Furniture & Joinery Production #283 by Gearing Media Group Ltd

May 2017 #283 News / Events Installations / Updates Interzum & Ligna previews / Surface Finishing Cabinet Fittings / Solid Wood Processing

www.furnitureproduction.net

Processing solid wood? THINK WEINIG

F&JP_283pre.indd 1

25/04/2017 16:38

the decorative panels group YOUR PERFECT PARTNER

ITâ&#x20AC;&#x2122;S

HERE dp-limitless is a range of specialised decorative and high performance products available in a limitless number of possibilities. There is no commitment to bulk quantities and deliverable from single sheets up to full load quantities. A limitless offer of surface finishes bonded to the substrate of choice manufactured in the UK.

Century House, Premier Way, Lowfields Business Park, Elland, West Yorkshire, HX5 9HF

F&JP_283pre.indd 2

T: +44 (0) 1484 658341 F: +44 (0) 1484 658812 E: info@decorativepanels.co.uk www.decorativepanels.co.uk

25/04/2017 16:38

www.furnitureproduction.net

EDITOR John Legg Tel: 01424 776104 john@gearingmediagroup.com Twitter: @FurnitureProdEd DEPUTY EDITOR Hannah Frackiewicz hannah@gearingmediagroup.com Tel: 01424 776101 ADVERTISING MANAGER Paul Field Tel: 01424 776102 paul.field@gearingmediagroup.com Twitter: @FurnitureProdAd ADVERTISING EXECUTIVE Craig Bartlett Tel: 01424 776102 craig.bartlett@gearingmediagroup.com PRODUCTION James Ash (manager) Stephanie Reading Katie Bate (deputy manager) Nathan Khan (digital content) Tel: 01424 775304 firstname@gearingmediagroup.com COPY ADMINISTRATOR Steve Merrick Tel: 01424 776108 production@gearingmediagroup.com PROOF READER Keith Fitz–Hugh PUBLISHER Nigel Gearing ACCOUNTS Wendy Williams Tel: 01424 774982 wendy@gearingmediagroup.com SUBSCRIPTIONS subscriptions@gearingmediagroup.com

Comment The twin powerhouse events of innovation in furniture and joinery production – Interzum and Ligna – are drawing ever closer. In this issue, we take a final look at some of the key protagonists with our final preview in this issue. On the ground in Germany we will have our biggest team to date reporting from both shows. At Easter, we welcomed Hannah Frackiewicz back to the editorial team after a couple of years away and Interzum will be her first port of call before getting out and about in the coming months. In this issue, we feature a fascinating collection of installation articles looking at companies which make, amongst other things: doors and door linings, fine furniture, medical cabinetry, windows, theatre sets, kbb furniture and timber framing; and examine how they successfully tackled a variety of issues needed to strengthen their businesses. Two other pleasingly strong elements of this particular issue are the Cabinet Fittings and Solid Wood Processing features. Fittings development does seem to have been relatively quiet in recent months but it now seems as though a lot more innovation is materialising into products and creative solutions. We look

at some of the best new introductions in the Cabinet Fittings feature. As always, our Solid Wood Processing feature delivers a tranche of insight and innovation from top suppliers. In our Profile this month, we meet up with Lawcris, the wood-based panel products, laminates and edgings specialist based in Leeds, which celebrated 35 years of independent strength in March. We talk to chairman Chris Hopton about where and how it all began, today’s set up and the outlook for the business. Enjoy the issue.

John Legg Editorial director 01424 776104 john@gearingmediagroup.com Twitter @FurnitureProdEd

REPRO, PRINT and DISTRIBUTION Acorn Web Offset Ltd ISSN 2396-9024 www.furnitureproduction.net

Contents

May 2017 #283 News / Events Installations / Updates Interzum & Ligna previews / Surface Finishing

© Gearing Media Group 2017 DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Gearing Media Group Ltd and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Gearing Media Group Ltd may be shared with any member of the Gearing Media Group Ltd and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties for list rental or lease please write to: Data Protection Co-ordinator, Gearing Media Group Ltd, 4 Red Barn Mews, High Street, Battle, East Sussex TN33 0AG. SUBSCRIPTIONS: Refunds on cancelled subscriptions will only be provided at the publisher’s discretion, unless specifically guaranteed within the terms of the subscription offer.

F&JP_283pre.indd 3

Cabinet Fittings / Solid Wood Processing

4 News

www.furnitureproduction.net

17 Installations 32 Ligna preview 44 Interzum preview 62 Cabinet Fittings 76 Solid Wood Processing 86 Surface Finishing 105 Classifieds Processing solid wood? THINK WEINIG

F&JP_283pre.indd 1

MEDIA PARTNERS

25/04/2017 14:20

Gearing Media Group 4 Red Barn Mews, High Street, Battle, East Sussex, TN33 0AG, UK www.gearingmediagroup.com

25/04/2017 16:38

NEWS

N M

www.furnitureproduction.net

TM Machinery expands sales team Leicester-based woodworking machinery supplier, TM Machinery Sales, has expanded its sales team with the introduction of Gareth Dean. Taking on the role of sales manager, Gareth will be

New sales director at PWS PWS has appointed Wes McKenna as its new sales director. Wes joins PWS with a wealth of sales and marketing experience, following an enviable progression through key corporate sales management and director positions in the retail sector.

responsible for new sales generation throughout the UK, whilst working closely with TM’s experienced sales and service division to maintain a continually high level of aftersales support. Nominated for New Salesperson of the Year 2016 in his previous woodworking machinery sales role, Gareth will be based primarily in Oldham, Manchester, whilst regularly visiting new and existing customers on site. Gareth comments: “I really enjoy

selling and TM’s machinery range is a salesman’s dream. Striebig, Viet and AL-KO are well-known brands and companies are enthusiastic to work with them. TM’s focus on delivering exceptional aftercare also attracted me to the company. Partnering great machinery brands with ongoing support and servicing makes this role the perfect fit. I can’t wait to get stuck in.” 0116 271 7155 tmmachinery.co.uk

His most recent role was grocery field sales director at Coca-Cola Enterprises, and prior to this his board level appointments included director of marketing and revenue growth and cold channel sales director. He previously held senior positions at Nestle, most recently head of category management, and prior to that started his career as a buyer in Asda. “It is an incredibly busy and exciting time at PWS and I am delighted to welcome Wes to the

board,” says John Lennon, MD at PWS, of Wes’ appointment. “I am looking forward to him applying his strategic, marketing and sales management expertise, which will be paramount in driving forward our new innovations and brands through our field-based sales team. “I have no doubt Wes will be a great asset to the company and will make a significant contribution to its long-term development and growth.” pws.co.uk

O a

• • • • • C

New man in Scotland for Salice In response to the increasing demand for its products, Salice UK, the name synonymous with the development and manufacture of premier furniture

fittings, has appointed David Brown as its area sales manager for Scotland. In this newly-created position, David joins Salice with over 20 years’ sales experience within the furniture fittings industry. He will now implement his knowledge to promote the high standards of products and customer service support that have for so long been the

fundamental trading principles of Salice UK. “As part of our continued expansion plans, we are delighted to welcome David to the Salice team and look forward to his exceptional expertise continuing to endorse the many benefits of the Salice range to new and existing customers throughout Scotland,” says Walter Gosling, branch director, Salice UK. saliceuk.co.uk

CMY

Biesse Group acquires Avant Biesse Group, a multinational corporation that operates within the sector of machinery and systems for processing wood, glass, stone and composite materials, and is listed in the STAR segment of the Italian stock exchange, has acquired control of Avant, a company specialised in the development of software for the integration and supervision of machining lines and working cells. Avant’s applications are able to automatically manage all the information of the manufacturing process, from cutting to edgebanding to boring operations and, in recent years, sorting as well, the backbone of any batch-one production system. Biesse Group boasts more than 1000 systems installed worldwide, with a 170% increase in systems installed in the past three years – an undeniable achievement that confirms the reliability of Biesse’s technology and the competence of the team in charge of the design and development of readymade factories and of the integration of existing solutions with complementary software and machinery. Thanks to the innovative technology used by Biesse Group and Avant, real-time tracking and management systems have been developed which, with specifically generated reports, allow the client to have total control over the manufacturing process, with a resulting increase in production efficiency of over 90%. biessegroup.com

F&JP_283pre.indd 4

25/04/2017 16:38

• • • • •

AN R FO O! W M O E N ED US SIT L AL ON C

NEW MIGHTY MACHINES! We are now in your area with our NEW range of Machinery. Our new machinery range has been developed to save you time and money!

• • • • •

Fast & efficient end profiling Semi-automatic operation Simple to operate Compact design Very competitive pricing Example joint.

CMY

• • • • •

Versatile design-cuts all shapes of bead

Scribe-It Glazing Bead End Scriber

Fast & simple to use Clean, accurate joints Variable speed control for different timbers Laser marker available for precise cutting

Our van is fully equipped with Mighty Machinery Call Phil to book a visit

01223 497097

Example joint.

X-Cut Glazing Bead Jointing Machine

Make it Once, Make it Mighton The original sash hardware specialist since 1983

www.mightonproducts.com F&JP_283pre.indd 5

25/04/2017 16:38

NEWS

www.furnitureproduction.net

OSB in the lead Latest statistics have highlighted that sales of OSB in the UK have exceeded those of imported softwood plywood for the first time. This indication is derived from Norbord’s own production and sales figures of SterlingOSB, plus OSB statistics available from EuroStat and data on plywood imports from HM Revenues & Customs. “Our latest analysis, based on year-to-date November statistics, shows a definite rise in OSB substitution over plywood,” says Theresa-Marie McConnachie, Norbord’s business intelligence manager. “The latest monthly update from the Timber Trade Federation, Timber Statistics February 2017, backs up our view that OSB has overtaken plywood in the UK as it highlights how year-to-date November softwood plywood imports are down.” In the 11 months from January to November 2016, softwood plywood imports have decreased by 2.5% compared to the same period in 2015. In comparison, OSB imports dropped during the January to November 2016 period, posting over 5% decrease in volume compared to the same period in 2015. The TTF Statistics also highlights that OSB exports increased by over 19% in the same period. norbord.co.uk/products/sterling-osb

BeA bids farewell to longserving team member BeA, the specialist manufacturer of fastening tools and consumables for the furniture and bed industry, has said farewell to a longstanding member of its team. Chris Ibbotson retired from the business at the end of March after 15 years’ loyal service. During his time with BeA, Chris worked as a member of the company’s nationwide, field-based sales force as a technical sales representative. Responsible for a territory which covered West Yorkshire and neighbouring areas of North

Yorkshire and Lancashire, Chris played a vital role in helping customers to benefit from BeA’s extensive range of high performance, highly reliable products. These products include pneumatic, electricand gas-powered hand tools, machine-mounted modular tools, and a market-leading array of nails, staples, screws and other fasteners. Over the course of his career with BeA, Chris became a well-known figure across a diverse customer base that includes both large and small furniture and bed manufacturers. Chris now plans to make the most of retired life by spending more time indulging in some of his hobbies such as fishing and DIY as well as developing his limited guitar-playing skills. First of all, however he plans to take a two week holiday with his wife to Dubai. bea-group.com

FIRA opening its doors to industry next month On 18th May the Furniture Industry Research Association, and FIRA International, are opening their doors to both members and non-members for their second open day of 2017. The event gives delegates the opportunity to visit the testing site in Stevenage and understand more about the research association, and the commercial provider (FIRA International). Starting at 09.45 the agenda includes: an overview of the work of the Furniture Industry Research Association and its service provider FIRA International; Furniture testing and the FIRA Gold certification schemes; the importance of ergonomics; Consultancy and research services within FIRA; Sustainability and the work of the Furniture Industry Sustainability Project (FISP); and Furniture aftercare with FIRA’s Service Technicians department. To secure a free place on 18th May email Chrissie Winsor on cwinsor@fira.co.uk or call 01438 777755. Early booking is advised as February’s open day had a waiting list in place due to demand.

F&JP_283pre.indd 6

25/04/2017 16:38

F&JP_283pre.indd 7

25/04/2017 16:38

NEWS

www.furnitureproduction.net

FIRA educating on Construction Regulations 2015 The Furniture Industry Research Association (FIRA), in conjunction with Lighthouse Safety Training, is hosting a session on the Construction (Design and Management) Regulations 2015 (CDM 2015). The session will run from 09.00-14.30 on Tuesday 6th June at the research association’s facilities in Stevenage, Hertfordshire. The CDM 2015 regulations aim to improve health and safety in the construction industry. Virtually everyone involved in a construction project has legal duties under CDM 2015, whether work is being carried out for

Weinig’s David Hill says “auf wiedersehen!”

commercial or domestic clients. The scope of CDM 2015 applies to designers, principal designers, principal contractors, contractors and workers. The June event, which is more tailored towards designers and installers of kitchens, bedrooms and bathrooms, is free to FIRA members, although non-members are welcome to attend for a delegate fee of £250+VAT. Those wishing to secure a place on 6th June should email info@fira.co.uk or call 01438 777700. As places are limited, it’s advisable to book as soon as possible.

PWS celebrates double award success

After 30 years’ service to the company, David Hill is retiring with a fond farewell from leading woodworking and technology provider Weinig as its North-west sales representative. Malcolm Cuthbertson, managing director of Weinig UK, says: “In the last few years, six Weinig UK employees have been presented with their 25-year service awards, and with the unerring support of his late wife Jean, David has worked with us for even longer. “Our staff and sales representatives are the friendly face of our business for our customers, and their longevity and loyalty is something of which I am very proud. We wish David the very best and will be seeing him again!”

FIRA-CMA’s capabilities grow in the Far East FIRA International’s testing facility in Hong Kong has been bolstered by an accreditation to test storage furniture, specifically the performance of cabinets to BS 4875-7: 2006 and ISO 7170: 2005. “Broadening the scope of testing solutions offered by FIRA-CMA brings wider benefits to UK retailers, importers and specifiers with business interests in the Far East,” says Phil Reynolds, general manager at FIRA International. “Utilising the local Hong Kong lab saves time and costs in shipping products over to the UK for testing. Furthermore the accreditation across FIRA-CMA’s services enables the team to test to key British and international standards including flammability, stability, durability and safety.” fira-cma.com/eng

F&JP_283pre.indd 8

PWS is celebrating after scooping two awards in two weeks, in recognition of its manufacturing expertise and contribution to the local economy. At the North East Business Awards, PWS Worksurfaces received the Manufacturing Award for the Durham, South Tyneside and Sunderland region. Facing strong competition, including Siemens, the application process was stringent. Once shortlisted, three judges visited all finalists, and spent an afternoon in PWS’ Worksurfaces factory and Design Centre, to fully appreciate and endorse the application. The North East Business Awards take place across three regions, so PWS Worksurfaces will now go forward to the North East Area

Awards event at the end of April. The company’s second accolade is the Company Of The Year, at the recent Make Your Mark Awards. With over 250 companies operating from Aycliffe Business Park, this award honours the impact and contribution PWS makes to the local Durham economy. John Lennon, managing director at PWS, comments: “We are delighted to be Company Of The Year. It is a great honour to be recognised for our manufacturing expertise, contribution to the local economy, and our commitment to investment, not forgetting the wonderful support of our staff who helped to raise a record-breaking £314,000 for Phoenix House, the Help For Heroes Recovery Centre at Catterick Garrison.” pws.co.uk

25/04/2017 16:38

Mirka

Ultimax®

Avomax® Plus

Gold Max

Abranet® Max

Jepuflex® Plus

Sica Open

Sica Fine Stearate

Sica Coarse

Sica Fine

A belt for every application Ultimax® – A premium innovative product, designed to reduce burning and extend life when sanding hardwoods Avomax® Plus – An open coated product, ideal for softwood sanding to minimise clogging Gold Max – A stearate-coated paper abrasive, ideal for intermediate and fine sanding of paint and lacquer Abranet® Max – Mirka’s patented mesh sanding belts, provides extended life, eliminates burning and has faster cut rates Jepuflex® Plus – A heavy F-weight paper product, close coated primarily for use on hardwoods Sica Open – A silicon carbide product, ideal for sanding softwoods such as pine Sica Fine Stearate – A fully anti-static stearate product, ideal for lacquer sanding and denib applications Sica Course – A silicon carbide grain paper product, designed specifically for calibrating chipboard and MDF Sica Fine – Ideal for de-nibbing of lacquer utilizing a sharp silicon carbide grain w: mirka.co.uk t: 01908 866100

Quality from start to finish F&JP_283pre.indd Mirka belts.indd 19

25/04/2017 09:36 16:38 02/02/2017

NEWS

www.furnitureproduction.net

Keencut secures major investment from Constant Equity Tool manufacturer Keencut has secured investment funding from a new firm of investors as it pushes forward with ambitious expansion plans. The investment will allow the company to launch new products and pursue export growth plans. Based in Corby, the firm, which manufactures precision cutters for the digital print industry, has been acquired by Northampton-based investor, Constant Equity. The investor will take a majority stake in Keencut and is bringing new directors on board to help with the growth programme. “Keencut is a great British success story,” says Paul Moxon, director of Constant Equity. “It has a world-leading brand, based on innovative design and top quality manufacturing. With smart investments in growth areas, we believe the business is well placed to boost its presence on the world stage.” In addition to the injection of finance, Constant Equity brings a wealth of expertise to the table. It specialises in long term investment for manufacturing and industrial companies based in the Midlands and East Anglia. Paul Moxon will serve as Keencut chairman and will be joined on the board of directors by international sales and marketing specialist, Phil May and Keencut operations director, Emma Lockwood. constantequity.co.uk. keencut.com

M C

T a b t r

T t t b F a e a

O b b

Mighton Products and ASV sign exclusive supply agreement

ASV’s timber paint and coatings are now widely available in the UK through Mighton Products

F&JP_283pre.indd 10

Mighton Products has signed an exclusive agreement with Dutch paint and coatings manufacturer Anker Stuy Veerven BV (ASV) to distribute the company’s specialist products for the UK joinery market, in which Mighton is a leading supplier of specialist sash, casement and bi-fold door hardware. Offering a range of coatings specially developed for the long-term protection of joinery products including window and door frames, cladding and stairs, Mighton will use its extensive network of UK customers to grow sales of ASV products, which lead the market in its home territory. ASV products are respected for their performance and integrity and are expected to enjoy widespread demand through being available in the UK for the first time: “ASV paints and coatings already enjoy considerable kudos in the UK despite not being widely obtainable until now,” says Mighton’s Mike Derham. “Our established and extensive distribution network now makes all ASV timber products readily available at competitive prices.” ASV timber coatings and paints offer ease and consistency of application, fast drying, exceptional durability and sustainable performance, which characteristics allow the company to offer impressive guarantees of up to 25 years. “We have been most impressed with ASV products, their manufacturing and research infrastructure and commitment,” adds Mike. “Mighton has a reputation for the highest quality and ASV paints are an excellent addition to our catalogue for manufacturers of windows, doors and cladding.” mightonproducts.com

25/04/2017 16:39

Machines - Materials - Adhesives Components - Doors - Panels - Finance

...lets grow together

Storage Solutions - From NEY

024 7630 8100

Wireworks The advantage of choosing NEY as your supplier for kitchen and bedroom storage solutions is the option of our Eco and Elite ranges. The Elite range is manufactured to the highest quality using the best components. A great benefit comes during fitting. Fitting time is a lot quicker and all adjustments are much easier. Leveling doors becomes a much simpler task. Our Eco range still comes with benefits; it’s more cost effective but still offers a quality finish.

Kitchen & Bedroom Solutions - www.ney.co.uk

Please contact us for more information

NEY Ltd (Head Ofﬁce) t 024 7630 8100 e sales@ney.co.uk

F&JP_283pre.indd 11

NEY Ireland t 028 92 673 000 e ireland@ney.co.uk

NEY Scotland t 01786 814 814 e scotland@ney.co.uk

25/04/2017 16:39

PROFILE

www.furnitureproduction.net

Lawcris has an enviable reputation as one of the most successful independent companies supplying panels and panel services to the UK market – Furniture & Joinery Production editor John Legg visited the Leeds business to find out how the company continues to define itself, 35 years on.

Lawcris’ independent strength still the key after 35 years Since the 1960s chipboard and MDF in myriad forms have become the go-to materials for furniture manufacturers. In the decades that followed, the growth in sheet material popularity fuelled by lower prices made conditions ideal for independent panel distributors to flourish – Lawcris was one such business. Across the UK, in practically every house and every workplace, furniture and fixtures made from wood-based panels are ubiquitous. In almost every room or space, panel-based furniture has become the norm. But in the 1940s and 1950s, a particle-board kitchen was something only the very wealthy could dream

of owning – in the same way that some of the high-end solid surfacing options were a few years ago. Roll forward to the 1980s, and as chipboard manufacturing output grew, market prices fell and a realistic mass-market option had become a reality. Against that backdrop, companies such as Lawcris established themselves to supply panels to manufacturers. The flexibility and diversity of chipboard and other wood-based panels – when shaped, edged and formed – is undeniable, making it today one of the most popular and efficient ways of creating a vast array of furniture types. Wood-based panels really are the unsung

heroes of our industry and an incredible success story – and companies such as Lawcris are pivotal as a bridge between furniture manufacturers and the board producers. Where it all started Back in March this year, Lawcris celebrated its 35th year. The company we know today started in a modest manner by Chris Hopton and Simon Hall in a small house and 3000ft2 rented warehouse in Burrell Street, Wakefield.

“35 years on and Lawcris is a successful, strong and growing business, uniquely placed to meet the diverse, ever-changing needs of the market.”

F&JP_283pre.indd 12

25/04/2017 16:39

www.furnitureproduction.net

PROFILE

Chris Hopton, Lawcris chairman, says: “When we first started the business, my big gest dream was to expand the company to ten staff members and two delivery lorries, with the ultimate goal of turning over £1m. 35 years on and Lawcris is a successful, strong and growing business, uniquely placed to meet the diverse, ever-changing needs of the market. We have 215 staff, over 40 delivery wagons and last year the company turned over £72m. “I think if someone had said 35 years ago that Lawcris would someday become one of the UK’s largest panel product suppliers, we would have laughed out loud! When starting out back in 1982, where we operated out of a two-up, two-down house on Peterson Street in Wakefield and a small rented warehouse – we just wanted to make ends meet.” By 1992, Lawcris had outgrown three premises and in the same year, decided to make a move to Leeds. In the late 1990s, Leeds was fast becoming G Main image: The current Lawcris premises at Cross Green Industrial Estate in Leeds Above: Lawcris’ impressive Panel Depot

F&JP_283pre.indd 13

25/04/2017 16:39

PROFILE

www.furnitureproduction.net

a key economic hub of UK industry. The company’s growth reflected the economic inflation of the time and in 2001, Lawcris moved to Cross Green Industrial Estate. This logistically lucrative location, with close access to the M62 and M1 proved a wise decision. In 2014, the company made its latest move to its current location, a 156,000ft2 premises within another area of the Cross Green Industrial Estate. Customer-oriented business Today, Lawcris stands as one of the most respected and trusted businesses supplying a broad range of panel products, accessories and services with over 215 employees, operating out of four facilities which combine to more than 200,000ft2. The main facility holds around £4m-worth of stock. One of the key strengths of the business over that last 35 years has been their positive, customer-oriented stance – the business runs an effective 24-hour site, with a sales team which operates from 7.30am until 6pm throughout the week. There is also a next day delivery promise for orders placed before 6pm to an area covering a large part of the UK mainland. The company’s forty-plus fleet of trucks travels to around 500 customers per day all across the UK, and all vehicles are fitted with a TOMTOM system which enables the company to track vehicles in real time keeping customers accurately informed about deliveries.

The recently installed state-of-the-art Homag beam saws

Lawcris services From an early stage, Lawcris realised that just providing raw boards was only going to take the business so far – and by providing a range of in-house services was a huge gain for its customers. Known as Creative CNC, Lawcris’ cut and edge department has been a key asset for more than 30 years providing a precise cutting, machining and edging service for a wide range of customers. This area of the business has undergone a £750,000 investment with brand new, state-of-the-art machinery including two new beam saws and a new edgeband slitting machine. “Whether its single panels or large production runs, Lawcris’ highly experienced team allied with the most up-to-date technology provides a highly efficient resource for designers and G

F&JP_283pre.indd 14

25/04/2017 16:39

H1181 ST37, Tobacco Halifax Oak

WORKTOP FINISHES THAT ARE VIRTUALLY INDISTINGUISHABLE FROM THE REAL THING Worktops made from solid wood or granite can be beyond many people’s budgets. Egger’s incredible laminate worktop range can help you create that high value authentic look at a lower cost, with the added benefit of easier maintenance. For free samples, please visit www.lawcris.co.uk.

35 Independent Strength

years

View our full range of decorative panels & services on our website. W: www.lawcris.co.uk | E: sales@lawcris.co.uk | P: 0113 217 7177

F&JP_283pre.indd 15

Since 1982

25/04/2017 16:39

PROFILE

www.furnitureproduction.net

“We pride ourselves on our independent strength. We have the opportunity to make quick decisions to update our products and change our services to benefit our customers instantaneously, which in turn, really gives us the edge.”

manufacturers, whatever the application. The company’s Bonded Boards service offer rapid turnaround of bonded laminate panels from its impressively stocked and beautifully clean warehouse environment. Panel sizes of up to 3660 x 1525mm can be pressed onto boards of up to 60mm in thickness and the company works hand-in-hand with the world’s leading laminate suppliers including Egger, Kronospan, Resopal and Pfleiderer. While some suppliers may have ordinary trade counters, Lawcris, as one might hope, has a singularly impressive option to help fulfil customers’ requirements for accessories and complementary products – essentially providing a one-stop-shop for designers, manufacturers, local tradesmen and DIYers – a superb facility. The Panel Depot is a relatively recent introduction – it’s a grand showroom which houses the biggest range of decorative surface samples in the area in a really clear and easy-tovisualise manner. The extensive range of products in store at the Panel Depot includes worktops, flooring, doors, slatwall boards, wetwall panels, fixtures, fittings, adhesives and a really full variety of products on special offer plus invaluable trade advice from Lawcris professionals.

