P L A N N I N G 路 P R O D U C T I O N 路 I M P L E M E N TAT I O N
Slaughtering equipment for cattle Your partner for plant engineering and construction www.emf.de
Our comprehensive range of services: Planning of food processing plants of variable sizes, in particular: Slaughtering plants for cattle, pigs and sheep Red meat processing Poultry slaughtering and processing Fish processing Canning factories Cooling and freezing technology In-house manufacture of machinery and installations in Germany Personnel training Transfer of marketing know-how (e. g. recipes) Turnkey construction and elaborate cooperation concepts
I N N OVAT I V E C O N C E P T S F R O M ONE SINGLE COMPETENT SOURCE Production plants for the food industry are not made in a day. This makes it all the more important that you can rely on the perfect coordination of all individual steps of project development from the planning up to turnkey handover of your plant. With EMF you have a partner who offers you the full line of development from one single source.
That is how we implement customized plant concepts and complete solutions of any size with equal commitment as we apply readyto-install plant modules. In addition our facilities meet the highest standards regarding animal welfare, ergonomics, operational safety, hygiene and environmental protection. Quality management all along the line.
Wide-ranging technical know-how, firm commitment to the selling markets and more than 35 years of international experience on several continents put us in an ideal position to define the specific conditions and requirements of each project and to develop economic solutions for you.
Consistent quality management and production of the machines and plant modules in our own manufacturing plant is an important factor in meeting our targets. Being manufacturers of high-quality prefabricated building elements we have been successfully implementing complex turnkey projects for years, supporting our customers far beyond commissioning. This close collaboration has enabled us to extend our field of operations more and more. Today, EMF has a global network of branch offices allowing us to give our customers even better support. On the following pages you will find an exemplary outline of a slaughter line for cattle with its most important components; we are aware that this line can be adapted to your individual requirements, from the size of your company to the different levels of automation. We will be glad to advise you on your project.
www.emf.de
The plant in detail:
EMF delivers cattle slaughtering plants with a capacity of 5 to 60 animals per hour per line, throughout the world.
Pen/s (1) Stunning (2) Transfer (3) Pre-skinning (4) Skinning (5) Paunch removal (6) Splitting (7) Inspection (8) Cold storage room (9) Cutting up (10)
1
Our priorities are quality, reliability and efficiency. At the same time we are able to fulfill our obligations for the slaughtering and conveying systems in adherence with the guidelines for hygiene and food safety. Conveying technology is crucial for the correct production flow of a slaughter line.
2 3 4 5 6
E F F I C I E N C Y A L L A LO N G T H E L I N E
The hygiene technique is one of the most important functions in the food industry. For this reason, EMF supply on request all the health facilities according to the latest EU hygiene requirements.
EMF designs, manufactures and assembles all production facilities for its slaughtering and cutting plants. Based on our longterm experience in this field we are able to respond promptly and optimally to any special requests our customers may have.
On request, EMF will supply any auxiliary equipment required for your plant. Please contact us. We will be glad to advise you.
For example our range of supply comprises of: • Hand washbasins • Pass-through disinfectant gratings • Hygiene stations • Knife sterilization tanks • Soap and disinfectant dispensers • Boot and apron cleaning systems • Towel dispensers • Apron washing cubicles • Waste paper baskets • etc.
9
9
9 7 8
10
www.emf.de
1
9
2
9
3 4 5
9
6 7 8
10
STUNNING, BLEEDING, TRANSFER 1
Pens for stress-free housing in accordance with animal welfare requirements.
2
Conventional stunning trap with safe fixation for traditional stunning. 2
Ritual slaughter boxes for ritual slaughtering of cattle. Sturdy, hot-dip galvanized steel construction, optionally available in high-grade steel. 180째 rotatable by electric drive. Safe fixation of the animals by pneumatically controlled shutters and pressure plates.
EMF offers you various effective technologies for stunning.
2
Conventional stunning trap with corridor and elevator for empty hooks. 4
3
Transfer station with either stationary platform or lifting platform to transfer the carcasses from the bleeding pipe track to the eviscerating pipe track.
5
Pre-skinning platform to apply a preparatory cut preparing skinning. Roll skinning machine with electrically or hydraulically driven roller for optimal rolling up of the hide. Two lifting platforms allow easy finishing cutting of the skin.
S K I N N I N G , R E M O V A L O F PA U N C H E S
INSPECTION,
AND ORGANS, SPLITTING
COOLING, CUTTING UP
8
8
Slaughter hall with lifting and stationary platforms. Ergonomically designed workplaces with horizontally and vertically movable lifting platforms for effective operation. To ensure optimal hygiene and food safety all platforms come with sterilizing equipment for tools as well as with cleaning and disinfecting units for personnel. 6
Paunch lifting platform for removal of the white organs and dropping them into the paunch trough. 7
Splitting platform Lifting platform with saw to divide the carcasses in half.
8
Stationary platforms for inspection - various working heights for veterinary inspection of the whole carcass.
9
Cold storage houses for various cooling and freezing requirements. Also available with automatic pipe track conveyor system and destination control system.
10
Cutting systems for coarse and fine cutting. Transportation of meat on an easy-to-clean and therefore hygienic conveyor belt. Transportation of the bones on a separate bone belt. Variable, height-adjustable tables with or without chutes in the cutting plate. 10
Cutting wall with circular saw Bandsaw for coarse cutting of for the coarse cutting of hang- cattle quarters before fine ing cattle carcasses in quarters. cutting. www.emf.de
A STRONG COMMUNITY
The four members of the EMF group of companies, supported by an international network
EMF Lebensmitteltechnik-Anlagenbau GmbH (food engineering)
Food technology, steel construction, plant engineering and construction
Fish farming technology
Fish delicatessen
EMF branch offices and agencies all throughout the world
FeldstraĂ&#x;e 3 D-31582 Nienburg/Germany
Phone: Fax:
+49 5021 6028-50 +49 5021 6028-60
info@emf.de www.emf.de
EMF_750_0811
EMF LebensmitteltechnikAnlagenbau GmbH