Edgebanding A FU RNIT URE & J O I NERY P RO D U CTI O N SU P P L E ME N T
November 2017
Rehau invests further in UK production
RAUKANTEX
The edgeband range for all your requirements O rd e r e y o u r f re sample today
The REHAU Express Collection offers matches to over 15,000 leading board and laminate manufacturers. Choose RAUKANTEX pure, conventional edgeband primed for use with hot melt adhesives, or RAUKANTEX pro - the 100% polymer solution suitable for all zero joint processing methods. Ensure your product stands out from the rest. Contact us today at enquiries@rehau.com or visit www.rehau.uk/board-matches-guide
EDGEBANDING 3
www.furnitureproduction.net
Seamless revolution Visible edgebanding joints are yesterday’s problem. Today’s furniture and kitchen cabinetry production businesses are increasingly moving over to one of the zero glue line options available from a number of manufacturers. A tipping point has been reached too, because although consumers may not necessarily be walking into stores and asking for zero glue line qualities, I believe they are naturally drawn to the cleaner-looking finish of a beautifully executed cabinet, and so top manufacturers are upping their game – investing and taking advantage of new techniques – and the trickle-down effect may in due course relegate non-zero glue line furniture to the second-best option. Of course, careful examination and assessment needs to take place before deciding whether hot air, laser, near infra-red or PUR bonding provides the right solution for a given business. There is no obvious panacea in this sector, and different options are being promoted by a range of manufacturers – so how does one choose what’s right for a given application? That really comes down to specific applications, and of course, budgetary constraints. In this special supplement issue, we feature new machinery from Holz-Her, Cehisa, SCM, Vitap, Homag and Fravol. Felder will be holding an open house event in November, and visitors will be able to get hands on with its latest model, the tempora 60.06L edgebander from the Format-4 range, featuring advantEdge technology. On the logistics side of things, we were among the first to visit Ostermann’s new futureproof logistics centre in Bocholt, Germany, which provides the speed and efficiency for the company’s impressive international supply chain. Ostermann also helps out with a helpful article from their experts regarding the different types of zero glue line edgebanding machinery options available. A simple, recognisable statement, attributed to the Chinese premier, Li Keqiang, goes: “Changes call for innovation, and innovation leads to progress.” And whilst I imagine he was thinking about more than just the world of edgebanding, his words absolutely echo the developments in this marketplace over the last decade as the seamless revolution continues.
John Legg Editorial director 01424 776104 john@gearingmediagroup.com Twitter @FurnitureProdEd www.furnitureproduction.net
4 EDGEBANDING
www.furnitureproduction.net
German edgings specialist Ostermann has opened its new 5000m2 logistics centre to cope with a larger stockholding, growing demand and to maintain its market-leading response times.
New logistics centre commissioned to exceed expectations With around 3000 orders a day, via the company’s leading online shop and App, Ostermann realised it needed to improve its logistics operations to cope with delivering its huge range of edgings quickly and efficiently. The construction project which ensued represented the highest investment in Ostermann history. For its UK customers, the company has a dedicated facility in Droitwich near Birmingham where customers can, if they choose, drop in and collect a telephone order – but for many, Ostermann’s offer to order before 4 pm and be delivered within 24 hrs, plus a discount, plus a discount, is an increasingly popular option. The building phase at Ostermann’s Bocholt, Germany headquarters started in July 2016 and has taken 12 months to finish. The company already has a substantial traditional warehouse area with a huge storage capacity, but such has been the growth in both product lines and demand, that a new automated warehouse and associated packaging and despatch scenario was needed to help maintain the standards Ostermann customers expect – both for now and in the future.
Dagmar Daxenberger (managing director) and Christof Wauters (management material handling and logistics) by the newly-completed logistics centre
Behind the fully automatic high-bay warehouse (to the left), a new despatch area and a fully automatic order-picking warehouse were constructed in just slightly over a year
Critically, the design incorporates potential further expansion within the floor plan which gives the company a very solid logistics platform to provide a first-class delivery service for its German and international client base. The new warehouse covers 2500m², with a height of 14m. The two-storey packaging and despatch area is similarly 2500m2 and also features an upper gallery with new office spaces. The warehouse is a fully automated box warehouse system featuring over 20,000 box spaces – the robust red boxes were specifically designed for the Ostermann application. In all, Ostermann now boasts an impressive 40,000 storage spaces for furniture edgings in Bocholt. From the warehouse through packaging and into despatch, there is an impressive kilometrelong fully automatic conveyor system and a doubling of the storage area for edgings. The semi-autonomous process moves the orders from storage to despatch in just a few minutes
and the rest of the opened edging rolls are put back into storage via a fully automatic process. This area features eight adjustable rolloff tables and ball roller tables for the commissioning – all of which is critical to the company being able to maintain a highly efficient and streamlined process. The packaged orders, featuring cartons and bags with the Ostermann logo, are then processed to one of the six loading ramps where the outgoing goods can be sorted according to the forwarding agent and destination. Unlike many warehousing, packaging and despatch facilities, Ostermann’s Bocholt plant provides a really pleasant place to work – the light and airy space with the large window facades allow ample daylight at the workstations. 01905 793550 sales.uk@ostermann.eu ostermann.eu
Service, diversity and speed
Length. Width. Thickness.
Made to measure! Ostermann delivers the matching edgings for more than 70 board suppliers, from 1 meter and within 24 hours.
www.ostermann.eu Ostermann UK Ltd π Droitwich UK: Phone 01905 793 550 – sales.uk@ostermann.eu IE: Phone: 0044 1905 793 552 –sales.ie@ostermann.eu
6 EDGEBANDING
www.furnitureproduction.net
Edgebanding systems with zero bondline technology have been a key investment strategy for manufacturers – but which way is best? Ostermann’s experts offer their opinions on the right solutions for a given job.
Zero bondline options – many ways to reach the goal
The laser edging was bonded with laser technology
The Airtec edging was bonded with modern hot air technology
The Infratec edging was bonded with near infrared radiation (NIR) technology
The edging was bonded with white PUR adhesive
EDGEBANDING 7
www.furnitureproduction.net
More and more Ostermann customers are acquiring a system with zero bondline technology. In addition to the zero bondline optics that are certainly in focus, the joints between board and edging are significantly more resistant to heat, moisture and dust than joints with EVA hotmelt adhesive. The experts at Ostermann are happy to help when manufacturers are uncertain about the right technology for individual requirements. “Of course, we are not a machinery dealership,”says Stephen Parsons, the manager of Ostermann UK, “but we have studied the different technologies intensively to adapt our three different zero bondline edgings perfectly to the respective machine technology – and we are happy to share this knowledge.” Modern hot air technology Machines with modern hot air technology offer cost-effective access to zero bondline technology due to the comparatively low procurement costs. It is often also possible to retrofit hot air units on existing edgebanding machines that have a jointing unit. This technology is also suitable for small, compact machines, and therefore for small workshops as well. There have been some developments in this technology in the past two to three years, of which reduced energy requirement and the shortened heating times need particular mention. In modern hot air technology, the functional layer is melted with approx. 300°C hot compressed air. The feed rates lie between 10-20m/min. The heating time, even if very short, the slightly higher energy requirement and the noise of the compressed air must be mentioned when compared to laser and NIR technology. Laser – industrial level production In case of laser technology, the surfaces to be bonded are melted with a laser ray (diode laser) and subsequently pressed directly on the workpiece. The classic diode laser technology is linked to enormous investment costs. However, it is possible to achieve speed rates of up to 60m/min. Manufacturing companies work primarily with this technology for this reason. With Imalux, Ima has been offerring laser technology since 2015. It can be procured at significantly more economical costs, which also enables trade businesses to enter the field of industrial manufacturing processes. Near-infrared radiation (NIR) technology With its LTronic units, Holz-Her offers a zero bondline technology that works with a near infrared radiation module. The transmission of thermal energy to the functional layer of the edging is accurate to the point with
