Furniture & Joinery Production #356

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Issue 356 | October 2023 www.furnitureproduction.net

Luxurious eye catching finishes perfect for everyday

Metallics



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Comment

© Media66 Ltd 2023 / ISSN 2396-9024 www.furnitureproduction.net

The final quarter of the year is upon us, and the momentum of industry events and positive stories of investment and evolution continues. It’s a pleasure to step back into the Furniture & Joinery Production fold following a year’s maternity leave to find the same robust attitude and fascinating strides in product innovation, despite an unsettled economic backdrop.

EDITORIAL DIRECTOR John Legg Tel: 01424 834973 john@media66.net EDITOR Gemma Lochhead gemma@media66.net ADVERTISING MANAGER Lisa Williams Tel: 01424 834829 lisa@media66.net MEDIA SALES EXECUTIVE Ian Gillam Tel: 01424 834567 ian@media66.net

As I get back into the swing of things, I’m very much looking forward to reporting on the unique challenges facing the industry and, most importantly, bringing you coverage on its many triumphs. There are countless stories of perseverance and diversification in this climate, of companies striking that fine balance of ecological and economic progress, of mind-blowing technological and digital innovations, and of game-changing occupational safety solutions.

PRODUCTION James Ash studio@media66.net

This issue sees many examples of businesses diversifying their offering, equipment and outlook to stay relevant and to thrive. Page 16 details the sizeable impact of three new Vollmer machines on Unilap’s capacity and lead times. On page 22, we explore the journey of All CNC directors, Piers Ross and Danny Hayter, after Covid necessitated a complete about-face. As anticipation builds for the relaunch of W Exhibition as the Materials & Finishes Show next May, we also spoke to David Todd, event director, to discuss the direction and content of the show in more detail.

DIGITAL CONTENT Nyall McCurrach digital@media66.net

Elsewhere, we delve into the latest developments in surfacing, saws, software and solid wood processing (alliteration entirely unintentional).

COPY ADMINISTRATION & DATA Steve Merrick production@media66.net REPRO, PRINT & DISTRIBUTION Stephens & George

Enjoy!

Gemma

Gemma Lochhead, editor

ACCOUNTS Wendy Williams accounts@media66.net SUBSCRIPTIONS: UK-free with sign up Europe-£85 / RoW-£95 lisa@media66.net

DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Media66 and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Media66 may be shared with any member of the Media66 and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/ lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties for list rental or lease please write to: Data Protection Co-ordinator, Media 66 Ltd, 36 Stirling Road, Castleham Business Centre East, St Leonards-on-Sea, East Sussex TN38 9NP. SUBSCRIPTIONS: Refunds on cancelled subscriptions will only be provided at the publisher’s discretion, unless specifically guaranteed within the terms of the offer.

Contents

Issue 356 | October 2023 www.furnitureproduction.net

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Luxurious eye catching finishes perfect for everyday

News

10 Events 16 Installations 28 Profiles 32 Surfacing & decorative panels 52 Solid wood processing 58 Saws, blades & cutting technology 62 Software 66 Products 86 Updates

Metallics

Cover.indd 1

COVER: SCM - p14

MEDIA PARTNERS

08/09/2023 15:21

90 Classifieds


4 NEWS

Bayram Timber co-founder announces retirement Geoff Goodwin, the co-founder of Bayram Timber Ltd, now a member of BSW Group, has announced his retirement. Geoff founded the Melton-based business almost 50 years ago, in 1975, and has been pivotal to its success throughout the years. He has most recently served Bayram as a nonexecutive director, following BSW’s acquisition of the timber manufacturing specialists in 2021. Geoff’s long and distinguished career in the timber trade is notable, having made many friends and kick-started countless careers during his tenure. All at Bayram, BSW and the wider timber sector thank Geoff for his hard work over a number of years, and wish him a long, happy and healthy retirement. www.bayramtimber.co.uk

Timber merchant announces £10m acquisition The Furniture After more than 70 years of trading, Savoy Timber Ltd, a Lancashire-headquartered family business, has been acquired by Savoy Timber Holdings Ltd, a new company set up by Chris Powell of Estate Sawmills Ltd, a fastgrowing Bradford-based timber merchant. Established in 1952, Savoy Holdings, which trades as Savoy Timber, has grown into a £15m turnover timber merchant group with superstores in Preston, Blackpool and Wigan, as well as an online store. With customers across the UK, the business supplies a wide range of timber products including doors, decking and worktops. It employs 82 people. The acquisition complements the operations of Estate Sawmills, another family-run business

based in Heaton, Bradford. Headed up by Chris Powell, it supplies timber, fencing, decking, agricultural products and gates to trade and DIY customers nationwide. The deal follows the retirement of George Cornwell, managing director of Savoy Holdings. The business will continue to trade as Savoy Timber. “We have an ambitious vision and this latest acquisition marks another important milestone as we seek to press on with our expansion, having capitalised on the garden improvement boom post-Covid,” says Chris Powell. “We are now actively looking for a complementary timber business in the South to strengthen our national coverage.”

Makers’ Company and FIESTA announce new apprentice service

The Furniture Makers’ Company and the Furniture and Interiors Education, Skills and Training Alliance (FIESTA) are partnering on a new free service that will support businesses in the furniture and furnishing industry to close their skills gaps and take on apprentices with ease. Launching this autumn, the Apprentice and Skills Plus Service will help companies recruit and retain new talent, upskill existing employees and act as a central resource for information, advice and guidance on apprenticeships. Natalie Cole has been appointed as skills plus coordinator and will be responsible for the management and development of the service, including signposting employers to approved training providers with access to funding. www.furnituremakers.org.uk


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6 NEWS

Cautious optimism continues to return for UK SMEs

Close Brothers Asset Finance’s Business Sentiment Index (BSI), which measures SME business confidence, has risen modestly for the second consecutive research period, reversing 2022’s downward trend. Unlike earlier in 2023, however, there were marked differences among the various sectors, with Manufacturing & Engineering seeing its BSI scores falling back slightly after gains in the first half of the year. The headwinds facing small and medium-sized firms have abated somewhat, with inflation falling back and energy prices stabilising, however, interest rates rises and cost of funds remain a concern for many business owners. Appetite for investment Overall, the appetite to invest remained stable, with three quarters of UK firms aiming to seek funding for investment in the next 12 months. Manufacturing & Engineering remained strong at 81% (May 2023: 83%). Missed opportunities The number of companies that have missed business opportunities because of a lack of available funding continued to fall, from 51% at the end of 2022 to 45% in May 2023 and 41% in September 2023.

Economic outlook Businesses continue to be more negative than positive about the macro-economic outlook, however, the gap between positive and negative sentiment has narrowed this year compared to 2022. There was no change between May 2023 and September 2023 in the cumulative result. This indicator has contributed most to the decline in the overall BSI and it’s notable that in November 2021 75% of respondents were positive about the economy – by December 2022 this had fallen to just 36% and has risen only 6 percentage points through 2023.

“It’s worth stating again that – in our experience – what business owners want, almost above all else, is consistency, which gives them the ability to plan and forecast effectively. Many of the recent challenges have been entirely unexpected, and after the difficulties of the past few years, it’s impacted their ability to grow. “What continues to impress me, though, is firms’ appetite to invest in their future and the number expecting to expand in the coming year, and we’re looking forward to working with those business owners in the coming months and years.”

Predicted business performance Predictions about future business performance continued to remain stable, with the majority expecting their prospects to remain unchanged. “It’s pleasing to see that positivity is continuing to return to the market, albeit not at the rate we would all like to see, but the reality is the UK’s SME community continues to face a wide variety of challenges,” says Matt Roper, CEO of Close Brothers’ Commercial business. “These include a stubbornly high rate of inflation, higher interest rates, and a sluggish economy impacting demand.

Score calculation* The BSI is based on the views of 911 business owners and senior members of the UK’s business community and calculated from data charting their: • Appetite for investment in their business in the coming 12 months • Access to finance and whether they’ve missed a business opportunity through lack of available finance • Views about the UK’s economic outlook • Thoughts on their likely performance in the coming 12 months www.closeassetfinance.co.uk/woodworking


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8 NEWS

Deanestor announces record turnover

BFM Fabric Show to join forces with new Furniture Component Expo In response to calls for a more central setting, the British Furniture Manufacturers has announced its popular fabric show is merging with the new Furniture Component Expo in 2024. A long-standing date in the industry’s calendar, the BFM London Fabric Show is being moved from its traditional location in the capital to run alongside the Furniture Component Expo at the Telford International Centre on 24th and 25th April. The new arrangement will answer calls from across the industry to have a location that is

more accessible to the entire UK, as well as international visitors, with easy rail, air and road connections, as well as ample parking. It will also provide more space for visitors and exhibitors, coupled with the opportunities and convenience of having two industry events in one format. The move comes as the BFM sees the Furniture Component Expo go from strength to strength, with two headline sponsors, BeA UK (Fastening Systems Ltd) and the Vita Group, already in place. www.fcexpo.co.uk

30 years of the CQA-Catas Quality Award Technicians, entrepreneurs and operators in the wood-furniture supply chain met on 21st September in San Giovanni al Natisone, at the Catas headquarters, to celebrate the 30th anniversary of the CQA-Catas Quality Award, the product certification issued by the laboratory. To date there are 200 products certified by Catas, on the basis of specific and very strict criteria, in terms of formaldehyde emissions, coating systems and laminated wood profiles for windows and doors frames and – in more recent times – “Made in Italy” furniture. Around 50 companies – both Italian and foreign – have chosen to certify their products with CQA, and many of them gathered not only to celebrate the anniversary, but above all to learn more about the contents and qualities of Catas certification. In his speech, Franco Bulian, MD of Catas, emphasised how Catas certification – born, as already mentioned, from a precise and strong necessity of the companies – has a triple value: technical, because it is based on tests; objective, because the requirements are described by certification regulations and national and international standards; and distinctive, because it immediately places the certified product in a prominent position compared to others.

