Paper MiddlEast 26 Summer 2015 by ENP Publishing

magazine

Edito

PAPER MIDDLEAST pulp, paper, tissue

The Magazine dedicated to the Pulp, Paper and Tissue Industry in the Middle East

N°26 - Summer 2015 Head Ofﬁce / Publisher ENP SA info@groupenp.com 36, rue Stanislas Julien - 45000 Orléans France Tél. +33 238 42 29 00 Publisher STÉPHANE RICHARD stephane.richard@groupenp.com Editor Lebanon RIMA DIB rima.dib@groupenp.com Correspondants Syria AHMED AL SLEEBA ahmed.sleeba@groupenp.com Jordan RAMI HOURANI rami.hourani@groupenp.com Advertising Middle East rima.dib@groupenp.com Tel: +961 32 24 953 International Advertising STÉPHANE RICHARD stephane.richard@groupenp.com FRANÇOIS HÉNIN francois.henin@groupenp.com Tel: +33 238 42 29 00 Fax: +33 238 42 29 10 Graphic Designers ELHAM EL MASRY GHALI SIMON & PARTNERS Subscription MATHILDE SEVESTRE mathilde.sevestre@groupenp.com ISSN : 2264-606X Diffusion : 3.000 ex. Algeria, Bahrain, Egypt, Iran, Irak, Jordan, Kuwait, Lebanon, Morocco, Oman, Qatar, Saudi Arabia, Syria, Tunisia, United Arab Emirates, Yemen www.PaperFirst.info

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he United Arab Emirates (UAE) paper industry continues to be vibrant. The country witnesses an incomparable economic growth translated among others by an increase in the consumption of paper. Production and printing of paper is generally done through the UAE to be exported to the whole Arab countries to fulfill the need of the increasing demand on manufacturing paper grades. The paper conversion sector is also witnessing a boom, producing all major paper products from paper to tissue and cardboard that grows in becoming a high necessity. Dubai and Abu Dhabi, the main cities in the UAE, are acquiring a high reputation and a leading position among other Gulf cities; mainly due to their cost effectiveness system and their geographical position assuring a speed delivery with high performance. In this issue of Paper Middleast magazine, we will focus on the activity of Union Paper Mills (UPM) that manufactures packaging grades of paper. The mill has 2 machines working in Dubai displaying the latest technologies producing high quality of Fluting and Testliner. Although production capacity of Containerboard in the UAE is high but the paper industry market is growing tremendously and at a rapid pace. Corrugated paper is being used for new patterns and flexible packaging is witnessing high demands. As a result, new products and higher production capacity are being required to answer the market demand. Following this fact, UPM management planned to increase their export to neighboring countries on the strength of their advanced world class machineries used in the production process. In order to fulfill the market need, they invested in a third machine that will be installed in Abu Dhabi. We will look in the following pages to Union Paper Mills and their actual manufacturing lines. A focus will be dedicated also to their new project mill in Abu Dhabi, and their PM3 on which production is expected to be started in 2016.

Rima Dib rima.dib@groupenp.com

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Contents

Paper Middleast 26 Summer 2015

News

Report >> Union Paper Mill (UAE)

ADNPM to receive PM3 NTT tissue machine from Valmet

Standard Chartered and the stake acquiring from Fine

Valmet tissue line started up at Hayat Kimya

MEPCO starts trial operation of Jeddah Recycling Unit

Krishna Tissue Pvt. Ltd. And A.Celli 7HWLY! MVY [OL Ä YZ[ [PTL 0UKPH JOVVZLZ a European supplier for state-of-the-art paper winding

Events 20

PaperWorld ME 2015

4; 0[HSPH [V Z\WWS` Ä ST ZPaL WYLZZ [V 7 7LOSP]HUVˌS\ 2HˌP[»Z 74 PU hLYRLaR `

AMACO Group participated recently in the Tissue World Exhibition

Modern Karton: Voith process line for packaging paper successful in operation

) 09 >VYSK 9LJ`JSPUN *VU]LU[PVU Exhibition

One of the major suppliers of ContainerIVHYK PU [OL 4,5( YLNPVU <74 VU [OL light!

Technology 17

Contaminant removal: Why the innovative -PILY>HSS ZJYLLU J`SPUKLY PZ `V\Y ILZ[ choice ?