this technology. Feed speed rates of up to 25m/min are possible. A significant advantage of this technology is the direct availability of the machine. Moreover, this technology offers a quick and simple change between classic bonding and zero bondline processing. The combination of NIR and water-resistant PU bonding material can be called the ideal combination. As compared to modern hot air technology, energy consumption is lower due to the direct availability. Procurement costs of edgebanding machines with NIR technology lie between those for laser and hot air technology. Europe‘s largest range for zero bondline All zero bondline technologies require use of edgings that have a special functional layer for processing. With the laser, the Airtec and the Infratec edging, Ostermann has its own edging solution for every processing technology. Moreover, the companies need edgings in different colours, décors and with varying surface finishes as production is getting more and more customised. “Ostermann sees itself as a specialist for small delivery quantities,“ says Stephen, “and therefore specialises in the quick delivery of zero bondline edgings.” The alternative: bonding edgings with PUR Especially thin water- and heat-resistant joints can also be produced with PUR hot melt adhesives, as PUR adhesive reacts with the moisture in the surrounding air and hardens chemically. This results in the formation of the highest bond force between edging and board. Edgebanding with PUR adhesive is therefore especially to be recommended for kitchen, bath and laboratory furniture with very high quality requirements due to the optimum heat resistance (up to 150°C) as well as water and chemical resistance. Optical zero bondlines are possible at the best possible setting of machine and adhesive application. The quantity of adhesive application is approximately 150g/m², but here too it depends on the board material. PUR adhesives can usually be processed on the same systems as EVA hot melt adhesives. Systems with zero bondline technologies generally also have a classic hotmelt adhesive tank. An adhesive tank with teflon coating, or even better, a removable tank, has proven worthwhile due to the simpler cleaning. The additional costs for processing PUR adhesive are minimal. And do not forget, it is very important that the adhesive tank and the application roller must be cleaned thoroughly before PUR adhesive hardens. 01905 793550 www.ostermann.eu
New video tutorial for Redocol spray contact adhesive Ostermann has posted a new how-to video for spray contact adhesive on its YouTube channel. The video shows various materials being bonded together using the Redocol spray contact adhesive in a portable tank. It concludes with some tips on how to store the adhesive and clean the spray nozzle. The Redocol spray contact adhesive in a portable tank is suitable for bonding a number of surfaces. One key advantage of this portable container is the ability to spray directly without needing a compressed air supply. The adhesive is easily applied using a nozzle and hose, as the container is already pressurised. Ostermann’s new three-minute video tutorial shows how simple the process is. OstermannTV on YouTube provides interested joiners/carpenters with answers to many carpentry questions. How quickly and easily can one edge round panels and moulded parts? And what is Ostermann Infratec edging? Ostermann’s YouTube channel offers practical videos on all these topics. www.ostermann.eu
OstermannTV on YouTube
8 EDGEBANDING
www.furnitureproduction.net
EDGEBANDING 9
www.furnitureproduction.net
With over 35 years’ experience, and its position in the marketplace as the only major company able to supply edgebanding machines plus a complete spectrum of edging materials and adhesives, Ney is the ideal match for any manufacturer.
Finding the perfect match Customers often pop into Ney to collect consumables – these visitors will have seen the extensive warehousing where rolls of edging are sorted for immediate dispatch. Ney’s pre-gluing line enables unglued edging to be coated with hot melt to order. The company also offers one-off colours and can have customers’ edging material faceprinted with any images required. If customers have the board reference Ney should have the edging. Ney supplies melamine, PVC, ABS, Polyester Acrylic Polypropylene, real wood veneers and of course the latest Fusion edging. Get stuck into Ney adhesives Whether customers are applying edgebanding using EVA or PUR, the correct selection of adhesive is imperative. At Ney, after extensive trials with its suppliers, the Coventry firm has formulated the most suitable adhesives to meet every conceivable customer requirement. Ney adhesives match edgebander speed requirements as well as the distance from tape pick-up to the first pressure roller so that the open time, which is so critical, is not compromised. It must be emphasised that ‘a one-adhesivefits-all’ scenario does not exist. Ney’s range includes black, opaque and natural colour to keep the finished products aesthetically appealing. PUR (polyurethane reactive) adhesive technology is the ultimate solution where high bond strength and moisture resistance is required. This high bond strength chemical
cross link is maintained for panels that are to be used in wet or humid environments, when EVA would be unsuitable. A pleasing side effect is the visibly reduced glue line achievable compared to EVA. It should be noted that the use of incorrect adhesives on edgebanders can cause a major increase in costs with regard to maintenance as well as increased downtime and loss of production. To rub salt into the wound, as many edgebander owners will testify, the risk of delamination further down the line is a manufacturer’s worst nightmare. Needless to say, poor quality glues with high filler content should be avoided like the plague. Ney’s has all edgebanding formats covered Edgebanders come in many formats – all with the common goal to apply and finish edging made with increasingly variable materials, textures and grains. In order to ensure the best results on this plethora of differing constituents, machines can be equipped with anti-adherent and cleaning agents to guarantee a perfect panel off the end of the machine and eliminating the need for any hand finishing. Ney presents the EBM Airtronic edgebander with seamless edgebanding technology. EBM from Germany first produced the KDP 118 SLK more than a decade ago and has achieved legendary status among manufacturers throughout the UK. The latest development of this impressive machine is the KDP 117 SLK-P which targets the most demanding user
who expects a finished panel straight off the machine. The KDP 117 SLK-P boasts maintenance-free gravity feed glue pot with quick drain device which allows it to work with both EVA and PUR adhesive or the Airtronic system whereby compressed air is superheated and forced against the backing of the Fusion edging to create the perfect seamless, hygienic joint. The control panel stores all working parameters with individual program names easily recalled and edited by the operator. This is Ney’s flagship machine and, pound for pound, probably the best machine on sale in the UK today. The results are impressive and consistent.
“It must be emphasised that ‘a one-adhesivefits-all’ scenario does not exist”
›
10 EDGEBANDING
Next generation edgebanding technology Edgebanding machinery sourced from industry leader Fravol from Italy, a family-owned company, provide Ney with all the solutions for modern day manufacturing. Ney works closely together on all aspects of the edgebanding process which is how the next generation of ideas evolve. When a truly industrial machine is called for, Fravol provides fast machines at the cutting edge of technology for standard edging materials and its solid wood lipping capability is second to none for the fire door market. Fravol utilises a patented universal Tefloncoated gluing unit for the application of PUR or EVA either granular or in solid cartridges. The sealed pneumatically operated pre-melt system force feeds adhesive to the glue roller on demand; the complete gluepot assembly can be simply removed and stored in the nitrogen/ freezer compartment for re work the next day eliminating purging or cleaning on a daily basis. The glue roller runs in graphite bearings and has a smooth roller surface which allows the glue dosage to be minimal to achieve visibly tight edging joints. PUR machines are fitted with a complete Riepe anti-adherent and cleaning pack for worry-free edgebanding and a perfect result to give that zero glue line appearance.
www.furnitureproduction.net
“Needless to say, poor quality glues with high filler content should be avoided like the plague�
EDGEBANDING 11
www.furnitureproduction.net
The shape of things to come The award-winning Vitap Eclipse has gone from strength to strength within the industry. Edging and trimming of shaped panels has always been an issue for all sizes of manufacturers and the current trend for softer curves, particularly within the caravan industry, has resulted in an increased demand for this type of machine. The Eclipse is a semi-automatic machine designed to edge and trim both concave and convex panels from 200-2400mm in diameter with a panel thickness range of 10-60mm when using 1-2mm edging tape and 10-35mm with 3mm tape. With its simple interchangeable vacuum table fitted on the pendulum arm, most sizes and shapes of panel can be edged and trimmed, and with the automatic laser cut-off, changing over to closed shapes is easily achieved without the need for measurement, producing an accurate joint every time. For smaller panels or straight line edging and trimming the Eclipse comes complete with adjustable height worktables in front of the tape and the trimming areas for manual operation. The trimming station is fitted with two 15,000rpm high frequency motors and pneumatic opening between them allows easy introduction of the panel. A pneumatic tilting device gives greater clearance when executing large shaped components.
