Furniture & Joinery Production
February 2019 #304
News / Events / Updates / Installations Edgebanding / Fittings & components Saws, blades & cutting technology Window & door production
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3 EDITORIAL DIRECTOR John Legg Tel: 01424 776104 john@gearingmediagroup.com Twitter: @FurnitureProdEd EDITOR-IN-CHIEF Paul Farley paul@gearingmediagroup.com 01424 776101 EDITORIAL Gemma Ralph gemma.ralph@gearingmediagroup.com Tel; 07542 495817 ADVERTISING MANAGER Lisa Williams Tel: 01424 776102 lisa@gearingmediagroup.com ADVERTISING MANAGER Tanya Kirk Tel: 01424 776102 tanya@gearingmediagroup.com PRODUCTION James Ash (manager) Tel: 01424 775304 james@gearingmediagroup.com Mike Beales Tel: 01424 775304 mike@gearingmediagroup.com Nyall McCurrach (digital content) Tel: 01424 776107 nyall@gearingmediagroup.com COPY ADMINISTRATOR Steve Merrick Tel: 01424 776108 production@gearingmediagroup.com PROOF READER Keith Fitz–Hugh PUBLISHER Nigel Gearing ACCOUNTS Wendy Williams Tel: 01424 774982 wendy@gearingmediagroup.com SUBSCRIPTIONS subscriptions@gearingmediagroup.com REPRO, PRINT and DISTRIBUTION Stephens & George
Comment Whilst it can be difficult to see through the indecision besieging our current political situation, the wheels of business will never stand still – industry will always find a way. Glancing optimistically towards May (pun intended), the furniture and joinery industry’s pre-eminent gathering of machinery and equipment, materials, fittings and components will take place in Germany, firstly at interzum in Cologne and then Ligna in Hannover. With recessionary fears stalking much of the EU, and even Chinese factories struggling, hopefully we can look forward to a positive event with plenty of innovation, new ideas and upgraded technology and materials.
John Legg
However, it is the Brexit situation which dominates the national psyche, and Editorial director our rigid Westminster factions seem unable to reach a consensus regarding how we leave Europe. Of course, there are businesses which manufacture machinery and equipment in the UK, and they may see a hard Brexit as an opportunity – but with much of the furniture and joinery manufacturing industry reliant on EU imports, the trading landscape will change, whatever the outcome. Everybody has a view on the style of Brexit the Government is trying to achieve, be it hard or soft, remain, leave-and-rejoin, or even referendum#2. But most of the UK’s most important business trade bodies – the Federation of Small Businesses, Confederation of British Industry and British Chambers of Commerce – concur that a no-deal option would lead to significant disruption, and that even a ‘managed’ no-deal scenario is not credible, given the time frame. Businesses will need time to adjust to the new conditions, the industry’s carefully-built supply chains will face disruption, and customs costs and tariffs will present considerable challenges. Hopefully, in the days ahead, our politicians can create a palatable deal for all concerned, and we can all get back to work! Looking to what financial analysts are predicting, the EU will narrowly avoid a recession in 2019 – but growth is likely to remain weak. Towards the end of 2019, most suggest that demand will improve.
Contents 6 News 12 Installations 22 window & door production 30 fittings & components 38 Saws, blades & cutting technology 42 New products 48 edgebanding materials & technology 52 updates
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6 News
Furniture industry value debated in Westminster Ms Maggie Throup MP, chair of the All Party Parliamentary Furniture Industry Group (APPFIG), secured a Westminster Hall debate on 23rd January 2019 that examined the contribution of furniture manufacturing to the UK economy. Ms Throup used the opportunity to champion UK furniture manufacturing and raised some of the policy issues that the British Furniture Confederation (BFC) has been highlighting. During the debate, Ms Throup raised four key issues: trade and export; standards and regulations; skills and education; and the environment. All of these areas are key BFC policy concerns, which can be found in its manifesto. The debate was well attended by MPs from both sides of the House of Commons and from constituencies across the UK. Richard Harrington MP, Parliamentary Under Secretary of State for Business and Industry, responded for the Government. He acknowledged the economic importance of the furniture
Airsprung Group invests in the cutting edge technology The Airsprung Group PLC has announced a £250k investment in machinery at two of its group companies. Cavendish Upholstery is the group’s sofa manufacturing operation based in Chorley, and it has just taken delivery of a new Lectra automated cutting machine. The latest camera technology enables pattern and stripe matching and this highly efficient automated CAD operated machine will further expand Cavendish’s extensive upholstery offer. As well as increasing reliability, the investment offers a considerably higher capacity to service the expanding customer base. Swanglen, the premier headboard brand, has recently installed a state of the art CNC cutting machine at its Bristol facility. The latest technology allows Swanglen to generate the most accurate profiled shaping and positioning for fittings. This investment greatly increases the speed of production and reliability. In addition, the system allows for greater flexibility for new product development. This investment confirms Airsprung Group’s commitment to the domestic upholstery and headboard markets.
The All Party Parliamentary Furniture Industry Group examining the contribution of furniture manufacturing to the UK economy industry, commented how ‘furniture is fundamental to all our lives’ and provided clarity on the Government’s position on some of the BFC’s key policy concerns. Mr Harrington mentioned that ‘the country has a rich history of producing world-class furniture’. On Brexit, he said: ‘The Government will do everything we can to ensure that the movement of goods
remains as frictionless as possible to the benefit of industry across the UK.’ On safety and regulation, Mr Harrington said: ‘We need to maintain the industry’s reputation for excellence in both quality and safety’. On skills and education, he said: ‘The Government are keen to ensure that the industry has the skills it needs’.
Mr Harrington concluded the debate by stating that he recognised ‘the furniture industry’s great contribution to our country and of the strong position it is in to make a positive contribution to a more sustainable future.’ The chairman of the BFC, Jonathan Hindle, commented: ‘The debate highlighted the important contribution of the UK furniture industry to the UK economy and allowed a number of the industry’s key policy concerns to be discussed. I’m very grateful to Maggie Throup MP for seeking the debate and look forward to working with her, the APPFIG and Government departments to ensure that the British furniture industry continues to thrive.’ Watch the debate on https:// parliamentlive.tv/event/ index/58e4bd67-88a0-484a8426-522ded201c26?in=16:32:07& out=17:00:00 Read the BFC 2018 Manifesto on The British Furniture Cconfederation website.
New Blum catalogue – a firm basis for success No matter whether in hard copy or online, Blum’s product catalogue is always a popular reference book for cabinetmakers. The latest 700-page tome is packed with useful information and comes in 26 languages. With a circulation of more than 240,000, Blum’s 700-page product catalogue in 26 languages is a popular reference book for cabinet makers. It provides detailed information on Blum’s product range including product innovations and offers new possibilities for furniture design. Innovations include the latest hinges for thin doors and mirror doors from the Clip top Blumotion series, the Clip top Blumotion hinge in onyx black and the Blumotion S runner for three different motion technologies. What is more, Blum meets the latest design trend of ‘thin frontals’ and now offers a single solution for doors, pull-outs and selected lift systems with its new Expando T fixing mechanism. Blum’s catalogue assists
Blum’s new catalogue supports cabinetmakers along the entire process chain
cabinetmakers with day-to-day operations in many ways. The reference book not only provides information on the company’s latest product range but also supports users along the entire process chain – from planning, design and ordering to assembly, sales and after sales support. All the services offered are geared to the individual needs of cabinetmakers, providing a firm basis for success. Digital connectivity also brings enhanced convenience and new possibilities
to Blum’s product catalogue. QR codes, short URLs and web codes printed right next to products give cabinetmakers quick and easy access to more detailed information, instructions on assembly and setting, useful digital services or direct access to pre-configured applications in the Product Configurator. The online catalogue is on Blum’s homepage and can be downloaded in the Download Centre. 0800 917 5550 www.blum.com
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8 News
FIRA International offers new training courses as part of 2019 curriculum FIRA International has released its training schedule for 2019. New courses have been added to its training curriculum, which reflect the changing nature of the furniture industry, regulations and legislation, and include: • CE Marking Electrically Powered Office Furniture • PAS7100, Risk Assessments and Due Diligence • An Introduction to Upholstered Furniture Regulations The CE Marking Electrically Powered Office Furniture course reflects the rise in the sales volumes of powered office furniture including motors like sit stand desking and height-adjustable monitor arms. The use of mechanisms and electrical components in office furniture brings with it requirements and considerations for manufacturers, purchasers, specifiers, importers and distributors. Guidance published July 2017 referencing the machinery directive clarifies that electricallypowered office furniture falls under the remit of this directive (and others), but there still remains confusion around this. As such, the course agenda includes topics from a background to CE marking, process flows for marking and declaring conformity. The next new course is PAS7100, Risk Assessments and Due Diligence, which is centred on PAS7100 (code of practice on consumer product safety-related recalls). The agenda includes an overview of the PAS for
businesses, recalls and corrective actions, due diligence and the importance of preparation. The course should prove useful for those involved in management, compliance and quality, crisis management and others involved in executing business processes. The third and final new course being offered by FIRA International is An Introduction to Upholstered Furniture Regulations. This introductory course aims to offer an understanding of the regulations and responsibilities of each business type, from retailers to importers and manufacturers, and the relevant duties to ensure a good level of due diligence. Topics include the Furniture and Furnishings (Fire Safety) Regulations 1988 (as amended),
Reform (Fire Safety) Order for contract furniture, Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) Regulations, Biocides (chemical) regulations, Persistent organic pollutants (POPs), EU Timber Regulations and also the General Product Safety Regulations. These three new courses sit alongside the more established FIRA International courses: • EU Timber Regulations/Environmental Awareness • Furniture and Furnishings (Fire Safety) Regulations Training Further details on all courses are available via the FIRA website. 01438 777700 www.fira.co.uk/training
Lectra strengthens its executive committee
Help For Heroes article clarification
Lectra is strengthening its executive committee to accelerate the implementation of its Lectra 4.0 strategy with the objective of becoming a key player in the Industry 4.0 market. Lectra’s 2017-2019 strategic roadmap has five objectives: accelerate revenue growth, both organic and through targeted acquisitions; accentuate its technological leadership to further enhance the value of its products and services offer; strengthen its position and relationships with customers; progressively launch new software offers in SaaS mode; and self-finance its internal and external development. To accelerate the execution of its strategy, the group has reviewed the organisation of its subsidiaries and will refocus efforts toward customer success
On the 15th October 2018, an article entitled ‘Help For Heroes Raises Over £1200 At The W Exhibition & Elements’ was distributed to the trade press on behalf of the W Exhibition and Elements event organiser, Montgomery. The article, which included references to several companies that helped the charity raise funds during the woodworking machine and materials show in October 2018, incorrectly referred to Masterwood GB Ltd as Masterwood UK. The organiser says: “We would like to take this opportunity to apologise for this mistake and confirm that Masterwood GB
as well as expanding its executive committee, which remains under the chairmanship of Daniel Harari, chairman and CEO. Harari says: “Our growth plan is ambitious and we had to put in place a structure that enables us to quickly achieve our objectives. The new dynamic of our regions … will further strengthen the intimacy we share with our customers. “I have worked for a long time with each member of this new executive committee, and I have admired and appreciated over the years their passion for Lectra and the depth and range of their talents. We have a more robust and cohesive management team in which I have every bit of confidence to take Lectra to a new and important stage in its development.” www.lectra.com
Ltd supported Help for Heroes at the event by raffling off a giant dinosaur. “This, along with bucket collections and visitor donations to the charity’s Band of Brother craftsmen, helped the charity raise £1217 and promote awareness for its #TheForceForGood campaign. “All proceeds since the event have gone to Help for Heroes woodworking shops and recovery centres.” www.wexhibition.co.uk
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10 News
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interzum 21.–24.05. 2019 From the big picture to the tiniest detail. All in one place. Attention to detail makes all the difference – and your success depends on it. At interzum, the world’s best suppliers in the furniture and interiors industries present their entire range of products – from fittings, glass and lighting solutions through surfaces, wood-based and natural materials to leather and upholstery, as well as production equipment for furniture fillings and mattresses. As the leading industry event, interzum is the doorway to the future. This is where the key players, trend-setters and driving inspirational forces of the industry come together. Get the competitive edge – and get inspired ! Buy your tickets now and save up to 25% ! interzum.com/tickets
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Interzum provides vital inspiration for designers and architects What does the home of the future look like? How will we furnish our homes in future? What materials and functions shape the design and architecture of tomorrow? The upcoming interzum event offers all kinds of inspiration for those who want to know more about the trends and innovations that will shape the way we live in future. From 21st to 24th May 2019, the leading international trade fair in Cologne presents new possibilities in furniture and interior design. Pioneering materials and innovative new technologies are the focus for exhibitors. With a range of special exhibitions, the trade fair also explores global mega-trends such as individualisation, living in small spaces, mobility and digitalisation. Lifestyles are becoming more diverse, individualised, mobile and connected. With this transformation in living and working environments comes a change in furnishing. Traditional living areas have been enhanced: the kitchen has become a living space in its
own right; the bathroom has long been more than a place to wash; and we increasingly expect public spaces such as offices to be cosy. As a result, we now have greater expectations in terms of the durability, functionality and sustainability of furniture. At the same time, living in small spaces is an increasingly important topic due to the growth of mega-cities around the world. Digital technologies are being incorporated into everyday lives, changing ways of living and working. Questions about the future of our living environments are therefore becoming ever more pressing. What new possibilities do innovative materials offer with regard to aspects of functionality, technology and sustainability? How do technical components increase comfort and convenience in the home? How can individual pieces of furniture or whole rooms be intelligently connected? What new solutions are available for increasing mobility or for living in small spaces?