The recently commissioned edgeband slitter enables total customer flexibility

Independent thinking One of Lawcris’ strengths is its independent stance which allows the company to react quickly to market requirements and update its products and services to benefit its customers. “We pride ourselves on our independent strength. We have the opportunity to make quick decisions to revise our product offering and change our services to benefit our customers instantaneously, which in turn, really gives us the edge,” explains Chris. “Our unique ability to stand on our own two feet is paramount to our survival and thoroughly secures the future of Lawcris.” The company’s success has been commended in the annual Timber Trades Journal awards, winning Panel Trader of the Year, not once, but twice in recent years. Furthermore, after the release of their new

website, Lawcris was awarded the accolade of Website of the Year in 2016 – an acknowledgment of the company’s endeavour to keep up with a changing technological landscape. Over the last 35 years, Lawcris has successfully developed its business to remain not just relevant, but as an indispensable resource for our country’s many furniture manufacturers. Spend an hour visiting the Leeds business and it is clear to see that the spirit which began the business and drove its formative years, is very much in evidence all across the company. Lawcris today is a strong, independent, dynamic and customer-oriented business whose sole aim is to provide an exceptional range of products to its customers in a highly efficient manner – something it does with aplomb. 0113 217 7177 lawcris.co.uk

Part of Lawcris’ bonding facilities

Lawcris’ impressive fleet of 40+ vehicles

Part of the company’s edging facilities

Sheet cutting facilities in the warehouse

Smaller vans for lighter loads and local deliveries

The in-depth edgebanding stock

F&JP_283pre.indd 16

25/04/2017 16:39

CNC - BM CNC -B

HOMAG Venture BMG Series HOMAG HOMAG Venture Venture BMG BMG Series Series - --

Bringing CNC production within reach every manufacturer Bringing Bringing CNC CNC production production within within reach reach ofof of every every manufacturer manufacturer

Entering thethe world processing has never been Since launch of BMG Entering Entering the world world ofofCNC ofCNC CNC processing processing has has never never been been so so easy! so easy! easy! Since Since thethe the launch launch of HOMAG’s of HOMAG’s HOMAG’s BMG BMG 110110 110 series, this new state-of-the-art technology provides only aacompact versatile machining solution series, series, this this allallnew all new state-of-the-art state-of-the-art technology technology provides provides notnot not only only a compact compact andand and versatile versatile machining machining solution solution but but but also offers affordable productivity and performance smallest ofof manufacturers. Raising also also offers offers affordable affordable productivity productivity and and performance performance to to even toeven even thethe the smallest smallest of manufacturers. manufacturers. Raising Raising the the the bar bar bar for for for CNC’s once again, this complete machining system guarantees maximum output efficiency, every time! CNC’s CNC’s once once again, again, this this complete complete machining machining system system guarantees guarantees maximum maximum output output andand and efficiency, efficiency, every every time! time! Precise processing individual requirements: Precise Precise processing processing forfor your foryour your individual individual requirements: requirements: inin4 3,3, 44and 55axis solutions - - Available - Available Available in 3, and and 5 axis axis solutions solutions different configurations possible - - Nine - Nine Nine different different configurations configurations possible possible Up to 22 tool changing places available - Up - to Up22totool 22 tool changing changing places places available available steel construction solid carriage design - - Welded - Welded Welded steel steel construction construction andand and solid solid carriage carriage design design Patented automatic spindle clamping system - Patented - Patented automatic automatic spindle spindle clamping clamping system system console table design overhang! - - Unique - Unique Unique console console table table design design - no- -no front nofront front overhang! overhang! switch cabinet mobile powerTouch terminal - - Integrated - Integrated Integrated switch switch cabinet cabinet andand and mobile mobile powerTouch powerTouch terminal terminal reduction ininmachine footprint - - 15% - 15% 15% reduction reduction in machine machine footprint footprint inspection windows internal visibility - - Large - Large Large inspection inspection windows windows for for maximum formaximum maximum internal internal visibility visibility operation - -Accessible from all - - Efficient - Efficient Efficient operation operation - Accessible Accessible from from all sides allsides sides woodWOP 7 controlled fast, intuitive and user-friendly software - woodWOP - woodWOP 7 controlled 7 controlled - fast, - fast, intuitive intuitive and and user-friendly user-friendly software software With over experience, HOMAG renowned superbly With With over over 7070 years’ 70years’ years’ experience, experience, HOMAG HOMAG areare are renowned renowned for for their for their their superbly engineered machinery. Their diverse spectrum ranges CNC processing engineered engineered machinery. machinery. Their Their diverse diverse spectrum spectrum ranges ranges fromfrom from CNC CNC processing processing centres volume throughfeed drilling machines, drilling dowel centres centres to tohigh to high high volume volume throughfeed throughfeed drilling drilling machines, machines, drilling drilling andand and dowel insertion machines drilling fitting equipment. Providing global insertion insertion machines machines andand and drilling drilling andand and fitting fitting equipment. equipment. Providing Providing the the the global market with highly efficient processing centres level of market, market market with with highly highly efficient efficient processing processing centres centres for for every for every every level level of the of the the market, HOMAG pride themselves ininhigh quality products. HOMAG HOMAG pride pride themselves themselves in high high quality quality products. products.

10C Sills Road 10C Sills 10C Road Sills Road Willow Farm Business Park Willow Willow Farm Farm Business Business Park Park Castle Donington • Derby Castle Castle Donington Donington • Derby • Derby DE74 2US DE74 DE74 2US 2US Web: www.homag.com Web: Web: www.homag.com www.homag.com Email: info-uk@homag.com Email: Email: info-uk@homag.com info-uk@homag.com Tel: 01332 856500 • Fax: 01332 856400 Tel: 01332 Tel: 01332 856500 856500 • Fax: • Fax: 01332 01332 856400 856400

F&JP_283pre.indd 17 CNC - BMG CNC -115.indd BMG 115.indd 1 1 1 CNC - BMG 115.indd

Whatever your requirement, aasolution for coupled flexible Whatever Whatever your your requirement, requirement, wewe have wehave have a solution solution for you foryou you andand and coupled coupled withwith with flexible payment options from HOMAG Finance, investing in CNC processing payment payment options options from from HOMAG HOMAG Finance, Finance, investing investing in top intop quality topquality quality CNC CNC processing processing powerhouse’s couldn’t powerhouse’s powerhouse’s couldn’t couldn’t be be easier. beeasier. easier. more information about ofofHOMAG’s CNC processing technology, ForFor For more more information information about about anyany any of HOMAG’s HOMAG’s CNC CNC processing processing technology, technology, call call 856500 - -we’ll to usus today ustoday today onon 01332 on01332 01332 856500 856500 - we’ll we’ll be be happy behappy happy to help! tohelp! help!

HOMAG -- Your Solution! HOMAG HOMAG - Your Your Solution! 25/04/2017 16:39 20/03/2017 20/03/2017 12:17:50 20/03/2017 12:17:50

INSTALLATIONS

www.furnitureproduction.net

A joinery company has developed a specialist subcontract horizontal routing service on doors and door linings for property developers, architects and builders.

Joinery company finds horizontal routing niche with Alphacam Sylwester Przybylski, owner of Tomasz Valentine, relies on Alphacam, from Vero Software, to ensure it always meets its twoto-four-day turnaround, nationwide. He says: “It would take a skilled cabinet-maker or joiner around 45 minutes to route out the holes for locks and hinges by hand. With Alphacam, it takes around five minutes to program them and another five minutes for the machining. When we’re working on a number of doors, each one only takes five minutes, as the program is already set up.” And he says the corresponding routing on the door linings is a perfect match every time. “Using Alphacam is not only much faster, but we know it’s always going to be completely accurate.” The company also provides an assembly service, where clients send their doors and ironmongery to them. “We carry out the horizontal routing, install the locks and hinges and send the completed doors and linings to site.” He decided to set up what he believes is the unique service after experiencing first-hand how long it takes to route out mortise locks and hinges on site. “As a joiner myself, I know how tedious the process is, and when I began to research setting up a system to carry out the work as a sub-contractor for builders and architects, I couldn’t find any other company doing it. “Large building companies carry out the cutting for themselves, but I’ve not come across anyone other than us providing it as a subcontract service.” He says successful horizontal routing requires considerable experience, as it involves pinpoint accuracy at a position that is floating off the bed of the CNC router. He continues: “But with Alphacam we can program the height of the horizontal position to get an exact finish.”

F&JP_283pre.indd 18

“Using Alphacam is not only much faster, but we know it’s always going to be completely accurate.” His choice of router also speeds up the process – the company has a three-axis Italian Tornado Bulleri 3721 machine tool with carousel toolchanger. “We needed a machine with a large bed as we work with 2050 x 2800mm MFC Jumbo board.” The router is currently programmed with Alphacam Standard, but Tomasz Valentine is intending to invest in a five-axis router later this year, which will mean upgrading the software to Alphacam Ultimate. Sylwester says the company would not be able to provide the service without Alphacam. “In fact, without Alphacam, we wouldn’t have a business at all. It’s so quick and easy to program. The old saying ‘time is money’ is very true, and Alphacam saves us both.” As well as the horizontal routing service, it also produces a range of cabinetry and staircases, and nests all its kitchen and bedroom furniture using the software’s powerful nesting functionality. “Alphacam cuts each full MFC Jumbo sheet in eight minutes, with all the cam and dowel holes and features, so what’s coming off the CNC machine is ready for the edgebander and assembly.” Tomasz Valentine also uses Alphacam Aspire for engraving

and signwriting, and, again, he says it could not provide that part of the service without Alphacam. “We can see the transitions immediately on screen, along with the machining simulation, which helps us achieve our goal quickly and accurately.” Another of the company’s aims is to move purely to manufacturing, as Sylwester says Alphacam carries out the work of several employees in its niche market. “We can produce 60 doors in eight hours, whereas a cabinetmaker could perhaps do 12 doors in a day at a push. And we can guarantee 100% accuracy every time, which is impossible by hand.” The software also helps produce an accurate quote for its full range of woodworking products. “When we receive an enquiry, I program the component in Alphacam, which gives an accurate machining time.” In conclusion, Sylwester Przybylski says Tomasz Valentine – operating with eight employees out of a 600m2 workshop in Park Royal, London – shows that Alphacam is not just for big manufacturers. Sylwester adds: “As a small company, it makes a massive difference to our profitability, and actually makes the difference that keeps us in business. We need to be accurate, fast and competitive. And that’s what Alphacam gives us.” alphacam.com verosoftware.com

25/04/2017 16:39

INSTALLATIONS

www.furnitureproduction.net

When The Theatre Royal Plymouth grew tired of receiving faulty-manufactured set pieces from an outsourced company, it decided to take the process in-house, with its very own CNC machine. Felder was on hand at every step of the way . . .

It’s on with the show for Theatre Royal Plymouth

Theatre Royal Plymouth (TRP) produces and co-produces with some of the best artists and theatre producers nationally and internationally, bringing the best performances and shows to the South-west. Alongside putting on its own shows, the Production and Learning Centre at TRP also does a lot of work in the local community running classes in more than 50 schools as well as afterschool classes and production workshops with over 500 members. It also runs the People’s Company, which offers playwriting and one-off summer productions for people that would not otherwise have any access to classes, as well as the Voices Choir and Our Space, which assists people with drug- and alcohol-related issues, as well as homelessness.

“The highly versatile machine is perfect for our team of designers. The speed of getting people working on the machine has been fantastic and what we have been able to achieve so far has blown me away.” In the past, TRP would pay for another company with a CNC machine to create parts of its sets, but was finding on occasions that there were mistakes in some of the pieces that it had ordered. This meant they would have to be sent back and done again, causing delays in TRP’s already-strict production timelines. To solve this problem, TRP decided it was time to purchase its first CNC machine. Head of workshop, Brendan Cusack, says: “To achieve everything we wanted, we needed a machine that runs and runs. We needed a tank and that is exactly what we got!” After a lot of research, the company decided that the profit H08 from Felder’s Format-4 range was the machine for TRP. Brendan comments: “From

F&JP_283pre.indd 19

the very beginning, Felder got us – they took the time to listen to what we wanted and tuned into what we needed.” He continues: “The highly versatile machine is perfect for our team of designers. The speed of getting people working on the machine has been fantastic and what we have been able to achieve so far has blown me away.” Since getting its profit H08, TRP has not only been able to build its own sets, but has been able to work on commercial set-building projects, like building palm trees and store fronts for West End shows and bespoke art pieces for the Tate. felder-group.co.uk 01908 635000

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

A new CEHISA Pro-12 edgebander from leading distributor Daltons Wadkin has increased product quality and workflow efficiency at Somerset-based Intrafit.

CEHISA – perfect fit for Intrafit

Founded in 2000, Intrafit specialises in the design, manufacture and installation of custom cabinetry for dental and medical establishments. The company has built a strong reputation for delivering the highest quality products using superior-grade components built by experienced craftsmen. 17 years on and the company is expanding into kitchen manufacturing, now accounting for some 25% of the production. Director Hugh Boswell and his team visited the W16 exhibition to vet possible replacements for the company’s existing edgebander. “We needed to produce a higher quality edged door than we could produce on our existing egdebander. We went to the W16 show with an open mind. After looking at several machines, we narrowed it down to the CEHISA and two others,” comments Hugh. “When we looked into the finer details, build quality and general effectiveness, the CEHISA fitted the bill perfectly. “We mainly use EVA glue switching between white and black colours depending on the job,” Hugh continues. “It was essential that we could quickly and efficiently swap between colours without having to spend hours purging the glue pot of the old glue colour – a particular problem when going from black to white glue.” The CEHISA Pro-12 was supplied with two DUO-MELT glue pots, each capable of operating

F&JP_283pre.indd 20

with EVA or PUR glue. One is kept for white adhesive, the other for darker colours. Swapping the pots takes just 15 minutes. Set-up for short runs or replacement panels can now be done quickly, reacting to site demands keeping the installation on schedule. The unique DUO-MELT unit developed by CEHISA offers a number of advantages over traditional units. Alex Dalton of Daltons Wadkin explains: “The main advantage of the DUO-MELT is the ability to quickly and easily swap between EVA and PUR adhesive using the same glue pot. A quick-drain function empties the contents of the pot in a just a few minutes before the next glue type can be added.” Of course, the CEHISA Pro-12 offers far more advantages beyond the glue pot. Working with coiled edging from 0.4 to 3mm, and solid edging up to 8mm, the Pro-12 is equipped with premilling, end trimming, top and bottom trimming, corner rounding, radius scrapers, glue scrapers and buffing unit. The corner rounding unit features separate working heads for the top and bottom corners for a superior finish even at higher feed speeds.

An intuitive 10in touch screen control provides the operator with quick access for setting the powered rise and fall (for panel thicknesses between 8 and 60mm), engagement of working units, fault diagnostics and more. For ultimate efficiency, the CEHISA Pro range offers optional automatic setting between either two or five pre-set tape thicknesses. The operator can switch between saved programs using the touch screen and the machine automatically sets the working units. “We have been operating the CEHISA for around five months now. Before the CEHISA, we had to spend a significant amount of time finishing the doors by hand. Now, the product comes off the CEHISA and it is ready to fit,” enthuses Hugh. “It has streamlined our production and assembly area completely.” Customers can see the CEHISA range of models, including the Pro-12, on demonstration at the Daltons Wadkin purpose-built showroom in Nottingham. 0115 986 5201 info@daltonswadkin.com daltonswadkin.com

“When we looked into the finer details, build quality and general effectiveness, the CEHISA fitted the bill perfectly.”

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

Weatherfast turns waste wooden pallets into free factory heating with help from Wood Waste Technology.

Weatherfast turns up the heat A manufacturing company will no longer have heating and waste disposal bills going through the roof since buying a new wood waste heater from Wood Waste Technology. Weatherfast manufactures and supplies a wide range of high-performance Fatra PVC membrane steel in sheet or coil form for use in the roofing industry. Set up five years ago, the business is run from its 8000m2 factory in Great Barr, Birmingham. The directors at Weatherfast started to research the benefits of investing in a wood waste heater once they realised the business was spending around £500 a month to heat the factory during the winter, and about £300 a month to have its wood waste, including redundant wooden pallets and packaging, removed. Director Orry White explains: “We soon realised that investing in a wood waste heater would pay back really quickly, as we could burn the waste wooden pallets to provide free factory heating – saving the business around £800 a month.”

“I can highly recommend Wood Waste Technology’s products and service – we’ve definitely made the right decision with this investment.”

Orry searched the internet for wood waste heater manufacturers and contacted Kurt Cockroft, managing director at Wood Waste Technology, who arranged for Orry and the team to go and visit a neighbouring company that had already invested in one of Wood Waste Technology’s biomass systems. Following more information and a site survey, the team at Weatherfast purchased a WT15 towards the end of last year, and Wood Waste Technology’s specialist engineers installed it a few weeks before Christmas. Orry says: “We’ve been really impressed with the wood waste heater so far. We have to walk through another factory to enter ours, and the difference in temperature is really noticeable, as you leave their cold factory and walk into our lovely warm area. I can highly recommend Wood Waste Technology’s products and service – we’ve definitely made the right decision with this investment.” Kurt Cockroft says: “We’re delighted to have customers who are so pleased with their wood waste heaters and boilers that they’re happy

F&JP_283pre.indd 21

for other businesses to visit them to see our biomass technology working in situ. We’re really proud of the good reputation our heaters have developed, as every wood waste heater we’ve ever sold is still in operation today, and it’s been a pleasure helping Weatherfast save money on its business expenses.” Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new wood waste heaters and boilers, the company also services all types

of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision-engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems – a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs. 01785 250400 woodwastetechnology.com

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

To meet requirements of accuracy and repeatability for its high-end furniture, Jonathan Rose Fine Furniture turned to Biesse to provide a multi-faceted CNC machine.

A fine selection

Klever G FT

Jonathan Rose Fine Furniture was founded in 1997 to provide a professional furnituremaking and engineering service to designers and private clients. The company’s determination to maintain quality craftsmanship has never wavered and its highly-skilled team of craftsmen is dedicated to the efficient manufacture of individual pieces of furniture. Which Biesse machines? • Klever 1530 G FT flat table CNC machining centre • Rover A 1632 five-axis CNC machining centre Jonathan Rose needed the facility of a multifaceted CNC machine to provide the accuracy and repeatability required for its high-end furniture production. The company had no CNC capabilities prior to purchasing Biesse machines.

F&JP_283pre.indd 22

Sarah and the Rover A 5 axis

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

“There is greater opportunity for our workforce with a tremendous feeling of progression”

The Rover A 5 axis is a gamechanger in terms of capability

“We decided to purchase two machines as they provide diverse capabilities,” explains Jonathan Rose. “The Klever flat table machine produces items more quickly and with better accuracy. The value for money this machine provides made our decision very easy.” The investment in a new manufacturing facility is indeed impressive, with a new air-conditioned CNC workshop, which houses both machines and provides an excellent working environment for operators Tom and Sarah. “The Rover A 5 axis is a game-changer in terms of capability,” Jonathan enthuses. “It has enabled us to win more business as we can now manufacture furniture we weren’t able to before.”

F&JP_283pre.indd 23

Jonathan Rose is very innovative when it comes to translating the designs of its customers into tangible objects

Jonathan Rose is very innovative when it comes to translating the designs of its customers into tangible objects and its use of Biesse’s software, bSolid, together with the Rover A’s capabilities and operator skills, produces striking pieces of furniture which, previously, could only be hand carved. “The machines have enabled us to produce more intricate and complex designs but one of the other exciting benefits is the human factor. There is greater opportunity for our workforce

with a tremendous feeling of progression. “Biesse’s Total Care five-year warranty and service plan was a massive contributing factor in our decision-making process. It’s a one-stopshop as far as we were concerned. Biesse go the whole nine yards and take responsibility for the complete delivery and installation service. Once we’d placed the order, the rest was easy. Biesse conducted a site survey, offloaded, sited, installed and commissioned the machines.” biesse.com

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

A recent major investment plan has taken place at Harmony Timber Solutions, which has resulted in the phase one purchase of two new Stromab Fast 500 programmable cross cut saws from JJ Smith.

Double investment for Harmony Timber Solutions Harmony Timber Solutions is proud of its reputation within the timber frame industry as both a practitioner and innovator, supporting developers, self-builders and specialist builders. It assists with development and construction of timber frame houses, buildings and other construction projects, even down to the final timber roof truss or metal web floor joist. From its manufacturing facilities in Canterbury, Kent and Wicklow, Ireland, it is able to supply its products throughout the UK and Ireland. Due to the company’s continued growth, and to help maintain high levels of quality and service, a recent major investment plan has taken place which has resulted in the phase one purchase of two new Stromab Fast 500 programmable cross cut saws from JJ Smith. While both the Canterbury and Wicklow factories already had cross-cutting capabilities, it became clear to the management team headed up by managing director Garret Dempsey, that it needed to dramatically increase production of cut parts to keep up with demand. As a result of visiting a UK trade show, production manager Martin Williams contacted JJ Smith to discuss Harmony’s production requirements. At this point, it was suggested that Martin and his team should visit JJ Smith’s Liverpool showroom to view the various different cross-cutting solutions it could offer. Martin comments: “From our initial conversations to the visit to see the machines in operation, it was clear that JJ Smith had a full understanding of what we needed and their vast experience in the timber frame sector was a major contributing factor.” Following various tests and demonstrations, it was decided that the correct machine would be

Outfeed monitor displaying cut sizes

F&JP_283pre.indd 24

Stromab Matrix FAST 500 fully programmable cross-cut with 6m infeed capacity

a Stromab Fast 500 with a 6m loading capacity. This is one of the latest additions to the Stromab range incorporating an optimised clamping and cutting cycle, innovative variable geometry cutting system meaning production output can be 20% more than on standard saws. Other key features include heavy duty rack and pinion drive of the pusher fence to give precise, repeat positioning accuracy, pneumatic side and top pressures, a cutting capacity of up to 390mm wide x 150mm high and the latest generation user-friendly 12in industrial high resolution, colour graphic touch-screen controller. Options that were added include JJ Smith’s own Design2wood timber optimisation software that gives Harmony the facility to download

drawings directly to the machine. In addition, it also provides information for an outfeed monitor which displays the cut length and actual part identification. An order was confirmed for two machines, one for each factory, and both were delivered and installed on schedule in just four weeks. Martin Williams says: “From the point of order right through to delivery and installation everything was handled in a professional manner by JJ Smith. The machines are working extremely well and have significantly increased the production of our cut parts. Also the Design2wood software has provided us with the facility to pre-optimise our jobs and order our stock timber to minimise the waste.” Phase two of the project is already well under way and involves the installation of an MBA Mobi One combined timber frame assembly station for walls, along with a Butterfly Table which have also been ordered from JJ Smith and will be installed in early June. JJ Smith’s sales director, Ian Stanley, comments: “The UK housing market has not been delivering enough houses in the last few years, with commentators suggesting that we have an annual shortfall of around 100,000 units a year. “This, combined with the challenges of a tight and ageing market for the construction trades, means that the benefits of off-site construction including increased productivity, reduced time on site and higher quality, are being sought out by more housing developers. This is benefiting established companies, such as Harmony Timber Frame, who we are delighted to be partnering on this project.” 0151 548 900 sales@jjsmith.co.uk jjsmith.co.uk

25/04/2017 16:40

KSP_

G LI A N d an St ! e – u th at 15 yo us all eing it H e s vis n e itio to om ib rd C exh rwa – fo 17 ok 20 e lo W G 61

Driven by Innovation The perfect edgeband for all of your projects. Individual variety direct from stock or made specially for you. • Significant

Perfect match collections

• Stunning

From Supermatt to Mirror Gloss

• Sensory

A variety of textures give the right feel

• Shattering

FUSION-EDGE, DIGITAL-EDGE, 3D-SPACE & endgrains

• Special

Express production

For more information: www.doellken-kv.com

Döllken-Kunststoffverarbeitung GmbH · Beisenstr. 50 · 45964 Gladbeck · Germany Tel.: +49 2043 979-0 · Fax: -630 · info@doellken.com · www.doellken-kv.com

F&JP_283pre.indd 25 KSP_ANZ_DINA4_EN_DRUCK.indd 1

25/04/2017 16:40 08.02.17 10:04

INSTALLATIONS

www.furnitureproduction.net

To optimise production of its market-leading portfolio of timber products, JELD-WEN selected Crosscut Technology from Daltons Wadkin . . .

A window of opportunity for Salvador JELD-WEN, one of the UK’s leading manufacturers of timber windows, doors and stairs, has collaborated with Daltons Wadkin to enhance its production facility in Melton Mowbray, Leicestershire. The company approached Daltons Wadkin for guidance and advice to optimise the speed of production and maintain high levels of accuracy, whilst safeguarding health and safety standards on the factory floor. George Murray, engineering projects manager at JELD-WEN, met with Andy Walsh, sales director at Daltons Wadkin, who recommended a Salvador Super Angle 600 machine – not only for its angle-cutting capacity and straight cutting precision, but also for its fully-automatic programmable operation, chain-loading system and 6300mm infeed capacity. The Salvador Super Angle 600 machine is now working round the clock at the JELD-WEN facility, achieving all the benefits associated with the Salvador system to meet required production levels.

“This machine has been an excellent investment for the business.”

F&JP_283pre.indd 26

Andy Walsh was delighted with the opportunity to supply JELD-WEN at one of three sites operated by the company in Melton Mowbray. He says: “JELDWEN is a top flight global company, which operates five factories in the UK supplying timber windows, doorsets, stairs and doors amongst its range of products. The business is internationally renowned and it is a compliment both to us and Salvador that they have chosen this prestigious state-of-the-art

machine.” George Murray was equally pleased with the installation and says: “This machine has been an excellent investment for the business. It does everything Andy said it would do and has proved to be an invaluable asset to our production facility.” 0115 986 5201 sales@daltonswadkin.com daltonswadkin.com

25/04/2017 16:40

THE UK’S NUMBER ONE RANGE OF PROGRAMMABLE CROSSCUT SAWS

With over 300 successful installations throughout the UK and Ireland, Stromab programmable cross cut saws are the proven machine of choice for companies who are looking to increase productivity, accuracy and safety. Available in a wide range of configurations Stromab will have the machine to satisfy your production requirements and budget: ►

Matrix Programmable Push Fed Crosscut

►

Fast 500 High Speed Optimising / Defecting Crosscut

►

CT600 For Straight And Angled Cutting

►

Matrix/F & CT600/F For Crosscutting & Notching

FURNITURE WINDOWS / DOORS STAIR PARTS GARDEN PRODUCTS TIMBER FRAME I BEAMS & LVL PACKING CASES / PALLETS

The most comprehensive range of manual and programmable cross cut saws available in the UK on permanant demonstration.

CALL OR EMAIL TO ARRANGE YOUR VISIT...

JJ SMITH

WOODWORKING MACHINERY SINCE 1923

F&JP_283pre.indd 27

THE LEADERS IN CROSS CUTTING SOLUTIONS www.jjsmith.co.uk / 0151 548 9000 / sales@jjsmith.co.uk

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

DCS installed two identical Schuko ECOVAR VALIDUS modular filter units, providing JJO with a total extraction capacity of over 190,000m3/hr

F&JP_283pre.indd 28

25/04/2017 16:40

INSTALLATIONS

www.furnitureproduction.net

Leading dust extraction specialist Dust Control Systems (DCS) has recently completed a major installation for J & J Ormerod, one of the UK’s largest manufacturers of kitchen, bedroom and bathroom furniture . . .

JJO praises DCS for festive service

A section of JJO’s production line with newly installed ductwork and Ecogate dampers

With a history stretching back almost 150 years, JJO (J & J Ormerod) has developed from its roots as a small family joinery business into a multi-million pound operation, with over a million square feet of production and warehousing facilities. Although JJO now employs around 400 staff at its bases across Lancashire’s Rossendale Valley, the company still retains its family business ethos and counts many third-generation employees amongst the workforce, including joint managing directors Stephen and Lee Greenhalgh whose grandfather, Ellis Greenhalgh, was apprenticed to the original Ormerod brothers, after whom the company was named. JJO’s production facility, in Bacup, houses the latest in specialist production machinery and manufactures furniture for over 900 kitchens, bedrooms and bathrooms a week. For many years, JJO has operated an ongoing environmental policy to minimise waste, maximise recycling, and to reduce energy consumption. The company’s environmental

diligence has been recognised on many occasions with industry awards and, in December 2015, JJO completed its registration for ISO 50001 which requires an organisation to demonstrate that it has improved its energy performance. The main objective of ISO 50001 is to continuously improve energy-related performance and energy efficiency, and to identify energy reduction opportunities. “One of our key objectives was to improve the efficiency of the dust extraction system,” says Bob Myers, production director at JJO. “DCS has maintained our dust extraction plant and taken care of LEV testing for many years, and we invited them to put forward a proposal to design and install a completely new system which would extract efficiently from the whole site.” Melvyn Bathgate, sales director at DCS, continues: “Over the years, JJO has increased production capacity with investments in new machinery, and additional dust extraction equipment has been incorporated as necessary.

