Furniture & Joinery Production #349

ABS EDGINGS WITH WALNUT DECOR

EDGINGS

MODERN, CLASSIC OR REFINED?

Walnut is a precious wood. Its rather vivid colour gradient, the natural grain and warm hue are currently in vogue in furniture and interior design. Furniture boards with walnut decor offer a resource-saving alternative to real wood or wood veneer. We provide the matching edgings.

SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN.

For further information, go to www.ostermann.eu and type in #Walnut

Comment

The current turmoil on so many fronts is undoubtedly giving businesses numerous headaches and common to almost all in the furniture and joinery industry for some time has been rising energy and materials costs adding considerable incremental pressure to manufacturers. But talking to suppliers across the board, it seems the inimitable resolve of the furniture and joinery industry remains robust in the face of these difficulties. With numerous examples of businesses focused creating greater efficiencies into their business – and with the show season properly kicking back to gear from May, many will be feeling guardedly optimistic in the medium term despite these challenging times.

Naturally, from within these pages and across our website we regularly hear from businesses with positive stories of investment and progress – and whilst clearly not everyone is on top of things right now, these examples should be providing inspiration and encouragement to those who are having a rough time of it, as many undoubtedly will be.

In this issue, we have a wide range of content to inspire and encourage with features on dust extraction and wood waste management; joinery, window and door production; and storage and materials handling. Elsewhere we have Insight articles from Kenyon Group, TCM Capital and A L Dalton. Positioned between the News and Events page, we have added a Marketwatch section to highlight offers and deals from key suppliers – something always worth keeping abreast of! Another new feature is the Makers’ Gallery of manufacturers finished products – hopefully once again adding inspiration. Accompanying this issue is our annual CNC Supplement with a focused choice of detailed and informative reading for all those considering their CNC production options. Looking forward, alongside our June issue we will be publishing a special supplement focused on sustainable furniture and joinery manufacturing. So I’d like to sound a clarion call to all manufacturers who have made strides regards reducing their carbon footprint – even those who are in the early- or planning stages. I want to hear from you and listen to your experiences and how it is impacting your decision-making and how your business is adapting as you move forwards. Contact me for further details.

I hope you enjoy the issue.

John Legg, editorial director

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Biesse Fire Doors Days Event – discover how to improve fire door production

Biesse will open it’s doors once again from 21st-22nd March to demonstrate tailored solutions for fire door production.

The event will include live machinery and software demonstrations and where our experts will be available to help you find the best solutions help improve efficiency and overcome your production challenges. Machines on display include beam saws, sanders, edgebanders, CNC machines and vertical CNC’s.

Visitors will also see on Biesse’s CNCs how macro-driven variable programming can revolutionise fire door production and square cornered vision panels without the need for an aggregate. In addition, thos attending will see first hand how to machine frame parts on a vertical CNC including locks, rebates, plus hinge pockets on profiled frame parts (stop attached) including using a single tool, without breakout, that saves valuable processing time. Register at biesse.com/uk/wood/events/firedoors-days.

Keep downtimes low with Leitz’s CompleteCare Tool Management System

Leitz has taken the next step to providing their customers with a complete Tool Management package with CompleteCare. The system makes effective use of digital logistics software in order to help automate the ordering and monitoring process of tooling supplies.

“We are all well aware of the issues that machine downtime can have for our businesses,” said Simon Liddell, Managing Director at Leitz Tooling. “From lost efficiency and reduced throughput to complete factory shutdown, there’s a whole host of issues that can arise when a company’s tooling processes are improperly managed.

“There is a huge amount of work that goes into getting tooling parts where they need to be, when they need to be. Leitz’s CompleteCare package ensures that your machinery supply chain is expertly and efficiently managed, without the requirement to purchase tools

outright.” Ensuring that parts are where they need to be on time will significantly help to reduce downtimes and keep business’ manufacturing rates high.

CompleteCare provides a complete tool supply service from a single source, which makes it ideal for companies with large batch sizes. Invoicing is based on

agreed production figures, which means that pricing is adapted based on real-time costs and data.

As well as this, Leitz uses its expertise to make processes more productive and efficient, ensuring that your stock is managed effectively to minimise disruption.

Leitz has invested in developing a long-term partnership with

customers for mutual success.

Leitz also supports customers by advising on how they can begin to redesign their processes and adapt their production line to meet the demands of the future.

Learn more about Leitz and their range of Tool Management Systems at their website.

www.leitz.org/en-gb/

AMS works side-by-side with the HSE to update training regulations

AMS along with the Wadkin Bursgreen Training Academy work side-by-side with the HSE to update regulations and rules in the woodworking industry for the training courses and improve noise and vibration in their academy to protect their trainers and training attendants.

Scott from the HSE said: “We are very happy that companies like AMS works continually updating content to ensure the latest regulations and rules are reflected in their Woodworking Training Courses and Installations. Scott continues: “For many years, we have been working across many industrial sectors, and the tasks facing us will involve getting highprofile tooling manufacturers to work with us.

AMS has been providing woodworking training courses for more than 15 years with schools and colleges but since 2022, they opened their own training academy in Leicestershire with its own trainers, material and methods.

Phil, one of the trainers in the Wadkin Bursgreen Academy, said:

“Using our extensive industry experience and knowledge, we created our Woodworking Machinery Training Courses from scratch.

“We designed a specific manual for every machine unit, keeping in mind all the parts of each machine, its risks and its rules. We are very proud of our training method and materials.”

Phil continues: “We tailored every training course to our customers’ needs and our courses are 95% of the time at the machine, and 5% in the class. We believe the best method to teach them about woodworking machines is next to the own machine, and we see that most of the attendees prefer it too.”

Companies and individuals looking for training have the possibility to carry out the training in their own workshop or at the Wadkin Bursgreen Academy in Skeffington (Leicestershire). In February, AMS organised two training days in their academy with

different customers and it was a huge success.

Steve, director of training, said: “We had two days of training at our academy with over eight companies coming for chainsaw training courses and another four companies for planer moulder training courses. We launched it for the first time in February and it was a huge success so, we don’t know yet when the next training days in-house will be, but it will definitely be soon.”

Unfortunately today there is still a large number of accidents related to then use and operation of woodworking machines – bad accidents that they could avoid in 99% of the cases if those concerned had received the appropriate training.

Wadkin Bursgreen’s academy provides training courses for all woodworking machines from those used novice woodworkers to trainers.

“The most popular training courses are the general

woodworking machine training course, the refresher and novice training courses. Our cross-cutting chainsaw training course and our Profile Moulder Setting & Operator Training are becoming more and more popular in the industry,” says Steve.

“Our moulder and grinder courses are very popular with traditional moulders/high speed moulders and HSK moulder courses all available from AMS-Wadkin Bursgreen. Those attending can learn all about woodworking machines and chainsaws and ask the trainers – with more than 30 years in the industry– all their questions.”

To discuss training requirements, contact a member of the AMS team on training@advancedmachinery. co.uk and you will receive a formal quote in 24 hours.

Further information about the Wadkin Bursgreen Training Academy is available on the company’s website.

www.advancedmachinery.co.uk/ wb-training-courses

Sleepeezee donates £57k to children’s charity to help fund hospital helipad

A cheque of £57,000 has been presented to The Children’s Hospital Charity, the organisation that supports Sheffield Children’s NHS Foundation Trust, by mattress and bedding company, Sleepeezee and its brand ambassador, Dame Jessica EnnisHill, to help funding towards a new helipad for the trust.

Sheffield Children’s Hospital is a dedicated Major Trauma Centre (MTC) and is one of only five dedicated paediatric Major Trauma Centres in England. It is the only MTC in South Yorkshire and North Lincolnshire that receives children under 16 years of age and is open 24 hours a day, seven days a week and 365 days a year. The new helipad means the hospital can get critically ill or injured patients to the right place, with the right team and provide vital early care and management.

Young patients at the hospital enjoyed a visit from Sleepeezee ambassador, Dame Jessica who spent some time sharing her story with children on the wards and showcasing her Olympic medal while, Sleepeezee’s MD Steve Warren, received an insight into the working of the hospital including the wards and specialist services.

Athlete and London 2012 Olympic champion, Dame Jessica commented: “As a proud patron of The Children’s Hospital Charity and a Sleepeezee ambassador, it was a joy to visit the wards and present the impressive donation. Being able to contribute to a hospital that provides such an excellent level of care to both children and their families is an absolute pleasure and I am delighted the money is going towards the appeal to fund a much needed helipad on the hospital roof.’

The £57k donation was amassed via sales of Sleepeezee’s Jessica mattress range where £20 of each sale throughout the year is donated to The Children’s Hospital Charity. Now in its third year of fundraising, Sleepeezee has raised a total of £132k for the charity so far and plans to continue the initiative in 2023.

Steve Warren, MD at Sleepeezee, added: “Our partnership with Jessica and The Children’s Hospital Charity, which we know is incredibly close to her heart, continues to go from strength to strength and we’re thrilled to be back for another year. Seeing for ourselves the invaluable work that Sheffield Children’s carries out is an honour and we hope our donation from the Jessica Collection helps the hospital achieve its ambitions for the new helipad.’

Sheffield Children’s NHS Foundation Trust is a specialist centre for children’s health supporting children and young people from across the region, nationally and internationally. The Trust provides physical and mental health care in hospital, in the community, at home, in school

and even in the skies (through the Embrace transfer service) and is driving the future of children’s healthcare through pioneering paediatric trials and research across a wide portfolio of clinical specialties.

Tchad Western, business development manager and Chief fun officer at The Children’s Hospital Charity said: “This incredible donation from Sleepeezee will help with our current appeal to build a helipad on the roof of the hospital. We need to raise £6m in total and we’re currently over two-thirds of the way towards our target.

“At the moment, air ambulances land in a park across the road from the hospital, and patients have to be transported across the busy A57. This can attract a lot of attention, so a helipad will not only save vital minutes when every second counts, it will also provide families with privacy and dignity during a difficult time.

“This donation will make a huge difference in helping us to achieve our dream. On behalf of everyone at Sheffield Children’s and Charity, a big thank you to Sleepeezee and our patron Dame Jessica.”

L-R: Steve Warren, Sleepeezee MD with Dame Jessica Ennis-Hill, Sleepeezee brand ambassador

L-R: Ruth Kingshott - Paediatric Sleep Physiologist, Kelly Gusija - Senior Assistant Technical Officer and Steve Warren Sleepeezee MD

L-R: Sleepeezee MD Steve Warren with Sleepeezee brand ambassador Dame Jessica Ennis-Hill

Save £2000 on the smart new SCM Nova SI 300 panel saw

Spend £100 on Kenyon Group’s website and they will donate £10 to Guide Dogs

Guide Dogs is an amazing charity and a very worth cause to support. Since 2021 we have raised £49,070 and named/ sponsored five life changing pooches.

This European manufactured panel saw is a reliable workhorse that will form the backbone of your workshop.

The SCM Nova SI 300 features manual rise/fall/tilt adjustment, 3200mm sliding table, 1270mm saw to rip fence capacity, 7kW motor powering the 315mm diameter blade giving 100mm cutting depth, dedicated scoring

blade with 1.3kW motor and overhead crown guard with dust extraction port.

Supplied complete with scoring blade and main blade – was £10,400 + VAT, now £8,400 + VAT. For further information, contact the Daltons Wadkin team.

0115 986 5201

info@daltonswadkin.com

www.daltonswadkin.com

Visit the Kenyon Group website for Henkel adhesives, Tecbond glue sticks and glue guns, Tuskbond, Mitre Mate and many more products – it represents the complete adhesive package and your purchases will help raise crucial funds to support

Guide Dogs!

www.kenyon-group.co.uk

Holz-Her UK’s limited time offer

If you are looking to upgrade your production processes and capitalise on the wealth of benefits a CNC has to offer, there’s never been a better time to invest in a vertical CNC machine from Holz-Her. For a limited time only, the leading panel processing machinery manufacturer is offering an exclusive offer across its Evolution vertical CNC range. Available on Holz-Her’s brand new Evolution 7405 PinJet, Evolution 7402 and Evolution 7405, you could benefit from complete CNC machining

for less than £53k*. This also includes delivery, installation and training. Short on space? This isn’t a problem for an Evolution CNC user. Requiring just 5 sq m, the adaptable CNC range, which guarantees extremely short cycle times and maximum precision when processing solid wood and panels, offers flexible machining dimensions - working to virtually unlimited lengths whilst machining on all four edges of the work piece using their unique vacuum holding system. It also

features an integrated six-position tool-changer as standard and comes equipped with a userfriendly software package. Selected models also include automatic dowel insertion for streamlined production and come P-System and Peanut ready. So, isn’t it time you put the Evolution series to the test? To book your personalised machinery demonstration at Holz-Her UK.

01235 557600

www.holzher.co.uk

*Terms and Conditions apply

Hands-on with new designs at Panelco’s latest event

Furniture, kitchen designers and manufacturers gathered in number keen to see the new trends from two major brand partners at the second Innovation Event hosted by Panelco at the company’s head office in Stoke-on-Trent.

On show in the large welcoming open design studio, Saviola created multiple wall displays full of new designs and textures, inviting the customers to share their thoughts and opinions.

Feature display walls with standout designs were on show in large pieces with various authentic and elaborate wood designs. New textures featured heavily in the displays, and the unique finishes were received positively by everyone. Panelco has already committed to an ex-stock 18mm range of 29 colour-ways, including three carcase plain colours, to allow customers to achieve a 100% recycled kitchen unit as an option. Sustainability and an eco-ethical focus are at the core of Saviola’s design ethos, displayed in a visual

representation showing the whole process in specific stages, from old furniture, material cleaning, and separating waste to recycling which results in producing a pure material.

The idea behind displaying the new designs in this way was to include the customer in the review process and highlight décors they would benefit from and love; Panelco would then consider which new designs to add to their range using the feedback. Kronospan featured their new decorative collection in the design studio along the main display wall showing off an impactful array of colours, 42 unique designs were the highlight, and Panelco has committed to the complete new range.

‘Sustainability and an eco-ethical focus are at the core of Saviola’s design ethos, displayed in a visual representation showing the whole process in specific stages, from old furniture, material cleaning, and separating waste to recycling which results in producing a pure material’

Here it was easy to see the contemporary décors up close in the well-lit environment, the area was a hive of activity, and you could feel the buzz surrounding the new collection. Kronospan utilised the full use of the second design area where customers could move large samples around and get to grips with the latest designs and textures along with supporting assets to take away.

Presentations gave customers an insight into the collection’s origins and where the inspiration was derived. The recent range focused on four origin stories, each with a different look and feel, all very different in their own right; a

highlight was the new embossed texture that enhanced the new oak and chestnut designs on display, a real wow factor.

The new updated collection was met with positive feedback, and it was clear that the latest designs and textures were well received.

The entire collection is now in stock at Panelco and available for next-day delivery. The trends displayed from Saviola will now be used as part of a range review process, and the new designs will be reviewed shortly.

If you missed the chance to visit you can still see both collections on display at Panelco book your visit at www.panelco.com.