Answers to all these questions can be found at the upcoming interzum trade fair, where international exhibitors provide exclusive insights into the trends that will shape living and working spaces in future. The innovations presented at the trade fair are often on display for an international audience for the first time ever. A number of exhibitors present pioneering innovations or their own trend studies, thereby offering designers and architects valuable inspiration for their work. Product innovations from the fields of materials and surfaces, textiles,
furniture components, and lights and lighting systems play a particularly important role. The spectrum of topics connected in this way includes new function processes in the home, lightweight construction solutions for mobile and immobile spaces, and smart interior concepts. Despite, or perhaps due to, the growth of digital media, materials and feel are increasingly gaining in importance. Today, innovations in the field of materials play a key role in the design of living and working spaces. Innovative materials bring new qualities to rooms
and furnishings, they make them more functional, more flexible and smarter. This is where interzum comes to the fore, presenting a huge range of new materials and applications. Designers and architects can learn first-hand about new developments in the materials industry. Be it hightech or digitally printed surfaces, natural veneers or composite materials made of renewable raw materials – the spectrum of innovations presented at the trade fair is the most extensive you’ll see anywhere worldwide. Exhibitors will show new possibilities for furniture and interiors arising from developments in lightweight construction, and demonstrate how a new understanding of mobility is influencing the design of vehicles. The potential of recycling and upcycling is examined at the trade fair, as is that of 3D printing and other forward-looking production processes. Creativity is often expressed in the details. Components such as metal fittings or recessed luminaires also expand the range of design possibilities for furnishings. With intelligent furniture technology that
rethinks and improves traditional functions, the home becomes more comfortable and flexible. In this area too, interzum offers the supplier industry an opportunity to present its phenomenal innovative capability. Exhibitors show first innovations, from which product and interior designers develop their designs in turn – from furniture fittings for new storage solutions to LED lamps that can be controlled with speech or gestures. With international exhibitors from the furniture supply industry and interior construction, interzum covers the whole spectrum of the global market. This is where trends and innovations that directly influence the design and architecture of tomorrow are revealed. In the coming year the trade fair will continue to grow, and a new hall allocation will give it an improved structure. Interzum organiser Koelnmesse expects more than 1800 exhibitors at thism year’s show. Pioneering innovations are presented in the three segments Materials & Nature, Function & Components and Textile & Machinery. www.interzum.com
Ligna leading with innovation The upcoming Ligna, which runs from 27th-31st May 2019, is not just a place for discovering the latest innovations, closing deals and networking. As well as its wealth of exhibits from around the world, the trade show features a large number of special showcases for all areas of the wood processing and woodworking industries. This year’s show marks the premiere of the Ligna.FORUM, a presentation forum in Hall 11 that will provide in-depth coverage of the key Ligna focus themes as well as topical issues relevant to the secondary processing sector. The latter include Processing of Plastics and Composites, Smart Surface Treatment and Integrated Woodworking – Tailored Solutions as well as lectures and presentations from science and research. The Ligna.FORUM will also be the venue for the German Timber Construction Award prize-giving ceremony. As well as being a key showcase for all the latest technologies, Ligna is the ideal place to learn about the latest trends shaping the woodworking and timber processing industries – for instance, as a participant in one of the Ligna Guided Tours. Next year’s tour themes include Integrated Woodworking Technologies – Tailored Solutions and 2019 newcomers Smart
Surface Technologies and Sawmill Technology – Innovations and Trends. On this tour, participants will find out how machines talk to one another and learn about the latest processing systems that enable product individualisation in both custom and mass production scenarios. There is also robotics and automation technology can make their production more efficient.
This tour covers a wide range of surface treatment technologies and processes as well as scanning and quality assurance systems. It also provides insight into different finishing technologies, such as digital and 3D printing, and highlights new sustainable processing options, such as energy and resource efficient adhesives, liquid coating systems and inkjet applications. www.ligna.de
12 Installation
The modular filter unit installed by DCS Ltd has an air volume capacity of 18,150m3/hr and collected softwood shavings are transferred to a 30m3 storage silo
Following the company’s recent relocation to larger premises, Sampson Products Ltd, a West Yorkshire-based timber processing and furniture component manufacturer, has benefitted from the extraction expertise that Dust Control Systems Ltd (DCS) consistently delivers to the UK woodworking industry.
DCS saves Sampson’s shavings As Sampson Products’ managing director, Simon Banks, explains: “We were previously occupying part of an old two-storey mill, but the space was not ideally-suited to the needs of our expanding manufacturing output.” In spring last year, however, an opportunity arose to move the business to a more appropriate large open mill building just two minutes down the road, mostly on one level, but with ramps allowing fork truck access to all areas. “The layout of the old factory meant that all dust and woodwaste extraction was provided by a number of independent open-bag filter units, but the relocation presented us with the chance to investigate alternative extraction equipment and, specifically, the possibilities and benefits of implementing an integrated system.” “We invited a few companies to evaluate our extraction requirements at the new premises, but Dust Control Systems were selected to undertake the project based on their comprehensive appraisal of our needs; they took
an interest in our company and fully appreciated the challenges of our manufacturing process – including identifying and accommodating potential future changes.” Ray Townley, area sales manager at DCS, continues: “The bulk of the wood waste produced at Sampson Products comes from two Weinig Unimat planer moulders; typically generating around three to four tonnes of clean Scandinavian softwood shavings every day. “Rather than paying for disposal, Simon was keen to monetise the waste shavings and had purchased a second hand baling machine ready for installation at the new factory.” At the heart of the system proposed by DCS is an externally-sited NFKZ3000 2+1 HJLR modular chain filter which has the capacity to handle around 18,000m3 of waste-laden air every hour, and includes integrated regeneration fans to provide powerful online reverse-air cleaning of the patented antistatic Superbag filter media. Constructed from galvanised steel panels, this compact, cost-efficient unit comprises two
filter modules plus one inlet module and, with a combined inspection and explosion relief door fitted to each module, is fully ATEX-approved. NFKZ3000 modular filter units are virtually maintenance-free and are designed for continuous operation; ideal for timber processing factories such as Sampson Products where planer moulders are profiling softwood furniture components around-the-clock. Powered by a 30kW motor, the direct drive main fanset extracts woodwaste from the workshop, via 600mm diameter FastClip ductwork; delivering it to the filter unit where the softwood shavings collect in the base of the hopper section. A chain and flight conveyor continually directs the collected waste to the outfeed end of the hopper where it is discharged pressure-free, via a rotary valve, before being propelled by an 11kW transport fan, to a height of over eight metres, where the waste enters a cyclone unit mounted directly above an adjacent storage silo. From here the shavings are transferred by a
13
Waste exits the filter unit pressure-free, via rotary valve, and is then propelled vertically by a transport fan to the cyclone unit From the silo, shavings are discharged via screw conveyor to a rotary valve and then blown at speed to the baler From the cyclone, clean shavings are delivered pressure-free, via rotary valve, to the galvanised steel silo below
A second filter reduces the airflow speed before finally discharging shavings to the baler, pressure-free, via rotary valve
“The modular construction of the NF3000 series of filter units allows for a straightforward expansion of the system when required – effectively future-proofing the extraction system to accommodate potential growth in output” second rotary valve, again pressure-free, into the 30m3 capacity silo. Manufactured by Gallito, a DCS group company, the silo is a galvanised steel panel construction, with sight windows to visually monitor the fill level, plus a rotary paddle level switch which triggers an audible alarm as the maximum fill height is neared. Once sufficient volume has accumulated in the silo, the shavings are discharged via screw conveyor and through a rotary valve, before a second transport fan blows the material to the baler. Above the baler, DCS have installed an NFSZ 1 HELR filter to quickly slow the flow of
shavings which are finally delivered to the baler for packing into 20kg bags ready for sale as animal bedding. To allow uninterrupted production when the baler is undergoing maintenance, design engineers at DCS also included a manuallyoperated safety divert to one of the redundant bag filter units. Other machines such as the cross-cut saws and double end tenoner, which generate a finer dust waste, along with a couple of clean-up hoses, continue to utilise two of the company’s existing bag filter extraction units – as part of the turnkey project, DCS re-sited
Shavings generated by profiling furniture components are extracted via 600mm diameter FastClip ductwork system
the bag units at the new premises and installed a new FastClip galvanised ductwork system throughout. The system has been fully operational for about three months now and Simon Banks has nothing but praise for the DCS sales and engineering team: “The project was undertaken over a period of four weeks at the end of the summer” says Simon, “and I had no complaints whatsoever with the installation. We had access to the new premises before we had to vacate the old factory, so DCS were able to plan and install the complete system in readiness for machines to be re-sited. “Once the extraction was up and running, the team of engineers from DCS simply fitted in with our production schedule and, since we have two of each of our key production machines, we were able to continue production on one machine at the old site while DCS fitted extraction to the other one at the new premises.” In conclusion, Ray Townley added: “The modular construction of the NF3000 series of filter units allows for a straightforward expansion of the system when required – effectively future-proofing the extraction system to accommodate potential growth in output at Sampson Products.” 0800 040 7116 www.dcslimited.co.uk
14 Installation
Homag’s woodCAD|CAM software revolutionises Aquapac Furniture Aquapac Furniture, founded in 1996, is one of the biggest manufacturers of flat pack aquarium cabinets and vivariums in the UK. In addition, it produces other wood-based products such as POS display stands and offers a simple cut and edge panel service for local tradesmen. The company, led by managing director, Stephen Connachan, is currently going through a major expansion programme and has partnered with Homag for woodworking machinery and software. Aquapac has recently moved from four leased units in Maryhill in Glasgow (which amounted to 22,000ft2) to a new single 50,000ft2 facility in Cumbernauld that the company has bought outright. This has enabled it to expand and offer products to a new marketplace – bespoke kitchens. Stephen Connachan takes up the story: “The move was the first stage in a long-term plan to grow the business. We first invested in Homag equipment in 2007 and recently we’ve bought the woodCAD|CAM software and are using it with several Homag machines including the BHX 500. “The machines we had prior
to Homag coming on board just weren’t up to the demands our increased business was putting on them, they simply couldn’t keep up. We were experiencing more down time than anything else and that’s why we decided to move to Homag who offer the bigger, more powerful and reliable industrial machines. These models have had a significant impact on our business and now enable us to process millions of panels a year.” Modernising and automating processes “Before we moved into our new facility the system to cost and quote jobs for customers was about a ten step process. This often started with the customers giving us a verbal brief or a ‘back of a fag packet’ sketch of what they wanted. “From this rough sketch we would have to draw up plans and turn them into a CAD model. If they liked the model we would then have to cost it out and, if the price was right, we would need to generate technical drawings for each of the panels before having to physically go down and program the machines for each panel. As you can imagine, this involved a lot
Homag’s woodCAD CAM software – detailed planning with CAD model drawings
of human intervention resulting in not only a high workload, but also a great deal of time. “Now, the software allows us to quickly create the CAD model concept to present to the customer; then, once the customer is happy with it, the software automatically programs our machines for us. It performs the cutting list, and also allows us to print off barcode labels for each panel with information such as batch numbers. This enables us to process smaller batches through our factory. “The main reason for us buying the BHX 500 and the software was to allow us to quote on more contract furniture work, but we also wanted to enter the batch size one market for bespoke kitchens. “Previously our business model was large batch production; we were making anywhere from 50 to 500 cabinets of the same type. Today we can produce maybe 3040 bespoke kitchens a week which was unthinkable before. “With the software we’re able to put a barcode label on every panel we produce which enables us to follow each panel through the manufacturing process before collating them into kitchen carcasses further down the line.
In the new facility we’ve set up three assembly stations where everything is flat packed and ready to assemble.” Deciding on the best solution “Selecting the right partner for the software was a big, big decision for us, so we were mindful to carry out thorough due diligence before making the investment. “We looked into most of the parametric-based systems in the marketplace and profiled a variety of companies’ software to find out which would work best for our needs. After some serious soul searching, the solution that stood out was woodCAD|CAM. “Coming from Homag we knew it would be good (after all, we’d had years of experience with them to back up our belief), and the fact that 99% of our machinery is also Homag, it made sense for us to invest in its bespoke software solution. “Before making the final decision we visited Homag UK and the Homag Treff in Germany to see the software in action. Despite the fact that it was perhaps a larger investment than some other solutions, we bought the full package – bar one module – to give us the maximum benefits and flexibility for our production. “The Homag woodCAD|CAM has enabled us to go from a ten step process down to a CAD model drawing which takes us minutes compared with hours previously. It then automatically programs the machines, does all the barcode labelling, helps schedule the cutting lists and has reduced our quoting from days to hours. “Looking ahead, our plan is to add more and more automation in the plant and this software is the enabler for us automating our production line. Over the next three years we’re looking to spend a considerable sum with Homag on more new machinery to help us achieve this goal. “Naturally, we were tempted by cheaper options from their
15 “The main reason for us buying the BHX 500 and the software was to allow us to quote on more contract furniture work, but we also wanted to enter the batch size one market for bespoke kitchens”
competition; however, we felt that keeping loyalty with the Homag brand would pay dividends in the long run. We were very confident that Homag would look after us better than if we bought the machinery from one company and the software from another. That would have given us a real headache trying to add more machines and tie it all together to make it work successfully. So the long-term strategy of sticking with Homag made sense to us.” A reliable system delivering quality products “With Homag you have certainty in the quality of the panels you produce. Previously, with the level of human intervention, there were always high risks of mistakes. Once you’d completed all your technical sheets, you’d have to go and program the machines and if an operator enters in a measurement of 1225 instead of 1125, the program wouldn’t work.