Glue application comes from a 1kg glue pot fitted with two 800W heating elements with electronic temperature control with an option of an automatic glue feeder controlled by sensor for longer runs and less operator intervention. On panels with multiple curves the need for speed control becomes vital; this is achieved on the Eclipse by using the combination of a potentiometer for processing speed and automatic slowdown by laser. The laser is positioned above the panel to be worked and will automatically reduce the speed as the curve is detected. The Eclipse comes with a tape roll support and has a seven inch touchscreen controller incorporating job list facility, manual or auto selection and parameters for the laser. A small footprint allows the machine to fit comfortably into smaller workshops and the flexibility would suit a range of manufacturers including KBB, caravan, office, shopfitting and display. Ney remains at customers’ disposal and is able to provide expert technical advice on any specific edging, application or machine. Also, being centrally-located in Coventry, Ney is easy to access. New customers should also be aware that finance is readily available, subject to status, for any new or used machinery purchase. 024 7630 8100 ney.co.uk
12 EDGEBANDING
www.furnitureproduction.net
EDGEBANDING 13
www.furnitureproduction.net
Döllken continues to underscore its position as a pioneer in edgebanding products and solutions by offering surprising new possibilities for contemporary furniture design …
Microwave edgebanding technology refines zero-joint technology Thanks to Döllken’s new joint processes, furniture manufacturers now enjoy visual zero joint, no additional hot melt adhesive, safer production and increased productivity – but the use of these processes for the coating of narrow surfaces also required a new edgebanding technology. With Fusion-Edge, Döllken has developed a completely new generation of edgeband – what it calls the “seamless unity of edgeband and board”, which requires no additional hot melt adhesive. But how has Döllken achieved this? The answer is closer than one might think. The microwave was accidentally discovered over
70 years ago by the American Percy Spencer, who discovered that the waves produced by a magnetron would also heat food. Today, 50 years after its commercial launch, the appliance now found in most kitchens is also revolutionising zero joint technology in woodworking machines. Working in close partnership with a leading producer of woodworking machines, Döllken developed the edgebands for this joining technology during a research project, The expertise present in Fusion-Edge is reflected in particular in its functional coating. This applies especially to the development of the formula for the functional coating in this
innovative process. As everyone knows from their own experience, plastics are difficult to heat in a microwave. Now, Döllken’s engineers have succeeded in developing a meltable and adhesive layer which can be heated in a microwave. According to Döllken, adhesion values, appearance and joint tightness are comparable to those achieved using the laser process – the premium coating of Fusion-Edge is eminently suitable for the Wavetec process. Döllken’s development engineers came up with a formulation for the functional coating which is significantly easier to process, and was made marketable in an extensive series
›
14 EDGEBANDING
of tests. Essentially, the microwave process has achieved a comparable quality to laser application, with regard to mechanical reworking, UV resistance, dirt repellence, etc. And this development is not limited to microwave edgebands – the improved formulation is now being used in all Döllken Fusion-Edge edging, which now benefits all customers. This new technology reinforces the high-tech nature of Döllken’s Fusion-Edge, and this is reflected in special production processes and tolerances. The perfect rectangular edgeband form guarantees the customer a perfect invisible joint – and, thanks to the pioneering production process’ all-round calibration, sink marks can be ruled out. All of this gives both manufacturer and customer the reassurance that they are using a reliable, premium-quality product from Döllken. info@doellken.com doellken-kv.com
www.furnitureproduction.net
Driven by Innovation The perfect edgeband for all of your projects. Individual variety direct from stock or made specially for you. • Significant
Perfect match collections
• Stunning
From Supermatt to Mirror Gloss
• Sensory
A variety of textures give the right feel
• Shattering
FUSION-EDGE, DIGITAL-EDGE, 3D-SPACE & endgrains
• Special
Express production
For more information: www.doellken-kv.com
Döllken-Kunststoffverarbeitung GmbH · Beisenstr. 50 · 45964 Gladbeck · Germany Tel.: +49 2043 979-0 · Fax: -630 · info@doellken.com · www.doellken-kv.com
16 EDGEBANDING
Holz Her edgebanding
www.furnitureproduction.net
EDGEBANDING 17
From the smallest edgebanders to the largest production solution, the full range of edgebanders from Holz-Her offers choice without compromise, and each delivers a fine glue line as standard.
Holz-Her’s effortless edgebanding for a PURfect finish
Holz-Her Lumina 1588 – the Lumina 1588 performance remains highly flexible, allowing adaptation to specific requirements
All Holz-Her edgebanders come with HolzHer’s patented and award-winning Glu Jet system as standard, delivering one-of-a-kind edging results with ultra-thin glue joints – near equivalent to industrial laser edges. The hybrid technology, combined with Holz-Her thin film technology, enables visual zero joints with PUR glue, ideal for wet and humid areas including bathrooms, student accommodation and kitchen environments. The Glu Jet system is fast, heating up in just four minutes. It only uses 2.3kW of energy - a huge saving in both time and energy compared with a typical heating system that needs 6kW. As it is so quick to heat up, the glue does not simmer. Every time EVA is heated and cooled, around 10% of its power is lost, but as the Glu Jet system only heats up what is needed, effectiveness of the adhesive is not compromised. This is industrial technology for all – from the Holz-Her Streamer 1053 at under £20,000 to the Accura range from over £100,000, customers can also process PUR glue as standard, without the hassle. As the benchmark for professional cabinetmakers, most manufacturers would use PUR, but not all machinery can cope with the demands of the polymer reaction which forms such strong and thin waterproof, temperaturetolerant bonds. PUR is difficult to manage with a standard glue pot and molecular cross-linking becomes a problem. ›
Holz Her Glu Jet
“Hybrid technology, combined with Holz-Her thin film technology, enables visual zero joints with PUR glue, ideal for wet and humid areas”
18 EDGEBANDING
www.furnitureproduction.net
Holz-Her Accura 1558 – the Accura 1558 is a future-oriented milestone for edgebanders designed for absolute maximum performance
With the Glu Jet ready to use in under four minutes with EVA or PUR, Holz-Her’s unique system is the right solution for any edgebanding requirements. Program selection allows the machine to be set up without even opening the hood, so it is ready for production immediately. From high gloss through to solid wood edging, the system is both flexible and versatile. Such is its build quality and reliability, the Glu Jet system comes with a three-year warranty as standard.
Glu Jet System – such is its build quality and reliability, the Glu Jet system comes with a three-year warranty as standard
Holz Her edgebanding quality check
But it does not stop there. With the new Holz-Her Lumina series comes an option for the LTronic system – the laser edging unit from Holz-Her, which is unbeatable in terms of speed and cost efficiency. The NIR (Near Infrared Radiation) module in Holz-Her’s LTronic unit transfers heat energy quickly and precisely to the specific point
required, making it ideal for the activation of function layers on laser edging. Two different NIR modules are available – the standard module for edge heights up to 23mm, or the optional NIR+ module for edge heights up to 45mm. It is ready to use as soon as it is switched on – there is no heat-up time or any heat-up phases
EDGEBANDING 19
www.furnitureproduction.net
during the machining process. In addition, the complete system operates absolutely silently, offering a huge advantage over other noisy systems. With the integrated protective plate on the NIR module only needing to be briefly cleaned just once a week, the system is a pioneer in terms of energy efficiency. With the Holz-Her Lumina series, the user can switch from glue to laser in minutes. Using the high precision HSK interface from Holz-Her’s CNC technology, at the push of a button and serial bus connectors, two dedicated carriages enable units to simply slide on and off. Changing from laser to PUR or EVA could not be easier, and Holz-Her’s solution was designed to ensure the gluing station is always as close as possible to the pressing station, eliminating the chance of ‘glue shock’ and subsequent production problems. This simple change-over also enables any preventative maintenance or service to the system not in use, with zero down time. Indeed, the Lumina has an automatic unit recognition feature and is ready for use immediately after changing over to the LTronic. The change-over time from edge to edge is under five minutes. 01235 557600 sales@weinig.co.uk holzher.co.uk
“Changing from laser to PUR or EVA could not be easier, and Holz-Her’s solution was designed to ensure the gluing station is always as close as possible to the pressing station”
HH LTronic edgebanding system with NIR for perfect invisible joints
20 EDGEBANDING
www.furnitureproduction.net
Being the distribution giant of melamine, laminate and worktops, Lawcris’ edging department is sometimes overlooked. But as this article explains, it is also a serious player in the edging sector too, proving that in this industry, size really does matter.