New look W Exhibition moves to May 2024

Organisers of W Exhibition, the UK’s flagship trade show for the furniture manufacturing and joinery industries, have announced that the event will return to the NEC from 19th-22nd May, 2024.

The announcement follows two key senior appointments to W Exhibition’s core event team within Montgomery Group. David Todd, formerly of Reed Exhibitions, joins as event director, alongside new commercial manager, Ranju Singh.

The pair have a combined 25 years experience, delivering awardwinning international trade shows across a range of industries. Alongside the team restructure, organisers have undertaken an extensive consultation period with stakeholders, including the associations, trade bodies, industry media and its visiting audience to redefine the show’s proposition. The reimagined format for the show will include a full repositioning of the brand.

Event director David Todd

Commercial manager, Ranju Singh

With just over one year to go until the W Exhibition returns next May, event director David Todd said: “We’re excited to announce the new dateline for W Exhibition, which will commence with a full relaunch campaign this May as we count down to our return to the NEC from 19th-22nd May 2024.

“Our new team structure, combined with the thorough research process we have conducted of both the show and the markets we serve, all make

for a very exciting period ahead. We are on a very clear and defined path to ensure that W Exhibition makes a triumphant return next May.”

The W Exhibition brings together some of the world’s leading suppliers of woodworking machinery, materials, and tooling. The event, which has over 40 years of heritage, will return to the NEC in its new and reinvigorated format from May 19th-22nd, 2024. www.wexhibition.co.uk

Bridging the gap between EVA and PUR edgebanding adhesives

Over the last few years there has been much publicity about the most appropriate hotmelt adhesive to use for edgebanding and the bonding of various materials to wood-based panel products. Here Steve Morrow, Technical Sales South & UK Sales Manager at the Kenyon Group looks at EVA and PUR options.

It’s widely accepted that EVA based adhesives are the easiest of all to use and process. They are still as popular as ever and Henkel offer a full range from filled to unfilled to suit every application. However, EVAs come with disadvantages if the end product is likely to be subjected to steam, heat or moisture.

An alternative to EVA is PUR adhesives, which dominate the edgebanding market. Over the years PUR adhesives have been more accessible to customers who are edging and as technologies advance, PUR adhesives’ outstanding performance has become available to all edging customers delivering the finished goods to the highest standards.

If joints need exceptional water or heat resistance, then PUR adhesives are recommended as they have a significantly superior performance versus an EVA adhesive. On the flip side, PUR adhesives need more attention during processing, such as flushing the systems and cleaning.

According to Steve Morrow at the Kenyon Group, Henkel TECHNOMELT KS 922 Polyolefin based hot melt adhesive bridges the gap between EVA and PUR, by offering higher heat resistance and higher performance than an EVA with similar pricing levels.

TECHNOMELT KS 922 offers benefits of ultra-thin glue lines for superior edge aesthetics on all board types and colours and is a clean running adhesive with no stringing which leads to less down time for maintenance and cleaning. This in turn leads to increased production.

TECHNOMELT KS 922 can reduce your glue usage by up to 20% as polyolefin based adhesives have increased performance and therefore the coat weight per linear metre can be reduced. This can lead to cost savings.

Henkel TECHNOMELT KS 922 meets high requirements for state-of-the-art edgebanding and sets benchmarks in heat resistance and reduced cleaning efforts.

There’s edgebanding adhesives, and then there’s TECHNOMELT KS 922 – the next generation of edgebanding adhesives – it’s really that simple. Don’t underestimate it Technomelt KS 922 is a superior product at the right price with proven results – just ask anyone using Henkel edgebanding adhesives!

Remember PUR based adhesives will always outperform both EVA or PO adhesives for heat and moisture resistance! When deciding the right adhesive for your edging application, take a look at the Henkel range.

07960 047020 www.kenyon-group.co.uk

‘TECHNOMELT KS 922 offers benefits of ultra-thin glue lines for superior edge aesthetics on all board types and colours and is a clean running adhesive with no stringing which leads to less down time for maintenance and cleaning’

Technomelt KS 922 bridges the gap between EVA and PUR

Furniture and building component adhesives

Technomelt KS 922 delivers the bond

R&D Tax Credits – an insight for manufacturers, creators and dream makers…

The R&D tax incentive was introduced in the year 2000, when the UK joined a number of other countries offering similar tax incentives to drive innovation across industries. The main aim was and still is, to incentivise and reward businesses for extending their capabilities and skillset when undertaking technically challenging projects each year, keeping the UK at the fore front of innovation, and stimulating growth in the economy.

Why was it introduced?

Businesses are often reluctant to take on projects that push them outside of their comfort zone and existing skillset, generally through fear of going over budget or time. This may ultimately even lead to them not delivering what the client wanted potentially losing valuable business in the future. Therefore, the government stepped in and introduced the proverbial carrot to change our appetite for risk and propel us towards innovation.

For qualifying projects, the benefit is equal to a portion of the costs invested in the form of a tax reduction or direct cash injection. These costs may involve staff time, subcontractors, agency workers, consumed materials and software licences. The rebates can be claimed retrospectively.

The benefit applies to both profit and lossmaking companies, something that’s often misunderstood. Another common misconception is that a project has to be “first of kind” in the industry to qualify, which I can understand as R&D evokes images of rocket scientists working on the next big breakthrough in science or space travel. To qualify, a project only needs to meet two fundamental criteria i) if you find yourself extending your capabilities above the baseline norm for your business ii) You have over come some kind of technical uncertainty in the work that’s being undertaken, then you’re likely to be able to recoup a % of those costs spent on that project.

The real litmus test is to determine if the work being undertaken qualifies as R&D. Did your project team face certain uncertain outcomes at the start of the project that involve new processes/methodologies of any kind? If so, it

means that your team did not know whether or not a certain outcome was achievable, this is a great indicator for R&D tax credits.

R&D starts with round table discussions, market research, early design mock ups, prototyping/small batch production and ends once the finished product is viable in a large-scale production.

Failed projects are also often overlooked for R&D purposes, you may have set out to launch a new product or seek to improve your processes, but due to complexities, funding, or a change in client requirement were unable to do so.

What’s in it for me?

The incentive is designed to reward small and large businesses for improving and innovating in their respective fields, eligible companies can claim between 13% and 33% of their staff, subcontractor, consumables, software and utility costs that can be attributed to qualifiable projects each year.

There are many businesses in the manufacturing and product development industry have yet to be told if they can qualify for R&D tax relief, so sadly they miss out on vital cash to the business each year.

The average claim size is around £30,000 to £40,000, however there is no maximum or minimum figure. In our experience successful claims usually come from businesses spending no less than £130,000 on staff salaries (including subcontractors) per annum.

How does it relate to my business?

Examples on the specific sub-sectors and R&D activities that could be eligible for a claim include: Manufacturing Furniture, Fixtures and Equipment: New product development, product improvement, internal efforts to become more efficient to reduce cost of manufacturing, efforts to implement automation.

Fabrication businesses: Working to tight tolerances, creating complex structures, making bespoke jigs and fixtures to improve efficiencies and develop new products.

Joinery: Bespoke design and creating complex structures, integrating electronic sensors/devices to turn into smart.

Textiles Development: Creating unique dyes or fabrics to increase longevity and fire resistance. The following may apply to some or all the respective subsectors:

Engineering efforts to adapt tooling/machinery, software design/development, sustainability efforts (moving from traditional materials to non-routine) and utilising exotic materials, improving efficiency/improving throughput of production, enhancing existing processes to improve productivity and reduce waste.

What do I do next?

If you’re interested in finding out if you’re eligible, the first step would be to have an informal chat to see how/if your business qualifies, taking no longer than 5-10 minutes. We look to understand your projects over the last 2 years and identify a few standout projects. If successful, your involvement is 2/3 hours of your time to offer up the information needed for us progress your claim.

Author Jack Nottingham 07497 159420 jnottingham@tcmcapital.co.uk

Creative industries can claim tax credits for technically challenging work. Jack Nottingham from TCM Capital explains how your business could work towards and benefit from this.

Daltons Wadkin offers, arguably, the most diverse range of sawing technology in the UK and Ireland. We hear from managing director Alex Dalton who offers his insight on leading Dutch panel saw brand, Elcon, which forms part of Daltons Wadkin’s impressive range of saws and resaws.

Objective sawing advice from Daltons Wadkin

For over 120 years the family run business has specialised in supplying industrial woodworking machinery for processing solid wood, wood-based panels and composite material, always with a focus on quality and service. Band resaws, sliding table panel saws, dimension saws, vertical panel saws, circular saws and beam saws from Europe’s leading manufacturers can all be found in the extensive Daltons Wadkin machinery portfolio. Our complete offering of all types of panel saws gives us a unique perspective in the market. Most importantly, our customers can be sure of receiving unbiased advise when it comes to the best sawing solution for their needs. Each sawing method has its own advantages and disadvantages and we are always keen to discuss these in detail. In this article we focus on vertical panel saws (also known as wall saws).”

‘ Elcon vertical panel saws provide space saving panel sizing solutions that cater for all types, sizes and thicknesses of panels. With a cutting accuracy of 0.1mm/ mm, electronic digital scales, programmable setting and automatic cutting cycle’

Perhaps the most interesting and innovative sawing methods but often misunderstood, wrongly categorised as ‘agricultural’ or ‘inaccurate’. This could not be further from the truth. Elcon vertical panel saws provide space saving panel sizing solutions that cater for all types, sizes and thicknesses of panels. With a cutting accuracy of 0.1mm/mm, electronic digital scales, programmable setting and automatic cutting cycle, Elcon vertical panel saws can be tailored to suit the most exacting production requirements.

One of the key advantages of an Elcon vertical panel saw, is the optional ADVANCE handling system. Traditionally with wall saws panels are processed from the top down. First strips are cut horizontally, removed from the machine and stacked. Once the required number of strips have been cut they are loaded back on the machine for vertically cross-cutting to the finished component size. The disadvantage with this method is that

215 DSX-LIMPIO panel saw

Elcon models feature a robust panel stop

Elcon models feature a robust panel stop

the operator must use their trailing hand or wedges to support the strip during the horizontal cut to stop it falling back onto the blade. This is not such a problem with smaller sheet sizes, but when working with large panels the weight and height can be awkward for the operator to handle.

Elcon’s ADVANCE system turns the cutting process on its head. Once the machine is loaded, two (or more) clamps descend and grab the panel(s) from above taking the full weight allowing the operator to work the material from the bottom up. Strip cuts sit on the base of the machine needing no additional support. Each strip can then be immediately cross-cut while the rest of the board remains in the clamps eliminating the need for wedges and repeat panel handling.

Need more? For ultimate productivity the Elcon QUADRA model takes ADVANCE clamping to the next level with the addition of a CNC controlled pusher system. Think of the QUADRA as a vertical beam saw. The CNC pusher positions each cut strip for cross-cutting. The whole

process is automated requiring the operator to only start each process with a single button press. Multiple cutting lists can be programmed directly at the machine or remotely from an office PC. In conjunction with optional optimising software components can be effectively nested prior to generating the cutting lists for maximum material yield.

Another important feature of Elcon saws is the patented and award-winning LIMPIO dust capture system. Greatly reducing dust emissions by simultaneously extracting waste from both the front and rear of the panel, the LIMPIO system keeps the saw blade running in an almost

completely enclosed area reducing dust emission values to less than 0.5mg/m3 – particularly advantageous when cutting large volumes of fibrous or cementitious material, minimising airborne waste entering the operating area.

Safety is a constant theme from Elcon. Vertical panel saws are generally considered one of the safest panel sizing methods available when used by trained operators. Elcon goes further still and includes a series of electronic safety systems that monitor the machine saw beam position and head tilt orientation – the machine will not start if it is not correctly set up with the beam locked/ unlocked and head positioned correctly for horizontal or vertical cutting.

Daltons Wadkin are the sole distributor for Elcon vertical panel saws in the UK and Ireland. The extensive Nottingham showroom gives customers the opportunity for live demonstrations, and the chance to directly compare Elcon vertical panel saws against more traditional sliding table panel saws from Altendorf and SCM.

For more information, or to arrange a visit, contact Daltons Wadkin on 0115 986 5201 or email info@daltonswadkin.com. www.daltonswadkin.com

‘Multiple cutting lists can be programmed directly at the machine or remotely from an office PC. In conjunction with optional optimising software components can be effectively nested prior to generating the cutting lists for maximum material yield’

Elcon QUADRA – a vertical beam saw

CNC pusher for panel positioning on the Elcon QUADRA

Precise, ergonomic controls on the Elcon DSX sawing head

working demonstrations at Daltons Wadkin showroom

Faster and more efficient thanks to SCM

The eponymous German joinery business, Heiko Schmidt, has picked the Gabbiani S95 beam saw to make a huge leap in the production of furniture for homes and stores and now can offer with more confidence the challenges for the future.

‘Fit for future’ is the motto of the Heiko Schmidt joinery in Ladenburg, a German city in the Baden-Württemberg region. For this family company, this also means having a modern and efficient range of machinery, at the centre of which shines SCM’s latest entry, the Gabbiani S95 panel saw.

Daniel Briscoe, the leading carpenter and head of the furniture sector at the woodworking business, was enthusiastic about it right from the outset: “This beam saw makes our work so much easier. The work once done by two people in about four hours, can now be done in just 90 minutes by a single operator. This way, the new purchase has quickly paid its way in time and quality.”

The company’s machinery was fully replaced about twelve years ago. However, the company was also planning to move to a larger

headquarters and so began to think about how to optimise the production processes. As the owner, Heiko Schmidt, explained, it was not just a matter of understanding which machines to purchase: they would also need to have been compatible with one another.

The new Gabbiani S95 can be found at the centre of the large workshop and is not the only technical solution provided by SCM. The popular Morbidelli M200 CNC drilling-routing machining centre capable of resolving any kind of wood machining problem, and the state-of-the-art

SCM’s impressive Gabbiani S beam saw

From left: the owner Heiko Schmidt, Stefan Höhn (SCM), Martin Kress (Barbaric), Eugen Bopp (MaschinenGrupp) and Diana Jalen, sales director at Schmidt

Morbidelli X200 nesting CNC machining centre, ideal for flexible and ‘batch 1’ production work alongside the Gabbiani in close synergy.

Directly above these four machines is a chaotic board store system which has a total of 14 storage areas. Not only does the warehouse autonomously sort the material stacks out but also loads the four machines below automatically, based on the orders inputted. As part of the work preparation procedure, during the night, the board store can prepare the panels needed for the next day in the right order, to ensure the work is done even faster.

Sat at his desk in the office, Daniel Briscoe needs to does no more than digitally send

an order to the board store system and the software launches the production order sent and finally the board store system informs the beam saw that the panel is in position and the machine can pick up the right sheet of material and start cutting the job sent explains Stefan Höhn, head of engineering and technical consulting at SCM. “Only when the pieces are finished, does the operator intervene.” This procedure is also applied to the routers and labellers.

