and complex areas for sustainable waste management: the sustainable disposal of ultra-class mining tires.
For decades, these massive tires have accumulated at mining sites, with limited options for responsible disposal. Kal Tire’s advanced thermal conversion process transforms this long-standing issue into an opportunity for resource recovery and environmental progress.
In 2021, Kal Tire opened its first tire recycling facility in northern Chile with an innovative solution focused on converting massive mining tires into reusable resources. Using proprietary technology, the facility is setting a new industry standard for sustainable tire recycling.
WHY CHILE?
Chile’s prominence in the mining industry made it an ideal location for Kal Tire’s first off-the-road (OTR) tire recycling facility. As the world’s largest copper producer (23 percent of the global copper output), Chile’s mines have operated at scale for decades. Over the years, these mines have accumulated thou-
sands of scrap mining tires without a viable recycling solution.
According to Terry Galvin, vice president of recycling services with Kal Tire’s Mining Tire Group, Chile’s progressive mining tire disposal legislation was a key factor in Kal Tire’s decision to build the facility. “Chile’s mining legislation is structured so that there’s a progressive requirement for 25 percent of giant mining tires to be recycled starting in 2023, 75 percent in 2027, and 100 percent by 2030.”
Kal Tire’s facility is located in Antofagasta, strategically positioned near some of Chile’s largest copper mines. “We’re within a couple of hundred kilometres of most major mining operations,” says Galvin. “That proximity is key to ensuring efficient tire transportation and logistics.” It is also key to ensuring that the environmental benefits of tire recycling in the region are not undermined by the process and logistics.
Building the facility came with unique challenges. Chile’s stringent environmental regulations required Kal Tire to meet the highest global standards for emissions control, water usage, and overall environmental impact.
The plant also had to be engineered to withstand significant seismic activity. “We designed the plant to be resilient in the
WASTE
event of the worst of earthquakes,” says Galvin. That meant meticulous engineering and ensuring safety protocols exceeded international requirements.
THERMAL CONVERSION PROCESS TURNS WASTE INTO RESOURCES
Kal Tire’s recycling solution hinges on a proprietary thermal conversion process — a method that safely transforms mining tires into reusable materials without harmful emissions.
“Thermal conversion is essentially heat and friction in the absence of oxygen,” explains Galvin. “This creates a reaction that breaks down the tires into their core components — gas, alternative fuel, steel, and carbon ash.”
The recycling process is meticulously designed to ensure maximum resource recovery at every stage:
Tire collection & delivery Mining companies transfer scrap tires to the facility, often utilizing backhaul trips to minimize transportation costs by leveraging existing logistics.
Weighing & identification Each tire is weighed and assigned a serial number to ensure complete traceability throughout the chain of custody.
We
designed the process to be completely self-sustaining. The synthetic gas is an integral part of the operation. By harnessing that gas to fuel the plant, we’ve created a closed-loop system that minimizes environmental impact.
Terry Galvin
Vice President
of Recycling Services, Kal Tire
Left: Mining companies transfer scrap tires to the facility, often utilizing backhaul trips to minimize transportation costs. The process is designed to ensure maximum resource recovery at every stage.
Cleaning & sizing The tires are cleaned to remove debris and contaminants, then cut into smaller segments to fit inside the reactors.
Thermal conversion process The tire segments are heated in a vacuum chamber with no oxygen, initiating the pyrolysis process. As the tires decompose, they release synthetic gas which is captured and reused to sustain the reactor’s heating system.
Output recovery The thermal conversion process yields four primary outputs for each 4+ ton tire:
• 6,500 litres of alternative fuel — used as an industrial energy source or chemical feedstock.
• 4,000 kilograms of clean, high-tensile steel — ready for reuse.
• 8,000 kilograms of carbon ash — a fine, powdery substance that is further refined to create high-quality recovered carbon black.
• Synthetic gas — captured and reused to power the facility for up to seven hours.
“We designed the process to be completely self-sustaining,” Galvin says. “The synthetic gas is an integral part of the operation. By harnessing that gas to fuel the plant, we’ve created a closed-loop system that minimizes environmental impact.”
REFINING CARBON BLACK FOR MAXIMUM VALUE
One of the most significant innovations to emerge from Kal Tire’s Chile facility is proprietary refining technology to produce recovered carbon black (rCB). This material, derived from carbon ash during the thermal conversion process, is further refined to meet the high quality standards of tire manufacturers and other industrial buyers.
Kal Tire partnered with a Canadian engineering firm to develop a proprietary refining system designed to purify and upgrade carbon ash. The process involves:
Heating The carbon ash is heated to remove impurities.