Deanestor, one of the UK’s leading fitout specialists, has revealed a strong financial performance with the publication of its latest accounts. The company reports a 35 per cent increase in turnover to £19m and a return to pre-pandemic profit levels. Turnover increased by £5m in the financial year ending 31st December 2022 and operating profit rose to £750,000. Sales of £17.5m have already been secured so far in 2023, with a strong order pipeline which extends into 2025. Deanestor’s financial performance is now one of the strongest in the FF&E (furniture and fitout) sector and the business has continued to grow across each of its target markets – student accommodation, build-to-rent, healthcare, and education. Its turnover in Scotland increased by 75 per cent since 2021 to over £7m last year. www.deanestor.co.uk


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EVENTS

AAG marks inauguration of new global headquarters in Canada AAG, the renowned manufacturer of CNC routers and waterjet cutting systems, has unveiled the grand opening festivities for its cutting-edge global headquarters and the dedicated manufacturing plant for the AXYZ CNC Routers product line. Situated in Waterdown, Ontario, the new facility has been meticulously designed to showcase the latest advancements in CNC Router and Waterjet cutting technology, while offering customers hands-on experiences and comprehensive training, from AAG’s technical staff. “We are thrilled to officially celebrate the opening of our new state-of-the-art Waterdown facility and showcase the innovation and precision of our AXYZ and WARDJet CNC cutting systems,” says Doug LoFranco, CEO of AAG.

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12 EVENTS

As anticipation builds for the relaunch of W Exhibition as the Materials & Finishes Show next May, Furniture & Joinery Production caught up with event director, David Todd, to find out more ...

Q&A - David Todd, Materials & Finishes Show event director

Could you tell us a little about your background David? I’ve worked in exhibitions for over 15 years, working across a variety of sectors and shaping events around the globe, so I’ve not found the move across to Montgomery Group’s ‘design and build division’ too dissimilar to my previous roles. The transition has been very smooth. We’ve got a great team of experts, spanning a range of disciplines, from sales and marketing through to PR and content, all working to ensure a very successful relaunch of W Exhibition as the Materials & Finishes Show next May. What is your vision for the Materials & Finishes Show? Our vision is very much to build on the success of W Exhibition, listen to the market and develop an event which serves the needs of our community both now and in the future. When Materials & Finishes Show goes live at the NEC (19th - 22nd May, 2024), all areas of the

material journey – from the initial stages of raw processing through to finishing and component supply for completed products – will be represented. If you are involved in the wood, timber or stone processing chain and are looking to connect with furniture manufacturers, joiners, carpenters, machinists and installers – Materials & Finishes Show is the perfect platform for you to connect your brand with the UK market by exhibiting. Materials & Finishes Show will attract buyers from every corner of the industry, from furniture and joinery manufacturers and designers right through to retailers, the KBB market, carpenters, joiners, worktop fabricators and stone masons. Visitors will have the opportunity to see running machinery together with components, materials, technology and services for the manufacturing and processing phases of materials, alongside the latest products and developments for finishes.

Given the time lag between Materials & Finishes and its previous incarnation, how do you feel the audience will differ from before, and how do you feel they will react to the new-look event? There is an abundance of passion, enthusiasm and the genuine appetite that there is for us to continue to deliver an event platform for the sector and I’m excited to be part of bringing Materials & Finishes to market next May. The success of any trade exhibition hinges on the quality of the people in attendance, so this is by far our top priority. Building and enhancing our data, partnering with new associations and media partners to ensure we are attracting the right people to do business. The second most important element is listening to customer feedback. This is an event for our community, and we want the event to be shaped by its customers, we want and need that constant communication with our clients.

>>


Attract buyers from every corner of the industry. From furniture and joinery manufacturers and designers right through to retailers, carpenters, joiners and fabricators - meet more customers at Materials & Finishes Show in just 4 days than you could in a full year.

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The UK’s leading trade show for machinery, manufacturers, processors & installers of wood & associated materials. ENQUIRE TO EXHIBIT materialsandfinishesshow.com/exhibit Materials & Finishes Show was formerly known as W Exhibition.


14 EVENTS

With six months before the doors open, how is that vision progressing from an exhibitors’ point of view? Luckily for us, any pain-points from the previous exhibition have been very simple and quick fixes for us and we’re now in a very stable timeline, with dates secured for Materials & Finishes Show in 2026 after our return next May. This has allowed us to focus our attention on growing the event. We’ve appointed a new creative agency and digital marketing agency who are working alongside our in-house team. We’re already utilising new marketing channels and techniques to ensure that we drive the right visitors to the show. Exhibitors and visitors will be seeing and hearing the Materials & Finishes Show campaign on more channels than ever before, from online and in print to on the airwaves as we activate our campaign with FIX Radio for the first time. We’re also working with brand leaders and influencers to ensure that we are plugging all gaps with our campaign.

“This is an event for our community, and we want the event to be shaped by its customers”

Could you tell us more about the content of the event in addition to the line-up of exhibitors? There are so many new and exciting features in development in the background. We’ve been working really closely with our community to ensure that Materials & Finishes Show really delivers above and beyond expectations next May. Alongside new show features, such as the CPD certified learning programme, live demonstration zone and hosted buyer meetings programme, we are revising the show opening hours to include a new late-night feature on the Tuesday (May 21st, 2024) of the show. This will allow an extra opportunity for out of hours networking, which we know from experience works well for B2B trade shows.

Tell us about the current roster of exhibitors, and how you think that might progress over the coming months We’re in a really strong position as we move into September, with a good mix of legacy brands that people will be familiar with from the W Exhibition lineup, as well as a raft of completely new brands who have joined the lineup in recent weeks. What’s interesting is the broad mix of brand products and services that the Materials & Finishes Show 2024 lineup presents, which includes the likes of AES, Fen, Quin Global, Amicus and Machinery Services to name a few. The full exhibitor lineup, which is growing weekly, is available on our website – www. materialsandfinishesshow.com. Visitors will still be able to see the industry innovation that they expect at the show, and this will be significantly enhanced with a wide materials and finishes offering. The KBB market is a key growth area for us, with brands such as Hanex signing up to exhibit in recent weeks. We’ll also be growing the fixtures, fittings and hardware section of the show, which will include brands such as our relaunch partner, Hranipex. Brands like these will perfectly complement the machinery and materials brands who are already part of the exhibitor lineup. Where can people find out more about exhibiting at the show? People can either contact me directly (david. todd@montgomerygroup.com) or our commercial manager, Ranju Singh (ranju. singh@montgomerygroup.com) if they have an enquiry about exhibiting. Visitors can see what’s on offer, including our list of exhibitors, via the new website. www.materialsandfinishesshow.com

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16

INSTALLATIONS

Unilap cuts through capacity backlog with Vollmer

Vollmer UK MD, Martyn Cross, with Systco Unilap general manager, Bob Young, and MD, Gary Hughes

Almost 50 years ago, South Yorkshire Saw & Tool Co – a small saw blade sharpening and ancillary supply company – first opened its doors for business. Wind forwards half a century and the Doncaster manufacturer that started working out of a two-bay garage has evolved into one of the UK’s leading saw blade and round tool manufacturing and servicing companies for the woodworking industry. The transformation of the company now known as Unilap is highly impressive. Still family-owned and operated by the sons of company founder, Darrell Hughes, Unilap has invested heavily in sharpening technology from Vollmer UK since the late 1970s. Now, as the company continues its exceptional growth trajectory, it has invested in another three Vollmer machines to increase capacity and compress lead times of its 5,000+ product lines. Unilap utilises its automated CNC technology to manufacture everything from circular saw blades, TCT and PCD tipped rotary tools and solid carbide tools. To manufacture the

countless product lines with thousands of new, re-sharpened and serviced tools being delivered each week, the company has increased its Vollmer plant list to 11 Vollmer machines. Adding to the portfolio that already includes QM, CHD, CHX, QXD and QWD models, the Doncaster manufacturer purchased a Vollmer CHX840 with an HS loading system in April 2022. This was rapidly followed by a Vollmer QXD250 with the HC5 loader in July and then a Vgrind 260 with an HC4 loading system in October. The investment in additional capacity and capability is the result of annual post-Covid growth of 25%, as well as growth in new market segments. The reasoning behind the CHX840 and the QXD250 was simple. The automated CHX840 saw blade sharpening machine was purchased to add unmanned ‘lights-out’ running and alleviate capacity on the 22-employee company’s other saw blade manufacturing and servicing machines. Likewise, Unilap already had a nine-year-old Vollmer QXD200 machine running around the

