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Flexible High Tech Solutions for Industry “Those who look a little harder discover a lot more� Machine Tools
EN
Customized Efficiency Machine Tools
MATRIX 1000 K 25/40 5
Interpolated axes “X” Stroke
mm in
2.500 - 4.000 98 - 157
“Y” Stroke
mm in
2.500 98
“Z” Stroke
mm in
1.000 39
“X” - “Y” Axis rapid feedrate
m/min ipm
50 1,969
“Z” Axis rapid feedrate
m/min ipm
50 1,969
“A” Axis rotation
±115°
“C” Axis rotation
±305°
“A” Axis rapid feedrate
rpm
30
“C” Axis rapid feedrate
rpm
30
Spindle power S6(40%) /S1
kW HP
40/40 53/53
or
41/37 55/50
or
96/70 129/94
or
61/60 82/80
Spindle torque S6(40%) /S1
Nm ft-lb
137/100 127/73
or
89/64 66/47
or
94/67 69/49
or
224/160 165/118
Spindle speed
rpm
18.000
or
28.000
or
28.000
or
14.000/18.000
HSK-A63 / HSK-A100
W x H x L (K25)
mm in
7.169 x 5.314 x 6.260 282 x 209 x 246,5
W x H x L (K40)
mm in
7.169 x 5.314 x 7.960 282 x 209 x 313
250
250 “Y” stroke “W”
450
“L”
“X” stroke
300
“Z” stroke
“H”
DIN 69893-1 milling tool taper
TYPHOON kW (S6/S1)
40-40 / 41-37 / 96-70 / 61-60
Nm (S6/S1)
137-100 / 89-64 / 94-67 / 224-160 14.000-28.000
+-
11 5°
rpm
11
+-
5°
“A” axis
±115°
“C” axis
±305°
“A” axis (rpm)
30
“C” axis (rpm)
30
PHOENIX 41-37
kW “C” (S6/S1) axis rotation
“B” axis rotation 89-64 +180°/-180°
+200°/-200°
Nm (S6/S1)
28.000
rpm 0°
+-
5°
5°
12
10
10
+-
+-
0°
12
+-
TORNADO
“A” axis
-105° ÷ +120°
“C” axis
continuous
“A” axis (rpm)
50
“C” axis (rpm)
100
PHOENIX
I: BARENO MAXIMA
TORNADO
270°
18.000
-105° ÷ +120°
-105° ÷ +120°
12 continuous +-
continuous
“A” axis (rpm)
50
50
“C” axis (rpm)
100
100
“A” axis “C” axis
05 °
1
0°
137-100
°
05 PHOENIX -1 +
°
135
0-
94-67 28.000
1 +-
° TORNADO 15
Nm (S6/S1)
5°
5°
1 +-
“C” axis40-40 rotation +200°/-200°
rpm 10 +-
10 +-
° 95
+-
9
+-
°
20
5°
96-70
kW (S6/S1)
270°
A competitive solution GHIBLI High-speed precision machining centre for milling complex three-dimensional work-pieces which require accurate machining and continuous axis interpolation. MATRIX is the ideal solution to satisfy production requirements across a multitude of industrial applications from aerospace industry to automotive, die-manufacturing and design.
High precision, dynamics and speed with 5 continuous axes The machine structure has been completely redesigned using the more advanced FEM and simulation software ° 95 +achieving a double stiffness respect to the 5° previous model. 11 0The structural change has been optimized in order to keep the excellent dynamic performances and the optional hydrostatic Z guides offer the best vibration damping results. 5°
°
10
95
+-
+-
Optimized configuration based on Customers’ needs You can chose between two different machine length and two head configurations (fork or orthogonal). The machine can be placed directly on the floor (if capable to support enough load) or on a simple foundation to have the working table on the floor plane.
270°
Easy access and perfect visibility GALAXY HD TORNADO HD + HHD Great accessibility and visibility FANTIC of the working area thanks 270° to the machine gantry structure with moving bridge and wide frontal doors.