Advertisers Index ABTCP 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 ATIP 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Buckman Laboratories . . . . . . . . . . . . . . . . . . . . 23 CNCIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 CPPMP China. . . . . . . . . . . . . . . . . . . . . . . . . 28-29 Hello Baler Machinery . . . . . . . . . . . . . . . . Cover 2 Kadant Lamort . . . . . . . . . . . . . . . . . . . . . . . 11, 38 MIAC 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Paper Arabia 2015 . . . . . . . . . . . . . . . . . . . . . . . . 25 PaperEx 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 PaperME 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Runtech Systems. . . . . . . . . . . . . . . . . . . . . Cover 3 Union Paper Mill . . . . . . . . . . . . . . . . . . . . . 15, 42 Wenrui Machinery (Shandong) . . . . . . . . . . . . . . 13 Xerium Europe . . . . . . . . . . . . . . . . . . . . . . . . 9, 50

papermiddleast 5

News

UAE

ADNPM to receive PM3 NTT tissue machine from Valmet Abu Dhabi National Paper Mill (ADNPM), a member of Abu Dhabi Industrial Projects Company has bought the UAE’s first PM3 NTT tissue manufacturing machine and the third in the world from Valmet the global developer & supplier of automation, technology and services. The order placed will cost AED 200 million (c. 55 million US Dollars). With PM3 NTT tissue manufacturing machine, ADNPM aims at increasing the mill’s current production capacity which is 63,000 to 90,000 tons of tissue/year as the management is expecting. Valmet PM3 NTT tissue manufacturing machine will be the first to be set up in the Middle East, and is scheduled to be installed during the second half of 2015. The NTT tissue manufacturing machine is able to run as a conventional machine and capable of giving a product that has high absorbency, high softness and high bulk. Helmut Berger, GM of ADNPM said: “45% of our products go to the UAE, and around 80% goes to the GCC region. The remaining 20% are shipped to Australia, Africa, Europe and the rest of the world. We anticipate a one third of our production capacity to be produced by this machine achieving an enormous increase of 30,000 tons annually.” ADNPM has ordered the first PM3 NTT tissue manufacturing machine to gain from the advantage of the NTT technology which is a completely new concept in tissue manufacturing using state-of-the-art and proven machine technology combined with the latest belt technology for paper machine clothing. With the flexibility of Valmet’s Advantage NTT technology, local production of tissue now has the possibility of developing new products to 6 papermiddleast

meet the constantly changing needs of the market according to Berger. Abu Dhabi National Paper Mill LLC (ADNPM) is a subsidiary of Abu Dhabi National Industrial Projects Co. (ADNIP), a prominent private industrial investment group. The company was established in 2001 and has today 2 tissue machines with a capacity of around 63,000 tons per year.

JORDAN

Standard Chartered and the stake acquiring from Fine A consortium led by Standard Chartered has bought a minority stake in FINE, a tissue maker majority-owned by Jordan’s Nuqul Group for $175 million; Standard Chartered said on Tuesday. Most of the money will be used to expand the production capacity of FINE, which has operations across the Middle East & North Africa and is expanding its sales to Africa, South Asia and some European countries; the bank said in a statement. Standard Chartered Private Equity will obtain two seats on FINE’s board and help to develop the company towards an initial public offer of shares in the long term; the bank said. It did not reveal the size of the stake or the identities of the other consortium partners. In addition to tissue paper, FINE makes kitchen, bathroom and industrial hygienic products as well as diapers. It has paper mills, converters and packaging plants in the United Arab Emirates, Saudi Arabia, Egypt, Jordan, Iraq, Kuwait, Morocco and Algeria. The deal is Standard Chartered Private Equity’s sixth investment in the Middle East and North Africa and it is its second in a Jordanian-headquartered company, taking its direct investments in the region to $560 million; the bank said.

News

TURKEY

Valmet tissue line started up at Hayat Kimya Hayat Kimya’s new Advantage DCT 200TS tissue line, PM5, was started up in March 2015 by a joint Valmet and Hayat Kimya team. The new line, at the Mersin mill in Turkey came smoothly on stream according to schedule and produced sellable paper from the very start. This was the second start-up for the same team in three months, as Hayat Kimya’s PM4 at the new Alabuga mill in Tartarstan, Russia was started up in December 2014. The time schedule was very tight but the paper was on reel as expected with good paper properties. «This was for most of us, the third and fourth tissue line installation we have started together. During the years we have developed a mutual respect and high confidence in each other, which makes the coordination of the assembly and all commissioning activities very smooth and together we make things happen,» says Rolf Tellack, Project Manager, Valmet. «We share the same excitement with everyone who has contributed with patience and determination to make these projects successful. Even though the conditions were very different between the Russian and the Turkish installations, both machines started up on time and are now producing top quality paper at high speed,» says Lütfi Aydin, Director Paper Group, Hayat Kimya. Hayat Kimya has now four tissue lines supplied by Valmet in their machine fleet and one more to start up in 2016. Recently the company announced the rebuild of their PM1 which means that all their tissue lines will be operating with the Advantage DCT technology from Valmet. The tissue machine has a width of 5.6 m, and a design speed of 2,200 m/min. The design capacity for the machine is 70,000 tonnes a year. The machine will produce high-quality facial, toilet and towel grades from virgin fiber and is optimized to save energy and enhance final product quality. 8 papermiddleast

