Furniture & Joinery Production #300 by Gearing Media Group Ltd

Always a brilliant choice

Service, diversity and speed

Length. Width. Thickness.

Made to measure! Ostermann delivers the matching edgings for more than 70 board suppliers, from 1 meter and within 24 hours.

www.ostermann.eu Ostermann UK Ltd π Droitwich UK: Phone 01905 793 550 – sales.uk@ostermann.eu IE: Phone: 0044 1905 793 552 –sales.ie@ostermann.eu Pages FINAL.indd 2 Ostm_Anz_ woodworkingnews-Service-a4_17_04_GB-IE.indd 1

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3 EDITORIAL DIRECTOR John Legg Tel: 01424 776104 john@gearingmediagroup.com Twitter: @FurnitureProdEd EDITOR-IN-CHIEF Paul Farley paul@gearingmediagroup.com 01424 776101 EDITORIAL Gemma Ralph gemma.ralph@gearingmediagroup.com Tel; 07542 495817 ACCOUNT MANAGER Lisa Williams Tel: 01424 776102 lisa@gearingmediagroup.com ACCOUNT MANAGER Nick Linazasoro Tel: 01424 776102 nick@gearingmediagroup.com PRODUCTION James Ash (manager) Tel: 01424 775304 james@gearingmediagroup.com Mike Beales Tel: 01424 775304 mike@gearingmediagroup.com Nyall McCurrach (digital content) Tel: 01424 776107 nyall@gearingmediagroup.com COPY ADMINISTRATOR Steve Merrick Tel: 01424 776108 production@gearingmediagroup.com PROOF READER Keith Fitz–Hugh

Comment Back to the future is quite the theme for us at the moment having launched our Connect project, a combination of an online and printed directory, at the same time as we’ve reached 300 issues of Furniture & Joinery Production. With fortuitous happenstance, this all comes neatly together at the industry’s top trade event, the W Exhibition and Elements. We duly invite our loyal readers, advertisers and industry colleagues to visit stand J600 during the show to enjoy our customary hospitality, meet the team and discover how the magazine, together with Connect – plus our other marketing assets – can help your business discover new opportunities and customers.

Stand-out features this issue are two profiles saluting the respective journeys of machinery and equipment suppliers with 25- and 40-year pedigrees. Both businesses, from different roots, have established themselves with British furniture and joinery manufacturers to become widely-respected operators, each with their own strengths and styles. I should also mention an heroic installation this month, focused on Wetherby-based firm, Event Prop Hire. Gallito, part of the DCS Group, recently installed a finishing department solution there, and the article can only be described as out of this world … Do enjoy the read – and if you’re at the show, do come and meet us on stand J600.

Contents 6 news 16 profiles

Biesse UK at 25, and Neville Oldham marks 40 years

PUBLISHER Nigel Gearing

20 installations

ACCOUNTS Wendy Williams Tel: 01424 774982 wendy@gearingmediagroup.com

40 cnc machinery & equipment

SUBSCRIPTIONS subscriptions@gearingmediagroup.com

JOHN LEGG EDITORIAL DIRECTOR

28 products 60 surfacing & coating 70 updates

At Furniture & Joinery Production, we want to bring you the most relevant content and offers. Scan this QR code with your phone’s camera – or visit bit.ly/fp-in – to opt into the communications you’d prefer to receive (including the printed magazine)

REPRO, PRINT and DISTRIBUTION Stephens & George ISSN 2396-9024 www.furnitureproduction.net DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Gearing Media Group Ltd and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Gearing Media Group Ltd may be shared with any member of the Gearing Media Group Ltd and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/ lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties for list rental or lease please write to: Data Protection Co-ordinator, Gearing Media Group Ltd, 4 Red Barn Mews, High Street, Battle, East Sussex TN33 0AG. SUBSCRIPTIONS: Refunds on cancelled subscriptions will only be provided at the publisher’s discretion, unless specifically guaranteed within the terms of the offer.

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MEDIA PARTNERS

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6 News

UK exports up, Chinese imports down, says BFM UK exporters improved sales but showed an increasing reliance on EU deals during the first six months of 2018 according to the British Furniture Manufacturers (BFM) review of furniture overseas trade. It also showed a decline in Chinese imports across all furniture sectors. Traditional furniture sectors (as opposed to the all-furniture category which includes products such as motor and aeroplane seats) showed exports up in all sectors to EU countries, with the only declines seen in countries outside of the EU. For all countries, export sales rose as follows: upholstered seats (7.4%); non-upholstered seats (6.7%); kitchens (6.3%); wooden bedroom furniture (40.5%); wooden dining and living room furniture

(6.8%); office and shop furniture (4.9%) and mattresses (32.4%). The Republic of Ireland regained top spot from France as the major EU recipient of all types of UK furniture and for all sectors. It received £157m of imports, up by over 12% on the same six month period in 2017. £121m was exported to France (-27%) and £103m to Germany (+15.9%). The USA, however, remains the major destination for UK companies with exports to the value of £285 million, down by 19.1% compared to 2017. The second major non-EU recipient of UK furniture is China and here exports fell by 31.8% to £58m, although for upholstered seats, exports rose by 171% to near £950m. When it comes to imports,

China continues to dominate the all-furniture category in all sectors, reaching a value of over £1b between January and June 2018 – but that was down by over 7% on the same period last year. In fact, in every furniture sector, China saw import values fall: upholstered seats (-16.3%); non-upholstered seats (-4.6%); kitchens (-31%); wooden bedroom furniture (-13.1%); wooden dining and living room furniture (-7.1%); office and shop furniture (-3.2%) and mattresses (-1.6%). Imports of all furniture to the UK hardly changed in the first six months of 2018 compared with the same period in 2017, with imports from the EU increasing and imports from outside of the EU falling. There were some notable falls in import values in some sectors such

as upholstered seats (-6%); nonupholstered seats (-7.8%); kitchens (-8.3%) and wooden bedroom furniture (-7.4%). The sector that saw the largest percentage rise in imports was wooden dining and living room furniture (16.4%), followed by office and shop furniture (13.5%) and mattresses (8.3%). Of the top three EU furniture importers to the UK, Poland saw the biggest increase in values sold; up by over 8%. Italy remains at the top with Germany third. All three countries imported over £300m-worth of furniture in the first half of this year. The USA remains the second largest importer to the UK, outside of the EU, seeing its share of the market increase by 15% to £167m. www.bfm.org.uk

New CEO at BA Components

BFM introduces chemical price reports

BA has appointed Nick Corlett as CEO of BA Components and BA Clic Components with founders Brian and Kieran McCracken moving to non-executive director roles. Nick, who joined the BA group in December 2017, brings a wealth of experience to the role having previously held senior management roles at Nobia AB and Howdens Joinery – two of Europe’s largest kitchen players. This is a key leadership appointment following the investment partnership with H2 Equity partners who took a majority shareholding in BA in August 2017. Brian McCracken officially steps down from his current role as managing director and takes up the role of non-executive director. Kieran McCracken also steps down from his director’s active role and also takes the role of a non-executive director. Both will continue to be members of the BA board. Brian comments: “After 28 years of starting and steering the business along with Kieran and a great management team through many changes, it is with great pride that I pass the baton to Nick to take and lead BA on the next steps of our journey. Nick’s previous experience and working with him in his COO role for nine months now

The BFM has introduced a weekly foam chemical price market report for members. The report looks at current prices and future market sentiment and represents a major benefit for companies heavily impacted by the rise and fall of foam chemical prices.

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New CEO and CFO at Rehau

has given us valuable time together to explore all parts of the business. Nick is now firmly ready to take the challenge on. Both Kieran and I support and wish Nick the best for the new role and times ahead.” Nick comments: “I’m truly excited about leading the next chapter of the BA story. Brian and Kieran have built an amazing business with a reputation for quality, design and manufacturing prowess. It’s an honour to be taking this role at such an important time as we launch new products and services. I believe we have a strong business and a great team around us and I’m looking forward to continuing the BA success story.” www.byba.co.uk

The Supervisory Board of the global Rehau Group has announced that William Christensen was appointed the new CEO of Rehau. William was previously the chief marketing officer and is replacing Rainer Schulz, who has run the company since 2010. “We are very pleased that William Christensen with his international management experience is taking the helm,” says Jobst Wagner, president of the Rehau Supervisory Board.

CFO Kurt Plattner

CEO William Christensen

“Christensen has been with Rehau since April 2016. The 45-yearold completed his studies in the USA and, prior to joining Rehau, among others served on the Group Executive Board of Geberit, where he was responsible for International Sales. The new CFO will be Kurt Plattner, taking over the responsibilities of Dieter Gleisberg. Kurt has been with Rehau for 25 years and was recently head of treasury, controlling and finance at Rehau’s head office in Muri, Switzerland.

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8 News

Mirka invests in training centre of the future Mirka UK opened a new state‐of‐the‐art national training centre in Milton Keynes in September. The investment is part of the company’s ongoing commitment to providing its customers with expert training and development around their high‐quality abrasive, tooling and polishing solutions, enabling businesses to improve their production, output and profit performance. The training centre will offer customised training programmes for groups of up to 12 delegates based on the customers’ needs and requirements.

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The 2500ft2 site has been designed to maximise the user experience, with a practical demonstration space, where Mirka’s inhouse technical experts

can showcase the company’s latest processes and products and where attendees will be able to complete the hands‐on technical training in a workshop setting. It also

features classroom space for more knowledge‐based learning, which can then be transferred into the practical elements of the training programme. Craig Daycock, managing director of Mirka UK, says: “We understand that the sectors we work in are constantly evolving in terms of the processes and products required to improve production, output and profit whilst still reducing cost and waste. Training is essential for our customers to achieve this. To take our onsite customer training to the next level, we made the decision to invest in our own training centre and we look forward to ensuring those users who come through our doors will leave knowing they have developed and learned new skills and techniques that will assist them in their jobs and enable their companies to expand their business opportunities.” www.mirka.com

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Main images: 8685 MG Snow White, 0190 MG Black.

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10 News

BFC welcomes launch of export strategy The British Furniture Confederation (BFC) has welcomed the publication of the Government’s export strategy, with an expressed hope that its words will be met with effective action. Jonathan Hindle, chairman of the BFC says: “I welcome the strategic approach that has been set out by the Department in the Export Strategy. The concerns identified are the same ones that the BFC has found again and again, and so I hope this strategy marks a stepchange in providing solutions. The BFC supports the ambition to make exports 35% of GDP – while it’s always a risk for Government to put a number on targets, it hopefully means that action will be taken to meet it.” International Trade Secretary Dr Liam Fox MP launched the Government’s Export Strategy in

August, setting out how it will boost UK exports through better use of its overseas network, new online tools and building an extensive business to business network. The strategy states that last year £620b of goods and services exported by British companies accounted for 30% of the UK’s GDP, representing a record high. However, the Department for International Trade estimates that 400,000 businesses believe they could export but do not. Dr Fox set out the Government’s long-term ambition to go further and increase total exports as a proportion of GDP to 35%. The key elements of the strategy to support companies selling overseas are to: • encourage and inspire more businesses to export • inform businesses by providing information, advice and practical

Chargifi and Hannaford join forces to provide furniture with wireless charging Chargifi, the foundational technology for wireless charging, has announced its collaboration with Hannaford, a Royal Warrant holder for bespoke joinery, fit-out and refurbishment solutions. The partnership brings the worlds of wireless charging and high-end furniture design together for the first time, to combine a seamless integrated smart charging solution with bespoke furniture under a Royal Warrant joinery company. Hannaford works across historical buildings, private residencies, commercial and retail. Its clients include Osprey London, Barclays and restaurants such as Kimchee in London to Soboro bakery in Cambridge. Chargifi will be working with the Hannafordlife division of the business, whose mission

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is to innovate and explore new possibilities for creative ‘interactive’ furniture. The teams at Chargifi and Hannafordlife have collaborated to enhance the customer experience by crafting purpose-designed furniture that incorporates the latest smart technology. Chargifi builds foundational technology that transforms the way the world mass-deploys, manages and monetises power. It delivers a market-leading cloud management platform that enables the scaling of smart wireless charging. The patented Chargifi SmartSpots solution provides a lucrative touchpoint for boosting customer engagement, turning wireless power into a service that adds real value to businesses. www.chargifi.com www.hannaford.co.uk

assistance on exporting • connect UK businesses to overseas buyers, markets and each other • ensure that businesses take full advantage of the £50b-worth of export finance and insurance support from UK Export Finance It is encouraging that the Export Strategy acknowledges the past success of the Trade Access Programme (TAP), which provides grant funding for eligible businesses towards the costs of exhibiting at overseas trade shows, and is looking to build on this success. “The Government is rightly placing itself at the heart of the solution by highlighting the work it needs to do to encourage more businesses to export, to provide more practical advice, and to provide the financial assurances

which can make or break a deal,” says Jonathan. “As an industry, we’re very interested to learn more about how exemplar companies can join the network of Export Champions to share best practice – a crucial step in supporting SMEs into the export market.” Jonathan continues: “We must keep on reminding the Government of the importance of the furniture and furnishings industry to the economy. At nearly £17b and rising, it’s a substantial growth industry for the UK, supporting over 327,000 jobs across 50,000 registered companies. “Manufacturing of furniture and beds in Britain is one of the top three divisions driving manufacturing growth in the UK, with an output of over £11b, emanating from 8390 companies and employing 118,000 individuals.”

Prepared for the winter rain and wind?

F C N

You can count on year-round comfort and protection with Snickers Workwear new AllRoundWork waterproof jackets. Snickers says they will make the working day easier and more comfortable with built-in quality, functionality and high performance features to cope with the very worst that the weather can deliver. With lightweight and heavier-duty designs and styles for professional tradesmen and women, these new jackets are 100% waterproof. The insides are fully sealed from the worst of the weather and every seam is taped or sealed. Even the pockets and cuffs are specially designed to keep the weather out and dry warmth in. There’s a host of designs, styles and extensive size options making it easy to select just the right jacket for the job and the situation. To back them up, Snickers also has a great range of winter vests and body-warmers, even a body-mapping micro fleece – so tradespeople will be well looked after all day, every day. 01484 854788 www.snickersworkwear.co.uk

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12 News

Sebastian Conran returns as guest presenter to Young Furniture Makers exhibition Internationally-acclaimed product and furniture designer Sebastian Conran is to return to present the awards at the Young Furniture Makers exhibition October this month. Organised by The Furniture Makers’ Company, the Young Furniture Makers exhibition is a vibrant, one-day show of furniture designed and made by some of the UK’s most talented, upcoming young designers from GCSE students to post graduates. Around 90 pieces will be on display at this year’s event, sponsored by Axminster Tools & Machinery, Harveys Furniture, Bensons for Beds, and The Furniture Ombudsman, which is taking place on 10th October

(1pm-9pm) at the Dutch Church and Furniture Makers’ Hall in Austin Friars, London. Hayden Davies, Master of The Furniture Makers’ Company, will officially welcome guests from across the furnishing and design sector at 7pm before guest of honour Sebastian Conran presents this year’s prizes. Sebastian Conran, CEO of Sebastian Conran Associates, says: “The 2017 show was really outstanding, displaying some great new talent and a general intelligence that demonstrated not only a practical understanding into use of materials, finishes and fabrication methods; but also an excellent insight into current and future trends. I saw a lot of very

Lebus Upholstery becomes first independent manufacturer to gain Certified Company status under fire compliance scheme The Furniture Industry Research Association has confirmed Lebus Upholstery as the latest company and first independent manufacturer to gain Certified status under its Compliance Scheme for the Fire Performance of Upholstered Furniture. Lincolnshire-based Lebus Upholstery, one of the UK’s leading manufacturers and suppliers of sofas, suites and corner units, passed a comprehensive audit to become a Certified Company under the scheme.

The audit demonstrated that Lebus Upholstery has robust processes and procedures in place to demonstrate due diligence compliance with the UK’s Furniture & Furnishings (Fire) (Safety) Regulations (FFFSR). This included checking its process management systems, control of materials, traceability, compliance testing,

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labelling and crisis management. Speaking on its new Certified Company status, John Brewster, operations director at Lebus Upholstery says: “At Lebus we’ve always placed a very strong emphasis on safety, and through our Certified Company status we’re able to demonstrate this further through this independent verification. Retailers will be reassured that our processes and procedures relating to flammability are vigorous, which in the long-term benefits their consumers. “The audit itself was very thorough and it gave the opportunity for many colleagues from across the business to work together with the aim of satisfying all the elements which we had to display. It also gave us the opportunity to be confident that we are meeting the requirements of the FFFSR.” Full details on the FIRA’s Compliance Scheme for the Fire Performance of Upholstered Furniture are available from www.fira.co.uk/ compliance.

professional work that might have a lot of commercial potential, but also fresh thinking in an industry that is experiencing significant change.” Debbie Johnson, Young Furniture Makers chairman, says: “The Young Furniture Makers exhibition brings together all elements of The Furniture Makers’ Company’s wide education output, the culmination being a tremendous celebration of incredibly talented young designers who want to build long and successful careers in the industry. We are absolutely delighted to welcome back Sebastian Conran for the second year as our guest of honour.” Register to attend the show at http://bit.ly/YFMexhibition2018

The Snickers Workwear range brochure

There’s superb new clothing styles coming your way to make working in cooler weather so much easier and comfortable – all incorporating the latest in designs and stretch fabric technology. There’s 37.5 high-tech undergarments, plus jackets, trousers and accessories added to the RUFFWork, FLEXIWork and ALLROUND clothing families for both professional craftsmen and women as well as the range of Hi-Vis garment collection for safety and wellbeing. They are all working clothes that deliver impressive functionality, comfort, protection, and are equipped for any task at hand. Complimented by Snickers’ profiling and embroidery services and the UK’s most extensive range of garment sizes, Snickers’ Workwear System delivers the ultimate solution to make every man and woman’s workday easier and safer. 01484 854788 www.snickersworkwear.co.uk

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War

Specialists in all edgebanding materials PVC / ABS / PMMA (ACRYLIC) / VENEER / MELAMINE / PP ZERO JOINT EDGEBANDINGS • Bespoke widths - 12 to 400mm • Rewind, all edgings available in 1m+ lengths • All popular boards matched • All available next day

SELF ADHESIVE SCREW HOLE COVERS • Easy and quick to use • Available in serveral sizes and small quantities • Strong bond and long lasting • Printable, so graining can match • Low cost - high ﬁnish

SOFT TOUCH-UP WAX STICKS AND TOUCH-UP EDGING PENS • Quick and easy to use • Small dents, chips, scratches and damaged edges can be easily ﬁxed on or off site • Available to match all decors • Available from as little as 1 per decor • Low cost - high ﬁnish

www.warwickedging.com Tel: 01926 408954 Email: info@warwickedging.com Warwick Edging Ltd, Unit D Welton Road, Wedgnock Industrial Estate, Warwick, Warwickshire, CV34 5PZ

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14 Profile

Forty years’ service in the woodworking industry I

n May of this year, Neville M Oldham Woodworking Machinery celebrated its 40th anniversary. The company – more recently referred to as NMO – has a well-respected reputation for supplying new, used and re-conditioned woodworking machinery.

The company was established in 1978 by Neville Oldham, who had enjoyed many years of success in the woodworking industry since starting in 1959 at Multico Woodworking Machinery, selling its machinery all over the North of England and Scotland. Neville, who has now been retired for nearly 20 years, is enjoying his retirement. He plays

golf on a regular basis and spends a lot of time gardening – for himself and his neighbours. He is still actively involved in The Church of Jesus Christ of Latter-day Saints and in service in the community. It was through joining the church in 1959 that he was offered the job at Multico, working with his close friends, Ken Poole and Neil McEwen.