GHIBLI
GALAXY HD
FANTIC
Two superior heads The customer can choose between two direct drive and high performance heads configuration: the orthogonal head one and the fork one. The first one is particularly appreciated by mould&die makers because it can machine closer to the
5°
10
+-
80
60
2000
4000
60
60
50
50 41 kW
40
37 kW
30
20
20 10
10
0 6000
8000
10000
12000
14000
0
10 5000
10000
200
S1-100% (Nm)
M 100/18
S6-40% (Nm)
35
120
30 100 Nm
25
60
15
40
10
0 0
3000
3800 rpm
80
20
POWER (kW)
140 137 Nm
20
9000
12000
15000
0 18000
S6-40% (kW)
M 67/24
100
94 Nm
96 kW
80
90 80
70
70 kW
67 Nm
70 60
50
50
40
40
30
30
S6-40% (kW)
S1-100% 20 (kW) 10
S6-40% (kW) 0
0
SPEED (rpm)
S1-100% (kW)
25000 28000
S1-100% 60 (kW)
5
6000
20000
90
40
TORQUE (Nm)
40 kW
2800 rpm
TORQUE (Nm)
100
COPPIA - TORQUE (Nm)
180
100
M 66/28
50 45
160
S
SPEED (rpm)
10000 rpm
S6-40% (kW)
15000
S1-100% (Nm)
4000
8000
20 10 12000
16000
SPEED (rpm) VELOCITĂ€ - SPEED (min-1) S6-40% (Nm) Knee speed (rpm) S6 Knee speed (rpm) S1-100% (kW)
S6-40% (kW)
S
S
0
16000 18000
S
30 20
SPEED (rpm)
S1-100% (kW)
40
20000
0 24000
S1-100% (Nm) S6-40% (Nm)
workpiece or reach points that would otherwise be inaccessible by a forked head. The head is equipped with direct drive, safety brakes and encoders, as well as a case that resists bending and twisting as much as the forked one. The Fork head configuration can be chosen between two different ones depending if it’s requested more stiffness or a better piece accessibility.
Wide choice of electrospindles The MATRIX machining centre can be supplied with a wide range of electrospindles depending on the type of material to be machined. Machining precision is always guaranteed by the thermal stabilising system which consists of a special software designed and developed to compensate natural thermal expansion in the electrospindles when machining conditions vary.
High-speed, Performance and Precision The carriage and beam travel on properly dimensioned recirculating roller guideways ensure machining precision and stability. Axes are moved by a ground ball screw and double preloaded ball nut assembly. Maximum axis precision is achieved thanks to the micrometric technology applied. Axes are powered by digital drives and ultimate generation brushless servomotors.
Simple and reliable tool magazines According to the various models, wheel-type or chain-type tool magazines with fast manipulator to reduce tool changeover times are available. Installed outside the work area and therefore free of dirt, these tool magazines ensure the greatest reliability over the time. They can be equipped with an automatic chip coding system containing tool data and information.
POWER (kW)
0
70
64 Nm
3500 rpm
50
TORQUE (Nm)
30
POWER (kW)
HSK-A100 rpm limit
40
3600 rpm
TORQUE (Nm)
100
0
80
70
150
90
80
160 Nm 50
100
89 Nm
90
70 61 kW
200
M 64/28
100
POWER (kW)
M 160/18
224 Nm
POTENZA - POWER (kW)
M 160/18 250
Dust extraction and ceiling enclosure When machining composite materials and resin, MATRIX can be fitted with an efficient and effective dust extraction system which is installed on the spindle nose. In addition, top-roof bellows can be fitted to the machining centre creating a complete enclosure isolating the machine from the surrounding areas. Different models of dust extraction systems are available to satisfy any customer’s requirements. The ideal cooling system Depending on the type of machining, the tool cooling system can use a coolant liquid which flows inside and outside the spindle (60 L/min) with fixed or variable (up to 70 bar) internal pressure, or incorporate a spray mist system, or simply use compressed air.
Monitoring and in-process inspections MATRIX can be supplied with a laser tool presetter and a radio frequency probe for acquiring work-piece size and coordinates. Thermal Shield The machine can be hot, and must remain so. The important thing is that this temperature variation is gradual and controlled, so that the thermo-symmetric structure can adapt. To achieve this result, the structure has special patented insulation; if there is a sudden change in outside temperature, e.g. of around 5 °C, the machine opposes this change and takes much longer to heat up and therefore expand. The remaining temperature gap is a very small value that can be managed by the passive (thermal cladding) and active (electronic) compensation systems in Matrix 1000.
MATRIX 1000
Machine Tools
printed in italy by Laboratorio Grafico BST - 11/17 - EN - rev. 00
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Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure. All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalogue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.