JUNE / JULY 2016
CUTTING ON THE RUN
Mobile mills reach yet greater heights
FORWARDER MARCH
A marriage of convenience: comfort meets capacity
CLIMBING AMBITIONS
Steep slope logging gaining traction
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PrimeTech unit overhauled and improved for Bauma
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J U N E / J U LY 2 01 6
SAWLINES Lumber Processing
Operation Focus
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20
Operation Focus
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20 LIGNA 2017
21 SPRINGER
22 MICROTEC
LIGNA gearing up for 2017 season
The plant development in Guarapuava, Brasil is the most recent example of Springer’s effective high speed lumber sorting line
Programmed Timber Supplies is a growing business, which started to update its manufacturing area at St. Marys in Western Sydney
Operation Focus
Mobile Sawmilling
Inter Saw 2016
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24 WOODMIZER
26 SAWYERS LIGHT ON THEIR FEET
Family Business Rebuilds with Wood-Mizer Industrial Equipment
Two manufacturers with different view on the industry show the same dedication to excellence
LUMBER PROCESSING
12 News
16 World Markets
Reserve your spaceIndex today... 64 Advertising
Shawn Murphy, Show Manager • smurphy@mpltd.ca • +1(506) 658.0018
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COVER: Springer high efficiency Lug Loader
JUNE / JULY 2016
The main features of Springer’s high performance lumber sorting and stacker line are: pith detection on both ends of the boards, bin sorters with efficient unloading (25 bins) and a stacker with zig-zag orientation and automatic stick placers. The performance of this line is approximately 180 bpm with short lengths (1.8 – 3.0m).
The smooth and reliable flow of the boards enables maximum efficiency of the lumber production line. This leads to higher overall performance at the best filling grade of lugs which results in lower maintenance costs for the overall lumber production.
CUTTING ON
THE RUN
Mobile mills reach yet greater heig hts
FORWARDER
MARCH A marriage of convenience: comfort meet s capacity CLIMBING AMB
ITIONS
Steep slope logging gaining tract ion
A FACELIFT FOR THE
PT-175 PrimeTech unit overhauled and improved for Bauma
www.springer.eu 2488 IFI Mag
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International Forest Industries | JUNE / JULY 2016 1
LOGGING • BIOMASS
CONTENTS JUNE / JULY 2016
30
FORWARDERS: Manufacturers launch innovative new models for 2016
52 50
50 S ee our full round up of Forexpo 2016 in our digital edition
51
52 STEEP SLOPE LOGGING Needing to access more extreme environments has forced manufacturers to deliver best-in-class comfort and stability usually reserved for standard harvesting applications into steep slope settings
51 PRIMETECH
PT-175 enjoys upgrade for Bauma
REGULAR FEATURES
6 Logging News
2 International Forest Industries | JUNE / JULY 2016
64 Advertising Index
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ISSUE 51 JUNE / JULY 2016
SUBSCRIPTIONS Tel: +44 (0)1442 877 583 emma@internationalforestindustries.com Annual Subscription UK and Europe £160, €230 Rest of the world US$270 EDITORIAL T: +44 (0)1442 877 583 F: +44 (0)1442 870 617 www.internationalforestindustries.com 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK Editorial Director John Chadwick john@internationalforestindustries.com Editor Chris Cann chris@internationalforestindustries.com Editorial Board Dr Patrick Moore – Chairman and Chief Scientist of Greenspirit (Canada) Darren Oldham – Managing Director Söderhamn Eriksson (UK) Professor Piotr Paschalis-Jakubowicz – Warsaw Agricultural University (Poland) Mr Kim Carstensen Director General Forest Stewardship Council Eduardo Morales South American Forestry Consultant ADVERTISING AND PROMOTIONS Lansdowne Media Services Ltd Advertising Manager Phil Playle phil@internationalforestindustries.com Group Advertising Manager David Lansdowne david@internationalforestindustries.com +44 (0)1442 87 77 77 Associate Editor Robin Peach robin@internationalforestindustries.com Advertising Production Enquiries Emma Smith emma@internationalforestindustries.com International Forest Industries is published by International Forest Industries Ltd, 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK International Forest Industries (ISSN 1755-6732) is published bi-monthly by International Forest Industries Ltd GBR and is distributed in the USA by Asendia USA, 17B South Middlesex Avenue, Monroe NJ 08831 and additional mailing offices. Periodicals postage paid at New Brunswick NJ. POSTMASTER: send address changes to International Forest Industries, 17B South Middlesex Avenue, Monroe NJ 08831 © International Forest Industries Ltd 2007 – 2014 IFI uses, as preference, SI units throughout. All dollars are US unless otherwise stated.
4 International Forest Industries | JUNE / JULY 2016
EDITOR’S COMMENT
Russian bear looms large My last editorial was a melancholy contribution that I’d hoped would be a one-off commentary on the state of the global economy and its likely impact on driving demand for forestry raw materials. Avid readers would recall I cited the International Monetary Fund’s decision to downgrade its 2016 global GDP forecasts yet again from 3.4% to 3.2% as a reason for the forestry sector to be genuinely concerned about its immediate-to-mid-term prospects. Uncertainty was the killer, according to the IMF, with key issues such as the US presidency, the UK’s referendum on its European Union membership, China’s government-fuelled economy, and trouble in developing economies the major concerns. The IMF begged for a coordinated response to this economic threat. Perhaps I was hoping against hope for a turnaround about which I might be able to lead this edition, or some ground-breaking technology news on which to rest this editorial. But, alas, no such news is at hand. Rather, the uncertainty hovering then continues to circle overhead and where developments have been made they have not favoured the course for which the IMF pleaded. The recent downgrade to this year’s GDP forecast was the fourth in 12 months but there may be another to come at the next meeting in light of recent events. At the top of the news agenda has been the confirmation of the far right and downright dangerous, according to many, Donald Trump as the Republican candidate for the US presidency. Hot on the heels of that news has been a swing in sentiment away from the ‘Remain’ camp in the UK, giving the ‘Brexit’ campaign a material lead. As this edition of International Forest Industries lands on your desk, the dye will have been cast on that vote, perhaps cementing in greater uncertainty for Europe’s future as the EU is forced to consider life without a leading member and other countries contemplate abandoning the EU vision. More directly related to the home of forestry, Wood Resources International this month published numbers from first quarter covering
Russian Roundwood exports, which showed a second straight quarter of decline and a 10% drop compared to the corresponding period in 2015. The result looks likely to signal the end of a 15-year period of export increases from 20002015, during which time exports have soared from just 7 million m3 to 23 million m3. The reason for the turnaround has been the decline in demand out of Europe and CIS countries including Uzbekistan, Azerbaijan and Tajikistan. Trade with Egypt, another key market, has also been off. The knock-on effect of this lack of demand the falling exports from the world’s largest exporter of roundwood has been a 36% drop in roundwood prices over the past two years. The fall in the rouble – primarily as a result of the oil price collapse – has helped local Russian producers to record margins, as is the case in many other jurisdictions where locally denominated costs have fallen against an appreciating US dollar, but the lack of demand from a global industry perspective is a major concern. At the same time, there has been a pick-up in demand from Japan and China, with the Asian nations registering 33% and 10% greater imports of Russian logs respectively. Though it is tempting to read this as a positive, one must acknowledge the Chinese number, which is the more significant given that countries leading role in global economic fortunes, is largely the result of another round of stimulus. Demand from China may continue to rise over the year but it is the mid-to-longerterm view that is the unknown and that will continue to keep economists up at night. I will resist the temptation to write continuously on this theme over the remainder of the year but until the EU’s longevity, US elections and the situation in China become better understood, global GDP growth and therefore forestry demand will continue to be at risk of retreat. Enjoy! Chris Cann Editor
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LOGGING NEWS
New more effective multi-tree accumulator A new multi-tree accumulator is now available for a number of Komatsu harvesting heads. It offers greater efficiency, quieter operation, and improved reliability. An addition to increased productivity, a multi-tree accumulator also offers the advantage of increased flexibility.
Quite simply, the head can be used for more types of harvesting. Komatsu’s new multi-tree accumulator is larger and therefore much more effective as well. This means that it can handle 25 percent more from tip to tip. The new multi-tree accumulator has a cast design and a protected
valve, which increases durability, and the new damping plates make multi-tree accumulation quieter as well. The new multi-tree accumulator is an option available for the Komatsu C93, the Komatsu C123, and the Komatsu C144.
The new Komatsu C123 – productive and profitable The Komatsu C123 has an effective feed to ensure high productivity. One important reason for this is the feed roller design. The feed rollers have concave ridges for many points of contact between the stem and the feed rollers. The result is that the head’s gripping force can be kept low with retained feed force and low energy consumption. Aside from high productivity, the Komatsu C123 also provides effective and reliable measuring. Here, too, the feed roller design comes into play, ensuring highquality measurements. The new head also offers the advantage of cast delimbing knives, which provide maximum durability, high
lifting capacity, and firm stem holding. Another factor that makes the Komatsu C123 so effective is the Constant Cut saw unit, which guarantees the correct cutting speed throughout the entire cutting cycle. This means there is never any risk of running the chain too fast, thereby increasing productivity and minimizing chain shot and splitting risks. The Komatsu C123 is a truly versatile harvesting head and is even a good choice for steep terrain. The robust frame design and extra large tilt angle make the head productive. In conjunction with the launch of the Komatsu
C123, customers also have the opportunity to add the optional multi-tree accumulator, which further increases productivity. Komatsu Forest strives to constantly reduce the costs of machine ownership. The Komatsu C123 can be supplied with the Eco-GLS chain and bar lubrication system. The advantage for the machine owner is that the oil mist surrounding the machine is minimized and good lubrication is achieved with a small amount of lubricant. The oil mist around the machine considerably affects the frequency at which the windows, radiator, and other machine parts need to be cleaned.
Hiab introduced new LOGLIFT 140Z and 150Z forestry cranes with several new features at KWF Hiab, part of Cargotec, is introduced new LOGLIFT 140Z and 150Z forestry cranes at KWF exhibition in Germany. The new models have been designed taking into consideration safety, performance and comfort as well as durability and low lifetime costs. The lifting capacity of the new crane series varies between 14-15tm “We have designed several new features for these new forestry cranes to ensure that our customers can do their best in rugged conditions. With Hydraulic Pilot Control (HPC) smooth and easy operation as well as precise control over crane movements is possible regardless of whether
the control device is conventional or joystick. We also designed new seat to ensure better safety, ergonomics and visibility,” says Toni Ahvenlampi, Senior Manager, Portfolio Management, LOGLIFT. The new models have SafetyPlusTM system with an external display that shows data on crane performance during operation as well as service notifications. Hose Protection Link guards against blows and sticking, and enables quick change of hoses if needed. The painting of the cranes has been made according to the environmentally friendly nDuranceTM painting process to safeguard highest corrosion resistance in market.
6 International Forest Industries | JUNE / JULY 2016
“We offer three-year warranty for LOGLIFT 140Z and 150Z models as well as our large service and parts network. With these new models we also continue to celebrate LOGLIFT’s 50th anniversary with our customers,” Jon Lopez, Vice President, Hiab’s Forestry Cranes announced.
Cut timber tasks down to size
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From forest harvesting and stump harvesting to road building and bio-energy transplanting, the latest E-Series Forestry Carriers from Volvo Construction Equipment are both high performing and versatile. Based on the company’s equivalent crawler excavator models, the EC220E, EC250E and EC300E Forestry Carriers are ideal for a variety of forest applications that require flexibility, independence of movement and operational safety. Durable in design, these machines offer added protection, plus a high-wide undercarriage and increased traction to take on the toughest tasks. And, with the fuel-efficient Volvo engine, working in perfect harmony with the equally efficient hydraulic system, the E-Series Forestry Carrier is the expert jack-of-all-trades. www.volvoce.com
LOGGING NEWS
New harvester with eight wheels done right The new Komatsu 931XC is an eightwheeled harvester with low ground pressure, great stability, and good comfort that provides the right conditions for effective production even in steep terrain and on soft ground. A harvester that is to work well in steep terrain must be stable. The Komatsu 931XC approaches eight wheels differently than other manufacturers. Naturally, it is built around Komatsu’s unique and well-proven chassis concept with an articulated joint and swing axle, a tilt function for the crane and cab, and Komatsu’s load-sensing stabilizer. A concept that has proven to be effective for several decades. As well as the swinging rear axle, the Komatsu 931XC has a bogie that is mounted on the swing axle. The new suspended bogie further improves stability with improved ground contact and a lower center of gravity. The crane’s central placement and tilt equipment that shifts the center of gravity in toward the center ensures that the machine’s weight is evenly distributed
between all eight wheels. This, and the fact that the Komatsu 931XC is the lightest harvester in its class, means that it performs outstandingly well on soft ground. The design provides excellent handling characteristics as the machine follows irregularities in the terrain exceptionally well. Good comfort is a natural result of good stability, although the cab environment is also important. The Komatsu 931XC’s cab is spacious in all directions. High air flow creates the right indoor climate. Both upward and downward visibility are good thanks to the smart front windshield design. There are several different hand controllers to choose from, as well as the industry’s first remote-controlled keyless system. A crane with high slewing torque and a machine with high ground clearance are equally important for high productivity in steep terrain. Komatsu Comfort Bogie, with its well-maintained balance and portals integrated with the rims, helps provide very good ground clearance and mobility.
Komatsu’s three-pump hydraulics are another reason why the new harvester is so effective. The clever design of the hydraulic system means that the operator can perform several tasks at the same time and maintain a considerably higher production rate while also reducing fuel consumption. The Komatsu 931XC has a powerful Stage IV/Final engine that
with remote control
fulfills the most stringent emission requirements and reduces fuel consumption. The Komatsu 931XC delivers 21 tonf (187 kN) of traction and interaction between the engine, control system, and transmission enables the hydrostatic poweroptimized transmission to fully utilize engine power, providing advantages on steep inclines and in difficult terrain.
with operator’s cab
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LOGGING NEWS
North Carolina logger wins Caterpillar Loader championship at Richmond Expo
A North Carolina logger won the Caterpillar Loader Championship contest at the East Coast Sawmill and Logging Equipment Exposition, also known as the Richmond Expo. The contest, held in connection with the Richmond Expo May 13-14 in Richmond, Virginia, raised $3,320 for Log-A-Load for Kids, an organization sponsored by loggers and others in the forest products industry to benefit hospitals associated with the Children’s Miracle Network. The funds include voluntary contestant donations, a matching contribution from Caterpillar, and merchandise sales. The Caterpillar Loader Championship drew 110 participants over the twoday exposition. Contestants demonstrate their skill with a Cat® knuckleboom log loader by picking up and moving blocks between two
checkerboards. Loggers with the fastest times are the winners. Jeremy Nelson of Oxford, N.C., won first place with his time of 1 minute and 55 seconds. Less than a fraction of a second separated the next two contestants. Paul Weaver of Amelia, Virginia, won second place with his time of 2:07:22, and Roy Reinford of Pink Hill, N.C., won third place with his time of 2:07:28. Rounding out the top five were Russell Mast of Kenbridge, Virginia, with a time of 2 minutes and 18 seconds (fourth place), and Shaun McLucas of Rangeley, Maine, with a time of 2 minutes and 21 seconds (fifth place). The top three winners receive a trophy, jacket and cash prizes, and winners for fourth place and fifth place receive a jacket. The Caterpillar Loader Championship featured a Cat 559C knuckleboom loader provided by Cat dealer Carter Machinery. Three other Cat dealers had a presence
Top three winners in Caterpillar Loader Championship at the Richmond Expo are, from left to right, Roy Reinford (third place) of Pink Hill, N.C., Paul Weaver (second place) of Amelia, Virginia, and Jeremy Nelson of Oxford, N.C. (first place). at the expo: Alban Cat, Cleveland Brothers Cat, and Gregory Poole Cat. The Caterpillar Loader
Championship was first introduced as the Prentice™ Loader Championship at the sawmill and logging show in Richmond in 1972.
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International Forest Industries | JUNE / JULY 2016 9
LOGGING NEWS
Forestry giant prepares to expand even more The world’s largest forestry fair continues to raise the bar for international forestry fairs. A year from now it will finally be time again for Elmia Wood. This global trade fair is creating even more space than before to present all the innovations for the entire logistics chain from seedling to industry. “We’re focusing even more on presenting the breadth of forestry operations and efficient, practical applications that create growth and return on investment,” explains Jakob Hirsmark, manager of Elmia Wood. “There will also be shows of harvesting in full operation, in real life conditions.”
Modern forestry is all about efficient production and logistics that must function all the way from the seedling stage to when the raw material reaches industrial customers. Elmia Wood from 7 to 10 June 2017 focuses on the totality of this process in several ways. One innovation is an arena for final felling that stretches across seven hectares, the Final Felling Arena. Here the leading manufacturers will demonstrate their harvesters in full operation in front of the public, who can see and compare the machines and how they perform.
Logistics and drones
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10 International Forest Industries | JUNE / JULY 2016
Another new section at Elmia Wood will be Load & Transport, which brings together everything to do with forestry logistics. Here visitors can see products and services for the maintenance and construction of forest roads, the transport of forest raw materials, and timber handling at terminals and woodyards. “These products were exhibited at previous editions of Elmia Wood but we’re now gathering all of them in their own dedicated area to give visitors a better overview,” Hirsmark says. Unmanned aerial vehicles (UAVs) have made their debut in the forestry sector. So far this is an exciting technology for the future with limited practical use, but drones are now at the point of becoming a self-evident part of forestry operations. At Elmia Wood drones will have their own area, the Drone Zone, where visitors can decide for themselves what the new technology can offer.
Bruks supplies machinery to BWSC A/S Bruks Group has been awarded a contract to Burmeister & Wain Scandinavian Contractor A/S (BWSC A/S), Denmark, for the supply of a wood chip handling system for the Cramlington Estover renewable energy plant in England. The Cramlington plant is a biomass plant, located in the north east UK, close to the border to Scotland. The purpose of the plantis to produce electricity on the basis of biomass fuel in the form of logs, imported wood chips and waste wood. The scope of supply is engineering, supplying and installation of a complete chipping line including log handling and a complete fuel handling system with screening and metal separation including non-ferrous separation from fuel storage up to the day silos for the boiler. Capacity to the boiler will be 180 cubic metres of wood chips per hour. The fuel handling will be managed and coordinated by Bruks AB, Sweden who supplies the wood handling system and Bruks Klöckner GmbH, Germanywill supply the complete chipping line. Total contract value is Euro 4.5 million. Delivery of the equipment will start in October 2016 and start-up and commissioning is expected to be late 2017. Bruks Group is currently supplying equipment to the BWSCwaste wood/SRF biomass plant, located at Tilbury docks, Tilbury England. Equipment delivery will start in June 2016 and start-up and commissioning is planned to beginning of 2017.
LOGGING NEWS
John Deere 337E Knuckleboom Loader adds a proven solution to full-tree logging lineup
John Deere has unveiled the latest addition to its line of fulltree forestry solutions, the 337E Knuckleboom Loader. Building upon the reputation of John Deere knuckleboom loaders, known for their durability, high swing torque and exceptional boom strength, the 337E model incorporates proven solutions to offer a reliable, productive machine for loggers. A key upgrade in the 337E Knuckleboom Loader is the incorporation of the reliable hydraulic system used in the 437E models. This proven system offers loggers the peace of mind that their machine has been thoroughly tested in a variety of applications. Additionally, the hydraulic
system reduces fuel consumption compared to the previous small knuckleboom loader model. “We continue to expand our portfolio of machines, creating solutions that improve uptime, efficiency and performance. The introduction of our E-Series knuckleboom loaders offers yet another step forward for our customers with full-tree logging operations,” said Brandon O’Neal, product marketing manager, John Deere Construction & Forestry. “Our 337E Knuckleboom Loaders are equipped with components and systems that have been adopted from other model machines and tested in a variety of applications, giving us great confidence in the
reliability and productivity they provide to our customers.” Like the larger 437E models, the 337E machines are equipped with several improvements to increase operator productivity. The 337E boasts a five percent increase in both swing torque and boom lift over previous models, reducing delimbing and truck loading times. For loggers, any downtime results in a loss of revenue. The 337E boasts a 173-horsepower Final Tier 4 engine that uses the same after-treatment perfected in the 700K forestry crawler dozers, providing the reassurance of a proven system. Serviceability is also improved on the 337E machines. The ground-level oil drain and filter changes make hydraulic oil and filter maintenance faster and safer, enabling operators to spend more time up and running. An optional electric refill pump simplifies service even further. A smaller, 35-gallon hydraulic oil reservoir reduces the cost of changing hydraulic oil by 44 percent. Other improvements include an easy-install citizens band radio and an updated electrical system. Integrated circuit boards replace the fuse panel and relay board, eliminating relays and dramatically
Brandon O’Neal
reducing the amount of wiring and connections in the circuit board area. The 337E comes standard with the JDLink™ machine monitoring system and remote diagnostics as part of John Deere ForestSight™. ForestSight is a package of customer-driven technology solutions that bring the machine, the job site and the John Deere dealer together to help loggers better manage their equipment and operations.
