September 2018 #299
News / Products Updates / Installations W Exhibition & Elements preview
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3 EDITORIAL DIRECTOR John Legg Tel: 01424 776104 john@gearingmediagroup.com Twitter: @FurnitureProdEd ACCOUNT MANAGER Lisa Williams Tel: 01424 776102 lisa@gearingmediagroup.com ACCOUNT MANAGER Nick Linazasoro Tel: 01424 776102 nick@gearingmediagroup.com PRODUCTION James Ash (manager) Tel: 01424 775304 james@gearingmediagroup.com Mike Beales Tel: 01424 775304 mike@gearingmediagroup.com Nyall McCurrach (digital content) Tel: 01424 776107 nyall@gearingmediagroup.com COPY ADMINISTRATOR Steve Merrick Tel: 01424 776108 production@gearingmediagroup.com PROOF READER Keith Fitz–Hugh PUBLISHER Nigel Gearing EDITOR-IN-CHIEF Paul Farley paul@gearingmediagroup.com 01424 776101
Comment Here we are again – it’s W Exhibition and Elements showtime. I don’t know about you, but I find the biennial gathering at the NEC a mix of excitement about finding out what’s going with the industry’s key manufacturers and suppliers, combined with catching up with colleagues and friends to see how they are faring in this challenging marketplace. Oh, and there’s also the fact that the show reminds us we’re all two years older than the last time we all got together!
One of the highlights on the machinery and equipment side of things that I will be most interested in this year will be the progress of Industry 4.0 options and increased adoption of automation in manufacturing. On the fittings and materials side of the show, there will be a plethora of new designs and options to add freshness or improve productivity in your manufacturing. Another key issue at the show this year is the continuing educational stance of the event – new this year is The Education Zone, a place for companies and individuals to meet with experts to discuss ways of improving their business and sourcing new talent. Everything from apprenticeships, retaining talent and getting your head around funding as well as practical advice all designed to help you and your business. And finally, from our stand at the show this year, we will be launching Connect, a classic trade directory in printed form as well as online. Visit us on J600 – enjoy our hospitality and check out our Connect deals.
Contents 8 News 16 Products
ACCOUNTS Wendy Williams Tel: 01424 774982 wendy@gearingmediagroup.com
24 Interview with Carl O’Meara
SUBSCRIPTIONS subscriptions@gearingmediagroup.com
44 W Exhibition Preview
REPRO, PRINT and DISTRIBUTION Stephens & George ISSN 2396-9024 www.furnitureproduction.net DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Gearing Media Group Ltd and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Gearing Media Group Ltd may be shared with any member of the Gearing Media Group Ltd and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties for list rental or lease please write to: Data Protection Co-ordinator, Gearing Media Group Ltd, 4 Red Barn Mews, High Street, Battle, East Sussex TN33 0AG.
26 Elements Preview 132 Installations 158 Updates
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© Gearing Media Group 2018
John Legg
Among issues discussed around the halls at this year’s event will of course be Editorial director Brexit and what it could mean for a market which is heavily reliant on products manufactured overseas. Thankfully for furniture and joinery manufacturers we have a hard-working network of subsidiaries, distributors, dealers and agents supporting the UK market, but the possible ramifications of a soft- or hard-Brexit are sure to be on the minds of all concerned.
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MEDIA PARTNERS
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Veneer Edging – EDGEBANDING
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591 Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314 Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000 Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www.
Take a look for yourself – visit
www.gmgconnect.com
Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217 Charles Matts Furniture Manor Farm Thurgarton Norwich Norfolk NR11 7PG 01263 761422
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851 Cotswold Soft Furnishings Unit 4 Green Farm Green Farm Fritwell Bicester Oxfordshire OX27 7QU 01869 345943
188 Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
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Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314
Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737
Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000
David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Edgebanding
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363 Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017
94
Plastic edging
97
Melamine edging
99
Wood edging
102 Veneer edging 110 Aluminium edging 115 Paintable edging 120 T-bar profiles
Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080
Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www. Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217 Charles Matts Furniture Manor Farm Thurgarton Norwich Norfolk NR11 7PG 01263 761422
Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
www.gmgconnect.com
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851 Cotswold Soft Furnishings Unit 4 Green Farm Green Farm Fritwell Bicester Oxfordshire OX27 7QU 01869 345943
Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
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där lighting group Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737 David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Trade Services
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363 Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017 Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080 Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
183 Agents and distributors 185 Auctions 187 Finance and insurance 189 Research and testing 191 Restoration and repair specialists 193 Shows and events 195 Software 197 Trade bodies 199 Training and tuition 201 Transport and logistics 203 Used machinery and equipment
www.gmgconnect.com
www.gmgconnect.com
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Finance and Insurance – TRADE SERVICES
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591
där lighting group
www.gmgconnect.com
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28/08/2018 13/06/2018 11:50 09:51
8 News
Judges confirmed for 2018 Elements of Innovation Awards The Elements of Innovation Awards are back for 2018, taking place during the UK’s only dedicated furniture components show, Elements and woodworking machinery and materials show, the W Exhibition. The awards will see pioneering product entries from the show’s exhibitors shortlisted to be in with the chance of winning a prestigious Gold, Silver or Bronze award. The independent judging panel – which has been chosen to represent key areas of the furniture design and manufacturing industry
– will be made up of members from the Worshipful Company of Furniture Makers’, the Institute of Carpenters, Buckinghamshire New University, the British Woodworking Federation and joinery and interior fit-out company, Edmont Ltd. The final products will be shortlisted by the judges before the event, and will be available to view in the show’s dedicated Elements of Innovation Zone. The awards will be presented to the winners on Monday 1st October at 3pm. The presentation is open to all visitors and will
offer the audience a unique opportunity to see the best products new to the market and talk to the winners about their award-winning products. Elements and the W Exhibition will be taking place from the 30th September-3rd October 2018 at the NEC, Birmingham. To register for your free ticket, simply visit the show’s website and join over 8000 industry professionals at the UK’s only dedicated furniture and joinery production event to discover the latest options for your business. www.wexhibition.co.uk
So, who’s who on the judging panel? Helen Hewitt, British Woodworking Federation A textile designer by trade, Helen Hewitt is a self-proclaimed creative design junky with a scrupulous eye for detail. Transferring her skills into the manufacturing sector more than 15 years ago, Helen is now acting CEO of the British Woodworking Federation. Helen brings a wealth of experience in both design and manufacturing to the judging panel and with a clear passion for encouraging young talent and empowering originality. She wants the awards to be a platform to inspire the industry and celebrate its achievements. Helen adds: “There is something very special about being part of something that champions the industry. I have a great respect for people that can create something from nothing. It’s a real skill and one that needs to be recognised. “Being a judge at the Elements of Innovation Awards is about honouring this achievement and giving both the company and the individuals the recognition they deserve. I’m excited to see how each entry has gone through the production process – from the initial concept to the final product – and to see the final product first hand.”
Gary Smith, Institute of Carpenters With almost 40 years of experience in the furniture production sector, Gary Smith is no stranger to the world of design and manufacturing. Following a lengthy career as a carpenter and machinery programmer, Gary now specialises in commercial CAD design, working on a whole host of well-known shop fronts including Chanel and Patek Philippe. A board member of the Institute of Carpenters and a true advocate for the industry, Gary brings a great understanding of the complete manufacturing cycle to the judging panel. Gary adds: “I have a great interest in how things are made. I have been attending the W Exhibition for may years and for me, it has always been a hive of activity. To be asked to join the judging line-up is a great opportunity for me to immerse myself in an area I have great enthusiasm for and to put the latest innovations to the test.”
Paul Lighterness, Buckinghamshire New University Paul Lighterness studied at the Royal College of Art and spent 15 years working in product design. From 3D model-making to product visualisation, Paul’s’ creative skills and passion to inspire talent led him to his current role as Kitchen Design Course leader at Buckinghamshire New University. The course, which was the first Kitchen Design course in the UK, works closely with the industry and has gained huge support from the likes of Blum, ArtiCAD and many other industry leaders. Paul adds: “I’ve always had a great interest in design and innovation. I’m a firm believer in pushing the boundaries of design and adapting traditional techniques to create new and exciting products. To be part of the judging process means that I can gauge a true understanding of the design process, whilst appreciating the work and craftsmanship that goes into each entry.”
Hayden Davies, The Worshipful Company of Furniture Makers’ Former CEO of FIRA (the Furniture Industry Research Association) and Master of the Worshipful Company of Furniture Makers, Hayden has had an active role in the furniture industry for over 20 years. With a degree in Civil Engineering - which he gained from the University of Birmingham – Hayden has become a successful entrepreneur and an advocate for education and excellence in the furniture industry. Hayden adds: “Supporting innovation and encouraging talent goes right to the heart of what the Furniture Makers’ Company does. I believe if our industry is to survive and prosper in the modern, global world, innovation must play a critical role and we need to shout about our achievements. “We should encourage innovation and celebrate its success wherever possible. I believe my time as CEO of FIRA gave me a broad experience of the furniture industry and the disciplines of impartiality, integrity and independence that I will endeavor to bring to the judging panel.”
Luke Parry, production manager at Edmont Joinery Starting his career as an apprentice in the joinery and construction industry, Luke’s natural interest and honed skills have seen him work on a range of projects from period home restoration to bespoke, cutting edge furniture design. Bringing a sense of practical application to the judging panel, Luke is not averse to testing unique products before they are put into production and, with experience in a wide range of manufacturing techniques, he appreciates the knowledge and commitment it takes to develop a groundbreaking product. Luke adds: “We are an industry that relies on highly skilled individuals and because of this, we need to reward talent wherever possible. Innovation can sound like a buzz word but pioneering techniques and original product design can make a huge difference to our industry and the way we create and design furniture.
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28/08/2018 13:29
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28/08/2018 05/01/2017 11:50 11:41
10 News
Gowercroft celebrates 20 years of high end joinery Gowercroft Joinery is celebrating 20 years of manufacturing premium quality timber doors and windows for new build, renovation and heritage projects. Formed in 1998, the Derbyshirebased company, has gone from strength to strength from a modest three-man joinery team, using second-hand machinery, to an award-winning manufacturer with a reputation for quality and innovation and a string of high profile projects to its name. The company was originally formed when David Brown, a skilled joiner, joined forces with Chris Madge, an East Midlands business adviser, with a vision of being a topquality manufacturer of high-end joinery products. The early years were difficult, with the small team operating from a workshop in Wirksworth, fitting security doors in London and supplying windows and doors to a laminated oak products marketing company. “In those days, we were reliant on old 1960s machinery plus a lot of grit and determination. We worked long days, often amounting to 100 hours a week, just managing to break even and pay all the wages,” recalls Chris. However, by focusing on the development of its own high-quality product range, the company was
Chris Madge (left) with David Brown, founders of Gowercroft Joinery at the workshop in Alfreton Derbyshire
able to expand its client base and, with David spearheading the sales, soon gained a reputation for outstanding customer service and the ability to take on very challenging bespoke projects. With its meticulous “It’s got to be right” perfectionist approach, the Gowercroft team won major London contracts from developers, who had previously been let down by other suppliers, leading to a number of lucrative projects including a major development on Bishops Avenue, reputedly the most expensive street in the capital. “Our resilience, flexibility and determination to deliver top quality
enabled us to punch well above our weight in those early days, as we took on ambitiously large and demanding projects. It is an approach which has stood us in very good stead ever since,” says Chris. In 2008, the move to its current larger premises in Alfreton, Derbyshire marked another step forward with the company investing in a better-equipped factory, whilst benefiting from the area’s excellent road network and access to a skilled local workforce. Then, with the appointment of now managing director, Andrew Madge, in 2011 and production director Darren Young in 2013,
Gowercroft started to develop into the streamlined operation that it is today with a highly motivated team of 46 committed to delivering industry-leading performance, design innovation and service. Last year the company launched its revolutionary new Winston and Richmond Heritage windows, specifically designed for Listed properties. With a combination of traditional joinery, ultra-thin Pilkington Spacia vacuum glazing and a bespoke micro-porous paint system, they it not only wowed the conservation market but scooped a 2017 Build It Award for Best Windows. Recognition of the company’s expertise has continued to increase with a number of prestigious projects including Winston Churchill’s former home and the high profile Photography Studio for Juergen Teller, which was shortlisted for the 2017 Stirling Prize. “We are so proud that by persevering through the hard times and remaining true to our core principles of quality, innovation and service, we have transformed a small local business into a highly successful national enterprise with an industry-wide reputation and we are confident of a bright future ahead,” says Chris. www.gowercroft.co.uk
Young designer Felix Smith on the merits of Hi-Macs Felix Smith, who graduated from Northumbria University in 2017 with a degree in 3D Design has recently started using Hi-Macs in his designs. He has just completed an innovative portable table and bench set, using HiMacs in Lucent Sapphire. Immediately after graduating, Smith found his ideal job at Raskl Design Studio in Newcastle, where there was a project for the Sunderland Fire Station, which required eleven module display cabinets. These needed to be robust enough to withstand dayto-day wear and tear, but also look attractive and be easy to manufacture in high volume. HiMacs fitted the bill perfectly. “I love Hi-Macs because of its excellent finish.” Enthuses Smith, “Although it feels like stone it is
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manufactured in the same way as timber, but with less finishing processes making it more efficient for mass manufacture. This was an important consideration for this project.” Having enjoyed working with the solid surface material, Smith was quick to employ it in his next project – a portable table and chair set. “I saw its potential for an application in furniture due to the stability of Hi-Macs and the durability of the material. It is perfect for a table and bench surface which has to be capable of withstanding everyday scratches and all the accidents a busy life throws at us.” The Nomad Table and Chairs were made from HiMacs in Lucent Sapphire, but can be custom made in any shade. It has a painted beech solid wood
frame. Hi-Macs is an acrylic stone mix, which is highly resistant to daily wear and tear. It is very hygienic due to the ability to join it with virtually seamless joins, and also extremely easy to clean. It can also be thermoformed into almost any
3D shape imaginable. Nomad Table & Chairs – from £2800 for the set – also available separately. www.himacs.eu www.felixsmithdesign.com www.raskl.co.uk Photo © Clare Bowes
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12 News
Wilkins Joinery expands workshop, with increased work space, Smart Spray and 1Stop service from Quest Hardware Wilkins Joinery has been operating for over 30 years as a family-run business, with Neil Wilkins and his two sons, plus a committed workforce. The company’s workshop in leafy Weston on the Green, Oxfordshire works on a wide range of timber-based projects locally and further afield, producing high quality bespoke joinery including windows, doors, staircases, furniture, kitchens and other timber structures like conservatories and orangeries. As the business has grown, Wilkins Joinery has expanded its facilities to incorporate an increased workshop, spray booth area, larger offices and a show room. The increased work space provided room for a 1Stop service
from Quest. This is a lockable cupboard that stores all the consumables that Wilkins Joinery needs to run its workshop on a daily basis. Wilkins Joinery only
The Bed Show 2018 – the biggest bed event of the year
pays for the items after they have been opened for use and Quest performs stock checks and restocks the cupboard as required. Example items in the 1Stop are PVA adhesive, abrasives, paint brushes, masking tape, screws and drill bits. Neil Wilkins, director at Wilkins Joinery, comments: “Having a 1Stop means that we have all the things we need to complete our day to day work on hand. When we buy specialist ironmongery we call the Quest customer support team and our items are delivered promptly.” The showroom area demonstrates the craftsmanship involved in creating a range of timber doors and a selection of ironmongery from Quest. This includes a range of traditional style ironmongery.
Examples are forged metal, which is hand crafted by a blacksmith, black antique and plain Gothic made from malleable iron, available finishes include pewter, black, beeswax and bronze. The spray booth area has a Smart Spray overhead conveyor system from Runners, part of Quest. This simple system has improved the efficiency of spraying and drying timber windows. Neil adds: “By hanging the windows from the ceiling and rotating them as needed this makes producing a perfect finish a breeze and saves time as the windows dry quickly, plus it reduces the number of staff needed to complete spray work.” Steve Hanson, sales at Quest comments: “I visit Wilkins Joinery on a regular basis and complete a stock check on the 1Stop, agree what needs to be replenished and advise on any other items the workshops needs, including power tools, additional consumables and ironmongery. I also keep Wilkins Joinery informed about our latest deals and new products.” Daniel Wells, director at Quest Hardware comments: “It’s fantastic to see our customers expand facilities, we always look to develop services that facilitate business growth and deliver workshop efficiencies.” www.questhardware.co.uk
Five young professionals complete
Furniture Makers’ industry experience Offering its unique mix of both British bed manufacturers and component suppliers, the National Bed Federation’s annual Bed Show is back for 2018 and remains the place to be for anyone interested in sourcing components for making mattresses and beds. Remaining the UK’s number one bed event, with some of the biggest and best names in the industry exhibiting, the 2018 Bed Show will run across two days (18th and 19th September) at Telford International Centre. Visitors to the show will have plenty to look forward to including access to key suppliers from
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the bed industry, on hand to present latest products and new collections, as well as the chance to experience the brand new Business, Knowledge and Services Hubs. “We can’t believe we are celebrating our ninth Bed Show,” said NBF’s Jessica Alexander. “We hope that our new feature areas will intrigue visitors, and even some of our exhibitors, to delve into industry related topics such as recycling, the NBF Approved scheme etc, that will help them to do business better.” Parking and entry remains free and there will be complimentary refreshment vouchers for visitors. www.bedshow.co.uk
Five young industry professionals have been given a unique insight into the UK furnishing industry by completing The Furniture Makers’ Company’s Young Professionals Industry Experience. Launched in 2014, the Young Professionals Industry Experience brings together some of the best and brightest young talent in the furnishing industry to take part in an intensive three-week learning programme. The group is given access to all areas of the industry supply chain, learning about raw materials and components, the complexity of manufacturing, retailing, buying
criteria, pricing, marketing and merchandising, through to consumer law, after-sales and customer service. This year’s participants were Josh Chadwick, graduate sales trainee at Herman Miller; Jonny Garth, junior management apprentice at Silentnight; Felicity Squires, business development executive at Axminster Tools & Machinery; Billie Watts, business trainee at Blum; and Greg Young, manufacturing graduate at Herman Miller. Sixteen leading industry companies opened their doors in June and July to give the five professionals an in-depth understanding of their businesses.
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Movac – A Solution To Every Need
technological approach to supply customers the correct coating becomes paramount as the range of products available increases. For over 60 years premier coatings supplier Movac Group Limited have been at the forefront of supplying innovative coatings for multiple industry sectors. Whatever your project, large or small, clear lacquer or painted finish, dead matt to wet look gloss, Movac have the ability to provide the solution to suit your demands. Although many things have changed over time, the ethos of supplying the best products with excellent customer service has always been at the heart of Movac, with a drive and focus on technical ability from the sales team to ensure that the mantra of ‘the answer is yes, now what’s the question’ is achieved. Coating technology continues to develop within all industry sectors that Movac supplies, particularly in the wood finishing market segment for both interior and exterior finishes. The need for a more
“Just a look at our website www.movac.com shows the massive range of coatings that are available from our portfolio” said Mark Smith, Managing Director. “The need for our sales executives to understand customer requirements means they each have many years of experience from backgrounds within the industry, before they progress to visiting our valued customers.” All of the Movac sales team know the importance of understanding not only what the customer is trying to achieve, but also what production environment they may have. Data loggers, infra-red thermometers and coatings inspection equipment are carried by all of our team; to assist customers in ensuring the correct conditions, to get the best performance from the coatings and ultimately the correct result first time. Advice on fire retardant regulations, VOC emissions, compliance to BREEAM, Ska and many other standards is normal for a day in the life of a Movac Sales Executive - to help our customers to secure contracts to grow their business. Fire retardant coatings are becoming stipulated more and more by architects.
When a fire breaks out, every minute flame spread is delayed can help save people’s lives. The main aim of fire retardant coatings is to help stop fire spreading by slowing it down. When it comes to fire protection, the UK is one of the countries with the strictest regulations. “Consistency of quality is vital - which is why we align ourselves with global supply partners providing consistent top quality coatings” said David Hutchison, Sales Manager. “There are always exciting new advancements from the large research and development departments. These, coupled with the stringent quality control we have at Movac when producing colours, gives our customers the highest levels of confidence that they can rely on for their business.” To take advantage of a new way of looking at your coating requirements, contact Movac now on 0844 561 0070, info@movac.com or via the website www.movac.com.
Movac Group Ltd, 11 Portman Road, Ipswich, Suffolk, IP1 2BP. Tel: 01473 213763 info@movac.com www.movac.com
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Movac Group Ltd. Tel: 01473 213763 info@movac.com www.movac.com 11 Portman Road, Ipswich, Suffolk, IP1 2BP
Unleash your colour...
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16 Products
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Vitap Point K2 TOP’s unique double dynamic transport system, or DDT, that works with components of up to 3700mm in length
Vitap Point K2 TOP – ideal for SMEs and larger firms too The Vitap Point K2 TOP has won the prestigious XIA Xylexpo Innovation Award after being finalist in the coveted AWFS Visionary New Machine Award in Las Vegas last year. Vitap’s Point K2 TOP throughfeed working centre is capable of producing both the left and right gables, the tops and bottoms as well as the backs of between 80 and 90 cabinets in a single eight hour shift. “More customers want to make customised specials, ”says Franco Tanzini, Vitap’s product sales and production director. “With the K2 it is very easy. You can have a stock of rip cuts – say 600mm or 400mm wide – whatever widths you need. You enter these in the program and the machine will cut and work all the parts of the cabinet – including the back. You then drill these, crosscut, drill crosscut, etc. It is a true batchsize one machine in a compact format – a fully automatic boring machine with through panel drilling from below and automatic return of the piece to the operator with either front or rear panel discharge.”
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Franco says the Point K2 TOP is very productive, simple, accurate and flexible. “It’s absolutely affordable and you can also square pieces as in conventional nesting. While the machine is making the four pieces, the operator can edgeband them and assemble them. “We can say that, roughly speaking, every four minutes a cabinet comes out of the machine, already assembled. If you have multiple cells like this with an edgebander, it will substitute the router, the saw, the drilling machine and the profiling machine. The Vitap Point K2 TOP is a throughfeed working centre that makes vertical and horizontal drilling, routing and grooving possible in one pass, without operator intervention,” ends Franco. Vitap says the unique selling point of the K2 TOP is its double dynamic transport system, or DDT, that works with components of up to 3700mm in length. There are two clamps and both move with DDT and with specially developed software these clamps work
The award-winning Vitap Point K2 TOP
together and never stop the piece while it is being machined. This is vital while routing or grooving because if the cutter stops in one place, it can leave machining marks in the workpiece. It’s the double clamp technology that enables the machine to complete the machining of the four sides of the panel and of the lower face in a single process. It also enables sink or other cut-outs to be machined in worktops. It is one of five patents Vitap has on the machine and it enables complete machining of the panel. The disadvantage of classical nesting is that generally operators
need to use big boards when in reality, only half a board, or a third of it, might be needed. Also, with most nesting machines, users cannot end bore. This machine will use small panels, even part panels or spare pieces, and it performs every single operation with no set-up. The Vitap Point K2 Top is an ideal solution for small- and mediumsized companies with limited budgets and reduced storage capacity, as well as for larger companies that need a lower cost, high productivity CNC machine. 024 7630 8100 www.ney.co.uk
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Glamour Crystal Range of Handles
www.ney.co.uk NEY Ltd (Head Office) t 024 7630 8100 e sales@ney.co.uk
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www.youtube.com/user/NEYLtd NEY Ireland t 028 92 673 000 e ireland@ney.co.uk
NEY Scotland t 01786 814 814 e scotland@ney.co.uk
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18 Products
New multi-hole patterns for Mirka’s popular paper abrasives
Mirka is extending its range of paper backed abrasives by introducing multi-hole discs in its Gold and Q Silver Ace ranges. This will improve the discs’ performance by increasing dust extraction capabilities compared with traditional paper abrasives. The new multi-hole pattern reduces clogging of the abrasive surface, increases the speed of cut and produces an improved surface finish. Mirka Gold is an all-round product known for its versatility and quality finish. Q Silver Ace is a premium ceramic abrasive with excellent performance on more demanding applications. The new multi-hole Gold and Q Silver Ace 150mm discs have 37 holes for coarser grits and 121 holes for finer grits. Craig Daycock, managing director of Mirka UK, says: “No matter what surface you are working on and what tools you prefer to use, our ambition is always to enable the best possible finish whilst ensuring a dust-free environment that is good for the operator and the production process.” www.mirka.com
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Furnitu
0171 MG Slate Grey
6299 MG Cobalt Grey
0191 MG Cool Grey
THE LOOK THAT SHINES KRONODESIGNÂŽ MIRROR GLOSS Pushing the limits of depth, definition and levels of reflection, Mirror Gloss brings a gleaming touch of luxury to any space. Available in 10 sophisticated on-trend shades these MF Boards are durable, scratch resistant, light and colorfast with an unsurpassed gloss level. Suitable for all applications where luxury, lustre and durability are a necessity, Mirror Gloss takes its chance to shine For more information, or to order samples, please visit: www.kronospan-express.com
Main images: 8685 MG Snow White, 0190 MG Black.
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20 Products
Advanced waterjet cutting solutions now available from AXYZ A new range of waterjet cutting systems is now available from AXYZ International. It follows the acquisition by the Canada-based parent company of the Americabased WARDJet, a specialist in waterjet cutting technology. The machines are now being stocked at and distributed from AXYZ International’s main UK and continental Europe facility in Telford where they can be viewed in operation at the company’s
expanded showroom and product demonstration area. The availability of these technically advanced waterjet cutting machines now provides a more cost-effective solution to the processing of materials that traditional CNC routing/cutting systems cannot, by their very nature, handle. Typically these include stainless steel and other non-ferrous metals, glass, ceramic and similarly harder
and thicker materials. UK-based vice-president (market development) at AXYZ International, Robert Marshall comments: “Since 1991, we have been and remain a major global supplier of CNC routing and knifecutting solutions to a number of key industries, including primarily the sign manufacturing, panel processing, industrial woodworking, furniture production and plastics fabrication sectors.
“With the addition of waterjet cutting systems to the extensive AXYZ portfolio we will be able to maximise the potential that exists in other industrial sectors where waterjet cutting technology is the preferred option, whilst enabling our customers in the aforementioned industries to broaden their market reach beyond core manufacturing activities.” www.axyz.co.uk.
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Premier supplier of furniture fixings and hardware
RUBIO MONOCOAT OIL PLUS 2C is a product of the newest generation which colours your wood and protects it in one layer. The combination of the oil (A) and the accelerator (B) guarantees a quick drying. Can also be applied as renovation and maintenance oil on surfaces which are treated with RMC Oil. SPECIFIC FEATURES: • Colours and protects in 1 layer • 40 standard colours that can be blended for unlimited possibilities
are w d r a h d n a gsfixings n i x fi e Premier supplier of furniture and hardware r u t i n Drawer Runners r u f f o r e pli MAGNETIC CATCH p u s r e Furniture Fittings i m SOFT CLOSE For a copy of e Pr
• Enhances the natural look and feel of the wood
Architectural Ironmongery
• Environmentally friendly: 0% VOC!
• Does not contain any water or solvents
our new catalogue THE “QUIET MAGNETIC CATCH” Hinges This patent pending catch is specifically designed for high quality inset call please cabinetry & furniture, but will work well in any situation that you would use a standard magnetic catch.
us on
• Easy to maintain
• No overlaps or starting marks
• Durable protection Handles & Knobs Architectural Ironmongery • Minimal use: 30 - 50 m2/L 01202 857140 Kitchen Hardware Designed uniquely for SCF Hardware for use on traditional Cabinetry • Can be applied to all wood or go to our Drawer and doors.Runners The magnetic catch allows for soft closing of butt hinged types, furniture as well as floors Wood Carvings & Turnings doors yet at the same time is easy to open. website (solid wood, veneer, MDF, ...) Furniture Fittings The two powerful neodymium magnets For a copy of • Very wear-resistant exert sufficient force to pull in even mildly our new catalogue Hinges warped doors and even prevent warpage. • Water-resistant, ideal for kitchens please call us on and bathrooms 5 different & finishes: Handles Knobs White oak • Heat-resistant 01202 857140 Cherry Kitchen Hardware Walnut • Very fast curing: 80% in 2 days or go to our Maple Wood Carvings & Turnings www.scfhardware.co.uk • A short ‘dry’ maintenance website Mahogany
period: after 5 days, the surface 2 different sizes: can be cleaned with water and Single (sold in pairs) used in a 1 door application soap SCFDouble Hardware Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 f: +44 (0)1202 884419 e: sales@scfhardware.com (sold Ltd, singly) used in a 2 door application
Full page.indd 834_SCF Advert1297x216mm.indd 1
Architectural Ironmongery
www.scfhardware.co.uk
Drawer Runners SCF Hardware Ltd, Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 ongery m n o Ir l a r u Furniture Fittings t For a copy of Architec s r our new catalogue nne Hinges Ru erpage.indd 834_SCF Advert1297x216mm.indd 1 DrawFull please call us on s Knobs Fitting& Handles Furniture 01202 857140 Kitchen Hardware Hinges or go to our obs n K Wood Carvings & Turnings & s le website Hand e ardwar Kitchen H gs s & Turnin g in v r a C Wood
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4419 e:e:sasales@scfhardware.com 2 88884419 SCF Hardware Ltd, Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 f:4+44 (0)1202 + 4 (0)120 f: 0 4 1 7 2 85 +44 (0)120 1 2BH t: 2 H B t e rs e, Do 27/03/2014 Wimborn ok Road, ro B 1 it n Pages Ad.indd 28/08/2018 SCFJan18.indd 1 re Ltd, U 29/03/2018 Full page.indd 27/03/2014 834_SCF Advert121 1 26/09/2013 a w297x216mm.indd SCF Hard
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22 Products
Blumotion S – one runner, three motion technologies The new Blumotion S is an innovative runner with integrated product intelligence for Legrabox and Movento. It gives cabinet makers and manufacturers the flexibility to implement any one of three different motion technologies with a single runner. Adaptive soft close guarantees soft and effortless closing. Blumotion S helps you make customised furniture with utmost ease and flexibility. Cabinet makers and manufacturers can now use a single runner to implement three different motion technologies: Blumotion, Servo-Drive or Tip-On Blumotion. What’s more, the runner is designed for two different systems: the Legrabox box and Movento runner system. And thanks to integrated product intelligence, soft and effortless closing is guaranteed
every time. To achieve adaptive soft close, simply attach a Tip-On Blumotion unit. No matter whether electrical or mechanical opening support system, Blum offers the right solution and level of convenience for base cabinets throughout the home. Easy assembly – no extra work The components of the different motion technologies remain the same, as do drilling and fixing positions. Cabinet makers can use Blumotion S like any other runner. Assembly and adjustment are the same, with no extra work. Blumotion S allows you to streamline and simultaneously enlarge your range so you can meet various customer needs and create individualised designs. 01908 285700 www.blum.com
The new Blumotion S runner allows you to implement three different motion technologies for Legrabox and Movento
Simply attach a Tip-On Blumotion unit and turn Blumotion into Tip-On Blumotion. Adaptive soft close is guaranteed
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24 Interview
Carl O’Meara, managing director of Ormskirk-based woodworking machinery agent J & C O’Meara
J & C O’Meara, the Ormskirk, Lancashire-based woodworking machinery agent blessed with many good old fashioned values fosters a simple and direct approach with its customers. This has seen the business evolve successfully over three decades from refurbishing old machines in a garage, to representing not only its own impressive Genisis range , but also representing leading international manufacturers and its latest agency, leading full range CNC machinery manufacturer, the AES Group, here in the UK market.
From little acorns… The story of a thoroughly decent and professional machinery agent Established in 1990, Joseph and Carl O’Meara began acquiring used machines, one at a time at first, refurbishing them and then moved on to batches of machinery to upgrade and resell. “The very first machine we bought was an old Dominion morticer,” explains Carl, “we picked it up in our van, took it back to my dad’s house, and at the back of his garage, we did a bit of a refurb on it, and we sold it on. By 1992, this had developed into acquiring surplus machinery and equipment from auctions and liquidations which the company traded out of its first premises in Southport, Merseyside – a rented unit of 3600ft2. From the start, the business ethos was always to offer a quality product and service, complimented with a no-nonsense warranty, ensuring customer’s total peace of mind. The business model grew steadily over the ensuing five years and it continued purchasing and refurbishing used machinery for resale until 1998, when the PUWER98 regulations were
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introduced. This added complexity and costs to refurbishing old machines, and along with discounted new machinery incentives, meant there was less demand overnight. The company needed to adapt and Joseph and Carl started to source and supply new machinery. Today the business is at least 90% new machine sales. Into the new millennium, the company had outgrown its premises and needed more space due to the expansion of the new machinery sales as well as new machinery agencies which had been agreed, such as Sedgewick, Casadei and Altendorf at that time. This led to the company moving into a larger unit in Banks, Lancashire on the outskirts of Southport. By 2003, the company once again needed more space and better facilities largely because around 75% of the company’s activities had switched to the supply of new machinery which was compliant to both CE and PUWER98 safety standards.