“As we expand our customer base in the woodworking sector, the QXD250 and CHX840 are giving us huge capacity and productivity benefits that will be the foundation block for future growth”

clock, so upgrading to a brand-new QXD250 would add capacity. It would also support the rapid growth and give continuity of supply in the event of planned maintenance or machine downtime on the existing QXD200. The Vgrind 260 was a completely new technology and a leap of faith for Unilap – a leap the company is delighted it has made. As Unilap Managing Director, Carl Hughes says: “We have been buying Vollmer machines for over 40 years and we love the brand. The build quality, innovation, reliability and the ability to outperform all other machines is what keeps us buying Vollmer. “The new machines are more user-friendly, productive, flexible and capable than ever before. The strides forward in technology from Vollmer compared to our older existing machines is phenomenal.” With saw blade manufacturing continually growing and a series of robot-loaded Vollmer CHD machines running around the clock, Unilap wanted to automate the production of smallerdiameter saw blades to ease capacity issues and compress lead times. The solution was the Vollmer CHX840 with an HS automation system that can accommodate up to 25 saw blades. Commenting upon the unprecedented postCovid growth of 30% for saw blades, Carl adds:


INSTALLATIONS 17

“Whilst Covid was difficult for many people, others managed to save a lot of money and as soon as the pandemic ended, consumers invested in home renovations. This rapidly accelerated the demand for circular saw blades.” Unilap wanted a machine capable of producing saw blades of 180mm diameter and smaller. This would leave the existing CHD machines to automatically process larger saws whilst alleviating capacity pressure on the manually loaded saw blade sharpening machines. The Vollmer CHX840, with the HS automation system, was the perfect fit. Before the arrival of the CHX840, an employee would produce upward of 200 saw blades a week by manually loading a saw blade sharpening machine for 8-10 hours a day. With the arrival of the CHX840, up to 22 blades can be loaded to the automation system during the day and this will run unmanned whilst the operator can continue running a manually loaded machine. However, the major benefit is having the ability to re-load the CHX840 with another 22 saw blades at the end of the day shift to run overnight unmanned – effectively doubling capacity. Also contributing to the success of the business is the new QXD250 machine with its HC5 automation system. The QXD250 was installed to underpin the growth of the rotary PCD tipped tool division and, before its arrival, the existing Vollmer QXD200 machine was running 24 hours a day and six days a week. This gave the company no opportunity to grow its production of specialist rotary tools. Additionally, any time-consuming complex tools would create a bottleneck. As Bob adds: “Despite the complexity of the PCD tools we produce, our lead times would be 2-3 weeks for a new tool with existing re-tipping and servicing tools often having a lead time of around one week. With the new QXD250, we can reduce the lead times to less than one week – and in many instances 2-3 days.” The QXD250 was supplied with the HC5 automation system that can accommodate 28 tools up to 320mm in diameter and 250mm long with a weight of up to 25kg. Offering 24/7 unmanned running, the new QXD250 at Unilap is frequently running non-stop for up to six days without an intervention. “The leap forward in technology with the new QXD250 is incredible,” comments Bob. “The QXD250 incorporates Vollmer’s new VPulse EDM generator that is increasing our cutting speeds by up to 40% whilst delivering vastly improved surface finishes up to 0.1μRa. “From a software perspective, the machine has a Windows-based interface with the ExLevel PRO software that makes programming the machine much easier with its flexibility and intuitive interface. We can programme tools 50% faster than before.

QXD200 and QXD250 side by side at Systco Unilap

Systco Unilap MD, Carl Hughes, on one of the many Vollmer machines

“Added to this, the enhanced probing technology can now probe a tool in three minutes as opposed to 30 minutes on the previous machine. When you add all of these factors together, the new QXD250 is at least 50% more productive than its predecessor and the overall comparative time saving can be up to 70% to 80% when you add in the programming, set-up and probing efficiencies.” The final machine of the three to arrive at Unilap was the Vollmer Vgrind 260 with an HC4 loading system that can accommodate up to 158 round shank tools. With its unique multilayer machining concept that has two vertically positioned grinding spindles on the C-axis pivot point, the move to a new machine concept was a daunting prospect for Unilap – but the company now wishes it made the move sooner. Unilap produces an ever-increasing quantity of compression cutters for the woodworking and composite sectors. However, these ‘up cut down cut’ tools incorporate a more complex geometry than standard tools. That was until the arrival of the Vgrind 260. “To prevent delamination on surfaces, the compression tools have two opposing geometries on a single tool, which can pose more of a challenge with the programming process,” adds Bob. “However, the Numroto software suite on the Vgrind 260 makes the

Tools being manufactured on the Vollmer QXD200

programming and production of compression tools and other complex geometry tools very simple. The intuitive guidance through the process enables us to programme and produce these tools with ease, and this is further streamlining our output and cutting our lead times with complex tools.” The transition of rotary carbide tools from our other CNC machines to the Vgrind has been seamless. The NUMROTOPLUS software platform makes programming easy, as it combines simulation and collision monitoring in an intuitive control panel. This is perfect for processing new tools and moving existing tools from our other machines has proven to be simplistic. “The new investment in state-of-the-art technology from Vollmer is a statement of intent from Unilap,” Bob concludes. “As we expand our customer base in the woodworking sector, the QXD250 and CHX840 are giving us huge capacity and productivity benefits that will be the foundation block for future growth. “With the new Vollmer investment, we can also deliver an astounding level of quality on everything from standard to special rotary tools and saw blades with impressive lead times.” 0115 9491040 admin-uk@vollmer-group.com www.vollmer-group.com


18 INSTALLATIONS

Laminate fabricator first to invest in new edgebanding technology

Duncan Reeds’ investment in a Rover A pod & rail machine and a Stream A edgebander from Biesse has had a dramatic impact on efficiency at its Billingshurst site. The laminate fabricator’s CNC operation has become 25% more efficient as a result of reduced set-up time and downtime, whilst the edgebander is pushing performance boundaries thanks to the innovative AR70 high speed corner rounding unit. Duncan Reeds’ first dealings with Biesse UK date back 30 years – when both businesses were in their infancy and compact laminates did not yet exist. In Daventry, Biesse UK was in the early stages of establishing itself as a subsidiary of its Italian parent company – a leader in machining technology for wood, stone, glass and advanced materials. Meanwhile, from a modest unit in West Sussex, Duncan Reeds was building a business producing and sizing laminated boards. As its business started to take off, Duncan Reeds decided to replace its table saws with a beam saw and opted for Biesse’s Selco brand.

This marked the start of an ongoing investment policy that has continued to the present day. “We started with simple table saws and an 8ft press,” recalls Andy Bilton, Director, who has been at Duncan Reeds since it was founded in 1989 by his brother-in-law and father-in-law. “When we could afford it, we bought a 10ft press and a beam saw, adding to that as capacity increased.” Biesse’s support was invaluable to Duncan Reeds during those early days. Fast forward to 2023 and once again, Biesse is supporting Duncan Reeds during another formative period – its transition to a highly flexible operation that can cater for batch one scenarios through digitalisation of certain processes. 30 years on … In the interim, both companies have grown considerably. Biesse UK, which celebrates its 30th birthday this year, now boasts a turnover of £30m+ and employs 100 members of staff. Duncan Reeds has grown its turnover progressively year on year and has evolved into a dynamic operation with three sites across

“We see continual investment in new technology as essential to remaining competitive in the marketplace and our confidence in Biesse is high owing to the success we have had with these two machines”

the UK. It has built up a reputation as a leading fabricator of bespoke laminated products for a diverse range of applications and industries. “One day we might get an enquiry for 50 panels drilled with inserts for a furniture job and the next day we might be profiling the edges of a compact laminate or producing acrylic hygiene screens,” says Dean Harkess-Cowlyn (Director), illustrating the variety of jobs that make up the company’s workflow. “Whether we are dealing with washroom companies, shop fitters, laboratory fitters or joinery companies, we need machines that are versatile enough to accommodate any profile, any material, any size and any tool.” Regular contact by Biesse’s sales team meant that Duncan Reeds was aware of the progress the machine manufacturer had made in terms of adapting to flexible, batch one production. Therefore, when it came to replacing a 20-yearold edgebander, Biesse was the first (and only) port of call. A UK first: the AR70 In January 2023, Duncan Reeds became the first UK company to take delivery of a Stream A edgebander with Biesse’s innovative new AR70 high speed corner rounding unit. This NC controlled unit enables users to switch quickly between different radii (3, 2, 1.5 and


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1mm) or a chamfer finish for the corners of the panel, plus it rounds the top and bottom corners in one unit. This means that rather than having to change the tooling to accommodate different tape thicknesses or round off the corners, the machine does this automatically, reducing job changeover time. Andy says the flexibility afforded by the AR70 was a key factor in the decision to invest in the Stream A edgebander. “One minute we will be applying 2mm ABS edging, then will need to switch to 12mm trims on solid fire doors the next. Before, it was a case of making manual adjustments and running test pieces. Now, with the AR70, because the machine is numerically controlled, our operators just call up the preset programme and the machine recalibrates. Switching from one job to another can be done in a matter of minutes, seamlessly, with no set-up time hindering manufacturing.” Working with wider panels The Stream A’s flexibility will support the growing demand the company is seeing for floor to ceiling high end cubicles with 44mm solid floors and 15mm door rebates. “Our previous machine could only accommodate timber of up to 19mm in width. Once we had put the timber on, dressed it, sized it and put a 15mm rebate on, there wasn’t a lot of margin – it was very tight. The Stream A can work with 22mm wide timber which gives us a