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www.morbark.com/dealer International Forest Industries | JUNE / JULY 2016 11
LUMBER PROCESSING NEWS
Doyle Simons, President & CEO of Weyerhaeuser, named RISI 2016 North American CEO of the year Doyle Simons, President and CEO of Weyerhaeuser, has been named the 2016 North American CEO of the Year. The award will be presented to Simons at the 31st Annual RISI North American Conference. He was selected by a group of investment analysts and portfolio managers who cover the North American and global pulp and paper industry. The criteria for the award include leadership, vision, and strategic accomplishment. Analysts credited Simons for Weyerhaeuser’s merger with Plum Creek Timber in February that established the firm as a giant timber REIT with a market capitalization of $23 billion, and also for its decision to
review strategic alternatives and ultimately divest its cellulose fibers business, creating a more focused forest products company going forward. Simons is the first pulp and paper and forest industry CEO to win the RISI North American CEO of the Year Award with two different companies. Simons also was selected the top North American CEO in 2009 when he led Temple-Inland, which was a major containerboard producer with forestry and building products units. Simons is the fourth industry CEO in North America to win the top RISI honor twice in the 18 years that the award has existed. It’s a tremendous honour to receive this recognition from RISI
and the investment community, especially for our employees.” Simons said. “This award is a tribute to our employees’ relentless focus on driving operational excellence, developing our people and generating value for shareholders, thereby earning the right to grow our company. Simons became the Weyerhaeuser CEO in August 2013. Before starting at Weyerhaeuser, Simons spent 20 years at TempleInland, including as the CEO from December 2007 through February 2012. International Paper acquired Temple-Inland in first quarter 2012.the Weyerhaeuser CEO in August 2013. Before starting at Weyerhaeuser, Simons spent 20
Doyle Simons, President and CEO of Weyerhaeuser
years at Temple-Inland, including as the CEO from December 2007 through February 2012. International Paper acquired Temple-Inland in first quarter 2012.
Metsä Wood introduces an investment programme worth EUR 100 million Metsä Wood has recently launched an investment programme in its Kerto® LVL and plywood operations as part of its industrial efficiency strategy. Thanks to the programme, planned to be implemented in steps by the end of 2018, the company will be able to better meet the globally growing demand for its products and improve its competitiveness. The programme includes a total of EUR 100 million investments in Finland and Estonia. A new birch veneer peeling and drying line is planned to be built in Äänekoski to the Metsä Group’s Pulp and Paperboard Industries’ mill site. This veneer production is planned to be processed in a new plywood mill to be constructed in Estonia. Suolahti mill’s current
birch veneer line is planned to be transferred to Estonia. The total annual birch plywood production volume would increase by approximately 30,000 cubic meters. Production of a new softwood based speciality product with an annual volume of approximately 60,000 cubic meters is planned to be established at the Suolahti mill. The final investment decision will be made at a later stage. The annual production capacity of the Kerto® LVL mill in Lohja is planned to be increased by 20,000 cubic meters by replacing two oldest production lines with one new line. The increased capacity combined with the higher product quality enables strengthening of Metsä Wood’s position especially
12 International Forest Industries | JUNE / JULY 2016
in markets outside Europe. Executive Vice President of Metsä Wood, Esa Kaikkonen says, “These are major steps for Metsä Wood to grow and further improve cost competitiveness. Demand for birch plywood is increasing especially in the light transport industry. In Kerto® LVL business more capacity is needed to continue growth in North America, in particular. Thanks to the investment programme a notable result improvement will be achieved, fully from 2019 onwards.” The investment programme is not expected to impact the total amount of Metsä Wood’s mill personnel in Finland. Potential mill-specific personnel implications will follow the statutory labour
Executive VP of Metsä Wood, Esa Kaikkonen negotiation process. Considering the changes in wood harvesting and logistics, the increase in employment in Finland is expected to be approximately 100 personyears in total. About 200 new jobs are expected to be created in Estonia.
LUMBER PROCESSING NEWS
Eldorado Brasil automates forwarding operations inside its wood yard The timber receiving area of Eldorado Brasil has begun to use Inflor’s mobile application to automate forwarding operations inside its wood yard processes in the courtyard. With this implementation Eldorado Brasil will have more flexibility in its wood delivery process, since the truck driver is able to report directly in the mobile phone in which slot the wood will be discharged to be chopped into chips. This application, through a simple and flexible interface,
allows data to be informed in an offline input manner and as soon as the device gets network signal, synchronize it with the Inflor System so that the information is validated, approved and consolidated. “When we conceived the mobility screens, we looked for a format that was simple to use, making it easier to use by the truck drivers and, moreover, that would allow the follow-up of the operation. The transport and yard indicators, developed in the same period, also support the decision-
making of the business”, says Vivia Dom do Amaral, Solution Manager at INFLOR. For Alécio Ferreira Goncalves, Woodyard coordinator of Eldorado Brasil, the automation project of forwarding operations is an important step in the wood movement process. “This is an application via smartphone, which expedites the stock consumption information to INFLOR System. It is an easy-to-use tool, even for a professional without experience of this type of technology”, he concludes.
Rolisson Fria, Eldorado Systems Engineer, adds: “We are using mobility in our favor, simplifying our processes and achieving greater agility in decision making for the operation”.
Ksenia Sosnina named CEO of Ilim Group Ksenia Sosnina will take up the position of CEO of ILIM Group effective 16 June 2016. She replaces Franz Josef Marx, who has held this post for the past three years. Ksenia Sosnina’s appointment was confirmed by the Board of Directors on 31 May 2016. Ksenia Sosnina has many years’ experience in the pulp and paper industry, having held numerous management positions
in leading international companies across the industry. Since 2013 Ksenia Sosnina has been President of International Paper Russia, where her responsibilities encompassed all of the company’s operational activities including production, sales and business development. Ksenia Sosnina has been a member of the Board of Directors of ILIM Group since 2015. Chairman of the Board of
Directors of ILIM Group Zakhar Smushkin said “ILIM Group has entered a new stage in its development with the adoption of a Strategy through 2030 and the approval of an ambitious business plan that calls for investments in increasing our production capacities. I believe that Ksenia Sosnina’s knowledge and experience will help ILIM Group to achieve these ambitious
Ksenia Sosnina goals. I would like to thank Franz Marx for successfully carrying out the tasks set for him by the Board of Directors, and wish him every professional success in the future.”
Sappi to build sugar extraction demonstration plant at Ngodwana mill Sappi Limited announced that it has entered into an agreement with Valmet for the construction of a second generation sugar extraction demonstration plant to explore and optimize the extraction of biorenewable chemicals. The plant will be close to industrial size and will be located at Sappi’s Ngodwana Mill in South Africa. The demonstration plant will extract hemicellulose sugars and lignin from Sappi’s existing dissolving pulp line. The sugars platform will include beneficiation to higher value
organic acids, glycols and sugar alcohols which find application in many everyday products. The plant continues Sappi’s strategic move into the biomaterials and bio-energy business fields to extract more value from the production processes and in response to the global demand for renewable materials with a lower carbon footprint. Commenting on the decision, Andrea Rossi, Group Head Technology, explained that the demonstration plant will
14 International Forest Industries | JUNE / JULY 2016
accelerate Sappi’s move into new adjacent business fields based on renewable raw materials. Sappi’s strategy includes seeking growth opportunities by extracting further value from existing production processes. “The demonstration plant will make it possible to study the next generation dissolving pulping process and test new ideas at mill scale. The main features which we hope to demonstrate include increasing production output, higher dissolving pulp quality, lower operating cost and a new
optimized hydrolysate revenue stream. The products from the demonstration plant will assist in the development of various beneficiation options for the different dissolving wood pulp lines operated by Sappi,” Rossi explained.
LUMBER PROCESSING NEWS - WORLD MARKETS
RusForest increased harvesting by 6% RusForest harvested 121,121 cubic metresof sawlogs, compared with 74,304 cubic metresin 1Q 2015 (+63%), which included 28,793 cubic metresof recently developed own harvesting in UstIlimsk. Harvesting in Magistralny increased by 24% in 1Q 2016 to 92,328 cubic metres. In 1Q 2016, RusForest produced 23,021 cubic metresof sawnwood, compared with 21,778 cubic metresin 1Q 2015 (+6%). 1Q 2016
production was the best quarterly production ever from Magistralny. In 1Q, RusForest produced 6,225 tonnes of pellets, which was in accordance with plan. RusForest is a Swedish forestry company operating in Eastern Siberia. The Company controls long-term timber leases and utilizes these resources to produce a wide range of sawnwood products.
China’s log imports rose 3 % in Q1 The rapid development of China’s real estate sector in the 1Q 2016 has promoted the growth of domestic demand for wood products, ITTO reported. In the 1Q 2016 log imports were 11 million cubic metres, a year on year increase of 3%. Of the total, log imports from Russia rose 4% to 2.92 million cubic metres, ranking
first, but imports from New Zealand fell 4% to 2.46 million cubic metres. Log imports from the US increased 15% to 855,200 cubic metres, from Papua New Guinea by 28% to 911,000 cubic metres while imports from Myanmar fell 97% to just 4,500 cubic metres. Compared to the same period
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in 2015 China’s 1Q 2016 sawnwood imports rose 16% to 6.55 million cubic metres, mainly due to increased imports from Russia, Thailand and Canada which posted gains of 22%, 18% and 55%, respectively. While there was a general increase in imports, China’s exports in the 1Q 2016 weakened. Plywood
exports fell 10% to 2.23 million cubic metres, fiberboard exports dropped 16% to 622, 700 cubic metres while particleboard exports declined 14% to 51, 500 cubic metres. The value of China’s 1Q 2016 wooden furniture exports fell 0.5% to $4.73 billion.
Peru’s wood product exports declined by over 10% in 2015 Peru has experienced a negative trade balance in wood products for many years. For example, between 2003 and 2013, wood product imports increased by almost 300% while exports barely expanded, ITTO reported. In 2015 wood product exports declined by over 10% to just $336 million but imports only fell 4%. Clearly domestic production is not meeting local market needs and this is most obvious in the added value segment of the market.
Imported furniture in 2015 was worth $120 million and imported panels were valued at $91 million. Peru exports mainly sawnwood and plywood. The situation is even more extreme for paper based products where imports exceed exports by a massive margin (imports $668 million, exports $67 million). It is only for non-wood products that Peru’s trade balance is positive but these products are exported without further processing.
6-9 September 2016 Svenska Mässan, Göteborg
LUMBER PROCESSING NEWS - WORLD MARKETS
Finnish sawmills aim to double exports Finnish sawmills intend to increase their exports to global markets over the next three years. Close to 20 Finnish sawmills are taking part in the Wood from Finland growth programme launched jointly by Finpro and the Finnish Sawmills Association. Koskisen Oy has also joined the export programme. The objective is to increase sawn timber exports by 500,000 cubic metres over the next few years and, in turn, positively influence Finland’s bio-products economy. The first phase of the Wood
from Finland growth programme aims to boost sawn timber exports especially in Chinese markets. China is an interesting export market because of its dependency on imported timber. “China is the world’s largest furniture manufacturer and exporter. In addition, a government programme that focuses on developing environmentally friendly construction is being launched in the country,” says Wood from Finland’s Program Manager Jyrki Mantere of Finpro. Last year, Finland exported
more than 630,000 cubic metres of sawn timber to China. The total value of sawn timber exports is estimated at Euro 1.5 billion, which makes it Finland’s fourth largest export product. “Traditionally, spruce sawn timber is shipped to South China and the Shanghai area. Hopefully, with the new export programme, new market areas in China will be found. New export markets for pine sawn timber will also be targeted,” says Jukka Tamminen, Koskisen’s export manager for spruce sawn timber.
Jyrki Mantere - Program Manager for Wood from Finland
Germany’s softwood lumber export increases by 7% At a total of around 1.35m m³, German sawmills exported roughly 7% more rough-sawn softwood lumber in the first quarter than they did a year earlier. Pro-visional figures from Destatis. The German statistics office, in Wiesbaden, shows that in doing
so 972,990 m³ were delivered to buyers within Europe, which equates to an increase of 5% against the year before and a 71.9% share of the total exports. Exports to buyers outside Europe amounted to 380,066 m³, roughly 15% more than in the first quarter
of 2015. Their share of the total exports thus rose by around two percentage points to 28.1%. Imports of rough-sawn softwood lumber were 3% higher than in the same period of last year at 868,489 m³ whereby those from Sweden rose by 3% to 162,547 m³
and those from Finland fell by 4% to 108,816 m³. Marked growth was recorded in imports from Russia and Belarus. At 113,972 m³, Russia was Germany’s second-biggest lumber supplier in the first quarter, which put it even ahead of Finland in terms of volume.
International Forest Industries | JUNE / JULY 2016 17
LUMBER PROCESSING NEWS - WORLD MARKETS
Largest Canadian based forest products companies increase net earnings in 1Q16 y-o-y The largest Western Canadian and Eastern Canadian based forest products companies reported overall higher net earnings in the first quarter of 2016 compared to both the first and fourth quarters of 2015, PwC reported. Commodity prices remained mixed for the first quarter, with lumber prices, specifically Western SPF 2x4 improving while panel and pulp prices declined. Western Canadian based companies posted net earnings of $143.7 million in the first quarter of
2016, compared to net earnings of $4.4 million in the fourth quarter of 2015 and net earnings of $122.2 million in the first quarter of 2015. Eastern Canadian based companies posted net earnings of $122.6 million in the first quarter of 2016, compared to net losses of $372.4 million in the fourth quarter of 2015 and losses of $161.9 million in the first quarter of 2015. Nine of the largest US-based forest and paper companies reported net earnings of US $1.27 billion in the first quarter of 2016,
compared to earnings of US $417.4 million in the fourth quarter of 2015 and earnings of $1.28 billion in the first quarter of 2015. Ten of the largest European based forest and paper companies reported net earnings of Euro 819.6 million for the first quarter of 2016, compared to earnings of Euro 1.06 billion in the fourth quarter of 2015 and Euro 833.1 million reported in the first quarter of 2015. Six of the largest forest and paper companies in Japan posted net losses of US $16.5 million in
the first quarter of 2016, compared to earnings of US $365.5 million in the fourth quarter of 2015 and earnings of US $215.2 million in the first quarter of 2015. In the Emerging Markets regions, five of the largest forest and paper companies reported net earnings of US $752.5 million, compared to net earnings of $575.2 million in the fourth quarter of 2016 and net losses of US $400.2 million in the fourth quarter of 2014.
Revenues in Canada’s wood manufacturing industry are expected to grow 7.2% over the next two years Pre-tax profits in Canada’s wood manufacturing industry are expected to grow from $1.1 billion in 2015 to just under $1.5 billion this year thanks to strong demand from the U.S., according to The Conference Board of Canada’s Wood Products Industry Outlook. “With the weakness in the Canadian housing market weighing on the industry, the resurgence in the U.S. housing market is expected to remain the key driver for improving demand for Canadian wood products over the next couple of years,” said Michael Burt, Director, Industrial Economic Trends, The Conference of Canada. “The weakness in the Canadian dollar will also give Canadian wood exporters a competitive edge.”
In 2015, U.S. housing starts posted double digit growth, climbing to 1.1 million units, the highest level since 2007. By 2020, U.S. housing starts are forecast to reach 1.9 million units. Given Canada is the largest supplier of wood products to the United States, accounting for just under half of all wood products imports in 2015, the strength in the U.S. housing market will continue to be a key driver of Canadian wood products exports. Industry exports are forecast to grow to $15.5 billion this year, a level not seen since 2006. Minor improvements in domestic demand and solid export growth will support stronger industry revenues. Revenues are
forecast to grow by an average 7.2% over the next two years. While industry costs are expected to increase due to rising production, they will do so at a slower pace than revenues, leading to an overall increase in profitability. By 2020, industry pre-tax profits are expected to be at their highest level in more than a decade. However, a number of risks cloud the industry’s outlook. Industry investment has yet to pick up substantially despite the industry operating at close to full capacity and could limit the industry’s ability to take advantage of rising U.S. demand for wood products. In addition, looming timber supply shortages, particularly in B.C. and Quebec,
Michael Burt, Director, Industrial Economic Trends, The Conference of Canada
as well as uncertainty regarding the future of the softwood lumber agreement have weighed on investment decisions and many opt to invest in U.S. sawmills instead.
Italian softwood imports fell 1% in 2015 Italian softwood imports fell 1% overall in 2015, with a 3% decrease from lead supplier Austria offset by upturns from Finland, France and Latvia. Non-EU suppliers’ import share was under 12%, with rises from Bosnia and Belarus, but shrinkage from Russia, as European Timber Trade Federation reported.
Analyst Istat reported laminated timber imports were stable, with decreases from some suppliers, but a 3% upturn from Austria. However export data from Austria seems at odds with this, showing a 9% fall. Tropical timber imports were static overall, despite a 30% fall from Gabon. But the total of 160,000 cubic
18 International Forest Industries | JUNE / JULY 2016
metres was still 240,000 cubic metres lower than pre-crisis levels. Temperate sawn hardwoods were 4% down. News on woodbased panels was better, with OSB imports 16% up MDF panels 8% and plywood 4%, driven particularly by okoume from France and Gabon. Veneer imports increased
4%, softwood logs fell 17% and temperate hardwoods 1.25%. Tropical hardwood log imports rose 116%, but from a 2014 low.
LUMBER PROCESSING NEWS - WORLD MARKETS
Weyerhaeuser to close lumber mill and plywood mill in Columbia Falls, Montana Weyerhaeuser Company will permanently close its lumber mill and plywood mill in Columbia Falls, Montana, in late August or early September 2016. Weyerhaeuser will continue to operate three mills in Montana: a lumber mill in Kalispell, a plywood mill in Kalispell, and a mediumdensity fiberboard mill in Columbia
Falls.”For some time now our operations in Montana have been running below capacity as a result of an ongoing shortage of logs in the region,” said Doyle R. Simons, president and CEO. “These closures will allow us to align the available log supply with our manufacturing capacity, including adding shifts
at our Kalispell facilities. These moves will improve the operating performance of our remaining mills and best position these mills for long-term success.” Approximately 100 positions will be eliminated as a result of the mill closures.The mill closures follow a decision earlier this year to move corporate positions that
do not support manufacturing in Montana to Weyerhaeuser’s Seattle headquarters. As a result, the company also plans to close its main office in Columbia Falls at the end of the year.After the mill closures and office moves, Weyerhaeuser expects to employ about 550 people in Montana.
Pope Resources to acquire approximately 7,300 acres of timberland for $31.9 million Pope Resources has entered into a definitive agreement to acquire approximately 7,300 acres of timberland in western Washington for $31.9 million from a client of Hancock Timber Resource Group. The acquisition will be financed with a new credit facility and closing is expected to occur in the
3Q 2016, contingent on obtaining such financing. “We like what this transaction represents in terms of species mix, age class distribution, ease-of-operability, and accretive cash flow,” said Tom Ringo, President and CEO.” An added plus is how the property folds neatly into our
existing timberland management infrastructure due to its proximity to other lands we already own and manage.” Pope Resources, a publicly traded limited partnership, and its subsidiaries Olympic Resource Management and Olympic Property Group, own or manage
207,000 acres of timberland and development property in Washington, Oregon, and California.