In 2003, J & C O’Meara moved again to a modern industrial premises, centrally-located with easy access to Manchester, Liverpool and Preston. The premises offer a 5000ft2 showroom with one of the largest displays of sliding table panel saws in the UK. Over the years, the company has built up a loyal and successful customer base and enjoys the benefit of repeat business from loyal customers both far and wide. In 2005, the company agreed to work with Kündig, the leading Swiss sanding machinery manufacturer, to set up a sales network and oversee its activity in the UK. The next year started with the sad news that Joseph O’Meara, Carl’s father, had passed away. In the same, year, the business parted company with one of its biggest suppliers, Altendorf – which it duly replaced with its Genisis sliding table panel saws. In 2007, the company added an additional
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25 “We decided that it was time for us to invest in ourselves, our products and our brands … that spurred us on to develop the Genisis brand” 1100ft2 and in 2008 the company introduced briquetting machines to the Genisis range and showcased the products for the first time at the W8 woodworking machinery exhibition. Thanks to its loyal customers and dedicated staff, J & C O’Meara survived the 20082010 recession intact. In 2014 the company introduced the Genisis 512S edgebander, giving the small- to medium-sized manufacturer an affordable PVC/ABS machine with pre-milling and corner rounding. In 2016, J & C O’Meara took on the agency of the impressive AES Group – Turkey’s leading CNC machinery experts – and started by introducing its smallest CNC, the throughfeed Sirius drilling and routing machine. In 2017, the first AES Sirius machines came into stock – necessitating a re-organisation and refurbishment of the premises and once again, the company extended and upgraded the premises to 7500ft2. Bringing the time line up to date, in 2018 J & C O’Meara invested in a dedicated customer support vehicle, and, at the time of writing, are valiantly getting ready for the W18 Exhibition
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J & C O’Meara’s premises is home to one of the UK’s most professional multi-agency businesses for furniture and joinery manufacturing machinery and equipment – from classical machinery, ancillaries and spares through to top line sanders and high performance CNC machines.
with its biggest stand to date featuring a range of products from its Genisis range, a selection of Kündig wide belt and edge sanders and a presence from the AES Group. Alongside the brands the company represents in UK, J & C O’Meara has its own comprehensive Genisis range of woodworking machinery. From bandsaws to briquetters, shredders to spindle moulders and wall saws to wood burners, the Genisis range is a substantial offering – and fully supplied, warranted, serviced and maintained by J & C O’Meara. The evolution of the company’s Genisis brand dates back to the early 2000s when it parted company with two of its then main agencies:
“We decided that it was time for us to invest in ourselves, our products and our brands. That spurred us on to develop the Genisis brand – effectively a badge-engineered collection of products from suppliers that J & C O’Meara has built up a working trust with over the last 20 years. “Strangely enough, it was the products which were being manufactured all around the world with European logos stuck on them that motivated us to look into getting something sorted out that we felt our clients could trust in and rely on – thus Genisis was born. “With Genisis, our take was that from the very start it would be a clear and transparent brand,” explains Carl. “Fast forward 20 years, and everybody knows where our stock comes from, the quality is recognised and we sell and service a large number of Genisis machines which have proven themselves very well in the marketplace. Essentially, there’s nothing wrong with badge engineering, it’s just a little disappointing that some companies operating today find it difficult to be clear and up front with customers regarding its product sources. J & C O’Meara has come a long way since that first Dominion morticer, it’s clear that the business is continuing to evolve in a positive manner whilst being true to the principles established by Joseph at the company’s inception in 1990. Looking at the impressive AES Group products (which have been featured in these pages – see this month’s Woodbuzz article on page 142) I’m pretty sure Joseph would feel that the business could not be in finer fettle with the current team, led adroitly by his capable and committed son, Carl. Carl concludes: “When most people set out in business, they may have key objectives and goals, as we indeed do. But typically, as you progress, the goals tend to move further on, your expectations of where you want to be are always getting higher. That is still very much the case for us, we will keep evolving, building steadily and with the customer always at the centre of our decision-making – we feel there is still quite a journey ahead.” 01704 893 109 www.ukwoodworkingmachinery.co.uk
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26 Elements Preview
Must-see stands at Elements With only weeks to go until the UK’s only furniture components show, Elements, here’s a chance to take a closer look at at some of the most ground-breaking products visitors can expect to find at this year’s show. Blum – stand N525 Blum UK, a leading furniture fittings provider, will be at this year’s W Exhibition and Elements exhibition. Its mission this season is to ‘Think Differently’ and produce a stage like no other. From jigs and machines, to the Cabinet Configurator and EASYSTICK, the Blum technical team will have it covered. Talk to the experts and view the complete range for yourself on stand N525. www.blum.com
Alpi – stand P305 New to Elements, Alpi Spa is set to showcase its new 2018 Alpi wood collections and promote
Alpi
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its exciting collaboration with design duo, GamFratesi at the show. This year, visitors will be able to see the Italian veneer specialist explore the beauty of wood alongside man-made materials such as concrete. www.alpi.it
Decora Mouldings – stand S415 Decora Mouldings will be presenting its ‘On Product Branding’ – an effective way to give products a visible identity. The design-led stand will also include new concepts and exciting finishes, including a range of leathers and fashion forward Rose Gold and Copper designs. www.decoramouldings.com
Quin Global UK – stand K505 Quin Global UK will be promoting its TensorGrip joinery range of adhesives with live demonstrations at the show. As well as promoting its endorsed products that have seen partnerships with Howdens and CD (UK) Ltd, the stand will also focus on healthier adhesives that have been developed to pose the lowest possible hazards to your health. Fire rated, IMO and zero flam adhesives will also be on show. www.quinglobal.com
Rubio Monocoat – stand R400 Finishing expert, Rubio Monocoat will be highlighting the tend for nature at Elements
Decora
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Elements Preview 27 Ostermann
thanks to its range of all-natural oil timber finishes and seals, as well as reactive pre-colour stains such as Smoked and Fumed. The stand will also feature its RMC Oil Plus 2C solution that has been awarded the ‘’Eurofins Indoor Air Comfort Gold label” certification. www.rubiomonocoat.co.za
Ostermann – stand K410 Surface and edgebanding expert, Ostermann will be showcasing a wealth of new product at Elements. As well as presenting its latest ABS edging – which has been inspired by the look of concrete and surfaces that have the appearance of rust – Ostermann will also show its extended Sibu surface collection. Designed specially for the shopfitting market, designs include anything from leather to mirrors, offering a new dimension to design. www.ostermann.eu
Hranipex – stand J310 Hranipex will be showcasing its full range of furniture edging, adhesives and cleaners on Elements stand J310. Whilst the components supplier is keeping us in suspense about any new designs set to launch at the four-day event, the market leader has promised new additions
Ovvo
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at the show. www.hranipex.com
Ovvo – stand K405
Tuskbond – stand P405 British adhesives specialist, Tuskbond will be celebrating its 15th birthday at the Elements show. To mark the occasion, the team will be presenting four spray adhesives for the furniture industry. The line-up will include HGL100 – an adhesive for bonding high gloss laminates – HH500 for high heat applications, Tuskbond One low odour adhesive and its innovative XPR0, with uses the latest solvent technology for minimal toxicity. Experts will also be on hand to discuss the product range and offer promotional giveaways. www.tuskbond.co.uk
Symphony Coatings – stand P410 Symphony Coatings Group is returning to the Elements exhibition with new product, live displays and experts on hand to talk visitors through its extensive product profile. New ranges from Rubio Monocoat will be presented alongside a Sia abrasives range, where Fibotech sanding systems will be demonstrated throughout the show. www.symphonycoatings.co.uk
OVVO, the multi-award winning ToolsFree Assembly solutions company, will be demonstrating its latest connection systems and solutions at Elements. The stand will include the invisible V-1230 Connection system and a tool-free Drawer Slide Connector that will be demonstrated on kitchen cabinets, cabinet to cabinet assembly, invisible shelf assembly and end panel alignment to inspire architects and interior designers. www.ovvotech.com
Keen to see these products and more for yourself? The W Exhibition takes place from the 30th September3rd October 2018 at the NEC, Birmingham. To register for your free ticket simply visit the show’s website and join over 8000 industry professionals. www.Wexhibition.co.uk
Symphony Group
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28 Elements Preview With over 45 years of experience in creating specialist joinery projects and interior fit-outs, Edmont is a leader in its field and a returning visitor to the UK’s only dedicated furniture components show, Elements. But, how does Edmont benefit from attending the four-day event and why should other shopfitting outfits consider visiting? Furniture & Joinery Production put these questions to Luke Parry, Edmont’s production manager, to find out more.
Through the eyes of a shopfitter “It’s important for any business to keep abreast of the market they are in,” begins Luke. “Trends evolve quickly – especially in the furniture and shopfitting industry – and as a result, it’s easy to fall behind if you’re not proactive in your quest to stay informed. This is where events like Elements play a vital role in our industry. “We use Elements to hunt out new innovations and explore different ways to expand our portfolio. This could be through the introduction of new products and materials or by learning about new trends and manufacturing techniques that help us to create new and unique design options for our customers. “The fact that the show is also partnered with the woodworking machinery and materials show, the W Exhibition, is a bonus for visitors and allows us to broaden our product and market knowledge even further. “It’s also equally as important for us to understand the benefits associated with these areas. Just because a product is new to the market doesn’t automatically make it the right fit for our business. “The exhibition gives us an opportunity to not only see and handle the products for ourselves, but also to talk to the manufacturers about them and gauge what direction the market is heading. This might sound like a simple task but, when would you have an opportunity to do this outside of the show? And, even if the opportunity arose,
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would you have the time to give it the attention it deserved? I know I wouldn’t. “When we visit Elements, we go with a purpose: to find new ways to help our business move forward. We research the exhibitors before we go and without fail, we find ourselves talking to new people and gaining valuable contacts. “A lot can be said for meeting people face to face. For us, attending exhibitions is still the best way to forge lasting relationships with
suppliers and we’ll continue to attend Elements for this very reason.” Elements will be taking place from the 30th September-3rd October at the NEC, Birmingham. To register for your free ticket simply visit the show’s website and join over 8000 industry professionals at the UK’s only woodworking machinery and materials show: www.wexhibition.co.uk/Register.
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30 Elements Preview
Blum takes to the stage with show-stopping stand Stand N525 Blum, a leading furniture fittings provider, will ‘think differently’ with a stage like no other at this year’s W Exhibition. The Blum team will be on hand to demo everything from jigs and machines to the Cabinet Configurator and EASYSTICK, showing the company’s considerable training packages and launching the new 2018/2019 catalogue, which can be ordered on the stand. Blum’s new Cabinet Configurator is the easy, efficient way to plan furniture. Taking the expertise of DYNAPLAN into the future of 3D cabinet design, it automatically works out your planning and checks for collisions and errors, giving you all the information you need for manufacture, from workshop to EASYSTICK, CNC or simply to pass your creation to the shopping basket and purchase at a distributor. The new EASYSTICK, meanwhile, provides efficient and precise assembly. No need to set stops by hand, fiddle with precise measurements or worry about planning. EASYSTICK takes your planning from Cabinet Configurator and lets you set your panel by a scannable code. You can also set your measurements on the
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touchscreen and let the computer do all the work, as the automated ruler will adjust to exactly the right position for drilling your panel design, saving time, thinking and adjustments. “We know how valued our technical support is within the sector,” says Blum UK sales and marketing director David Sanders, “so with this
in mind, our aim for W Exhibition is to create our best stand ever in order to showcase our outstanding services as well as the latest innovations in products. It’s definitely not to be missed. Come and see us on stand N525.” 01908 285700 www.blum.com
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32 Elements Preview
Meet the Hranipex team on stand J310 Simon Mitchell
Adam Stevenitt
How many times have you attended the W Exhibition? This will be my fourth show, however my first as the managing director – this time our stand will be unique and bold. Which area do you look after? I look after the Hranipex UK branch and some accounts in the east of England. Which is your area of expertise? My expertise is building rapport and trust in the Hranipex products. What is your personal customer service motto? Listen, understand and care. What are you most looking forward to about the exhibition? I am most excited in showcasing the full Hranipex portfolio for a new generation!
How many times have you attended the W Exhibition? This will be my first time, I am looking forward to the experience. Which area do you look after? I cover the east of the country. Which is your area of expertise? I trust I am good at building strong relationships with our customers and potential new business. What is your personal customer service motto? I’m always here to help. What are you most looking forward to about the exhibition? I am most looking forward to meeting more people within the industry and gaining extra knowledge to improve my skills.
How many times have you attended the W Exhibition? The 2018 show will be my second time attending the W Exhibition. Which area do you look after? I look after Scotland and Ireland. Which is your area of expertise? My expertise is operations as I am very proactive. What is your personal customer service motto? Being on par in terms of price and quality only gets you into the game. Service wins the game. What are you most looking forward to about the exhibition? I am eager to meet new people and interact with different businesses to build up new and exciting relationships.
How many times have you attended the W Exhibition? The 2018 show will be my first time attending the W Exhibition. Which area do you look after? I cover London and south east region. Which is your area of expertise? I strive to have a good knowledge of all the products we sell, however my area of expertise within our organisation is both machine and hand cleaners. These are products that are required by majority of our customers and I enjoy demonstrating the benefits of using our range of cleaning products. What is your personal customer service motto? “Seek first to understand. Then to be understood.” What are you most looking forward to about the exhibition? I’m looking forward to meeting both existing customers and new potential customers to help build up a rappart.
David Mallon
Andrew Lewis
How many times have you attended the W Exhibition? This will be my sixth W Exhibition and I am just as motivated as I was for the first show I attended. Which area do you look after? I cover the entire Midlands Which is your area of expertise? I am best at developing sales and generate orders, I trust this is due to my bond with our customers. What is your personal customer service motto? “I have all you need.” What are you most looking forward to about the exhibition? I look forward to meeting both existing and potentially new customers to give them the Hranipex experience.
How many times have you attended the W Exhibition? 2018 W Exhibition will be my second time at the popular event. Which area do you look after? I look after the south west and Wales. Which is your area of expertise? I’d say my expertise is edging, glues and cleaners – the whole lot! What is your personal customer service motto? Treat the customer as you want to be treated. What are you most looking forward to about the exhibition? I am looking forward to the whole experience of meeting new potential customers, meeting my existing customers who are coming to the show, also building relationships with potential partners.
Amy Hines
Derek Patterson How many times have you attended the W Exhibition? I have attended a couple of times. However the last time would have been around 9-10 years ago, I am excited to attend this year as I’m confident the event will be bigger and better and open many opportunities. Which area do you look after? I look after Yorkshire and the north east region. Which is your area of expertise? I’m still learning as I am new to Hranipex, nevertheless I have adhesive and woodworking market experience and I am motivated to grow my expertise. What is your personal customer service motto? Listen to what the customer is saying! What are you most looking forward to about the exhibition? Lots of things: learning about new market trends, working alongside our team, meeting existing customers and talking with new potentials.
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Peter Morris
Jamie McKendrick How many times have you attended the W Exhibition? This will be the second exhibition I have attended. Which area do you look after? I look after the north west region, I am also Business development manager for adhesives and cleaners. Which is your area of expertise? My area of expertise is in the adhesives and cleaners whilst also focusing on customers with bespoke needs. What is your personal customer service motto? Customer service is the most important – you can’t sell it if you can’t service it. What are you most looking forward to about the exhibition? Meeting potential new customers and businesses along with meeting up with existing ones.
www.hranipex.co.uk/en
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34 Elements Preview
Making strong connections with Intelligent Fixings Stand P505 London-based company, Intelligent Fixings has simplified furniture manufacturing by inventing the Peanut 1. This exciting innovation, designed by managing director Luke Thomson, is a self-clamping, single component solution that has been receiving unprecedented attention since its soft-launch at the Inside Biesse UK 2018 show, in July. As one impressed observer states: “I haven’t seen anything like it before!” Luke and Hazel Thomson are the owners of the London-based bespoke furniture-making and refurbishment company, Thomson Brothers (London). The Peanut 1 enables production on their CNC machine to be quick and efficient, as the connector requires just one machining
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process, creates a very strong joint, can be preinserted by furniture manufacturers and then packed flat and shipped. It is very intuitive for the end user to assemble the cabinets – one tester stated: “It’s instantly obvious how it works.” Other connectors rely on a screw that inserts directly into the panel, but the Peanut 1’s main body is seated in a T-slot, which means that it pulls one panel face together with the other panel face. Fundamentally, the Peanut 1 does not rely on a screw. Intelligent Fixings was fortunate to have Biesse and tooling expert EMST’s help with the development of the Peanut 1. According to the company, all recent testing by FIRA International of ‘if’ kitchen base and wall cabinets built with the prototype Peanut 1, passed with flying colours – proving that something so easy to fit, can also be strong enough to surpass British Standards testing. There seems to be no end to Luke’s ideas for improving connections – Peanut 2, a dowel version suitable for end-milling machines, is currently in development. The Peanut 1 will be available to buy from November, in six colours. For more information, take a look at the company’s website www. intelligentfixings.com or send an email to sales@ intelligentfixings.com or see the company at the W Exhibition 2018/Elements, 30th September to 3rd October. After a lifetime of furniture manufacturers using biscuits, it looks like it’s now time to start using Peanuts! sales@intelligentfixings.com www.intelligentfixings.com
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36 Elements Preview
Edging diversity and furniture products Stand K410 At the W Exhibition, Elements, Ostermann will once again showcase its large range of edgings. This will be supplemented with products from the extensive selection of furniture surfaces, technical profiles and furniture handles. As always, the Ostermann experts will be carrying out live demonstrations at the mobile edgebanding station showing the benefits of zero bondline edges. From carpenters for carpenters – this is the Ostermann motto for 30th September to 3rd October at the W Exhibition, Elements, in Birmingham. The experts from
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Ostermann are well versed in many different topics concerning furniture construction: from the different zero-joint technologies, the various adhesives and cleaners, to small tips and tricks for everyday work in the workshop. At the Ostermann stand, these experts are happy to pass on their expertise to interested trade fair visitors. Edging trends Concrete surfaces continue their triumphant advance into the furniture world. For the perfect finish on the edge, Ostermann offers numerous ABS edges in concrete look. Likewise, now in fashion are realistic material reproductions in rust, stone or
wood optics. With the latter, the trend is increasingly towards Nordic woods, especially pine. On the clearly designed edging walls you can get a good overview of the wide range of the Ostermann edging world. Exclusive furniture surfaces Look, feel, smell… More and more surfaces do not only impress with their innovative optics, but also with additional sensory sensations, such as an especially realistic or extraordinary feel. The new Forbo linoleum surfaces answer this trend, as they have a lot to offer when it comes to haptics, as well as a brand new product, Almwiese. Almwiese is actual grass and flowers from high in the Austrian Alps that not only brings a completely natural look and touch but also the smell of Austrian meadows. Furthermore, Ostermann will show high-quality design surfaces from Sibu that will attract attention
and inspire its customers to construct creative furniture for living areas, trade fairs and shop fitting. Last but not least, Ostermann will present the new “RollBeton “ (concrete on a roll) and “RollRost” (rust on a roll) surfaces, with which carpenters/cabinet makers can design furniture and interiors with a modern concrete or rust look. Everything for creative interior design In addition to consumables, such as adhesives and cleaners, Ostermann shows many other products for producing creative furniture. Thus, the large selection of technical profiles and accessories, as well as the numerous product solutions for lighting applications for store and interior design, makes a visit to the Ostermann stand on the W Exhibition, Elements, absolutely worthwhile. www.ostermann.eu
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Service, diversity and speed
Length. Width. Thickness.
Made to measure! Ostermann delivers the matching edgings for more than 70 board suppliers, from 1 meter and within 24 hours.
www.ostermann.eu Ostermann UK Ltd π Droitwich UK: Phone 01905 793 550 – sales.uk@ostermann.eu IE: Phone: 0044 1905 793 552 –sales.ie@ostermann.eu Pages Ad.indd 37 OstermannMay18.indd 1 Ostm_Anz_Furniture_Production_18_03_222x303mm_GB-IE.indd 1
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38 Elements Preview
Ovvo further strengthens offering of tool-free assembly solutions Stand K405 Ovvo, the multi-award-winning, innovative tools-free assembly solutions company, continues to lead the way in developing and bringing to market connection systems and solutions that deliver significant benefits to manufacturers. The latest additions to its product range include the invisible V-1230 Connection system and a tool-free drawer slide connector, both of which significantly extend the range of applications in which Ovvo can be utilised. The new solutions will be demonstrated in applications including kitchen cabinets, cabinet to cabinet assembly, invisible shelf assembly, and end panel alignment at W Exhibition on stand K405. The new invisible V-1230 connector incorporates all the features of the Interzum 2017 Best of the Best award-winning V-0930 in a format that is ideally suited to high grade particleboard of 15, 16 and 18mm thickness, and is available in both permanent and knockdown versions. It is also compatible with leading high-end materials, such as high pressure laminates, composite material and solid woods.
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The Ovvo drawer slide connection System is a unique fitting for mounting drawer slides to panels. It uses the innovative properties of the multi-award-winning Ovvo
connection system to allow a drawer slide be fastened accurately and easily to a processed panel, with no requirement for the use of any measurement or alignment tools or similar installation jigs. Perfect alignment of a drawer slide’s position can be easily achieved on opposite side panels using any nesting machine to mill the housing profile. The properties
of the drawer slide connector then allow for the drawer slide to be locked in place, saving valuable time for the operator. The new Ovvo V-1230 connection system and drawer slide connector are available now. Be inspired to connect – visit stand K405 to see the products in action. 00353(42) 937 0070 www.ovvotech.com
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40 Elements Preview
New cabinet hardware range from Titus Stand N400 Cabinet hardware expert Titus is showcasing its comprehensive range of connectors and cabinet construction components at the W Exhibition and Elements. Titus cabinet connectors are engineered to improve furniture quality and simplify manufacturing processes. The new and innovative Quickfit TL5 Full Metal Jacket dowels provide strong, reliable joints in all types of wooden materials, including MDF, chipboard and solid wood. This means that it is no longer necessary to use different dowels for different materials, or to reinforce joints by adding supplementary wooden dowels. In addition, the new dowels offer fast, tool-free insertion, reducing assembly time by up to 50% for home-assembled furniture. Alternatively, for maximum efficiency in volume production applications, they can be inserted automatically using Titus FastFit machines. Another important innovation from Titus that will be featured on
the stand is the Tekform family of double wall drawers. These are simple to mount and have an integrated soft-closing mechanism that provides reliable life-long performance. Tekform Slimline drawers, the second generation of the company’s double-wall drawers, combine elegant appearance with thin side panels that make best possible use of the drawer space. A further benefit is that Tekform Slimline drawers have the same bottom and back panel dimensions as the original Tekform drawers (DWD series), allowing easy interchangeability and flexibility in use. Slimline drawers are available in white and anthracite grey, with lengths from 270 to 550 mm. They are offered in the same heights as DWD drawers (H70, H145 and H182). A new height (H100) has also been added to the range. Various internal front panel options (low or high glass, aluminium panel or bar) are available, and there is also a glass side option. The front panel brackets can be attached with standard screws, or by the unique Titus Easy-Fix method.
Experts from Titus will be available on the stand throughout the show to provide information about the company’s latest developments and to give advice and guidance relating to visitors’ specific assembly requirements. They will also be pleased to discuss the Titus Consumer Assembly Friendliness (CAF) service, which evaluates ready-to-assemble furniture and advises on improvements that will make furniture truly ready for assembly rather than just another piece of flat-pack furniture. www.titusplus.com
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Our revolutionary new TL5 Cam & Dowel
Meet our UK team and get a full demo of the TL5 at Elements 2018 (Or catch us at Sicam in October!)
Quickfit TL5 “Full Metal Jacket�
Our highest performing Quickfit dowel provides optimal strength and effective performance in MDF, chipboard and solid wood, without the use of wooden dowels.
Effective in multiple wooden materials
Expanding steel sleeve creates strong and reliable joints
Exceptionally high drilling tolerances
Call our UK team on: 01977 682 582
www.titusplus.com/uk Pages Ad.indd 141 Full page.indd
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42 Elements Preview
Isaac Lord presents more innovations Stand P710 New to Isaac Lord for 2018 is the Lamello Cabineo is furniture connector without edge drilling. The fitting is installed into a drilled or routed shape. The Cabineo can be used with all kinds of CNC machines and when compared to cam and dowel fittings, this system offers higher efficiency
in all areas without the need for wooden dowels. Cabineo allows all components to be flat packed when the fitting has been installed due to the fact there are no protruding parts, significantly reducing the likelihood of any damage. Learn more about Cabineo and Lamello’s other fittings via the company’s website. www.isaaclord.co.uk
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August 2018
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It’s showtime! September 30th – 3rd October 2018 Entry is free, simply register online
The W Exhibition is the national show for the Joinery and Furniture industries, showcasing the latest products and developments. As the UK’s leading dedicated trade exhibition, the W Exhibition provides the opportunity to see running woodwork machinery together with components and materials all under one roof at the NEC, Birmingham.
Elements is the only components show in the UK and features a wide range of finishing products for the KBB, furniture production and interior design markets. Exhibiting companies include the very latest wirework and storage solutions, surface trends, materials and technologies designed by influential manufacturers from the UK, Europe and further afield. Pages Ed.indd 44
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• SEE THE LATEST products under one roof from machinery through to components and materials. • NETWORK with the entire industry and see thousands of products, many of which are new to the UK market and can make a difference to your business. • YOU CAN TOUCH, feel and experience products in a way which can never be achieved in any other way. • In addition, there will the opportunity to SUPPORT THE INDUSTRY through the educational element of the show, see new products displayed in the innovation zone and talk to experts from leading suppliers and get personalised demonstrations you can compare. • Stand listings on page 122
Drop by the Furniture & Joinery Production stand to catch up with the team and take advantage of our special ‘show special’ Connect package deal – an impressive printed trade directory of our industry plus full access to a companion website, and a subscription to the magazine! See page 4/5 for further details…
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46 W Exhibition Preview
Must-see stands at the W Exhibition Take a closer look at some of the most innovative and interesting stands visitors can expect to see at the W Exhibition. TM Machinery Sales– stand B810
Combilift – stand N705
JJ Smith – stand G510 and H510
TM Machinery will be showcasing its exclusive range of Striebig vertical panel saws and AL-KO dust extraction systems on stand B810. Making its first UK appearance at the show, the ‘Standard S’ is the latest addition to the Swiss manufacturer’s vertical panel saw range. Based on the original ‘Standard’ model, the new design is available in two distinctive models – the Standard S TRK1 and TRK2 – and includes an impressive range of built-in features as standard and over 20 additional options and accessories. www.tmmachinery.co.uk
Celebrating its 20th anniversary this year, Combilift will be demonstrating how you can achieve safer, space saving and more productive handling of your loads at the W Exhibition. Known for its wide range of customised forklifts, reach stackers and straddle carriers, the handling specialist will present its C4000 multidirectional forklift, compact Combi-CB (pictured) and its growing range of pedestrian trucks at the four-day event. www.combilift.com
JJ Smith will be showcasing three new CNC models on stand G510 – one of two stands at the show. New models include the Intorex TMC 3000 5 axis CNC machining centre (pictured), the MZ Project Pluris CNC working centre – which incorporates both a CNC router head and CNC controlled bandsaw for effective volume production – and the Essepigi through feed ‘Evolution Bridge’ CNC machining centre. Stand H510 will be dedicated to cross cutting solutions and will feature the all new Profistop positioning system. www.jjsmith.co.uk
Advanced Machinery Services – stand J610 Advanced Machinery Services is returning to the W Exhibition this September with a brand new cross cutting range. New machines on show will include the Wadkin Bursgreen WB 600 AngleX automatic crosscutting machine and Wadkin Bursgreen WB 500 auto X heavy duty programmable crosscutting saw (pictured). Machinery demonstrations will be available on demand throughout the show. www.advancedmachinery.co.uk
Daltons Wadkin – stand G610 and G710 Several machines will be making their UK debut on the Daltons Wadkin W Exhibition stand. The line-up will include the new Salvador S250 automatic programmable cross cutting machine with chain loading and auto unloading features and a Salvador Classic 50 cross cut, which includes a new measuring stop system with touch screen control. A new generation Kimla BPF2131 CNC (pictured) and the ST100RS resaw from Stenner completes the new additions. www.daltonswadkin.com
Radecal Machine Sales – stand M505 If you’re a small to medium sized business looking for a new CNC solution, Radecal Machine Sales will be debuting its Piranha (pictured) and Spartan mid-range CNC range at the show. With bed sizes starting at just 1.3 x 1.3m and designed to work with tough materials such as MDF, wood, acrylic, solid surface materials, Corian, foam board, rubber and aluminium
TM Machinery
Combilift
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W Exhibition Preview 47 Daltons Wadkin
composite, it offers flexibility for the smaller manufacturer. See the latest technology in action and talk to the experts on stand M505. www.radecalmachinesales.com
Ferwood – stand Q810 Reconditioned machinery specialist, Ferwood Group UK will present its innovative online global inventory at the four-day exhibition. Featuring over 400 reconditioned machines from leading woodworking machinery manufacturers – including Homag, Biesse, SCM, Holzma, Giben and IMA – visitors will be able to see the complete range at their finger tips and experience the benefits of using Ferwood’s reconditioned woodworking machinery for themselves. www.ferwoodgroup.com
Schelling
Schelling – stand C710 Schelling UK will be demonstrating its FH4 cutto-size saw in hall 8. The saw, which is powered by a 15 kW motor and can process all wood types, will be fed by a Barbaric feeding system and Votecs shredder. Watch live demonstrations and talk to the team throughout the show. www.schelling.co.uk
SCM Group (UK) Ltd – stands D510, D610, E510, E610 Experience the latest cutting-edge machinery on SCM’s stand with its Maestro suite packages. See how Maestro Explorer, Maestro Datalink and Maestro Smartech software can help connect your business and see it in action on the Morbidelli cx200. The stand will also feature the
Gabbiani S beam saw, the Superset NT moulder and machines from the Minimax range. www.scmgroup.com
Axminster – stand E910 Axminster Tools & Machinery will be relaunching its trade rated range of woodworking machinery at the W Exhibition. Five new machines will make up part of the newly named Axminster Trade range with the stand showcasing a band saw, table saw, two spindle moulders and a unique Gyro dust processor. www.axminster.co.uk
Cehisa – stand K805 Cehisa will present its Industry Line and reformulated PRO and AVANT edgebanding series at this year’s W Exhibition. The Spanish
SCM Group
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48 W Exhibition Preview Lamello
machinery manufacturer will also present its Automatic Return system – designed to increase productivity and automation – and an AirFlow System, which helps to create a perfect finish without the need to apply glue to a panel. www.cehisa.es/en
Isaac Lord – stand P710 Isaac Lord is back at the W Exhibition and will be demonstrating its range of machinery, tools and accessories from its leading industry partners. This year, the stand will feature Mirka Leros sanders (pictured), Festool edgebanders and a new hand tool range from Swiss joining specialist, Lamello. Exclusive offers will also be available at the show on Festool, Makita, Mirka and Blum products. www.isaaclord.co.uk
Lamello – stand Q510 Wood and panel fixings specialist, Lamello, will
JJ Smith
focus on its innovative CNC joining solutions and Lamello partner network, which includes well-known software specialists and machinery manufacturers like Homag, Biesse, SCM, Felder, IMA and Holz-Her. The stand will also feature the Cabineo connector cabinet fitting, the invisible magnetic joining element, Invis and a brand new Cabineo finish that caters for the growing industrial design trend in the furniture market. www.lamello.com
Leitz Tooling – stand E800 Leitz is bringing new solutions and innovations to the W Exhibition. As well as offering specific guidance on individual production issues, the stand will feature its ThermoTech Lite Window System, a new Leitz ProfilCut Q Premium profile tooling system and EdgeExpert tools. www.leitz-tooling.co.uk
TOP Srl – stand S810 TOP Srl will be presenting Proxima, its line CNC machine that has been designed to drill, rout and insert fittings and dowel pins into furniture panels. Thanks to its facing working units, Proxima can work on the six sides of a panel and can be customised for the furniture manufacturer. Talk to the experts and see how the CNC manufacturer can help you streamline your production methods and increase productivity. www.t-o-p.it
Unosand – stand N600 Unosand will be displaying a range of sanding and denibbing solutions at the W Exhibition. The stand will feature the single head Unosand Multi 140 machine – designed for rounding off sharp edges, profile sanding and prepping sand MDF – and the Houfek Final (pictured) – a disc roller brush sanding machine ideal for sanding and
Axminster
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W Exhibition Preview 49 Sagetech
TOP Srl intermediate denibbing between finishing coats of paint and lacquer. The stand will also feature the Unosand Multi 300 sanding machine and twin head Unosand Multi SL-300. www.unosand.com
Whitehill Tools – stand K510 British industrial tool manufacturer, Whitehill, is now better prepared than ever to produce tooling to match any complex wood design – whether it is for windows, doors or frames. A commissioned tooling solution begins with a complex 3D model of every component part of the toolset and, by working closely with you, engineers can create the ideal system for your business. Talk to the experts on stand K510. www.whitehill-tools.com
Compacto – stand J905 At compacto, everything revolves around
Leitz Tooling
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the generation of energy from residual wood waste. This year, the Germany shredder and briquetter specialist will be presenting its SHARK 53 shredder and Briquetter FOX 80 at the W Exhibition. The briquetter will also be connected to a conveyor belt and an overbelt magnet to show visitors how it takes out foreign metal parts from the shredded wood. The FOX 50 – a smaller, stand-alone briquetting solution – will also be available to view. www.compacto.de
Sagetech Machinery – stand A410 Sagetech Machinery will be returning to the W Exhibition with its mini CNC engraver. Used for research and development, design and mould making, these desktop routers are capable of processing, carving, milling, drilling, cutting, 2D & 3D engraving. It can be used with hardwoods, softwoods,
exotic woods and many synthetic materials such as Acrylic and ABS, plastic, foam, modelling wax, styrene, vepoxy board and it’s ideal for use with white, brown and clear acrylic to create highly detailed carvings. www.sagetechmachinery.co.uk
Keen to see these products and more for yourself? The W Exhibition takes place from the 30th September3rd October 2018 at the NEC, Birmingham. To register for your free ticket simply visit the show’s website and join over 8000 industry professionals. www.Wexhibition.co.uk
Unosand
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Woodwise Academy closing the skills gap Stand G600 The Woodwise Academy in Bristol is making a significant contribution to closing the skills gap in the industry by offering youngsters the opportunity to develop hand skills in woodworking and furniture. In 2008 the team at Didac, which is most widely known for its work-based training programmes delivered throughout the UK, decided to take the next step in the development of its furniture and woodworking development business model, by opening a skills academy in Bristol. Elaine Stanley, operations manager at Didac comments: “It took two years to get the project
off the ground, but in 2010 Didac opened the Woodwise Academy, located three miles to the east of Bristol city centre on the banks of the river Avon, making it a comfortable place in which to learn.” She went on to say: “Throughout our 21 years in business, Didac has always worked on a roll-on-roll-off basis, which means learners can start at any time of the year, rather than being limited to the academic year. This approach is helping us to recruit learners because we can start their training programme at a time to meet their personal needs.” Elaine works alongside Shane Stenning, workshop manager and lead instructor, ably supported by two further instructors and a workshop technician. But one of
Shane Stenning, workshop manager
Elaine Stanley, operations manager at Didac
Didac’s strengths is its ability to call on any one of its work-based trainers to deliver specialist skills training – in CNC machining, for example. Elaine continues: “We currently have six groups working in the academy. The study programme for 16-18 year olds, a bench joinery and shopfitting group of apprentices, who take day release from their employment. This programme is supported by CITB, which approached Didac in 2015 to assure
training capacity in the Bristol area. “It was in 2011 that we started our study programme for 16-18 year olds as Didac is passionate about igniting interest in school students and working with the local community in Bristol. “The course offers an alternative to sixth form or college and works with smaller groups of students interested in this industry. We also work with local hospital schools supporting those students that have the skill set but not always the confidence to approach further education easily. “Thus far, this has been a huge success and in 2017 we were able to double numbers due to the high interest and that resulted in several students being placed with local companies on apprenticeships and on progression programmes with us. “We also introduced a schools programme to work with local secondary schools and those students that are home-schooled, to assist them in returning to peer environments.” Not only is Didac helping youngsters develop practical skills, which will stand them in good stead for the rest of their lives, it is supporting the schools in the delivery of their wider curriculum because students often re-engage. Elaine says: “It’s been a wonderful partnership between us and the schools, which will continue to benefit many youngsters who would otherwise miss out on the opportunity.” www.didac.co.uk
The Didac premises down by the Avon riverside just outside Bristol city centre The workshop team at Didac
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facebook.com/DidacLtd facebook.com/DidacLtd
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52 W Exhibition Preview
SCM brings frontline wood innovation to the W Exhibition Stands D510, E510 At the Birmingham trade show, SCM will present Industry 4.0 applicable solutions. The firm’s new digital systems will take centre stage: products and services made possible by an increasingly widespread availability of data and its analysis, enabling quality control and qualitative assessment of production – from the techno-logical and IT development of the individual machines and their ability to operate in cells and cell systems. Visitoss will be able to tour the Digital Hub, an area dedicated to presentations and sharing where the latest generation, multi-function, wide-screen and multi-touch operator control panel (eye-M) will play a leading role; where another highlight will be the innovative remote assistance and maintenance system with augmented reality glasses (Maestro smartech), as well as the powerful Maestro suite, a comprehensive software suite for all processing types and methods, not to mention the Virtual Reality 3D Inte-grated Cells simulation system (Maestro xplore) and other digital solutions that im-prove human-machine interaction, simplifying and speeding up production processes more and more. At the show, SCM will present Maestro Connect, the highly innovative Internet of Things tools platform, enabling data retrieval from the machines for later analysis. This is at the heart of the smart factory concept, which is simply a system that is able to monitor and optimise production processes so as to achieve predictive maintenance, which allows you to anticipate any possible need for extraordinary maintenance, thus avoiding potential downtimes. Among these innovations, Maestro smartech stands out as the revolutionary remote assistance and maintenance system which employs augmented reality glasses: for users, it’s just like having an SCM technician always at their side as they experiment with wearable technology. The spotlight is also on eye-M, the nextgeneration multifunction and multi-touch operator panel, with a 21.5in screen, which introduces the mobile-device feel and approach to the industrial production environment Maestro xplore will be on show – a simulation system for integrated cells and systems based on the use of the Oculus 3D virtual reality viewer, ensuring an immersive sensory experience of SCM solutions designed for integrated production Among the Maestro suite of applications designed to work on a customer-interactive demo basis are Maestro 3D, SCM’s user-friendly,
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top performance solution for designing and programming 3D items, Maestro cut and ottimo cut for advanced cutting optimisation and management, Maestro watch, the production line supervisor, Maestro pro-edge, for linear edging programming and supervision, and Maestro beam and wall for the designing and programming of beams and walls. In an innovative and multimedia exhibition space on the stand, SCM will demonstrate new solutions for all industrial production processes, from furniture manufacturing to the nautical sector, from windows and doors to timber construction, and the most reliable woodworking machinery. For all types of processing and for any production requirement, SCM technology represents a tangible application of Industry 4.0 concepts and those of mass customisation, and aims to satisfy the individual needs of customers, while conserving the benefits of industrial production. For solid wood machining and technologies, SCM offers a selection of possible applications for the production of windows, doors, stairs, chairs, design creations and furnishing accessories. The Accord range will be prominently featured at the Birmingham show in the shape fot the impressive Accord 25fx, designed to meet the needs of small- and medium-sized companies. It combines state-of-the-art technology with extreme ease of use for flexible productions of doors, windows, stairs, solid wood parts and for machining wooden and extra-wooden panels. The focus will also be on Superset NT, the moulding machine enabling endless applications: the ideal solution for companies working per more shifts and also small batches.