The tissue production line features stock preparation systems and Advantage DCT 200TS tissue machine. The machine is equipped with OptiFlo headboxes and Valmet cast alloy Yankee cylinders as well as the Advantage technology including ViscoNip press, AirCap hood prepared for co-generation, WetDust sytem, sheet transfer system and SoftReel reel.

Hayat Kimya and Valmet team celebrating the PM5 startup at the Mersin mill in Turkey

The delivery also included an extensive automation package with Valmet DNA, process controls and Valmet IQ quality controls. Complete engineering, supervision, training, start-up and commissioning were also included in the delivery. Hayat Kimya A.S. is part of the Hayat Group. The Hayat Group primarily operates in the chemicals, hygienic products, paper and wood-based industries. The Hayat tissue facilities today have a paper production capacity of 350,000 tonnes, and a converting capacity of 200,000 tonnes per year. Through new investment and ongoing projects the total production capacity of Hayat Kimya will reach 420,000 tonnes.

SAUDI ARABIA

MEPCO starts trial operation of Jeddah Recycling Unit Middle East Paper Co. (MEPCO) has started in May 2015 the experimental operation to its Drum Pulper. The management assured that this move will help save more of the raw materials used in the production process, expecting to test the unit at full capacity which stands at around 350,000 tonnes a year. The commercial start-up is expected to be done in September of the same year.

News

The investment costs has reached SAR 53 million - 32% of which are self-ﬁnanced, 50% coming from the Saudi Industrial Development Fund, while 18% are being ﬁnanced through Murabaha.

INDIA

Krishna Tissue Pvt. Ltd. and ( *LSSP 7HWLY! MVY [OL Ä YZ[ [PTL India chooses a European supplier for state-of-the-art paper winding. A.Celli Paper has recently received an order for a state-of-the-art winder from Krishna Tissues Pvt. Ltd., located in Kolkata, India.

and in our capabilities. Expertise, technological preparedness, orientation toward research and development, safety standards and the quality of post-sales service are now more than ever becoming important elements choosing a supplier, and companies like A.Celli have an advantage in negotiations where the customer is looking for trust in their business relationship and a longterm relation that can make his or her company grow thanks to the most suitable choices. Delivery of this new paper rewinder is scheduled for summer of this year. Once again, A.Celli Paper proved to be an expert, reliable and professional partner capable of walking side-by-side with the customer, building important relations. Together with Krishna Tissues, it developed a supply project that will allow the customer to attain important goals.

UAE The paper rewinder, model AC842, is the foundational element in a new project for the production of 80-320-gsm testliner products that the company is undertaking. At an operating speed of 2000 m/min and a 5.600-m format, this machine represents a further milestone for A.Celli because it is the ﬁrst paper rewinder in India bought from a European supplier and is scheduled to be delivered by summer 2015.

Union Paper Mills and the new paper mill in Abu Dhabi Union Paper Mills opted for a new Greenfield installation of a second paper mill in Abu Dhabi’s industrial area of ICAD-3 in order to fill the need of the increasing demand of packaging papers in the domestic market. Al Dhafra Paper Manufacturing Company LLC, U.A.E. will be the name of this Greenfield project that will cost around 130 Million US Dollars. The mill will consist of a PM3 machine to produce Testliner and Fluting with a basis weight ranging between 90 and 180 GSM, and an annual production capacity of 200,000 Tons. Union Paper Mills has decided on Bellmer Vaahto company to carry out the upgrade job on this second hand single ply machine.

This is another conﬁrmation of this particular trend that generally characterizes the business market on an international level. Several operators are turning to top level partners in the quest for excellence and cutting-edge technology, continuing to place their trust also in our Country 10 papermiddleast

Bellmer Vaahto scope of supply will include equipment of approach ﬂow, headbox, upgrade of the wire section and the supply of two new dryer groups to increase the drying capacity on the machine.

News

Bellmer delivery is to include also the size press as well as the three under-the-machine pulpers. The package comprises also the modernization of the hood technology, a new heat recovery system as well as the size preparation unit.

In 2013, Bellmer had the acquisiton of Vaahto company. Today, the company is managed by the 6th generation brothers: Erich, Martin and Philipp Kollmar.

