International Forest Industries June July 2023

Page 44

SAWLINES

Forwarders

Harvester

Head Launch

CVT Technology

New Harvester

JUNE / JULY 2023 SAWMILLING • LOGGING • BIOMASS • RENEWABLE ENERGY

5000V

THE HEAD EVERYONE HAS BEEN WAITING FOR!

A versatile head, ready for large trees.

The Log Max 5000V is a modern and reliable harvesting head that can handle a wide range of logging challenges. This is the perfect mid-range head for both thinning and nal felling. The head can be equipped with a 82 cm saw bar and has a maximum cutting diameter of 74 cm. It also features Log Max’s multi-stemming MK2, that is agile and lightweight, making thinning work easier. The Log Max 5000V is suitable for those who seek the perfect balance between agility, capacity, and durability.

Quote from test driver Erik Wiik:

“The cutting and feeding are brutally good, and in combination with the new length measuring unit, Log Max becomes unstoppable ; )”

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COVER - M i CROTEC Connect

MiCROTEC Connect is the real fingerprint system based on CT-scanned logs. Through the integrated and innovative scanner and software solutions and the implemented MiCROTEC Ai platform, each log can be traced from virtual to real boards.

Likewise, the individual boards can be traced back to their original logs and

recognized at each production step without any gaps. This modular concept offers huge benefits for mill-wide value & recovery optimization.

www.microtec.us

International Forest Industries | JUNE / JULY 2023 1
IBC Launching Komatsu 951XC The Komatsu 951XC is a new harvester for final logging in steep terrain and on soft ground 42 ZF cPOWER – CVT TECHNOLOGY Heavy loads, continuously adjustable speed, and easy maneuverability – the fully power-split CVT transmission cPOWER
42 44 IBC
LOGGING • BIOMASS CONTENTS JUNE / JULY 2023 REGULAR FEATURES 6 Logging News 48 Advertising Index LUMBER PROCESSING CONTENTS JUNE JULY 2023 SAWMILLING • LOGGING • BIOMASS • RENEWABLE ENERGY SAWLINES Forwarders Harvester Head Launch CVT Technology New Harvester
44 LOGMAX Log Max 5000V: The ultimate harvesting head for unparalleled logging performance
FORWARDERS
32

15 KOSKISEN

The Japanese Agricultural Standard (JAS) established by the Minister of Agriculture, Forestry and Fisheries is used, for instance, in food products, organic products and forest industry products

16 HEKOTEK

Hekotek to supply log sorting line to Société Européenne des Bois in France

24 BID GROUP

With its advanced automation capabilities, the Primary Breakdown Closed Loop SmartTool revolutionizes the wood processing industry

26 MICROTEC

Even though Piveteau Bois still has logs stacked at their log yard, the staff of the large-scale sawmill actually view the woodpiles as a virtual lumber yard already

28 RAUTE

Raute Corporation has signed a contract worth EUR 44.6 million with the THEBAULT Group, France for the technology delivery of a new greenfield LVL (Laminated Veneer Lumber) production plant

29 MICROTEC

/ JD IRVING

JD Irving continues their commitment to sustainability and innovation with the purchase of a MiCROTEC CT Log for installation in its Veneer Sawmill, located in St. Leonard, New Brunswick, Canada

2 International Forest Industries | JUNE / JULY 2023 LUMBER PROCESSING
15 29
SAWLINES 24
16
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2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK

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Editor

Robin Peach robin@internationalforestindustries.com

Publisher Robin Peach robin@internationalforestindustries.com

Editorial Board

NORTH AMERICAN SALES

Dr Patrick Moore – Chairman and Chief Professor Piotr Paschalis-Jakubowicz –Warsaw Agricultural University (Poland)

Mr Kim Carstensen

Director General

Forest Stewardship Council

Eduardo Morales

South American Forestry Consultant

WEB OPTIMIZATION

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ADVERTISING AND PROMOTIONS

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International Forest Industries Ltd

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Accounts

International Forest Industries is published by International Forest Industries Ltd, 2 Claridge Cour t, Lower Kings Road Berkhamsted, Her ts. HP4 2AF, UK

Nicola Shukla nicolas@internationalforestindustries.com

International Forest Industries (ISSN 1755-6732) is published bi-monthly by International Forest Industries Ltd GBR and is distributed in the USA by Asendia USA, 17B South Middlesex Avenue, Monroe NJ 08831 and additional mailing offices. Periodicals postage paid at New Brunswick NJ. POSTMASTE R: send address changes to International Forest Industries, 17B South Middlesex Avenue, Monroe NJ 08831 © International Forest Industries Ltd 2007 – 2019 I FI uses, as preference, SI units throughout. All dollars are US unless otherwise stated.

International Forest Industries is published by International Forest Industries Ltd, 2 Claridge Cour t, Lower Kings Road Berkhamsted, Her ts. HP4 2AF, UK International Forest Industries (ISSN 1755-6732) is published bi-monthly by International Forest Industries Ltd GBR and is distributed in the USA by Asendia

How

much money is needed to save the rainforests?

Estimating the exact amount of money needed to save the rainforests is challenging due to the complex and diverse nature of rainforest conservation efforts across different regions. The costs involved can vary significantly based on factors such as the size of the rainforest area, the level of deforestation and degradation, the implementation of conservation strategies, and the involvement of local communities.

However, it is widely recognized that significant financial investments are required to effectively address the threats facing rainforests and implement conservation measures. Some of the key areas that require financial support include:

Forest Protection and Law Enforcement: Adequate funding is needed to strengthen law enforcement efforts against illegal logging, land encroachment, and other activities leading to deforestation. This includes supporting ranger programs, surveillance technologies, and the implementation of stricter regulations.

Sustainable Livelihoods and Community Engagement: Engaging local and indigenous communities and providing sustainable livelihood alternatives are critical for effective rainforest conservation. Supporting community-led initiatives, promoting sustainable agriculture practices, and providing economic incentives for forest conservation can help reduce pressure on rainforest resources.

Research and Monitoring: Investing in scientific research and monitoring programs is essential to understand the dynamics of rainforest ecosystems, assess the impacts of human activities, and develop evidencebased conservation strategies. This includes funding for biodiversity surveys, ecosystem monitoring, and

technological advancements in remote sensing and data analysis.

Restoration and Reforestation: Restoring degraded rainforest areas through reforestation and restoration projects requires significant financial resources. This includes efforts to plant native tree species, restore wildlife habitats, and rehabilitate degraded land.

International Cooperation and Funding Mechanisms: Global initiatives, partnerships, and funding mechanisms are crucial for supporting rainforest conservation efforts. International organizations, governments, and philanthropic institutions play a vital role in providing financial assistance and coordinating efforts across countries and regions.

While an exact figure is difficult to determine, a study published in the journal Science Advances in 2018 estimated that an annual investment of around $35 billion could be needed to halt deforestation in tropical regions worldwide. However, it’s important to note that this estimate includes broader tropical forests beyond just rainforests.

Ultimately, the financial resources required to save the rainforests depend on various factors and the scale of conservation efforts undertaken. Continued support and increased funding commitments from governments, private sector entities, and international organizations are crucial for achieving long-term rainforest conservation goals.

Continued on Page 47

4 International Forest Industries | JUNE / JULY 2023
ISSUE 93 JUNE / JULY 2023
USA, 17B South Middlesex Avenue, Monroe NJ 08831 and additional mailing offices. Periodicals postage paid at New Brunswick NJ. POSTMASTE R: send address changes to International Forest Industries, 17B South Middlesex Avenue, Monroe NJ 08831 © International Forest Industries Ltd 2007 – 2023 I FI uses, as preference, SI units throughout. All dollars are US unless otherwise stated. Kevin Lapham
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Major brands on show at SFPA 2023

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August 23 - 26 Nashville SFPA EXPO 2023

PONSSE EV1 technology concept to receive the Automation Prize 2023

Ponsse’s and Epec’s technology concept PONSSE EV1 has been rewarded with Finnish Society of Automation’s Automation prize. The prize is given every two years by society to reward significant research and development work done in the field of automation.

PONSSE EV1 is an electric forest machine technology concept developed by Ponsse and its technology company Epec in cooperation. It was launched as a technology concept in August 2022. The forest machine will be commercially available later. Epec’s technology can already be used in electric or hybridelectric commercial vehicles and non-road mobile machines. The concept was developed by a team whose work is strongly linked to promoting the green transition and ensuring the competitiveness of Finnish mobile work machine industry.

“The award is appreciated at Epec. Both electrification solutions and environmentally friendly machines are very imporant to Epec’s customers. In recent years Epec has invested a lot in electrification solutions,” notes product manager Mika Suonmaa from Epec.

The PONSSE EV1 concept took its first steps in 2019 when Ponsse and Epec started to investigate responsible power source solutions in line with sustainable development. The PONSSE EV1 features Epec Flow, Epec’s electromobility system solution.

On a journey towards carbonneutral logging solutions Ponsse is part of sustainable forestry and seeks carbon neutrality in its operations and solutions. PONSSE EV1 technology concept is part of the company’s strategy and a tangible step towards the goal of carbon neutrality.

Ponsse has been researching and developing innovative technology solutions for several years.

“The Automation prize is a great recognition for the entire EV1 team, their efficient work enabled the completion and release of the concept machine within the planned schedule. The concept is an important part of Ponsse’s journey towards carbon-neutral logging solutions,” says Kalle Einola, Ponsse’s product development manager.

Automation prize is given every two years by the Finnish Society of Automation. It rewards significant research and development done in automation, from the application to the use of industry or society, or other activities that have promoted the field of automation. The prize can be given to an individual, team, company, or other entity.

Astec announces distribution agreement with Bejac Corporation for the Peterson equipment line

Astec has announced that heavy equipment dealer, Bejac Corporation, will represent the Peterson line of forestry and environmental recycling equipment in California and Arizona. Bejac was founded in 1953 and operated as an underground pipeline contracting business until 1985 when the company pivoted to the heavy, specialty equipment sector. In 2008, Bejac rapidly expanded its product line offering and now focuses on a diversified customer base that complements Astec growth

strategy.

Brian Gray, Group VP, Sales, at Astec says, “Our priority has always been our customers. From the initial equipment inquiry to aftermarket sales and service, Peterson Pacific and now Astec, have played an integral part in our customers’ success. In an effort to continue providing world-class support, we are excited to announce our partnership with Bejac in California and Arizona. They have a rich history of providing solutions to niche markets and we are confident

that they are the right partner for us.”

Ron Barlet, President at Bejac, adds, “We are excited to take on the California and Arizona territory for Astec and look forward to getting to know all of the customers that they have served and supported over the years. Bejac is a customer service-focused company, and we will work hard to provide the highest value possible to the Astec customers.”

Bejac Corporation has locations throughout California

(Eureka, Redding/Anderson, Sacramento, San Francisco/ Oakland, Castroville, Visalia, Santa Maria, Los Angeles/ Placentia, San Diego) and in Phoenix, Arizona.

6 International Forest Industries | JUNE / JULY 2023 LOGGING & BIOMASS NEWS
International Forest Industries | JUNE / JULY 2023 7

Waratah NZ appoints new manager

Waratah recently announced the appointment of Barry Gates as Area Manager Retail for Waratah Forestry Services of New Zealand. Gates will take up the leadership of the New Zealand Retail business from Nelson Iliev whom has recently elected to retire after a remarkable 23 years of Waratah Retail Customer Service.

In this WFS Area Manager role, Gates will lead their New Zealand Retail team to support the Waratah customer base, lead the National Customer Sales Role and reinforce the Waratah commitment to the New Zealand Forest industry. He brings his passion for people, the Waratah product and a quality Customer support culture which will, without

doubt, inspire and strengthen the business.

Gates brings a wealth of previous experiences within the Waratah business including that of: Retail Customer Service Engineer, Retail Service Manager, Engineering and PV&V, Waratah Distribution Centre Customer Support, Global Product Support & Warranty Manager and most

New Combilift product launch at Ligna

As a leading forklift manufacturer Combilift continues its 25 years in business celebrations. Ligna saw the launch of another new model truck.

The new Combi-CB70E is a further addition to Combilift’s ever growing range of electric models which offers powerful performance, extensive battery life and unrivalled ergonomics. This model, in the vibrant Combi-green livery first seen on the recently launched Combi-CUBE product, boasts the distinction of being the shortest 7t capacity counterbalance truck on the market whilst also benefitting from multidirectional ability, enabling the versatile space saving handling of both long and bulky loads.

Design features incorporated into the highcapacity Combi-CB70E such as its large super-elastic tyres and compact wheelbase make it ideally suited for the operational demands of the timber industry. With a 7,000kg/15,500lb lift capacity, this model benefits from an impressively small footprint as well as exceptional manoeuvrability meaning that it can easily move bulky loads of timber around in confined spaces.

Occupational health and safety requirements mean that

the welfare of the workforce has become ever more important over the years. Drivers of industrial vehicles, who are often required to spend extensive periods in their work stations, quite rightly expect the highest levels of comfort and safety. Combilift’s designers have therefore gone to great lengths to ensure that the latest generation of models are kitted out with top quality components that ensure sophisticated ergonomics for a stress-free in-cab environment. Features in the spacious cab include generous glazing for excellent all-round visibility, the tilting steering column, hydraulic steering and the Grammer MSG65 seat.

What sets the Combi-CB70E apart from other forklifts is its gas strut suspension cab, which uses components such as those found in large scale industrial machinery with cab suspension. Combined with the super-elastic tyres this guarantees the smoothest of rides over uneven or less than perfect ground conditions such as those typically experienced in lumber yards.

Combilift’s newly developed Auto Swivel Seat was also premiered at the Ligna show. This optional feature automatically engages and swivels the seat and armrest

15° to the right or left to accord with the direction of travel selected by the operator - reducing driver strain, particularly when travelling in reverse. (Patent Pending Application No. 2305983.5)

The truck also features Combilift’s internationally patented and Red Dot awarded independent electric traction which provides all front and rear drive wheels with 100% traction control. This negates the need for differential lock on slippery surfaces and significantly reduces long load momentum twisting when travelling sideways. Each electric drive incorporates parking and regenerative dynamic braking for power efficiency. Roll-out access for major electrical components also simplifies maintenance tasks.

This mix of next-gen performance, extensive battery life and exceptional

recently leading the Waratah New Zealand Factory team as the Factory Production Manager.

ergonomics combined with all the advantages of the CombiCB range, makes this the most powerful compact electric multidirectional forklift to date.

Combilift CEO and CoFounder Martin McVicar said: “The increased capacities that we are offering in our electric range will answer the demand for ever more powerful products which at the same time help companies to achieve their aims for more sustainable operations. We chose Ligna as the platform for launching the Combi-CB70E due to its innate suitability for customers in the timber sector, but we are confident that this model will be a popular addition to our portfolio for many other industry applications.”