It is possible to produce profiles for windows, doors, stairs and furniture. Among SCM cutting options, gabbiani s is designed to cut solid wood panels or panel stacks and its products – chipboards, MDF panels, multilayer panels, plywood panels and fiber panels. The solution to integrate the beam saw inside a flexstore s or flexstore el storage. Among the panel machining centres, in addition to the most eagerly awaited new design at the show, Morbidelli M220, the Morbidelli CX100, the drilling machine that carries out all drilling operations, grooving and vertical routings. The showcased sanding solutions are also expected to be of great interest for the furniture industry and contractors who need solutions suitable for intensive use and able to ensure striking and highly customisable results. The DMC SD 70, with its high level of versatility, is perfect for different types of machining. In the furniture sector it excels in the provision of optimum level finishing thanks to the 2620mm sanding belt length and the electronic sectional pad. SCM also intends to further strengthen its role as a pressing segment player with an even wider range of solutions, able to respond to all market requirements. The SCM range is completed by the surface finishing solutions. On display will be a Superfici Compact 3 HY, suitable for those who need to paint small and large batches while maintaining high spraying quality with low costs. A demo of the machine will be available at the tradeshow. Last but not least, the evergreen joinery machines, world-leading top class designs combining unique performance and continuous innovation. www.scm.com
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ACCORD 25 FX
EASY TO USE SMART TECHNOLOGY 3, 4, and 5-axis CNC Machining Centre Engineered with dedicated solutions and software for manufacturing doors, windows and solid wood elements. Driving LEAN Manufacturing through Innovative Solutions
Hall 8 Stand E610 SCM UK Tel. +44 (0)115 9770044 - scmgroupuk@scmgroup.com - www.scmgroup.com
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54 W Exhibition Preview
Nestro focuses on energy efficiency and noise reduction Stand Q710 Nestro Lufttechnik GmbH, Germany will present its filter technology and surface engineering solutions on stand Q710. The manufacturer offers self-contained system solutions and considers itself a European market leader in the fields of dust, chip and spray mist extraction in woodworking. The company rises to the growing challenges of energy efficiency and noise reduction with competent, comprehensive consulting services and suitable technology. Considerable energy savings can be realised on the system side by using highly efficient fans, frequency converters for fan control, high efficiency motors (IE3, IE4) and recirculating air instead of exhaust air systems, as well as by using the return air for heating or air conditioning. Noise emissions can also be drastically reduced through optimum product and system design as well as various insulation measures. Meet the UK sales managers at the booth to be informed about the latest developments in the following main areas: Filter houses NFHSU The Nestro clean-gas filter house allows large filter areas to fit in the tightest of spaces at a flow rate of up to 40,000m³/ hr featuring a daily buffer storage for wood chips and dust up to 26m³. PM 08-18 1 NFHSU filter house
Intermediate filters In Nestro intermediate filters the raw gas is pre-separated in the intake suction section and purified through the filter bags. The purified air can be fed into the work areas again. With its modular design, this intermediate filter can be expanded up to reach an airflow of 200,000m³/h for both positive and negative pressure applications. Dedusters The Nestro deduster NE series efficiently extracts wood dust and chips or related materials such as plastic, leather, paper or other types of industrial dust. The certified dedusters can be set up in the immediate vicinity of the machine in the production hall. They are developed especially for smalland middle-size enterprises with a total air requirement of 1780 up to 8000m³/h or for bigger companies as a supplement to an existing central dust extraction system. Since all NE series dedusters work in cleangas operation – the fan comes after the filter – highest energy efficiencies and absolute dust tightness are guaranteed. The cleangas technology also reduces the risk of fire due to sparks since metal particles cannot get to the fan impeller. The residual dust content discharged is less than 0.1mg/m³. Sanding tables NAST Sanding tables of the Nestro NAST series remove sanding dust during the work process. The pneumatic componentclamping fixture holds the workpiece in an optimum position and the high-pressure extraction port extracts dust coming from the handheld machine. Paint spray walls E Types E paint spray extraction units with dry separation from Nestro provide an economical spray booth ventilation/paint spray extraction system. This increases safety by reducing the risk of explosion during operation and it significantly improves working conditions for the employees. In addition, you can achieve a surface of significantly higher quality. The associated external fan (EX) can either be mounted on the spray wall or placed separately on a bracket, for example. www.nestro.com
PM 08-18 2 NE series deduster
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W Exhibition Preview 55
Extensive range and expertise presented at the W Exhibition
Stands G610 & G710 Founded in 1901, Daltons Wadkin maintains it is the UK’s longest established distributor and manufacturer of industrial woodworking machinery for processing a wide range of materials including solid wood and wood-based panels, composites, plastics, non-ferrous metals and more. Operating from a professional purpose-built premises on the outskirts of Nottingham
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with extensive showroom facilities, the company offers the latest CNC routers, automatic crosscut saws, vertical panel saws, edgebanders, sliding table panel saws and planer-moulders. For those customers who looking at woodworking machinery for sale, Daltons Wadkin has amassed some 117 years’ experience and can always help and advise to meet almost any production requirements customers may have. At the W Exhibition this year, several machines
will be making their UK debut on the impressive Daltons Wadkin stand. The line-up includes the new Salvador S250 automatic programmable cross-cutting machine with chain loading and auto unloading features – plus a Salvador Classic 50 cross-cut which includes a new measuring stop system with touch-screen control. Among many other machines on display at the show include a new generation Kimla BPF2131 CNC and the ST100RS re-saw from Stenner. www.daltonswadkin.com
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56 W Exhibition Preview
New machines enhance Axminster Trade range Stand E910 Axminster Tools & Machinery has recently upgraded its trade-rated range of woodworking machinery. The new machines will be part of the newly-named Axminster Trade range and include a bandsaw, table saw, two spindle moulders and a unique dust processor. These are quality machines built to meet the growing demands of trade customers and serious woodworkers, and will be on display at the W Exhibition at the NEC from 30th September to 3rd October. The five new machines have all been chosen for their uniqueness or quality of build. The Gyro dust processor is compact, portable and requires no assembly. It is designed with ground-breaking axial centrifugation technology. The processor has won several awards including the Red Dot Design Award (established internationally as a quality mark for good design).
The new bandsaw is the result of close collaboration between Axminster and the manufacturer. It is designed to be one of the best 350mm bandsaws on the market with many exclusive features. The welded steel frame is over-sized with extraordinary rigidity, allowing very high blade tensions. The T-square style fence maximises accuracy with complete
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adjustability for aligning to the blade. Uniquely, the precision ground cast iron table has a titanium nitride coating, which apart from looking great, creates a smooth surface and protects the table from rust. Then there is the table saw which is designed to take some of Axminster’s unique attachments such as products from the UJK Technology range. It is able to mount the UJK router insert plate or UJK router lift in the cast iron side extension table. Although of a conventional design, the exacting precision used during manufacture marks this machine out from others of a similar price. In addition, there are a number of very useful accessories available for the table saw: dado blade set, overhead blade guard, sliding table, fence for sliding table and router table fence. Both table saw and bandsaw come with a better standard of rip fence and mitre fence. No cost
cutting has occurred with the material used and these machines are the best they can be without overpricing them. Finally, there are the two spindle moulders: deluxe and CNC. The CNC model is fitted with a custom built Siemens control system, which gives it precise control of spindle height, spindle tilting angle and spindle speed. The result is
the user can mould profiles with optimised accuracy and achieve perfect results. The deluxe model comes in a 230V and 415V version. The spindle is of the quick-release type, which means that you can change the machine into a router, using the supplied collet chuck. These products are aimed at bespoke furniture and joinery makers, small scale kitchen and
These are at the very top end of the range and the five new machines form part of that picture.” Innovation and product manager Keith Thompson went on to say: “We were looking for machines that were a better build and spec than our Trade Series range, but were still of a physical size attractive to both a small woodworking business or enthusiastic home woodworker.
bathroom producers and keen home woodworkers who want a higher specification machine. “We have been working with a number of manufacturers on the launch and upgrading of our Trade range for some time,” Ian Styles, product development director, comments. “We now have a host of machines all ideally suited to the expectations of the trade customer.
The results are machines that raise the bar in terms of build quality, simplicity in use and custom build using the extensive options available.” All Axminster Trade machines will come with a comprehensive free guarantee covering parts and labour for three years. Also, flexible and affordable payment options are available in the form of finance or leasing. Ex vat prices range from £1749 for the bandsaw to £2670 for the dust processor and then up to £6855 for the CNC tilting spindle moulder. To see these machines, meet the Axminster team at the W Exhibition, stand E910 in hall 8 NEC, Birmingham. 0800 321822 Email abst@axminster.co.uk www.axminster.co.uk
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NEW Axminster Trade machines …surpassing the expectations of the trade user! Quality has never been so affordable.
Machines designed and built to meet the growing demands of trade customers and serious woodworkers. They have all been chosen for their uniqueness and/or build quality. Perfect for bespoke furniture and joinery makers, small scale kitchen and bathroom producers and keen home woodworkers wanting a higher specification machine.
Axminster Trade
HW615E Bandsaw 230V
£2,099.00 Inc.vat
Code 104482
Designed to be the best premium 350mm bandsaw on the market with many exclusive features. The oversized, welded steel frame possesses exceptional rigidity, allowing very high blade tensions. The T-square style fence gives maximum accuracy and is completely adjustable for aligning to the blade. Uniquely, the precision ground cast iron table has a titanium nitride coating creating a smooth surface and protecting the table from rust. • Extra large aluminium fence plate provides high and low cuts • 350mm depth of cut with 365mm throat • Worm-geared trunnion system for table tilt to 45° • Blade guides with tool free adjustment for extra stability and accuracy • 4-sided blade guard gives complete security Prices are subject to change without notice.
Call 0800 371822, search axminster.co.uk/axminster-trade or to see the quality of these machines and arrange a demonstration, visit one of our stores. For the complete Axminster experience and to keep up with Skill Centre courses, events, news and much more, browse our website or follow us on social media.
Axminster • Basingstoke • Cardiff • High Wycombe • North Shields • Nuneaton • Sittingbourne • Warrington 9.7/10 Pages Ad.indd 157 Full page.indd AT&M_F&JP_Sept_2018_ad.indd 1
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60 W Exhibition Preview
The complete package: why working with CDUK and Corian adds value Stand J700 Expertise matters ... whether in the manufacture of a world-class material, in the unrivalled benefits offered by its distributor, or in the fully-trained capabilities of its fabricators. Throughout the value chain, it’s confidence that counts.That’s why CDUK – a family business and the exclusive distributor of Corian for the UK and Ireland for over 35 years – takes its relationship with its industrial partners to heart. At the W Exhibition, CDUK hopes to meet old friends and make new ones, introducing not only exclusive new products, but also the many benefits of partnering with CDUK and the positive impact that working with Corian can bring to your business. CDUK can assist fabricators in a variety of vital ways. Services include comprehensive training
stainless steel sink base) will be on show. The advantages of the new Corian Joint Adhesive, with its improved viscosity, bonding strength and curing time will also be demonstrated, as will special templates and systems for fabrication challenges such as S-Joins and hob cut-outs. Other attractions on the CDUK stand include displays of the latest Corian colour samples, fabulous prize giveaways and an informative film to show why CDUK is a leading solid surface distributor. The CDUK team looks forward to welcoming you and showcasing its customercentric services on stand J700, hall 6. www.cdukltd.co.uk
programmes, knowledgeable technical advice, part-sheet availability, excellent stock holding with 48 hour delivery – and support that can be counted on. In addition, CDUK offers a range of products from exclusive accessories and adhesives to leading brand tools and workshop services, everything needed to enhance your business. The W Exhibition presents an unmissable opportunity to see the latest exclusive solutions and techniques for Corian in action. New products such as shower/bath panels and the ingenious Axix sinks from The 1810 Company (a straightforward way to seamlessly incorporate Corian – in any of the kitchen colours – to a
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PJP_CNCsupp_FP_KIMLA_Wexhib_final.pdf
1
20/08/2018
09:25
The NEW Kimla BPF SIMPLY POWERFUL CNC TECHNOLOGY
C
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CM
MY
CY
CMY
K
Advanced construction, powerful CAD/CAM nesting software and unrivelled performance make the Kimla BPF the proven CNC of choice for companies looking to increase productivity, acccuracy and versatility. Kimla’s unique Dynamic Vector Analysis (DVA) system ensures an exceptional finish at the highest feed rates.
Discuss your requirements with a member of our team, or visit our Nottingham showroom for a working demonstration
Wood & Panel
Acrylic & Plastics
0115 986 5201 visit daltonswadkin.com
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62 W Exhibition Preview
AXYZ to demonstrate latest routing and cutting solutions Stand P810 AXYZ International will demonstrate the latest version of the hybrid Trident combined routing and cutting machine and an AXYZ 8010 industrial-grade CNC router. The company will also promote the recentlyexpanded and redesigned 24/7 online CNCRoutershop facility for spare parts, accessories and technical support. The latest AXYZ Trident machine features a redesigned processing head that is said to be much simpler to operate and easier to maintain, together with improvements made to the dual tangential and oscillating knife-cutting units that now enable higher routing/cutting speeds and the ability to process a much wider range of materials. All Trident machines are built to customers’ specific requirements and supplied direct by AXYZ International, with no third-party distributor/reseller involvement. This obviates the many variables that can occur when it comes to reliable delivery, after-sales service, ongoing technical support and same-day spare parts and accessories availability. Trident is supplied with a host of both standard and optional machining enhancements. These include the AXYZ ATC (Automatic Tool Change) system for work requiring multiple processing tools, the AXYZ AVS (AXYZ Vision System) for faster and more precise material alignment and registration to ensure 100% routing/cutting
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accuracy and the latest helical rack and pinion drive system. This latter option incorporates a multiple gear teeth configuration that enables a more even distribution of the workload, resulting in a faster throughput and quieter operation, reduced material wastage and ultimately a longer than normal machine life. Part of the 8000 series of high-performance industrial-grade CNC routers, the AXYZ 8010 machine to be demonstrated, features a twinhead routing/cutting spindle, a 21-station ATC facility and the latest A2MC machine controller. It is available in sizes ranging from 2635mm (width) x 3048mm (length), with additional
lengths available in increments of 610mm up to 15m and beyond. The recently-expanded and redesigned 24/7 CNCRoutershop online facility is said to be much easier to navigate and locate products of choice and to work better with mobile devices for remote access. A range of new user benefits includes a Live Chat feature that enables visitors to the site to engage with AXYZ application specialists in order to select the most suitable machine to meet specific requirements and a Loyalty Points initiative whereby customers can receive attractive discounts on the products purchased. www.axyz.co.uk
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64 W Exhibition Preview
Bringing innovation to manufacturing Stand A405, A510 & A610 Automaction is the new concept that supports Biesse’s participation at the W Exhibition, bringing innovation to manufacturing; based on automated, interconnected production that enables customers to obtain greater value from machines to increase efficiency, either within a specific process or in an entire factory. Visitors will see how automation can help increase Overall Equipment Efficiency (OEE). The Viet Opera R robotised sanding machine automates the hand sanding operation, offering greater consistency and higher output. There will also be an unloading system utilising a collaborative robot that can also be used in many other applications. In addition, a Stream A edgebander and W4 panel return system will combine to create a semi-automated cell, demonstrating automated panel management offering increased output and reduction in damages when compared to standard edgebander cells. The Brema Vektor 15 throughfeed machine centre includes a panel return system that allows the same panel entry/exit point and can automatically process all six sides of a panel. This provides better space utilisation and means only one operator is required. Automating offloading can also help increase production capacity. The Rover K Flat Table CNC will include an offloading table and sweeping/transfer arm that ejects a processed charge of panels, allowing the operator to load new sheets in masked time. As well as increasing capacity, it also allows greater utilisation of operator’s time during the nesting process. In addition to the Twin Pusher system on the Selco WN6 beam saw that dramatically increases machine output, the embedded software tool demonstrates that automation is not always mechanical. The software guides how to sort the panels produced into stack locations, enabling
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efficient handling of finished components. Integrated into all machines will be IoT Sophia, the Biesse IoT (internet of things) platform that offers an overview of machine performance, with remote diagnostics, machine stoppage analysis and potential fault prediction that helps to increase machine availability. Sophia also sends automated notifications when maintenance tasks or stoppages occur. The platform also includes Parts Sophia, an e-parts system that shows availability of parts and streamlines the quoting and ordering process. “Intelligent systems are connecting the world,” says Robbie O’Neill, UK commercial director. “This allows businesses to adapt more quickly. This adaptation is done either by physical automation or connected facilities. This means a leaner process is required if you want to compete, let alone just protect your business. “Biesse wants to help customers transform and at the W Exhibition we will demonstrate how we propose to do this together. Biesse is not just a machinery supplier any more, we are a partner for our customers, helping them to achieve greater efficiency and therefore better value from their machines.” www.biesse.com
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SYSTEMS, SOFTWARE AND SERVICES FOR THE AUTOMATION AND DIGITALISATION OF FACTORIES.
LIVE THE EXPERIENCE
THE W EXHIBITION,
30 SEP – 3 OCT, 2018 NEC, BIRMINGHAM, HALL 8
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66 W Exhibition Preview
Air Plants delivers for Thorpes Joinery Stand B710 Air Plants has installed a new, custom-designed high volume dust extraction system resulting in minimised costs, improved manufacture sustainability and productivity for Thorpes Joinery. Thorpes Joinery has provided bespoke joinery solutions to a range of discerning clients across the UK commercial fit-out market for over 20 years. With in-house design, manufacture and installation capabilities, the company provides a range of products to ensure that it caters for a variety of project requirements. Originally founded in 1947 with a set of core values incorporating a personal and honest approach
to joinery, Thorpes Joinery has since expanded its service to provide quality, bespoke joinery to a range of discerning clients across the high end commercial and residential sectors. Thorpes Joinery is proud of its heritage as a traditional and family-owned company and this experience is blended with modern techniques to the design, manufacture and install of a truly specialist product. The company’s flexible and adaptive approach is born of an understanding that every project is different and will have different requirements. Thorpes’ recently-constructed bespoke facility offers 40,000ft2 of modern manufacturing space, now home to almost 100
manufacturing, support and financial staff. This facility, built on the Airfield Business Park in Market Harborough, integrates modern machinery and technology with the traditional manual skills from its highly skilled workforce. Why Thorpes needed a new/ upgraded dust extraction system The control of dust and the wellbeing of its employees is of utmost importance to Thorpes. With the requirement to design a purpose-built manufacturing space and a blank sheet of paper, it was important to integrate the dust control systems within the infrastructure of the building to utilise space and maximise efficiency. Why Thorpes chose Air Plants Thorpes Joinery chose to use Air Plants because of the company’s unique turn key systems and the fact that it offers a combination of extraction, collection and integration with a biomass boiler. This was important for the environmental credentials of Thorpes and in the minimisation of running costs of the new facility. It is also part of Thorpes’ ethos to facilitate the services of local suppliers and manufacturers whenever possible. Air Plants offered a very good dust control solution along with the benefit of being a local company,
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and it ticked all the boxes. Previous history through smaller installations and servicing also gave Thorpes confidence in working with Air Plants on this much larger project. What system did Air Plants install for Thorpes? How has it benefited/improved its workflow/workplace? The System and additional products Airplants installed for Thorpes include: • Rupee system – low volume high vacuum • Two circuit, high volume, low pressure dust extraction system based on a custom designed Modulair 196 MD11L system. • Collection hopper • Collaborative tie into biomass boiler All of the above have helped to improved Thorpes manufacture sustainability and productivity. How was Thorpes’ experience of working with Air Plants in terms of the quality of the customer service and the installation etc? “Air Plants worked well with us through all stages of development – right from the initial specification and planning stages through to the install and commissioning,” says a spokesperson from Thorpes. “The installation went without issue and the dust control system continues to operate as per what we were promised.” www.airplants.co.uk
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Flexible finance for the Woodworking sector Are you looking to purchase new or used equipment, or release capital held in existing assets? Our team of industry experts work closely with businesses, understanding their needs and providing tailor-made solutions for business growth. To find out more: www.closeasset.co.uk/woodworking 01244 457 569
Close Brothers Asset Finance is a trading style of Close Brothers Limited. Close Brothers Limited is registered in England and Wales (Company Number 00195626) and its registered office is 10 Crown Place, London, EC2A 4FT.
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68 W Exhibition Preview
DCS Group – a breath of fresh air Stand K610 On Stand K610 at the W Exhibition, exhibiting companies from the DCS Group will be presenting the very latest equipment and technology for industrial dust and fume extraction. Key products being exhibited will include the energy-saving Ecogate ‘Extraction-on-Demand’ system, industrial process control panels from XS Automation, extraction and filtration systems manufactured by Schuko, along with the FastClip ducting system, Dry Filter Spray Booths and Water Wash Spray Booths from Gallito. Dust Control Systems Ltd is the sole UK distributor for leading German manufacturer Schuko, and the combined industry experience and dust extraction know-how shared by these two companies is extraordinary – DCS Ltd recently celebrated 30 years of operation in the dust extraction business and, founded back in 1968, Schuko is now celebrating a golden milestone in its history. The W Exhibition will provide an opportunity for visitors to view the new Schuko VALDI filter unit – this mid-range modular filter system can be specified with a variety of base units to suit the type of waste being collected and, with a footprint of just 2m x 2m, towering 5m above the stand, it’s unlikely to be missed. Also on display will be Schuko’s Vacomat 350 XP TWIN – the largest model in the company’s range of mobile extraction units.
Ecogate’s proven energy-saving technology is installed worldwide
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With a 350mm diameter inlet and twin 5.5kW fans, this premium model has an extraction capacity of almost 8,000m3/h – comfortably capable of providing extraction for large CNC production machinery. Ecogate Ltd will be showcasing the energy-saving extraction optimisation system developed by California-based Ecogate, Inc. This technology has a proven track record around the world, and the distinctive greenBOX is fast becoming a ubiquitous piece of kit in Britain’s woodworking factories and joinery workshops. The ‘Extraction-on-Demand’ demonstration at W18 will feature the Ecogate® greenBOX NXT control unit which, measuring just 370 x 265 x 85mm, can automatically control dust and woodwaste extraction from up to 32 production machines and, with its built-in Wi-Fi and intuitive graphical interface, system status can be viewed and controlled from anywhere in the world using a smartphone or other internetconnected device. The display will clearly illustrate how Ecogate® technology can dramatically reduce power consumption by regulating fan speed, in real-time, to exactly match a constantly variable extraction demand. The Ecogate® system is equally suitable for both new and retrofit installation and, with the potential to achieve savings of up to 80% on power costs, can deliver a speedy return on investment. XS Automation manufactures bespoke process control panels
47,000m3/hr capacity Schuko ECOVAR VALIDUS filter unit installed by DCS
and cabinets ranging from basic panels to advanced controllers, including Human Machine Interface panels, Programmable Logic Controllers, and provides remote telemetry for process controls. Gallito Ltd has been designing and manufacturing spray booths for joinery and furniture manufacturers for over 40 years. Having relocated the manufacturing operation to much larger premises in 2016, the company has recently increased production capacity further, and is now headed up by managing director, Mark Carson. As well as spray booths, paint kitchens, drying rooms and ovens, along with associated spares and service support, Gallito manufactures the FastClip extraction ductwork system and, at the show, as well as exhibiting products from its standard ranges of dry filter and water wash spray booths, the company will
be constructing two 4m high enclosures using an insulated, fireresistant, wall panel system. Philip Oldfield, managing director of Dust Control Systems Ltd, commented: “Colleagues from all DCS Group companies will be on hand to discuss the products and technologies we’ll have on display at W18, how we can help to save resources and improve the environment for people working in the woodworking industry and, with any luck, save them some money in the process. “We’re very much looking forward to the opportunity to catch up with many of our existing customers at the NEC and, as at previous ‘W’ shows, introduce our products and services to plenty of potential new customers.” 0800 040 7116 www.DCSlimited.co.uk www.ecogate.co.uk www.gallito.co.uk www.schuko.de/en
Panels for Gallito spray booths and enclosures are laser cut to size for a perfect fit and seal
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Visit us at W18 Exhibition on Stand J800 to find out more
Powerful and use-friendly software design for a wide range of stairs • Add functionality as your business grows • Dedicated UK based support team
• Online Stair Design system now released • Software rental option available
elecosoft.com/staircon Full page.indd Pages Ad.indd 169
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70 W Exhibition Preview
Ferwood Group UK at the W Exhibition
Stand Q810 Reconditioned machinery specialist, Ferwood Group UK, will be returning to the UK’s only woodworking machinery and materials exhibition, the W Exhibition, from the 30th September to 3rd October at the NEC, Birmingham.
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Following a successful show in 2016, Ferwood Group UK will present its innovative online global inventory at the four-day exhibition. Featuring over 400 reconditioned machines from leading woodworking machinery manufacturers – including Homag, Biesse, SCM, Holzma, Giben and IMA – visitors will be able to see the complete range at their finger tips and experience the benefits of using Ferwood’s
reconditioned woodworking machinery for themselves. Experts will also be on hand throughout the exhibition to talk through a wide range of services – including Ferwood’s unique 10- step process that sees machines being stripped and rebuilt to the highest standard – its established machinery partnerships and global sales network, in a bid to help visitors source the right machine for them. Meet the team and find out more on stand Q810. 0113 286 6689 www.ferwoodgroup.com
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Join us on stand F810, F910, G810, G910
Steve Duck’s Integral collections
Join us onJoin stand usF810, on stand F910, F810, G810, F910, G910 G810, G910
Steve Steve Duck’s Duck’s “Strength tocollections Integral Integral collections
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ProfitSteve H08
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72 W Exhibition Preview
Zero glue line – by hand Stand A710 & A750 FEN UK will be demonstrating the new portable HIT-M Zero glue line machine, which is perfect for applying edgebanding to both straight and shaped panels, all without requiring any adhesive application whatsoever. Thanks to the hot air injection technology, this machine can be used to apply “laser” co-extruded edging or specially pre-coated materials quickly and easily. It is a real step forward for edgebanding difficult shaped panels, but at a realistic budget.
When considering that there is no need for a glue pot at all, which due to the very low feed speed required when applying tape to shaped panels, in the past shape edgebanders have always been baking the adhesive in the machine leading to degradation of the glue line and overall finish. When used in conjunction with the very robust support table, even panels with an angle up to 55° can be edgebanded easily, without any glue line and without any hassle. The HIT-M can also be used as a portable edgebander, for example it is very handy to carry along
onsite to quickly repair panel edges perfectly. Heat up time is only 30 seconds, so the machine is always ready when needed. When equipped with
the option for extra thick panels, it is even possible to apply up to 105 mm edging materials. 01332 516557 www.fenuk.com
Clever panel cleaners for your edgebander Do you want clean panels from your edgebanding machine with a top finish, at a lower cost and using cleaning agents which are nonhazardous? Well, make sure to visit the FEN UK stand and ask about LCM cleaning agents. Take a look at the latest Brush-Tec cleaning an polishing system and see how that might fit in your machine. The new iRelease system is also on display for lean and green cleaning of panel edges.
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Edgebanding
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74 W Exhibition Preview
Hoffmann – ‘‘We’re found in the best joints!” Stand H910 Hoffmann Machine Co will again be demonstrating its many machines using the versatile Hoffmann double-dovetail-jointing system and its technicians will be showing visitors the many advantages of time-saving, improved joint quality, and increased production which can be achieved when using the Hoffmann Key. The combination machine, Hoffmann MS35SF with integrated chop-saw, will be of particular interest to door-set manufacturers. Developed from one of the company’s standard machines, this bespoke machine will produce completed door-architraves in series production from bar length, profiled material (either MDF or solid wood). Each architrave set is produced with square ends and mitres where appropriate and can be, when required, simultaneously routed for jointing with Hoffmann Keys. Each architrave set can be prepared in less than 1min. Hoffmann also offers an alternative method for producing the joints in door frames. Door frame joints can be simplified by mitring same profiles and joining with dowels and Hoffmann Keys. Machinery for this process (Hoffmann PP-2 NC ) and samples will be on display at the W Exhibition for customer inspection. The new generation Hoffmann bench-top machines MU-3 and
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MU-3P will be demonstrated throughout the duration of the show to illustrate the simplicity of this jointing method. Vision panels, picture frames, mitred cabinet doors, stretcher frames, beaded face frames, cornices, window and door casings, jewellery boxes, hand rails, architectural work, post and beam construction, curtain walling and roof lanterns are just a few of the many applications which regularly use Hoffmann Keys to secure the joints. Numerous examples of application for the Hoffmann Keys will be displayed and demonstrated for customers’ scrutiny, advice and for additional applications. Customers wishing to evaluate a specific application can have their own profiles processed by Hoffman technicians at the exhibition. This year, the company will introduce its new Hoffmann CBM end profiling machine for processing the joints on Georgian style window bars. The machine is a bench-mounted, manually operated machine which simplifies this essential joint. New to the range of Hoffmann Keys is the W-0 Key. This delicate Key enables cabinet makers and framers to joint profiles as thin as 7mm thickness. Hoffmann is initially manufacturing them in lengths of 10mm, 22mm and 35mm and are available ex-stock. Samples and demonstrations of this tiny joint will be available for visitors to inspect and assess. The Hoffmann/Morso solution for the manufacture of beaded face-
frames will also be demonstrated. Cabinets with beaded face-frames immediately convey a high level of quality and craftsmanship. Designers and consumers have rediscovered this style and, according to Hoffmann, demand for beaded face-frames is on the rise. The Hoffmann Beaded Face Frame System offers furniture and cabinet makers of all sizes a fast, precise and efficient way to manufacture beaded face-frames,
whether it’s one or one hundred frames per job. Starting with beaded moulding, the stiles are notched and the rails are coped on fixed-blade, guillotinestyle notching machines. For a standard stile-rail connection, this operation takes about five seconds with Hoffmann’s manual notching machine (the automatic model is faster still!). A second step takes place on Hoffmann dovetail routing machines equipped with special fixtures for beaded material. Dovetail keyways are routed in all mating parts and the frames are assembled by simply applying some glue and inserting Hoffmann Dovetail Keys. No large clamping tables or bar clamps are required, the frames can be sanded and finished immediately upon assembly. At the W Exhibition Hoffmann technicians will demonstrate how beaded face-frames can be made accurately and with all the flexibility as required for bespoke cabinets. Demonstrations of frame manufacture on the stand will be made for customers on request. www.hoffmann-schwalbe.de/
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Joining... Think HOFFMANN.