“Reliable, efficient extraction is essential to production, and this latest investment not only offers us reduced running costs, but will also cope with future requirements for increased levels of extraction.”

F&JP_283pre.indd 29

As a result, independent installations – with an assortment of extraction fans varying in size from 7.5kW to 45kW – were serving multiple woodworking machines and associated equipment.” In 2009, DCS installed energy-saving variable speed drive units to reduce energy consumption by controlling fan speeds, and JJO had benefited from significant savings on energy costs. However, as Melvyn Bathgate confirms: “It was clear that investment in a state-of-theart, centralised extraction system was now required to generate the energy efficiencies required, and it was also important to JJO that a new installation should accommodate further expansion in the future.” The proposal put forward by DCS was in fact for two identical modular extraction systems, located in a relatively confined space between two factory units, and adjacent to a 500m3 storage silo. Wood waste stored in the silo feeds a 2600kW Mawera biomass boiler which was installed in 2011, with support and financial assistance from the Department of Energy and Climate Change. The boiler provides heat for the whole site and, depending on the ambient temperature, can consume up to 70 tonnes of wood waste per week. Following site visits, and discussions with

25/04/2017 16:40

INSTALLATIONS

Bob Myers and maintenance manager, Tony Devereux, JJO placed the order with DCS in October last year. As the short days of late December beckoned, the modular units arrived in Bacup, transported directly from Schuko’s factory in Germany. “We had allocated a three-week window for DCS to remove redundant equipment (which was to be recycled) and install the complete new system”, explains Tony Devereux. “Work started the week before the Christmas shutdown, continued through the festive period, and the installation was commissioned as we re-opened in January.” The bespoke system comprises two Schuko ECOVAR VALIDUS modular filter units, approximately 8m in height, 14m long and 2.5m wide, each capable of extracting over 95,000m3hr. These highly efficient units, fabricated from galvanised steel, are designed for negative pressure operation and incorporate an integrated, flow-optimised configuration of four 37kW fan units which are located ‘clean-side’ of the anti-static, polyester needle-felt tubular filter bags. The filter units are designed for 24/7 operation, and dust deposits are removed from the filter media by a regeneration cleaning train – continually traversing across the top of the filter bags. An arrangement of four 4kW cleaning fans generates a reverse airflow to remove dust from the filter media, and a pneumatic-mechanical shaker system releases any remaining deposits. All waste dust drops into the lower hopper section where a chain conveyor maintains a consistent flow of waste to the transfer fans which deliver the waste to a new cyclonic filter. From here, the material is transferred by a bucket elevator to the storage silo. In warmer months, when the volume of collected wood waste becomes surplus to the boiler’s requirements, material is automatically diverted from the filter

www.furnitureproduction.net

One of the ECOVAR VALIDUS filter units being craned in between buildings at JJO

In compliance with ATEX recommendations, the DCS installation includes a total of 10 explosion isolation flap valves

Both control cabinets include integral Ecogate GreenBOX 12 controllers

F&JP_283pre.indd 30

units directly to a bulk collection container. JJO normally operates a five-day, two-shift production schedule, but switches to 24-hour working as and when demand dictates. However, whatever the shift pattern, dust extraction is not required for all machines, all of the time. This variation in extraction requirement is, of course, commonplace in the woodworking industry and JJO was keen to maximise the efficiency of the new system by incorporating Ecogate Extractionon-Demand technology. DCS engineers installed new main ductwork throughout the factory and Ecogate dampers were fitted at all primary extraction points. The two extraction systems are both managed by identical control panels and, as well as electrical circuitry and controls for ancillary equipment such as rotary valve and chain conveyor, each cabinet includes an Ecogate GreenBOX 12 which constantly monitors machine use – automatically opening or closing the Ecogate dampers and adjusting extraction fan speeds, in real time, to match the continually changing volume requirement. As part of an ongoing £750,000 investment plan, which also includes the installation of a centralised compressor system, the new dust control measures will ensure that JJO continues to operate efficiently, and more than satisfy Health & Safety and Environmental legislation for the foreseeable future. “Reliable, efficient extraction is essential to production, and this latest investment not only offers us reduced running costs, but will also cope with future requirements for increased levels of extraction,” concludes Bob Myers. “As for DCS, I cannot fault the service from start to finish. The engineers were just brilliant – even working with helmet lights to ensure the project was completed on time, despite the short winter days.” 0800 040 7116 dcslimited.co.uk

25/04/2017 16:40

MPane

QUALITY PANEL SUPPLY PRODUCTS Wooden Edge glued panels, worktops, PTGVB, Legs THICKNESSES 9/12/15/18/20/22/25/ 27/30/40mm WIDTHS 300/600/915/1220mm LENGTHS 1000mm through to 4000mm SPECIES Oak, Ash, Pine, Knotless Pine, Tulipwood/Yellow Poplar, Beech, Iroko, Maple and more Maple, Iroko and more.... SERVICES â&#x20AC;¢ Cutting Service Available â&#x20AC;¢ 24-72 hour delivery â&#x20AC;¢ National & European delivery available â&#x20AC;¢ Volume orders from stock â&#x20AC;¢ No minimum orders â&#x20AC;¢ Rubio Monocoat Supplier

TEL 01206 396725 EMAIL sales@mlpanels.com WEB www.mlpanels.com TWITTER @mlpanels FACEBOOK @mlpanels M L Panels Ltd Block 5A & B, Riverside Avenue West Lawford, Essex, CO11 1UN

MPanels275.indd 131 F&JP_283pre.indd

25/08/2016 16:40 09:09 25/04/2017

LIGNA PREVIEW

www.furnitureproduction.net

Boere goes live at Ligna Customers see Boere as a leading company when talking about the perfect sanding solution. Whether it concerns calibrating of solid wood or finishing of thin veneer, Boere understands the customers’ wishes and translates them perfectly-manufactured machines. This not only goes for the processing of wood, but certainly also for non-wood materials, such as plastics, composite materials, insulation, imitation teak decks, HPL, rubber or fibre cement. These materials can be found among others in the automotive, façade, yacht-building and aerospace industries. It is exactly these industries which require very high-quality standards to its products and expect from Boere’s machines that they meet these quality standards as well. This enables Boere not only to develop new machines for new markets, but to bring to perfection its existing machines as well. A very good example is Boere’s wide-belt

sanding machine type, Sandrite. This machine was originally only meant for the sanding of solid wood. Now, this machine has been further engineered in such a way that, by using different options, the machine can be multi-functionally deployed. Equipped with two segmented sanding pads – integrated in the so-called combi unit: contact roller and sanding pad – among others, a very high-quality surface can be obtained when denibbing. Moreover, by using these (segmented) sanding pads in just one pass, a high finish can be obtained on veneered panels. Of course, this machine is also apt for calibrating by using its two contact rollers. Boere will demonstrate these versatile applications at Ligna by giving live demonstrations. Boere will also be performing a live demonstration of its renewed texturing brush machine, Select X-Line. Solid wooden and veneered panels can be worked across the woodgrain (scarved) and textured

either separately or in just one pass. In this way, the wood structure and its character will show up optimally. By playing with the adjustments of the different units such as the brushes or the cross-grain sanding unit, the depth of the texturing can be changed. New are the different scarving patterns, which can be set through the PLC touch screen of the machine. Thus the surface will be turned into the personal taste of

the customer or end-user. The result is a powerful, distinctive rustic look and feel of the product! Of course, Boere will also show the many other non-wood materials which have been sanded with a Boere wide-belt sanding machine. Boere is the specialist in delivering custom-made quality wide-belt sanding machines fully adapted to the customer’s wishes and needs. boere.nl/en

Striebig on show at Ligna Vertical sawing facilitates more than just the sizing cut of wood-based materials. This year, Striebig’s Ligna stand (hall 12, stand B29) will present this concept for itself and focus on the brand’s ‘diversity’. As well as presenting brand new innovations that are yet to be announced, the stand will also feature Striebig’s comprehensive range of vertical panel saws and customised solutions, highlighting the company’s ability to supply sawing solutions for the most demanding of projects. Sitting alongside the Compact, Control and Striebig 4D, Striebig will also be displaying optional equipment available to its customers. This will include the VSA scoring saw unit – a must for extending the service life of a saw blade and for ensuring damage to the edges is prevented – and Striebig’s grooving accessory (NVV) which enables hassle-free grooving and routing work to be performed on the vertical panel saw. Live demonstrations will also be taking place using a variety of panel materials in a range of sizes and thicknesses. Engineers and technical salesmen will also be on the stand to assist visitors further. Ligna will be taking place at the Deutsche Messe Hannover from the 22nd to 26th May. tmmachinery.co.uk 0116 271 7155

F&JP_283pre.indd 32

25/04/2017 16:40

The special one. The normal one. It´s time for the unique one. KAPEX KS 60 - the new sliding compact mitre saw.

Mobility, a versatile range of applications and precision – all this makes the new KAPEX KS 60 a unique sliding compound mitre saw. Evident in its low weight and ergonomic handles. Visible in its compact design, the LED spotlight and the bevel. Demonstrated by the groove function and two-sided inclination angle of 47 and 46 degrees, and represented by the overall concept – with one aim only: to inspire you from the very first cut. For more information visit our website at www.festool.co.uk/KAPEX

F&JP_283pre.indd 33

25/04/2017 16:40

LIGNA PREVIEW

www.furnitureproduction.net

Ardis finds the balance between nesting and sawing

Ardis Optimised Parts Production looks to align a whole production process with existing and new machinery. Serious attention is given to efficiency in both office preparation and production. Modern 3D CAD programs, used in the office, give the possibility to work out projects in every detail.

The result from design is taken over by the Ardis parts production software. Each part geometry is analysed for machining options. The optimisation chooses the best production strategy while looking for the right balance between material yield and machine efficiency. In addition to this Ardis

LET YOUR CUSTOMERS ORDER ONLINE 24/7 ERROR FREE ORDER INTAKE!

Request a free demo: sales@fenuk.co.uk

T: +44 1332 516 557

F&JP_283pre.indd 34

“Ardis provides the balance between sizing parts on the beam saw and completing the drilling process as a secondary step on a CNC drilling machine” provides the balance between sizing parts on the beam saw and completing the drilling process as a secondary step on a CNC drilling machine, as opposed to nesting the parts on a CNC and as a secondary step completing the drilling process using a drilling and dowelling machine. Top efficiency is ensured, thanks to the optimisation process automatically produced by Ardis. Ardis Optimisation from Belgium has been active in flat sheet optimisation since 1989. For many years Ardis exclusively developed sheet optimisation for saw cutting. In the past decade developments were oriented towards best material use and production time. Ardis Optimised Parts Production manages material availability (standard sheets and rest pieces); parts geometry (normal size, too big or too small for standard machining); production tools (saw cutting and nesting machines, edgebanders, routers, dowelling machines, carcass presses); work in process limitations (available workspace, transport and sorting); and shipment planning (due date for assembly).

Cloud solution for cut-to-size parts The dream of many cut-andedge contractors is to receive orders automatically over the internet – typically, a customer knows what he wants and would prefer to order whenever required 24/7, 365 days of a year. But how can he bring this dream to reality? ArdisWeb – described as a world first – will be unveiled at the upcoming Ligna event in Germany. Ardis says the web application can be fully integrated with the contractor’s website. The service centre can offer boards cut-tosize, edgebanding and basic machining. Orders are received ready for production, avoiding own service centre mistakes. The cloud application works on a computer, tablet and smart phone from Microsoft, Apple and Android. Bring an Excel file with board sizes and edge material along to Ardis’ booth – B83, hall 12 – and be surprised seeing how quick a complete set-up of a personal web application can be demonstrated. To arrange a free demonstration, contact Fen UK. 01332 516557 fenuk.com

25/04/2017 16:40

PS100_

Always a cut in front

The PS 100 panel saw for accurate panel sizing Mayer (UK) Ltd, Unit 11, Sawley Park, Nottingham Road, DERBY, DE21 6AS

Tel: 01332-294209

www.mayersaws.com PS100_JA.indd 1 35 F&JP_283pre.indd

10/12/2013 16:40 16:28 25/04/2017

LIGNA PREVIEW

www.furnitureproduction.net

Fen UK partners at Ligna A number of businesses represented in the UK by Derby-based Fen UK will be showing a range of machinery including edgebanders, beam saws and dowelling machinery. During Ligna, staff from Fen UK will be on hand to discuss edgebanding requirements personally. 01332 516557 fenuk.com

Paul Ott Hall 12, stand D30 Ott edgebanding machines will be demonstrated on an area of 600m2 in hall 12. The industrial TransEdge solution will be presenting high output along with the perfect edge finish, which has become the hallmark of the company. Further to which, a Storm PLUS will be on display with a Translift PLUS panel return system, featuring ZERO-Glue-Line finish and PUR glue application, all at a fast and efficient 20m/min feed speed. If the requirements for a new machine include an absolute top finish and plenty of production flexibility, perfectly repeatable every day, then a new Ott is just the ticket.

Storm PLUS

Gannomat Hall 12, stand E27 On demonstration will be the compact Protec CNC machine, featuring a double laser measurement system to ensure absolute top accuracy. Fast drilling with a very small machine footprint and the added flexibility of routing are just some of the Protecâ&#x20AC;&#x2122;s key features. An Index 130 will be on display for end drilling with automatic dowel insertion. This machine will provide fast and fuss-free operation for any cabinet producer. Clever assembly solutions will be on display, including the Concept range of cabinet presses.

Index Logic

Otto Mayer Maschinenfabrik Hall 13, stand E40 Over the years, all of the Mayer range of beam saws have become well known for the super finish cut quality, as well as absolute top reliability in production. During Ligna, Mayer will be demonstrating a new PS80 Premium beam saw, featuring the latest software. A flexible pressure beam opening height, as well as a laser positioned side-aligning device are just some of the features to ensure an increase of production output of around 305 over the old model. This is described as a beam saw for todayâ&#x20AC;&#x2122;s fast and super flexible production demands. Furthermore, a PS2Z sawing centre will be on display for industrial production. Mayer says that visitors should make it a must to come and view this top-line sawing machine in action.

F&JP_283pre.indd 36

ProtecBNF

25/04/2017 16:40

www.furnitureproduction.net

e on th e r o m er Learn in Hanov A LIGN 6.05.2017 /1 G61 22.-2 ooth B | 5 1 Hall

From the first customer contact to the assembly of your furniture – we support you in the optimization and execution of your processes and get you in shape for INDUSTRY 4.0. Software from the furniture industry´s specialist 20-20 Technologies GmbH · T: +49 (0) 541 3550 0 · www.2020spaces.com

Optimise your workshop! Increase your productivity with effective and efficient storage solutions, so you never have to search for the right goods again - and find whatever you need with OHRA!

Space saving storage of all material sizes Modular design Top quality - built to last Many colour finishes available

OHRA Regalanlagen GmbH

Sales office UK

e-Mail: morrison@ohra.de

Tel.: 02380 292 442

www.ohra.co.uk - www.ohra.ie

F&JP_283pre.indd 37

25/04/2017 16:40

LIGNA PREVIEW

www.furnitureproduction.net

Very much in the spirit of the THINK WEINIG strategy, HOLZ-HER is presenting itself for the first time at LIGNA 2017, along with the Weinig Group in hall 27.

Perfect solutions right from the start

A complete range of machining – for both solid wood and derived timber products – will be presented by HOLZ-HER and the Weinig Group to Ligna’s specialist audience on a stand of around 4000m2. In the area of machining for derived timber products, trade fair visitors can not only find out about machinery using modern production techniques for wood machining, but in fact also experience for themselves what the advantages of a smart workshop means in furniture production. The new industry for ACCURA/LUMINA The new ACCURA and LUMINA Industry machines are equipped with the new Glu Jet PUR 2K for use with 2kg PUR glue sticks on the newly-developed changing station. Highquality furniture production starts with selection of the right machine. ACCURAte, professional edgebanding with no compromises, that is the benchmark of this new series. As an ACCURA Industry version, in addition to fully automatic operation, the machine also offers the Glu Jet PUR 2K glue station as standard, which enables the processing of large 2kg glue sticks that are available commercially from all leading glue manufacturers. The new glue station is designed as a changing station based on technology from the LUMINA series with HSK adapter.

F&JP_283pre.indd 38

25/04/2017 16:40

LIGNA PREVIEW

www.furnitureproduction.net

The station can therefore easily be removed via a change-over carriage, which makes cleaning the glue application nozzle even easier. In addition, further Glu Jet stations can also be exchanged on the same machine and even combined with LTRONIC on the LUMINA Industry version to activate laser edging. With the Glu Jet PUR 2K, users can process 2kg PUR glue cartridges, which are significantly more economical than conventional PUR granules. The investment is worthwhile for customers who exclusively process PUR glues. With average usage in this area, the saving in terms of glue purchasing is at least 50%. The new vertical SECTOR 1255 and 1260 The new vertical panel saws from HOLZ-HER combine proven technology based on over 50 years of experience with a basic, solid design. Professional cutting technology could not be more space-saving. With a footprint from as little as 5m², this vertical panel saw is unbeatable in this area and saves you the cost of additional space. The SECTOR 1255 pro and the automatic model, the SECTOR 1260 automatic, are available with cutting lengths of 3300 to 6300mm. The cutting heights are between 1900

and 2200mm, depending on requirements. Their cutting depth is up to 60mm. The horizontal cut is set via a digital display with electrical microadjustment of measurement, which is included as standard. The sawing unit has automatic interface detection which means it can be automatically engaged at the touch of a button – a unique feature in this saw class. A pneumatic shift grate prevents sawing into the support strips, moving the support grate automatically, as required. The automatic version of the SECTOR 1260 is also available, offering even more efficient handling. In addition to all the features on the manual SECTOR 1255 machine, the SECTOR 1260 automatic can also plunge cut, saw, retract and return to the operator at the touch of a button. CNC nesting – the other way to saw In hall 27 at this year’s LIGNA, HOLZ-HER is showing what modern nesting technology has in common with high-precision gantry design. With the new DYNESTIC 7505, 7507 and 7532 gantry CNC machines, HOLZ-HER is moving the frontiers of nesting technology to completely new dimensions. Solid machine construction and technology at

F&JP_283pre.indd 39

the highest level ensure high production capacity and precisely produced workpieces. In addition to the individual machine in the ‘classic’ design, the new DYNESTIC models also fit into different automation environments very well. The ‘push’ version pushes the finished nest onto the conveyor belt and cleans the machine table for the next machining process. The ‘automatic’ version is ideal for high performance – even for lot sizes of one – in combination with the automatic HOLZ-HER STORE-MASTER 5110 panel handling system and the DYNESTIC 7532 lift and standard elevating table enable highly efficient machining of complete stacks of panels. Cabinets on CNC machines without any programming – is that possible? Yes, that will be possible in the future at HOLZHER with the new NEXTEC models. Derived from Next Technology, users can produce furniture even more easily and quickly with this new nesting technology – and all this without programming. Visitors to Ligna can experience the new NEXTEC for themselves. Select – position – ready – that’s the way to build furniture today! holzher.de

25/04/2017 16:40

www.furnitureproduction.net

COME AND SEE US AT LIGNA 22 - 26 MAY

Woodworking Machinery Service & Spare Parts Machine Servicing l Maintenance l Installation Custom Integration l Back-up and After Sales Support

Quality in sanding solutions for any material

Stuart Lock Services provides a service to the Irish woodworking market, in particular to the people who have purchased any brand of machinery from Homag UK.

Stuart Lock is the leading distributor, installer and support agent for the following products in Ireland: • • •

Holzma Saws Homag Throughfeed Saws Homag CNC Machines

• • •

Brandt Edge Banding Machines Homag Edge Banders Weeke Drilling & Mounting

Ease of use Latest technology Heavy engineering Manufactured in Holland

As an authorized distributor and installer of Homag CNC machines in Ireland, you benefit from: •

Direct Agent for Weeke and premiere distributor for Homag in Ireland. • A combined experience of 19 years in the industry. • Nationwide support and after sales service. • Expert advice on woodworking machinery, welding robotics and edge bander machines.

Homag Machinery is a world renowned brand. Customers who buy into Homag Machinery expect a professional and experienced backup service to be available at reasonable cost with a fast, reliable return time. The use of Computer Numerical Control (CNC) Machinery for manufacturers has become increasingly popular in the Irish market; this has been highly evident in recent years in the various trade shows held in both the UK and Ireland. With the growth in this area, comes the ever increasing need to have reliable backup service.

Your Boere expert: Calderbrook Woodworking Machinery Ltd. T 01706.873344 - F 01706.873388

www.woodworkmachinery.co.uk Ballyboy Rd. Kilcormac, Co. Offaly, Ireland Ph: +353 (0) 579135150 M: +353 (0) 868923921 / +44 (0) 7766 470107 E: info@stuartlockservices.ie W: www.stuartlockservices.ie

StuartLockeLigna.indd 1

SUPPORTED

19/04/2017 12:43

SEE US AT

HALL 12 STAND B29

F&JP_283pre.indd 40

25/04/2017 16:40

210x29

F&JP_283pre.indd 41 210x297 FURNITURE JOURNAL_eng TRAX.indd 1

25/04/2017 16:40 05/04/17 10:25

LIGNA PREVIEW

www.furnitureproduction.net

The SCM Group presents an impressive collection of new products on view in Hanover.

SCM Group at Ligna 2017 At Ligna 2017, SCM Group is to present more than 60 products out of its wide range, able to meet the needs of any type of company, from small local carpentry shops to large multinational corporations. In particular, following their extraordinary success during the Open House event held at the beginning of the year in the group’s headquarters in Rimini, Italy, the new Morbidelli Author M100 and M200 machining centres will be presented, ready to start the AuthoR-Evolution, along with additional new products shown in a world première and various other upgrades of the entire product line. At Ligna, SCM Group is to present a cell system that meets the needs for customised industrial production, implementing Industry 4.0 concepts. The chosen practical example is a cell system that produces furniture parts. The system’s capacity is approximately 8-10 sets per shift. It is an automated system, where control over the entire process – from raw panels to the finished piece – is absolute. It is a solution that stands out for its low operational costs, as it requires only a single operator; its minimum handling requirements, thus preventing production defects; and its ‘lean’ flow, with no interruptions, bottlenecks and extraordinary maintenance. It is a system that ensures high quality at low costs, extremely easy to run, even by an unskilled operator, and provides smart solutions, capable of producing a great variety of pieces, from the mass production of panels ready to be assembled to batch one production. All this is thanks to the use of standard machines, totally reliable, high-performing and easy to use and configure.

F&JP_283pre.indd 42

Showing a production of excellence SCM Group is to exhibit a large part of its products, from cell systems to classic machines, with plenty of new and upgraded products. For the first time, the group has chosen a single large stand to display its entire collection, in order to demonstrate the group’s strength. Machining and drilling centres On view for the first time will be the Morbidelli Author M100 and M200 machining centres, which have enjoyed great market success since their introduction. These are two machining centres featuring all-in-one technology, which offers companies of all sizes all that is necessary for the processing of wood and advanced materials.

Eagerly awaited are also the brand new boring-milling and edging machining centres. This section includes the Morbidelli Planet P800 machining centre designed for the furniture industry to perform drilling, milling and edgebanding, and the Morbidelli Cyflex S CNC drilling centre, with its reduced size and ability to perform also sawing and milling. Edgebanding There are plenty of new products in this field, beginning with the new Stefani Easy Order SZ cell, which combines – in a moderately-priced, single-sided, single-operator edgebander – batch one processing with measuring and tenoning-squaring. Also eagerly awaited, among edgebanders

25/04/2017 16:40

LIGNA PREVIEW

www.furnitureproduction.net

On view for the first time will be the Morbidelli Author M100 and M200 machining centres

with integrated handles, is the Stefani J-Shape Solution. Based on an innovative technology that won the 2016 Xia-Xylexpo innovation award in the Panel Processing category, it is technology that has opened the door to amazing prospects in the field of furniture design and use. Panel sizing Turning to beam saws, there are great expectations to see the new operator’s interface. All machines will come with a 21in multi-touch screen, which will facilitate and simplify the operator’s work using software programs that ensure total connection freedom. Here too SCM Group is in full compliance with Industry 4.0 principles. The SCM Sigma Prima and Gabbiani Galaxy 125 beam saws with loading table will demonstrate how the group has successfully implemented its high technology even in more accessible models. Sanding In the field of calibrating and sanding, DMC will present EuroSystem, the new muscular model fit for companies of all sizes and designed to provide an array of diversified solutions using high technology and modular devices, which allow a great number of configurations. Also on view will be the top of DMC product range, with three System sanders, which can meet every possible need: from calibrating and sanding to surface customisation, with their innovative technological units that help achieve countless finishing effects, such as saw blade marks and carving effects. Machining centres The main novelty in this sector is represented by the numerically controlled SCM Accord 25 FX machining centre, which comes with a new

F&JP_283pre.indd 43

operating unit with an on-board tool-changer and dual independent Z-axis. High technology is used also in the SCM Accord 50 FX, a five-axis machining centre designed for multiple and innovative applications and thus granting the freedom to process workpieces up to 500mm high and made of various materials – solid wood, plastics, composites, resins and light alloys. Door and window frame solutions Also on display will be the SCM Accord WD, the flexible machining cell used in the production of door and window frames, and which, being fully automated, does not require the constant presence of an operator. Completing the collection is the SCM Superset NT throughfeed moulder, in a seven-heads composition and with new electronic control. Timber frame and SIP machining centres For the wood construction industry, SCM Group will exhibit the six-axis Routech Oikos machining centre, used for processing structural beams and wood elements of modular walls and a musthave for companies in this industry. Oikos can perform complex machining of beams with the kind of high precision offered only by numerically controlled machining centres. It also comes with a software application that allows intuitive programming for processing the most complex workpieces. Also on show in Hanover will be Monofast, a CMS exclusive and winning solution for automated production of complex objects such as gunstocks, pistol grips, eyewear and other small objects. Some space will be given to the TurboPower innovative array of gantry-type machining centres, offering high flexibility in performing a wide variety of ever-more complex processes

in the woodworking industry. The machines’ compact size poses no limits on their power but facilitates worktable handling when changing machining types. TurboPower is perfectly suitable for any furniture production sector, as well as for the production of stairs and musical instruments. Machines for small carpentry shops A large space within hall 13 is set aside for machines for small- and medium-sized companies. In this case as well, SCM Group introduces new products. The spotlight will be on the new Minimax Si 400 X circular saw with tilting blade. To be unveiled for the first time is also the Minimax ME40 edgebander, which accepts all finishing units and runs at high speeds ensuring productivity levels that are uncommon among machines intended for craftsmen and small carpentry shops. Large space will also be given to the entire range of the classic Invincible machines. Surface treatment Superfici machinery will be displayed, offering advanced solutions for painting panels, furniture parts and window and door frames, and focusing on flexibility and the use of latest-generation painting cycles. Heading the collection is Bravorobot, a painting robot system with a three-dimensional control of workpieces, for quality spraying of panels and even of custom shapes and complex edges. The Maestro robot is a first-rate complete solution for painting door and window frames. Especially noteworthy are the UV Led Matrix systems, marking the new frontier of UV curing, a smart choice in terms of energy consumption savings. 0115 977 0044 scmgroup.me.uk

25/04/2017 16:40

INTERZUM PREVIEW

www.furnitureproduction.net

Leader in bedding foam comes to interzum Carpenter, one of the world’s largest manufacturers of comfort cushioning, is exhibiting at interzum 2017 in Cologne between 16-19th May. Carpenter’s full range of advanced formulation foams will be displayed on an eye-catching stand – with an extensive array of densities and colours, each offering distinctive properties and comfort levels. Carpenter’s latest cutting techniques and profile designs will also feature on the stand. Using computer-aided design, state-of-the-art cutting techniques and industrial robotics, Carpenter is renowned for continuously developing innovative ways to cut and shape polyurethane foam. Visitors to Carpenter’s stand in hall 11.1 will be able to experience this quality and craftsmanship first hand at the show. With representatives from the UK, Germany, Belgium and France, the European team will be on hand to discuss the latest techniques and trends within the foam bedding sector. info.be@carpenter.com Carpenter Interzum 128 x 188.qxp_Layout 1 19/04/2017 14:34 Page 1

Sleep Better Pure Premier iso-cool pillow, Carpenter

www.carpenter.com

The world’s largest manufacturer of comfort cushioning

Do not get lost! See new innovations in bedding and furniture foam at Interzum 2017 See us in Hall 11.1 A30 / B31

F&JP_283pre.indd 44

25/04/2017 16:40

www.furnitureproduction.net

INTERZUM PREVIEW

Egger’s newly-launched decorative collection for the UK and Ireland furniture manufacturing sector is not just its biggest ever, but also presents the company’s unique ability to match its MFC, MDF, melamine and complementary products.