“Biesse’s B_SOLID software, incorporated as a standard feature with the Rover A, has revolutionised the way that Duncan Reeds operates, thanks to its digital twin simulation and CAD drawing manipulation capabilities” lot more flexibility.” Whilst the machine was being built, Duncan Reeds sent a pallet of samples to Biesse’s HQ in Italy. The load contained a diverse range of panels and edging materials – everything from ABS to timber lipping, laminate lipping, real wood edging, veneer panels, plain chipboards and laminated MDF. This gave Duncan Reeds confidence that the machine they had ordered was going to be able to cope with any job that was thrown at it. “It was sent back to us, we checked it all and it looked absolutely fine,” says Andy. Stream A solves sticky situations Two glue management features on the Stream A are also contributing to the efficiency gains Duncan Reeds is seeing. Firstly, the application of glue is numerically controlled, which means it is optimised for each preset programme. “This makes life much easier for our operators. It makes for much more efficient use of adhesive enabling the exact amount to be used which eliminates unnecessary cleaning,” says Andy. Secondly, an inbuilt CIP (Clean In Place) system within the glue head eliminates the need to remove the head from the machine for cleaning after using PUR. “Previously, we shut down the system on a Friday afternoon and when we came back in on Monday, unless the glue head had been stored in a sealed nitrogen tank, we needed a new one,” recalls Andy. Rover A streamlines CNC operation A month after the delivery of the Stream A, Biesse installed a Rover A pod & rail machine with a five-axis head. “The Rover A was a direct replacement for a competitor’s machine which proved hugely problematic even after only three years,” says Andy. “Biesse has been a breath of fresh air. The support we have received so far has been excellent,” he adds. Biesse’s B_SOLID software, incorporated as a standard feature with the Rover A, has revolutionised the way that Duncan Reeds operates, thanks to its digital twin simulation and CAD drawing manipulation capabilities. B_SOLID gives users a unique view into their CNC machine by creating a digital twin – that is a virtual replica of their real-world machine. Working on the machine’s control panel or on a remote PC, the user can use B_SOLID to design a machining programme for a particular project. They can then run a rapid and realistic

3D simulation of that programme – de-risking the project by verifying the feasibility of the intended tool path, machining speed and tool selection, and giving an accurate estimate of job completion time. Simulation software assists job costing Duncan Reeds is finding this simulation capability particularly useful for informing pricing; if they know how much time will be needed to carry out the required machining operations, this can be used as the basis for costings. “We know exactly how much it costs to run a job, so if we are quoting for a project that is price-sensitive we can go in with a very accurate costing that will give us a greater chance of winning the work,” remarks Dean. B_SOLID has also sped up the process of translating customer drawings into CNC programmes at Duncan Reeds by enabling operators to import drawings directly into the machine’s software. “Previously we had to redraw the drawing. Now, as soon as anyone in our team receives a drawing, it is emailed immediately to a dedicated email address so that an operator can get on and create the programme. This has streamlined the process, dramatically reduced programming and set-up time and made us really appreciate the advances in what technology can do. And we have managed to do that because of the training and support that Biesse has provided,” says Dean. He continues: “Where in the past we used to see the CNC machine sitting idle while the operator was setting up the programme, now we are getting jobs done far more quickly because we are spending less time setting them up. I would estimate that we have increased efficiency by 25%.” Confidence in machine care After its experience of frequent breakdowns with its last machine, Duncan Reeds is taking no chances on the warranty front. It has taken out Biesse’s industry-leading five-year Total Care warranty programme to protect its investment. “I have every confidence that when the Rover A is five years old, we will be looking at replacing it with another Biesse machine with Total Care. We see continual investment in new technology as essential to remaining competitive in the marketplace and our confidence in Biesse is high owing to the success we have had with these two machines,” concludes Dean. www.biesse.com


20 INSTALLATIONS

Central steps up to a greener future Extractly Ltd has recently completed an extraction system upgrade for Derbyshirebased Central Joinery Group, including a new 55kW Nederman main fan, as well as retrofitting Ecogate® energy-saving equipment throughout the factory. Established 30 years ago, Central Joinery now operates two purpose-built manufacturing facilities and, although the company has kept abreast of the latest technology and manufacturing methods over the years, it has also managed to maintain its traditional craftsmanship standards. The company has developed an enviable reputation for the high-quality bespoke joinery and staircases it manufactures and, over the last decade or so, has gained industry accolades from some of the UK’s leading housebuilders. At the company’s head office in Swadlincote, an ageing 55kW main fan was no longer

working as effectively as it once did and, for operations director Kyle Archbold, the extraction system’s efficiency was beginning to be a cause for concern, as Extractly’s sales director, Jake Oldfield, explained: “Extractly had been recommended to Kyle by another customer where we’d recently commissioned the installation of three new fans in conjunction with the installation of Ecogate® ‘on-demand’ extraction technology. Kyle invited us to undertake a review of the current extraction system at Central Joinery and, as suspected, the old fan was indeed ready for replacement. “The original 55kW fan was specified and installed to ensure sufficient capacity would be available to meet the factory’s maximum demand for extraction when all the woodworking machines on that line were operating and producing dust waste at the same time – and this was still the rationale for replacing the fan

“With Ecogate® controlling the system, extraction fans run only when required, and run at the optimum speed required to deliver the exact extraction volume required”

Operations director Kyle Archbold interrogating real-time system performance data on the highly intelligent Ecogate greenBOX® Nxt controller, which has the capacity to monitor and control an extraction system with multiple main fans and up to 72 individual workstations.

with a new Nederman 55kW fan. In addition, the factory also runs two high-speed CNC machines, with extraction provided via two separate 18.5kW fans.” After carrying out an energy survey at Central Joinery, it was easy for Jake Oldfield to demonstrate the huge cost savings that could be achieved if Ecogate® technology was installed across the factory. The old 55kW fan had been running at full power, all day, every day, ever since it was installed, as were the two smaller fans. With Ecogate® controlling the system, extraction fans run only when required, and run at the optimum speed required to deliver the exact extraction volume required. “There was definitely scope for savings to be made on the cost of extraction for the two CNC machines,” says Jake Oldfield, “but the biggest savings would be achieved by installing automatic motorised Ecogate® dampers in the ductwork serving each individual machine.” Because of the bespoke nature of the work carried out at Central Joinery, the equipment list includes a number of specialist machines that are used on a regular basis, although only for


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short periods at a time, along with other items of equipment that are required for essential operations, but are only used infrequently. “The varied use of machinery at Central Joinery completely negates the need for extraction to operate continuously at full power”, Jake explains: “With Ecogate® technology controlling the system, the fans run at the maximum speed necessary to extract efficiently, but only from machines that are in operation at any one time.” It’s clear to see that this would reduce electricity costs but, because of the laws of physics (the Fan Affinity Laws), the actual savings are disproportionately high — reducing the fan running speed by just 20% achieves a 49% reduction in the electricity needed to power the motor. Effectively, for a company like Central Joinery, where all machines are rarely, if ever, in use at the same time, the fans will only use a fraction of the electricity consumed by running a fan continuously at full power. Extractly conservatively predict that the savings Central Joinery will make

As instructed by the greenBOX® Nxt controller, Ecogate® Power MASTER Variable Speed Drive units adjust fan speed to exactly match extraction demand on each of the three lines.

Extractly supplied and installed a new 55kW Nederman main fan at Central Joinery Group’s head office at Swadlincote.

Ecogate® motorised dampers, fitted into the ductwork serving each individual machine, open and close automatically as machines come on or off-line. At Central Joinery, Extractly Ltd retrofitted over 20 Ecogate® dampersinto the existing ductwork system.

“The noise level has dropped dramatically now the fan isn’t running continuously, and the more efficient extraction gives us reassurance that the workspace is a clean and much safer environment for our employees” with Ecogate® installed should cover the cost of the capital investment in just 16 months. “We’ve yet to receive an electricity bill since the installation was completed,” says Kyle Archbold, “but just by walking into the factory it’s obvious that the system is running slower, less often, and more efficiently — the noise level has dropped dramatically now the fan isn’t running continuously, and the more efficient extraction gives us reassurance that the workspace is a clean and much safer environment for our employees.” Neal Chambers, production manager at Central Joinery, concurred wholeheartedly with the noise reduction: “I’ve got to admit I was sceptical about

the benefits claimed by Ecogate but, in the days following the installation, the factory was so much quieter I had to go and check everyone was still working!” The benefits for Central Joinery don’t stop with the cost savings and noise reduction; reducing fan speeds causes less wear and tear on motors and filter media, and Extractly have also calculated that the predicted energy savings equate to an annual reduction in CO2 emissions of over 26 tonnes — a big step towards reducing Central Joinery’s carbon footprint. 01924 520462 info@extractly.co.uk www.extractly.co.uk