International Forest Industries | JUNE / JULY 2016 19
LUMBER PROCESSING NEWS - WORLD MARKETS
LIGNA 2017 is gearing up for more amazement
LIGNA, the world’s leading trade fair for machinery, plant and tools for the woodworking and timber processing industry, is gearing up for its 2017 season (May 22 to 26) with a new, more visitor-centric layout of themes. The significance of the new layout for the primary timber industry is that the Forestry Technology displays will be located immediately adjacent to the Sawmill Technology, Energy from Wood, and Wood Based Panel Production offerings. They will also be bordered by the new Tools and Machinery for Custom and Mass Production showcase, which includes Hall 27, where the providers of solutions for solid wood processing will be clustered. This new distribution of content in the halls bordering the open-air site will generate HALCO AD:Layout 3 3/8/10
powerful synergies for visitors from the primary timber industry and put forestry technology on center stage. The Forestry Technology section will sport a number of new features. The open-air site will sport various “avenues” addressing key aspects of the production chain. Plus there will be a demonstration site at the heart of the area and an activity zone in front of Pavilion 33. The themed avenues will be located to the north and south of the demonstration site and will address the following five topics: mobile sawmills – logistics – logistics and transport – largescale forestry machinery plus forestry tools and energy from wood – firewood production lines and tools. Meanwhile, the demonstration 17:22 Pagesite 1 will showcase
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solutions across the entire primary timber process chain – everything from felling and transport solutions to chainsaw protective apparel, cable harvesting systems and chippers. All kinds of equipment and machinery, large and small, will be on display on each day of the fair. The demonstration site will be flanked by a grandstand, so visitors will have a clear view of each day’s live demonstrations. Organized in partnership with the German Forestry Council (KWF), the site will feature a mix of moderated demonstrations and static displays by participating exhibitors. The other big highlight of the open-air site is the activity zone in front of Pavilion 33 beneath the EXPO canopy. There, visitors can experience “Forestry from the air – using aircraft to support forestry work” in a series of daily live demonstrations. As the theme suggests, the focus here is on the use of unmanned aerial vehicles, or drones, in forestry. Other examples of cutting-edge aerial applications in forestry include the use of specialized helicopters in helilogging, forest liming and forest firefighting. The event area will also feature live demonstrations of cable hauler tests using the latest
inspection and testing systems. Regular inspections of cable hauler equipment are vital to workplace safety in the forestry industry. The daily lineup of demonstrations and action in the activity zone is staged in collaboration with the German Forestry Council (KWF). Another of the big attractions on the open-air site is Pavilion 33, which offers a program of practically oriented forums organized jointly by the KWF, the Lower Saxony School of Forestry and the German Association of Forestry Contractors (AFL). Keynote themes in Pavilion 33 include logistics in all areas of forestry, from harvesting to road haulage, not to mention education and training, and current issues facing forestry companies. The Wood Industry Summit at LIGNA 2017 is themed “Access to Resources and Technology”. Comprising discussion rounds and speed presentations, a supporting exhibition and showcases by the timber-rich regions of Eastern Europe, Russia and Asia, next year’s Wood Industry Summit promises to be another bumper showcase for the primary wood processing industry.
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SPRINGER – Operation Focus
SAWLINES
Springer lumber sorting at its best T
he plant development in Guarapuava, Brasil is the most recent example of Springer’s effective high speed lumber sorting line. After the sawing process, optimized by Microtec precision scanning technology to ensure the best cutting yield, the boards are collected, buffered, lug-loaded and transported to the Springer lumber sorting and stacker line. The main features of this high performance lumber sorting and
stacker line are: pith detection and the appearance of the growth-rings on both ends of the boards, bin sorters with efficient unloading (25 bins) and a stacker with zigzag orientation and automatic stick placers. It also includes fully automated board sorting for dimensions, board length and pith location as well as manual quality control. The performance of this line is approximately 180 bpm with short lengths (1.8 – 3.0m). The lumber processing
line can be easily upgraded by integrating Microtec’s Goldeneye 900 transverse lumber scanning system and/or Springer’s E-Cut 200 trimmer for improved cutting precision. The smooth and reliable flow of the boards enables maximum efficiency of the lumber production line. This leads to higher overall performance at best filling grade of lugs which result in lower maintenance costs for the overall lumber production.
This Springer lumber sorting line includes fully automated board sorting for dimensions, board length and pith location
International Forest Industries | JUNE / JULY 2016 21
SAWLINES
MICROTEC – Operation Focus
One scanner – one saw information being fed directly to the cross-cut saw for optimal yield and grade satisfaction.
High speed production = high speed product
Programmed Timber Supplies is a growing business, which started to update its manufacturing area at St. Marys in Western Sydney. After having invested in new equipment from System TM, during Ligna 2015 the decision makers approached Microtec and decided to upgrade their production site with a state-of-the-art Multi-Sensor Quality Scanner Goldeneye 300 for their dry mill “
W
e are very satisfied having invested in new technologies that simplify the job for our operators and with whom we can gain significant added value for our products. This way we are able to produce high quality products that are fit for purpose, meet the growing
demand and ensure that the cost of production is held to a minimum”, explains Warwick Drysdale, Managing Director at Programmed Timber Supplies. The new high speed optimizing saw line was designed specifically for the needs of Programmed Timber, enabling the plant to
22 International Forest Industries | APRIL / MAY 2016
supply a range of various industries with reliable, consistent and cost effective components. The line includes a live in-feed deck where the trained operators determine grade over-rides and appearance specifications for the specific customer needs. From there the boards are further scanned with
The Multi-Sensor Quality Scanner scans lumber from radiata pine from all four sides according to local quality standards. It optimizes lumber for chop processing and sorting according to customer specific product quality requirements, thus maximizing recovery. The customer enjoys high quality and accuracy of the results, such as the determination of dimension of the workpiece and, of course, establishing position and dimension of wood defects such as knots, cracks, resin pockets and more. After the scanning station, the workpieces are transported to a single piece feeding system. An optimizing computer then ensures maximum utilization of the workpieces before crosscutting. The cross-cut saw model Opti-Kap 5003 cuts the boards into the correct lengths and quality according to production demands with impressive accuracy and speed. After cross-cutting, the workpieces are printed and sorted according to length and quality. This is done to ensure the correct logistics according to the different orders of the subsequent production. The cross-cut saw cycle time runs at about 200ms - 5 cuts per second - and with the added precision recalibrate function installed, it has a length tolerance equal to or better than any other docking process. The result of such high-speed production means that the out-feed of the line has to handle large numbers of components – and to do so quickly.
MICROTEC – Operation Focus Automated stacking is essential if the line is to run at these speeds and combined with 5 kicking points to live out-feed decks, the volume can be handled and inspected. This line processes for PTS’s customers 30 - 40,000 components per shift.
A winning combination By combining the new crosscut saw model Opti-Kap 5003 from System TM and Microtec’s Goldeneye 300 Multi-Sensor Quality Scanner, Programmed Timber experienced a huge increase in production. “This type of equipment is essential to meet the supply
demands and cost constraints of the market”, states Warwick Drysdale, Managing Director at Programmed Timber Supplies. “Thanks to the accuracy of all components we are able to ensure a constant high standard of our great variety of products.” Microtec CEO Federico Giudiceandrea is happy that his company had the possibility to carry out this project with success: “Programmed Timber made the right decision by combining a highspeed saw with a world leading quality scanner. We are looking forward to a future cooperation based on a solid partnership.” The wood processing, service
SAWLINES
Automated vacuum feeding system Opti-Feed 3000 Vack by SystemTM
Goldeneye 300 with new X-ray technology for cross-cut optimization
Color X-ray
3D laser triangulation Laser scattering
Grain deviation
and distribution company Programmed Timber, supplies Australian and export markets with bulk lumber and wood components. Amongst their customers are wall frame and roof truss fabricators, furniture manufacturers and importers, industrial manufacturers, packaging suppliers, distribution and logistic companies, independent and chain building material outlets as well as wholesale lumber distributors.
International Forest Industries | JUNE / JULY 2016 23
SAWLINES
WOOD-MIZER – Operation Focus
The family owned company has doubled their pallet production level by upgrading their equipment.
Family Business Rebuilds with Wood-Mizer Industrial Equipment
M
anufacturing pallets for nearly 40 years, the Indiana-based Coomer & Sons Sawmill has grown from a small garage start-up into a commercial-sized operation producing thousands of pallets daily. The family-owned company has worked with a variety of manufacturing equipment over the years, but operates today with three Wood-Mizer WM4000 industrial thin-kerf headrigs and two multi-head horizontal resaws for the primary and secondary breakdown of logs into pallet components. Throughout their history, Coomer & Sons has remained successful through economic hardships and unfortunate tragedy by developing a solid business model, taking care of their employees, and providing excellent service.
History and Growth Established by Charles Coomer in 1978, Coomer & Sons Sawmill is a family-owned and operated business that began in a Frankfort, Indiana garage with four employees producing approximately 75 pallets by hand each day. Throughout the 1980s and 90s, Coomer & Sons grew rapidly, moving into larger buildings and installing automated manufacturing equipment to keep up with the demand for their products. During this period of growth, the company developed
a close working relationship with nearby Wood-Mizer headquartered in Indianapolis just 45 miles south of Frankfort. The Coomer family has been Wood-Mizer owners for decades since running one of the company’s first multi-head resaws in the early 1990s. Coomer & Sons has also become a valued partner in testing the Indiana sawmill manufacturer’s prototype equipment and blades. In 2007, the family business changed hands when founder Charles Coomer passed away. Charles’ son, Jeff, purchased the company and became President just before the economic hardships hit in the late 2000s. During these unfavorable business times, Coomer & Sons remained profitable by offering used pallets to businesses that were trying to save money wherever they could. “When the economy was bad, we started doing used pallets and within a year we were a full blown used pallet operation selling a million and a half [pallets] a year,” said President Jeff Coomer. “It grew so fast because everybody, during those times, wanted used instead of new pallets to save the dollars.” By diversifying their business, Coomer & Sons had developed a successful model by supplying new and used pallets to a variety of global clients shipping automotive filters, plastics, recyclables, tires, and more. When combined, the
24 International Forest Industries | JUNE / JULY 2016
market cycles of each client’s industry provide a steady demand to avoid large gaps in production. In addition to new and used pallets, today Coomer & Sons also provides specialty heat-treated pallets for shipping internationally and supplements their pallet operation by offering byproducts from manufacturing such as mulch and firewood from log end drops. The success of the family business continued until June of 2014, when Coomer & Sons experienced a tragic fire that burned their building and production equipment clear to the ground. Although no one was injured, the business experienced major losses. At the time of the fire, the company used a circular sawmill and two older model Wood-Mizer industrial headrigs
for manufacturing pallet boards. This set-up was efficient at producing pallets at a rate of 1,500 units per day, but Jeff knew there was room for improvement. Fortunately, Jeff had purchased a building six months earlier and decided to begin rebuilding the family business at the new location. Throughout the remainder of the year, Coomer & Sons installed three Wood-Mizer WM4000 industrial headrigs, green chain, conveyor, and HR1000 Industrial Headrig to get back into production. “We decided to replace the circular mill, which I think was a very wise choice because now that we’ve had these three [WM4000] mills in for a year we’re seeing the results of less waste, less sawdust, and more profit on the bottom line,” said Jeff. Today, Coomer & Sons is sawing up to 18,000 board feet (42 cubic metres) of oak, ash, hickory, maple, sycamore, hackberry, and cottonwood each day in order to produce more than 3,000 pallets daily – double the amount of pallets they produced with the previous circle mill and headrig set up. The company is continuing to grow its operation with the scheduled addition of a Wood-Mizer WM1000 industrial headrig later this year. The WM1000 will allow Coomer & Sons to break down large logs up to 67” (1.7 metres)in diameter.
Cants are run through a HR1000 multi-head resaw.
WOOD-MIZER – Operation Focus Pallet Manufacturing First, logs are debarked then transported to the main building for processing. Once logs are staged, they are run through one of three WM4000 industrial headrigs for primary breakdown and fed into one conveyor leading to the green chain. Next, the cants are edged and cut to length on cut-off saws. Cants are then run through one of two multi-head resaws to break down into deck boards and runners before final assembly into pallets with an automated nailing machine. Finished pallets are either shipped out the same day or stored inside their 88,000-square-foot (8,175 square metre) facility. Primary sawyer, Troy Shimmel, has worked with Coomer & Sons for the past 15 years and says the WM4000 is simply “fun to run”. Compared to the older model Wood-Mizer headrigs, Troy says the WM4000 saws logs much faster and comments on the improved log handling functions. “I can cut bigger logs and the log turner has a dual turner on it,” said Troy. “The three backstops come up instead of two which helps keep the logs on the saw bed.” Jeff says the WM4000s are an integral part of the pallet operation and points out the computer setworks provide accuracy and efficiency during log breakdown. “The WM4000’s are a great piece of machinery,” said Jeff. “I think Wood-Mizer’s proven that you can take less material and make it a better saw, heavy doesn’t always mean better. It’s the simplicity of Wood-Mizer’s equipment that is just really nice.” Coomer & Sons fits their sawmill equipment with WoodMizer blades and have their own blade sharpening and tooth setting equipment. Jeff says that by having their own blade maintenance equipment in house, they are saving money on shipping and are able to sharpen blades up to four times before needing a new blade. “When I get a blade from Wood-Mizer I can saw a lot of material with it, even after it’s been resharpened two or three times,” said Troy. Coomer & Sons was one of the testing sites for Wood-Mizer’s new Vortex Bandsaw Blade. The newly engineered blade profile is designed to remove dust while sawing in order to
minimize or eliminate the need for sawdust removal after the lumber is processed. “The Vortex blade was getting 98 to 99% of the dust off, so it was impressive on how much dust it took off [compared to] a typical saw blade,” said Jeff. “We deal a lot with a filter company where if the dust is on the pallet, the dust gets in the filters and then it’s a major issue. Our goal is to get 100% of the dust off, if you don’t get the dust off, you’re not going to have the customer.” Currently, Coomer & Sons takes multiple measures to ensure dust-free pallets for their clients including using a dedusting machine and also brushing off the final product when assembled. The groundbreaking Vortex blade may lessen the labor and time associated with sawdust removal from the final product.
SAWLINES
Three WM4000 sawmills process 18,000 board feet of pallet wood daily.
The Family Business In addition to Jeff operating as President for the past decade, multiple members of the Coomer family occupy key roles within the company including Jeff’s wife Kathleen and son Jeffrey. There’s a lot of hats you have to wear,” said Jeff. “You have to be the grandfather, the dad, the employer and it’s really tough sometimes, but I wouldn’t trade it for the world.” Jeff’s brothers, Chris and Dennis, along with nephews Seth and Andrew also hold positions in the operation. “In business you need to have key personnel,” said Jeff. “My lifelong friend Jeff Stewart oversees all the operations, Ed Cox manages the used pallet facility, and Richard Miller is the maintenance supervisor over all facilities. Without these people, business wouldn’t be so smooth.” When it comes to business advice, Jeff says it’s the little things that employees remember and appreciate. Every year, the company hosts a Christmas in July and provides turkeys and ham to their employees for Thanksgiving dinner. They have purchased hundreds of bicycles, tools, televisions, and more as employee giveaways throughout the years. “Take care of your employees first and they’ll take care of you,” said Jeff. “Give them a pat on the back and tell them good job. I think that makes more of a difference than anything else.” For the future,
“We decided to replace the circular mill... we’re seeing the results of less waste, less sawdust, and more profit...” President Jeff Coomer
3,000 pallets are produced daily. Jeff sees the company remaining steady at least in the next few years. “Sometimes when you get bigger you get more headaches and less profit in the end,” said Jeff. “If you can stay a little bit smaller and find a nice medium niche, you’ll continue to flourish.” With a proven ability to adapt with the times, Coomer & Sons is positioned for continued success, wherever the road leads. “In the
pallet business, anybody can sell and build pallets, I think you’re selling service,” said Jeff. “As long as you’re on time and you do a great job in the service aspect of it, you’re going to keep customers. Our service is outstanding and you can’t replace that.” *Products and specifications may vary by country of origin.
International Forest Industries | JUNE / JULY 2016 25
MOBILE SAWMILLING
Sawyers light on their feet with mobile mills
Double pre cutters
Two manufacturers with different view on the industry show the same dedication to excellence
T
he challenge of supplying mobile sawmilling technology is tough. This is not only from a technical perspective in terms of keeping up with the latest innovations and possibilities to be incorporated into mobile units, but also keeping up with the demands of the most fleet-of-foot sector of the market. Mobile sawmill users are by their nature the great adapters of the industry. They see opportunities faster than most and move to capitalise on those opportunities as fast as their equipment will allow. This is where the suppliers of the best range and the most versatile equipment really come into their own. In this year’s review of mobile sawmilling technology, International Forest Industries takes a look at two of the best manufacturers going around, which have made a name for themselves by providing exactly those qualities – versatility and range. And of course more than their fair share of innovation.
26 International Forest Industries | JUNE / JULY 2016
RESCH & 3 has been producing stationary and mobile horizontal band saws for Profiline use for over 60 years. The company does not do mass production but rather manufactures each sawmill to the specification of each customer. Sawyer Hofer Anton has been working with his DM 1050 PROFI for three years. When Anton originally bought the unit he had been searching for a mobile, but at the same time robust and professional machine. But it was the travelling cab and the variety of accessories rarely found in industrial sawmills that convinced him to make the purchase. With the DM 1050 PROFI mobile band saw, logs up to 1.1 m in diameter and a length of 13 m can be cut into planks, squared timber or slats.
Quickly ready for transport Thanks to the six hydraulic support
legs, hydraulically unfolded extensions and hydraulic pivoting fixture, the entire system is ready for transport in 30 minutes. The machine can be mounted and aligned within one hour of arriving on site. The DM 1050 PROFI has a total weight of 7.5 t and is allowed on the road at a maximum of 40 km/h. Optional RESCH & 3 offers a special suspension for speeds up to 80 km/h.
Main drive with a diesel engine The diesel engine with 55 KW allows independent working without being constantly dependent on a power supply. In addition, the diesel engine has the advantage that the speed can be optimised on the saw blade. Especially in winter, with frozen wood, it is important that the speed is reduced.
Cab The travelling cab lets the operator work in a pleasant, low-noise,
MOBILE SAWMILLING Transport of the mobile bandsaw DM 1050 PROFI
winter when sand and stones are frozen in the bark, that even on the cut side the bark is cleaned. This dramatically increases the maintenance interval for the saw teeth. during the return travel phase and placed alongside the machine.
Outfeed rollers When sorting the sawn timber, it is important that the side cuts are separated from the finished cuts. While the planks are laid on their sides with the aid of the turning chains, the outfeed rollers transport the finished cuts longitudinally toward the front.
Intelligent and practical automatic log measurement Automatic plank remover
Automatic adjustment of the saw blade guides
dust-free environment. The entire system can be operated from the cab using two proportional-control joysticks and a display screen. A direct view of the sawn timber also ensures constant quality control. The cutting height setting can be adjusted easily for the desired sort of sawn timber by using the display screen with several predefined cutting programs.
The saw blade guides are placed automatically as close as possible to the log at both sides. This has the advantage that the operator need not pay attention to the saw blade guide and can focus more on the cut.
Guaranteed cutting The monitoring blade deviation continuously controls the cutting accuracy. If the entered tolerance range is exceeded, an acoustic signal sounds in the cabin and the feed rate is reduced.
This facilitates optimum log use.
Pressure guides
Dual pre cutters
Hydraulic pressure guides give the saw blade extra support and reliable guidance. They are retracted during reverse travel to avoid heating the saw blade. At
The pre cutters provide clean entrance and exit faces for the saw blade. That’s important especially when there is dirty timber or in
entrance the sawblade doesn’t vibrate and the feed can be increased.
Crosscutter During cutting, each plank can be trimmed automatically to the desired length. Finished lengths of longer timber can thus be taken directly from the mill.
Automatic plank remover – a major work aid In order to cut high-quality sawn products, it is important that the quality of the wood is visible after each cut, which means that each individual plank must be removed immediately after being sawn. The automatic plank remover makes this possible: Depending on the specific cutting operation, each individual plank, squared timber or flitch is removed automatically
The log is measured automatically during the first cut. The data is shown in cubic metres on the screen and stored in the system. Various information, such as wood sort, percentage bark content, customer data and so on, can be entered and selected. The measured logs can be filtered by customer, type of wood or date and printed directly in the cab or via USB stick at home on a PC.
Practical sawblade replacement For saw blade replacement, the pressure on the blade tensioning system can be released from the cab, and the protective housing is opened by hydraulic actuators. The saw blade can be easily removed and replaced. The machine is ready for use again in very little time.