New Key Sizes ...www.hoffmann-schwalbe.de Full page.indd Pages Ad.indd 175
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76 W Exhibition Preview
Discover ‘Your Solution’ at the W Exhibition – Homag set to showcase latest innovations Stands F610 & F710 After a strong start to 2018, Homag UK will be demonstrating its most advanced technology to date at the W Exhibition. Those visiting the Homag stands (F610 and F710) at the NEC, Birmingham will have the opportunity to see its latest machine and software demonstrations, as well as exclusive UK machine premieres. Simon Brooks, managing director for Homag UK explains: “So far, 2018 has been an incredible year of innovation and development for Homag. At the start of the year, Homag revised its corporate identity. As well as an updated company logo, our machinery received a fresh new look along with a simplified name structure. “The rebranding of the machinery names and product structure was an instrumental part of us becoming ‘One Homag’. As a brand, we can provide a solution for all woodworking production challenges, whether you are a small
workshop or an industrial sized facility. Our range covers all aspects of production. We can assist you at every stage from automated raw material storage systems all the way through the machine shop to finishing, assembly and packaging solutions. Visitors to the W Exhibition can expect to find all our latest solutions and innovations, from across the product range, including software and digital services.” Automation for improved efficiencies and cost savings For high speed material processing, Homag will be demonstrating a throughfeed nesting cell live at the W Exhibition. The Centateq N-500 compact nesting machine is ideal for the high speed nesting of MFC or MDF materials. The extremely versatile and efficient gantry machine offers high precision in cutting out shaped workpieces to maximise material usage. As part of the high performance cell, Homag will combine the Centateq nesting machine with
the Drillteq D-500. The D-500 offers horizontal drilling and dowel insertion within one machine for production efficiency. It guarantees the accurate high-speed drilling of holes and the precise positioning of dowels with its insertion aggregate. Combined together, the two make a powerful system for producing kitchen, bedroom and office furniture. In a production environment, this cell can be connected to a board storage system for even greater efficiencies. Joinery made easy with the Centateq P-310 Another live demonstration at the W Exhibition will feature the Centateq P-310 five-axis CNC processing centre. With its rigid construction and powerful five-axis head programmed by woodWOP, this powerhouse will be demonstrating its impressive joinery production capabilities during the show. This technically advanced processing centre can carry out a wide range of tasks, depending on selected tools, including drilling, routing, sawing and edge banding.
The Centateq P-310 CNC will demonstrate its impressive joinery capabilities at the W Exhibition
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Homag will present the brand new Edgeteq S-300 at the W Exhibition
The Drillteq V-200 – A flexible all-rounder In addition to the Drillteq D-500 in its cell, Homag will also be demonstrating the Drillteq V-200 at the W Exhibition. The ever popular V-200 throughfeed vertical machining centre is an all-rounder which offers drilling, trimming and grooving within a compact footprint. It’s a high performance solution which boasts zero downtime between panels. These versatile machines are ideal for just-in-time production for smaller trade businesses as well as custom production for larger companies. With its rapid processing time, it is an investment which will boost production whilst reducing costs.
Homag’s panel dividing solutions – Sawteq B-300 Homag has extended its Sawteq range with a host of innovative technologies for panel dividing. These products have been developed to automate batch size 1 production, increase operator accuracy, reduce production times and maximise machinery performance. Visitors to the W Exhibition will be able to see the Sawteq B-300 in action with Homag’s unique intelliGuide, the interactive LED machine guidance system. Available with combiTec and offcut control, the B-300 maximises board usage to reduce material wastage. The addition of module45 and automatic grooving allows for a variety of cuts, making the B-300 a flexible and powerful beam saw. Perfect edges with Homag Homag’s edge banding technology has earned a reputation for its excellent efficiencies and reliability within production. With an extensive range that caters for all sizes of facilities, Homag
will be showcasing five of its models at the W Exhibition. The Edgeteq T-200 – an entry level model designed especially for the edge banding of shaped parts. Ideal for smaller quantities, the compact machine boasts an impressive price to performance ratio. By handling shaped components, it can help small to medium sized businesses speed up production by taking away the time consuming task of hand edging parts. The Edgeteq S-200 is the ideal entry level allrounder edge bander. Its standard specification includes pre-milling, corner rounding, scraping, surface finishing and buffing. This essential model ensures that high quality edges are accessible to all. Brand new to the UK, and being premiered for the first time, Homag will present the Edgeteq S-300 at the W Exhibition. The high-performance edge bander is the logical step up from entry level. With multi radius trimming, it offers the highest flexibility at the touch of a button. Making the first step into industrial level edge
Homag’s intelliGuide – innovative machine assistance with LED guidance strip lights
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78 W Exhibtion Preview
The Mouldteq M-300 planer moulder – a UK first at the W Exhibition
banding, the Edgeteq S-390 high performance unit offers precise gluing and the perfect postprocessing of edges, even at high feed speeds. Available with a wide range of options, the S-390 also boasts airTec technology for seamless joints. For automated industrial sized production, Homag offers the Edgeteq S-500. When coupled together with a Loopteq O-600 gantry conveyor, the system is capable of efficiently producing one-off panels at high volumes. Complete finishing solution As part of Homag’s large catalogue of innovative technology, it has developed a range of automated solutions which handle the complete finishing process from start to finish. The Sandteq W-200 is a high performance wide-belt sander which produces a first class surface finish within a compact footprint. The machine efficiently performs calibration and fine sanding of solid wood and wooden materials, as well as veneer and lacquer sanding up to full panel widths of 1350mm. The W-200 model offers a choice of four heads which can be specified in single and twin head configurations to give seven different machine combinations. All the heads feature a simplified
“As a brand, we can provide a solution for all woodworking production challenges, whether you are a small workshop or an industrial sized facility. Our range covers all aspects of production.”
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head locking system which enables quick and simple changing of sanding belts. With setup controlled via a 7” colour touchscreen, operation is simple and quick. Once the surface is ready, Homag offers an entry level, cost-effective automatic throughfeed spraying machine. The Sprayteq S-100 has been specifically designed with both small and medium sized companies in mind. Equipped with a reciprocating arm and four spray guns, it features a fully automated vacuum conveyor belt to transport workpieces for ultimate flexibility and throughput efficiency. The Sprayteq S-100 can be used as both a stand-alone spray machine or as part of an extensive finishing line. It provides consistently high quality painting or lacquering for up to 2,400 parts per shift. This not only reduces paint exposure for operators, but also eases workload pressure produced when using a traditional manual paint applicator. A UK Premiere at the W Exhibition – Mouldteq M-300 Live at the W Exhibition, Homag will be putting the Mouldteq M-300 planer moulder through its paces for the first time in the UK. Homag has taken what is considered a very traditional piece of machinery and created a solution that combines state-of-the-art technology with solid mechanical engineering. With intuitive powerTouch operation and a quick-change system for tools, the machine also boasts variable spindle and feed speeds programs for the highest quality finish. Homag to show automated guided vehicles For complete processing automation, visitors to the W Exhibition can expect to discover Homag’s new automated guided vehicles (AGVs). The AGVs offer the woodworking industry smart
Homag’s Automated Guided Vehicles
solutions for the flexible transport of workpieces between processing machines and cells. They not only speed up repetitive tasks but also free workers for other areas of production. AGVs are the ideal solution for a fully automated facility. Weinmann at the W Exhibition For the first time at the W shows, visitors to the Homag stands will be able to discover the latest Weinmann products. There will be a timber frame construction machinery specialist on hand to discuss requirements and advise on suitable solutions.
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79 The Sprayteq S-100 – high quality stand-alone spray machine
efficient system not only simplifies machine set up and use for operators but also links multiple machines for efficiency.
Innovative software from Homag As well as the latest machinery, Homag will be demonstrating its range of innovative software which powers the technology. At the W Exhibition, operatives will be demonstrating a range of Homag software including woodWOP 7.1 and woodWOP CAM plugin for efficient CNC production. Visitors will also be able to explore woodCAD|CAM 2018 for furnishing presentation and magiCUT optimisation software for panel processing. In addition to the software, Homag will offer the opportunity to explore its powerful machine operating system - powerTouch Groupwide. This
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Explore Homag’s range of digital solutions for efficient production With a focus on improving processes and making production, faster, easier and cheaper, Homag will be demonstrating its latest digital products. To ease the pressures and time constraints of running a busy production facility, Homag’s MachineBoard digital solution allows users to monitor production using smart devices. Users are able to quickly check on the current status of machinery, be alerted to malfunctions and even receive instant notifications to smart phones or smart watches. Whether it’s checking the remaining time of a CNC machine program, viewing impending set up processes or remotely activating the glue unit on an edge bander, the MachineBoard’s capabilities are indisputably true time savers. To further aid manufacturers in improving efficiencies, Homag’s intelliDivide cloud-based software provides real time machinery and production updates. The software displays live data on production times, material usage and machinery status. On top of this, the intelligent performance software uses the collected data to provide the operator with suggestions on how to improve the
efficiency of production processes. Homag’s free ServiceBoard app offers a simple, yet effective remote solution to ensure faults can be identified quickly. With the aid of video diagnoses, operators are able to quickly rectify issues, avoiding any unplanned interruptions to production. With simple machine prediction, the ServiceBoard also shows upcoming maintenances within the calendar function. Don’t miss out – arrange your visit today “The W Exhibition is set to be a spectacular show for Homag and our visitors. In addition to the large number of machines displayed on the Homag stands, we are exclusively premiering several models to the UK. And of course, we have more software and digital products being demonstrated than ever before. “To assist with any machinery purchases or enquiries, the Homag finance team will be on hand to discuss tailored financing solutions. There really is something for everyone at the W Exhibition and we look forward to welcoming visitors. “In order to guarantee your time with our sales team, at what is set to be a very busy show, call Adele Hunt at Homag UK on 01332 856 424 or email adele.hunt@homag.com to let us know when you will be visiting us during the W Exhibition,” concludes Simon. www.homag.com
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80 W Exhibition Preview
IWM/Soukup to show its unique offering Stand F510 IWM/Soukup machinery will be at the forthcoming W Exhibition on stand F510, displaying a unique range of Soukup machinery dedicated to the UK joinery industry. The stand will showcase machinery for the production of casement doors and sliding sash windows, with the company’s Woodtec International award-winning CNC window machining centre models and Crafter and Versa milling and drilling machine. This is in addition to Soukup’s automatic optimising crosscut model crossline 500, complete with label printer. All the machines are linked to Soukup’s unique window and door software, Wincreator. The company will also display a Soukup six-headed planer/moulder and hydraulic sash and frame cramp, Model FP32:21 – all linked up to the Soukup extraction system with a Falach 50 briquetter converting all the wood waste into renewable energy. “We look forward to meeting all our existing and potential new clients to discuss how, with our project orientated approach, you can improve your joinery manufacturing process – let’s make profitable tmber windows,” says a company spokesman. www.soukup.co.uk
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FP 32.21
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82 W Exhibition Preview
An exciting show for J & C O’Meara Stand Q610 W18 will be a very exciting time for J & C O’Meara as it will see the official UK launch of the AES series of CNC machines. AES has been specialising and producing CNC machines for almost 30 years and has evolved into a global supplier having offices in Belgium and USA, along with its main headquarters and manufacturing plant in Bursa, Turkey. The range of machines available from AES is comprehensive, and starts with the Sirius throughfeed drilling and routing machine to the stand-alone nesting machines which can also be supplied fully automated with automatic loading, bed cleaning and offloading. The pod and rail style machines are available as point-to-point drilling and routing machines which can also be configured for processing door blanks and solid wood. These machines are complete with the addition of the all-new AES Vega 5X series of five axis machines. Common to all machines is the heavy duty construction allowing high-speed positioning of 70m/min and the use of internationally-
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recognised quality branded components including Becker vacuum pumps, Osai controllers, HSD drilling and router heads and Schmaltz vacuum consoles. Also common to all machines is the use of leading Alphacam software which can be offered to suit every application from simple one-off bespoke production to fully-fledged
screen-to-machine breakdown of a solid model to optimised machining. On display will be a selection of machines from all three main product groups to allow a small insight as to the machines produced by the AES group. Also on hand will be technical engineers from AES along with J & C O’Meara’s software and applications engineer who will be able to offer advice as to how a machine could be integrated into your existing way of production. So whether you are a kitchen and bedroom furniture manufacturer, a shopfitter looking for a multi-functional machine, or a manufacturer of interior/exterior doors, AES will have a solution to suit your needs. Complementing the CNC machines, J & C O’Meara will be showing examples from its long-established range of Genisis sliding table panel saws along with the ever-popular Genisis 512S edge-bander with pre milling and corner rounding, as well as an example of the company’s wood waste briquetting machines. www.ukwoodworkingmachinery.co.uk
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Join us on
Stand Q610
CNC Machinery for Nesting Drilling & Shaping Joinery Door Production
Everything you need for... ◼ Kitchens
◼ Bedrooms
◼ Furniture
◼ Shopfitting
J&C O'Meara Ltd. 01704 893 109 www.ukwoodworkingmachinery.co.uk Unit 4, Falcon Place, Burscough, Lancashire, L40 8RT
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84 W Exhibition Preview
JMJ Woodworking’s extended showroom and what’s in store at the W Exhibition Stand D710 JMJ Woodworking Machinery, the well-known new and used classical machinery supplier, has just completed an extension to its existing showroom. This has allowed the company to increase the range of machines on display. Already an established SCM main dealer, JMJ Woodworking Machinery now has specific dedicated areas for panel saws, edgebanders, throughfeed sanders, spindle moulders, drills and planers, stocking the SCM Class, Formula and Nova ranges as well as Minimax machines. The company has brought into stock Houfek sanding machines which come in various forms including horizontal and vertical belt machines, oscillating bobbin sanders and through feed sanders. Adding the Harwi classical range of equipment to its existing stock, the company has filled gaps in the types of machines it offers, with Harwi heavy duty crosscut saws, ripsaws and trenching machines being displayed. The main advantage of the Harwi heavy duty 450W crosscut saw is its huge depth of cut at 205mm and angle facility. The head has powered tilting and a rotating turntable with LED readouts, making it accurate and incredibly easy to use. JMJ Woodworking Machinery identified a gap in the market for a heavy-duty trenching
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machine and, in collaboration with Harwi, this has now been produced. It’s a universal trenching machine with extra wide guarding; giving it the ability to trench up to 30mm wide in one pass without compromising on safety.
Additionally, it can be easily switched from a crosscut saw to trencher without having to alter its guarding. Harwi has spent many years researching and developing its products to an extremely high standard – hence its motto, ‘Built to last’! JMJ Woodworking will be showing a selection of the Harwi machines on stand D710 at the upcoming W Exhibition. Omec is another of JMJ’s main agencies and these machines will also be demonstrated at the show. The Omec dovetailing machines provide an easy way to manufacture dovetail joints, offering true versatility as they are able to produce a variety of different dovetail joints with different pitches all at the touch of a button. Omec dovetailers enable manufacturers to choose a dovetail machine which best suits
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At the W Exhibition
their production level from the 650m manual machine to the CNC controlled machines which give flexibility over the rate of production whilst maintaining a quality finish when using different timbers. There are three CNC models available – the 650A which is suitable for the smaller manufacturer and the 750CN both have a CNC system designed to allow the user to vary the pitch, number and depth of joints, feed speed and tool variations – and the F11TS, a CNC controlled machine which
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meets the needs of heavy production situations, allowing the manufacture of different pitches, variable feed rates and alteration to the joint, at the touch of a button. In addition to the dovetail machines JMJ also offer Omec’s unique F9TS combined milling sand mitre machines for door casings, corner locking machines and pendulum crosscuts. 01482 840103 www.jmjwood.co.uk
On JMJ’s stand at the W Exhibition, the company will be running Kreg pocket hole drilling machines which provide an easy way to drill either an individual or a series of stepped holes, enabling users to create a secure screwed butt joint which can be hidden or covered with a cap. John Jenkinson JMJ’s managing director says: “The Kreg drills are one of those products which customers are not aware of and half the battle is letting them see what they are capable of doing, the W Exhibition gives us the opportunity to do that.” Another of JMJ’s Italian agencies will also be displayed at the W Exhibition – Futura machines are the next generation of four-sided planer/ moulders being 100% Italian manufactured, offering high quality, specification and reliability at an excellent price. Even the smaller standard machines come with an unprecedented specification including; powered rise and fall, individual motors, poly vee belt drive, bed lubrication, long infeed tables and tersa cutter blocks. This makes the machines an excellent choice for small- to medium-sized companies. Completing the line-up on JMJ’s exhibition stand will be an Omga heavy duty mitre saw and quality Putsch wallsaw along with a selection of refurbished Wadkin machines. For those customers not visiting the show, all the machines can be seen at JMJ’s new extended showroom along with a huge selection of used machines. So if there is anything you are currently looking for, give the company a ring or check out its website.
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86 W Exhibition Preview
The Jet Press answer to faster Tee Nut insertion Stand M210 Think how a business would benefit from a faster application of Tee Nuts – the Sigma Tee Nut machine delivers those improvements in speed, costs and quality. Nottinghamshirebased firm, Jet Press, is the sole UK supplier of Sigma Tee Nut machines and has the expertise to provide the machine that is right for all businesses. The Sigma Tee Nut machine system can speed up the insertion process without losing any of the precision and craftsmanship that is expected by customers. Jet Press says that the insertion of Tee Nuts can be consistently deeper and straighter with these proven machines. Automatic feeding and uniform positioning Tee Nuts are automatically fed by a vibrating hopper bowl which ensures that they are uniformly positioned into the track leading into the machine, ready for insertion. The machine is triggered by a footswitch which leaves the operator’s hands free to
safely hold the timber in place. The standard insertion machine is capable of up to 2000 insertions per hour, making a considerable difference to the productivity for any volume furniture producer. Speed is not the only benefit; the consistent accuracy achieved by the machine far surpasses that of a manual insertion process. Sigma’s Rivet Tee Nut machines add further enhancement by combining insertion and riveting in one operation. In addition to the benefits of the standard Tee Nuts, Rivet Nuts add a far greater push-out resistance which can eliminate secondary processes from many applications. Also, the flared barrel allows an easier lead-in when applying a bolt which can speed up assembly. Many of Jet Press customers have utilised this technology to streamline production whilst increasing the quality of the finished product. A well-known furniture producer has purchased a number of these machines and recently commented: “These machines have revolutionised our production; we can get through the same amount of Tee Nut insertions in around half the time of
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87 manual insertion. The accuracy of the machines has also reduced our rejects and returns by a significant amount.” There are two additional options available, a drill-drive option which combines the drilling and insertion of the Tee Nut in a single operation and a drill-drive-rivet option which features a sophisticated computer-controlled machine to drill the timber and then insert and rivet all in one operation. An alternative table top machine achieves up to 1000 insertions per hour and is designed to suit low- to mid-volume applications. Manually fed with an adjustable air pressure setting to vary the depth of insertion, the machine can be mounted to any sturdy workbench or can be supplied with an optional stand. Safety systems for peace of mind Each machine has safety systems for the peace of mind of both operator and factory management and is delivered and installed by Jet Press. Operator and maintenance training is also carried out when a new machine is installed. Jet Press maintenance engineers are available for call-out and servicing and the company endeavours to keep replacement machine parts in stock to ensure reliable and efficient aftersales service. “No-one in the UK knows these machines better,” says Jet Press sales and marketing director Andrew Mitchell. “We have a wide range of imperial and metric thread sizes and lengths in stock to suit various applications. We will gladly demonstrate how a Sigma Tee Nut machine can improve your production efficiency” adds Andrew. A close inspection will prove convincing Seeing the process first hand is always the best way to convince yourself of the savings to be made in both time and money. A close-up inspection of the quality of insertion is a must, which can be best seen by holding the wood, directly after the machine has done its work. A demonstration video can be viewed on the company’s website www.jetpress/teenutmachine and its You Tube channel. The Jet Press sales team can also visit your production facility to discuss your specific requirements and advise on the best solution for your application. Jet Press will be exhibiting on stand M210 at the W Exhibition from 30th September-3rd October at the NEC in Birmingham. 01623 551800 sales@jetpress.com www.jetpress.com
✓ Save time and money
✓ Fast, precise & secure ✓ Machine support provided ✓ Servicing & spares available These machines have flaring pins with a conical point for riveting Tee Nuts The finished product gives maximum push-out resistance and helps to locate the screw
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Contact us for a free trial sales@jetpress.com • 01623 551 800 • jetpress.com
28/08/2018 19:06
88 W Exhibition Preview Intorex TMC 3000 between centres five axis CNC machining centre
Shaped, turned, sanded furniture and stair parts – Intorex has the machines Stand G510 If you have a requirement to produce solid wood shaped and / or turned furniture or stair parts, finished sanded, then look no further than Intorex. The company produces a range of machines from CNC lathes up to 4 & 5 axis between centres CNC machines, which can produce even the most complex shaped parts including table legs, chair legs, sofa feet, stair spindles,newel posts and much more. The CNC lathe range consists of three different models of machine, the CNB, CKI and CKX. All incorporate twin independent CNC controlled gouges for turning and the IntorEDIT design software used to easily and quickly create the profile to be turned. As no sample or template is required, set up times are very short. The CKI and CKX models can be equipped with an additional 4th CNC controlled axis that can accept a router head for grooving, a milling head for twisting / fluting or a narrow sanding belt to finish sand the turned parts. In addition,
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the CKX is fitted with an automatic hopper feed loader. The ‘between centres’ heavy duty machining centre range includes the TC1000, TKC1500 and the TMC1500 or 3000. All are fitted with automatic hopper feed loaders, milling head for shaping and a flat sanding belt. The TKC and TMC also have a sawblade and / or gouge for turning and an overhead router with automatic rotary tool changer. On
request they can be fitted with the optional CNC controlled narrow vertical sanding belt for the sanding of turned parts and the special pneumatic steady with automatic operation. Programming is through either the resident IntorEDIT 3D design software or a Solidworks Solidcam package. Other options include flat bed tables with either pneumatic clamps or vacuum hold down giving the machine the flexibility to
also work as a standard 4 axis CNC router. At this year’s W Exhibition exclusive UK agent, JJ Smith, will have a TMC3000 machine on demonstration, stand G510. To find out more, or to discuss your requirements in more detail, get in touch with JJ Smith using the following contact details. 0151 548 9000 sales@jjsmith.co.uk www.jjsmith.co.uk
Intorex CKX CNC lathe
28/08/2018 13:31
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THE CROSS CUTTING SOLUTIONS THELEADERS LEADERSININ CROSS CUTTING SOLUTIONS
www.jjsmith.co.uk / 0151 548 9000 / sales@jjsmith.co.uk www.jjsmith.co.uk / 0151 548 9000 / sales@jjsmith.co.uk 14/08/2018 28/08/2018 10:27 11:51
90 W Exhibition Preview
Kündig sanding options at W Exhibition Stand Q610 On display and ready for demonstration will be examples of the wide belt and edge sanding machinery manufactured by Kündig AG of Switzerland. Kündig is widely recognised as a premium class product and caters for those demanding the highest quality surface finish. All machines are heavily constructed and engineered to ensure vibration-free running and that absolutely no movement takes place during the sanding process. Sanding machines from Kündig can be found in a large number of the UK’s finest furniture makers, whose clients’ expectations and demands are that quality is everything, from the accuracy of construction to the perfect unblemished finish of exotic veneers and marquetry to the pure reflective surface of high gloss finishes. Users of Kündig have often commented on how such an intricate and ordinarily time -consuming process to achieve such a finish is made so easy. Kündig has worked hard not only to produce a machine to give such a quality finish but to make it as user-friendly as possible whether the machine is to be used for calibration of different materials, sanding of the thin veneer on boards whilst protecting the more vulnerable corners and edges, or even removing just microns from the surface when lacquer sanding. The W Exhibition will see the most popularselling wide belt sanders on display which as always will be ready for demonstration, including the Premium-2 1100 RP ideally suited for joinery
Pages Ed.indd 90
and solid wood applications and the Brilliant-2 1350 Red-L which is a genuine all-rounder for solid wood, veneers and for lacquer sanding. The Brilliant machine also uses Oblique sanding technology to generate a flatter, fibre-free surface whilst also eliminating the possibility of oscillation marks and belt defects being transmitted to the working surface from the abrasive. On display at the exhibition will also be examples of the Kündig Uniq edge sanding machines which due to their versatility are also popular amongst the UK’s furniture makers. These double-sided machines allow the
accurate sanding of both solid wood and veneered edges, have a large capacity 200mm wide abrasive with programmable oscillation to allow full use of the belt and with motorised tilting of the abrasive makes easy work when sanding bevelled edges. The Uniq-S is complete with an integrated feed system with easily adjusted speed control. The Uniq machines can be fitted with a host of options including a mobile kit and additional tables to allow the use of bobbin attachments or to sand curves off the main drive roller. 0845 533 0565 www.kundig.co.uk
28/08/2018 13:31
Simple is more efficient All Kundig Sanders are simple to operate. A machine that is simple to operate means it is easy to use. If it is easy to use then it is user friendly. If it is user friendly anyone can use the machine correctly. If used correctly not only are the best results achieved, but using the machine correctly means less mistakes. Less mistakes means better efficiency. Better efficiency means higher productivity. Higher productivity means higher profit and as we all know time is money. Maybe this is why Kündig-sanders are beloved by those who work with them. Easy to use, they help reduce errors under stress. A Kündig always speaks the language of it’s user – whether it be English, German, French or even Russian.
Just contact Carl from Kündig UK He can tell you everything about those iconic Swiss Kündig sanders: T 0845 833 0565 E sales@kundig.co.uk Unit 4, Falcon Place, Burscough, Lancs L40 8RT
www.kundig.co.uk
the Sanding Experts
KundigJA.indd 1 Pages Ad.indd 91
27/06/2017 28/08/2018 14:39 11:51
92 W Exhibition Preview
Lamello returns to the W Exhibition Stand Q510 Wood and panel fixings specialist, Lamello, will be returning to the UK’s only woodworking machinery and materials exhibition, the W Exhibition, from the 30th September to 3rd October this year at the NEC, Birmingham. The interactive stand will focus on the Swiss manufacturer’s innovative CNC joining solutions and the Lamello partner network, which incudes well-known software specialists and machinery manufacturers like Homag, Biesse, SCM, Felder, IMA and Holz-Her, which all offer integrated CAD/CAM software packages specifically designed to integrate Lamello’s CNC fixings on three- four- and five-axis CNC machines. “Lamello is extremely well known in the furniture manufacturing market for producing handheld tools and connectors that work on both solid timber and panel products,” says Shaye Chatfield, area sales manager for Lamello. “At the W Exhibition, we’re looking to showcase our very latest handheld joining solutions and, in addition, show visitors how our time-saving P-System can be used with CNC machines
The Clamex hole and key connector System
Cabinets created using Lamello’s Tenso System
in the mass production market. By working closely with our machinery partners at the show, machinery software and CNC fixing demonstrations will be available throughout the event and experts will be on hand to talk you through the complete product range.” The stand will also feature the Cabineo connector cabinet fitting, the invisible magnetic
joining element, Invis, and throw a spotlight on a brand new Cabineo finish, that caters for the growing industrial design trend in the furniture market. For further details, contact Lamello’s UK representative, Shaye Chatfield, on 0789 1025 646 or email s.chatfield@lamello.com www.lamello.com
Self-clamping ‘invisible’ Divario System
Cabinets created using Lamello’s Tenso System
Pages Ed.indd 92
28/08/2018 13:31
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Veneer Edging – EDGEBANDING
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591 Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314 Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000 Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www. Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851
188 Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
93
där lighting group Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314
Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737
Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000
David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Edgebanding
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363
Finance and Insurance – TRADE SERVICES
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017
94
Plastic edging
97
Melamine edging
99
Wood edging
102 Veneer edging 110 Aluminium edging 115 Paintable edging 120 T-bar profiles
Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www. Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851
Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
183
där lighting group Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737 David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Trade Services
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017
183 Agents and distributors 185 Auctions 187 Finance and insurance 189 Research and testing 191 Restoration and repair specialists 193 Shows and events
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Charles Matts Furniture Manor Farm Thurgarton Norwich Norfolk NR11 7PG 01263 761422
Cotswold Soft Furnishings Unit 4 Green Farm Green Farm Fritwell Bicester Oxfordshire OX27 7QU 01869 345943
Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080
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Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
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Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080 Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
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28/08/2018 28/08/2018 10:42 14:52
94 W Exhibition Preview
Maka launch new PM Modular at W Exhibtion
Stand N810 The five-axis specialists will launch its new flagship at the W Exhibition.The new Maka PM-Modular features the same underpinings as the PM-270, with Added value and higher performance. Being, modular, it’s available with a range of options including a three-axis or five-axis head PM170, or both on the PM270. The PM Modular is quicker and easier to setup, and operates at high speed, thereby making this new model ideal for both bespoke and high volume joinery production, especially suited for large-scale hardwood timber joinery. Maka’s Click system Pods provide secure, precise workpiece clamping every time. Available with lengths of four, six and eight metres, widths of 1300 and 1600 mm, and a generous Z axis capacity of 400mm. The POWER-Maka spindles are now standard,
Above: The new Maka PM Modular – an uncompromising CNC solution for all Right: The new POWER-Maka spindle, delivers power and flexibility
© All images copyright of Maka
delivering greater power, flexibility, life, and longer warranty! There’s also a choice of tool magazines. The PM-Modular can also be supplied with either a matrix vacuum table, or the original Pod and Rail table, making the machine ideal for both panel processing, and for solid joinery. With the new model comes added visibility and accessibility too. Following research into improving safety and the user’s experience, the PM Modular now features newly designed hoods which open up the whole front, greatly contributing to safety, and facilitating maintenance and setting. MD Iain Young explains: “As the range of applications for the PM270 had grown, so had the variety and cost. The PM Modular addresses this, stripping back to the best essentials, to provide an all-round solution with a high level of flexibility and performance. In the process we’ve greatly improved the price. It’s a natural progression, bundling the most sought-after options, without compromising quality or performance.” www.maka.com
Pages Ed.indd 94
28/08/2018 13:31
Always a cut in front
The PS 100 panel saw for accurate panel sizing Mayer (UK) Ltd, Unit 11, Sawley Park, Nottingham Road, DERBY, DE21 6AS
Tel: 01332-294209
www.mayersaws.com PS100_JA.indd 1 Pages Ad.indd 95
10/12/2013 28/08/2018 16:28 11:51
96 W Exhibition Preview
Mirka’s to officially debut new abrasive ranges at W Exhibition Stand N710 Mirka UK will be focusing on innovation, durability, versatility and efficiency at W Exhibition with the UK debut of two new abrasive ranges. According to Mirka, these robust abrasives have been designed and developed by the R&D team to provide users with easy-to-use products that offer increased efficiency and productivity, a consistent high-quality finish and a dust-free environment to work in. The new abrasives on display will spearhead a wide range of complementary abrasives and tools, including Abranet Max, Abranet Ace and Abranet Ace HD ranges. Abranet Max’s innovative symmetrical net structure allows effective stock removal while minimising the risk of overheating the sanded surface area or burning the belt. Its design creates a finer, more consistent scratch pattern resulting in a better surface finish and is fully resin bonded making it more effective with increased product durability. Abranet Max also has no
Pages Ed.indd 96
directional arrows on the reverse side, which means it can be run in both directions making it much more economical and user-friendly. Mirka’s Abranet Ace and Ace HD ranges feature ceramic grains that deliver a faster, more aggressive sanding operation. With Abranet
Ace, the improved robust grain prolongs its life and ensures fewer sanding defects and less grain breakage. The tougher velour backing provides better disc grip adhesion and enhanced edge wear, making Abranet Ace more effective and longer lasting. Abranet Ace HD’s open, symmetrical net structure with integrated loops in combination with ceramic grains allows for maximum cutting speed and consistent performance across a variety of surfaces and substrates. It delivers a dust-free sanding experience when used in conjunction with a Mirka sanding system such as the Mirka DEROS for stripping old paint or lacquer or sanding composites. In addition to the abrasives, the Mirka DEROS – which the company believes to be the only electric orbital sander on the market that has been optimised for net abrasives by incorporating more than 45 holes in the pad – will form the centrepiece of sanders on display. Other sanders on display will include the Mirka DEROS and its cordless sanders, the Mirka AOS-B 130NV and Mirka AROS-B 150NV.
Also on display, and sucking up any dust produced during the live demos will be the 1230 dust extractors. The range comes with a 30-litre container, easily accessible flat filter, a high performance 1200W motor and one-stage turbine that creates 250mbar of suction with an airflow of 4500l/ min as standard to assist in the efficient removal of particles from the area being worked on. “W18 is at the heart of the manufacturing industry and we are delighted to be returning this year,” says Pete Sartain, national sales manager of Mirka UK. “We see the show as the perfect platform from which we can put a spotlight on the Mirka brand and the breadth of innovative and versatile tools and abrasives we have available. “The wood industry continues to evolve, with products and processes that increase production rates and provide a better finish. Mirka have seen considerable growth in this sector offering products that challenge the status quo, and technical expertise to ensure our products are used to the maximum benefit.” www.mirka.com
28/08/2018 17:17
TA K E YO U R PERFORMANCE TO T H E N E X T L E V E L
INTELLIGENT ABRASIVES BY MIRKA Pages Ad.indd 97 Novastar-Advert-A4-FULLpage.indd 1
Introducing Mirka Novastarâ„¢ Tough film abrasive made with state of the art technology. Tackles demanding surfaces with unexpected ease. For further information or to arrange a demonstration, please contact Customer Services on 01908 866100
www.mirka.co.uk 28/08/2018 11:51 16.08.2018 12:07:05
The modular filters enable you to just turn on what you need
modestafilters.com /updates/trade-mouldings
Pages Ad.indd 98 18-146_MDA_Adv_Spread_FnJ_v7.indd 1
Reliability is key when processing wood. Modesta’s smart air filters keep your factory clean, safe and healthy to ensure non-stop performance. With 70 years of experience in modular air filtering, we gladly help you maximise your productivity.
28/08/2018 11:51
Meet Modesta at W Exhibition 2018 Stand F510
Austin Mac Oscar Director Trade Mouldings Ltd.