Maximum comfort and efficiency

The Gabbiani S95 has a saw blade projection up to 90mm thick: “The machine can fully deal with loading several overlapping panels,” explains Höhn. “The panels can easily be moved either by the grippers or by the operator without having to make an effort to pick them up, and this is achieved by the air cushion tables which allows the panels to be easy moved around the bed of the machine ensuring an easy loading and moving process.”

The maximum cut length of this machine is 4.5m long and 2.2m wide minimum but can also be 4.5m x 4.5m if needed and 90mm thick blade projection, but also can be rotated easily on the table without any effort at all This beam saw can cut all kinds of wood-based products and guarantee a productivity of up to 30% more compared to a standard panel saw.

Another very important advantage is cleaning the work environment guaranteed by the machine structure and functional units. During the entire cutting process, specific curtains by section prevent shavings and dust dispersing into the environment. The machine is fitted with several extraction ports that remove the dust towards the centralised extraction at the woodworking workshop where they are collected and reused for heating. >>

For the company owner Heiko Schmidt, the new entry to his range of machines is also a solution to the lack of qualified workers

A solution to the company’s growth projects

With the new SCM machines, the company has also found a solution to the problem of a lack of qualified manpower. “The enormous reduction in the workload made possible by the beam saw and other technologies purchased was definitely an important advantage in favour of this investment,” explains Heiko, who, despite this, is still looking to hire a total of 27 co-workers. Indeed, the company wants to continue to grow. Currently, the lion’s share of turnover still comes from the construction industry, but the aim is to increase the quota from the furniture industry by 50%, says sales director Heiko. That’s not all: thanks to the newly acquired technologies, it will also be possible to take part more regularly in important competitive bidding processes in the furniture and shop-fitting industry.

As well as expanding the furniture sector, there are also plans to build a showroom on the extensive land they own. In everything it does, this family-run business is always aiming to be more sustainable as a way of best preparing for the future. “This is something we care greatly

about” confirms Heiko. “We already use wood shavings for heat valorisation. The next step will be to install a solar power plant.”

Another important step will be the handing over of the company-control reins. Marek Schmidt is the owner’s son and is already learning the woodworking trade and has been identified as the person who will take over the business sooner or later. At that point, he will undoubtedly want to continue to pursue his father’s goal of ‘becoming a leader company in the industry in the Rhine-Neckar region’. www.scmgroup.com

Article by Camillo Kluge, courtesy of Holz- und Kunststoffverarbeitung www.hk-magazin.com

‘This beam saw makes our work so much easier. The work once done by two people in about four hours, can now be done in just 90 minutes by a single operator. This way, the new purchase has quickly paid its way in time and quality’

The new Gabbiani S95 panel dividing saw accelerates production processes

A crane positions a panel directly from the warehouse onto the Gabbiani S95

The panel is pushed into the right position with the grippers

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CNC Creations invests in a beam saw and edge bander from HOMAG

Established in 2013, panel processing company CNC Creations has a turnover of £1.5m. Its panels and carpentry are manufactured in CNC Creations’ 17,000 sq ft facility in Northampton, with the business supplying a wide range of customers including Aston Martin, Nissan, Ibis Hotels, Aston University and McLaren. To help cope with a surge in demand, it recently invested in two new HOMAG woodworking machines –a SAWTEQ B-130 beam saw and an EDGETEQ S-300 edge bander.

“The pandemic was a challenging time for most businesses and we were no exception,” explains CNC Creations’ managing director, Paul Gristwood. He continues, “As the pandemic deepened and it became clear that it was going to be a long road to recovery, new opportunities began to emerge.

“Because people were unable to travel, they began to look at making home improvements. This led to a rise in demand for new kitchen, bedroom, bathroom and home office furniture. Local suppliers of this furniture turned to us

to provide the panels and carpentry needed to meet the growth in the market.

“This unexpected upturn meant we needed to improve both our throughput and the quality of our finished panel products. Our first thoughts were to explore the options to replace and upgrade our ageing wall saw.

Selecting the right beam saw and edge bander

“HOMAG has perhaps the best reputation in the market place for state-of-the-art woodworking machinery, so we began by studying the options

CNC Creations’ SAWTEQ B-130 beam saw

for HOMAG beam saws online. That led us to arrange a visit to their showroom in Castle Donington to see the saws in action. Whilst at HOMAG, we were shown the EDGETEQ S-300 edge bander, and were impressed with the speed, quality and ease of operation.

“We were also attracted to the interchangeable glue pots which offered a significant advantage for our manufacturing processes. These benefits swayed our decision and we decided to place an order for the EDGETEQ S-300 first.

“Before visiting HOMAG we had looked at a couple of other leading European suppliers of beam saws and edge banders. Overall though, the HOMAG machines came out on top; they are much more robust with a better build quality and a more aesthetic look. That may sound like a strange statement to make, but my dream is to have a workshop that looks as professional and efficient as a Formula One pit garage.

“Following the purchase of the EDGETEQ in February 2022, we returned to HOMAG to see the saws in action. That led us to place an order in June for the HOMAG SAWTEQ B-130 beam saw. The speed, accuracy and cut quality of this entry level saw is fantastic and it has since proven to be a great asset to the business, more than tripling the throughput.”

Game changers

”In terms of specifying the machines, we opted for the standard spec on the EDGETEQ with the

addition of an extra glue pot. The touch screen operation which comes as standard, is easy to use and foolproof. Since it was installed, it has doubled throughput compared to our previous edge bander.

“For the SAWTEQ we added a label printer which has helped improve throughput and traceability of cut panels. My only regret is that we didn’t invest in the larger SAWTEQ B-300 machine. Both the saw and the edge bander consistently deliver a quality finish giving our customers peace of mind and confidence in our products.

“Overall, we’re delighted with the performance of both machines. The beam saw in particular has been a game changer for us because of the way it processes panels. It’s more automated than our previous saw, enabling us to cut panels accurately, faster and with a much higher quality finish.”

Installation and training

“The installation of both machines went smoothly and the engineers who installed both

the saw and the edge bander carried out the training for our staff on site. It was a simple, painless process and our team were able to go live with production almost immediately.

“For the saw we had some additional training on the Magicut software. HOMAG’s trainer came to our offices to guide our staff through the necessary familiarisation and training which was very informative.

“The impact the SAWTEQ and EDGETEQ have had on the business has been tremendous. We’ve been able to take on larger jobs which previously we weren’t able to do because of restrictions with throughput and quality. Now, even with the faster processing capability, we don’t have to worry about finish quality or accuracy. The investments in HOMAG equipment have given us the confidence to take the business to the next level.” concludes Paul. For a demonstration or further information on HOMAG woodworking machinery or software, contact Adele Hunt at HOMAG UK on 01332 856424.

www.homag.com

‘Before visiting HOMAG we had looked at a couple of other leading European suppliers of beam saws and edge banders. Overall though, the HOMAG machines came out on top; they are much more robust with a better build quality and a more aesthetic look’

Let the crane take the strain

Chris Franklin, Managing Director of Ranheat Engineering Ltd, one of the UK’s leading manufacturers of wood-waste burning equipment, continues his series of articles exclusively for Furniture & Joinery Production. The location of a wood-fired industrial heating system is often dictated by the location of the dust extraction system. Generally, if installing an integrated dust extraction and industrial wood fired heating system you don’t want it at the front of your premises.

Often dust extraction systems are installed at the rear and sometimes access to this area is none-vehicular, particularly with a bag based dust extraction system. Individual bags can be carried through standard doors and put into a skip.

As companies expand and with the introduction of high speed CNC machines the changing of bags becomes a regular and messy operation. So, the solution to getting rid of the bags is to install the existing filter onto a new storage silo.

Ranheat modify the base of the filter and supply a new storage silo that the existing filter can sit on connected by a purpose made flanged upstand.

The silo is fitted with accredited burst panels on the dirty side of the filter. By using this method no expensive to run transfer fan is needed.

Obviously with no vehicular access to the rear of the site a large crane is needed. Specialist lifting contractors were used to provide a 200

the factory and to lift the existing modified filter onto the silo.

Finally the 300 kW Ranheat heater is lifted over the building Ranheat systems have a separate combustion system that either a warm air heater sits on or a boiler based system. The heater weighs in at just under 3 tonne and the base at 2.5 tonne, each is a separate lift.

All of the craning was complete in one days hire using specialist lifting contractors King Lifting.

Most makes of dust extraction filter systems can be modified and used in conjunction with Ranheat Silos. The existing hand loaded warm air space heater was also being replaced by a wood chipper to deal with off-cuts again saving time spent in loading the heater as well as the time spent in replacing bags on the extraction system.

For more information or a detailed site survey contact Ranheat Engineering. 01604 750005 sales@ranheat.com

tonne crane able to lift the new silo and other components to the rear of

New 4m diameter storage silo being lifted over the building to the rear of the building

Existing filter unit being lifted onto the new silo at the rear of the building

The 3 tonne heater is lifted over the building (note the deflection in the crane jib)

WORLD’S FASTEST DUCTINGNOW EVEN FASTER!

Nordfab ducting is being used around the world for dust collection in woodshops, from one-person shops to large manufacturing plants. Because Nordfab’s Quick-Fit® duct is well-constructed, modular, and easy to put together or take apart, and because it is re-usable, it has become a standard for ducting in the woodworking industry.

Our 2-meter length duct makes it more efficient to install ducting, using less joins. In other words, the world’s fastest ducting just became even faster!

Easy & Fast to install

Because our ducting systems clip together, no rivets screws, or welding are needed. This cuts installation and downtime by more than 45% compared to flanged ductwork installation.

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Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.

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Quick-Fit ducting components are adaptable to existing ductwork and Quick-Fit has been used in a wide variety of applications, wherever dust collection or fine particulate transfer is required.

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Out with the old… in with the new Extractly system

Extractly Ltd recently installed a complete dust extraction system at Unitech Oxon Ltd, including Ecogate energy-saving control technology, a new filter unit, and ductwork to replace an existing system which was now tired and insufficient for the company’s needs. Located on the outskirts of Banbury, with extensive factory and showroom facilities, Unitech is a long-established, family business, delivering bespoke kitchen and bedroom design, manufacture and installation to a discerning residential market. “Our goal has always been to provide our clientele with individually-designed kitchens and bedrooms – something we would be pleased to have in our own homes

‘As machines come on or offline, the Ecogate dampers open and close automatically and the greenBOX controller instantly instructs the Ecogate PowerMASTER variable speed drive unit to increase or decrease fan speed to exactly match extraction demand’

– manufactured to the highest quality and exacting requirements, yet competitively priced”, says founder and owner Kevin Crouch.

To help achieve this goal, Unitech has always embraced new ideas and technologies in order to streamline and enhance production methods and the business recently invested in cuttingedge CNC technology with the installation of

a high-performance Biesse ROVER B FT HD machining centre – only the second of its kind in the UK. “Although our ductwork system was installed only five years ago, it hadn’t given us the service we had expected”, Kevin explains. “It was getting to the point where we were going to have to make some expenditure on repairs or replacement, but then our decision to invest in

Ecogate’s motorised dampers integrated into the Nordfab QF ductwork system automatically open and close as machines come on or offline

the new Biesse kit made the need to update our extraction system an essential requirement.”

Extractly sales engineer, Tom Firth, visited the factory to review Unitech’s dust extraction requirements, and also conducted a free energysaving survey. Extractly’s subsequent proposals for upgrading the company’s extraction included replacing the previous ducting with Nordfab ‘QF’ Quick-Fit clipped ductwork system throughout, along with a new externally-sited Nederman LBR SmartFilter with 55kW main fan and rotary valve discharge, together with a smaller 15kW transfer fan to convey filtered waste to the existing storage silo. As Tom Firth explains: “Unitech’s decision to install the new Biesse CNC equipment was something of a game-changer, and the previous extraction system just wasn’t designed to cope with the potential volumes of dust waste that could be generated with the factory in full production.”

Based on manufacturers’ data, Unitech’s collection of dust-producing machinery required a combined total extraction volume of around 38,000m3/hr. However, Extractly’s survey established that the installation would benefit significantly from the inclusion of Ecogate technology since, in common with most woodworking and joinery manufacturers, Unitech’s machines are never all in use at the same time. Typically, Unitech’s machine usage required a maximum extraction capacity of just 33,000m3/hr, and installing Ecogate would further reduce this requirement by around 15%. Without Ecogate’s energy-saving technology, the system would have required a filter unit with a capacity of around 40,000m3/hr with the main fan operating at full speed, all day, every day. But, with Ecogate’s ‘on-demand’ technology installed, the speed of the main fan will be continuously adjusted to provide optimum

extraction, in real-time, and only for machines that are operating at any given point in time. The new Nederman filter unit is designed to offer a total capacity of 33,500m3/hr which, with Ecogate controlling the main fan, still affords Unitech some spare capacity to accommodate additional machine installations, or to cope with possible future demand from high-speed replacement equipment.

At Unitech, Extractly installed an Ecogate greenBOX 12 control unit, which has the capacity to control extraction from up to 12 workstations, and motorised Ecogate dampers are integrated into the ductwork serving each machine. As machines come on or offline, the Ecogate dampers open and close automatically and the greenBOX controller instantly instructs the Ecogate PowerMASTER variable speed drive unit to increase or decrease fan speed to exactly match extraction demand. Directly controlling fan speed in this way not only reduces the filter capacity requirement, but also reduces the power required to run the fan, which in turn will significantly reduce electricity bills – typically cutting the cost of extraction by 50%, with a payback on the initial capital investment in under two years.

Extractly also incorporated several ‘Dust & Waste Clean-up Kits’ which simply connect to the extraction system with 100mm diameter flexible duct; each controlled by an Ecogate ‘Push-to-Run’ button. “We’re pleased with the system Extractly installed”, says Kevin Crouch in conclusion.

“The installation is neat and the extraction is very efficient – and a secondary benefit of incorporating Ecogate is that the factory is noticeably less noisy than it used to be!”

01924 520462

www.extractly.co.uk

The Ecogate PowerMASTER, specifically designed to optimise an Ecogate-controlled extraction system, features an easy-touse keypad with high contrast screen for easy configuration, and can automatically manage fan start-up and shutdown

Installation of the new Biesse ROVER B FT HD was the catalyst for upgrading the extraction system at Unitech Oxon Ltd

Nederman LBR-R SmartFilter with rotary valve discharge, 55kW main fan and 15kW transport fan

Leitz technology tackles HSE dust and noise clampdown

Dust and noise has always been a chief concern within manufacturing industries. The Health and Safety Executive (HSE) is challenging businesses to look at ways to improve working practices as dust and noise are two of the leading causes of work-related illness. Simon Liddell, Managing Director of Leitz Tooling UK, talks about tackling the issues of dust and noise in manufacturing industries.

With the threat of fines, and in the worst cases: closure, businesses in the manufacturing sector must look at alternative solutions to these challenges. This is particularly relevant in all manufacturing processes. As employers, our duty of care to protect employees means we need to be taking steps to address those issues in our industry.

According to the National Society for Clean Air (NSCA) and Environment Protection, one million people in the UK are working in conditions that may damage their hearing unless precautions are taken.