Gareth Tomlinson, Neville’s son-in-law, joined NMO in 1985 – this year celebrating 33 years in the woodworking industry – and left in 1997 to work for one of the largest woodworking machinery suppliers in the UK as sales manager. He took on various roles, with responsibility for UK direct sales, UK agency sales, and also export sales manager. Gareth returned to take over NMO in 2003. One of the first calls made was to the organisers of the international woodworking show at Birmingham – what is now the W Exhibition. A stand was booked for NMO show in the following year where they exhibited a large range of both new and used woodworking machinery. The show has played a big part in the development of NMO. Also, for the last 14 years, Neville Oldham has had continued success exhibiting at the North of England Woodworking & Power Tool Show at the Great Yorkshire Showground in Harrogate. As a supplier of new and used machines, the majority of the machines the company sells are used. Its warehouse in Cleckheaton stocks around 90 machines as well as accessories and tooling. All its stock is listed, with pictures, on its website: www.n-m-o.com. It has also established good links, over our many years of service, and work closely with a number of other UK and European suppliers of new and used woodworking machinery. As well as UK sales, Neville Oldham has enjoyed much success in supplying machinery to the overseas markets. It currently supplies used machinery, on a regular basis, to its agent

Neville Oldham after moving into his new premises on Dale Street Huddersfield in 1984

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Biashara Master Sawmills in Kenya as well as exporting machinery to other African countries, all over Europe, the USA and Canada, Asia and the Middle East. NMO’s current project is for the well-known furniture manufacturer, Robert Thompson’s Craftsmen in Kilburn, North Yorkshire. NMO is re-building a 20in rip saw and 18in crosscut, as well as supplying an Inventair extraction unit to Thompson’s. “We thank all our customers of the last 40 years and look forward to continuing to serve in both the joinery and panel industries for many years to come,” concludes Gareth Tomlinson. 07709 131249 gareth@n-m-o.com www.n-m-o.com

Neville Oldham at an exhibition for Multico in the early 1960s

Wadkin EQ spindle moulder rebuilt for Howarth Windows and Doors

The Neville Oldham stand at Woodmex at the NEC in Birmingham

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16 Profile

Built to last – still going strong after 25 years I

t’s 25 years since Biesse UK was founded and throughout the last quarter of a century, Steve Bulmer has remained a constant presence at the machinery manufacturer’s Daventry headquarters. Helping to establish the firm when it was set up in 1993 as a UK subsidiary of the Italian Biesse Group, Steve began as sales manager then became sales director, before taking up the position of managing director in 2009, a post he still holds today.

Steve’s trajectory could be said to have mirrored the fortunes of the company itself; starting with just three employees, it doubled its turnover in the first two years and now Biesse UK boasts a turnover of £30m+ and employs 100 members of staff. As Biesse UK celebrates its milestone anniversary, Steve reveals the ‘four Ps’ that have helped him to sustain a successful business – people, products, partnerships and progress.

PEOPLE POWER Behind every successful business is a team of great people and Biesse UK is no exception. As well as Steve, another of the original three employees is still at the heart of the firm; John Adamson is now the service manager for the glass and stone division. This commitment and

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loyalty is not unusual within Biesse. Despite its global reach – the Italian parent company has 40 subsidiaries – at its heart, it’s still a family firm and operates with a ‘one team’ mentality. “We describe ourselves as ‘glocal’ – a global company operating at a local level,” explains Steve. But like many manufacturing firms, retaining and recruiting good talent can be a struggle. “The biggest challenge facing the engineering industry today is the skills shortage,” acknowledges Steve. “Technician skills are in particularly high demand, not least because technology is moving at such a rapid pace – it’s now less about mechanical competence and more about software and electronics. To fill the gap, we recruit a regular stream of junior technicians, providing them with ongoing in-

house training to enhance their skills.” Developing a team is something that Steve feels passionately about. “The thing of which I’m most proud during my 25 years at Biesse is seeing the team around me grow,” he states. “The value of our company lies not in the bricks and mortar, but in our staff. People matter.”

PREMIUM PRODUCTS While good people are crucial, a good offering has also been central to Biesse’s success. The company’s product range has stood the test of time because it delivers what customers need – high quality, reliable and flexible machinery at a competitive price point. “Machinery is an expensive investment so equipment that can adapt according to demand is really important,”

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The team at Biesse UK, Daventry

says Steve. “Whether the client is a nationwide manufacturer or a regional SME, it’s essential that they can offer their customers the latest industry trends, and these can change frequently.” Like people, machinery is an investment but Steve has noticed that Biesse’s clients are now less concerned with initial purchase price and are more aware of total cost of ownership. “Today’s customers understand the importance of efficiency and capability,” he reveals. “The overall quality/cost/performance ratio is now key. Our machines offer fantastic value for money – they’re high quality, well equipped, offer the latest technology and are built to last.” This is no empty statement: hundreds of Biesse’s machines are still in operation in the UK more than 20 years after they were first installed. In fact, the company is so certain of the reliability of its machines that in 2011 it introduced an industry first – its Total Care five-year warranty and maintenance programme, which comes as standard on all core products. “We’re still the only company in our sector to offer this,” says Steve. “It sets us apart from our competitors and provides our customers with a clear cost of ownership.”

PERFECT PARTNERSHIPS Prioritising customers’ needs has clearly paid dividends. Biesse UK is rightly proud of the fact that four of its original clients are still with them today and Steve believes these partnerships have reaped mutual benefits. “Decorative Panels, The Richmond Cabinet Company, BA Components and Rixonway Kitchens have all been with us from the beginning,” he reveals. “They’re now major industry influencers but in the early days they were small firms, just like us. Our support has enabled them to grow and

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Biesse UK MD, Steve Bulmer

likewise, their custom has been instrumental in our success.” “Over the last 25 years, our DNA has remained the same; from day one, our focus has been on building relationships, not just selling machines,” Steve adds. “It’s a small industry and word travels fast. Despite the investment required to purchase a machine, we’ve received continuous repeat business – as companies have evolved, moved into new sectors, increased their output and diversified to meet changing consumer demands, they’ve required new solutions. Being considered a consultative supplier, we find customers continually request advice and support that they may not find elsewhere.”

PRIORITISING PROGRESS In fact, as their customers’ demands have altered, Biesse UK has not just followed suit but has in fact helped drive industry change. “The Biesse Group is known for innovation; over 300 people are involved in our R&D activities and customers often visit our UK Technical Centre in Daventry for trials and testing of the latest technology,” says Steve. “The fact that our parent company is Italian is also a benefit for our customers. Italian kitchen and home design is a few years in front of the UK, which means that we’re ahead of the curve domestically in terms of upcoming design trends and manufacturing methods. Over the 25 years, these insights have made an impact on the industry thanks to early adopters.” Biesse’s product range has expanded significantly in recent years. Although originally a manufacturer of Rover machining centres, Techno drilling machines and Selco beam saws that are still synonymous with Biesse today, the portfolio now includes innovations such as: Skipper, the first machine to offer simultaneous

machining and drilling of two panels; a twin pusher solution available on the current range of Selco saws which delivers payback within just one year; Viet Opera R, a robotised sanding machine; and Nextstep, a flexible cutting centre which offers ‘batch one’ just in time production. No discussion around progress would be complete without mention of the 4th Industrial Revolution, however. The digital revolution has been the biggest change to happen in manufacturing during Biesse UK’s lifetime but the company has kept pace. “Our IoT platform Sophia connects us to our customer’s machines 24/7 so we can proactively monitor their condition, check component parts, and take preventative action as necessary to minimise downtime and faults,” explains Steve. “It also allows customers to monitor OEE and machine performance from their smartphone or tablet, and receive an alert if anything unexpected occurs. It includes an e-parts online portal too, and we’re continually expanding its functionality. We’re only at the start of the digital journey but technology is already making things easier for our customers.”

PROMISING PLANS So, what do the coming years hold for Biesse UK? “Brexit may bring some challenges, but overall, I feel the market will remain buoyant,” states Steve. “Following our acquisition of boutique advanced material machine manufacturer Uniteam, we’ve industrialised their product range and now have a great offering for composite materials, such as carbon fibres and resin – this has the potential to be an even bigger market for us than wood. Our next ambitious UK business plan is well underway and we’re targeting further growth.” www.biesse.com

24/09/2018 12:01

18 Installation The staircase is the heart of any property – that’s what Paul Elkin of Excel Stairs will tell you. He should know – he’s been designing and building them for 40 years.

Excel Stairs delivers dreams using Staircon Excel Stairs is a traditional family business that has pushed its way to the forefront of digital design, and the top step of the luxury staircase market. Today it can create almost unlimited designs, turn artistic concepts into perfect and practical staircase geometry, and help exacting clients to interact with their evolving designs in 3D. Staircon from Elecosoft helps it deliver at every stage of the process from design through to production. From some of the biggest and most complex staircases in the world, right down to the plain old straight domestic flight, Excel Stairs can and does produce it all. The company is increasingly known, however, for its designs for the high-end, luxury – and often celebrity – market. One reason it has been so successful at penetrating this lucrative niche is the fact that its design and production processes are supported by Staircon, augmenting the core skills of trained craftspeople. When it comes to staircases, Paul and his team help make their clients’ dreams come true. “There’s nothing we cannot do!” he says. Staircon not only helps the delivery but also supports engagement with the client, right through the process. Paul explains: “With the aid of Staircon, we’ll make an outline presentation to catch initial interest. Then the client may come in or go online to interact with the design process. We allow them to make changes, and they can see a fairly accurate visualisation of what we’re proposing. Staircon enables them to get involved in their project and shows them a model that is truly realistic.” He believes that the software helps clients to feel that their ideas are achievable, saying: “Clients find it an awesome challenge to design a staircase, and getting hands-on helps make them feel relaxed that I have the solution to their problem.” www.elecosoft.com

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24/09/2018 12:01

Elecoso

Powerful and user-friendly software design for a wide range of stairs - Add functionality as your business grows - Online stair design system now released - Dedicated UK based support team

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Visit us at W18 Exhibition on Stand J800 to find out more For information on licensing terms and a quote to suit your needs, please call us on +44 (0)1844 261 700 or email info@elecosoft.co.uk

www.elecosoft.com Pages FINAL.indd 191 ElecosoftOct18.indd

24/09/2018 11:43 12:01 18/09/2018

20 Installation Advanced Machinery Services has installed two High Speed Production lines for Murdock Builders Merchants in Newry, Northern Ireland. This project has been the biggest-ever that AMS has installed and has been a big improvement for the company.

AMS installs its biggest project ever for Murdock Builders Merchants in Northern Ireland

Murdock Builders Merchants is currently recognised as a leading supplier of building materials and timber in the Irish marketplace. It was originally established in 1982, and today has 14 builders’ merchants branches plus two timber sites in Ireland. Last year, Murdock’s Newry branch was looking for a reliable supplier for its new machinery. It needed another high speed production line in its company. During that search, the company suffered a fire, and after that needed not one, but two huge installations – and it needed to be started urgently. Paul says: “After our fire, we were looking for a redesigned and changed set-up. When we contacted AMS, their team helped us quickly and professionally, no matter what

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the problem or question.” The two huge seven-head heavy duty moulders – running up to

120m per minute supported by a complete turnkey handline operation – was installed by AMS

engineers over Christmas 2017 and into the early part of 2018. Paul says: “I have had a very good working relationship with the AMS directors for 17 years and we knew that they were a reliable company, just what we needed in that moment. “Another key factor in choosing AMS was their partnership with the handling company. AMS works very well with this company and were taking care of sourcing and contracting of the handling. I didn’t have to deal with two companies – AMS handled everything for me.” This is a huge milestone in the short history of AMS, a service company that can provide high speed production lines as well as a wide range of other products and services to companies in the UK and overseas. www.advancedmachinery.co.uk

24/09/2018 12:01

AMSOc

Build workshop of of your your Build the the joinery joinery workshop dreams AMS dreams with with AMS

Adv ancedMachinery Machinery Services Services can help equip equip the the smallest smallestworkshops workshops Adv anced throughto to large large high high production production factories through factories with with high highquality quality Wadkin Bursgreen Bursgreen machines. machines. Wadkin Backedby by our our industry industry leading leading service Backed service department. department.

contact us: contact us: 08448449949 08448449949 sales@advancedmachinery.co.uk sales@advancedmachinery.co.uk @advancedmachine @advancedmachine

Pages FINAL.indd1 21 AMSOct18.indd

24/09/2018 16:26 12:01 18/09/2018

22 Installation

Homag’s quality, reliability and service win the day for Thomas Johnstone Thomas Johnstone Ltd is a renowned specialist fit-out contractor with an annual turnover in 2017 of £47m. Established in 1868, the company has earned a reputation for delivering high quality, cost-efficient projects on both a tendered and negotiated basis. It moved into its current head office in Inchinnan Business Park near Glasgow Airport in 1994. The 30,000ft2 manufacturing facility is part of the head office complex and it has recently been modernised with new Homag machinery to bring it into the 21st century. Thomas Johnstone’s manufacturing manager, Michael Hillman, explains how the changes came about: “We realised that the business was starting to lag behind the UK market with regards to technology – we were doing a lot of work by hand which was time consuming and inconsistent. “Initially, we were only looking for a new beam saw as the one we had was 35 years old. When it broke down, we were struggling to get parts for it so we knew it was ready for replacement. At the same time, however, we were experiencing increasing levels of unreliability with our edge bander, so we decided to bite the bullet and replace that too. “Later in the evaluation process, Homag suggested we consider a BHX 050 drilling machine as it could make a significant impact to automating our production process. So we added the BHX to our wish list too.” An unusual machine evaluation process “Rather than the board of directors specifying a budget for the acquisition of new equipment, our Manufacturing Director, Billy Hynes, tasked Bespoke reception produced by Thomas Johnstone at the Principal Hotel, Edinburgh

The Homag BHX 050 with woodCAD|CAM software reduces hand labour and improves efficiencies

an estimator of ours, who used to be a machine operator, and the machine shop supervisor to go and find the right machinery that would enhance our business and bring it into the 21st century. “These two employees went to the Ligna show in Germany to look at the different brands who could supply the machines we were looking for. They also visited various companies in Scotland and the north of England who were operating similar machines. “Once they had also visited different suppliers including Homag, I became involved in the buying process. It was my job to pull together all the information and costs and present them in a written proposal for our board of directors. “Homag was our preferred choice, because we felt they offered the best overall solution, but they weren’t the cheapest, so I have to say we were very nervous about making the recommendation to the board.

“After careful consideration, the board concurred with our evaluation and approved the Homag proposal. They saw the lifetime value of opting for Homag and they liked the complete package that Homag offered which included the warranty, training and commissioning so they knew there were no hidden extras. “The key factors that led us to choose Homag were driven by the initial evaluation team. They felt that the Homag build quality was second to none; some of the alternative brands were a bit ‘plastic‘. They just didn’t look or perform like industrial machines, whereas Homag’s are solid cast metal machines that are robust and extremely reliable. “Secondly, the service from Homag was excellent – they always came back to questions we asked with considered answers that clearly demonstrated they understood our business. Our previous experience of Homag gave us added confidence too. We have had a Homag BOF CNC which is over ten years old now and has never really let us down.” A close working partnership with Homag “John McKay, Homag’s man on the ground in Scotland has always been extremely helpful and knowledgeable. He guided us through the process and arranged for us to see similar machines in action at various companies. “He also encouraged us to talk to Homag customers who had already invested in these machines. Interestingly, whilst doing this we were getting poor feedback regarding other brands, so this added to the belief that Homag was the company to trust. “The specifying of the machines was done in conjunction with Homag who were able to

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24/09/2018 12:26

Homag KDF 650 edge bander delivering perfectly finished results

recommend various options that suited our production process. What was impressive is that they never tried to push any features or extras on us that we didn’t need or want. We never felt we were being forced into a corner; they understood our business and that really stood out. “The final package we agreed with Homag included an HPP 300 beam saw, and KDF 650 edge bander and the BHX 050 CNC drilling machine. We also decided to go down the barcode route and purchased the woodCAD|CAM software once we had the machines installed and running.” Transforming our production facility “The HPP 300 beam saw is a great machine. We’re cutting a lot faster and more accurately with it. We’ve got a better optimiser, a grooving package which we didn’t have previously and the saw blade projection is higher at 80 mm, so we can cut up to four or five boards at a time. “The difference with the new Homag KDF 650 edge bander is night and day. It actually runs slower than our previous edge bander, but it saves us time which sounds contradictory, but the difference is in the finish quality. “With the old machine when the parts emerged from the edge bander we had to do a huge amount of hand finishing which was time consuming and costly. When the workpieces come off the Homag machine they are perfectly finished. The machine has corner rounding and surface scraping which means the parts are all ready for the next stage of production without any hand finishing. “With our old edge bander machine set-up was slow. You had to get into the back of the

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machine with a spanner and a hammer to reset elements, moving the heights up and down or moving the glue gauge. With the Homag KDF 650, however, it’s all automatic; you use the touch screen to tell the machine what you want and it does it all for you so you’re good to go at the touch of a button. “The Homag BHX 050 is an extremely clever machine at a very attractive price point. Not only does it enable us to process so much more than we could by hand, but also it can do it a lot quicker and more reliably. “These three machines link with the existing Homag BOF CNC to give us an extremely flexible manufacturing facility. The new machines use the same touch screen operating system which makes it very easy for the operators. Also, because everything is pre-programmed, we can use less skilled machine operators. There is very little programming done on the machine itself, it’s all automated which speeds up the process and eliminates human error. “The addition of the woodCAD|CAM software has helped our drawing department become more efficient. Previously, we would spend a day doing an Autocad drawing, a day creating a cutting list and then a day using Alphacam to programme the CNCs. With the new software this is condensed into one day. Whilst you are doing the drawing, woodCAD|CAM works in the background preparing the cutting list and creating the programmes for the CNCs; there’s no human programming, it’s all done automatically. “The software also enables us to optimise and cut panels on the saw, then print off a barcode label for every workpiece. Each label holds all

the information for that individual panel in terms of which machine it is to go to next and what has to be done to on a machine by machine basis. Then, when it arrives in the assembly area, the joiners know which panels are required to construct each piece of furniture. Not only does this barcode system reduce material waste, but it also eliminates human error.” A bright future “These days whilst bespoke products remain very important to our business model, it is also necessary to have a cost-effective mass production capability. The market is looking for more commercial solutions, and with the new machinery and software we can still create the bespoke hotel reception area, but we can also manufacture all the identical furniture for 190 rooms, for example. Also, with the mass production work we can now send furniture out flat-pack which is a huge advantage, saving space, time and money in both production and transport costs. “We’re delighted with the Homag equipment; it has performed better than we expected. With the beam saw things like blade changes are a lot quicker and the quality of the cuts is outstanding. The performance of the edge bander has eliminated the need for manual finishing and the BHX has removed the need to drill holes on a bench or by hand,” concludes Michael Hillman. For a demonstration or more information about Homag machinery and software, contact Adele Hunt at Homag UK 01332 856424 www.homag.com

24/09/2018 12:01

24 Installation

Felder quality shines through for furniture school Peter Sefton runs the Peter Sefton Furniture School, which offers a wide range of woodworking and furniture-making courses. The main course is 35 weeks long and covers hand skills, machining and a lot more, it also offers specialist short courses and three-day machining courses on using bandsaws, planer thicknessers, table saws and spindle moulders, all carried out on a range of machinery from the Felder Group. For the last 15 years Peter has been using machines from the Felder Group and is still using three of his original machines today. When he first started the school Peter purchased an A3-41 planer thicknesser, an N4400 bandsaw, an F3 spindle moulder and a K3 panel saw from Felder’s Hammer range. Since then he has added two AF 22 dust extraction units, upgraded his K3 to a K700 Professional as well as adding a second planer – the A 741 from the Felder range. Commenting on why he chose machines form Felder, Peter says: “I had known of Felder for over 20 years and it’s great to see how they have progressed. I went to the headquarters in Milton Keynes and it gives you a great confidence seeing their set up, and the range is safe which is essential when running a school.” Speaking about his machines, Peter says: “The N4400 bandsaw is essential; it has so many uses. We swap the blade two or three times a day: a little narrow blade for

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tight curved work, a wider blade for ripping, a medium blade for making tenons and dovetails. “As the school became more popular, a queue for the A3-41 started to develop so I decided to add another planer, taking the step up to the Felder A 741.” “The quick-change knives on both the planers are easy to set up; I can teach someone in 15 minutes and be confident that they could go back to their own workshop and set it up.” Regarding his panel saw, Peter says: “The Hammer K3 did well and I had that for 12 years but we were ready for an upgrade. The bigger and more robust Felder K 700 has allowed us to do such accurate work – fine cutting for inlays/veneers and a selection of different tasks that I can show the students, but most importantly is the increased safety.” Peter then went on to say: “I wouldn’t have a workshop without a spindle moulder. In the past, they have had a reputation for being dangerous but the technology has improved so much and now it is much safer – as long as it is set up correctly – and you can do some really nice work.” Peter now makes DVDs and digital downloads on each of the machines to spread his knowledge and experience and to keep people up-to-date with the safety regulations. 01908 635000 www.felder-group.co.uk

24/09/2018 14:42

FelderO

“The K 700 has allowed us to do such accurate work” Peter Sefton, Owner

“Such as fine cutting for inlays/ veneers and a selection of different tasks that I can show the students, but most important is the increased safety!”