Contact
info@modestafilters.co.uk +44 113 8680 247 Main Office & Production
Handelsweg 48 3881 LS Putten The Netherlands
Pages Ad.indd 99
28/08/2018 11:51 15-08-18 12:40
100 W Exhibition Preview
Edge processing to finish quality
Stand E710 Spraying systems and chemical products business, Riepe, has a slogan: ‘finish quality solutions’ – this means that the workpieces are absolutely clean when they come from the machine. Riepe’s leading position in the marketplace comes as a result of decades of acquired knowledge with regard products and processes, close co-operation with machine, adhesive and edge manufacturers and concentrated customer orientation. It is a family-run business which has found a niche in the edgebanding sector in which it excels. The company offers its products worldwide, guaranteeing a consistent high quality, which it says it will not compromise. This intense coioperation with leading manufacturers has developed over many years and is not easily replicated. Riepe is continually working together with these partners to ensure that newly developed products are thoroughly tested to ensure there are no incompatibilities.
Riepe’s spraying systems are designed to be 100% compatible with its chemical products and the company provides a lifetime guarantee if the customer uses solely its products. This means should a component need replacement, this will be supplied free of charge. Riepe could, in some applications, use cheaper chemicals in order to be able to offer a less expensive product. However, Riepe says that in most cases cheaper also means inferior quality and as it does not want to reduce quality, Riepe remains loyal to its proven concept. If a customer has a problem, maybe because they have introduced a new material, then Riepe will have a look and deliver a suitable complete
package to address the new requirements. When purchasing a new machine with preinstalled Riepe systems, all customer needs can be taken into consideration as the new machine is being purchased to meet current requirements.However, with older machines or product change, very often Riepe’s specialist knowledge can deliver cost saving solutions for the customer. Ultimately, it is the quality of the products and the service which guarantee stability and continuity. Riepe stands by the fact that it provides only the very best – anything less would not acceptable. www.riepe.eu
Through-flow improvements This year, Riepe has once again made improvement to its fine nozzles, to enable accurate through-flow control. Until now there was an adjustment wheel, which relied on a visual check/estimate. Now the through-flow for the various liquids can be accurately regulated by the customer via a clear scale on the preadjusted wheel.
Pages Ed.indd 100
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28/08/2018 08.08.18 11:51 08:27
102 W Exhibition Preview
Economic order and fast access in the smallest space Stand N410 Increasing and changing customer requirements are determining the workflow in the wood composite and wood processing industry, especially regarding quality, costs and time. Different materials in different dimensions, colors and weights must be stocked today to meet customer requirements and ensure fast delivery. As a manufacturer of racking and storage systems for almost 40 years, OHRA from Kerpen, Germany has specialised in the storage of wood and wood composite. The racking systems are specifically configured and can be adapted to changing requirements without time and effort. The robust cantilever racks made of solid steel profiles, in particular, are a standard in every joinery or in furniture production companies. Cantilever racking systems consist of vertical support profiles with punched holes for holding cantilever arms. These are hooked in the punched holes, in an almost horizontal position. As a result, storage levels can be achieved, which can accommodate very long and bulky goods, without disturbing intermediate supports. Particularly noteworthy is the lock of the cantilever arms in the upright profile. The arms are not bolted but secured with forged backing plates. Thanks to this patented system,
Pages Ed.indd 102
the cantilever arms remain mobile and avoid unintended bumps with the forks of the truck. Both the cantilevers and the stored goods remain undamaged. Another advantage of this system is the quick height adjustment individual storage levels. The cantilever arms can be put in and out very quickly without tools. Ohra designs each individual racking in accordance with the customer’s requirements. The height of the uprights and the length of the cantilever arms are freely selectable. The use of hot rolled steel profiles for the main components requires less surface area for the construction compared to cantilever racks made of optimised sheet metal profiles – the solid profiles also prevent hidden rust. In addition to the proven and tested cantilever racks, Ohra also offers additional storage systems. These include mezzanine floors or robust chipboard racking, where the panels can be stored vertically in compartments. Roller conveyors in front of each compartment facilitate the handling of the heavy plates. As standard, the compartments are 400mm wide, 2,200mm high and available in depths of 2,500mm, 4,000mm and 5,000mm. This system can be extended at any time. The vertical racking from Ohra are well-known in the wood and wood composite industry. They
are suitable for the storage of strips, pipes or bar stock. These racks may be set up directly at the workplace, so that the different materials are in direct access. This means a tremendous amount of time and money savings. More and more in demand are the load-bearing mezzanine floors from Ohra. With this kind of storage system, you can double the existing floor space. Depending on the height of the warehouse or the production site, several floors can be realised. For example, in a timber construction company from southern Germany, a complete sawing plant with a mezzanine floor has been superstructed. Thus, the free space above the saw was fully exploited as additional storage area and additional working place. The possibilities of economic storage for carpenters and woodworkers are very diverse.
That’s why Ohra attaches great importance to professional advice. The trained sales consultants know the storage problem and the requirements of the industry. Together with the customer, individual, durable and variable options are discussed, planned, manufactured and installed on request by the Ohra technicians. On the new Ohra website you will find many references from the industry. With several carpenters, woodworkers and furniture manufacturing companies all over Europe, Ohra has already been able to realise many racking and storage systems to the fullest satisfaction of its customers. Visit Ohra at www.ohra.co.uk and see for yourself. There you will find the corresponding forms for a free and non-binding offer. The Ohra consultants are already looking forward to your enquiries. www.ohra.co.uk
28/08/2018 13:31
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Call 01494 523991 sales@tooltec.co.uk Fax 01494 524293 www.tooltec.co.uk Pages Ad.indd 103 F&JP_284pre.indd 85
28/08/2018 11:51 25/05/2017 09:25
104 W Exhibition Preview
Introducing the all new, high performance X-Series fibre lasers from Radecal Machines
Stand M505 Meet the next generation of large format fibre lasers, the Piranha X-Series, with high quality components offering a premium, yet costeffective cutting system with Optical Powers up to 1.5kW to give you an unrivalled output. The latest addition to the extensive catalogue of quality performance machines from Northeast based Radecal puts production at the forefront, combining an improved aesthetic design with intelligent technology to create this range of innovative laser machines that revolutionises productivity. Expect nothing less than a quality finish every time along with the ability to process stainless steel, mild steel, aluminium and brass with ease, all with an affordable price tag. Among the features of these highly specified machines are automatic material height tracking for uneven surfaces, auto-focus lens system giving the convenience of speed when setting up and processing – and even a centralised lubrication system for easy maintenance. With the redesigned range of fibre lasers comes the integration of intelligent software to ensure maximum quality and output, including a dedicated standalone control podium as well as a wireless hand controller providing you with the ability to control your machine in a variety of ways to suit you. The range offers two variations, the X6 and X7, both incredibly precise and versatile to cater for a number of industries, using Maxphotonics as
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the laser source, Swiss Raytools components and a Servo drive system all working together to ensure higher productivity resulting in higher profits. With a range of optical powers available you have the choice to configure your new fibre laser system. The X6-1330 is the perfect fibre laser solution for high speed metal cutting – visually pleasing and high performance. With an optical power of 500W and bed size of 1330 x 3000mm, your business will benefit from tried and tested methods for cutting your preferred materials. The second is the X7-1530, the only choice for a fibre laser dedicated to high output and production, a trusted partner for processing
metal sheet and plate. Available in optical powers from 500W - 1.5kW with a large bed size of 1500 x 3000mm it enables even the largest of sheets to be processed. All machines from Radecal come inclusive with training, competitive warranty packages and lifetime technical support so you can always be confident in your machine’s operation from day one. For more information on specifications, pricing, finance or to book a viewing or demonstration get in touch with a member of the team via its website or simply contact directly. 0191 417 6285 www.radecalmachinesales.com
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01282 870077 info@vwm.co.uk www.vwm.co.uk VWM Ltd Lodgeholme, Skipton Road, Trawden, Nr.Colne, Lancashire, BB8 8RA
VWM will be present at W18 on STAND M510, so why not come and join us for a light refreshment and a look at some of our unique products, or come and see us at our Lancashire headquarters where all our machines are powered up in our dedicated showroom. We will also have on display 3 machines from our Casolin agency including the all new TS6630 thicknesser will a fully programmable table, intelligent feed system which means if the feed is work hard then the system will automatically slow to accomodate heavy or hard cuts. Also on display will be the all new F90K 2 axis spindle moulder specifically aimed at the small to mid sized joinery companty this machine has a 2 axis control to fences and height and memory system and easy programme learning memory which gives massive savings on setup times. To complete this range will be the new SE400NT 3 axis panels saw with special angle table 3 axis CNC Control to blade height, tilt and rip fence.
To compliment our range we will have 2 fully refurbished machines this is somethingVWM are bery well known for and is still strong within our product range, the all new Lange B95K edge banding machine will also be on display along with product specialist to give technical knowledge and information on all the machines.
TS-150 Single end tenoner We will be showcasing a small selection of our machinery from our stock, on display will be the all new TS150 Single End Tenoner this machine is with “old style� horizontal cutterblocks with a front cut off saw and single scribing head but this machine comes with a very small footprint but a very big capacity!
Robland BM 300 CNC Boring machine The new Robland BM300 Vertical CNC drilling and boring machine will be on demonstration, this machine is an excellent space saving piece of equipment specifically aimed at the medium sized Kitchen and bedroom manufacturer who needs great precision and space and simple programming values. The machine is totally Windows based interface which will automatically be user friendly to all operators the programme generation is direct from the machine so no need to purchase separate stand alone software and very simple to use!
So why not pop down even if its just to get a copy of our new machinery catalogue! Pages Ad.indd 105 VWMSep18.indd 1
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106 W Exhibition Preview
TM Machinery to exhibit largest AL-KO offering to date at the W Exhibition Stand B810 TM Machinery Sales, a leading woodworking machinery and dust extraction supplier, will be exhibiting its exclusive range of Striebig vertical panel saws and AL-KO dust extraction systems at the UK’s only woodworking machinery and materials show, the W Exhibition, this September. The Leicester-based machinery distributor will be displaying its largest selection of AL-KO dust extraction units to date. The 66m2 stand will feature six exclusive models that are only available to purchase in the UK through TM Machinery Sales. As well as two power units – the 160 and 200 – that will be connected and used by the Striebig vertical panel saws during the four-day event, the stand will also display a Power Unit 250 with briquette press and Power Unit 120. A new sanding table – which is making its UK debut at the W Exhibition – and AL-KO vacuum, will also be available to view. TM Machinery will also be displaying three Striebig vertical panel saws at the biennial event. Sitting alongside the Striebig Control and Compact, the ‘Standard S’ will be presented in the UK for the very first time. Based on the original Standard shell, it is available in two distinctive models – the Standard S TRK1 and TRK2 – and includes an impressive range of built-in features as standard and over 20 additional options and accessories.
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Matt Pearce, managing director at TM Machinery Sales says: “The W Exhibition is the ideal platform for us to showcase our vast range of Striebig vertical panel saws and AL-KO dust extraction units. This year, we’re presenting more AL-KO models than ever before. “Since the last show, interest in the brand has grown significantly and, with exclusivity over the dust extraction range in the UK, we want to show visitors exactly what they can expect from
the German brand, whilst demonstrating our growing Striebig range. “Specialists from Striebig and AL-KO will also be on hand to help answer any questions and to offer machinery demonstrations throughout the event.” Keen to find out more? Watch live demonstrations and talk to the experts on stand B810. 0116 271 7155 www.tmmachinery.co.uk
28/08/2018 13:32
80 YEARS OF WHITEHILL
Whitehill marks 80 years of being the leading tool manufacturer in the UK. 8 0 Y E A R S O F W H I T EH I L L
Whitehill marks 80 years of being the leading tool manufacturer in the UK.
W18 EXHIBITION W18 EXHIBITION
Come and visit our stand K510 and find outand why Whitehill Come visit our standisK510 the leading tool and findindustrial out why Whitehill is manufacturer in the UK. the leading industrial tool manufacturer in the UK.
Whitehill is now better prepared than ever toWhitehill produce tooling to match is now better preparedany than complex wood design whether be any ever to produce tooling to itmatch complex wood design - whether it be
windows, doors, frames etc. As trends evolve and timeframes become shorter, windows,has doors, frames etc. As trends Whitehill continually invested in evolve and timeframes become shorter, high quality machinery in order to Whitehill has continually invested in expand its market share.and meet its high quality machinery in order to customer demand. expand its market share.and meet its customer demand.
A commissioned tooling solution begins with a complex 3D model of every A commissioned tooling solution begins
component part of the toolset. Our highly trained engineers create a virtual component toolset. Our to show assemblypart on of thethesleeve in order highly trained engineers create a virtual the relationship of all the knives and assembly on the sleeve in order to show inserts, along with access clearance for the relationship of all the knives and knife changing and positioning. inserts, along with access clearance for knife changing and positioning.
with a complex 3D model of every
The sophisticated and technical
Theapproach sophisticated and technical that Whitehill take to tooling approach that Whitehill tooling design, enables them totake split to knives within the design, enables to split the depth profile, giving them a superior finishknives qualitywithin and greater profile, giving superior and greater depth of cut. The arelative fall infinish pricequality over the years of Whitehill’s of cut. The diameter relative fall in price the years of tips Whitehill’s constant tooling with over disposable carbide has made them constant diameter tooling disposable carbide tips has accessible to every level ofwith the industry, allowing everyone to made benefitthem from safe, reliable and technically cutting edge tooling. accessible to every level of the industry, allowing everyone to benefit from safe, reliable and technically cutting edge tooling.
The tooling greatly increases productivity and a finish quality that negates the need for sanding; components canproductivity go straight from to assembly. Thehand tooling greatly increases and machine a finish quality that negates the need for
hand sanding; components can go straight from machine to assembly.
David Hudson, Managing Director, says ‘It’s so important to listen to our customers’ needs. Speed, Accuracy and Quality are the key words which ensure we can repeatedly deliver on schedule to a high David Hudson, Managing Director, says ‘It’s so important to listen to our customers’ needs. Speed, standard. In order to focus on long-term, sustainable growth we have recently introduced a complex ERP Accuracy Quality are and the finance key words ensureand we design. can repeatedly scheduleinto a high systemand which links sales withwhich manufacture This offers deliver a majoron advantage speeding standard. In order to long-term, sustainable growth we have recently introduced a complex ERP up manufacture, as focus well asonidentifying production and administrative costs.’
system which links sales and finance with manufacture and design.This offers a major advantage in speeding up manufacture, as well as identifying production and administrative costs.’
01582 736881 | www.whitehill-tools.com Whitehill Tools Ltd, |2 Bolton Road, Luton, Bedfordshire, LU1 3HR 01582Spindle 736881 www.whitehill-tools.com @whitehilltools
@whitehilltools Pages Ad.indd 1071 Whitehill_JA.indd
@whitehilltools Spindle Tools Whitehill Spindle Tools Ltd, @whitehilltools 2 Bolton Road, Luton,Whitehill Bedfordshire, LU1 3HR
@whitehilltools
@whitehilltools
Whitehill Spindle Tools
Whitehill Spindle Tools
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108 W Exhibition Preview
Weinig and Holz-Her: making technology work for you Stand K710, M710 and M810 At the W Exhibition this year, Weinig – the technology leader in standard machines for planing and profiling, and sister company Holz-her - the high-quality panel processing machine specialist, will be showcasing the latest technology and innovations in solid wood and furniture production as part of the Weinig Group’s presence across three stands K710, M710 and M810. Weinig truly offers something for everyone, from the hugely successful Cube Plus to the very affordable Powermat 700 Classic, as well as advanced technology as demonstrated by their Digital OptiControl and Moulder Master software, all of which and more will feature at the W Exhibition. Weinig at the W Exhibition Configured as Weinig UK’s entry-level moulder, the Powermat 700 Classic is a reliable, affordable moulder developed specifically for small to medium sized business, and with a starting price of just £40,000, it is well priced to fit small business budgets. The combination of proven technology and innovation offers a genuine competitive future-proof investment. Weinig’s Cube Plus Over 130 of Weinig’s easy-to-use four-sided planers have been sold in the UK. The latest Cube Plus makes this simple processing machine a must-have for every workshop and production centre, with national builders’ merchants Jewsons and Buildbase the latest to take advantage of the Cube Plus’s simplicity. Weinig UK managing director Malcolm Cuthbertson says: “Our Cube Plus is a neat, inexpensive piece of kit that has become an indispensable workhorse of every modern timber facility. Anyone can use a Cube; simply enter the finish size onto the screen and the lasers assist positioning. Then you simply push timber into the planer. Ease of use, health and safety features and flexibility all come together in Weinig’s Cube”. The mastery of Weinig’s ProMaster CNC When considering your next production investment, Weinig’s long understanding of the changing needs of solid timber processing and partnership mentality makes all the difference.
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The ProMaster range of heavy duty CNC solutions offer almost unlimited possibilities in 5-axis machining. Constructed for highly demanding work, the robust, solid and well-thought-out construction Weinig’s ProMaster CNCs represent the latest in modern and application-friendly industrial design. Nextec by Holz-Her – the simplest CNC solution Holz-Her’s Nextec furniture solution is a complete package comprising machine and specially designed, craftsman-friendly software. A few simple clicks and the push of a button, and the Nextec will create and label each component for your selected cabinet. Hit the ground running without programming; choose from up to 300 cabinets from Nextec’s intuitive Cabinet Select software, decide how many you want, select the material and your connection hardware and you are ready to go. Modifying or customising any item in the library, or even adding your own cabinet is just as simple. The software is designed to enable people who are not skilled in programming to produce furniture, or even an entire kitchen, easily and quickly, and you can start manufacture from the first day the machine arrives. A key feature in making your panel processing more efficient is Holz-Her’s DirectCut. This laser-
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supported high-speed cutting can turn material remnants into valuable furniture components. The optional two-line laser enables an operator to easily cut one-off pieces to your chosen size, without any programming. Operating just like an automated panel saw, DirectCut gives genuine value to your otherwise wasted offcuts. DirectCut enables useful table saw functions, potentially saving you precious floor space and costs. See Holz-Her’s Nextec in action at the W Exhibition Holz-Her’s zero glue line solutions: without the hassle From the smallest Holz-Her edgebander to their largest production solution, each comes with Holz-Her’s unique and award-winning Glu Jet system as standard, catering for every size and type of business. Be it high gloss or solid wood edging, the system is both flexible and versatile and comes with a three
year warranty. Guaranteed glue line management. This is industrial technology for all – you can now process PUR glue as standard, but without the hassle. As the benchmark for professional cabinet makers, most manufacturers would use PUR, but not all machinery can cope with it. With the Glu Jet ready to use in under four minutes with EVA or PUR, Holz-Her’s unique system is the right solution for any edgebanding requirements. With the new Holz-Her Lumina series comes the option for the LTronic system – the laser edging unit from Holz-Her unbeatable in terms of speed and cost efficiency. The NIR (Near Infrared Radiation) module in Holz-Her’s LTronic unit transfers heat energy quickly and precisely to the specific point required making it ideal for activation of function layers on laser edging. Available in edge heights up to 45mm, the modules are ready to
use as soon as you switch them on – there is no heat-up time or any heat-up phases during the machining process. The complete system operates absolutely silently; a huge advantage over noisy costly to run hot air systems. In addition to the Nextec and zero glue line solutions, Holz-Her will also be showing it’s incredibly strong and highly in demand Sector 1255 wall saw at the W Exhibition. The Weinig Group will also demonstrate its classical machines expertise with its market leading partner Hofmann. Every machine from the Weinig Group comes with reliability, quality assurance, after-sales customer support as standard. For full details contact 01235 557600, email sales@weinig.co.uk or visit their the brand new Weinig Expo UK – Innovation Centre for Manufacturing Excellence in Abingdon. www.weinig.co.uk www.holzher.co.uk
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The Altendorf WA 8 X: Performance, you can count on.
Ergonomic: The Altendorf WA 8 X with three motorised axes.
Manufactured to Altendorf’s rigorous technological standards, the WA 8 X entices with its solid build quality and ergonomic flexibility. Enjoy more comfort with the eye level control panel that can be pivoted to the most convenient position. Make your work easier with the motorised rip fence and precise motorised rise / fall and tilt adjustment. The WA 8 X is number one for ease of operation and ergonomics. As soon as you have one, you’ll wonder how you ever managed without one. We welcome you in Hall 6, Stand K810.
A D V A N TA G E S
- Higher productivity - Eliminates human error, higher accuracy up to 0.1 mm - Less labour requirement
www.altendorf.com
+353 47 80500
combilift.com
MATERIAL YOUR INDUSTRY INDUSTRY MATERIAL HANDLING HANDLING SOLUTIONS SOLUTIONS FOR FOR YOUR Combilift is the leading supplier of customised handling solutions with guaranteed improved storage capacity, Combilift is the leading customised handling solutions with guaranteed improved storage safer product handling andsupplier increasedofproductivity.
capacity, safer product handling and increased productivity. +353 47 80500
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combilift.com
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SUPER THUNDERMAC
World class machinery A range to suit all requirements Compare our specifications and unbeatable prices
SMARTMAC
COMPACT
SPEEDMAC
MAXIMAC
THUNDERMAC
GRINDERMAC SERIES
HYPERMAC
Makinson Lodge, Half Acre Lane, Blackrod, Bolton, Greater Manchester, BL6 5LR United Kingdom
Tel: +44 (0)1942 859933 Fax: +44(0)1942 859944 Mobile: 07753 963402 E-mail: info@leadermac.uk.com
www.leadermac.uk.com Leadermac_JA.indd 1
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There is sure To be MAKA Know-how inside, And ouT ! MAKA – your technology partner for 5-axis CNC cutting systems from wood across composites to aluminium. Sophisticated, individual manufacturing systems have been our core competence for more than 60 years. Regardless of the industry you are active in – on the basis of our globally tried-and-tested machine portfolio, we develop a solution together with you. Perfectly customised to your requirements, innovative and reliable. Turn our creativity into your success. Talk to us. MAKA Machinery uK Ltd. C5 Horton Park IE., Hortonwood 7, Telford Shropshire TF1 7GX Tel: 019 52 - 60 77 00, Email: iy@makauk.com
www.maka.com
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CNC Spezialmaschinen
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112 W Exhibition Preview
Viessmann wood combustion systems – innovative wood firing systems up to 8000kW Stand R715 The global energy situation is characterised by limited natural gas and oil reserves as consumption increases. In addition, increasing CO2 emissions heat the earth’s atmosphere and thus lead to climate change. This forces a responsible use of existing resources and requires more efficiency and the increased use of renewable energies. Biomass plays a special role here. It provides most of the renewable energy, is steadily available and can be stored as needed, unlike wind and solar energy. Wood as a fuel remains costeffective in times of unpredictable energy prices, burns CO2 neutral and, in conjunction with sustainable forestry, helps to implement environmental and economic goals. As a specialist for biomass boilers and power plants in the power range up to 8000kW, Viessmann Holzfeuerungsanlagen GmbH is one of the leading fullservice providers in this industry. Viessmann Holzfeuerungsanlagen focuses on the conception and implementation
of biomass plants for industrial, commercial and municipal customers. With an export share of around 88% of sales, the company is internationally oriented, with more than 4000 plants in operation in Europe alone. Viessmann Holzfeuerungsanlagen (MAWERA) was founded in 1975 as MAWERA and currently employs around 120 people at its location in Hard am Bodensee in Austria. From boilers through fuel delivery systems to exhaust gas cleaning, the products are suitable for all wood fuels. An essential feature are the different firing systems, which are individually planned for each project and tailored to the needs of the customer. Depending on the heat demand, hot water-, steam- or thermal
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oil boilers are used. Viessmann supplies the tailor-made system turnkey and provides also the necessary accessories. Services such as conception, service and assembly organisation, emission measurements and the renovation of old plants complete the offer. As the leading international supplier of heating technology systems, the Viessmann Group offers a complete programme for all energy sources and performance ranges. Founded in 1917, the family-owned company employs 12000 people worldwide. With 23 production companies, sales organisations in 49 countries and 120 sales offices worldwide, Viessmann is internationally oriented. www.mawera.co.uk
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MAWERA UK LIMITED
PO.Box 5581 Lichfield Staffordshire WS14 4FS UK TEL: +44 1543258844 FAX:+44 8452801955 Email: info@mawera.co.uk WEB: www.mawera.co.uk
RHI Approved
VISIT US ON STAND R715
Wood Fired Boilers from 110kW to 13000kW
…..energy from wood
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114 W Exhibition Preview
Ranheat’s ceramic flue gas filtration systems Stand B410 New legislation came into force in December 2017 covering wood burning installations from 1MW up to 50MW known as the Medium Combustion Plant Directive MCPD. The new legislation sets lower limits for new installations from December 2018 and by 2025 for existing plants.The legislation sets new lower limits for NOx and particulate for medium-size combustion plants. Historically, wood combustion plants within the woodworking industry came under guidance note PG1/12 (13) but this legislation was not applicable to existing installations (plants installed pre 2013). The new regulations MCPD will apply to all installations. The new limits can only be met using ceramic flue gas filters or electrostatic precipitators. Ranheat Engineering produced its first ceramic flue gas filter in 2012 and has been installing them on all sizes of boiler since the new lower limit was made a condition of acceptance of the
Renewable Heat Incentive in 2013. The filters consist of a number of ceramic filter elements – known as candles – that are mounted in a plate and have suction applied to the centre of the tube. The particulate adheres to the outside of the elements and forms a ‘cake’ on the element. As the cake builds up so does the resistance to air flow. When this reaches a pre-set level the elements are cleaned using a rapid pulse of compressed air down the centre of the element which blows the cake away from the element which falls down and collects in a bin. Using this method particulate emissions as low as 1mg/m3 – the new limit is 50mg/ m3 – can be achieved. According to Ranheat Engineering, traditional cyclones and even multicyclones cannot achieve these limits. For more details on the legislation or ceramic filters, contact Ranheat Engineering on stand B410 or use the contact details below. 01604 750005 www.ranheat.com
Complete heating and extraction range from Wood Waste Control Stand E810 Wood Waste Control (Engineering) – a leading dust extraction specialist – is showing a full line-up of bestsellers from its waste extraction, processing and heating equipment range at the W Exhibition on stand E810. Equipment on show will include a WFS 2-module silo filter with rotary valve, four-bin fine dust filter, wood-fired heater and products from its chipper and briquetter ranges, and two types of clip ducting system. The company will also show its spray booths and downdraft benches. Specialised Depureco industrial vacuum cleaners will also be on display, for which Wood Waste Control is sole UK distributor. Wood Waste Control is one of the UK’s leading dust extraction and heating equipment specialists. Its modular silo and chain filters meet a wide range of extraction requirements and from simple stand-alone bagging units through to complex integrated systems, the company provides a comprehensive service. The company also provides the well-proven Reinbold series of chippers, including horizontal grinders, and a range of briquetting machines for all applications, as well as its own range of woodwaste conversion machinery. Wood Waste Control’s range of manual and automatic warm air models are capable of burning a wide range of wood fuels automatically, as well as accepting hand-loaded offcuts. 01628 525290 www.woodwastecontrol.co.uk
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Wood waste disposal problems?
RANHEAT ENGINEERING LTD 62-64 St James Mill Road, St James Mill Industrial Estate, Northampton NN5 5JP Tel: +44 (0)1604 750005 Fax: +44 (0)1604 757300 Web: www.ranheat.com Email: sales@ranheat.com
Wood Combustion Equipment Industrial Heating Systems Specialist Metal Fabrications Ranheat design and manufacture the complete range of equipment including Boilers, Heaters, Stokers, Grit Arrestors, Chimneys etc. Manual & automatic woodburning systems, gas & oil ďŹ red, turnkey installations for disposal and/or heating purposes, outputs up to 10 million BTU/HR
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116 W Exhibition Preview
Safer and more productive handling with Combilift Stand N705 Combilift’s exhibits at the W Exhibition will demonstrate how you can achieve safer, spacesaving and more productive handling of your loads thanks to its wide range of customised forklifts, reach stackers, straddle carriers and more. Celebrating its 20th anniversary this year, Combilift has more models than ever to make your everyday requirements run smoothly. These range from pedestrian trucks with capacities starting from 1.5t to the Combi-SC which can lift loads of 100t. In between are dozens of products with various load capacities, with electric, LP gas or diesel power, all designed to be no-nonsense, robust workhorses for operation inside and out and in all weather conditions. Exhibits will include a C4000 multidirectional forklift from the original and still very popular C-Series – a firm favourite in the timber and manufacturing sector. Also on show is a compact Combi-CB model which combines counterbalance design with four-way ability and offers versatile handling of both long and palletised loads. The electric models in the CB
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range are now available with lift capacities of up to four tonnes. Focus will also be on Combilift’s growing range of pedestrian trucks, which substantially increase safety, particularly in production areas where other employees are present. A major feature of these models, which include the WR4 multidirectional reach stacker, is the multi-position tiller arm, developed and patented by Combilift. This incorporates push-button
rotation of the rear wheel parallel to the chassis for placing and picking in the aisle. The operator can therefore remain at the side of the truck rather than at the rear as is the case with other pedestrian brands. This improves forward visibility and reduces the risks of incidents in narrow aisles as the operator is not positioned between the racking and the truck. www.combilift.com
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Visit us at W18 stand A 506!
Shred wood residue profitably Integrate state-of-the-art shredding and conveying technology intelligently in your processes
Are you looking for a reliable but also economically efficient solution for the wood waste you generate every day? As a long-standing specialist in the field of wood processing, we will work with you to plan ever process step individually and in detail. Whether individual components or entire systems, we install shredding and conveying systems to meet each user‘s specific needs. Vecoplan AG | Vor der Bitz 10 | 56470 Bad Marienberg | Germany | phone +49 2661 62 67-0 welcome@vecoplan.com | www.vecoplan.com
Wood Waste Control
Your complete extraction solution
•dust extraction systems •shredders •chippers •briquette presses •warm air heaters
01628 525290 info@woodwastecontrol.co.uk
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118 W Exhibition Preview
New from AirPress at the W Exhibition Stand D900 AirPress Developments, the UK’s leading vacuum press manufacturer, will be unveiling its new BenchTop vacuum press at the W Exhibition this year. The press has been completely redesigned with a new extruded aluminium membrane frame to enable fitting a rubber membrane in just minutes, instead of an hour or more with conventional systems. Also on show will be the UK’s best selling AirPress Portable bag pressing systems, the fast and efficient BenchPress vacuum membrane press making veneering and laminating curved panels an easy one man operation, and the W16 innovation finalist product – the AirPress heater mat system. 01725 514426 www.airpress.co.uk
Daltons Wadkin to debut new machines
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Stand G610 and G710 A number of new machines will be making their UK debut on the Daltons Wadkin W Exhibition stand laster this month The line-up will include the new Salvador S250 automatic programmable cross
cutting machine with chain loading and auto unloading features and a Salvador Classic 50 cross cut, which includes a new measuring stop system with touch screen control. A new generation Kimla BPF2131 CNC (pictured) and the ST100RS re-saw from Stenner completes the new additions. www.daltonswadkin.com
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UK’s No.1 Vacuum Pressing Systems
Veneer & laminate all your flat and curved pannels
Check out our range of Veneering and Laminating adhesives
We buy and sell a wide range of new and used woodworking machinery, tooling and dust extraction.
Over 400 Machines in Stock
Easy laminating with the new BenchPress
Wide range of high quality Porable bag presses Come see us at W18 the national show for the Joinery and Furniture industries!
30th Sept - 3rd Oct 18
Stand: D900
01482 840103 www.jmjwood.co.uk
TM MACHINERY WOODWORKING MACHINERY EXPERTS SINCE 1983
Swiss PRECISION cutting technology Visit us on stand B810
POWER PRECISION EFFICIENCY RELIABILITY TM Machinery have been supplying and maintaining quality woodworking machinery for over 35 years.
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SETTING THE STANDARD FOR VERTICAL PANEL SAWS
CONTACT @tm_machinery
0116 271 7155 sales@tmservices.co.uk www.tmmachinery.co.uk
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120 W Exhibition Preview
Essetre helps Glosford set the pace in the SIPS market
An Essetre Techno Fast features a high speed five-axis milling head
Stand H410 Essetre Srl was established in 1979 and since then is manufacturing highly specialised and high-tech CNC woodworking machinery. The company is well known for its ability to create new solutions for customers’ needs. Glosford Timber Solutions is one of the many UK-based businesses which have successfully benefited from a professional relationship with Essetre. The company is now improving again its production plant with an additional working centre bringing the total Essetre equipment and machinery at the Glosford facility to four. Glosford is a leading company designing and building SIPS for projects across the UK. With a fully-equipped factory and its own CAD design office, Glosford delivers quality, fully-engineered off site solutions for both residential and nonresidential customers. To meet the production requirement during the eight years of operation, Glosford MD Ken Jones has maintained a high level of investment in people and machinery which when combined manifests a great ability to adapt to the market and creating a winning production process. Nowadays, the company relies on its Essetre Techno One for the glulam beams pre-cutting, on a Techno PM five-axis dedicated to processing the SIPS on the most recent and dedicated Techno PM-Sips – shortly, Glosford will take delivery of a Techno Fast which will back up the Techno One which processes the
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timber/glulam beams. The Techno Fast is a CNC working centre, characterised by a heavy monoblock structure with neat, reduced dimensions for a relatively compact footprint, easy transportation and installation without the need to disassemble the machine. The Techno Fast machine can process beams with a remarkable speed by a five-axis milling head featuring double exit motor: one equipped with HSK 63F tool connection allowing an automatic tool changing and one equipped with a flange connection for the blade – standard diameter of 600mm. The workable beam section is 250 x 620mm. This machine will be used to process the glulam beam structures to support the roof and all the internal lintels to sustain the external structural walls and roof in 142mm or 172mm Kingspan TEK (SIPS). Some steel might be required to help transfer roof loads or upper wall loads where a more contemporary open plan design is requested. One of the latest projects Glosford is involved with is the construction of 32 units plus a SPA at Silverlakes, Dorset where the first phase is near
to completion and the phase two SIPS starting this month. www.glosfordsips.co.uk www.essetre.com
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Demystifying asset finance for the furniture and joinery sector Stand C410 With its reliance on machinery for production, the furniture and joinery sector is perfectly positioned to take advantage of asset finance to fund the tools it needs. If you haven’t heard of it before or don’t know how it works, here’s all you need to know. What is asset finance? Asset finance is an alternative form of funding used by businesses to obtain the equipment they need to grow. In effect, it utilises the residual value in an asset to either pay for or put down a deposit on another piece of kit. It usually involves paying a regular charge for use of the asset over an agreed period of time, avoiding the full cost of buying outright. Common examples of asset finance products are: • Refinancing: The finance company purchases the asset and finances it back to you.