Considered a silent killer, dust levels are notoriously difficult to visibly assess and harmful effects can take years to develop, excessive amounts can lead to such issues as skin irritation, respiratory problems and even lung cancer.

General principles of protection from the HSE’ state that:

• Where it is not reasonably practicable to prevent exposure to dust, a combination of engineering and process controls may be appropriate.

• Local exhaust ventilation (LEV) systems should be built into, and specially designed for, the machine or process that creates the dust. Remember that cross draughts and general air movements can all detract from their efficiency.

• For on-tool extraction, it is important to choose parts that are compatible and work together www.hse.gov.uk/pubns/cis69.htm

With these broad principles in place, it’s no wonder that factories are struggling to integrate solutions to avoid health and safety violations.

It’s this end-to-end approach that Leitz has focused on in tackling dust and noise on the factory floor.

It is typical to address these issues in isolation rather than looking for a combined solution, resulting in extra costs. By taking a holistic approach to reducing dust and noise, not only is it possible to solve both issues at the same time, but by focussing on improving process production, it provides an opportunity to increase productivity as part of the solution – leading to ongoing cost saving benefits.

Leitz Tooling UK has developed its Dust Flow Control® (DFC) technology – a tooling-toextraction system to reduce dust and noise that also delivers cost savings for manufacturers through significant productivity gains.

Our experience has taught us that dust hoods are an extremely effective solution and it’s necessary for our experts to get in the factory early to specify each DFC extraction hood to each machine.

Another solution to reduce vibration and therefore noise is to use more sophisticated

clamping systems on your machines. Whilst shanks reduce vibrations, using tighter clamping such as our Heat Shrink system produces greater balance on the tools, reducing both the wear and vibrations together.

Tool management is a critical but underutilised aspect of factory operations and good tool management also offers significant benefits for reducing noise. There are many tool management systems available on the market. At Leitz, we use transparent reporting so that our customers can see the entire servicing and replacement process. We send alerts when a tool needs replacing, or sent for sharpening, ensuring that replacement tooling is ordered in time, leading to minimal machinery downtime or impact on quality, avoiding up to a 25% drop off in productivity.

Optimised tools result in greater efficiency, less waste, less passes, and a reduction in dust. Because up-to-date tooling systems are designed to reduce noise, it makes sense that a fully optimised tool reduces noise pollution.

With the HSE clamping down on dust and noise levels in the workplace, our industry has to tackle these issues through end-to-end solutions that in turn save money and increase productivity. www.leitz.org

Optimised tools result in greater efficiency, less waste, less passes, and a reduction in dust

DFC extraction hoods are optimised to collect up to 98% of debris and reduce noise by 5dB

Vesta Space goes compact

Vesta Space Ltd isn’t your average wardrobe manufacturer. Over the last six years, Jon Meek and co-owner, Mark Davies have created a business model that sees them work extensively with housing developers, contractors, the trade and general public to provide an end to end service from tender to completion. Keen to build on its solid reputation and maintain growth, Jon has invested in a new Striebig Compact vertical panel saw and AL-KO Mobil Jet 160 dust extraction unit from TM Machinery.

“A vertical panel saw had always been on our radar,” begins Jon, Director of Vesta Space Ltd. “When we set-up the business six years ago, we purchased a sliding table saw. This was mainly because of the up-front cost of the machine but we quickly realised that there was much more to buying a machine than its price tag.”

Making the most of the company’s 4750 sq ft workshop was a huge factor behind the purchase of a Striebig vertical panel saw. “We follow a just-in-time production model, making sliding wardrobe doors on a short lead time. This is a really efficient way of working but, with limited floorspace available and our racking often reaching capacity, we needed to utilise every metre of space we had available to us. This meant investing in machines that allowed us to scale up without being restricted by space.”

With a sliding table saw taking up a large section of their workshop, Jon knew a Striebig vertical panel saw could offer him a fantastic space-saving solution and he was right.

Requiring just 7 sq m of working space – a third of the space required by an equivalent sliding table saw – the Striebig Compact not only offered Vesta Space a significantly smaller footprint, it offered quicker production times and increased output.

“When we originally purchased our sliding table saw, we were making 30 doors a day. We are now on course to make hundreds a week. Trying to handle sheets of MFC on a sliding

‘It’s also a much cleaner job thanks to the AL-KO dust extraction unit. There is no dust whatsoever, which makes for a clean and healthy working environment’

Vesta Space has invested in a Striebig Compact vertical panel saw and AL-KO Mobil Jet 160 dust extraction unit from TM Machinery

Jon Meek, MD of Vesta Space

The compact nature of the AL-KO Mobil Jet 160 dust extraction unit suited Vesta’s requirements

Vesta Space’s impressive output speaks for itself

table saw was challenging and required a lot of working space around the machine. Cutting panels was also a two-person job. Full size 8mm thick MFC sheets are not heavy but they are flexible, making them awkward to manoeuvre. On our old saw, the blade remained stationary so we had to manually position and feed the material through the blade. The pliability of the material made it difficult to hold in place, which ultimately had a knock-on effect on the accuracy of each cut and the time it took to machine.

“These problems simply don’t exist with a Striebig,” says Jon. Its moving saw head makes it a sleek one-person operation and its Swiss build quality and scoring blade guarantees a clean, precise cut within 0.1mm with no breakouts.

“The Striebig is not just for rough cuts,” he says. “It has dramatically speeded up the cutting process of our wardrobe interiors and makes light work of shelf towers that require six identical shelves in one design. It’s also a much cleaner job thanks to the AL-KO dust extraction unit. There is no dust whatsoever, which makes for a clean and healthy working environment.”

It’s also offered Vesta Space an opportunity to maximise production efficiencies and future proof its manufacturing: “Our door frameworks have a certain throat size. Before we had the Striebig, we were routing down the edges on a spindle moulder so they would go into the frame. With the Striebig, we are buying a different style of frame with a different size of

throat that accommodates our design without additional machining, slashing production time. This has allowed us to scale up and increase our current production by 25%, while still having the potential to increase our production capabilities by a further 30% in the next two years.”

The machine’s flexibility was also a selling point. Jon explains: “If our manufacturing requirements change, there are a number of retrofittable options available to us, including additional mitre capabilities and optimisation software. This meant we didn’t need to invest in extra cost options we were not sure we needed at the point of sale. Instead, we only opted for a 400mm strip-cutter for fuss-free repeat cuts and a scoring blade. Going forward, we can add certain things onto the machine instead of upgrading it completely. We found this to be unique to Striebig.”

It was this no-nonsense approach that made Jon want to buy from TM Machinery. “The sales

process was straightforward,” he says. “There wasn’t any flounce or over-selling. They sold us a machine that was right for us, with a dust extraction unit that worked effectively with the saw. The team clearly had a great knowledge of the Striebig range and understood us as a business.”

With the machine duo now being put to good use, there are new projects in the pipeline. “We have just secured a large contact in Birmingham that requires the design, manufacturer and install of over 800 sliding doors,” he confirms. “Instead of glass fronts, the contractors want wooden panels. This will certainly up-scale the volume of panels we are processing but we know we are in a position to be able to deliver to a high standard and on time. Looking ahead, it’s our goal to continue on this path and win more work. With the right machinery in place, we know this is achievable.”

‘Looking ahead, it’s our goal to continue on this path and win more work. With the right machinery in place, we know this is achievable’

Close up of blade and motor

The instinctive controls of Striebig Control

Emptying the AL-KO is a simple process

A new criterion – NESTRO Dedusters

According to NESTRO® Lufttechnik GmbH the world-renowned extraction and filter technology specialists, the development of their new generation type – NE J – sets a new standard for the industry, citing that is the first series of clean air dedusters equipped with IE5 reluctance motors and frequency converters (both made by ABB).

Nestro says that users can save up to 22% energy costs compared to those using IE3 motors in workplaces with a variety of processing machines. In this way, the German company makes a significant contribution to climate protection.

The new range features the well-established performance classes 250, 300 and 350 with an operating air volume of up to 9500m³/h and is based on decades of company experience in woodworking, in device technology and in the technology of high efficient fans. The use of these dedusters for the extraction of various materials pays off cost-wise for companies in many industries. Nestro says the NE J verifiably saves:

• investment costs through indoor installation close to the machine using short pipeline routes only with overall low line resistances,

• operating costs thanks to the frequency controlled IE5 reluctance motor (efficiency above 90%),

• heating costs through circulating air operation with a guaranteed residual dust content of <0.1 mg/m³,

• maintenance costs through an intelligent, certified automatic fire extinguishing system –no water or dry chemicals needed – and

• installation and base costs as a mobile plug-and-play device (requires only power and compressed-air connection plus junction of the pipeline).

The new state-of-the-art design offers four different disposal options: mobile dust bins, 800l norm container, separator lock or briquetting press. The NESTRO-LOGIC control for automatic fan start recognises up to ten processing machines and controls the associated gate valves via potential-free contacts or spools. A wired control terminal gives the user optimal freedom of movement in terms of operation and data analysis. The deduster can be parameterized and operated in 16 languages via the 7 in colour touch panel. Thanks to WLAN, commissioning can even take place directly at the processing machines.

“The best business purchase we’ve ever made!”

A company that was recommended to purchase a wood waste heater from Wood Waste Technology is suggesting other companies investigate biomass heating solutions, based on its own positive experiences and the current energy crisis.

Image Displays UK Ltd, based in Leicester, manufactures display and shop fitting items, including point of sale. Director Andy Norton had already been recommended to look at a wood waste heater by one of the neighbouring businesses on the industrial estate, so started to do more research. When he discovered that the heater could burn many different types of wood waste, he contacted Wood Waste Technology who had supplied his neighbour’s heater, to find out more and get a quote.

Andy explains: “We recognised that purchasing a wood waste heater could solve our wood waste disposal problem, whilst also helping with our heating bills. We were using gas heaters in the manufacturing area to keep the space warm in winter, but realised a wood waste heater could make the gas heaters redundant, as we’d generate free heat from burning our waste wood!”

After speaking with Kurt Cockroft at Wood Waste Technology, the business ordered a WT10 heater that was installed by Wood Waste Technology’s experienced engineers. In addition, the company purchased a briquetting machine, to enable the sawdust generated from the extractors to be converted into briquettes that can be easily stored and used as fuel in the wood waste heater as required.

The investment has made many positive differences to the business. Andy explains: “The wood waste heater keeps the workshop warm, even on really cold days, and the business is also saving money on heating and waste disposal. We were spending around £600 a month on skips to dispose of

our waste wood, so that’s a huge saving to our business. We’re also no longer paying for gas to heat the production area, which is a further saving and a huge relief to be saving money on utilities at the moment with the current energy crisis! We’ve been so impressed with the heater, the service we’ve received and the benefits we’ve experienced that we’re very happy to recommend Wood Waste Technology and their products to others. It is, by far, the best business purchase we’ve ever made!”

Managing Director of Wood Waste Technology, Kurt Cockroft says: “We’re delighted that the wood waste heater is benefiting the business, helping Image Displays UK Ltd solve its waste disposal problem, plus get free heating in the workshop too.”

Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new

units, the company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers.

In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications.

01785 250400

www.woodwastetechnology.com

www.grossuk.co.uk

LEV solution for bespoke kitchen manufacturer

Expansion of a long-established bespoke kitchen manufacturer required relocation to larger production premises. As part of the move, Fercell were engaged to recommend a suitable local exhaust ventilation system, for the various production processes.

Through consultation, each production activity was assessed, with any process creating fumes or dust, requiring ventilation to comply with HSE laws and ultimately to ensure their workforce would be protected.

Fercell recommended a comprehensive suite of LEV systems to encompass both dust and spray extraction, as well as a programme of monitoring.

Subsequent meetings and designs, resulted in twin UF-Series dust extractors, a DB-Series spray booth and numerous LEV indicators.

Dust extraction for woodworking machinery

Twin UF3 dust extractors, inside the production area, are connected to all of their woodworking

machinery by a centralised system of steel duct work.

The UF-Series offer the perfect solution for high loading dust applications. They are designed to work with a range of fan sizes, in order to match the process materials, air speeds, and filtration velocity.

With a considerable collection capacity and a compact footprint, made the UF-Series ideal for this application.

Waste material is collected directly into, either, steel bins or collection sacks, located beneath the filter plenum. Easy release and lock rapid over centre toggle system, ensures minimum downtime.

The close-coupled MV-Series fan, used, is designed to withstand harsh industrial applications for the transportation of heavy dust laden air. The MV-Series are constructed from heavy-gauge steel plate, with fans transporting particulate materials, including dust, shavings and wood chips.

UF3 dust extraction units

THE UK’S NUMBER ONE RANGE OF PROGRAMMABLE CROSSCUT SAWS

Cross cutting

OVER 350 SUCCESSFUL INSTALLATIONS IN THE UK & IRELAND

Stromab programmable cross cut saws are the proven machine of choice for companies who are looking to increase productivity, accuracy and safety.

Available in a wide range of configurations Stromab will have the machine to satisfy your production requirements and budget:

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Matrix Programmable Push Fed Crosscut

Fast 500 High Speed Optimising / Defecting Crosscut

CT600 For Straight And Angled Cutting

Matrix/F & CT600/F For Crosscutting & Notching

Matrix HD Engineered Timber Crosscutting Saw

Furniture - Windows - Doors - Stair Parts - Garden Products

Timber Frame - I Beams / LVL - Packing Cases / Pallets FOR MORE INFORMATION CONTACT UK &

Spray extraction for product finishing

One of the product finishing services carried out onsite was wet spray painting. With exposure to paint fumes without adequate ventilation a potential hazard to health.

The DB-Series was selected to increase paint spraying extraction capacity. Available in a variety of dimensions, Fercell were able to configure the spray booth to match the clients’ exact requirements.

Paint, overspray, particles are drawn into the booth and filtered through a pleated paper filter, while the fumes are exhausted to atmosphere via a duct system, with an accelerator cap discharging above roof height.

LEV indication – keeping measure LEV indicators were fitted to every extraction port on the woodworking machinery, providing a visual indicator of the system performance. Whilst LEV testing must be carried out at least every 14 months, regular checks via the indicators will allow our customer to ensure the system is performing to its required levels and detect any service issues that arise to be dealt with efficiently.

Following the installation, LEV testing and commissioning was completed. The LEV system will allow our customer to carry out a variety of manufacturing processes, whilst ensuring best

working practices are followed and any exposure to airborne contaminants is reduced to meet the required standards.