The Homag BHX 500 – batch size 1 production at Aquapac
“With the woodCAD|CAM, you’re creating an article (a cabinet) and it automatically takes care of all the details, lining up all the holes etcetera, so the software’s actually doing all the programming of the machines for you. The result means we get the production right, first time, every time, and that is so beneficial to our business. “As a consequence, the company is more efficient; it enables us to do more quotations whilst at the same time changing the aesthetics of our quotes, which not only look better, but they are also more informative for our customers. “Of course, there’s a lot to learn with such a sophisticated piece of software, but as we understand it
The new 50,000ft2 manufacturing facility at Aquapac Furniture
more we’re finding little nuggets that empower our processes. We’ve been able to develop new markets for our business since we invested in the software. Previously we weren’t able to economically produce bespoke kitchens, now we’re doing 30 or 40 kitchens a week thanks to woodCAD|CAM.” A solid recommendation “Homag machinery is, in our opinion, the best in the marketplace – it provides the very best quality results. The German parent company invest heavily in technology and when you buy Homag technology you know it is going to be at the forefront of the market for the next five or six
year at least. With competitors’ technologies they seem to be maybe two or three years behind. “The other massive benefit with Homag is the machines’ reliability; they operate consistently with very little downtime compared to other brands we’ve had in the past. They really are almost bullet-proof,” concludes Stephen Connachan. For a demonstration or more information about Homag software and machinery, contact Adele Hunt at Homag UK on 01332 856424. For more information about Aquapac watch its video: https:// youtu.be/_KayXUotq-g 01332 856500 info-uk@homag.com www.homag.com
16 Installation A joinery company wasn’t phased when an order required in three weeks’ time was suddenly doubled.
Phased by complexity and deadlines? Not with Cabinet Vision and Alphacam “We’d recently commissioned a new Anderson Spectra 510 and invested in Cabinet Vision,” says Sam Haxby, a partner at the business started by his grandfather more than 50 years ago. “We were confident we’d get the order out by designing everything in Cabinet Vision, and using its powerful Screen-ToMachine Centre to send NC code to the machine tool.” The job was completed and despatched within the deadline, and he says it’s likely that the software paid for itself with that task alone. “We couldn’t have got it out without Cabinet Vision. The benefits of the package were immediate, and, along with our other CAD/CAM software, Alphacam, it makes a major contribution to our bottom line.” BA Haxby (Barnsley) Ltd focuses on bespoke shopfitting contracts, and some heritage work such as
sliding sash windows. Alphacam Advanced Router had a major impact on a heritage job – reducing work that would otherwise have taken Haxby around 50 hours, down to just 16 hours. “The client needed a fanlight frame above a door. We originally planned to produce each curved and straight bar individually, but Alphacam made it easy to machine it in one piece,” says Sam Haxby. Cabinet Vision is used mainly for designing and manufacturing components for Haxby’s bespoke restaurant and shop products, such as cupboards and laminated shelves, many of which, he says, can be completed in an hour. Waiter-points – where cutlery and serviettes are stored – are the mainstay of its restaurant work, and Sam Haxby says every component for the company goes through Cabinet Vision. “As soon as we know we need to produce
any type of cabinet or cupboard we turn to Cabinet Vision. It’s vital that all the parts coming off our CNC machine tools assemble together with no issue. “If we get the designs, stops and tool diameters right when we input everything, we know that everything created in Cabinet Vision will be faithfully reproduced on the CNC machine. It easily shaves a full day off the time taken to produce one waiter-point.” While Cabinet Vision’s powerful Screen-To-Machine module mainly drives the Anderson for nesting – with Alphacam programming its older Busellato to cut timber – both software packages can drive either machine, which he says is vital to manage Haxby’s variety of work in an effective and cost-effective way. Before installing Cabinet Vision, Sam Haxby provided drawings to the shop floor, which produced cutting lists from them. “In the early
days of Cabinet Vision it quickly became obvious how nesting would transform our business, even though we didn’t have the flat bed machine and were nesting on the Busellato. “That wasn’t ideal, as we were having to nest on the pods, and there wasn’t enough suction to pull the sheet through. So we had to nest it, take it off, trim it, and put it back on to finish the cutting. “And while that was better than before, when we got the Spectra the difference was more noticeable.” It also means the company has been able to take on work it couldn’t have done before. For example, Sam cites a case where a customer contacted him with an order for delivery that same day. “They needed two 600mm2 bar cupboards that were a metre in height. That would have been impossible with just a dimension
saw, even if we’d had an employee free to work on it immediately, as each would have taken around six hours. With Cabinet Vision both were done during the morning.” And Alphacam makes complex ceiling rafts child’s play. “We had a job at a restaurant at Heathrow Airport, featuring 12 different circles, where the drawings came in as a PDF. I’d normally expect a dxf or dwg file, but in this case I drew a series of radiuses from scratch in Alphacam and joined the geometries together. “I drew each circle to the correct radius and offset it. Then I just needed to ensure the outside radius fitted the sheets we were using. It took a couple of hours to come up with 12 different pieces that were a repeating pattern… Alphacam makes it so easy to break each raft down into individual components and then edit those components to the required size.” Once the toolpaths were created, he says nesting the rafts took around 30 seconds on nine 8ft x 4ft and six 5ft x 5ft sheets, then by tool selection. “Everything was saved onto one program, which took the operator around a day to run.” He also says Alphacam meant the company could work on another ceiling raft where the original contractor did not have the technology to do it. “There was
a shallow groove between each panel, and detailed curves around the corners. Also, one 4ft x 4ft panel contained a complex series of 1350 holes. No problem with Alphacam.” In conclusion, Sam Haxby recalls an early job with Cabinet Vision, where the number of display cabinets for a wine shop was suddenly doubled. “We’d priced it at £25,000 and everything was ready… but when the drawings came in, it was for £50,000 worth of work.” He says four different types of oak lipped, polished, cabinets were required, either as singles or repeated into doubles. “It took me a day to set them all out, as I was quite slow then… we’d only just commissioned the Anderson Spectra, and hadn’t used Cabinet Vision much. “But when we came to create the
NC code with Screen-To-Machine, the nesting process literally took about a minute. That was on the Friday – we got the 60 sheets of MDF that we needed on the Monday and every component was fully machined by the following Friday, just working one shift. And that included slotting in a couple of smaller, urgent, jobs. “There’s no way we could have done that without Cabinet Vision. It showed us how important the software was going to be to our business, right from the start. Cabinet Vision, Screen-To-Machine and Alphacam are vital and integral elements of our process now. They increase our capacity by getting products out of the door much quicker, and make a major contribution to our bottom line.” www.cabinetvision.com www.alphacam.com www.bahaxby.co.uk
18 Installation When Principal Doorsets decided it was time to expand its business and move to new premises in Barnstaple, Devon, it selected Air Plants Dust Extraction to supply and install the dust extraction system serving a Talbott’s Biomass Energy Systems MWE300 boiler plant.
Air Plants open the door for Principal In excess of an accumulated 550 years in the interior performance timber doorset supply market, Principal Doorsets is extremely proud of its position as one of the country’s leading doorset manufacturers. Having developed its expertise from a broad understanding of joinery and cabinetmaking industries, Prinicpal Doorsets offers beautifully finished, high performance interior products in most finishes and designs. The company seeks to deliver outstanding service and quality to its clients and taked pride in delivering on its commitments. Prinicpal Doorsets is a rapidly growing business with innovation and continual improvement at the heart of what it does. Investing in a partnerships for mutual benefit, with honesty and integrity whether that is to its customers, workforce or supply chain. At the new Barnstaple site, stateof-the-art woodworking machinery is employed in cutting, processing and finishing large quantities of timber based panels which, in turn, generates high levels of woodwaste. Stan Bond, director of Principal Doorsets, invited Air Plants to come up with a system that would cater for the relocated and additional machines, whilst keeping the overall costs to within their budgeted allowance. After careful consideration of Principal’s requirements, Air Plants came up with a scheme that involved the use of two refurbished modulair filters, along with new fans, ductwork and transfer system to the storage bunker of the Talbott’s boiler system. The installed system has a total airflow capacity of 57,000m3/hr, which is 50% greater capacity than the original system’s 37,000m3/ hr. The two new fans extract 37,000m3/hr and 20,000m3/hr each. The filtered air is returned to the factory to provide replacement
air for that being extracted. It also helps the boiler plant run more efficiently. The solid woodwaste created during cutting processes is dealt with by an Untha LR630 shredder, which reduces the waste to a chip that’s suitable for the boiler plant to handle. This waste is then transferred to the boiler via the
extraction plant. The control system supplied links a number of control panels together, with sequencing of the system start up and shutdown processed through a PLC. Stan Bond goes on to say: “We went out to completive tender on this latest project looking both separately and system-based.
There were not many that offer the joined-up solutions that Air Plants/Talbott’s do so the selection process was not difficult as there were only three suppliers that were of the quality we sought. “The communication and offer front end was exceptional. Staff from both Air Plants and Talbott’s worked on the optimal solution and convinced us that we ought to future-proof the installation with the appropriate boiler. We took on board their recommendations of boiler and extraction configuration and placed our order. “The product was on time as promised – the lead time was short as we wanted to get ready before moving in plant and equipment that would have hindered access had it been in place. The extraction filter boxes were fully overhauled and new filter sleeves fitted. We had a new fan and motor with a frequency controller fitted to optimise the running of the unit. The electronics were overhauled and linking of the two fan sets with stop, start and emergency stop circuits. The system runs really well and does precisely what was specified. “We now have a system that captures all of our process waste, whether that is directly extracted off the process or via a chipper that is connected into the woodwaste extraction system. There are signals to show when we are making too much that prompts us to slow the chipping of waste. “We have been running the boiler system now 24/7 mainly to manage our waste stream. This has been tremendously helpful to our processes and we have benefitted from quality improvement and process waste reduction – oh, and the workforce are comfortable too, we have hot air heat in the factory when required, hot water and hot water piped to our radiators keeping us all comfortable.” www.airplants.co.uk www.talbotts.co.uk www.principaldoorsets.com
NEW GLOSS & MATT DECORS Platinum distributor, Lawcris, launches a selection of 12 brand new decors consisting of grey tones, aqua shades and industrial surfaces. The new decors complement the current range of premium category high gloss and matt lacquered MDF boards by EGGER. Find out more at lawcris.co.uk
20 Training, service & maintenance
Makita’s new factory service centre opens in London Makita UK has opened a third regional Factory Service Centre (FSC) in the busy London borough of Hounslow. This new FSC joins Makita’s HQ facility in Milton Keynes, which serves the whole of the country, as well as Glasgow, which supports the rapidly expanding market penetration of the brand in Scotland and northern England. The London FSC will primarily service the essential London and South East region. In order to offer the best service levels in the industry Makita is committed to offering improved national coverage for the benefit of end user customers, as well as the network of Makita distributors, by building these dedicated FSC’s. While these facilities satisfy a vital role in providing technical repairs and maintenance services for all mains and cordless construction machines, and the rapidly expanding range of grounds care tools, including two-stroke and four-stroke petrol engine products, training remains the cornerstone of Makita’s marketing success. It ensures that both authorised distributors and operators are fully conversant with the power tools they own, or may purchase in the future; how to obtain the best and safest performance from these machines, and how to maintain them for efficiency and productivity. The first FSC to be opened is based at South Street, Glasgow, which offers Makita product training across the complete range of products; product
servicing courses, as well as accredited courses such as the successful and certificated City & Guilds Correct & Safe Use of Handheld Power Tools. A user or instructor certificate is issued upon successful completion. Courses are available to meet individual needs and bespoke power tool training can be designed to meet specific requirements. At each location the theory elements of courses are held in a lecture theatre, followed by essential hands-on practical work which is carried out in specially adapted and fully equipped training demonstration rooms. Courses are of one or two day duration or tailored to specific needs. The CITB certificated course, which can include a combination of in-house and on-
site training, relates to abrasive wheel training, and both instructor or user courses are available. Gas nailer user training, chainsaw cross cutting and service courses are also available. Tony Coleman, technical
manager, Makita UK, says: “We are already receiving a very warm welcome from all sectors of the power tool industry in this heavily populated area of west London. If demand becomes similar to that we’ve established in Glasgow and Milton Keynes we will be looking for additional training personnel. Both employers and operators will benefit from this convenient location offering improved local services to all customers.” Makita has great experience in supporting worthwhile challenges as WorldSkills UK, APL Apprenticeships and Hire Association Europe Apprenticeship schemes to help support customers of the future with product and training support. Employees and employers can benefit from Makita’s outstanding training courses, which compliment high quality power tools used by professional trades’ people, raising ambitions and abilities for many. www.makitauk.com
22 Window & door production
New Centauro ALFA Twin CNC milling machine for doors and frames
Following on from the very successful Centauro ALFA CNC milling/slotting machine, of which more than 60 have been installed in the UK to date, Centauro has introduced the all-new ALFA Twin model which is a dedicated CNC milling machine for internal doors and frames. The main advantage of the Twin over the standard machine is that a door can be simultaneously machined on both sides at the same time without having to manually move it or turn it. The result is a machined door with three hinge recesses, lock slot, face plate recess and handle/key hole in approximately two minutes. In addition it is also possible to machine two linings/jambs, again both at the same time. As standard the ALFA Twin is equipped with six adjustable vacuum cups to hold the door in position whilst it is being machined. By utilising this system it means both sides of the door can be fully machined without having to take in to account the position of mechanical or pneumatic clamps, which of course are not needed. For machining of the lock slot and drilling/ slotting for the handle hole/key slot there is a router head that automatically works in either the vertical or horizontal and has a travel distance in the X axis of 2800mm and in the Y axis of 150mm, although optionally this can be extended to 600mm. On the opposite side there is a horizontal milling head that is used for producing the
hinge recesses, again with a 2800mm X axis travel. On request it is possible to equip either one or both sides with an additional horizontal milling head that can be used to make the small pilot hole for hinge or lock screws and/or to machine a square corner hinge or lock recess. When processing linings/jambs adjustable pneumatic clamps are fitted. Programming is extremely quick and simple thanks to the latest generation 10in graphic colour touch screen controller with pre-installed electronic macro templates. Door width working capacity is maximum 950mm and minimum 650mm, but optionally this can be increased to 1100mm and 800mm respectively. Other options include motorised positioning of the door on driven belts, infeed and outfeed roller tables and an uprated router head motor of 5.6kW. Exclusive UK agent JJ Smith will have an ALFA Twin set up and available for demonstration at its Liverpool showroom from the beginning of February. The company believes this competitively priced machine will prove ideal for the many companies that need a quick, simple and efficient machine for processing doors and linings. In addition to offering the ALFA and Twin models, JJ Smith also supplies a range of throughfeed, high volume door production lines from specialist manufacturer Essepegi. 0151 548 9000 www.jjsmith.co.uk
Window tooling systems
Remarkable productivity and cost saving For more info contact freud UK at bosch-sales@uk.bosch.com or visit www.freud.it
24 Window & door production
Comprehensive solutions for the efficient production of fire doors Established in 1990, J & C O’Meara has a wealth of experience and literally hundreds of installations throughout the UK. Over the years, the company has supplied machinery and services to all corners of the woodworking industry, from the joiner starting out and manufacturing in his home workshop, to schools, colleges and universities, to the large national PLC and to all types of industry whether it be kitchen and bedroom furniture, shopfitters, high end furniture, internal fire-rated doors to the automotive and aviation industries. As a totally independent supplier of woodworking machinery, it assesses individual customer requirements and then looks at the best solution for its manufacturing needs. Products include OMC presses, Kündig’s sanders and AES’ CNC machines.