Pages Ed.indd 121
Repayments are calculated in line with the income stream that will be generated by the asset; at the end of the refinance term, you own the asset • Hire purchase (HP) allows the customer to buy the equipment on credit. The finance company purchases the asset on behalf of the customer and owns the asset until the final instalment is paid, at
which point the customer is given the option to buy it • Finance lease: The full value of the equipment is repaid to the finance company, plus interest, over the lease period. At the end of the term, the company can choose to continue to use the asset by entering a secondary rental period, sell the asset and keep a portion of the income from the sale, or
return it. • Operating lease: An operating lease may be more appropriate if a company does not need the equipment for its entire working life. The leasing company may retain responsibility for maintenance and is likely to take the equipment back at the end of the lease period Types of assets financed The beauty of asset finance is its flexibility – it can be used to fund any asset, from spindle moulders and jointing machine sets to band saws and routers. It makes the otherwise unaffordable affordable because it gives businesses access to the equipment they need without incurring the cash flow disadvantage of an outright purchase. Agreements can also be customised to the business’ needs, with flexibility on both the term and repayment schedule. www.closeassetfinance.co.uk/ asset-finance
28/08/2018 13:32
122 W Exhibition & Elements
Exhibitor list
A list of exhibitors and their stand locations
NAME STAND
Foshan Shunde Junaobao Hardware Co., Ltd
N215
P & J Dust Extraction Ltd
S620
A+G Toseland
S510
Freud S.P.A
J810
Palamatic Ltd
Q705
Adalar Kimya San. Tic. Ltd. Sti.
J305
Furniture and Joinery Production J600
Pawprint Publishing Ltd
H805
Adpak Machinery Systems Ltd
K900
Gibbs Sandtech Ltd
A650
Portakal Plastik Urt Paz San Tic AS
J405
Advanced Machinery Services
J610
Global Vacuum Presses
D410
Portman Asset Finance
A700
AFS Biomass Ltd
R805
GreCon Limited
D810
Power Capacitors
F410
Air Plants Dust Extraction Ltd
B710
Guy-Raymond J105
Pro cut tooling
R905
Airpress Developments Ltd
D900
Hans Hundegger AG
C900
Proadec K310
Allied Machinery
S705
Hapfo GH-Tec Maschinenbau GmbH
A800
Quin Global UK Ltd
Alphacam (Vero Software)
H710
Help for Heroes
R500
Qwood P400
K505
Alpi P305
Hoffmann Machine Company Ltd
H910,M910
R & B Industrial
Amicus UK (Coatings) Ltd
Q310
Homag UK Ltd
F610, F710
R&B Industrial Ltd
S805
Anca UK Ltd
P800
Houfek a.s
R.J. Woodworking Machinery
C810
Arminius-Schleifmittel GmbH
S600
Hranipex J310
RA & CE Platt Limited
S605
Artesano Industrial Ltd
K205
IBS Blowers
S815
Radecal Machine Sales
M505
Autool Grinders Ltd
K905
Imos AG
P705
Raille Spark Detection Systems
R507
AWUKO Abrasives
N503
Inteliair A810
Randek AB
M905
Axminster Tools & Machinery
E910
Intelligent Fixings
P505
Ranheat Engineering Ltd
B410
AXYZ International
P810
Inventair Ltd
D805
Remmers UK Ltd
P210
BAGPRESS N310
Isaac Lord
P710
Riepe GmbH & Co KG
E710
Bessey Clamps
IWM/Soukup F510
Rubio Monocoat UK Ltd
R400
J & C O’Meara Ltd
Q610
RW Machines Ltd
F510
J Wagner GmbH
M220
Sagetech Machinery Ltd
A410
P805
Biesse
A405, A510, A610
Big On Dry
S720
N610
G510,H510
S805
Blum N525
J J Smith & Co
Boere Machinefabriek bv
N910
Jet Press Ltd
Sait abrasives
S615
M210
Sames Kremlin
P510
Boyut Plastik
M200
JMJ Woodworking Machinery Ltd
BSB Safety Systems Ltd
N500
Joinerysoft Ltd
F400,G410
D710
Schelling UK Ltd SCM Group (UK) Ltd
D510, D610, E510, E610
Buerkle/ CMA/ Weber
A900
Joinerysoft Ltd
F400,G410
Scott and Sargeant
M500
Cabinet Vision (Vero Software)
H710
Kalp Plastik
SD Hardware
N405
N300
C710
CAD+T N905
Karebant K210
SEMA Software
J910
Carlisle Fluid Technologies
Q505
Koch Technology GmbH + Co Kg
J805
Sempre Sp. z o.o. Sp. k.
R810
CD (UK) LTD
J700
Konig UK
J400
Servicanto P205
Cehisa K805
Kundig Ltd
Q610
Shanghai Grandhu Industry Development Co
Charvo Ltd
F800
Lamello AG
Q510
Soest R505
Close Brothers Asset Finance
C410
Leadermac UK Ltd
R910
Sofit Srl
CNC Software Solutions Ltd
E410
Leica Geosystems Ltd
R700
Staircon J800
CNC World Ltd
S700
Leitz Tooling UK Ltd
E800
Stakapal Ltd
Q410
Coastal Group
M410
Leuco GB Ltd
F700
Symphony Coatings Group
P410
Colton Tooling Ltd
N750
LEV Direct
R707
T M Machinery Sales Ltd
B810
Combilift Ltd
N705
M Marcus Ltd, T/A Heritage Brass
P500
Tawi UK Ltd
R510
Compacto GmbH
J905
Machinery Services UK Ltd
A600
Tece Dekor AS
N200
Compass Software GmbH
Q507
Machines by Goldcrest
S715
Teknos UK Ltd
P300
CP Tooling & Machinery Ltd
E805
MAKA Machinery UK Ltd.
N810
Tente Castors Ltd
R410
Crofts & Assinder Ltd
N320
Manchester Woodworking Machinery Ltd
J805
Termolegno S510
Curvomatic Ltd
N305
Markfield Woodworking Machinery
J905
Tigerstop BV
D&D Ink Sarl
N900
Masterwood J510
Titman Tools Ltd
Q910
D F Richards (Veneers) Ltd
Q320
Mawera (UK) Ltd
R715
Titus UK
N400
Daltons Wadkin
G610, G710
Q305 R800
H810
Mecchanica Medese Srl
S810
Tooltec (HW) Ltd
J715
Decora Mouldings
S415
Merenda Ltd
P515
TOP SRL
S810
Delta Srl
N505
Merlin Tools
R815
Trend Machinery and Cutting Tools Ltd
D910
Didac G600
Metal World Spa
R905
Turbo Vacuumentation Ltd
C910
DJH Group Ltd
Michael Weinig UK Ltd
P310
K710, M710, M810
P405
Unosand UK Ltd
N600 M310
DRW K215
Mirka UK Ltd
Dust Control Systems Ltd
K610
Morrells R310
UV group
Elmbridge Supplies Company
J110
Mundy Veneer Ltd
N510
Vecoplan A506
EndtoEnd J410
Nestro Lufttechnik GmbH
Q710
Venjakob Maschinenbau GmbH
Essetre Srl
H410
Nordcell Ltd
Q300
VWM M510
Excitech N501
Norduct Ltd
R710
Whitehill Spindle Tools Ltd
K510
Felder UK Ltd
O H Industri
P400
Wilhelm Altendorf GmbH & Co KG
K810
Oertli Tooling UK Ltd
A705
Wood Waste Control Eng Ltd
E810
N410
Woodglam N210 Woodworking News
Fen UK
F810, F910, G810, G910 A710,A750
Fercell Engineering Ltd
K910
Ohra Regalanlagen GmbH
Ferwood UK Ltd
Q810
N710
Tuskbond Adhesives
Ostermann UK Ltd
K410
Festool M610
Otto Martin Maschinenbau GmbH & Co KG
P610
Formed J210
OVVO K405
Pages Ed.indd 122
M515
G605
28/08/2018 13:32
Nr. 75 | 3/2018
COAT I N G S
Industry
Hesse FOODCARE-OIL GE 11077 Natural, reliable and completely safe protection for surfaces in contact with food. Are you looking for natural, reliable protection for your precious wood surfaces, such as counter tops, work surfaces, fruit bowls, chopping boards and serving boards? Were you frustrated that you couldn’t find a suitable natural oil, because all the oils on the market spoiled the taste of food? Hesse FOODCARE-OIL GE 11077 is the answer! The odour-free, tasteless natural oil is solvent-free, and contains neither siccatives, nor oximes. It is 99.7% pure and the oiled surface has no effect on any foodstuffs stored on it in terms of either taste or smell. This oil has also passed the sensory tests for use with foodstuffs as mandated
in the LFBG (Lebensmittel-, Bedarfsgegenstände- und Futtermittelgesetzbuch - German Food, Consumer Goods and Foodstuffs Code). Those results have even been confirmed by an independent institute. And protecting your surfaces is so easy. Simply apply the oil to the clean, finely sanded wood, allow it to penetrate the wood briefly, work it in with a non-woven abrasive cloth, and remove the excess. The oil can then be reapplied as necessary depending on the type of wood used and the level of protection required. The oil accentuates the colour and structure of the wood, showcasing the exclusivity and
high quality of the precious underlying material. Once the oil has been applied the surface remains breathable, despite being effectively protected. And, as we have already mentioned, the oiled surface affects neither the taste nor the smell of any food stored on it.
Try it for yourself and see how good this natural product really is. Use exclusive boards made of precious wood to show off your food. Trends Concerning Surfaces
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28/08/2018 11:51
PRODUCTS
Reactive stains – full of surprises
Dear reader, Are you proud of what your company does? What are the highlights that keep you motivated day in, day out? It’s worth taking some time to think about it.
Colours can appear on oak due to the effects of tannic acid. They’re a curse for some, but a blessing for others. Tannic acid is generally seen as something to be avoided. This substance is frequently responsible for unwanted discolouration of stained and lacquered wood. However, we can turn this characteristic of tannic acid into an advantage by treating the wood with Hesse reactive stains.
Of course I am proud of what happens in our company every day. But what exactly is it that we can all be proud of at Hesse-Lignal? The personal commitment of our staff in every area of the business, the many new product and process ideas we regularly present to you - that’s the obvious bit. But why do we actually do it in the first place? Of course, part of the reason is to build a profitable company, to ensure it is healthy, stable and equipped to face the future. As a family-owned company, it’s also about giving our many employees a secure future. These are very important considerations. They drive us on and give us energy.
What is seen as a problem when using normal stains is precisely what lends reactive stain its charm.
But that’s by no means all there is to it. There is another, very important, point to mention. As our customer, everything you do in your own company, and your massive commitment to it, is every bit as remarkable as what we do. As well as being proud of our own products, we are proud of all the beautiful, top quality products you produce using our lacquers and stains. Your brilliantly designed furniture, doors, floors and interiors for hotels and yachts remind our staff why they do what they do. You could say we identify not just with our own products, but with yours too. So it’s always a real pleasure for us to work on a customer project and to be able to present it to you and to our own staff, whether it’s in lacktuell - as in this issue - or elsewhere. Your products show a passion you can be proud of. And to see what our products can help produce always makes us proud too. Yours sincerely, Jens Hesse
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lacktuell Industry 3/2018
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When Hesse reactive stains are applied, the stain reacts with the tannic acid, which causes colours to appear on the stained wood. The colours are produced in the cell walls of the oak, producing a very intense colour on the wood. The colour tone which is finally produced depends on the amount of tannic acid present in the wood. As every tree contains a different amount of tannic acid, staining the wood with reactive stain produces a unique colour tone, which can differ from one piece of wood to the next.
Campe, one of Hesse Benelux’s dealers, was inspired by the attractive range of colours, and took up the challenge. This is how this magnificent flooring came to boast such natural and varied colour tones. The parquet manufacturer was particularly struck by how easy it was to work with Hesse reactive stain. Despite the fact that it was being used to cover relatively large surfaces, the stain could be applied and used immediately without the need for any preparation. Hesse has put together a range of colours for you to choose from. These stains are not part of the Stain Mixing System (SMS), because the final colour tones can only be controlled to a limited extent. The colour range we have put together will give you an idea of what to expect, but the final colour tone depends on the amount of tannic acid in the wood. The stains have been given some apt names, including Ginger, Swamp and Black Olive.
www.hesse-lignal.de
28/08/2018 11:51
PRODUCTS
Set sail with Hesse natural wood effect
The natural, untreated look is right on trend at the moment - and not just for furniture surfaces. More and more consumers are coming to appreciate this special kind of wood surface. The non-accentuating, dull matt wood is designed to match accentuating, solventbased polyurethane lacquers in every way. It must show the same levels of chemical and mechanical resistance and be tough enough to cope easily with the demands of daily life, at the same time as having a dull matt finish. Hesse natural wood effect has been performing this balancing act with ease for years. An almost imperceptible change in the wood can be achieved with just two or three coats of lacquer, both on light woods and on darker ones which have been stained light.
Stains card PICEA
New Hesse PICEA pine stains are a perfect partner for Hesse natural wood effect, allowing you to create your own colours. They are guaranteed to impress on other types of wood too, thanks to their exceptional clarity and shine. Once the lacquer process has been completed, Hesse Natural wood effect adapts elegantly to the structure of the original wood. This makes the surface look and feel natural, as well as making the surface incredibly durable. As well as these hallmarks, Hesse natural wood effect has now also passed the EC-type Examination certificate (Module B) for paint to be used on ships, in accordance with the IMO Resolution. www.hesse-lignal.de
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So it’s full steam ahead for DE 42900-0003 / DA 400-1 For personal advice on natural wood effect and other possible combinations, please contact our technical hotline. Mr W. Harnos Phone: +49 2381 963846 w.harnos@hesse-lignal.de lacktuell Industry 3/2018
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USEFUL INFORMATION
How can I make sure the mix is just right?
Mixing ratios given by volume or by weight. Added thinner and other additives. Learning from daily practical experience or long, nerve-shredding calculations? Here is a brief description of the procedure for mixing Hesse 2-part lacquers. Before the lacquer can be used, the two parts, the lacquer and the appropriate hardener, must be mixed together. This should be done in accordance with the mixing ratio given on the lacquer’s label or in the technical details. But what does a mixing ratio (by volume) of 10 : 1 actually mean? For a mixing ratio of 10 : 1, you need one part hardener for 10 parts lacquer. As the mixing ratio here is given by volume, the component parts have to be measured according to volume too (i.e. in litres). Obviously, a suitable measuring container will come in useful. If you want to harden 5 litres of our HYDRO-PUR MATO water-based lacquer, you will need 0.5 litres of hardener.
Mixing ratio (by volume)
1:2
1:1
But what if your Hesse product is very dense, and is sold in kilograms rather than litres? You can still use a suitable measuring container to measure out the correct volumes of lacquer and hardener. Alternatively, mixing ratios can also be stated gravimetrically, or in terms of weight. Accordingly, for 7kg of FANTASTIC-FILL lacquer with a mixing ratio (by weight) of 100: 7, you will need to weigh out and mix 0.49 kilograms of hardener. This equates to 7 parts hardener for every 100 parts lacquer. Once the hardener has been added, the lacquer has to be stirred well. The hardener has to be stirred in especially thoroughly when using our 2K water-based lacquers, because the solvents in the hardener cause
2:1
4:1
5:1
10 : 1
100 : 1
Lacquer (litres) Hardener (litres)
4
0,25
0,5
0,25
0,125
0,063
0,05
0,025
0,003
0,5
1
0,5
0,25
0,125
0,1
0,05
0,005
1
2
1
0,5
0,25
0,2
0,1
0,01
2,5
5
2,5
1,25
0,625
0,5
0,25
0,025
5
10
5
2,5
1,25
1
0,5
0,05
10
20
10
5
2,5
2
1
0,1
25
50
25
12,5
6,25
5
2,5
0,25
lacktuell Industry 3/2018
Pages Ad.indd 126
the 2K HYDRO lacquers to thicken. Only once you have done that can you adjust the viscosity of the final product. A range of thinners are available depending on the lacquer and how it is being used. For 2K HYDRO lacquers, which can be diluted with water, water or optimiser is used. For other products specialist thinners are used with various different characteristics. The maximum amount of thinner which can be added (state as a percentage) depends on the lacquer/hardener mixture used. This limit should be observed carefully, especially when using water-based lacquers. For example, adding 5% water to a HYDRO-PUR lacquer/hardener mixture of 5.5 litres would mean adding a maximum of 0.275 litres of water. The quantity of Hesse aids and additives to be used, such as our ring-proofing additive, can be stated as a maximum percentage or in terms of a mixing ratio. What are these stated quantities of additives actually based on? As a rule, the amount of aids and additives which can be used is determined before the lacquer is hardened and is based on the pure, standard lacquer.
www.hesse-lignal.de
28/08/2018 11:51
IN PRACTICE
Using Hesse HYDRO-PUR MATO for real In the last issue of lacktuell we introduced our new HYDRO-PUR MATO HDU 54200. The dull matt surface stands out thanks to its added soft-feel effect. HYDRO-PUR MATO also boasts high chemical and outstanding mechanical resistance.
But the key feature of this range of materials is its ‘self-healing’ properties. Should a minor scratch or soiling appear despite the highly-resistant surface, simply wipe it with a damp cloth, then gently wipe it dry - job done! Any marks or minor damage will have disappeared. A single spray application on a real wood surface with a clear base coat or a surface with a coloured lacquer base coat is sufficient. Then allow it to dry at room temperature. The original colour tone of the substrate will be largely retained when HYDRO-PUR MATO is used as a top coat on coloured surfaces, despite the dull matt gloss and the outstanding surface properties. One manufacturer already using our HYDRO-PUR MATO successfully is
Meyer-Holzbearbeitung GmbH, a 6thgeneration family firm and renowned supplier to the kitchen furnishings industry, based in Melle, eastern Westphalia. Meyer and Hesse are united by over 100 years of partnership. How Meyer treats wood: > Oak heavily sanded at grain of 120-150, then brushed out > 1 x 100 g/m² HYDRO-PUR natural wood effect HDE 54500-0001 > 10 : 1 mixture with DR 5081 hardener > Intermediate drying: 16 hours Smoothing: 400 - 220 grain with subsequent de-dusting > 1 x 90 g/m² HYDRO-PUR MATO HDU 54200 >10 : 1 mixture with DR 5081 hardener > Final hardness achieved after 2 days drying
www.hesse-lignal.de
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The finished surface is characterised by a non-accentuating natural wood effect showing the matt, velvet-smooth texture of HYDRO-PUR-MATO.
HYDRO-PUR-MATO is Decopaint-compliant and meets the EN 71-3 standard (toy safety; 2017-10) as well as DIN 53160 (Part one 1 point 2; Salvia and sweat-resistance).
lacktuell Industry 3/2018
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HESSE INTERN
Hesse victorious at materialPREIS 2018
The CREATIVE METALLIC team, drawn from our Development, Product Management and Marketing Departments.
For the fifth time, raumPROBE, based in Stuttgart’s Feuerbach district, has recognised outstanding innovation in the industry at its materialPREIS awards ceremony. The judge’s task was to identify the best of the best across seven different categories and from a total of 118 entries. Hesse was declared the winner of the Collection category. For more than 13 years, raumPROBE has been acting as a service provider, agent and adviser for materials used in architecture, interiors and design. In their showroom, home to Europe’s largest materials database, designers can get their hands on 50,000 materials as they plan and research their latest ideas. The materialPREIS is awarded every year for outstanding materials. Winners include manufacturers, young designers, renowned architects and design offices. The judging panel was made up of 6 specialists representing design, architecture, industry associations specialist institutes. Winners were chosen in the following categories: Design, Collection, Ecology, Innovation, Procedure, Study and Classic. Hesse entered the competition in the ‘Collection’ category with its new pattern
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Pages Ad.indd 128
samples and CREATIVE METALLIC colour range. We submitted our new Metallic range. It includes 112 classic metallic colour tones, but incorporates some more unusual ones too. These colour tones are lacquered onto membranes. This has the advantage that the front of the membrane shows the original gloss of the lacquer, whereas the rear features the sheen of a high gloss or reverse glass coating. Hesse CREATIVE-METALLIC is formulated as a 2-component, polyurethane-based lacquer material, which is suitable for wood, glass and plastics depending on the type of hardener used. Most polyurethanebased finishing and brilliant lacquers can be used for the top coat. Hesse CREATIVE-METALLIC is also available as part of a mixing system. The full range of colour tones can be mixed using five base lacquers and ten pigments.
left to right: Product Manager Ralf Untied, Head of Product Management Christoph Wollersen.
The award ceremony took place at the beginning of June in Stuttgart’s Haus der Wirtschaft. Hesse’s Development Department, the rest of the Product Management team and the Marketing Department all joined in the celebrations alongside Ralf Untiedt, the inventor and spiritual father of the range. The Hamm-based surface specialists are determined to enter new creative solutions in the various materialPREIS categories in years to come.
www.hesse-lignal.de
28/08/2018 11:51
INTERNATIONAL
45 Years of British Yachting Expertise
Redwood Innovations had been supplying Oyster Yachts with glue for almost a decade when they approached Redwood for interior coatings for their yachts. As a supplier of Hesse Lignal fully tested and IMO certified lacquers both Redwood and Hesse Lignal were confident they had the right products to meet Oysters needs. Richard Albon of Redwood Innovations said: “Redwood has always strived to improve the working environment and efficiencies of our customers so when Oyster approached us for coatings solutions for their yachts interiors we had no hesitation in supplying Hesse IMO certified coatings.” Oyster Yachts was looking for coatings that met stringent marine regulations but in turn were aesthetically right for their clients. In particular they had an issue with the colour of their oak changing over time and wanted something that would keep this look. Adrian Perrin said: “We were looking for a product that would primarily speed up the production process through our spray shop as well as meet the high standard of finish and level of protection we require inside our yachts. Redwood Innovations
together with Hesse Lignal spent time with our team, in our spray booth and inside our yachts to really understand our requirements as well as the challenges of spraying the inside of a yacht.” As well as recommending the right products for their range, Hesse was able to facilitate testing on varying substrates at their headquarters in Germany. Using their state of the art facilities, Hesse used climate chambers to assess the effect of UV on the varying substrates. This analysis provided them with their basis for recommending their DG 4717-0005 as a base coat ideal for closed-pore substrates with additional light fast properties. The DE 4259x clear two component multicoat acrylic PU lacquer was successful in trials for the required top coat finish. As well as meeting the EC-type examination certificate for seagoing vessels according www.hesse-lignal.de
Pages Ad.indd 129
to IMO Resolution, the product proved a practical solution with its 3 day pot life. This high spec did not mean compromising on finish – the lacquer is resilient, achieves impressive results and is universally applicable. The safety aspect of the lacquer for Hesse Lignal does not stop with the fire testing. Their coatings are free of wood preservatives, toxic-heavy metals, phthalate plasticisers, formaldehyde, and volatile aromatic and halogenated organic compounds. Hesse Lignal “will not compromise on its customers’ health at any cost”. From chemical content to optimum coat weights to onsite analysis of spray facilities including air flow and ambient temperature of the coatings; Hesse Lignal was on site with Redwood to support Oyster Yachts every step of the way. This premium level of technical back–up was reinforced by bespoke process sheets devised for Oyster by Ben Spinks of Hesse Lignal so that they could get the most out of their finishes. He said: “Oyster are a wonderful company to deal with and share our commitment to quality, forward thinking processing and environmental responsibility. We couldn’t be happier to partner with them and look forward to a long and fruitful relationship in the years to come.” lacktuell Industry 3/2018
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HESSE INTERN
Innovation Days, 12 and 13 September 2019 Greatness casts its own shadow: The 4th annual Hesse Innovation Days Both German and international specialists will again come together at our main site in Hamm in September 2019. Save the date! You can look forward to discovering a range of exciting and innovative developments from Hesse Coatings World.
Encouraging innovation This year we have set up a new team, one which is a key part of our overall business innovation plan. Its main task is to assess and develop existing processes and to implement innovations in process.
Editor: Hesse GmbH & Co. KG Warendorfer Str. 21, 59075 Hamm Germany
This team, known as the Process Innovation Team (PIT), is dedicated to projects, continuous improvement and change management right across the company. Our aim is to professionalise project management within the company and make our processes transparent.
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Pages Ad.indd 130
The projects the team is working on come from every area of our business, but with a particular focus on interfaces and crossdepartmental processes. The Process Innovation Team will support continuous improvement within the organisation, thus making a major contribution to the success of the company.
Tel.: +49 23 81/963-00 Fax: +49 23 81/963-849 E-Mail: info@hesse-lignal.de Internet: www.hesse-lignal.de Responsible for content: Jens Hesse Rights: reproduction of pictures or texts in whole or in part is only allowed with written permission of the publisher. No guarantee can be given for unsolicited texts or photographs. Named contributions do not necessarily correspond to the views of the publisher or the editor.
www.hesse-lignal.de
28/08/2018 11:51
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Veneer Edging – EDGEBANDING
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591 Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314 Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000 Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www. Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851
188 Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
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där lighting group Cassington Furnishings The Old Stables The Green Cassington Witney Oxfordshire OX29 4DN 01865 883314
Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737
Cavalier Carpets Ltd Dixon Street Blackburn Lancs Lancashire BB2 1TX 01254 268000
David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Edgebanding
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363
Finance and Insurance – TRADE SERVICES
Camira Fabrics Hopton Mills Woodbottom Mirfield West Yorkshire WF14 8HE 01924 490591
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017
94
Plastic edging
97
Melamine edging
99
Wood edging
102 Veneer edging 110 Aluminium edging 115 Paintable edging 120 T-bar profiles
Cavendish Upholstery Mayfield Mill Briercliffe Road Chorley Lancashire PR6 0DA 01257 277664 CBS Ltd 1 Fellgate White Lund Insustrial Estate Morecambe LA3 3PE www.cbsblinds.co.uk Celtic Leather & Fabric Unit 1 Henshaw Street Henshaw Street Port Talbot West Glamorgan SA12 6NH 01639 881267 www. Character World Unit 1 Oak Green Stanley Green Business Park Cheadle Hulme Cheadle Cheshire SK8 6QL 08450 049217
Chelsea Textiles Ltd 7 Walton Street London SW3 2JD 02075 840111 Classique Soft Furnishings Unit 10 Shepburn Units Carr Lane Hoylake Wirral Merseyside CH47 4AZ 01516 321501 Clive Christian Furniture Ltd St. Germain Street Farnworth Bolton Lancashire BL4 7BG 01204 702200 Clock House Furniture Ltd Fenton Barns North Berwick East Lothian EH39 5AW 01620 842870 Commonfield Unit 1 Lawrence Industrial Estate Lawrence Way Dunstable Bedfordshire LU6 1BD 01582 697750 Cormar Carpets Brookhouse Mill Holcombe Road Greenmount Bury Lancashire BL8 4HR 01204 881234 Cotswold Caners 82A Chesterton Lane Cirencester Gloucestershire GL7 1YD 01285 651851
Cowthorpe Oak Furniture Ltd ( Smart Occasionals) Deighton Grange Farm Boroughbridge Road Wetherby LS23 5HN 01937 589188 www.smart-trading.co.uk Cranberry Pine Furniture Unit 4 Far Lane Industrial Estate Froghall Road Ipstones Stoke-On-Trent Staffordshire ST10 2JL 01538 266833 Crest JMT Leather Suite A Rear Of 202-204 Finchley Road London NW3 6BX 020 8457 7129 www.crestleather.com Culinary Concepts Hook Farm Hook Crondall Lane North Warneourborough Hants. RG29 1HA 01252 852 235 www.culinaryconcepts.co.uk
Danalight UK Ltd 17 Linden Court Rothwell LS26 0GF 07734 265 599 www.danalight.dk
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där lighting group Wildmere Road Banbury Oxfordshire OX16 3JZ 01295 6772200 www.darlighting.co.uk David Head Furniture Makers Unit A7 Barton Industrial Estate Faldo Road Barton-Le-Clay Bedford Bedfordshire MK45 4RP 01525 753737 David Lisle Furniture Beech Lane Chapel Beech Lane Macclesfield Cheshire SK10 2DR 01625 503092
Trade Services
Curtis Furniture & Doors Unit 1B Haigh Park Road Leeds West Yorkshire LS10 1RT 01132 480605 Curve Monkey Unit 23 Oakwood Industrial Estate Harling Road Snetterton Norwich Norfolk NR16 2JU 01953 888363
DB Mirrors 36 Mountbatten Close Usworth BL9 8PU 07715 690267
Dealers Head Office Coton Farm Cross Houses Shrewsbury SY5 6LF 01743 761241 www.dealers-uk.com Dean Watts Bespoke Furniture Unit 5 Greatworth Park Welsh Lane Greatworth Banbury Banbury Oxfordshire OX17 2HB 01295 760017
183 Agents and distributors 185 Auctions 187 Finance and insurance 189 Research and testing 191 Restoration and repair specialists 193 Shows and events
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Charles Matts Furniture Manor Farm Thurgarton Norwich Norfolk NR11 7PG 01263 761422
Cotswold Soft Furnishings Unit 4 Green Farm Green Farm Fritwell Bicester Oxfordshire OX27 7QU 01869 345943
Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080
Charles Matts Furniture Manor Farm Thurgarton Norwich Norfolk NR11 7PG 01263 761422
Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
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Cotswold Soft Furnishings Unit 4 Green Farm Green Farm Fritwell Bicester Oxfordshire OX27 7QU 01869 345943
Cutting Edge Furniture 55A Barkby Road Barby Road Leicester Leicestershire LE4 9HN 01162 663113 Dalewood Furniture Unit 1 Lever Bridge Mills Radcliffe Road Bolton Lancashire BL3 1RU 01204 398499
Deanguard Drapes Ltd Unit 10 Beckenham Business Centre Kent House Lane Beckenham Kent BR3 1LB 02086 768080 Deepa Furnishings 94 Nathans Road North Wembley Wembley Middlesex HA0 3RX 02089 082229
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132 Installations “The combination of Cabinet Vision and Alphacam software is a modern-day chisel.” Those are the words of Michael Cowell, a recently appointed director at Andrew Ryan Furniture. While chisels were state-of-the-art technology for woodworking craftsmen in a bygone era, he says software takes on that role today.
Cabinet Vision and Alphacam: the backbone of Andrew Ryan Furniture
“Manufacturers are only as useful as the tools they have, and as we only produce top quality bespoke furniture, Cabinet Vision and Alphacam are vital tools for us, “ explains Michael Cowell, director of Andrew Ryan Furniture. “Everyone uses a laptop or mobile device to do their job now, and the right software is every bit as important a tool as CNC machines. Manufacturers are only as useful as the tools they have, and as we only produce top quality bespoke furniture, Cabinet Vision and Alphacam are vital tools for us.” Originally focusing on high end kitchens, the company has diversified into full house fit-outs with drawing rooms, studies, libraries, bedrooms and dressing rooms. Operating out of a prestigious showroom and 25,000 square foot manufacturing plant in Wexford, Ireland, they also have a smaller showroom at Monaco in the South of France. Working with solid timber including oak and beech, and a variety of veneer boards and chipboards, all components go through Cabinet
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Vision or Alphacam and are outputted to their range of CNC machines where they are cut and then hand finished. “It gives us full control of every component, from the start of the process when the raw material comes into the factory, right through to shipping the finished product.” Director Aiden Ryan, who heads up the manufacturing operation, says they began using Cabinet Vision in 2006, shortly before he and his brother Dominic took over running the company from their parents. And Alphacam was part of the package when they invested in five-axis routing technology two years later, which he says is critical for the business. “Many opportunities have opened up for us, as 5-axis machining gives us the advantage of being able to produce components that our competitors can’t.” He says it has replaced the old crafts of working with hand routers and planers, both for components and making jigs. “Everything’s now done in a completely safe environment, and every finished component is exactly as we
planned and designed it – absolutely micron perfect.” Cabinet Vision powers a recently purchased Homag BCM drilling machine; and other CNC machine tools include a Holzma Beam Saw, Homag BMG 611 with 72-head tool changer, and BHX 200. “The machines are interlinked, and we now work with either Cabinet Vision or Alphacam on every piece of timber and board that goes through the workshop, whether it’s a door, drawer box, cabinet, frame, plinth or moulding. Cabinet Vision produces standard parts, with Alphacam being used for complex shapes, especially curves... which probably represents one in four of our kitchen components.” Seven employees use Cabinet Vision daily, and three work with Alphacam when required. Each project begins with a designer taking a brief from the customer regarding what they are looking for. The brief then goes into Cabinet Vision where the room is drawn by hand or using measurements from an architect’s plan to produce a concept design. “After being
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133 thoroughly checked and edited, we present it to the client either onscreen, as a printed drawing, or as a video. The design may need changing several times before it’s ready for manufacture, but that’s so quick and easy to achieve in Cabinet Vision. “Once the customer approves the design, our drawing team output the NC code for the factory floor using Cabinet Vision’s Screen-To-Machine module, with complex components going through Alphacam.” Michael Cowell’s recent appointment to head up the technical and commercial growth of the business marks a new phase in the company’s development plans. With a background of scaling and growing companies, he was recruited from Tom Howley Kitchens, which grew substantially from 2006, opening many showrooms across the UK. “A big part of its success story were the systems and software, and Cabinet Vision was the main design tool I used there.”
His role at Andrew Ryan Furniture is to foster scalable, sustainable and healthy growth in the Irish, UK and foreign markets. “Tools like Cabinet Vision are an immensely important part of that because as well as helping us design and manufacture fast and accurate products, they also provide us with structure that runs through the design, sales and drawing teams.” And he says their development plans include finding, training and keeping key personnel to work with Cabinet Vision and Alphacam. “Our staff make the products and look after the customers, and we look after our staff by giving them the very best tools available.” Concluding, Aiden Ryan says both Cabinet Vision and Alphacam are critical to the company’s future. “They’re the backbone of the whole process of design and manufacturing, giving us time to focus on other things, such as hand finishing.” www.alphacam.com
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134 Installation JJ Smith’s expertise helped Westbridge Furniture Designs achieve a two year investment plan totalling in excess of £750,000 covering new machinery for its three frame manufacturing sites in North Wales.