Milling The refined carbon is milled to achieve the desired particle size.
Pelletizing The carbon black is formed into pellets to meet industrial specifications.
Cooling The refined carbon is cooled and packaged for sale.
The result is a high-quality rCB product that is growing in demand from Tier 1 tire manufacturers and compounders.
ENVIRONMENTAL IMPACT AND SUSTAINABILITY
Environmental responsibility is at the core of Kal Tire’s operations. The facility is certified under the International Sustainability and Carbon Certification (ISCC) PLUS program, ensuring that all recycled materials are derived from waste products and promoting a circular economy.
“The ISCC PLUS certification is important because it provides our customers with transparency,” Galvin explains. “It shows that the products we supply are sustainable and traceable.”
Beyond emissions reduction, Kal Tire employs strategies to minimize its environmental footprint at every stage of the recycling process, from managing waste streams to reducing water consumption and optimizing energy efficiency.
SCALABILITY AND EXPANSION
With the success of its Chilean plant, Kal Tire is actively exploring expansion opportunities in other mining regions. Kal Tire’s scalable plant design makes future expansion practical and efficient. According to Galvin, there’s growing interest from mining jurisdictions across North America, Australia, and Africa.
“There’s a lot of appetite to look for solutions surrounding [mining tire recycling]. They’re big operations and, eventually, they’ll have to deal with mine closures,” says Galvin. “So a more progressive reclamation mentality is starting to take hold.”
THE FUTURE OF MINING TIRE RECYCLING
Looking ahead, Galvin believes that thermal conversion will play an increasingly vital role in managing mining tire waste. “This technology has the potential to change how mines around the world deal with their tire waste.”
Kal Tire’s forward-thinking approach to mining tire recycling reflects the company’s broader commitment to sustainability. “I think companies are more sensitive to it, communities are more sensitive to the demands of doing the right thing. There is going to be a lot more focus on cleaning up and not leaving a mess behind,” says Galvin. “I think the notion and the ability to progressively reclaim is going to become more and more prevalent as technologies improve.” RPN
Size Reduction for Any Plastic
With the industry’s widest line of granulators and shredders, Herbold has a Size Reduction Solution that’s right for any application. Whether it’s clean or post-consumer materials, our systems quickly and effectively size reduce, PET waste, agricultural film, low bulk density material and even thick walled pipe. No challenge is beyond the capabilities of our equipment.
The Herbold Advantage
n Double Cross Cutting Action – Reduces Jams and Material Fines
n Adjustable Bed and Rotor Knives –Maintain Constant Cutting Circle
n Easy Access to the Grinding Chamber –Improved Maintenance, Screen Changes and Machine Cleanout
n Replaceable Armor Plating Inside the Cutting Chamber
n Faster, Safer Knife Changes – Adjustments Made in Jig Outside of Granulator
n Available Force Feed Mechanisms –Increase Throughput by up to 80% While Reducing Energy Consumption
The tire segments are heated in a vacuum chamber with no oxygen.
AQ & A CRAIG MCANDREWS ON SCALING TEXTILE RECYCLING IN A FASTFASHION WORLD
BY SLONE FOX, EDITOR
s fast fashion churns out more clothing than ever, recyclers are racing to find innovative ways to keep used textiles in circulation. The surge in second-hand clothing markets across the globe and heightened sustainability commitments from manufacturers are fuelling industry growth, but this also comes with its challenges. Recyclers must navigate the sheer volume of waste, fluctuating market prices, and the need for advanced processing technologies to stay competitive.
What key factors are driving growth in the global textile recycling market right now?
The growing supply of textile waste continues to drive recycling efforts and challenges the industry to find innovative ways to process the excess. Populations continue to grow in many export countries, which increases the demand for second-hand clothing options. In addition, the stronger demand for housing has resulted in a higher demand for reclaimed janitorial products which is a sub-market of the textile recycling business.
What are the biggest challenges facing textile recyclers today?
It’s a challenge to keep up with the supply of discarded textiles, which is why our company has been working to expand our capacity. This expansion includes new facilities, machinery, and trained labour to provide service to organizations on the front lines
At the forefront of this is Reclaimed Cleaning Textiles, which aims to divert 100 million pounds of textiles from landfills annually. As the largest textile recycler in North Texas, Reclaimed is scaling its efforts to create a sustainable business model that meets the growing need for textile recycling solutions in the U.S. I caught up with President & CEO Craig McAndrews to talk about developments in the industry and how he and his team are working to meet this demand.
of the supply. The high supply also puts pressure on recycled textiles pricing, making it difficult to invest in innovation. Our company is working with key customers and suppliers to develop new products and new packaging methods to meet these business changes.