OMC Press These machines can be supplied as a standard style platen press which is manually fed or can be automated as a throughfeed production machine. The machines are available with various working areas, generally supplied oil heated and can be supplied with either 120 or 160 tons working pressure. The platens can be standard fabricated or solid depending upon customer requirements.
Kündig sander For those looking to achieve the highest possible quality finish, the Kundig Brilliant series of machines has been a popular choice for many manufacturers throughout the UK. The machines can be supplied with multiple sanding heads or as a top and bottom sanding line. Typically, the Brilliant-2 has proved the most popular having a dedicated calibrating roller followed by a finishing pad, therefore offering the perfect all-rounder for door or veneered panel production where accurate calibration and veneer sanding is required followed by de-nibbing to cut away surface fibres in preparation for final finishing. 01704 893109 www.ukwoodworkingmachinery.co.uk
AES Vega The AES Vega series is available as either a three- axis or five-axis machine. One of the most popular choices is the AES Vega Evo which has a 9kW router head and double sided 5.5kW dedicated horizontal router head to machine pockets for locks and recesses for hinges. The easy-to-use AES door macro allows one-off programming in minutes which include final sizing of the door blank, machining of locks, hinges, keyway, handle hole, rebates and eurogrooves. Spy holes and cut-outs for letterbox and vision panels can also be added with ease.
Alfa Twin CNC MILLING MACHINE FOR DOORS AND FRAMES
The NEW CENTAURO ALFA TWIN has been specifically designed for the machining of internal doors and frames. Through a user friendly graphic colour touch screen control unit it is quick to program and simple to use. Thanks to the simultaneous machining of the door on both sides, hinge recesses on one side, lock slot / face-plate recess and handle / key holes on the other, typical machining time is just 2 minutes.
THE LEADERS IN DOOR & FRAMING SOLUTIONS www.jjsmith.co.uk
sales@jjsmith.co.uk
0151 548 9000
26 Window & door production
Freud high quality door and window system solutions The demand for timber windows has increased significantly in recent years, across all sectors: from new building construction to renovation, thanks to its timeless design, elegance and functional characteristics. Leveraging nearly 60 year experience and manufacturing know-how, as well as a comprehensive knowledge about the British window design and construction details, Freud has engineered its Flush Casement 89/69mm, an innovative timber window system dedicated to the joiners who want to produce typical English windows, suitable for traditional or period buildings. The Flush Casement system is available in multiple configurations in terms of style, thickness and components. The corner joint can be realised with traditional tenon and slot or with counterprofile and dowels – optional with Split-Edge technology that reduces cutting pressure and prevents edge chip out. Below: Freud Window System configurations
And this is not the only technology designed by Freud for the window tooling market. For the customers who demand a combination between timber aesthetics and aluminum performance and durability, Freud has developed the Alu-Clad Casement window system 89/69mm. By simply replacing a knife or an insert – (in-house manufactured by Freud – joiners can implement changes to the window aesthetics and produce windows that greatly differ instyle and functionalities. Freud’s wide range of solutions also offers a complete portfolio of adjustable tools, suitable for traditional spindle moulders, profiling and CNC machines, as well as the latest generation CNC machines: the right recipe for flawless results and the greatest versatility. For more information or consultancy about Freud Window Tooling Systems contact Freud UK bosch-sales@uk.bosch.com www.freud.it
Freud Flush Casement 89/69
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28 Window & door production
BFM outlines possible no-deal Brexit ramifications
The BFM has summarised a recent Government publication on the trading measures that would need to be put in place in the event of a no-deal Brexit, highlighting those aspects most relevant to the furniture industry. In summary, says the association, if they wish to continue trading with the EU, businesses will have to apply the same customs rules to goods moving between the UK and the EU as are currently applied in cases where goods move between the UK and a country outside of the EU. This means that the EU would require customs declarations on goods coming from or going to the UK, as well as requiring separate safety and security declarations for imports into the EU. Duty will be payable on certain goods, and changes will occur to VAT collections. The guide identifies the steps companies need to take – whether that is when it comes to importing
materials or exporting furniture. It contains links to publications and sites where more information can be obtained, and addresses particular issues that affect certain products. Mike Dimond, the BFM’s director of membership affairs, says: “A lot of the required new trading measures cannot be put in place overnight and if companies are concerned, they need to think about taking action now to prepare for a no-deal potential. Not only in making sure they have all the right import and export registrations and documentation but are aware as well of issues such as those that relate to products that require a CE marking and third-party testing, as these will now need to receive a certificate of conformance from an EU-based approved centre if the goods are to be sold in the EU.” The guide is available to BFM members via the BFM website.
Educational storage firm Gratnells awarded the Manufacturing Guild Mark Educational storage manufacturer Gratnells has been awarded the prestigious Manufacturing Guild Mark from The Furniture Makers’ Company after successfully passing the rigourous independent audit. Headquartered in Harlow, Essex, Gratnells is a privately owned, British manufacturer of storage systems for educational purposes, namely metal frames, metal trolleys and injection moulded trays. Sponsored by Lectra, the Manufacturing Guild Mark has been the mark of excellence, distinguishing Britain’s top furnishing manufacturers, since 1993. The Mark is awarded to
companies that demonstrate high standards across all aspects of the business. Manufacturing Guild Mark chairman Ben Burbidge presented Murray Hudson, managing director at Gratnells, with the Manufacturing Guild Mark in January. Manufacturing Guild Mark chairman Ben Burbidge said: “I would like to congratulate Gratnells for being awarded the Manufacturing Guild Mark. We’re delighted to welcome an educational furniture manufacturer to the increasing list of holders, which goes to show that the Mark is relevant across all sectors within the wider furnishing industry.”
FP 32.21
3.2m x 2.1m hydraulic window & door frame press Complete window projects and tooling solutions for bespoke and serial manufacturing of windows and doors
VERSA
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3 axis automatic CNC milling and drilling machine for window and door components
The intelligent CNC automatic single end tenoner (no more manual push and pull)
CRAFTER
UK’s best selling CNC window & door machining centre designed for the production of up 30/50 “A” rated UK windows a day
International Woodworking Machinery Ltd. Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG Tel: 01636918280 | Mobile: 07944108747 Email: ibrown@iwmachines.co.uk | www.soukup.co.uk | www.iwmachines.co.uk
30 Fittings & components
Mover Living
Wall cabinet doors: choose Salice mover and mover flat systems Mover by Salice is a compact, vertical sliding system for wall cabinet doors. The action of the system is synchronised and controlled, enabling the door to be held in any position. Mover does not require double side panels or counterweights and so maximises the available space in the cabinet and furthermore, the door can be parked safely and securely in any position. It is particularly suitable in restricted spaces as an alternative to conventionally-opening doors, notably in bathrooms and galley kitchens. Salice’s new vertical sliding system provides
Mover Kitchen
the simplicity and the elegance of a downward sliding door together with the functional performances of an innovative and versatile system. Mover Flat creates concealable spaces on kitchen cabinets, and anywhere you want the convenience of a space that can be elegantly hidden behind a sliding panel. The compactness of the mechanism, which moves on vertical runners, fits perfectly with applications, especially in restricted spaces, where the conventionally-opening doors would be unworkable.
The mechanism, with adjustable load capacity, can be used with door heights from 480 to 628mm and a width up to 2400mm, in its larger version. The movement on silent runners is smooth and perfectly controlled in any situation. Mover Flat is a versatile and practical system, takes up a minimum of valuable storage space, and therefore can be used in both small and large cabinets. 01480 413831 info.salice@saliceuk.co.uk www.saliceuk.co.uk
Mover Flat
32 Decorative Panels 32 Fittings & components
Perfect 10 for new Lamello Tenso connector The brand new Tenso P-10 connector from Lamello is now available in the UK. The self-clamp connector has been designed as a unique gluing aid that not only alleviates the need for screws, clamps and presses but also gives the user the flexibility to glue thin materials (from just 12mm in thickness) with no visible joins. The new design, which is the latest addition to the P-system family, has been developed to work with 45° mitre joints from a material thickness of 15mm and 90° butt joints from a panel thickness of 12mm. The cleverly designed clip system,
which can be used on wood-based panels, high press laminates and solid timber, also offers a high clamping force of 100 Newtons for nononsense, fast assembly, making it ideal for use on furniture that needs to be delivered pre-glued. Shaye Chatfield, area sales manager for Lamello UK says: “The Tenso P-10 is a welcome addition to the P-system family. Unlike its big brother, the Tenso P-14, the new Tenso P-10 has been designed to work with thinner materials. Made from glass fibre reinforced plastic, its robust design incorporates eight fingers – the P-14 has six – to offer superior strength when
used in a shallow cut. Being able to use the connector on thinner panels, whilst not being restricted by strength or durability, means it can be used on a wider range of applications and offers furniture manufacturers even more design scope.” The new Tenso P-10 is available in 80, 300 or 1000 pair options with preload clips from Lamello distributors nationwide. Samples available on request. For further details, contact Lamello’s UK representative, Shaye Chatfield. 0789 1025 646 www.lamello.com
Cabineo Time-saving furniture connector without edge drilling and with very high clamping force Your benefits: Production with all CNC machines, faster machining and assembly, stronger connections The CNC connector of the future!
Shaye Chatfield | Area Manager UK, Ireland Mobile +44 (0) 789 1025 646 | s.chatfield@lamello.com
h a m! 18 – B irming Visit u s at W 3.10.18 510, 30.09 -0 Hall 6 Booth Q
34 Fittings & components
Why use one inch timber rivet tee nuts from Jet Press? Established since 1977, Jet Press supplies and supports tee nut insertion systems to many of the UK’s top furniture manufacturers. One inch timber rivet tee nuts provide a fast, deeper and straighter tee nut insertion, helping to achieve a superior quality product whilst maintaining production efficiency. However, this has not always been the case. Standard knock-in tee nuts have been around for many years. These are still widely used wherever a simple but effective thread is required in timber. Nevertheless, industry demands have prompted the humble tee nut to evolve. Jet Press’s manufacturing partner, Sigma, has been at the forefront of this evolution. During the 1960s the first four-prong tee nut with its familiar eight sides was manufactured by Sigma. Tee nuts could be fed efficiently and reliably by machine thus improving speed, accuracy and productivity. Nonetheless, furniture manufacturers faced problems in certain applications with pushout. This was costly to manufacturers as repairs, re-upholstery and scrapping of the furniture was a regular issue. There are many advantages for using 25.5mm rivet tee nuts on one inch timber applications. Greater strength and pull-
through resistance combined with a large head, results in a faster, deeper and straighter tee nut insertion. Manufactured from cold forged, thicker gauge steel, these one inch timber rivet tee nuts are typically used in the foot and castor applications, where the extra hold-in is crucial. The metal prongs prevent rotation and the unthreaded rivet portion flares to increase the holding power of the tee nut. The result is a great lead-in and better retention of the castors, legs or feet which then screw into the threaded tee nut. Additionally there is the benefit from the tee nut resisting push-out along with easier assembly and eliminating the requirement for over-stapling. Jet Press carries extensive stock in a wide variety of sizes and designs to ensure it is well placed to manage tee nut requirements along with the availability of tee nut insertion machines. 01623 551 800 www.jetpress.com
Fixings and fasteners from West Midlands warehouse and online too NE Fasteners is a family-owned company with over 30 years’ experience, primarily specialising in screws fixings and fasteners for the DIY, hardware, building, joinery and furniture manufacturing sectors. The company prides itself by offering expertise, competitive prices from local and internationally sourced standard and bespoke products. More recently, Screwshop has evolved from its established sister company, NE Fasteners and has also proved a huge success with its online shop. Situated in a 7000ft2 warehouse in Cradley Heath, West Midlands, the company is able to provide a wide range of finishes, including zinc, electro brass, black chrome, satin chrome, bronze and nickel – plus packaging options – ensuring that many buyers consider the company to be a key and valued supplier. With friendly and experienced staff, NE Fasteners’ aim is to offer excellent service with its next
day delivery service and to give an opportunity for customers to let the company manage all fixings, fasteners and component
requirements competitively. Screwshop has a trade counter which is open daily 8am-4.30pm, alternatively, take a look at the NE
Fasteners online shop at www. screwshop.co.uk. 0121 559 8866 www.screwshop.co.uk
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36 Fittings & components
Tekform drawers
Titus launches space-efficient slimline drawer range Cabinet hardware expert Titus has launched a second-generation range of its popular Tekform double-wall drawers. The new slimline versions feature a sleek and visually-appealing design, and have 14 mm side panels that maximise efficient utilisation of drawer space. They also incorporate the precision engineered Titus hydraulic dampers to ensure a reliable and consistent soft closing action, combined with low pull-out force.
Tekform slimline drawers are available in three heights – 70, 145 and 182mm – and can be supplied in a range of visually appealing finishes that ideally complement contemporary furniture designs. A further key benefit is that they use the same drilling pattern for runners as their predecessors, which facilitates mounting in existing products and designs. Drawers are fast and easy to assemble, thanks to the EasyFix locking system used for the front-
Tekform slimline drawer with new damper
panel connector, which requires only hand insertion and a quarter of a turn with a screwdriver to lock the panel securely in place. Dependable soft closing Reliable life-long ConfidentClose soft closing is assured by the use of the renowned Titus singledirection precision-engineered hydraulic dampers, which smoothly slow down the linear movement of the drawer as it reaches the closed position but offer minimal
resistance to movement when the drawer is being opened. Installation of the drawers within the cabinet is fast and straightforward. Extended tolerances in cabinet construction can be accommodated without compromising accurate alignment, smooth and silent operation and excellent stability in the open position. In addition, variations of up to Âą1mm in bottom panel width size are acceptable. www.titusplus.com
Tekform drawer with easyfit
YOUR FRIEND IN THE TRADE FOR OVER 30 YEARS...