Lawcris offers every edging width up to 100mm – when size matters
3D Space Wave
EDGEBANDING 21
www.furnitureproduction.net
Lawcris carries an impressive portfolio of edgings
For a company to hold every edging width is not an easy thing. Leasing extra storage space can be expensive, having staff to unpack and re-stock shelves can raise costs further which translates into increased costs to customers. Not for Lawcris. With the valuable investment of its their slitting machine which has successfully been in operation for just over a year, the range of edging it can offer means that it Lawcris is now becoming the giant of the edging world too. Ryan Maknia, Lawcris’ edging manager, says: “Even though we always keep in stock the standard widths of 22, 23, 29, 33, 45, 54 and 100mm – what we offer in addition to this is
far from standard. Additional to the 1000-plus edging options, we also offer our customers any width up to 100mm.” Fast becoming a go-to company for any joiner or carpenter needing edging, Lawcris’ portfolio boasts an incredible range of ABS, high gloss acrylic, 2 in 1, veneer, thickwood, melamine and PVC options. Ryan goes on to say: “We know that a diverse selection is key – it is not the case that one size/ material fits all. ABS is the most environmentally friendly material for plastic edging and is an extremely popular option. “Our acrylic range creates a stunning 3D effect and our end grain edging creates
a realistic solid wood effect, matching the impressive Egger Feelwood collection. Ultimately, we can provide the perfect finish for any wood-based panel.” Of course, it is not only Lawcris’ edging range that sets it apart, it is also its delivery service. Its Roll & Go service, in particular, has been hugely successful. Ryan says: “Customers need to know they can get what they want, when they want it. Roll & Go provides a fast and effective nationwide delivery on all stock laminates and edgings. The positive feedback we’ve had from companies who have used this service has been overwhelming.” lawcris.co.uk
Lawcris has the technology to provide customers with bespoke edging widths up to 100mm
EVERY EDGING WIDTH UP TO 100MM... ...WHEN SIZE MATTERS. Lawcris’ edging portfolio showcases an incredible range of ABS, high gloss acrylic, 2 in 1, veneer, thickwood, melamine and PVC options, including a range of pre-glued. The introduction of a high performance slitting machine means customers can order ANY width up to 100mm. For more information, please visit www.lawcris.co.uk.
View our full range of decorative panels & services on our website. W: www.lawcris.co.uk | E: sales@lawcris.co.uk | P: 0113 217 7177
HOMAG – YOUR SOLUTION FOR EDGE BANDING HOMAG has a broad range of quality edge banding solutions from entry-level all the way through to high volume industrial lines - something for everyone! HOMAG also offers a choice of bonding systems including EVA & PUR adhesive and airTec or laserTec glueless edging for invisible joints. Coupled with a wide selection of modular trimming and finishing units, you can be sure of the ultimate edge finish. Our HOMAG Finance team is happy to give advice on our flexible purchase plan options and can provide solutions tailored to individual needs. At HOMAG we understand that cash flow is crucial in order for a business to thrive, but there’s no reason it should restrict your plans to expand. HOMAG - we are YOUR SOLUTION
HOMAG AMBITION 1230 COMPACT YET POWERFUL ENTRY-LEVEL SOLUTION
Your advantages at a glance • Easy to use thanks to the state-of-the-art touchscreen control system • Workpiece thickness from 8 - 60 mm • Suitable for coils and strips • Available with airTec for high quality invisible joints • Flexible finance solutions available
HIGH PERFORMANCE FOR INDUSTRIAL MANUFACTURING
HOMAG 1860 FC Edition Your advantages at a glance • Powerful machine for industrial requirements • Intuitive operation — innovative powerTouch control system • Flexible glue application system for easy changing of colour and glue type (EVA, PU) • Servo controlled profile trimming for corner rounding and flush trimming • Highly flexible configuration
HOMAG U.K. 10C Sills Road, Willow Farm Business Park, Castle Donington, Derby, DE74 2US Phone: 01332 856500 | Email: info-uk@homag.com | Website: www.homag.com | Twitter: @HOMAG_UK
24 EDGEBANDING
www.furnitureproduction.net
Woodworking manufacturers are constantly looking at ways to automate processes as they increasingly face pressure to turn around orders faster. Therefore, in order to reduce production times on traditional hand tasks, edge banding machines have become well established within the industry as a key piece of kit.
Finding your solution – a guide to Homag’s edge banding range Regardless as to whether it is for bedroom, kitchen or office furniture, shopfitting or bespoke solutions, edge banding machines can both increase production speeds and reduce costs. However, with such a large range of different machines, tools and gluing methods available, deciding which edge bander solution is right for your business can be overwhelming. Global market leader, Homag, has developed a broad range of edge banding technology with machines starting at entry-level size and progressing up to industrial and double-sided models. Additionally, Homag has a range of automated solutions which can be paired with its edge banders to further reduce production times and reliance on manual labour. With an array of tools and gluing options available, Homag will help you to find ‘Your Solution’. Low volume and shaped parts edge banding For low volume applications, Homag has developed the KTD 720 and FTK 130 machines. Designed as a flexible edge banding solution, the KTD 720 is specifically for edging both shaped and straight workpieces between 10-55mm in thickness. By handling shaped components, it can help small to medium-sized businesses speed up production of low volume jobs by taking away the time-consuming task of hand edging parts. Homag also offers an entry level trimming machine designed for low volume manufacturing. Available as either a standalone machine or complementary to the KTD 720, the FTK 130 Optimat has been designed for the flush trimming of shaped and straight workpieces.
Homag’s KTD 720 specialises in edging both shaped and straight workpieces
The compact trimming machine is capable of both radius and chamfer trimming for thicknesses from 16 to 55mm. This efficient piece of equipment makes light work of jobs as it can trim both the external and internal radii on shaped parts, making automated trimming affordable for smaller manufacturers. Entry level edge banding with the 1100-1200 series The entry-level range is designed to aid smaller manufacturers by speeding up production processes. Not only do the machines reduce reliance on manual labour but they also produce consistently high-quality work.
The Ambition 1440 airTec – powerful edge banding for mid-sized businesses
Designed for the smaller workshops, the machines are compact in footprint yet powerful with advanced technology and tools. Reaching feed speeds of 8-11m/min, the entry level range of edge banders is certain to reduce production times. All machines are equipped with a precise gluing unit for quick, solid gluing and an automatic fixed length magazine for reliable material infeed. In addition, the machines also feature three available tool units with options including profile scraper blade, glue joint scraper blade and buffing unit. These tools can be positioned in varying combinations in order to achieve the desired finish. With the addition of Homag’s easyTouch control system, it is simple to set up the 11001200 range for effective results. Embodying a new generation of operating systems, the touchscreen surface guarantees fast and easy navigation. The 1400-1800 series – edge banding for medium-sized manufacturers Targeted at mid-sized businesses, the 14001800 series of edge banders is the next level up in the Homag range. Building on the impressive standard features of the entry level models, the range is equipped to cope with common manufacturing demands. Characterised by their high level of automation and a comprehensive range of processing
EDGEBANDING 25
www.furnitureproduction.net
The Ambition 2470 edge bander for bespoke industrial sized production demands
units, the mid-range level edge banders provide a high degree of flexibility. This enables them to be adjusted to manufacturers’ specific needs in order to meet bespoke production requirements. Additionally, the machines can be equipped with units for pre-milling, gluing, snipping, profile trimming, grooving and finish processing for high speed and precision. Using powerTouch, Homag’s innovative control system, the mid-level range of edge banders is equipped with a widescreen HD touch screen monitor for fast set-up and simplified operation. With easy to use navigation and a standardised interface, Homag’s software helps improve production efficiency. Industrial edge banding with the 2200-2600 series For industrial manufacturers, Homag has developed a range of edge banders which can achieve feed speeds of up to 20-25m/min for optimum productivity. The top-end range allows companies with higher output targets to tailor their productivity to meet demands. Building on the technology which comes as standard throughout the line, the 2270-2600 models can be used for edge gluing, precise snipping and finishing processing. The series is also capable of the rounding of faces on a wide number of materials. The equipment packages available permit the adaption of the machines for a broad range of different requirements, thus making light work of a variety of production demands. Edge banding and combination systems In order to process large quantities at fast speeds, Homag has developed a range of double-sided edge banders. These offer extremely high output and minimal resetting processes. The K 620 powerLine series sizes and edges furniture workpieces at feed speeds of up to 100m/min with minimal workpiece gaps for high output. These high volume machines are completely modular and can be constructed according to individual customer requirements. They can be configured as a standalone machine or fully integrated into a complete production line. The machines have tremendous capacity and are ideal for manufacturers that run edge banders for long periods of time each day. Designed using Homag’s ecoPlus energy-
saving system, the machines are extremely cost effective with low running costs. Automated solutions for pairing with your edge bander Homag’s range of edge banders can be paired with automated handling solutions such as its Boomerang return conveyors for higher productivity and increased efficiency. These units will free up manpower in a facility as the system can be operated by a single person. With less handling of manual parts, the risk of damage to workpieces is significantly reduced. Homag has a Boomerang return system for each size of edge bander. Selecting the appropriate bonding system To achieve the desired edge finish, picking the correct bonding method is just as important as selecting the right machine. Homag has a range of bonding systems available including EVA and PUR glue, airTec and laserTec. For quick yet secure bonds, Homag has developed a range of gluing units for both EVA or PUR glue. They provide an ideal solution for a fast, strong bond. The heated glue roller ensures an optimum gluing temperature. On request, the gluing unit can also be individually equipped with a PU pre-melting unit which allows the rapid changeover between two different colours or PU. For durability, Homag’s PUR glue system provides a cross linked bond which withstands moisture as well as being heat resistant.