Amazing performance, extensive battery life and unrivalled ergonomics combined with all the advantages of the Combi-CB range make the CB70E the most powerful, compact multidirectional forklift yet.

8 International Forest Industries | JUNE / JULY 2023
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International Forest Industries | JUNE / JULY 2023 9
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John Deere adds Mid-Size Model to Its Line-Up of Crawler Log Loaders

The new 2956G offers optimal horsepower and hydraulic capability.

• Helping ease transportability, the 2956G design offers an overall shipping width of less than 11’6” and a 90,000 lbs operating weight.

• Customers looking to increase efficiency can benefit from the 2956G horsepower and hydraulic capabilities to quickly load trucks or effectively run a Waratah 624 head.

Designed for logging contractors of all sizes, John Deere recently introduced the new 2956G. The 2956G crawler log loader is an ideal solution for customers looking for a machine that provides the best combination of engine horsepower and hydraulics capability, while maintaining a machine weight of less than 90,000 lbs.

“We are always listening to customer feedback to bring ideal solutions and technologies to the forestry industry,” said Jarvis de Groot, global product marketing manager, forestry swing machines, John Deere. “The new 2956G crawler log loader

machine not only provides optimal power and hydraulic capabilities but is still easy to transport due to its excellent width and weight combination.”

Aimed to help ease transportation, the 2956G crawler log loader features an overall shipping width of less than 11’6” and a 90,000 lbs operating weight. As machine weights and widths increase, so do costs associated with transportation. The design on the 2956G not only helps simplify transportability, but also helps save on costs relating to transport due to its less restrictive transportation requirements. In addition, the new mounting of the log deflector adds additional strength to the right-front corner of the machine and the new, clean, and simple design of the hood profile, aligned with counterweight, helps to enhance debris shedding.

The 2956G crawler log loader machine features excellent engine power for a machine of this size. When combined, the engine power and hydraulic flow significantly boost loading capability, speed, and the capacity to run the

Waratah 624. Also, customers looking to increase efficiency in roadside processing can expect improved productivity when running the Waratah 624 head as compared to the 2654G.

Visibility enhancements have also been prioritized in the design of the new 2956G. Enabling additional visibility to the right track, as well as reduce overall impact, the RH front corner log deflector has been strategically moved to the back on the machine. This improves operator visibility to avoid obstacles and impact, reducing potential damage and downtime. Lastly, a rearview camera, light and JDLink antennas have been integrated into the counterweight for additional protection.

Offering ease of serviceability, the 2956G features strategic service access to the machine’s filters and checkpoints. With exceptional access to filters, maintenance points, and the cooling package, operators can stay up and running on the job for longer. These machines are also easy to inspect and change filters with wide open access, helping simplify daily inspections and routine maintenance.

10 International Forest Industries | JUNE / JULY 2023
Jarvis de Groot, global product marketing manager, forestry swing machines

Komatsu upgrades S92 harvester head

The Komatsu S92 is an established and popular harvester head with a reliable and service-friendly design. The 2024 model upgrade introduces several new functions and improvements that make the head even more reliable and productive, including a brand-new Constant Cut saw unit.

As the basis for the upgrade is requests from users of the harvester head and the response to the improvements has been positive from customers who have tested.

Among the new benefits, the improved measurement characteristics stand out. The new design enables the measuring wheel to follow the contours of the stem more

closely, providing excellent measurement characteristics.

A major new feature is also the new intelligent saw motor controller, Constant Cut, which now becomes standard on the S92, and ensures that the head maintains a constant and high chain speed without the risk of overspeeding.

The Find End function now has a new design and together with new mechanical stops at the rear knife this extends the service life of the head. The new feed system reduces energy losses and enhances the head performance, and an improved hose routing simplifies servicing the feed system. For even better service friendliness, all lubrication points are now easily accessed

with the head in an upright position.

In addition to the above and several other improvements, the head has also been equipped with a new head computer that enables future development opportunities.

The new COMBi-CB70E electric multidirectional forklift is the shortest 7,000kg counterbalance truck on the market. Multidirectional ability enables the handling of both long and bulky loads, maximising the safety, storage & efficiency of your logistics.

The CB70E is loaded with a host of ergonomic features that greatly enhance operator comfort, including excellent all-round visibility, a spacious gas-strut suspension cab, independent electric traction and our newly developed Auto Swivel Seat which intelligently swivels 15O in the direction of travel.

International Forest Industries | JUNE / JULY 2023 11
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Amazing performance, extensive battery life and unrivalled ergonomics combined with all the advantages of the Combi-CB range make the CB70E the most powerful, compact multidirectional forklift yet.
MHD OBC cb70e A5 Chris rev 1.1.indd 1 22/05/2023 11:12:08

For the future, technology and innovation leader ZF is up to many more projects in the field of forestry, seeking into electric drive solutions already today.

Zero emissions without compromising on performance – the electric drive system eTRAC eCD70/90 from ZF

ZF eTRAC –electric driveline technology

The eTRAC electric drive system satisfies all the expectations for performance and productivity found in traditional drivelines and combines them with the extensive benefits and opportunities that electric systems have to offer. Thanks to its modular design this new range of electric central drives can easily be adapted for various vehicle applications.

A newly launched system for forestry applications consists of a 2-speed powershift transmission, electric motor, and inverter. It can be scaled up to peak torque 850 Nm and continuous power of 80 kW. Three power classes of the electric central drive system eCD50, eCD70 and eCD90 are available to cover different vehicle sizes in the targeted applications.

To complete the customers´ demand, not only in regards of traction drive, ZF also offers the so called ePTO, e.g., to run the working hydraulic.

Main features:

• One supplier for transmission, eMotor and inverter

• “Best in class solution“ for power density

• Zero emissions without compromising on performance

• Low noise level

• Efficient electrical components

• Robust and reliable mechanical driveline

• Compact installation space

Key Figures electric central drive eTRAC eCD50/70/90

• Modular platform for 650 V

• Up to 80 kW continuous power

• Liquid cooled PSM e-motor

• 2 speed powershift transmission

• Integrated park brake

• Optional axle disconnect (2WD/4WD)

To complete the range of electric drives for larger construction vehicles, ZF is offering the eTRAC eCD110210 series, consisting of an electro-mechanical powershift transmission and one e-motor for traction and ePTO each. An electric drive control unit for overall system performance and power management completes the system. With a 650 V operating voltage, the system can be scaled up to 120 kW continuous power; the ePTO ranges from 30 to 70 kW continuous power. Thanks to its modular design, the system can be integrated in various other vehicle applications as well and can be driven independently from the power source. The company´s solutions fit in both batteryelectric vehicles and fuel-cell battery electric vehicles, which will also play a big role in the future of construction machineries.

Key Figures electric central drive eTRAC eCD110 - 210

• e-drive: 650 V (50-120 kW continuous power)

• ePTO: 650 V (30-70 kW continuous power)

• eDCU: Drive Control Unit for overall system performance and power management

• Drop-In replacement for current conventional driveline

ZF eTRAC eCD50-90 –electric central drive

12 International Forest Industries | JUNE / JULY 2023

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Yokohama Off-Highway Tires at Swedish Forestry 2023

From June 1st to June 3rd, 2023, Yokohama Off-Highway Tires (YOHT) participated in the Swedish Forestry Expo as the brand-new meeting place for the professional, largescale forestry industry. On stand C10, YOHT presented a line-up of equally innovative and proven tires for modern forest management and timber harvest. “We used the 2023 edition of the Swedish Forestry Expo to showcase our portfolio of high-performance forestry tires. We put particular focus on our 2.5 bar campaign –i.e. highlight the unique soil preserving properties of the Alliance 344 Forestar ELIT –and showcased the world’s first low-pressure tire for harvesters and forwarders. An international team of Yokohama Off-Highway Tires representatives were present to discuss all issues related to forestry tires”, says Ole Baek, Head of Sales for Northern Europe.

344 Forestar ELIT: Performance plus soil protection

is the ‘main actor’ of YOHT’s 2.5 bar campaign. Increasing awareness of forest soils – and of advanced technologies to ensure soil protection – are at the centre of this campaign. The 344 Forestar ELIT was designed with improved construction and flexible strong sidewalls which enable the tire to carry the same load as a standard forestry tire with half the inflation pressure. It offers a large footprint which leads to low soil compaction and a comfortable ride for the driver, equally providing high traction, reducing fuel costs and increasing overall productivity. The 344 Forestar ELIT was designed to handle all terrains with or without chains or bogie tracks, and was presented in the size 750/55-26.5.

643 Forestar III: Ultimate track compatibility

YOHT also presented the Alliance 643 Forestar III in size 710/45-26.5, a tire engineered for ultimate track compatibility. Even without tracks, this tire provides exceptional grip also under critical forestry conditions. The construction ensures

excellent puncture resistance and high load carrying capacity. The tread pattern enhances track compatibility and overall lateral stability. Excellent selfcleaning, superior grip and resilient construction make the Alliance 643 Forestar III the perfect choice for professional forestry operations.

644 Forestar III: Low ground pressure

Specially designed with a dual lug angle to provide incredible grip and traction, the Alliance 644 Forestar III comes with an improved construction for excellent puncture resistance and high load carrying capacity. The large tread width ensures a wider footprint that results in low ground pressure. Outstanding stability and remarkable resistance against damage make the 644 Forestar III the perfect solution for machines such as harvesters, forwarders and trailers. Size 710/45-26.5 was on display.

343 Forestar: Excellent grip

The Alliance 343 Forestar flotation tire represents a sophisticated design for forestry machines such as harvesters and forwarders. This tire is characterised by wide and robust lugs with low angles providing excellent grip on wide range of forestry terrains. It comes with the known bogie track standard design defined by leading track producers.

Alliance Agro Forestry 333: Traction and stability

With the Alliance Agro Forestry 333, YOHT also presented a dedicated agro forestry tire

designed for forestry tractors –with front and rear combination – as well as forwarders. Its specially designed tread lug profile with the overlapping central lug ensures high stability on uneven surfaces and makes it suitable for a wide range of terrains. Along with sharp and aggressive shoulders, the tire’s high non-skid depth (NSD) provides reliable traction.

Alliance 342 Forestar: Flotation tire for forestry tractors

Developed for harvesters, forwarders and forestry tractors, the Alliance 342 Forestar range covers the entire flotation radial segment relevant for forestry tractors. The specific tread pattern allows for excellent traction, grip and reliability particularly when working on slopes. The tread pattern is reinforced by small lugs located on the shoulders. A special compound in the sidewall structure ensures high stability even at high tilt angles.

Alliance 328 Flotation: Master of heavy loads

The impressive line-up at YOHT’s stand C10 was completed by the Alliance 328 Flotation tire. This tire was designed to carry heavy loads in harsh conditions. Mounted on forestry trailers, it provides improved stability in comparison to a dual-tire configuration. In addition, the Alliance 328 Flotation provides much better ride comfort, higher machine mobility, better self-cleaning and a better overall performance on the road.

14 International Forest Industries | JUNE / JULY 2023
The advanced low-pressure tire Alliance 344 Forestar ELIT for harvesters and forwarders
Confor Woodland Show September 21 - 22 Bath and West Showground, UK Inter Forstmesse 24-27.08.2023 Messe Luzern Switzerland
344 Forestar ELIT

Ever-improving quality grading

The Japanese Agricultural Standard (JAS) established by the Minister of Agriculture, Forestry and Fisheries is used, for instance, in food products, organic products and forest industry products. There are altogether 12 forestry product standards, e.g. for logs, plywood and sawn timber.

JAS is a way of showing that a product meets the criteria set by Japan,” says Koskisen’s Export Manager Juha Virmiala. “In timber it is used, for instance, in dimensioning and provides guidelines for planning,” he adds.

The certification process was initiated at Koskisen in spring 2022, and in October the US inspection agency Timber Product Inspection TP granted the certification. An essential part of the process is the company’s quality manual, which describes the

At the end of 2022, Koskisen’s structural timber was granted JAS 600 certification, which will enable the sale of new products in Japan. In order to retain the certification, the company has committed to continuous quality control.

qualifications of the production employees, the tools used in production, and quality control, among other things. As a result, the planing mill’s measurement equipment was calibrated, and personnel took part in a full day of training organised by the inspection agency.

“JAS is based on US strength grading rule number two. Seeing as we previously made small volumes of products for the US market, we already had some experience with it,” says Jere Kylökäs, Production Planner at Koskisen’s planing mill and head of quality control.

Virmiala was responsible for the quality manual and for preparing the certification

application. JAS at its core is like visual strength grading, which sets certain requirements, e.g. for knot size, dimensional deviations and discoloration.

“Japanese buildings feature a lot of visible wood surfaces, and the visual aspect is

Continued on Page 48

International Forest Industries | JUNE / JULY 2023 15
Juha Virmiala Export Manager
SAWLINES

Hekotek to supply log sorting line to Société Européenne des Bois in France

Hekotek and Société Européenne des Bois S.A.S., a woodworking enterprise located in Saint-Amans-Soult, France, signed a contract for the supply of a log sorting line. The new project is not the first experience of cooperation between the two companies – earlier Hekotek has implemented projects in their sawmill and for upgrading of their pellet production facility.

Based on local conditions and understandings this log sorting line is also equipped

with a debarker (Valon Kone, Finland) and a butt-end reducer. After passing through these units, the logs, as usual, follow along the sorting conveyor to the sorting bins (20 bins).

Delivery of the line equipment and start of installation works are scheduled for July 2023 and the launch of the equipment for August 2023.

Hekotek is the largest Baltic manufacturer of sawmill and bioenergy sectors equipment.

Rottneros to invest SEK 86 million ($8.4 million) in renewable electricity at Rottneros Mill in Sweden

The Board of Directors of Rottneros has decided to invest a total of approximately SEK 86 million ($8.4 million) in renewable electricity at Rottneros Mill in Sweden. The investments include a solar park and a battery storage and are part of a long-term strategy to reduce the groups exposure to the electricity market. The start-up is planned for 2024.

The solar park is expected to generate over 3 GWh annually, which can be compared to the company’s annual purchased electricity demand of around

220 GWh. The purpose of the battery storage is primarily to contribute to an improved balance on the electricity market, which also generates revenue from Svenska Kraftnät and thus a favourable return on investment.

With a clear focus on sustainability, these energy investments are well suited to achieve favourable bank financing. Initial contacts with the banks have been made and the results will be announced.

Rottneros is an independent producer of market pulp.