22 INSTALLATIONS

Five-axis machining and diversification drives post-Covid growth for panel-based business All CNC provides precision three- and five axisCNC routing, Laser and 3D print services to architects, designers, sign makers, carpenters, artists, set and exhibition manufacturers and a wide variety of other industries across the south east, UK and Europe. Furniture & Joinery Production’s Ian Gillam travelled to Bells Yew Green, near Frant in Kent, to meet with All CNC director, Piers Ross. Up until the beginning of 2020, All Scene All Props Ltd was a successful business making scenery for the West End with a strong order book. Then Covid came along and, as with many businesses, navigating this hugely de-stabilising period necessitated a different approach to give the company a chance of surviving, and then to move forward as things hopefully returned to relative normality. “The theatre industry was ahead of everyone else going into the Covid situation, it was almost an immediate shut-down for that sector,” says Piers. “We were among the first people to feel the effect of that.” Piers and fellow director Danny Hayter started their company six months after they left university, and they didn’t stop until Covid happened. “The company went from strength to strength, evolving with each job into a strong and consistent business,” explains Piers. “We went from just the two of us to 32 employees by the time we shut down. And we asked each other, well, what do we do now? We’ve got this massive building; how do we repurpose it? Or don’t we? Do we just jack it all in, walk away, cut our losses and hope for the best?” “But immediately those doubts were quashed, and we focused on the fact that All CNC had previously existed in a smaller format, pretty successfully in fact, so we tried to think about the

Piers Ross

All CNC’s latest investment – a Felder five axis CNC nesting machine – has been a game-changer for All CNC and its diverse customer base

next steps,” says Piers. “We got all the funding together we could and threw it head-long into Google Ads. Somewhat surprisingly, within about two weeks it started paying off! We picked up a massive contract with a company called Lordship Chairs building thousands of their chairs for them … during Covid during that first year. That led to some other contracts, and before long we could see the need to invest in more machines,” says Piers. All CNC were finding their feet again: “Through Covid, we survived on a little 8 x 4 machine that served us pretty well for a reasonable time. We were basically running 12-16-hour shifts on it for over a year to get us out of trouble. Then I bought a Multicam machine, it was quite an old machine, and eventually we needed a significant upgrade,” says Piers. “Towards the end of 2022, I was thinking of getting a load-on, load-off machine, with three-axis, and we were talking about putting aggregate heads on it and all that sort of thing, and I started looking into the whole aggregate head option and realised that, for what we do, it was a no go. They’re massively expensive units and they need a lot of maintenance. Anyhow, we actively looked at getting one of these roll-on, roll-off machines, with aggregates, with a pricetag of around the £130-140k mark. Then just as we were about to push the button on kit from a leading brand, Felder gave us a call and said a cancelled order five-axis machine had become available. I had never even really thought that much about a five-axis machine,” says Piers. With Piers’ German heritage through his father, they opted for the Felder: “I chose not to consider

machines from the Far East as I wanted a long-term investment for which I knew I would have the levels of direct support that I wanted. So, it kind of boiled down to a choice between the Italian machines or the German/Austrian machines – we went with Felder.” “At that point, you’re then left with the decision about software, and what you’re going to use to run the machine. After researching that, I found out most of the software that comes with these machines, in my humble opinion, doesn’t work for our business at all. A lot of them won’t deal with multiple file types – they’re much more geared up to sort of what I would call the constant factory environment.” “For me, it was about finding a machine and then finding a software package. Primarily their software essentially just acts as a transfer package for us, we don’t really do much with it. The main reason for that is that one minute I can be dealing with DXF files, the next minute I can be dealing with SolidWorks files or others … we could be looking at AI files or JPEGs or all sorts, so I had to find software that would deal with that wider flexibility than the standard supplied


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software packages seemed to be capable of.” “We use Alphacam for our programming because it was the most versatile program I could find that allowed many different file types, seamlessly. In terms of software support, I think Alphacam is way above anything else, to the point where if you get really stuck, they’ll program it for you.” “Back to the machine, and why Felder? Well, the simple answer is it was available, because I was in for a very long wait otherwise! Of course, those times have shortened now, and availability is much better. As it was a cancelled order, I didn’t get to spec the machine 100% as I would have wanted, but it’s pretty close. Like most things, you look back and you go, oh it would’ve been nice to have that! But I’m happy and it’s a wellspecified machine,” says Piers. Felder describes the machine as: “A five-axis, nesting CNC machine which is a perfect panel cutting, drilling and milling centre providing huge flexibility and impressive capability for carpentry and joinery workshops. Entire custom-made furniture with all drilled holes, grooves and connections can readily be produced in one single operation. The latest nesting technologies ensure the highest possible material and time savings.” Piers points out: “As far as I’m concerned, the H150 is ideal for our needs, it is a five-axis CNC machine and we use it primarily in joinery, industry and exhibition work. We can offer a lot of products with practical solutions that companies with a standard machine won’t have.” “We can do a lot of five-axis machining just with the sheet in the table, and most people traditionally tend to run a pod and rail system. You can’t get impressively tight angles so we can do a lot of mitre work.” “For instance, probably one of the biggest

Felder has also supplied this K540S sliding table panel saw

booms of that machine for us is the saw, that’s a real game-changer, because with most CNC companies when it comes to doing angles, you’re either looking at straight, 60°, 30° or 45°! To achieve that, they will have to do inner cuts with a bull-nose cutter, which means if you want a 32° angle on an 8ft board it could take two hours to cut the angle! Whereas now, with ours with a saw blade on it, we can cut any angle from 90° all the way through to 180° quickly, accurately and efficiently, no fuss and bother. It just gives you the ability to successfully manage angled cuts, really oblique angled cuts, and it takes only 5-10 seconds for an 8ft board,” concludes Piers. Looking at how the business can evolve, Piers is confident that the Format 4 profit H150 will be a boon to its customers, saying that there’s a degree of education required to let his customers understand the greater capability and flexibility that a five-axis machine can offer designers and manufacturers in terms of a creative finish. “I feel that what we can offer is quite substantial against what it would be just with a three-axis machine, because the thing is, once a part’s on our machine, you might as well just spend another few seconds drilling the side for instance, or cutting additional angles on it … it might just be an extra 30 seconds or something like that. Also, I must reiterate the accuracy of this type of machine nowadays … put simply these machines are mega accurate.” “I think educating our customers on what the machine’s capabilities are, is probably the single biggest challenge at the minute, such as showing them how quickly and easily it can make a significant difference for their business,” says Piers. So, does Piers think this is the ultimate machine for All CNC? “Of course, all machines have limitations, like anything, you realise that

All CNC’s capabilities are enhanced by its spacious and well-kept premises – a site shared with communal work space, space2make

you can’t do everything on a given machine, so this machine’s very much been geared up for panel processing, a bit of hardwood, stuff like that. But for us it’s a potential stepping stone machine.” “With a variety of machines, including the old three-axis machine, the new HPC Laser and our new Felder five-axis CNC machining centre and sliding panel saw, we can and do take on a number of different client jobs at the same time. We’ve managed to do this fairly effectively from the start and we’ve only had the H150 for six months. It’s opening up fresh business opportunities for us – it’s great and there’s not a lot we haven’t done on it now,” says Piers. As with many small businesses, All CNC took a step-change during Covid, and looking at the company now, with its improved technology, healthy and broad client base, and with plans to broaden the use of the five-axis machine still further, All CNC looks set to continue building on its reputation for precision CNC routing and profiling services with a bright and sustainable future. 01892 752223 www.allcnc.co.uk


24 INSTALLATIONS

Tiflex revolutionises production process with AXYZ and WARDJET tailored cutting solutions

British company, Tiflex Ltd, has been manufacturing cork and rubber bonded materials for over 70 years. The company specialises in the design, manufacture and distribution of industrial rubber products – including rubber sheeting, matting, and gaskets – across a range of industries, from construction and transportation, to marine and agriculture. Based in Cornwall and employing 160 people, Tiflex has four divisions – TRACKELAST, TREADMASER, TICO and Oxbridge cricket balls. The company, which has a strong commitment to quality, was accredited to ISO 9001 in 2015, and offers custom design and manufacturing services, which allow customers to create bespoke products that meet their specific needs. Historically, the company faced challenges in manufacturing shaped parts due to the high

“With AXYZ routers, Tiflex achieved greater accuracy and precision in cutting, resulting in significantly improved product quality”

cost and low production rates associated with traditional moulding methods. As the business expanded, it recognised the limitations of this approach, particularly for bespoke and lowvolume parts. The company sought innovative solutions to improve production capabilities and cater to a more diverse customer base. In 2007, Tiflex decided to adopt AXYZ routers, part of AAG, a leading global manufacturer of CNC routers and waterjet cutting solutions. With over 30 years of experience, they have built and installed thousands of CNC routers and waterjet cutting systems across a wide array of industries. Tiflex started with a router to revolutionise its production process and offer a broader range of cutting services to its customers. The success of the first router led to the acquisition of a second machine in 2013, enabling the company to enhance productivity and efficiency significantly. The primary use of these automation machines was cutting rubber sheets and pads into specific shapes. Over time, the scope expanded to include cutting large volumes of plastic sheets as well. Although the routers were occasionally employed for cutting small metal

parts or moulds for internal use, this was not their primary function. “The integration of AXYZ routers significantly improved Tiflex’s productivity and efficiency,” says Matthew Orton, operations director at Tiflex Ltd. “The routers allowed the company to cut parts much quicker than traditional moulding methods. This improvement in production speed opened up opportunities to offer a wider range of products, which was not feasible before due to limitations in moulding sizes.” The implementation of AXYZ routers required some changes for Tiflex. Employees needed to learn how to operate the machines and understand their capabilities effectively. Additionally, cutting a diverse range of materials required learning optimal settings and techniques for each material. With the invaluable support and advice from AXYZ, Tiflex made these changes and fine-tuned their processes for improved productivity and efficiency. The use of AXYZ routers led to substantial cost savings for Tiflex. The high cost of moulds for low-volume parts was eliminated, making it feasible for the company to produce a broader range of parts at lower volumes. This capability enabled Tiflex to secure orders that were