Westbridge Furniture invests for the future Part of the £200m Belfield Group of companies, Westbridge now employ 1150- staff, manufacturing over 9000 units per week with a customer base including Ikea, M&S, Next, Sofology, Furniture village, John Lewis Partnership plus a number of independents spread across the UK and Ireland. Other companies in the Belfield Group include Tetrad Furniture, Duflex Foam, Design Studio and Leisure Division. The investment plan was put in to place to help increase productivity of chair and sofa frame parts to keep pace with their customers requirements. The task of identifying suitable equipment capable of meeting these demands went to works director Paul Myerscough and production manager Neil Rogers. Existing machines used for producing these parts included a beam saw, twin table CNC router, sliding table panel saw and number of manual bandsaws. Paul and Neil could see output was significantly limited due to a number of these processes, but mainly due to the fact they could only machine single sheets on the CNC, plus a significant number of parts still had
to be manually cut on the bandsaw as the CNC was not suitable. As a result Neil contacted several machinery suppliers to see what alternative solutions were available. One of these companies was JJ Smith who were invited to come and give a presentation. The item of machinery they
proposed was new to the UK, but had been available for several years on the continent. The MZ Pluris is a CNC working centre that has been specifically designed by specialist Italian Manufacturer MZ Project for the volume production of sofa and chair frame parts from OSB,
MZ Project Pluris CNC Working Centre for sofa / chair frame parts
plywood, chipboard, MDF and solid wood. Unlike conventional CNC routers, the Pluris does not need any vacuum as grippers are used thus meaning it is possible to stack/ machine several panels at the same time. Another unique feature of the machine is that in addition to the standard router head, the Pluris is equipped with a CNC bandsaw that can automatically angle through the program +/- 90 degrees. This enables it to cut shaped parts that can not be produced by the router alone. The next step was to arrange a machine demonstration at the MZ Factory located just outside Milan. MZ Project prepared three different nested programs of the parts Westbridge particularly wanted to see. Paul Myercough says: “After seeing the Pluris in operation we were further convinced this was the
Possibility to cut multiple sheets together to maximise production output
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135 Router head in operation
machine we needed, it was then just a case of finalising a machine specification and presenting my justification plan to the board.” Following a meeting with Guy Stanley from JJ Smith and MZ Project managing director Alvaro Mazzola, a detailed specification was confirmed. The machine was configured to accept a maximum panel size of 3100 x 2100mm (standard 2500 x 1250m), fitted with a four-post lift table for automatic loading and transfer of the panels on to the machine carriage. Other options to be fitted included automatic setting of the panel grippers and table rails, automatic tool changer for the router head, a CNC point to point drilling group and outfeed conveyor that takes away cut parts whilst the machine is still in operation. Following the initial presentation, Paul and Neil could see straight away some of the advantages this machine could offer. This was later supported by the estimated production times MZ calculated for a selection of different parts that Westbridge produce. Neil comments: “Once we reviewed the production output, it was clear we were on to a winner with the Pluris. For example it previously took around 0.75mins to produce a front scroll on the CNC. The Pluris machine took 0.25mins. Another significant advantage of this machine is the potential material savings. When working with the bandsaw, the kerf of the blade is only 1.3mm compared to say 14mm with the router. Westbridge made some calculations on this and estimated they could make a 5% material saving, which is a lot when you take in to consideration they process over 16,000m2 of sheet material per week. As the justification case was so strong, the Westbridge Board decided to purchase four machines spread over a two year period. The first machine and last machine were installed at factory 3 in Deeside, with others going to factory’s 2 and 1. Neil Rogers comments: “It is now almost two years since the first
machine went in and it has worked double shifts ever since, machining a stack of four or five panels together every cycle. As a result we have eliminated the need for two manual bandsawing operations, dimensioning of some sheet material on a panel saw and lastly the twin bed CNC has been moved to another factory in the group. “The second machine was installed a few months ago, complete with some specific additions we requested and this is also operating on a two shift basis.
We have been delighted with the performance of all the machines and they have more than lived up to our expectations. In addition we have had great support from both JJ Smith and MZ Project in Italy.” Guy Stanley says: “It has been a pleasure to work with such a forward thinking company as Westbridge Furniture, who from the very start of this project new exactly what they wanted to achieve. We are delighted that we have been able to assist and we look forward to working with them
again in the future.” Paul Myerscough adds: “We feel that with these investments in some of the latest CNC machine technology we are very well placed to meet the on going requirements of our increasing customer portfolio. The Belfield Group have a long term plan to continue in their investment in the company, which will further strengthen our position as the UK’s leading manufacturer of quality upholstered Furniture.” 0151 548 9000 www.jjsmith.co.uk
Four screw lift table to automatically load sheets on to machine
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136 Installation Steve Duck’s Integral Collections, based in the north east of England, manufactures kitchens, bedrooms, bathrooms as well as furniture for studies, offices and lounges – all with the help of machinery purchased from the Felder Group.
Felder plays key role in manufacturer’s success
In 2010, Integral Collections’ founder, Steve Duck, purchased his first machines from the Felder Group and has since purchased more than 17 machines, upgrading and improving his machines as the years have gone on. Steve explains: “Felder are able to help with a wide range of machinery from small machines to very large ones and since I have been involved with Felder it has broadened our horizons so that we can make whatever we want to produce.” Currently in Integral Collections’ workshop, there are Tempora 60.12 and Perfect 710 edgebanders, Profit H08 and H22 CNC machining centres and a Kappa 550 x-motion panel saw from the Format-4 range as well
as the K 500 panel saw, the FD 921 dowel boring machine, the Forka 300 s eco edgebander and the KF 700 saw spindle moulder from the Felder range. Steve went on to say: “We’ve gone from strength to strength with Felder. Ehat they have done is make life easier by having a range of machines to suit all our circumstances, for now and the future. As they bring out new and better machines we will be
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upgrading ours with Felder!” Speaking on his partnership with Felder Group UK, Steve comments: “In the long run it has been cheaper to buy Felder – the machines might be more expensive but they last a long time and the service more than backs it up! We have worked with Felder For over seven years and no other company can provide help and support as rapidly.” 01908 635000 www.felder-group.co.uk
28/08/2018 13:32
TAILORED Edging
A bespoke edge slitting service cutting ANY width from 12mm to 100mm. Get in touch to find out more. W: www.lawcris.co.uk E: sales@lawcris.co.uk P: 0113 217 7177
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138 Installation
Jim McBride, factory manager, DM Design
Family-run bespoke furniture manufacturer DM Design was initially stunned by Leitz Tooling’s projected tooling cost savings, but the seemingly outrageous claims proved true.
DM Design makes savings whilst maintaining quality with Leitz Tooling “When we first met with Leitz Tooling a few years ago we almost laughed them out of the room, their claims on tooling cost savings and increased quality were outrageous. It’s good for us that they have a sense of humour; it’s not just a claim that they are the best, they really are.” Jim McBride, factory manager, DM Design. Based in Glasgow, DM Design is a familyrun business with a wealth of experience in manufacturing and designing products tailored to customer specifications. The company designs and installs bespoke luxury fitted kitchens and bedrooms across the UK, and exclusive to Scotland, the company also supplies bespoke fitted bathrooms. “The biggest issue we had was downtime. We would change saw blades more than we liked, the sets wouldn’t always match up and the cutting edge on the saws didn’t last. It was a major headache,” says Jim. “We needed to find a solution, so our managing director, Donald MacLeod, contacted Leitz. Their reputation preceded them, and we were expecting them to be good, but expensive.” DM Design’s production facility has beam saws, point-to-point machining centres, panel saws, and edgebanders, including an edgebander dedicated to shapework. The company has a five-year machine assessment cycle, but its tooling costs were increasing yearon-year, into five figure annual costs on servicing alone.
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DM Design is so committed to quality that they do not mass produce any aspect of their units. Each board is individually cut and fitted to create a truly bespoke unit. Unwilling to compromise on quality, the company needed to find a way to decrease costs whilst still focusing on achieving the blade precision and quality cut needed to produce each bespoke unit. Leitz Tooling sales manager, Brian Maddox, says: “The team at DM Design is very experienced, and they produce high quality product for their customers, which was being compromised by the tooling they were using. We assessed their production and with the close cooperation of our dedicated in-house service team, recommended a saw blades and servicing
package, with reassurances on quality of finish that they could not quite believe.” Leitz Tooling has reduced DM Design’s tooling costs year-on-year by 35% based only on supply and service. Brian continues: “To that reduction, add the cost of downtime: as an example, you can conservatively say that eight tool changes per week takes 10 mins of downtime each – 50 weeks a year at whatever your per-minute labour cost is, gives you further substantial annual savings, and reducing downtime by that 66hrs gives you 66hrs increased production. The more you know about the actual cost of your production, the better able you are to immediately see where efficiencies and savings can be made. We do this with most of our customers, and we offer the evaluation process to any manufacturer, so they can see it for themselves.” Jim McBride adds: “I am admittedly the biggest sceptic. I’ve worked with DM Design over 30 years and used all sorts of tools. I couldn’t get my head around it – how can Leitz produce these fantastic results? But they do, and we are the ones who are benefiting.” DM Design uses Leitz Saw Management, which enables Leitz to control and monitor the life of each individual saw from beginning to end enabling them to advise and plan ahead for replacement sets. Leitz does not sub-contract its servicing. The company has eight service centres covering all major business districts around the UK, and the company’s local service
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centre for DM Design is on the outskirts of Glasgow. All Leitz service centres are held to the same exacting standards with tools returning to customers as new, retested and rebalanced. Brian says: “The proof is in the combination of tool performance and monitoring. We hold ourselves accountable to our customers and provide as much support as is needed. It’s so important for companies to know exactly what their manufacturing is costing them per product. Leitz don’t just sell better saw blades, customers like DM Design see us as a longstanding manufacturing partner with the expertise to provide assistance across entire production lines and manufacturing cells.” Leitz is focused on increased productivity, reduced downtime, noise, scrap, and improved quality and safety in tested tooling design. This dedication by Leitz allows DM Design to focus its time on what matters to them – providing unique and perfectly produced units for each customer. All tooling from Leitz is manufactured and safety tested to BS EN847 standards helping to ensure the welfare of customer employees. 01279 454530 www.leitz-tooling.co.uk
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140 Installation
AMS installs its biggest project ever for Murdock Builders Merchants, in Northern Ireland
Advanced Machinery Services has installed two high speed production lines for Murdock Builders Merchants in Newry, Northern Ireland. This project has been the biggest project that AMS has ever installed and it has been a big improvement to AMS. Murdock Builders Merchants is currently recognised as a leading supplier of building materials and timber in the Irish marketplace. It was originally established in 1982, and nowadays it has 14 builders’ merchants branches plus two timber sites in Ireland. Last year, Murdock’s Newry branch was looking for a reliable supplier for its new machinery. It needed another high speed production line in its company. During that search, it suffered a fire, and after that it needed not one, but two huge installations and the company needed to be started urgently. Paul says: “After our fire, we were looking for a redesigned and changed set up. When we contacted AMS, their team helped us quickly and professionally, no matter what the problem or question.” The two huge seven head heavy duty moulders – running up to 120m per minute supported by a complete turnkey handline operation – was installed by AMS engineers over Christmas 2017 and in to the early part of 2018.
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Paul says: “I have had a very good working relationship with the AMS directors for 17 years and we knew that they were a reliable company, just what we needed in that moment. “Another key factor in choosing AMS was their partnership with the handling company. AMS works very well with this company and were taking care of sourcing and contracting
of the handling. I didn’t have to deal with two companies – AMS handled everything for me.” This is a huge milestone in the short history of AMS, a service company that can provide high speed production lines as well as a wide range of other products and services to companies in the UK and overseas. www.advancedmachinery.co.uk
28/08/2018 16:34
Inserat_
Cabineo Time-saving furniture connector without edge drilling and with very high clamping force Your benefits: Production with all CNC machines, faster machining and assembly, stronger connections The CNC connector of the future!
Shaye Chatfield | Area Manager UK, Ireland Mobile +44 (0) 789 1025 646 | s.chatfield@lamello.com lamello.com
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a m! 8 – B irmingh 1 W t a s u it Vis 3.10.18 510, 30.09 -0 Hall 6 Booth Q 28/08/2018 18.07.18 11:51 11:05
142 Installation Based in Kirkby, Liverpool, WoodBuzz is a shopfitting manufacturer working for well-known retail outlets, food chains and hotels throughout the UK. As a growing business, it needed to bolster its equipment roster and looked to local supplier, J & C O’Meara for affordable solutions.
New CNC machine and edgebander adds performance for Woodbuzz WoodBuzz prides itself on offering a professional, high-end service, provided by its skilled workshop and site team. Since it opened four years ago, its team of craftsmen has produced a range of high-end shop- and barfittings to a growing number of demanding clients. Products such as retail counters, illuminated glass display cabinets, polished solid surface bars, food bars and counters, restaurant condiment units, impulse units, wall
cladding and even floor laying and a host of bespoke joinery items have become the company’s stock-intrade. WoodBuzz focuses on delivering products of the highest quality – customers in this market sector are rightly very demanding as the products need to withstand the rigours of a retail environment. “We started off not really intending to do too much in the first year, just to grow into it, use some machines to cope with the
clients we had at the time,” explains company owner Don Fenwick. Early on, Greggs, the leading bakery food-on-the-go retailer, became a regular client. At that time, Greggs was rolling out a more engaging retail format using a number of newly designed shopfittings. “Greggs went from having a fairly straightforward retail environment to something more of the moment and multi-functional – and with that, our workload increased
probably tenfold. This growth led to a fairly quick expansion of the business with eight new staff taken on in a fairly short period of time. “So we adapted quickly and grew with the work and this gave us the platform to push on and replace some of our used machinery with new items, which obviously in turn helps us become more efficient.” With the company’s in-house CAD set-up, WoodBuzz is able to create bespoke solutions, and this is proving beneficial in helping the
J & C O’Meara supplied WoodBuzz with its AES 950M CNC drilling machine and it is proving ideal for the company’s short, repeating runs of regular work where it’s quick set-up and consistent quality is paying dividends
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WoodBuzz owner, Don Fenwick, invested in his new AES CNC machine to help his business expand
business find opportunities with new customers. For example, with hospices, where the company is designing and producing madeto-measure solutions to disguise lifting mechanisms and other such equipment – which in turn makes the living spaces less clinical and more homely for the occupants. This additional work has led the company to begin making wardrobes, bureaux, desks and
so forth to complement this. An evolution of this application is to potentially expand into the hospitality market, where WoodBuzz has some options. But coming back to the bread and butter business, the Greggs business is typically in small and medium batches with short-lead times. So the company’s set up needed further upgrading to offer a more capable and consistent
operation. Initially the Kirkby business managed with an old panel saw, a planer, a spindle moulder and a drill press. Things progressed with a spray booth being set up and later on an Altendorf panel saw was added as well as an SCM planer and a HolzHer edgebander. “The downside of this level of production capability was that some of the more creative work had to be subbed out to third parties – which was okay, but not ideal moving forwards. We needed to be self-sustaining and we decided to bite the bullet and invest in better technology.” WoodBuzz contacted Carl O’Meara of J & C O’Meara, based nearby in Ormskirk to see what options they might be able to provide to enable the business to improve the company’s output, become more efficient and achieve more self-reliance. Having assessed the market, WoodBuzz decided that the options
specified by Carl – a Genesis HSM 512S edgebander and an AES Sirius 950M CNC machine – provided the business not only with the ideal blend of performance and reasonable outlay, but also because of the standard of service provided by J & C O’Meara. The AES Sirius 950M is a highly effective CNC drilling machine with optional spindle motor for routing applications. The machine has a high performance boring unit for drilling operations which is fast and precise. It features ten vertical drills, six on the X axis and four on the Y axis. For horizontal drilling there are three times two horizontal drills, two by two on the X axis and one by two Y axis. And there is also the saw blade of course. Its easy-to-use large screen PC provides an internal CAD-CAM program to make operations easy to generate and adjust. It’s an accurate machine too with a laser verification system. Using the machine is quick and
The AES Sirius 950 CNC machine is easy to use with its on-board CAD-CAM software and its clear, intuitive touch-screen and keyboard
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144 Installation straightforward, the air flotation table supports the workpiece and the presser rollers and pneumatic side pusher locate and position the work piece effectively. For routing applications, the manual tool changer powered by a 5.5kW spindle motor delivers efficiently for routing applications. The high performance spindle unit enables excellent results on routing applications including 3D processing. Alongside the new CNC, WoodBuzz has also installed a new edgebanding machine, again courtesy of J & C O’Meara. The all-new, compact, hot-melt edgebanding machine for coil fed edging up to 2mm thickness. WoodBuzz customer Greggs is supplied with numerous regaular orders such as the impulse buy units
The efficient little machine comes complete with colour touch screen control, pre-milling with either TCT or PCD tooling, corner rounding, scrapers and buffers. “Immediately, this upgrade delivered what WoodBuzz was looking for – a higher performing, more accurate and dependable capability than before,” explains Carl. “The CNC machine in particular gives the business significantly higher throughout
potential and guarantees a consistency that before was both challenging and time-consuming to achieve. Now this often repetitive process is simple to achieve being both highly accurate and efficient – it’s more than proving its worth. The new edgebander is a step up from its previous option and it too is proving easy to use, totally reliable and highly efficient.” www.ukwoodworkingmachinery. co.uk
J & C O’Meara also supplied this very capable Genesis HSM 512S edgebander
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1 2 3 4 5
How Talbott’s Save You Money
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TO THIS Talbott’s Biomass Energy Systems Ltd have been at the forefront of the biomass and wood heating industry in the UK for over 40 years. Since the 1970’s, we have completed more than 5000 installations and continue to develop innovative heating and wood waste solutions.
Customer generates wood waste from production process
Extraction system removes waste / offcuts are shredded
Waste automatically feeds Talbott MWE biomass boiler
Talbott’s boiler heats factory
Generates cost savings
Contact Talbott’s today on (+44) 01785 813 772 or enquiries@talbotts.co.uk for your free feasibility and appraisal report
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146 Installation Established over 200 years ago, Allan Bros knows a thing or two about joinery production. After researching the market for a new router, the company went for a well-made and value-for-money option from SCM.
Allan Brothers boosts capability with an SCM Accord 25 FX Founded by William Allan in 1811, and steadily developed by his sons James and Thomas who took over the company in 1843, Allan Brothers is Britain’s longest-established specialist joinery company, crafting high quality timber windows and doors. Over 200 years later, Allan Bros is still located on the south bank of the River Tweed, in Tweedmouth, Berwick-upon-Tweed, and in 2007 the company became part of the Inwido Group. Headquartered in Sweden, with around 3500 employees, Inwido is Europe’s largest manufacturer of windows and doors, and the market leader in the Nordic region, as well as supplying to other key markets in the UK, Ireland, Poland and Austria. The group supplies wooden windows, aluminium-clad wooden windows and doors, along with related accessories, and much of its output is made to measure and uniquely configured, with fittings, glazing bars and colours adapted to order. Allan Bros has provided employment for multiple generations of local families over the years, and the present workforce, with around Top: CNC operator, Paul Hastie, loading timber ready for machining at one end of the Accord FX 25 Middle: With the large viewing panel and SCM’s handheld TecPad remote control unit, Paul can easily monitor progress and adjust machining speed if necessary OR…. Bottom: Workpieces being machined at up to 60m/ min on the left-hand side, whilst timber blanks await processing at the other side
1000 years of working with timber between them, has amassed a wealth of knowledge and experience. It comes as no surprise, therefore, to discover that the company has secured an enviable reputation for quality, craftsmanship and service, and that traditional workmanship is still a vital ingredient of everything that is created at Allan Bros. However, to stay competitive in today’s marketplaces, and to maintain the company’s vision of providing the very best in timber windows, these skills have been augmented by making investments in the latest in modern woodworking machinery and technology to guarantee manufacturing quality and ensure a flawless finished product.
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Collecting a new tool from the Rapid 24 rear tool magazine – the circular magazine is fixed to the moving gantry and facilitates swift access to 24 different tools mid-program
CNC routing machinery is not a new concept for the company and Robert Frost, factory manager at Allan Bros, had the task of researching the market for a new machining centre to replace a previous single bed three-axis router that had become too long in the tooth – the end result of Robert’s enquiries was the installation of a new SCM Accord 25 FX. “We looked at several comparable machines from different manufacturers,” comments factory manager Robert Frost, “but for me the SCM machine was a well-made machine and overall represented much better value for money.”
As well as finding the SCM Accord 25 FX more competitive on price, Robert went on to say: “The new machine has proved to be an amazing piece of kit – the Accord’s speed has enabled us to machine more pieces in a given time but, as well as increasing volumes, the ability to carry out additional machining operations on the Accord, and cut some processes from our production path, has also helped to reduced lead times.” Lee Gibson, SCM’s area sales manager, was responsible for handling Robert’s enquiry. “Lee looked after us very well”, says Robert, “guiding us through the whole process of buying the
SCM’s intuitive Windowsbased Xilog Maestro software suite allows design changes to be implemented from the standard console control unit
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new machine. The new Accord was delivered on time, and the installation couldn’t have gone more smoothly – SCM’s engineers provided full training for our operators, and they are always happy to advise over the phone if we need it.” Allan Bros is employing the new Accord 25 FX to profile products in its extensive timber door range, as well as machining the arched heads which are an option on its windows and doors and, as Lee Gibson explains: “Allan Bros are renowned manufacturers of high quality bespoke joinery, and they required a CNC router that was built for precision machining, but they also needed the flexibility to modify designs and adjust production to meet customers’ individual requirements.” “At SCM we provide dedicated machining solutions for window and door manufacturers,” says Lee Gibson, “with the assurance of a top quality finish, high throughput, and flexible production. After meeting with Robert Frost, and assessing the company’s requirements, I was sure that SCM’s Accord 25 FX, with specifications tailored to handle Allan Bros’ production criteria, was the machine that Robert was looking for. The Accord 25 FX is designed for the demanding requirements of small- to mediumsized workshops, and combines high-tech performance with intuitive, user-friendly operation and can be specified with a wide range of standard working areas up to a maximum of 6360 x 1680mm, with the mobile gantry allowing
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148 Installation precision machining across the entire bed. Allan Bros opted for an X-Y machining area of 6360 x 1380mm, which has the capacity for machining large workpieces up to 250mm high in the Z axis, and is equipped with 10 aluminium support bars that are manually and independently positioned along the X axis – sliding on two ground side guides with recirculating ball bearings. This specification allows for ‘tandem working’ on the machine, with machining of timber being undertaken at one end, whilst at the other end, finished product is offloaded and fresh timber blanks loaded ready for processing. Workpieces are held in position by suction cups which are fitted as required across the bars. Allan Bros has a selection of differen-sized cups to suit different shapes and sizes of workpiece. The SCM Accord utilises a tubeless vacuum system to facilitate quick coupling of suction cups, and allowing cups to be freely positioned to accommodate shaped workpieces, with two vacuum pumps providing the suction power, each pump rated at 250m3/hr. The Prisma KT machining head, with five interpolating axes, is equipped with a 12kW high speed electrospindle capable of rotation speeds up to 20,000rpm, and is fixed directly to the mobile gantry to guarantee maximum strength and torque during routing; allowing high levels of stock removal, when necessary, and achieving the highest quality finish. The geometry of the five-axis head also facilitates machining up to
Work-in-progress – timber frames and components ready for the paint shop
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Machined components are stacked ready for transfer to the next stage in the production process
Finished frames awaiting pack and dispatch – there’s no such thing as standard at Allan Brothers
Factory manager, Robert Frost (right), with production manager, John Farish, checking the finish on a completed frame
10° below the workpiece support level, and a conveying device revolving on the electrospindle removes sawdust and shavings from the work area. Machining programs are created using SCM’s Windows-based Xilog Maestro CAD/ CAM software suite – with three-dimensional graphics, and an advanced yet simple and intuitive sketching environment, the software incorporates all the necessary tools for an operator to design parts, optimise worktable layout, and manage tooling and machining operations, all from the standard console control unit. Allan Bros’ specification also included SCM’s TecPad – a handheld, touchscreen, remote control unit which provides truly mobile control of electrospindle rotation speed and speed of axes adjustment – allowing constant monitoring of progress throughout machining operations. Operator safety is ensured by SCM dual protection system: to allow loading and unloading to be undertaken safely a photocell controlled area temporarily limits the speed of the X axis to max 25m/min when entered, while SCM padded pressure sensitive bumpers, an integral feature of the moving gantry, instantly stop the machine in case of contact. The production program resumes in a CN controlled manner to avoid marks on the wood, and the max traverse speed up to 60m/min. is reactivated once the photocell protected area is free. 0115 977 0044 www.scmgroup.me.uk
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150 Installation Dust Control Systems Ltd (DCS) have supplied and installed a complete dust extraction system at Auditoria Services’ manufacturing facility in Rotherham, South Yorkshire. The energy-efficient system, which features an externally-sited, high-performance modular filter unit, also benefits from the inclusion of Ecogate extraction optimisation technology.
DCS service applauded at Auditoria Founded in 1977, Auditoria Services is a family business with a wealth of experience at its disposal, and is widely-acknowledged as the UK’s market leader in the design, manufacture and installation of fixed, retractable and folding seating for theatres, cinemas, lecture rooms and sporting venues. The company is extremely proud of its reputation for manufacturing auditorium seating to the highest quality standards and, wherever possible, the company endeavours to patronise local companies and to utilise locally-sourced materials in the manufacturing process. Auditoria’s joinery manufacturing workshop is well-equipped with a range of high-speed woodworking equipment; including a vertical moulder, various saws and sanders, as well as edgebanding and CNC routing machinery. However, it was becoming clearly apparent that the existing dust extraction system was no longer coping efficiently with the demands being placed on it, and so the company invited DCS to undertake a full survey of the factory, and also accepted the offer of a free energy-saving appraisal. The existing filter unit, which was internallysited, wasn’t providing effective suction from the woodworking machines but, more significantly, the collected waste was being fed directly to a briquetter. This arrangement had persistently proved to be problematic for Auditoria. Whenever a glitch occurred with the briquetter there was nowhere for the waste to go – the only solution was to shut down the entire extraction system to prevent waste backing up and blocking the filter unit. The proposal put forward by DCS was accepted and the company installed and commissioned an NFSZ3000 3HJLR Screw Filter unit, with the capacity to handle up to 24,500m3 of dust-laden air per hour through its patented antistatic Superbag filter media. The system is powered by a 45kW direct drive main fan, extracting wood chips and dust from a total of 10 machines, and the ATEX-certified filter construction includes three explosion relief panels. Dust is continually removed from the filter media by a reverse air regeneration fan, directing it to the lower hopper section of the filter unit, from where it is dispelled by a screw conveyor before being transferred pressure-free, via a rotary valve, to a new hopper installed inline ahead of the briquetter. The storage hopper is effectively a buffer unit, ensuring a regular flow of waste to the briquetter
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Above: DCS installed an NFSZ3000 3HJLR modular filter with 45kW main fan and rotary valve Left: Ecogate greenBOX 12 controls the variable speed drive inverter unit which adjusts fan speed to match machine usage
and, in the event of a breakdown, the rotary valve includes an emergency discharge outlet to a bulk-bag container – allowing uninterrupted operation of the extraction system. Although the system installed at Auditoria has the capacity to provide sufficient extraction to allow continuous operation of all machinery throughout the working day, this is a scenario which, in common with all joinery workshops is
seldom, if ever, a reality. With variations in machine usage, depending on the day’s production requirements, downtime for loading and offloading, shift changeovers and operator rest breaks, extraction is typically required for around 80% of the working day – yet the extraction fan on a traditional system will continue to run at full load, all day, every day. At Auditoria, the energy-saving appraisal carried out by DCS revealed that installing an Ecogate system would reduce the average extraction volume requirement by 22% which, remarkably, equates to a reduction in power consumption of over 50% – reducing the company’s electricity bills significantly, and providing a return on the investment in just over four years, with continued nett savings for years to come.
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Above: DCS installed the FastClip ductwork system throughout the joinery workshop Right: An example of bespoke theatre seating manufactured by Auditoria Services
In the workshop, DCS installed an Ecogate automatic damper in the ductwork to each machine. The dampers open and close automatically when an individual machine comes on or offline and the change in extraction requirement is signalled to the Ecogate greenBOX 12 controller, which in turn instructs a variable speed drive inverter unit to adjust the fan speed accordingly. UK sales manager for Ecogate, Ian Rayner, who assisted DCS with integration of Ecogate technology into the dust extraction system design, comments: “The data that DCS gathered during the site survey showed that Auditoria were consuming over 93,000kWh of electricity per year and, with electricity costs rising year on year, the option to invest in the Ecogate system and reduce power consumption by at least half was a no-brainer for Auditoria.” And, as Ian continues to explain:
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“Installing an Ecogate on-demand extraction optimisation system not only reduces power consumption and customers’ electricity bills but, because fan speed is continuously controlled to exactly match extraction requirements, in real time, wear and tear on component parts of the extraction system is reduced, noise levels in the factory are noticeably lower, and
the reduction in average airflow effectively provides additional filter capacity to accommodate machine changes and future expansion.” Auditoria director, John Penistone, is understandably delighted with the difference the new installation has made, and was equally appreciative of the role played by Dust Control Systems: “We were impressed with the professional
service DCS provided from day one and, during the actual installation, their engineers worked efficiently around our production team. In just seven days, including a weekend, the new extraction was up and running and the Ecogate system commissioned just a few days later.” 0800 040 7116 www.DCSlimited.co.uk
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Wood Waste Technology helps another company save money A Midlands exhibition company has purchased a wood waste heater from Wood Waste Technology to save money on waste disposal costs and obtain free heating for its large workshop. Priority Exhibitions has specialised in exhibition stand design and construction since it started trading 30 years ago. It needed a solution for all the timber, MDF and other wood waste that was generated as a result of its manufacturing process, as the management team was keen to reduce the amount of waste going to landfill. After researching wood waste heaters on the internet, the team at the Coventry-based company started to understand how a wood waste heater could reduce its operating costs, and spoke to Wood Waste Technology (WWT) about its high quality products and years of experience in the manufacture and installation of biomass technology. The team at Priority Exhibitions was excited about the potential savings on waste disposal costs, but also that the wood waste heater
would provide free heating, meaning they could save money by not having to use gas heaters to heat the 10,000ft2 workshop. The management was even more delighted when it realised the business was eligible to receive a grant to help with the purchase of the wood waste heater via the local council, to encourage investment in energy-saving measures. After speaking with WWT, the company ordered a WT15 wood waste heater, which was installed by WWT’s dedicated engineers earlier this year. With waste disposal such a priority for the business, Priority Exhibitions ordered a WT15 with an additional summer heat dump, to allow the business the option to send unwanted heat to atmosphere, rather than into the factory, to allow the team to continue using the heater to burn wood waste throughout the warmer summer months. Managing director, Lewis Walters says: “We’re delighted with our new wood waste heater. Working in the exhibition industry, we don’t
just generate waste wood from production of the exhibition stands, but some of our stands are only used once then returned – and if clients don’t need them again we have to dispose of them too! The investment will pay back in less than 12 months when we consider the savings on heating plus saving money on skips and other waste disposal.”
MD of WWT, Kurt Cockroft says: “We’re delighted that Priority Exhibitions is benefiting from its investment in a wood waste burner. We’re finding many exhibition companies are looking at biomass solutions, due to the amount of waste wood that is generated in that industry.” WWT offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, WWT is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk
A no-compromise solution in Listed vicarage conversion When a bespoke joiner was called on to create a door to replace an existing heritage window, as part of the restoration of a Listed former vicarage in York, it was clear that no element of it could be achieved with an off-the-shelf solution. The door not only had to be specially made to function in the original brickwork that had housed the window but it also had to match perfectly with an existing door nearby – and both the archetypally classical setting and the building’s Listed status meant this had to be achieved without compromise. A large part of that challenge was to find a paint not only durable enough to maintain appearance and weather resistance but from a manufacturer with the capacity to create a bespoke colour and perfect visual match. The solution was Modifica QD from Mighton Ankerstuy, a quick-drying coating that was designed with factory finishing in mind, for Accoya as well as conventional timber. The door itself had to be designed from scratch to function in what
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had been a window frame, as Robert Bailey-Hague MD of BaileyHague Joinery explains: “The frame had to be made specially in sections for the doors to open out fully without protruding brickwork getting in the way. It also had to match the existing door, including making the Georgian bars so that
they were aligned with each other. Mighton chairman Mike Derham says: “Mighton Ankerstuy QD is ideal for factory finishing because it can be touch-dry within an hour in the right conditions. That is a significant advantage over conventional coatings, especially with such a bespoke design.
“We also take great pride in our colour matching facility and this application clearly shows that there is no need for a coater to compromise with an off-the-shelf colour if it would not provide the perfect end result.” www.mightonproducts.com www.baileyhaguejoinery.co.uk
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154 Installation
Forty years in the UK-based furniture industry has made Trade Mouldings a well-known name. In its modern factory in Northern Ireland, the family business produces kitchen components using various materials. After working with a local dust extraction partner for many years, the firm opted for Modesta machinery in 2013.