Screws • Fixings • Fasteners A division of NE Fas F teners Ltd. Cradley y Heath, th, West Midlands.
“MY DADDY ALWAYS SAYS HIS FITTINGS ARE THE BEST..”
TEE NUT INSERTION SYSTEMS
“..AND ALWAYS AT SUPER GOOD PRICES. ”
THE HOME OF
S
0121 559 8866 sales@nefasteners.co.uk Units 2+3, Waterfall Lane Trading Estate, Waterfall Lane, Cradley Heath, B64 6PU www.nefasteners.co.uk | 0121 559 8866 | sales@nefasteners.co.uk Full page.indd 1
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The UK’s leading packaging supplier to the furniture production industry, offering a wide range of packaging products including: Furniture Bags Foam edge & corner protectors Furniture Protection Stock boxes
✓ Save time and money ✓ Fast, precise & secure ✓ Machine support provided ✓ Servicing & spares available
Contact us for a free trial an employee-owned business
sales@jetpress.com • 01623 551 800 • jetpress.com
38 Saws, blades and cutting technology
A Striebig double act Independent timber merchant, Bates Timber, has invested in two Standard TRK2 Striebig vertical panel saws in the last 18 months from leading machinery distributor, TM Machinery. Following a move to new premises that saw the Coventry-based company more than double in size and an increased demand for cut-tosize boards, investing in reliable and accurate machinery that would stand the test of time was a top priority for the growing business. “As an independent timber merchant, we are geared towards offering a great service to our
customers,” begins Peter Bates, owner of Bates Timber. “We work with both the trade and the general public, meaning our day-to-day jobs vary massively in size. Our saws could be used to cut a single sheet of MDF or resize several thousand plywood boards for a production job. With such variation in our work, we needed to invest in a bigger and better saw that could offer us more capabilities and help us with an increasing number of orders.” Having researched the Striebig brand online and experienced live demonstrations of the
range at the woodworking machinery and materials show, W16, Peter placed his order and the saw was installed quickly and put to good use immediately in Bates’ original unit on Foleshill Road, Coventry. As well as offering Striebig’s unparalleled precision of 0.1mm, a powerful, high-torque 5.5kW motor (7.5hp), a 300/30mm carbide circular saw blade and integral TRK extraction system, the popular TRK2 model also benefits from an automatically yielding aluminium support frame with plastic supports for simple
“After experiencing our first Striebig for 12 months and seeing just how robust it was, I knew another Striebig vertical panel saw would be a sound investment for the business”
>
LSB X - Saw blades for panel sizing
30% longer lifetime For more info contact freud UK at bosch-sales@uk.bosch.com or visit www.freud.it
40 Saws, blades and cutting technology
>
and controlled cutting. A year later, Bates Timber purchased new premises on a 1.3 acre site. “We had been in our old unit for over 25 years and we had simply outgrown it,” explains Peter. “We were at a stage where we would have had to have turned business away if we had stayed put. The new site is more than double the size, as is our brand new machinery shop. Our processes have always run smoothly so it made sense to replicate the old unit and double-up on machinery. After experiencing our first Striebig for 12 months and seeing just how robust it was, I knew another Striebig vertical panel saw would be a sound investment for the business.” Moving to bigger premises and purchasing a second Striebig vertical panel saw couldn’t have come at a better time for the merchant, as demand for bulk production was steadily increasing. “We found ourselves having to break down the saw when working on jobs that required two or
three thousand pieces of MDF or plywood to be cut-to-size at one time in order to service walk-in customers who would want a single sheet re-sized while they waited,” admits Peter. “The introduction of a second Striebig vertical panel saw – this time chosen with a larger bed to work with jumbo sheets – gave us the flexibility to deal with these requests much more efficiently. Now we use both machines concurrently to minimise
interruptions and productivity. It’s also given us the resources we need to build on this revenue stream in the future.” Keen to work with local companies wherever possible, Peter built a solid relationship with the TM Machinery’s team. “The service we received from TM Machinery was faultless,” admits Peter. “They offered us sound advice and both machines were delivered, off-loaded and assembled with minimal fuss. I
couldn’t fault their knowledge and understanding of both the machinery brand or the industry, and I’d recommend them to anyone looking to purchase a vertical panel saw.” Operational training was given once the machine was fully installed by TM Machinery’s experienced engineers and an annual service plan was put in place in order to maintain the saw’s optimal performance. Peter adds: “The two Striebig saws were a big up-front investment for us but when you’ve got two machines that you know will continue to perform solidly year-on-year for the next decade, the investment will pay for itself. They also have the performance capabilities to grow with the company and to undertake a wide range of jobs quickly and effectively. I’m a firm believer in the phrase, ‘you get what you pay for’ and in my mind, there isn’t a better example of this than a Striebig.” www.tmmachinery.co.uk www.batestimber.co.uk
TMMACHINERY WOODWORKING MACHINERY EXPERTS SINCE 1983
Swiss PRECISION cutting technology
POWER PRECISION EFFICIENCY RELIABILITY TM Machinery have been supplying and maintaining quality woodworking machinery for over 35 years. 1/2 page landscape.indd 1
SETTING THE STANDARD FOR VERTICAL PANEL SAWS
CONTACT @tm_machinery
0116 271 7155 sales@tmservices.co.uk www.tmmachinery.co.uk 11/01/2019 12:21
41
Freud – masters in premium panel sizing tools From the excellence of a leader in the cutting industry – partner with the main machine manufacturers - come dedicated high tech solutions to fit customer’s needs and maximize their performance. Freud wide range of innovative LSB Extended Circular Saw Blades has been designed to perfectly match every panel sizing machines without the need to further apply tool adaptation. The LSB X family represents one of the widest range available in the panel sizing sector and delivers outstanding results, leveraging advanced features as in-house produced TiCo Carbide, providing high resistance to heat and wear; super square tooth design that guarantees up to 30 sharpenings; anti-vibration slots which considerably reduce vibration and minimise noise and high-performing and anti-corrosive Silver ICE Coating to reduce friction and improve chip ejection. Advanced solutions for the woodworking industry “We work with numerous joinery companies – from kitchen manufacturers to panel trasformers - that need to perform serious panel processing and demand high quality cutting tools to reach unmatched productivity levels” says Giulio Santi, Freud EMEA sales manager. Freud is proud of its heritage and the quality that goes into every tools it engineers: the result of nearly 60-year engineering design and manufacturing expertise in producing premium cutting tools. For more information or customer consultancy services about Freud circular saw blades contact Freud UK. bosch-sales@uk.bosch.com www.freud.it
42 New products
Elements3 solid surface combines unlimited design options with cost-saving benefits
The new Elements3 collection, available now exclusively from IDS, is a 3mm mineral-based solid surface material that is easy to fabricate for the creation of high-end signature designs while offering significant cost-saving benefits, backed by the assurance of a ten-year warranty. Ideal for retail interior projects, Elements3 is suitable for both horizontal and vertical applications and can be cut, shaped, moulded,
thermoformed and seamlessly jointed, offering unlimited design possibilities. In addition, an existing 12mm solid surface product can be colour matched creating an identical 3mm version at a fraction of the cost. The material can be used with standard woodworking tools to create counter tops, cash and wrap desks, displays and furniture and has a myriad of other uses with sheet sizes of up to 4100
x 1250mm available for added design flexibility. Coping easily with the demands of high traffic retail environments, the high-performance and low maintenance non-porous material is resistant to impact, heat, mould, bacteria and household chemicals. Damage and minor scratches are repairable to maintain its luxury looks and the hygienic material meets EN and CEN/TS standards for food safety, so can be safely
used for food counters and in restaurants and bars. The Elements3 collection offers a choice of 15 designs including natural stone, pearlescents and organic neutral colours, offering a treasure trove of inspiration for any retail project. A brochure and free colour sample swatches of the Elements3 collection are available on request. 0845 603 7811 www.elements3.co.uk
43 Excitement is brewing as Lawcris launches 12 desirable brand new PerfectSense decors to add to the existing range from Egger - a premium category of high gloss and matt lacquered MDF boards.
It makes PerfectSense – PLUS so much more Egger’s PerfectSense range has gained a lot of momentum over the years, picking up a clutch of European awards for its super-smooth MDF boards with premium matt and gloss finishes. Platinum distributors, Lawcris Panel Products, stock the whole collection, but last year saw an opportunity. Dean Carroll, Lawcris procurement manager, explains: “We are finding high-gloss finishes with contrasting matt textures very popular at the moment. The PerfectSense collection seems to be the range that everyone wants to get their hands on. “The gloss surface shows exceptional depth and has a glass-like finish, unlike anything we have seen on the market. But perhaps one of the highlights for this range is the anti-fingerprint surface of the matt boards which makes them ideal for many spaces in the home. “Whilst the feedback from the current range is very positive, the boards are so good that our customers want more options. Working hand-in-hand with Egger, we came up with 12 additional decors to add to the range which provide even more definition and interest, named PerfectSense PLUS.” Lawcris have launched a selection of grey tones, aqua shades and industrial surfaces to complement the current range. Each decor is available in the PerfectSense Matt and Gloss finish. Dean continues: “Cool, contemporary greys are gaining prominence within interior design, whilst warm, yet natural greys, such as taupe, are also starting to come through. In response, we have added five new grey tones to the collection. We have also introduced various aqua shades into this range, giving designs an often-needed injection of colour. Aqua colours are also
PerfectSense Gloss can make rooms feel lighter and larger, and represents pure luxury, comparable to glass or acrylic. Featured décor – U750 Taupe Grey PG
complementary when combined as accents with popular woodgrains and grey tones within furniture design. Finally, whilst solid colours continue to dominate (particularly in the form of frontals) material finishes are gaining traction, with people looking for something a little different. Industrial materials add tactility and interest to the overall design and this is where decors such as concrete and bronze come to life for a highend look and feel - something our customers have been chasing us for.”
The striking gloss surfaces have exceptional depth and a glass-like finish. Featured décor - U599 Indigo Blue PGand represents pure luxury, comparable to glass or acrylic. Featured décor – U750 Taupe Grey PG
The velvet smooth matt finish is perfect for kitchen frontals with its anti-fingerprint surface. Featured décor – F302 Ferro Bronze PM
PerfectSense PLUS is now available from Lawcris. Create a high-class look with the 12 new decors. Mix and match the gloss and matt surfaces - two unique textures which complement each other perfectly. To complete the look, Lawcris also stock PerfectSense PLUS edging. Specifically matched in design and texture, the edging is the perfect accompaniment to the range, meaning you can create an elegant, luxury environment with ease. 0113 217 7177 www.lawcris.co.uk
44 Edgebanding materials & technology Furniture made of waste wood or furniture with visible signs of usage are in line with market trends. They create ambience and give modern rooms a particular, authentic flair. Ostermann has the matching edgings for the construction of this type of furniture.
For furniture that tells a story – chosen edgings in vintage look In times in which our surroundings are changing faster, our possibilities become increasingly complex, and our reality more and more digital, we often long for something rather old, familiar and nostalgic in our home; for furniture that is telling a story. Yet, not everyone wants granny’s smelly old chest of drawers or her old kitchen cabinet in their property. With the latest surfaces in vintage look as well as the matching edgings and fittings from Ostermann, you can create modern furniture that combines the longing for nostalgia with modern functionality. Waste wood look The colour has faded or peeled off, great parts of the layer of wood below can be seen. Dark abrasion and sanding marks attest the surface’s advanced age. Ostermann’s ABS edging – Vintage wooden structured – makes new
furniture look old in no time. They are available in the dimensions 23, 33, 43 and 100 x 1mm. Rusty iron Thanks to the latest trend, rusty furniture elements can still provide service. They have quite a disadvantage, though: the rust is staining, crumbling, and sometimes continues to corrode. Therefore, there is a number of furniture surfaces with rust décors that imitate the unique look as well as the special feel of rust. Ostermann recommends the ABS edging, Rust Ceramic Stone finish. It is available in widths of 23, 33, 43 and 100mm and in thicknesses of 1 or 2mm. Oak with signs of wear For those wishing to create furniture with a little less visible signs of usage, perhaps take a look at the Vintage Oak wooden structured ABS
edging. Subtle, dark sanding marks have been added to the classic darkened oak décor. The edging does not only convince with its realistic look, but also with its special feel of a wooden structure. It is available in widths of 23, 33, 43 and 100mm and in thicknesses of 1 and 2mm. Edgings from one metre For furniture edgings with trend décors, an order per metre is always more profitable, as unnecessary remaining amounts and expensive storage costs can be avoided. For carpenters, joiners and cabinetmakers that need other than the standard widths, Ostermann can cut a 100mm edging to any desired width upon request. All stock articles ordered before 4pm are delivered within 24 hours. 01905 793550 s.parsons@ostermann.eu www.ostermann.eu No matter if waste wood, rust or signs of wear. With these trend edgings from Ostermann, you can create modern furniture in cutting-edge vintage look
IDEA.PROJECT.SUCCESS. Everything you need in one place.
Enjoy a choice of over 100,000 matches to all leading board manufacturers - supplied immediately from our Standard Stock Program. • • • •
Dimensions up to 104mm. A variety of finishes available - from Mirror Gloss to Extreme Matt. Available in lengths from as little as 1m*. Options for conventional glue application or zero joint / hot-air machines available.