The Homag K620 double-sided edge bander for industrial output at high speeds
For high quality furniture manufacturers, the airTec edge banders take finish quality to another level. They provide the optimum solution wherever an optimum zero joint is required. By bonding the edge and panel with Homag’s glueless hot air system, it provides an incredibly tight ‘invisible’ joint seal. Homag’s airTec system is now available for entry-level machines bringing invisible joint technology within reach of all levels of business. For the ultimate edge finish, Homag’s laserTec system is the optimum solution. A laser beam is used to melt the pre-glued edge tape which is then pressed directly onto the workpiece. Ideal for medium- to industrial-sized manufacturers, laserTec provides an optical zero joint for a high-end finish. Simon Brooks, sales and marketing director at Homag, concludes: “Here at Homag, we have an extensive range of edge banders and we recognise how daunting this can be if you’re not sure which machine you need. Our dedicated sales specialists will analyse your production and company goals to work with you to decide on best bespoke solution for your business. This way, we can help you eliminate any concerns about investing in the wrong equipment.” To speak to an edge bander sales specialist or for a demonstration of the Homag range, contact Adele Hunt at Homag on 01332 856424. 01332 856500 homag.com
26 EDGEBANDING
www.furnitureproduction.net
Rehau is looking to a post-Brexit future, and underpinning its UK manufacturing capability for ABS and Raukantex edgings is a key element of its commitment to UK manufacturers. We asked Russell Hand, head of furniture UK & Ireland at Rehau, to talk about the company’s agenda.
Rehau edges ahead of the field
EDGEBANDING 27
www.furnitureproduction.net
The past decade has witnessed significant growth within the furniture manufacturing industry, creating increasingly competitive and demanding market conditions. Furniture producers in the kitchen, office and shopfitting sectors are also looking for stability and certainty from their raw material and component suppliers – especially in light of the recent referendum decision to leave the European Union. The increase in market demand coupled with requests for ever more detailed and decorative surface designs has seen a rise in the popularity of polymer edgebands, particularly in the material polypropylene (PP), which is a durable, flexible and stylish material that provides the finishing touch to furniture design. Rehau is the only manufacturer of polymer edgebands in the UK and is seeking to address the question of supply chain stability and future design trends by making a largescale investment to expand the capabilities of its factory in North Wales. This will not only empower customers to buy British – backed by German engineering – but also significantly reduce lead times compared to products imported from overseas. Here Russell Hand, head of furniture UK & Ireland at Rehau, discussed the firm’s renewed commitment to British furnituremakers, both big and small. “Since 1975, Rehau has been producing extruded products at our Amlwch factory in North Wales. During that time it has been necessary to continuously invest in the very latest technologies to adapt to ever-changing market conditions. “Our customers trust Rehau to provide the very highest quality, innovative products and delivery reliability. In fact our Rehau Group vision is built around those three key words – trust, innovation and reliability. “In recent years we have witnessed a great rise in demands from our industry both in terms
of volumes but also product complexity. This coupled with the recent decision regarding Brexit could leave some feeling uncertain about the country’s furniture manufacturing capabilities and the relevant supply chain. This uncertainty has raised questions around sourcing materials, long lead times and unexpected prices increases – all of which can have a hugely detrimental effect on the bottom line. “ABS and PP edgebands, particularly those which can be used with zero joint technology (ie laser or hot-air), are becoming increasingly popular and therefore Rehau has taken the decision to expand our UK production in these areas. “Work is already under way on a £1m investment in our UK factory to increase existing capacity in ABS and for the first time, produce locally the class-leading zero-joint edgeband: Raukantex PP Pro (formerly known as Laseredge). “As well as creating new jobs within the local economy, this further investment in our UK
manufacturing site will help to dramatically reduce lead times for our customers and ensure that edgeband supply is not an obstacle for them post-Brexit. “Rehau is already the only manufacturer producing polymer edgebands in the UK and understands the needs of its customers to continue to deliver high quality product and ensure supply chain security. We are therefore committed to working with customers as our partners – and welcome customer involvement at every development stage. “This large-scale investment allows Rehau’s UK team to offer customers increased stability in terms of supply by developing our own local infrastructure, whilst always retaining the market-leading quality of our products. “Ultimately we are seeking to offer a local solution for our UK customers yet still maintain the support and technical know-how from the global Rehau Group. “Of course, alongside this new UK investment and development, Rehau will continue to produce our wider range of edgeband products in Germany, and remain passionate about keeping up to date with the latest UK and European board and laminate trends. “The complete portfolio included in our Rehau Express Collection offers over 20,000 colours and designs, which are available in large or small quantities and in dimensions up to 104mm. The stock range is completed with the premium quality, zero joint edgeband, Raukantex Pro. Using a 100% polymer functional layer which is melted using hot air, laser or other zero joint technologies, a permanent and seamless bond is created between the board and the edgeband. “This extensive product offering is complemented by a national sales team and warehouse in the UK with dedicated on-site technical support from Rehau’s UK-based applications engineer. Unlike other industries where your product passes a multitude of touchpoints, with Rehau it’s safely in our hands from start to finish.” rehau.com
28 EDGEBANDING
www.furnitureproduction.net
Felder is hosting its annual winter in-house exhibition at its UK headquarters in Milton Keynes on the 24th and 25th of November this year and will show its new tempora 60.06L edgebander.
Felder Group UK winter in-house exhibition
www.furnitureproduction.net
EDGEBANDING 29
The event will allow visitors the opportunity to see one of the widest ranges of machines on the market as well as seeing the brand new tempora 60.06L edgebander from the Format-4 range with the all-new advantEdge technology. The tempora 60.06L can be equipped with the patented advantEdge aggregate which brings invisible joint capability to workshops. Customers can equip the tempora with a singleor dual-motor corner-rounding unit and there are three free spaces for a choice of finishing units and the facility to handle with a workpiece height of up to 60mm.
The smartouch intuitive control unit comes with either a 10in or 16in touchscreen which ensures maximum operating convenience and productivity. Whilst visitors are at Felder Group UK’s showroom, there is also the opportunity to have one-on-one time with the technical sales team, product managers and service technicians. Live demonstrations will be performed on a variety of machines including CNC machining centres, edgebanders and widebelt sanders, plus a large range of standard machines will be on display offering the chance to witness these high quality, Austrian-built machines in action. In addition to, and in co-operation with Leitz Tooling, Felder will have live demonstrations of its F900 spindle moulder utilising the latest Leitz Thermotec Window System. Detailed demonstrations will be performed and experts from both Leitz and Felder will be on hand to discuss customers’ needs and answer questions from visitors. The Felder Group is one of the leading suppliers of woodworking machines for private, business and industrial use, boasting one of the largest ranges in the industry with over 150 machines across the Hammer, Felder and Format-4 brands. The Felder Group UK’s MD, Matthew Applegarth comments: “Ligna was an impressive show for the Felder Group with a host of new machines released. Our in-house show will be the first opportunity to see our new tempora 60.06L as well as find out more details on Felder’s continually growing and improving range of machines.” 01908 635000 felder-group.co.uk
Giving you the advantEdge AdvantEdge aggregate Optical zero-joint
Smartouch intuitive control 10” or 16” touch screen
Live demonstrations at our in house show! th 24 and 25th of November 2017
Tempora 60.06 L
Corner Rounding Perfect results every time
With the patented “advantEdge aggregate” you can bring invisible joints to your workshop as well as the smartouch intuitive control unit ensuring maximum operating convenience and productivity. Premilling unit Ensures a perfect finish
Further models from the FORMAT-4 Range profit H500 MT
kappa Automatic 100
finish 1353 modular
CNC Machining Centre
Beam Saw
Wide Belt Sander
Unit 2, Sovereign Business Park, Joplin Court Crownhill, MK8 0JP, Milton Keynes
Tel. 01908 635 000 www.felder-group.co.uk
Combine the features you want without paying for the ones you don’t Leading European manufacturers CEHISA offer a comprehensive range of through-feed hot-melt edgebanders for the small to medium sized panel producer
FLEXY
COMPACT
PRO
AVANT
Edging capacity 0.4-2 mm Panel height up to 50 mm Feed speed 5.5 m/min Pre-miling option Corner rounding option 3.5” touch screen control
Edging capacity 0.4-3 mm Soild edge capacity 5 mm Panel height up to 60 mm Feed speed up to 8 m/min Laser Edge option Pre-miling option Corner rounding option 7” touch screen control
Edging capacity 0.4-3 mm Solid edge capacity 8 mm Panel height up to 60 mm Feed speed up to 14 m/min Laser Edge option Pre-miling option Corner rounding option 10” touch screen control
Edging capacity 0.4-3 mm Solid edge capacity 15 mm Panel height up to 60 mm Feed speed up to 18 m/min Laser Edge option Pre-miling option Corner rounding option 10” touch screen control
For sales, service, spares and demonstrations contact exclusive agents for England, Scotland & Wales
Tel: Web: Email:
+44 (0)115 986 5201 www.daltonswadkin.com info@daltonswadkin.com
32 EDGEBANDING
www.furnitureproduction.net
Cehisa has been designing and developing edgebander technology for over 50 years and has built an enviable reputation for quality, reliability and value for money.