16 International Forest Industries | JUNE / JULY 2023
SAWLINES
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ANDRITZ has received an order from Liansheng Pulp & Paper Co., Ltd. to supply two debarking and chipping lines

The company had already entrusted ANDRITZ with major supplies for the pulp mill last year.

ANDRITZ’s scope of supply for the woodyard includes two debarking lines with rubber tire supported debarking drums for excellent debarking results with very low wood losses as well as horizontally fed HHQ-Chippers ensuring high capacity without compromising on chip quality. The line has a capacity of 300 m3 hardwood solid-over-bark per hour. The scope also includes a bark handling system with three BioCrusher BSX machines and bark storage with two ParaScrew travelling screw reclaimers.

The order will be completed on an EPS (Engineering, Procurement, Supervision) basis. Start-up is scheduled for the third quarter of 2024.

This order shows the excellent business relationship between ANDRITZ and Liansheng Pulp & Paper.

ANDRITZ is already in the process of supplying stateof-the-art, environmentally friendly technologies for all main process islands in the fiber production plant and the chemical recovery plant to the Zhangzhou mill.

Liansheng Pulp and Paper (Zhangzhou) Co., LTD., founded in April 2020, is a new forest, pulp and paper integrated production base being built

by Liansheng Paper, which is the largest packaging board producer in Fujian Province, China. Liansheng Paper pays special attention to environment friendly production.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad

portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets.

VOLLMER brings grinding that makes life easy at LIGNA.23

Grinding process is now made simpler with the latest addition by VOLLMER as they showcased the first of its kind precision grinding of circular saws for saw mills recently at LIGNA.

In saw mills, circular saws are indispensable when it comes to cutting wood on chipping and profiling lines. Sharpening specialist VOLLMER has designed its CS 860 and CSF 860 grinding machine duo specifically for grinding these carbidetipped circular saws. They have R2 axes for axial lateral adjustment, centre brakes for an opening blade clamping mechanism and co-rotating mounting systems to protect clearing blades.

Saw manufacturers, sharpening services and saw mills use this pair of machines from VOLLMER to manufacture or resharpen different circular saws safely and precisely, without manual intervention and around the clock.

In saw mills, the cutting edges of carbide-tipped circular saws must have a perfect geometry, surface and edge to optimally cut logs on chipping and profiling lines at feed rates of 250 metres per minute. And that’s not all – the saw blade must be very rigid if the kerf is to be as thin as possible.

Saw manufacturers therefore rely on bores with keyway or spline to effectively transfer high torsional forces from the shaft to the saw teeth. Internal clearing blades ensure that the huge amounts of sawdust are removed from the kerf and that the heating of the saw blade is kept within limits.

Saw manufacturers, sharpening services and saw mills can use the CS 860 and CSF 860 duo to sharpen both the tooth faces and tooth tops as well as the flanks of saw teeth in a single set-up.

The machines automatically detect the geometry of a saw tooth and grind it precisely to

the required size. The grinding machines automatically detect newly inserted teeth and machine them to size using oscillation. The feed pawl registers broken teeth in order to prevent the grinding wheels from breaking and determines the tooth pitch. This means that it is not necessary to enter this manually and prevents operator errors. In addition, the VOLLMER machines are networked via the standard IoT gateway (Internet of Things) and record all operating and machine data in order to determine the machine utilisation in real time, for example.

“We have specifically developed the CS 860 and CSF 860 to meet the strict requirements of saw mills,” says Thomas Wenger, Product Manager at the Biberach-based VOLLMER Group. “Thanks to the wide-ranging machining scope of the machines, as well as their high flexibility and productivity, we have come up with a real innovation in the global grinding technology market.”

18 International Forest Industries | JUNE / JULY 2023
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BID Group invests $4.7 million in Quebec

BID Group announces a strategic capital investment of $4.7 million towards the modernization of its equipment to increase production capacity in its Saint-Georges and SaintÉphrem-de-Beauce facilities in Quebec, Canada.

In Saint-Georges, preparations are underway to introduce state-of-the-art equipment, including a new large band saw, a plasma cutting table, two CNC machine tools and a CNC Multi-task Mazak Integrex to increase its machining capacity. These changes represent a cumulative investment of $2.4 million.

Similarly, BID’s SaintÉphrem-de-Beauce facility is actively being prepared to accommodate new equipment, namely an Automated Part Storage System, a CNC boring machine and a grinder with a robotic feeding system to increase production for Comact

BLADE cutting tools. The collective investment for this equipment amounts to $2.3 million.

Through the incorporation of this new equipment, BID Group aims to increase its ability to deliver an extensive range of innovative technologies to

its highly valued customers while enhancing operational efficiency.

Start-up and installation of the new equipment began in April 2023 and will be carried out until June 2024. The equipment modernization initiative will result in the

Raute announces the receipt of an order of EUR 29 million to Latvia

Raute Corporation (“Raute”) has signed a contract worth EUR 29 million with AS Latvijas Finieris (“Latvijas Finieris”), Latvia for the delivery of technology to a plywood mill expansion. Following the terms of the contract, the project has become effective by signing of a delivery contract.

Latvijas Finieris, the leading producer of birch plywood in Europe and the Baltic countries, will expand their Verems, Latvia plywood factory to increase the production capacity by 35000 m3.

The order for Raute’s technology includes all main production processes from

veneer drying to plywood overlaying: veneer drying line, veneer scarf-jointing line, veneer composing lines, plywood layup line, plywood pressing line, panel trimming line, and panel overlaying line, with extensive service package and long-term on-site management. The lines are a complete solution compiled of the proven R5- and most modern automated R7-Series technologies. All lines are equipped with analyzers for grading and MillSIGHTS software for data capturing.

The ordered machinery and equipment will be delivered between March 2024 and

June 2025. The equipment will be manufactured at Raute’s production units in Lahti and Kajaani in Finland, and in the company’s partnership network.

This new expansion, which will be in full operation in 2025, is part of Latvijas Finieris’s strategy to develop and innovate sustainable birch plywood production enabling further processing of special end products.

“We are happy to work with Latvijas Finieris on yet another project to promote resource-efficient society. We believe our unique solutions enable Latvijas Finieris in

creation of multiple new jobs, primarily for industrial mechanics and machinists.

BID Group is a global leader in transformational wood processing technologies and integrated solutions.

reaching their increased targets for sustainable plywood production”, says Mika Saariaho, CEO of Raute.

Latvijas Finieris Group is a multi-sectoral international company with key business in research, development, production, and sales of tailored birch plywood products under the brand Riga Wood. Their birch plywood and veneer factories are located in Latvia, Lithuania, Estonia and Finland. The plywood products and solutions are delivered to 32 industries world-wide. Further information on Latvijas Finieris can be found at www. finieris.lv

20 International Forest Industries | JUNE / JULY 2023
SAWLINES
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Türkiye’s largest wood panel producer starts up third ANDRITZ MDF production line

Kastamonu Entegre Ağaç Sanayi ve Ticaret A.Ş. (KEAS) started up its new fiber preparation line for MDF (Medium Density Fiberboard) production at its mill in Balikesir, Türkiye. KEAS is the largest wood panel producer in Türkiye and now successfully operates three production lines supplied by ANDRITZ.

Hasan Akpinar, Global Investment and Projects Director of KEAS, says: “We have relied on ANDRITZ MDF technology and service for many years and are very satisfied with the results. Our new line from ANDRITZ is equipped with a pressurized refining system for low electricity and thermal

energy consumption. This perfectly contributes to our sustainability strategy.”

The new line has a capacity of 60 t/h and processes pine, beech and oak wood. Its centerpiece is the pressurized refining system, which includes a 24” plug screw feeder and a high-capacity S2070M refiner.

The high dewatering efficiency of the plug screw feeder ahead of the high-pressure zone ensures low thermal and electrical energy consumption, which is one of the major benefits of the ANDRITZ pressurized refining system. ANDRITZ’s scope also included supply of a gravity-fed HQChipper, a chip bin discharger and a digester, as well as

Part of the ANDRITZ scope is a high-capacity S2070 refiner

supervision of mechanical installation and start-up. KEAS, part of Hayat Holding, was established in 1969 and specializes in the production of wood-based panels for the furniture, interior decoration, and construction industries. It has more than

six locations in Türkiye and several manufacturing plants worldwide.

22 International Forest Industries | JUNE / JULY 2023 franzen-machines.com Getting chains right.
LUMBER PROCESSING
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NEWS

Finnos to deliver log scanner to Vaagen Brothers Lumber

Finnos and Vaagen Brothers Lumber Inc have agreed about a delivery consisting of Finnos Fusion log scanner (3D+X-ray) enhanced with state-of-theart AI software. Additionally Finnos delivers a board scanner for planer mill with moisture meter and board end vision scanner.

Holmen Wood Products to install new planer at Iggesund Sawmill

Holmen Wood Products AB commissioned Brinkab, part of Veidekke Entreprenad AB, and Veidekke’s newly started construction business in Gävle to build a new planer at Iggesund Sawmill near Hudiksvall, Sweden. The order, worth around SEK 90 million, is scheduled to be completed in early 2024, said Veidekke in a statement.

The project includes the new construction of a 4,000 m2 planing house adjacent to a sawmill. When the new planer and sorter is installed, it is anticipated that sawmill capacity could increase to just over 450,000 m3 per year from today’s 380,000 m3. Full capacity is expected to be reached by the end of 2024

Finnos Fusion will be used at log sorting line to sort logs not only to their geometrical features but also according to the internal quality features such as knots etc. Additionally the mill can sort the logs by the wood species as well. The scanners will be delivered to Vaagen Brothers Lumber Inc.

mill in Colville, Washington. Finnos is the forerunner in AI-based X-ray technology offering superior log X-ray solutions for sawmill, pulp, energy and plywood industries.

Cut waste & stack productivity sky-high.

An advanced motion controller gets forest product machinery to move faster, smoother, and more precisely, which enables higher productivity, improved product quality, and ensures less wasted raw material.

The difference with Delta is measurable. Precisely coordinate multi-axis applications 10X faster. Scrap will diminish, throughput will rise, and profits will stack up as a result.

Delta RMC Motion Controllers

International Forest Industries | JUNE / JULY 2023 23 Get your free Design Guide for servo motion control. 1 to 50 axes
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With its advanced automation capabilities, the Primary Breakdown Closed Loop SmartTool revolutionizes the wood processing industry.

The Primary Breakdown Closed Loop SmartTool, a game-changer!

This cutting-edge technology allows you to break down each log precisely, extracting its full value and maximizing production value. By ensuring optimal recovery, this SmartTool offers significant benefits to sawmills seeking to streamline and optimize their primary breakdown operations.

The Closed Loop SmartTool operates seamlessly, making necessary adjustments automatically in real-time. This relieves the pressure on your team members, freeing them to focus on other crucial tasks. Through the use of data provided by Comact scanners already in place, the SmartTool provides complete information about the log’s shape, guaranteeing unparalleled accuracy.

One notable feature of the Primary Breakdown Closed Loop system is its innovative Multi-offset Adjustment function. This function accelerates the execution of adjustments and corrects offsets swiftly, enabling a more

efficient workflow. Moreover, the Pattern Deduction function sets a new standard for closed loop reaction time in defining cutting patterns, providing the fastest response on the market. Additionally, the system automatically corrects offsets to cutting tools and infeed modules. Mechanical breakdowns or problems are instantly identified and

displayed on a real-time dashboard, ensuring prompt attention and minimal fiber/ value loss. This comprehensive approach optimizes performance and keeps production running smoothly.

To ensure continuous performance, the Primary Breakdown SmartTool function monitors and makes necessary adjustments, while also monitoring the cleanliness of the scanner. Regular checks of dimension readings further enhance accuracy and performance. By consistently executing optimized cant cutting patterns, each log’s value is maximized.

Installation of the Primary Breakdown Closed Loop system typically requires a short downtime period, usually over a weekend. Once installed, production can resume after calibration, testing, and adjustment of parameter thresholds, alarms, and notifications.

Monitoring the system’s performance and reliability is made easy with real-time dashboards that display primary breakdown operations. Additionally, a comprehensive history of all adjustments performed is available for reference. The technology has been thoroughly tested and improved since its development in 2020, ensuring maturity and reliability. The BID team provides support at every

24 International Forest Industries | JUNE / JULY 2023
The primary breakdown SmartTool uses the scanners that are already in place
SAWLINES
The primary breakdown SmartTool uses the real faces prediction done by the optimizer to do it’s quality control offering unsurpassed accuracy

step, offering quick start-up and technical training, backed by the renowned 24/7 service and the reliability program.

Use Case – BID’s Closed Loop SmartTool in Action

More than 10 Closed Loop systems are now up and running in different sawmills across North America and results are witnessed as soon as the “start” button is pressed.

In one particular case, a sawmill had unknowingly been producing off-size boards, in a consistent pattern, for several months. This was caused by cylinders not properly calibrated unable to reach the correct position. Unaware that the output was incorrect and certain that all boards were on target, managers were surprised to conclude the system was right. It was only 15 minutes after turning on the system that the detection occurred, leading to an immediate resolution of the issue.

BID’s Primary Breakdown

Closed Loop SmartTool offers a holistic view of the production, enabling quick detection of errors in patterns or overall performance. As previously mentioned, alarms can be promptly dispatched, allowing action to be taken rapidly

to rectify any issues. Email notifications can also be sent. Let’s talk about numbers

Maximizing material yield is a critical objective for sawmills, as it directly impacts financial performance and sustainability. The process of optimizing material yield involves implementing new technologies to extract the highest value from available resources. Even a small 1% improvement in material yield can result in significant benefits. Studies have shown that in a sawmill with an

annual production capacity of 100 MBF, a 1% increase in material yield can translate to cost savings or additional revenue ranging from $250,000 to $300,000 per year. BID’s Closed Loop System enables better control over dimensions and surface adjustments, leading to this outcome. Furthermore, a tighter control of dimensions has been proven to reduce target size by 0.020’’ which equates to a 1% increase in material yield. Additionally, data indicates that optimizing surface adjustments has the potential to save up to 1.6% in

yield at a sawmill. By adopting efficient and advanced technologies, sawmills can enhance their profitability, minimize waste, and contribute to a more sustainable operation.

Don’t miss out on the opportunity to maximize your production value. Call now to learn more about the Primary Breakdown Closed Loop system!

450-435-2121

www.bidgroup.ca

International Forest Industries | JUNE / JULY 2023 25
Dashboard: Real time dashboards for quick assessment of SmartTool information

MiCROTEC’s sophisticated scanning system significantly increases log yields

Piveteau Bois: The virtual lumber yard

Even though Piveteau Bois still has logs stacked at their log yard, the staff of the large-scale sawmill actually view the woodpiles as a virtual lumber yard already. This approach has changed the entire production process for the French company: Before cutting even starts, they already know exactly which boards they will get out of the logs. This is made possible by means of the CT Log and the one-of-akind fingerprint system provided by MiCROTEC.