What’s helping you achieve your goal of diverting 100 million pounds of textiles from landfills annually?
Our strategies are built on three pillars: capacity expansion, distribution innovation, and long-term partnerships. First, we’re expanding our operations to handle a larger volume of incoming materials. By investing in sorting and processing technologies, our expanded facilities can efficiently process more material, ensuring that textiles are repurposed rather than ending up in landfills. Second, we’re diversifying our distribution channels. We’re exploring new avenues — from geography expansion initiatives to new marketplaces — that help us reintroduce reclaimed textiles into the market. This approach not only extends the life cycle of
Slone Fox
Craig McAndrews
these materials but also supports the circular economy where products are continuously given new life. Finally, building long-term partnerships is essential to our future. We’re looking to collaborate with textile manufacturers and retailers, aligning our efforts with their sustainability goals. These long-term relationships enable us to share innovative recycling techniques, streamline logistics, and implement best practices that benefit both our partners and the environment.
In
your opinion, what are the biggest misconceptions about textile recycling?
A common misconception is that U.S. textile waste is merely dumped into underdeveloped countries, creating environmental and social burdens. In reality, most textiles sent overseas support a thriving second-hand clothing market. This market is vital — it provides low-income communities with
access to high-quality apparel that still has significant life left, making sustainable fashion both affordable and accessible.
Where do you see the textile recycling industry in the next five to ten years?
The push toward a closed-loop system is gaining momentum as companies are increasingly prioritizing strategies that extend the life cycle of textiles. Our goal is to be a resource with the infrastructure in place to take advantage of future opportunities. We also anticipate the rapid introduction of automation and new recycling technologies that will help with processing materials. New techniques in material recovery and chemical recycling are expected to make textile recycling more economically viable. Long term, there will likely be more collaboration across the entire supply chain resulting in a stronger infrastructure for getting the most
10 TIPS FOR CHOOSING SCRAPYARD SOFTWARE
THE RIGHT SOFTWARE CAN BOOST YOUR BUSINESS, BUT THE WRONG ONE CAN CAUSE COSTLY ISSUES
BY SLONE FOX, EDITOR
Scrapyards are fast-paced environments where efficiency, accuracy, and compliance are essential. Historically, many recyclers have relied on pen and paper to track materials and transactions, but as the industry evolves, more businesses are transitioning to digital solutions to improve efficiency and reduce errors.
The right recycling software can greatly benefit your business, but the wrong one can create challenges like data silos, manual workarounds, and an increased potential for errors. Incompatible or
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complex software can also be difficult for employees to learn, slowing down adoption and productivity.
With so many different companies offering such a wide range of software solutions, choosing the right one can be overwhelming. Each platform comes with its own set of features, pricing structures, and integrations, so it’s important to understand what works best for your business before committing. Keep these ten key features in mind to make a well-informed decision that will benefit your business in the long run.
3 INVENTORY AND MATERIAL TRACKING
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Managing materials effectively requires a system that tracks inventory from when it arrives at the yard to the moment it’s sold. A good software solution will allow for real-time tracking, ensuring stock levels are always accurate. Many systems also support barcode, RFID, or QR code scanning to make identification quick and error-free. This feature helps avoid losses and misplaced materials during the recycling process.
COMPLIANCE AND REPORTING
Regulatory compliance is a major concern for scrapyards, especially with local, state, and federal rules to follow. Scrap metal laws and environmental policies can be made much easier by automatically keeping track of everything you
need for compliance. Software helps maintain accurate records and generates the reports required for audits and other legal requirements. Automated tracking of transactions, materials, and customer interactions ensures businesses stay within the law without having to deal with excessive paperwork.
PRICING AUTOMATION AND MARKET INTEGRATION
Material prices in the scrap industry fluctuate frequently based on market conditions. Advanced recycling software integrates with pricing sources like COMEX and LME, automatically updating the value of your materials in real time. This feature allows businesses to set their pricing based on weight, type, and quality of materials. With automated price adjustments, scrapyards can remain competitive and maximize profits.
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CUSTOMER AND VENDOR MANAGEMENT
A strong software solution keeps a database of customer and vendor information, including purchase history, payment records, and contact details. This allows for easier tracking of transactions, improving customer service, and streamlining communication. Many platforms go even further by offering advanced features like ID scanning and verification, which help ensure the individuals involved in transactions are legitimate. This added layer of security helps prevent fraud and theft, reducing the risk of loss and maintaining compliance with industry regulations.