Stationary and mobile horizontal bandsaws, custom designed, produced and assembled. The machine company since 1955 South Tyrol - Italy - Tel +39 0471 353137 - info@resch-3.com - www.resch-3.com International Forest Industries | JUNE / JULY 2016 27
MOBILE SAWMILLING
The new Wood-Mizer LX100 heavy duty sawmill is available in Europe, Africa, and Asia
Meanwhile, Wood-Mizer continues to expand a variety of wood processing products available to low volume and commercial sawmillers throughout the world. In addition to the company’s
flagship mobile sawmills used by tens of thousands of sawmillers, Wood-Mizer is working hard to provide additional products to meet customers’ wood processing needs from forest to final form.
Log splitters In North and South America, WoodMizer now offers heavy-duty log splitting equipment ranging from compact units for personal use to commercial equipment for bundle and firewood businesses. Wood-Mizer plans to offer a wide variety of log splitting equipment beginning with top quality fully portable units and then expanding to also offer the skid-steer and auxiliary hydraulic unit attachments. Many of the log splitter units feature a unique dual-split function, where logs are split into uniform pieces as the push block moves either left or right. This unique design enables double the production level of a comparable one-directional log splitter on the market.
Dust-removal blades
Reserve your space today... Shawn Murphy, Show Manager • smurphy@mpltd.ca • +1(506) 658.0018
www.InterSawScie.ca
28 International Forest Industries | JUNE / JULY 2016
Available now in North America, the new Vortex dust-removal bandsaw blade is for sawmillers and pallet producers who need boards as free from excess sawdust as possible. Jeff Coomer, a pallet producer who tested the blade: “The Vortex blade was getting 98-99% of the
dust off, so it was impressive on how much dust it took off [compared to] a typical saw blade.”
Kilns Also in North and South America, the Wood-Mizer KD Series of kilns, ranging from 1,000-35,000 bdft capacities, offer a variety of lumber drying solutions for any sized operation. Joining the Wood-Mizer KS50 Solar Kiln, the KD Series of Dehumidification Kiln Kits feature 100% corrosion resistant aluminium cabinets and specially coated dehumidification coils to ensure quality drying performance and an extra-long life.
Wide band sawmills For Europe, Africa and Asia markets, Wood-Mizer’s wide band sawmill range is expanding with new models in the near future, which are currently in testing. WB2000 sawmills have been installed throughout Europe, Africa, Asia, and even as far away as Tanzania since release. The WB2000 sawmill can handle a 6 t log, and has a 1 m diameter log capacity.
MOBILE SAWMILLING LX sawmill series Specially prepared initially for the Russia, Africa and Asia markets, the new LX sawmills will form a new series of professional sawmills for heavy use. These sawmills are currently being introduced in markets where it is common for sawmills to be operated daily for multiple shifts while cutting heavy timbers. The first sawmill in the new line, the LX100, was completely redesigned from the ground up based on the feedback and needs of sawyers from all over the world.
The LX100 sawmill is built for heavy and continuous sawmilling use and features many innovations in strength, efficiency, ease of use, and operator visibility. Additional models are on the way, and will be available in more markets soon. Recently Wood-Mizer completed building brand new production facilities both in the USA and in Europe, complete with updated manufacturing technologies to help with the expanding product lines and new products that are still in development. Wood-Mizer’s new production hall in Indiana
The new Vortex dust removal blade
Wood-Mizer’s new FS500 heavy duty log splitter
START BUILDING your BOTTOM LINE WM4000 + BI-METAL BLADES = PRODUCTION POWERHOUSE Wood-Mizer’s high tech WM4000 sawmill makes you money by combining high productivity output with low capital, material, labor, energy, and maintenance costs. For an added edge, equip it with Wood-Mizer’s heavy duty Bi-Metal Blades to stay sharp longer and out-saw the competition. Learn how to BUILD your BOTTOM LINE, contact us today!
woodmizer.com/bottomline
LAMES À BANDE INDUSTRIELLES
© 2016 Wood-Mizer LLC
INTAWMV 6273 International Forestry Industry 1/2 Page Ad.indd 1
1/28/16 10:44 AM
International Forest Industries | JUNE / JULY 2016 29
Forwarders
Manufacturers launch innovative new models for 2016
30 International Forest Industries | JUNE / JULY 2016
All new - Komatsu 855 Komatsu Forest’s new forwarder Komatsu 855 is a flexible all-round machine that gets the job done, whatever it is. The new model is brand new, from its chassis and powertrain to its crane, bunk and cab. The 855 is an efficient forwarder. High productivity per hour, at low costs per produced volume, exactly what is needed to ensure profitable forwarding work. The high productivity is the result
of the new, larger bunk, FlexBunk, the height and width of which can be adjusted from the cab. Greater productivity is also possible thanks to the new powertrain, with its enhanced engine power and traction, and fantastic terrain mobility provided by the Komatsu Comfort Bogie with portals, a boatshaped chassis with high-tensile steel underneath, and a front blade that can be raised higher than ever. The new bogie lift ensures greater versatility in different situations. The intelligent transmission, which optimizes power and speed based on terrain, load, the engine’s
power output and whether you are also using the crane, has been supplemented with a larger hydrostatic pump for even better handling. The hydraulic system has been upgraded with a larger crane valve which, in combination with the new long-reach crane, Komatsu 130F, delivers improved multifunction performance and rapid crane operation. The machine has been designed throughout to ensure excellent reliability in tough conditions, and the new axles and a new articulated joint and frame system are all built to last, as is
the well-proven and reliable crane pillar. This saves money in the long term by reducing downtime and maintenance. The articulated joint and drive shaft are fitted with a new type of bearing seat seal for a long service life and lower service costs. The new engine installation features a new, generously sized cooling system, variable temperature-controlled fan control, and the latest in environmental engineering for diesel engines (Tier 4), with SCR technology but without the need for exhaust gas recirculation. This, together with
New forwarder Komatsu 895 to be previewed at Komatsu Days
International Forest Industries | JUNE / JULY 2016 31
FORWARDERS
Komatsu 895 the new hydraulic system, delivers low fuel consumption and a high power output at low engine speeds. The new engine reduces emissions of NOx and soot particles. Larger batteries, with the option for battery condition diagnostics via the fleet management system MaxiFleet, ensure that the machine starts even on cold, subarctic winter mornings. The new look of the machine gives it a powerful yet smart appearance, and the numerous improvements make servicing the machine even easier. The new rounded engine hood is electrically powered and can be used as a service platform in the open position. All filters are located beneath the hood, for easy access. There are 8 service hatches in the chassis providing access where it is needed most. A drain valve under the engine makes it easy to replace the engine oil without spillages. Easily accessible inspection points for oil in the engine, differentials and gearbox. As always with a Komatsu forwarder, the operator is the focal point. The most modern forwarder cab on the market has once more been upgraded. Improved operator protection is provided by a sturdier cab framework, a FlexGate patented full height gate, and windows secured with bolts for straightforward replacement of worn windows. Some of the other upgraded features include a start button, central locking with
a remote control key, additional work lights and MediaZone. The cab suspension, Komatsu Comfort Ride, delivers unbeatable operator comfort. Komatsu 855 is supplied complete with the market’s most modern control system, MaxiXplorer. The fully-integrated crane scale, Protec Scale, enables the load to be weighed automatically for production follow-ups and operational monitoring. The scale link is just as compact as a standard link and protects the hose routing for
Komatsu 895 32 International Forest Industries | JUNE / JULY 2016
the rotator. Production can be monitored back at the office in MaxiFleet, the world’s first fleet management system for forest machines.
New Komatsu 875 - 16-ton load capacity Komatsu Forest’s new Komatsu 875 is a brand new forwarder model and is unique in the 16-ton load capacity class. From its chassis and powertrain to its crane and bunk, this new model is designed to deliver a higher load capacity in its primary application – final
logging – and when there are particularly high demands in terms of productivity. The increase in productivity is due in part to a larger bunk, FlexBunk, the height and width of which can be adjusted from the cab. Other contributing factors are the new, sturdier powertrain, with its higher engine power/torque and traction, fantastic terrain mobility provided by the Komatsu Comfort Bogie with portals, a boat-shaped chassis with high-tensile steel underneath, and a front blade that can be raised higher than ever. The intelligent transmission, which optimizes power and speed based on terrain, load, the engine’s power output and whether you are also using the crane, has been supplemented with a larger hydrostatic pump and hydrostatic motor for even better handling. Komatsu 875 comes with the option of a newly-developed crane with a gross lifting torque of 145 kNm and a gross slewing torque of 38 kNm. The combination of an improved hydraulic system and, among other features, a larger crane valve and hydraulic pump ensures superior productivity and outstanding crane operation. The crane with a single extender reaches a full 8.5 meters and has plenty of net lifting power thanks to the weight-optimized boom system.
MOVING FORWARD
The future of forwarders is here.
Komatsu Forest leads the way for the forwarders of the future. When it comes to user-friendliness, efficiency and quality. When it comes to new, uncompromising technology and innovative design. The future has never looked better. And it starts today.
www.komatsuforest.com/movingforward
FORWARDERS The machine has been designed throughout to ensure excellent reliability in tough conditions, and the new axles and a new articulated joint and frame system are all built to last. This saves money in the long term by reducing downtime and maintenance. The articulated joint and drive shaft are fitted with a new type of bearing seat seal for a long service life and lower service costs. The new engine installation features a new, generously sized cooling system, variable temperature-controlled fan control, and the latest in environmental engineering for diesel engines (Tier 4), with SCR technology but without the need for exhaust gas recirculation. This, together with the new hydraulic system, delivers low fuel consumption and a high power output at low engine speeds. The new engine reduces emissions of NOx and soot particles. Larger batteries, with the option for battery condition diagnostics via the fleet management system MaxiFleet, ensure that the machine starts even on cold, subarctic winter mornings. The new look of the machine gives it a powerful yet smart appearance, and the numerous improvements make servicing the machine even easier. The new rounded engine hood is electrically powered and can be used as a service platform in the open position. All filters are located beneath the hood, for easy access. There are 8 service hatches in the chassis providing access where it is needed most. A drain valve under the engine makes it easy to replace the engine oil without spillages. Easily accessible inspection points for oil in the engine, differentials and gearbox. As always with a Komatsu forwarder, the operator is the focal point. The most modern forwarder cab on the market has once more been upgraded. Improved operator protection is provided by a sturdier cab framework, a FlexGate patented full height gate, and windows secured with bolts for straightforward replacement of worn windows. Some of the other upgraded features include a start button, central locking with a remote control key, additional work lights and MediaZone. The cab suspension, Komatsu Comfort
Ride, delivers unbeatable operator comfort. Komatsu 875 is supplied complete with the market’s most modern control system, MaxiXplorer. The fully-integrated crane scale, Protec Scale, enables the load to be weighed automatically for production follow-ups and operational monitoring. The scale link is just as compact as a standard link and protects the hose routing for the rotator. Production can be monitored back at the office in MaxiFleet, the world’s first fleet management system for forest machines.
New forwarder Komatsu 895 to be previewed at Komatsu Days (available from the start of 2017) Komatsu Forest, which is launching a number of new products at its major customer event Komatsu Days, will also be previewing its new forwarder model Komatsu 895, which will be available from the start of 2017. The 895 is the forwarder that became a giant in the world of mechanized professional forestry. With its 20-ton load capacity, unique powertrain with 28.5-inch bogie and wheels, and one of the market’s largest forwarder loaders, it is the preferred choice for heavy final logging on the world’s largest forestry markets of Sweden/ Norway, Canada, Brazil, Australia and Russia. The 895 has further productivity improvements to offer. The machine is equipped with a larger bunk. The height and width of the new FlexBunk can be adjusted from the cab. The LoadFlex bunk has also increased in size. The sturdy powertrain provides greater traction and the transmission has been upgraded since 2016 with a larger hydrostatic pump for better handling. The crane is being upgraded with a new hydraulic system and a larger crane valve for improved crane operation. For the European and North American markets, this model is equipped with a new engine installation with an efficient and generously sized cooling system, variable temperature-controlled fan control, and the latest in environmental engineering for
34 International Forest Industries | JUNE / JULY 2016
diesel engines (Tier 4). Emission control is based on SCR technology without the need for exhaust gas recirculation, which, combined with the new hydraulic system, delivers low fuel consumption and a high power output at low engine speeds. The new engine produces even more engine power and torque than the current Komatsu 895. Larger batteries, with the option for battery condition diagnostics via the fleet management system MaxiFleet, ensure that the machine starts even on cold, subarctic winter mornings. The new look of the machine gives it a powerful yet smart appearance, and the numerous improvements make servicing the machine even easier. The new rounded engine hood is electrically powered and can be used as a service platform in the open position. All filters are located beneath the hood, for easy access. There are 8 service hatches in the chassis providing access where it is needed most. A drain valve under the engine makes it easy to replace the engine oil without spillages. There are easily accessible inspection points for oil in the engine, differentials and gearbox. As always with a Komatsu forwarder, the operator is the focal point. The cab on the new Komatsu 895 has been upgraded as well. Improved operator protection is provided by a sturdier cab framework and windows secured with bolts to enable simple replacement of worn windows. Some of the other upgraded features include a start button, central locking with a remote control key, additional work lights and MediaZone. Komatsu 895 is equipped with the market’s most modern control system, MaxiXplorer. The new forwarder model will be available with the fully-integrated crane scale Protec Scale, which enables the load to be weighed automatically for production follow-ups and operational monitoring. The scale link is just as compact as a standard link and protects the hose routing for the rotator. Production can be monitored back at the office in MaxiFleet, the world’s first fleet management system for forest machines.
The 12H GTE Hybrid demo was held at a demanding final clear fell site where the machine could certainly not hide its true nature. It went smoothly up a steep hill and harvested approximately 2 m³ of Douglas fir stems and just kept on going and going. Even in these challenging conditions the harvester did not seem to use its full potential. The diesel engine assisted by the electric motor delivered unbelievable power of 520 hp and torque of 2000 kN. Multitasking of the crane, feeding wheels, saw and driving seemed an easy task for the harvester in this challenging environment. Who would have thought that felling large trees on a steep slope could be done so efficiently? This new member of the Logset family is the response to the market and customer demand. The development and building of the 12H GTE Hybrid had to embrace these three principles to become the best harvester ever built: • E fficiency: power, immediate response, high capacity and consistency • E conomy: low fuel consumption, stable engine performance and reliability • E nvironment: low emissions, ground pressure and noise level The 12H GTE combines all these advantages to the highest possible standard. It can decrease the fuel consumption per m³ significantly without compromising power. Everyone at the demo could notice the noise reduction and stable engine performance which are other significant benefits of the hybrid system. The diesel engine is constantly running at approx. 1500 rpm. There is no engine peak loads like when using conventional technology where the workload varies. The hybrid system whilst discharging delivers up to 220 hp to support the diesel engine during high workload. Thanks to this, the diesel engine runs smoothly and releases less emissions even in the most challenging situations. The low emission, fuel consumption and noise level implies this harvester to be a true step forward towards a more
sustainable and environmentallyfriendly way to harvest timber. Certainly compared to the previous Logset harvester generation with the 8.4 l CTA engine, Logset achieved +72 % increase in power, +54 % increase in torque, +27 % increase in hydraulic flow, 5% reduction in noise level and 20 –30% reduction in fuel consumption. These results also all in all approximately 35 – 40 % lower emissions per produced cubic meter based on the site measurements.
The hybrid solution consists of two parts: the generator/ electric motor and the Powerpack. The Powerpack is a closed unit containing a supercapacitor, control units and a water cooling system.
Surely the 12H GTE Hybrid is a huge step in the forest machinery industry, although it has the same footprint as the well-known Logset 8H GTE. Both machines have the same ground pressure properties. The 12H GTE Hybrid is equipped
with Mesera 285H, the strongest parallel crane available on the market. Combined with the long knives of the TH75, the setup is breath-taking when it faces real harvesting challenges. Some comments during the demo proved how unbelievable this machine is: “We knew from the technical data and the presentation that the 12H GTE Hybrid would give an incredible performance and now, after seeing it in action, we believe it.” “You certainly chose a very demanding site with challenging trees to demonstrate the potential of the machine.” This event was a success for Logset, the Chairman of the
board, Mr. Tapio Nikkanen said: “I am proud that we have achieved to build the most efficient, economical and environmentally sustainable harvester on earth”. The Export Sales Director, Mr. Pascal Rety added: “The 12H GTE Hybrid is certainly an incredible machine which responds to our customers’ needs and gives us the possibility to gain market share in existing and developing markets”.
”I’m impressed by the XR” ”The XR rotator has a rigid design that exceeds all of our expectations. It works extremely well in whatever way we put it to use. XR has extremely high torque and still very smooth to operate.” Bernard Grantner, Pabst Holzindustrire, Austria Stand 264
6
Jämsä 1.9.-3.9. indexator.com
International Forest Industries | JUNE / JULY 2016 35
FORWARDERS
The new 1910G Forwarder is the largest addition to John Deere’s forwarder line-up
John Deere’s expansive line of forwarders, from the nimble 810E to the powerful and large 1910E and 1910G models, offers a solution for almost any logging operation. Features like the upgraded cabin boost operator comfort and optional Intelligent Boom Control increases productivity, ultimately increasing profitability. Designed for improved operator comfort, the John Deere forwarders are available in two cab options, fixed or rotating and leveling. The rotating and leveling cabin helps the operator maintain the correct working posture to prevent stress on the back and shoulder areas, even on uneven terrain. The cabin can be rotated 290 degrees, offering a view of the boom and grapple for safer, easier log loading. Large windows allow virtually unrestricted allaround visibility. Fatigue-beating enhancements, like comfortable ergonomic armrests, fully adjustable air-cushioned seat and automated climate-control system, ensure that the operator remains
productive throughout the day. John Deere is only manufacturer who provides an advanced intelligent approach to forwarder boom operation and takes it to new level. Introduced in 2013, optional Intelligent Boom Control (IBC) makes working with a forwarder faster – easily adding as much as one load per day. IBC adjusts the entire boom’s motion to that of the grapple. Instead of controlling the different parts of the boom, the operator only moves the grapple to the tree. The new version of IBC improves the precision of the grapple control, especially with long reaches. IBC is available as an option for the 1010E, 1110E, 1210E, 1510E and 1910G machines.
The transmission boasts 4.5 percent more tractive force. The TimberMatic™ F-16 control system has been improved, featuring a configurable user interface, cruise control and inclination display, increasing operation efficiency. The CAN bus
G-Series Forwarders The new 1910G Forwarder is the largest addition to John Deere’s forwarder line-up. Available exclusively to the European market, the 1910G features a revamped Final Tier 4/Stage IV engine and an integrated emissions control system. The maximum engine output of the 1910G has been boosted by 7.5 percent, and torque has been increased by 21 percent. Additionally, the drive hydraulics on the 1910G has been increased.
36 International Forest Industries | JUNE / JULY 2016
1210E
increases the reliability of the electrical system – simplifying the system with fewer connections and a dedicated bus for the engine and base machine. Noted by loggers, the CF8 boom is strong and efficient. Johan Rudman, operator at Rudmans
FORWARDERS 1510E
Skogstjänst AB, noted that compared to its predecessors, the boom on the 1910G is “stronger and nicer to operate.” Moving smoothly and seamlessly, the CF8 increases productivity by offering increased accuracy and efficiency. Another key feature is the big load capacity. The crosssectional area of the wide load space is bigger and the newgeneration headboard provides excellent visibility to the load space. Customers have noticed the benefits of the increased space, with Rudman noting, “in terms of revenue, it is important in final fellings for the forwarder to accommodate big loads. That is a crucial factor when the transporting distances are long.”
E-Series Forwarders The E-Series forwarders offer customers a variety of solutions
for any application. Six powerful models, including the 810E, 1010E, 1110E, 1210E, 15010E and 1910E (1910E available only for North America, South America, Southeast Asia and Russia), provide forestry professionals with a machine that can meet their needs and increase productivity and profitability. Equipped the TimberMatic™ F-12 control system, the E-Series models focus on improving productivity, uptime and lowering daily operating costs. Features of the new control system include Smooth Boom Control, which enhances boom precision and reduces vibration, and a configurable user interface, making system navigation easy. The smaller forwarders, the 810E and 1010E, are equipped with a Tier 3 PowerTech™ Plus 4045 engine for efficient operation even in the most demanding conditions.