The Piveteau Bois sawmill in Sainte-Florence near the French Atlantic coast has several different mainstays. Only a small part of its cutting volume is sold fresh, the rest is dried, planed, glued or otherwise processed. Pine, Douglas fir and spruce wood are used to make wooden floors and facades as well as glulam and CLT elements. In the manufacturing of these products, Piveteau Bois pays particular attention to the optimum utilization of roundwood. “Our sawmill in Sainte-Florence is located in a region with few wood sources. This makes the raw material even more valuable,” R&D Manager Ugo Gerard explains, referring to the unconventional location for a sawmill far from large forest areas

Digital reconstruction

Against this background, the company implemented numerous optimization measures in recent years with the aim of increasing the log yield step by step. The collaboration with MiCROTEC has been particularly close and equally fruitful. In the sawmill

alone – from log infeed to lumber sorting – the scanner specialists from South Tyrol implemented three systems that optimally complement each other.

Directly after the log infeed, the long and short logs are brought into the CT Log at feed rates of up to 120 m/min. The computed tomography technology integrated in the machine enables the digital reconstruction of the logs’ complete inner life. Specifically, a comprehensive

three-dimensional density profile of each log is created which primarily shows the size, position and condition of knots. Furthermore, the system detects whether there are rotten knots, cracks, resin pockets or spiral grain. “This allows us to precisely predict the quality of the boards and their corresponding location even before cutting, and to adjust the sawing schedule accordingly for each log. Essentially, this means we are no longer accessing the individual logs for cutting but our virtual lumber yard within the logs,” Gerard explains and adds that this has changed the approach to the entire production process. “We now know exactly which logs to use for which products, and what volumes of the various assortments we can produce each year. This not only increases the value of the used wood but also facilitates the logistics for the markets.”

26 International Forest Industries | JUNE / JULY 2023
SAWLINES

Recognize and rotate

Directly before the sawing line, the logs are passed through the Logeye 302, a multi-sensor quality scanner with fingerprint. Equipped with X-ray technology, multi-sensor cameras and other sensors, the Logeye performs a 3D measurement of the log and again determines its density profile. With the density profiles of the logs – each being as unique as a fingerprint – each log is recognized and rotated according to its optimum value yield before

the full traceability from board to log.

“In the past, when we did not know in advance what we would get out of each log, we had to put some boards to a lower-value use than originally planned. Today, the rate of this unwanted downgrading is effectively zero,” Gerard reports, adding that this has increased the value output of each log by 5%.

A great result, but one that doesn’t lead Piveteau Bois to sit back and relax –quite the opposite, in fact:

The 3D density profile shows the size, position and condition of knots in the log. Cracks, resin pockets and other wood defects are also detected

“To keep getting better, we are continuously working on new projects, and Microtec is a reliable and trusted partner that keeps pushing us forward with

new ideas and innovations.” MiCROTEC presented the next evolutionary stage of the fingerprint system at LIGNA 2023 in Hannover.

cutting. “We are optimizing the sawing schedule for each individual log,” Gerard emphasizes. In addition to the Microtec scanners, this is made possible with the help of a modernized profiling line from Linck, designed to adjust to every single log which would even allow for a completely unsorted cutting process.

Full traceability of the boards

The third MiCROTEC system is the Goldeneye 900 multisensor quality scanner in transverse transport. It is responsible for quality grading of the fresh boards as well as the definite identification of each lamella. Thus, Piveteau Bois can recognize and allocate each log and each board by means of this digital fingerprint. This results not only in added value, but also

International Forest Industries | JUNE / JULY 2023 27
Melanie Kaindl, Head of Marketing, and Fabien Iffrig, Area Sales Manager of Microtec, together with Ugo Gerard of Piveteau Bois (from left) The Goldeneye 900 multi-sensor quality scanner grades the fresh boards and allows for full traceability all the way back to the log

Raute receives order of EUR 44.6 m to France

Raute Corporation has signed a contract worth EUR 44.6 million with the THEBAULT Group, France for the technology delivery of a new greenfield LVL (Laminated Veneer Lumber) production plant.

The plant, which will be the first LVL plant in France, will eventually produce 100,000 m3 of LVL entirely ‘’Made in France’’, with this agreed delivery covering a first phase at 70,000 m3.

The order for Raute’s technology includes all the production processes from veneer peeling to LVL billet handling, including extensive service package. The lines are a complete solution compiled of the latest most automated R7-Series technologies.

The ordered machinery and equipment will be delivered during 2024. They will be manufactured at Raute’s production units in Lahti and Kajaani in Finland, and in

After partnering with Raute for three generations of our family history, collaborating again with Raute in this important investment for our company is a guarantee

The THEBAULT Group, a family-owned industrial company, is the leading French plywood manufacturer with annual production of 125 000 m³ making almost 50% of the total domestic plywood production and ranks among the top five European producers. 70% of the produced plywood is exported, mainly in Europe but also in the rest of the world. The group employs 400 people and generated a turnover of €100 million (2022).

www.groupe-thebault.com/en/

the company’s partnership network.

This new plant, which will be in full operation in 2026, is part of THEBAULT’s development to extend its offering particularly to the construction industry. Driven by a fast-growing market, this French production of engineered wood products will expand the offer of biosourced materials contributing to the decarbonization of the building sector.

MiCROTEC Espoo delivers log scanner to Luopajärvi Sawmill in Finland

MiCROTEC’s Logeye 301 DC will be delivered to Luopajärvi in August 2023, and MiCROTEC Espoo is fully responsible for the delivery. This means that commissioning, maintenance and spare parts deliveries are done from Finland.

“The new log scanner is an investment far into the future. We made a comparison between different options and companies, and MiCROTEC was able to offer us the most suitable solution. Since the X-ray investment is not current,

a 3D log scanner equipped with bark cameras is definitely the best solution for us at this stage. The decision was also supported by the fact that the cameras can automatically perform bark correction and snow/ice reduction. In the future, MiCROTEC also offers a wide selection of other measuring devices suitable for our production,” says Juha Anttila, forest manager of Luopajärvi Sawmill.

MiCROTEC’s Logeye 301 is the world’s most used log

scanner model. Logeye 301 achieves stable and reliable bark measurement accuracy in all seasons without X-rays. The system can be expanded with end cameras, so that rot and blue stain are also detected automatically at the ends of the log.

MiCROTEC is one of the most innovative scanning & optimization provider for the sawmilling and wood processing industry.

THEBAULT is our longterm customer, and we are very pleased to continue our close partnership with them on this new project

28 International Forest Industries | JUNE / JULY 2023
Raute
for success and sign of trust.
Antoine THEBAULT, President and CEO of THEBAULT Group.
SAWLINES
Juha Anttila, forest manager of Luopajärvi Sawmill

JD Irving, Limited’s Newest Investment Aligned with Commitment to Efficiency & Quality

JD Irving, Limited, a producer of maple, birch, and poplar wood products, headquartered in Saint John, New Brunswick, Canada, continues their commitment to sustainability and innovation with the purchase of a MiCROTEC CT Log for installation in its Veneer Sawmill, located in St. Leonard, New Brunswick, Canada.

MiCROTEC’s CT Log is a worldwide unique computed tomography scanner in the wood products industry, allowing JD Irving, Limited to scan and digitally reconstruct the internal features of their logs in 3D. Delivering the optimal cutting

solution in real time, this technology is consistent with JD Irving, Limited’s mission to ensure the use of 100% of every tree. The computed tomography scanner provides a complete reconstruction of the internal features of the logs, allowing the logs to be graded and sorted by quality and optimization. The CT Log solution developed by MiCROTEC’s industry-leading engineers provides quality grading and virtual grading information in addition to the full 3D log description.

Integrated with MiCROTEC’s Maxicut Pro, Winlog, and MiCROTEC Connect, the CT Log communicates with the Logeye Stereo, providing the head rigg operator the exact degree of log rotation to provide maximum value. Working with the CT Log, MiCROTEC’s Maxicut software optimizes cutting patterns based on value.

The newest investment is part of JD Irving, Limited‘s continued partnership with MiCROTEC. Beginning in 2014 with a Lucidyne scanner installation at their Dixfield, Maine, USA location, JD Irving, Limited has since installed Lucidyne scanners at their Doaktown and Kedgwick, New Brunswick, Canada locations, with another Wanescan installation at their Dixfield,

Maine facility in 2023. Their recent investment of the CT Log is accompanied by a commitment of 5 MiCROTEC Logeye Stereos, which execute 360° scans during rolling, adding to the information gained before the log is sawn.

Speaking to the solutions provided by MiCROTEC, Jerome Pelletier, Vice President of JD Irving, Limited Sawmills Division says, “We are very excited to further grow our

partnership with MiCROTEC. We firmly believe that this strategic investment in the newest scanning technology will allow us to maximize log yield as well as improve the value of the products offered to our customers.”

The CT Log solution and Logeye Stereo applications will be installed early 2024. For more information about the CT Log or Logeye Stereo, please visit microtec.eu

International Forest Industries | JUNE / JULY 2023 29
from left to right: Bob Bell, Sales Account Manager MiCROTEC, Norvin Laudon, Director MiCROTEC Vancouver, Arianna Giudiceandrea – CSO MiCROTEC, Susan Coulombe – General Manager J.D Irving Limited, Frank Jöst – CEO MiCROTEC, Jerome Pelletier – Vice President J.D. Irving Limited, Jody Gallant – Business Improvement Manager J.D. Irving Limited

Fire safety is about technology, attitudes and action

Like any other building, a sawmill building must meet the stipulations of both the Building Act and the Rescue Act. Fire safety planning must take into account construction materials, fireextinguishing systems, emergency exits and fire protection. Sitowise Group Oyj has been responsible for fire safety planning at Koskisen’s sawmill.

The new sawmill is a concrete building, and while the exterior walls are made of wood elements, there is concrete underneath them. Inside the sawmill, the intermediate walls of the production areas are made of sheet metal and wool elements, and all the spaces with high ceilings and separate spaces are firecompartmented. Since only 4 or 5 people normally work in the sawmill during a shift, there was no need to plan extra emergency exits. Besides the normal access routes, there are also emergency exits leading to the roof, from where it is possible to climb down ladders to safety in the event of a fire. Every emergency exit door is equipped with a push-button fire alarm,” explains Tauno Tonteri, Koskisen’s fire chief since 2017.

Tonteri, who has worked at Koskisen since the 1990s, says that once the fire safety plans were completed, a discussion with the insurance company began.

“The insurance company gave the green light, as the sawmill’s fire safety systems exceed the minimum legal requirements. For example, instead of fire hydrants, we have a separate fireextinguishing water system in our yard area,” he says.

Fire-extinguishing water on site

Located on the lot of the sawmill is southern Finland’s second-largest water-pumping station, whose task is to ensure the supply of water to the fire sprinklers and fireextinguishing water system in case of a fire.

“The volume of the sprinkler water reservoir is over a million litres, and each of its three diesel pumps can pump 6,000 litres of water per minute at 9.5 bar. The fire water reservoir has roughly 600,000 litres of water and two pumps, which are as powerful as the pumps in the sprinkler pumping station,” says Tonteri.

Both the sawmill’s and the dimension-sorting plant’s ceilings are equipped with sprinklers, and an automatic extinguishing system can also be found on the platforms of the maintenance levels and auxiliary spaces. There are a total of 1,540 sprinklers in the sawmill and its related spaces. Automation is also used in the sawdust extraction pipes.

“ATEX spaces are potentially explosive spaces, in which a flammable substance – in this case sawdust – can, in combination with normal air pressure, cause an explosive atmosphere. For that reason, the sawdust extraction pipes are equipped with a spark

Sawmills are often associated with a high risk of fire, given that a high fire load – timber – is produced and stored in them. The fire safety systems in Koskisen’s new sawmill go beyond the requirements, although the hope is, of course, that they will never be needed.

Before any work is started, the issuer of the hot work permit specifies, among other things, what is to be cleaned, what fire extinguishing equipment is to be provided and whether something needs to be covered. In spaces that may contain dust, a foam layer is applied before the hot work begins. Hot work is always performed by two people, and at Koskisen, the post-work fire watch is two hours instead of the usual one hour

extinguishing system whereby a spark will automatically trigger a dense water mist that prevents an explosion,” explains Tonteri.

Some spaces also have multi-criteria fire detectors, which measure temperature, changes in temperature, and smoke. All electrical rooms and exterior transformers, as well as timber storages, are equipped with these detectors.

“The starting point for planning is compartmentation. If that is not possible, the spaces are equipped with sprinklers. If sprinklers are not possible, fire detectors are used,” says Tonteri.

Although the prevention, detection and extinguishing of fires is highly automated, human input is still needed. All employees have completed

30 International Forest Industries | JUNE / JULY 2023 SAWLINES

Occupational Safety Card training, in addition to which, maintenance personnel have also completed Hot Work Card training. If necessary, AS1 first-hand extinguishing training is organised, and the exercises are also part of the sawmill’s routines. The exercises go over, among other things, the use of fire blankets, foam extinguishers and fire hydrants.

“Our approach is to first try to extinguish the fire on our own, and if that doesn’t work, we press the fire alarm button. We must not put ourselves or others in danger, of course. Not everyone will be able to leave the area immediately, however, because there must

be people around to guide the fire brigade. In many cases, the forklift drivers are responsible for guiding traffic,” says Tonteri.

Precise guidelines

The equipment is maintained and tested every month, serviced every year, and inspected for operation by authorities every few years. The most important measure of all, however, is fire prevention. Tonteri says maintaining cleanliness is a priority in that respect to ensure that flammable substances do not accumulate in places where they do not belong. Production spaces should also be free from sawdust or fine dust,

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which at Koskisen is collected and transported by conveyors and pipes for use in heat production. Fires can also start outside the sawmill, which is why machinery must be parked at least 30 metres from a potentially burning structure.

“People are well-informed, and they understand the risks. We don’t see deliberate acts of negligence or recklessness here,” stresses Tonteri.

Sometimes maintenance work that entails a risk of fire does take place in the sawmill. Koskisen has its own hot work plan that again begins with cleaning.

“Before any work is started, the issuer of the hot work permit specifies, among other things, what is to be cleaned, what fire extinguishing equipment is to be provided and whether something needs to be covered. In spaces that may contain dust, a foam layer is applied before the hot work begins. Hot work is always performed by two people, and at Koskisen, the post-work fire watch is two hours instead of the usual one hour,” explains Tonteri.