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SCALE AND WEIGHBRIDGE INTEGRATION
Weighing materials accurately is crucial, and getting it right the first time can make a big difference in both efficiency and profitability. Recycling software should connect directly to digital scales and weighbridges, capturing weight data automatically as materials are weighed. Automating this process reduces the chances of mistakes and ensures all transactions are accurate. Plus, instantly capturing weight data
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speeds up the entire process, cutting down on wait times and keeping everything running smoothly.
MULTI-YARD AND REMOTE ACCESS CAPABILITIES
For those running multiple scrapyards or needing to keep an eye on things from a distance, cloud-based software can be a game-changer. It allows you to access real-time data from anywhere, no matter how many locations are involved. Many platforms are mobile-friendly, so owners and managers can easily stay on top of operations, even when they’re not physically in the yard.
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ACCOUNT AND PAYMENT INTEGRATION
Some software solutions can connect with accounting systems like QuickBooks, Sage, and other financial platforms, making it easier to keep track of finances. With this integration, owners can monitor income and expenses without manual work. It can support different payment methods, from cash and checks to electronic transfers and digital wallets.
A good software solution should track inventory from when it arrives at the yard to the moment it’s sold.
SECURITY AND THEFT PREVENTION
Scrapyards are often targets for theft and fraud, which is why security is such an important feature to consider. Recycling software can boost security by tracking transactions and flagging anything that looks suspicious. Some systems even integrate directly with surveillance cameras so that you can get visual documentation of transactions as they happen. This extra layer of security not only helps prevent theft, but also provides valuable resources if you ever need evidence for disputes or investigations.
DISPATCH AND LOGISTICS MANAGEMENT
Managing transportation and logistics efficiently is crucial for scrapyards that offer pickup and delivery services. Software solutions can include dispatch management features that track pickups, deliveries, and fleet movements. Route optimization tools also help businesses plan the most efficient transportation routes, reducing fuel costs.
CUSTOMIZATION AND SCALABILITY
Every scrapyard has its own way of doing things, which is why a one-size-fits-all
The right recycling software can greatly benefit your business, but the wrong one can create challenges like data silos, manual workarounds, and an increased potential for errors. Incompatible or complex software can also be difficult for employees to learn, slowing down adoption and productivity.
approach doesn’t always work. The best recycling software offers the flexibility to customize it to fit your specific needs. Whether you’re running a small yard or managing a large, multi-location operation, scalable software ensures your system can grow with your business. As your needs evolve, features can be added or modified, making it easy to adapt to any changes in your business. RPN
Many recyclers have historically used pen and paper for tracking, but more are shifting to digital solutions for efficiency and accuracy.
The new model 4 E-Z log Baler is just what mid size scrap yards have been asking for! Priced right for any yard — small, mid size, or large!
Like the Model 3, the NEW Model 4 has no set up time and a very low cost to operate. The one man operations are all handled from the newly designed cab. With the 400º rotation crane and a reach of 27’ adding the continuous rotation grapple, it makes loading the larger chamber a breeze.
Taking your loose scrap to a highly sought after shreddable log.
— Cycles in under 2 minutes!
— Produces up to 70 tons per day.
— Fully portable in the closed position.
— New seat design for more operator comfort.
EVENTS CALENDAR
WASTEEXPO
LAS VEGAS,
NV | MAY 5–8
WasteExpo provides a platform for exchanging best practices, fostering collaboration, and building meaningful relationships with key players in the field. The comprehensive conference program covers more than five critical topics, including operations and safety, recycling and landfill management, business insights, and emerging policies. wasteexpo.com
REMA 2025 SAN DIEGO, CA
| MAY 12–15
The ReMA 2025 Convention and Exposition, formerly the ISRI Convention, is the largest recycled materials industry event in the world. ReMA 2025 will bring together close to 7,000 experts and professionals to sharpen their skills, gain knowledge, build relationships, grow their businesses, and celebrate the industry. rema2025.org
WORLD RECYCLING CONVENTION & EXHIBITION VALENCIA, SPAIN
| MAY 26–28
The BIR World Recycling Convention & Exhibition offers participants an in-depth look at the latest trends and developments shaping the global recycling markets. This event serves as a key platform for BIR member companies to showcase their services, machinery, and equipment, offering valuable insights and innovative solutions for the recycling industry. bir.org/events/upcoming-events
120+ SPEAKERS
Enjoy four days in sunny San Diego with inspiring speakers, the hottest trends, and world-class networking to expand your knowledge, build connections, and grow your business.
Seven decades of experience sets our balers apart.
Engineering refined over the years yields a baling chamber that maximizes geometry and physics, delivering exceptional bale density and integrity. Our proprietary auto-tie design ensures reliability and productivity.
American Baler takes performance to new heights.
American Baler is a proud member of the Avis Industrial Recycling & Waste Equipment Division.