The large 1910E features a Tier 3 PowerTech Plus 6090, delivered high torque at a low rpm for excellent fuel efficiency and power without compromise. The 1110E, 1210E and 1510E are available with a powerful engine that meets EPA Interim Tier 4(IT4)/EU Stage IIIB regulations. Extended service intervals ensure engine reliability and lower operating costs. When service is needed, easy access to service points speeds up maintenance. The V-shaped bottom of the machine provides better clearance over rocks and stumps, and a smoother ride in rough areas. Standard Duraxle™ heavy-duty bogie axles are designed to carry heavy loads over long distances. The Variable Load Space option allows the operator to adjust load-space width for more flexible forwarding and sorting.
Additionally, choosing different frame lengths and cross-sectional areas can customize load space. Fixed or hydraulic headboard options further enhance load-space flexibility. All models other than the 810E are available in six- or eightwheel configuration for effortless movement across all terrains. Customers can get more out of their forwarders by taking advantage of John Deere’s ForestSight suite of technology solutions. JDLink enables fleet owners to monitor their machines from miles away, monitoring machine health, tracking hours and identifying any maintenance needs. In partnership with a local John Deere dealer, JDLink allows the dealer service department to easily diagnose machine issues without traveling onsite, reducing maintenance costs and downtime.
International Forest Industries | JUNE / JULY 2016 37
FORWARDERS
Rottne is gearing-up with three new new forwarders and several new features for their forwarder program. ROTTNE F10D, that replaces F10B, has upgraded mechanical structure for frame work and bogies and the load capacity is increased to 10 ton. Engine and the transmission performance are also updated but is still a small forwarder meant for hauling in thinning and small clear cut. F10D has a 4.5 litre turbo charged 4-cylinder engine with EGR, particle filter and SCR system (same as in F11D). The engine rate is 125 kW (168 hp) and with some changes in the transmission is the tractive force 145 kN. New options for F10D are crane tilt, dozer blade and a new telescope alternative giving 9,7 meter reach ROTTNE F11D is a brand new 38 International Forest Industries | JUNE / JULY 2016
FORWARDERS ROTTNE F11D is a brand NEW medium sized 8 wheel forwarder with 12 ton load capacity
capacity of 20 ton. It is basically the same as F18D but as standard equipped with 8 wheel, balanced bogie and a large load area with extendable wide load bunks and front gate. This is a forwarder for heavy timber and long hauling distances.
Rottne Forwarder Features The whole of our forwarder range, from the versatile F10D to the powerful F20D, satisfies all the market’s needs from light thinning to demanding final felling. Today stability and robustness are common characteristics for all Rottne forwarders. Product development is ongoing and with the latest technology, we meet tomorrow’s demands for increased productivity and profitability. The D-version includes several new upgrading’s and developments that makes Rottne forwarders even more compatible.
medium sized 8 wheel forwarder with 12 ton load capacity and it will fill the gap between forwarder models F10D and F15D. The mechanical structure of the frame work have a design similar to the larger Rottne forwarders and the articulated joint, with 45° steering angle, is placed only 15 inch in front of the machine centre and this gives the wagon good tracking. F11D has a 4-cylinder engine (FT4) with 125 kW (168 hp), hydrostic transmission and 710 x24,5 wheel equipment. The comfortable cab is the same as on all Rottne forwarders and can of course be equipped with Comfort Line. The crane is Rottne RK85 with several telescope options for outreach from 7,5 to 9,7 meter. With a number of options such as crane tilt, dozer blade, double telescope and balanced bogie is it possible to adapt the forwarder for different logging conditions. ROTTNE F20D is the top version of Rottne forwarders with a load
New Diesel Engines D-versions now has a new diesel engine with the latest cleaning technology that conforms to the requirements for emission control in accordance with Final Tier 4 by good margin. The new FT4 engines features EGR technology, particle filter (DPF) and SCR system with AdBlue (DEF). It is a powerful, silent engine with a good response low vibrations and excellent fuel economy.
Loading Area: Hydraulically operated gate and front bunk makes the machine versatile when handling different timber lengths. Alternative wagon lengths makes it possible to use 4 bunks and load 2 stacks of wood eg. 2 x 8 ft and also 2 x 3 m on the bigger machines. The bigger forwarders can be equipped with Wide Load bunks
ROTTNE F18D
International Forest Industries | JUNE / JULY 2016 39
FORWARDERS for adjustable load area with mechanically width adjusted load bunks and hydraulically width adjustable gate. ROTTNE F20D has as option Wide Load XL with automatic variable load area, hydraulic stakes and hydraulically width adjustable gate. These options give better balance on the forwarder as the load is distributed across the width instead of height.
Cooling System: The cooling system’s fan is powered by a hydraulic motor, which is temperature controlled and therefore not depending on the engine speed. The fan is reversing automatically at regular intervals to blow out the cooler.
Hydraulic Crane Tilt Function: Hydraulic tilt plate for the crane tower is an extra equipment that provides significant advantages when log-hauling on steep terrain. The tilt function, forward/ backward, means that the crane’s net swing force can be maintained when the forwarder works on inclines up to 30˚.
Forwarder Computer - For Good Follow-Up: The communication between forwarder, harvester and clients is becoming increasingly important in order for work in the forest to become rational and productive.
ROTTNE F15D Information about daily production and timber positions will soon be a part of all operator’s everyday life. The forwarder computer and GPS/Geo Info equipment are an option that simplifies reporting and provides accurate follow-up. This equipment also enables information such as production files and maps with working routes to be automatically transferred from the harvester to the forwarder to ensure that all
felled timber is collected. Crane scaling system: at the tip of the crane give you all information regarding how much and what assortments you have loaded on the wagon.
Partical And Moister Gauge:
Working Ligths:
Power Anderson:
Depending on the needs is it now possible to choose halogen, xenon or LED working light on the machine.
Power Anderson is a real time saver when you need to recharge the battery. This small quick connection is attached to the battery and accessible without tilting the cab.
To avoid expensive hydraulic repairs is it possible as option to install a particle and moister gauge who keeps control that the hydraulic oil is in good condition.
Tire Pressure Monitoring System: TPMS is an integrated monitoring system for tire pressure, available for all Rottne forestry machines. Automatic and direct indication of loss of pressure in one or more tires when the problem occurs. Appears as a warning in the display. The display is located in the cab and provided information on current air pressure from the pressure sensors through wireless transmission.
Benefits: • P roblems with tire pressure is displayed directly for the operator. • T he problems can be rectified in time. ROTTNE F10D, that replaces F10B, has upgraded mechanical structure for frame work and bogies and the load capacity is increased to 10 ton 40 International Forest Industries | JUNE / JULY 2016
• M anual air pressure checks are not required.
F15
D
A FORWARDER WITH FIVE STAR TECHNOLOGY, COMFORT AND FUNCTIONS
EQUIPMENT THAT MAKES THE DIFFERENCE The comfortable cab provides exceptional driving characteristics when equipped with COMFORT LINE vibration damping. The hydraulic tilt function for the crane tower provides significant advantages when log-hauling on steep terrain.
E IN PR E M I E R
JUNE!
UPDATED F10D AND THE BRAND NEW F11D
F10D – HIGHER PERFORMANCE ALL THROUGH New environmental engine, Final Tier 4 (FT4) Stronger frame construction and frame lock Increased tractive force and steering force Crane tilt & dozer blade as new options
F11D – THE NEW MEDIUM SIZED CHALLENGER Strong frame construction with frame lock Bogie with 700x24,5 wheels 4 cylinder engine,125 kW Final Tier 4 (FT4) 167 kN tractive force Bogie lift, crane tilt and dozer blade as option RK85 Crane with optional lengths
60 YEARS OF EXPERIENCE! We offer you a product range of harvesters and forwarders made in Sweden with the highest quality. You get flexibility, simplicity and a friendly reception into the bargain.
FOR FULL PRODUCT RANGE AND DEALER INFORMATION SEE WWW.ROTTNE.COM
FORWARDERS
Cat® forwarders get the wood out Cat® forwarders load logs and transport them from the forest quickly with high hydraulic flow, ergonomic controls, and fast travel speeds. They have proven, over-sized components, including heavy-duty axles, and, depending on model, either hydrostatic or torque converter power-shift transmission. The operator stations are comfortable, spacious, and designed for exceptional visibility. Caterpillar manufactures four models of forwarders ranging in size and power from the Cat 564 up to the Cat 584HD. (Check with a Cat dealer about availability in your country.) Two models are offered in the U.S., the Cat 564, a six-wheel machine, and the Cat 574, an eightwheel machine. In Canada the most popular model is the Cat 584HD. The Cat 564 and Cat 574 forwarders are powered by the 173 hp (129kW) Cat C6.6 diesel engine
with ACERT™ technology. They have a load capacity of 32,000 pounds (14,500 kg), and loader reach is 22.9 feet (7.0 m). Features include wet disc axle and parking brakes, hydraulic oil cooler with thermal bypass, closed center proportional control valves, and IQAN hydraulic control system. Both forwarders feature a heavy-duty engine and radiator house, heavy frame articulation points and full 40-degree articulation with frame lock, adjustable log bunks with floating cam stakes, and a purpose-built blade with wear-resistant front cutting edge. The full load, high reach boom is paired with a butt-bypass grapple with high strength steel dampener, has wrapped hoses, and a durable rack and pinion swing system capable of 250-degree rotation. The Cat 584HD forwarder, the most powerful in the family and able to meet the demanding requirements of forest harvesting, provides unbeaten comfort, controllability, and serviceability. It has a payload capacity of 20
42 International Forest Industries | JUNE / JULY 2016
metric tons and can transport logs a little over 7 meters long. The robust structures are designed for extended hours of use with the capability to be rebuilt for a second life. The keys to productivity in forwarders are a fast loader and tractive power to transport heavy loads quickly uphill, cycle after cycle, according to Glenn Brown, a Caterpillar product specialist. The Cat 584HD forwarder has both. It is powered by the Cat C7 147 kW (274 hp) diesel engine with ACERT technology and is paired with a hydrostatic propel system for maximum power on grade through wide engine rpm and ground speed range. And it features one of the fastest, strongest, and most reliable cranes on the market. The Cat 584HD is ruggedly built and “well suited to rough terrain,” noted Brown. For example, it boasts the largest center oscillation articulation joint -- where the machine bends in the middle -- of any forwarder on the market, according to Brown. The rugged front and rear
frame structures, heavy duty cast articulation and large oscillation bearings are built for long service life in demanding forest applications. High stress areas have been reinforced for increased durability. The optional blade with wear resistant front cutting edge is purpose-built for clearing trails and pushing forest debris out of the way. The standard boom is “fast, speedy, powerful,” said Brown -- one of the fastest, strongest, and most reliable on the market. The workhorse engine provides fuel efficiency through high torque in the 1,400 to 1,600 rpm range. Coupled with the fieldproven hydrostatic propel system to provide maximum power on grade through a wide engine rpm and ground speed range, the Cat 584HD boasts infinitely variable speeds at peak power and dynamic braking on steep terrain. The forwarder has an enlarged hydraulic cooling capacity especially for the hydrostatic transmission. “Hydraulic cooling is something we have a lot of knowledge of,” said Brown, with
FORWARDERS
The keys to productivity in forwarders are a fast loader and tractive power to transport heavy loads quickly uphill Glenn Brown - Caterpillar Product Specialist
Caterpillar having developed hydrostatic propel systems for wheel feller bunchers. “We know the value of a good cooling system to support the rugged use of hydrostats.� Fuel efficiency is enhanced by the over-sized cooling fan, which has its own hydraulic pump that includes a speed control modulated by the forwarder control system. The fan requires less horsepower and cools more quickly, allowing
584HD loggers to haul bigger loads, faster. The variable-speed cooling fan also helps to maintain component life by maintaining optimum fluid temperatures. The Cat 584HD provides the operator with excellent visibility,
noted Brown, which impacts productivity. The operator can see clearly without straining or leaning to either side, reducing fatigue, and can easily swing around in the seat to run the loader. The cab has safe egress and
ingress, noted Brown, with a good stairway and a wider platform for the operator, who does not have to climb onto the tires for access. They are important features because research shows the majority of equipment-related injuries occur while entering or exiting cabs or from falling from machines. The cab is ROPS (roll-over protective structures) certified for the entire weight of the forwarder, not just the front tractor section, resulting in a more robust cab. The comfortable, quiet cab features automatic temperature controls, low-effort ergonomic joystick controls, and storage compartments. All major components and systems are accessible through the forward-tilting engine canopy and hydraulic tilt cab. The valve banks are located beneath the rear window for easy access. For more information on Cat forwarders, visit www.cat.com.
574 International Forest Industries | JUNE / JULY 2016 43
FORWARDERS
Tigercat competes in three forwarder classes. The 1055C is a 14-tonne capacity machine. The 1075C is a 20-tonne forwarder and the 1085C is rated to carry a massive 25-tonne load. The new C-series forwarders are powered by the Tigercat FPT N67 engine with options for either Tier 4f or Tier 2 depending on regional environmental regulations. The heavy duty 1055C is designed to excel in both selective and final felling applications. Offering up to 10 m (394 in) of crane reach, an expandable bunk and a choice of two wagon frame lengths, the 1055C is highly configurable and an excellent allaround forwarder. 1075C is designed for long distance forwarding, steep
slopes, scarifying and other tough applications. With heavy duty wide spread bogies, the 1075C excels in tough terrain and slopes and operates with minimal soil disturbance. The expandable bunk improves productivity by increasing payload in applications where the wood is relatively light in weight and load area is the constraining factor. The 1085C excels in severe duty applications and is especially well matched to steep slopes. The 1085C is equipped with the extreme duty Tigercat engineered and manufactured ROB17 bogies and Tigercat’s unique WideRangeTM drive system. The Tigercat designed and manufactured driveline provides tractive effort that is unmatched in the industry. WideRange provides sufficient tractive effort to carry large loads up steep slopes and
44 International Forest Industries | JUNE / JULY 2016
achieves a maximum working speed of 7 km/hr. The 1085C can attack and manoeuvre steep slopes under load with ease.
Hooked crane profile and lowwide™ bunks The Tigercat F195T85 crane is capable of lifting 20-30% heavier loads at the same reach compared with any other forwarder crane on the market. In addition, the crane boasts 22-66% more slew torque than any competing crane. The F195T85 features standard endof-position dampening sensors on the stick boom and slew bearing to prevent impact loads. The tapered roller bearing in the slew base is designed to last the life of the machine, an improvement over the plain bearing and spherical rollers used in other cranes. The crane’s hooked profile is designed to increase the working
envelope of the crane for reduced machine travel and improved productivity. But where the crane really shines is when used in combination with Tigercat’s new low-wide expandable bunk systems. The low-wide bunks are angled to reduce overall gate height and eliminate the need for a vertically sliding gate. In combination with the hooked crane, the low-wide bunk system significantly reduces the chance of contact with the gate or bunk stakes. Operator visibility and ergonomics are enhanced. The operator enjoys a clear sightline to the top of the load, increasing log placement accuracy and decreasing cycle times. In addition, the grapple stays within the operator’s view through the entire loading and unloading cycle for reduced operator strain. The low-wide system is available for both the
FORWARDERS
The 1075C is a 20-tonne forwarder
1075C and 1085C forwarders.
Tigercat grapples Since an average of 50% of the forwarder duty cycle is spent loading and unloading, increasing the number of logs per crane cycle is another way that Tigercat is improving overall machine productivity and reducing forwarding cost per tonne. The FG43 and FG53 series Tigercat grapples compliment the crane
with larger load area capacities at 0,43 m2 (4.6 ft2) and 0,53 m2 (5.7 ft2) respectively. The grapples are fitted with thick walled bushings for extended service life. The link has a patent pending hose routing design to better protect the hoses and the swing dampener has been designed for heavy duty.
Operator’s Station Tigercat forwarders are equipped with a modern, well finished,
spacious cab with extended windows for excellent visibility to the load area and the ground. The large window area provides an open feeling, reducing the perception of being confined in a machine cab for long periods. A quiet environment is important for operator comfort and productivity. The forwarder cab is insulated and isolation mounted for reduced noise levels and vibration. Sound insulation is used under the cab, on the engine wall area, and the engine hood to reduce driveline and engine noise. All connections to the cab use bulkhead fittings to reduce noise transfer.
Service Tigercat forwarders have unsurpassed service access to all electrical, mechanical and hydraulic systems. Access to the engine, driveline and pumps is through the tilt-out hood enclosure and tilting cab. All the hydraulic valves and computer control modules are located in one compartment in the wagon frame. Easily accessed from ground level, hydraulic adjustments are simple to perform. Electrical reliability is excellent due to short wire runs between the control modules and valves located immediately beside them.
International Forest Industries | JUNE / JULY 2016 45
FORWARDERS
Buffalo Active Frame
PONSSE ActiveFrame suspension system for forwarders PONSSE ActiveFrame is a whole new suspension system for the cabins of eight-wheelers. It has a
simple and functional structure, cancelling out any sideways movement directed at the operator effectively and unnoticeably. The cabin suspension system helps the operator keep going even after a long shift. Comfort in driving allows the operator to use higher speeds, particularly when driving an empty load, and working with the loader
PONSEE Buffalo in China
46 International Forest Industries | JUNE / JULY 2016
is more efficient as the system keeps the cabin horizontal even in rough terrain. The ActiveFrame solution utilises the same technology as the PONSSE Scorpion harvester levelling system. Separate sensors have been replaced with reliable sensor circuits built into the control module. Thanks to the dual frame
structure, the pivot point of the suspension system is very low, at the level of the bogie axle. This eliminates any swinging directed at the operator as efficiently as possible. The development of forest machines is strongly heading in a direction where the working comfort of the operator is the key, alongside machine productivity. The operator’s working capacity has a direct impact on the productivity of harvesting. An operator who is alert throughout the shift has an impact, not only on machine production, but also on the after-harvest track. The cabin, visibility, ergonomic controls, ease of maintenance and use, together with machine stability and control, are crucial factors when it comes to comfort. Regardless of machine intelligence and advanced technology, quality and production are always based on the operator. In recent years, machine stability has increased its role, as planted forests are located on steep slopes in many market areas. Thanks to its stability, eightwheeled forest machines allow harvesting on ever steeper slopes and more uneven terrain. On the
FORWARDERS steepest slopes, winch solutions are also used both in harvesters and forwarders, particularly in South America and Central Europe. Ponsse’s forwarder family covers all size categories, starting from the 10-tonne PONSSE Gazelle to the 20-tonne Elephant-King, with a tractive force of 24 tons that ensures efficient short-distance hauling, especially on slope sites and long transport distances. While ElephantKing is designed for extremely challenging conditions and heavy loads, the smaller forwarder models are excellent for fragile terrain. Ponsse provides its forwarders both in 6 or 8-wheeler.
For soft terrains and forest energy PONSSE 10w is an effective and reliable solution for productive harvesting on soil with poor carrying capacity. The ten-wheel forwarder makes harvesting possible with normal equipment, protecting the terrain and environment all year round. The simple solution is based on an additional pair of wheels and longer tracks that make the forwarder’s ground contact area very wide, and normal loads are carried effortlessly even in boggy stands. Ponsse’s forwarder range also includes solutions for harvesting forest energy. Mechanically or hydraulically expanding PONSSE VLA load spaces increase the load volume as necessary in harvesting both industrial and energy wood, making it possible to better utilise the capacity of the machine. The same harvesting equipment can be used flexibly for harvesting both industrial and energy wood. Equipped with stump plates, raw wood, fuel wood and stumps are effectively transported using the same machine. The PONSSE LoadOptimizer loader scale can be used for weighing forest energy and reporting.
