CNC Supplement 2024

CNC

MACHINERY & EQUIPMENT

Epicon

THE EPICON SERIES

The next generation of CNC machining centres for window, door and stair production.

“Epic results in solid wood processing” “Epic results in solid wood processing” holzher.co.uk

Small Workshops

5 – 7 MARCH 2024

From the 5 – 7 March, dynamic-thinking businesses are invited to Weinig UK’s Abingdon-based showroom to explore compact automation at its best and to be introduced to simple and cost-effective solutions that make technology and automation a viable solution for all – even when facing a skills gap.

With tailored machinery demonstrations taking place throughout the event, this is your opportunity to see how easy it is to take your production processes to the next level.

● Watch live machinery demonstrations

● Meet the experts

● Experience the latest innovations

● Enhance your manufacturing processes

● Grow your industry knowledge

● Connect with industry

Exclusive show offers Available EVENTS

FIRE DOOR MANUFACTURING

14 – 16 May 2024

WINDOW & DOOR

PRODUCTION FT STEGHERR

11 – 13 June 2024

EDGEBANDING WITH EFFICIENCY

17 – 19 September 2024

PERFORMING WITH POWERMAT

8 – 10 October 2024

CALDERBROOK SPRING INHOUSE SHOW FT HOLZ-HER

21 – 22 March 2024

MARKFIELD AUTUMN IN-HOUSE SHOW FT HOLZ-HER

10 – 11 October 2024

© Media66 Ltd 2024 / ISSN 2396-9024 www.furnitureproduction.net

EDITORIAL DIRECTOR

John Legg

Tel: 01424 834973 john@media66.net

EDITOR

Gemma Lochhead gemma@media66.net

ADVERTISING MANAGER

Lisa Williams

Tel: 01424 834829 lisa@media66.net

PRODUCTION

James Ash studio@media66.net

DIGITAL CONTENT

Nyall McCurrach digital@media66.net

COPY ADMINISTRATION & DATA

Steve Merrick production@media66.net

REPRO, PRINT & DISTRIBUTION Stephens & George

ACCOUNTS

Wendy Williams accounts@media66.net

SUBSCRIPTIONS:

UK-free with sign up Europe-£85 / RoW-£95 lisa@media66.net

DISCLAIMER:

originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Media66 may be shared with any member of the Media66 and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties

comment

Welcome to the 2024 edition of our annual CNC supplement. Today, the breadth and sophistication of CNC machinery and equipment available to furniture and joinery manufacturers is hugely advantageous. Within the following pages, we explore some of the latest developments from this fascinating sector.

From HOLZ-HER’s state-of-the-art CNC technology to the game-changing HOMAG CENTATEQ P-310 CNC processing centre, from Daltons Wadkin’s fleet of leading CNC machines to Utensil Centro’s highstandard and customised PCD and carbide tools, we take in the full spectrum of machinery and equipment to suit a range of situations and needs.

We hope you find it an informative and inspiring read!

MEDIA PARTNERS

Edging to the top

London-based bespoke furniture manufacturer, Hill & Hurl understands what it takes to create beautiful residential furniture. Offering a complete service – from design conception to installation – its manufacturing capabilities need to remain as fluid as its designs and investing in the right machinery to maintain its high standards is a must. That’s why, when the company’s old edgebander was no longer able to keep up, Hill & Hurl turned to Holz-Her UK to supply a brand-new Auriga 1308 XL edgebander.

“Our last edgebander was troublesome to say the least,” begins Alex Watson, Bench Joiner at Hill & Hurl. “To compensate for its shortfalls, we would

“The compact Auriga 1308 XL comes with three finishing systems and features a rotating 21.5” touchscreen control panel for simple operation”

spend inordinate amounts of time finishing every panel by hand. We’d use coloured glues to try and disguise the glue lines and we’d have to wax every panel to get the results we were happy with. I’ve lost track of how many Stanley blades we’d go through every month removing excess glue from boards and perfecting each edge. Then there were the painfully slow heat-up times to contend with, the inflexible and inconsistent machining and the lengthy clean-down process. We were fighting a losing battle.”

Hill & Hurl’s requirements were clear. “We needed an edgebander that could offer us quick and precise application on a wide range of material – from standard 18mm MDF and plywood to expensive veneers, textured boards and Valchromat – an eco-friendly MDF board. We also knew that we’d benefit from a higher degree of automation – especially when it came to machine set-up – and we needed a quicker solution for cleaning the glue pot. As soon as we saw the Auriga 1308 XL and its Glu Jet system in action,

we knew it was exactly what we needed.”

The compact Auriga 1308 XL – which comes with three finishing systems and features a rotating 21.5” touchscreen control panel for simple operation –hasn’t disappointed and has helped the company make immediate savings on both production time and labour.

“The heat-up time on our old edgebander was crazy,” says Alex. “We could be waiting up to 45 minutes for the glue to reach temperature – especially in the winter months. The Glu Jet’s heat-up time is phenomenal. Holz-Her says to expect a three-minute heat up time but that’s really only on a super cold day. More often than not, it’s ready within two minutes which allows us to work much more efficiently.”

Alex continues, “Before we had the Auriga, we had zero production flexibility and programming was a very manual process. Our fitters could be waiting up to 90 minutes for a damaged panel to be re-edged before going back to site. Or worse, if we were using a different glue colour the day they came in, the

L-R: Owen Wilson, Operations Manager; Alex Watson, Bench Joiner and Ben Samuels, Machinery Operator

panel wouldn’t be able to be re-edged until the glue pot had been cleaned out – meaning an overnight wait. It was painful.” This exposed the furniture manufacturer to potential delays and increased labour costs. Now, thanks to its three-minute heat-up time and ability to switch between edging tapes and materials, a new or modified panel can be completed within minutes. Plus, its stored programmes and fast setting technology (fa.s.t.) make it possible to perform various operations simultaneously for streamlined machining.