The new paper mill is scheduled for the start-up in the second quarter of 2016.

TURKEY Established in 1987 by the M.A.H.Y Khoory Group, Union Paper Mills is a leading producer of Fluting, Testliner, White Top Testliner and Core Board in the United Arab Emirates. Bellmer a family business company estasblished in 1880 is part of the Bellmer Group. Bellmer delivers high performance machine and plant manufacturer since 1842 offering state-ofthe-art products and solutions for any case of application.

Modern Karton: Voith process line for packaging paper successful in operation The new PM 5 for light-weight packaging paper at Modern Karton went into operation on time in Corlu, Turkey, in the middle of 2015. The entire process technology â&#x20AC;&#x201C; from the stock preparation to the winder, including automation â&#x20AC;&#x201C; was deli-

papermiddleast 11

News

vered by Voith and is characterized by low fresh water and energy consumption. Decisive for the choice of supplier were Voith’s references in the field of light-weight packaging paper and good experience in working with Voith. Ahmet Eren, managing director of Modern Karton, confirmed: «The comprehensive technological experience of Voith and the sustainability concept of the system convinced us. With this project we can build on our position in the market.» PM 5 is designed for a production speed of 1,500 m/min and has a wire width of 8,180 mm. It produces around 400,000 metric tons of packaging paper annually with a basis weight of 70 to 160 g/m². «We offer paper manufacturers in this growing market segment convincing, attractive solutions. Our system concept is perfectly adapted to the requirements of this market and our customers benefit from resource- and cost-effective, high-quality machines,» said Andreas Endters, member of the Voith Paper Board of Management. The modern stock preparation system comprises two lines and is specially designed for the high percentage of rejects in Turkish waste paper. Also the consumption of resources of the paper machine is as low as currently possible thanks to the technology supplied by Voith. For example, due to the installation of the innovative FlowJec dosing system in the approach flow system of PM 5, it is possible to exactly coordinate the use of

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chemicals. In addition, the OnV EnergyProﬁler software localizes and visualizes all the energy consumption during paper production. Added to this are the automation, rolls and ﬁrst clothing for the machine as well as all additional services and auxiliary packages. Voith has conducted extensive training for new staff and provides additional technology support. Modern Karton itself has set up a power plant on the mill premises to utilize the residual materials from the production process and to generate energy.

TURKEY

74; 0[HSPH [V Z\WWS` Ä ST ZPaL WYLZZ [V 7LOSP]HUVˌS\ 2HˌP[»Z 74 PU hLYRLaR ` PMT Italia will supply a new ÆGO SIZER FO Film Size Press with new Threading System and Pulper to Pehlivanoɦlu Kaɦit for their PM1 in Çerkezköy, Turkey. The 2.850 mm wide PM1 produces Fluting and TestLiner in a grammage range of 75 to 200 GSM with a design speed of 1.000 m/min. The rebuild is planned for the end of 2015 and the new production will start at the beginning of 2016.

Report

>> Union Paper Mills (UAE)

One of the major suppliers of Containerboard in the MENA region, UPM on the light!

nion Paper Mills was established in1987 by MAHY KHOORY GROUP, a limited liability company whose inception goes back to the late 1920s or early 1930s of the last century. Union Paper Mills (UPM) is the sister company of MAHY Khoory & Co, Al Khoory Engineering, Greenland Transport, Pearl Marina, Clean Earth etc. and is located at Al Quoz Industrial Area, No.1 Dubai; UAE.

The mill covers an area of one million square feet to manufacture packaging grades of paper i.e. the containerboard paper required for production of corrugated cartons. The setting of this project by UPM brought in for the ﬁrst time the paper recycling technology in the UAE to fulﬁll the growing local needs for different grades of paper. 14 papermiddleast

Union Paper Mills commenced its manufacturing activity in 1988 by producing Fluting & Test Liner required by the local as well as GCC’s box plants along with unbleached Core Board for production of Core pipes. Subsequently, the production of White Top Test Liner was also undertaken. The mill has two paper machines i.e. PM1 and PM2. PM1 produces Fluting, Testliner and unbleached Core board using 100% recycled paper. This machine runs at 250 m/min speed having a wire width of 2.8 meters and pope reel width of 2.55 M. The production capacity reaches 100 tons per day with a basis weight ranging from 112 to 400 GSM. To be in line with the group’s philosophy of continuous growth, UPM embarked upon its expansion plan in 2003 to keep pace with the growing demand of Container board paper in the Gulf and MENA region. Accordingly investment was made to set up a second paper machine (PM 2). The production on this machine commenced in May 2005 and the increased demand in the growing markets in GCC and other Arab Countries were catered to since then. On PM2, UPM produces Fluting and Test Liner paper using 100% waste paper. Subsequently the production of White Top Test Liner was also undertaken using virgin pulp as well as waste paper. The PM2 initially had capacity to