10-tonne Gazelle
20-tonne ElephantKing
Buffalo-10w
International Forest Industries | JUNE / JULY 2016 47
FORWARDERS
Barko 612 forwarder offers simple design, impressive performance Designed to simplify serviceability while delivering consistent production capabilities, the Barko 612 forwarder implements technology exactly – and only – where it is needed, thereby reducing operating costs. Equipped with intuitive controls for smooth operation, the forwarder provides ample load capacity in combination with excellent stability and maneuverability. The Barko 612 is powered by a fuel-efficient 200-horsepower Volvo diesel engine and offers a gross load capacity of 24,000 pounds. A joystick-controlled Kesla crane with an extendable boom and bypass grapple makes loading simple. The forwarder’s excellent weight distribution assists with tackling steep grades, while low operating weight keeps ground pressure low to minimize ground disturbance. Ample ground clearance of 20 inches and low overall height allow for efficient transport. Several engineering upgrades have been made from previous models to enhance performance and minimize ownership costs over
the life cycle of the machine. The unit features a Dana 32,000 Series 6-speed Powershift transmission (rather than hydrostatic) to produce generally higher transport speeds and faster cycles. Other upgrades include increased cooling capacity, updated torque converters, and improved cab mounts and frame. The forwarder is equipped with a responsive Danfoss Plus+1 hydraulic control system. Power-demand joystick-controlled steering includes full oscillation lock and 40 degrees of side-to-side articulation. The spacious tilting cab offers a deluxe seat, lighting, circulation fan, heater and air conditioning for optimal operator comfort. Optional features for the 612 include an auxiliary heat system for the fuel and hydraulic tanks, bogie tracks, wider tires, chains, front stacking blade, and xenon lighting.
Vimek continue to be the leading manufacturer of small scale forest machines with a total production today of more than 2000 machines produced over the years and a total production volume around 100 machines per year. Vimek offers today 4 different types of forwarder in serial production, for different
48 International Forest Industries | JUNE / JULY 2016
needs and demands and present today on 25 countries around the world. Vimek 630 Minimaster is a small and extremely easy to maneuver 8-wheel driven forwarder with frame and servo steering function, wide tires and a ground clearance of almost 40cm. With a loading capacity of 2000 kg and a flat underside which protects all vulnerable parts – a machine for extreme situations. Wide range of options and extra accessories for different needs. Vimek 606TT with 3000 kg loading capacity, extreme low ground pressure and fuel consumption. Available with different trailer lengths and a wide range of accessories such as air condition. Vimek 606TT
offers a unique machine with low investment cost for a good overall economy. Forwarder Vimek 610.2 is our most powerful forwarder with 5000 kg loading capacity, equipped with engine from CAT with 60Hp, modern hydrostatic transmission system from Bosch Rexroth in combination with our well known trailer and crane. In the Vimek 610.2 we have been able to combine an engine and transmission to offer high efficiency, productivity, performance all this together with low fuel consumption, makes a cost effective machine. Vimek 610.2 has an integrated WiFi module for crane and valve settings and can be equipped with a unique crane tip attachment, Vimek brake link and Vimek tilt grapple. Vimek 610.2 BioCombi is the most effective machine for thinning, felling and transport of bioenergy. Equipped with a powerful engine with 60 Hp from CAT and modern hydrostatic transmission system from Bosch Rexroth. The increased working hydraulics offers improved and precise crane movement. Vimek 610.2 BioCombi is equipped with a Vimek designed felling grapple saw unit with grease lubrication of the saw bar. The machine is also equipped with integrated WiFi module for crane and valve settings. For more information, please contact Vimeks Managing Director Fredrik Lundberg at phone +46 933 135 20 or mail fredrik.lundberg@ vimek.se
FORWARDERS
Damping system for forwarder cabins With Eco Log CushionDrive™ the operator will enjoy a significantly improved working environment
How it works
Better working environment The CushionDrive™ system is a feature option that enhances the operator comfort by reducing bouncing, sound and rolling, significantly contributing to lower fatigue and making the cabin a better workplace.
The CushionDrive™ system consists of four hydraulic cylinders, one under each corner of the cabin. Each cylinder has its own accumulator, which guarantees quick and smooth shock absorption. An extra hydraulic block is mounted under the cabin, without however reducing the accessibility to the rest of the components.
Flexible and operator friendly The operator can easily adjust the system from the cabin to make it softer or harder. The CushionDrive™ can be deactivated at any time.
International Forest Industries | JUNE / JULY 2016 49
See our full round up of Forexpo 2016 in our digital edition.
Sogedep launched a brand new forwarder the SF28 at Forexpo Now fitted with a Perkins diesel the machines will be sold mainly accross France.
Sogedep SF28
The Perkins 1200 Series: 6 cylinder The new Sogedep SF28 is fitted with the latest Perkins diesel offering improved fuel consumption figures with ability to switch from pulling power to crane only power mode. The 6 cylinder option for the Perkins 1200 Series, the 1206F, gives a complete power solution that meets EU Stage IV/U.S. Tier 4 Final emission standards. The choice of options, engine configurations and robust technology allows you to integrate the 1206F range into your equipment with minimum re-engineering. The powerful 7.1 litre, 6 cylinder engines in Perkins 1206F range rival competition with improved torque of up to 1282 Nm, outstanding transient response and delivers power from 116-240 kW (156-320 hp). The 1206F EP engine delivers 169-250 kVA, delivering industry leading prime and standby power and hitting the key power nodes
Eco Log D-Series Forwarders The Eco Log D series forwarder range consists of four different machine models, with loading capacities from 10 tonnes up to 19.5 tonnes. Equipped with the latest technology to provide the utmost in power, low fuel consumption and high performance for forwarder operations.
Eco Log 574D 14 tonne loading capacity, 195 kW, 195 kN pulling force
50 International Forest Industries | JUNE / JULY 2016
PT-175 enjoys upgrade for Bauma
a brand of FAE Group
Radiator and fan
PT-175 is equipped with an oversized radiator
Contractors should enjoy the new-look offering from PrimeTech
T
he new PT-175 forestry mulcher is a more servicefriendly, more accessible, and lighter mulching unit than those before it, according to the manufacturer, PrimeTech. In its brand new form, the PT175 preserves the features of the previous model, introducing some brilliant improvements: At Bauma this year, PrimeTech presented the latest version of its 160 HP tracked, self-propelled carrier (prime mover) for vegetation management and land clearing – the PT-175. PrimeTech has changed the game once again with a new improved tracked carrier. The redesign was made keeping in mind input and feedback from customers, who live mulching every day and who know what works best. In its brand new form, the PT175 preserves the features of the previous model, introducing some brilliant improvements.
Remote control PT-175 is now also available with remote control. Remote control technology enables PT-175 to operate in dangerous conditions and on very steep slopes. It is able to perform uphill, downhill and sideways, without putting the operator into risky and unsafe situations and avoiding an uncomfortable seating position for the operator due to continuous driving sideways on slopes and ditches. An innovative remote control ensures accurate guidance of the vehicle at a range of up to
1000 meters. All of the controls and displays the operator would normally see in the cab are on the remote-control unit, too. The runtime of the batteries reaches up to 10 h. Moreover, the tilting remote control unit can be opened by a manual pump, which allows easy access and inspecting of all components located underneath.
More accessible, more nimble and lighter The frame redesign looked at making the PT-175 leaner, with the result of the engine compartment now being even more accessible: • T he internal roll-bar has been removed for a much better access to the engine and related components
chain, pins and bushings • W ider sprocket and idler to avoid twisting of the track chain • I dler with bigger diameter and stronger tensioning device
PT-175 is equipped with an oversized radiator, allowing the machine to operate in very hot climate with no overheating issues. The radiator comes with coarse fins, preventing it from getting plugged by dust and dirt and making cleaning much easier. As an option, the PT-175 can be equipped with a proportional (socalled variable pitch) and reversible sucker fan. Based on radiator temperatures (coolant, intercooler and hydraulic oil), the blades will automatically adjust their position in the most efficient and effective way. This results in less power absorbed by the fan and in lower fuel consumption as well as less air and dust flow crossing the engine compartment, helping to keep it cleaner.
New options
• L ubricated chain with “split connection” to allow easier removal and installation of the track chain
New available options include:
• T rack pad bolt size upgraded to M14 (previous M12) for stronger fastening
• C anopy to avoid built-up of debris and snow on engine compartment
• N ew, more heavy-duty final drive with improved sealing and end cover fastening
• N ew GPS Plus with surface mapping to monitor productivity by measuring mulched surface, overlap, etc. with an accuracy of 0-20 cm (0-8 in).
• N ew connection style between undercarriage and main frame.
• T rack chain guides to better guide the track chains and to reduce wear
• T he machine has a new, lighter main frame and improved undercarriage connection • T he big side doors guarantee easy access and perfect service ability • T he rear part of the frame is hinged and can be opened for quick and easy cleaning and maintenance of the radiator.
Remote control technology enables PT-175 to operate in dangerous conditions and on very steep slopes
New MF200 undercarriage An even more important improvement is the new undercarriage: • Two upper rollers (previous model had one upper roller only) to better guide the track chains • U pper and lower rollers are now the same and stronger than the previous ones • S ealed and lubricated track chains for longer lifetime of
The runtime of the batteries reaches up to 10 h International Forest Industries | JUNE / JULY 2016 51
STEEP SLOPE LOGGING
The Komatsu 931XC A machine that is to work well in steep terrain must be stable. The Komatsu 931XC is built around Komatsu’s unique and well-proven chassis concept with an articulated joint and swing axle, a tilt function for the crane and cab, and Komatsu’s load-sensing stabiliser.
Needing to access more extreme environments has forced manufacturers to deliver best-in-class comfort and stability usually reserved for standard harvesting applications into steep slope settings
T
here was a time when it was acceptable for the units reserved for steep slopes to be more difficult to manoeuvre, less comfortable and compromised on power. Operators needed to be more careful because safety was that much more difficult to ensure. However, as contractors are asked to venture onto increasingly challenging stands, the need to better performance on steep slopes has heightened and the competition to supply the standout units for that particular environment is heating up. Comfort, ground preservation and stability, specifically levelling capabilities, are the
52 International Forest Industries | JUNE / JULY 2016
battleground and heavyweight suppliers Komatsu, Cat, Tigercat, John Deere and Ponsee are the contenders.
Komatsu has one of the broadest ranges of forest machines designed for steep slope logging applications including track fellerbunchers/harvesters, wheeled harvesters, forwarders, log loaders and forestry excavators. “When it comes to cutting on steep slopes, Komatsu´s new harvester Komatsu 931XC is designed for steep terrain and soft grounds,” the manufacturer said. The Komatsu 931XC is an
eight-wheeled harvester with low ground pressure, “extraordinary stability, and good comfort that provides the right conditions for effective production in steep terrain”. A machine that is to work well in steep terrain must be stable. The Komatsu 931XC is built around Komatsu’s unique and well-proven chassis concept with an articulated joint and swing axle, a tilt function for the crane and cab, and Komatsu’s load-sensing stabiliser. “A concept that has proven to be effective for several decades,” Komatsu said. As well as the swinging rear axle, the Komatsu 931XC has a bogie that is mounted on the swing axle. The new suspended
STEEP SLOPE LOGGING
Stability equals comfort
The Komatsu 931XC has a powerful Stage IV/Final engine that fulfils the most stringent emission requirements and reduces fuel consumption. All other Komatsu rubbertyred harvesters have six wheels. The 901, 911, 931 and 951 models can handle the most demanding logging, from sensitive thinning in Nordic countries to working on slopes in southern Europe. Maintaining stability at all times is important in being able to optimise harvester productivity in steep terrain, and all Komatsu six-wheeled harvesters offers
two distinctive features to achieve this. One involves the positioning system of the crane in relation to the cab and operator. Both the cab and crane are on the same frame, rotating and levelling together, which provides a clear and unhindered forward view for the operator. Levelling cylinders with sensors provide continuous automatic crane and cab levelling to reduce operator fatigue when working on slopes. The other feature is the unique and wellproven concept of a rear
With these two features plus high lift capacity, powerful swing torque, a robust undercarriage and best-in-class cab, the XT-3 Series provides high levels of operator comfort, ease of operation, productivity, reliability and durability Komatsu
bogie further improves stability with improved ground contact and a lower centre of gravity. The crane’s central placement and tilt equipment that shifts the centre of gravity in toward the centre ensures that the machine’s weight is evenly distributed between all wheels. This, and the fact that the Komatsu 931XC is the lightest rubber-tyred harvester in its class, means that it also performs “outstandingly” well on soft ground. “Good comfort is a natural result of good stability,” the manufacturer stated. The Komatsu 931XC’s cab is spacious in all directions. High air flow creates the right indoor climate. Both upward and downward visibility are
good thanks to the smart front windshield design. There are several different hand controllers to choose from, as well as the industry’s first remote-controlled keyless system. A crane with high slewing torque and a machine with high ground clearance are equally important in steep terrain. Komatsu Comfort Bogie, with its well-maintained balance and portals integrated with the rims, helps provide very good ground clearance. Komatsu’s three-pump hydraulics means that the operator can perform several tasks at the same time and maintain a considerably higher production rate while also reducing fuel consumption. International Forest Industries | JUNE / JULY 2016 53
STEEP SLOPE LOGGING
The Cat 522B plus SATCO directional felling head
axle stabilisation system. Combining this stabilisation system with the automatically levelling cab system makes the harvesters extremely stable. All Komatsu harvesters are also available with an effective cab suspension system, Komatsu Autolev Advanced. “This technology is as simple as it is ingenious,” Komatsu said. The cab suspension is hydraulic and its functionality is controlled with MaxiXplorer. The result is effective damping of hard knocks. When it comes to Komatsu forwarders, 855, 875 and 895 models have the unique bogie-concept as an important feature that makes them productive in steep terrain. “With a powerful axle system and bogie using a robust portal-type construction, the Komatsu Comfort Bogie design produces the best combination of traction force and operator comfort,” the manufacturer stated. Another feature on all Komatsu forwarders are
Komatsu Comfort Ride cab suspension option, which effectively reduces knocks and jolts, ensures productive cab comfort that is easy on the operator even after many hours at the controls. Komatsu’s XT-3 Series track feller bunchers and harvesters are tailor-made for operating on rough and sloped terrain. The XT430L-3, XT445L-3 and XT460L-3 models feature the industry’s original “engineup” two-cylinder 4-way cab levelling design, which “revolutionised mechanical felling on slopes”, according to Komatsu. This cab levelling system maximises operator comfort, increases harvesting productivity and improves machine lift and swing torque performance. Komatsu’s pioneering setback boom design on tracked machines further improves machine performance on slopes by allowing the operator to cut very close to the machine to optimise full lift capacity. The zero-tail swing
54 International Forest Industries | JUNE / JULY 2016
feature enhances the ability to manoeuvre and work in confined spaces. “With these two features plus high lift capacity, powerful swing torque, a robust undercarriage and best-in-class cab, the XT-3 Series provides high levels of operator comfort, ease of operation, productivity, reliability and durability,” Komatsu stated.
Cat track feller bunchers and harvesters use a robust three cylinder levelling system – the only system to offer full twoway simultaneous levelling – to enable logging operations in steep terrain. Cat track feller bunchers and harvesters are designed with the optimal combination of lift capacity, swing torque and tractive effort ratios to enable loggers to boost production in the woods. Four models are available to suit diverse logging applications and environments. The Cat 541 Series 2 and
the Cat 552 Series 2 are full tail swing machines designed for high-production clear-cutting or final felling in rough terrain. The 552 is a levelling machine for improved operation on steep terrain. The Cat 521 and 522 B Series machines are near-zero tail swing harvesters. The 522B is a levelling machine for select or clear-cut logging, and the 521B is a non-levelling model best suited for plantation thinning, biomass harvesting and medium-production select or clear-cut applications. Both levelling track feller bunchers and harvesters feature Caterpillar’s patented 3-cylinder tilt mechanism with simultaneous forward and side-by-side tilting. The unique mechanism simultaneously can tilt the machines 21° forward and 11° side-to-side. The design of the system significantly reduces stress loads into the leveler structure, lower frame and track frames. Trunnion cylinders are mounted on 51 mm (2 in) steel plates and transfer vertical
STEEP SLOPE LOGGING loads down to the interface of the track frames and carbody, putting the load into the track and ground. The machines have excellent ground clearance and an open carbody design, increasing mobility by eliminating interference by large stumps, rocks or other obstacles encountered in rugged working conditions. The Series 2 track feller bunchers and harvesters feature smooth hydraulic performance, excellent fuel economy, and a comfortable operator station with great visibility. There are two feller buncher booms and two harvester boom arrangements available for each model. Furthermore, the Series 2 machines compare well in lift capacity against competitors in their size class. With their lift capacity, reach and working envelopes, these machines deliver high performance. Swing capacity is another advantage of the Cat track feller bunchers and harvesters when working on steep slopes.
“The strong swing torque gives the operator the ability to swing large loads uphill,” said Jared Dunn Caterpillar Forest Products product performance engineer for the Series 2 and B Series machines. “The combination of swing and lift capacity plus multifunctioning capability reduces cycle times and increases production.” Both machine platforms are equipped with the Cat C9 226 kW (303 hp) ACERT engine. The C9 is a common engine design with a proven track record of reliability and durability in the woods. A high-capacity cooling system and on-demand reversing fan keep the harvesters debris-free and running at the proper operating temperature, optimising performance, durability and fuel economy. The side-by-side radiator/ oil cooler provides excellent cooling capacity for high production bunching and harvesting, and the on-demand Flexxaire fan activates only
The Cat steep slope series offer full two-way simultaneous levelling
The 522B are near zero tail swing harvesters
when required, allowing the cooling fan to purge debris from the radiator area for a cleaner cooling system. The IQAN control system automatically adjusts the Flexxaire fan blade angle, reducing horsepower demand and lowering fuel consumption.
The purge cycle frequency and duration can be set by operator in the cab to suit varying application conditions. The closed centre hydraulic system includes fully adjustable electric over hydraulic controls and industry-leading flow capacities. Two pumps power the hydraulic system to give loggers smoother multifunctioning. Large structures such as swing bearings and booms have been designed for longer life and durability. The tracks and all undercarriage rolling components are high-grade components that extend track life, reduce repair costs and increase stability. Both the B Series and Series 2 machines have a full 889 mm (35 in) of ground clearance from front to back. “Strong drawbar pull, along with this ground clearance and the ‘open tunnel’ undercarriage design, makes for a highly manoeuvrable machine that easily climbs steep slopes,” Dunn said. The purpose-built forestry cab offers industry-leading operator protection and comfort. It meets ROPS, FOPS,
International Forest Industries | JUNE / JULY 2016 55
STEEP SLOPE LOGGING
Tigercat six-wheel skidders work with shovel loggers in challenging terrain to extract timber to the landing and the lowest cost
OPS, OR-OSHA and WCB regulations and standards. The ISO mounting system reduces noise and vibration, increasing operator comfort. Extended service and maintenance intervals reduce machine service time, increase machine availability, and reduce operating costs. The track feller bunchers and harvesters can be configured with SATCO forestry attachments. Caterpillar is a distributor of SATCO forestry attachments, which include directional felling heads and harvesting and processing heads. Cat forestry machines are supported by the industry’s best dealer network. A local Cat dealer is your forestry consultant who can recommend the machines, work tools, and services to maximise your operation and provide the support to keep you at top productivity.
Loggers around the world are being challenged to exploit timber resources in harder-toreach, steeper settings, but
traditional methods of hand felling and cable yarding are labour intensive and dangerous for workers, according to Tigercat. In regions such as New Zealand, the Pacific Northwest and Chile, Tigercat has taken a leading role in working with operators to develop new and safer technologies for mechanised harvesting on steep slopes.
Robust, forestry grade cabs are critical for operator ergonomics and safety when operating on steep slopes. Tigercat forestry cabs are certified to internationally recognized standards including: • T ip-Over Protection Structures (TOPS) • Roll-over Protection
Structures (ROPS) • Operator Protection Structures (OPS) • Falling Object Protection Structures (FOPS). Non-ratcheting, five-point seat belts keep operators in their seats in case of a roll-over. Finally, three exits (top, side and front) mean workers can always exit the machine safely.
Levelling track machines Tigercat’s levelling track machines are used in a wide range of applications for steep slopes such as shovel logging, felling and harvesting and use innovative technologies optimised for steep slope work. Tigercat’s patented forestryduty, levelling undercarriage provides exceptional stability on steep slopes. It uses two massive hydraulic cylinders and heavy steel sections for a solution that is simple, robust and reliable. Unlike competing systems, the Tigercat levelling system leans into the hill when levelling to the side which further improves machine stability and operator comfort.