For machinery operator Ben Samuels, the worst part was emptying the old edgebander’s glue pot. “We still get nightmares about it,” he laughs. “The manual told us to put sticks in the glue pot and solidify the glue around it. In theory, once the glue had dried overnight it should have come out in a big block but in reality, it came out more like chewing gum and it left a burnt, sticky residue on the bottom. We hated cleaning it and it took ages. Now, we no longer have to use such primitive techniques to keep our machine clean. We simple push a button and Holz-Her’s four-minute automatic cleaning cycle starts.”

“The technology works and because of that, we can now edge, wrap and clean in less than half the time”

The Auriga can machine panel thickness from 8-60mm, edge thicknesses from 0.4-8mm and offer a feed rate of up to 10m/min, making it suitable for a wide range of applications. “We’ve edged materials as thin an 9mm and as thick as 54mm,” Alex says. “I must admit, I’m surprised how versatile this machine has turned out to be. It’s definitely given us scope to grow our product offering.” The team also has more confidence when working with challenging materials like textured board thanks to the edgebander’s IntelliSet intelligent tool correction – a feature that allows intuitive adjustment of all milling and scraper operations. “The old machine would ignore any texture and eat through veneer,” explains Alex. “It was impossible to edge a nice radius and it required us to hand finish each edge. However, the tracing shoe automatically adapts to the thickness of a panel and compensates for any tolerances.”

There were similar issues with matt board, too. “It is an extremely delicate material and comes with a 0.5mm plastic film on its edge to protect it from scratches and dirty marks. However, this

does mean some variation in thickness is to be expected. To reduce the risk of damaged panels, we’d run multiple test pieces through the machine – wasting time and material – and more often than not, still having to hand finish each piece. Thankfully, we no longer need to do this. The Auriga handles the material much more gently and its finishing units are exceptional.”

It’s also eliminated the issue of visible glue lines. “We no longer need to stock coloured glues to combat a visible glue line as the Auriga edges each panel with a near invisible glue line. We use EVA from Jowat which works beautifully with the Augria. It only heats what is needed so it doesn’t affect the strength or colour of the glue and it applies the right amount of glue automatically. This alone has reduced postproduction times by at least 50% and has significantly reduced material waste.”

So, how simple is the Auriga to use?

Owen Wilson, Hill & Hurl’s new Operations Manager has been using the Auriga for two weeks and can vouch for its simplicity. “It’s certainly not difficult to use and you don’t need a lot of experience to >>

Auriga 1308 XL edgebander

“We no longer need to stock coloured glues to combat a visible glue line as the Auriga edges each panel with a near invisible glue line”

use it,” he says. “After a week, I was pretty confident on the basics, and I’ve been running different sized panels through the machine quite easily. The more intricate workings of the machine will follow but for now, the machine’s automatic set-up options and touch-screen PC make it intuitive to use. It just makes sense.”

Between them, the men in the workshop have used eight different edgebanders and without hesitation, have agreed that the Auriga was the best they’d come across. “It’s not only built to last, but everything is in the right place and easy to get your head around,” says Alex. “It’s a straightforward piece of kit that, when you look at the amount of technology and innovation in its design, shouldn’t be straightforward at all. The technology works and because of that, we can now edge, wrap and clean in less than half the time.”

On a final note, Alex says, “Engineering aside, Holz-Her’s service needs a mention because they will always go the extra mile. We have a group chat with an edging specialist and if we come up against a problem or have a question, he will reply within a few hours with a full video walk through. No ticketing system, no annoying chat bots – an

actual human who is willing to help. It’s the best kind of customer service you can get.

Teamed with a pretty awesome machine, Holz-Her is a great package for companies looking to raise the bar in furniture design and we couldn’t be happier.”

www.holzher.co.uk

HYPSOS

AEROSPACE TECHNOLOGY FOR WOOD

Universal 5-axis CNC machining centre designed for manufacturing complex or large 3D wooden elements.

• Perfect for machining large and complex components

• Extremely rigid structure for unrivalled precision

• Fully enclosed for outstanding dust and noise reduction

SCM UK

Tel. +44 (0)1159770044

scmuk@scmgroup.com www.scmgroup-uk.com

CNC machining centres: the latest from SCM for the furniture industry and solid-wood machining

morbidelli m100: the new FlexDrive system

The reliability of the automatic table, combined with the practicality of the manual table. This is FlexDrive, the new system for the morbidelli m100 drilling and routing machining centre and also available on the morbidelli m90, m200, m220 and morbidelli p200 models for drilling, routing and edge treatment.

Reliability, speed and practicality are key features of FlexDrive which, thanks to an innovative positioning system, allows you to manually set up a worktable with bright indicators fitted onto the bars and locking systems.

The main advantage is the elimination of any possible error when setting up the

table thanks to automatic verification. If the set-up is incorrect, the program does not start. Indeed, SCM is proud to claim that the system is the “only one on the market capable of identifying both the position and the type of locking system”.

Saving time, a luminous system guides the operator by indicating the exact position of the bars and locking systems. Furthermore, thanks to FlexDrive there is no need for a skilled operator to be present: the LEDs make the machine more intuitive and user friendly.

The morbidelli m100 machining centre for drilling and routing is highly modular and provides the ideal solution for every manner of wood-machining problem. This model features “ALL-

“Reliability, speed and practicality are key features of FlexDrive which, thanks to an innovative positioning system, allows you to manually set up a worktable with bright indicators fitted onto the bars and locking systems”

IN-ONE” technology: indeed, with a single machining centre, it satisfies the needs of companies and artisans from numerous fields.

In addition, thanks to the Maestro CNC software, you can create and produce pieces in any shape in just a few clicks, making use of specific modules for each production process.

The design of the morbidelli m100 means operators can load and unload large sized panels in complete freedom. The Pro Space safety system and the absence of perimeter protections means there is more free space in the factory and provides excellent loading ergonomics with access to the worktable from all sides of the machine.

morbidelli m100

“The morbidelli x200 nesting machining centre meets the needs of a market increasingly focused on “batch 1” flexible productions, combining excellent performance and high levels of configurability”

Considerably improved productivity is achieved thanks to the head borings with RO.AX (Rotoaxial spindle technology) spindles which, thanks to the innovative structure and high rigidity, mean faster rotation speeds can be achieved and can operate maintenance free for more than 1000 working hours.