produce 300 T of paper per day running at 450 meter / minute. This machine was upgraded in 2012 to increase the speed of the machine to 600 meters / minute to produce 400 Tons per day of paper in the substance range of 105 to 200 GSM. It is worth mentioning that PM2 was the ﬁrst installed machine to produce White Top TestLiner in the United Arab Emirates. PM1and PM2 machine details in ﬁgures: PM 1

PM 2

Design speed

255

650

Design production MT/Day

100

400

Wire width (meter)

2,8

4,15

Paper width on pope reel (meter)

2,55

3,73

Paper width after winder (meter)

2,5

3,7

Operating speed (m/min)

225

600

112-400

105-200

Basis Weight Range (GSM)

Different reputable suppliers mostly from Europe provided and delivered different parts of the machines to the UPM site:

PM 1

PM 2

Control Technique

METSO

Scanner

Honeywell

Motors

ABB/ Control Technique

Gearbox

ELENDER

SCAN

Drives Instruments

Pumps

As mentioned above, UPM produces paper using 100% waste paper and the demand of waste paper could be as high as 600 tons per day. In order to cater to this huge demand of paper the company had set up a waste paper yard near the mill capable of sorting, baling and supplying around 500 tons of waste paper per day to the Mill. The use of waste paper for the production of ﬁnished paper by UPM is in line with the UAE’s commitment towards the environment. The demand for corrugated boxes in the MENA region is growing at the rate of around 5% (CAGR) per annum. As a result, there is going to be increase in demand for container board paper within this region. To cater to this rapidly growing demand, UPM

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has now decided to set up one more paper machine (PM 3) in ICAD 3 in Abu Dhabi and this machine which has got a deckle width of 4.85cm is capable of producing 600 tons of paper per day in substance range of 90 to 200 GSM. This project is costing around AED 480 Million (around 130 Million US Dollars).This new paper mill will be operating in the name of Al Dhafra Paper Manufacturing Company LLC, UAE.

Bellmer supply also includes the size press from Germany / Finland as well as the three under the machine pulpers that form an essential part of the order. The package also comprises the modernization of hood technology, a new heat recovery system as well as the size preparation unit. The new paper mill is scheduled to start production in the second quarter of 2016. The work is already in advanced stage. UPM is among the largest paper mills in the UAE, and the company is a major player in the supply of Container Board Paper in the Middle Eastern and North African regions.

The PM 3 being installed is a second hand single ply machine and is being upgraded by Bellmer Vaahto. Bellmer Vaahtoâ&#x20AC;&#x2122;s scope of supply in upgrading PM3 includes equipment for approach ďŹ&#x201A;ow, head box, upgrade of the wire section and supply of two new dryer groups to increase the drying capacity of the machine.

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Technology

Contaminant removal : Why the innovative FiberWall™ screen cylinder, is your best choice ? Alain Lascar Kadant Lamort SAS Frédéric Vaulot Kadant Lamort SAS Daniel Parenteau Kadant Black Clawson Inc.

Executive summary Kadant investigated the screening capabilities of latest generation cylinders offered by major equipment suppliers and evaluated the screening performance of these screen cylinders, including the FibreWall™ screen cylinder. Initial ﬁeld results of the 4th generation screening cylinders are promising and suggest that the generally accepted screening limits can be extended to smaller stickies sizes. The FibreWall™ screen cylinder is a fabricated wedge wire cylinder made without structural welding or rolling processes.

other wedge wire cylinders operating under similar conditions.

Introduction When examining the efficiency of a screen, one of the first items to consider is the contaminant nature. Large, three-dimensional contaminants of approximately the same size, such as hot melt particles, stickies and shives, are readily removed by slotted screens if their size is larger than the slot size. Flexible and flat contaminants, where one dimension is much smaller than the other two dimensions, are more complex as the smaller dimension is equal to the fiber thickness and easily subject to passing through slots, even those smaller than 0.15 mm, along with the fiber.