Fercell have been successfully delivering industrial ventilation and recycling solutions for over four decades. With no customer the same,

Fercell provide bespoke solutions to meet your project requirements. From design, through to installation and servicing of LEV and recycling equipment, we provide complete solutions. 01622 791414 www.fercell.com

The Woodwork Dust Control Co Ltd

DB3 spray extraction booth

QUALITY PANEL SUPPLY

PRODUCTS

Wooden Edge Glued Panels

Worktops

TGV

Legs

Birch Ply

Wood veneered mdf

Wood edge banding

MDF MR

MDF MR Butt & Bead Primed

THICKNESSES

6/9/12/15/16/18/20/22/25/27/30/40mm

WIDTHS

300/600/620/915/1210/1220mm

LENGTHS

900 through to 4000mm

SPECIES

Oak, Ash, Pine, Knotless Pine, Tulipwood/Yellow Poplar, Beech, Iroko, Maple, Black Walnut and more

SERVICES

Cutting Service Available 24-72 hour delivery

National & European delivery available

Volume orders from stock

No minimum orders

Rubio Monocoat Supplier

01206 396725

sales@mlpanels.com

www.mlpanels.com

Follow us on social media @mlpanels

Products

Titus’ furniture hardware solutions have been improving homes around the world for decades. They increase the quality and facilitate assembly of furniture, giving a significant competitive advantage to manufacturers and improving the consumer experience.

The company’s most popular components are the T-type concealed hinge that has a tool-free 3Way snap-on mounting and the TeraBlack range that offers an attractive black matte hardware finish to enhance the appeal of cabinets.

T-type – the fastest hinge on the market Titus offers a comprehensive range of hinges for every door. The latest innovation, the T-type, enables time-savings at cabinet assembly and assures a lifelong consistent performance on a wide range of doors.

The T-type hinges with integrated soft closing assures above-average consistency of performance with no bounce effect and reliable closing at all closing speeds. A unique solution that works on doors of different dimensions and weights, with no rebounce.

The 3Way snap-on mounting system makes them exceptionally easy to install, with an intuitive hinge-to-plate mounting in three directions (from the front, the back and the top). Mounting cabinet doors – even on large heavy doors with multiple hinges - has never been this easy.

The range has recently been extended to include pie-cut (bi-fold) hinges for corner cabinets, which fit standard drilling patterns and feature convenient ‘double lock’ opening. This means users can either open just one door leaf to get excellent access into the cabinet interior or they can fully open the doors by locking the hinge cup and make the door leaves work as one.

T-type is a high-performance hinge that allows for misalignments of drilling patterns up to 0.6mm. Even in case of misalignment drillings, the hinge performs at its peak capabilities and always ensures smooth and perfect close in every cycle.

T-type with ConfidentClose, creates the consumer preferred way of damping, based on results of Titus research made in UK, Germany and Slovenia. It is characterised by fast closing, late start of deceleration action and quiet landing with SoftTouch. The damper is placed in the hinge cup with its positioning transversal to the hinge cup, and can be easily adjusted to suit different types of doors.

TeraBlack is much more than a colour option

With a close eye on emerging trends in the international furniture market, Titus has developed TeraBlack versions of many of its most popular products, including its hugely successful T-type hinges, TL5 ‘full metal jacket’ dowels, shelf supports and its push latches.

The new Tera (Titus Enhanced Resistance Application) versions feature an exceptionally attractive non-reflective black finish, which is not only visually appealing but also highly resistant to corrosion, uniform and consistent. The T-type TeraBlack hinge has a smooth, uniform surface with a velvet feel which absorbs light and reduces reflection.

Particularly well suited to applications in high-end premium kitchen furniture, Titus TeraBlack products fully meet the requirements of designers and consumers looking for unobtrusive yet attractive cabinet hardware. They have highly uniform surfaces and a velvet feel that complements their quality and enhances consumer appeal.

“At Titus, we put a lot of effort into monitoring developments in the furniture sector and recently we’ve seen a growing demand for matt black cabinet hardware,” said Phil Beddoe General Manager at Titus UK.

“We weren’t satisfied, however, with the idea of responding by simply offering another colour

option – we wanted to offer a market leading solution that combined a visually appealing dark matt finish with genuine and valuable product benefits. And, drawing on our unique expertise in cabinet hardware development and manufacture, that’s exactly what we’ve done with the new TeraBlack versions of our products.”

The new TeraBlack products are Titus

engineered solutions supported by tightly controlled, repeatable and efficient processes that provide a high level of corrosion resistance and consistency throughout the lifecycle of the product.

TeraBlack complements all — standard and trendy — furniture designs in kitchens, bedrooms, living rooms, bathrooms and offices. uk.titusplus.com

Edging trend: matt plain colours

New furniture is becoming more colourful, surfaces more matt.

Ostermann presents selected edgings to implement the trend.

Recent trade fairs have shown: designers, board manufacturers and the furniture industry are increasingly turning to coloured but matt surfaces. New plain decors are therefore more saturated in hue and have a darker colour value than the so far popular pastel shades. They also have a reduced gloss level and are less luminous in order to counterbalance their intense colouring. These matt decors combine well with materials such as wood or stone.

To inspire furniture makers for

new projects, the Ostermann experts have selected five of the matt and plain edgings and give tips for their application. All information on the edging tips can be found under the search item “#Highlights02” on the Ostermann website www.ostermann.eu.

Edging highlights, matt and colourful.

For colourful and cosy furniture, Ostermann recommends the edgings Giallo Kashmir, Native Pink, Spice Red, Dark Emerald and Navy Blue. Due to their saturated colour, they have a very warm and cosy effect – more so than rather shiny or bright uni colours.

This is enhanced even further by the matt surface finish. Since all edgings have a similar gloss level and a comparable colour saturation, they combine excellently. The mentioned edgings - same as all Ostermann edgings - are available from stock in dimensions of 23, 33, 43 and 100 x 1mm. If ordered by 4 p.m., they will be shipped the same day.

Colourful ideas for furniture makers

The current colours are especially suited to set accents in kitchen construction: with a kitchen unit in the muted Dark Emerald green for example, or with a dark Navy Blue

surface. If you want to add another colour, position a freestanding kitchen block in front of it in Giallo Kashmir – a warm corn yellow. The dark Spice Red and the powdery Native Pink are also a great match and create a stylishly designed ambience in the modern kitchen.

Too colourful? The individual edgings and surfaces can also be combined with a wood decor for a harmonious overall appearance. Perfect partners for this look are walnut decors, for example the one on the Okapi Walnut wood pore edging.

s.parsons@ostermann.eu

01905 793550 www.ostermann.eu

Ostermann provides furniture makers with a wide selection of plain-coloured edgings with a matt surface finish

Food-for-thought swaps that save money – and much more

‘Simple Swaps’ is a campaign to raise awareness of the endless possibilities available with products made by Egger, which has garnered the support of Hill’s Panel Products (HPP).

The board, doors and fittings supplier and manufacturer has been selling Egger for more than 30 years from its base in Oldham and Sheffield trade counter.

HPP is an Egger Diamond Distributor and is the only one to offer trade customers the unique service of processing full panel sheets from the entire Egger Decorative Collection into made-tomeasure doors or cut-to-specification orders.

The Simple Swaps food-for-thought campaign is inspiring designers, architects and craftsmen to consider more than just cost on the projects they are working on.

For example, a solid timber surface is around 200% more expensive than a synchronised pore woodgrain melamine faced chipboard (MFC) surface. But as well as a reduced price tag, MFC comes with added performance benefits such as being light-fast, stable, resistant to scratches and stains, and requiring no ongoing maintenance.

Dan Mounsey, HPP’s Marketing and Business Development Director, says: “We think it is a great idea and an excellent campaign to get our customers thinking in a way they can illustrate more than just cost-saving benefits to their clients.

“We should all remember not to dismiss the power of material and woodgrain reproductions. More often than not, they outperform the original material in terms of durability and maintenance and can be a more sustainable choice.”

Here are some food-for-thought swaps, all involving Egger products courtesy of HPP:

• Solid timber for Feelwood melamine faced chipboard (MFC)

• Real wood veneer for ST19 MFC, which is not vulnerable to fading in sunlight, maintaining its colour over time

• Painted timber for Texture Meets Colour MFC – remove 100% of labour intensive painting and repainting costs.

• Solid oak worktops for 38mm square edge Feelwood worktops – no ongoing maintenance after install, removing 100% of costly retreating requirements.

• Solid surface worktops for 25mm square edge worktops - unbranded solid stone can be in excess of 1100% more costly than Egger’s 25mm worktops, which are lightfast, stable, and antibacterial as standard.

• Glass for PerfectSense® Premium Gloss & PerfectSense Premium Matt offers high material cost savings and removes 100% of costly specialist requirements.

Another important factor in cutting costs is time. Look for high-quality products that are easy to work with and come in optimised sheet and pack sizes.

HPP offers an Egger Optima service via its dedicated Egger Optima range page on its website. It features a specifically created custom door builder for the Egger Optima frontages to make quoting instant and ordering simple. The jobs are optimised and priced in real time, day and night, and multiple quotes can be saved and modified before ordering.

www.hpponline.co.uk/egger-optima

STRONG AND BEAUTIFUL SURFACES

Whether you are a designer or a producer of interior furniture and fittings, floorings, outdoor facades, windows or doors, we have the right finish for you. At Sherwin-Williams we have a coating solution to meet virtually every need. As the leading provider of customized finishing solutions we can offer you the latest industry innovations at the highest quality to add value to your process and your everyday life. If you require a finishing solution, and you want the optimal one for your operations then look no further.

OVVO’s expanding range of award-winning connectors

OVVO continues to expand its range of wood joining connectors leading the way in furniture ‘Tools free’ assembly components, making life easier for consumers and end-users, and delivering a more profitable and efficient solution for manufacturers.

OVVO products are a range of cleverly engineered, award-winning, invisible connectors that make joining wood simple.

The connectors are installed during the manufacturing process so the end-user can simply click together cabinets, shop fit-out components, door frame assemblies or furniture without the need for tools, screws, or glues.

The result is an accessible, sustainable product that saves time, money and effort for consumers and manufacturers alike. Manufacturers can also benefit from significantly reduced shipping costs, as items can be shipped flat-packed.

The latest addition to the OVVO product family is the new Drilling Housing (DH1) which is specifically designed to work in standard drill patterns. The DH1 works along with the RD12 (End Boring) or the RN12 (Face Boring) to form a permanent joint in 15mm panels and above. These new connectors make it even easier for manufacturers to incorporate OVVO into their standard processes. No additional equipment or capital needed to deliver tools free assembly products to the end customer.

This new invisible’Drilling Housing is designed for connecting cabinet parts and all types of furniture using standard drilled holes on BOTH

sides of the joint, thereby simplifying the panel processing operations while continuing to provide all of the benefits of OVVOs’ proven tools-free assembly methodology.

Established in Ireland in 2014, the OVVO brand has gone from strength to strength, picking up numerous highly regarded industry awards along the way.

Most recently awarded a ‘High Product Quality’ award at Interzum 2019 for the innovative V-1230 Connection system, the relentless quest to make life easier for people ensures that simplicity is at the heart of every new

product: with each new product developed, the OVVO range has become more accessible to manufacturers, with the ability to be integrated into existing production processes, and suitable for a wide range of production capabilities.

All OVVO connectors are designed for highvolume, automatic insertion, and recently announced partnerships with leading software providers Cabinet Vision, TopSolid, iFurn, Swood and Cabinet Sense ensure that manufacturers can easily incorporate OVVO into their existing processes, and also into new product design and development.

All OVVO connectors can be installed into a variety of materials ranging from high-quality hardwoods to low-grade particle board, and OVVO says recyclable plastic means any waste is put back into the production of our product. OVVO says it products work best in boards >12mm thickness and is available in a range of sizes to perfectly match your requirements. All connector sizes are available in both permanent and releasable options, extending the range of materials and opportunities to inspire creative design and innovative development.

Consumer demands are shifting more and more towards convenience and sustainability. OVVO helps manufacturers meet those demands and give your products a competitive edge.

The company’s team is on hand to support your switchover to OVVO and help you take the next step of innovation. As OVVO says: “Furniture assembly made simple – no need for tools, glue or screws. Simply push, click and connect.”

NEW RANGE OF KRONOSPAN DÉCORS

COMBINING THE AUTHENTICITY OF NATURE WITH THE FLEXIBILITY TO BE USED IN THE HOME, AT WORK AND IN RETAIL

41 inspiring décors created to inspire designers, architects and craftsmen.

Environmentally friendly, combining uni-colour and authentic woodgrain textures.

DÉCORS FOR EVERY CHARACTER

Based on Kronospan’s high-quality core boards and are available with matching edge banding.

All décors available as PVC edged doors using HPP’s exclusive Aspects Optima service.

An eclectic mix based on weathered timbers and natural fabric textures for an ethnic and handcrafted look.

Inventive, flexible, creative and adaptable, making it ideal for domestic and business settings.

An impressively realistic range with a rich, opulent and masculine ambience.

Visit hpponline.co.uk/kronospan-trends to view the range

ORDER ONLINE TODAY AT HPPONLINE.CO.UK

A bright, colourful, design-forward style that is playful, open-minded and with a nostalgic feel ideal for domestic and retail locations.

THE NOMAD THE ADAPTABLE THE OPTIMIST THE PASSIONATE

Extracting the importance of dust-free sanding

Over the past decade or so, there has been a significant change in the way tools have been made to meet the needs and requirements of the user. This has led to a large amount of investment in R&D by tool manufacturers to design and develop durable products that can deliver an efficient overall process and a high-quality finish on a variety of surfaces. In addition, there has also been a focus on dust-free sanding, which Mirka has pioneered with the help of its innovative tools, abrasives and extraction systems that, when combined, provide users with a dust-free work environment.

Laboratory tests have shown that without dust extraction, dust in the air per kilogram of sanded material is over 200 grams per kilogram, and dust on surrounding surfaces is almost 800g/ kg. These may not seem like large quantities but when they accumulate over a long period, they could potentially turn into both a fire and health hazard for the business.

Extraction systems appear to take up a lot of space, but dust particles can be a major health issue for employees and could possibly lead to respiratory problems. This is why more and more businesses, no matter their size, are investing in systems to allow them to work in a dust-free way.

However, investment in a suitable mobile extraction system is not a short-term injection of the business’ cash, it should be viewed as a long-term commitment, so that it can provide an effective solution for a cleaner workspace, a reduction in prepping and tidying up at the end of the day, and avoid potential dust contamination of other tools and surfaces.

In addition, Mirka knows that space on the workshop floor is at a premium, so to enable users to easily move and store all the items needed to provide a dust-free sanding environment it has introduced a modular trolley. The trolley provides the user with two major benefits.

The first is it is easily adaptable for the job

Mirka’s top tips to achieving a dust-free environment

1. Ensure that tools and dust extractors are regularly serviced for optimum performance

2. Make sure the fleece bag in the mobile extraction unit is not full and does not have any rips or holes. If it does, replace it.

3. Periodically remove and clean the motor filter. This can be done by placing it in a bag and gently knocking the dust out of the filter. Or better still, use another vacuum or extractor to clean the filter. Once it is clean, replace the filter in the machine.

4. Make sure the seal between the tank and upper section of the extractor is clean and not damaged.

at hand and any future jobs that the tools and abrasives might be used for. The second is it provides the user with enough storage to ensure a tidy work area and reduces the need to go looking for items as everything is one place. Having a dust-free environment ensures control of the sanding process and allows for multiple work phases to be undertaken in the same room, delivering efficiency both for the business and in terms of tool usage.