The possibility of making tool changes in less than 15 seconds, thanks to the FAST 14 system, also means clients can save more time and increase the productivity of more complex programs.

Lastly, the machining unit’s high level of configurability offers the machine maximum flexibility. It is possible to host up to four work units, including the JQX five-axis electrospindle that ensures there are no vibrations, even with significant removal of material for an unparalleled finish.

The morbidelli X200 nesting machining centre – complete with new labeller inside the cabin

The morbidelli x200 nesting machining centre for drilling and routing has a new automatic labeller inside the cabin. This exclusive SCM device allows you to automatically print labels even in the complete absence of a cell, creating a low cost, fully automated system that does not need to be overseen by an operator.

The main advantage is the elimination of any possible kind of human error and a guarantee of an uninterrupted continuous work cycle. Cleaning and safety are other advantages of this innovative system. The protective casing avoids problems with dust and wear of the labeller, while the facilitated position of the labeller allows you to perform maintenance work in complete safety.

The morbidelli x200 nesting machining centre meets the needs of a market increasingly focused on “batch 1” flexible productions, combining

excellent performance and high levels of configurability. The model allows you to perform nesting machining even on shaped pieces, with widely varying sizes and shapes, at a cutting speed of up to 50 m/min and unique productivity levels for this technology.

All the machining work is done without having to remove the spoil panel, even in 3D thanks to the X-POD suction cups. This dramatically reduces the machine’s set-up times. The work cycles are further sped up by the FAST tool change storage with 18 positions. The horizontal boring is fully flexible, even in nesting, thanks to the lowered spindles.

Another advantage is its maximum precision. Even the smallest pieces can be blocked during machining thanks to the new X-Vacuum system which activates a dynamic vacuum concentrated on the worktable zone where machining is ongoing.

Machining creativity is also enhanced with the Maestro CNC software.

morbidelli X200

morbidelli P200: the CNC edgebanding revolution

This machining centre is extremely modular because it can drill and route any shape of panel, as well as perform edge treatment.

Some of the main advantages of this machine are customisation and flexibility and it has a wide range of options designed for both batch 1 and project production.

Maximum machining quality is ensured by the edgebanding unit that can edge panels of up to 80mm thick.

The TV FLEXMATIC worktable is highly versatile and offers configurability freedom. It guarantees zero downtimes for set-up operations and no compromising with performance. In addition, the HE POD suction cups allow the pieces being machined to be lifted to make the most of the size of the worktable and produce numerous pieces from a single positioning.

The completely open worktable makes

panel loading simple and easy even with large-size pieces (up to Y of 2200mm).

accord 500: The new CNC machining centre for doors, windows, stairs and solid wood elements

Optimising and speeding up production processes, while simultaneously guaranteeing excellent finishing quality, the accord 500 CNC machining centre puts the customer’s time front and centre.

Each technical feature is designed to save time at the most crucial stages for each industry manufacturer, from machine programming to set-up, from the machining process to maintenance.

SCM is proud to claim that it increases productivity by 30% compared to market standards thanks to the “gantry” structure with a closed frame that, in continuity with the accord project, allows for sturdiness and precision to be achieved, even at maximum advancement speed and with the most difficult machining jobs.

The routing speed is further increased

and now exceeds 15 metres per minute with the new five-axis KPX machining unit with Hiteco 17 kW electro-spindle, designed to always allow the most complex operations to be carried out rapidly and accurately.

Even the production cycle times are dramatically reduced with the exclusive BRC-S unit, that is even more flexible and compact and allows you to complete all the cutting, routing and drilling machinings typical of window components.

Set-up times are also reduced to zero thanks to the MATIC automatic worktable with simultaneous positioning of bars and pods or clamping devices: the ideal solution for machining prefinished elements that involve workpiece repositioning within the programme.

Another significant new entry is the quick access to more than 100 tools easily available and ready, for use with the new Caddy 35 storage, unique both for its capacity as well as its structure because

“Optimising and speeding up production processes, while simultaneously guaranteeing excellent finishing quality, the accord 500 CNC machining centre puts the customer’s time front and centre”

“Maximum machining quality is ensured by the edgebanding unit that can edge panels of up to 80mm thick”

accord 10 cnc machinery & equipment >>

“Hypsos is the universal five-axis machining centre with integrated cabin, designed to process complex shaped elements in curved wood or solid wood”

it is integrated into the machining centre without increasing the machine’s bulk.

Tool management is further optimised and simplified by the new Maestro Power TMS software, integrated with SCM’s Maestro suite. Thanks to this program that maximises the ability of the storage and optimises programming, there is no need for the operator to waste time and energy in looking for the most suitable tool. The software will identify and indicate the tool’s exact position in the storage, thus minimising machining times.

Cleaning the surrounding area is another crucial matter when machining solid wood and, in order to deal with the problem, SCM has devised a new shavings conveyor automatically positioned in accordance with the machining program, that can ensure maximum suction efficiency under any condition.

Hypsos: for 3D machining of elements with more complex shapes and dimensions

Hypsos is the universal five-axis machining centre with integrated cabin, designed to process complex shaped elements in curved wood or solid wood: armchairs, chairs, stairs, furniture and design furnishing accessories.

The architecture of the machine –characterised by the large-sized working area and the wide vertical stroke of the machining unit – offers maximum volume availability and new production opportunities.

Completely closed during the processing, Hypsos is also fitted with the most efficient dust containment and suction systems to ensure cleanliness of the working environment, safety for the operator and total reliability.

It offers high accuracy thanks to the sturdy monolithic structure, made of a

fixed base with integrated worktable and large section movable beam supporting the machining unit.

The worktable, available in phenolic multilayer or aluminium, has an integrated vacuum system and grooves on the entire surface. It is possible to use clamps or suctions cups for performing elements having different shape and size.