Trade Mouldings relies on Modesta filters Trade Mouldings has made some significant investments and changes to its business model over time. As current director Austin MacOscar notes: “In today’s market you have to be able to supply a complete package. That’s why we’ve diversified greatly over the years.” These days Trade Mouldings produces mostly for the cabinet furniture market, supplying vinyl doors, MDF wrapped mouldings, laser-edged doors, five-piece doors, lacquered slab doors, handle-less doors, painted timber doors and more. The company has a 200,000ft2 production and distribution site in Cookstown in Northern Ireland, and two extra distribution centres in Dublin and Manchester. Comparing machines Always following the latest modern technology production methods, Trade Mouldings needed a new machine in 2013 and was introduced to
“It was a good relationship right from the start; everyone at Modesta is very upfront and personal”
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155 “They were always very flexible: they would fly to Dublin and be here in a day, so we didn’t feel they were far away” Modesta by its CNC machine supplier. Austin Recalls: “We bought a circular saw from them and needed a dust extraction system to go with it. They recommended Modesta for that.” The decision wasn’t reached easily as they already had a good supplier of filters, well-known in the area. Trade Mouldings was convinced about Modesta’s filters after seeing a reference project at another factory. “One of the biggest selling points for us was the noise levels and internal fans,” explains Austin. Another factor was the modular set-up of the Modesta machines. “On our existing system, once you turned the machine on it was running at 100% constantly. With the Modesta filters, you just turn on what you need.” Working relationship Trade Mouldings decided to begin the collaboration after meeting Modesta’s director at the time, Diederick Kloppenburg. “It was a good relationship right from the start; everyone at Modesta is very upfront and personal.” Austin also appreciated how Modesta put extra effort into finding out what worked best. “They
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even offered us some good ideas on things that don’t necessarily benefit them. For example, the positioning of the filter is important, and they suggested two or three alternatives,” he notes. Working with a company across the waters didn’t bother him either: “They were always very flexible: they would fly to Dublin and be here in a day, so we didn’t feel they were far away.” Modesta has delivered three large filters to the Trade Mouldings factory so far. The latest
project included a complete system: the dust extraction, piping, filters and installation. According to Austin, there have been no major issues in their collaboration so far; everything was always delivered as commissioned, and things are running smoothly. “Modesta’s filters gave us a cleaner and quieter environment to work in,” he concludes. 0113 8680 247 www.modestafilters.co.uk
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156 Installation
Movac – a solution to every need For over 60 years, premier coatings supplier Movac Group has been at the forefront of supplying innovative coatings for multiple industry sectors. Whatever your project, large or small, clear lacquer or painted finish, dead matt to wet look gloss, Movac have the ability to provide the solution to suit your demands. Although many things have changed over time, the ethos of supplying the best products with excellent customer service has always been at the heart of Movac, with a drive and focus on technical ability from the sales team to ensure that the mantra of ‘the answer is yes, now what’s the question’ is achieved. Coating technology continues to develop within all industry sectors that Movac supplies, particularly in the wood finishing market segment for both interior and exterior finishes. The need for a more technological approach to supply customers the correct coating becomes paramount as the range of products available increases. “Just a look at our website www. movac.com shows the massive range of coatings that are available from our portfolio” says Mark Smith, managing director. “The need for our sales executives to understand customer requirements means they each have many years of experience from backgrounds within the industry, before they progress to visiting our valued customers.”
All of the Movac sales team know the importance of understanding not only what the customer is trying to achieve, but also what production environment they may have. Data loggers, infrared thermometers and coatings inspection equipment are carried by all of its team; to assist customers in ensuring the correct conditions, to get the best performance from the coatings and ultimately the correct result first time. Advice on fire retardant regulations, VOC emissions, compliance to
BREEAM, Ska and many other standards is normal for a day in the life of a Movac Sales Executive – to help our customers to secure contracts to grow their business. Movac has observed that fire retardant coatings are becoming stipulated more and more by architects. When a fire breaks out, every minute flame spread is delayed can help save people’s lives. The main aim of fire retardant coatings is to help stop fire spreading by slowing it down. When it comes to fire protection, the UK is one of the countries with the strictest regulations.
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“Consistency of quality is vital which is why we align ourselves with global supply partners providing consistent top quality coatings” said David Hutchison, sales manager. “There are always exciting new developments from the large research and development departments. These, coupled with the stringent quality control we have at Movac when producing colours, gives our customers the highest levels of confidence that they can rely on for their business.” 0844 561 0070 www.movac.com
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Total Solutions Air Plants Dust Extraction Ltd
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158 Updates
Talbott’s broad product range suitable for the whole woodworking industry Talbott’s has been manufacturing a broad range of wood waste heating systems from its Midlands factory base for over 40 years. The original warm air heating units, the Talbott T range, are still popular today with thousands of happy customers using them worldwide. The most recent addition to the Talbott range is the Talbott MWE Modern Wood Energy biomass boiler range which incorporates advanced features such as; • Programmable PLC control allowing automated start/shutdown • Global remote access via internet • Automatic cleaning and de-ashing system • Automated heat exchanger cleaning • Flue gas recirculation system • Oxygen trim Lambda control • Eligible for Renewable Heat Incentive The Talbott MWE range of biomass boilers is available in five output sizes, up to 1500kW.
All MWE systems are boiler based and eligible for the UK Government Renewable Heat Incentive (RHI) support scheme which provides the system owner with a guaranteed 20-year ongoing subsidy payment. The Talbott MWE biomass boilers are designed to use such woodbased fuels as MDF, chipboard, hardwood and softwoods. Since the RHI scheme began in 2011 Talbott’s have installed a large number of accredited systems where the financial support of the RHI has enabled UK woodworking companies to efficiently and cleanly combust on site wood waste residues, heat their premises and make significant reductions in fossil fuel usage. This has lowered the carbon footprint of wood manufacturing businesses in the UK. Renewable Heat Incentive scheme The Renewable Heat Incentive scheme is a 20-
year financial support scheme provided by the Government which incentivises UK businesses to heat their premises with wood, rather than gas or oil fossil fuels. This may be for factory space heating, heating for offices or a process. Therefore companies involved in wood-based manufacturing industries such as kitchen, furniture makers or timber processors can not only benefit from a reduction in wood waste disposal and energy costs but also from a cash back incentive paid by the Government for 20 years following installation. Talbott’s has built up a large customer base of RHI-accredited installations including well known companies such as Biker Group, DFS, AW Champion, Allport Packaging, Hills Panel Products, Welcome Furniture, Vincent Timber, Sven Christiansen, Select Timber, Midland Building Products and B D Living, part of the prestigious Barratt Developments.
BD Living – a division of Barratt Developments Since 1958, building over 400,000 houses, Barratt has become one of the best known and the largest house builder in the UK, achieving five star house builder status for the last eight years in a row. Barratt Development PLC includes Barratt Homes, David Wilson Homes, Barratt London and Wilson Bowden Developments. Combined, these businesses build and sell thousands of new homes in towns and rural areas, helping meet Britain’s growing housing needs and providing homes for all incomes. Approximately 65 people are employed at the 25,000ft2 BD Living Coalville factory which manufactures bedrooms for installation into new homes. Previously BD Living was disposing of 270 tonnes of wood waste each year and its factory was heated by a gas system. BD Living wanted to reduce the cost both financially and environmentally for disposing of its wood waste and decided to invest in a Talbott MWE biomass boiler and Untha wood shredder. It also took the opportunity to upgrade its wood waste extraction system, supplied by Talbotts’ parent company Air Plants Dust Extraction Ltd, Leicester.
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Clockwise from above: Talbott’s biomass silo with Air Plants filter; BD Living – A division of Barratt Developments; Talbott MWE 300 installed at BD Living
BD Living opted for a Talbott MWE300 solution, Untha LR700 shredder with pipework installation supplied by Air Plants Heating. Talbott’s and Air Plants worked closely to manage the full turnkey project in order to ensure minimum disruption to production and smooth operation. 01785 813 772 www.talbotts.co.uk
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AFS Biomass in partnership with RESET, Renewable Energy Solutions Environmental Technology. AFS Biomass are proud to announce the UK launch of SyngaSmart, an international patent-pending integrated solution for power and heat generation through biomass pyro-gasification in a carbon-negative and no-waste production cycle. Cutting edge plug-and-play co-generation plants manufactured in Italy to exacting standards, the SyngaSmart CHP systems are housed in 20 ft insulated and sound proofed modular shipping containers, enclosing the whole generation process, from biomass loading to power generation.
ut ions Environment al Technology
SyngaSmart solid biomass combined heat and power systems are carbon negative with no waste. Emissions are limited to the engine exhaust gases which comply with all emission standards and restrictions. The “no waste” production cycle only generates energy and a small amount of biochar, a powerful natural fertilizer and water treatment additive. SyngaSmart systems are eligible for the Government RHI scheme, (Renewable Heat Incentive), which rewards businesses that adopt biomass heating systems for all the metered heat generated for 20 years. A welcome additional income stream.
RESET SRL
See Us on Stand R805
• SyngaSmart 50 is available in 30, 49, 50 and 60kWe.
• SyngaSmart 100 is available in 100 and 120kWe
• Each container comprises: - 10m3 biomass storage/drying - two SBR30 downdraft reactors (one on SyngaSmart 30) - two syngas conditioning units (one on SyngaSmart 30) - two genset: syngas modified gasoline engine and alternator (one on SyngaSmart 30) - water to water and water to air heat exchangers
• Container A (Syngas container) features: - 10m3 biomass storage/drying - three SBR30 downdraft reactors - three syngas conditioning units
• Electric panel which can be placed or in a UKindoors, IMPORTER: separate container
• Container B (Power container) features: - two genset: syngas modified diesel/gasoline engine and alternator - water to water and water to air heat exchangers AFS BIOMASS LTD - control room and electric panel
AFS BIOMASS LTD info@afsbiomass.com Tel: 0161 302 2851 www.afsbiomass.com
Registered Office gistered Office Downs Court, 29 The Downs, Altrincham, WA14 2QD, UK are, 71 - 00192 Rome - Italy www.afsbiomass.com - info@afsbiomass.com y.com - info@reset-energy.com AFSAug18.indd 1 Tel. +44 (0)161 302 2851 Headquarters tria snc - Zona Industriale Cittaducale (RI)- Italy 7085 - Fax +39 0746 1790199
11/07/2018 09:20
The leading magazine for the UK furniture
production trade
#291 January 2018 lations es / Instal News / Updat / ?????????? ?????????? / ?????????? ?????????? ion.net ureproduct www.furnit
Each monthly issue of Furniture & Joinery Production provides the latest market news, insight and updates on new products for industry professionals who appreciate the value being well informed can give to their business. Subscribe now - £65 for 12 UK issues www.furnitureproduction.net are solutions
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Pages Ad.indd 159
05/03/2018 09:27
28/08/2018 14:56
160 Updates
Roll & Go –Lawcris’ speedy laminate and edging delivery service Once upon a time, Lawcris was busy getting on with what it does best, delivering wood-based panel products to the nation, when one of its staff came up with a fantastic yet very simple idea to get laminates and edging out to the UK in a faster and more effective way – Roll & Go was born. Okay, so that is a very short story, but as the saying goes, the simplest solution is often the best. With hundreds of stock laminates and edgings on offer, customers can visit Lawcris’ award-winning website to pick the laminate and edging that they need. Once ordered, these products will be rolled up, boxed up and delivered next day to anywhere in the UK without a worry. The process couldn’t be easier and has consistently proved highly successful and efficient. Multiple laminates can be delivered in one box ensuring packaging waste is kept to a minimum when high quantities are ordered. If customers require a bespoke edging, Lawcris has a handy slitter to create tailored widths up to 100mm. Mark Smith, head of internal sales, says: “The Roll & Go service gives customers peace of mind that their laminate or edging will be with them without delay. This
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service enables our customers to work on shorter lead times and closer to deadlines. Due to the fast-paced nature of the industry, the Roll & Go service couldn’t be more ideal.” The Roll & Go delivery service is an extension to Lawcris’ powerful
logistical ability. With over 500 deliveries each working day, its fleet of 40-plus vehicles are constantly updated with new models. The whole fleet is Euro 6 certified, meaning the environment has been taken into consideration and emissions are kept low when
transporting goods around the UK. Next time a laminate is needed, try Roll & Go, the swift, easy and reliable service from Lawcris Panel Products. Visit the company’s website for more information. 0113 217 7177 lawcris.co.uk
28/08/2018 16:17
161
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28/08/2018 17:44
162 Updates Since the business was established in 1943, Mirka has been committed to R&D and product development with the company pioneering a host of revolutionary, patented products which allow its customers achieve a premier finish. Of course, as time passes, sanders change. In this brief Q&A, we ask Pete Sartain, national sales manager of Mirka UK, about how tooling has, and is developing.
Tooling evolution THE FORM AND FUNCTION of sanders has evolved significantly over the past 30 years – how have Mirka’s tools developed to ensure they remain highly efficient products that operators actually want to use? Mirka understands that operators primarily want sanding tools to be comfortable to use, with low vibration and efficient dust extraction. The Mirka Deros orbital sander was designed to be the lightest sander of its kind, completely optimised for Mirka’s innovative dust-free sanding material, Abranet. By rewriting the traditional design on motors, and creating an
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innovative central air-flow system, Mirka was able to remove almost half the weight of a traditional orbital sander, while also reducing the height and length, giving the user more control and a better result. In performance terms, describe the capabilities of Mirka’s tools and abrasives
198mm; it’s perfect for detail work and edges. The Leros has recently been awarded Red Dot’s Best of the Best design award for innovation; it is an extremely lightweight wall and ceiling sander with a 5mm random orbit for the best possible finish and a fully flexible head to improve comfort during use.
Mirka currently produces three electric sanders – the Deros has a 5mm random orbit and can interchange between 150 and 125mm round pads; it has a 350W brushless motor which delivers consistent power in all applications. The Deos has a 3mm orbit and is available in 81 x 133mm or 70 x
What design characteristics and ergonomics should buyers consider uppermost when sourcing quality sanding products? With sanding tools, the focus is always on minimising exposure to both dust and Hand/Arm Vibration. Using Mirka’s tools with
Abranet discs or strips gives unprecedented levels of dust extraction, while the Deros and Deos sanders now come with integrated Bluetooth features, allowing the user to measure vibration exposure in real-time via the MyMirka app. Operator misuse and inappropriate applications are not unknown circumstances in furniture and woodworking firms – what are the golden rules business owners should apply to ensure they achieve good results? With sanders, the biggest problems come from applying too much pressure during use and using damaged or worn-out backing pads which can lead to
28/08/2018 15:15
163 damage on the bearings and motor. Slowing down the machine, using a lighter touch and ensuring the backing pads are in good condition will help get the maximum lifespan from the tool. With abrasives, using the correct grain and backing paper for the application is crucial to getting the right result. If you are unsure what to use contact Mirka for advice. Looking to the future, how is Mirka developing tools and abrasives for use in the furniture and woodworking sector? Innovation has always been the focus of Mirka’s development strategy, and new, custom-made manufacturing machinery will ensure that Mirka remains the market leader in abrasives for years to come. State-of-the-art techniques, developed by Mirka’s experienced product team, will allow bold new ways to distribute abrasive grain, reďŹ ne bonding resins and customise backing papers to ensure the next wave of sanding products give the best possible results for speed, lifespan and dust extraction. Beginning with two new abrasives launching later this year, Mirka will continually raise the accepted standard for abrasive materials and tools. www.mirka.com
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164 Updates
Dust collector performance always in sight with Nederman’s new cloud based Solution In order to accomplish its core competence of supplying clean air to industry, Nederman is setting its sights squarely on the Industry 4.0 revolution with its new Nederman Insight platform. Dedicated to retaining its position as a global leader in the supply of clean air, Nederman has always placed great emphasis upon helping customers meet the most stringent requirements and regulations. The manufacturing industry is constantly striving for better quality and lower costs whilst also meeting increasingly stringent rules and regulations in areas such as the environment, safety and working conditions. Nederman Insight provides the user with much more than a filter and far more than raw data. Nederman Insight provides customers with key insights that help them get more out of their filters with less effort and less cost. How it works Nederman Insight puts information at the fingertips of the user wherever they may be. It provides valuable data on how a filter is working and it also helps to build a broader understanding of the filtration system, its performance, maintenance needs, associated costs and potential improvements. The Insight technology incorporates a series of sensors that monitor conditions in the filtration system. From the sensors, data is securely uploaded to the cloud via an Industry 4.0 gateway. This data can easily be read and interpreted via the Nederman Insight web-based user interface and dashboard. What this gives the end user is around the clock access to real time and historical data that enables optimisation of filtration systems and an understanding of how to utilise it fully. This system performance is complemented by a risk management alert feature that informs the user when action is required to prevent extended downtime and keep the work place safe. This feature also helps meet the longer term need for
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Nederman insight offers connected services
environmental compliance whilst reducing the potential for incorrect filtration management. This alert system ties-in with maintenance schedules and the access to historical data and the ongoing control of performance data will enable end users to plan maintenance needs. Nederman experts will help interpret the data and advise on settings, adjustments and product management strategies. The improved awareness and maintenance of the filtration system will allow businesses to detect problems before they arise. By resolving issues or replacing spare parts in good time, customers can avoid unplanned stops and the associated costs of unscheduled downtime.
With increasing demand on sustainability, Nederman Insight gives the user greater control of energy consumption, emissions and safety. Whilst these benefits of the Nederman Insight system are genuinely impressive, the World Leading innovator can also offer considerably more features and benefits. The Nederman Insight Action Centre will track filtration system performance and quickly identify issues, providing a full overview of filter operation via one or more dashboards with drill-down functions. Nederman is continually evolving the Insight platform by adding advanced modules that give greater functionality and more valuable insights into an air filtration system.
At present, this includes a Machine Learning smart algorithm that looks for patterns in data to help the user identify and mitigate risks. With machine learning, filtration systems will automatically improve from experience, without being re-programmed. The ‘Workflow Engine’ module will help to manage business processes. It determines defined processes and workflows, orchestrating routines to carry out in case of an alert. Additionally, it will automatically set up e-mail notifications and contingency plans that will be available in an advanced reporting platform that will provide more sophisticated and customised reports to gain insights into areas such as system performance, sustainability targets and investment requirements. Nederman has exciting plans for its Insight Industry 4.0 platform and to achieve the ambitious goals the company has set up a Digital Solutions Division. This division has been specifically created to develop digital solutions for a complete ecosystem of services that work in combination with a robust infrastructure for the Industry 4.0 platform. 08452 743434 www.nederman.co.uk Nederman insight technology is always at-hand
28/08/2018 15:16
165 The UK’s leading packaging supplier to the furniture production industry, offering a wide range of packaging products including: Furniture bags Foam edge & corner protectors Furniture protec�on Stock boxes
router tooling catalogue 2018-2019 available t 01255 433886 f 01255 427897 e sales@calibretooling.co.uk www.calibretooling.co.uk
Calibre Tooling Limited 5 Sheppard Close Cann Hall, Clacton-on-Sea Essex CO16 8YA
DCS_LEV Qtr ad 92x128_Layout 1 28/08/2018 14:57 Page 1
CalibreToolingJuly18.indd 1
07/06/2018 08:52
FOR ALL YOUR DUST EXTRACTION NEEDS
Dust Extraction Fume Extraction Spray Booths Ductwork Systems Filter Media LEV Testing Service Monitoring Equipment Spares & Accessories
Pages Ad.indd 165
28/08/2018 15:11
166 Updates Sustainability and a healthy living environment are important factors for contemporary living. Natural surfaces are very desirable due to their high-quality, purist look and their durability and timelessness.
Hesse delivers peace of mind with impressive oil finishes Hesse oils offer wooden furniture and floors a high-quality, natural surface with a range that has been developed to include special variants for use in high-strain areas such as floors or staircases. Hesse Floorcare-Oil OE 5216 x is a mixture of natural oils modified with alkyd resins. This oil has a light inherent colour and features a high-quality protective film, very good scratch resistance and good accentuation of the wood. Despite its long pot life, this product is fast drying meaning that two coats can be applied in one day. For the staircase market Hesse meets demand with SpeedcareOil OE 52872. It is a fast drying
mixture of natural oils combined and refined with alkyd resins for an even matt appearance paired with good accentuation and transparency. Depending on the application quantity, open-pored, breathable surfaces or very closedpore surfaces can be created with excellent mechanical and chemical resistance. In keeping with Hesse’s ethos on safeguarding health, the company has also developed the Proterra Foodcare-Oil GE 11077. It consists of over 99% of renewable raw materials and contains neither siccatives nor animal components. Foodcare-Oil is solvent-free, odour neutral plant oil with a light inherent
“Customers wishing to try any of Hesse’s oils can call Redwood and benefit from strong technical back up over the phone and on site if required.” colour and good lightfastness as well as dirt and water resistance. Given its natural raw materials, it is particularly suitable for the surface treatment of wooden objects that come into contact with food, such as kitchen work surfaces, chopping boards or fruit bowls, as well as for use on children’s toys – Hesse delivering peace of mind in the home. For coloured oil finishes the extremely low-solvent and low-odour Hesse Color-Solid-Oil GB1125 x is the natural choice for coloured surface coating of exclusive indoor wood surfaces with normal to high use. Easy to apply, fast drying and with cobalt and lead-free siccatives, it can be optionally hardened for even faster drying and even better resistance. 02392 233310 www.redwoodinnovations.co.uk
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28/08/2018 13:33
Updates 167
New vertical continuous heat sealer from Kite Turn-key Solutions Nederman’s integrated industry solutions mean clean, safe, profitable working
Kite Packaging has further expanded its effective heat sealing range by bringing its new vertical continuous heat sealer to market. The UK packaging giant is a leading supplier of heat sealers nationwide having built itself a reputation for stocking a strong selection of high quality sealers that accommodate individual business preferences widespread. This new and exclusive table top band sealer is ideal for a range of applications in busy packing areas and its adjustable height allows it to seal different sized bags systematically and efficiently. Heat sealers are a popular product in fulfilment operations as
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Extraction & Filtration for : Welding & cutting
Foundries
Woodworking
Dust & Fume
Metal machining
Automotive
Composite machining they produce a strong seal to apply to a variety of laminated materials, whilst also being quick and efficient in terms of handling. There are different models to choose from but finding the right sealing agent is often dependent on operational size. For smaller establishments, traditional hand operated models like impulse sealers are recommended, however for larger packing processes, more automated versions like continuous sealers are required. For more information about the new vertical heat band sealer or for any queries about Kite’s other products. www.kitepackaging.co.uk
Nederman’s Solutions Team Delivers : Pre-studies
Commissioning
Planning
Training
Design
Maintenance
Installation Please contact us to arrange a free site survey 08452 74 34 34 www.nederman.com
1/2 page vertical.indd 1 Nederman 1/2 ad (Aug17).indd 1
17/08/2018 25/08/2017 13:23 13:59 28/08/2018 17:28
Classified
Advertise jobs, machinery, products, events, websites trade and services in the Classified section. Contact Nick Linazasoro to organise your stand-alone or integrated Classified Advertising campaign. Tel: 01424 776102 Email: nick@gearingmediagroup.com TOOLING
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EDGEBANDING WhitehillClass.indd 1
Flipstop.indd 1 24/08/2018 11:25
19/07/2018 10:57
We have added Edgeband to our range! WAIVIS W AIVIS offer the entire standard stock range of REHAU edgebands, giving you the following benefits: - small quantities from 1m - short delivery times - 100,000 different variants - matches to all leading board manufacturers - all available as 100% polymer zero joint Contact us today for your free sample! Tel: T el: 0203 897 7590 Email: mail: info@waivis.co.uk
Pages Ad.indd 168
Part of :
28/08/2018 11:51
169 MACHINERY & EQUIPMENT
International Woodworking Machinery Ltd Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG
IWM Falach Briquetting Presses Turning Your Biomass Wood Waste into Renewable Energy Briquettes Turn your Biomass Wood Waste including MDF Dust into Renewable Energy Wood Briquettes, eliminating landfill costs or even giving them away. IWM have Five Models - Falach 30, 35, 50, 70 & 100 - to suit your production requirements at very competitive prices. Each machine can be supplied freestanding and installed under your existing dust extraction with 5 Bag Carousel Bagging Units.
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perfect for any business ukwoodworkingmachinery.co.uk Unit 4, Falcon Place, Burscough L40 8RT 01704 893 109
WOODWORKING MACHINERY SPECIALISTS
Dispose of your wood waste and keep warm this Winter. Here at RJ Woodworking Machinery we pride ourselves on being one of the best suppliers of new and used woodworking machinery and equipment in the UK, with our machinery suitable for workshops of all size. With over 28 years in the industry our product knowledge, customer service and attention to detail are unparalleled. Browse through our extensive online range of both new and second hand woodwork machinery or give us a call to discuss your bespoke requirements. We’d love to hear from you!
Contact Talbott’s today (+44) 01785 813 772
0845 274 3600 sales@rjwoodworking.co.uk
www.rjwoodworking.co.uk Unit 16, Gerards Park, St Helens WA10 1FZ
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170 USED MACHINERY & EQUIPMENT
DENWOOD
Neville M Oldham Ltd Woodworking Machinery
Unit 1, St Andrews Court, Manners Avenue, Manners Ind Est, Ilkeston, Derbyshire, DE7 8EF
40 years of service to the woodworking industry
VIEW OUR NEW AND USED STOCK ONLINE AT
USED
www.denwood.uk.com
USED MACHINERY STOCK
We stock a large range of new SCM machines for quick delivery; Phone/email for details
New Startrite STA315 Saw Bench with sliding table CE New Startrite FS32 & FS41 Planer Thicknesser CE New Sicar TOP7 Bandsaw CE New Sicar Brava 350 Planer Thicknesser 240v CE Univer SPV510 Vertical Panel Saw DC brake Wadkin BRA350 Cross Cut Saw Zimmermann FZ1 Vertical Milling Machine Stromab RS92 350mm H/D Radial Arm Cross Cut Saw DC brake Wilson FY Spindle Moulder with power feed Wadkin EKA 4 Head Single End Tenoner Dominion BCC Spindle Moulder with power feed Wadkin MF Chain & Chisel Mortiser Vertongen PO4 Mod 1 Tenoner with tooling Wadkin BAO/S 12” x 7” Planer Thicknesser SCM F410 16” Surface Planer Wadkin BH7 27” Bandsaw Twin Eng. 3m x 2m Pneumatic Peg Board Clamp Wilson TCB 5 Head Single End Tenoner Brookman RMM 15 & APM 25 Pin Dovetailors Ixes Moulda 7 Tilting Spindle Moulder CE07 SCM 2250 20” x 9” Planer Thicknesser New, Used & Rebuilt Machinery - Service, Spares & Tooling
NEW SCM MACHINES FROM STOCK F410 SURFACE PLANER /S520 THICKNESSER / S300 RCS 1100mm TWIN BELT SANDER / Si350 CLASS 3.2m PANEL SAW / Ti105 NOVA SPINDLE MOULDER / FS41 UNDER & OVER PLANER / ME 25 EDGEBANDER ETC
USED MACHINES MORBIDELLI UNIVERSAL 3615 CNC, 3660 X 1550mm flat bed routing / drilling “nesting” with auto-offload ....... £37500 SCM SANDYA 3 RCS 950mm twin belt , roller + roller/pad combi ...................................................................................£8950 GRAULE ZS200N heavy duty cross cut saw, 2012 + 2m x 0.4m roller table & length stop............................................£5950 SCM STARTECH 27 semi-auto multispindle borer (2012), immaculate ............................................................................£3950 SCM OLIMPIC S215 edgebander, heavy duty lips to 15mm 2 x saws, 2 x trimmers, scrapers, buffers ................... £11,750 SCM TOP 29 Multi borer ..........................................................................................................................................................£3500 SCM RECORD 132 CNC ROUTER 3050 x 1250mm beam & pod head with A.T.C. + horizontal head for door processing .........................................................................................................................................................................................................POA SCM SIGMA 3.2m beam saw.............................................................................................................................................. £17,500 CMS KARAT twin table CNC router, twin heads & toolchangers, twin drill blocks, ‘C’ axis, independent ‘X’ Axis ..........POA SICAR 920mm wide twin roller sander ...................................................................................................................................£4750 MINIMAX S45 bandsaw .............................................................................................................................................................£775 MASTERSANDER 1100mm twin belt sander, roller / pad ...................................................................................................£6750 BIESSE Roxyl 5.5 edgebander “Airforce” zero glueline / full spec electronic setting .................................................. £55,000 MORBIDELLI AUTHOR 430S machining centre, beam and pod, 3050 x 1360mm, good spec and condition ........ £25750 SEDGWICK SM255T Spindle moulder, tilt & sliding table...................................................................................................£2950 SCM SANDYA 10rcs, 1300 wide, twin belt sander................................................................................................................£9500 MINIMAX FS350 combined under/over planer, tersa ..........................................................................................................£2550 SCM S2000 edgebander: premilling/corner rounder, high spec/heavy duty, max 15mm lipping............................... £22,500 VERTONGEN S320. 320mm wide throughfeed sander.......................................................................................................£3250 SAOMAD tenoner; saw / top & bottom horizontal tenon / vertical scribe...........................................................................£6750 SEDGWICK TESH tenoner; Top / bottom with vertical scribe .............................................................................................£4250 SCM M80 edgebander for shaped panels; edge 0.5-3mm, 10-80mm height (2012) ...................................................... £4750 SCM K208 ER edgebander; two pairs trimmers, ideal for tape & solid lips ................................................................... £11750 SCM Si16N panel saw 3.2m scorer + tilt to 45deg...............................................................................................................£4250 SPINDLE MOULDERS various, Wadkin BEM/BER4/BEL/EQ to clear from......................................................................£1200 WADKIN EEC re-saw ................................................................................................................................................................£4500 PADE twin station slot morticer ................................................................................................................................................£2750
For our full list, please check out our web site
T/F: 0115 932 0166 E: sales@denwood.uk.com
www.n-m-o.com
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WOODWORKING MACHINERY LTD
www.denwood.uk.com
TIMBER TEAM (MACHINERY) Ltd.
20/08/2018 11:06 Denwood 296.indd 1 Specialists of Woodworking Machinery in the UK & Worldwide. Tel: +44(0)1455 846888
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E-mail: sales@timber-team.com
Wadkin Bursgreen Full range of new machines .................................................................................call for full details Wadkin BRA/350 Radial Arm crosscut saw Re-built condition ......................................................................£2,350.00 Wadkin 14” BRA Radial Arm crosscut saw, various - ex-college.......................................................... from £1,250.00 Wadkin BEM H/Duty Spindle moulder / Subject to condition req’d ....................................................................£ P.O.A. Wadkin BER/2 - Spindle moulder ex-college.................................................................................................£1,450.00 Wadkin EQ – H/Duty Spindle moulder – 2 speed re-furbished condition .....................................................£3.250.00 Dominion BCZ – H/Duty Spindle moulder – 2 speed / Subject to condition req’d ..............................................£ P.O.A. Wadkin 12” BAO/S – 12”x 7” Surface planer thicknesser .................................................................... from £1,250.00
ALTENDORF F45 SUMMER STOCK BARGAIN HIGH SPECIFICATION WITH CNC RIP FENCE AND PQS
MER SUM E! SAL
Sedgwick 12” MA – 12”x 7” Surface planer thicknesser ..................................................................... from £1,150.00 Dominion 12”x 7” – Surface planer thicknesser, DC Brake / subject to condition req’d......................... from £1,250.00 Robland X-310 – combination machine, surface, thicknesser, spindle moulder, circular saw 240v/1ph ........£2,450.00 Wadkin T500 – 500 x 230 Thickness planer brake motor, re-built condition ..................................................£4,750.00 Wadkin 20” BSW – Circular rip saw, DC brake re-built condition...................................................................£3,450.00 Wadkin 26” BSW – Circular rip saw, DC brake subject to condition req’d ............................................ from £2,950.00 Startrite 352S Bandsaw – fence, tilt table, top & Bottom guides. Ex-Educational ..........................................£1,250.00 Wadkin C5 – Bandsaw, fence, tilt table / subject to condition req’d ...................................................................£ P.O.A. Wadkin PBR Band Resaw – power feed, brake re-furbished condition ..........................................................£3,950.00 Wadkin UR/B – 10,000/20,000 rpm High speed router, Table extensions. re-furbished..................................£2,750.00 Wadkin DM – Hollow chisel mortiser / refurbished .......................................................................................£2,550.00 Wadkin DM/V – Vibratory head hollow chisel mortiser refurbished ...............................................................£4,950.00 Sedgwick 571 – hollow chisel mortiser re-furbished .......................................................................................£875.00 Dominion BXA – 4 Head single ended tenoner / subject to condition req’d ........................................................£ P.O.A. Dominion BXA – 3 Head single ended tenoner / Superb cleaned & checked condition ...................................£4,950.00 Sedgwick TESH – 3 head single ended tenoner ................................................................................... from £2,350.00 Multico TM/3 – Single ended tenoner / subject to condition req’d .....................................................................£ P.O.A. Wadkin BGY/1 – 14” Single disc sander, tilt table, re-furbished con’d ...........................................................£1,350.00 Union Graduate – Lathe ex-school, choice of various models ...........................................................................£ P.O.A. Wadkin 6” BZL Lathe ex college.......................................................................................................................£ P.O.A.
visit our website
www.timber-team.com for further information
• New Altendorf Sliding Table Saw Model F45 with eye level F45 ProDrive controls • Maximum sawblade diameter 450mm • Clipboard • Sliding table length 3200mm • ON/OFF switches mounted on sliding table • Main motor 5.5kW (7.5HP), 3/4/5000 rpm, manually adjustable • 2-AXIS scoring unit with motorised vertical + lateral setting for 1-way tilt • RAPIDO scoring system inc. sawblade for 2-axis scoring unit for 1-way tilt • LED lightstrip to mark scorer danger zone
RRP £27,983.00 + VAT
SPECIAL PRICE £19,990.00 + VAT
T: 01256 818235 E: info@grovewoodmachines.co.uk
Timber Team (Machinery) Ltd, The Knoll, Leicester Road, Earl Shilton, Leicestershire LE9 7TJ
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• PQS x-slide: angles digital, mm and compensation by scale, stops to 3500mm • Cross slide extension for PQS • Rip Fence: motorised setting, 1300mm • Main table extension 840mm • Infeed support roller, swing away • STEG: additional workpiece support mounted on sliding table
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Increased efficiency Improved productivity YOUR SOLUTION for joinery technology MOULDTEQ M-300 Planer Moulder • • • • •
300 x 160 m/m working envelope Options for up to 8 spindles Variable feed speeds and spindle speeds Quick setup and efficient operation Superior workpiece quality
CENTATEQ P-500 CNC Processing Centre • • • • •
Three, four or five axis capabilities Wide choice of tool changer options Available in numerous table lengths to suit your needs Easy to use woodWOP operating system Heavy duty clamping options for curved and straight components
SANDTEQ W-300 Wide-Belt Sander • • • • •
The all-round joinery solution Calibration, finish sanding and de-nibbing Various working widths available Program controlled for the highest quality finish Independently driven sanding units
SPRAYTEQ S-100 Throughfeed Finishing • • • • •
Controlled throughput and efficiency Consistent surface quality Suitable for all kinds of paints / lacquers Reduced overspray wastage Innovative handling options available
HOMAG U.K. Ltd.
10C Sills Road, Willow Farm Business Park, Castle Donington, Derby, DE74 2US Phone: 01332 856500 | Email: info-uk@homag.com | Website: www.homag.com CoverPages.indd 6 Joinery;Doors, Windows, Stairs (W18).indd 1
YOUR SOLUTION 05/09/2018 13:08 08/08/2018 12:49:35