If a fire were to ignite somewhere in the sawmill, however, flames are not the

only threat: burning wood quickly generates considerable smoke. Smoke extraction has been a focus of the new sawmill, and mechanical fans efficiently blow smoke through the smoke exhaust vents.

Koskisen no longer has its own mill fire brigade and is instead served by the contractual fire brigade Järvelän VPK. Tonteri says the fire brigade carries out drills in the mill areas ten times a year and describes the co-operation as excellent. The fire brigade’s main “area of attack” is the inside yard of the mill. Tonteri considers the area difficult to navigate and, particularly to outsiders, confusing. Despite the drills and a visit from Päijät-Häme Rescue Services to familiarise themselves with the area, more signs are needed in order to ensure the fire extinguishing equipment gets to the optimal stations as quickly as possible.

“We believe we have done our best and taken all factors into consideration to ensure fire safety. My greatest wish, however, is that this is all unnecessary and these systems and equipment will never be needed,” Tonteri sums up.

International Forest Industries | JUNE / JULY 2023 31 Optimise your production plan... Optimise your operations www.halcosoftware.com Whatever your mill... Maximize profit by resolving trade-offs between recovery, production rate, and value HALCO Software Systems Vancouver, Canada• Tel: 1 604 731 9311
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Koskisen’s Security Administrator Markku Lähteenmäki (left), Fire Chief Tauno Tonteri, Deputy Fire Chief of Järvelä’s volunteer fire brigade Jyrki Nevalainen and Fire Chief Leo Virolainen

Ponsse Forwarder Range

Agility, power, ergonomics, weight distribution and economic efficiency – these are the features that set PONSSE forwarders apart. You can

choose from various models suitable for soft terrain and steep slopes alike. Power and some the best comfort features in forests are standard equipment.

All PONSSE forwarder models have more than enough power for changing conditions and difficult terrain types. The excellent weight to load-carrying ratio, the

smallest turning radius in their size classes and dimensions that distribute loads evenly to all wheels are prominent features. The extreme tractive force of their forwarders

This forwarder has what it takes to ensure productive operations even in the most demanding logging sites.

LOAD CARRYING CAPACITY

25 000 kg (55,116 lbs)

POWER

210 kW (286 hp) EU and North America

220 kW (299 hp) other countries

TRACTIVE FORCE

320 kN (71,938 lbf)

LOADER

K121 M/S

LOAD SPACE CROSS-SECTION

6.8 m² (73.2 sq ft)

VLA 8.0 m² (86.1 sq ft)

GROUND CLEARANCE

800 mm (31.5 in)

MINIMUM WEIGHT

28 500 kg (62,832 lbs)

TYPICAL WEIGHT

28 500 kg (62,832 lbs)

TIRES

28,5’’

Powerful engine, never-ending tractive force and 20-ton load-carrying capacity.

LOAD CARRYING CAPACITY

20 000 kg (44,093 lbs)

POWER

210 kW (286 hp) EU and North America

205 kW (275 hp) other countries

TRACTIVE FORCE

240 kN (53,954 lbf)

LOADER

K121 M/S

LOAD SPACE CROSS-SECTION

5.8–6.7 m² (62.4–72.2 sq ft)

VLA 5.2–6.7 m² (56–72 sq ft)

GROUND CLEARANCE

800 mm (31.5 in)

MINIMUM WEIGHT

22 900 kg (50,486 lbs)

TYPICAL WEIGHT

23 700 kg (52,249 lbs)

TIRES

26,5’’ 25T 20T

32 International Forest Industries | JUNE / JULY 2023

Forwarders

guarantees excellent comfort and efficiency, particularly over longer distances. Ponsse’s range has some of the most productive forwarders in the markets, both for thinning and regeneration felling.

Ponsse’s forwarders are the only forest machines in the world that use a continuously variable transmission (CVT). This enables higher fuel economy and tractive force, particularly in difficult terrain.

PONSSE forwarders, equipped with ultimate tractive force, guarantee efficient timber transportation – while saving the environment as much as possible.

This workhorse gets the job done in conditions which often are too challenging for others.

LOAD CARRYING CAPACITY

18 000 kg (39,683 lbs)

POWER

210 kW (286 hp) EU and North America

205 kW (275 hp) other countries

TRACTIVE FORCE

220 kN (49,459 lbf)

LOADER

K121 M/S

LOAD SPACE CROSS-SECTION

5.8–6.25 m² (62.4–67.3 sq ft)

VLA 5.2–6.7 m² (56–72 sq ft)

GROUND CLEARANCE

800 mm (31.5 in)

MINIMUM WEIGHT

22 000 kg (48,502 lbs)

TYPICAL WEIGHT

22 800 kg (50,265 lbs)

TIRES

26,5’’

A straightforward, yet extremely dependable tool with well-thought-out technical systems.

LOAD CARRYING CAPACITY

18 000 kg (39,683 lbs)

POWER

210 kW (286 hp) EU and North America

205 kW (275 hp) other countries

TRACTIVE FORCE

210 kN (47,210 lbf)

LOADER

K100+ M/S, K101 M/S, K111 M/S

LOAD SPACE CROSS-SECTION

5.2–5.8 m² (56–63 sq ft)

GROUND CLEARANCE

730 mm (28.7 in)

MINIMUM WEIGHT

20 600 kg (45,415 lbs)

TYPICAL WEIGHT

21 100 kg (46,517 lbs)

26,5’’ 18T 18T

TIRES

International Forest Industries | JUNE / JULY 2023 33

This forwarder goes where you want it to go, easily and effortlessly.

LOAD CARRYING CAPACITY

14 000 kg (30,865 lbs)

15 000 kg (33,069 lbs) with balanced bogies

POWER

210 kW (286 hp) EU and North America

205 kW (275 hp) other countries

TRACTIVE FORCE

185 kN (41,589 lbf)

LOADER

K90+ M/S, K100+ M/S, K101 M/S, K111 M/S

LOAD SPACE CROSS-SECTION

4.5–5.5 m² (48.4–59.2 sq ft)

VLA 4.5–6.0 m² (48.4-64.6 sq ft)

GROUND CLEARANCE

680 mm (26.8 in)

MINIMUM WEIGHT

18 600 kg (41,005 lbs)

TYPICAL WEIGHT

19 800 kg (43,651 lbs)

TIRES

26,5’’

An exceptionally fast forwarder that moves slickly in all types of terrain and even over longer distances.

LOAD CARRYING CAPACITY

16 000 kg (35,274 lbs)

POWER

210 kW (286 hp) EU and North America

205 kW (275 hp) other countries

TRACTIVE FORCE

210 kN (44,961 lbf)

LOADER

K90+ M/S, K100+ M/S, K101 M/S, K111 M/S

LOAD SPACE CROSS-SECTION

4.5–5.5 m² (48.4–59.2 sq ft)

VLA 4.5–6.0 m² (48.4-64.6 sq ft)

GROUND CLEARANCE

680 mm (26.8 in)

MINIMUM WEIGHT

22 000 kg (48,500 lbs)

TYPICAL WEIGHT

22 600 kg (49,824 lbs)

TIRES

14T15T 16T

26,5’’

34 International Forest Industries | JUNE / JULY 2023

A powerful and durable forwarder with a first-rate load-carrying capacity.

LOAD CARRYING CAPACITY

13 000 kg (28,660 lbs)

POWER

150 kW (204 hp) EU and North America

145 kW (197 hp) other countries

TRACTIVE FORCE

175 kN (39,341 lbf)

LOADER

K70+ M, K90+ M/S

LOAD SPACE CROSS-SECTION

4.5–5.0 m² (48.4–53.8 sq ft)

VLA 4.5–6.0 m² (48.4–64.6 sq ft)

GROUND CLEARANCE

670 mm (26.38 in)

MINIMUM WEIGHT

17 700 kg (39,022 lbs)

TYPICAL WEIGHT

18 800 kg (41,447 lbs)

TIRES

26,5’’

An agile, lightweight forwarder with excellent power, visibility, and load-carrying capacity.

LOAD CARRYING CAPACITY

12 000 kg (26,455 lbs)

POWER

150 kW (204 hp) EU and North America

145 kW (197 hp) other countries

TRACTIVE FORCE

165 kN (37,093 lbf)

LOADER

K70+ M

LOAD SPACE CROSS-SECTION

4.0–4.5 m² (43.1–48.4 sq ft)

GROUND CLEARANCE

645 mm (25.4 in)

MINIMUM WEIGHT

16 300 kg (35,935 lbs)

TYPICAL WEIGHT

17 300 kg (38,140 lbs)

26,5’’ 13T 12T

TIRES

International Forest Industries | JUNE / JULY 2023 35

The new E-cabin by Rottne –an innovative masterpiece

Don’t let the familiar appearance deceive you. The all-new E-cabin by Rottne is a testament to cuttingedge engineering at its finest. Building upon an already exceptional design, from now on all forwarders will feature the revolutionary E-cabin, marking a significant leap forward in cabin development.

While at first glance everything may seem unchanged, the E-cabin has undergone extensive advancements. The result is a groundbreaking innovation that prioritizes enhanced ergonomics and functionality. With integrated displays on the control panels and additional buttons on the joysticks, the work environment becomes more flexible and efficient. Rest assured, the E-cabin is manufactured in full compliance with relevant standards and regulations.

“We’ve dedicated a considerable amount of time to optimizing ergonomics, button placement, and functionality. It’s not just about adding more buttons; we’ve carefully utilized them to ensure an ample supply,” explains David Selstam from Rottne’s Development Department.

“Rottne’s machines have always provided an exceptional cabin environment with

excellent control panels, and the E-cabin allows us to maintain this advantage well into the future.”

Step into the spacious and comfortable cabin, boasting a modern design that combines form and function. The large windows and lowset instrument panel offer an unobstructed view of the surroundings and overhead area. Equipped with numerous storage compartments and even a food warmer, the E-cabin provides both convenience and comfort. Notably, the noise levels inside the cabin are quieter than those found in cars.

“The E-cabin ensures that Rottne’s machines continue to offer an exceptional cab environment with excellent control panels. This new addition undoubtedly helps us maintain this advantage in the future,” emphasizes David Selstam.

The collaboration between Rottne Industri’s Product

Development Department and Hydraulkompaniet, based in Umeå, Northern Sweden, began spontaneously three years ago. It came at the perfect time as Hydraulkompaniet was developing a completely new control panel and sought a potential customer, while Rottne was actively seeking ways to enhance and update their control panels.

“The greatest outcome is the improved ergonomics. The compact and flexible control panels now accommodate all the necessary buttons for operating the machine. For instance, in harvesters, we’ve added two extra buttons on each joystick, bringing the total to seven instead of five, enabling more tasks to be performed directly from the joystick. The integrated displays offer even greater possibilities for seamless interaction with the operator,” states Niklas Anens, CEO of Hydraulkompaniet.

“Every aspect of the development focuses on the needs of machine operators. We’ve paid attention to the spring force in the controls, regulating the pressure required to activate the buttons, and we’ve upgraded the silicone mats. These improvements enhance comfort, provide a tactile response, and improve overall ergonomics.”

With the introduction of the innovative Rottne Crane Assistance (RCA) system and an upgraded Comfort Line cabin suspension, Rottne sets a new standard for forwarders, regardless of model. Whether operating the compact Rottne F10E or the mighty Rottne F20E, the modular cabin design remains consistent across the entire range, simplifying matters for drivers and the Rottne service department alike.

36 International Forest Industries | JUNE / JULY 2023

“We have implemented several updates to enhance the overall cabin experience,” adds David Selstam.

“These include an upgraded lighting system, a new air conditioning system, redesigned control buttons, new displays, and even a new steering wheel. To provide a truly immersive experience, we’ve equipped the cabin with bass speakers.”

One of Rottne’s remarkable innovations is the Rottne Comfort Line, a system that not only reduces shock but also greatly improves crane operations and driving in challenging terrains. Initially introduced in 2007 as the forestry machine industry’s first anti-shock system, Rottne has continuously improved it with updated software, a sturdier structure, and precise positioning. Now, in conjunction with the launch of the new E-cabin, Rottne presents an enhanced version

of the cabin suspension system – Rottne Comfort Line 3.

“It’s a rare opportunity to completely reimagine and enhance a system from the ground up. We’ve seized this chance and dedicated ourselves to creating the best possible solution,” states David Selstam.

The power and capacity of Rottne’s forwarders have revolutionized cut-to-length harvesting operations. With a range of six forwarder models available in various sizes – the Rottne F10E, Rottne F11E, Rottne F13E, Rottne F15E, Rottne F18E, and Rottne F20E – Rottne showcases its commitment to providing an upgraded cabin experience across the entire forwarder lineup. From now on, every new forwarder leaving the production line will be equipped with the new E-cabin, emphasizing Rottne’s dedication to excellence in forestry machinery.

The Future of Forestry

Efficient, clean, and safe: this is how we imagine the future of forestry. No matter the power source, conventional or alternative fuels, hydrogen or electrification – with our strive for zero emissions, increased productivity, driving comfort and safety, we always concentrate on the driveline as a whole to make our vision come true. ZF.com/construction

International Forest Industries | JUNE / JULY 2023 37
From Less to Zero CO 2

The 1055C is a heavy duty 14-tonne forwarder built to handle both selective harvesting and final felling applications. In order to meet the needs of a global market, the 1055C has two bogie choices, two transmission choices, two sizes of levelload bunk systems, and three wagon frame lengths. The 1055C can be configured with a hooked F135T85 crane along with different grapple options. There is an optional straight M92FT100 crane used more in selective harvesting operations.

With a 20-tonne capacity, the 1075C is designed for long distance forwarding,

tough terrain and scarifying applications. The standard F165T85 crane or optional F195T85 crane can handle all of your forwarding needs. With optional extreme duty Tigercatbuilt bogies, the 1075C excels in tough terrain and slopes and operates with minimal soil disturbance due to the extra-long 1,89 m (74 in) bogie walking beams. An optional two-speed transmission is perfect for long forwarding and moderate terrain.

The 1085C has a massive 25-tonne capacity. It excels in severe duty, steep slope applications. An optional steep slope package includes a 25° rearward tilting crane, a moving reinforced gate, 21 tonne (23 US ton) rear frame tethering lugs, and an optimized steep slope bunk design. A baffle system in the fuel tank ensures a constant supply on steep ground. The front bogie pinion and transmission are pressure lubricated. The Tigercat-built drivetrain provides torque that is unmatched in the industry. Tigercat’s WideRange transmission provides plenty of tractive effort to carry large loads on steep slopes and achieves a maximum working

speed of 7 km/hr with a single gear ratio. The 1085C can attack and manoeuvre steep slopes under load with ease.