The machining unit enables you to perform heavy duty operations on solid wood to carry out three-dimensional elements with the best finish quality, and the several automatic tool change solutions guarantee cycle time reduction.

The level of productivity is also optimised by Maestro active CNC HMI software, installed in all the SCM machining centres, that simplifies the operator’s work by monitoring all the required information in real time.

www.scmgroup.com

Hypsos

Introducing the AXYZ WOODWORKER CNC Router

AXYZ, a leading provider of CNC routing solutions, has unveiled the all-new AXYZ WOODWORKER CNC Router. Designed to revolutionise the woodworking industry, this powerful all-in-one solution is engineered for fast and effortless high-volume cabinetry and furniture production. With its customised machine configuration and a range of specially developed options, the WOODWORKER offers furniture and cabinet makers a clean and efficient manufacturing process.

Key features of the AXYZ WOODWORKER CNC Router include:

Versatile process areas: The WOODWORKER boasts a wide variety of process areas that can accommodate all standard sheet sizes, with an impressive 10” high gantry clearance. This flexibility makes it easy to use with accessories such as vacuum pods or a rotary axis device, enhancing productivity and precision.

Exceptional performance: Equipped with powerful direct servo drives and helical racks, the WOODWORKER delivers outstanding performance, high-speed cutting, and impeccable finishes across a

“Designed to revolutionise the woodworking industry, this powerful all-in-one solution is engineered for fast and effortless high-volume cabinetry and furniture production”

wide range of wood types. It excels even with phenolic-based products like High Pressure Laminate (HPL).

Multiple spindle configurations: The WOODWORKER offers a choice of a single 5, 10, or 15HP HSD spindle, allowing users to tailor their setup to match specific production requirements. Additionally, a nine-position drill bank can be added to the multi-head configuration for faster and more productive operations.

Efficient tool changing: With a selection of 7, 10, 14, or 21-position automatic tool changers, the WOODWORKER ensures fast and efficient tool changes, minimising downtime and maximising productivity.

Advanced dust collection: The router features a high-volume 4” dust collection system, complemented by an oversized dust boot, high-flow manifold, and hose management system. This comprehensive setup effectively collects both large chips and fine dust, maintaining

a clean and safe working environment.

Automated label printing: The WOODWORKER offers an optional AXYZ Automated Label Printer (ALP), simplifying the identification of parts during the final assembly process. This integrated solution streamlines operations and enhances overall efficiency.

Rotary axis equipment: For machining complex parts requiring 360° rotation, the WOODWORKER offers optional rotary axis equipment. This feature expands the router’s capabilities and enables the production of intricate and precise parts. When it comes to furniture and cabinet making, the AXYZ WOODWORKER is the ultimate CNC solution. AXYZ has put extensive effort into developing a machine that seamlessly combines power, versatility, and precision to meet the unique needs of woodworking professionals.

01952 291600 enquiries@axyz.com

AES Group Machinery UK to host grand opening of its UK showroom

AES Group Machinery UK Ltd invites you to visit the grand opening of its new UK showroom, to be held between 21st24th March.

On display and ready to demonstrate will be one of the most diverse selections of CNC machinery to cater for the many aspects of panel-based manufacturing, door processing and furniture and joinery production.

Established in 1989 and having held a presence in the UK since 2017, The AES Group has now established AES Group Machinery UK Ltd to create further awareness for its vast range of products. This latest investment reaffirms

its commitment to both existing and potential customers throughout the UK and Ireland. This new facility will not only assist in the sales process but will also allow ‘in-house’ training and customer support.

Globally, The AES Group is establishing itself as one of the premium brands of CNC and now has six manufacturing plants along with totally owned subsidiaries in Belgium (AES Europe), Charlotte (AES America) and now AES Group Machinery UK.

During the open house event, there will be several machines on display, offering live demonstrations and covering several

“On display and ready to demonstrate will be one of the most diverse selections of CNC machinery to cater for the many aspects of panel-based manufacturing, door processing and furniture and joinery production”

manufacturing product groups including sawing, nesting, automated nesting, door processing, drilling and shaping.

The purpose of the event, as well as launching AES in the UK, is to allow manufacturers from the UK and Ireland to have an informed overview of the AES Group product range, whilst also giving the opportunity to meet the people behind the product.

During the event, there will be AES technicians on hand to demonstrate the machinery, along with key personnel from the AES Group to assist in and discuss any present or future manufacturing requirements.

Whether new to CNC and looking to step up from manual manufacturing methods using sliding table panel saws, or looking for more automated solutions with a board storage and retrieval system to feed multiple machines, AES has the knowledge, expertise and manufacturing technology to offer the solution that is right for you.

During the event there will be several guest companies attending, including national materials supplier, Lawcris, along with Intelligent Fixings and Lamello who will be offering live demonstrations on fittings for cabinet assembly. CAD/CAM software demonstrations will be made by Alphacam/ Cabinet Vision, Microvellum, NC Hops and Tecnoprogram. Meanwhile, advice on all aspects of tooling will be available from Unilap. For edgebanding, glue, consumables and furniture hardware, Hranipex will also be available.

To book your demonstration, RSVP using the following details.

0800 083 8844 info@aesgroupukmachinery.co.uk www.aesgroupukmachinery.co.uk

Utensil Centro – a story of Italian entrepreneurialism

Utensil Centro is an Italian company that produces PCD and carbide tools for machining wood, aluminium, plastics and composite materials for the furniture, automotive and aerospace industries.

Its mission is to meet the needs of its customers, creating products that are in line with their expectations and supporting them with a flexible, fast service.

How it all began

Utensil Centro is the product of Italian entrepreneurialism dating back to 1980, when a small local business was transformed into an industrial company thanks to the tenacity and dedication of Libero Bartolini and Walter Pazzaglini.

A passion passed on from father to son, a second generation which, for a number of years now, has been pursuing fresh strategies to lead the company towards increasingly ambitious goals.

Today, Utensil Centro is proud to say that it is a well-organised industrial company that produces high-quality tools at competitive prices, with a presence

in more than 40 countries through an extensive, firmly established sales network.