Watch the full testimonial on FELDER GROUP UK TV

Peter Sefton Furniture School’s Woodworking Machines K 700

Sliding Table Saw

Spindle Moulder

Over 150 Woodworking Machines to choose from! Call today and find the right Machine from the FELDER GROUP range! For more information Tel. 01908 635 000 Pages FINAL.indd 125 FelderOct18.indd

Unit 2, Sovereign Business Park, Joplin Court Crownhill, MK8 0JP, Milton Keynes

info@felder-group.com www.felder-group.com 24/09/2018 19/09/2018 12:01 08:42

26 Installation

The route to manufacturing success, a relationship spanning 40 years What is the mantra that is always drummed into every business person, especially those involved in capital equipment sales? It’s all about the relationship and long-term relationships are the key to building future business. It’s a massive influencing factor in winning new customers as well as keeping existing customers. When that association extends to more than 25 years, it transcends the usual person-toperson relationship and becomes a companyto-company alliance based on mutual trust and values. Gary Tootell, managing director of Richmond Cabinets reflects those principles in his own business. “We bought our first Biesse machine in the mid 1970s. It was a second-hand drilling machine and we ran it for over 30 years. Biesse were renowned for drilling machines and as they grew, we grew with them.” Since those early days Richmond has bought several Biesse solutions, including one of the first Insider drilling and assembly lines to be installed in the UK. By way of background, the Richmond Cabinet Company is an established, privately-owned family business renowned for the quality of its superior kitchens. Since its establishment in 1987, with roots dating back to the mid 1940s, Richmond has grown a solid reputation as a provider to the specific needs of the contract kitchen market, supplying specialist ranges for the public housing sector, private developer market and trade merchants. Richmond also produces a Studio Living Accommodation range of products designed to provide functional and durable living spaces without compromising on style. “The key for us is flexibility,” explains Gary, “Our business has gone through several

Managing director, Gary Tootell in Richmond’s showroom

transformations over the past 40 years or so. Like most people, we’ve ridden a roller coaster ride and the critical thing now is to be able to provide our customers with as much product diversity as possible in an efficient and timely way. Most of what we do is relationship based and we understand the value of those relationships with our suppliers.” Richmond has the ability to mass produce panels and furniture as well as the more flexible batch one approach. “We purchased our first Biesse Selco saw in 1997 which is still running strong today, shortly followed by a Selco angle plant and latterly a Rover B nesting cell. Now we have a full capability. We can cut, edge and drill for high volume production runs, as well as nest for small to medium production runs.”

Richmonds’ first Selco beamsaw was installed in 1997 and is ‘still going strong’

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Factory manager James Blackburn, also explains that the purchase of a Skipper 130 throughfeed NC boring machine has had a remarkable impact on the business. “We now drill to order,” enthuses James. “We have improved our efficiency massively by reducing our levels of stock whilst still maintaining high levels of customer service with short lead times. We can manufacture 35,000 panels per week, as well as 1500 flat-pack and 2500 assembled units. “Biesse’s optimisation software has also helped us to reduce material waste, both on the nesting cell and the beamsaws, but the main benefit is the flexibility which the machines give us.” Gary continues: “The reasons why we chose and stay with Biesse are many and varied.

One of Selco’s first Angle Plant cutting solutions installed in 1999

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“As a business we’ve been through a few ups and downs, but the Biesse team have been with us every inch of the way. They are reliable and dependable, giving us the business confidence which helps us succeed in a highly competitive market.”

Nothing is ever perfect, but the sign of good service is how fast things are fixed when they go wrong. Biesse have always delivered in that respect. “It’s also about the people and culture. Biesse go that extra mile and listen to what we want and then help us to achieve it. They even modified a machine to make it do what we wanted which has definitely influenced our production techniques. “We are a medium-sized business and any investment we make needs to be justified and absolutely demonstrate value for money. We have confidence in Biesse’s machines and in recent years, this confidence has been further enhanced by their five year warranty and service package. “We bought our first new machine in 1995, which was a Biesse Techno boring and insertion machine and we have expanded this to include cutting and routing. “As a business we’ve been through a few ups and downs, but the Biesse team have been with us every inch of the way. They are reliable and dependable, giving us the business confidence which helps us succeed in a highly competitive market.” www.biesse.com

Factory Manager James Blackburn with the Skipper 130

Rover B nesting cell

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24/09/2018 12:02

28 Products

Warwick Edging extends offer to include tambour doors Warwick Edging has further increased its product range to offer a wider range of high-quality PVC tambour door suitable for kitchens, office furniture, campervans as well as shopfitting, bathrooms, bedrooms, laboratories, studies, work vans and the like. With its partner, Servi Canto, Warwick Edging has developed a range of tambour systems that while keeping the principles of high quality and ease of use, offer unique design and adaptability to any area in mind. In order to make it as flexible as possible customers can order the tambours in three ways, in a kit form, in component form, or bespoke kit or component form. Kit forms can also be cut down for bespokesized cabinets. The simplest system and easiest way to order for customers is in the Rulox kit (pictured right) this is availa-ble in many finishes to suit the market trends. The Basic range which has a minimalistic wide slats includes colours such as Steel, Aluminium, White, Black, Cream along with an interesting board finish that can be written on in chalk or chalk pens and then simply wiped away – great for shopping lists. The Ice Range, more with bathrooms and children’s bedrooms in mind, has translucent

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slats in several cold colours and offers a cool finish and can even be illuminated from within with LED’s The Solid Matt Range (pictured below left) is produced in several super-matt solid colour finishes to compliment some of the popular MFC décors available The Multi-Edge System (below and p30)

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Warw

Warwick Edging offers Tambour Door Solutions KITCHEN TAMBOURS • Easy to ﬁt, supplied in kit form • Smooth running • Can be cut to size • Available from stock in 20+ colours • Available in high end metal ﬁnish • Available in multi edge system allowing you to create your own design

OFFICE FURNITURE TAMBOURS • Very simple and easy to ﬁt • Can be supplied in kit form when required • Smooth running • Can be cut to size • Available tailored to your needs • Tracks tailored to suit any design • Many handle and lock options

CARAVAN/CAMPERVAN TAMBOURS • Very simple and easy to ﬁt • Can be supplied in kit form when required • Smooth running • Can be cut to size • Available produced to your design • Different slat sizes available • Suitable for tight radius

www.warwickedging.com Tel: 01926 408954 Email: info@warwickedging.com

Pages FINAL.indd 29 WarwickEdgingOct18_2.indd 1

Please visit our Tambour Door partner @ Stand P205

24/09/2018 12:02 21/09/2018 11:22

30 Products

customers to design their own finish and < allows imagination. The tambours can be custom made by inserting edgebanding strips into the slats to complement or match the surrounding furniture. The Metallic Range (pictured right) offers a robust and state-of-the-art metal-finished tambour. The PVC extrusions are wrapped in a metal foil to give a metallic feel and look to the tambour. Aluminium is also inserted inside the ends of the slats and other profiles to make the tambour sturdier and give it an even smoother open and close. The High Gloss Range is as the metallic range but with an acrylic foil rather than metal foil to give a high gloss finish. As well as the Rulox range Warwick Edging offers a track and slat system – no cassette – for horizontal opening in space-saving areas such as campervans, or ideal for office furniture. A Roll Box kit allows the fall of the slats to be tightened or loosened using the RollBox axis. The XXL system measures up to 1500mm in height and 1400mm in width. As well as producing a complete custom tambour to the customers’ designs and durability needs. For more information or a full catalogue, contact Warwick Edging on 01926 408954, info@warwickedging.com or by visiting its partners Servi Canto’s stand at the Elements exhibition, stand P205

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24/09/2018 12:02

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24/09/2018 28/02/2018 12:02 12:58

32 Products

Redocol – brand quality, versatile and economical Ostermann‘s own brand Redocol has been enjoying tremendous popularity since 2009. The brand now encompasses over 500 products. These comprise articles for workshop needs, an own collection of furniture handles and various well-established glues and adhesives. Typical of the ownbrand philosophy, the focus is on an outstanding balance between price and performance. The brand name Redocol is composed of the parts Red-O and col. Red-O stands for the well-known red Ostermann edging roll, the hallmark of Ostermann. The syllable col stands for collection, being thus an acronym for the whole product range of Ostermann’s own brand programme. Redocol – that is the Ostermann collection with the red O. Every product marketed under the Redocol name satisfies the highest standards of quality demanded for professional applications. The private-label products are closely connected with the name Ostermann. At the same time, they guarantee value for money with an

Marketed under the Redocol name, you will find adhesives for any application

economic benefit. Only products that meet both requirements – best quality and favourable price – find their place in the Redocol family. Adhesives and cleaners Products such as the hotmelt adhesive Kantomelt, Kantol greenline and the D3 PVAC glue Kombicoll Super-N have become well-known products in every workshop. Furthermore, the range includes all-important glue types for the joiner’s/carpenter’s

The surface and machine cleaner based on bio-alcohol fits seamlessly into the tried and tested Redocol family as a sustainable and environmentally friendly cleaning agent

The extremely robust Redocol hand pump spray ensures an exact dosing of cleaners

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workshop and because glueing and cleaning always goes together, tradesmen will find the matching Redocol cleaning agents as well. Worth mentioning are, for example, the proven surface and machine cleaner Teclinex One For All that has been developed by Ostermann, or the popular Finish Cleaner 61. Tip: Redocol hand pump spray bottle The Ostermann experts’ recommendation for a perfect dosing of all Ostermann cleaners is the Redocol hand pump spray bottle made of plastic. The light-weight, extremely robust and versatile spray pump bottle is comfortable to hold and the spray head ensures an exact dosing. It can be filled with most solventbased liquids. Furniture handles and heightadjustable legs With the popular Redocol handles, Ostermann offers tradesmen valuable inspiration and the right

handle solution for all kinds of taste. Less visible, but nontheless practical in kitchen construction, are the Redocol height-adjustable legs. Quality, an easy assembly, versatile accessories as well as the favourable price are the advantages that count here. Workshop needs Sometimes, it’s the small things that matter in the workshop routine. The Redocol assortment comprises practical helpers as for example the popular birch or beech jointing biscuits, as well as dowels, hook and look tapes or edging clamps – products that no workshop should be missing. Specially for mitred bonds, the Ostermann experts recommend the particularly strong and tearresistant PVC adhesive tape, extra strong. For the care and cleaning of surfaces, there are special products for furniture linoleum. s.parsons@ostermann.eu 01905 793550 www.ostermann.eu

The extra strong Redocol PVC adhesive is not only suitable for packaging, but also for fixing mitred joints in carcass bonding

24/09/2018 12:02

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Introducing IntroducingMirka MirkaNovastar™ Novastar™ Tough Tough film film abrasive abrasive made made with with state state ofof the the art art technology. technology. Tackles Tackles demanding demanding surfaces surfaces with with unexpected unexpected ease. ease. For For further further information information oror toto arrange arrange a demonstration, a demonstration, please please contact contact Customer Customer Services Services onon 01908 01908 866100 866100

www.mirka.co.uk www.mirka.co.uk 24/09/2018 12:02 18/09/2018 11:54 16.08.2018 16.08.2018 12:07:05 12:07:05

34 Products

IDS brings Swiss Krono’s unique CamuStyleTX collection to the UK CamuStyleTX is the latest collection from global decorative panel specialist Swiss Krono, which responds to the latest design trends in natural materials and industrial-style interiors. Available exclusively in the UK from IDS, the debut collection

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harnesses the aesthetics of natural limestone and open weave fabric, expertly combining them into the unique CamuStyleTX texture. It is available on a curated palette of 12 décors spanning soft whites, beiges, grey, bronze and stoneinspired designs selected for their

organic and industrial trend appeal. CamuStyleTX offers KBB furniture manufacturers the creative scope for stylish furniture components, door frontals and worksurfaces, and as a man-made material it assures the benefits of high performance and easy maintenance. It provides a flexible product choice being available with an MFC, MDF or CDF core in a variety of sizes and thicknesses, with matching edging tape. The company produces the core board from 100% virgin wood material which meets and exceeds the standard requirements for both FSC and PEFC. Says Dave Huggins, business development director at IDS: “Taking a global design perspective Swiss Krono has pioneered this new texture, which can best be described as a cross between

natural stone and fabric. “We’re confident this is a surface that will appeal to furniture manufacturers and designers because it harnesses the key interior trends for matt surfaces, industrial styling and an organic natural palette. We are seeing more of these surfaces coming through so differentiation is important and CamuStyleTX achieves this with an empathetic sensory experience.” CamuStyleTX is part of the Swiss Krono One World Collection of decorative panels. In addition to being a stand-alone range, it can also be pressed with any of the 250 One World décors as a bespoke order. CamuStyleTX and the full Swiss Krono collection is available from all 14 of IDS’s branches nationwide. 0845 023 0376 solutions@idsurfaces.co.uk www.idsurfaces.co.uk

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36 Products

The complete package – why working with CDUK and Corian adds unbeatable value The right material, the right tools, the right back-up. Expertise matters, whether in the manufacture of a world-class solid surface, in the unrivalled benefits offered by its distributor, or in the fully-trained capabilities of its fabricators. Corian Solid Surface is a long established brand that never rests on its well-earned reputation, but rather continually innovates. Whether for bespoke kitchen making, inspiring shopfitting or custom furnishings, fabricating Corian can help transform not only an individual project, but a business. Throughout the value chain, it’s confidence that counts and that’s why CDUK – a family business distributing Corian for almost 40 years – takes its relationship with its industrial partners to heart. When it comes to working with Corian Solid Surface, CDUK can assist fabricators in a variety

Whereas its half-day fitter course is specifically aimed at kitchen fitters who want to learn how to install Corian worksurfaces. What’s more, CDUK’s technical support team can advise on all kinds of specialist fabrication techniques and templates to solve particular challenges or to create high-impact design and decorative effects, from backlighting to embedded technology. CDUK also offers exclusive products such as the new TensorGrip L42 Spray Adhesive, which remains flexible once bonded, and the ingenious Axix sinks from The 1810 Company – a straightforward way to seamlessly incorporate Corian with a stainless steel sink base. 0113 201 2240 www.cdukltd.co.uk

of vital ways. In terms of the right tool for the right job, CDUK is a one-stop-shop for solid surface fabrication and can supply quickly from a large stock of quality products. Furthermore, should the need for something out of the ordinary arise, the team is experienced in sourcing specialist equipment from around the world to ensure that customers have access to the very best. Brands carried include Makita, Festool, Betterley, Bessey and Titman. CDUK says it is also at the forefront of developing opportunities for individuals to gain certified qualifications in both the fabrication and installation of solid surface, developing a number of different courses to suit a varied level of expertise. The company’s two-day fabrication course is aimed at those from the woodworking industry with bench hand joinery skills and little or no experience of working with solid surface.

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24/09/2018 12:41

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TEL 01206 396725 EMAIL sales@mlpanels.com WEB www.mlpanels.com TWITTER @mlpanels FACEBOOK @mlpanels M L Panels Ltd Block 5A & B, Riverside Avenue West Lawford, Essex, CO11 1UN

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38 Products

An assured future for SAIT Abrasives UK Established in 1953, SAIT Abrasives is recognised as a quality abrasive manufacturer supplying products to industrial professionals for all applications relating to the processing of wood and related materials. Typical industries include furniture – be it office, industrial, domestic to bespoke – kitchens, flat-pack manufacturers, cabinetmakers, decorators, French polishers and restorers. As a highly respected manufacturer, utilising 65 years of innovation and know-how, SAIT produces products with backings made of cloth, paper, fibre, hook and loop, non-woven, in the form of belts – whether narrow, wide or portable – discs, flap wheels, triangles, sheets, strips and rolls. Grits types include aluminium oxide, zirconium, ceramic and silicon carbide in sizes as course as P16 to as fine as P5000 With such an extensive range on offer there are 12 field-based territory managers that work

alongside companies ensuring, by using the right product for the process, that the requirements and goals are achieved and most importantly, in a cost effective and safe manner. With more and more clients insisting on using SAIT products,

manufacturing facilities and warehousing was relocated in 2013 to larger premises in Leicester. Continual ongoing investment will see four new production machines being installed in early 2019, bucking the trend of many manufacturing companies sourcing product from overseas. SAIT successfully exhibited at the W Exhibition at the NEC and remain available to discuss opportunities of working together. 0344 801 3355 info@sait-abrasives.co.uk www.sait-abrasives.co.uk

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40 CNC machinery and equipment With over 50 years of experience manufacturing made-to-measure bedrooms and home offices in the UK, Sharps Bedrooms is one of the most established brands in the KBB market. When producing over 170 bedrooms a day, production has to be slick to maximise output and maintain high standards, so when faced with an ageing angle plant that was proving unreliable, Sharps Bedrooms turned to reconditioned machinery supplier, Ferwood UK, to find a solution.

Stay sharp with Ferwood “We’d never worked with used machinery before,” admits David Lloyd, factory operations manager for Sharps Bedrooms. “In the past, when a machine needed replacing, we would go directly to the machinery manufacturer and purchase a new machine.” It was following a chance encounter at the woodworking machinery and materials show, the W Exhibition, that Sharps started to take a greater interest in the Ferwood Group and its Ferwood Approved service – a service that sees second-hand machinery follow a strict ten-step process to ensure each one is stripped and rebuilt to the highest standard. “It was the cost-saving element that first attracted us to the idea of a second-hand machine, but it didn’t take us long to realise that we weren’t just talking about a used machine that had been given a quick clean with an oily rag. We

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were talking about a machine that had been rebuilt from the ground up and reconditioned to within an inch of its life. We didn’t expect this from a second-hand machinery supplier and we were kicking ourselves that we hadn’t looked into this market sooner.” Sharps knew what it wanted: a like-for-like Holzma angle plant that could continue to work with five 2.8m sheets at a time for up to 15 hours a day. Thanks to its vast global machinery inventory, a replica was sourced within three weeks and ready for David and his team to view in Ferwood’s 18,600m2 showroom in Pollenzo, Italy. “The team flew us out there to see it and took us through each step of the reconditioning process,” explains David. “From the initial handling, cleaning, sanding and painting to disassembling the complete machine and checking

every component, the lengths Ferwood go to when reconditioning a machine is phenomenal. Seeing really is believing and it certainly made us re-evaluate our thoughts on Ferwood’s approach to used machinery. After experiencing this for ourselves, the decision to work with Ferwood was inevitable.” Once rebuilt, Sharps Bedrooms was invited to view the Holzma angle plant in action and run its own materials through it. “We shipped our materials to the factory so we could see how the machine would work with our board,” explains David. “We cut over 2500m2 of board a day and, as a result, we can’t afford to be let down by our machines. Ferwood’s approach left nothing to chance and the team were on hand throughout the process to answer

any questions we might have had. It’s simple actions like this that gave us confidence in both the machine and Ferwood.” To limit downtime, work planned to be carried out on the old machine was subcontracted, giving Ferwood time to install and test the machine in the factory. David adds: “Sharps Bedrooms work direct with the public so we have to work to a given time scale and delivery dates must be met. Ferwood took this into consideration and worked around us. Their engineers also didn’t leave until we were happy and the operators were confident using the machine.” David concludes: “This experience has opened my eyes to Ferwood Approved machinery and I wouldn’t hesitate to buy another machine from them. I’ve already recommended them to somebody else. I couldn’t fault the service and the team is always on hand to help. The machine is also exactly what we needed. In fact, it’s a higher spec than our old machine – thanks to the addition of a wood chopper – but purchased for a fraction of the price. This has allowed us to keep investing in our manufacturing facilities and new machinery.” 01132 866689 www.ferwoodgroup.com @FerwoodGroupUK

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44 CNC machinery and equipment Masterwood Spa is one of the leading suppliers dedicated to CNC solutions, supplying machines all around the world to meet customers manufacturing requirements.