Based on ﬁeld trials and numerous installations, screening efﬁciencies achieved by FibreWall™ screen cylinders outperformed major competitive cylinders on removing debris and deformable contaminants (e.g., stickies). FibreWall™ screen cylinders have been shown to reduce the stickies level by two to four times compared to

Data was collected from deinking lines using various stock and equipment from major suppliers. The benchmarking study results showed that particles larger than O.8 mm2 were removed while smaller particles were not removed. Depending on the DIP line benchmarked by CTP, 80 to 90 percent of the total stickies were observed smaller than 0.8 mm2. In addition, it was found that stickies in the ﬁnal DIP stock papermiddleast 17

were mainly composed of PSA (pressure sensitive adhesive), and higher contamination was found in mills using wood-free raw material, most likely due to higher PSA content in the raw material.

An evolution of screening cylinder technology Fine screening technology is relatively mature and is characterized by the common use of wedge wire cylinders with slots between 0.12 mm and 0.15 mm, low-profile contour wire, and a low-energy rotor. Considering this industry standard approach toward fine screening and the findings from the CTP benchmarking study, an important conclusion was that ministickies are not effectively removed using conventional screen cylinders. To address these limitations, innovative work was underway to introduce a new wedge wire cylinder without structural welding or rolling processes.

ping is made mechanically using an innovative process that eliminates welding and other processes that can permanently deform the cylinder shape. The cylinder is not rolled and offers excellent roundness with no distortion. This allows for a uniform gap between the cylinder and the rotor to achieve optimum screening performance. The cylinder also offers dimensional stability over time due to the absence of residual stress caused by welding and rolling processes. FiberWall™ has then also a very high accuracy in slots with as shown in table above. Manufacturer FibreWall basket Other advanced Wedgewire

Measured Standard Deviation 4 to 5 µm 8 µm

Conventional Rolled Wedgewire

15 - 20 µm

Conventional Riveted Wedgewire

10 - 16 µm

Clamped Wedgewire

14 µm

Conventional Notch Welded Wedgewire

15 µm

Low-end Wedgewire

20 µm

FiberWall, a very high accuracy in slots width.

FibreWall™ screen cylinder ﬁeld tests

Photo of the FiberWall screen cylinder produced without structural welding or rolling.

As one of the ﬁrst applications for FibreWall™ screen cylinders, Kadant targeted DIP ﬁne screening systems for tissue production. After several tests in different mills, the following details summarize the tissue mill experiences.

A new generation high selectivity, advanced engineered cylinder was introduced in 2006 by Filtration FibreWall Inc. This concept was developed over several years and then further reﬁned when Kadant acquired the company in 2010. The FibreWall™ screen cylinder is a fabricated wedge wire cylinder made without structural welding or rolling processes. The wire clam18 papermiddleast

Fig. 1. Stickies Removal Efficiency for macrostickies (larger than Class 4).

Conclusions

Fig. 2. Stickies Removal Efficiency for ministickies (Class 1 to 4)

Results have been compiled for stickies greater than 0.8 mm2 (i.e., macrostickies), and for those which are smaller referred to as ministickies. To evaluate fiber passage capacity, fine screening system fiber losses have also been reported. Fiber is considered as what is retained on a 100 mesh Bauer-McNett classifier.

As presented in this paper, FibreWall™ screen cylinder is more efficient at removing smaller stickies than competitive offerings and has pushed the limit known on ministickies elimination with fine screening with slots. FibreWall™ is a wedge wire cylinder designed to achieve high screening efficiency for deinked, brown recycled fiber, chemical, and mechanical pulp applications. Its patent-pending design combines a robust mechanical assembly with a high-precision wire positioning system ensuring the smallest slot width deviation on the market. As a result, the accuracy of the cylinder provides maximum efficiency in any application with any type of debris. The strength of the cylinder allows the installation of the FibreWall™ cylinder in any commercially available screen, even on those with demanding mechanical requirements.

papermiddleast 19

Events >> PaperWorld ME 2015

Middle East’s largest stationery, WHWLY HUK VĄJL Z\WWSPLZ [YHKL ZOV^ VWLUZ PU +\IHP ^P[O WLY JLU[ `LHY VU `LHY NYV^[O Record line-up of UAE companies among 299 exhibitors from 40 countries at Paperworld Middle East 2015

lions from Germany, Italy, China, Taiwan, Pakistan and Sri Lanka, all of which are scouting for fresh business opportunities in the Middle East’s highly-promising market.

His Excellency Sami Al Qamzi, Director General of Dubai Department of Economic Development, ofﬁcially opened Paperworld Middle East 2015 in Dubai.

Regional paper and board demand is set to reach 9.2 million tonnes by the end of 2015 according to industry researchers RISI, (from 8.1 million tonnes in 2013), while in the UAE, the accelerating growth of SMEs and the education sector is driving demand for stationery and offices supplies. “The Middle East is growing into one of the more significant markets for paper, stationery and office supplies, driven by ongoing economic development across all sectors,” said Ahmed Pauwels, CEO of Messe Frankfurt Middle East, organiser of Paperworld Middle East. “Dubai’s thriving trade hub status presents the ideal backdrop for Paperworld Middle East 2015, which itself is a true reflection of what is shaping the future of this rapidly growing and vibrant market.”