Products and applications

For over 40 years, Utensil Centro has been producing tools primarily used for machining solid wood, wood-based materials and wood derivatives.

Utensil Centro’s comprehensive range of products has the capacity to cover each

stage of the production process, from the machining of the raw material to the finished product:

• Router cutters

• Boring bits

• Circular blades

• Cutters with bore

• Hoggers

• Inserts

• Clamping system

For several years, thanks to the acquisition of new technologies and Utensil Centro’s advanced design, the company has been manufacturing tools for processing advanced and special materials such as carbon fibre, polymers, and light alloys.

Tools for CNC

Utensil Centro’s extensive experience in the market has enabled it to acquire the skills necessary to design and produce high-standard and customised PCD and carbide tools for CNC machining centres.

It offers high-quality router bits to enable the precise and efficient cutting, shaping, and carving of various materials, including wood, plastic, non-ferrous metal, steel, and composites.

Utensil Centro’s CNC router cutters are made in Italy with top-quality materials and come in a wide variety of shapes, sizes, and cutting profiles

“Utensil Centro’s CNC router cutters are made in Italy with top-quality materials and come in a wide variety of shapes, sizes, and cutting profiles to accommodate different cutting applications and materials”

to accommodate different cutting applications and materials.

Manufacturing and sustainability

Utensil Centro’s production unit spans more than 1,700 square metres, and is equipped with cutting-edge, hi-tech and digital machinery. The company is dedicated to working in a responsible, sustainable manner, and is fully powered by two 250 KW photovoltaic systems, which allow it to operate in the most environmentally friendly manner possible.

Utensil Centro’s services

• Customised design - Utensil Centro designs and develops custom-made

special tools

• Sharpening and repair - The company offers a sharpening and repair service for tools, with rapid turnaround times.

• Ready stock - Utensil Centro ships all available ready-stock items on the same day.

• Fast delivery - Utensil Centro can deliver your order in 24-48 hours.

• B2B e-commerce portal - Digital space for viewing products and technical data sheets with dedicated price lists and real-time availability of items.

sales@utensilcentro.it

www.utensilcentro.com

EUROPEAN EXCELLENCE

Volter offer a range of customisable CNC router and knife solutions to meet customers individual needs

UNRIVALLED CUSTOMER SUPPORT

Volter machines are sold and maintained in the UK and Ireland by leading distributors Daltons Wadkin.

Lorem ipsum

Daltons Wadkin – a leader in CNC machine solutions

Daltons Wadkin, a leading name in the CNC sector, has built an enviable reputation for delivering high-quality CNC machines, sourced from Europe’s leading manufacturers, and backed by its own unparalleled support team.

VOLTER

The newest addition to the Daltons Wadkin CNC lineup is VOLTER. Introduced to the portfolio in 2023, VOLTER is specifically aimed at customers looking for a cost-effective CNC router with a European pedigree and first-class support.

The machines are designed and manufactured in the Czech Republic and tailored to meet every challenge – available with a choice of bed sizes,

spindles up to 6kW, a vacuum table with six controllable zones, and a sevenposition automatic tool changer, the VOLTER is capable of processing a wide range of materials including wood-based panels, plastics, composites, aluminium and more.

At the core of the VOLTER is a steel welded frame, ensuring stability and precision. The integration of servo drives on each axis, including dual drives on the Y-axis for gantry movement, guarantees accurate and repeatable machining.

The user-friendly interface, featuring intuitive control software, a Windows PC, and a 15” touch screen, makes operation seamless. V-carve pro, supplied as standard, further enhances the user experience.

“Introduced to the portfolio in 2023, VOLTER is specifically aimed at customers looking for a cost-effective CNC router with a European pedigree and first-class support”

Kimla

Daltons Wadkin has been installing Kimla CNC machines in the UK and Ireland for over 15 years. With a no-compromise attitude to research and development, Kimla continues to push the boundaries of what is possible when it comes to CNC machining.

The Kimla range includes three-, four- and five-axis CNC routers and knife cutting systems, from compact prototyping models through to high production machining centres for processing solid wood, wood-based panels, composites, non-ferrous metals, rubber, foam and other advanced materials. Particularly useful is the option for an increased Z-axis height up to 2100mm.

One of Kimla’s key areas of innovation is its linear drive technology. Developed and manufactured in-house, linear drives are an option on most models. High-powered electromagnets produce

“At the heart of every Kimla CNC is its patented Dynamic Vector Analysis (DVA) control system – processing up to 20,000 lines of G-code per second”

frictionless movement – with no wearable parts, speed, acceleration and accuracy is increased tenfold over traditional rack and pinion systems.

At the heart of every Kimla CNC is its patented Dynamic Vector Analysis (DVA) control system – processing up to 20,000 lines of G-code per second for smooth regulation of the feed speed resulting in an unrivalled finish across a range of materials.

Support

Regardless of what make or model machine you consider for your own production needs, perhaps the most important aspect to consider is support and backup, something the team at Daltons Wadkin is continually expanding to meet the company’s growing customer needs.

Daltons Wadkin has developed a specialist core team of CNC engineers within its support services department, dedicated to looking after CNC production customers across the UK and Ireland. This includes regionally based technicians for onsite support, a technical help desk for telephone and net assistance and extensive spare parts inventory held at its Nottingham facility.

0115 986 5201

info@daltonswadkin.com

www.daltonswadkin.com

Kimla

VOLTER VOLTER

HOMAG automates production for Claris Housewares & Stationery Solutions

Based in Greenford, West London, Claris Housewares & Stationery Solutions Limited trades as Highdecora, and specialises in custom fitted furniture in the home and office sectors. Product categories include fitted bespoke kitchens, wardrobes, media walls, bed frames and other bespoke home and office furniture.

“Each and every product sold on our website is designed and produced by us in our 15,000 sq. ft. facility,” explains managing director, Sanjay Bajariya. He continues, “Recently, our manufacturing capacity has been restricted because of the manual machinery we were using. We realised that to achieve our growth potential we needed to invest in more advanced machinery.