Masterwood â&#x20AC;&#x201C; solutions for all and Made in Italy Over 50 years ago the companies of Muti and Zangheri & Boschetti began manufacturing machines for mortising and drilling, in 1990 the two companies joined forces and became Masterwood Spa which allowed further development of its range of CNC machines for all applications. The three families are still heavily involved in the company. In 2003 the leading software house of Tecnos was acquired allowing Masterwood to develop software packages to meet the growing demand for one shop packages. Today Masterwood are one of the leading dedicated designers and manufacturers supplying CNC packages in over 50 countries around the world.

mortising, and extra tooling positions for the bespoke markets. A full range of matrix bed machines for nesting and special applications have been developed over many years, these are available in three-, four-, and five axis versions. Automatic loading and unloading systems are available too. Masterwood also provides options for the smaller workshops such as the TF range of drilling machines that can also include routers and dowel inserters. There is also a range of special machines that are dedicated for windows (4WIN) doors (Project Door and DoorLine) and components (Multi-Mill and Teknomat). These are also supported by the legendary Muti

Oscillating chisel mortisers. Over the years Masterwood has developed and produced special machines to meet customerâ&#x20AC;&#x2122;s

requirements, many of these have been with automated systems, including Robots. To support all the machines software has been developed with our own Tecnos and several leading software houses allowing the company to offer fully compatible packages for the production of staircases, windows, door sets, traditional box windows, louvres, cabinets, furniture, and up to full five axis 3D work. The reason that so many companies have chosen Masterwood, is not because they sell CNC, but because the company provides the solutions for customers, whatever products and materials they are involved with. 01293 402700 www.masterwood.com

A full range of machines that include the Muti oscillating chisel mortises, drilling machines, and routers, which are all built in Masterwoodâ&#x20AC;&#x2122;s Italian factories using proven designs and leading suppliers for components like HSD, Beckhoff, Yaskawa, THK, Schmalz, and Becker. Our current range of machines includes various levels of three-, four-, and five axis pod and rail machines, these can include options such as heavy duty routers for larger and heavier tooling for window production, dedicated horizontal routers for locks and

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46 CNC machinery and equipment

Leading five-axis technology for solid wood processing from Weinig In solid wood manufacturing today, flexibility is the key. Whether making a switch from ‘A’ energy rated timber windows to creating workpieces with complex shapes, Weinig’s Multirex CNC uses the very latest technology to make easy work of the most challenging manufacturing, opening up new production potential. Weinig’s long understanding of the changing needs of solid timber processing makes all the difference. The Multirex 7125 and Multirex 7225 offer almost unlimited possibilities in five-axis machining. Constructed for highly demanding work, the solid and well-thoughtout construction of both machines represents the latest in modern and application-friendly industrial design. The Multirex CNC features innovative and robust clamping technology specifically developed to guarantee the precise machining of solid timber components. The robust construction of the Multirex offers stock removal performance that is expected for solid wood applications. The stability of the traveling column has been optimised using ‘finite element software’ which has resulted in a low dead weight, combined with high loading capability, extreme acceleration values and exceptional dynamics. With the integration of intelligent software and sophisticated technology, CNC processing centres offer increasingly powerful manufacturing solutions whose intuitive and user-friendly interface considerably shortens operator training. Open software architecture means that no ongoing licence fees are needed which might restrict future choice and company development. The perfect processing centre for any business that needs flexibility combined with economy; the Multirex is unique in its price category.

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The Multirex 7125 and Multirex 7225 offer almost unlimited possibilities in five-axis machining

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Above and right: the Cube Plus is the latest version of Weinig’s easy-touse four sided planing solution providing simple and robust machining

Its unique capabilities enable customers to develop products for the market, rather than having to work to the limitations of a machine. Weinig’s solid wood processing solutions bring economy and craftsmanship back to CNC manufacturing, be it for batch size one or mass production.

Precise positioning with VarioGrip

CNC processing means that traditional methods requiring significant skill and individual tolerances can be created today with ease. Just a few clicks of a mouse are needed to start the process and, with the utmost precision, bespoke work such as mortised door frames or dovetail joints are created with production efficiency. left and below: Weinig’s solid wood processing solutions bring economy and craftsmanship back to CNC manufacturing

Four-sided planing has never been so easy In day-to-day work, users need machinery that is both robust and simple to operate. The Cube Plus delivers precisely this for easy planing up before CNC production. The Cube Plus is the latest version of Weinig’s easy-to-use four sided planing solution. With nearly 100 of the original Cubes sold in the UK, the additional advantages of the Cube Plus make this simple processing machine a must-have for every workshop and production line. Exceptionally simple setting is supported by automatic adjustments, and the MoulderPreView green and red lasers clearly show exactly how much will be planed off before the timber goes through. The Cube Plus creates straight, dimensionally accurate, 90° right-angled workpieces in a single pass. New developments for the CubePlus include a larger 10in touchscreen, improved chip extraction, noise reduction, and The EasyLock knife change system enables the operator to change the knives without dismounting the cutterhead. Weinig Expo UK - Innovation Centre for Manufacturing Excellence The UK has a brand new centre of technical excellence. Located in Abingdon, Weinig Expo UK is an innovation centre for manufacturing excellence, which houses more than 20 of the latest machines from Weinig, sister company Holz-Her, and modern classical machines from Hofmann. 01235 557600 sales@weinig.co.uk weinig.co.uk

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48 CNC machinery and equipment

Nesting with CAD+T An efficient nesting process starts with software, ends with ready parts and offers a faster and more efficient material handling within the production process. CAD+T offers – for more than 28 years – complete software solutions for the interior design and furniture manufacturing industry. One of the main topics for manufacturing is nesting. Nesting is a key operation for machining of board materials like MDF, plywood or particleboard. The goal is to achieve an ideal machining result, marginal wastage and the improvement of production flow. Nesting can be done with CNC machines, beamsaws or with advanced tools 3D nesting. Using CNC machines allows users to cut and run all further successive operations only on one machine. So far the digital part data could have been loaded to the machines’ software but needed to be aligned manually by an operator in order to run the nesting. CAD+T now offers a nesting tool which takes the CNC programs directly from the shop floor drawings, nest them and send the correct machine data in the right format directly to the machine. The software recognises automatically material and grain

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directions and chooses the right tool as well as the production process. This data can directly be used on the machine and doesn’t require any manual check. Advantages of CNC machines with more than one processing head is the possibility to manufacture 3D pocket cutouts using different broaching strategies, the speed-up of tools for long operations and the selection of the right tool to achieve the highest quality of the surface. Using nesting sometimes leads

as well to rethink your construction principles. What used to be done with drillings and dowels, can now be done with groove and rabbet. CAD+T offers different options for your production process and post processors for any established three- and five-axis CNC machines. Next to the nesting on CNC machines, CAD+T offers a solution for nesting on beamsaws. An intelligent sequencing, automatic shredding of material offcuts to achieve short processing times for wastage materials, handling of

several jobs at the same time and the highest cutting quality, mark the software. Powerful, configurable post processors cater for optimal performance of your machine for 3D Nesting. The software also supports as well robot systems for feeding and allow you to define 3D cut-off regions. CAD+T presented its latest developments and products at the W18 in Birmingham and would like to say thank you to the visited its stand. www.cadt-solutions.com

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CNC machinery and equipment 49

How the right tooling helps you get the best return from your CNC investment CNC machines are a significant capital investment for any company. Small but expanding joinery and furniture manufacturers, right through to international production companies with world-class manufacturing facilities turn to CNC machines to streamline their business, and increase production and profitability. So, with easy-to-use modern technology helping fill the skills gap and increase flexibility, why isn’t it going quite to plan? “We hear about all sorts of different production and manufacturing issues, from poor finish right through to noise,” says Leitz Tooling sales manager Brian Maddox. “Companies large and small rely heavily on their CNC machines, so issues like short tool life and product rectification can become serious problems which affect their bottom line.” Working with Leitz, two market-leading British caravan manufacturers, Coachman and Elddis discovered it was the tooling on their CNCs which was holding them back. Both Elddis and Coachman had been experiencing increasing pressure on production and needed to get product to the assembly departments faster to meet demand. This could be considered a ‘good’ problem, but it is one both companies recognised as a serious issue which had to be resolved. Coachman Caravans has a reputation for producing high quality, well-built products. Steve Marsh, Coachman’s machine shop manager says: “The diamond nesting routers on our CNCs were lasting two or three working days. We had to constantly check the boards and tool for clogging. The frequent down time alone was a big problem.” The diamond nesting routers from Coachman’s previous tooling supplier were less than half the price of the equivalent offered by Leitz, but once the whole production cost was evaluated, the solution was clear.

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“Leitz diamond nesting router is very impressive. Its first run lasted 37 days on the machine and we got through almost 12 times the number of sheets with no clogging, vastly reduced noise, a great finish and double the feed speed. With more diamond edges giving an up and down cut, it’s just a far superior product.” Elddis started life as a manufacturer in 1964. In the 50 plus years since, the company has expanded and today includes some of the UK’s most well-known and

best-selling brands. All caravans and motorhomes are manufactured in the company’s County Durham production facility, which employs 350 skilled staff. Both Elddis and Coachman have similar CNC routers, but used tooling products from different suppliers. Brian Jackson, production manager for Elddis says: “To try and help with the finish we were running the previous diamond nesting router. It was noisy, and after the first service, the tips were coming off. We went

to Leitz for a solution, and they delivered on everything we needed.” Brian Maddox says: “This experience isn’t just limited to caravan production, or CNC manufacture for that matter. We solve issues like this across the spectrum of manufacturing of all scale and type every day.” Leitz works with companies before they make individual or additional machine investments, looking at the products the customer makes, through to the right tooling for the jobs. This helps the company decide on the right specification for the machine so they are well informed and prepared before they seek proposals from machine manufacturers. “Our tools give an excellent finish, which means less sanding and rectification, less coating and ultimately, lower costs. Companies can become fixated on the purchase price of tools, but correct, quality tools can have a fantastic positive impact on other costs,” continues Brian. “You have to ask yourself, what would you pay for 12 times the productivity from the same tool?” Coachman’s Steve Marsh says: “Buying quality makes all the difference.” Leitz Tooling UK Ltd. is an ISO 9001:2015 certified company. Every tool from Leitz is manufactured to BS EN847 1-3, which means every tool is tested to a high standard of accuracy and safety, helping prolong the life of the tool and, ultimately, the machines on which they are used. 01279 454530 salesuk@leitz.org www.leitz-tooling.co.uk www.shopuk.leitz.org

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50 CNC machinery and equipment

Essetre proceeds further in UK Essetreâ&#x20AC;&#x2122;s pedigree is clear having worked with some of the most important Italian manufacturers, such as Lube, FAB, Arredo 3, Aran and the Atma Group, where the production systems were organised and managed with extreme simplicity and processing speed. In the UK, Roundell Manufacturing has joined Rixonway in becoming another great partner. As one of the premium suppliers to the UKâ&#x20AC;&#x2122;s house builders of bespoke kitchen, bedroom, bathroom and home study furniture. Roundell is a family-owned business with more than 40 yearsâ&#x20AC;&#x2122; experience working in the sector, successfully supplying from its manufacturing base at Washington in the north-east of England. Roundell Manufacturing has a reputation for delivering a high quality product with first class service. The company continuously invests in its products, its people and its infrastructure to support this performance level. The company has recently strengthened for 40 years, designing and manufacturing CNC woodworking machinery and distributing to all over the world with a satisfaction customer base. 00 39 0445 365999 commerciale@essetre.com www.essetre.com

its manufacturing capacity with Essetre and contract management ensuring it meets its ever increasing sales performance. The Fusion lines are able to cut and edge the bars at the same time. Unlike the traditional system which implies sawing the bars, edgebanding and or square-edge banding machines, this smart system realises twice the production, occupying half the space, using the latest edging and finishing systems with high technology. Roundell Manufacturing brought in a complete automatic line with CNC stock- and loading-management, the Essetre Fusion, a buffer and CNC for the special products, wrapping machine and automatic CNC for unloading the parts in different stock for the proper delivery management. To complete the plant, a supervisor software is integrated in order to have full control of the line, both in production and in the office. Next year, Essetre will have been in business

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52 CNC machinery and equipment

Maka unveils new PM Modular CNC solution

The five-axis specialist will launch its new flagship at the W Exhibition.The new Maka PM-Modular features the same underpinings as the PM-270, with Added value and higher performance. Being, modular, it’s available with a range of options including a three-axis or fiveaxis head PM170, or both on the PM270. The PM Modular is quicker and easier to setup, and operates at high speed, thereby making this new model ideal for both bespoke and high volume joinery production, especially suited for large-scale hardwood timber joinery. Maka’s Click system Pods provide secure, precise workpiece clamping every time.

Available with lengths of four, six and eight metres, widths of 1300 and 1600 mm, and a generous Z axis capacity of 400mm. The POWER-Maka spindles are now standard, delivering greater power, flexibility, life, and longer warranty! There’s also a choice of tool magazines. The PM-Modular can also be supplied with either a matrix vacuum table, or the original Pod and Rail table, making the machine ideal for both panel processing, and for solid joinery. With the new model comes added visibility and accessibility too. Following research into improving safety and the user’s experience, the PM Modular now features newly designed

hoods which open up the whole front, greatly contributing to safety, and facilitating maintenance and setting. MD Iain Young explains: “As the range of applications for the PM270 had grown, so had the variety and cost. The PM Modular addresses this, stripping back to the best essentials, to provide an all-round solution with a high level of flexibility and performance. In the process we’ve greatly improved the price. It’s a natural progression, bundling the most sought-after options, without compromising quality or performance.” www.maka.com

The new Maka PM Modular – an uncompromising CNC solution for all Images copyright of Maka

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CP TOOLING & MACHINERY LTD

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There is sure To be MAKA Know-how inside, And ouT ! MAKA â&#x20AC;&#x201C; your technology partner for 5-axis CNC cutting systems from wood across composites to aluminium. Sophisticated, individual manufacturing systems have been our core competence for more than 60 years. Regardless of the industry you are active in â&#x20AC;&#x201C; on the basis of our globally tried-and-tested machine portfolio, we develop a solution together with you. Perfectly customised to your requirements, innovative and reliable. Turn our creativity into your success. Talk to us. MAKA Machinery uK Ltd. C5 Horton Park IE., Hortonwood 7, Telford Shropshire TF1 7GX Tel: 019 52 - 60 77 00, Email: iy@makauk.com

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CNC Spezialmaschinen

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54 CNC machinery and equipment

Axminster unveils new trade CNC tilting spindle moulder

IT B U Y AY! D O T

116

Materials, fittings & components

MATERIALS, FITTINGS & COMPONENTS 3M Gorseinon Road Penllergaer Swansea West Glamorgan SA4 9GD 01792 893021 www.3m.comuk A Perry Doulton Road Cradley Heath West Midlands B64 5QB 01384 414000 www.perrytrade.co.uk ABC Ironmongery ltd The Coppice Barn Darley Abbey Mills Derby DE22 1DZ 01332 381222 www.abcironmongery.co.uk Abet Ltd 70 Roding Road London Industrial Park London E6 6LS 020 7473 6910 www.uk.abetlaminati.com

Available to buy directly at the W Exhibition on the Furniture &

Joinery Production Stand - J600 http://bit.ly/fp-connect

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Abrabond Ltd Unit 1-2 Whit Lodge Hoofarm Industrial Estate Hoo Farm Industrial Estate Kidderminster Worcestershire DY11 7RA +(44) 01562 753334 www.abrabond.co.uk Accuride International Ltd 15 Glenbrig Brackmills Industrial Estate Northampton Darvel Ayrshire NN4 7AS 01604 761 111 www.accuride.com Ace Adhesives Shenstone Drive Northgate Northgate Aldridge Walsall WS9 8TP 01922 459 393 www.aceadhesives.co.uk Adco Uk Ltd Passfield Business Centre Lynchborough Road Passfield Liphook Hampshire GU30 7SB England 01428 751755 www.adco.co.uk

Adfix Riplingham Crossroads Westoby Lane Riplingham Hull North Humberside HU20 3XT 01482 222100 www.adfixtrade.co.uk

162 Armac Martin 160 Dollman Street Duddeston Birmingham West Midlands B7 4RS +(44) 0121 3592111 www.armacmartin.co.uk

Adhesive Solutions Limited The Old Print Works 65 Church Street Littleborough Lancashire OL15 8AB 01422 524023 www.adhesivesolutionsltd.co.uk

BDK Levington Park Bridge Road Levington Ipswich Suffolk IP10 0JE 01473 659059 www.bdk.uk.com

Advance Tapes Group Ltd Westmoreland Avenue Thurmaston Leicester Leicestershire LE4 8PH 01162 510191 www.advancetapes.com

B I M UK Unit 1 Osman House Prince Street Bolton Lancashire BL1 2NP 01204 366997 www.bimuk.com

AFS Biomass Ltd Downs Business Centre 29 The Downs Altrincham Cheshire WA14 2QD 0844 579 1002 www.afsbiomass.com

B S W Timber Group Newbridge Sawmill Newbridge-On-Wye Builth Wells Powys LD2 3RU 01982 552406

AirPress Developments Ltd. 5 Scott’s Close Downton Business Centre Downton Salisbury Wiltshire SP5 3RA 01725514426 www.airpress.co.uk

BA Components Derryloram Industrial Estate Cookstown Tyrone Ulster BT80 9LU Ireland www.byba.co.uk Banbury Plastic Fittings Ltd Units 9 And 10 The Spinney Akerton Oaks Business Park Banbury Oxfordshire OX15 6EP 0844 7766800 www.bpfonline.co.uk

Barberan SA Pol Ind Cami Ral - C/galileo 3-9 E-08860 Castelldefels Castelldefels E-08860 Spain +34 936 350 810 www.barberan.com

Alpi Spa Viale Della Repubblica 34 Modigliana Modigliana Fc 47015 Italy +39 0546 945411 www.alpiwood.com

Basta Parsons Ltd Basta Parsons Ltd Ballina Road Tubbercurry Co. Sligo F91 HC92 Ireland +353 719185032 www.bastaparsons.com Bayram Timber Ltd Gibson Lane Melton North Ferriby North Humberside HU14 3HF 01482 633388

Bibielle Uk Ltd 5-7 Elizabeth Business Park Tigers Close Wigston Leicestershire LE18 4AE 0845 222 3131 www.bibielle.co.uk

Materials, fittings & components

Alfa Foils Ltd Hinton Court Hinton Whitchurch Shropshire SY13 4HB 01948 668000 www.alfafoils.co.uk

Apollo Chemicals Ltd Unit 20 Sandy Way Amington Industrial Estate Tamworth Staffordshire B77 4DS 00182 754281 www.apolloadhesives.com

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Bennett Architectural Aluminium Unit 3 Rosevale Business Park Newcastle Staffordshire ST5 7UB 01782 566512

Akzo Nobel 101 Finsbury Pavement Moorgate London EC2A 1RS 020 7932 9900 www.akzonobel.com

Blum UK Madeville Drive Milton Keynes MK10 0AW 01908285700 Www.blum.com

Bond It Unit G16 River Bank Way Lowfields Business Park Elland West Yorkshire HX5 9DN 01422 315300 www.bond-it.co.uk

Bondloc UK Ltd Unit 1 Bewdley Business Park Long Bank Bewdley Worcestershire DY12 2TZ 01299 269269 www.bondloc.co.uk Bondrite Adhesives Ltd Unit 3H Sileby Road Industrial Estate Barrow-Upon-Soar Leicestershire LE12 8LP 01509 815 550 www.bondrite.co.uk Bostik Common Road Stafford Staffordshire ST16 3EH 01785 272727