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previously unattainable, ultimately contributing to increased profitability. With AXYZ routers, Tiflex achieved greater accuracy and precision in cutting, resulting in significantly improved product quality. The company could offer a wider range of products with shorter lead times, meeting customer demands more effectively. “Employees at Tiflex welcomed the introduction of AXYZ routers, as they significantly improved production techniques and offered solutions to customer problems,” explains Matthew. “The machines have become a key part of the company’s operations, and more staff have been trained to operate them across all shifts, including the night shift. “The introduction of the WARDJET waterjet in 2022 has opened up even more markets, enabling us to cut extremely small product with a precision and accuracy which would not be

“The introduction of the WARDJET waterjet in 2022 has opened up even more markets, enabling us to cut extremely small product with a precision and accuracy which would not be possible with more traditional cutting methods” possible with more traditional cutting methods. We are able to produce one offs or volume runs quickly and efficiently. We were blown away by with the results that the WARDJET waterjet cutter delivered.” To ensure smooth operation, Tiflex invests in annual service plans offered by CNCSHOP, the after-sales service and OEM supplier of consumables, spare parts and upgrades for AXYZ CNC routers and WARDJet waterjets. The company remains open to future integration of automation in their processes. Another AXYZ router is being considered to increase cutting capabilities for larger pieces of material, demonstrating Tiflex’s commitment to continuous improvement and innovation. By embracing automation, Tiflex has positioned itself as a leading player in the manufacturing industry, catering to a diverse customer base with a wide range of products and cutting services. The future holds great promise as Tiflex explores additional automation opportunities to further enhance its production capabilities and maintain its commitment to delivering top-quality products and services. 01952 291 600 www.tiflex.co.uk www.axyz.com www.wardjet.com


26 INSTALLATIONS

HOMAG UK supplies ar18 with new EDGETEQ S-500 and XES 200 service station

EDGETEQ S-500

Founded in 2003 and based in Uxbridge, ar18 Ltd is one of the UK’s leading names in retail furniture, bespoke joinery, CNC routing and sheet metalwork. From its impressive workshops near London Heathrow, it increasingly works in every corner of industry – from point of sale, signage and modular furniture to displays, innovative structures and other bespoke projects including reception desks, feature walls and cladding panels. It also provides a full service offering to small joinery companies and sign makers without in-house CNC facilities. “From humble beginnings, our business has grown exponentially” enthuses Mark Smith, head of operations at ar18. He continues, “Over the last 20 years, one common thread has been our philosophy of always investing in the best machinery available. On the joinery side of the business, HOMAG has established itself as our partner of choice. “Our plant list of HOMAG equipment includes two CNCs, an automated storage and retrieval system with the woodStore storage management system, a sander and a small edge bander. Consequently, when we

XES 200 glue service station

made the decision to invest in a larger, more powerful edge bander we looked no further than HOMAG. “The advancements in edge banding technology over recent years have been considerable, particularly when it comes to speed and quality of the finished workpieces. As a business, we were experiencing a slight directional change, taking on more and more modular furniture projects which required added high quality edging.” Selecting the HOMAG EDGETEQ S-500 with XES 200 service station “In terms of selecting the right model for our business, we first looked through all the information on HOMAG edge banders on the company’s website,” Mark explains. “Once we had a rough idea of the machine that would best meet our needs, we asked our HOMAG area sales manager, Ian Woodall, to fine tune our choice of machine. “Since Ian has been our main point of contact at HOMAG UK our relationship has gone from strength to strength. Ian is not only very knowledgeable regarding HOMAG’s portfolio, but he also has an excellent understanding of our business, and we value his candid advice. “Ian recommended the EDGETEQ S-500 along with the XES service station. To give us peace of mind, Ian arranged for us to visit another manufacturer that was already operating an S-500 edge bander. Seeing the machine in a real-life manufacturing situation was extremely beneficial; we pretty much sat down for coffee afterwards and ordered the EDGETEQ S-500 and XES 200.”

Quality, speed and versatility “As you’d expect from HOMAG, the delivery and installation of the equipment was planned and executed exactly to schedule. One of the installation engineers also trained our staff on the new equipment so they were able to hit the ground running. “The quality of the finished workpieces, along with the speed of throughput, is massively impressive. We are also benefitting from having the choice of two different glue types – EVA and PU. The XES 200 glue service station is a big benefit too, as it prevents glue from going off when the machine is not in use and rapidly heats the glue when we’re ready to run again. In addition, it gives us the ability to switch quickly from EVA to PU and vice versa.” First class aftercare “Apart from the robust, technically advanced, and reliable machinery and software, there’s another reason we keep going back to HOMAG. The company’s customer service is excellent; they’re always responsive and not only do they listen to feedback, but they also act on it. “This level of support is vital for our business; we can’t afford for machinery to be out of action. The backup service we get from HOMAG gives us real peace of mind and allows us to keep our customers happy and satisfied at all times,” concludes Smith. For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. www.homag.com

“The quality of the finished workpieces, along with the speed of throughput, is massively impressive”


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28

PROFILES

A one-stop shop for everything you need in the woodworking industry AMS is one of the few British companies that provide a comprehensive service within the woodworking machinery industry. Its team work tirelessly every day to ensure customers can have all their workshop issues solved by a professional team by contacting just one company. The company, which owns the Wadkin Bursgreen trademark and the intellectual property for all moulders and grinders manufactured by Wadkin Ltd, supports customers from the first spare part enquiry to the whole machine solution, including specialised service, relocation and safety training. AMS is a service company operating in the UK and sells parts, tooling, and equipment all over

the world. Thanks to its website (advancedmachinery.co.uk) and eBay shop, AMS can assist woodworkers from anywhere in the world in fixing their woodworking machines with the replacements and parts available in its extensive catalogue. If you encounter an issue with a machine in the UK, AMS can send one of their engineers, all strategically located throughout the UK, to resolve the problem as soon as possible. The AMS Service department can help with breakdowns, repairs, maintenance, as well as the removal/relocation of machines and the rebuilding of existing woodworking machines. This is made possible thanks to its specialist service team, which comprises:

“AMS offers a comprehensive range of machinery spare parts for various models and specifications of machinery supplied from across the world”

engineers spread across the UK to manage repairs, installations, and maintenance; a group of specialists in the office managing all the engineers and addressing problems by phone and email; A team of engineers in the workshop in Leicestershire who rebuild and refurbish valuable machines from various brands of manufacturer.

Going forward, if the customer needs replacement parts, they can purchase them online in the AMS online shop or the customers can order them through the in-house parts department. AMS offers a comprehensive range of machinery spare parts for various models and specifications of machinery supplied from across the world. Most of the people working at AMS are former Wadkin engineers and workers. Using their extensive industry experience and knowledge,


PROFILES 29

all the company’s machinery spare parts are specifically developed to ensure reliability and provide complete peace of mind. It is essential to have a workshop ready for work, but even more important is to have the knowledge to work safely in it. For that, AMS has a team of specialised trainers throughout the UK and Ireland. To build a training team that works to the standards that AMS require was not an easy task, but it can now finally say that it has “the ideal training team in place”. Advanced Machinery also offers a range of certified courses for all makes and models of woodworking machinery, catering for both experienced and novice users. These training programs encompass classical machines, heavy-duty machines, and chainsaws. Simon, an AMS trainer, emphasises the importance of operator training, stating, “Beyond being a legal requirement by the UK

Health and Safety Executive (HSE), training brings significant benefits to your company. It enhances safety standards, elevates quality, and strengthens your reputation.” If you require new equipment for your workshop, AMS offers a wide range of woodworking machines, with most of them in stock and on display in its showroom in Leicestershire. “We understand how crucial it is to keep production flowing in a busy woodworking workshop,” says Steve, sales director. “That’s why we strive to have most of the machines from our Wadkin Bursgreen Catalogue readily available for our customers.” AMS also offers the opportunity to “Try Before You Buy”. Customers can experience interactive demos of its Wadkin Bursgreen machines and consult with its experts regarding their workshop’s requirements. They’re even invited to bring their timber, use the

machines, and determine if they are the best option for their business. After the purchase, if the customer desires, AMS manages the delivery, installation, and commissioning. “When we install a machine, following the training and

commissioning, we remain on-site to provide initial production support to ensure everything is functioning perfectly and ready to run,” affirms Gary, service director. 0116 259 8900 sales@advancedmachinery.co.uk www.advancedmachinery.co.uk


30 PROFILES ???

Following its impressive showcase of new machinery at this year’s Ligna, Furniture & Joinery Production Magazine caught up with Copenstick’s MD, Adam King, to find out more ...

Q&A: Adam King, MD at Copenstick timber products, as without them the process is long and tedious. I went to Ligna to find machinery that could help with our processes but was not satisfied with what was available at the time, which gave me an idea. Having studied BTEC Engineering in my younger years, I decided to start developing machines that would be fit for purpose and built to a standard that could be relied upon.