The lack of dust also reduces the risk of ‘dust pills’ and clogging as the dust can no longer collect in lumps on the sanding discs to the same extent and there is no longer a danger that sanded dust will build up and create grooves on the sanding surface and fill up the disc reducing its sanding capacity.

This means that an abrasive such as Abranet® maintains its aggressive properties over the entire surface much longer than traditional paper materials that have long wilted and faded, making sanding more even and efficient. www.mirka.com

ON THE EDGE

• SERVING THE WOODWORKING INDUSTRY FOR 30 YEARS

CAMCO ARE ONE OF THE LARGEST SUPPLIERS OF EDGE BANDING MATERIAL IN THE COUNTRY, WE HAVE OVER 3 MILLION METERS IN STOCK MATCHING ALL MAIN BOARD SUPPLIERS AND WE CAN SHIP ON A NEXT DAY BASIS NATIONWIDE.

• ANY WIDTH SPLIT TO ORDER

We have probably the largest selection of veneer edgebanding from stock, here in the picture you see Tom preparing an order of 30,000 meters of 2mm Ash from stock on a next day service to one of our valued customers.

• NO MINIMUM ORDER QUANTITY

• NEXT DAY DELIVERY

Our edgebanding can be slit to any width required in any thickness and all our edgebanding is full FSC certified.

• PERFECT MATCH TO COLOUR AND SHEEN

We can handle large volume orders as well as single rolls, so if you use ABS, PVC, Melamine or Veneer edge banding material why not add value to your supply chain by adding Camco to your preferred list of trusted suppliers?

• COLOUR MATCHING TOOL ON WEBSITE

New high-performance outdoor furniture from Silverlining

Images © Mark Reeves

Sea + Shore collection is Silverlining’s first Outdoor Furniture Collection, launching with the Teak Maze Coral Marquetry Circular Rise & Fall Table.

“The collection has been designed in response to client requests to acquire exterior furniture with the same limitless creativity, innovative craftsmanship, and exemplary service as Silverlining’s interior pieces,” says Mark Boddington, Silverlining’s founder.

The collection - which followed 18 months of indepth research and development - comprises five tabletop designs, inspired by marine life’s patterns and textures. These come in many shape, base, and height configurations. The dining and coffee table designs feature a telescopic base with a rise and fall mechanism, allowing for easy transitions from daytime dining to evening entertaining. The edge-lit decorative centre glass further enhances the transition.

The five table designs are available in a total of 210 combinations, including finishes such as hand-shaded wood marquetry and lacquer ombré patterns, intricate two-tone lacquer work, intaglio etched stainless steel, and sand-carved polished cast art-glass.

www.silverliningfurniture.com

A HIMACS kitchen that withstands the test of time

For this project, Nicolas Yazigi tackled the constraint of creating a kitchen that fits perfectly with yesterday’s tradition, all while offering modern functionality. From his original profession as a woodworker, he draws on a continual quest to blend different types of wood and materials. Here, he employs oak, natural stone and HIMACS, but above all, his pursuit of perfection.

Located in a vineyard in the south of France, Nicolas Yazigi tells us, “the specifications were simple at first glance: design a harmonious, ergonomic, elegant kitchen in a vaulted space, integrating it perfectly into the irregular, stone interior. What made this even trickier was that there needed to be a space for a passage into an adjoining room. The choice of materials was a key component.”

The kitchen’s two runs of units are made of oak and are an impressive 4.3m long (one of 80cm wide and the other 70cm). Its worktop, splashback and side façades in immaculate HIMACS create a striking contrast.

Part of the difficulty was to create such extremely long worktops. But the incredible properties of the solid surface material enabled a seamless assembly, ensuring not only sleek lines, but also ease of cleaning for impeccable

hygiene. The hob and sink are embedded in the worktop, and two dish drainers are carved into its surface. Attentive to detail, Nicolas Yazigi went so far as to craft a chopping board which slides along the worktop.

Though meticulous execution was required to fit the kitchen into the irregularity of the interior stone wall, the end result is absolutely stunning. Because HIMACS can be worked like wood, for this project, Nicolas Yazigi used the carpentry techniques he acquired during his work on mountain cabins. In so doing, an initial wood model was constructed and laid atop the HIMACS sheet, which was then cut using a wood router.

This project is a remarkable illustration of a flawless interface between past and present.

And HIMACS stands up marvellously to such a challenge, because its properties enable designers to adjust to each era, each structure, and ultimately enhance the end results. The completely smooth, non-porous surface and seamless assembly of HIMACS make it not only incredibly hygienic, but also resistant to wear, scratches and even to stains such as those from the wine produced in this vineyard. www.himacs.eu

Images © Nicolas Yazigi

Keep track with CAD+T

Think an automated parts tracking system is only suitable for large-scale manufacturers?

Think again. Austrian software specialist, CAD+T has launched a fully customisable RFID parts tracking software solution that can be tailored to your company’s production needs, whatever its size.

With contactless parts tracking, you can quite simply have your production cycle at your fingertips. CAD+T’s digital network offers consistent and precise parts tracking which lets you keep a track of every part going in and out of your factory at any one time. What’s more, the whole process is live, allowing you to see the exact status of each part from your computer, laptop or mobile device.

Regardless of your production output, the ability to manage and optimise your production processes in this way offers significant time and cost savings. Plus, the software’s ability to offer real-time insight into your company’s workflow and resources lends itself to improving efficiencies across the board. From human operation and machinery running times to material usage, it includes simple, measurable processes that highlight efficiencies within any manufacturing facility.

With contactless parts tracking, you can quite simply have your production cycle at your fingertips

CAD+T has launched a fully customisable RFID parts tracking software solution

So how does it work? The scale of your production will determine the level of automation required. Strategically placed gateways work with RFID tags or labels that are attached to individual parts during the manufacturing process. When scanned, either by a mobile scanner or automated reading device, part numbers will allow you to identify where the item is.

Depending on the structure of your business, this could start with the raw materials being delivered to your factory, followed by step by step tracking that shows you what stage of the cycle a specific part is currently in, if it has been assembled or packaged and if the order has left the warehouse.

Martina Schwarz, CEO of CAD+T says: “There are huge cost savings to be had when using a RFID system and it is proven to reduce losses, limit human error and improve customer service. Whether you want an all-encompassing tracking system that tracks parts throughout your entire production cycle or want to track specific areas within the business, CAD+T works with you to create the most effective solution that includes both software and hardware.

“For smaller businesses, parts can be manually scanned but still offer live data feedback at any time and highlight delays in production. Alternatively, larger manufacturing facilities could benefit from automatic reading devices that follow the parts from the warehouse all the way though to shipping. The level of tracking is unique to you and CAD+T’s specialists are here to help you create a digital network that is specific to your production facility.”

www.cadt-solutions.com

‘For smaller businesses, parts can be manually scanned but still offer live data feedback at any time and highlight delays in production’

The ZT400 Series RFID label printer/encoders offer advanced features for reliable printing and encoding

The MC3390xR integrated longrange handheld UHF/ RAIN RFID reader

Mobile scanner

Reading device

RFID gate

RFID labels and tags

Mobile terminal

Parts handling from panel to packaging

Automatic handling equipment for commercial or industrial production lines as well as manual vacuum lifting devices.

LIFTING EQUIPMENT for all remaining manual lifting processes

Space saving production area

Ideas that move.

Automatic parts return and de-stacking for edge banding

Process optimization by sorting, grouping, and buffering parts

Barbaric GmbH, Phone +43 732 779800, office@barbaric.at, Austria

PBX BUFFER STORAGE

Beaded cabinet face frames

A cabinet with a beaded face frame immediately conveys a high level of quality and craftsmanship and distinctly sets it apart from other utilitarian overlay-door cabinets.

The most common way to manufacture beaded face frames, is to use square profiles and to apply the bead profile separately. The major disadvantage to this system is the time required to produce a complete frame.

Apart from time consumption, mismatched grain and mitre joints, due to inconsistent bead profiles can be a concern. Any of these faults are only highlighted by being painted. A dissatisfied customer or a call-out, will damage not only the cabinetmakers reputation but also the bottom line.

Clearly, the most efficient way to produce beaded face frames is to start with prebeaded profiles. All of the above-mentioned disadvantages are then eliminated from the start. Several systems have been devised, but their set-up and calibration are a timeconsuming process and their cost (over €18K plus tooling) places them out of the reach of most bespoke cabinetmakers.

Hoffmann’s solution

The Hoffmann Beaded Face Frame System offers cabinetmakers of all sizes a fast, precise and efficient method to manufacture beaded face frames, whether it is in single or series production. Starting with pre-beaded profiles, stiles are notched in pairs and the rails are coped on a fixed blade, Morso guillotine style notching machine.

These NF series machines are manufactured for Hoffmann by Dan-List (Morso) in Denmark. They cut all kinds of wood, plastic, MDF and plywood and leave the cut surface of the profile perfectly smooth and accurate, requiring no further preparation before joining.

For a standard, stile to rail connection, this operation takes about five seconds with a manual, foot-operated notching machine – and the automatic model is even faster.

The second step takes place on the Hoffmann MU-3 dovetail routing machine equipped with special fixtures for beaded and notched material. Dovetail keyways are routed into all mating parts and the frames are assembled by applying some glue and inserting Hoffmann Dovetail Keys.

These keys draw the parts together to form a tight, secure and permanent joint. No large clamping tables or bar clamps are required and the frames can be finished immediately upon assembly.

All dovetail routing machines are set-up with a complete fixture set to process stiles and rails, but can also be used to process regular mitre joints and butt joints. They are also available in Digital and Pneumatic models which increase accuracy and speed.

Below is a brief overview of the Hoffmann MU-3 line-up:

• MU-3 Entry Level version for the quick and precise routing of dovetail slots.

• MU-3 D Digital version, with electronic two-axis display for the adjustable routing depth as well as the positioning of the centre fence for the routed slot location. It is ideal for high precision work.

• MU-3 P Pneumatic version for series production and high throughput. Pneumatic work piece clamping and controlled router feed.

The MU-3 P is operated by foot-pedal control.

• MU-3 PD Pneumatic/Digital version – the top machine with the highest operating comfort for a wide range of requirements. Functional features are similar to MU-3 P with a digital twoaxis display for the adjustable routing depth as well as the positioning of the centre fence for the routed slot location.

The MU-3 and the MU-3 D have a work piece thickness capacity of up to 140mm – in the versions MU-3 P and MU-3 PD this increases to 170mm. Infinitely adjustable routing depths up to 95mm and protection against break-through of the finished surface.

Also new is the two-function hand lever for even faster machine cycles when routing smaller work pieces. The scale tapes in the table and now also in the rear fences assist the quick and precise positioning of the work pieces.

All versions of the new MU-3 routing machine are equipped with a motor carriage which has vernier adjustment for the fine setting of the router cutter and hence the tension of the joint.

All of the company’s machines, and the full range of products and methods, are detailed on the Hoffmann website.

01524 841500

info@hoffmann-uk.com

www.hoffmann-uk.com

Blairs opt for best available option to improve its window and door production capability

Established in 1913, Blairs Window & Doors offers tremendous experience designing and manufacturing windows, doors and conservatories based on delivering unrivalled client service with continuous commitment to quality and price from its three factories in Scotland at Greenock, Inverclyde and Hillington near Glasgow. With a need to upgrade its manufacturing capability, Blairs went looking for a replacement of its 36-year-old Harbs machine.

Blairs designs and fabricates timber, aluminium and PVCu products for commercial and domestic projects across the UK. In terms of the timber options, the company portfolio includes, sash and case, casement, double swing, tilt and turn, external doorsets, and bespoke windows to suit all situations and performance criteria.

The sash window is one of the most recognisable window styles throughout the UK, and Blairs design naturally features the classic, stepped, vertically-sliding upper and lower sashes. This product is of course widely specified and selected for Conservation areas and Listed Buildings applications. Blairs has two options – its Victorian and Georgian designs –with options of single- or double- glazing with a

range of hardware choices. It is available with the sashes counterbalanced by either traditional cords and weights, or spiral balances. Optional simplex fittings are also available for the cords and weights version to assist with cleaning from within. All Blairs’ products are produced to the

highest certified industry standards and come with a 10 year guarantee.

The Blairs Casement range provides a modern, tailor-made replacement for the traditional casement style of window. This range includes: top swing reversible, side hung, top hung,

The Wizard 4L CNC machining centre

deadlights and fixed sash designs.

Joe Boyd, operations manager at Blairs Windows and Doors, was clear in his search for a replacement for its long-served Harbs machine: “We were looking to replace a 36-yearold Harbs machine which mills our profiles for double swing and enhanced casement windows. We extensively researched the machinery market and entered into dialogue with all the major manufactures but only one appeared to

match our particular and special requirements,” explained Joe.

“The only credible option was proposed by Ian Brown at International Woodworking Machinery (IWM), who is the UK agent for Czech company, Soukup.”

It was clear to Ian that a Soukup solution would be ideal for Blairs, and following an initial outline, he introduced Joe to Jaroslav Soukup, the MD and CEO of Soukup.

‘We extensively researched the machinery market and entered into dialogue with all the major manufactures but only one appeared to match our particular and special requirements’

From the right: Soukup MD, Jaroslav Soukup with the Blairs team on site at the Soukup factory

“Ian and Jaroslav’s proposal was the impressive Wizard 4L CNC machining centre, which, with its unique technical features to manufacture our window sections with greater accuracy and increased productivity was ultimately a straightforward conclusion to arrive at,” explained Joe.

In order for Joe and his team to be totally confident with their selection, Ian organised visits to several sites in the UK already using the Soukup solution before visiting the Soukup factory in Czech for themsleves.

“We travelled to the Soukup factory in Prague for see first hand what their set-up was like and see machines in various stages of production,” says Joe. “During the pre-delivery inspection we saw our machine fitted with Zuani tooling milling our large double swing window profiles, and this only confirmed that we had chosen the correct supplier so we duly signed off the machine before it was immediately shipped to our factory.”

Having made the investment into the Wizard 4L – the results were clear to see says Joe: “The big improvement for us is that we now have a new, highly efficient machine which is fully supported

by IWM, and we are of course now much less dependent on a 36-year-old machine that was becoming difficult to source parts for ultimately meaning significantly less down time and much greater productivity.”

The Wizard 4L machining centre comprises two independent machines, one each for tenoning and profiling. The machine can be controlled as an integrated working centre or as two independent machines by an industrial PC running specialised control software with an operator interacting with the machine via a touch screen panel.

The capacity of the machine is about 30-40 one leaf windows per shift using the traditional technique of outside milling of sashes. The Wizard 4L machine can produce about 60 knockdown windows using the left working spindle for milling from both sides.

The Wizard 4L model, with its unique configuration, enables pre-squaring production. The tenoning operation is carried out by spindles long enough to accommodate all types of tenoning tool. Soukup’s unique tenoning cycle tenons and mills the outer shape of the timber

end in a time efficient manner. The duality of the left and right profiling spindles ensures what is essential on this system – precision. As only one single machine operation is involved, the process is incredibly fast and precise. All units are driven by high-speed brushless motors and the long gear feeder guarantees smooth surface finishes.