56 International Forest Industries | JUNE / JULY 2016
The Tigercat LX830D track feller buncher excels at steep slopes and tight spaces
STEEP SLOPE LOGGING To further enhance the ability of Tigercat’s track machines to work on slopes, an optional tether hook attachment plate has been developed. The tether anchor bolts firmly to the main carbody structure of the undercarriage and allows either single or double cable tethers to be attached to the track machine. The tether can then be connected to a variety of different third party winch system that can assist the track machine up or down slopes. LS855D shovel logger The LS855D shovel logger is uniquely versatile solution for steep slope logging. It is a nimble and powerful levelling carrier suited to felling, prebunching and shovel logging in challenging terrain. The LS855D can be equipped with Tigercat’s 5195 directional felling head for felling and shovel logging with one machine or a grapple and live heel for shovel logging. The LS855D can cost-effectively forward wood to roadside in steep or wet soil up to distances of 80-100 m (262328 ft). It can be strategically located in challenging parts of the cut block to forward trees to the skidder or fell and bunch for a yarding system. LX830D feller buncher The recently updated Tigercat LX830D is a powerful, minimal tail-swing, levelling feller buncher at home in steep slope operations. The closed loop track drive system provides outstanding speed and performance along with greater hydraulic efficiency on steep slopes. The high horsepower Tigercat FPT engine and efficient hydraulic circuits provides the operator with quick, responsive control for high performance and productivity. The limited tailswing design lends itself to steep slope thinning and final
felling applications. Rubber tyre machines Tigercat also produces skidders and forwarders with unique innovations to enhance productivity on steep or soft terrain. Tigercat designs and builds its own driveline components and axles for its wheeled vehicles to ensure they are well matched to the widest range of forestry duty cycles. Six-wheel skidders Only Tigercat sells six-wheel drive skidders – the 615E and 635E. Tigercat’s electronicallycontrolled, hydrostatic drive plus the additional tire surface area from six wheels means the 615E and 635E skidders can handle much steeper slopes than conventional four-wheel drive skidders. Hydrostatic drive minimises wheel spin during takeoff because maximum tractive effort is available at low engine rpm. The result is reduced site disturbance, extended tire life, less driveline stress and improved performance in soft or steep terrain. The 615E features Tigercat’s exclusive EHS (Electronic High Speed) drive system. EHS provides the tractive effort of the deepest gear ratio in Tigercat’s standard transfer case as well as the top speed of the shallowest gear ratio offered in the standard transfer case. EHS computer logic selectively takes one of the drive motors offline when high tractive effort is not required. When operating conditions such as steeper slopes demand high tractive effort, both hydrostatic motors are working to provide maximum power transfer to the ground. 1085C forwarder with WideRange Stable and powerful with Tigercat-built extreme-duty, widespread bogie axles, the 25 t capacity 1085C forwarder is ideally suited to high
The optional tether hook attachment plate option allows Tigercat track machines to work with a variety of third party winching systems on steep slopes
production operations in extreme terrain. Compared with a conventional two-speed forwarder transmission, WideRange provides extremely high tractive effort while permitting quicker working travel speeds. WideRange is an “infinitely variable”, singlerange transmission well-proven in extreme applications. It allows for high tractive effort to carry massive loads up steep slopes and achieves a maximum working speed of 7 km/h. The 1085C can manoeuvre on steep slopes “like no other machine on the market”, according to the manufacturer.
As customer demand to mechanise harvesting on steeper slopes increases, so does John Deere’s commitment to developing steep slopeready solutions to make harvesting of those sites safer and more comfortable for the operator, and therefore more productive. 900M-Series tracked feller bunchers John Deere’s fleet of tracked feller bunchers are “power-
packed machines that don’t disappoint when it comes to high-production logging in tough terrain”, according to the manufacturer. The 909M and 959M large tailswing tracked feller bunchers feature the “best-in-class” levelling system that is especially advantageous to operators when working on steep slopes. The levelling system on the John Deere 909M/959M incorporates a patented levelling control system that uses sensor technology to maximise the forward tilt angle (26° forward), while electronically preventing any possible mechanical interference when also tilting to the side. The levelling envelope boundaries are set automatically and the patented system provides a smooth transition when approaching the limits of the levelling envelope, eliminating any sudden stops in the movement of the levelling system, further enhancing the stability of John Deere levelling machines when used on slopes. The primary advantage of John Deere’s patented levelling system is operator comfort. Every additional degree of levelling system capability helps the operator to be more comfortable, which translates to higher productivity.
International Forest Industries | JUNE / JULY 2016 57
STEEP SLOPE LOGGING
John Deere’s 8-wheel harvesters are designed for steep slopes and soft terrain
The 900M-series machines also offer a host of new innovations to make them even more productive and reliable than their highly successful predecessors, including improved cab comfort, high swing torque, increased boom capacity and an extended reach directional feller boom. A completely redesigned operator station provides a significant boost in visibility on slopes. Floor-to-celling front window, large side windows plus an overhead skylight provide approximately 40% more window area forward of the operator, resulting in an outstanding view of the cutting area. A standard floor mounted window is also advantageous on slopes, allowing operators to see the tracks when working on slopes and avoid hazards such as stumps, holes or rocks.
The improved visibility combined with the increased boom performance and the patented levelling system make the John Deere M-series machines an ideal choice for customers that are looking to move into both tethered and untethered steep slope operations. 8-wheeled harvester John Deere made headlines with the introduction of the G-Series harvesters to the European market in 2015, and the new G-series models recently made their North American debut. One model in particular, the eight-wheel 1270G Harvesters, are designed for steep slopes and soft terrain. Equipped with eight-wheel drive, it offers excellent traction and stability, allowing
58 International Forest Industries | JUNE / JULY 2016
operators to use the machine in terrain where mechanised logging has never been an option. The eight-wheel machine features a large 9 litre engine and CH7 Harvester boom that performs at a level normally reserved for larger size-class harvesters. The optional eight-wheeled version delivers higher tractive force with more
ground clearance, a large approach angle and strong Duraxle bogie axles with customised balancing gear units. These features allow the 1270G to perform well on steep slopes and other demanding terrain. The machine’s levelling and rotating cabin also provides exceptional operator comfort and productivity on steep terrain.
I’m very satisfied with the 1270G’s climbing ability on steep slopes, particularly in combination with tracks, even when having to pass higher stumps or other obstacles” Frank Mäder, John Deere client
STEEP SLOPE LOGGING Frank Mäder was one of the first contractors in Germany to test the new John Deere 1270G 8-wheeled harvester. “I’m very satisfied with the 1270G’s climbing ability on steep slopes, particularly in combination with tracks, even when having to pass higher stumps or other obstacles,” he said. He also appreciates the redesigned rotating and levelling cab that makes it a lot easier to work on slopes and in uneven terrain. Aftermarket traction assist solutions While John Deere machines have been built slope-ready for a long time, the use of
Climbing ability on steep slopes has impressed JohnDeere-6893: The levelling system on the John Deere 909M/959M incorporates a patented levelling control system that uses sensor technology to maximise the forward tilt angle (26° forward), while electronically preventing any possible mechanical interference when also tilting to the side
traction assist winch systems available through third parties is becoming more common across the world for steeper applications. For wheeled CTL harvesters and forwarders, John Deere has partnered with HAAS Maschinebau, a German-based company that specialises in the development of aftermarket traction assist winches exclusively for John Deere Forestry machines. HAAS offers several traction assist winch solutions for most models of John Deere harvesters and forwarders. These winches can be installed on the front or rear of the machine allowing customers to work above or below the extraction road and can also be fitted with an optional straw-line winch to significantly simplify the job site set-up. On the full tree side, there are numerous third party suppliers of traction assist machines and John Deere has been actively working with many of these suppliers to ensure a trouble free interface for the customer.
Climbing ability on steep slopes has impressed International Forest Industries | JUNE / JULY 2016 59
STEEP SLOPE LOGGING
Eight-wheel harvesters can be used for harvesting wood from slopes where mechanised harvesting was previously unprofitable, even impossible. Over 90% of the total PONSSE production consists of eight-wheel forest machines that feature excellent usability on slopes and soft soil. The change has been fast: Ponsse introduced the first prototype 8w harvesters in the summer of 2009. The PONSSE harvester product family now includes eight-wheel harvesters in all size categories. The stability and driveability of an eight-wheel machine are
also important features away from slope sites. An ergonomic working environment is essential for the driver’s well-being at work and therefore the productivity of the work. Eight-wheel harvesters have made harvesting possible at more sensitive sites as well – soft soil and during the mud season – and shortened expensive idle time. Eight-wheel machines are more environmentally friendly and suitable for soil with poor carrying capacity due to their low surface pressures. With the weight distributed over a greater number of wheels, the surface pressure on
60 International Forest Industries | JUNE / JULY 2016
soil from eight-wheel machines is significantly lower when compared to six-wheel machines. This naturally leaves fewer tracks marking the terrain and saves fuel. As the 8-wheel harvesters have gained more stability and traction to access more and more difficult harvesting terrains, the requirements for harvester cranes have also grown higher. Designed especially for regeneration and sloping sites with large trees the new PONSSE C5 telescopic crane offers approximately 10% more lifting power, up to 25% more slewing power, and a more robust and reliably structure.
One of the biggest differences in the productivity of different machine models come from the crane’s properties and the stability of the machine. The agility and ease of use of the crane and the stability provided by the eight wheels increase productivity considerably. The machine’s centre of gravity also remains low when operating the longer reach of the crane, driving comfort is better, and there is no need to sacrifice the power of the machine. In the most challenging logging sites PONSSE harvesters and forwarders can be equipped with traction winches to support the
STEEP SLOPE LOGGING
PONSSE Ergo 8w with winch in China
wheel drive and to protect soil. The traction winch mounted on the machine’s rear frame assists the machine while logging in the steep slopes. This reduces need of sky-line working on slopes, reduce harvesting costs and minimize the risks. Herzog winch is available for both PONSSE harvesters (Ergo and Bear) and forwarders (ElephantKing, Elephant and Buffalo). Cut-to-length PONSSE machines have been used with winch system in Brazil, China and Central Europe. Key factors that drive product development in the PONSSE forwarder range include power,
comfort of use, environmental friendliness and the favourable ratio of net weight to load-carrying capacity. The powerful engine and effective loaders make PONSSE forwarders extremely productive. Dimensions that deliver the load evenly on all wheels and the smallest turning radius of their size categories minimise the load of PONSSE forwarders on soil. At the same time, they have sufficient power for changing harvesting conditions and difficult terrain, such as steep slopes and deep snow. Due to its great tractive force and excellent cross-terrain performance, loads can be moved quickly and smoothly. The efficient Mercedes-Benz engine provides high tractive force and hydraulic power, which results in lower fuel consumption, a lower noise level and more comfortable loading conditions. The machine frames endure extreme loads, and they are made of high-quality components, which provide the machines with long service lives.
Herzog winch is available for both PONSSE harvesters (Ergo and Bear) and forwarders (ElephantKing, Elephant and Buffalo) International Forest Industries | JUNE / JULY 2016 61
STEEP SLOPE LOGGING
The 12F GT – The Silverback The revolutionary 12F GT is fully equipped with new user-friendly features and breakthrough
technology. It offers customers the potential to increase productivity and have the maximum safety in all demanding conditions. The biggest Logset forwarder ever completes the GT forwarder range.
62 International Forest Industries | JUNE / JULY 2016
High Performance in Steep Conditions The 12F GT has been developed to carry huge timber volumes in extreme conditions, while its safety features offer excellent protection for both the operator and the engine. The forwarder has a new, more powerful 300hp engine that meets the emission requirements of Tier IV (4). The engine, the 28.5’’ tyres and the amplified tractive force of 250 kN make the machine robust and strong to carry up to 20t of timber in extremely steep terrain. The strongest crane on the market, Mesera 142, lifts even the heaviest loads efficiently and precisely to the large heavy-duty load bay, scoring an excellent overall
performance for the machine. Logset Export Sales Director, Pascal Réty: “This outstanding Silverback opens the doors to a promising market. The first machine has been sold to a satisfied customer. The 12F GT is just “Simply Better” and fills a gap of customers’ needs. This new machine and the revolutionary patented solution guarantee that Logset machines remain at the forefront of performance in the world market.”
Protective Deceleration Assistant DeX DeX is a new patented system that combines protection and performance in the most challenging terrain. The protective
STEEP SLOPE LOGGING
deceleration assistant controls the machine hydraulically in situations requiring higher engine braking moment, for example when driving in steep conditions. The protective deceleration assistant does not only improve the safety and comfort of the operator, but also protects the engine from overspeed moment. DeX contributes to minimized wear and tear of the engine especially when working in extreme conditions and so increases the lifetime of the engine and transmission components.
International Forest Industries | JUNE / JULY 2016 63
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Japan CONTACT: Yuko Ishihara Japan Advertising Communications, Inc. Star Bldg., 3-10-3 Kanda Jimbocho Chiyoda-ku, Tokyo 101-0051
CBI �������������������������������������������������������9 Peterson ����������������������������������������������IFC www.cbi-inc.com www.petersoncorp.com CLEANFIX ���������������������������������������� 37 PrimeTech �����������������������������������������������8 www.cleanfix.org www.prime-tech.com DEMO International 2016 ���������������49 Resch&3 �����������������������������������������������27 www.demointernational.com www.resch-3.com Halco Software System �������������������20 Rottne ��������������������������������������������������� 41 www.halcosoftware.com www.rottne.com
Tel: 81-3-3261-4591 Fax: 81-3-3261-6126 Email: ishihara@media-jac.co.jp
Indexator �����������������������������������������35 Select Saw ������������������������������������������� 17 www.indexator.com www.selectsawmill.com IFI_PG24_28 Saw technology_HR 19/03/2014 14:20 Page 26
Western USA (AZ, CA, NV, UT) Australia, & New Zealand
InterSawScie �����������������������������������28 Serra ����������������������������������������������������� 16 www.InterSawScie.ca www.serra-sawmill.com SAW TECHNOLOGY
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Western USA (MT, ID, OR,WA) & Canada CONTACT: Bob Warren
Jenz Gmbh . . . . . . . . . . . . . . . . . . . . 10 Springer ����������������������������������������������F/c www.jenz.de www.springer.eu John Deere. . . . . . . . . . . . . . . . . . . . . 3 Tigercat ����������������������������������������������OBC www.deere.com/forestry www.tigercat.com Komatsu �������������������������������������������33 Timber Processing & Energy Expo. . IBC www.timberprocessingandenergyexpo.com www.komatsuforest.com
Lansdowne Media Services Ltd Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617
Lucidyne Technologies Inc ������������� 13 USNR ����������������������������������������������������� 15 www.usnr.com www.lucidyne.com
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US Mid-West, Central & Mountain
Morbark . . . . . . . . . . . . . . . . . . . . 5/11 Volvo �������������������������������������������������������7 www.volvoce.com www.morbark.com
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and saw filing room supplies,”
York stated. “Oleson bandsaws Norwood ������������������������������������������ 19 Wood-Mizer �����������������������������������������29 are manufactured in our The possibility of moving the s Pennsylvania, USA facility.” www.woodmizer.com www.norwoodsawmills.com position clears the whole work
IL 60563, USA
The prototype double arbor circular saw from German manufacturer Linck, the model MKS, has a fixed saw sleeve and was presented at the Ligna trade show in 2013. With its large clamping length of 560 mm, the machine can process four-sided cants of up to 600 mm total width. The cutting height of 350 mm allows the processing of large cross sections. The saw arbors can be positioned in height independently from each other using servo-hydraulics with linear
Tel: +1 (630) 420 9752 Fax: +1 (630) 420 9763 Email: lapham@jpmediainc.com
trouble-shooting if
guides. The saw arbors can therefore be positioned for different saw blade diameters. “The possibility of moving the saw arbors in their outer end position clears the whole working space and allows easy troubleshooting if necessary,” Linck said. The saw arbor bearing is a completely new design for speeds of up to 3,900 rpm. This high speed in combination with the
6-9 September 2016 Svenska Mässan, Göteborg
South America CONTACT: Ricardo Cortés Editec S.A. Avda del Cóndor 844 Of. 205, Cuidad Empresarial Huechuraba, Santiago, Chile Tel: +56 2 757 4200 Fax: +56 2 757 4201
28-30 September 2016 Portland, Oregon 26 International Forest Industries | FEBRUARY 2014/MARCH 2014
Email: rcortes@editec.cl
64 International Forest Industries | JUNE / JULY 2016
Reserve your space today... Shawn Murphy, Show Manager • smurphy@mpltd.ca • +1(506) 658.0018
h o k
t r m a c b o u a a c f a
1 a s o u
IFI WEB VIDEO DIRECTORY
FORESTRY
The
Level Headed Approach to
Land Clearing
Manufactured to endure the most extreme & demanding terrains POWER TO PERFORM
Terra
Grouser
Rocky
TXL
TXCL
CLARK TRACKS
Clark Tracks specialise in providing a wide range of forest machine tracks to suit numerous applications for the worldwide forestry market that we serve.
www.clarktracks.com
E: clarktracks@clarktracks.com T: +44 (0) 1387 722370
high performance for maximum work life
a brand of FAE Group
Flotation
POWER TO PERFORM
BRON Mulcher
BRON 475 Mulcher with SEPPI Mulching Head
Leveling everything in their paths are BRON mulchers - grinding trees, brush and stumps into fine mulch, quickly and easily. Low ground pressure and powerful hydraulics are standard on all models, ranging from 275 hp to 700 hp.
Richardson Service_Frances Marion tree thinning
Seppi Midiforst dt 225 Mulcher on the Bron 275 was a perfect combination on a tree thinning project in the Frances Marion National Forest in Huger, SC. The Bron handled flawlessly on the saturated ground while the Seppi Midiforst dt 225 is an easily manueverable and very efficient mulching head. This video was brought to you by Richardson Service and Seppi Partners LLC
BRON 275 Mulcher with Seppi Midiforst Mulching Head
www.rwfbron.com
Can Your Tractor Do This in 10 mins?
Fecon, Inc FTX600
Introducing Fecon’s all-new “FTX 128L High Performance” forestry mulcher! Visit http://fecon.com or call 1-800-528-3113 for more information. This 128 horsepower mulching machine was designed and built from the ground up right here at our Lebanon, Ohio, USA factory to deliver the highest performance and greatest fuel efficiency in its class.
The FTX600 is Fecon’s flagship tractor. This tractor brings the best combination of cutting performance, track power, ground pressure and serviceability in the 600hp class of mulching machines.
FTX148L Forestry Mulcher - Mulching Machine - Fecon - Bull Hog
RTC22/500-8 - Pine Trees
Attached to a Fecon FTX148 Mulching Machine, the Bull Hog Forestry Mulcher is perfect for clearing trees and brush. Bull Hog attachments excel at clearing right-of-way, lines of site, invasive species and fire breaks as well as many other in Forest applications.
Fecon’s® RTC22 is a purpose built mobile chipping system like no other. This dedicated carrier is specifically designed for chipper weight, center of gravity, and serviceability. The high mobility of the RTC22 is welcomed on remote jobsites that could be hard to get to with other vehicles. With a top speed of 12 miles per hour, the RTC22 is three times faster to the job.
You will find unmatched versatility, power, and durability from the FeconFTX 148 Mulching Machine. Jobs normally requiring 2 or 3 pieces of equipment can now be completed with just one due to the machines’ high versatility and rate of production.
www.fecon.com
Bandit visits R.J. Nathe & Sons
Parker Kligerman visits Bandit 2013
Bandit visits R.J. Nathe & Sons on a job site near Ocala, Florida to see how their Bandit Whole Tree Chipper Model 3590 is working for them.
NASCAR Nationwide Series Driver Parker Kligerman visits Bandit Industries and gets behind the wheel of a few other machines.
Bandit Model 2400 XP (24” Disc-Style) Whole Tree Chipper
Operations looking for a high production chipper with a large chipping capacity should take a look at the Model 2400. The Model 2400 is designed for those land clearing operations whose main goal is production, and those loggers looking to produce a high quality, dimensional chip. Like the Model 1900, the 2400 features a five feed wheel system that gives this unit unmatched crushing and pulling power. To aid in this capability, the 2400 features a Caterpillar or Cummins 700 horsepower engine.
Revolution Cutter Wheel
The Bandit Revolution stump grinder cutter wheel is now standard issue for all new Bandit stump grinders, and it’s available as a retrofit for older machines. Don’t have a Bandit stump grinder? No problem—this amazing wheel is also available for a wide range of other stump grinder makes and models so you too can be part of the Revolution.
www.banditchippers.com
John Deere G Series - Harvester and Forwarder
Road Map to Success
Fleet management systems have put Mid Atlantic Tree Harvesters “on the map�.