Could you talk about your experience as an exhibitor at Ligna? The decision to make Ligna our first exhibition was easy. Ligna has always been a draw for me when it comes to woodworking machinery. I have been visiting for many years as a keen follower of innovation and also for business interests as I once owned and ran my own Joinery business for 27 years. I always felt that if you needed to find a machine for a specific job then it would be showcased at Ligna. The exhibition was well attended, and we saw a lot of potential customers with good solid leads to follow up after the expo. The enjoyment of being part of Ligna and its success has driven us to book a stand at HOLZ-HANDWERK 2024 Nuremberg and IWF 2024 Atlanta. How did Copenstick come about? Copenstick machinery grew from the well-known phrase “necessity is the mother of invention”. In the days of running a timber and door manufacturing company, I needed machines to end-scribe and half-lap joint glazing bars for our

Tell me something special about the Copenstick machines – what sets Copenstick apart from others? Copenstick machinery sadly is not immune to competition; there are other companies manufacturing similar machines, but we have some great advantages over all of them. Firstly, its British made! Secondly, the design and quality of the machines are built specifically for heavy use, with easy-to-set-up tooling and controls – this is extremely important for the business owner and the operator. Our SDL End-scribing machine has the ability to stack tooling and use several different profiles if required. There is 90mm of elevation which allows the tools to be positioned via a simple digital readout, allowing the operator to make a simple profile change with just a few turns of a crank handle. The TDL Half-lap jointing machine has a small footprint and is semi-automatic in its operation. It can be coupled to a NC positioning stop, linked via ethernet and sent CSV files, which makes it easy for the operator to open a job file and start machining the parts without the need to input any information, saving time and errors. We have also developed a completely new concept – the UNI. Built specifically for the SME Kitchen Bedroom and Bathroom manufacturer, this machine’s small footprint makes it ideal for smaller shops where the need for a tenoner, tilting spindle moulder, notching machine, biscuit jointer and dovetail jointing machine is essential, but space is limited. There is also provision to fit a small power feed unit which makes machining long workpieces much easier for the operator. What are your plans for the future? Our goal long term is to create safer processes for timber window and door manufacturing. This includes tooling solutions for classical machines and larger CNC machinery with economy of timber, time and energy always at the forefront of the development process. www.copenstick.co.uk

“The design and quality of the machines are built specifically for heavy use, with easy-toset-up tooling and controls – this is extremely important for the business owner and the operator”


EDGING SUPPLIES LTD, ARE A STOCKIST OF EDGE BANDING MATERIAL FOR SOME OF THE LARGEST FURNITURE MANUFACTURING MAKERS IN THE UK

Edging Supplies Ltd 01684 438055 enquiries@edgingsuppliesltd.co.uk

www.edgingsuppliesltd.co.uk Derrick Gray - 07384810106 / Kal Sandhu - 07384810271 Unit 3/7 Advantage Business Park, Spring Lane South, Malvern, WR14 1AT


32

SURFACING & DECORATIVE PANELS

Q&A – Julian Tatham, Design Director at the Decorative Panels Group The Decorative Panels Group is proud to be one of Europe’s leading suppliers of decorative faced sheet materials, panel components and flat pack furniture. Julian, who heads the group design team, has always been focused on designing and selecting products that can adapt to the varied needs of today’s consumers. Keeping an eye on trends ensures that products, from surface coverings to furniture ranges, meet the quality and style demanded by the company’s customers for the retail market. Generating fresh and exciting product design, specifying what processes are required, suggesting easier solutions for furniture assembly, or recommending different substrates

or surface finishes – these are all part of the design department service offering. What makes the Decorative Panels Group unique as a business? Vertical integrations across all three of our businesses enable us to supply the most flexible and cost-effective solutions to our customers. Our integrated approach allows us to manage design, production, and logistics at every point of the process. This, along with our diverse stock of surface materials from economical options to high end, exclusive surfaces, mean we are able to supply the many different market areas from manufacturers to retailers.

“Showing that we are committed to continually improving our environmental footprint is an essential for us as a business”


SURFACING & DECORATIVE PANELS 33

“Our integrated approach allows us to manage design, production, and logistics at every point of the process” What surface trends are you seeing in kitchens, bedrooms & bathrooms? Matt metallics within kitchens have been gaining ground and now feature among the top-selling décors. It has always been difficult to achieve consistency within the colour for metallics but one of our recent collection launches, Fineflex metallic surfaces, do just that. We are also seeing even more surface textures coming through, including woodgrains and more sculptural designs, perfect for bedroom furniture. Continuing the trend for matt unicolours we are introducing even more warm tonal palettes rather than the cool greys which have dominated for years. What are your retail customers asking/ looking for? With growing awareness and an increased drive to supply sustainable options for their own customers, we are seeing preferences for more environmentally friendly product solutions. As a fully certified FSC and PEFC business, raw materials such as board substrates and foil laminates are only sourced from responsible suppliers, ensuring they are environmentally conscious as possible. Our furniture business has recently achieved certification to the environmental standard ISO 14001. Showing that we are committed

to continually improving our environmental footprint is an essential for us as a business and of course for future generations. This is a process that started in June 2022, and is the first step in our 3 stage Group Certification. What are the latest advancements in surface technology and what are the benefits to your customers? Paper foil technology has come a long way, particularly digital technology used in the creation of the artwork and the engraving of the printing cylinders. This combined with developments in lacquering technology have contributed to both the visual appeal of designs and the tactile quality of the surface. The surface resistance of paper foils has also increased, with the majority of designs from our dp-decor range now being able to meet the FIRA 6250 and BS6222 severe use categories for kitchens, bathrooms and bedrooms – suitable for all applications except worktops. We are currently investigating options for digital printing for paper foils. This would give us more design scope and the possibility of unique surface patterns for customers, with the added benefit of market testing new designs without committing to significant volumes of stock. What introductions to the range of surface finishes can customers expect to see now and over the coming months? As already mentioned, we have recently introduced a collection of Fineflex Metallic designs to our dp-specialist range. The PET surface is made with a percentage of recycled PET and the iridescent shimmer is visible

throughout the pigment, creating a luxurious finish to both the eye and the touch. To meet the demand for matt unicolours, our Serica Collection is constantly evolving with brand-new colours being introduced all the time. These are following the trend for warmer shades, bringing a new energy to the collection. Within our dp-limitless range of specialised and high-performance surfaces we have partnered with Rehau to offer their RAUVISIO Crystal and Noble Matt collections. Surfaces like these add a special touch of luxury to any interior. Look out for new colour introductions soon. All of these products and more are on display in our Group Marketing Suite. www.decorativepanels.co.uk


34

Naturalness and reduced elegance in perfect harmony

Modern touch – interiors provide a fresh, minimalist touch with the combination of skai® Casella Oak and skai Perfect Solo in the “Parisian blue” shade. Photo: Egger

Opposites attract – the fact that this applies not only to people but also to designing furniture is shown particularly elegantly by Continental with its skai Casella oak decor and skai Perfect Solo furniture foil. Clear shapes and lines, muted colours and a restrained design language throughout are characteristic features of minimalism. However, despite its fundamentally clean, low-key look, this interior style doesn’t always have to appear cold or dull, as revealed when wood decors in the interior provide a touch of cosiness and homeliness. Naturalness takes centre stage In this context, surface expert Continental, together with its decor-alliance partners, Lamigraf and Egger, is adopting the trend for “naturalness.” The result of this collaboration is skai Casella Oak, a wood decor that’s a reinterpretation of a classic, but far removed from its rustic roots. The veneer look of the decor unfolds its full effect through slight inclusions and a natural floral arrangement. It’s particularly effective on large furniture surfaces as they can be found in the kitchen or living area. Available in light bleached to dark brown, skai Casella Oak displays a perfect sense of style and straightforward, natural elegance across the entire colour spectrum.

Exciting dialogue – The skai Casella Oak decor is particularly effective in combination with matt plain colours such as skai Perfect Solo in the “rusty red” shade. Photo: Egger


SURFACING & DECORATIVE PANELS 35

Muted colours create a haven of calm The decor finds its ideal partner in the deep matt plain furniture foil, skai Perfect Solo. It allows the expressive wood look room to unfold and complements it through its restrained character. The two products draw strength from their contrasts, combining naturalness and reduced elegance in perfect harmony. Muted blues and subtle greens such as skai Perfect Solo reed green and skai Perfect Solo indigo, as well as warm shades of red such as skai Perfect Solo rusty red, further emphasise the naturalness of the oak decor. In addition to these trend colours, however, the range also includes an extensive selection of classics that ensure variety. The inner values are also convincing The plain-coloured furniture film not only

convinces in purely visual terms or with its refined feel, but especially with its excellent surface performance. Thanks to the innovative staynu® technology – a special surface finish that makes the material particularly dirt-resistant – annoying fingerprints are now a thing of the past. A reduced marking effect, as well as a high scratch resistance, additionally ensure that the furniture looks like new for a long time. Just as strong solo as in a team Whether standing alone or in collaboration, the skai Casella Oak decor and the deep matt skai Perfect Solo furniture foil are sure to enrich modern interiors and add that certain something. Strong technical attributes combine with a refined aesthetic and a velvety-soft feel. www.skai.com/en/interior/furniture-foil

Denim mood – skai Perfect Solo pays tribute to jeans with the colour “indigo.”

In the green zone – with the “reed green” colour tone, natural shades are finding their way into modern interiors.

Blueprint – skai Perfect Solo in the shade “Parisian blue” provides cool elegance in contemporary interiors.

Attractive partner – The skai Perfect Solo matt surface in the “rusty red” shade ensures stylish cosiness in modern interiors.