Blairs machine was only commissioned at the end of January, and therefore Joe and the team are only able to offer testimony to what it has observed in the brief time since then. “Quality of the product is second to none!” says Joe, “ and we are now working volumes and experiencing growing efficiencies. We have only had the machine operating for four weeks, but in terms of our experience to date, I would certainly recommend Soukup window machinery to any prospective IWM/Soukup clients.

01636 918280

ibrown@iwmachines.co.uk

07944108747

henry@iwmachines.co.uk

07970431899

‘During the pre-delivery inspection we saw our machine fitted with Zuani tooling milling our large double swing window profiles, and this only confirmed that we had chosen the correct supplier’

Checking out the detail for the Wizard 4L

International Woodworking Machinery Ltd Unit 20, Newark Business Park, 3 Brunel Drive, Newark, NG24 2EG

IWM Falach Briquetting Presses Turning Your Biomass Wood Waste into Renewable Energy Briquettes. Turn Your Biomass Wood Waste including MDF Dust into Renewable Energy Wood Briquettes, eliminating landfill costs or even giving them away. IWM have Five Models Falach 30, 35, 50, 70 & 100 to suit your Production Requirements at very competitive prices. Each machine can be Supplied freestanding our Installed under your existing Dust extraction with 5 Bag Carousel Bagging Units. We have many examples installed in UK, Please ask for details of installations near YOU Bring your waste material for Demonstration

FP32:21 HYDRAULIC FRAME PRESS

3.2M X 2.1M HYDRAULIC WINDOW & DOOR PRESS

FP32:21 HYDRAULIC FRAME PRESS

3.2M X 2.1M HYDRAULIC WINDOW & DOOR PRESS

Mobile 07944 108747 • Email ibrown@iwmachines.co.uk www.iwmachines.co.uk • www.soukup.co.uk

THE VERSA 3 AXIS AUTOMATIC CNC MILLING AND DRILLING MACHINE FOR WINDOW & DOOR COMPONENTS

THE 3 AXIS AND DRILLING WINDOW

TEMAC THE INTELLIGENT CNC AUTOMATIC SINGLE END TENONER (NO MORE MANUAL PUSH AND PULL)

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CRAFTER UK’S BEST SELLING CNC WINDOW & DOOR MACHINING CENTRE DESIGNED FOR THE PRODUCTION OF UP TO 30/50 “A” RATED UK WINDOWS A DAY

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International Woodworking Machinery Ltd Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG

Tel 01636918280 / Mobile 07944108747

International Woodworking Machinery Ltd Unit 20, Newark Business Park, 3 Brunel Drive, Newark NG24 2EG Tel 01636918280 / Mobile 07944108747

Email ibrown@iwmachines.co.uk

www.iwmachines.co.uk / www.soukup.co.uk

Email ibrown@iwmachines.co.uk www.iwmachines.co.uk / www.soukup.co.uk

Creating heavenly staircases with HOMAG CENTATEQ CNC machining centres

Beautifully crafted staircases can add a wow factor to almost any residential or commercial property. Historically, however, producing intricate wooden staircases has been a labour of love, requiring hundreds of hours of a craftsman’s time. This often made such projects prohibitively expensive. Now, with three-, four- or five-axis CNC machining centres, the world of complex wooden staircases is well within reach for almost any joinery company.

If you are looking to upgrade your capability to produce high quality staircases with a CNC machining centre there are several important features to consider. Top of the list without a doubt is precision. A high-end CNC machine has to be able to produce precise cuts and designs to ensure the final product meets the desired specifications.

Speed and ease of use come a very close second and third on the list of desirable characteristics. A machine with a high processing speed will be able to complete projects more efficiently. Whilst a CNC with user-friendly controls and software will make it easier for your team to operate and produce high quality products.

Look for a machine with a robust build quality

It goes almost without saying that whichever CNC you buy you need to ensure it can handle the different types of wood you will be using for projects. Machine build quality is another vitally important element. You want a CNC machining centre that will work day in, day out, withstanding the demands of continuous use in your woodworking production facility. Downtime costs money, so a robust CNC is essential if you are to consistently hit delivery schedules.

Of course a CNC, by its very nature, is a complex piece of machinery so there will be occasions when issues arise. When this happens you want a machine that is easy to maintain, has readily available spares and is well supported by the machine manufacturer’s own team of service engineers. If the problem can’t be solved remotely, you want engineers who can respond to call-outs very quickly.

Cost is less important than lifetime value

Making a purchase decision primarily on cost is rarely a good idea. You may be tempted by the initial low cost but beware, quality and performance usually come with a higher initial

price tag; the lifetime cost, however, tends to be much lower and there are always finance options to overcome initial funding issues. More important perhaps are the CNC’s features and capabilities; the machine must be able to manufacture the high quality products you want to produce. HOMAG makes around 2000 CNC machines a year, ranging from standalone machines to fully automated solutions. The company is the market and competence leader offering three-, four- and five-axis models with pod and rail, auto and nesting table options. A wide range of clamping systems and setup aids further enhance the versatility of its CNC machining centres.

To ensure the HOMAG CNCs are easy to operate, the company has developed close working relationships with the leading developers of staircase CAD-CAM manufacturing software and systems.

Manufacturing staircase components can be complex

Staircases comprise of a widely varying set of components including strings (the housing on either side of a flight of stairs into which the treads and risers are fixed), treads (the

horizontal part of the step that a person will stand on), newel posts (the large post found at the foot and at the top of any flight of stairs) and handrails. Staircases can have straight flights, winder kites (stairs with a straight flight and steps which turn at the bottom), or be curved.

The size and jointing of the components is based upon the shape of the building, the size of the well hole (also known as a ‘stairwell’), the floor to floor height (known as the ‘rise’), the going or go (the length along the floor a straight flight of stairs projects) and the customer’s design. All these variable factors require the highly accurate and consistent production of the necessary components of a set of stairs.

HOMAG’s range of CENTATEQ CNC machining centres has been designed to provide everything from an all-round solution for the small- to medium-sized manufacturer to multiple machines dedicated to component types, for example one machine for kites, one for strings, one for newel posts.

All components can be machined using HOMAG’s woodWOP control software, but the CENTATEQs are also compatible with the majority of staircase manufacturing systems.

Fve-axis CENTATEQ P-210: a fast, versatile all-rounder

Ease of operation was a key factor in the design of HOMAG’s CNC machining centre, the CENTATEQ P-210. All of the essential functions are clearly in view and mounted directly on the machine. The large window means processing is always visible and the access to the table is unobstructed with no fences to the left or right. Fully implemented bumpers enable productivity, security and easy access to the machine.

When fitted with an auto table, parts can be split automatically and moved apart for the machining of radii or to make room for a sanding aggregate. The same machine can be used to manufacture other components of the staircase. The five-axis CNC provides the ability to machine a central round edged tenon which creates a better, higher quality joint than a bare faced tenon.

A five-axis model can make cut strings and cut out the intersection between the tread and the riser. Otherwise, this would have to be done manually. The five-axis CENTATEQ P-210 also has the ability to machine cut string winder type staircases where the angle of the riser changes progressively in the winder.

When clamping workpieces the overhead laser option makes this task quick and easy. The laser reads the contour of the workpiece or operation and projects the complete contour onto the machine bed. Initially, the laser projects to pod height showing the operator where to position the pods and then, via a button press on the remote control, the laser takes account of the material

thickness and shows the operator where to position the material on the pods.

This makes set up for special one off parts extremely quick, allowing the operator to correct mistakes if the material has been laminated incorrectly. It allows movement of the timber underneath the contour cutting line to avoid knots or unsightly areas of the timber.

For the machining of newel posts and wreath handrails HOMAG offers specific clamps. The newel post clamps allow for the complete machining of a newel – cutting to length, mortise, draw bore and the machining of end cappings. The clamps provide an accurate datum and, as the parts are held pneumatically, a high quality finish is always achieved.

Commenting on HOMAG’s CENTATEQ range of CNC machining centres, Phil Ptichford, CNC Product Manager for HOMAG UK said: “The HOMAG CNCs offer versatility, consistent high quality and ease of use, particularly for staircase, window and door manufacturers.

“These technically advanced machines have set the benchmark for the industry and are proving to be extremely popular with specialist joinery companies. They are robust, fast and versatile whether used for nesting or specialist joinery applications.”

For a demonstration or more information on the CENTATEQ range of CNC machining centres or other HOMAG machinery and software solutions, contact Adele Hunt at HOMAG UK on 01332 856424.

www.homag.com

‘These technically advanced machines have set the benchmark for the industry and are proving to be extremely popular with specialist joinery companies. They are robust, fast and versatile whether used for nesting or specialist joinery applications’

The next generation

When it created a vertically positioned twinspindle tool and cutter grinding machine concept back in 2014, Vollmer broke all the realms of convention with its VGrind. The reward for this bold and ingenious design was an extremely successful machine that after almost eight years of evolution, has become one of the industry’s best-selling machine tools.

Vollmer used the GrindingHub exhibition in Stuttgart as the platform to launch the new VGrind neon and argon packages, as well as the VGrind 260 machine, we hear from Andreas Weidenauer, the business development manager for tool grinding at Vollmer to find out more –particularly concerning the VGrind 260.

Like every machine tool manufacturer, Vollmer acknowledges that creating a continuous feedback loop with customers is essential for continued success. To expand market penetration of the VGrind, Vollmer’s industry feedback has led to the arrival of the neon, argon and VGrind 260 machines – solutions for cost-conscious machine shops with somewhat limited automation requirements.

“Looking at the three new machines,” Andreas says, “they are three packages. The VGrind concept has remained the same since 2014, but we have evolved the product with the introduction of things like different drives, different spindles, more power and different loading systems.

“The VGrind 260 incorporates ball-screw drives whereas the existing VGrind 340S and

360S variants are linear drive machines, this lowers the cost barrier for small businesses and makes the technology more accessible for a diverse audience. We have to look at the VGrind 260 machine as a package. It was created as the foundation base for the neon and argon variants. The VGrind 260 is the configurable base model that can be tailored to meet the exact needs of the end-user whereas the neon and argon machines have restrictions on the available options.

“The limitations on factors like automation and grinding wheel changer in the neon and argon machines are reflected in their market entry point. What the VGrind 260 model allows

customers to do, is review the various packages available and create a machine that suits both their needs and budget.

“If the customer has any requirements that do not fit within the parameters of the argon or neon packages, then we can offer the VGrind 260 which is the third of the new machines. This machine can be configured open and freely to the customers’ requirements. With this machine, you get everything with regard to flexibility. You can have an external or internal tool loader, the eight-station wheel changer, steady rest and everything else - you can configure every conceivable option that we have.”

Like any VGrind machine, the new 260 incorporates the two vertical spindles that pivot on the C-axis, the unfathomable Vollmer IoT gateway that gives customers entry to the world of Industry 4.0, the NUMROTOplus software with 3D tool simulation and of course, the polymer concrete foundation and proven kinematics that gives the VGrind series its industry-leading performance.

Customers can also select grinding spindles with direct- or belt-drives, wheel measuring probes for wear control, gripper compensation units for safe and precise loading and unloading, a sticking unit for opening the abrasive coating on grinding wheels, automated changing of the intermediate sleeves with a bayonet, a fully adjustable steady rest with automatic stroke and much more.

Essentially, the VGrind 260 provides every possible option for grinding tools with a maximum length and diameter up to 360mm and 200mm respectively.

0115 9491040

admin-uk@vollmer-group.com

www.vollmer-group.com

Vollmer’s Andreas Weidenauer, the Business Development Manager for Tool Grinding, doing what he does best at recent trade show

Andreas with one of the new VGrind models at GrindingHub 2022

SPEARHEADING SUSTAINABILITY IN FURNITURE PRODUCTION

Current market conditions—such as global inflation, supply chain shortages, and fuel price hikes—may make it difficult for furniture manufacturers to believe that profitability and corporate social responsibility can go together. However, the right technology makes it possible. Lectra’s furniture-specific design and cutting room solutions help upholstered furniture companies reduce material waste, energy consumption and associated environmental impacts at all production stages without impacting their margins.

Minimize material consumption and waste

With DesignConcept 3D and Gerber AccuMark, designers can simultaneously create virtual models, evaluate feasibility constraints, calculate preliminary manufacturing costs and share this key decision-making information with stakeholders before producing the first physical model.

Our minimal-buffer fabric cutting solutions

VectorFurniture and Gerber Paragon enable furniture manufacturers to use their fabric to the fullest.

For companies cutting leather, automated leather nesting with Versalis helps them increase material savings by up to 10% and improve yield by 5-10% with Gerber Taurus’ LeatherNest software.

Anti-error devices integrated in the cutting solutions stop the production of defective pattern pieces and identify leather imperfections, which are also instrumental in reducing waste and energy consumption, and preventing delays.

Adopt the ‘pull’ manufacturing model

Rather than using a ‘push’ model, which is based on often-inaccurate demand forecasts, manufacturers that use the pull model will produce the exact quantity needed to meet demand, which helps reduce inventory levels, costs and in turn, waste. However, this model can often result in longer time to market.

Furniture On Demand by Lectra alleviates this problem. Companies can go from order reception to cutting in minutes by automating and streamlining the entire manufacturing process for one-off products and small series.

Extend the lifespan of your equipment

Maximizing machine uptime and preventing breakdowns with regular maintenance help eliminate errors that create waste in terms of material, time and money. Predictive maintenance is key in this aspect. Our machines have up to 200 embedded sensors for real-time reporting, analysis and predictive maintenance. These sensors help us anticipate technical issues and take pre-emptive measures remotely to minimize machine downtime.

Improve employee wellbeing

In the cutting room, an operator’s biggest concerns are usually the offloading and feeding processes. Lectra’s ergonomic, intuitive equipment lightens their daily workload by automating non-value-added tasks. This, paired with our ‘My Lectra’ portal for digital support, online guides and tutorials, can shorten and simplify the onboarding process for newcomers as well.

Reduce energy consumption

Investing in energy-efficient cutting machines that have a higher production capacity such as ours will allow you to produce more cut pieces within shorter periods, reducing the CO2 emissions rate for each one.

Operating in a more socially responsible manner is no longer an option but a must for furniture companies, given today’s business environment. By using Lectra’s technology to reach your sustainability goals in these five ways, you can disrupt the industry by showing how it is possible to make environmental sustainability profitable.

Calderbrook spring in-house show featuring Holz-Her

Woodworking machinery distributor, Calderbrook Woodworking Machinery is opening its doors for its first Spring in-house show.

From the 26-27th April 2023, visitors to the Bacup showroom will be able to explore the latest innovations in panel processing and compare state-of-the-art machining techniques designed to enhance and optimise your manufacturing processes.

As well as offering tailored machinery demonstrators throughout the two-day event on CNC’s, edgebanders and a vertical panel saw, visitors will be able to discover new software –including Holz-Her’s Evolution X-Cut software in conjunction with NC HOBS, CAMPUS v7 – and benefit from exclusive show offers on Holz-Her’s Evolution vertical CNC range.