“When we analysed the bottlenecks. It was clear that our panel dividing and drilling operations had to be improved. Consequently, we researched the market looking for a suitable beam saw and CNC drilling centre. We narrowed our shortlist down to a couple of brands and carried out a more thorough investigation which included seeing the machines in operation at other companies.”

German engineering and efficiency “HOMAG began to emerge as the best option on the market. Not only are its products robust and technically advanced, but also the intuitive control

software makes them extremely easy to operate. The fact that they are designed and engineered in Germany gave us confidence that they would be reliable over the lifetime of the machines.

“Taking our short and long-term requirements into account, we decided to place orders for a HOMAG SAWTEQ B-130 entry level beam saw and the highly rated DRILLTEQ V-200 CNC processing centre.

“As you’d expect from a German company, the preparation, scheduling and installation of the machines was precise and organised. Both the saw and the drilling CNC were installed by HOMAG engineers on time and inside five days.

“Our operators were given a day’s training on both machines. This was carried out by one of the HOMAG installation engineers who did an excellent job getting each team member fully up to speed on the saw and the CNC.”

“Taking our short and long-term requirements into account, we decided to place orders for a HOMAG SAWTEQ B-130 entry level beam saw and the highly rated DRILLTEQ V-200 CNC processing centre”

Quality

and easy operation with simple control software

Both machines are very easy to operate; the SAWTEQ uses the Magicut software whilst the DRILLTEQ is controlled by HOMAG’s market leading software, woodWOP.

“From day one, the new machines have transformed our production,” says Sanjay. “When we relied on the manual saw and drilling machine it could take up to a week to get a job processed. Now, we can easily process four or five jobs a day. What’s more, the accuracy and finish quality are superb.

“These are the first machines we have bought from HOMAG, but I’m sure they won’t be the last. From the moment we first showed interest, through the sales process, installation and aftersales support, each HOMAG person we have come in contact with has been responsive, helpful and extremely knowledgeable. We can’t fault them,” concludes Sanjay.

For a demonstration or further information on HOMAG woodworking machinery or software, contact Adele Hunt at HOMAG UK on 01332 856424 or email: info-uk@homag.com

www.homag.com

www.clarisworld.co.uk

Next level performance

CENTATEQ E-310

HOMAG’s CENTATEQ E-310 is a universal CNC processing centre that excels at edge banding on shaped parts. The compact machine offers a high level of performance with an array of impressive machining features as standard.

One unit for all-round, first time accuracy

powerEdge Pro Duo

Using airTec, the powerEdge Pro Duo head achieves the same quality as a laser head for a fraction of the price. This makes invisible joint quality accessible to even more sectors of the industry. With the ability to run EVA, PUR and airTec, the revolutionary powerEdge Pro Duo edge banding unit is powered by the latest woodWOP 8.1 software making it quick and simple to achieve the perfect edge banding result on shaped panels, time after time. The CENTATEQ E-310 provides the highest edge quality, unbeatable butt joints and total flexibility.

856500 | Email. info-uk@homag.com | www.homag.com

HOMAG CENTATEQ P-310 – A game-changer for timber window manufacturer French & Westcott

Based in Canterbury, Kent, high-end timber windows and doors specialist French & Westcott has invested in a HOMAG CENTATEQ P-310 CNC processing centre. The husband-andwife team, Ryan and Sophie Woodward, launched the business in 2013. From the outset, they followed traditional manufacturing methods using spindle moulders and planers.

“It became clear to us that this traditional business model was really not working,” explained Ryan. He continued, “It’s just too time-consuming; it also relies on expensive, skilled and difficult-to-find people. All in all, it’s no longer a profitable model and I think this realisation is happening across many small joinery businesses.

“With our existing setup, it was only possible to make money doing large batches. As a small independent, however, it was almost impossible for us to win bigger jobs. To overcome the issues, we realised we needed to invest

in some new, technically advanced machinery that would speed up our processes, improve our accuracy and make us less reliant on traditional craftspeople.”

The dawning of new possibilities

“We began our search for the right solution by visiting the UK facility of a European CNC machine manufacturer. Seeing this machine in action really opened our eyes as to what could be achieved. At that point, however, we realised we would need to undertake a more thorough due diligence exercise to make sure we found the solution that would be able to handle all our needs now and in the foreseeable future.

“One of the potential partners on our list was HOMAG and when we went up to Castle Donington to see its CNCs in action we were blown away by the performance, accuracy and build quality of the machines. HOMAG also arranged for us to visit a leading door manufacturer in Southampton and a premier window manufacturer in Colchester, both of which were running HOMAG CNCs and other HOMAG machines too.

“Committing to investment in a technically advanced machine such as the CENTATEQ P-310 was a massive decision for us. It could have the potential to terminally damage the business if we got it wrong. Those visits, however,

“The fact that we now do a lot of bespoke conservation restoration work profitably, all on the CNC, speaks volumes as to what this machine can achieve. It is a real gamechanger, without a shadow of a doubt”

Ryan and Sophie Woodward with their CENTATEQ P-310 CNC from HOMAG UK

gave us the confidence to proceed with HOMAG. At the time, we were novices as far as knowing how to specify the CNC to best meet our needs. That meant we had to put our faith in HOMAG’s people to be honest and truthful in guiding us through the process.

“I must say, they were brilliant; never once did we feel we were being ‘sold to’ or pressured into ordering things we didn’t need, such as fancy add-ons we’d hardly ever use. In fact, it was us who at one point had to convince HOMAG we needed to invest in a 5-axis, rather than a 4-axis head.”

Selecting the right options

“We explained to Phil Pitchford, HOMAG’s CNC expert, our ‘must haves’ for the machine: it had to last us at least 12 to 15 years, so the build quality had to be first class; it had to have high levels of repeatable accuracy to meet our customers’ quality expectations; it had to be versatile to cope with the different sized jobs, from bespoke to larger batch work and it had to be able to do all this quickly. And, of course, it had to be relatively easy to operate so we didn’t need to employ specialist staff.