Hooked crane profile and lowwide® bunks

Tigercat cranes are capable of heavy loads and tough duty cycles. The slew base has a tapered roller bearing system designed to last the life of the machine, and no plain slew bearings or spherical rollers often used in other cranes. The crane’s hooked profile is designed to increase the working envelope of the crane for reduced machine travel and improved productivity. But where the crane really shines is when used in combination with Tigercat’s new low-wide expandable bunk systems.

In addition to a conventional flat loading expandable bunk system, Tigercat has optional low-wide bunks, which are inclined rearward to reduce overall gate height and eliminate the need for a vertically sliding gate. In combination with the hooked crane, the low-wide bunk system significantly reduces the chance of crane contact with the gate or bunk stakes. Operator visibility

and productivity is enhanced. The operator enjoys a clear sightline to the top of the load, increasing log placement accuracy and decreasing cycle times. In addition, the grapple stays within the operator’s view through the entire loading and unloading cycle for reduced operator strain.

The low-wide system is available for both the 1075C and 1085C forwarders.

Operator’s Station

Crane control is very smooth and predictable with optimized flow sharing features so crane movements are precise over a variety of loads and conditions. Tigercat forwarders are equipped with a modern, spacious and comfortable cab. Extended windows provide excellent visibility to the load area and the ground. Operators comment about an open feeling even after a long shift in the cab. A rear window guard provides more protection and comes standard on all forwarder cabs. A quiet environment is important for operator comfort and productivity. The forwarder cab is insulated and isolationmounted for reduced noise and vibration levels. A variety of

38 International Forest Industries | JUNE / JULY 2023
A 14-tonne 1055C forwarder on a thinning operation in Sweden.

A

forwarder working in Quebec, Canada

operator convenience options is available. Each machine comes with a TPMS system for maximum tire life. LogOnTM comes standard on Tigercat forwarders and RemoteLog® telematics is optional, along with a data package paired to the warranty period purchased with the machine.

Tigercat F30 Productivity Monitoring System

Tigercat forwarders the levelload bunk system are available with an optional payload scale system. Payload data is

conveniently displayed in the cab, including a load counter and a tare weight reset button. Payload scales can also be integrated with the optional F30 productivity system. Actual load weight can be added to data uploaded from the harvester to make it easier to track productivity, maximize production, and provide load information for the mill. The F30 productivity system can also generate StanForD classic or 2010 reports from the data.

Service

Tigercat forwarders have unsurpassed service access to all electrical, mechanical and hydraulic systems. Access to the engine, driveline, and pumps is through the tilt-out hood enclosure and tilting cab. Hydraulic valves and computer control modules are located in one compartment in the wagon frame. Easily

accessed from ground level, hydraulic adjustments are simple to perform. Hydraulic cleanliness is easy to maintain with spin-on hydraulic filters and an electric oil-filling pump. Electrical reliability is excellent due to short wire runs between the control modules and valves located immediately beside them.

International Forest Industries | JUNE / JULY 2023 39 www.trackgripinc.com info@trackgripinc.com TrackGrip Inc. TrackGrip Inc. G T Superior triple length measuring accuracy Minimal log damage track feed Popular continuous 360 rotator Unique sensor-free precision saw FOREST IS OUR PASSION DEALER IN NORTH AMERICA: 40+ YEARS OF PROVEN TRACK POWER keto-harvesters@kone-ketonen.fi
25-tonne 1085C A 20-tonne 1075C forwarder equipped with low-wide® working in Sweden. The hooked crane, low gate and angled bunk system enhance productivity in addition to making it easier for the operator to see the load

In the spotlight at Swedish Forestry Expo 2023

All John Deere G-series forest machines and the latest harvester head models were showcased at the fair. This year, the focus was on improving logging productivity and easy operating with new technological solutions for forwarders, including the new Intelligent Boom Control innovations, new load spaces, and front bogie lift. Also showcased was the new Intelligent Harvester Head Control, and the new TimberMaticTM Maps features that make the operators’ work easier.

IBC 3.0 brings more automated functions to forwarders easier.

Intelligent Boom Control (IBC) is John Deere’s continuously evolving technology to improve logging productivity and to assist harvester or forwarder operators. The next milestone in IBC technology is IBC 3.0 for forwarders and the new automated functions it has to facilitate the work of operators. With the new version, IBC 3.0, at the push of a button the boom automatically moves to the position from which the previous grapple load was taken – both when loading and unloading logs. The boom can also be automatically moved into transporting position at the push of a button. The forwarder’s IBC 3.0 functionality was debuted at the Swedish Forestry Expo.

New load spaces make loading easier

The new load spaces are structurally stronger and

designed to better fill the customers’ needs in various operations. With the new headboard and its swivel, hinged extensions, and extendable bunks, widening the load space is easy. The new design of the load bunks with bulges on the inner side of their shoulders enables easy sorting of different timber assortments. Optional higher and easy to use sorters are also available. New load space options are available for 1110G, 1210G and 1510G forwarders.

Front bogie lift provides increased agility on terrain

John Deere are introducing a front bogie hydraulic lift for 910G and 1010G forwarders. The front bogie’s front and rear wheels can be lifted. The right and left side bogies can be controlled separately based on the operator’s needs. The function improves the machine’s manoeuvrability and operator ergonomics in difficult terrain.

The front bogie lift function facilitates in crossing ditches and with sharp approach angles. By lifting the front bogie, the turning radius can be improved, and thus the machine can turn more agilely. The front bogie’s rear wheels equipped with chains can be lifted, thus saving the road surface from damage when unloading to the roadside landing area.

Intelligent Harvester Head Control (IHC) improves delimbing quality

The new Intelligent Harvester Head Control (IHC) makes logging easier and improves delimbing quality. The force control of the delimbing knives gives the harvester head the right compression and excellent measuring accuracy in all conditions.

The correct pressure setting of the delimbing knives is a basic requirement for good and precise harvester head operation. Determining the

40 International Forest Industries | JUNE / JULY 2023
With the new version, IBC 3.0, at the push of a button the boom automatically moves to the position from which the previous grapple load was taken – both when loading and unloading logs.

The new Intelligent Harvester Head Control (IHC) makes logging easier and improves delimbing quality. The force control of the delimbing knives gives the harvester head the right compression and excellent measuring accuracy in all conditions.

correct settings is based on a number of variables, like tree size, tree species and felling conditions. Thanks to the new IHC, there is significantly less need to change the pressure settings of the delimbing knives, which facilitates the harvester operator’s work.

John Deere’s TimberMatic control system includes basic settings for the force control of the delimbing knives based on the tree species. A sensor in the harvester head’s upper delimbing knives continuously measures the contact force between the tree and the harvester head, and the IHC system adjusts the compression of the moving delimbing knives within the set parameters. This keeps the compression of the delimbing knives optimized for the felling situation, and thus the delimbing and measuring accuracy remains at a high level.

With the proper (not excessive) compression force, the feeding speed remains good, the surface layer of the log isn’t damaged and unnecessary fuel consumption is avoided. The tree is not

debarked, so it retains its high value added, and the bark can be utilized in energy production. The correct pressure settings improve the durability of the harvester head.

The IHC option is available in Europe with John Deere H212 and H423 harvester heads.

TimberMatic Maps. Visual information about log position

and location

Tree species are shown on the map with selected colours, as previously, right down to the individual tree. The harvester’s IBC 3.0 feature enables a visualization of the logs based on their cutting point and position. The new visual presentation is more illustrative and provides the forwarder operator with advance information about the site.

Automatic registration to load space

The automatic registration to the load space identifies the work phases in which the selected tree species are loaded. The system also identifies the location from which the timber assortment is collected, and automatically marks the timber in that specific location as moved to the load space. The function reduces the actions required by the forwarder operator and shows all parties involved a more up-to-date snapshot of the logging site. The easyto-use tools facilitate the operator’s work and leave more time for work planning.

The visual and usability aspects of the TimberMatic Maps interface have also been improved. An easy-to-use production summary has been

added to the interface, showing calculations of different timber species in cubic meters and as a percentage of the total logging site.

TimberMatic Maps has been a standard feature in all new John Deere G-series harvesters and forwarders since autumn 2018. Customers always receive updated versions of the application, free of charge. The system can be retrofitted also to older machines that meet equipment requirements.

TimberManagerTM is a free online service showing the contractor the logging site status in real-time.

Further information: Elina Suuriniemi Communication Specialist John Deere Forestry Oy SuuriniemiEina@JohnDeere. com

International Forest Industries | JUNE / JULY 2023 41

From Less to Zero

Forwarder cPOWER: Heavy loads, continuously adjustable speed, and easy maneuverability – the fully power-split CVT transmission

cPOWER combines these characteristics with improved fuel consumption of up to 25 percent

Modern forestry applications must first and foremost reduce fuel consumption and minimize emissions. No matter the power source, conventional or alternative fuels, hydrogen, or electrification: ZF is contributing to reducing emissions from less to zero.

ZF cPOWER – CVT technology

High loads, continuously variable speeds, and therefore comfortable maneuvering – the cPOWER power-split CVT

technology combines these characteristics with improved fuel consumption of up to 25 percent. It operates at low engine speeds, thus increasing efficiency and driver comfort in forestry equipment like forwarders and skidders even more. The gain in tractive

power through the innovative transmission system is particularly beneficial for the user when driving on challenging terrain types, like steep slopes, soft ground, or deep snow. Whilst the Group’s transmission is already being

42 International Forest Industries | JUNE / JULY 2023
ZF cPOWER is applied in the PONSSE Bison Active Frame, the world’s fastest forwarder

well-established in the North American full-tree skidder market for several years now, the technology is recently also finding its way into the cut-to-length forwarder market, mainly to be found in the European area.

Being in series production for forwarders since more than three years now, the fully power-split, continuously variable transmission offers significant fuel consumption benefits and productivity increases for the vehicle owner. Because of rising fuel prices and a growing awareness of CO²-emissions, the market demands more efficient drive systems.

In Off-Highway applications, hydrostatic power-split transmissions ensure significant consumption benefits compared to hydrodynamic transmissions and purely hydrostatic concepts.

The continuously variable transmissions clearly demonstrate their benefits in all ranges of the typical

forestry operating cycle, i.e. transporting, or loading.

In this process, the percentage of hydrostatic power is kept low whereby; an optimal degree of efficiency can be achieved.

Already in the start-up process there is a power split between mechanical and hydrostatic drive. The share of the mechanical power increases with the vehicle speed up to 100%.

The application of an elaborate hydraulic transmission-control unit and transmission-integrated onboard electronic unit optimally completes driving functions. The application of these units is done with reference to sensitivity and driving comfort and realizes an aligned power management.

The cPOWER series deploys well-known and -proven construction kit modules and benefits from ZF competence in transmission and vehicle system engineering.

Main features:

• Continuously variable drive over the whole drive range

• Hydrostatic-mechanical power splitting in all driving ranges, including the frequently used range up to 10 km/h

• Reduction of diesel motor speed independent of driving speed

• No wear through heavy loads as there is no mechanical connection between engine and driveline

cPOWER is applied in the PONSSE Bison Active Frame, the world’s fastest forwarder. With a maximum load capacity of 16,000 kg, it lives up to its name as a powerhouse

Komatsu’s PC230F-11 forestry processor was featured at CONEXPO-CON/AGG

Powerful and maneuverable processor can delimb, cut and stack felled timber

Forestry crews need equipment that can deliver exceptional performance in difficult environments. Komatsu’s robust, dependable and fuel-efficient PC230F-11 processor can help control downtime and drive productivity and was featured in the company’s booth (W42044) at CONEXPO-CON/ AGG 2023.

Purpose-built for processing applications, the 197-HP PC230F-11 has a rugged design, high and wide undercarriage, a powerful swing motor and is designed to withstand highdebris conditions. The robust wide-fin radiator is covered by heavy-duty forestry screens,

2023

and a variable pitch reversing fan helps improve airflow. With a powerful swing system and a large swing circle, large trees can be moved easily with the PC230F-11. Its reach of up to 29.3 feet (8,951 mm), and excellent maneuverability help drive productivity.

The Komatsu SAA6D107E-3 Tier 4 Final engine is more fuel efficient than the prior engine. Thanks to proprietary Komatsu engine technology, the larger size-class (PC290LL-11) factoryinstalled engine also powers performance.

Operators can adjust quickly to a sudden change in load weight without compromising productivity with the Auto Power Max feature. It automatically senses the difference and reacts

with an 8.5-second burst of additional horsepower to help pull the trees through during the delimbing process. The PC230F-11 is backed by excellent service, easy access to parts and a robust warranty.

Additional products and solutions were highlighted at neighboring booths for

International Forest Industries | JUNE / JULY 2023 43
ZF
Komatsu’s PC230F-11 processor is purpose-built for logging applications Hensley Industries (W42028), and Montabert (W42229), both Komatsu subsidiaries.

Log Max 5000V: The Ultimate Harvesting Head for Unparalleled Logging Performance

The logging industry demands reliable and efficient equipment to tackle the toughest challenges in harvesting operations. Introducing the Log Max 5000V, a state-of-the-art harvesting head that combines durability, agility, accuracy, and intelligence to revolutionise logging worldwide. With its reinforced design, advanced features, and improved servicing capabilities, the Log Max 5000V sets a new standard for modern and powerful harvesting heads.

Durability and Cutting

Performance:

The Log Max 5000V boasts a reinforced frame designed to withstand the most demanding logging applications. The slimmed-down saw box enhances performance in snowy conditions, ensuring optimal cutting efficiency. Equipped with the new 318 MK2 - 30cc saw, this harvesting head delivers fast and troublefree cutting up to 74cm, guaranteeing exceptional cutting performance.

Measuring Precision and Simplified Maintenance: Accurate measurement results are crucial in today’s harvesting operations, and the Log Max 5000V meets this requirement

with its redesigned measuring unit. The length measuring unit incorporates smart features, including a contactless sensor, easier lubrication, and durable tapered bearings. Furthermore, the harvesting head’s improved accessibility, wellorganised hoses, and grease nipples facilitate simplified maintenance and servicing.

Enhancements and Updates:

To enhance the Log Max 5000V’s durability and longevity, several updates have been implemented. The design of the measuring wheel hole has been improved, reinforcing the stoppers for the feed roller arms inside the frame, thus increasing strength and stability. The length measurement function has been significantly improved through the introduction of a new measuring wheel unit with a larger wheel, ensuring superior measurement accuracy.

Advanced Saw Unit:

The Log Max 5000V incorporates the enhanced saw unit 318 MK2 19 cc (True-Cut) or 30 cc, carefully designed to optimise work processes. Upgrades include a more robust saw bar mount with protective covers and rubber seals, ensuring protection against dirt and moisture. The saw bar holder now utilises premium-grade Hardox 450 material, offering increased strength and longevity. Additionally, the placement

of the “saw bar home” sensor has been optimised for easy access during maintenance. On the 30cc version the saw valve is mounted directly to the motor which greatly increases responsiveness.