Worktops are a key part of Egger’s major product overhaul Central to the new décor collection is a range of ever-more-realistic, deep-textured surface decors for furniture makers. This innovative approach is also demonstrated in its worktop range – where it was the first wood-based panel manufacturer to offer synchronised pore worktops.

Launched last autumn, its revamped worktop range has had a major impact on the KBB industry – combining the natural look and feel of solid wood with all the durability, care and maintenance benefits of laminate. “The role of the kitchen is changing, with home owners increasingly looking for open plan spaces that are coordinated to create the right look and feel for multifunctional living,” says Egger’s head of décor development, Elliott Fairlie. “Creating a coordinated look requires materials that either match or complement the worktop. And because we also supply the materials that are made into splashbacks, doors, carcasses, shelving, end panels, upstands and plinths, the resources exist to bring that coordinated look together from a single supplier.” The decision to retain a tight postformed edge in the Contemporary range, rather than move completely over to the even more fashionable square-edge profile, reflects feedback from customers and installers that shows there remains a strong demand for this type of worktop. Using a high-density protective layer along the front of the core board creates an edge that is less susceptible to damage from impact, a vulnerable spot on some postformed worktops, whilst the tight 3mm radius on the postformed edge gives a contemporary look.

Launched last autumn, Eggers revamped worktop range has had a major impact on the KBB industry – combining the natural look and feel of solid wood with all the durability, care and maintenance benefits of laminate. For those looking for something even more on-trend, the new square-edge Premium range has a sharper, fashionable look and is available in 12 decors. The woodgrain and gloss decors are all 38mm, whilst the six stone and ceramic decors are available in a stylish 25mm thickness. As well as offering the sleeker, thinner worktop look that is growing more popular, it gives the opportunity to better-replicate the unique visual appearance of granite and stone. Premium tops are available in 4100 x 650mm single edged or 4100 x 920mm double edged, using 1.5mm ABS edging instead of 2mm to create an even more realistic look “This really is an area where details matter,” adds Elliott. “To provide an authentic look, the exposed ends of some of our woodgrain worktops can be finished off with end-grain edging to achieve the look of sawn timber. Or you can make a bold design statement with accent edging – a trend destined to really take off in 2017.” 01434 613359 elliott.fairlie@egger.com egger.com

F&JP_283pre.indd 45

25/04/2017 16:40

INTERZUM PREVIEW

www.furnitureproduction.net

GRASS will present a cross-section of its elegant/functional product portfolio, with individualisation being the key focus …

GRASS focuses on individualisation at interzum Individuality is the common denominator that links the different trends in modern home furnishing. Just as in fashion, consumers nowadays want to express their personality in their choice of furniture as well – whether they opt for the cool industrial look or a more inviting Scandinavian style. In order to meet these style requirements, furniture manufacturers need flexible and versatile components. GRASS movement systems are an ideal choice in this situation. A typical example is Nova Pro Scala, the drawer with individual configuration options, which was one of last year’s success drivers and will again be popular at interzum. However, the main focus of this year’s presentation at interzum remains a secret. But one thing is certain: in the setting of its unusual new exhibition stand, GRASS will present new products that are sure to be popular. The interzum exhibition takes place in Cologne from 16 to 19th May. The exhibition is the world’s leading trade exhibition for furniture makers and for interiors, and this year, again, new developments will follow one main theme – individuality. In addition to good functionality, furniture and interiors nowadays must also be capable of expressing a user’s personality. For a long time, the movement systems produced by GRASS have been designed exactly for this specific purpose. With its elegant and convenient drawer systems, GRASS offers furniture manufacturers the opportunity to design flexible products which continue the external

As in fashion, today’s consumers also want to express their personality in their choice of furniture

character of the furniture on the inside and, at the same time, offer outstanding movement comfort. GRASS sees its role as a partner of the industry – and can also adapt its solutions to special customer requirements. At interzum, GRASS will present a crosssection of its elegant/functional product portfolio, with individualisation being the key focus. For example, Nova Pro Scala, the product that was the main driver of last year’s success, is included

In addition to good functionality, furniture and interiors nowadays must also be capable of expressing a user’s personality.

GRASS will present new products that are sure to be popular

F&JP_283pre.indd 46

Nova Pro Scala, the drawer with individual configuration options, was one of last year’s success drivers and will again be popular at interzum

in the versatile, adaptable design lists. In addition to Nova Pro Scala, there will also be other highlights at interzum. “We have a wealth of new products – from dividing systems and new designs for hinges and flaps, through to additional individualisation options for existing products,” says Andreas Marosch, head of marketing at GRASS. Both the completely newly-developed exhibition stand and the product portfolio on display reflect what GRASS stands for: design, the option to individualise products, functionality and quality – these are all characteristics for which the company has been setting standards since its formation almost 70 years ago. Visitors to interzum will be able to visit GRASS and discover the systems’ unique selling points at stand E20/E21 in hall 7.1. grass.eu

25/04/2017 16:40

H3452 ST36

The new Egger Collection for Furniture Manufacturers… Inspiring possibilities

Consumer know-how of design trends has never been so great. That‘s why you need a resource providing not only choice, but possibility. The possibility to create furniture that stands out against your competition. With 170 decors – 44 brand new – we’re sure there’s plenty to recharge your imagination. Visit www.egger.com/shop to order marketing materials or order samples.

» Explore it now www.egger.com/furniture

F&JP_283pre.indd 47

25/04/2017 16:40

INTERZUM PREVIEW

www.furnitureproduction.net

Austrian fittings manufacturer, Blum will present itself as an innovative manufacturer and trusted service partner for the furniture industry at this year’s interzum.

Experience innovation at interzum with Blum Numerous innovations will clearly show that Blum’s products are a beautiful combination of design, function and ergonomics.

Blum will be presenting numerous innovations at its 1200m2 booth

interzum 2017, held in Cologne from 16 to 19th May 2017, will see Blum innovations in all three product segments, paving the way for even more unique and individualised furniture. The Austrian manufacturer of fittings has not only come up with new colour and design options, but will also put on an impressive display of completely new products and special optimisations. Services to facilitate the assembly of Blum’s high-tech fittings will also be presented in real time at interzum. Everything will revolve around benefits for customers. Customers and partners from the furniture industry, distributors and cabinet makers can look forward to sophisticated products and services which will make their lives easier – from planning and ordering to manufacturing, assembly and adjustment.

F&JP_283pre.indd 48

Concept study also presented at trade show For Blum, interzum is an international trendsetting fair for the furniture industry and therefore a permanent fixture on the tradeshow calendar. The company’s international sales team will make the most of the four-day event in Cologne to present new products to experts and use the opportunity to further consolidate Blum’s position as a market leader in the fittings industry. In addition, the fittings manufacturer is always interested in finding out what experts

from all over the world think about its latest product ideas. To this end, the company will be presenting an exciting concept study at interzum. This year’s concept study will examine living trends of the future and present neat solutions for the implementation of new living concepts. The focus will again be on design, function and convenience. Find Blum’s booth in hall 7.1, aisle A020 and aisle C021. blum.com

This year’s concept study will examine living trends of the future and present neat solutions for the implementation of new living concepts.

25/04/2017 16:40

F&JP_283pre.indd 49

25/04/2017 16:40

INTERZUM PREVIEW

www.furnitureproduction.net

In an age when we are experiencing more and more of the environment through screens and touchpads, the notion of ‘touch and feel’ is playing a growing role in the way we design our own four walls.

A Fi

Edging you won’t be able to keep your hands off The touch and feel on furniture edges is becoming increasingly important. We ‘grasp’ our environment, we have ‘everything at our fingertips’, but we also have ‘fear of contact’. Figures of speech show how important touching and feeling is to us. While our hands are gliding over smooth mobile displays more and more frequently – both at work and in leisure time – we love our homes to have furniture which is exciting and unusual to the touch. What customers want It is no coincidence that almost all board manufacturers offer their furniture surfaces in a variety of different textures. As such, there are many different types of embossing to match the board decor. After all, panels with a realistic stone look are also supposed to feel like real stones as much as possible. And the same goes for wooden-finish panels – the texture should be noticeable under the fingertips wherever possible. Realistic feel – even on the edges For Ostermann, it is always a challenge to make the ABS edging material as similar as possible to the furniture surface in terms of look and feel. “The best edge is always the one you don’t see!” is one of the edging specialist’s most important guiding principles. And a perfect look, of course, also always means the right feel. Only when edging and panel match do you get furnishings “cast from the same mould”. Five different wood textures Wood as a material represents nature, authenticity, high quality and a unique feel. However, solid wood is not suitable for all furnishings or applications.

And price also plays a role. The realistic wood patterns on the decorative furniture surfaces display an almost identical look and feel to real timber. Ostermann provides the edges in five different wood textures to ensure the perfect finish – from delicate wood pores and subtle ash pores, to an intense wooden structure and Linea structure, to the tangible effect of the Meandra finish. 17 different surfaces Ostermann offers a specific stone embossing finish to ensure the edges adapt to the stone decor. But classic surfaces such as smooth, high gloss and minipearl also blend harmoniously into the different panel finishes. A semi-rough Satin finish, a Textile structure, and a number of different glosses – from Supermatt to Excellent Gloss – round off the many different surfaces Ostermann offers for edging. Ostermann edging: the perfect panel ending The Ostermann experts are always striving to offer furniture edging as close as possible to new furniture surfaces in terms of look and feel. But only where it actually makes sense. Minipearl embossing and the classic Satin finish or Velvet structure continue to be the first choice when it comes to simple carcass edges or robust office furniture. Carpenters/cabinet-makers can visit the Ostermann online shop any time to see which edging is available for which embossing. ostermann.eu

“The best edge is always the one you don’t see!” is one of the edging specialist’s most important guiding principles

Ostermann services at a glance • Edgings from 1m • Edgings in every width up to 100mm • Edgings in various thicknesses • Edgings in ABS, melamine, 3D-acrylic, aluminium, real wood veneer • Airtec edgings despatched after four working days • Laser edgings despatched after four working days • Infratec edgings despatched after four working days • Edgings pre-glued with hotmelt adhesive upon request • The largest cross-reference-list in Europe with over 120,000 matches • Europe’s largest edging range • All orders placed before 4pm are delivered within 24 hours • 2% discount on every online order (shop and app)

F&JP_283pre.indd 50

25/04/2017 16:41

Ostm

Ostermann: always matching Edgings pre-glued Are you looking for the matching edging? with hotmelt adhesive upon request Find a whole world of matching edgings at Ostermann! Europe‘s largest edging range

2 % discount on every online order (Shop and App)

Edgings from 1 metre

Edgings in every width up to 100 mm The largest Cross-ReferenceList in Europe with over 120,000 matches Edgings in various thicknesses MEL

All orders placed before 4.00pm are delivered within 24 hours

ABS ACRYL ALU

WOOD

Edgings in ABS, Melamine, acrylic, Aluminium, Real wood veneer

24 h

Infratec edgings despatched after 4 working days

16 - 19 May 2017 Interzum 2017 Cologne, Germany Hall 10.1, booth H-070

United Kingdom

Phone: 01905 793 550 · Fax: 01905 793 559 sales.uk@ostermann.eu · www.ostermann.eu Ostm_Anz_Kantenvielf_210x297_WoodwFurnJoin_GB_1215.indd 1 F&JP_283pre.indd 51

Laser edgings despatched after 4 working days Airtec edgings despatched after 4 working days

Ireland

Phone: 0044 1905 793 552 · Fax: 0044 1905 793 559 sales.ie@ostermann.eu · www.ostermann.eu 04.12.15 10:30 25/04/2017 16:41

THE WORLD’S #1 SOFTWARE SOLUTIONS www.cabinetvision.com

Cabinet Vision’s optimisation and ability to reduce waste, along with speeding up the design process are major benefits to Turin Components. The software does cost money – but it saves us an awful lot more. Donal Walshe, Turin Components

Everything that we make is so custom, and Cabinet Vision is so customizable, that the flexibility of the software lends itself to a high-end atmosphere. It is like having another person in the shop. Scott Davis, Scott Davis Cabinetmakers

We spend a lot of time up front with Cabinet Vision to get the design right, but it ensures the workshop produces it accurately first

THE WORLD’S #1 SOFTWARE SOLUTIONS FOR THE WOOD WORKING INDUSTRY

time. Without it, we’d probably need three additional members of staff to achieve what we do. Ruth Lovelock, Hetherington Newman

F&JP_283pre.indd 52

25/04/2017 16:41

ONS FOR THE WOOD WORKING INDUSTRY www.alphacam.com

As we’ve expanded our CNC range, we’ve seen the need for more advanced software to provide our customers’ complex programming and nesting solutions. And this is done through Alphacam.

Felder UK

45,000+ ACTIVE USERS WORLDWIDE

According to the latest CMA Benchmark Study, more woodworkers choose Vero Software products than any other software system. In fact, it’s not even close.

HOW LONG WE’VE BEEN DEVELOPING SOFTWARE

97%

SATISFACTION WITH OUR SUPPORT

We’ve learned a thing or two since we started offering software for woodworkers in 1983.

Whether via phone, email, support portal, or our online forums, our technicians are here to help.

COMPANY MISSION

Our goal is to develop products and services that help our customers become more successful and profitable.

85 / 11 COUNTRIES/LANGUAGES

Our software can be found all over the world and it’s available in 11 languages.

We’ve succeeded every time, because Alphacam creates models and CNC code so quickly. We may have only a couple of days to do an impossible job. But Alphacam makes it possible.

Jason Szukalski, Director – Anarchy Ltd

117,950,504 DATA ITEMS TESTED EVERY WEEK

We run our software through test after rigorous test to ensure that we only release the most stable products to our customers.

We’re constantly developing our range of products, and Alphacam gives us the ability to control our own designs and manufacture them in-house for prototyping and testing.

Wesley Henderson, Engineering Manager - James Leckey Design

F&JP_283pre.indd 53

25/04/2017 16:41

UPDATES

www.furnitureproduction.net

After much speculation regarding the continuation of the Renewable Heat Incentive (RHI) in Great Britain, it has been confirmed that the tariffs will continue from June 2017, albeit it with an amended structure.

Ongoing commitment to the 20-year Government RHI scheme confirmed This is great news for the woodworking industry which remains in a prime position to benefit financially for many years to come. Paid for 20 years, index linked, the scheme rewards businesses which contribute towards the UKâ&#x20AC;&#x2122;s commitment to generating 15% of energy needs from renewable sources by 2020. Payments are made quarterly for 20 years for all the metered eligible heat generated from RHI-accredited biomass boilers. It makes for a very welcome additional income stream. And should the scheme be terminated in the future this cannot apply retrospectively. All accredited boilers will continue to benefit for the full 20 years. So strike while the iron is hot!

Of course, the RHI is not the only reason to adopt a modern, state-of-the-art biomass system. Most businesses in the woodworking industry create huge amounts of waste material, whether off-cuts, shavings or sawdust. Why pay to have this waste removed when you could be paid instead to burn it? How much is being spent on fossil fuels at present? If the factory or offices are heated using fossil fuels, this would be an unnecessary cost when free fuel is easily available from the manufacturing process. Are you already, or will you soon be paying ever-increasing carbon taxes? Added together, these costs can be a hefty burden to the business.

F&JP_283pre.indd 54

They could easily be substantially, or even completely, removed. Gas, oil, LPG or electricity would no longer be required for space heating, hot water or process heating needs. The thousands of pounds spent annually on skips and landfill could be dramatically reduced by using the waste wood as heating fuel. Reducing the use of fossil fuels reduces your carbon footprint, which is the only way to avoid paying carbon taxes. AFS Biomass is in the vanguard of the promotion and implementation of biomass heating systems. Working in partnership with ETA, the Austrian manufacturer of what many consider to be the most respected and reliable systems in the market today, AFS offers the design, installation, maintenance and emission monitoring of bespoke biomass heating systems throughout the UK. As one of the few Carbon Trust accredited suppliers in the UK, AFS Biomass has successfully installed systems nationwide from 50kW to 1mW, covering many sectors including furniture and kitchen manufacturers, sawmills, pallet companies and more. References are available on request from a large number of highly satisfied clients. AFS Biomass can also advise on the most suitable UNTHA wood shredders with which to prepare wood fuel. Now is the time to act for maximum benefit. Why not join the ever-increasing number of businesses adopting RHI-accredited biomass boilers and make the all-important investment decision possible for your business? afsbiomass.com

25/04/2017 16:41

F&JP_283pre.indd 55

25/04/2017 16:41

UPDATES

www.furnitureproduction.net

Mirka AOS-B cordless sander knows how to set standards Mirka’s AOS-B cordless sander, the smallest battery-driven spot repair sander on the market, has been awarded the Product Design prize at the prestigious Red Dot design awards. The award recognises the ergonomic, high performance and longevity of the product, delivering tangible benefits to end users in the automotive industry. This is the second time Mirka has won a Red Dot design award after its Mirka DEROS sander,

which launched in 2012, was awarded the Red Dot Industrial Design Award in 2014. The judges for this year’s award were particularly impressed with several of the Mirka AOS-B’s features including its lightweight ergonomic design that allows the tool to be moved easily from job to job and to be used for long periods of time without experiencing fatigue, and the sander’s consistent performance for the duration of its battery life, which can last up to 16

hours when used for spot repair applications. Craig Daycock, managing director of Mirka UK, says: “We’re delighted that the AOS-B has been recognised with the Red Dot design award. This win highlights our continued commitment to invest in the design and development of tools at our R&D department in Jeppo, Finland to provide our customers with the highest levels of performance, productivity and versatility.” mirka.co.uk

Reddiseals launches internal door furniture range One of the UK’s leading quality suppliers of sash and casement window components and accessories, Reddiseals, has introduced the Abberley range of internal door furniture. The move enables joiners to perfectly match handles, hinges and other furniture on doors and windows throughout a property from a single, specialist supplier.

Swirl style

F&JP_283pre.indd 56

Matching the standards seen in similar window accessories, the Abberley range of internal door furniture is forged in high quality brass. It includes both traditional and modern designs in a wide range of colours to offer plenty of choice, with styling that corresponds precisely to Reddiseals’ sash and casement window components. This offers a significant advantage to joiners and property developers, who generally look to source products from a small number of reliable suppliers whilst trying to match the colours of all furniture required. The Abberley door furniture range includes eight different styles of handle including Swirl, Swirl Deco, Arch, Wedge, Dorsal, Dome, Tempo and Scroll, available on a variety of carefullychosen plates including rose, bathroom and lock plates. Victorian and beaded door knobs are also in the range, alongside a useful selection of colour-matched accessories such as latches and hinges. Internal door handles from the wellknown From the Anvil brand are also available from Reddiseals. Teresa Humphries, Reddiseals’ director and general manager, comments: “Having led the sash window component market for a long time and introduced a huge range to cater for casement windows five years ago, it’s a natural progression to now focus on providing internal

Tempo style

door furniture to perfectly match our window ranges. “We’re well established in the joinery market and known for the personable and knowledgeable service that we give joiners and developers on a daily basis. The Abberley door furniture range will be a welcome addition for our customers, making us a one-stop-shop for good quality window and door accessories that will colour match precisely.” 01905 791876 reddiseals.com

25/04/2017 16:41

www.furnitureproduction.net

See how Lamello can save you money.

Pioneering wood joining

For a demo at your premises call 01297 302436

Installing fittings is fast and easy Save time and money with rapid

Fit faster, work smarter and save money with Lamello P-System

assembly

No tools required, ultra simple fitting Hassle free fitting on site or in the workshop

Allows work to be fully flat for transport Quick and

See Lamello live at Axminster stores this June... Thurs 8th

10am-4pm – Cardiff CF5 6EH

Fri 9th

10am-4pm – High Wycombe HP12 3FF

Wed 14th

10am-4pm – Warrington WA2 8NT

Thurs 15th 10am-4pm – Nuneaton CV10 7RA Fri 16th

9am-1pm – Axminster EX13 5SN

1/2 page landscape.indd 1

F&JP_283pre.indd 57

effortless assembly

Call for a demo on 01297 302436 or visit our stores at axminster.co.uk/stores. For more info visit lamello.com or axminster.co.uk/lamello

12/04/2017 14:34

25/04/2017 16:41

UPDATES

www.furnitureproduction.net

The TX 160 range of spindle moulders permit the shaft to tilt 45ยบ in both directions making some machining operations possible from the bottom of the workpiece and therefore improving accuracy

F&JP_283pre.indd 58

25/04/2017 16:41

UPDATES

www.furnitureproduction.net

Built in the great tradition Ney has offered the range of Paoloni machines exclusively in the UK and Ireland for nearly 20 years, time enough to know that when it comes to quality, durability and ease of application, the Paoloni machines are right up there with the very best. From combination machines through to traditional planers and thicknessers and two impressive ranges of spindle moulders, the machines are built without compromise to an exacting standard. In addition there are three ranges of sliding table saws offered by Ney where even the entry level Q 45 machine is built on the same chassis with the same motor group as the most popular P45 model.

At the top of the range the SX and AX models offer features including overhead control panels, programmable fences and digital readouts that can easily reduce the time to cut a job by 30%. At the top of the range the P3200AX is equipped with overhead controls as standard. The touch screen has a graphic interface which allows full cutting programs to be created and stored for future use. The machine will then step through the program sequentially, ensuring a fast and efficient operation with unparalleled levels of accuracy. The AX can also be used in conjunction with Ardis optimisation software to maximise yield. 024 7630 8100 ney.co.uk

The P3200AX has a programmable rip fence and can be equipped with an overhead control panel which includes all scriber adjustments at the touch of a button

The thicknessers have motorised rise and fall as standard with fast traverse and inch control. A range of options including segmented infeed roller and table rollers are available

The extended infeed table on the surface planers ensures ample support for long parts whilst the overall bed length provides a stable platform for even the heaviest work

F&JP_283pre.indd 59

25/04/2017 16:41

UPDATES

www.furnitureproduction.net

Drawing on its expertise in stockholding, project management and on-time-in-full delivery, decorative surfaces distribution specialist, International Decorative Surfaces (IDS), has supplied Swiss Krono panel products for new accommodation from timber-framed modular home-builder, Retreat Lodges.

Swiss Krono specified for prestigious leisure park development The Concrete décor, from the Swiss Krono One World Collection, has been specified to create feature walls in the lounges and bathrooms of Retreat Lodges’ eco holiday homes at Strawberry Field Park, a luxury development in Somerset. Grey is the design colour of the moment and Swiss Krono’s advanced in-line registered printing and perfectly-matched surface texture embossing delivers the tactile look and feel of real concrete to reflect the trend. Nick Rickard, IDS account manager, says: “We are proud of the eco credentials of Swiss Krono products, unique in producing the core board from 100% virgin wood material, which is sourced no further than a 350km radius of the factory, and which meets and exceeds standard FSC and PEFC requirements. This mirrors the ethos of Retreat Lodges, with its sustainable construction methods and use of renewable products. The Concrete décor, from the Swiss Krono One World Collection, has been specified to create feature walls in the lounges

F&JP_283pre.indd 60

A feature wall, seen here behind the vanity unit and basin, is the Concrete décor taken from the Swiss Krono One World Collection

“These environmental benefits, plus the breadth, depth and quality of Swiss Krono products, made them an ideal product choice for the project.” All Retreat Lodges’ homes are traditionally built by craftsmen and time-served joiners, to BS3632 Residential Standard and National Caravan Council specifications. 17 have been manufactured to date for Strawberry Field Park and orders are continuing for the same lodges for alternative sites across the UK. The Swiss Krono One World Collection includes a creative choice of 253 décors, with a wide selection of designs and surface textures in metallics, abstracts, woodgrains and plain colours in addition to concrete. Each of the décors is available as a melamine or a laminate with matching ABS edging as standard. They can all be combined with a variety of different substrates, including chipboard, MDF of all types and compact density fibreboard (CDF). The collection is exclusively available through International Decorative Surfaces, which has 13 branches nationwide. 0845 023 0376 solutions@idsurfaces.co.uk idsurfaces.co.uk

25/04/2017 16:41

www.furnitureproduction.net

Sawmills, pallet companies and furniture manufacturers are just some of the businesses that have benefited from AFS Biomass’s expertise in the design, installation and maintenance of biomass heating systems.

So why should you convert to biomass? ● ● ● ● ● ●

F&JP_283pre.indd 61

Save money on the cost of fossil fuels Benefit from self-generated free heating fuel No longer pay gate fees for the removal of wood waste Earn an income from the Government RHI scheme for 20 years Enhance your CSR program (Corporate Social Responsibility) Publicise your green credentials

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

For the heart of the home, Blum’s MOVENTO runner system keeps everything running smoothly.