“Having listened to our ‘wish list’ Phil recommended the CENTATEQ P-310 and after further consultations we finalised the options we needed. These included the three-stage clamps which we’re really pleased we opted for as opposed to the power clamps; the small part clamp that

has proved very useful and the longer 4.2 m table.”

Installation and training

“The installation process was incredible. Access to our facility is not the easiest –our yard is small and down a narrow lane, so it’s tricky to say the least. The delivery truck had all the right gear on the back to successfully unload the machine and locate it in the new small outbuilding (11 m x 10 m) we had constructed especially for the CNC.

“They delivered the machine on the Monday morning and once the electrics were wired up later that day, the HOMAG engineers had it running and commissioned by the end of Tuesday.

“HOMAG then sent along a specialist trainer, Rob, who was absolutely brilliant. There was nothing Rob didn’t know about windows and door manufacturing and he was able to impart his knowledge to us in an easy and clear manner. We can’t speak more highly of him.”

Delivering speed, efficiencies and accuracy

“We were asked the other day what was the key benefit of the new HOMAG CENTATEQ P-310 to our business and I blurted out: “You can make money using it!” And ultimately, that’s what it’s all about. We now process almost every component of a window or door on the CNC because it is so much more accurate and quicker.

“Previously when the parts were made on different machines, they didn’t necessarily fit together well at first. This necessitated hand finishing, such as filling and sanding little gaps here and there, but now we don’t have gaps, every component fits perfectly, so we save a huge amount of time eliminating hand finishing before the windows are painted.

“Now we use dowels rather than finger joints which required slicing the fingers off once the unit had been glued; dowels eliminate all those extra processes. Prior to getting the CENTATEQ P-310, we would have to refuse small one-off jobs under the £5,000 mark because we just couldn’t make them pay. With the new set up we can not only do the bespoke small

jobs profitably, but we can also easily handle the bigger projects that architects can give us.

“It’s hard to explain what a risk we took investing in this CENTATEQ P-310, in fact, I’m not sure we’d have made the leap had we not had the confidence in, and support of the HOMAG team.

“From the outset, we felt that the team at HOMAG were looking to build a longterm relationship, rather than just selling us a machine. We are so happy we took the leap, it has transformed our business in every way. The fact that we now do a lot of bespoke conservation restoration work profitably, all on the CNC, speaks volumes as to what this machine can achieve. It is a real game-changer, without a shadow of a doubt,” concludes Ryan.

For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. info-uk@homag.com www.homag.com

Processed window components direct from the CNC

Finished window components manufactured on the CENTATEQ

Pade CNC bandsaw – the clever way to cut

JJ Smith has recently completed the successful installation of a Pade CNC ‘Hopper’ bandsaw at a leading UK manufacturer of garden products. Like many companies in this sector, traditionally they had been using manual bandsaws to cut a variety of differently shaped parts. Prior to cutting, each part needed to be manually marked out using a template which was very timeconsuming and required a skilled person to safely operate the machine.

In this instance, the customer wanted to achieve a number of goals which included increased production output, safer operation and ideally a facility for drilling holes for assembly bolts. The machine supplied was a Pade CNC Hopper which has a 2500mm moving carriage in the X-axis, equipped with six work piece clamps. This means that it is possible to load one piece of timber up to 2500mm long which, if required, can be cut down to shorter lengths. It is also possible to load and machine shorter pieces.

“The clever and unique part of this machine is the bandsaw blade itself which, thanks to the CNC control, can automatically angle from the program to +/- 90 degrees”

With a maximum clamping and cutting height of 100mm, it is possible to stack and cut several pieces high, thus maximising production output. The Y-axis capacity is 1250mm, meaning sheet material can also be cut.

The clever and unique part of this machine is the bandsaw blade itself which, thanks to the CNC control, can automatically angle from the program to +/- 90 degrees. This means the machine can automatically cut a wide range of shaped parts with no manual marking out and with no intervention from the operator. Cut parts are ejected onto the outfeed end of the machine, with the option of a conveyor belt to deliver these parts back to the area the operator stands.

Lastly, Pade was able to fit a dedicated electro spindle for drilling in the Z-axis, which means the customer no longer needs to do this operation on a separate machine.

Not only can the Pade CNC Hopper be used to cut shaped parts for garden products, but it can also be used for cutting and drilling of furniture rails for sofa and chair frames, parts from sheet material, and scalloped bearers for transportation.

Additionally, it is possible to cut various materials other than timber-based, including composites, aluminium, foam, Bakelite, cork, rock wool and more. 0151 548 9000 sales@jjsmith.co.uk www.jjsmith.co.uk

Pade CNC hopper bandsaw

Bandsawing long pieces

Optional vertical drilling head

Q&A - Jason Varey, MD at VWM

Based in Trawden, Lancashire, VWM is a woodworking machinery service and supply company with an impressive 42 years of experience specialising in the supply and service of CNC routers. Here, we speak with VWM’s managing director, Jason Varey, about the company’s significant offering, expertise, and loyal customer base.

Could you please describe your business and its CNC specialities?

VWM has been involved with CNC since 2000, firstly retrofitting new controllers onto older machines, before the birth of Technos in 2003.

We predominantly supply in the wood sector, but we also have several machines in the aerospace, composite doors, plastics and nonferrous metals industries.

Around 90% of our original customers are still using our Technos machines supplied in 2003 and have since added further machines, but we have customers going back to 1986 who are still with us.

We’re proud to say that we have a very small turnover of staff. The average service time our senior engineers have been with us is 20 years. We are currently introducing new, younger members of staff to provide back-up to our longerstanding team members.

What are the benefits of investing in CNC technology?

The benefits are massive. To this day I still don’t think that employees, especially of smaller companies, realise how much a CNC can do for them. Above all it gives accuracy, accurate machining times and it will never be sick or take a day off.

As an example, a kitchen manufacturer has the ability to do all their drawing on software, and can then run simulated machining times. It also provides a material quantity list, bringing a great deal more efficiency than simply best guessing. These are just a few of the many benefits.