Seize the edge with Cehisa from Daltons Wadkin
Pro & Avant: the ultimate in high production automation and finish
EDGEBANDING 33
www.furnitureproduction.net
Manufactured in Spain, the extensive range is focused on small- to medium-sized panel processors including compact manuallyfed machines for radius work, and higher production through-feed models with increasing levels of speed, capacities, automation and finishing. Pre-milling and corner rounding options are available across all models meaning you can specify the right combination of working units to suit customers’ production without having to invest in unnecessarily high capacity equipment. For kitchen and bathroom manufacturers, the Duo-Melt glue pot allows the use of both EVA and PUR adhesives with minimal fuss. The unique design includes a simple and efficient draining system for removing residual PUR glue after use. The Cehisa AirFlow System has been developed to deliver the ultimate aesthetic on doors, draw fronts, etc, with a zero glue line. The system works in combination with special co-extruded polymer edging tape requiring no glue for adhesion. Common to all Cehisa edgebanders is intuitive touch screen control providing operators with real-time graphical displays of operating
The perfect introduction to professional edgebanding
speeds, glue temperature, group control, programmable pre-sets and error diagnostics. Key to the success of Cehisa products over the past 50 years is the company’s unwavering drive to build robust, reliable edgebanders that deliver a consistently high finish without being unnecessarily complicated. A Cehisa from Daltons Wadkin includes
specialist delivery, installation and training services to ensure maximum return on your investment. Contact Daltons to discuss requirements with a member of the team or to visit the Nottingham showroom for a working demonstration. 0115 986 5201 daltonswadkin.com
Pro-12 operating at Intrafit
WARWICK EDGING LTD IS A UK STOCKIST OF ALL TYPES OF EDGEBANDING INCLUDING PVC, ABS, PP, VENEER, MELAMINE, ACRYLICS, AND COEXTRUDED ZERO JOINT PP.
ABS
PVC
• Edgings are stocked in thicknesses of 0.4mm - 3mm, in a variety of width, to match all popular board decors. • Over 100 decors stocked in CoExtruded Zero Joint PP Edging suitable for use on Laser, Hot Air and NIR machines, in a variety of thicknesses and widths.
HOTMELT
WAXES
• We slit thick and thin materials from our stock, meaning all edging widths from 14mm – 400mm are available quickly and in small quantities. • All edgings are available from as little as 1 roll. • Adhesives are stocked to suit all panel processing applications.
ALPHA-TAPE ZERO® PP - LASER
SCREW HOLE COVERS
• Screw hole covers, waxes and touch up pens are available from UK stock to match all popular board decors from as little as 1 per colour. • Quality Panel Wipe is available suitable for use on or off line. • It is our independence and close relationships with our suppliers that allow us to source you the best matching, the best quality and the best priced edging available.
3D ACRYLICS
ALPHA-TAPE ZERO® PP - HOTAIR
www.warwickedging.com Tel: 01926 408954 Email: info@warwickedging.com Warwick Edging Ltd, Unit D Welton Road, Wedgnock Industrial Estate, Warwick, Warwickshire, CV34 5PZ
J-SHAPE TECH
ADV Komma
GIVE CREATIVITY A CHANCE
J-SHAPE TECHNOLOGY THE LEADING SOFTFORMING SOLUTION INSTANTLY TURN YOUR IDEAS INTO UNIQUE PRODUCTS Let your imagination run free using the exclusive softforming edgebanders produced by SCM with unrivalled know-how and guaranteed reliability. Easily model new shapes and create solutions with exceptional finishing quality.
SCM Group UK Tel. +44(0)115 9770044 - scmgroupuk@scmgroup.com www.scmwood.com
36 EDGEBANDING
www.furnitureproduction.net
SCM, a market specialist in softforming edgebanding, has used its expertise to open up new and surprising possibilities in furniture design – in particular, the J-Shape softforming technology allows for an overall improvement in furniture quality.
J-Shape technology – the best softforming solution
The impressive Stefani SZ
Machines fitted with the J-Shape technology allow even small-to medium-sized companies to produce, with high production volumes and limited costs, furniture that uses the latest materials with a high level of design. For example, handles can be integrated in the door or drawer profile for cleaner finishes and decorations; or tops and table surfaces can be produced with profiles tilted by up to 60° inwards, to create unprecedented feelings of lightness. Maximum aesthetic cleanliness of the assembled furniture can be achieved by producing the components of the box and the doors with the joints of the edges at 45°, thus creating perfect volumes. This led the SCM J-Shape edgebanding solution to winning the first prize at the XIAXylexpo Innovation Awards. The jury, made up of experts from the sector, awarded the Stefani technology for its ability to: “provide
an excellent solution to the demands of the market for edgebanding ergonomic profiles, whilst reducing the operating space, using polyurethane adhesives with small curvature radii and thick edges”. Amongst the features of the J-Shape is the ability of creating furniture that marries aesthetics with technological components. For example, it allows edges to be applied to surfaces with thickness up to 2mm, guaranteeing high levels of resistance of the part in day to day use. Edging with J-Shape technology guarantees the long life of the components, even in the most demanding environments such as kitchens, where humidity and heat test the resistance of the finishings. SCM is undertaking an important research project, in partnership with the main European manufacturers of materials for the furniture
EDGEBANDING 37
www.furnitureproduction.net
industry, in order to approve the J-Shape process for the widest range of materials possible, guaranteeing its leadership and guiding role in this sector. Stefani SZ – flexible squaring-edgebanding cell Stefani SZ is SCM’s latest edgebanding solution for semi-intensive production contexts and flexible production batches. This new all-in-one cell can be operated with a single operator, thus providing a true competitive advantage. Stefani SZ is the result of SCM’s in-depth knowledge of flexible edgebanding cells. Compact and high performing: in a space of 85m2, for the basic configuration, a single operator can produce 600 finished panels/shift, for components either from the nesting cycle or from the sheet cutting. Modular and efficient: Stefani SZ is designed to be integrated in different operating situations,
functional to different company requirements. For example, it can be integrated with a rear pick-up to automatically unload the finished panels on stacks, or it can be fitted with complete automation for the panel return to the operator loading zone, to lower overall machining times. Precise and dynamic: specific technical solutions guarantee maximum quality of the final furniture assembly in all its parts, even the largest such as the sides and doors. Repeatability and machining precision became a guaranteed added value for all furniture components up to 2500 x 1200mm (3200 x1200mm opt). Stefani SZ augments the extensive range of flexible and hyper-flexible edgebanding solutions, such as the Stefani AZ, AZ+, FZ and Lean Cell cells. scmgroup.com
When we talk about cutting the perfect edge, we mean just that. And a perfect edge starts with the CONTURO KA 65.
Also available: PU adhesive for waterproof and heat-resistant bonding and EVA adhesives in new colours.