Superb running smoothness with Blum’s MOVENTO

Side adjustment for MOVENTO is tool free and takes place on the locking device

Interiors trends may come and go but there’s one fact that remains true – here in the UK, the kitchen is the heart of the home. No matter what size or style it is, it’s the one room where family and friends can come together and cook, eat, catch up with a coffee, work, relax and entertain. That’s why British kitchens need to be durable and long lasting – to endure the hardworking mechanics of everyday life. Blum has got the perfect solution with its MOVENTO concealed runner system. This innovative drawer runner may be hidden from view but it’s packed with practical features to make life easier. MOVENTO is a premium product that offers kitchen users a synchronised feather-light glide with four-dimensional front adjustment for precise gap alignment and the ability to cope easily with heavy loads of up to 40kg and 60kg. Stable, sagfree and ideal for handleless furniture, MOVENTO is also easy to assemble with a choice of motion technologies. What’s more, it’s backed by Blum’s lifetime guarantee and comes with a variety of complementary Blum services including retailer support, a technical support hotline and the groundbreaking Experience Centre where manufacturers, fitters and retailers can try out all

F&JP_283pre.indd 62

the Blum products for themselves. “MOVENTO runners have proven time and again to be the concealed runner of choice for cabinetmakers looking to provide the very best in running motion and attention to detail for their wooden drawer boxes,” explains Ben Cullum of Blum UK. “Manufacturers across the UK are discovering the secret that a host of incremental features and advantages with MOVENTO runners add up to a fantastic proposition for their customers expecting the flexibility and quality Blum can provide. “Whether it’s side stabilisation for extra wide drawers up to 1400mm, the ability to easily square-up a drawer for in-frame applications or the concealed soft-close to protect against on-site dust or debris, MOVENTO runners give peace of mind at every stage of an installation. “How many times do we hear the oft-used phrase of “using only the best materials”? UK manufacturers are voting with their feet by introducing MOVENTO runners, as they recognise the benefits of the Blum concealed runner that is not only easy to fit and adjust but is also built for 21st century living all backed up by our lifetime guarantee.” 01908 285700 blum.com

MOVENTO – superb running smoothness and quality

MOVENTO runners give peace of mind at every stage of an installation

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

Hettich’s ArciTech sets the standard for wide drawers with its incredibly smooth action and stability . . .

Hettich’s ArciTech – a new dimension

With Push-to-open Silent, opening and closing actions are equally convenient and satisfying

Hettich’s ArciTech premium drawer system has added a new dimension to the fitted furniture experience – from kitchens to living areas. With its build quality, smooth action and unparalleled range of options, it really stands apart. A single space is a much more flexible storage solution than several smaller spaces of equivalent volume. This is why wider drawers make sense, particularly in the kitchen. Combined with well-made and designed internal organisation, a wide drawer can transform the user’s experience. The technical challenge has been to create wide drawers which can handle the capacity and still perform. ArciTech has set the standard for wide drawers with its incredibly smooth action and stability, based on the Actro runner with industry-leading loading capacity up to 80kg. Larder units are another great solution to optimise the use of cabinet space – ArciTech internal drawers are ideal for this. There is no doubt that wider drawers attract more attention when open, and internal drawers are frequently on show, so it is vital to consider the internal aesthetics.

F&JP_283pre.indd 63

With this in mind, Hettich has added a champagne finish to the existing anthracite, powder-coated steel and stainless steel across all its ArciTech drawer formats. There is a strong move to metallic finishes such as copper and gold in the kitchen, and storage solutions need to keep pace. Champagne complements this new look particularly well. A choice of drawer heights and side options are critical if the kitchen is to offer that allimportant, custom-made factor. Hettich therefore offers various drawer side choices from railing to DesignSide (including glass) and a full suite of internal organisation solutions for all scenarios. A further point of difference is that ArciTech is now offered with Push-to-open Silent, which means the opening and closing actions are equally convenient and satisfying, no matter how wide the drawer or heavy the load. Push-to-open systems have, until now, required extra pressure on closure to overcome the opening mechanism, but Push-to-open Silent puts paid to that. From wide drawers to larder units, ArciTech ensures that high standards of design apply to the whole installation. hettich.com/uk_EN

ArciTech internal drawers are ideal for larder units

ArciTech has set the standard for wide drawers with industry-leading loading capacity up to 80kg

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

Create the perfect match New to Turnstyle Designs’ flush range of hardware, the Bordered Recess Leather products are available in large, slim and round options. All three products are available in 48 different colour combinations, so customers can match their metal and leather finishes to any furniture they are producing. It is now easier than ever for them to see the product they want, in the options they choose. Using the company’s configurable tool to select the leather finish and metal option, the Turnstyle Designs’ website – www.turnstyledesigns.com – produces an image to make sure it is just right for a customer’s project. turnstyledesigns.com

Pacta: the compact hinge for fall flaps Pacta – a compact hinge for fall flaps, which operates without the need for additional stays or cables – is the latest innovation from Salice, a premier supplier of furniture fittings. Pacta confers a decelerated opening action and the fall of the door is gradual and controlled. In the fully-open position, the door and base panel are aligned, creating a uniform and flat surface. Available with Push self-opening system, Pacta comes in a variety of finishes. Its applications are numerous – in living room and kitchen cabinets, to create desks in children’s furniture or for writing surfaces and table extensions in hotel furniture. Boasting a wide product selection, technicallyadvanced design and unique industry expertise, it is easy to see why Salice remains the number one choice for designers, architects and manufacturers keen to incorporate innovative features to differentiate its offering from the competition. 01480 413831 saliceuk.co.uk

F&JP_283pre.indd 64

25/04/2017 16:41

F&JP_283pre.indd 65

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

Titusoft SD100s – quiet and improved secure closing The Titusoft SD range of soft-closing mechanisms for sliding doors has been enlarged with a version for bottom running sliding doors. It enables quiet and improved secure closing and a consistent performance with ConfidentClose throughout the lifetime of the furniture. Titusoft SD100s is a soft-closing mechanism for bottom running sliding doors. It has a compact design that allows for mounting in the railing without taking extra cabinet space. The system is non handed and uses a patented double stage spring, which minimises the pull-out force and enables effortless door opening. Titusoft SD100s can be quickly and intuitively installed during the furniture assembly or later, when the furniture is already in use. Titus hydraulic damper – the core component of Titusoft SD100s – ensures a reliable and consistent soft-closing action and a ConfidentClose throughout the lifetime of the furniture. To find out more information about the Titusoft SD100s, head over to the company’s stand at Interzum Cologne – hall 5.1, stand A-010/C-011. titusplus.com

jetpress.com

YOUR GLOBAL SOURCE FOR

FURNITURE COMPONENTS

Reputable supplier to the UK furniture industry. • Extensive stocks for rapid delivery • Trusted proven solutions • Expert knowledge and support • Reliable aftersales service

• sales@jetpress.com • 01623 551 800 • jetpress.com JetPress275.indd 1

F&JP_283pre.indd 66

30/08/2016 14:47

25/04/2017 16:41

TIMELESS. ELEGANT. REFINED

NOVA PRO SCALA FROM

The double walled drawer just became a design classic - Nova Pro Scala. Exclusively distributed by HĂ¤fele Nova Pro Scala takes all the great features of Nova Pro, and pushes it into the future. Retaining all the proven technology inside of the Nova Pro system, Scala focuses on occupying the minimum amount of space, to give maximum scope for creativity. The art of developing a new drawer side is not to create an eye-catching design in its own right, but to aim for a timeless, transitional style that blends in harmoniously with any space. Available in Silver or Stone finishes, HĂ¤fele is delighted to offer the Nova Pro Scala drawer system range at www.hafele.co.uk/nova-pro-scala

F&JP_283pre.indd 67

25/04/2017 16:41

www.furnitureproduction.net

High Quality, Bespoke Dovetail Drawers

ra ru Ov de st er 15 Pa ed ye rtn ar se er xp er ien ce

The industry’s leading supplier of solid timber dovetail drawers and accessories. • Bespoke size options and various timbers available • Supplied with or without drawer runners • Precision cut dovetails Also available in standard sizes from stock. Request our brochure or view online.

t: 01280 453032 e: sales@proboxdrawers.co.uk www.proboxdrawers.co.uk

F&JP_283pre.indd 68

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

The launch of the Grass Nova Pro Scala Drawer System – available exclusively through Häfele in the UK – sets new standards of excellence in drawer design.

The double walled drawer just became a design classic

Nova Pro Scala provides the versatility to enable trends to be set or followed

The Grass Nova Pro brand has become synonymous with exceptional quality, stability and smooth-glide, double-wall drawers. Nova Pro Scala builds on this reputation for excellence, bringing yet more quality and versatility to customers. A number of innovations set the Nova Pro Scala system apart, demonstrating why the solution was recently recognised with a German Design Award: Space optimising to the maximum Whilst still retaining the proven technology inside the drawer, Nova Pro Scala with its straight inside surface and minimum construction width maximises the use of space on offer like never before. Nova Pro Scala drawers smoothly and softly brake with the use of the specially-developed liquid damper

Soft-close sophistication Nova Pro Scala drawers smoothly and softly brake with the use of the specially-developed liquid damper. This high-tech fluid enables the closing movement to feel lighter than previous drawer systems.

The launch of the Grass Nova Pro Scala Drawer System sets new standards of excellence in drawer design

F&JP_283pre.indd 69

Individualisation By offering the flexibility of different exterior finishes, Nova Pro Scala provides the versatility to enable trends to be set or followed. Glass, wood or metal finishes can be combined with four standard drawer heights resulting in a truly modular system.

The launch of the Grass Nova Pro Scala drawer system to the UK market is the latest development of the strategic partnership announced earlier this year between furniture fittings and architectural hardware specialist Häfele, and movement specialist Grass. The UK divisions of the two businesses declared a united focus to bring the best movement system solutions to UK customers, and Nova Pro Scala fulfils on that promise, presenting new levels of sophistication in drawer design. Nova Pro Scala is available exclusively from Häfele now. hafele.co.uk

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

Gain a competitive advantage with award-winning OVVO® system As OVVO® celebrates being awarded a Best of the Best Award at Interzum 2017, we take a look at how this truly innovative connection system makes assembling cabinets easy beyond belief, and brings significant competitive advantage to manufacturers already incorporating it into their product ranges… OVVO®, the world’s first totally invisible connection system that doesn’t require the use of tools, screws or glue, has been awarded a Best of the Best Award at Interzum 2017 for the highly innovative V-0930 which was launched in Europe in March this year. The Interzum 2017 awards, hosted by Koelnmesse in collaboration with Red Dot, emphasise the significance of design as a valueadded factor, and is a reliable label by which winners can be set apart from their competitors. Five respected and independent international experts from design and architecture assessed products’ design quality against five criteria: degree of innovation, functionality, material quality, design and sustainability. The quality of a product is borne out in its everyday use: a well-thought-through design and smart details play an equally important role for the aesthetics of the product as well as its functionality. Only products that stand out through their quality and clarity are awarded the

This TV unit requires no tools or glues and can be completely assembled, from flat-pack, in less than two minutes

Interzum award: intelligent material and design. The original OVVO® 1240 connector won this award in 2015 – however, only outstanding design achievements that set new standards for form and function in their industry receive the distinction, Best of the Best, from the jury – only innovations that feature ground-breaking design, as the V-0930 does, receive this top prize. The efficiencies in construction and superior end-user experience that the OVVO® Connecting system brings are becoming increasingly widely proven. One example is how OVVO® simplifies the construction techniques of standard cabinet and furniture construction. Using OVVO®, manufacturers can offer customers and end-users a much simpler, easier cabinet assembly experience by implementing simple panel construction methods that make easy-to-assemble pieces of flat-pack furniture. One such example is

the TV unit pictured, which requires no tools or glues and can be completely assembled, from flat-pack, in less than two minutes. Visit ovvotech.com/videos for further information on how manufacturers can incorporate OVVO construction methods into their processes to gain competitive advantage in their cabinet assembly. OVVO® will be exhibiting in hall 5.1, at stand D-089 at Interzum 2017. Limited admission vouchers, worth €25, are available at ovvotech. com/interzum2017, and the OVVO® team would be delighted to meet prospective customers to discuss how they can integrate the Best of the Best award-winning invisible connection system into their products and processes. ovvotech.com sales@ovvotech.com 00353 429 370070

F&JP_283pre.indd 70

25/04/2017 16:41

THE DRAWER EXPERTS...

www.darolife.com

F&JP_283pre.indd 71

...INSIDE & OUT 25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

Sugatsune has long been heavily engaged with the furniture industry. Its philosophy is to have a portfolio of essential commodities peppered with innovative products that redefine the way we approach cabinet hardware.

Distinct design appeal Recent innovations from Sugatsune include the J95 concealed hinge. In the catalogue, it looks like any other but a quick glance reveals it is bigger and much stronger. Despite looking and working in the same way as a normal concealed hinge, three will handle a hefty 40kg door measuring up to 900mm wide with two taking 25kgs at 800mm. This makes it ideal for the larger doors that are now fashionable such as pantry doors fitted with shelves on the inside. Larger doors have a distinct design appeal but do set manufacturing challenges, not just hinge durability but the stability of the door itself. To keep the weight of the door manageable, manufacturers use substrates that can have a tendency to warp. One fix for this is the use of straightener bars such as the OMM TN401 pictured. By stressing the door with a tensioned steel rod, the straightness of the door is assured, rather like the reinforcement bars in prestressed concrete, only a lot lighter. Sugatsune supplies a family of straightener bars, which can be engineered into the door or surface mounted in smart aluminium housings. One of the strengths of Sugatsune is that, as a company, it bridges multiple industrial sectors allowing a good measure of cross fertilisation. The HES3D architectural hinge with full threeaxis adjustment and a seven-link articulation has always given architects goosebumps with its smooth engineering. They asked if they could use it for interior doors and cabinets and Sugatsune said â&#x20AC;&#x153;wait a minuteâ&#x20AC;? and came back with a range of miniature hinges. The HES3D70 and HES3D90 are exactly like larger architectural hinges in functionality, yet they can be used on doors as slim as 18mm or 22mm respectively. They are a delight to behold and bring a note of distinction wherever they are used. sugatsune.co.uk sales@sugatsune.co.uk 0118 927 2955

F&JP_283pre.indd 72

25/04/2017 16:41

A BIG SMALL HINGE 䄀䈀䤀䜀匀䴀䄀䰀䰀䠀䤀一䜀䔀

AND A SMALL BIG HINGE 䄀一䐀䄀匀䴀䄀䰀䰀䈀䤀䜀䠀䤀一䜀䔀

Sugatsune likes to push boundaries and innovate. Now they have rewritten the book on the expectations for 匀甀最愀琀猀甀渀攀氀椀欀攀猀琀漀瀀甀猀栀戀漀甀渀搀愀爀椀攀猀愀渀搀椀渀渀漀瘀愀琀攀⸀ 一漀眀 cabinet hinges 琀栀攀礀栀愀瘀攀爀攀眀爀椀琀琀攀渀琀栀攀戀漀漀欀漀渀琀栀攀攀砀瀀攀挀琀愀琀椀漀渀猀昀漀爀挀愀戀椀渀攀琀栀椀渀最攀猀 The J95 looks like a standard concealed hinge and works in the same way except it is much bigger. It will 吀栀攀䨀㤀㔀氀漀漀欀猀氀椀欀攀愀猀琀愀渀搀愀爀搀挀漀渀挀攀愀氀攀搀栀椀渀最攀愀渀搀 support 40kg doors up to 900mm wide on only three 眀漀爀欀猀椀渀琀栀攀猀愀洀攀眀愀礀攀砀挀攀瀀琀椀琀椀猀洀甀挀栀戀椀最最攀爀⸀ 䤀琀眀椀氀氀 hinges. 猀甀瀀瀀漀爀琀㐀欀最搀漀漀爀猀甀瀀琀漀㤀洀洀眀椀搀攀漀渀漀渀氀礀琀栀爀攀攀栀椀渀最攀猀⸀ a architectural ﬁve and The HES3D-70 and HES3D-90 are seven link concealed hinges, three way adjustable yet 吀栀攀䠀䔀匀㌀䐀ⴀ㜀愀渀搀䠀䔀匀㌀䐀ⴀ㤀愀吀栀攀䠀䔀匀㌀䐀ⴀ㜀愀渀搀䠀䔀匀㌀䐀ⴀ㤀愀爀攀愀爀挀栀椀琀攀挀琀甀爀愀氀 ǻ瘀攀愀渀搀 small enough for doors 18mm thick making them the 猀攀瘀攀渀氀椀渀欀挀漀渀挀攀愀氀攀搀栀椀渀最攀猀Ⰰ 琀栀爀攀攀眀愀礀愀搀樀甀猀琀愀戀氀攀礀攀琀 top choice for high end interiors. 猀洀愀氀氀攀渀漀甀最栀昀漀爀搀漀漀爀猀㄀㠀洀洀琀栀椀挀欀洀愀欀椀渀最琀栀攀洀琀栀攀琀漀瀀挀栀漀椀挀攀昀漀爀栀椀最栀攀渀搀椀渀琀攀爀椀漀爀猀⸀

From Japan - it’s a design thing

䘀爀漀洀䨀愀瀀愀渀 ⴀ 椀琀ᤠ猀愀搀攀猀椀最渀琀栀椀渀最

FURNITURE, ARCHITECTURAL, MARINE AND INDUSTRIAL HARDWARE Unit 3, Base 329, Headley Road East, Woodley, Reading, Berkshire, RG54AZ, 䘀唀刀一䤀吀唀刀䔀Ⰰ 䄀刀䌀䠀䤀吀䔀䌀吀唀刀䄀䰀Ⰰ 䴀䄀刀䤀一䔀䄀一䐀䤀一䐀唀匀吀刀䤀䄀䰀䠀䄀刀䐀圀䄀刀䔀 Tel: 01189 272 955 Fax: 01189 272 871 Email sales@sugatsune.co.uk 唀渀椀琀㌀Ⰰ 䈀愀猀攀㌀㈀㤀Ⰰ 䠀攀愀搀氀攀礀刀漀愀搀䔀愀猀琀Ⰰ 圀漀漀搀氀攀礀Ⰰ 刀攀愀搀椀渀最Ⰰ 䈀攀爀欀猀栀椀爀攀Ⰰ 刀䜀㔀㐀䄀娀Ⰰ www.sugatsune.co.uk 吀攀氀㨀㄀㄀㠀㤀㈀㜀㈀㤀㔀㔀䘀愀砀㨀㄀㄀㠀㤀㈀㜀㈀㠀㜀㄀䔀洀愀椀氀猀愀氀攀猀䀀猀甀最愀琀猀甀渀攀⸀挀漀⸀甀欀

眀眀眀⸀猀甀最愀琀猀甀渀攀⸀挀漀⸀甀欀

F&JP_283pre.indd 73

25/04/2017 16:41

CABINET FITTINGS

www.furnitureproduction.net

In response to making life easier for its customers, LDL Components has introduced a unique 3D drawer solution, which can be delivered within five days of order.

LDL launches unique new 3D drawer solution As part of its ongoing bid to offer unrivalled levels of customer service, LDL Components is introducing the unique 3D drawer solution, whereby fully assembled drawers, custom-built to the exact specifications of the customer using premium quality BLUM components, are delivered within five days of order. The move represents considerable investment for LDL, with a new dedicated warehouse and production facility based at its Glossop site. According to Matthew Lord, LDL’s managing director, this new move will not only save precious time ordering and assembling all the separate components, it also means a huge range of drawer sizes, colours, finishes and internal accessories can be offered to the end customer without incurring complicated and costly stock issues. In effect, LDL holds all the stock for customers, as he explains: “We’ve dedicated a warehouse specifically to the new 3D drawer solution, where every possible combination of BLUM components can be created. Using the 3D brochure, which is available to either request or download from the 3D website, customers simply select the design type and colour they would like and then order using a simple enquiry form.” The move is in direct response to LDL’s research into how it could make life easier for customers.

The Legrabox drawer in Terra Black, a sophisticated new finish

T F W

Switch drawer dividing inserts offer more choice and flexibility for the optimum organisation of drawer interiors

Already ordering has been considerably simplified in many cases with the introduction of one code to cover different components and now the 3D fully assembled drawer solution takes this to a new level where the latest drawer technology is converted from individual components into a fully assembled drawer box for quick and easy installation. Any width from 250 to 1200mm is catered for. LDL is one of the UK’s leading distributors of furniture fittings and accessories. With no minimum order value and delivery to any UK address including direct to site, LDL specialises in quality products for the premium sector of the market and currently offers over 5000 products from stock. ldl-3d.co.uk

A 3D fully assembled drawer from LDL – the Legrabox drawer with smoked glass design element

F&JP_283pre.indd 74

“We’ve dedicated a warehouse specifically to the new 3D drawer solution, where every possible combination of BLUM components can be created.”

25/04/2017 16:41

THINK FOR WARD LIGNA 2017 HANNOVER, 22-26 May, HALL 11

LIVE THE EXPERIENCE

F&JP_283pre.indd 75

25/04/2017 16:41

SOLID WOOD PROCESSING

www.furnitureproduction.net

Weinig continues to deliver to the industry cutting-edge solutions for CNC processing – opening up enhanced production potential for manufacturers.

Leading 5-axis technology for solid wood processing from Weinig

In solid wood manufacturing today, flexibility is the key. Whether you are switching from making ‘A’ energy-rated timber windows to creating workpieces with complex shapes, Weinig’s Multirex CNC uses the very latest technology to make easy work of the most challenging manufacturing, opening up new production potential. Weinig’s long understanding of the changing needs of solid timber processing makes all the difference. The Multirex 7125 and Multirex 7225

F&JP_283pre.indd 76

offer almost unlimited possibilities in 5-axis machining. Constructed for highly demanding work, the solid and well-thought-out construction of both machines represents the latest in modern and application-friendly industrial design. The Multirex CNC features innovative and robust clamping technology, specifically developed to guarantee the precise machining of solid timber components. The durable construction of the Multirex offers stock removal performance that is expected for solid wood

applications. The stability of the traveling column has been optimised using ‘finite element software’ which has resulted in a low dead weight, combined with high loading capability, extreme acceleration values and exceptional dynamics. With the integration of intelligent software and sophisticated technology, CNC processing centres offer increasingly powerful manufacturing solutions whose intuitive and user-friendly interface considerably shortens operator training.

25/04/2017 16:41

www.furnitureproduction.net

SOLID WOOD PROCESSING

Open software architecture means that no ongoing licence fees are needed which might restrict future choice and company development. The perfect processing centre for any business that needs flexibility combined with economy; the Multirex is unique in its price category. CNC processing means that traditional methods requiring significant skill and individual tolerances can be created today with ease. Just a few clicks of a mouse are needed to start the process and, with the utmost precision, bespoke work – such as mortised door frames or dovetail joints – is created with production efficiency. Its unique capabilities enable customers to develop products for the market, rather than having to work to the limitations of a machine. Weinig’s solid wood processing solutions bring economy and craftsmanship back to CNC manufacturing, be it for batch size 1 or mass production. Four-sided planing has never been so easy In day-to-day work, companies need machinery that is both robust and simple to operate. The Cube Plus delivers precisely this for easy planing up before CNC production. The Cube Plus is the latest version of Weinig’s easy-to-use four-sided planing solution. With nearly 100 of the original Cubes sold in the UK, the additional advantages of the Cube Plus make this simple processing machine a must-have for every workshop and production line. Exceptionally simple setting is supported by automatic adjustments, and the MoulderPreView green and red lasers clearly show exactly how much will be planed off before the timber goes through. The Cube Plus creates straight, dimensionally-accurate, 900 right-angled workpieces in a single pass. New developments for the CubePlus include a larger 10in touchscreen, improved chip extraction, noise reduction, and The EasyLock knife change system enables the operator to change the knives without dismounting the cutterhead. weinig.co.uk

F&JP_283pre.indd 77

25/04/2017 16:42

www.furnitureproduction.net

Autool Grinders manufacture, supply and service a wide range of grinding machinery and equipment used in the woodworking industries. Sole agents in the UK and Ireland for ABM Makine, Autool can offer grinding machinery for every requirement, manual to CNC, new to rebuilt. WE OFFER MACHINES FOR SHARPENING: •TCT HSS and PCD •Saws •Proﬁled knives and cutters •Band saws •Straight knives •Custom tools •Helical tools

VISIT THE ABM STAND HALL 27 - STAND B32

www.autool.co.uk / info@autool.co.uk Autotool2017.indd 1

SUPER THUNDERMAC

24/04/2017 15:22

World class machinery A range to suit all requirements Compare our specifications and unbeatable prices

SMARTMAC

COMPAC

SPEEDMAC

MAXIMAC

HYPERMAC

22 - 26 May

Hall 27 Stand F12 THUNDERMAC

GRINDERMAC SERIES

Makinson Lodge, Half Acre Lane, Blackrod, Bolton, Greater Manchester, BL6 5LR United Kingdom

Tel: +44 (0)1942 859933 Fax: +44(0)1942 859944 Mobile: 07753 963402 E-mail: info@leadermac.uk.com

www.leadermac.uk.com Leadermac_JA.indd 1

F&JP_283pre.indd 78

22/02/2017 12:31

25/04/2017 16:42

In a class of its own.

“Indispensable already” Brendan Cusack, Head of Workshop

“The speed of getting people working on the profit H08 from FORMAT-4 has been fantastic, what we have been able to achieve so far has blown me away!”

TRP´s Woodworking Machines FORMAT-4 profit H08 CNC-Machining Centre

Over 150 Woodworking Machines to choose from! Call today and find the right Machine from the FELDER GROUP range! For more information Tel. 01908 635 000

F&JP_283pre.indd 79

Unit 2, Sovereign Business Park, Joplin Court Crownhill, MK8 0JP, Milton Keynes

info@felder-group.co.uk www.felder-group.co.uk

25/04/2017 16:42

SOLID WOOD PROCESSING

www.furnitureproduction.net

Established in 1983, Browns 2000 is a family-owned and managed business with a manufacturing facility of over 300,000ft2 in Northumberland. To keep ahead of demand, Browns 2000 turned to Homag for a significant investment . . .

Browns 2000 selects Homag for new 60m laser edgebanding line

The cut panels are placed onto the start of the 60m laser edgebanding line

Browns 2000’s state-of-the-art factory is equipped with the latest machinery to provide high-quality doors and components to the kitchen, bathroom and bedroom trades. “We currently manufacture over 25,000 made-to-measure doors and glass splashbacks every week,” explains Graeme Brown, son of the founder. He continues: “The popularity of our Glacier range has been increasing since its launch and the number of colours and finishes on offer continues to expand year on year. “As with any successful business, our aim is to stay one step ahead of the demand from our customers. Our philosophy of investing in the best machinery on the market has put us in good stead with our customers who appreciate that we put our money where our mouth is and buy the best equipment available. This gives them confidence and peace of mind that we will always deliver a quality product on time and at a competitive price.” Investing in a new laser edgebanding line “To keep ahead of demand, we made the decision to invest in an advanced laser edgebanding line. We had been using Italian laser edgebanders for some time, but it was a manual process which

F&JP_283pre.indd 80

was time-consuming and expensive. We wanted to automate the process, speed it up and yet at the same time improve the quality of the finished products. “When faced with such a significant investment there is a temptation to fall back on what you are familiar with. At Browns 2000, however, we take a different stance. We always approach such capital expenditure decisions with a completely open mind, the aim being to find the right long-term solution for the business – we refuse to take the easy or perceived ‘safe’ route. “Consequently, we evaluated all the options on the market to see which would best suit our needs. The quality of the machinery out there is very high and most solutions would probably do an OK job. We, however, wanted more – it was vital that this investment would deliver from the word go in every sense of the word. “The equipment had to be reliable, leadingedge technology that would future-proof our manufacturing to keep us competitive in the years ahead. It had to perform to the exacting quality standard our customers demand. It also had to be able to run at high speeds so we can maintain our record of meeting demanding lead times. “Also, the relationship with the supplier

had to be one of trust and openness. We expect fast responses if issues arise and with technologically-advanced machinery they always will. From the outset, we found Homag to be truly professional. Simon Brooks went out of his way to make sure we were happy with the specification of the laser line. He is extremely knowledgeable and willing to help, so it really is a pleasure doing business with him.” A smooth and well-orchestrated installation “The installation procedure was very thorough and everything went smoothly. Our production manager, Richard Jenkins, went over to Germany to see the line when it was built and make sure it was going to do exactly what we wanted it to. Homag builds and tests its lines completely at its factory prior to delivery, which enabled us to be absolutely certain that the machinery did everything we required before it arrived. “He was extremely satisfied with what he saw and so the installation was planned for December 2016 when we closed for the Christmas period. Once the machinery arrived, the engineers from Germany just got on with the job and we were fully operational by the end of February this year.