Trade Services

TRADE SERVICES

Beardow & Adams (Adhesives) Ltd 32 Blundells Road Bradville Milton Keynes MK13 7HF 01908 574000 www.beardowadams.com

116 Materials, fittings & components

125 Edgebanding 126 Fabric, leather, bedding & upholstery materials 127 Fittings and structural elements

139 Semi-finished products 142 Surface treatment 154 Timber and board materials

20-20 Technologies Ltd. Inca House Trinity Road Eureka Science Park Ashford Kent TN25 4AB Great Britain +44 (0) 1233 635566 www.2020spaces.com 5D Engineering Moritzburger Weg 67 Dresden D-01109 Germany 00 49 351 8834100 www.5d-engineering.com Airblast Limited 26 King Street Industrial Estate Langtoft Peterborough PE6 9NF 0845 7697225 www.airblast.co.uk Allwood Machinery Essex Ltd Unit 3 Galliford Road The Causeway Maldon Essex CM9 4XD 01621 859477 www.allwood.co.uk Altendorf Maschinenbau GmbH & Co Kg Wettinorallee 43-45 Miaden D-32429 Germany +49 571 955000 www.altendorf.com American Hardwood Export Council Unit 20.1 20-22 Vestry Street London N1 7RE 020 7626 4111 www.americanhardwood.org/ Apex Auctions 69 Middle Street Brighton East Sussex BN1 1AL 01273 224466 www.apexauctions.co.uk Ardis Information Systems NV Aardenburgkalseide 254 Maldegem Belgium 9990 Belgium + 32 (0)50 72 89 89 www.ardisus.com

Bostitch UK 210 Bath Road Slough Buckinghamshire SL1 3YD 0870 1 630 630 www.bostitch.co.uk

Ariston Media Service GMBH Max- Planck- Str.27A D-50858 Cologne 50858 Germany +49 (0)223418120 www.ariston-media-service.de/

Brenntag UK & Ireland Ltd 5100 Daresbury Park Daresbury Warrington Cheshire WA4 4GE 01928 717071 www.brenntag.co.uk

www.gmgconnect.com

Articad Ltd 3-5 Rickmansworth Road Watford Hertfordshire WD18 0GX +(44) 01923 888101 www.articad.com Assa Abloy Entrance Systems Ltd Unit 9 Windmill Business Village Brooklands Close Sunbury-On-Thames Middlesex TW16 7DY 03330 063443 www.assaabloy.com Autool Grinders Ltd Padiham Road Sabden Clitheroe Lancashire BB7 9EW 01282771838 www.autool.co.uk Avencia Public Relations 5 Station Road Birch Vale High Peak Derbyshire SK22 1BP 01663 749354 www.avencia.co.uk Avocet Hardware Supplies Ltd Brookfoot Industrial Estate Brookfoot Brighouse West Yorkshire HD6 2RW 01484 711700 Axminster Power Tool Centre Unit 10 Weycroft Avenue Axminster Devon EX13 5PH 0800 371822 www.axminster.co.uk Axminster Tool & Machinery Ltd Unit 10 Weycroft Avenue Weycroft Avenue Millwey Rise Industrial Estate Axminster Devon EX13 5PH 00800 371822 AXYZ Automation UK Ltd Telford 54 Business Park Nedge Hill Telford Shropshire TF3 3AL 01952291600 www.axyz.co.uk Benfleet Forwarding Ltd 5-6 Hovefields Court Hovefields Avenue Basildon Essex SS13 1EB 01268 722480 www.benfleet.org

www.gmgconnect.com

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Blackdown Asset Finance Buckland House Westpark Wellington Somerset TA21 9AD 01823 663737 www.leasingprogrammes.co.uk BPS Associates Viewpoint House 5 Mosslea Road Whyteleafe Surrey CR3 0DR 02086452433 www.bpsmarketingandpr.co.uk Bray Solutions Lakeview Office Suite Kings Cliffe Industrial Estate Kings Cliffe Road Wansford Peterborough PE8 6PB 01780 784875 www.braysolutions.com

Carat Global 10 Triton Street London NW1 3BF 0207 430 6000 www.carat.com

161

Carat Ltd 117-119 Portland Street Manchester M1 6ED 0161 228 3909 www.carat.com CDM Graphics Castle Barn Pencelli Brecon LD3 7LX 0293 888978 www.cdmgraphics.com Cellarmasters Uk Unit 4 Woodland Close Clipstone Village Mansfield Nottinghamshire NG21 9BF 01623 644444 Character Communications The Old Bakery 63 Bradford Street Bocking Braintree Essex CM7 9AT 01376 334 721 www.charactercomms.com

Trade services

Brown & Carroll London Ltd Brown & Carroll Works Honywood Road Basildon Essex SS14 3DT 01268 243850 www.brown-carroll.co.uk CMS 10 Caisteal Road Cumbernauld Glasgow Lanarkshire G68 0FS 01324 841398 CAD+T Consulting GmbH Gewerbepark 16 Ansfelden 4052 +43 7229 83 1000 www.cadt-solutions.com

Calderbrook Woodworking Machinery Ltd Unit 7 New Line Industrial Estate The Sidings Bacup Lancashire OL13 9RW 01706 873344 www.woodworkmachinery.co.uk Cammegh Davies Fleming 2 The Stables Tanners Court Tanners Lane Romsey Hampshire SO51 6DP 01794 83 00 42 www.cammegh.co.uk

CIB Communications Ltd Riversway Leatherhead Bridge Guildford Road Leatherhead Surrey KT22 9AD 01372 371 800 www.cibcomms.co.uk Clear b2b 2-4 Park Street Gloucestershire Cirencester

GL7 2BN 01285 626000 www.clearb2b.com Clear Communications Ltd 30 Queen Mary’s Avenue Watford Hertfordshire WD18 7JP 0208 248 3666 www.clearcoms.co.uken-gb/home Clearbox Communications 69 High Street Holywood Ulster Northern Ireland BT18 9AQ 028 9562 2600 www.clearboxcommunications.com

161 Trade Services 167 Auctions Cleaning and Maintenance Consultancy 168 Cut and edge Finance and insurance Health and Safety Joinery installers 170 Machinery and equipment installers Packaging Powder coating PR Marketing & Communications 172 Recycling and Reprocessing Research and testing Restoration and repair specialists Shows and events Software 173 Trade bodies Training and tuition Transport and logistics 174 Used machinery and equipment Workwear 19/09/2018 14:51

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Biesse Group UK Ltd Lamport Drive Heartlands Business Park Daventry Northamptonshire NN11 8YZ 01327 300366 www.biesse.com

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State-of-the-art technology is used in this machine to precisely control the speed, height and tilt. This gives the user optimum accuracy with every profile that is moulded. The CNC spindle moulder runs off an innovative Siemens control system to make it exceptionally easy to adjust the speed, height and tilt giving an optimised accuracy and enabling the ability to achieve perfect results. The touchscreen control makes it easy to adjust the machine, while the eye-level position of the screen makes it clear to read. A high performance motor of 5kW drives the machine and gives extraordinary torque to the cutter block enabling clean and accurate cuts. The robust, finely ground, cast iron tables allow for easy workpiece travel whilst also reducing any chances of corrosion. This spindle moulder centres around a laser-cut steel chassis, robotically welded giving a strong, stable shell. The strong material

increases the lifespan of the machine as it protects it from knocks and absorbs any vibration. Additionally, the use of steel improves the accuracy of the machine in that a good stable base is very important. Steel also has a natural frequency of oscillation and therefore reduces any potential vibration. A sliding table, measuring 1250mm x 310mm, comes with the spindle moulder. With a travel of 1500mm, it is equipped with a large support table. The sliding table also has a telescopic fence with a maximum length of 2850mm, twin length stops and a digital display of angle settings. This machine not only represents superb build quality but it also delivers engineering excellence to the workshop, able to take on virtually any task in a large workshop. The innovative features and unprecedented technology make this spindle moulder simple and easy to use. 0800 371822 www.axminster.co.uk

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Axmins AT&M

NEW Axminster Trade machines …surpassing the expectations of the trade user!

Axminster Trade

Eagle 305S CNC Tilting Spindle Moulder

£6,855.00 Ex.vat

Code 104478

With state-of-the-art technology to precisely control speed, height and tilt, giving you optimum accuracy with every profile you mould. • Large precision ground cast iron table

• Laser cut heavy steel frame, powder coated for protection

• Centralised control with Siemens 7” touchscreen

• Sliding table with heavy duty cross cut frame

• Programmable spindle speed, tilt and height

• High performance 5kW motor

Machines designed and built to meet the growing demands of trade customers and serious woodworkers. They have all been chosen for their uniqueness and/or build quality. Perfect for bespoke furniture and joinery makers, small scale kitchen and bathroom producers and keen home woodworkers wanting a higher specification machine.

Quality has never been so affordable. For more information or to arrange a demonstration or visit from one of our Technical Consultants contact Business Services, call 0800 371822, email abst@axminster.co.uk or search axminster.co.uk Please note that prices may be subject to change without notice.

Axminster • Basingstoke • Cardiff • High Wycombe • North Shields • Nuneaton • Sittingbourne • Warrington 9.7/10 Pages FINAL.indd 55 AxminsterOct18.indd 1 AT&M_F&JP_Oct_2018_ad.indd 1

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56 KBB fittings and components Taka and WPR supply products and solutions for the wood/furnishing sector.

A single partner for every application Taka is a leading producer of HMPUR (hot-melt polyurethane reactive) and its sister company WPR produces profile- and panelwrapping machines: together, they offer a 360° service. Taka says it anticipated the requests of the market and has developed products that can fulfil any application requirement.

Versatility 2308.28P – Profile Lamination – Excellent wettability also on difficult materials, such as paraffin-containing MDF, thanks to its medium-to-long open time. Its low viscosity makes it possible to obtain top quality finishes with an excellent peeling test and high production speed – up to 60m/min.

F Prem

Strong bond strength 2308.25P and 2308.25PV – Profile Lamination – the strong initial bond strength of these adhesives solves the issue of CPL gluing also on profiles with quite complex geometries.

Excellent adhesion to PET and PVC, without primer, with the elimination of the cost of primer application on foil.

High gloss finish 2308.1T Flat Lamination – its special formula with a long open time makes it possible to attain top results in terms of shine/finish.

Roller coater application 2308.11 Flat Lamination– Hot Melt polyurethane with a long open time – 10-13 minutes – developed for the production of flat panels

H A K D W F H H K W

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with high-gloss foil, including thicknesses in excess of 1mm, with especially shiny results. Edgebanding 3308.20 Edgebanding– Versatility in the presence of different types of edges and thicknesses. Long open time and excellent stability inside the machine, especially during the weekend stop. 3308.5 Edgebanding – Clear glue line with long open time. Thanks to its special formula, this glue can be used on the edges, where the glue needs to be invisible. During the

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years, it has also been used in the post-moulding of inside door stops, improving their water resistance. With the aim of being an active partner for its customers, Taka opened a new plant at the end of 2016, the Taka 3 thus tripling its output capacity. The new application laboratory within Taka 3 is at customers’ complete disposal. For further information, please contact Taka’s UK agent, Mike Dean at Adhesive Solution Ltd. adhesivesolutions@ btinternet.com profilewrappingsolutions.co.uk

ArchitecF erpagH 834_SC DrawFull H Furnitur K Hinges W Handle Kitche Wood

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SCFJan Full pag 834_SC

SCF

Premier supplier of furniture fixings and hardware

RUBIO MONOCOAT OIL PLUS 2C is a product of the newest generation which colours your wood and protects it in one layer. The combination of the oil (A) and the accelerator (B) guarantees a quick drying. Can also be applied as renovation and maintenance oil on surfaces which are treated with RMC Oil. SPECIFIC FEATURES: • Colours and protects in 1 layer • 40 standard colours that can be blended for unlimited possibilities

are w d r a h d n a gsfixings n i x fi e Premier supplier of furniture and hardware r u t i n Drawer Runners r u f f o r e pli p u s r e Furniture Fittings i m For a copy of e Pr

• Enhances the natural look and feel of the wood

Architectural Ironmongery

• Environmentally friendly: 0% VOC!

SOFT CLOSE MAGNETIC CATCH THE “QUIET MAGNETIC CATCH” This patent pending catch is speciﬁcally designed for high quality inset cabinetry & furniture, but will work well in any situation that you usecatalogue ourwould new a standard magnetic catch.

Hinges

please call us on

• Does not contain any water or solvents • Easy to maintain

• No overlaps or starting marks

• Durable protection Handles & Knobs Designed uniquely for SCF Hardware for use on traditional Cabinetry Architectural Ironmongery • Minimal use: 30 - 50 m2/L and doors. The magnetic catch allows for soft closing of butt hinged 01202 857140 Kitchen Hardware doors yet at the same time is easy to open. The two powerful neodymium • Can be applied to all wood or go to our Drawer Runners magnets exert sufficient force to pull in even mildly types, furniture as well as floors Wood Carvings & Turnings warped doors and even prevent warpage. website (solid wood, veneer, MDF, ...) Furniture Fittings For a copy of • Very wear-resistant our new catalogue Hinges 5 different finishes: • Water-resistant, ideal for kitchens White oak please call us on and bathrooms Handles & Knobs Cherry Walnut • Heat-resistant 01202 857140 Kitchen Hardware Maple • Very fast curing: 80% in 2 days or go to our Mahogany Wood Carvings & Turnings www.scfhardware.co.uk • A short ‘dry’ maintenance website

period: after 5 days, the surface 2 different sizes: can be cleaned with water and Single (sold in pairs) used in a 1 door application soap SCFDouble Hardware Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 f: +44 (0)1202 884419 e: sales@scfhardware.com (sold Ltd, singly) used in a 2 door application

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Architectural Ironmongery

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Drawer Runners SCF Hardware Ltd, Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 ongery m n o Ir l a r u Furniture Fittings t For a copy of Architec s r our new catalogue nne Hinges Ru erpage.indd 834_SCF Advert1297x216mm.indd 1 DrawFull please call us on s Knobs Fitting& Handles Furniture 01202 857140 Kitchen Hardware Hinges or go to our obs n K Wood Carvings & Turnings & s le website Hand e ardwar Kitchen H gs s & Turnin g in v r a C Wood

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f: +44 (0)1202 884419 e: sales@scfhardware.com

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.uk o c . www.scfhardware.co.uk e r a w d r m www.scfha rdware.co les@scfha

4419 e:e:sasales@scfhardware.com 2 88884419 SCF Hardware Ltd, Unit 1 Brook Road, Wimborne, Dorset BH21 2BH t: +44 (0)1202 857140 f:4+44 (0)1202 + 4 (0)120 f: 0 4 1 7 2 85 +44 (0)120 1 2BH t: 2 H B t e rs 13:50 e, Do 27/03/2014 , Wimborn d a o R k o it 1 Bro Pages FINAL.indd 57 Ltd, Un 1 24/09/2018 SCFJan18.indd 1 re 18/12/2017 17:04 Full page.indd 27/03/2014 13:50 834_SCF Advert1297x216mm.indd 26/09/2013 12:03 16:58 wa SCF Hard

58 Products

OVVO strengthens position in tool-free assembly solutions with new launches OVVO, the multi award-winning, innovative tools-free assembly solutions company, continues to lead the way in developing and bringing to market connection systems and solutions that deliver significant benefits to manufacturers. The latest additions to its range include the invisible V-1230 Connection system and a tool-free Drawer Slide Connector, both of which significantly extend the range of applications in which OVVO can be utilised. The new solutions are being demonstrated in applications including kitchen cabinets, cabinet to cabinet assembly, invisible shelf assembly, and end panel alignment at the W Exhibition on stand K405. The new ‘invisible’ V-1230 connector incorporates all features of the Interzum 2017 Best of the Best award-winning V-0930 in a

format that is ideally suited to high grade particle board of 15, 16 and 18mm thickness, and is available

in both permanent and knockdown versions. It is also compatible with leading high-end materials, such as high pressure laminates, composite material and solid woods.

The OVVO Drawer Slide Connection System is a unique fitting for mounting drawer slides to panels. It uses the innovative properties of the multi awardwinning OVVO connection system to allow a drawer slide be fastened accurately and easily to a processed panel, with no requirement for the use of any measurement or alignment tools or similar installation jigs. Perfect alignment of a drawer slide’s position can be easily achieved on opposite side panels using any nesting machine to mill the housing profile. The properties of the drawer slide connector then allow for the drawer slide to be locked in place, saving valuable time for the operator. The new OVVO V-1230 connection system and Drawer Slide Connector are available now. 00 353(42) 937 0070 sales@ovvotech.com www.ovvotech.com

Above: V-1230 in chipboard, and below, perfect drawer slide alignment

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Connect with more customers From joinery firms and furniture manufacturers to architects and boat builders, Connect can help you locate the contacts you need. If you’re looking to source edgebanding, a CNC machine or drawer slides, Connect is the resource that will provide options. Connect contains thousands of listings including machinery & equipment; materials, fittings & components; trade services as well as manufacturers & specifiers. For just £95 inc postage, the Connect Package comprises a copy of the First Edition of The Furniture & Joinery Trade Directory, unfettered access to the Connect website including quarterly updates, plus an annual subscription to Furniture & Joinery Production.

Call 01424 774982 or sign up online at http://bit.ly/fp-connect

“Eventually everything connects: people, ideas, objects. The quality of the connections is the key to quality per se.” Charles Eames

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DecPan

Serica, the new standard in luxury super-matt

-lamination Serica is the ultimate premium finish and the latest addition to the dp-specialist range. This robust PVC is silky smooth to touch and adds a luxurious supermatt statement when laminated double sided to MDF or dp-lite Hollowcore board. With anti-scratch and antifingerprint technology, Serica is designed to cover all types of furnishings in homes, offices and stores. In case micro-scratches occur, the surface can be easily repaired using a simple iron. The PVC’s resilient nature means it does not require a protective film, easing the manufacturing process. Available 1220mm wide and stocked in 11 unicolour designs as well as a further 19 colours deliverable on short lead times.

“The best performing super matt finish, setting a new standard on the market ”

Contact us for more information: Century House, Premier Way, Lowfields Business Park, Elland, West Yorkshire HX5 9HF t: +44 (0) 1422 658341 e: info@decorative panels.co.uk decorativepanels.co.uk

According to a leading European manufacturer of furniture frontals.

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62 Surfacing and coating Gallito Ltd, a member of the DCS Group of companies, has recently installed a comprehensive product finishing facility for the UK’s premier manufacturer and supplier of themed props and accessories.

Hero’s welcome for Gallito MD Based at Thorp Arch Estate, near Wetherby in West Yorkshire, Event Prop Hire provides a (literally) incredible range of goods on hire for any kind of themed event; ranging from indulgent private parties, to glamorous corporate events, new product launches, and have even adorned the sets of Strictly and X-Factor. Event Prop Hire was founded 15 years ago by co-directors Matthew East and Rosie Ellis – the duo had studied together through university, graduating in 2002 with degrees in Entertainment Design and dreams of setting up in business designing, building and selling props. Within a couple of years, those dreams had become reality and the business, originally

called Scenecraft, was operating from a 150m2 workshop and selling props ranging from alien costumes to giant sets of teeth. Many of the company’s clients were involved with the events industry and, from early on, it became apparent that the themed props they were being commissioned to build would generally be used just once… and then scrapped. It occurred to Matt and Rosie that it would be much more cost-effective for their clients if they were able to hire the props, certainly much less wasteful, and potentially a much more lucrative business model. The upshot of this inspired notion was a relocation of the business to larger premises, employment for an extra pair of hands, a

company van… and a reincarnation of the business as Event Prop Hire. Event Prop Hire rapidly acquired a reputation for exceptional quality and service within the industry and, over the next few years, as the company’s client base grew exponentially, Event Prop Hire grew to meet the demand. In 2014, with its head office and manufacturing facility located on the outskirts of York, the company had accumulated tens of thousands of stock items which were now being stored in rented warehouse buildings at Thorp Arch Estate. With around 60 employees operating across the two Yorkshire sites, the company took another giant step forward by opening a showroom in The City of London, close to

Gallito’s Mark Carson (right) got quite a welcome on his visit to inspect a recent installation – Matthew East (left) co-director at Event Prop Hire, is pictured second from left!