Produces furniture edging that deserves the accolade „perfect“. Accompanied by a holistic system that supports the CONTURO KA 65 every step of the way, from the tool preparation stage right up to the perfect edge finish. For classic furniture edging or the manufacture of complex shaped parts that integrate convex or concave curves. For wood, melamine or plastic edging. Variable edging heights and material thicknesses up to 3 mm. And now for even more fields of application: Polyurethane adhesive and EVA universal adhesives in even more colours.
www.festool.com
GENISIS 512S Edge Bander FEATURES INCLUDE: • Colour touch screen controller • Pre milling (2 motors with PCD Tooling) • Pre heating of the panel edge • Wide glue pot • Easy to adjust glue thickness application • Automatic tape infeed • Automatic tape guillotine • Top and Bottom flush trim/end trim/ corner rounding • Top and Bottom Scrapers • Top and BottomSolvent cleaners • Top and Bottom Buffing • Integrated dust extractor • Lift up safety cover with internal lighting
J&C O’MEARA LTD (WOODWORKING MACHINERY) Tel 01704 893109 Email info@ukwoodworkingmachinery.co.uk Unit 4, Falcon Place, Burscough, Lancs L40 8RT
WWW.UKWOODWORKINGMACHINERY.CO.UK
40 EDGEBANDING
www.furnitureproduction.net
SMC Wholesale offers a wide range of edgebanding solutions, and boasts extensive market experience. Based just off the M5 in Exeter, SMC services customers across the UK and Ireland, and specialises in pre-glued materials, developed in-house. The company is also able to slit its own edging materials to bespoke widths.
Strong portfolio and flexible service keep SMC ahead
Founded by MD Frank Scriven nearly 35 years ago, the family-run company is immersed in edgebanding – more than half of its team have been with SMC for 10 years or more, lending it the combined experience of nearly 150 years. SMC stocks over 80 different decors in the melamine range, and a further 15 real wood veneer edgebands, including venners up to 2mm thick and 50mm wide. SMC also offers a plastic edging range, which more closely reflects modern market demand. Today’s customers seek a wide range of decors, in both colours and woodgrains, and SMC stocks an overall range of over 400 at present. “We actively work to keep our plastic edgebanding range up to date and contemporary, collaborating with manufacturers such as Bridec, Egger, Kronospan, Finsa, Polyrey, Hornitex, Depalor, Pfleiderer and Sonae,” comments a company spokesperson. “Our excellent relationships with our board manufacturers, built up over 50 years, mean that SMC is one of the first in the marketplace to bring out matching edgings to new board ranges.”
EDGEBANDING 41
www.furnitureproduction.net
SMC also sells a range of Blum products and sticky cover caps (to replace the Phillips push-in caps), and the company hopes to be able to provide FSC-regulated veneers later this year. As well as a wealth of product options, SMC is known for its flexible service portfolio. With over 25 years’ experience in glue coating, its is known industry-wide for its custom glue coating operations – but SMC also has two slitting machines, one for thin materials (0.4-1mm for plastics, veneers and melamine), and a second for slitting materials up to 2mm, mainly aimed at the plastic market. The business also offers a bespoke hand-matching service. “We have changed our model over the years to suit our customers, and are now fulfilling a just-in-time service through dedicated delivery partners,” says the spokesperson. “We also have an interactive web store being launched in the first half of 2018 – the first of its kind in the industry, targeting the retail market and individuals who used to buy through merchants
SMC stocks over 400 decors
but are struggling with the industry’s opening hours.” The large number of local customers that collect their orders from SMC in person has also led the company to plan the opening of an official trade counter next year. When looking for the best edgebanding product and choosing the right supplier, manufacturers have been impressed by SMC Wholesale’s offer, valuing its honesty around colour matching highly, and enjoying the highquality service the company provides. They are also drawn to the supplier by the quality of products it offers. “Product quality is really important to us,” says the spokesperson. “Any problems with gluing or the material will harm our well-built reputation. We’ve been buying from the same suppliers for years. “Delivery speed is also very important to our customers, with most customers requiring nextday delivery, which we provide.
“SMC has a long-standing brand, and have been using the same well-recognised logo from the start, making us easy to find for repeat buys. We make sure that we are available to everyone – this has included a big push on social media in the last 12 months.” Indeed, many of SMC Wholsesale’s diverse customer base – covering merchants, manufacturers and fitters, and including a good number of Irish clients – have been with the business since its foundation. It supports customers with special bespoke packaging for resellers, and direct deliveries for the larger board merchants and their customers. Most orders are shipped the same day, providing next-day delivery where required. “We would like to say a big ‘thank you’ to everyone that has supported us over the last 35 years,” says the company spokesperson. “To all our customers and suppliers, big and small, everyone, thank you for your continued custom and loyalty. We really enjoy working with you, and we look forward to helping you the next time you need edging.” 01392 217635 sales@smcwholesale.co.uk
MADE IN GERMANY
www.riepe.eu
ORIGINAL
RIEPE
®
CLEANING AGENT
RELEASE AGENT
LP163/93 ®
NFLY ®
ANTISTATIC COOLANT
LP289/99 ®
RELEASE AGENT
RELEASE AGENT
RELEASE AGENT
NFLY ®
LPZ/II ® or TH97 ®
LP113/03 ®
(high heat resistant)
Chemical Products for spraying systems RELEASE AGENT LPZ/II ®
CLEANING AGENT LP163/93 ® Area of application: Before buffing wheels/ surface scraper
Area of application: Prior to the pre-milling Spray onto the upper and lower edge area of the workpiece ü Prevents the adhesion of emerging glue onto the workpiece
Spray onto the upper and lower edge area of the workpiece ü Removal of release agent and loose glue residue ü Cooling of the edgeband and glue joint ü Matt radius of the machined edgeband re-matches the surface finish
RELEASE AGENT NFLY ®
ANTISTATIC COOLANT LP289/99 ®
Areas of application: various
Area of application: After pressure zone
(a) Intermittent application to the pressure roller ü Glue residues cannot adhere to the roller (b) Spray directly onto the surface of the edgeband ü Avoidance of marking and damage ü Protective foil is protected and not removed from the edge (c) Edge/protective foil automatically transfers the release agent to the slide shoes ü Glue residues do not adhere ü Prevents marking and friction (d) Direct application onto the DUO scraper ü No clogging of the DUO scraper (e) Application to the tooling ü Prevents fouling of the trimmers
Spray onto the upper and lower edge area of the workpiece ü Statically discharges the edge area ü Cooling of the glue joint and hardening of the glue ü Tracers and workpieces remain free of chippings ü Tooling remains free of glue residue
Container (litre): 30 | 200 | 1000
Leading machine manufacturers work with and recommend original RIEPE® products
ü High-quality raw materials ü Guaranteed continuous finish quality ü Low consumption:
< 1 litre per fine nozzle per 5000 running metres
RIEPE GmbH & Co. KG Theodor-Rosenbaum-Str. 28–30 32257 Bünde - Germany Tel. +49 (0)52 23 - 60 99 0 Fax +49 (0)52 23 - 63 95 9 E-Mail info@riepe.eu - www.riepe.eu © 2016 Riepe GmbH & Co. KG
1/2016
ü Not harmful to the environment or health ü Compatible with all commercially available edge bands and adhesives
scott sargeant + scott+sargeant
High Performance PerformanceCompact CompactEdgebanding Edgebanding Edgebanding High or bending bendingmachines machinesfor forwood, wood,Aluminium Aluminium Aluminium or and Composite Panels Panels and andComposite CompositePanels
All types of edging edgingmachines machines for All edging machines for All types types of for All types of edging machines for standard and special applications standard and special applications standard and special applications standard and specialand applications including auminium Metal including auminium and Metal including auminium and Metal including auminium and Metalfor Composite Panel Processing Composite Panel Processing forfor Composite Panel Processing Composite Panel Processing for Architectural cladding and interior Architectural cladding and interior Architectural cladding and interior Architectural cladding and interior design. design. design. design.