Which other elements of a business investing in CNC tech would need to be looked at for a smooth and efficient production process?

The main thing is choosing the correct machine not only for the present, but

to future-proof. The integration of the software is also important, ensuring you have the correct level, in addition to having a competent operator who wants to embrace the technology.

Roughly what percentage of businesses go on to upgrade their CNC kit in due course, and why?

I would not say a big percentage choose to upgrade; it’s more that they tend to add further machines to increase production. Take 2023, for example. We sold 29 machines with only one customer choosing to upgrade compared to three customers adding further machines. This demonstrates that a), we supplied the correct machine for the application, and b), their business is growing as they are adding further machinery.

Could you tell us about the range of machines you can offer, and their capabilities?

We have a machine to suit every budget. Our HD series can be tailor-made to each customer’s individual requirements and we are now introducing a range of HD five-axis machining centres!

Our standard range of ECO/MD are stock 8 x 4, 10 x 5 and 2100 x 3200mm tables, and are available for quick delivery.

Our machines take one full week for installation and training. We’ve seen many companies trying to do this in two days, and it’s really not advisable. Crucially, our machines are fully CEUKCA compliant, and it’s very important for an employer to opt for this safety aspect when buying a machine. www.vwm.co.uk

NOW LAUNCHED FULLY

• Auto load system with height detection

• Panel loading fully automatic with align system

• 24 position tool changer

• C axis aggregate for faster panel production times

• Auto cleaning of worktable

• Auto o loading

• FULLY AUTOMATIC

TECHNOS ECO

•

•

•

•

•

•

•

•

Masterwood’s comprehensive CNC offering

As suppliers of parts and materials, across all industries, endure the ongoing global struggle, Masterwood GB was facing delivery times of up to six months for new machines. As the demand for these is still going strong, Masterwood GB has pre-ordered a range of machines, to go into production at the Rimini factory in Italy.

The machines are built to mid-range specifications, with the ability to retrofit additional options, such as waste conveyors and a fourth axis, so every machine can meet the customer’s requirements without the need to compromise. Alternatively, items initially added to the machine can be removed if not required, to avoid unnecessary costs for the customer.

When a Masterwood customer in Northern Ireland found their 18-yearold CNC was no longer viable for repair, the decision was made to purchase a new Masterwood Project 470L. As the machine was near completion when the order was placed in early October, delivery from Italy and installation was completed in just four weeks.

The current range of stock machines available from Masterwood GB includes:

• The versatile four-axis Project 470L, also available as three-axis.

• Winner 250 – Masterwood’s entry level short bed CNC; suitable for doors, windows, cabinets and other bespoke work.

• Winner 485L – Fixed specification full five-axis long bed CNC.

• TF 600 KT – The latest addition to the Masterwood CNC drilling range. High-speed drilling on all six faces of a panel, plus routering above and below with a six-position tool changer.

Masterwood continues to develop its full range of CNC machinery, as well as the recently added beam saws and panel saws, which have already been selling well across Europe and have received high praise from customers for their quality and build strength.

Winner 250

TF 600

Special machines for doors, windows, and frames are still an integral part of the Masterwood range, and with the option of automation and full production lines, Masterwood can provide solutions to businesses, large and small.

With the support of KDT Machinery and Masterwood’s own software house, the Italian manufacturer is moving forward with upgrading existing software design packages, as well as creating

new packages. The software available covers standard windows, traditional box windows, door sets, staircases, cabinets, nesting, and 3D, for three, four and fiveaxis machines.

A new version of the long-established MasterWorks CAD/CAM system is under development and will be available on new machines, and as an upgrade for existing customers. Masterwood GB can offer bespoke demonstrations on a range of

products and software at its showroom near Gatwick Airport. On show, it has a five-axis pod & rail, four-axis matrix bed, compact drilling machine, high-speed drilling machine, and a beam saw.

For more information and prices, or to arrange a demonstration, contact Masterwood GB.

01293 402700

office@masterwoodgb.co.uk

www.masterwoodgb.co.uk

“Masterwood continues to develop its full range of CNC machinery, as well as the recently added beam saws and panel saws, which have already been selling well across Europe and have received high praise from customers for their quality and build strength”

Project 470L

Wealden Tool Company expands its offering further

Wealden Tool Company Ltd, based in Staplehurst, Kent, is constantly enlarging its range of CNC tooling. Following are just some of the company’s latest additions, all of which are available from stock online from its website.

Slat wall PCD cutter

A PCD cutter suitable for the production of slat wall at high speed with extended tool life.

A TC-tipped version of this cutter for use in hand routers is also available.

Tri-Pro Rapid

High-speed low noise production nesting tooling, which is particularly suited to cutting plywood, but also useful in other materials. The three-flute segmented helical cutters feature a plunge tip and offer long life and low noise cutting.

Plywood Straight

A range of cutters with solid tungsten carbide cutting hards, which are especially suited to CNC cutting of plywood, although equally good at cutting MDF. Additional sizes have been added with 10mm shanks for use in portable site CNC machines.

These cutters may be used to manufacture realistic panel effect doors on three-axis CNC machines.

Mitre jointer

These two flute cutters offer a method of mitre accurately jointing timber or manmade boards. Unlike V-groovers, these can be relied on to create a joint at 90 degrees.

www.wealdentool.com

“The V-Groove Soft Point is a two-flute TC-tipped cutter primarily designed for V-carving material to be painted or foil-wrapped”

Slat wall PCD cutter

Tri-Pro Rapid

Plywood Straight

V-Groove Soft Point

Mitre jointer

Dynestic 7535

Dynamic 5-axis results in panel processing.

CAMPUS machine control

Solid gantry design

High-flow nesting table

1,560 & 2,200 x 3,100 – 6,250mm tables

Up to 26 drilling spindles

Classic, Push Automatic and Lift models

Up to 18KW direct drive electrospindle

14, 18 or 28 tool changing positions

The “fifth dimension” in Woodworking

The “fifth dimension” in Woodworking