Taking place until 4th March at the Dubai International Exhibition Centre, Paperworld Middle East 2015 has grown by 18 per cent year-onyear, with new innovations, niche products, and eco-friendly solutions among the key themes emanating from the three-day event. The largest ever participation of UAE companies – a 21 per cent jump over the previous year – is complemented by six country pavi-

With a range of 20 paper and stationery brands in their portfolio, Farook International Stationery is one of the key UAE exhibitors taking part at Paperworld Middle East 2015. Farook Rahimtulla, President of Farook International Stationery, said: “For 35 years, Farook International Stationery has been responding to the growing demand for Middle East stationery and ofﬁce supplies with our world-class portfolio of brands.”

record line-up of 35 UAE companies are among 299 exhibitors from 40 countries sharing centre stage as the Middle East’s largest stationery, paper, and ofﬁce supplies trade show opened in Dubai today (Monday 2 March.)

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“Economic growth is fuelling demand, not only in the UAE, but in the wider Middle East and Africa and we look forward to engaging with our existing partners at Paperworld Middle East, whilst also establishing new partnerships as we expand into new markets.” More than 50 exhibitors have lined up new product launches at Paperworld Middle East 2015, with a large number of them catering to the growing environmental awareness and sustainable production concerns among regional consumers.

Grandluxe, said: “The demand for environmentally friendly and energy-efficient products is growing significantly in the Middle East and it’s becoming increasingly clear that consumers are very receptive towards socially responsible products.” “Many companies in the region are also trying to be more sustainable, both in realising profits and promoting a healthier environment. Most consumers describe themselves as eco-conscious, but a large percentage fails to carry this through at the point of purchase. This attitude can be altered by generating more awareness about the short and long term benefits of using sustainable products.” Generating awareness about caring for the environment runs deep at Paperworld Middle East, as underlined by the brand new Paperworld Recycling Competition that highlights the importance of recycling in schools and promotes the sustainable use of stationery.

Al Gurg Stationery, another UAE powerhouse and regular exhibitor, will showcase its latest products from popular brands such as Perfekt, Edding, Durable, Elba and 3M. Abdulla Al Gurg, Group General Manager of Al Gurg Stationery, said: “The ability to adjust to changing markets and find product niches will ensure that the paper industry stays relevant in the age of fast-changing technology.” “Being environmentally friendly, with a range of specialty products is the way forward and one that Al Gurg Stationery has adapted through years of experience and expertise.” Singapore-based Grandluxe is another exhibitor launching its range of Forest Stewardship Council certified Ecowise Note Books and Diaries at Paperworld Middle East’s dedicated Green Office Area. The eco-friendly pads are made with recycled kraft board and recycled white paper with 30 to 60 per cent post-consumer waste, and printed with vegetable oil inks. James Quan, Sales and Marketing Director at

The competition features 20 recycled projects made from used paper and stationery items, highlighting the immense potential of recycling in everyday situations. The 20 projects were shortlisted from 169 schools across Dubai, with the ultimate winners to be decided by popular vote from trade visitors at Paperworld Middle East. Other features of Paperworld Middle East include the Green Ofﬁce Area, a dedicated section that showcases sustainably produced essential ofﬁce supplies; Playworld, presenting regional trade buyers with the world of kids’ toys, games, and children’s lifestyle products; and Wrap Star - the region’s only gift wrapping competition, giving employees at regional retail outlets and malls a chance to showcase their gift wrapping skills to a global audience. papermiddleast 21

Events

AMACO specialized in the manufacture of tissue paper machines: Successful participation in the Tissue World exhibition AMACO Group participated recently in the Tissue World Exhibition specialist in tissue paper,machinery, and equipment sector, which was held in Barcelona, Spain.

MACO team, who participated in the exhibition, includes a large number of different disciplines, including sales, marketing and technical sections of directors, led by the company’s president, Ali Mahmoud El Abdallah. The team was accompanied during the show with Mr. Bruno Zaher, the consultant of the Minister of Economy and Trade of the Lebanon who represented the Lebanese Ministry of Economy and Trade.