25/04/2017 16:42

SOLID WOOD PROCESSING

www.furnitureproduction.net

“They gave our operators three days training on site, which went very well. Although it was a new software system for them and, hence, a steep learning curve, they found it very intuitive and were able to get to grips with it quickly. “The edgebanders have been 100% reliable and are easy to use, so it has enabled us to improve the finish of our doors and yet increase the volumes we are producing. This is key for our business and takes the pressure off us. Quality is vitally important, service is important too, but lead times are critical these days and this laser line just eats through work and makes our lives a lot easier.” A fast, reliable, automated laser edgebanding line “Previously, we had seven laser edgebanders in total and the work was put through those machines. But there were a lot more manual operations, it took longer and we knew we had to improve the quality to remain competitive. “The new laser line consists of four Homag KAL 370 profiLine laserTec edgebanders with a feeding table at the front of the line and a rotary transfer unit in the middle. The transfer unit rotates the panels in the middle of the line so all required sides can be edged

“The edgebanders have been 100% reliable and are easy to use, so it has enabled us to improve the finish of our doors and yet increase the volumes we are producing. This is key for our business and takes the pressure off us.” Each door or drawer component that requires edging on all four sides, passes first through the edgebander situated on the left and then is immediately cross-transferred to the edge-bander on the right where the opposite edge is applied. “As each door exits the second edgebander, it goes onto a rotary transfer unit which turns it 90° ready for the next edge bander which is again on the left. After that, it automatically goes through the last edgebander on the right, so at the end of the line some 60m from where it started, each component has had edging applied automatically to all four sides. The beauty of this line is that every single panel can be of a different size and the line can handle them all without the need for stoppage or adjustments. “With the new line we can produce 10 bespoke doors a minute, which is significantly faster than we could achieve before. The high-gloss and super-matt finishes on our Glacier range of doors demand a premium quality finish and the new line is exceeding expectations on this front. “We could have an order from a customer which has 30 different colours and 30 different sizes on it, so we have to be able to produce these items quickly and with a high quality finish; the Homag laser line allows us to achieve this without slowing down production. The new laser line is so fast compared to our previous edge banders, it has released an incredible amount of production capacity which has allowed us to offer our customers an even better service.

“It was a big decision to step away from an existing supplier, but going with Homag has proved to be the right decision. The quality, reliability and speed are impressive; it’s been a tremendous investment for the business and we are looking forward to it paying for itself sooner rather than later,” concludes Graeme Brown. Homag KAL 370 profiLine laserTec edge bander The KAL 370 profiLine laserTec edgebander is equipped for a wide range of edgebanding applications and is ready for networked production. It offers high performance in a compact space and is suitable for processing of all kinds of edge materials including solid wood, coil and strip material, melamine, PVC, ABS, aluminium, acrylic and veneer edges. It delivers optimum ‘zero joint’ edge quality with the edges and panels joined using an aligned laser beam whose oscillating action melts a wafer-thin function layer of the edging material. The Homag KAL 370 is maintenance-friendly and offers a greater economy due to minimised extraction output, low energy requirement and the best possible cost-to-performance ratio. With a wide choice of equipment, the KAL 370 provides a high degree of flexibility and can be tailored to meet specific manufacturing requirements. 01332 856500 homag.com

The 60m line edges all four sides, automatically delivering up to 10 bespoke doors a minute

F&JP_283pre.indd 81

25/04/2017 16:42

F&JP_283pre.indd 82

25/04/2017 16:42

WHY COMPROMISE? UTILISE QUALITY. PRODUCE QUALITY.

Made in Italy … Made in Italy … Made in Italy

STRONG made from structurally

graded steel beams, welded in an inert environment.

CONTROL optional touch screen to control temperature, pressing time, calculates pressure setting when part loading, exclusion of the outer cylinders, memory function and daily timer for pre-heating.

SAFETY optional parallel lift sensors

and safety wire around the perimeter of the machine.

Unit 2, Swanbridge Ind Park, Witham, Essex CM8 3YN

Unit 4, Falcon Place, Burscough, Lancashire L40 8RT

01376 511146 or mail@a12machinery.com

01704 893109 or info@ukwoodworkingmachinery.co.uk

F&JP_283pre.indd 83

25/04/2017 16:42

SOLID WOOD PROCESSING

www.furnitureproduction.net

The Anderson Linear GS 710 CNC router, the winner of the innovation award at the recent IWF exhibition in Atlanta in the US, is now available in the UK from Andersonâ&#x20AC;&#x2122;s long-standing business partner, RW Woodmachines.

Andersonâ&#x20AC;&#x2122;s impressive Linear GS 710 router from RW Machines

F&JP_283pre.indd 84

25/04/2017 16:42

SOLID WOOD PROCESSING

www.furnitureproduction.net

“Two forward-thinking UK kitchen manufacturers have already placed orders for the Anderson Linear GS 710, both realising the advantages this new technology will bring to their respective companies.” Traditional CNC routers have relied on ball screw and rack and pinion systems, limiting the axis movement and speed, and with the obvious maintenance requirements with metal-to-metal contact. The GS 710 now uses the very latest linear drive system which, in essence, floats on a cushion of air, eliminating wear and with obvious maintenance saving. Traditional CNC routing speeds are usually between 8-24m per minute, but during the Atlanta exhibition, the GS 710 reached an impressive 90m per minute under trial conditions! Back home in the Anderson factory, perfect panels have been produced at the speed of 60m per minute. Very simply, with a linear drive and the ability to produce instant forward momentum, opposed to standard motor drives, which have to ramp up and ramp down, Anderson says it has produced a machine to triple the routing speeds of its competitors. With both large and small manufacturers moving towards nesting-based production, the Anderson GS 710 nesting line, which is equipped with auto-loading, auto-labelling and automatic expulsion of the finished nest, envisages an even greater shift in this direction. RW has announced that two forward-thinking

F&JP_283pre.indd 85

UK kitchen manufacturers have already placed orders for the Anderson Linear GS 710, both realising the advantages this new technology will bring to their respective companies. Unitech, based in Banbury, Oxfordshire, was a very early convert to nested manufacturing and its MD, Kevin Crouch was very aware of Anderson’s reliability and performance. Unitech’s first Anderson Stratos Pro line was installed in 2010, and Kevin was faced with purchasing a second nesting line to meet greater requirements due to Unitech’s success and increased business volume. Accepting that a second machine requires additional factory space and additional operators, the choice of an Anderson GS 710 was very easy due to the double routing speeds. Kevin is convinced that this purchase will give him the increased volume Unitech’s success requires. Getley Kitchens, based in Stafford, has seen amazing growth over the last five years, and with sales forecast for 2017/18 increasing even further, Mark Getley was forced with the possibility of having to purchase a larger manufacturing space. He too was also an early convert to nesting, having purchased an Anderson Stratos Pro Line in 2009 and a second

identical line in 2013 – achieving superb levels of production in excess of 1200 cabinets per week from these two lines. With Getley’s order intake increasing week by week, Mark was very aware that to increase volume by purchasing another traditional router would not only require more space and operators, but also new extraction and additional auxiliary services. When introduced to the new Anderson GS 710 and the increased output potential, Mark quickly calculated that the purchase of two new machines to replace his traditional routers would facilitate a 40% growth within his current factory, without any additional costs. Both Unitech and Getley are looking forward to the new installations schedule for April/May this year and are excited by this new technology, and of course, a significant increase in manufacturing output. Companies looking to invest in new CNC machinery, would be strongly advised to contact RW Machines to fully evaluate the company’s high performance options. 01869 244943 dgtr@rwmachines.co.uk sales@rwmachines.co.uk rwmachines.co.uk

25/04/2017 16:42

SURFACE FINISHING

www.furnitureproduction.net

With clients and designers continually seeking fresh and innovative looks, Hesse Lignal has risen to the challenge with the development of its range of glass lacquers.

Hesse’s impressive finishes unlock creative glass coating opportunities

This trend runs throughout the entire range of living spaces, including bedrooms, living rooms, kitchens, bathrooms and children’s furniture. Polyurethane glass lacquers are easy and safe to work with and, after sufficient hardening time, can be secured using natural adhesives and adhesive tapes. The benefits of glass coating stand out in a number of respects, the most important of which being cost effectiveness. The necessity to outsource low volume production such as glass coating can involve specialoty films and high expense.

Not any more. With Hesse manufacturers can produce an unparalleled range of decorative and functional surfaces at a fraction of the cost in-house. Furthermore, being light fast and with exceptional chemical and mechanical resistance, all Hesse glass lacquers are designed to withstand the most demanding of conditions. This means Hesse can offer surface solutions for interior areas such as kitchen splashbacks and critical areas such as shower screens. The product appeals to designers because it offers vibrant looks for glass partition walls and reverse coated table tops and furniture parts. Further innovative and individual options are also possible by using stencils and pictograms. For additional flexibility the Hesse EL additive can be used in conjunction with compatible PU

F&JP_283pre.indd 86

products to produce customers’ very own glass coatings. This is an excellent option for those times when a new batch of material is not warranted by the size of the job. Two component polyurethane clear and coloured lacquers are available in any gloss level and almost all colour tones. Hesse glass lacquers are also suitable for the direct coating of metal and plastic. Hesse Lignal has utilised its partnership with Redwood Innovations to distribute this product in the UK. Both Hesse and Redwood strive to provide high-quality solutions. To find out more about the glass lacquers and to take advantage of Hesse Lignal’s wood coatings know-how, contact Redwood Innovations which is open Monday-Friday from 7.30am-4.30pm. redwoodinnovations.co.uk

25/04/2017 16:42

Redwood2

First-class coatings for in-demand surfaces

The Hesse Lignal Factory

18 Arnside Road, Waterlooville Hampshire, PO7 7UP Tel: 023 9223 3310 Fax: 023 9223 3320

www.redwoodinnovations.co.uk

Redwood281.indd F&JP_283pre.indd1 87

20/02/2017 16:42 10:29 25/04/2017

SURFACE FINISHES

www.furnitureproduction.net

Over the last 60 years, the Bütfering brand has established itself at the pinnacle of high performance wide-belt sanding machines and innovative surface finishing solutions.

Homag provides the finishing touch for all levels of the industry Recently rebranded, the newly-named Homag wide-belt sander portfolio includes a wide range of models starting at entry level, specifically designed for small workshops, through to high-throughput machines for advanced manufacturing plants. The impressive portfolio includes models for calibrating and finish sanding as well as lacquer sanding. All the models boast German technology and engineering – world renowned for its quality, reliability and innovation. The compact entry level SWT 100 series The Homag sanding range starts with the compact SWT 100 series. These entry-level, wide-belt sanders are equipped with up to two sanding heads. This ensures perfect sanding results from calibrating and fine sanding on solid wood and veneered panels to easy lacquer sanding. The SWT 100 series offers a working width of up to 1100mm with a sanding belt length of 1900mm.

The Robospray Twin – a flawless finish every time for both matt and high-gloss coatings

Moving up – the SWT 200 series The next in the range is the versatile SWT 200 series for sanding solid wood to veneer and intermediate sealer sanding. It uses either Homag’s air cushion sanding pad (acp) or electronic pressure system (eps) intelligent pressure pad systems. The acp system senses incoming workpieces and activates the rise and fall pad system to give an anti-dubbing facility at both leading and trailing edges of the part. It is ideal for use on solid wood or thicker veneers. The eps technology ensures the optimum sanding pressure on all areas of a workpiece, guaranteeing a perfect sanding result. The eps works with a segment width of 50mm (optional 25mm) and is suitable for applications such as solid wood, veneer and lacquer sanding. The individual segments ‘float’ on the part surface with a constant pressure to protect veneered or lacquered surfaces within a tolerance range of 2mm. It is also possible to add or subtract edge segments to modify edge pressure.

The entry level SWT 100 series – compact sanding for a perfect finish

F&JP_283pre.indd 88

The SWT 300 series The SWT 300 series consists of 12 models, each with customisable head combinations to provide specific solutions for each customer. The C head is for solid wood, veneer or lacquer sanding, whilst the R head is designed for calibrating. The Q head has been specifically designed for veneer sanding, removing tape and for sanding of long cross-veneered parts. It is also a good intermediate lacquer sander and can be used to prepare for high gloss finishes.

25/04/2017 16:42

SURFACE FINISHES

www.furnitureproduction.net

For those looking for high-quality sanding across different surfaces, the H head is ideal. It is also designed for lacquer sanding with very fine grits and solid wood sanding, especially frame parts. For fine sanding of wood and wood materials, Homag has developed the E head. This is also good for lacquered surfaces and improving the sanding results of pre-sanded processes. Perfect sanding is about applying the right pressure at the right time and in the right place. On the Homag SWT 300 series, the eps ensures the optimum sanding pressure on all areas of a workpiece, guaranteeing a perfect sanding result. The SWT 700 and 900 series – heavy duty production These heavier models are available in both 1350 and 1650mm working widths and can be equipped with any head type in any order to suit special applications and higher production speeds. Up to five heads are possible including brush heads for textured surfaces. Homag provides the finishing touch with Makor The Homag Group and Makor recently agreed an exclusive global partnership. This agreement provides the basis for a new era in which customers can turn to Homag for almost every application from the start to the finish of their production process. Since its inception in 1968, Makor has become a well-known, and respected brand worldwide. It manufactures a wide variety of automatic wet finishing and coating application equipment. Its machine range includes profile sanding machines, spraying equipment (for panel and strip components), drying tunnels, material handling systems and much more besides. Makor consists of four different divisions: panel, edge, profile and window. Each offers a choice of different finishing solutions, providing a fully versatile range of machinery for all areas of manufacturing. A prime example of Makor’s continuous commitment for innovative engineering lies within its panel division. This sector offers the most advanced solutions for all finishing needs ideal for kitchen cabinets, doors and flat boards manufactured in small batch sizes or just-in-time production. Within this range, Makor offers robotic panel spray systems such as the Robospray Twin; this sets new standards for high quality and high productivity, achieving a flawless finish every time.

F&JP_283pre.indd 89

Wide range of sanding head options available on the SWT 300 series

“Homag’s range of wide-belt sanders offers a huge choice of machines and options to provide the best possible sanding results for our customers’ individual needs.” This state-of-the-art spray equipment uses a twin-arm machining technique. This can either be used solely in robot mode, where only a singular arm is used or, for optimal results, it can also be programmed for full reciprocating machining. This method involves both spraying units for totally consistent paint application. The robotic arms of Robospray Twin have been specifically designed to create the highest finishing quality for both matt and high-gloss coatings. When used in conjunction with one another, they provide advanced production speeds, reduced waste and lowered maintenance costs. The perfect combination for sanding and finishing Simon Brooks, Homag UK’s sales and marketing director concludes: “Homag’s range of wide-belt

sanders offers a huge choice of machines and options to provide the best possible sanding results for our customers’ individual needs. “Whether you’re in the panel, door, window or stair market, flooring, case goods or moulding industries, our new partner brand, Makor, has a finishing solution. “With its impressive choice of spray equipment, roller and vacuum coating machinery and automated handling systems, it is clear to see that the company is committed to engineering excellence. We are delighted to have this new addition to our range and we’re looking forward to seeing this new machinery launched in Homag livery at Ligna 2017.” 01332 856500 info-uk@homag.com homag.com

25/04/2017 16:42

Furnitu Fur

UPDATES

www.furnitureproduction.net

Mighton offers Accoya beads for a natural look and high performance Britain’s longest-established supplier of hardware and components for timber sash and casement windows, Mighton Products, has added Accoya wood beads to its range as well as becoming an approved supplier of Accoya coatings. These naturally insulating beads, offered in a choice of six profiles, are supplied in a natural finish and are available from stock in three metre lengths. Accoya wood is an ideal material from which to manufacture windows and components as it is naturally insulating, Class 1 durable and dimensionally stable. Its stability means that coatings last longer and require less maintenance. Accoya wood is FSC-certified and C2C Gold sustainability-certified and shown through independent testing to be carbon negative when used in the manufacture of windows. Beads are especially prone to failure and those manufactured in Accoya have shown to offer significant gains in durability compared with alternatives. Mighton’s Accoya beads and coatings are available online now and will be included for the first time in the company’s latest catalogue which was launched in April. 01223 497097 mighton.co.uk

Osmo revives aged wood with highly effective Power Gel Osmo UK, the eco-friendly wood and finishes expert, brings tired looking and aged wood back to life with its powerful cleaning agent, Osmo Wood Reviver Power Gel. This product has been especially developed to restore exterior wood, including wooden decking, timber cladding and garden furniture, back to its original colour and character. Osmo Wood Reviver Power Gel is a jelly-like cleaner that effectively cleans and refreshes greyed and weathered exterior wood. Made from environmentally friendly and biodegradable ingredients, the product is free from harmful solvents, chlorine compounds, amines and harmful odours. Osmo’s special cleaning agent is also biodegradable and odour free. One coat of Osmo Wood Reviver Power Gel is sufficient to revive external wood back to its natural colour and appearance.

F&JP_283pre.indd 90

“Exterior wood can often look jaded and old after being exposed to the external elements for a long period,” comments Steve Grimwood, Managing Director, Osmo UK. “In particular, high UV rays can bleach exterior wood, giving the timber a greyed and lifeless appearance. Osmo Wood Reviver Power Gel has a deep penetrating effect that allows professionals and end users to achieve remarkable results that will bring exterior wood back to its original condition in just 30 minutes.” Osmo Wood Reviver Power Gel is ready to apply straight from the tin. After generously applying the product along the wood grain, the solution requires just 20 minutes to gently work into the wood’s surface before being scrubbed with a hard bristle brush. Once rinsed with plenty of water, it is recommended to allow 48 hours drying time before applying a finish, such as Osmo Polyx-Oil, Decking-Oils and Country Colour. On average, one litre of Osmo Wood Reviver Power Gel will cover a 10m2 area. 01296 481220 osmouk.com

25/04/2017 16:42

Furniture Furniture Production Production - May - May issue issue 17.qxp_Layout 17.qxp_Layout 1 21/04/2017 1 21/04/2017 12:04 12:04 Page Page 1 1 Furniture Production - May issue 17.qxp_Layout 1 21/04/2017 12:04 Page 1

ADVERTORIAL

www.furnitureproduction.net

These are 100% are 100% solids solids UV curable UV curable clearclear sealers sealers and and These are 100% solids UV curable clear sealers and AkzoNobel AkzoNobel handles handles the the heat heat with with UK UK Fire Fire Doors Doors Ltd. Ltd. These top coats top coats produced produced in Malmo, in Malmo, Sweden. Sweden. For this For this AkzoNobel handles the heat with UK Fire Doors Ltd. top coats produced in Malmo, Sweden. For this workwork UK Fire UK Fire Doors Doors Ltd.Ltd. selected selected UV Sealer UV Sealer 2495 2495

work UK UK Fire Fire Doors Doors Ltd. Ltd. selected selected UV UV Sealer Sealer 2495 2495 Seizing Seizing an opportunity an opportunity withwith bothboth hands hands is akin is akin to saving to saving a penalty, a penalty, or even or even laying laying down down a bet a bet on aon a andwork and UV Top UV Top 25 4056. 25 4056. BothBoth of these of these products products Seizing an an opportunity opportunity with with both both hands hands is is akin akin to to saving saving a a penalty, penalty, or or even even laying laying down down a a bet on on a a Seizing and UV UV Top Top 25 25 4056. 4056. Both Both of of these these products products and certainty. certainty. However, However, it’s never it’s never easyeasy to grasp to grasp the the nettle nettle without without some some trepidation, trepidation, but but when when thatbet that chance chance provide provide very very high high quality quality and and performance, performance, together together certainty. However, it’s never easy to grasp the nettle without some trepidation, but when that chance certainty. However, it’s never easy toitself grasp thefortune nettle without some trepidation, provide very very high high quality quality and and performance, performance, together together to get to get ahead ahead of the of the game game presents presents itself thenthen fortune does does favour favour the the brave. brave. but when that chance withprovide with offering offering a rafta of raftsuperb of superb benefits benefits suchsuch as high as high to get get ahead ahead of of the the game game presents presents itself itself then then fortune fortune does does favour favour the the brave. brave. to with offering offering aa raft raft of of superb superb benefits benefits such such as as high high with clarity, clarity, fantastic fantastic graingrain fillingfilling properties properties and and are are clarity, fantastic fantastic grain grain filling filling properties properties and and are are clarity, exceptionally exceptionally scuffscuff and and scratch scratch resistant. resistant. These These leadlead exceptionally scuff scuff and and scratch scratch resistant. resistant. These These lead lead to aexceptionally to very a very good good looking, looking, enhanced enhanced appearance appearance of the of the to a very good looking, enhanced appearance of the the to aproviding veryproviding goodanlooking, enhanced appearance of wood, wood, even an even surface surface and and a very a very high-highwood, providing providing an an even even surface surface and and aa very very highhighwood, durability durability finish”. finish”. durability finish”. finish”. durability

It’s this It’s this veryvery kindkind of situation of situation that that provided provided North North It’s this very kind of situation that provided North It’s this very kind situation North Wales Wales based based UK Fire UKofFire Doors Doors Ltd.that Ltd. withprovided with an opportunity an opportunity Wales based UK Fire Doors Ltd. with an opportunity Wales based UK Fire Doors Ltd. with an opportunity to further to further expand expand their their manufacturing manufacturing through through doordoor to further expand their manufacturing through door to further expand their manufacturing manufacturers manufacturers Leaderflush Leaderflush Shapland Shapland whothrough who had haddoor manufacturers Leaderflush Shapland who had manufacturers Leaderflush Shapland who previously previously beenbeen trading trading fromfrom their their Langley Langley Mill had Mill previously been trading from their Langley Mill previously been trading Langley Mill factory factory in Derbyshire in Derbyshire up until upfrom until the their end the end of 2015. of 2015. factory in Derbyshire up until the end of 2015. factory in Derbyshire up until the endwould of 2015. Acquiring Acquiring the now the now redundant redundant premises premises would Acquiring the now redundant premises would Acquiring theFire now redundant would provide provide UK Fire UK Doors Doors Ltd.Ltd. withwith apremises unique a unique opening opening to to provide UK Fire Doors Ltd. with a unique opening to UK Fire Doors Ltd.with with unique opening gildprovide gild theirtheir expansion expansion plans plans with a ready-made aaready-made plantplantto gild their expansion plans with a ready-made plant their expansion plans with ready-made plant andgild and equipment. equipment. The The early early days days of athis of this expansion expansion and equipment. The early days of this expansion and equipment. The early daysAkzoNobel of this expansion would would see see coatings coatings manufacturer manufacturer AkzoNobel would see coatings manufacturer AkzoNobel would see coatings manufacturer AkzoNobel playing playing a pivotal a pivotal part,part, supplying supplying bothboth technical technical and and playing a pivotal part, supplying both technical and playing a assistance pivotal to part, both technical product product assistance enable tosupplying enable this this growth growth period period toand to product assistance to enable this growth period to happen happen smoothly. smoothly. to enable this growth period to product assistance happen smoothly. happen smoothly. UK Fire UK Fire Doors Doors Ltd.Ltd. design design and and manufacture manufacture UK Fire Doors Ltd. design and manufacture bespoke, bespoke, certified certified performance performance firemanufacture doors fire doors and and pre-preUK Fire Doors Ltd. design and bespoke, certified performance fire doors and prehung hung fire and fire and acoustic acoustic doordoor setssets forfire the fordoors UK the UK bespoke, certified performance and hung fire and acoustic door sets for the UK preconstruction construction market, market, enhancing enhancing some some ofthe the of most the most hung fire and acoustic door sets for construction market, enhancing some ofUK the most prestigious prestigious architectural architectural developments developments in the inthe the construction market, enhancing some of prestigious architectural developments in the most country. country. The The newnew factory factory in Langley in Langley Mill has Mill has the very the very prestigious thethe country. Thearchitectural new factorydevelopments in Langley Millinhas very latest latest up-to-date up-to-date computer computer controlled controlled country. The new factory in Langley Mill has the very latest up-to-date computer controlled manufacturing manufacturing process process which which guarantees guarantees precision precision latest up-to-date computer controlled manufacturing process which guarantees precision andmanufacturing and compliance, compliance, enabling enabling ultra-short ultra-short leadlead times. times. process which guarantees precision and compliance, enabling ultra-short lead times. Hand Hand stitching stitching and and book book matched matched veneers, veneers, hand and compliance, enabling ultra-short leadhand times. Hand stitching and book matched veneers, hand finishing finishing and and individual individual inspection all ensure all ensure thathand that fire fire Hand stitching and inspection book matched finishing and individual inspection allveneers, ensure that fire andfinishing and acoustic acoustic doors doors meetmeet or exceed or exceed relevant relevantthat fire and individual inspection all ensure and acoustic doors meet or exceed relevant certification certification and and quality quality requirements. requirements. A relevant choice A choice of of and acoustic doors meet or exceed certification and quality requirements. A choice of overcertification over 300300 veneers veneers make make every every doordoor as unique asAunique and and and quality requirements. choice of over 300 veneers make every door as unique and distinctive distinctive asveneers the as natural the natural timbers timbers that that go into go into fire fire over 300 make every door unique and distinctive as the natural timbers thatasgo into fire door door production, production, enabling enabling architects architects andgo and designers designers distinctive as the natural timbers that fire door production, enabling architects andinto designers to make to make themthem an integral anenabling integral partpart of any of any inspirational inspirational door production, architects and designers to make them an integral part of any inspirational development. development. to make them an integral part of any inspirational development. development. OverOver the last the last couple couple of years of years UK Fire UK Fire Doors Doors Ltd.Ltd. Over the last couple of years UK Fire Doors Ltd. began began tothe stretch tolast stretch its capacity its capacity in Flintshire, in Flintshire, North North Over couple of years UK Fire Doors Ltd. began to stretch its capacity in Flintshire, North Wales, Wales, so Leaderflush so Leaderflush Shapland ceasing to trade to trade at at began itsShapland capacity inceasing Flintshire, Wales, to sostretch Leaderflush Shapland ceasing North to trade at the Wales, end the end of 2015 of 2015 provided provided the prospect the prospect of exploiting of exploiting Shapland ceasing trade at the endso ofLeaderflush 2015 provided the prospect ofto exploiting growth growth opportunities opportunities by acquiring by acquiring a new a new plant. plant. A A the end of 2015 provided the prospect exploiting growth opportunities by acquiring a newofplant. A significant significant strategic strategic investment investment in the in Derbyshire the Derbyshire site site growth opportunities by acquiring a new plant. A site significant strategic investment in the Derbyshire marks marks an intent an strategic intent to become to become the UK’s theinUK’s biggest biggest significant investment the Derbyshire site marks an intent to become the UK’s biggest commercial commercial door and and doordoor set the manufacturer set UK’s manufacturer overover marks andoor intent become biggest commercial doortoand door set manufacturer over the commercial next the next 3 years. 3 years. door and door set manufacturer over the next 3 years. the next 3 years.