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The Hulk getting a makeover before being dispatched to another office party

Aldgate Tube Station; giving Event Prop Hire a shop facilities including 3-D scanning, three and four-axis window on the doorstep of three quarters of the CNC machining, as well as a design and print studio company’s expanding clientele. – and all of these facilities are enjoyed to the full by In 2017, with turnover now exceeding £3 million, this a team of passionate professionals, each skilled in continued growth had in no small way been due to the different areas of expertise. company’s commitment to quality and service, and in In setting up the new production facility, the directors order to sustain this ethos the decision was taken to recognised that investment in the best available plant streamline the business by and equipment was a bringing admin, manufacturing major contributory factor and storage under one roof. in their quest for unrivalled ““This has been an The availability of one vast quality of finish. And, when interesting and novel space at Thorp Arch provided it came to procuring design the obvious solution, and the and construction of new project for our team at company’s new headquarters enclosures for the finishing Gallito,” commented Mike is spread across some department, a Google 13,500m2, storing thousands search for prospective Lodge, “and you can’t help of props and housing a suppliers turned up an but smile when you walk brand new, custom-built ace within half a mile of manufacturing facility. their new premises, on the through the warehouse at Before this major step could same industrial estate… Event Prop Hire” be accomplished successfully, Gallito has been a plan to deliver a smooth involved with the design, transition of production from manufacture, and York to Thorp Arch had to be put in place, with the installation of quality spray booths and paint finishing assurance that the new manufacturing facility was systems for over 40 years, and has itself expanded fit and ready from the get go to create new bespoke rapidly since becoming part of the DCS Group of props, repair and maintain existing stock, and to companies. Today, Gallito offers advanced, costconstantly prepare items for dispatch to an event in ‘as effective solutions, and a capability that extends from good as new’ condition. standard spray booths and ovens, through to turnkey Event Prop Hire now has state-of-the art production finishing systems.

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64 Surfacing and coatings

Utilising 3D scanning and the latest engineering design software, Gallito created detailed drawings and a virtual 3D representation of the proposed facility before any construction work commenced

Gallito’s sales manager, Mike Lodge, handled the initial enquiry and, following site visits and discussions with Matt to assess the requirements, was able to present a proposal to Event Prop Hire which fully met the company’s needs for a range of different sized enclosures; providing a series of clean, safe areas for carrying out a multiplicity of manufacturing and maintenance tasks – but all with the same common requirement for efficient and effective extraction of potentially harmful fumes and particulates. “Matthew knew what he wanted to achieve from the installation of new spray booths and enclosures, and it was then our job to interpret

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those requirements and come up with a design that fulfilled all his needs, and provided an extraction capacity that would cope effectively and easily with the many and varied demands of the manufacturing and maintenance departments,” Mike Lodge explained. Before commencing on any design work for the new facility Gallito undertook three-dimensional scanning at the warehouse and, utilising this scanned data within their professional engineering design software, the team’s designers created a virtual 3D environment in which to develop a design layout for the structure – ensuring precision in manufacture and guaranteeing a perfect fit when the

enclosures were installed on site. The result is an imposing two-storey construction, providing a total floor space of around 800m2, with nine individual enclosures, utilising 12 separate belt-driven axial fans, sized at 710mm and 813mm diameter, from 5.5kW to 7.5kW, and capable of extracting a combined total of over 280,000m3 of air per hour. In addition to a ventilated paint storeroom, there are seven enclosures on the ground

In the largest enclosure, with a working height of 3.5m, Event Prop Hire has over 100m2 of floor space available – allowing finishing work to be undertaken on multiple items at the same time

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Designed, manufactured and installed by Gallito Ltd, this two-storey installation comprises a total of nine enclosures; providing Event Prop Hire with a clean, safe environment for product finishing operations

floor; including four identical enclosures, used primarily for sanding operations, sized at 4.5m x 4.5m x 3m high, each with a dedicated extraction fan, double-width sliding access doors, and a series of interconnecting personnel doors to permit unrestricted access from one room to another. On the opposite side of a 20m long covered access corridor are two further enclosures; each with a floor area of around 40m2 and vertical filtration area of approximately 12m2, again serviced by independent extraction fans – one 5.5kW and the other 7.5kW, and capable of extracting over 50,000m3 per hour. The paint store is centrally-located for easy access from all areas, and is situated adjacent to the largest enclosure in the facility. With a personnel access door directly into the paint store, and two further double-width sliding doors providing access to 112m2 of workable floor space, this enclosure provides filtration across an area of around 45m2; with one entire wall fitted with filter media, and extraction being provided by four separate 7.5kW fans – capable of extracting over 90,000m3 of air per hour from this large open space. The mezzanine area is accessed from either end of the structure via steel staircases, and a gated loading area on the first floor landing area allows items to be forklifted up and down as necessary. This area provides two further independent spray booth enclosures, each having a filtration area of around 15m2. These enclosures have three metre high ceilings and each room has independent extraction

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provided by two 5.5kW fans. ““This has been an interesting and novel project for our team at Gallito,” commented Mike Lodge, “and you can’t help but smile when you walk through the warehouse at Event Prop Hire. The close geographical location of the two businesses ensured excellent communication and collaboration throughout the design and construction process and, with our manufacturing plant on-hand just round the corner, any minor design modifications requested by EPH were executed swiftly and efficiently.”

“This installation by Gallito has achieved what we asked for and has fulfilled all our expectations” Everyone involved with the new finishing department is complimentary about the installation which Gallito’s team fitted in just 20 working days. “We supply products on hire for over 2000 events every year,” says Matthew East, “including corporate events for some of the biggest brands and blue-chip companies and, to maintain our reputation for excellent quality and service, our production facility must be able to cope with anything and everything we throw at it, in an efficient and timely manner. This installation by Gallito has achieved what we asked for and has fulfilled all our expectations – from first

enquiry through to the day of commissioning, Mike Lodge and the team of Gallito designers, engineers and fitters have performed outstandingly.” Mark Carson, who took over the reins as Gallito’s managing director in January, following the retirement of former MD, Ian Ward, has been instrumental in the company’s expansion since joining the company in July 2017. The business now occupies almost 3000m2 of manufacturing space at Thorp Arch, and traditional metalworking skills are supported by a plethora of automated machinery, including advanced laser cutting technology. Gallito has the capacity to manufacture high quality bespoke spray booths and enclosures, in a range of materials, to just about any shape and size, employing dry filter or water wash filtration systems, along with a standard range of booths, paint kitchens, drying ovens, associated conveying equipment and ancillaries. The company also manufactures the FastClip Ductwork System – a complete range of cliptogether ductwork sections and components, made from high quality galvanised steel, and available in a wide range of sizes. “I was delighted with the end result our engineers have achieved here,” says Mark Carson. “It was terrific to receive such excellent feedback from Matt and the team at Event Prop Hire and to observe the plant being utilised as intended.” 01937 844698 www.gallito.co.uk

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66 Surfacing and coatings

Hesse delivering peace of mind with its oil finishes Sustainability and a healthy living environment are important factors for contemporary living. Natural surfaces are very desirable due to their high-quality, purist look and their durability and timelessness. Hesse oils offer wooden furniture and floors a high-quality, natural surface with a range that has been developed to include special variants for use in high-strain areas such as floors or staircases. Hesse Floorcare-Oil OE 5216 x is a mixture of natural oils modified with alkyd resins. This oil has a light inherent colour and features a high-quality protective film, very good scratch resistance and good accentuation of the wood. Despite its long pot life, this product is fast drying meaning that two coats can be applied in one day. For the staircase market Hesse meets demand with SpeedcareOil OE 52872. It is a fast drying mixture of natural oils combined and refined with alkyd resins for an even matt appearance paired with good accentuation and transparency. Depending on the application quantity, open-pored, breathable surfaces or very closedpore surfaces can be created with excellent mechanical and chemical resistance. In keeping with Hesse’s ethos on safeguarding health, the company has also developed the Proterra Foodcare-Oil GE 11077. It consists of over 99% of renewable raw materials and contains neither siccatives nor animal components. Foodcare-Oil is solvent-free, odour neutral plant oil with a light inherent colour and good lightfastness as well as dirt and water resistance. Given its natural raw materials, it is particularly suitable for the

Hesse Color-Solid-Oil GB1125x

surface treatment of wooden objects that come into contact with food, such as kitchen work surfaces, chopping boards or fruit bowls, as well as for use on children’s toys – Hesse delivering peace of mind in the home. For coloured oil finishes the extremely low-solvent and

low-odour Hesse Color-Solid-Oil GB1125 x is the natural choice for coloured surface coating of exclusive indoor wood surfaces with normal to high use. Easy to apply, fast drying and with cobalt and lead-free siccatives, it can be optionally hardened for even faster

drying and even better resistance. Customers wishing to try any of Hesse’s oils can call Redwood and benefit from strong technical back-up over the phone and on-site if required. 02392 233310 www.redwoodinnovations.co.uk

Proterra Foodcare-Oil GE 11077

Speedcare-Oil OE 52872

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Redwoo

First-class coatings for in-demand surfaces

The Hesse Lignal Factory

18 Arnside Road, Waterlooville Hampshire, PO7 7UP Tel: 023 9223 3310 Fax: 023 9223 3320

www.redwoodinnovations.co.uk

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68 Surfacing and finishing As part of Homag’s large catalogue of innovative technology, it has developed a range of automated solutions which handle the complete finishing process from start to finish.

Homag’s complete range of finishing solutions for all manufacturers Simon Brooks, managing director, Homag UK explains: “Homag’s range of automated finishing solutions has been designed to shorten production times, increase finish quality and lower production costs. “We have spent the last few years building a finishing range which starts at entry level size but then leads up to high end industrial lines. Now, even the smallest of manufacturers can change their processes from hand spraying to automated production in a very cost effective

way. With easy payment terms available through Homag finance, we now have high quality finishing solutions accessible to all sizes of manufacturers.” Sandteq W-200/300 models – high performance sanding with a selection of heads The Sandteq W-200/300 models are high performance wide-belt sanding machines which produce a first class surface finish within a

compact footprint. The machines efficiently perform calibration and fine sanding of solid wood and wooden materials as well as veneer and lacquer sanding up to full panel widths of 1350mm. The Sandteq SWT 200/300 are constant pass line machines which means the feed table height is constant providing a more heavy-duty and reliable solution. The machines all feature automatic thickness adjustment from 3-200mm and a constant working height (900mm) via

The Sandteq W-300 – high performance wide-belt sanding with a selection of heads

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Sprayteq S-100 spray coating machine – consistent high quality finish

adjustment of the upper frame of the machine. Workpieces are fed into the machine on a variable speed (3-15m/min), high quality multiply conveyor belt. The parts are guided through the machine with spring-loaded rubberised pressure rollers positioned close to the sanding heads.The Sandteq 200/300 models offer a choice of four heads which can be specified in single and twin head configurations to give seven different machine combinations. All the heads feature a simplified head locking system which enables quick and simple changing of sanding belts. Each machine in the range is controlled via a 7in colour touchscreen. This makes the operation of the Sandteq 200/300 models simple and quick for operators. Sprayteq S-100 spray coating machine – consistent high quality results The Sprayteq S-100 was specifically designed with both small and medium sized companies in mind. Equipped with a reciprocating arm and four spray guns, it features a fully automated vacuum conveyor belt to transport workpieces for ultimate flexibility and throughput efficiency. The Sprayteq S-100 can be used as both a stand-alone spray machine or as part of an extensive finishing line. The integration of an automated paint

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application system ensures that a high quality finish is continuously achieved. It also reduces the amount of overspray waste and offers a significant cost saving investment for businesses. The cost efficiencies are also boosted via the Sprayteq S-100’s intelligent workpiece detection system.

“Homag’s range of automated finishing solutions has been designed to shorten production times, increase finish quality and lower production costs” A high resolution light grid accurately identifies the contours of each part, precisely controlling the paint flow of the individual spray guns. The Sprayteq S-100 can provide consistently high quality painting or lacquering for up to 2400 parts per shift. It not only reduces paint exposure for operators, but also eases workload

pressure produced when using a traditional manual paint applicator. Equipped with a complete throughfeed transport belt, workpieces are effortlessly fed into the spray booth on individual trays. Once the spraying process is complete, the parts continue to be conveyed out of the machine to the end of the belt. Designed to transport even the smallest of parts, this model expands the opportunity of production possibilities. Furthermore, the largest of production volumes can be achieved on the Sprayteq S-100 by doubling both the automated concepts of loading and unloading. The use of a two-way loading function at both sides of the machine delivers an almost self-sufficient concept, significantly increasing production efficiency. Simon concludes: “Here at Homag, we pride ourselves on being able to offer our range of innovative solutions to companies of all sizes. Our knowledgeable sales team is always available to discuss our range of finishing machines and will help you determine the best fit for your production needs. “If you would like more information or a demonstration of either the Sandteq W-200/300 or the Sprayteq S-100, please contact Adele Hunt at Homag UK on 01332 856424.” www.homag.com

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70 Updates

Work simple, work digital with SCM SCM, a leader in secondary woodworking technologies, will play a key role at the W18 Trade Fair with the largest collection of high-tech applications and services and its Industry 4.0 latest applicable solutions that are going to have a strong impact on the development of the entire sector. In the area dedicated to the ‘giant from Italy’ new digital systems conceived by SCM will take centre stage: products and services made possible by an increasingly widespread availability of data and their analysis, enabling quality control and qualitative assessment of production – from the technological and IT development of the individual machines and their ability to operate in cells and cell systems. Work simple. Work digital The main focus of the event will be the Work simple. Work digital concept with the SCM Digital Hub, an innovative control centre, and Maestro Digital Systems, the platform of latest-generation smart digital solutions, perfectly integrated with SCM machines, to make every stage of woodworking easier and faster both for smallsized companies and large multinational organisations. Among the Maestro Digital System solutions, the main emphasis is on the new IoT (Internet of Things) platform Maestro connect, in response to the latest Industry 4.0 requirements. The impressive platform is the innovative system for collecting and analysing data retrieved from SCM machines to increasingly monitor and optimise production processes, enabling full control

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of production performances by the customer and a series of micro-services, such as a timely and smart maintenance and an optimised spare parts management. The advantages of the system are increased productivity and decreased downtime, improved and continued operating cost control, lower maintenance costs and the ability to monitor machine parameters and performance in real time, anywhere and at any time, allowing correction of any malfunction in an increasingly timely manner – smart maintenance. Maestro connect joins the other solutions available from Maestro Digital Systems platform: the new, latest generation, multi-function, wide-screen and multi-touch operator panel (eye-M), the innovative remote assistance and maintenance system with

augmented reality glasses (Maestro smartech), the powerful and versatile Maestro suite, a complete software system for all processing types and methods, as well as the Virtual Reality 3D Integrated Cell Simulation system (Maestro xplore). In the Digital Hub set-up for the W Exhibition, SCM will also present the new and latest version of Maestro CNC software to be integrated in all machining centres both for solid wood and panel drilling. Among Maestro CNC innovations, the new toolworkpiece machining simulator, allowing to check processing details and to have direct visual control of the obtained result through animated 3D rendering – which makes it possible to check the accuracy of the tool path and correct any programming errors remotely from the designer office.

Full SCM technology for customised and integrated production In an innovative and multimedia exhibition space at W Exhibition, SCM will demonstrate new solutions for all industrial production processes, from furniture manufacturing to the nautical sector, from windows and doors to timber construction, and the most reliable woodworking machinery. For all types of processing and for any production requirement, SCM technology represents a tangible application of Industry 4.0 concepts and those of mass customisation, and aims to satisfy the individual needs of customers, while conserving the benefits of industrial production. SCM Group will be at the W Exhibition on stands E610 D610 D510 and E510. www.scmgroup.com

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ACCORD 25 FX

EASY TO USE SMART TECHNOLOGY 3, 4, and 5-axis CNC Machining Centre Engineered with dedicated solutions and software for manufacturing doors, windows and solid wood elements. Driving LEAN Manufacturing through Innovative Solutions

Hall 8 Stand E610 SCM UK Tel. +44 (0)115 9770044 - scmgroupuk@scmgroup.com - www.scmgroup.com

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72 Updates It’s exciting times at Lawcris as a local videographer is on site documenting its vast array of Creative CNC services.

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Lights, camera, action at Lawcris Panel Products Things have been a little more exciting than usual down at Lawcris’ Creative CNC lately as a local videographer has been on site filming a brand-new video for the company’s website. In light of several recent machinery purchases, as well as updates to its award-winning website, Yorkshire-based panel products giant Lawcris hired local videographer Lucy Gerrard to film, edit and produce a series of short videos showcasing the company’s impressive portfolio of services. Over the past year, the company has made significant investments into state-of-the-art CNC machinery in order to better serve its wide and growing customer base. Recent implementations include two brand-new Holzma beam saws, as well as a new edgebander and a multi-borer, all of which increase the company’s output ability, as well as expanding its alreadyremarkable list of services. The company has gained recognition over its 36 years of service for its impressively vast array of high-quality surface

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materials from market-leading brands such as Egger and Pfleiderer. Lawcris’ recent Creative CNC investment, facilitating the enhancement of its technical production abilities, can only serve to bolster their reputation. With this machinery comes the ability to offer a complete package of services, from the initial cutting of the boards, to the boring and routing, as well as grooving, not to mention its edging service – from the raw board to excellently completed parts, its service is impeccable from start to finish. Once completed, products are packaged up and sent to its customers via Lawcris’ reliable fleet of delivery trucks. It is this efficiency, combined with its friendly customer service and product knowledge, that cements Lawcris as a firm favourite within the furniture manufacturing industry. The films are due to be released onto Lawcris’ website this month, so keep an eye out. www.lawcris.co.uk

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Lawcri

Lawcris CNC Your partner in production CNC-Processing Centers BHX 500 series

Let us help improve your production capacity Cutter | Multi-borer | Edgebander | Edge slitter | Labels & wrapping Get in touch to find out more. W: www.lawcris.co.uk E: sales@lawcris.co.uk P: 0113 217 7177

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74 Updates

VELiA EX: scale the heights of productivity Always one for a challenge, Mitsubishi Forklift Trucks have responded to the demands of an ever-increasing market, that demands higher lifts with greater capacities. Mitsubishi has now developed the new VELiA EX, its new range mid-to-high-level order pickers. Engineered to drive productivity, while saving time and money, VELiA EX includes a heavy-duty, 48v model which offers an unbeatable over 12m pick height and 1250kg capacity. Like every Mitsubishi order picker, the VELiA EX benefits from the crucial features which impress operators and employers alike – as standard. Decades of fast-picking experience have gone into the development of the range’s spacious operator’s compartment. It’s been designed to keep pickers picking – even through the longest of shifts. With its wide entry and ultra-low step height – just 215mm – it offers virtually effortless access. Easy grab handles offer added security when entering/exiting the platform. To minimise the risk of slips and falls, designers have covered it in a super-grip material. Further protection is offered by VELiA EX’s Operator Presence Sensor (OPS). Set in the platform, it removes the need for a dead man’s switch, a common trip hazard. Because OPS covers a wide area, operators have freedom of movement within the cabin – reducing risk of fatigue and delays. Visibility plays a significant role in safe, productive picking. Recognising this, Mitsubishi designers looked for new ways of maximising the operator’s field of vision. This work resulted in the development of the MaxVision mast and overhead guard. With clear-view forward panels and roof, it extends VELiA EX’s visibility for precise, damage-free operations. VELiA EX’s powerful AC motor ensures high drive speed and acceleration – even when fully laden. An ECO mode allows employers to reduce their energy consumption by 12% – without affecting the machine’s performance.

