Last Planner System on Small Projects Case Study

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LAST PLANNER SYSTEM® MASTER

PLANNING

LAST PLANNER SYSTEM® SMALL PROJECTS

Set Milestones

COMMON PRACTICES Using the Last Planner System on small ®

SHOULD

PHASE

PLANNING

Pull Planning to Specify Handoffs

CASE STUDY LAST PLANNER SYSTEM® SMALL PROJECTS

LOOKAHEAD PLANNING

practices, by flexing the LPS to work in their favor.

WILL

WEEKLY WORK PLANNING

Make Reliable Promises

The goal remains the same as when the Last Planner System is used for

DID

Percent Planned Complete/Variance Retrospectives

improvements with the input from the whole

value to the entire team.

team (Trade Partners, GC, Owner).

2. Understand LPS is about the conversations and reliable commitments that are made within the team and not about how the information is documented. Keep it Simple.

transformational solutions with certainty of results.

to help the team setup the baseline and assisted them in problem solving to identify small improvements.

construction scheduling: make reliable commitments and eliminate waste.

9. Understand what your jobsite “office” will look like and get creative with solutions for visual communication that will work best for YOUR job.

analysis of the schedule and more in depth pull planning/daily huddles.

3. Use the PDCA (plando-check-act) cycle to make improvements - small

7. Work with trade partner project managers/

improvements/changes = big wins.

supervision to instill lean behaviors at every level of the project within their ranks.

At JE Dunn, we seek to maximize collaboration as early in the process as possible to deliver

8. Use Daily Stand Ups to keep everyone accountable and ensure commitments do not slip through the cracks.

5. Utilize a lean specialist

6. Small projects benefit more from closer

®

LEARNING/ IMPROVING

of flexing the system to provide

together to effectively implement LPS

projects teams shared many common Make Work Ready

4. Find a starting point and make

projects focuses on bringing all parties

tools in a short period of time. Our small CAN

1. Understand the importance

10. Focus on progress over perfection – make sure leanrelated goals are right-sized for the scope and scale of the project.

ON THE JOB

We have long used the Last Planner System® for fostering commitments and eliminating waste from the construction phases of our projects. This process

EY NASHVILLE TAX OFFICE TI

SULPHUR DELL RETAIL BUILDING

BROOKLYN BOWL TI

GERMANTOWN SPORTSBAR

determines team needs and commitments in order to deliver each milestone. JE Dunn has been intentional about growing our

$6.5M 60,000 SF 4 Months

small projects program. While we use LPS on majority of our projects, we found challenges with

$10.2M 60,000 SF 10 Months

$7.2M 48,000 SF 7 Months

$1.6M 7,000 SF 3 Months

our small/quick hitting projects teams finding value in LPS. Working with an internal Lean Specialist, our teams utilized lean practices to encourage rapid improvements to improve their reliable commitments, trust and workflow on the project. In the end,

“It’s not only critical to stay ahead of potential delays, but it’s

“LPS is the tools we have in place to guide a mentality and style

“Pull planning and look ahead planning fostered communication

“LPS helped us nail down an aggressive schedule through pull

critical to be nimble in your plan when issues do arise. For me this

of communication. It promotes ownership and collaboration from

on our project. These lean tools worked great with the owner

plans on our project. The buy in of our trade partners was key,

is the greatest benefit of LPS, being able to identify road blocks

each party involved. It provides structure and organization to the

involvement and improved our team communication.

due to the short period of time we had to complete the project. It

early but more importantly figuring out quick detours to keep the

chaos of scheduling and sequencing.“

- Ken M., Superintendent

really helped with getting the trade partners to communicate and

project moving.”

- Ben N., Superintendent

collaborate with each other throughout the project.“

- Palen R., Project Manager

- Matt E., Superintendent

our project teams have become comfortable with

It is critical to have activities planned down to the day and to

“LPS carries a connotation of being a production based planning

“Owner’s involvement in our LPS was key. It allowed us to see

“We were challenged to complete our work in a very short

improvements and change, learned how to flex the

look ahead and pinpoint problem areas well in advance of it

tool that only works on complex projects with larger teams. In

things from his perspective and understand what was important

amount of time and the collaborative approach of LPS was

becoming an issue. It’s important to do this every day. I would

truth LPS is a means to build the most important aspect on every

to him and his operations. His activities really helped everyone

crucial to this small project. We brought end-user representatives

utilize the measuring tools (Percent Planned Complete and

construction project regardless of size: a team.”

understand why we were doing what we were doing and why it

into our weekly meetings, so that all parties and end-user could

Variance tracking) of LPS more in depth.”

- Sam R., Project Manager

was so important for us to hit our dates.”

share ideas and solve problems in real time.”

- Eric B., Project Manager

- Kyle R., Project Manager

system, and shared lessons learned with other teams by helping each other think through new possibilities. © 2020, All Rights Reserved. J.E. Dunn Construction Group

- Scott P., Superintendent


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