Tim Tim Askew, Askew, Managing Managing Director Director and and owner owner of UK of UK Tim Askew, Managing Director and owner of UK Askew, Managing Director andacquisition ownerof ofthe UK FireTim Fire Doors Doors Ltd.Ltd. commented, commented, “The“The acquisition of the Fire Doors Ltd. commented, “The acquisition of the Fire Doors Ltd. commented, acquisition Langley Langley Mill site Mill site allows allows us tousfulfil to “The fulfil our ambition our ambition of ofofthe Langley Mill site allows us to fulfil our ambition of Langley Millmarket sitemarket allows usintothe fulfil ourmanufacture ambitionofof of becoming becoming UK UK leader leader in manufacture the becoming UK market leader in the manufacture of becoming UK door market leader in the manufacture performance performance door sets.sets. Furthermore, Furthermore, its central its centralof performance door sets. Furthermore, its central performance door Furthermore, its central location location reinforces reinforces oursets. position our position as aas nationwide a nationwide location reinforces our position as a nationwide location reinforces ourtoon position as“We a nationwide distributor”. distributor”. He went He went on add, to add, “We intend intend to to distributor”. He went on to add, “We intend to distributor”. to “We intend tothe develop develop the site theHe site as went aas centre aon centre of add, excellence of excellence for the for develop the site as a centre of excellence for the develop theeducation site assectors a centre of and excellence for the health health and and education sectors and I’m particularly I’m particularly health and education sectors and I’m particularly health education andpart I’mthe particularly pleased pleased toand be toable be able to re-employ tosectors re-employ part of of former the former pleased to be able to re-employ part of the former pleased to beShapland able workforce, to re-employ part ofhopefully the former Leaderflush Leaderflush Shapland workforce, and and hopefully Leaderflush Shapland workforce, and hopefully Leaderflush workforce, andof hopefully contribute contribute to the toShapland economic the economic regeneration regeneration the of local the local contribute to the economic regeneration of the local community”. community”. contribute to the economic regeneration of the local community”. community”. Tim Tim Askew Askew wentwent on to onfurther to further say,say, “AkzoNobel “AkzoNobel Tim Askew went on to further say, “AkzoNobel lacquers lacquers offeroffer awent greater a greater degree of say, scratch of scratch Tim Askew on degree to further “AkzoNobel lacquers offer a greater degree of scratch resistance resistance thanthan alternative alternative products products and this this better better lacquers greater degree ofand scratch resistanceoffer thana alternative products and this better product product composition composition has has markedly markedly improved improved resistance than alternative products and this better product composition has markedly improved colour colour consistency consistency andand grain grain infill infill on many on many product composition hasgrain markedly colour consistency and infill onimproved many veneers veneers withwith the consequence the consequence increased of increased colour and grainofinfill many veneersconsistency with the consequence of on increased throughput throughput on the on UV the line”. UV line”. veneers withonthe of increased throughput theconsequence UV line”. throughput on the UV line”. Llwydmor Llwydmor Evans, Evans, Commercial Commercial Director, Director, UK Fire UK Fire Llwydmor Evans, Commercial Director, UK Fire Doors, Doors, alsoalso commented, commented, “We“We are Director, constantly are constantly striving striving Llwydmor Evans, Commercial UK Fire Doors, also commented, “We are constantly striving to improve to improve our offer our offer in asinmany as many dimensions dimensions as as Doors, also commented, constantly striving to improve our offer in as “We manyare dimensions as possible possible and and the increased the increased durability we achieve we achieve to improve ourthe offer in asdurability many dimensions as possible and increased durability we achieve from from using using AkzoNobel AkzoNobel coatings coatings allows allows our our possible and the increased durability weour achieve from using AkzoNobel coatings allows customers customers theAkzoNobel benefits the benefits of reduced of reduced maintenance maintenance from using allows our customers the benefitscoatings of reduced maintenance costs costs coupled coupled withbenefits with an aesthetically an aesthetically enhanced enhanced doordoor customers the of reduced maintenance costs coupled with an aesthetically enhanced door set.costs set. It’s this It’s this marrying marrying engineering of engineering and and design design that that coupled withofan door set. It’s this marrying ofaesthetically engineeringenhanced and design that we set. want we want to this build to marrying build into into our of entire our entire range”. range”. Llwydmor Llwydmor It’s engineering and design that we want to build into our entire range”. Llwydmor Evans Evans also also added, added, “UK “UK Fire Fire Doors Doors has has recently recently wonwon we want to added, build into ourFire entire range”. Llwydmor Evans also “UK Doors has recently won orders orders for also afor number aadded, number of“UK major of major projects projects from from BAM, BAM, Evans Fire Doors has recently won orders for a number of major projects from BAM, predicated predicated onaits on presence its presence at the at former the former Leaderflush Leaderflush orders for number of major from BAM, predicated on its presence atprojects the former Leaderflush Shapland Shapland site.site. BAM BAM havehave a clear a clear view view that that our our predicated on itsBAM presence the former Leaderflush Shapland site. have aatclear view that our presence presence heresite. here helps helps to retain to retain the industry the view industry skill skill base”. base”. Shapland BAM have a clear that our presence here helps to retain the industry skill base”. presence here helps to retain the industry skill base”. Antony Antony Catterick, Catterick, Technical Technical Sales Sales Manager, Manager, Antony Catterick, Technical Sales Manager, AkzoNobel AkzoNobel said,said, “UK“UK Fire Fire Doors Doors Ltd.Ltd. started started to to Antony Catterick, Technical Sales Manager, AkzoNobel said, “UK Fire Doors Ltd. started to produce produce doors doors in the in“UK East theFire East Midlands, Midlands, utilising utilising the the AkzoNobel said, Doors Ltd. started produce doors in the East Midlands, utilising to the equipment equipment that that came came with with the Langley the Langley Mill site. Mill site. We We produce doors the East utilising the We equipment that in came with Midlands, the Langley Mill site. helped helped to start to start up the up production the production line with line with technical technical equipment thatup came the Langley Mill technical site. We helped to start the with production line with support support supplying supplying a range a range of UV of lacquers. UV line lacquers. helped start up the production with technical supporttosupplying a range of UV lacquers. support supplying a range of UV lacquers.

AkzoNobel AkzoNobel offeroffer a fullarange full range of fillers, of fillers, sealers sealers and and top top AkzoNobel offer offer aa full full range range of of fillers, fillers, sealers sealers and and top AkzoNobel coats coats for flat forroller flat roller coatcoat lines,lines, offering offering a choice a choice of of top coats for flat roller coat lines, offering a choice of coats for coatneeds lines, offering aachoice of viscosities viscosities toflat suit toroller suit any any needs whether whether a fully fully filledfilled viscosities to to suit suit any any needs needs whether whether aa fully fully filled filled viscosities ‘finish’ ‘finish’ or ‘open or ‘open grain’. grain’. TheyThey are intended are intended to be toeasy be easy ‘finish’ or or ‘open ‘open grain’. grain’. They They are are intended intended to to be be easy easy ‘finish’ to sand, to sand, leading leading to production to production savings savings on sanding on sanding to sand, leading to production savings on sanding to sand, leading to production savings on sanding consumables. consumables. AkzoNobel AkzoNobel Sealer Sealer 2495 2495 and and its its consumables. AkzoNobel AkzoNobel Sealer Sealer 2495 2495 and and its its consumables. higher higher viscosity viscosity sister sister product product 2494 2494 are designed are designed to to higher viscosity sister product 2494 are designed to higher viscosity sister product 2494 are designed to offeroffer exceptional exceptional clarity, clarity, giving giving an extremely an extremely uniform uniform offer exceptional clarity, giving an extremely uniform offer exceptional clarity, giving an extremely uniform appearance appearance and and allow allow the beauty the beauty of the of wood the wood to to appearance and and allow allow the the beauty beauty of of the the wood wood to to appearance show, show, eveneven enhancing enhancing the wood the wood grain. grain. UV Top UV Top 25 25 show, even even enhancing enhancing the the wood wood grain. grain. UV UV Top Top 25 25 show, 4056 4056 is the is ‘go the to’ ‘goproduct to’ product fromfrom the standard the standard range range 4056 is is the the ‘go ‘go to’ to’ product product from from the the standard standard range range and4056 and includes includes the ‘Hardtop’ the ‘Hardtop’ modification, modification, producing producing and includes includes the the ‘Hardtop’ ‘Hardtop’ modification, modification, producing producing and finishes finishes withwith veryvery good good scratch scratch and and abrasion abrasion finishes with very good scratch and abrasion finishes withand verythis good and abrasion resistance resistance and this helps helps toscratch reduce to reduce reject reject ratesrates fromfrom resistance and this helps to reduce reject rates from resistance and this during helps to reduce reject rates from scratches scratches caused caused during further further machine machine processes. processes. scratches caused during further machine processes. caused during further machine processes. Forscratches aFor more a more extreme extreme scratch scratch resistance resistance AkzoNobel’s AkzoNobel’s For a more extreme scratch resistance AkzoNobel’s For a more extreme scratch resistance ‘Scratchtop’ ‘Scratchtop’ products products can can be specified. be specified. AllAkzoNobel’s the All the ‘Scratchtop’ products can be specified. All the ‘Scratchtop’ products can be specified. All the AkzoNobel AkzoNobel top coats top coats havehave extremely extremely good good clarity clarity AkzoNobel top coats have extremely good clarity top coats have extremely good andAkzoNobel and flowflow out very out very well well to leave to leave an even an even and and flat clarity flat and flow out very well to leave an even and flat and flow out very well to leave anfrom evenMatt and surface. surface. A range A range of gloss of gloss levels levels from Matt to High toflat High surface. A range of gloss levels from Matt to High surface. A range of gloss levels from Matt to High Gloss Gloss are also are also available. available. Gloss are also available. Gloss are also available. Currently Currently UK Fire UK Fire Doors Doors are using are using AkzoNobel’s AkzoNobel’s Currently UK Fire Doors are using AkzoNobel’s UK2495 Fire areTop using UVCurrently Sealer UV Sealer 2495 andDoors and UV Top UV 25 4056. 25 AkzoNobel’s 4056. UV Sealer 2495 and UV Top 25 4056. UV Sealer 2495 and UV Top 25 4056. Tim Tim Askew Askew finally finally commented, commented, “Central “Central to our to our Tim Askew finally commented, “Central to our Tim Askew finally “Central to our growth growth strategy strategy is partnering iscommented, partnering withwith best-in-class best-in-class growth strategy is partnering with best-in-class growth strategy is partnering withcommitment best-in-class suppliers suppliers who who will underpin will underpin our our commitment to to suppliers who will underpin our commitment to suppliers who will underpin our commitment to innovation innovation and and quality, quality, so itso is itno isaccident no accident thatthat innovation and quality, so it is no accident that AkzoNobel AkzoNobel was was one one of the ofso first the first companies wethat we innovation and quality, it is nocompanies accident AkzoNobel was one of the first companies we approached”. approached”. AkzoNobel was one of the first companies we approached”. approached”. is a is leading a leading global global paints paints andand coatings coatings AkzoNobel AkzoNobel AkzoNobel is a leading global paints and coatings company company andand aismajor aleading major producer producer ofpaints specialty of specialty a global and coatings AkzoNobel company and a major producer of specialty chemicals. chemicals. Calling Calling centuries on centuries of expertise, of expertise, theythey company aon major producer specialty chemicals.and Calling on centuries of expertise, they supply supply industries industries andand consumers consumers worldwide worldwide withwith chemicals. Calling on centuries of expertise, supply industries and consumers worldwide they with innovative innovative products products and and sustainable sustainable technologies technologies supply industries andand consumers worldwide with innovative products sustainable technologies designed designed to meet to meet the the growing growing demands demands of our of our innovative products and sustainable technologies designed to meet the growing demands of our fast-changing fast-changing planet. toplanet. meet the growing demands of our designed fast-changing planet. fast-changing planet.

AkzoNobel AkzoNobel Industrial Industrial Coatings Coatings LtdLtd Ltd WFA WFA UKUK UK AkzoNobel Industrial Coatings WFA AkzoNobel Industrial Coatings Ltd WFA UK Unit Unit 4a 4a Mercer Mercer Way, Way, Shadsworth Shadsworth Business Business Park, Park, Blackburn, Blackburn, Lancs Lancs BB1 BB1 2QZ 2QZ Unit 4a Mercer Way, Shadsworth Business Park, Blackburn, Lancs BB1 2QZ 4a687950 Mercer Way, Shadsworth Business Park, Blackburn, Lancs BB1 2QZ T: Unit 01254 T: 01254 01254 687950 W:W: W: www.sikkens-wood-coatings.co.uk www.sikkens-wood-coatings.co.uk T: 687950 www.sikkens-wood-coatings.co.uk T: 01254 687950 W: www.sikkens-wood-coatings.co.uk F&JP_283pre.indd 91

25/04/2017 16:42

SURFACE FINISHES

www.furnitureproduction.net

Renolit Armouren, the innovative and robust PVC film developed to provide superior impact protection to furniture components and interior fittings, is now enhanced with an antimicrobial surface finish.

Antimicrobial impact-resistant film from Renolit

Anti-bacterial additives within the lacquer, work to inhibit or prevent the growth of bacteria on the substrate which delivers a reduction in antimicrobial activity. In independent tests, Renolit Armouren was proven over a 24-hour period to reduce two of the most common bacteria, e-coli and MRSA, found in hospitals by more than 99.8%. The product is available as a 12-item stock range that includes eight realistic woodgrain prints and four contemporary solid colours. It is targeted to meet the requirement for a decorative surface film suited to furniture and interior applications in areas of high traffic and where antimicrobial properties are beneficial. Typical areas of use include for example, healthcare, shopfitting, hotel and hospitality, or public buildings. In addition to its excellent physical characteristics, Renolit Armouren benefits from being offered in small minimum order quantities and with short lead times, which are essential for markets that rely on fast turnaround times for contracts. Product characteristics Renolit Armouren is a 0.7mm-thick material, ideal for either flat lamination or thermoforming. It can be processed on a wide range of substrate materials, such as MDF and chip board. The product can be manufactured using typical conditions on all standard industry equipment. This means that anyone with experience working with products from the company’s 2D offer or 3D global stock ranges Renolit Covaren or Renolit Alkoren can confidently use Renolit Armouren. Product group manager Grant Swan, based at

F&JP_283pre.indd 92

Renolit’s UK manufacturing facility in the north east of England, states: “We have been asked by a number of companies for a durable impact film that is easy to process, fit for purpose, and readily available in a wide range of designs.” Renolit Armouren has been independently impact-performance tested to BSI and NEMA accreditation standards. In the UK, the product was tested according to BS3962-6: Ball impact resistance and in USA according to NEMA LD3 –2005, Ball impact & Dart impact resistance. Product range Renolit Armouren is launched as a stock range of 12 items supplied in 100 linear metre rolls. It contains a variety of eight popular woodgrain designs, including ash, walnut, oak and maple, plus four modern textured solid colours. Renolit Armouren products are completed

with either a classic Finegrain emboss or matt Suedette texture to create beautiful surface finishes. An additional selection of the current woodgrain or solid colour 3D stock range items are also available on a make-to-order basis. Renolit Armouren offers a high level of flexibility to designers and contractors as all designs and solid colours are also available in Renolit’s standard 3D and 2D ranges. This allows different products to be matched, according to the application, within the same environment. Coordinating melamine-faced chipboards are also available from leading industry manufacturers. To request further information, a Renolit Armouren pressed sample and a product range binder, contact Renolit Cramlington direct at marketing.rcl@renolit.com or 01670 718222. renolit.com/design

25/04/2017 16:42

Putting customers first for 150 years

Sherwin-Williams – Your Coating Solutions Partner At Sherwin-Williams we have been serving the coating industry for 150 years. As a valued customer we strive to provide you with the ultimate products and services, based on the latest innovative breakthroughs. To do this we listen to the market, gain an understanding of your individual needs and provide tailored products and services that add value to your business. If you require a finishing solution, and you want the optimal one for your operations then look no further. www.sherwin-williams.eu Sherwin-Williams UK Coatings Ltd | ukinfo@sherwin.com A1 Business Park – Knottingley | West Yorkshire | WF11 0BU | England Phone +44 (0) 1977 67 33 63 | Fax +44 (0) 1977 67 35 21

F&JP_283pre.indd 93

25/04/2017 16:42

SURFACE FINISHING

www.furnitureproduction.net

UV curing for smaller joinery businesses

Pendle Doors recently installed a Bürkle rollercoating UV curing system and haven’t looked back

As technology allows the manufacturing world to achieve ever-faster production times, it’s often the larger joinery businesses that are the main beneficiaries of these improvements. Cost and availability of space are frequently cited as reasons for smaller joinery businesses missing out. High tech lacquer Recent advancements in UV curing equipment and lacquers have changed all that. Not only has the available equipment reduced in size and price but the lacquer itself has changed. Teknos’ UVILUX Sealer 1453 combines a sealer and lacquer in one. This gives the UV process two advantages; no cleaning down equipment between primer and topcoat, just coat and go again; and with UV curing the product is dry in under a minute. There are other advantages to the UV curing system. With traditional drying systems, there is some evaporation whether using solvent or water-based coatings but the immediate solidity of UV-cured joinery puts a stop to this. And since the coating is 100% dry when it emerges, the joinery can be processed immediately. Competitive advantage Lancashire-based joiner Pendle Doors recently installed a Bürkle roller-coating UV-curing system and haven’t looked back. Managing director Steve Anderson explains: “We used to have racks of our doors taking up valuable production space while they dried.

F&JP_283pre.indd 94

25/04/2017 16:42

SURFACE FINISHING

www.furnitureproduction.net

Now our products go through the Bürkle machine, get flipped over and then immediately fed back to coat the other side. Combined with the Teknos UVILUX Sealer, this system has had a massive impact on production times and expenditure.” Cost savings from roller coating Products have no risk of dust contamination since the unit is sealed and the joinery is not wet when it comes out. Liam Whelan from MPS Machines – which represents Bürkle in the UK – adds: “The amount of lacquer used in the Bürkle roller coating system is, on average, one tenth of the amount used by the spraying method.

Despite UV lacquer being typically twice the price of PU-based lacquer, this means the cost of UV is still one fifth that of PU.” Of course, less spraying makes for a better work environment for employees as well. Good things in small packages Like so many technological developments, one of the main changes to UV curing systems has been the reduction in unit size. The floor space required is deceptively modest and although the initial outlay may seem out of reach for some smaller joinery businesses, the payback is said to be fast – and prices are coming down. Lacquer technology has been keeping up

with this fast-paced change. Teknos now offers an antibacterial additive for its combi lacquer, expanding the suitability of UV-cured joinery to specialist locations like hospitals and doctors’ surgeries. With paint technology and UV curing machinery developing rapidly, the opportunities for smaller manufacturers are wide open. Teknos UK 01608 683494 teknos.co.uk MPS Machines 01162 401795 mpsmachines.co.uk

Industrial wood coatings

High quality coatings for internal & external joinery From windows and doors to cladding or kitchen cabinets, whatever the combination of timber species, colour or application method, we have a system that enables you to create a durable and attractive finish. Our range of primers, base stains and top coats help you to control the properties of certain wood types, minimise discolouration, maximise durability and protect against problems such as blue stain and surface mold. Paint with pride

F&JP_283pre.indd 95

www.teknos.co.uk

25/04/2017 16:42

96 TRADE SERVICES

www.furnitureproduction.net

FERCELL info@fercell.com | +44(0)1622 791414 | FercellEngineeringLtd |

Experts in dust extraction, using technology to increase profitability through reliable, energy efficiency production focused solutions.

@fercelluk

Offering advanced and cost-effective solutions, our capabilities extend from dryback spray booths and ovens to turnkey finishing systems.

A comprehensive programme of square and rectangular duct and fittings manufactured to order in varying gauges of prime sheet steel.

Our industrial hygiene team are here to support customers with HSE compliance through the control of health hazards in the workplace.

For 40 years, Fercell have delivered bespoke, innovative solutions. We offer the broadest range of products, services and support to our customers, covering a wide range of industrial pollutants including dust, spray, fume, gas and vapour. We support a broad mix of industries from: automotive and aviation through to construction, education and engineering. Contact us today, our experienced members of staff will be happy to help and can even arrange a trial using your materials.

Fercell.com

F&JP_283pre.indd 96

26/04/2017 10:12

SUPERIOR POWDER COATING TECHNOLOGY

n Manoeuvrable, flexible and easy to operate. n Includes worlds lightest powder handgun @380g, reduces operator fatigue. n Fastest colour change with auto cleaning, improves productivity. n Intuitive touch screen controller unit, easy to read and use. n High transfer efficiency, minimum powder wastage.

World Class Manufacturers of: Process Controls | Curing & Conveying Electrostatics | Fluid Handling Powder Coating | Atomization F&JP_283pre.indd 97

25/04/2017 16:42

EH B E Y EE FIE EEE H N ENEE

FANTASTIC AS A FIXING

SUBLIME AS A SYSTEM

FEE MEEE INFEEMEEIEN END EELEE VIEIE... EEEEEEEEEE EEEEEEEEEEEEEEEEEEEEEEEEE 98 FullF&JP_283pre.indd page.indd 1

25/04/201710:47 16:42 28/07/2015

TRADE SERVICES 99

www.furnitureproduction.net

When you care enough to drive the very best

The Renault Master

Lowest loading height with maximum payload. Get it loaded – every time!

Renault Master LoLoader®

Vauxhall Movano KneeHi®

Fiat Ducato Canniloader®

For more information on these vehicles, contact our sales ofﬁce on 01884 33001 opt.1 or email mail@trucksmith.co.uk On the web: www.loloader.co.uk www.kneehi.co.uk www.canniloader.co.uk

10:47

F&JP_283pre.indd 99

25/04/2017 16:42

100 TRADE SERVICES

www.furnitureproduction.net

SOLID OAK AND PINE JOINERY PANELS AND PRODUCTS • Mixed orders, dispatched same day • UK delivery within 2-3 working days • Free delivery for orders in excess £650

OAK

Oak Panels 9mm / 15mm / 18mm / 20mm / 25mm Oak Table Tops 30mm/40mm x 915mm x 1530/1800/2100/2400mm Leg Blanks 90mm x 90mm / 70mm x 70mm Newel Posts 90mm x 90mm x 1500mm / 3600mm / 4200mm Solid Oak Stair-stringers 28mm / 33mm x 250mm x 4200mm Worktops FJ 40mm x 650mm x 4200mm

PINE

GA IMPORTS LTD Unit 6, First Avenue, Bluebridge Ind Est, Halstead, Essex, CO29 2EX Tel: 01787 479914 Fax: 01787 475244 Email: sales@gaimports.co.uk

WWW.GAIMPORTS.CO.UK GAImports277.indd 1

F&JP_283pre.indd 100

Pine Panels 6mm / 9mm / 12mm / 15mm / 18mm / 20mm / 25mm / 27mm Pine Table Tops 32mm / 40mm x 900mm x 1500mm / 1800mm / 2400mm Pine Stair-stringers 33mm x 270mm x 4470mm Pine Windowboards 26mm x 290mm x 4200mm Stair Treads 28mm x 270mm x 2700mm Bull Nosed

RADIATA KNOTLESS PINE Panels 9mm / 18mm / 24mm

Many other products available in stock

26/10/2016 09:29

25/04/2017 16:42

Global

West Yorkshire based Global Components UK LTD are a leading and preferred supplier to Bed and Furniture manufacturers throughout the UK and Ireland, offering bed and furniture components, fabrics and packaging products, we are proud to support UK manufacturing by offering a quality service at competitive prices to encourage manufacturing back to the UK.

Please contact Claire Joynson for all enquiries: Tel: 01924 260097 E: claire@gc-uk.com Global Components (UK) Ltd, GreenďŹ eld Mills, Warneford Avenue, Ossett, WF5 9NJ Please visit our website

www.gc-uk.com

F&JP_283pre.indd 101 1 Global Compoments.indd

25/04/2017 20/12/2016 16:42 16:27

102

TRADE SERVICES

www.furnitureproduction.net

Businesses excited by 3D printing potential, but relaxed about risks New research from law firm DMH Stallard has found that while many companies are excited by the use and potential of 3D printing, they currently don’t see it posing much of a threat to their intellectual property (IP). This is despite the fact that 3D printing can make counterfeiting goods easier. The qualitative research spoke to companies working across such areas as using 3D printing to produce prototypes as well as finished parts, and those developing software relevant to 3D printing, design protection and data logistics. Robert Ganpatsingh, partner at DMH Stallard and one of the researchers, says: “Of the companies we spoke to, who all operated in a business-to-business environment, the majority believed that their IP would be safe if sensible precautions were taken to protect it. Although they did acknowledge that there was more danger to them at the bespoke end of the scale, where very small numbers of highly customised products are made. “While this attitude may not cost them today, as 3D printing improves, so does the ability of counterfeiters to rip off IP which is hugely valuable to organisations. Companies need to take steps now to ensure that they are protected in the future as the technology develops.”

“One of the most attractive things about 3D printing is that manufacturing businesses need only move data to the printer to enable local manufacturing”

The report from DMH Stallard

F&JP_283pre.indd 102

Robert Ganpatsingh, partner at DMH Stallard

The research found that the major motivations for companies to use 3D printing fell into four main categories: – Supply chain disruption. It allows companies to take back control of their supply chain by producing their own parts; – Mass customisation. Being able to customise products without the need for expensive and dedicated tools; – Reverse engineering. Not only does 3D printing allow the design and creation of customised products, it allows models to be created from products; – Making the impossible possible. It allows the creation of products that other manufacturing

methods would not have allowed. Robert continues: “One of the most attractive things about 3D printing is that manufacturing businesses need only move data to the printer to enable local manufacturing. But this means whoever has that data has the keys to the castle. The UK develops innovative products that are the result of huge investments in research and development. Organisations need to protect their investment by making it as difficult as possible for counterfeiters to copy their products.” Robert has the following tips for businesses wanting to get the most from 3D printing while protecting their IP.

Ten top tips for making the most of 3D printing Evaluate the strategic benefits that 3D printing could bring to your business through increased agility and reduced product development time scales. Secure your data both internally and externally. If you need to share designs with third parties, use geometrical models viewed through web-based viewers. This means that you can avoid sending sensitive design files which can be rapidly disseminated and easily exploited through 3D printing. For added security, invest in your own 3D printing capability to print prototype designs in-house. Technology is constantly changing and advancements may overtake your current development and protection strategies. Keep up to date with changes in the industry to avoid this happening to you. Set up as many barriers as possible to prevent the copying of your products. Remember to follow tried and trusted strategies to protect IP, such as design rights, patents and trade marks. Place greater emphasis on determining which

parts of your products may need their own individual protection. If you are allowing customers or suppliers to 3D print finished parts of your own design, consider posting them on a site where distribution is controlled. You must have strict contractual terms agreed between you and the 3D printing bureau to give you added protection in case of any lost data, IP infringement or other legal liability. If making production parts, ensure that you have appropriate control of processes within your organisation and with any sub-contractors you may use. When making production parts, look to protect the process, not just the shape of the parts. Get advice to ensure the most important aspects of your products are properly protected. Don’t forget to look at our earlier report on protecting intellectual property. As well as protecting the process used to create products, think about protecting the materials being used and how important they are. This may be through IP or an exclusive contractual agreement with the supplier.