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Because the mid-to-high-level order picker’s operation is so smooth, quiet and controlled, VELiA EX owners benefit from extended shift length and lower maintenance requirements. Upkeep is further reduced through easy access to key components, such as the motor. The battery offers exceptionally easy access for quicker changeovers. Further savings are made in this area thanks to a battery discharge indicator which keeps operators continuously informed. 0845 371 3048 www.mitsubishi-forklift.co.uk

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Kite Packaging launches latest website update As a company known for its innovative thinking, Kite Packaging is always looking for opportunities to make its brand and business better. Kite’s team of ecommerce specialists has just completed its latest project – to redevelop and evolve key features of its B2B website. As the business-to-consumer online market grows, the world of B2B has existed in a relative adolescent state. Although traditional, online transactions are typically thought of in a consumer capacity, the value of online purchasing for B2B is growing all the time. With global business magazine Forbes’ recent statement on the expected spend per B2C customer being considerably less than B2B, it puts greater emphasis on the B2B space to focus more on better automation and efficiency in their online presence. More and more businesses are seeing the value of taking their brand into the online market even if they still maintain a bricks-andmortar business. The shift from bricks-to-clicks can often prove challenging but nevertheless rewarding as Kite discovered when it became the first in its sector to launch a fully-fledged ecommerce website. The focus of Kite’s latest ecommerce project is on improved user experience including elements such as better navigation, design advances and improved on-site functionality, all of which further enforce the strength of the Kite brand. A particularly useful design element of Kite’s new website is its enhanced usability for those accessing the site using a handheld device. With the concept of responsive design surfacing in website development in recent years, organisations have been expected to produce an

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interface in which customers can navigate across with ease irrespective of the smart device they are using. Kite Packaging has had a responsive website for several years and the newlyenhanced version gives an even greater customer experience for those customers using the Kite website on a mobile device. The ecommerce site’s high quality videos in the form of demonstration videos and explanatory company information videos now give customers a deeper insight into the Kite brand and products. As these are a highly successful visual element in the online world, and with marketing predictions of 2019 suggesting video popularity is only set to increase, their inclusion is becoming an integral part to executing successful, online business platforms. As well as a market-leading ecommerce website, Kite’s strength also lies in its existing network of regional distribution centres of which the latest site includes expanded details. Users can now access a more in-depth analysis of the Kite Packaging Group services and solutions division, exploring its capabilities and viewing case studies. Case studios and videos about the business’s aerospace and defence division, load retention engineers, in-the-box solutions team and packaging regulations division are also available. www.kitepackaging.co.uk

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Making your time count at the W Exhibition and Elements event Seasoned trade show visitors will tell you, turning a visit to a trade show into a success starts with setting out clear objectives and planning your time, but if you’re short on time, or this is your first trade show experience, here are a few hints that will help you make the most of your visit to the W Exhibition and Elements. Get to grips with the floor plan Pre-planning the stands you want to visit and the order you want to see them in will save you valuable time if you do this before you start to tour the halls. Grab a quick coffee on arrival and take a few minutes to familiarise yourself with the floor plan, prioritise the stands you want to visit and orientate yourself before heading off. It’s also worth leaving some free time in your day to explore stands not on your priority list and to visit the show’s brand-new interactive areas. Pre-book machinery demonstrations Keen to see a specific machine in action? Machinery and product demonstrations are readily available at the show but if you’re looking for a oneto-one demonstration with a specific machinery specialist or engineer, you can pre-book your demonstration on the show’s website before the exhibition opens its doors. Just fill in the online… Think about what you want from a machinery demonstration Even the most experienced buyers can get wowed by the latest technology but don’t forget to ask the right questions to make sure the product and seller are a good fit for your business. Does your potential supplier have service engineers on the road, or offer a direct link with specialists in the factory where the machine was made who can provide instant help if a breakdown occurs? Are spare parts readily available in the UK, or at short notice from overseas? Is a warranty available that covers unforeseen stoppages,

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or does it come with a predictive maintenance system that alerts you to potential breakdowns? What training is provided and is this included in the installation package? Experts are on hand to help you make an informed decision, so don’t hold back. Show incentives There are always deals to be done at trade shows and the W Exhibition and Elements are no exceptions. If you’ve already done your homework and know exactly what you’re looking for, watch out for special offers and exclusive show promotions that could benefit your business and save you money. But remember, these are only available during the show, so it’s best to act quickly if you don’t want to miss out.

and regulations. Book a time that suits you and view the workshop timetable in the Education Zone. You can find it in hall 6! Support the industry Embrace design and innovation in the furniture industry with the show’s Elements of Innovation Zone and the Elements of Innovation Awards. Open to

visitors, you can see the shortlisted products in the dedicated Elements of Innovation Zone and you’ll be able to watch the announcement of the winners on Monday 1st October at 3pm in the Hranipex bar. The W Exhibition and Elements will be taking place from the 30th September-3rd October 2018 at the NEC Birmingham. www.wexhibition.co.uk

Visit the drop-in clinics and workshops Looking for advice and support on the latest legislation, health and safety, productivity, careers, education or apprenticeships? Then take advantage of the show’s confidential one-to-one drop-in sessions and group workshops and let our experts help you navigate your way around the industry’s rules

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78 Updates

Carving a name in surfboard shaping with Festool The surfboard industry is going back to its roots – quite literally in the case of Lignum Surfboards. The company crafts wooden surfboards and skateboards and hand planes in its workshop in South Devon using Festool’s high-quality power tools. By using traditional materials, superior craftsmanship and the best-in-class tools with a passion for the ocean, Lignum is creating some of the most sought-after surfboards. Founded in 2016 by Alen Van Rooyen and Harry Robinson, with backgrounds in boat making and traditional carpentry, the two have turned their surfboardmaking hobby into a successful business with a small skilful team. Every board is made and designed from scratch, taking between six to eight weeks to complete. With so much going in to each board, using the right tools to get the best possible finish is critical. Asked how they chose their tools, Harry comments: “We are passionate about creating fine, handcrafted wooden surfboards. Festool tools are used to build the boards from start to finish to ensure we can capitalise on the precision that modern technologies offer. I was

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introduced to Festool by Alen and I just can’t imagine using any other make of power tool now.” Alen continues: “Festool tools play a part throughout every build, from the raw material to the last sanding we do before our boards go out the door. The quality of the tools reflects the quality of the work that we can produce. We are after the highest standards and I am confident Festool offers that.” Echoing Alen’s comments: Harry adds: “Every tradesman will tell you that the two biggest enemies are dust and sanding. The dust gets everywhere and sanding does takes a long time. Any little marks or scratches you leave on the board before you’ve finished will always come back to haunt you. “The Festool range is brilliant because the choice of sandpaper is second to none. We can use a variety of backing pads for different

stages of the board, together with different hardness and grits. Now we’re able to sand our boards in half the time compared to when we started. It really saves us time, makes a better product and keeps us healthier thanks to the integrated dust extraction system.” Although the Lignum team is leading the market, it is always keen to learn more. Its relationship with Festool continued way beyond the initial sale, as Harry explains: “We thought we knew a bit about sanding before, but after talking to the Festool experts we learnt that the boards can result in a much better quality. “Some of the first boards were verging on uneconomical and we were really concerned. Paul Kirby at Festool introduced us to the Granat sandpaper and that was revolutionary. Festool turned that around with one phone call.” www.festool.co.uk Images Brahma Studios

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80 Updates

Palamatic – the board and door lifting specialist At the heart of what Palamatic does is a simple idea; it provides businesses who have manual handling problems with solutions that lighten the load for operators, and in many cases enable an impossible process, to become possible. Palamatic is a family-owned company and has over 30 years experience in providing manual handling solutions. Matthew Bennison, customer relations and marketing manager underlines the core agenda of the business: “We lead the way in designing board handling systems

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for the woodworking industry, balancing the need for safe handling with simple controls and versatility in motion. Our vacuum tube lifters can lift boards, doors and panels to load customer’s processing equipment such as flat-bed CNC stations, routers, edgebanders, laminators, vertical saws or beamsaws; providing an effortless solution to the manual handling strains of lifting and manipulating up to 300kg boards, doors, flat-packs or assembled product.” Matthew continues: “Our equipment will ensure that your operators can safely lift your

product without the risk of personal injury. Production output can be consistently improved, and your product be safe from accidental damage from overhandling.” Palamatic has over 1000 vacuum lifting systems in woodworking companies in the UK, excluding overseas installations and the company is a global business with a second factory in the US and over 50 distributors worldwide. “We offer an end-to-end service from initial sales enquiry to aftersales maintenance contracts,” explains Matthew. “You will find Palamatic board lifters in smaller

independent joineries as well as in multi-national high-volume producers. “We pride ourselves in our ability to solve our customers’ handling issues. As processes have progressed, we have redeveloped our solutions to keep in-line with today’s technology. “Palamatic is centrally located in Chesterfield, Derbyshire and we offer a no-obligation site visit and quotation so please get in touch with our sales department so we can begin helping you lighten your load,” concludes Matthew. www.palamatic.com

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Air Plants Dust Extraction throughout the W Exhibition Air Plants Dust Extraction is excited to be back at the W Exhibition this year. This national show for the joinery and furniture industries showcases the latest in products and developments and allows visitors to view running woodworking machinery along with components and materials. The joinery and furniture manufacturing sectors play an important part in the UK manufacturing industry, offering a diverse range of products for domestic, commercial and construction markets. Air Plants Dust Extraction Ltd is proud of its long-established relationship with woodworking industries and supply a variety of woodworking dust extraction systems to handle coarse and fine wood dust and dust types including softwood, hardwood, MDF and chipboard. of experience with over 50,000 Installations since 1897 using high quality and robustly engineered products, manufactured in the heart of the UK, on-going research and expert engineering. The company also provides an application-designed internal and external solutions for any sized workshop plus its strong commitment to safety, value and energy saving. It also provides a national, responsive after-care service and onsite support along with regular annual maintenance, COSHH and LEV services and fully guaranteed filters. Meet the Air Plants team on stand B710 including our dust extraction engineers will on hand to answer questions and talk to about any dust extraction needs. 0116 283 3581 www.airplants.co.uk It provides dust extraction for timber mills, joineries and furniture manufacturers and for applications including bandsaws, sanders, circular saws and CNC routers. As at previous shows, Air Plants dust units and dust extraction filters will be operating throughout the exhibition and visitors can see the companyâ&#x20AC;&#x2122;s dust extraction systems working and providing extraction for a range of machinery and applications. Air Plants Dust Extraction offers all of its customers a wealth

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Redwoo SR Tim

NA VI

2-3 Day lead times from stock

National & European delivery

Compliant to EUTR regulations

Other sizes and wood species available on request

Prime and Natural 18mm Oak, available in longer lengths up to 3400mm

As a leading importer and supplier of superior quality edge glued panels, worktops and TGV matchboard; our products are ideal for high end bespoke furniture & kitchen manufacturers, carpenters, joiners and builders.

OA E IM

NA TU

SR TIMBER PANELS

THICKNESSES 6 Oak Scandinavian Pine Knotless Pine Birch Plywood NEW Beech Euro Ash Tulipwood Oak Worktops FJ American Black Walnut

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SR Timber Panels, Nunn Brook Road, Huthwaite, Sutton-in-Ashfield, Notts, NG17 2HU. Mobile: 07557 166092 | Tel: 01623 446800 | Fax: 01623 440347 | email: garethcunnold-payne@sr-timber.com

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New wood waste heater for furniture manufacturer A North-west bespoke furniture manufacturer has purchased a wood waste heater from Wood Waste Technology (WWT) to get the money-saving benefits of waste disposal and heating. Rothwell & Thomas was established 34 years ago and supplies high quality custom-made furniture from its headquarters in Manchester. Having already owned a wood waste heater, the company has already experienced the benefits, so when its current wood waste heater needed replacing it wasn’t a question of should they replace it, but just a question of what model they should replace it with. The company already used Wood Waste Technology to service its original wood waste heater, so managing director at Rothwell & Thomas, Tom Shaughnessy, contacted Wood Waste Technology for a quote for a new one. MD of Wood Waste Technology, Kurt Cockroft, visited the 10,000ft2 premises to undertake a site survey, following which Rothwell &

months. Tom says: “As soon as we knew our old heater needed replacing, we made it a priority to get a new one. As Wood Waste Technology serviced our old heater even though it wasn’t one of their machines and was from a different manufacturer, we knew the company was good to deal with and had a reputation for producing quality, reliable wood waste heaters. “With the amount of wood waste we generate, we wouldn’t want to be without a wood waste burner as it saves us a significant amount of money on waste disposal bills. Similarly, in winter, it’s great to not have to worry about rising oil or gas costs, and just enjoy the free heating generated.” Tom continues: “We’re delighted with our new wood waste heater. It saves us a fortune and is extremely economical, so we’re looking forward to a swift payback on our investment.” Kurt says: “Like our business, Rothwell & Thomas combines craftmanship with modern

Thomas purchased a WT10 which was installed earlier this year. As the Rothwell & Thomas factory is split into sections, incorporating a 7000ft2 manufacturing area and a separate 1000ft2 spraying area, Wood Waste Technology’s specialist engineers managed to run pipework through the factory so both areas could benefit from the free heating in the colder

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84 Updates

technological advancements. We’re delighted the company chose one of our wood waste heaters as a replacement for its old heater, as all the wood waste heaters we’ve ever sold are still in operation today.” Wood Waste Technology offers a full range of wood waste heaters, from small hand-fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk

AFS Biomass in partnership with RESET, Renewable Energy Solutions Environmental Technology. AFS Biomass are proud to announce the UK launch of SyngaSmart, an international patent-pending integrated solution for power and heat generation through biomass pyro-gasiﬁcation in a carbon-negative and no-waste production cycle. Cutting edge plug-and-play co-generation plants manufactured in Italy to exacting standards, the SyngaSmart CHP systems are housed in 20 ft insulated and sound proofed modular shipping containers, enclosing the whole generation process, from biomass loading to power generation. SyngaSmart solid biomass combined heat and power systems are carbon negative with no waste. Emissions are limited to the engine exhaust gases which comply with all emission standards and restrictions. The “no waste” production cycle only generates energy and a small amount of biochar, a powerful natural fertilizer and water treatment additive. SyngaSmart systems are eligible for the Government RHI scheme, (Renewable Heat Incentive), which rewards businesses that adopt biomass heating systems for all the metered heat generated for 20 years. A welcome additional income stream.

See Us on Stand R805

• SyngaSmart 50 is available in 30, 49, 50 and 60kWe.

• SyngaSmart 100 is available in 100 and 120kWe

• Each container comprises: - 10m3 biomass storage/drying - two SBR30 downdraft reactors (one on SyngaSmart 30) - two syngas conditioning units (one on SyngaSmart 30) - two genset: syngas modiﬁed gasoline engine and alternator (one on SyngaSmart 30) - water to water and water to air heat exchangers

• Container A (Syngas container) features: - 10m3 biomass storage/drying - three SBR30 downdraft reactors - three syngas conditioning units

• Electric panel which can be placed or in a UKindoors, IMPORTER: separate container

• Container B (Power container) features: - two genset: syngas modiﬁed diesel/gasoline engine and alternator - water to water and water to air heat exchangers AFS BIOMASS LTD - control room and electric panel

Registered Office ed Office Downs Court, 29 The Downs, Altrincham, WA14 2QD, UK 1 - 00192 Rome - Italy www.afsbiomass.com - info@afsbiomass.com - info@reset-energy.com AFSAug18.indd 1 Tel. +44 (0)161 302 2851 uarters nc - Zona Industriale Pages FINAL.indd 84 cale (RI)- Italy

AFS BIOMASS LTD info@afsbiomass.com Tel: 0161 302 2851 www.afsbiomass.com

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Palama

Experts in board, door and panel handling

Contact Palamatic now for your no obligation free site visit and quotation •Lift up to 300kg •Rotate 90 and 180 degrees •Safe handling for operators •Icreased productivity •Low running costs

•Load/Unload Flatbed CNC •Load/Unload Wall Saw •Load/Unload Edgebanders •Load/Unload Laminators •Load/Unload Beam Saw

www.palamatic.com • +44(0)1246 452 054 • sales@palamatic.com

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86 Updates

Damaged products in e-commerce With the fast-evolving technological climate of today, the audacious online sphere that has transformed the businessto-consumer relationship is now raising the bar for brand reliability. The traditional shopping experience has been revolutionised in recent years â&#x20AC;&#x201C; with the average shopper now turning to the internet to find their desired product. Due to powerful influences like Amazon, bricks-and-mortar shops have been left with no choice other than to develop an online presence at haste. The changing landscape has instigated the downfall of certain well-established high street stores, forcing them into liquidation whilst the e-commerce sector flourishes â&#x20AC;&#x201C;so how is this swift move from bricks to clicks impacting brand reliability? This monumental growth in e-commerce sales has meant businesses having to focus heavily on ordering and delivery processes in order to maximise profit. When

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a consumer purchases something online, it acts as a trust exercise between the business and the customer, one that has a direct impact on brand reputation. Out of the millions of products ordered online, an average of 30% are returned in comparison with the 8.89% in bricks-and-mortar stores,

which begs the question, where exactly is e-commerce failing? In a recent report, it was determined that over half of Britons have had a parcel arrive damaged or late which has inevitably had a detrimental effect on the business to consumer relationship. Letâ&#x20AC;&#x2122;s be honest, if someone orders a

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product and it arrives damaged, what sort of impression does it give of the company? When receiving broken or damaged goods, it leaves the customer dissatisfied and the likelihood of that customer then ordering from the business again is reduced, making it vital to minimise the chances of goods arriving

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CMY

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Soukup

FP 32.21

3.2m x 2.1m hydraulic window & door frame press Complete window projects and tooling solutions for bespoke and serial manufacturing of windows and doors

VERSA

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3 axis automatic CNC milling and drilling machine for window and door components

The intelligent CNC automatic single end tenoner (no more manual push and pull)

CRAFTER

UK’s best selling CNC window & door machining centre designed for the production of up 30/50 “A” rated UK windows a day

International Woodworking Machinery Ltd. Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG Tel: 01636918280 | Mobile: 07944108747 Email: ibrown@iwmachines.co.uk | www.soukup.co.uk | www.iwmachines.co.uk

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88 Updates So how is the problem < damaged. being addressed? One answer to this conundrum lies in the whole pick, pack and despatch process. All e-commerce companies should be investing into the pick, pack and delivery process, as this is a foundation for an assured operation and by extension a successful brand. Focusing on the fulfilment of the order ensures the maximum effort is being put forward to counteract damaged goods in e-commerce businesses and this can be executed in multiple ways. One of the first avenues that should be targeted is the packaging of products. This enables a greater guarantee of products being delivered intact and without harm and today the importance of utilising good packaging can often be overlooked. However, suppliers such as Kite Packaging focus heavily on ensuring choice and range availability are at the heart of its protective packaging offering. If done right, the packaging process can elevate a company above its competitors as the right product presentation sends the right

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message to the consumer. Incorporating high quality packaging material lessens the chance of damage in transit, therefore reducing the cost of replacing and resending products for suppliers. With the rise of social media and other online platforms, brand image is becoming central to the online business world and effective, aesthetically-pleasing packaging is an integral part of the modern day, virtual shopping experience. And then there is the issue of equipment – an element which is key to accommodating the current technological, industrial workplace. As more companies see growth and an increased volume of orders, it introduces the need for automated systems which provide consistency and reliability. Implementing an automated and meticulous working environment

speeds up the pick, pack and despatch process meaning businesses can boost their efficiency and productivity levels, ultimately boosting their consumers’ trust in the brand. By integrating automation technology, companies can reduce their manual costs at the same time as meeting client demand for speed and consistency. Another pivotal part of the pick, pack and despatch process is the actual delivery and so investing in the right third party courier is a fundamental factor in minimising damaged goods. One thing to remember when it comes to choosing the right one for you is that you might need to consider different couriers for different products. They don’t all deliver all profiles of parcels or freight, therefore picking a specialist courier to distribute

your stock, entails higher quality safeguarding and thus minimal damage. For e-commerce businesses, reducing the number of damaged products has a massively positive impact for brand reliability and is important for profitability by reducing unnecessary cost. Investment into the pick, pack and despatch process is paramount to tackling the issue of damaged goods, although there is an initial upfront cost, the return on order fulfilment is highly beneficial for businesses. By implementing automation combined with high quality packaging and delivering products using specialist couriers, companies can bridge the gap between the e-commerce 30% returns and bricks-and-mortar’s 8.89%. Kite Packaging provides packaging expertise, solutions and products. With a unique employeeownership model and a key focus on alternative, effective packing solutions, Kite is continuously evolving to protect products around the world. www.kitepackaging.co.uk

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Viessmann wood combustion systems – innovative wood firing systems up to 8000kW The global energy situation is characterised by limited natural gas and oil reserves as consumption increases. In addition, increasing CO2 emissions heat the earth’s atmosphere and thus lead to climate change. This forces a responsible use of existing resources and requires more efficiency and the increased use of renewable energies. Biomass plays a special role here. It provides most of the renewable energy, is steadily available and can be stored as needed, unlike wind and solar energy. Wood as a fuel remains costeffective in times of unpredictable energy prices, burns CO2 neutral and, in conjunction with sustainable forestry, helps to implement environmental and economic goals. As a specialist for biomass boilers and power plants in the power range up to 8000kW, Viessmann Holzfeuerungsanlagen

GmbH is one of the leading fullservice providers in this industry. Viessmann Holzfeuerungsanlagen focuses on the conception and implementation of biomass plants for industrial, commercial and municipal customers. With an export share of around 88% of sales, the company is internationally oriented, with more than 4000 plants in operation in Europe alone. Viessmann Holzfeuerungsanlagen (MAWERA) was founded in 1975 as MAWERA and currently employs around 120 people at its location in Hard am Bodensee in Austria. From boilers through fuel delivery systems to exhaust gas cleaning, the products are suitable for all wood fuels. An essential feature are the different firing systems, which are individually planned for each project and tailored to the needs of the customer.