Contact us and find out how REHAU edgeband can help you put that signature touch on your project. *Our entire stocked range is now available through Waivis. Visit waivis.co.uk or call 0203 897 7590
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Contact Lisa Williams / Tanya Kirk 01424 776102 lisa@gearingmediagroup.com tanya@gearingmediagroup.com
H.B. FULLER – ® RAKOLL ADHESIVES NOW SUPPLIED BY THE KENYON GROUP
Adhesives for Woodworking, Furniture, Caravan, Insulation, Mattress, Window and Door Manufacturers We are sole UK distributors for H.B. Fuller range of Rakoll® adhesives H.B. Fuller brands promoted by Kenyon Group include: Rakoll® - Rapidex® - Swift®lock - Swift®tak - Swift®bond Icema™ - Helmitin® - Swift®therm - Ipatherm™
Talk to the Glue Experts
Visit kenyon-group.co.uk or call 0161 627 1001
Be sure your furniture is always perfect with Hranipex Hranipex apprectiates attention to detail, this is why the edgebanding specialist is introducing its anti-metamerism edges. According to Hranipex, this will make the colour of a board and edging look absolutely identical under any light customers choose to shed on them. Hranipex says it has added a layer ensuring that its edges match the board under any light – this is its solution to metamerism. It might sound familiar – customers select the board colour in simulated daylight, however when checking it under a fluorescent lamp in their workshop, it suddenly looks different. When changing the light to typical office lighting the board will turn to shades of red and the edge will react differently, this is known as metamerism. According to Hranipex, this won’t take its customers or end-consumers by surprise again. With its antimetamerism solution, Hranipex can assure that its edges have the same colour as the board under every light condition. Hranipex says no matter what type of light there is, its new wood décors will match the furniture perfectly with any light source provided. Thanks to specially-
developed edges you can now eliminate metamerism problems. The anti-metamerism effect is available in all new wood décor edges made specifically for the new Kronospan Global Collection. Hranipex customers can now benefit from the advantages of deep co-operation between two professional businesses. For further information contact Hranipex directly between 8:30am-5pm Monday-Friday, or via email or through its website. 0121 767 9180 uk-hranipex@hranipex.com www.hranipex.com
Special February offer The company also has an impressive offer throughout February, when placing an order – whether verbally, email or via its online e-shop, just quote Hraniclean08FREE to qualify for a free 200ml of its Hraniclean 08 and a Hranicloth. The 08 cleaner works on everything and is especially perfect for cleaning sensitive surfaces such as high gloss and matt finishes. Terms and conditions apply, one per business and subject to availability.
Free Cleaner & Cloth! Please see article for details.
→
Hranipex Ltd Unit 5 Elmdon Trading Estate Bickenhill Lane Solihull Birmingham B37 7HE
→ → →
Tel: 0121 767 9180 E-mail: uk-hranipex@hranipex.com Opening Hours: Mon-Fri - 8:30am - 5:00pm
50 Edgebanding materials & technology
Camco provides high standards of product choice and customer service Camco is a supplier of veneer and ABS edgebanding material based in Lisburn, Northern Ireland, and it covers the fit out industry and specialist joinery sectors throughout the UK and Irish markets As a family-run business with over 30 years supplying edging material, Camco can supply its material in any width split to order with no minimum order quantity. Orders can be taken and delivered next day in most cases, with nonstandard items on short lead times. Veneer edging Camco’s veneer edging is created from the highest grade veneer and it’s manufactured in Europe. The company offers a wide range of veneer edging from local and foreign tree species, as well as fine-line veneers of various thicknesses and widths, supplied in rolls or in strips, pre-glued or unglued, fleece-backed, sanded, and upon request, also brushed and lacquered. The material is available in any width from 12mm up to 350mm. Lacquered veneer edging Lacquered veneer edging from Camco helps manufacturers take the hassle out of the finishing of high end carpentry and furniture cabinets. The company says users can readily achieve striking, quality results using Camco’s pre-lacquered and stained edging to edge pre-cut pre-lacquered board – thus reducing handling and damage.Camco says it can match perfectly to a required colour and sheen grade. For example, if customers require a higher sheen grade for the edging, to emphasise the edging, it will produce and supply to that requirement. ABS edging Camco states that its customers are offered the widest selection of products in different patterns
as well as thickness and width sizes. Currently, its offer comprises around 1100 colours and patterns of 300 types of ABS edgebanding tapes, 80 types of melamine edgebanding tapes, 40 types of CPL edgebanding tapes used on worktops, and 35 types of edgebanding tapes made of natural veneer. In this way, it can provide customers with a wide possibility of choice and an overall solution – all in one place. Consulting with the intention to provide support at an optimal level, Camco offers its clients consulting services delivered at customers’ premises – the company’s specialists are ready to give assistance for any kind of technical problem. Paintable edging For furniture manufacturers, Camco offers edgebanding tapes for painting intended for edgebanding and subsequent varnishing. Amongst its range, there are melamine and ABS edgebanding tapes for painting and a dedicated edgebanding tape for painting, PP-wood. Edgebanding tapes for painting are available in various thicknesses and widths and are intended for lacquering with PUR as well as water-based lacquers. Acrylic edging An innovative and impressive 3D appearance can undoubtedly increase the value of any furniture. Acrylic edgebanding tapes, also known as 3D edgebanding tapes, are available in stock with thickness of 1mm and 2mm in various combinations of the colour of aluminium and solid colour shades. The acrylic edgebanding tapes are also available to order in other solid colour and woodgrain designs – and even imitations of end grain.
Camco sales manager, David Phillips: “Our customers are offered the widest selection of products in different patterns as well as thickness and width sizes.”
Colour-matching tool To make life easy, Camco has its own dedicated colour-matching tool on its website – www. camco.uk – where customers can select any board supplier on the market, and their board code, and it will provide Camco’s matching edging as well as all the technical information such as thickness and size. 0289 264 6688 orders@camco.uk www.camco.uk/edging
CAMCO REINVENTING THE PLYWOOD LOOK PVC plywood effect edge banding has been in our market for a long time. It imitates the edge of a plywood board and transfers that effect into a particle board. In Camco we have improved the current PVC plywood edge banding to get a more realistic effect on melamine boards. We offer a traditional plywood PVC edge banding that imitates the edge of real plywood made of wood. Our collection also includes PVC edge banding with metallic colours: copper and aluminium. All of our references are perfect to create contrast with plain-coloured melamine, wood, marble or concrete designs.
+44 289 264 6688 orders@camco.uk www. camco.uk
ALL AVAILABLE OPTIONS (clockwise from top left) WOOD • Soft or embossed texture • Matt or high gloss ALUMINIUM • Soft or embossed texture • Matt or high gloss • Right-grain or cross-grain DARK COPPER • Soft or embossed texture • Matt LIGHT COPPER • Soft or embossed texture • Matt
52 Updates An international manufacturing company has purchased two wood waste heaters from Wood Waste Technology to reduce waste disposal costs and provide free heating for its UK HQ in Rugby.
Two new wood waste heaters for manufacturing company’s UK headquarters PERI Ltd is a family business that was founded in 1969 and has grown steadily to become one of the world’s leading manufacturers of formwork and scaffolding. When the UK head office experienced heating issues, national facilities manager, Kevin Joyce, started to investigate some alternatives. Whilst visiting a supplier and having a tour of
the premises Kevin saw one of Wood Waste Technology’s wood waste heaters in operation. The heater came highly recommended by the supplier, so Kevin took a photo of the manufacturer’s sticker on the heater and contacted Wood Waste Technology for more information. MD at Wood Waste Technology, Kurt Cockroft
provided more technical information and customer references, and visited the site in Rugby to provide a survey and quotation. Kevin explains: “As a business, we generate a lot of timber waste, which we end up paying to dispose of. The workshop was a freezing place to work in the cold months, and our heating costs were constantly rising with the increase in fuel costs. We started some calculations to work out what savings could be made if we invested in a wood waste heater. “Once we added it all up, it was a no-brainer. We calculated that we’d pay back our investment on each wood waste heater in only 18 months, so we placed an order!” PERI ordered two WT15s, one for each end of the large 20,000ft2 workshop, which were installed by Wood Waste Technology’s specialist engineers in 2018. Now, PERI’s UK head office is benefiting from being able to convert all its wood waste to heat, as the wood waste heater provides a free, environmentally-friendly facility to heat the factory whilst saving the company vast amounts of money on waste disposal fees. Kevin says: “We’re delighted that we chose Wood Waste Technology as our supplier. The customer service, from our initial point of contact through to the engineers who installed the heater has been excellent, and the wood waste heater certainly delivers everything we were promised. The workshop has gone from being the coldest place to being the warmest place to work, and the team are overjoyed!” Kurt Cockroft says: “We’re delighted that we could assist PERI to help the business lower its operational costs by saving money on heating and waste disposal.” Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new units, the company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various sizes and specifications to suit all business applications. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk
ULTIMAXÂŽ I N N O VAT I V E W I D E B E LT S BY MIRKA
Mirka ULTIMAXÂŽ A premium innovative product, designed to reduce burning and extend life when sanding hardwoods.
For further information or to arrange a demonstration, please contact Customer Services on 01908 866100
www.mirka.co.uk
54 Updates
Full steam ahead for progressive AMS As regular readers will know, Advanced Machinery Services is a service company that sells woodworking machines from the renowned Wadkin Bursgreen brand. It is also a worldwide supplier of spare parts/service/ machines/tooling, as well as offering training courses across the industry. Looking forward, Steve McGloin, AMS managing director, says: “In 2019, we are going to add two new exciting machines to our range. In four weeks’ time, the new machines will be available exclusively from AMS for demonstrations in our showroom. “One of them is a heavy duty top quality multi rip saw and the other a straight line edger.” AMS comments it had been looking for these two machines for some time and has now found exactly what it requires. The company also continues to have four-, five-, six- and sevenhead moulders available in the showroom. Naturally, this expanded portfolio has increased the need for additional technical and mechanical engineers to work around the UK and in its impressive
Left to right: AMS directors, Steve Foster and Steve McGloin
Leicestershire workshops. The AMS directors say: “We want to increase our team by six because we have expanding sales and service contracts and we like
to be ensuring that after purchase, the machines are serviced and supported to keep them in perfect condition and ready to run for many years.”
AMS’ impressive showroom in Skeffington, near Leicester
One of the strongest markets for AMS is its spare parts and tooling division. Director Steve Foster comments: “We want to make things easier for our customers, therefore we have put a lot of emphasis on easy navigation routes for our website. “Through our website – www. advancedmachinery.co.uk – our customers can order the spares and tooling that they need straight away, getting all the information quickly. “We have updated a similar system in our training page. Now customers can request a woodworking training course through a very easy questionnaire on the website and within 24 hours our training department will contact you – guaranteed. AMS is based in Skeffington, Leicestershire where it has more than 37 machines ready for demonstration in a modern showroom. The AMS directors say: “We are refurbishing DMVs, FSPs and moulders on a regular basis as well as supplying spindle rebuilds, bandsaw wheel exchanges and many more services.” 08448 449949 www.advancedmachinery.co.uk
56 Updates
Homag – your solution for entry level Conscious of the need for speed, quality and versatility of equipment at all levels of industry, Homag has developed a group of unique solutions to benefit the entry level workshops. With these latest developments, Homag can provide for a complete panel processing cell at an extremely affordable price. If you are a smaller company looking to consistently produce premium quality panel-based products, whether it be for furniture, kitchens, bedrooms, shop fitting or other items, Homag can completely revolutionise your business. High quality, truly affordable entry level beam saw Justifying the investment of a beam saw is considered as a bone of contention with smaller companies, however Homag’s Sawteq B-130 is a real gamechanger. It was specifically designed to offer smaller companies the same exacting standards as the larger beam saws but as a more affordable solution with the key benefits of the bigger models. This powerpacked compact beam saw costs little more than a well-equipped sliding table saw yet performs at a much higher precision level and with far greater efficiency. With a saw carriage speed of up to 60m/ minute, the Sawteq B-130 delivers faster, accurate cutting. Enhanced further by an electronically-
Sawteq B-130 – high quality, truly affordable entry level beam saw
controlled program fence and an electro-magnetic measuring system, dimensional accuracy to tight tolerances is guaranteed. To create a saw that is designed for your specific needs, there is a number of options that can be specified for the Sawteq B-130. As standard, the machine features Homag’s robust clamps which gently and accurately position material over the cutting line. Additional clamps in positions two and four enable the secure clamping of large, thin or smooth panels. The main saw motor is a powerful 5.5kW, but this can be upgraded to a stronger 7.5kW motor if required. The in-feed air cushion tables are 500mm wide as standard, but can be specified at 650mm wide to allow for larger panels. Additional rollers on the edge of the air cushion table are also optional; these make gentle handling of larger panels easier and safer. Ultimate zero-joint edge banding at an entry level If you are looking to consistently produce premium quality panelbased products, for either furniture, kitchens, bedrooms, shopfitting or other items, you need an edge bander that you can rely on to perform at the same high level, day in, day out. The Homag Edgeteq S-240 is a cost-effective entry level edge bander which, because it features airTec zero-joint
technology, delivers first class results every time. This compact edge banding solution is fully equipped with pre-milling, a heavy duty pressure zone for coil and strip materials, front and rear end trim saws, top and bottom trimming and profiling units and a corner-rounding unit to provide complete panel processing. With the Edgeteq S-240, the need for hand finishing is eliminated thanks to its profile scraper, glue joint scraper and buffing unit. Homag’s easyTouch controller is an intuitive, user-friendly control system that features a clear touch screen graphics display. The easyTouch controller has supporting functions that are simple and easy to access. The logging of production data, the selection of programs or the glue temperature can be quickly checked on this 7in display for optimum productivity. The ever-increasing diversity of edge materials, requires a highly flexible machine with rapid edge-changing capabilities. The easyTouch control system makes it possible to adapt the range of operations to meet requirements specific to customers and save the programs for instant call up. The Edgeteq S-240 airTec can handle edge tape thickness from 0.4mm to 3mm and solid wood up to 6mm; it also has a panel thickness capability of 8-60mm. Overall, the S-240 airTec is a real
work horse which will deliver first class results time after time. Ultra-compact, state-of-the-art CNC machine The ever-popular Drillteq V200 three-axis vertical machining centre is the ultimate addition to any workshop. Proving to be an ideal solution for kitchen, bedrooms and office furniture producers, this processing centre uses eight independently selectable vertical drilling spindles, all conforming to Homag’s very own quick-change drilling system. A real time-saver that offers true value to the customer. Reliably equipped for all drilling needs, this CNC processing centre can drill on five sides and is also capable of grooving, routing at fast throughput rates whilst maintaining low energy usage to keep energy bills at bay. With the capability of processing panel lengths of up to 3050mm, it is considered the perfect drilling solution for all businesses whether small, medium or large. It can process any type of wood based panel such as MFC, MDF, HDF and plywood. This robust machine can even handle demanding materials such as Trespa and solid wood components. The unique advantage of the Drillteq V200 is that it is packed with all the features of a conventional CNC, but with a footprint of less than 5m², it is
57
technology small enough to fit comfortably in any production facility. Generally, smaller machines mean processing times are extended. The Drillteq V200 however, can match the rapid processing times of much larger machines. Customers that have seen the Drillteq V200 put through its paces, have been nothing but impressed by its capability. Efficient entry level sanding Providing an entrance into the world of professional sanding, the Sandteq W-100 from Homag is the perfect compact solution. Offering a working width of up to 1100mm with a sanding belt length of 1900mm, this machine is controlled via an easy-to-use touchscreen with 125 programs; featuring a frequency invertor for variable feed speeds, a maintenance free DC braking system, independently driven sanding heads and Poly V-belt drives. The Sandteq W-100 is also equipped with a combi-head with profiled steel contact roller and a workpiece-controlled air cushion sanding pad. This entry level widebelt sander operates with a single powerful sanding head, effortlessly executing sanding tasks, ensuring perfect calibration and finish sanding results are achieved on both solid wood and veneered panels. With a choice between two heads, the Sandteq W-100 proves to be the