The company presented through their participation in this exhibition range from the latest innovations in the ﬁeld of tissue paper industry. It also showedthe advanced technologies that have contributed to the modernization of the development of the hygienic tissue paperin22 papermiddleast

dustry, which has become a distinction in the international markets. It also hosted in its booth a large number of customers from different countries of the world, as well as specialists and stakeholders and experts from the international paper industry. On the occasion of their participation in the exhibition, AMACO hosted a dinner for the ofﬁcial authorities who participated in this event,in addition to groups of representatives of major companies specialized in the Tissue Paper Industry.

During the ceremony, the company’s president, Ali Mahmoud El Abdallah welcomed the guests and said that the dinner organized by AMACO conjunction with each session of the exhibition « Tissue World ,»which has become a meeting

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station for all those who involved in the tissue paper sectors in the Arab countries and the world. He expressed appreciation for the role played by companies on the level of development of the hygienic tissue paper sector, which enjoys an international level. Mr. El Abdallah presented an honorary shield to the organizer of the exhibition, and commended the efforts, especially they organized the event for the 12th year at its respectively. He stressed that the AMACO eager to participate in this event every year, and it is continuing its efforts to develop technological capabilities and provide better services to its customers in the various countries of the world.

AMACO AMACO has a long history of experience in the machinery of hygienic tissue paper industry.

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Today, with the growth achieved in the tissue paper consumption, especially in developing markets, the company began to expand its activities from its traditional markets in Europe, the Middle East and the Gulf to the markets of developing countries all over the world. To achieve success in the future plans, the company decided to pursue its policy of focusing on the permanent training of teams and employees and develop their skills through the development of individual and professional capacities, and keep abreast of technological developments in the machinery industry training courses. AMACO working hard to stabilize its business model, which combines secure industrial machines, after-sales service, supply of spare parts for its machines and train the companies how to use the machines simply.

Events >> BIR

International Environment Council: IEC meeting provides instant feedback on important COPs Recent BIR World Recycling Convention & Exhibition in Dubai (17 - 20 May 2015)

he Dubai meeting of the BIR’s International Environment Council (IEC) on May 18 took place in the immediate aftermath of key Conferences of the Parties (COPs) in Geneva covering the United Nations’ Rotterdam, Stockholm and Basel Conventions. The first of these deals with prior informed consent in the movement of chemicals, the second looks to protect human health and the environment from persistent organic pollutants (POPs), and the third concerns the transboundary movement of hazardous and other waste. The Stockholm and Basel Conventions have potentially profound implications for the recycling industry. Offering a first-hand review of developments in Geneva, BIR’s Trade & Environment Director Ross Bartley described the “quite dramatic” scenes in Geneva during the Stockholm Convention’s first-ever vote to list a POP, namely pentachlorophenol or PCP. “It shows how important these issues are to the majority

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of countries,” he said. There were 90 countries in favour of the listing and two against, with eight abstentions. The COPs in Geneva provided a platform for the launch of the United Nations Environment Programme’s “Waste Crimes, Waste Risks: Gaps and Challenges in the Waste Sector”, a report claiming that up to 90% of electronic waste is illegally traded or dumped. Mr Bartley challenged this ﬁgure as well as other ﬁndings and data contained in the document, telling delegates in Dubai: “Just because it can’t be measured or data is missing doesn’t mean it’s illegal.” Mr Bartley went on to express concern over the “creeping scope” of the Basel Convention into areas apparently beyond its original remit. “Most would say used and functioning electronics are not waste,” he said by way of example in Dubai. With the full support of the Africa Group and most others, the Basel

Convention adopted its e-Waste Guideline with certain caveats. Returning in his closing comments to the subject of movements of waste, Mr Bartley called for continued support from all industries for the introduction of electronic notification technology to replace the slow, outdated, paper-focused approach still in use today. Opening up a panel discussion in Dubai on latest legislative and policy developments at the EU, OECD and other levels, IEC Chairman Olivier François of NV Galloometal argued that any further moves towards a requirement for the classification of recyclables through chemical analysis would be “difficult for our profession”. Former BIR World and Paper Division President Dominique Maguin of La Compagnie des Matières Premières in France said demands

for chemical analysis would not only “complicate business” but also “increase costs”. Chemical analysis of wastes would be “largely unfeasible”, insisted Alan Wheeler of the UK’s Textile Recycling Association. On the issue of moving to a low carbon economy and carbon credits, Mr Maguin pointed to BIR-commissioned research which had concluded that the recycling industry’s activities were responsible for substantially more than 500 million tonnes of annual carbon emission savings. “Some beneﬁt should come back to us,” he insisted, drawing instant agreement from fellow panellists, including Ian Hetherington of the British Metals Recycling Association and BIR Ferrous Division Vice President Ruggero Alocci of Alocci Rappresentanze Ind. of Italy.

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