25/04/2017 16:42

TRADE SERVICES 103

www.furnitureproduction.net

Vector add copie.pdf 1 20/03/2017 11:48:48 Vector Vector add copie.pdf add copie.pdf 1 20/03/2017 1 20/03/2017 11:48:48 11:48:48

Are Are Areyou you youready ready readyfor for forIndustry Industry Industry4.0 4.0 4.0???

PERFECTION PERFECTION PERFECTION IS IN THE DETAIL ISIS ININ THE THE DETAIL DETAIL WITH TECHNOLOGY BECOMING SMARTER IMAGINE AA A WITH WITH TECHNOLOGY TECHNOLOGY BECOMING BECOMING SMARTER SMARTER IMAGINE IMAGINE WORLD WHERE YOUR MANUFACTURING PROCESSES WERE WORLD WORLD WHERE WHERE YOUR YOUR MANUFACTURING MANUFACTURING PROCESSES PROCESSES WERE WERE PREDICTIVE ININ ANTICIPATING PRODUCTION WHILST YOUR PREDICTIVE PREDICTIVE ANTICIPATING IN ANTICIPATING PRODUCTION PRODUCTION WHILST WHILST YOUR YOUR PRODUCT ISIS STILL ININ DEVELOPMENT? PRODUCT PRODUCT STILL IS STILL DEVELOPMENT? IN DEVELOPMENT?

VECTOR CUTS TOTO THE OFOF OPERATIONAL EXCELLENCE. THANKS TOTO 3030 VECTOR VECTOR CUTS CUTS THE TOCORE THE CORE CORE OPERATIONAL OF OPERATIONAL EXCELLENCE. EXCELLENCE. THANKS THANKS TO 30 YEARS OFOF EXPERIENCE AND ONGOING INNOVATION ININ AUTOMATED CUTTING, YEARS YEARS EXPERIENCE OF EXPERIENCE AND AND ONGOING ONGOING INNOVATION INNOVATION AUTOMATED IN AUTOMATED CUTTING, CUTTING, LECTRA CONTINUES TOTO LEAD THE WAY IN UNITING TECHNOLOGICAL EXPERTISE LECTRA LECTRA CONTINUES CONTINUES LEAD TO LEAD THE THE WAY WAY IN UNITING IN UNITING TECHNOLOGICAL TECHNOLOGICAL EXPERTISE EXPERTISE WITH SPECIALIZED INDUSTRY NEEDS THROUGH THE NEW GENERATION OFOF VECTOR. WITH WITH SPECIALIZED SPECIALIZED INDUSTRY INDUSTRY NEEDS NEEDS THROUGH THROUGH THE THE NEW NEW GENERATION GENERATION VECTOR. OF VECTOR. SUPPORTED BYBY POWERFUL SOFTWARE AND INTUITIVE CONTROLS, VECTOR SUPPORTED SUPPORTED POWERFUL BY POWERFUL SOFTWARE SOFTWARE AND AND INTUITIVE INTUITIVE CONTROLS, CONTROLS, VECTOR VECTOR DELIVERS UNPRECEDENTED UPTIME, IMPROVED SPEED, ENDURING RELIABILITY AND DELIVERS DELIVERS UNPRECEDENTED UNPRECEDENTED UPTIME, UPTIME, IMPROVED IMPROVED SPEED, SPEED, ENDURING ENDURING RELIABILITY RELIABILITY ANDAND OPTIMIZED EFFICIENCY WITH THE REASSURANCE OFOF A UNIQUE SUPPORT INFRASTRUCOPTIMIZED OPTIMIZED EFFICIENCY EFFICIENCY WITH WITH THE THE REASSURANCE REASSURANCE AOF UNIQUE A UNIQUE SUPPORT SUPPORT INFRASTRUCINFRASTRUCTURE. ITS EXCEPTIONAL PERFORMANCE SECURES ITS POSITION AS THE ULTIMATE TURE. TURE. ITS EXCEPTIONAL ITS EXCEPTIONAL PERFORMANCE PERFORMANCE SECURES SECURES ITS POSITION ITS POSITION AS THE AS THE ULTIMATE ULTIMATE AUTOMATED CUTTING INVESTMENT FOR ALL MANUFACTURING MODELS - FROM LIMITED AUTOMATED AUTOMATED CUTTING CUTTING INVESTMENT INVESTMENT FOR FOR ALL ALL MANUFACTURING MANUFACTURING MODELS MODELS - FROM - FROM LIMITED LIMITED SERIES TOTO MASS PRODUCTION - TO MEET THE STRICTEST REQUIREMENTS. SERIES SERIES MASS TO MASS PRODUCTION PRODUCTION - TO -MEET TO MEET THE THE STRICTEST STRICTEST REQUIREMENTS. REQUIREMENTS.

FAST AND HIGH-QUALITY CUTTING FAST FAST AND AND HIGH-QUALITY HIGH-QUALITY CUTTING CUTTING OPTIMIZED TOTAL COST OF OPTIMIZED OPTIMIZED TOTAL TOTAL COST COST OFOWNERSHIP OF OWNERSHIP OWNERSHIP REDUCED WASTE AND PRODUCTION COSTS REDUCED REDUCED WASTE WASTE AND AND PRODUCTION PRODUCTION COSTS COSTS RAPID RETURN ON RAPID RAPID RETURN RETURN ONINVESTMENT ON INVESTMENT INVESTMENT

“A“Apioneering solution ininthe Internet ofofThings, Vector was the first cutting “A pioneering pioneering solution solution in thethe Internet Internet of Things, Things, Vector Vector was was thethe first first cutting cutting solution on market connected totothe Internet and which used a asystem ofof of solution solution onthe on thethe market market connected connected to thethe Internet Internet and and which which used used system a system predictive maintenance. The Vector range fully answers Industry 4.0 predictive predictive maintenance. maintenance. The The Vector Vector range range fully fully answers answers Industry Industry 4.0concepts 4.0 concepts concepts and its services are a amajor asset for cutting room ofofthe future.” and and itsinnovative its innovative innovative services services areare major a major asset asset forthe for thethe cutting cutting room room of thethe future.” future.”

ENSURED REPEATABILITY ENSURED ENSURED REPEATABILITY REPEATABILITY UP UPTIME UPTO UP TO98% TO 98% 98% UPTIME UPTIME

Daniel Harari, Lectra CEO. Daniel Daniel Harari, Harari, Lectra Lectra CEO. CEO. Find out how you can becan with cutting room by visiting WWW.LECTRA.COM/EN Find Find out how outsmart how smart smart you you can be with beyour with your your cutting cutting room room by visiting by visiting WWW.LECTRA.COM/EN WWW.LECTRA.COM/EN

Lectra1/2.indd 1

F&JP_283pre.indd 103

13/04/2017 09:32

25/04/2017 16:42

104

TRADE SERVICES

www.furnitureproduction.net

Makita’s latest version of the popular 18v cordless drywall screwdriver runs up to an impressive maximum 2500rpm – lower than its predecessor – but delivers greater driving torque from the innovative brushless motor. A TEK screwdriver version is now available for the first time from Makita which is sure to appeal to cladding contractors.

Makita introduces new LXT drywall screwdriver, TEK screwdriver version and pin nailer The new Makita DFS250 LXT drywall screwdriver with ¼” hex drive shank will drive home 5mm drywall screws; 6mm self-drilling screws and 90mm x 4.5 coarse thread fixings. The specification includes variable speed control trigger; ergonomic soft grip with thumb and fore finger grip pads; belt clip and LED job light while the aluminium gear housing saves overall weight. This new Makita drywall screwdriver features Push Drive Technology where, with the lock-on button engaged the motor will not rotate under no-load conditions, resulting in reduced overall power consumption. The drive will start rotating at full speed only when the screw is pressured on the board

surface. The DFS250 has a one-touch bit locator and a silent clutch that cuts drive when the screw is home. Weighing just 1.8kg the Makita DFS250 is available either as a body only machine or with two 5.0 Ah Lithium-Ion batteries in a Makpac case. The new Makita DFS251 machine is the TEK screw version, with offers all the attributes of the DFS250, and in addition will power a 6mm hex screw socket. TEK screws are the core fixings for cladding and panel walling systems. The new Makita DPT353 LXT pin nailer takes 23 Gauge (0.6mm) size nails and can deliver 15, 18, 25, 30 and 35mm length nails. The magazine will hold 100 nails of each

Like Us! @screw_shop

YOUR FRIEND IN THE TRADE FOR OVER 30 YEARS...

BUY YOUR SCREWS AND FIXINGS ONLINE

of these sizes. The finished driving depth, that is, how deep below the surface the nail head finishes, or level if required, is adjusted by the simple rotary adjuster adjacent to the nose assembly. The anti dry-fire mechanism stops the nailer operating if the machine has run out of nails. The nose tip has been redesigned for better visibility enabling the operator to get a quick and easy view of the desired firing point on the work piece. The DPT353 has a low reaction

force mechanism which enables easier nailing of long pins. Makita recommends that a trigger safety lock should always be applied when the machine is not in use. With LED job light; soft grip handle; belt clip and battery fuel gauge the new Makita DPT353 LXT pin nailer will appeal to all installers and construction trades. It is available with two 5.0 Ah Lithium-Ion batteries in a Makpac case, or as a body only machine, and replaces the DPT351 model. makitauk.com

at competitive trade prices for quick delivery or collection from us

OR CALL US WITH YOUR ENQUIRIES 0121 559 8866

NE Fasteners Ltd trading as Screwshop Units 2+3, Waterfall Lane Trading Estate, Waterfall Lane, Cradley Heath, B64 6PU

F&JP_283pre.indd 104

25/04/2017 16:42

CLASSIFIEDS

www.furnitureproduction.net

SITUATIONS VACANT

105

MACHINERY & EQUIPMENT

TIMBER TEAM (MACHINERY) Ltd.

FACTORY MANAGER

Specialists of Woodworking Machinery in the UK & Worldwide.

Job Type: Permanent – Full-Time Salary: Dependent upon skills and experience Holidays: 23 days plus statutory bank holidays

Tel: +44(0)1455 846888

E-mail: sales@timber-team.com

Mpower Full range of new machines..................................................................................................call for full details

Job Scope Are you someone who will make a significant contribution to the operation of our main factory based in Jarrow? Could you lead and develop the on-site production team, whilst responding to the ongoing changing needs of the business? You will be self-motivated and continually striving to improve all aspects of exceptional factory management such as work flow, quality, machine initializing and efficiency.

Stromab Matrix 1 – Auto crosscut saw, 6M infeed, pusher with auto lift on return, 10HP motor (yr 2012)...........£ P.O.A Wadkin 18” CC – Crosscut saw - braked, re-built condition ..............................................................................£ P.O.A Wadkin BRA/350 Radial Arm crosscut saw DC brake........................................................................... from £1,750.00 Wadkin 14” BRA Radial Arm crosscut saw, various - ex-college........................................................... from £1,250.00 Wadkin BER/2 - Spindle moulder ex-college................................................................................................. £1,450.00 Wadkin 12” BAO/S – 12”x 7” surface planer thicknesser ..................................................................... from £1,250.00

Job Tasks

Sedgwick MB 308 - 12”x 9” surface planer thicknesser – braked CE spec. Ex-school immaculate .............. £ 2,200.00

• Maintain and improve systems, processes and procedures to ensure all product is manufactured within the timescales set in the production schedules.

Sedgwick 12” MA – 12”x 7” surface planer thicknesser ...................................................................... from £1,150.00 Robinson EN/T 16” x 9” surface planer thicknesser, DC brake...................................................................... £2,850.00

• Maintain and improve systems, processes and procedures which maximise productivity throughout the factory.

Wadkin 9” BF/T – surface planer 1570mm long tables, DC brake etc ex college ........................................... £1,350.00

• Achieve deliveries on time, to the required quality and within budget.

Wadkin T500 – 500 x 250 Thickness planer DC braked, re-built condition, .................................................. £4,750.00

• Lead by example, demonstrating high standards of behaviour and integrity. Develop and Support people through coaching, communication and feedback.

Wadkin 20” BSW – Circular rip saw, DC brake re-built condition................................................................... £3,450.00 Sedgwick TA 400 – Circular rip saw, brake etc. CE spec. Very little use ex-school ........................................ £2,350.00

• Ensure that all staff work within Health and Safety guidelines to maintain a safe working environment.

Startrite 352SB Bandsaw – fence, brake motor, rack & pinion tilt, ceramic guides. Virtually as-new ............. £1,550.00

• Liaise and negotiate with external suppliers of services such as environmental inspections/ testing, servicing and repairing machines etc.

Wadkin UX/B/2 – high speed router, tilt table, pneumatic head rise & fall ...................................................... £3,650.00 Wadkin DM – hollow chisel mortiser / refurbished ....................................................................................... £2,550.00 Wadkin DM/V – Vibratory head hollow chisel mortiser refurbished ............................................................... £4,250.00

Qualifications, Skills and Experience • The candidate will be a proven Production/Site Manager with a working knowledge of panel/ timber production from within the Furniture Industry.

Wadkin MF – Chain and Chisel mortiser / subject to condition req’d ...................................................................£ P.O.A Dominion BXA – 5 Head single ended tenoner / subject to condition req’d ..........................................................£ P.O.A

• Strong interpersonal skills to enable delivery of challenging targets under pressure and excellent communication skills to be able to communicate at all levels.

Union Graduate – Lathe ex-school, choice of various models .............................................................................£ P.O.A

• Develop strong working relationships with all stakeholders – internal and external.

Meddings MF/4 – Pillar drill, floor standing ½” Jacobs chuck refurbished........................................................ £550.00

Wadkin BL/150 - Lathe ex college......................................................................................................................£ P.O.A Meddings D2 – 5 speed Pillar drill, bench mount ½” Jacobs .......................................................................... £275.00

Personal Characteristics

Single Bag Dust extractor – 1phase / 240V / 7.5 amp, Excellent condition ....................................................... £175.00

• Flexible approach

Active Air DE 1600 Single Bag Dust extractor – 3 phase, Excellent condition ex-school ................................... £175.00

• Proven ability to gain strong results in a team environment.

P&J Dust Unit Model 1M small unit, with filter shaker suit small sander etc .................................................... £ 365.00

• Strong leadership skills

DCE Dust Unit Model UMA-154 G4 with filter shaker controller & acoustic filter ............................................ £1,450.00

If you think this role fits your passion please forward your CV with a covering letter to: andrea.spence@bemodern.co.uk

DENWOOD

bemodern1/4.indd 1

visit our website

www.denwood.uk.com

USED MACHINERY STOCK

We stock a large range of new SCM machines for quick delivery; Phone/email for details

NEW SCM MACHINES FROM STOCK F410 SURFACE PLANER /S520 THICKNESSER / S300 RCS 1100mm TWIN BELT SANDER / Si350 CLASS 3.2m PANEL SAW / Ti105 NOVA SPINDLE MOULDER / FS41 UNDER & OVER PLANER / ME 25 EDGEBANDER ETC

USED MACHINES HARWI PIRANHA wall saw, 3300 x 1550mm capacity, ex demo (2016)............................................................................£6750 SCM SANDYA 10rcs, 1300 wide, twin belt sander................................................................................................................£9500 SCM RECORD 130 ﬂat bed cnc 10x4’ / toolchanger / drilling / horizontal head .......................................................... £24,500 MINIMAX FS350 combined under/over planer, tersa ..........................................................................................................£2550 SCM K1000 edgebander: full spec machine ...................................................................................................................... £20750 SCM K203 E edgebander: saws/trim/scrape/buff.................................................................................................................£7950 SCM K300 E edgebander: saws/trim/scrape/buff.................................................................................................................£6650 SCM S2000 edgebander: premilling/corner rounder, high spec/heavy duty, max 15mm lipping............................... £22,500 BREVETTI C16 twin blade mitre saw......................................................................................................................................£3950 VERTONGEN S320. 320mm wide throughfeed sander.......................................................................................................£3250 WADKIN JY BOBBIN SANDER ............................................................................................................................................£1950 WADKIN JW 30”double disc ...................................................................................................................................................£2750 SCM SANDYA 10 RCS ............................................................................................................................................................................... 1100mm roller and roller/pad combi, auto anti-dubbing, suitable for joinery and veneer panel work ................. £7250 ELCON RS185 vertical wall saw 3100 x 1550, 55mm depth cut, .......................................................................................£3250 SAOMAD tenoner; saw / top & bottom horizontal tenon / vertical scribe...........................................................................£6750 SEDGWICK TESH tenoner; Top / bottom with vertical scribe .............................................................................................£3250 SCM M80 edgebander for shaped panels; edge 0.5-3mm, 10-80mm height (2012) + M80T Trimmer ....... £4750 + £2950 SCM K208 ER edgebander; two pairs trimmers, ideal for tape & solid lips ................................................................... £11750 WADKIN ECA tenoner, 5 heads, full guarding, chip limiter blocks, brakes etc .................................................................£6750 SPINDLE MOULDERS various, Wadkin BEM/BER4/BEL/EQ to clear from......................................................................£1200 KOCH SBD-B (solid wood machine), double end cut-off / drill / dowel inserters, track fed & auto piece return ....... £16750 WADKIN EEC re-saw ................................................................................................................................................................£4500 PADE twin station slot morticer ................................................................................................................................................£2750

Tel: 0115 932 0166 Fax: 0115 932 0167 Email: sales@denwood.uk.com

Denwood 283.indd 1 F&JP_283pre.indd 105

L.H. WIGZELL LTD

WOODWORKING MACHINERY LTD 18/04/2017 10:29 TTeamFP266.indd

Unit 1, St Andrews Court, Manners Avenue, Manners Ind Est, Ilkeston, Derbyshire, DE7 8EF

VIEW OUR NEW AND USED STOCK ONLINE AT

www.timber-team.com for further information

Timber Team (Machinery) Ltd, The Knoll, Leicester Road, Earl Shilton, Leicestershire LE9 7TJ

26/11/2015 13:53

Liquidation Machinery - Supplying quality new and used woodworking machinery to the trade FEATURED Stenner Eagle 36 Resaw 4” Blade .........................................................................................................£7,500.00+VAT 2013 SCM Sintex Profiset 40 Programmable 4 Sided Planer ................................................................£9,750.00+VAT 2015 SCM tf130 Class Spindle Moulder with Auto Feed .....................................................................£5,250.00+VAT Framer MBO T1 Horizontal Mortiser + Lussault Grinder ..................................................................£6,9500.00+VAT

JUST IN 2014 Boere Sandrite 1100 KKD 3 Head ................................................................................................................. POA 2016 Felder KF500, 240v Combination Saw + Spindle Moulder ........................................................£6950.00 + VAT Felder CF731 Combination Saw, Spindle, Planer Thicknesser ............................................................£5500.00 + VAT SCM T110i Tilting Spindle Moulder With Power Feed ........................................... 3 Available from £4000.00 + VAT SCM Sandya 7 Twin Belt Sander ......................................................................................................£13,500.00 + VAT Sedgwick 3 Head Tenoner ....................................................................................................................£3500.00 + VAT 2006 Weinig S50 Dimter Optimising Saw .........................................................................................£17,500.00 + VAT SCM Superset XL 260x180mm 4 Sided Planer, Spiral Cutters.........................................................£18,950.00 + VAT NEW MACHINERY IN STOCK NOW Robland NZ3200 Panel Saw Elec Tilt + Rise and Fall ..........................................................................£6500.00 +VAT Robland NXSD 310 240v Planer Thicknesser.......................................................................................£2050.00 +VAT Robland Z3200 3.2m Manual Panel Saw ..............................................................................................£5250.00 +VAT Robland T120 TS Spindle Moulder .............................................................................................from £3950.00 +VAT Robland SD410 Planer/Thicknesser ............................................................................................from £5950.00 +VAT Robland SD510 Planer/Thicknesser ............................................................................................from £6200.00 +VAT Single and Twin Bag Dust Extractors .............................................................................................£300/£400.00 +VAT 34L and 48L Auto Feed Units ........................................................................................................from £575.00 +VAT Sedgwick 571 Mortisers Single and 3 Phase .......................................................................................£13500.00 +VAT Sedgwick SM210 30mm Spindle Moulder ............................................................................................£2750.00 +VAT

CURRENT STOCK Maggi Junior 640…2 available.................................................................................................... from £1250.00 + VAT Wadkin SRV 30” Rip Saw DC Brake ...................................................................................................£2250.00 + VAT Felder K500S Panel Saw ......................................................................................................................£3500.00 + VAT SCM Sintex XL 4 sided Planer ............................................................................................................£6,950.00 + VAT WEINIG PROFIMAT P22N 5 HEAD .................................................................................................£7,500.00 + VAT EBM 140 Edge Bander ........................................................................................................................£4,250.00 + VAT 2005 SCM Olympic Edge Bander Coerner Rounding.......................................................................£11,950.00 + VAT 2014 Biesse K60 3mm Edgebander .......................................................................................................£4250.00 +VAT Biesse Active Trim 120, 240v. ...............................................................................................................£3250.00 +VAT SCM Contoura Edgebander ...................................................................................................................£2500.00 +VAT 2011 Italpresse Universal Frame Cramp ................................................................................................£8995.00 +VAT SCM Pratika Top and Bottom Veneer Trimmer .....................................................................................£2850.00 +VAT Wadkin EKA Tenoner 5 Head Braked, Guards, Tooling .......................................................................£6500.00 +VAT Multico TM3 2 Head Tenoner................................................................................................................£1750.00 +VAT Wadkin DM Mortisers .................................................................................................................from £1750.00 +VAT Wadkin MF Mortisers ..................................................................................................................from £2250.00 +VAT Interwood 8x4 3 Daylight Heated Veneer Press ....................................................................................£6500.00 +VAT Tregarne 4000 RF Woodwelders............................................................................................................£1950.00 +VAT Various 1 and 2 Bag Dust Extractors .............................................................................................from £150.00 +VAT Boere TKS 800 Twin Belt Sander..........................................................................................................£4000.00 +VAT VIET Challenge 323 3 Belt Sander.....................................................................................................£15,000.00 +VAT Wadkin GA 230x160 7 Head + Universal Recon ..................................................................................£9750.00 +VAT SCM Minimax F41 Elite S Surface Planer ............................................................................................£2950.00 +VAT Wadkin PBR Resaw ...............................................................................................................................£3750.00 +VAT

T: 01279 423667 / 07931 701829 / E: sales@lhwmachinery.co.uk / www.liquidationmachinery.com

LiquidationMach2017.indd 1 20/04/2017 11:08

19/04/2017 12:26 26/04/2017 10:13

106

CLASSIFIEDS

www.furnitureproduction.net

MACHINERY & EQUIPMENT

TOOLING

L.H. WIGZELL LTD

Liquidation Machinery - Supplying quality new and used woodworking machinery to the trade

ACCURATE MEASUREMENTS INSTANTLY

WANTED

again and again and again … FLIPSTOP is a unique measuring stop system which can be used on most types of machine tools to provide accurate, repeatable machining operations easily and quickly.

ALL QUALITY USED WOODWORKING MACHINERY. SINGLE ITEMS TO COMPLETE FACTORY CLEARANCES

Datum Tools Limited The Factory, Mardens Hill Crowborough, East Sussex TN6 1XL Tel: 01892 667 800 / 01892 667 900 Email: service@flipstop.com

T: 01279 423667 / 07931 701829 / E: sales@lhwmachinery.co.uk / www.liquidationmachinery.com

September 2016 #275 News / Events Installations / Products / Updates W16-Elements Preview / Trade Services

www.furnitureproduction.net

for further information please visit

ra ru Ov de s19/04/2017 er 12:34 1 t 15 Pa eFlipstop2016.indd d ye r ar tn se er xp er ien ce

LHWM2017.indd 1

www.flipstop.com Jan 2017 #279

“the moulder tooling specialist”

High Quality, Bespoke Dovetail Drawers

02/09/2016 17:38

4 Highmeres Road Leicester, LE4 9LZ, UK

www.coltontooling.co.uk One machine, five axes, limitless creativity

FP279 V2.indd 1

• Precision cut dovetails

22/11/2016 12:20

+44 (0)116 276 6225

Titan presents the future at HOMAG City FP275_Main.indd 1

• Supplied with or without drawer runners

CNC machinery

www.furnitureproduction.net

Proud to be the UK’s only Weinig contract partner

The industry’s leading supplier of solid timber dovetail drawers and accessories. • Bespoke size options and various timbers available

News / Installations Foils, laminates and veneers

06/01/2017 13:44

Colton.indd 1

27/11/2015 12:13

Also available in standard sizes from stock. Request our brochure or view online.

t: 01280 825776 e: sales@proboxdrawers.co.uk www.proboxdrawers.co.uk

Next month ... • Adhesives • Sanding & ﬁnishes

THE LEADING RESOURCE AND MARKETING PLATFORM TO THE UK FURNITURE AND JOINERY TRADE. Comprising a monthly magazine, class-leading website and a range of supplements and digital products, Furniture & Joinery Production offers greater reach than any other brand in the sector – and consequently has the strongest advertiser following. Since 1995, Furniture & Joinery Production has offered news, advice and insights from the market – indeed, it is recognised by the prestigious International Woodworking & Furniture Supplier Magazines’ Assocation (FSM) as the UK’s leading publication.

• Training, maintenance & service To feature your products, service and brands get in touch with paul.ﬁeld@gearingmedaigroup.com

www.furnitureproduction.net

F&JP_283pre.indd 106

DON’T MISS AN ISSUE, SUBSCRIBE TODAY UK - £65.00

EU - £85

ROW - £95

26/04/2017 10:13

Rehau

SIMPLY MADE FOR EACH OTHER.

ce n e i r e p x E at ion r e n e g t he new U V I S I O A o f t h e R s! s ur f ac e

REHAU at Interzum 2017, hall 8.1, stand E30. We are looking forward to your visit! More information at www.rehau.com/interzum2017

F&JP_283pre.indd Rehau283.indd 1 107

25/04/2017 13/04/2017 16:42 12:01

Invitation

6 16.- 19.05.2017

We kin d ly in v ite you to vi s it u s a t o u r b o o th :

Hall 06.1 Booth C025

F e a t u r i n g: TopX range of products Coated-Ac rylic-Film glossy Coated-Acrylic-Film m att Coated-Acrylic-Glass 2 m m sheet Polystyrene balan cing sheet m att

We are looking forward to your visit!

Senoplast Klepsch & Co. GmbH 5721 Piesendorf Âˇ Austria T +43 6549 7444-0 info@senoplast.com www.senoplast.com

F&JP_283pre.indd 108 Anzeige_297x216_mm_EN_rz.indd 1

Senosan GmbH 5721 Piesendorf Âˇ Austria T +43 6549 7444-0 info@senosan.com www.senosan.com

25/04/2017 16:42 21.03.17 15:34