The Drillteq V-200 – an ultra-compact power house
ultimate flexible starter machine. The L-Head uses a contact roller for calibration and an air cushion sanding pad system (acp). This pneumatic pressure pad system delivers the right pressure over the entire working width. In the same way, the C-Head also features a contact roller for calibration but with the addition of the electronic pneumatic pad system (eps) for sanding. The machines’ electronics ensure the optimum sanding pressure on all areas of a workpiece. The pressure pad system consists of separate segments which are applied to match the workpiece shape. Offering a thickness tolerance compensation of up to 2mm, the system is perfect for intermediate sanding of solid wood and veneer. The Sandteq W-100 also has the capability of lacquer sanding when configured with the C-Head. All this technology engineered into a very compact footprint and available at a cost-effective price makes the Sandteq W-100 sander hard to beat. Programming to perfection Homag realises the true importance of software and as the global market leader, offers today’s manufacturing environment an array of packages to satisfy any programming need. From product design, 3D rendering and estimating, to ordering CAM interface and CNC programming,
Homag Sandteq W-100 – efficient and precise entry level sanding
it has the software solution for customers. woodCAD|CAM is a true timesaver in terms of work preparation. Developed to optimise preparation processes, this 3D product designs and manufactures software revolutionises each planning phase. From the first sketch to the final product, from the calculations to the offer and from the design to the CNC data generation, woodCAD|CAM provides genuine efficiency and flexibility to your business. Homag’s ever-popular CNC software, woodWOP, is a userfriendly programming interface which offers operators 3D visualisations of workpieces,
processing steps, as well as clamping equipment. By entering the processing parameters into woodWOP, routing, drilling and saw cuts can be easily generated and checked within the interface offering the highest accuracy in programming. Homag also offers a range of optimisation software from MagiCut. Transforming panel cutting into a more efficient, time-saving and waste-reducing process, this solution proves to be a true money saver. Offering great lengths of versatility and flexibility, there’s a MagiCut software module to enhance every part of the manufacturing process. An entrance to a world of tech Representing a new dawn for smaller manufacturers, this collection of truly state-of-theart technology offers entry level businesses the opportunity to compete with larger producers, opening up new markets and delivering new levels of professionalism. The Homag Finance team is able to offer flexible finance solutions on any of the Homag range, making this complete manufacturing work cell within reaching distance and more affordable than ever before. For more information or a demonstration of any of the entry level technology from Homag, contact Adele Hunt at Homag on 01332 856424. www.homag.com
58 Updates
West Midlands mayor visits Kite Packaging operation Employee-owned packaging business, Kite Packaging, welcomed West Midlands mayor, Andy Street, to its regional distribution centre in Coventry before Christmas. The team at Kite Packaging showed Mr Street around its day-to-day operations and give him a deeper insight into the Kite brand. The organisation, which has expanded its Coventry operation and earned a place on the Coventry and Warwickshire Growth Barometer earlier this year, is set for continued growth as it goes into 2019. With a regional branch network across the UK, this Coventrybased business also has sites in Rotherham, Swindon, Letchworth, Sittingbourne Portsmouth and Gateshead, as well as an Environmental Compliance business and a leading ecommerce offering. Coventry and Warwickshire’s Growth Hub’s strategic account manager, Phil Peak, joined staff as Mr Street explored Kite’s Coventry base and met with some of its employees. Kite’s key founding principle of a sense of partnership being at the heart of every good longterm relationship has laid solid foundations as the Kite brand has grown over its 18 year history. Kite’s hard work and dedication to its sector did not go amiss, with Mr Street describing it as “a hidden gem in the Coventry economy.” Managing partner, Gavin Ashe said: “On behalf of all the staff and partners at Kite Packaging, we’d like to thank Andy Street for the time he gave us. It was great to be able to talk about the opportunities and difficulties that we all face.”
Starting the new year with a bang thanks to new packaging solutions Kite Packaging, has introduced new heat sealers, furniture bags and attached lid containers to its extensive online portfolio. The release of the company’s new products is a further statement to the Kite brand as it continues to grow and evolve its ecommerce offering. Their new, basic table top heat sealers are the ideal solution for a range of businesses that are looking to seal plastics and polythene. Whether organisations are looking to keep items dust-free in storage, transit or instore, these sealing agents can cater for all. Their cost-effective heat sealing is designed for low volume sealing of polythene packaging, making them ideal for the smaller user. To allow for a wider range of polythene furniture bag protection, Kite has also added its new footstool and two-seater covers. When it comes to the transit stages for larger, heavier stock, finding the right packing solution is a pivotal part to ensure they get from A to B in the exact same condition
they left the warehouse. Therefore the Kite team has expanded its furniture bag range, providing the
necessary shielding from external dirt or dust. Next, the UK packaging supplier
has brought a new attached lid container to market, a heavy duty, robust plastic container which is suitable for a wide range of industries. These reusable solutions provide safe and efficient handling of goods in the warehouse and ensure space optimisation thanks to their stackable features. www.kitepackaging.co.uk
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60 Updates
Best practises for spraying in cold weather
February is statistically the cruellest month in the UK for cold weather and can present a series of issues for those who regularly use lacquers. However, developing a deeper understanding of how low temperatures affect lacquer application and storage can help professionals be better prepared. In an ideal world, lacquers should be applied in temperatures between 16-20°C for best results – but with temperatures averaging around 5°C, this simply isn’t possible. As temperatures drop, lacquers become more viscous, making it harder for them to stick to surfaces, meaning excessive thinning is often required. To compensate, finishers often spray heavier coats in an attempt to maintain a wet film. This results in a higher film build which exceeds
the recommended levels, resulting in a range of potential issues, including poor colour uniformity, to increased downtime for drying. Here are Redwood Innovations’ best practice tips for mitigating the challenges of colder weather: Preparing surfaces Cold surfaces can create further problems for lacquer effectively adhering, but there are some ways to minimise this. Specifically, be sure to give your surfaces a thorough wipe down before applying lacquer, looking out for any ice or extra moisture which may affect the finish later on. It’s also a good idea to check the surface with a thermometer prior to spraying – especially in premises that aren’t heated. This will help to minimise adhesion problems.
Preparing equipment If you’re leaving a job overnight, it is essential you check your spraying equipment before using it again the next day. In cold weather, ice can build up inside guns; which can cause jamming and clogging, or even worse, break equipment completely. Additionally, if using solvent-based products, you could consider adding pump armour to prevent potential freezing of material in your spray equipment. Proper storage In warmer months, storing your equipment and finishing products in outdoor structures, such as garages, needn’t be an issue. However, as the weather gets colder, these areas are often the least insulated and build up excess moisture – which can cause
irreversible damage to equipment and supplies. A temperaturecontrolled environment is always best – but if this isn’t possible, be sure to keep supplies away from colder areas, such as concrete floors and uninsulated walls. Always check your products are properly sealed before putting them into storage. Redwood Innovations is an established and trusted UK supplier, with extensive experience supplying to the marine, furniture and shopfitting manufacturing industries. To find out more about its extensive range of Hesse lacquers and best practise for spraying in the colder weather, call one of its technical experts. 02392 233310 www.redwoodinnovations.co.uk
World-class lacquers for every surface
Receive next day delivery on all orders placed before midday Contact us on 023 9223 3310 or sales@redwoodinnovations.co.uk
www.redwoodinnovations.co.uk
18 Arnside Road, Waterlooville, Hampshire, PO7 7UP TEL: 023 9223 3310 FAX: 023 9223 3320
62 Updates
2018 – another successful year for Kündig 2018 was yet another successful year for Kündig UK Ltd, with sales of both wide-belt and edge sanders to satisfied customers. The company’s appearance at the W18 exhibition also proved popular, with many genuine enquiries to be followed up. The edge sander range has proved particularly popular this year. One satisfied customer is Gary Tuddenham, managing director of Parabola Workshops Ltd, for whom “quality is everything”. Parabola operates predominantly in the superyacht industry and residential homes. “Our work is bespoke, one-offs: we very rarely do anything twice,” Gary says. “We can be working on a project for up to three to four months on a single item.” To maintain the high standards of quality, Gary invested in a made-to-measure Kündig Uniq-S edge sander. Gary chose Kündig “because of the build quality and the reputation. There are a couple of other manufacturers that do a similar machine but it wasn’t quite the same. For the accuracy we were looking at, the sander had to be built correctly, with tiny tolerances. It had to be a rigid quality machine. “It is very convenient. We have the edge sander in the hand workshop rather than the machine workshop. It is there when you need it, right next to the work benches.” While space was not an issue, Gary adds:
“It is a nice compact machine.” Gary selected various options, including a grooved infeed platen to allow the sanding off of veneers that have been overlaid after edging; a second transport belt to allow sanding of the ends of narrow panels; a two-speed motor to allow finer grade abrasives to be used; a bobbin attachment allowing internal and external curves to be sanded; and a semi round table allowing the sanding of shapes using the rubber coated drive roller on the machine. Asking if he would recommend the Uniq-S sander, Gary replies: “Yes, definitely. It does everything we expected it to do.” He added: “Carl [O’Meara of Kündig UK Ltd] is perfect: you can talk to him, no problem, and he will give you good advice.” Doig Furniture, a manufacturer of luxury bespoke furniture and cabinetry for the high-end residential market, purchased a Kündig Uniq-S edge sander from Kündig agent Markfield Woodworking Machinery (MWM) late in 2017. Doig Furniture managing director, Duncan Doig, told Furniture & Joinery Production: “Kündig as a brand is the go-to for high-end sanding equipment. Everybody is using the sander and everyone is pleased with it.” The Kündig Uniq S has proved a significant time saver. “It has
The Kündig wide-belt sanders, including both the Premium and Brilliant ranges, have also proved popular
The Kündig edge sander in operation at Doig Furniture
The Kündig edge sander at Parabola Workshops
enabled us to carry out processes we were previously doing by hand in a much quicker time frame,” says Duncan. “It gives a consistent finish on every panel and is a much more efficient way of working. The machine is versatile, is double sided and tilts. We have some optional extras, and will probably add to them down the line.” Among the options selected, Duncan identifies the power feed as something which drew him towards Kündig: “The machine was designed to do the process we were looking to do.” He may also add the bobbin sander attachment in the future, the advantage of which is it allows work on curves to be carried out. “We typically use the sander to edge sand boards or components in general. The main reason we bought the machine was the edge sanding capabilities. Equally, the reverse of the machine is an
open belt sander, so we use that for shaping as well. The ability to shape is an added bonus, which you would expect from that kind of quality machine,” says Duncan. The Kündig wide-belt sanders, including both the Premium and Brilliant ranges, have also proved popular, especially at the W18 exhibition. Demonstrations included the advantages of Kündig’s unique sanding method: “The part where we have a purposely damaged sanding belt and show the difference between traditional ‘straight line’ sanding which shows the defect as opposed to oblique sanding giving a perfect finish always amazes people, especially those that have a constant struggle with their existing straight line sanders,” says Kündig UK’s Carl O’Meara. 0845 833 0565 sales@kundig.co.uk www.kundig.co.uk
QUALITY PANEL SUPPLY PRODUCTS Wooden Edge Glued Panels Worktops TGV Legs Birch Ply Wood veneered mdf Wood edge banding MDF MR MDF MR Butt & Bead Primed THICKNESSES 6/9/12/15/16/18/20/22/25/27/30/40mm WIDTHS 300/600/620/915/1210/1220mm LENGTHS 1000mm through to 4000mm SPECIES Oak, Ash, Pine, Knotless Pine, Tulipwood/Yellow Poplar, Beech, Iroko, Maple, Black Walnut and more SERVICES Cutting Service Available 24-72 hour delivery National & European delivery available Volume orders from stock No minimum orders Rubio Monocoat Supplier
01206 396725
sales@mlpanels.com www.mlpanels.com @mlpanels
64 Updates
Norduct – the modular ductwork specialist
Manufacturing modular clipped ductwork began in 1992 in a 3000ft2 workshop, which housed all the usual standard sheet metal working machinery. Today, the business is run by Bill Belcher, operations director, who has successfully grown Norduct to be the only complete manufacturer of seam welded rolled edged modular clipped ductwork in the UK. Some 26 years of manufacturing quality products to tight schedules and delivering on time has taught Norduct the importance of understanding customer requirements. Today, the manufacturing facility bears no resemblance to the early days with automation and a flexible labour force being cornerstones of its success. To produce quality products on a 24 hour turnaround with competitive prices, the company realised that CNC automated machinery was the only way forward and it made the decision to not rely on external supplies. The first CNC-operated machine to be purchased was an automatic roll-firming one to manufacture the connecting clips for the rolled edge ductwork.This was purchased
in 2001 together with a press for manufacturing the handles and a selection of punches to complete the process required. This investment proved an immediate success with prices being very competitive and Norduct not reliant on outside suppliers. With this advantage, several opportunities arose to supply clips to other rolled edge ductwork manufacturers, particularly in North America, where several thousand are dispatched every month to various clients in the USA. The next major step was to automate the
manufacturing of all straight ductwork to improve quality and speed up production. This proved to be a harder task than first anticipated, but after an extensive search, a manufacturer in Austria came up with the solution. Since 2007, all straight ductwork is now manufactured from a steel coil where the steel is straightened, cut to length and rolled – all automatically by CNC controlled machines – before being seam welded on an automatic welding machine. The complete process to manufacture one length of duct now takes only two and a half minutes with far greater accuracy and quality than that achieved with the old manufacturing process. All other manufactured items such as bends, taper branches, transformation pieces etc, are made on other CNC-operated machinery such as the plasma cutter and bend-forming machine. Today, from a 22,000ft2 manufacturing facility, Norduct supplies ductwork to UK and European markets, to various industries including joinery, woodworking, textile, printing, paper, food and others. 01274 693630 www.norduct.com
66 Updates
NBF comments on new Government waste and resources strategy The National Bed Federation (NBF) has welcomed the Government’s new waste and resources strategy. The report specifically mentions mattresses, stating that manufacturers could have to pay for dealing with those that are sent to landfill in order to encourage more recycling. Jessica Alexander, executive director of the NBF, says: “We welcome the announcement and the opportunity to work with the Government on reducing the number of mattresses going into landfill. The NBF has its own Circular Economy Committee which recently announced a target to divert 75% of mattresses from landfill by 2028. We would like to achieve this sooner, but the average mattress is replaced every 10 years. “We have also been working with mattress recyclers, retailers and local authorities on a Register of Approved Mattress Recyclers to ensure high standards of good practice are encouraged and followed. “We believe that, ultimately, a well-designed Extended Producer Responsibility Scheme is the most likely solution, and we are keen to work with Government on that. If we are going to increase the rates of recycling immediately (they
are currently about 15%), costs will inevitably increase and who should pay for that is an important question. “It is too early to say how much and by what mechanism, but one thing we will be looking at is how mattresses are designed and constructed, to make it easier to disassemble and recycle them – which might mean costs aren’t, in the end, any more than they are now.