Improved Multi-Stemming Unit MK2:

The Log Max 5000V’s multistemming unit has undergone a redesign, resulting in reduced weight, increased lifespan, and simplified serviceability. The relocation of cylinders and improved hose protection increase durability and minimise the accumulation of snow and dirt.

Enhanced Four-Point Measuring MK2:

The Log Max 5000V’s fourpoint measurement MK2 features new components and functions to excel in harsh conditions. The introduction of a contactless encoder in the lower delimbing knife enhances its lifespan and simplifies maintenance. The lower delimbing knife now incorporates an “Active Lower Knife” function, increasing lifting power and optimising tree holding capability. Additionally, the design modifications, such as a new axel nut and improved cable routing, enhance durability and reduce the risk of snow and ice packing.

Conclusion:

The Log Max 5000V represents a groundbreaking advancement in the logging industry. With its unparalleled durability, cutting performance, precise measurement capabilities, and simplified maintenance, this harvesting head sets a new benchmark for productivity, efficiency, and reliability. Experience the power of the Log Max 5000V and unlock its potential to revolutionise your logging operations.

44 International Forest Industries | JUNE / JULY 2023

Introducing the enhanced Saw Unit 318 MK2, designed to improve your work process. Through meticulous material selection and innovative design concepts, this unit significantly reduces maintenance requirements while maximizing durability. Discover the new features that make the Saw 318 MK2 a game-changer.

Upgraded Saw Bar Mount:

The saw bar bracket has undergone significant improvements. It now includes a protective cover and rubber seals to seal off the bracket, preventing the infiltration of dirt and dust. Additionally, new grease nipples have been added to the front sides, enabling easy application of

grease to safeguard against moisture, dirt, and debris.

Enhanced Saw Bar Holder:

The saw bar holder has been upgraded with premiumgrade Hardox 450 material and an improved design. The attachment mechanism for the saw bar itself has been reinforced, ensuring enhanced

MULTI-STEMMING - MK2

strength and longevity. Furthermore, the updated contour of the holder acts as a guide, effectively realigning the chain if it is at risk of disengagement.

Convenient “Saw Bar Home”

Sensor Placement:

To optimize servicing convenience, the “saw bar

home” sensor has been repositioned, facilitating easy access during maintenance operations.

Improved Swivel Seals Material:

The swivel seals now feature a new material, selected to increase service life and simplify assembly processes. This enhancement ensures longevity and efficient functionality.

High-Performance Tension Pistons:

The tension pistons have been crafted from premium casehardening steel, a durable material that significantly improves their lifespan. This upgrade guarantees superior durability and prolonged service life.

The Log Max 5000V multi-stemming unit has received a new design with several beneficial consequences, including reduced weight, increased life span and simplified service.

More robust design:

The support plate at the front has been given a new design and more robust attachment to withstand more wear.

Improved Serviceability:

To enhance serviceability, the cylinders have been relocated underneath the unit, minimizing the chances of snow and dirt accumulation.

Additionally, the new cylinders feature a standard design, while the attachment has been reinforced with an new fork design. These modifications result in decreased service and

maintenance requirements and enhance the overall durability of every component in the multi-stemming unit.

Protected hoses:

The hoses of the multistemming unit are integrated with the rotator control hoses, both conveniently routed along the left side of the felling link. This change not only ensures a streamlined arrangement but also allows the hoses to be shielded from potential damage, leading to extended durability.

Reduced weight:

The new design features a 50 mm slimmer plate between the unit and the rotator. This alteration not only enhances the unit’s usability but also contributes to a weight reduction of approximately 5 kg in the multi-stemming unit.

International Forest Industries | JUNE / JULY 2023 45 SAW UNIT

Log Max four-point measurement MK2 has new components and functions to work optimally under harsh conditions. The aim is to ensure a long service life and good functionality.

Contactless encoder:

Four-point measurement MK2 has received a new non-contact encoder in the lower delimbing knife, increasing its lifespan and simplifying service and

maintenance. On the new encoder, the zero point can be set during installation to reduce the margin of error in case of snow or debris packing.

IMPROVED LENGTH MEASURING

Stronger lower delimbing knife:

The lower delimbing knife has received a new function, “Active Lower Knife”, to increase the lifting power of the

Harvesting Head. Active Lower Knife allows you to keep the stem against the frame without the delimbing knife being too strong or weak. The change will make the lower delimbing knife stronger and able to hold trees optimally.

The control system regulates the function, and the pressure on the knife is adapted to the output length and diameter of the stem.

New axel nut:

Four-point measurement MK2 has a specially designed nut for the axel of the four-point measurement to increase its durability.

New cable routing:

The four-point measurement of 5000V has received a new placement of cable that previously ran on the outside of the saw box. The cable is now located under the saw box to reduce the risk of snow and ice packing.

The length measurement function has been significantly improved to enhance accuracy. Changes include redesigning the measure wheel cylinder, updating the hydraulic circuit, reinforcing the measuring wheel arm and attachment, and introducing a new measuring wheel unit with a larger wheel. These enhancements allow the measuring wheel to precisely follow the stem’s contour, resulting in superior measurement results.

New contactless sensor: The new sensor for the length measurement is contactless and has no mechanical moving components that will result in minimal or even non-existent service and maintenance of this sensor.

New tapered roller bearing and lubrication point

The measuring wheel assembly has been equipped with a new bearing with tapered rollers which provides a more stable and stronger construction. To simplify the maintenance of the roller bearing, we have added a lubrication point on the aluminium cover of the measuring unit. You can now easily insert a lubrication nipple into the lubrication point (recommended every 1000h. and refill with grease.

46 International Forest Industries | JUNE / JULY 2023 4 POINT MEASURING MK2
The spring loaded sensor is placed in the arm and retained by a lock ring. An o-ring prevents it from turming. The magnet is fixed to the cover. The cable is detachable. New bearings with tapered rollers Magnet (mounted to the cover) Replaceable sensor cable Removable grease nipple

Continued from Page 5

Also visit: https://www.gov.uk/ government/news/12billion-donor-support-tohalt-and-reverse-forestloss-and-protect-land-rights

Illegal cattle farming in the Brazilian Amazon

Illegal cattle farming has been a significant issue in the Brazilian Amazon for many years. The expansion of cattle ranching has been a leading cause of deforestation and environmental degradation

Land Grabbing: Illegal land grabbing is a common practice associated with cattle farming in the Amazon. People encroach upon protected areas, indigenous lands, or public lands, illegally claiming ownership and converting them into cattle ranches. This further exacerbates deforestation and undermines the rights of indigenous communities.

Violation of Environmental Laws: Illegal cattle ranching often involves the violation of environmental laws and regulations. These include

implemented. Additionally, consumer awareness and pressure have led some companies to commit to sourcing only deforestationfree beef.

However, tackling illegal cattle farming requires a comprehensive approach that includes stricter enforcement of environmental regulations, land tenure regularization, support for sustainable land use alternatives, and addressing the underlying socio-economic factors driving deforestation.

Also Read: Andrew Wasley, Elisângela Mendonça, Youssr Youssef and Robert Soutar in the Guardian

www.theguardian.com/ environment/2023/jun/02/ more-than-800m-amazontrees-felled-in-six-years-tomeet-beef-demand

Action urgently needed

Glaring World Cost Anomalies

Positive:

Glasgow COP 26

$12 billion donor support pledged to halt and reverse forest loss and protect land rights.

A new public finance pledge from 12 countries to support ambitious forest-related climate action in developing countries.

Negative:

During a recent visit by President of Brazil, Luiz Inácio Lula da Silva, President Biden pledged 1 Billion pounds towards Rainforest conservation.

Da Silva went on to China but it is reported President Xi Jinping was unwilling to pledge any amount

in the region. While not all cattle farming in the Amazon is illegal, there are illegal practices associated with the industry that contribute to deforestation and other environmental problems.

Here are some key points about illegal cattle farming in the Brazilian Amazon: Deforestation: The expansion of cattle ranching has been a major driver of deforestation in the Amazon. Forests are often cleared illegally to make way for pastureland for cattle. This not only leads to the loss of valuable ecosystems but also contributes to climate change by releasing large amounts of carbon dioxide into the atmosphere.

clearing forests without proper permits, operating in protected areas, and using illegal means to obtain land titles.

Supply Chain Issues: The beef produced through illegal cattle farming can enter the formal supply chain, making it difficult to trace the origin of the meat. This creates challenges for companies and consumers who seek to avoid supporting deforestation and human rights abuses associated with illegal practices.

The Brazilian government has made efforts to address illegal cattle farming and reduce deforestation rates. Initiatives such as increased law enforcement, satellite monitoring, and the expansion of protected areas have been

The global warming crisis is increasing at an alarming rate. Rising temperatures are fuelling environmental degradation, natural disasters, weather extremes, food and water insecurity, economic disruption, conflict, and terrorism. Sea levels are rising, the Arctic and Antarctica are melting, coral reefs are dying, oceans are acidifying, and forests are burning.

Create a World Fighting force

Now is the time for the United Nations to make a radical decision. Create a fighting force that has to be adopted by Brazil, The Congo Basin countries and others to step up policing and putting an end to illegal logging, illegal cattle farming etc or face the dire consequences of intense global warming.

• Consider the cost of a nuclear submarine $3.45 billion

• The war in Afghanistan is estimated to have cost upwards of 2.2 trillion dollars.

• The HS2 UK rail extension is likely to cost upwards of 100 billion pounds.

• The 2023 US defence budget is Circa $770 billion.

• The 2023 Chinese defence budget is $224 billion dollars.

• That’s around 1 Trillion dollars from 2 countries in 2023!

How much is needed to save the Amazon and The Congo basin et al?

Hardly anything in comparison.

International Forest Industries | JUNE / JULY 2023 47
48 International Forest Industries | JUNE / JULY 2023
International Forest Industries | JUNE / JULY 2023 49 SFPA EXPO 2023 Exhibit Floor Plan
50 International Forest Industries | JUNE / JULY 2023

MiCROTEC - QC Assist at FH Stoltze Land and Lumber

At 111 years old, FH Stoltze Land and Lumber continually adapts to changes in technology and processes with one of its recent investments being MiCROTEC’s Lucidyne scanner equipped with the QC Assist tool installed in April 2021. The scanner is just one of the MiCROTEC products FH Stoltze Land and Lumber has in use, along with a MiCROTEC Grade Mark Reader, True-Q board tracking system, and M3 Scan Moisture Meter. In late February, FH Stoltze welcomed the MiCROTEC team to Columbia Falls, Montana to chat about the QC Assist tool and how they’ve used it to streamline quality control processes. Visit microtec.us to learn more about their wood scanning solutions

Also see pages 26 / 27 & 29

International Forest Industries | JUNE / JULY 2023 51
SFPA EXPO 2023 Exhibit Floor 923
52 International Forest Industries | JUNE / JULY 2023
MEET US @ Forest Products Machinery & Equipment EXPO August 23 -25 Nashville, TN

E-LOADER

SPRINGER’s latest innovative product development – A new high speed feeder solution for lumber sorting

Your Advantages:

• Can handle a wide range of sizes

• Operates superbly with different sizes

• Lumber can be placed directly into the scraper bar partitions

• Performance is consistently high

• Can be adjusted perfectly to any lumber width

• Layers are accumulated reliably without being pushed back

• It’s maintenance friendly because maintenance lids can be walked on (crossover option)

The E-Loader is used to separate pieces of lumber. Boards are gathered at the E-Loader’s retainer by an accumulation conveyor.

The feeder lever takes the board and lifts it into the subsequent measurement conveyor’s scraper bar partitions.

www.springer-usa.com

Also see page 2

International Forest Industries | JUNE / JULY 2023 53
SFPA EXPO 2023
1419
Exhibit Floor
54 International Forest Industries | JUNE / JULY 2023
International Forest Industries | JUNE / JULY 2023 55 See page 19 More uptime with fast and reliable production SFPA EXPO 2023
Floor 929
Exhibit

Opticom’s VM-1 vibration resistant mount to further protect CC02 cameras in extreme vibration applications

Opticom’s CC02 camera, built to withstand dusty, high-vibration environments like sawmills

56 International Forest Industries | JUNE / JULY 2023
An Opticom Technologies CC04 camera and mount after being hit by a log in a sawmill in Mississippi. The camera still worked perfectly; just the mount needed replaced

Opticom Cameras Last Longer in Sawmills

Video monitoring is vital for sawmill operations. It keeps operators safe and helps identify issues immediately before they spiral into major problems. But many sawmills purchase off-the-shelf consumer or commercial cameras, which aren’t able to handle the dusty, high-vibration environment of a sawmill.

Also see page 29

International Forest Industries | JUNE / JULY 2023 57
SFPA EXPO 2023
916
Exhibit Floor
58 International Forest Industries | JUNE / JULY 2023
JS-50 X6B Carriage Scanner JS-50 WX Sawmill Scanner JS-50 MX

The foundation of JoeScan’s products is summed up concisely: simple, accurate, reliable and fast. Every model comes with plug-and-scan Ethernet, built-in durability to deliver accurate data in rough environments, the industry’s leading 5-year warranty and a 10-year support policy. JoeScan’s JS-50 series scanners take up to 4,000 profile measurements/second, with each profile containing up to 1,456 data points.

Also see page 15

JS-50 series scanners accommodate virtually any scanning need - indoor, outdoor, transverse or lineal. From logs to lumber, JoeScan provides dependable scanning for bucking, carriages, sharp-chains, gangs, edgers, planers and more.

International Forest Industries | JUNE / JULY 2023 59
SFPA EXPO 2023 Exhibit Floor 523
60 International Forest Industries | JUNE / JULY 2023

Profitable chain

Sharpening

The chain sharpener SA6 - The Franzen - sharpens automatically ...

... all types of saw chains such as:

• 1/4”; .325”; 3/8”; 3/8” picco to .404” more precisely, consistently and quickly.

It also sharpens sawmill- and special chains such as:

• chipper chains with 15mm and 20mm pitch

• scratcher chains (also carbide tipped!)

• HOLTEC-Skipchains(a lso carbide tipped!)

• 3/4” chains

• Mafell zsx chains with additional attachments

Also see page 22

International Forest Industries | JUNE / JULY 2023 61
62 International Forest Industries | JUNE / JULY 2023
International Forest Industries | JUNE / JULY 2023 63 Also see page 17 ACCURATE COST-EFFICIENT EASY-TO-USE Proven smart 3D solutions for log and board optimization Visit www.lmi3d.com/wood-IFI/

This forwarder has what it takes to ensure productive operations even in the most demanding logging sites.