2013 John Deere 843K Feller buncher at Forestry First 05-02-13
This 2013 model Deere 843K is working in Pine Plantation. We filmed this cutter working on a second thinning job where the stems are 6 inches or so average, many less. This feller buncher is very impressive. The owner has been pleased with fuel consumption and the speed and power of this feller buncher is more than adequate in his thinning and logging operations. The operators are also making positive comments about the cab interior which has recently been much improved. The old steering column is gone and it opens everything up in terms of visibility and space for your legs. If you have not sat in one of these you should do yourself a favour and hop into one.
www.deere.com
6600 Track Wood Hog
Morbark 5048 Drum Chipper
Morbark 6600 Track Wood Hog. Footage taken at the 2013 Morbark Demo Days.
Morbark 5048 Drum Chipper equipped with a 10 knife Advantage 3 drum and a Cat C-27 1050hp diesel engine. Footage taken at the 2013 Morbark Demo Days.
Morbark, Inc. I Make America
3200 Wood Hog Demo Days May 2013
Aimed at wood and green waste recycling applications, the Morbark 3200 Wood Hog is a compact and aggressive unit. A smaller, lighter, and more affordable unit with all of the benefits of our larger grinders, the 3200 can handle green waste, regrind, sawmill residue, pallets, and logs up to 14� in diameter ease. Available as a tracked unit for greater mobility or with electric power, the 3200 can be built with Morbark’s most popular options.
www.morbark.com
4300B Drum Chipper Making Micro Chips
s5710C horizontal grinder with Terra Select S6 E Star Screen
The new Peterson 4300B drum chipper has been updated for 2014 with new features that high-volume biomass chippers demand. The 4300B can be equipped with either a 6-pocket (to make standard biomass chips) or 12-pocket (to make microchips) drum depending on your material needs.
A Peterson 5710C horizontal grinder feeds ground wood pallets into a Terra-Select S6-E star screen. The three fraction Terra Select S6-E sorts the ground material into fines, accepts and overs. Both machines are ideal for processing mulch, compost, or other organic material.
6700B Mid-Speed Grinder
5710C Pallet Grinding
This Peterson 6700B horizontal grinder is equipped with our new Mid-Speed C&D package, and is doing primary grind in surplus railroad ties. The second grinder (a Peterson 4710B) is processing the material to meet the product spec which is being used for energy production.
This Peterson 5710C horizontal grinder is grinding pallets for mulch production in Indiana. The machine uses a cross belt magnet to pull the nails from the material (watch for a follow-up video on this process soon!)
The Mid-Speed C&D package is designed for highly contaminated material and features several new innovations that have not been seen on high-speed horizontal grinders before. This operation is seeing consistent 300+ tons per hour of production in this material.
The 5710C is Peterson’s latest generation of high production track grinders. Powered by the Caterpillar C27 or C32 engine at 1050 horsepower, this grinder provides the highest power to weight ratio of any Peterson grinder. At approximately 83,000 pounds (37650 kg) the 5710C was designed for operations requiring high production and frequent moves between jobs.
www.petersoncorp.com
Tigercat TH575 mixed stand in Nova Scotia
KBM, Chile: Infield chipping
Tigercat TH575 harvesting head on a Tigercat H855C carrier in a mixed stand in Nova Scotia. E&R Langille Contracting Ltd. owns four TH575 heads. The company cites long-term durability and multi-stemming capability as primary advantages. E&R Langille’s original TH575 was purchased in 2007 and has over 21,000 operating hours.
KBM, Chile infield eucalyptus chipping operation featuring a Tigercat 860C feller buncher, two Tigercat 630D skidders and a Peterson-Pacific flail/chipper. Get the full story in Between the Branches, November 2013. BTB is available online, by subscription or at your local Tigercat dealer.
880 logger in Pacific northwest
Bull Creek: LH822C
The Tigercat 880 logger in a high production shovel logging (hoe chucking) application in western Washington.
Montana-based Bull Creek Forestry operating a new Tigercat LH822C harvester in a selective felling application. Get the full story in the July 2013 issue of Between the Branches.
www.tigercat.com
ROTTNE SKÖRDARE
Skotare ROTTNE F13C
Rottne F18
www.rottne.com
Vermeer BC700XL Brush Chipper
HG6000 Horizontal Grinder
Vermeer continues to respond to the demands of the rental, landscape and tree care professionals with the BC700XL brush chipper. The smallest machine in the Vermeer brush chipper line, the BC700XL design is based on operator feedback and focuses on productivity advantage and ease-of-use. The brush chipper features a centrifugal clutch system, 25 horsepower (18.6 kW) Kohler EFI engine, bottom feed stop bar and Vermeer exclusive SmartFeed feed-sensing control system. The new member of the chippers line offers the compact size operators are looking for and the performance they want to achieve a job efficiently.
Process wood waste efficiently with the HG6000 horizontal grinder. Get started with the touch of a button to activate the microprocessor-controlled HPTO clutch. Fifth-wheel towing configuration provides mobility, and the openended, extra-wide feed table allows you to load wood waste over the side. State-of-the-art wireless remote lets you operate the machine from up to 300’/91 m away.
HG8000TX Horizontal Grinder
HG4000TX Horizontal Grinder
The HG8000TX horizontal grinder from Vermeer boasts the largest infeed opening in its class, helping to increase your productivity and expand job possibilities. Powered by a 950-hp (708.4 kW) CAT Tier 2 engine, this unit handles big diameter wood and large, brushy debris with ease. Plus, its innovative design incorporates several features to help reduce material spillage and jobsite cleanup time. The HG8000TX is equipped with a tracked undercarriage with 28” (71.1 cm) wide double or triple-grouser track pads. Designed to tackle tough jobs, the HG8000TX enables productivity for the long-haul.
Take the self-propelled HG4000TX horizontal grinder to tough jobsites. With its 20”/51 cm double grouser track pads, high ground clearance and sealed rollers, it can get into remote areas easily, without material building up in the track system. A fully enclosed engine helps reduce noise. Infeed over-pressure/auto-reverse function reduces jams. Extra-wide, 48”/122 cm V-cleat discharge conveyor neatly discharges processed material from the machine.
www.vermeer.com
a brand of FAE Group
The Best of PrimeTech PT-175 forestry mulcher
The Best of PrimeTech PT-300 tracked carrier
The PT-175 is also an impressively innovative PrimeTech PT-300 is a medium, low ground mulcher, built around cutting-edge technology pressure tracked mulcher powered by a John with easy access to all components. Deere 6068 HF485, 6.8 L turbocharged and aftercooled engine, with 6 in-line cylinders and 275 hp.
The Best of PrimeTech PT-600 tracked carrier
PT-400 the movie
PrimeTech PT-600 is a tracked carrier for the hardest and toughest jobs out there, equipped with a Cummins QSX15 turbocharged in line 6 cylinder diesel engine producing 600 hp. Depending on the front attachment, PT-600 can be used for land clearing and site preparation operations (with mulching head) or for removal of stumps and roots and for land conversion (with forestry tiller / subsoiler head).
PT-400 is a tracked carrier for heavy duty applications thanks to its 12.5 L Caterpillar C13 engine, producing 415 HP. It can be equipped with a variety of front attachments: mulching heads, soil stabilizers and rock crushers
www.prime-tech.com
Terra
Grouser
Rocky
Flotation
TXL
TXCL
CLARK TRACKS
Clark Tracks specialise in providing a wide range of forest machine tracks to suit numerous applications for the worldwide forestry market that we serve.
www.clarktracks.com
E: clarktracks@clarktracks.com T: +44 (0) 1387 722370
high performance for maximum work life
Clark Tracks Ltd - Forest Machine Tracks. Boggiband. Bogiebändern
Clark Tracks Ltd specialise in providing a wide range of Forest Machine Tracks to an ever expanding market. We provide designs and sizes to suit numerous applications for the worldwide forestry market that we serve. This short video will give you an insight to our tracks being used on John Deere, Ponsse, Komatsu and Tigercat forwarders and harvesters.
www.clarktracks.com
RAYCO C260 Mulching
The C260 is a mid-sized mulcher that delivers 260 hp in a compact, low ground pressure package. This mulcher is suited for clearing small trees, underbrush, and a variety of unwanted vegetation across a wide range of environments. The heavy-duty steel undercarriage and powerful final drives allow operators to tackle difficult terrain with confidence. Rayco’s exclusive elevated cooling design keeps engine and hydraulic temperatures within their limits in the harshest of environments. To minimize maintenance, a reversing fan can be activated from the cab to clear the limbriser debris screens. This helps to extend service intervals even when operating in hot, debrisfilled environments. When manual cleaning of the debris screens is necessary, they are easily removable and the rear door opens to allow unrestricted access to the debris screen and engine radiator. The cabs are climate controlled and sealed from dust and debris to maintain operator comfort. Operators appreciate the high-backed, heated seat with adjustable armrests and air-ride suspension. For safety, the cab is certified to meet ROPS, FOPS, and OPS specifications and is equipped with a roof-top escape hatch. LED lighting facing front, sides and rearward. A backup camera enhances rearward visibility.
www.raycomfg.com
FAE Forestry Mulcher Kubota KX 80
FAE forestry mulcher in action 1
The DML/HY from FAE is the best of its category, this mulching head can be mounted up to a 10 ton excavator. G.B Equipment inc is the Canadian distributor for FAE, contact us via our website www.gbequipment.ca to know your local dealer.
FAE Forestry And Mulching Heads
FAE forestry and land clearing heads. Forestry Mulchers, forestry tillers, rock crushers. Mulching machines.
www.fae-group.com/
Aciers JP - Installation belge 2015
Mobile rotary log debarker is a portable system is installed on a three-axle trailer for easy transport. It consists of three rotors that ensure contact between the debarking plates and the surface of the logs over a 10-foot length. The system is designed to debark various types and diameters of wood year-round. European Homologation.
Mobile rotary log debarker http://www.acierjp.com/en/new-releases/products-details.cfm?ProduitID=8 Les Aciers J.P. inc. 15, 3rd Avenue East La Reine, Quebec, Canada J0Z 2L0 Phone: 819 947-8291 Fax: 819 947-6321 E-Mail: info@acierjp.com Owner: RenĂŠ Perreault
www.acierjp.com
TFVJA - Semi-Forestry Mulcher With Oscillating Hammers
TFVMF - Forestry mulcher with fix vidia hammers
Semi-forestry mulcher for tractors from 40 - 130 hp. Best Suited for mulching bushes and trunks up to 140 mm diameter. Suitable for working on all kinds of wood, gardening and agricultural uses.
Forestry mulcher best suited for trunks up to 300 mm diameter. Suitable for all types of wood, gardening and agricultural uses.
TFVMFD - Forestry mulcher double traction with fix vidia pointed hammer
TFVJH – Hydraulic Forestry Mulcher With Swinging/Oscillating Hammers 360º
Forestry mulcher best suited for trunks up to 300 mm diameter and for all types of wood, gardening and agricultural uses.
Forestry mulcher for excavators 7 – 16 Tn. Best suited for trunks up to 200 mm diameter. Suitable for all types of wood, gardening and agricultural uses.
www.venturamaq.com
Doppstadt Expo 2015 - a Bird’s-eye View
50 years of Doppstadt: More than 5,000 guests from the environmental and recycling sector experienced two unforgettable days: on 24 and 25 June 2015. Environmental technology company Doppstadt staged what was arguably the largest European trade show of 2015 in this field on its 220,000 sq.-metre works site (Saxony-Anhalt). On show were over one hundred machines for the shredding, sorting and treatment of waste and biomass. What was unique thereby
was that more than half of the machines could be seen in action. In two-hour live demonstrations, the guests saw how coarse shredders, screening machines and exact hackers shredded tree trunks into sawdust, separated waste from recyclables and sorted pebbles from sand heaps. In doing so, Doppstadt demonstrated its problem-solving skills through combined processes: material collected by machines was initially shredded, then separated into its various components by means of separation processes such as screening, washing or air separation.
Doppstadt AK 510 BioPower
Doppstadt AK 510 BioPower high speed shredder showing awesome power in wood applications
www.doppstadt.com
IFI WEB VIDEO DIRECTORY
LUMBER PROCESSING
TM
Comact GradExpert
Comact Stacker
Comact Log 3D Scanning
Comact Transverse 3D Board Scanner
www.comact.com
Integrated Log Loader
MyMill™ - Changing the way you work
USNR’s Integrated Log Loader is positioned at the last step in the log feeder, and precisely manages the gap between logs.
MyMill is a new software suite developed by USNR that enables mill personnel to interact with mill equipment using mobile devices, such as iPads and iPods. This new mobile functionality will change the landscape of today’s modern mills.
6-Deck Jet Veneer Dryer - time lapse construction
Murray Timber 4-sided canting log breakdown line
This new 6-deck jet veneer dryer, located at Martco, Chopin, LA, is the largest dryer to date in the southern yellow pine region. This dryer will accomplish the equivalent production of two dryers, reducing labor costs by one-half. At the same time it will reduce thermal energy consumption by 10%, and exhaust fugitive emissions by 15%.
This mill is located in Ireland.
The dryer was erected off-line, and once complete it was towed into place and connected to all services under a projected expedited schedule. This allowed Martco the advantage of choosing the optimum time to disrupt its production schedule to install the additional capacity, and allowed the plant to utilize the existing building structure to house the new dryer.
www.usnr.com
Sweep reducing
Log positioning
The importance of cant positioning is often overlooked. Only one infeed position will result in maximum product value. Deviation from this position will result in lower output. With a True Shape optimization system the best position is accurately determined.
Söderhamn Eriksson´s positioning system ensures the correct rotating position is maintained and carries out the side positioning which is calculated by the optimising system.
System Edger - versatile and reliable Bandsawing technology edger optimizer
Söderhamn Eriksson´s edging systems with high capacity and maximum yield generates the most valuable product out of each board.
Söderhamn Eriksson´s bandsaws offer the highest accuracy, very thin kerf, short built-in length, easy to set and efficient curve sawing of cants.
- Systems for all capacity requirements - Highest capacity on the market - Designs for unmanned operation - High resolution scanning on both sides of the board - Unlimited edging options - Split and reject modules
- High-strain bandsaws with high accuracy at highest feed speed - Saw kerf 3 mm or less - Reducer band saw combinations with 2,3 or 4 bands - Resaw combinations with 1 to 4 saw bands - Feed speeds up to 180 m/min
www.se-saws.com
Microtec CT Log 360° X-ray CTSawing Optimization
Microtec Goldeneye Multi-Sensor Quality Scanner
CT Log optimized sawing • 100% optimum cutting solution based on highest value of final products • Increased value in every sawn log compared to any other breakdown solution • Maximization of lumber recovery quality that significantly increases revenues & resale value
Multi-Sensor Quality Scanner for lumber Grading, Chopping and Sorting for joinery and wood component manufacturers – doors, windows and wood furniture, high performance planer mills and manufacturers of glulam and lumber construction products Goldeneye 300 advantages • Worldwide-accredited strength grading Multi-Sensor Quality Scanner • Increased lumber utilisation while reducing labor costs • Optimal utilization of your machinery capacity • Next generation sensors, state-of-the-art cameras and components with Full HD resolution, faster image acquisition and on-chip image processing • Including X-ray technology • Award winning design and functionality, long product life thanks to a smart design • Fast return on investment • Integrates seamlessly with all cross and chop saws as well as sorting and packaging lines
Microtec CT Log Virtual Grading
Microtec Logeye Multi-Sensor Quality Scanner for log grading
High-speed 360° X-Ray industrial CT-Scanning for high added-values sawmills by the industry leader Microtec. • Full digital log reconstruction and virtual grading to determine quality at conveying speed of 180 m / min. • Virtual cutting solutions to asses multiple break-down angles and cutting masks for value optimization. • For all types of logs • World leading scanning solutions Microtec is the global leader in optoelectronic wood grading technology. As one source solutions provider for all sawmilling processes, we optimize, automate and streamline all processes for the wood working industry using optoelectronic Multi-Sensor Quality Scanning technologies. We have provided personalized solutions for our customers for over 35 years. Innovation is our drive. Wood is our passion!
Microtec Logeye Multi-Sensor Quality Scanner for log grading at the log & merchandising yard and saw infeed for optimised log breakdown, bucking and sorting Logeye 300 Multi-Sensor Quality Scanner features • Grades logs for subsequent breakdown, bucking and sorting • Provides a true 360° panoramic photo image of the log • Accurately determines log density and volume over and under bark • Provides log description including wood defects • Determines the strength of the log for subsequent sorting • Increases throughput, productivity and resale of final products
www.microtec.eu
Industrial Sawmill Business Spotlight SLP2 at LIGNA - Ohio Valley Veneer
For six years, Ed Robbins struggled to make his high grade lumber mill profitable. Finally he turned to Wood-Mizer industrial thin-kerf headrigs and his employees thought he was crazy... See what happened in the video.
Wood-Mizer debuts the SLP2 (Small Log Processing system) at Ligna 2013, in Hanover. Thin-kerf blades and higher automation result in a profitable combination.
WM4000 ENG
WM1000 with new hydraulic system
WM4000 – Wood-Mizer’s latest thin-kerf headrig.
WM1000 – Break down big logs accurately and efficiently with a 1.7 metre (67”) center capacity cut.
www.woodmizer.com
The Westervelt Story
True-Q Patented Board Tracking System
www.Lucidyne.com
TM
EWD Reducer Quad, First logs
Today we cut the first 5 logs on the new EWD sawmill. first the sides of the logs are chipped off, then four bandsaws go to work cutting the log into the desired sizes.
www.ewd.de
Wood Processing Industry: Springer System Fitness Check
SPRINGER - a step ahead through productivity
When correctly serviced and controlled, a system ensures reliable and efficient operation. That’s why a steadily increasing number of customers is opting for our system fitness check. Following inspection of the system, measures for improving state and performance are suggested. These activities form the basis for a successful and complete system checkup during summer or winter breaks. For that reason, the inspection should ideally be carried out 2 or 3 months before the scheduled system check in your plant.
SPRINGER is well known for machines and conveyor systems and produces innovative wood processing solutions worldwide.
Innovative CLT production lines
SPRINGER - automation of layer press @ Tilly (A)
To optimize the production of natural wood panels with multi-layer technology, SPRINGER was commissioned with the design and construction of an installation, enabling automation of its existing layer press at Tilly Plant I in Althofen, Austria.
Excellent ease of handling, low maintenance effort and, most of all, minimized material input – these are the key characteristics of the innovative CLT production lines made by SPRINGER. We develop CLT production lines that take cut-outs and chamfers into account early on in the process, specifically during the provision and automatic positioning of lamellas. This means minimized material consumption thanks to solutions that are tailored to the requirements of our customers.
www.springer.au
Wagner L60 Logstacker
Wagner is proud to introduce the revolutionary, purpose built, 60,000 lb, L60 Logstacker. Perfect for today’s cutto-length loads, Wagner has taken our customers years of experience and devised answers to day-to-day, year-to-year operational challenges. From fuel consumption to ease of maintenance and operator comfort, Wagner offers the lowest cost of ownership in the industry. The Wagner L60 Logstacker is in it for the long haul!
www.alliedsystems.com
Autolog Carriage Optimizer
Autolog Gang Optimizer
The Autolog Carriage Optimizer allows for the best log scanning in the industry with its fullprofile scanner with 5” density.
The Autolog Gang Optimizer allows for the best cant scanning in the industry with an outstanding 0.25” scan density at 22°.
Autolog High Speed Lug Loader Control System
Autolog Linear Planer Optimizer – ProGrader
The Autolog control system offers a high speed and precise operational sequence at the sawmill lug loader.
The Autolog ProGrader is a linear optimizer designed to fully automate the grading process of dressed lumber at the planer.
www.autolog.com
FORWARDING TRANSFORMED. Tigercat’s exclusive low-wide bunk system combined with the powerful hooked crane introduces efficiency and performance gains for the high capacity 1075C and 1085C forwarders. Designed for quicker loading and unloading times, this innovative configuration provides clear sight lines to the top of the load and substantially increases the working range of the crane. Contact your Tigercat dealer to find out how the low-wide bunk system and hooked crane can improve the efficiency of your forwarding operations.
PHONE
+1.519. 753.2000
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www.tigercat.com
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