And it’s not just about end-of-life management – some of our members have been working on designs with the most sustainable materials, and some even have their own sheep whose wool is used exclusively for mattresses.”
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Do you use wood working machinery? We are your wood working service company...
Advanced Machinery Services Ltd. 0844 844 9949 www.advancedmachinery.co.uk @advancedmachine
Classifieds 69
Classified
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Email: tanya@gearingmediagroup.com
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Specialists of Woodworking Machinery in the UK & Worldwide.
WOODWORKING MACHINERY LTD
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NEW SCM MACHINES FROM STOCK - AVAILABLE FOR QUICK DELIVERY
Wadkin BRA/350 Radial Arm crosscut saw / Rebuilt condition .....................................................................£2,350.00
F410 SURFACE PLANER /S520 THICKNESSER / S300 RCS 1100MM TWIN BELT SANDER / SI350 CLASS 3.2M PANEL SAW / TI105 NOVA SPINDLE MOULDER / FS41 UNDER & OVER PLANER / ME 25 EDGEBANDER ETC
Wadkin 14” BRA Radial Arm crosscut saw, various / Ex-college.......................................................... from £1,250.00
USED MACHINES
Dominion BCZ – H/Duty Spindle moulder – 2 speed / Subject to condition required ..........................................£ P.O.A
SCM PRATIX S 8’ x 4’ CNC router, flat bed, tool changer + drilling ...................................................................£26,500
Wadkin 12” BAO/S – 12”x 7” Surface planer thicknesser .................................................................... from £1,250.00
MORBIDELLI 3615 10’ x 5’ CNC, flat bed, tool changer/drilling + auto offload .................................................... £POA
Sedgwick 12” MA – 12”x 7” Surface planer thicknesser ..................................................................... from £1,150.00
SCM PRATIX 48 NST 8’ x 4’ CNC flat bed, tool changer + drilling ....................................................................£23,500
Dominion 12”x 7” – Surface planer thicknesser, DC Brake / Subject to condition required................... from £1,250.00
SCM K130 EVO EDGEBANDER Saws/trim/scrape/buff.........................................................................................£7950
Wadkin LM – Floor standing borer / Rebuilt condition ...................................................................................£1,450.00
SCM SI350N 3.2 panel saw...................................................................................................................................£5250
Wadkin T500 – 500 x 230 Thickness planer brake motor / Rebuilt condition................................................£4,750.00
SCM SANDYA 3 RCS 950mm twin belt , roller + roller/pad combi ......................................................................£8950
Wadkin BT/S 500 – 500 x 230 Surface planer thicknesser / Subject to condition required .................................£ P.O.A
GRAULE ZS200N heavy duty cross cut saw, 2012 + 2m x 0.4m roller table & length stop – ............................£5950
Wadkin 14” AGS – Circular saw, sliding table, DC brake / Rebuilt condition ..................................................£1,950.00
SCM STARTECH 27 semi-auto multispindle borer (2012), immaculate ................................................................£3950
Wadkin 20” BSW – Circular rip saw, DC brake / Rebuilt condition.................................................................£3,450.00
SCM OLIMPIC S215 edgebander, heavy duty lips to 15mm 2 x saws, 2 x trimmers, scrapers, buffers............£11,750
Wadkin 26” BSW – Circular rip saw, DC brake / Subject to condition required ..................................... from £2,950.00
SCM TOP 29 Multi borer ........................................................................................................................................£3500
Wadkin C5 – Bandsaw, fence, tilt table / Subject to condition required ................................................................£P.O.A
SCM SIGMA 3.2m beam saw.............................................................................................................................£17,500
Wadkin PBR Band Resaw – power feed, brake / Refurbished condition ........................................................£3,950.00
SICAR 920mm wide twin roller sander ..................................................................................................................£4750
Wadkin LS – High speed Router with compound table / Subject to condition required .........................................£P.O.A
MINIMAX S45 bandsaw ..........................................................................................................................................£775
Wadkin UR/B – 10,000/20,000 rpm High speed router, Table extensions / Refurbished condition ..................£2,750.00
BIESSE ROXYL 5.5 edgebander “Airforce” zero glueline / full spec electronic setting ........................................£55,000
Wadkin DM – Hollow chisel mortiser / Refurbished condition .......................................................................£2,550.00
MORBIDELLI AUTHOR 430S machining centre, beam and pod, 3050 x 1360mm, good spec and condition ..£25750 SEDGWICK SM255T Spindle moulder, tilt & sliding table ......................................................................................£2950 SCM SANDYA 10rcs, 1300 wide, twin belt sander ................................................................................................£9500 MINIMAX FS350 combined under/over planer, tersa.............................................................................................£2550 SCM S2000 edgebander: premilling/corner rounder, high spec/heavy duty, max 15mm lipping .......................£22,500 VERTONGEN S320 320mm wide throughfeed sander ..........................................................................................£3250 SAOMAD tenoner; saw / top & bottom horizontal tenon / vertical scribe...............................................................£6750 SEDGWICK TESH tenoner; Top / bottom with vertical scribe ................................................................................£4250 SCM M80 edgebander for shaped panels; edge 0.5-3mm, 10-80mm height (2012)...........................................£4750 SCM K208 ER edgebander; two pairs trimmers, ideal for tape & solid lips .........................................................£11750 SCM SI16N panel saw 3.2m scorer + tilt to 45deg ..............................................................................................£4250 SPINDLE MOULDERS various, Wadkin BEM/BER4/BEL/EQ to clear from............................................................£1200 WADKIN EEC re-saw .............................................................................................................................................£4500 PADE twin station slot morticer ..............................................................................................................................£2750
Wadkin EQ – H/Duty Spindle moulder – 2 speed / Refurbished condition .....................................................£3.250.00
Wadkin DM/V – Vibratory head hollow chisel mortiser / Refurbished condition .............................................£4,950.00 Sedgwick 571 – hollow chisel mortiser / Refurbished condition ......................................................................£875.00 Dominion BXA – 4 Head single ended tenoner / Subject to condition required .....................................................£P.O.A Dominion BXA – 3 Head single ended tenoner / Superb cleaned & checked condition ...................................£4,950.00 Sedgwick TESH – 3 head single ended tenoner ................................................................................... from £2,350.00 Multico TM/3 – Single ended tenoner / Subject to condition required ..................................................................£P.O.A Wadkin BGY/1 – 14” Single disc sander, tilt table / Refurbished condition .....................................................£1,350.00 Union Graduate – Lathe ex-school / Schoice of various models..........................................................................£P.O.A Wadkin 6” BZL Lathe ex college.........................................................................................................................£P.O.A APL 1400 – 2 bag dust extractor, starter, 4 kw motor. New filter sleeves and bags .........................................£895.00
visit our website
www.timber-team.com for further information
Timber Team (Machinery) Ltd, The Knoll, Leicester Road, Earl Shilton, Leicestershire LE9 7TJ
15:56
70 Classifieds MACHINERY & EQUIPMENT
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Find us online - Find online Find usus online - - MANUFACTURING MANUFACTURING MANUFACTURING
TECHNOLOGY TECHNOLOGY TECHNOLOGY
PROVIDING VALUE FOR MONEY MACHINERY PROVIDING VALUE FOR MONEY MACHINERY PROVIDING VALUE FOR MONEY MACHINERY COUPLED WITH FIRST CLASS SERVICE COUPLED WITH FIRST CLASS SERVICE COUPLED WITH FIRST CLASS SERVICE
OUR BEST SELLING CNC ROUTERS OURBEST BESTSELLING SELLINGCNC CNCROUTERS ROUTERS OUR Affordable, user friendly, with professional quality. Affordable, user friendly, with professional quality. Affordable, user friendly, with professional quality.
M6 M6 M6 from
M6/A9 M6/A9 M6/A9 Our entry 'Production Level'
from from ÂŁ13,215 ÂŁ13,215 ÂŁ13,215
entry 'Production Level' OurOur entry 'Production Level' Best selling CNC Router in Best Best selling selling CNC Router Router in in standard bedCNC sizes; standard standard bedbed sizes; sizes; • 1300 x 2500mm 1300 2500mm • •• 1300 x 2500mm 1600 xx 3050mm • •• 1600 1600 x 3050mm xx 3050mm 2100 3050 mm • • 2100 2100 x 3050 x 3050 mmmm
A9 A9 A9 from
from from ÂŁ20,035 ÂŁ20,035 ÂŁ20,035
As with all Our CNC Routers, a full 'Turnkey' package is supplied, As As with with all Our allVacuum Our CNC CNC Routers, Routers, a full a full 'Turnkey' 'Turnkey' package package is supplied, isavailable supplied,in including bed, Dust Extraction and Software, including Vacuum bed, Dust Extraction and Software, available including Vacuum bed, Dust Extraction and Software, available in in it both 'Manual', and 'Auto' Tool Change options, we will even deliver both 'Manual', and 'Auto' Tool Change options, even deliver both 'Manual', 'Auto' Tool Change options, we we willwill even deliver it it for free (UKand Mainland). for for freefree (UK(UK Mainland). Mainland).
APK9 & 4 Axis APK9 4 Axis APK9 && 4 Axis
For the more advanced applications more advanced applications ForFor thethe more advanced applications Mantech can also offer Advanced Mantech can also offer Advanced Mantech can also offer Advanced 4 Axis Solutions. 4 Axis Solutions. 4 Axis Solutions.
APK9 APK9 APK9
All as above, with the addition with addition All All asofas above, thethe addition a above, morewith advanced 4 axis ofmore a more advanced 4 axis of control a advanced 4 axis and rotating spindle control and rotating spindle control and rotating spindle head, allowing detailed and head, allowing detailed and head, allowing detailed and accurate 'side' cutting used accurate 'side' cutting used accurate 'side' cutting used commonly in door production commonly in door production commonly in door production amongst many other amongst many other amongst many other applications, Multi Drill Head applications, Multi Drill Head applications, Multi Drill Head & Oscillating Knife Options. & Oscillating Knife Options. & Oscillating Knife Options.
4 Axis 4 Axis 4 Axis This can also be combined with an 'up to' 20 This also combined with to' This cancan also be be combined with an an 'up'up to' 20 20 Auto Tool Change option. Auto Tool Change option. Auto Tool Change option.
We also offer Compact Single Phase CNC Routers perfect for the smaller also offer Compact Single Phase CNC Routers perfect smaller WeWe also offer Compact Single CNC Routers perfect forfor thethe smaller business, orPhase developmental applications business, developmental applications business, oror developmental applications For Sales or Enquiries call 0121 541 1444 Sales Enquiries call 0121 541 1444 ForFor Sales or or Enquiries call 0121 541 1444 sales@mantechmachinery.com | www.mantechmachinery.com sales@mantechmachinery.com sales@mantechmachinery.com | www.mantechmachinery.com | www.mantechmachinery.com Please do not hesitate to contact us for a quote. We can give immediate quotes for any machine. Our product range offers great value for money and Please Please do not do prices not hesitate hesitate to contact toare contact us for us a for a quote. We We cancommissioning can givegive immediate immediate quotes quotes for any for any machine. machine. product product range range offers great great value value for money for money andand quoted inclusive ofquote. installation, and training. Warranties upOur toOur 3 years available -offers please ask for details. prices quoted inclusive of installation, commissioning training. Warranties up3toyears 3 years available - please for details. prices quoted are are inclusive of installation, commissioning andand training. Warranties up to available - please askask for details.
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PEOPLE YOU CAN TRUST WITH CONSISTENTLY GOOD QUALITY AND PERFORMANCE
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0208 236 2313
more info at
cworkshop.co.uk