See pages 32 / 33

64 International Forest Industries | JUNE / JULY 2023
International Forest Industries | JUNE / JULY 2023 65 SFPA EXPO 2023 Exhibit Floor 228
66 International Forest Industries | JUNE / JULY 2023
Twin 36 x 60 dual Rawlings Vertical Hogs processing chip overs at a pulp and paper mill in Arkansas

Rawlings offers a complete line up of wood waste processing equipment for the sawmill, paper, pulp, pellet, and biomass industries to convert and utilize wood residuals into valuable wood fiber products.

Rawlings Super HiInertia™ waste wood grinders provide the crushing and shearing power needed to handle really tough jobs, like green waste, cypress, redwood, cedar, poplar, and a wide range of other stringy and fibrous materials.

SEE PAGE 10

International Forest Industries | JUNE / JULY 2023 67
SFPA EXPO 2023
Floor 305
Exhibit
68 International Forest Industries | JUNE / JULY 2023

The new Combi-CB70E is a further addition to Combilift’s ever growing range of electric models which offers powerful performance, extensive battery life and unrivalled ergonomics.

See page 8

New Combilift product launch at Ligna Safety

Storage Efficiency

To find out how Combilift can help you unlock every inch of your storage space Contact Us Today combilift.com Enhance the Safety, Storage and Efficiency of your forest product handling with Combilift Combilift is the perfect fit for the forest timber industry. Safely handle long loads in narrow aisles, and minimise double handling with our multidirectional forklifts, sideloaders and container loaders. SFPA EXPO 2023
Floor 1535
Exhibit

See pages 38 & 39

70 International Forest Industries | JUNE / JULY 2023
A 20-tonne 1075C forwarder equipped with low-wide® working in Sweden. The hooked crane, low gate and angled bunk system enhance productivity in addition to making it easier for the operator to see the load
International Forest Industries | JUNE / JULY 2023 71

The Future of Forestry

Modern forestry applications must first and foremost reduce fuel consumption and minimize emissions. No matter the power source, conventional or alternative fuels, hydrogen or electrification: ZF is contributing to reducing emissions from less to zero.

See pages 12 / 42 & 43

International Forest Industries | JUNE / JULY 2023 73
74 International Forest Industries | JUNE / JULY 2023

Log Max 5000V: The Ultimate Harvesting Head for Unparalleled Logging Performance

The logging industry demands reliable and efficient equipment to tackle the toughest challenges in harvesting operations. Introducing the Log Max 5000V, a stateof-the-art harvesting head that combines durability, agility, accuracy, and intelligence to revolutionise logging worldwide. With its reinforced design, advanced features, and improved servicing capabilities, the Log Max 5000V sets a new standard for modern and powerful harvesting heads.

See pages 44 / 45 / 46

International Forest Industries | JUNE / JULY 2023 75
76 International Forest Industries | JUNE / JULY 2023

The new E-cabin by Rottne

Don’t let the familiar appearance deceive you. The all-new E-cabin by Rottne is a testament to cutting edge engineering at its finest. Building upon an already exceptional design, from now on all Rottne forwarders will feature the revolutionary E-cabin, marking a significant leap forward in cabin development.

See pages 36 / 37

International Forest Industries | JUNE / JULY 2023 77

The LeBlanc team has worked with Keto Harvesters for over 30 years now, and recently purchased a new Keto 660C2 harvester. As Wayne puts it, “there wasn’t even a thought of taking on another head.”

See page 39

TrackGrip Inc

2509 Cobble Place Saint-Lazare, QC J7T 2B1, Canada.

78 International Forest Industries | JUNE / JULY 2023
From the left: Erkki Kukkonen from TrackGrip Inc. alongside Wayne Leblanc, Bill Larson, and Jamie LeBlanc.

Unboxing the Keto 870C Harvester!

Keto Harvesters Customer Testimonial: Wayne LeBlanc (Lumby, BC)

Get on Track with Keto Harvesters

International Forest Industries | JUNE / JULY 2023 79

UK, Europe, South Africa, US East Coast

CONTACT: Robin Peach

International Forest Industries Ltd

Tel: +44 (0)1442 877 777

Fax: +44 (0)1442 870 617

robin@internationalforestindustries com

Japan

CONTACT: Shigeru Kobayashi

Japan Adver tising Communications, Inc.

Star Bldg., 3-10-3 Kanda Jimbocho

Chiyoda-ku, Tokyo 101-0051

Tel: 81-3-3261-4591

Fax: 81-3-3261-6126

Email: Shig-kobi@media-jac.co.jp

Western USA (AZ, C A, NV, UT)

Australia, & New Zealand

CONTACT: Kevin Lapham

J.P.Media Inc

Tel: +1 (630) 420 9752

Fax: +1 (630) 420 9763

Email: lapham@jpmediainc.com

Western USA (MT, ID, OR,WA) & Canada

CONTACT: Kevin Lapham

J.P.Media Inc

Tel: +1 (630) 420 9752

Fax: +1 (630) 420 9763

Email: lapham@jpmediainc.com

US Mid-West, Central & Mountain

CONTACT: Kevin Lapham

J.P.Media Inc

1163 E.Ogden Ave, Ste. 705-359 Naper ville

I L 60563, USA

Tel: +1 (630) 420 9752

Fax: +1 (630) 420 9763

Email: lapham@jpmediainc.com

Continued from Page 15

important in both structures and finishes. The Japanese are big fans of light Finnish wood raw material, and JAS ensures that other visual quality requirements are also met,” says Virmiala.

Piece by piece

Quality control is an important part of retaining certification. In addition to annual inspections by an external auditor, the company must commit to internal quality control. Besides regularly inspecting the planing mill’s measurement equipment and preparing protocol on the inspection, the finished products are randomly inspected every 20 days. One or two batches may be inspected per day, and it takes roughly two hours to inspect one product.

“We take 200 pieces of wood out of the packages, go through them piece by piece to see if the quality measures up to the requirements in the manual,” explains Kylökäs.

A total of six products fall within the scope of certification, and each one undergoes an inspection. Currently two employees are responsible for internal

quality control, in addition to which a third person takes part in the inspections for learning purposes.

“Hardly any other product is inspected so thoroughly. My eye is now already trained to notice planing deviations and whether the settings need adjusting,” says Kylökäs.

From a production perspective, quality control related to certification is quite laborious, but Virmiala nevertheless believes that JAS will boost Koskisen’s sales opportunities in Japan.

“Previously, we mainly imported Genban products and certain planed products, but now we can import products that we wouldn’t have been able to sell without JAS,” Virmiala concludes.

48 International Forest Industries | JUNE / JULY 2023 ADVERTISERS INDEX SALES OFFICES Combilift 11 www.combilift.com Delta Motion 23 www.deltamotion.com Franzen 22 www.franzen-machines.com Halco Software Systems 31 www.halcosoftware.com Joescan 15 www.joescan.com Kone-Ketonen 39 www.kone-ketonen.fi Logmax IFC www.logmax.com LMI Technologies 17 www.LMI3D.com Microtec F/C & 3 www.microtec.us Opticom . . . . . . . . . . . . . . . . . . . . . 29 www.opticomtech.com Ponsse 7 www.ponsse.com Rawlings 10 www.rawlingsmanufacturing.com residues 2 revenues 16 www.woodresidues.events Rottne 9 www.rottne.com Southern Forest Products Association 21 www.SFPAEXPO.com Springer 2 www.springer-usa.com Tigercat 13 www.tigercat.com USNR 19 www.usnr.com ZF 37 & OBC www.ZF.com/construction

ensures a machine with great stability, excellent manoeuvrability, and low ground pressure. The Komatsu 951XC is also optimised for use with the Komatsu C164 – a harvester head specially designed for logging large trees – although naturally it works just as well with a range of other heads.

Launching Komatsu 951XC

For demanding conditions

The Komatsu 951XC is part of Komatsu Forest’s product series of machines specially designed for challenging conditions.

“Now we have a complete range of eight-wheeled machines, specially designed for demanding conditions,” Joakim Johansson, Product Manager Harvesters at Komatsu Forest says.

Compact yet strong

The machine design is much like that of the Komatsu 951, although there are some differences. The Komatsu 951XC has the same wheel size as the 931XC, lending the machine a more compact design and giving the 951XC a total machine length that is shorter than that of the Komatsu 951.

The Komatsu 951XC has 242 kN of underlying tractive force and unique interaction between engine, control system and power transmission. The hydrostatic transmission enables engine power to be fully utilised, providing considerable advantages in difficult terrain as well as excellent climbing ability. This is much due to the machine’s

large hydrostatic pump, which can maintain higher speeds at high tractive forces.

“What is special about the 951XC is that it combines the strength of a 951 with an extremely compact design. Since it has about the same dimensions as the 931XC it can be used in denser stands,” Joakim explains.

951XC is also equipped with hub reductions. They provide an advantage when working in challenging conditions, such as steep, snowy, or wet terrain, as they increase the life of the bogie and thereby machine reliability.

The Komatsu 951XC has new working hydraulics to better utilise the diesel engine. The new hydraulics also provide faster feeding from start to maximum speed and allow the saw motor to work even more efficiently.

“The new working hydraulics contribute to a feeling of an even stronger engine according to the test operators that have been working with 951XC,” Joakim states.

Although the working hydraulics are new, in all other respects the Komatsu 951XC shares the same proven design

as other Komatsu harvesters, meaning 3PS.

“This enables several crane and head functions to be used simultaneously with retained maximum hydraulic power, all thanks to the machine’s hydraulic power coordination,” Joakim continues.

Powerful crane

All Komatsu harvesters are equipped with parallel cranes, this has been the case since 1999. With the Komatsu Forest design concept, the lifting booms and outer booms are linked, thereby eliminating an entire aspect of crane control. This concept simplifies crane operation by ensuring that the head is always in level regardless of crane cycle stage. The parallel crane is also cleverly designed to be fast in its outward movements, when the head is unloaded, and powerful in its return movements, when the head is heavily loaded.

Compared to the 951, the Komatsu 951XC has a significantly shorter distance from the centre of the crane to the front wheels. This creates a larger working area in front of the machine, that enables the operator to work at shorter reaches.

“The new larger working area in front of the machine means more powerful crane movements. And for those who equipes their machines with Smart Crane they get an even more easily manoeuvred crane with excellent precision,” Joakim explains.

Operator environment

The Komatsu 951XC, just like all other Komatsu harvesters, features a high-performance operator environment. Examples of the many advantages include the spacious cab, good visibility and comfortable cab climate.

Thanks to the machine’s stability and levelling cab, the operator is always seated level without the need to stretch and strain to maintain a good

seating position. The 951XC is, as all Komatsu harvesters, based on the tried-and-tested Komatsu concept that offers favourable weight distribution and has a low centre of gravity. In addition, the eight-wheeled XC series harvesters have a double oscillating bogie on the rear frame giving the machines completely unique handling characteristics.

“Our double oscillating bogie on the rear frame is an innovation of which we’re very proud. As well as increasing stability by lowering the machine’s centre of gravity, the machine follows irregularities in the terrain in a forgiving manner while delivering excellent manoeuvrability in challenging terrain conditions,” Joakim ends.

The work to develop a new machine is a massive team effort. Before a new machine model is launched prototypes are thoroughly tested first with Komatsu’s own test operators and then by contractors working in environments suitable for the specific machine model. One of the contractors, Henrik Lysebäck at Lysebäcks Skogsentreprenad,

tested a prototype of the 951XC in the fall of 2022 and concludes the test like this;

“The 951XC is a good machine, stable and comfortable to operate. It is a machine you can trust, and you feel secure working at a long reach. This is definitely a machine I would like to continue to work with.

International Forest Industries | JUNE / JULY 2023 IBC
The Komatsu 951XC is a new harvester for final logging in steep terrain and on soft ground. The eight-wheel design, combined with the stable Komatsu concept,

The Future of Forestry

Modern forestry applications must first and foremost reduce fuel consumption and minimize emissions. No matter the power source, conventional or alternative fuels, hydrogen or electrification: ZF is contributing to reducing emissions from less to zero.

Efficient, tough, silent: this is how we envision future operation in forestry. With future-proof CVT technology, braking systems, and driveline solutions in the field of electrification, we are making this vision a reality today. ZF.com/construction

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Articles inside

Log Max 5000V: The Ultimate Harvesting Head for Unparalleled Logging Performance

13min
pages 46-51

Komatsu’s PC230F-11 forestry processor was featured at CONEXPO-CON/AGG

0
page 45

From Less to Zero

1min
pages 44-45

In the spotlight at Swedish Forestry Expo 2023

3min
pages 42-43

The Future of Forestry

3min
pages 39-41

The new E-cabin by Rottne –an innovative masterpiece

3min
pages 38-39

Fire safety is about technology, attitudes and action

5min
pages 32-33

JD Irving, Limited’s Newest Investment Aligned with Commitment to Efficiency & Quality

1min
page 31

MiCROTEC Espoo delivers log scanner to Luopajärvi Sawmill in Finland

0
page 30

Raute receives order of EUR 44.6 m to France

1min
page 30

The Primary Breakdown Closed Loop SmartTool, a game-changer!

6min
pages 26-29

Finnos to deliver log scanner to Vaagen Brothers Lumber

1min
pages 25-26

Türkiye’s largest wood panel producer starts up third ANDRITZ MDF production line

1min
page 24

Raute announces the receipt of an order of EUR 29 million to Latvia

1min
pages 22-23

BID Group invests $4.7 million in Quebec

0
page 22

VOLLMER brings grinding that makes life easy at LIGNA.23

1min
pages 20-21

ANDRITZ has received an order from Liansheng Pulp & Paper Co., Ltd. to supply two debarking and chipping lines

1min
page 20

Rottneros to invest SEK 86 million ($8.4 million) in renewable electricity at Rottneros Mill in Sweden

0
pages 18-19

Hekotek to supply log sorting line to Société Européenne des Bois in France

0
page 18

Ever-improving quality grading

1min
page 17

Yokohama Off-Highway Tires at Swedish Forestry 2023

2min
page 16

Komatsu upgrades S92 harvester head

3min
pages 13-15

John Deere adds Mid-Size Model to Its Line-Up of Crawler Log Loaders

1min
page 12

New Combilift product launch at Ligna

2min
page 10

Waratah NZ appoints new manager

0
page 10

Astec announces distribution agreement with Bejac Corporation for the Peterson equipment line

1min
pages 8-9

PONSSE EV1 technology concept to receive the Automation Prize 2023

1min
page 8

much money is needed to save the rainforests?

1min
page 6

5000V

3min
pages 2-6
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