Aaron Hoyle, director of Calderbook Woodworking Machinery, adds: “Knowledge is key when purchasing new machinery.

That’s why we’re excited to showcase our Holz-Her machinery range to new and existing customers. Representing different price points and manufacturing requirements, we want to showcase the very best in flexible machining.

Seeing is believing, so pop in to see the benefits of the latest panel processing machinery for yourself.”

01706 873 344 enquires@woodworkingmachinery.co.uk

Lawcris offers more Skin

Following the successful launch of 12 exquisite Italian designs last year from Emporio Skin, wood based panels expert Lawcris is thrilled to exclusively introduce a further four natural stone décors to this create and dynamic range. Featuring different shades that add personality, simple sophistication, and a natural effect to any room, Lawcris’ new options are suitable for a wide range of applications. All designs are available for next day delivery as an MFC with matching 1mm edging.

For further information, or a sample, simply go to their website.

0113 217 7177

www.lawcris.co.uk

USED EQUIPMENT

SCM compact XL 4 sided planer moulder £13,950+vat

2 x Sedgwick 3 head tenoners from £3950 +vat

2018 SCM Superset NT 5 Head Moulder, 260mm wide £34,950 +VAT

Felder K500s upgraded motor pack £5950 +VAT

Inventair MK1 HP MTFA ex demo £2150 +VAT

2022 Maggi Boring System Prestige 21 £2750 +VAT

NEW EQUIPMENT

SCM Profiset 40 4 sided planer, Tersa £15,950+vat

SCM Minimax ME25 Hot Melt Edgebander £11,250 +vat

SCM Class F520 Surface Planer, Tersa £11,500 +VAT

SCM Fs410 Nova, P3 Version, Xylent, 7kw, £9,950 +VAT

SCM Minimax CU410c combination, 2.6m saw, tersa £10,950 +VAT

Inventair Dust Extraction single, 3 and 4 Bag units in stock

Sales Advisor (Internal Sales)

Ostermann UK is a wholly owned subsidiary of Rudolf Ostermann GmbH, with headquarters in Bocholt (Germany). We are an internationally active wholesaler of carpentry supplies and a specialist in the trade of furniture edgings and fittings throughout Europe. With over 475 colleagues at ten European locations, we work every day to support our customers in their success with our products and services.

From our Droitwich warehouse, we deliver Europe’s largest immediately available edging range in 24 hours, in quantities starting from just 1 metre. For anyone interested, there is also the option of collecting items ordered over the telephone. An attractive showroom based in Droitwich displays the variety and scope of the OSTERMANN edging range.

Your tasks:

• Sales - to increase sales through the conversion of incoming phone and email sales enquiries

• Outbound - qualifying new customers as well as contacting old customers. Small outbound campaigns to help generate business

• Enquiries - to complete quotation enquiries and return in the agreed timescale, ensuring good communication throughout the process

• Customer Service - Working with existing and new customers to deliver first-class service, building strong and sustainable relationships

• Knowledge - to develop a good understanding of product and processes

• Offering advice and support to provide best solution to customer requirements

• Order processing - Input and scheduling of sales orders via SAP ERP and CRM software

• Back Office support - Give excellent and timely support to external sales team

Your profile:

• Having a friendly and engaging personality

• Comfortable working with a range of different people

• Should have a confident manner

• Excellent Telephone Manner

• Able to work as a part of a sales team

• Be able to demonstrate excellent Customer Service

• Confident in using a variety of IT packages

• Willing and open to learn

It would be also advantageous to have a working knowledge of SAP ERP and CRM, as well as a knowledge of the UK woodworking industry.

We offer:

• An interesting and varied job with room to develop your own ideas in an innovative and successful company

• Performance-oriented salary

• Flat hierarchies and communication at eye level

• Intensive training in our product range and regular feedback meetings

• 30 days’ holiday

• Further benefits: numerous staff events, health promotion, bike leasing, attractive social benefits, hot drinks - with us you benefit from numerous extras

Job Type: Full-time, Permanent

Salary: £25,000.00-£30,000.00 per year

Contact:

Ostermann UK Ltd

Unit 104 Pointon Way WR9 0LW Droitwich United Kingdom

Stephen Parsons, Branch Manager

T: +44 (0)1905 793 550

E: application@ostermann.eu

Visit our career page: ostermann.eu/en_GB/page/career

MARCH 2023

Joining specialist

‘Cabineo – the time-saving connector’

RK Carpentry

‘Impossible angles made easy’

Cabineo –the time-saving connector

The one-piece Cabineo connector offers time-saving machining and assembly as well as a high clamping force. It's advantages make it the ideal connector for cabinet construction.

Investitionsbedarf

Comparison of Cabineo and cams

Herstellungsprozess Cabineo

Less investment required

Fewer steps in the manufacturing process

Nesting CNC

Cabineo Cabineo

Edgebanding machine

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Horizontal panel saw

CNC machining

Dowel machine

Flat pack the workpieces

Fit Cabineo into top or bottom shelf

4 surface processing steps

1 tool change

3 surface processing steps

2 tool changes

Prepare fitting bag

2 edge drill holes

1 tool change

Flat pack the workpieces

Edgebanding machine

»

Richard Langston, co-owner of RK Carpentry, Aylesbury, UK

‘Impossible angles made easy’

There aren’t too many workshops at the very top of their game whose owners would admit to completely changing the way they work because of a plastic fixing. Come to think of it, there aren’t too many manufacturers of plastic fixings that would inspire furniture-makers to push the boundaries of their designs to new levels of intricacy and complexity either. But one has. For RK Carpentry, teaming up with Lamello proved to be a game-changer.

Richard Langston, his business partner Kieran Nelhams and their team of craftsmen have made a name for themselves designing and making kitchens and dressing rooms for the well-heeled and they’ve become especially well known among the cognoscenti of the interior design world for creating unusual designs that often involve seemingly impossible angles most cabinet-makers would shy away from.

‘We started using Lamello in the summer of 2020,’ Richard tells us. ‘I’d seen Lamello’s Zeta P2 Cordless being used on Instagram and I was intrigued. We’ve always worked with angles but

when we saw how Clamex fittings worked, bisecting the angles, it was a real eye-opener. We realised we could design highly complex pieces from our CAD program and then put everything together in the workshop like a jigsaw puzzle without glue, disassemble it, then reassemble it on site just as quickly without damaging anything. For us it was a game-changer: exactly what we had been looking for.’

Pushing boundaries –winning customers

Richard called Lamello’s Shaye Chatfield for a demonstration. ‘Instantly I

was sold,’ he recalls. ‘I could see the benefit immediately. I could imagine things we would be able to make, ways we could work. If we replaced the fixings we were using with Clamex for our cabinets and utilised the clamping pressure of Tenso fixings to attach all our fillers we would be able to dry-fit in the workshop without having to use masking tape to hold joints together. And we could make more complex joints easily. ‘Having such innovative fixings means we can be equally innovative in the furniture we design and make. We have been able to push boundaries in terms of what we manufacture and that’s propelled our client list. Having that self-clamping pressure

has meant we have been able to incorporate some really intricate bisected compound angles into our designs –things we would never have thought to design, or even tried to approach before.

Zeta P2 – the allrounder

Since starting to work with Lamello, Richard has been a keen advocate of the Zeta P2 hand-held biscuit joiner. He had the opportunity to try the Zeta P2 Cordless during a Lamello Influencer Day before it was officially launched in September 2022. ‘It’s well balanced, lighter in weight and sits comfortably in the hand,’ he says, clearly thrilled with the new addition to his workshop. ‘Being portable, it’s great for making fine adjustments. If you have a really intricately-angled shelving unit, for example, and you can only see the exact position of the shelf when the cabinet is in place, that’s where the cordless really comes into its own. Because you can rotate the battery –something you can’t do on the corded version – if the cabinet diminishes to a point you can get a lot tighter into the angle.’ The Zeta P2 has its permanent place in the workshop environment and on the construction site. ‘The corded machine got the constant power you need at a bench. If you are going to mass-repeat cuts, you may as well use the corded version but for anyone who works on site, the Zeta P2 Cordless is a real breath of fresh air.’

A worthwhile investment

Richard is convinced that investing in Lamello connectors and equipment pays off. ‘You’re not talking massive sums of money per project but what Lamello does is it streamlines your efficiency. You save time in assembly. All the marking out and lining up is taken away. All your fillers are perfectly straight with no glue-ups. If you need to adapt things, there is flexibility beyond anything glue and clamps can offer. There’s a massive time-saving on site!’

Game-changing collaboration

Every workbench in Richard's workshop is equipped with a range of fixings and a Zeta P2 and each of the craftsmen has developed his own way of working: ‘Before we started working with Lamello, we had a demonstration from Shaye, Lamello's sales representative. He gave us some pointers but there is no set way of working. There are different combinations and you work with what suits you. It still baffles me how one machine can change a whole cabinet shop but it has – and now Lamello has brought out a new cordless version, I can see that having a similar effect when we are working on site.’ He further states: ‘We believe in Lamello products so much that we’ve aligned our whole business to them,’ Richard concludes. ‘We couldn’t produce this standard of work without Lamello. It’s for people who want to take their joinery to the next level.’

More than 50 years old and still revolutionary

Refining, researching and developing – that’s what drives us! We’ve been supporting our customers in their work with new inventions since 1955. Biscuit joiners have been around for more than 50 years.

My old Lamello ...

Do you work with one of these classics or do you have one in your workshop? Tag us in your posts or use the hashtag: #MyOldLamello

How it all began …

1968

Prototype

This was the prototype of the biscuit joiner as we know it today.

Hermann Steiner designed and built it in 1968. More than 50 years and several generations of machines later, Lamello biscuit joiners are extremely popular and are regarded as the gold standard amongst groove cutters.

1969 Minilo

Every milestone begins with an idea … The Minilo was the first hand-guided biscuit joiner.

It shaped the company’s history for more than a decade: it was commercially available in various versions from 1969 to 1984. The Minilo was used to connect drawers, furniture and corner connections using the wooden biscuit.

1988 Top 10

In 1988, the Top 10 was introduced. It featured a central locking system that enabled blades to be changed in seconds and connected panels with a variety of biscuits, such as the wooden biscuit, K20, C20 and Simplex. With a swivelling stop of 0 to 90° and a stop angle, it performed precise cuts – then and now, the focus is on efficient working.

1998 Top 20

The Top 20 is the next revolutionary invention from Lamello. The biscuit joiner was launched in 1998. A new feature is the height-adjustable cutter, which can be set in tenths of a millimetre increments by means of a rotary wheel. This allows the groove to be cut exactly at the desired position. This is ideal for mitres or thin materials. To this day, the Top 20 is the only biscuit joiner on the market with this function.

All the developments and benefits of the previous machines are combined in the Zeta P2 – a cordless version has also been available since 2022. Thanks to the state-of-the-art battery technology, it offers cordless freedom and even faster connecting. This allows the cutting for the innovative P-System to carried out efficiently in the workshop or on the construction site.

2022 Zeta P2 cordless

Lamello social media channels:

Tips tricks

Glueing made easy thanks to Tenso P

Do you still glue furniture components with clamps or adhesive tape? You don't have to! Glue without waiting, using clamps or reworking at any angle – in a record time of 40 seconds per connector.

Connection is complete within seconds, without waiting time, clamps, or secondary processes

25" Cut

5" Insert

5" Apply glue

5" Connect

40" Finished!

How it works:

Apply glue.

4.

5.

6.

1.

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Slide in the connectors.

Fastest joining system with a power tool

Networked production Partner Update

Machining methods and installation options for Cabineo

The machining for the Cabineo can be carried out in different ways:

1. Three individual holes

2. With a triple drilling unit

3. With a router bit

If the pocket is machined with a router bit, the collar of the Cabineo can also be machined in various ways.

DDX EasyWOOD CAD/CAM touch software for woodworking

The DDX EasyWOOD software covers all aspects of design and machining with 3-axis, 4-axis and 5-axis CNC machines. The required modules/functions can be individually selected as required. The CAD function includes a library for parametric shapes, allows 3D modelling and allows vectorisation of images.

The Lamello P-System connectors and the Cabineo were integrated for parametric design and machining. Collision detection with the 3D graphics simulator, an optimisation of the machining paths of the tools and a function for generating the machine program code are also available.

Import formats: IGES, STL, STEP, SAT, SKP, RHINO (3DM), DXF, CAL, HPGL, PNT Collaboration with: NcHops, Maestro, Xylog, Biesseworks, BSolid, MasterAT, MasterWorks, Format4, WoodWOP, TPA Editor, Albatros and more

Video

OMAL Cube 1300 RT2

OMAL specialises in systems and solutions for drilling, dowelling, profiling and insertion technologies for single- and double-sided machines.

The Cube RT2 is a 3-axis controlled CNC machine. It enables vertical machining, horizontal drilling, glueing and dowel insertion. Two sizes are available with machining surfaces of 1 300 or 2 500 mm. Workpiece lengths from 20–1 300/ 2 500 mm, workpiece widths from 40 mm and material thickness from 10–60 mm can be machined. The machine can also be equipped with a horizontal routing unit for milling the edge or grooving. The TR2 also includes a vertical router. The table has a phenolic coating and is equipped with stable double piston tensioners, clamp extensions for narrow parts and an anticollision laser. The machine is controlled by ALBATROS TPA software. Macros were created to perform the cutting for the P-System connectors Clamex P, Tenso P and Divario P bluntly or in 90°. For the Lamello Cabineo, the installation options

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Cabineo video

DDX Cabinet is the ideal software solution for furniture design and interior design.

Machining methods for the P-System

There are various machining methods for the P-System profile groove:

1. With a P-System groove cutter (3-axis, 4-axis and 5-axis)

2. With the shank tool (3-axis)

3. With a shank tool (5-axis)

Note: For reasons of precision, service life, machining time and, therefore, cost-effectiveness, Lamello recommends using a groove cutter for all P-System grooves.

of on the surface, collar flush with the surface and cover cap flush with the surface are possible. We can also clarify the feasibility of automatic installation of the Cabineo with interested customers.

HOLZ-HER Evolution 7405 Connect Complete CNC machining with Lamello P-System capability

The Connect configuration also enables the insertion of the profile grooves for the Lamello P-System connectors. The connectors can be machined into the surface on all four edges as well as in the X and Y directions. For this application, the Evolution has been expanded to include an additional seventh tool change station, a new compact angle unit and the matching programming macro on NC-Hops.

The machine has a clearance of 1 200 mm in height and unlimited machining in length.

Material thickness from 8 to 70 mm can be machined.

By fixing the workpiece on the rear side, the entire circumference, including horizontal drill holes, can be machined without additional re-clamping.

An optional door package is also available.

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Inspiration

Be inspired by our diverse joining solutions and the opportunities they offer! Visit our website to discover more uses. You can find further applications for our products, from furniture-making and shop fitting to interior fitting, kitchens, and much more, on our website.

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Tenso P-14

Cabineo 8 M6 Clamex