Specialist machinesfor for cladSpecialist machines cladSpecialist machines for cladSpecialist machines for cladding: cutting, edge-banding, ding: cutting, cutting, edge-banding, ding: edge-banding, ding: cutting, edge-banding, edge-bending and edge-bending andmachining machining edge-bending and edge-bending and machining machining aluminium cladding, composite aluminium cladding, composite aluminium cladding, composite aluminium cladding, composite or honeycomb honeycomb panels such as or panels such as or honeycomb panels such as or honeycomb panels such as Alucobond®, Alucore®, Lacore®, Alucobond®, Alucore®, Alucore®, Lacore®, Alucobond®, Lacore®, Alucobond®, Alucore®, Lacore®, Trespa® etc. Trespa® etc. IfIfIf you youmanufacture manufacture Trespa® etc. you manufacture Trespa® etc. If you manufacture using composite used using composite materials materials used using composite materials used in : cladding or lightweight panel using composite materials used in : cladding or lightweight panel in : cladding or lightweight panel applications. in : cladding or lightweight panel applications. applications. applications.
Blatchford Rd, Horsham RH13 5QR
FM2017.indd 1
Blatchford Rd, 273000 Horsham 01403 Blatchford Horsham 5QR Blatchford Rd, Rd,RH13 Horsham RH13 5QR 01403RH13 273000 5QR
01403 01403 273000 273000
scosarg.com scosarg.com
scosarg.com 18/10/2017 16:56:39
44 EDGEBANDING
www.furnitureproduction.net
Ongoing investment in staffing, services and storage capacity is helping European edgings giant Hranipex build considerable momentum in the UK. Furniture Production paid the company’s Solihull headquarters a visit to discover why it is fast becoming the supplier of choice for a growing number of factories and wholesalers across the nation …
Edging ahead of the competition Amidst the pressure of today’s competitive manufacturing sector, Hranipex offers one less reason to hold up the production line. If your edging supplies are running low, just call the company’s service team or visit its online shop to order whatever you need from some 1500 décors held in UK stock, and they’ll be delivered the next day – as early as 9am if necessary.
By extending call centre opening hours, and increasing the size of the office-based sales team to lend further support to its reps on the road, Hranipex is working hard towards delivering its clients one-to-one support. And it’s not just last-minute production run rescues that show how seriously Hranipex takes its UK customer service. There’s the freedom to order carefully-matched edgings from lengths of just 1m, and the promise of free delivery on any orders over £50, but, crucially, there’s a best-inclass product offer behind it all. The manufacturer and distributor of furniture edgings, adhesives, cleaning agents and spraying devices produces over 6,000,000m of edgings each month, and offers some 60,000 SKUs, ranging from the most popular on-trend colours to the most specific niche designs. Orders are fulfilled from capacious UK stocks – Hranipex bolstered its storage space by 500% last year – and any orders that aren’t held locally can be sourced from the company’s parent factory in the Czech Republic within just seven days. Since its foundation in 1993, Hranipex has become a key player in numerous European markets, operating through 11 subsidiaries plus various dealerships – so its will to succeed in the UK is reinforced by a well-established central operation. Hranipex may have opened its Solihull office just six years ago, but the company’s drive to improve customer engagement through unrivalled product and service quality has won it countless happy customers since. They include kitchen, bedroom and study furniture manufacturer DC Interiors, based in Maltby in South Yorkshire. “Quality, service and flexibility are key to our success,” says DC co-founder David Silkstone, echoing the Czech edgings supplier’s
ethos.“Customer expectations are high, as are ours – it goes without saying that we expect the same from our suppliers. “The Hranipex connection started when they began to supply our ABS edgebanding. At the time we didn’t know that they actually manufactured the edging themselves!” After purchasing a new edgebander, DC Interiors experienced some issues with the glue it had always used. David says: “We phoned Hranipex and the following morning their MD Petr Zmatlo was in our workshop, sleeves rolled up, offering expert technical advice, testing and recommending the correct glue for our machine … since then, we’ve never looked back.” According to David, DC generally places its orders through the Hranipex e-shop, and the goods are delivered the next working day. “Their website makes matching easy,” he says, “as their range of edgings is vast – as is their collection of cleaners and contact adhesives, which we also now purchase.” This strong product offer is backed up with excellent customer service, and it’s this combination of strengths which has persuaded DC to stick with Hranipex as its edgings supplier of choice. “If we do need to call them, we know that expert advice is always at hand,” explains David. “We chose Hranipex above other suppliers for many reasons – expert technical knowledge, professional yet friendly approach, quality of product – but above all it was for their reliability and quality of service, which is second to none.” With a continually growing sales and operations team, and a wealth of industry experience drawn from the UK and beyond, Hranipex is operating from its strongest platform to date – and it’s at your service. hranipex.co.uk
Bonded forever. Your passion for furniture should never come unstuck. We provide a full range of EVA, PUR, PVA and Silicon adhesives for manufacturers.
HRANIPEX Limited Unit 5, Elmdon Trading Estate Bickenhill Lane, Solihull, Birmingham B37 7HE, United Kingdom T +44 (0)121 767 91 80 E uk-hranipex@hranipex.com www.hranipex.co.uk
B85KF
B85KF (inside)
B85KFE
B70
B100KF
B100KF Touch screen
VWM have in stock a range of quality edgebanders for German manufacturer, LANGE. We have now been selling and servicing these machine since 2006, with many units working out in the field. The build quality of these machines is second to none as the machines are produced in Germany. We also have a B85KF on permanent demonstration for customers to come and test before making a purchase.
www.vwm.co.uk VWM Ltd, Lodgeholme, Skipton Road, Trawden, Nr. Colne, Lancashire, BB8 8RA T01282 870077 F01282 870088 Einfo@vwm.co.uk
48 EDGEBANDING
www.furnitureproduction.net
For manufacturers wishing to buy an edgebander, a new machine would be great, but perhaps is not affordable – and a used machine comes with all the inherent associated risks. Ferwood UK offers the best of both worlds – top-brand edgebanders reconditioned to the highest standards, complete with the comfort of six months’ warranty.
Reconditioning the world’s biggest edgebander brands
Ferwood reconditions edgebanders from world-leading brands including Homag, Brandt, IMA, Biesse, Holz-Her and SCM at its factory near Turin, Italy. The company offers them to the UK market through its wholly-owned subsidiary, Ferwood UK. All machines undergo the Ferwood 10-step reconditioning process to carry the prestigious Ferwood Approved logo. Ferwood UK offers single-sided edgebanders with pre-milling and full PVC specification for medium production, from the likes of Brandt, Holz-Her, Biesse and SCM. There are also higher performance single-sided machines with automated setting including PUR gluing systems, from Homag, IMA, Biesse and Stefani.
In addition, Ferwood UK offers double-sided edgebanders, and combination squaring and edgebanding or soft-forming lines supplied complete with automated panel handling systems – Homag, IMA, Stefani and Biesse are also available. With over 50 years’ combined experience of supplying edgebanding machines, the sales team of Ferwood UK is ideally placed to identify customers’ requirements and make machine recommendations, not based on brand, but
on needs, budget and specification, across a spectrum of models and prices. Some of the largest companies in the UK and Ireland have already realised the quality and value – without compromise – of edgebanding machines supplied by Ferwood. Refer to the company’s website for its up-todate edgebander stock. 0113 286 6689 sales@ferwoodmachinery.co.uk ferwoodmachinery.co.uk
Ferwood Approved: The Worldâ&#x20AC;&#x2122;s Biggest Brands Reconditioned to the Highest Standards.
Find out how some of the largest companies in the UK and Ireland have already realised the quality and value, without compromise, of machines supplied by Ferwood.
Ferwood Machinery Ltd, Unit 5B, Helios 47, 3 Isabella Road, LS25 2DY Garforth, Leeds Tel. 0113 2866689 Email: sales@ferwoodmachinery.co.uk www.ferwoodmachinery.co.uk
Edging ahead of the competition as standard.
The PURedge® system is now available as standard on all our straight edged panel components. We can edge it all; from 10mm to 60mm thick panels, coiled and strip edging up to 20mm. PURedge® is 100% waterproof once cured, providing you with the most durable and almost invisible glue line available on the market.
01925 223 965
BAZedge™ offers you the widest availability of contour edgebanding options in the UK. From 1,2 & 3mm ABS to Veneer and now 3D Acrylics we can drill, rout and shape edgeband on Melamine and HPL panels from all the leading material manufacturers. We have two dedicated high specification Homag BAZ 723 machines utilising latest technology adhesives. With over 15 years experience in this challenging field we are unrivalled in our service and product offer.
www.starbank-uk.com
sales@starbank-uk.com
QUA LITY INVISIBLE EDGEBANDING. No joints and no glue line, in perfect harmony with the panel.
Akron 1400
Tel. 01327 300366 info@biesse.co.uk
BIESSE.COM