Depending on the heat demand, hot water-, steam- or thermal oil boilers are used. Viessmann supplies the tailor-made system turnkey and provides also the necessary accessories. Services such as conception, service and assembly organisation, emission measurements and the renovation of old plants complete the offer. As the leading international supplier of heating technology

systems, the Viessmann Group offers a complete programme for all energy sources and performance ranges. Founded in 1917, the family-owned company employs 12000 people worldwide. With 23 production companies, sales organisations in 49 countries and 120 sales offices worldwide, Viessmann is internationally oriented. www.mawera.co.uk

High Quality, Bespoke Dovetail Drawers

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The industry’s leading supplier of solid timber dovetail drawers and accessories. • Bespoke size options and various timbers available • Supplied with or without drawer runners • Precision cut dovetails Also available in standard sizes from stock. Request our brochure or view online.

t: 01280 453032 e: sales@proboxdrawers.co.uk www.proboxdrawers.co.uk

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MAWERA UK LIMITED

PO.Box 5581 Lichfield Staffordshire WS14 4FS UK TEL: +44 1543258844 FAX:+44 8452801955 Email: info@mawera.co.uk WEB: www.mawera.co.uk

RHI Approved

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Wood Fired Boilers from 110kW to 13000kW

Mawera JA.indd 1

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â&#x20AC;¦..energy from wood

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92 Updates

Missed the show? JMJ has it all on show in its newly-extended showroom

JMJ Woodworking Machinery, the new and used classical machinery supplier, successfully showed W Exhibition visitors a selection of its products at the NEC in Birmingham. Demonstrating Omec dovetailers, Putsch Meniconi wall saws, Kreg pocket hole drills and Futura planer-moulders, visitors had numerous positive options to mull over.

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The popular East Riding of Yorkshire business also used the W Exhibition to launch its latest products; Houfek sanders, Omga mitre saws and an impressive collection of Harwi machines â&#x20AC;&#x201C; including the new universal trenching machine which allows extra-wide trenching. However, for those customers who were not able visit the show, all the machines listed above,

along with a huge selection of used equipment, can always be seen at JMJâ&#x20AC;&#x2122;s newly-extended showroom in Skidby, Cottingham. So if there is anything readers are currently looking for, do give JMJ a ring, or better still, pop in for a coffee and a chat. 01482 840103 www.jmjwood.co.uk

24/09/2018 12:04

router tooling catalogue 2018-2019 available t 01255 433886 f 01255 427897 e sales@calibretooling.co.uk www.calibretooling.co.uk

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Calibre Tooling Limited 5 Sheppard Close Cann Hall, Clacton-on-Sea Essex CO16 8YA

07/06/2018 08:52

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94 Updates

Small is beautiful – Vecoplan develops new energy-efficient singleshaft shredders Vecoplan’s newly-developed and compact VAZ series are durable and sturdy single-shaft shredders which enable joiners and carpenters in particular to process wood leftovers in a dependable way. The series is equipped with energy-efficient drive technology. Wood processors benefit from its very low operating costs. With single-shaft shredders, companies have universal and frequently-used machines which in most applications can manage without additional feeding systems. With the VAZ series, the user can feed in the collected materials directly and without a feeding system. The hydraulic-powered slide feeds them quickly and easily into the shredding mechanism. Since the rotor turns particularly slowly, it makes little noise or dust during vertical feeding. The VAZ 110 XL for example has a rotor diameter of 370mm and a material outlet of 1075mm. Wood-processing companies can use this sturdy shredding solution

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to process chipboard, hardwood and solid wood waste, bark, cardboard or softwood, turning them into wood chips and material suitable for making briquettes. The special feature of these compact units is its patented ESC drive: with a drive capacity of 11 to 37kW, the asynchronous motor with its powerful frequency converter is energy-efficient, inexpensive and economical in operation. Compared with competitors’ products, it allows users to save up to 25% in energy thanks to its improved efficiency. The belt drive features sophisticated slippage control plus extraneous material detection – and fast reversing and restarting makes the ESC drive very dynamic. The cutting unit consists of a profiled rotor with easy-to-change counter-knives that can be used on both sides. The rotor is mounted inside a solid steel housing. 0049 2661 62670 www.vecoplan.de Images Vecoplan AG

24/09/2018 12:04

The Altendorf WA 8 X: Performance, you can count on.

Ergonomic: The Altendorf WA 8 X with three motorised axes.

Manufactured to Altendorf’s rigorous technological standards, the WA 8 X entices with its solid build quality and ergonomic flexibility. Enjoy more comfort with the eye level control panel that can be pivoted to the most convenient position. Make your work easier with the motorised rip fence and precise motorised rise / fall and tilt adjustment. The WA 8 X is number one for ease of operation and ergonomics. As soon as you have one, you’ll wonder how you ever managed without one.

A D V A N TA G E S

- Higher productivity - Eliminates human error, higher accuracy up to 0.1 mm - Less labour requirement

www.altendorf.com

WilhelmOct18.indd 1

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COMPLEX FORMS NEED STRAIGHTFORWARD SOLUTIONS: VOLLMER

To shape the future you will need forward-looking PCD tools – and intelligent solutions for their production, processing and maintenance. VOLLMER supports you: with innovative PCD sharpening and eroding machines, economical automation options and strong services. For the highest flexibility, efficiency and quality. The future takes shape: with VOLLMER. VGrind 360

VPulse 500

www.vollmer-group.com VOLLMER UK LTD. // Nottingham NG10 5BP // +44 115 9491040 // info-uk@vollmer-group.com

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Classified

Advertise jobs, machinery, products, events, websites trade and services in the Classified section. Contact Nick Linazasoro to organise your stand-alone or integrated Classified Advertising campaign. Tel: 01424 776102 Email: nick@gearingmediagroup.com FITTINGS

TOOLING

“the moulder tooling specialist”

Proud to be the UK’s only Weinig contract partner

Components for the Furniture & Mobile Home market

+44 (0)116 276 6225 4 Highmeres Road Leicester, LE4 9LZ, UK

Universal Fittings is one of the UK’s leading suppliers of components to the furniture and desking markets.

www.coltontooling.co.uk

The main emphasis is on “bulk” distribution to manufacturers there by allowing us to supply at very competitive prices. Our range covers all the products required for Furniture Production. We offer one of the most comprehensive ranges in the UK and our products are supplied to all sectors including flat-pack producers, kitchen manufacturers, bespoke and joinery companies. Export Enquiries are very welcome Catalogue available from the website FULL RANGE OF PLASTIC COMPONENTS NOW AVAILABLE

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ACCURATE MEASUREMENTS INSTANTLY

again and again and again … FLIPSTOP is a unique measuring stop system which can be used on most types of machine tools to provide accurate, repeatable machining operations easily and quickly. Universal Fittings Ltd Dephna House 24-26 Arcadia Avenue Finchley, London N3 2JU Tel: 020 8349 7216 Fax: 020 8181 7265 Email: ba@ufkl.co.uk

Datum Tools Limited The Factory, Mardens Hill Crowborough, East Sussex TN6 1XL Tel: 01892 667 800 / 01892 667 900 Email: service@flipstop.com

www.universal-fittings.co.uk

for further information please visit

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Furniture & Joinery Production_61x130mm_Oct18_V1.indd 1 Pages FINAL.indd 96

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97 MACHINERY & EQUIPMENT

NEW FROM ROBLAND THE Z400 SLIDING TABLE PANEL SAW

NEW

Grovewood Machines are an official partner of Robland machines with over 15 years of experience. We are proud to present the new Z400 sliding table panel saw, which supercedes the Z3200 and has marked improvements including cast iron saw aggregate tilting on heavy duty quadrants, new design overhead guard and improved crosscut fence and larger stops.

Probably the best price in the UK only

£5,990.00 + VAT! Delivery & installation available

TECHNICAL SPECIFICATION • Anodized sliding table 3200 mm, cutting length 3200 mm • Max. saw blade (not included) 400 mm, max. 350 mm with scoring • Scoring unit 120 x 20 mm (saw not included) • Cutting depth 90°: 125 mm, 45°: 90 mm • 3 speeds on the saw: 3000/4000/5000 t/ min • Cutting capacity Rip fence 1350 mm • Outrigger table (1420x650 mm) on telesopic arm, fence with two flip stops • Manual rise/fall and tilting of saw blade • Main motor 7kW • Automatic star delta

T: 01256 818235 E: info@grovewoodmachines.co.uk

www.grovewoodmachines.co.uk

International Woodworking GrovewoodOctober18.indd Machinery Ltd

21/09/2018 09:40

Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG

IWM Falach Briquetting Presses Turning Your Biomass Wood Waste into Renewable Energy Briquettes Turn your Biomass Wood Waste including MDF Dust into Renewable Energy Wood Briquettes, eliminating landﬁll costs or even giving them away. IWM have Five Models - Falach 30, 35, 50, 70 & 100 - to suit your production requirements at very competitive prices. Each machine can be supplied freestanding and installed under your existing dust extraction with 5 Bag Carousel Bagging Units. We have many examples installed in UK, please ask for details of installations near YOU.

Bring your waste material for Demonstration

Telephone 01636 918280 • Mobile 07944 108747 Email ibrown@iwmachines.co.uk www.iwmachines.co.uk • www.soukup.co.uk PBSOct18.indd 1

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98 USED MACHINERY & EQUIPMENT

DENWOOD

TIMBER TEAM (MACHINERY) Ltd.

WOODWORKING MACHINERY LTD

Specialists of Woodworking Machinery in the UK & Worldwide.

Unit 1, St Andrews Court, Manners Avenue, Manners Ind Est, Ilkeston, Derbyshire, DE7 8EF

VIEW OUR NEW AND USED STOCK ONLINE AT

USED MACHINERY STOCK

Tel: +44(0)1455 846888

www.denwood.uk.com

We stock a large range of new SCM machines for quick delivery; Phone/email for details

E-mail: sales@timber-team.com

Wadkin Bursgreen Full range of new machines .................................................................................call for full details Wadkin BRA/350 Radial Arm crosscut saw Re-built condition ......................................................................£2,350.00

NEW SCM MACHINES FROM STOCK F410 SURFACE PLANER /S520 THICKNESSER / S300 RCS 1100mm TWIN BELT SANDER / Si350 CLASS 3.2m PANEL SAW / Ti105 NOVA SPINDLE MOULDER / FS41 UNDER & OVER PLANER / ME 25 EDGEBANDER ETC

Wadkin 14” BRA Radial Arm crosscut saw, various - ex-college.......................................................... from £1,250.00 Wadkin BEM H/Duty Spindle moulder / Subject to condition req’d ....................................................................£ P.O.A. Wadkin BER/2 - Spindle moulder ex-college.................................................................................................£1,450.00

USED MACHINES SCM K130 EVO EDGEBANDER Saws/trim/scrape/buff .................................................................................................................£7950 SCM SI360N 3.2 panel saw ..................................................................................................................................................................£5250 SCM SANDYA 3 RCS 950mm twin belt , roller + roller/pad combi ................................................................................................£8950

Wadkin EQ – H/Duty Spindle moulder – 2 speed re-furbished condition .....................................................£3.250.00 Dominion BCZ – H/Duty Spindle moulder – 2 speed / Subject to condition req’d ..............................................£ P.O.A.

GRAULE ZS200N heavy duty cross cut saw, 2012 + 2m x 0.4m roller table & length stop.........................................................£5950

Wadkin 12” BAO/S – 12”x 7” Surface planer thicknesser .................................................................... from £1,250.00

SCM STARTECH 27 semi-auto multispindle borer (2012), immaculate.........................................................................................£3950

Sedgwick 12” MA – 12”x 7” Surface planer thicknesser ..................................................................... from £1,150.00

SCM OLIMPIC S215 edgebander, heavy duty lips to 15mm 2 x saws, 2 x trimmers, scrapers, buffers .................................£11,750

Dominion 12”x 7” – Surface planer thicknesser, DC Brake / subject to condition req’d......................... from £1,250.00

SCM TOP 29 Multi borer .......................................................................................................................................................................£3500 SCM RECORD 132 CNC ROUTER 3050 x 1250mm beam & pod head with A.T.C. + horizontal head for door processing............. POA SCM SIGMA 3.2m beam saw............................................................................................................................................................£17,500 CMS KARAT twin table CNC router, twin heads & toolchangers, twin drill blocks, ‘C’ axis, independent ‘X’ Axis .......................POA SICAR 920mm wide twin roller sander ................................................................................................................................................£4750 MINIMAX S45 bandsaw.......................................................................................................................................................................... £775

Robland X-310 – combination machine, surface, thicknesser, spindle moulder, circular saw 240v/1ph ........£2,450.00 Wadkin T500 – 500 x 230 Thickness planer brake motor, re-built condition ..................................................£4,750.00 Wadkin 20” BSW – Circular rip saw, DC brake re-built condition...................................................................£3,450.00 Wadkin 26” BSW – Circular rip saw, DC brake subject to condition req’d ............................................ from £2,950.00 Startrite 352S Bandsaw – fence, tilt table, top & Bottom guides. Ex-Educational ..........................................£1,250.00

BIESSE Roxyl 5.5 edgebander “Airforce” zero glueline / full spec electronic setting................................................................£55,000

Wadkin C5 – Bandsaw, fence, tilt table / subject to condition req’d ...................................................................£ P.O.A.

MORBIDELLI AUTHOR 430S machining centre, beam and pod, 3050 x 1360mm, good spec and condition......................£25750

Wadkin PBR Band Resaw – power feed, brake re-furbished condition ..........................................................£3,950.00

SEDGWICK SM255T Spindle moulder, tilt & sliding table................................................................................................................£2950

Wadkin UR/B – 10,000/20,000 rpm High speed router, Table extensions. re-furbished..................................£2,750.00

SCM SANDYA 10rcs, 1300 wide, twin belt sander ............................................................................................................................£9500 MINIMAX FS350 combined under/over planer, tersa .......................................................................................................................£2550

Wadkin DM – Hollow chisel mortiser / refurbished .......................................................................................£2,550.00

SCM S2000 edgebander: premilling/corner rounder, high spec/heavy duty, max 15mm lipping ............................................£22,500

Wadkin DM/V – Vibratory head hollow chisel mortiser refurbished ...............................................................£4,950.00

VERTONGEN S320. 320mm wide throughfeed sander ...................................................................................................................£3250

Sedgwick 571 – hollow chisel mortiser re-furbished .......................................................................................£875.00

SAOMAD tenoner; saw / top & bottom horizontal tenon / vertical scribe .......................................................................................£6750 SEDGWICK TESH tenoner; Top / bottom with vertical scribe ..........................................................................................................£4250 SCM M80 edgebander for shaped panels; edge 0.5-3mm, 10-80mm height (2012) ................................................................... £4750

Dominion BXA – 4 Head single ended tenoner / subject to condition req’d ........................................................£ P.O.A. Dominion BXA – 3 Head single ended tenoner / Superb cleaned & checked condition ...................................£4,950.00

SCM K208 ER edgebander; two pairs trimmers, ideal for tape & solid lips ... .............................................................................£11750

Sedgwick TESH – 3 head single ended tenoner ................................................................................... from £2,350.00

SCM Si16N panel saw 3.2m scorer + tilt to 45deg ...........................................................................................................................£4250

Multico TM/3 – Single ended tenoner / subject to condition req’d .....................................................................£ P.O.A.

SPINDLE MOULDERS various, Wadkin BEM/BER4/BEL/EQ to clear from ..................................................................................£1200

Wadkin BGY/1 – 14” Single disc sander, tilt table, re-furbished con’d ...........................................................£1,350.00

WADKIN EEC re-saw.............................................................................................................................................................................£4500 PADE twin station slot morticer.............................................................................................................................................................£2750

Union Graduate – Lathe ex-school, choice of various models ...........................................................................£ P.O.A. Wadkin 6” BZL Lathe ex college.......................................................................................................................£ P.O.A.

T/F: 0115 932 0166 E: sales@denwood.uk.com

visit our website

www.denwood.uk.com

Neville M Oldham Ltd

Denwood 300.indd 1

Woodworking Machinery

leading

21/09/2018 TTeamFP298.indd 09:17 1

The magazine for the

40 years of service to the woodworking industry

USED New Startrite STA315 Saw Bench with sliding table CE New Startrite FS41 16” x 9” Planer Thicknesser CE New Sicar TOP7 Bandsaw CE New Sicar Brava 350 14” x 9” Planer Thicknesser 240v CE iTech RS65 14” Radial Arm Cross Cut Saw CE Wadkin BRA350 Cross Cut Saw Zimmermann FZ1 Vertical Milling Machine Stromab RS92 350mm H/D Radial Arm Cross Cut Saw DC brake Wilson FY Spindle Moulder with power feed Wadkin EKA 4 Head Single End Tenoner Dominion BCC Spindle Moulder with power feed Wadkin MF Chain & Chisel Mortiser Vertongen PO4 Mod 1 Tenoner with tooling Wadkin BAO/S 12” x 7” Planer Thicknesser SCM F410 16” Surface Planer Wadkin BH7 27” Bandsaw Twin Eng. 3m x 2m Pneumatic Peg Board Clamp Wilson TCB 5 Head Single End Tenoner Brookman RMM 15 & APM 25 Pin Dovetailors Ixes Moulda 7 Tilting Spindle Moulder CE07 SCM 2250 20” x 9” Planer Thicknesser

19/07/2018 11:04

UK furniture

production trade

#298 August 2018 News / Events ations / Install Updates w nts previe tion & Eleme tion W Exhibi nent Innova / Compo Tooling .net Saws &

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www.timber-team.com for further information

Timber Team (Machinery) Ltd, The Knoll, Leicester Road, Earl Shilton, Leicestershire LE9 7TJ

24/09/2018 09:06

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24/09/2018 12:04

KEEP CALM WHILE WE

CUT AND EDGE YOUR PANELS

PEOPLE YOU CAN TRUST WITH CONSISTENTLY GOOD QUALITY AND PERFORMANCE

Call us now

0208 236 2313 Pages FINAL.indd 99

more info at

cworkshop.co.uk

24/09/2018 12:04

Isn't it time to Trade In Your Tape Measure? TigerStop is the global leader in stop gauge and material positioning systems for rapid, precise positioning of almost any material including metal, wood, plastics, and composites. TigerStop length stops and automatic saw systems improve yield and productivity while reducing scrap waste and labour costs.

Can your tape measure do that?

R&J Machinery Ltd Dodwells Industrial Estate Brindley Road, Hinckley Leicestershire, LE10 3BY

R&JOct18.indd 1 100 Pages FINAL.indd

We are the Main UK Agent for TigerStop, the global leader for stop gauge and material positioning systems for accurate positioning of materials.

call 01455 840224

visit www.rjmachinery.co.uk

19/09/2018 12:04 09:29 24/09/2018