Photo: Continental


36 SURFACING & DECORATIVE PANELS

HIMACS adds dramatic effect to Thomson’s Coffee HQ

A former bank with windowless rooms and narrow corridors, this site in a suburb of Glasgow has been transformed into an espresso bar and flexible workspace for Thomson’s Coffee, complete with practical and dramatic HIMACS elements throughout. Designed by Technique Architecture & Design, this new headquarters for Scotland’s oldest coffee roaster features HIMACS in Intense Ultra Dark Grey for the countertops and surfaces. The brief for Technique architects also included a tasting room and office space, which

features HIMACS in Intense Ultra Dark Grey for the countertops, showcased to great effect thanks to the natural light flooding in through the skylight. With the HIMACS fabricated by Silo Design & Build and structural engineering by Design Engineering Workshop, the project is a perfect example of how HIMACS can enhance any retail space or company headquarters, creating both classic and contemporary interiors with all the practicality, cleanliness, hygiene and easy cleaning that such spaces demand. HIMACS Intense Ultra combines Intense Colour Technology with Ultra-Thermoforming. Dark colours are more intense and more resistant with fewer visible scratches, perfect for retail spaces and flexible working hubs. The formulation of Intense Ultra allows for colour consistency during and after fabrication, as well as allowing for a very small internal radius, up to 6mm, with almost no whitening effect. HIMACS is hardwearing, durable and fire resistant, as well as exceptionally hygienic and resistant to wear and tear, scratches, stains and UV light. Its non-porous surface makes it extremely quick and easy to clean while its

thermoformable properties also allow it to be moulded into any shape and size. The absence of visible seams also ensures a seamless finish that prevents dirt, bacteria and viruses building up on the surface. This makes HIMACS a Solid Surface material with unbeatable hygienic and clean air properties, guaranteed by certifications that comply with LGA, NSF international standard and Greenguard. www.lxhausys.com/en www.techniquestudio.com


Photo: Egger

Inspired by Nature skai® Casella Oak and skai® Perfect Solo in harmonious dialogue Two classics, two striking impressions. Newly interpreted and in perfect harmony with each other. A natural oak decor on the one hand, a deep matt plain furniture foil on the other, which together unlock their full power. Minimalist yet extravagant, natural yet elegant. skai® Casella Oak provides liveliness with slight inclusions and natural floral arrangement and finds its perfect counterpart and in skai® Perfect Solo – the soft-touch furniture foil is now available in an even more extensive range of colours.

https://www.skai.com/en/interior/furniture-foil


38 SURFACING & DECORATIVE PANELS

High-performance wood coatings for kitchen cabinets that last The Sherwin-Williams product portfolio encompasses a wealth of high quality coating solutions that deliver on aesthetic and technical performance.

“Its coating solutions are suitable for all kinds of substrates – wood, laminates, MDF, ABS and melamine papers” >>


PLANT-BASED WOOD COATINGS

SHERWIN-WILLIAMS INNOVATION IS IN OUR NATURE Offering a full range of wood coatings with plant-based materials for industrial applications. When it comes to creating a sound environment, we are fully committed. It is simply in our nature to grow our business with the greatest care for people and the planet, and to make a truly positive impact on the world around us. That’s why our wood coatings contain plant-based ingredients and are made using cutting-edge technology. These products, which are based on our sustainably advantaged product platform, are part of our blueprint for a green tomorrow. They reduce (y)our carbon footprint without compromising on performance and quality. Discover our innovative nature on www.plantbased-woodcoatings.com Sherwin-Williams UK Coatings Ltd A1 Business Park, Knottingley | West Yorkshire WF11 0BU Phone +44 (0) 1977 67 33 63 | ukinfo@sherwin.com | wood.sherwin.eu

HELPING TO CREATE A BETTER ENVIRONMENT FOR YOU, YOUR CLIENTS AND FOR THE PLANET.


40 SURFACING & DECORATIVE PANELS

Innovation, quality and respect for the environment are the three central tenets of the company, all in the name of its ultimate goal – meeting the needs and expectations of its valued customers. Sherwin-Williams’ range for kitchen cabinets has been a particular focus, and is ever-evolving as its research & development teams work collaboratively with customers and suppliers to improve the performances of its finishes. Beyond the latest interior design trends, Sherwin-Williams’ coating technologies are

designed to meet business’ need for quality, performance, and product appearance. Its coating solutions are suitable for all kinds of substrates – wood, laminates, MDF, ABS and melamine papers. No matter what surface, whether plane or profiled, Sherwin-Williams can supply the most appropriate coating system. Whether waterbased, solvent-based, aromaticfree, acrylics, polyurethane, UV and oils, and in whatever colour or gloss is required, SherwinWilliams has the optimal solution. www.sherwin-williams.com

“Beyond the latest interior design trends, Sherwin-Williams’ coating technologies are designed to meet business’ need for quality, performance, and product appearance”

>>


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42 SURFACING & DECORATIVE PANELS

Trend edgings in Autumn colours

Warm plain colours, elegant decors – with the right Ostermann edgings, interiors can be given an autumnal cosy atmosphere

With Autumn around the corner, Ostermann’s experts give tips on how ABS edgings can be used to evoke the season’s cosy connotations through interior design. Autumn is colourful, with its characteristic warm brown, red and ochre tones. When hit by the soft light of the shortening days these colours glow in a very special way. The result is a distinctive, pleasant flair that fits well into our interiors. To make the choice of materials easier for furniture makers implementing the style, Ostermann’s experts have selected seven different edgings that reflect the autumnal atmosphere, and which can also be combined well with each other: warm earth tones, dark wood and material reproductions in textile and rust looks. Ostermann benefit: individual edgings are available from stock

in small quantities from just 1 metre, in numerous standard widths and, on request, with a functional layer for zero bondline technologies. Furniture makers will also find the selection of trend edgings in autumn colours under the search term “#Highlights10” on the Ostermann website www. ostermann.eu Warm plain colours for colourful inspiration The softly shimmering, light tone of the ABS edging Toffee super matt reflects the luminosity of yellow-orange foliage. Combine it with the light brown of the ABS edging Deep Sahara super matt or the slightly darker and reddish brown of the Rosso Namib ABS edging, and you will achieve a charming and cosy atmosphere. If your customers want to go darker, choose the ABS edging Sepia brown with its elegant velvet structure. All mentioned edgings

can be combined well with each other, or optionally with decor edgings. These decor edgings are a perfect fit If you prefer wood decors, choose the ABS edging Sulawesi macassar brown. The lively ebony decor with its characteristic longitudinal grain completes the colourful splendour of a bright autumn forest. Alternatively, the material reproductions on the two ABS edgings, Curio – a rustic textile decor, or Bronze Doré – a modern rust decor, go equally well with the presented plain colours. Store boards and edgings out of the cold When the days get shorter and the nights cooler, it is essential to think of sufficient time to acclimatise boards and edgings. If they come directly from the lorry or from unheated rooms, the

materials must be stored at room temperature for at least 24 hours before processing. Otherwise, the open time of the adhesive will be compromised and the hotmelt adhesive will not establish a sufficient bond. Ostermann tip: if there is a risk of frost, do not forget the white glue Due to its high water content, white glue cannot be shipped at freezing temperatures. It is therefore important to order sufficient supplies in time (now at the latest) according to your demand. Ostermann’s experts recommend REDOCOL Kombicoll Super-N D2 or REDOCOL Kombicoll Super-N D3. When applied as a single component, the second variant meets the requirements of durability group D3. Mixed with 5% hardener R 397, it meets the requirements of durability group D4 according to DIN EN 204. www.ostermann.eu


FROM PRACTICE TO PRACTITIONERS Our two new catalogues will be published in September! In these reference books you will find our entire product range and numerous inspirations for your new projects. Of course, they are also available digitally in the download centre of our online shop. For further information, go to www.ostermann.eu and type in #catalogues

SERVICE, DIVERSITY AND SPEED - THAT IS OSTERMANN.

www.ostermann.eu


44 SURFACING & DECORATIVE PANELS

Edgeband solutions from REHAU for a changing market REHAU now offers edgebands to the whole UK market – and can get them to customers within 24 hours with no minimum order quantity. Over the past decade, REHAU has developed and perfected its edgeband offer to major industrial customers. Today, the company is proud to claim that it has “a more comprehensive range than any other player in the market” and is looking to open it up to all. Recently, assisted by a large expansion of its distribution facility in Manchester, the company is stepping up its service levels, widening its range and focusing its attention on SME furniture manufacturers and the decorative board users. With increased stockholding and a highly experienced sales team in place, the company is focusing on its ability to supply edging from its vast standard collection, which matches all the market-leading decorative boards, on a next day basis. Anything outside of the UK range will still be available from REHAU’s £10m German distribution centre with twice weekly deliveries, ensuring a seamless supply of the widest possible range. It is a winning combination, which REHAU is now able to set before the UK market. “We offer a product of exceptional quality, with ranges and service levels tailored specifically to the demands of the UK market,” says Scott Williams, REHAU sales manager.

“Holding high volumes of local stock enables us to offer a huge variety of ranges, available for immediate despatch nationwide. With 50 years of experience in matching to decorative boards, our quality is without equal, and we look forward to being able to service customers new and old with the latest matches, be it EGGER, Kronospan, Pfleiderer or Swiss Krono. “With a motivated sales support team, a cutting service, free finger samples, no minimum order, a technician you can call upon and of course incredibly competitive prices, our hope is that it is our customers that benefit most from the changes we have put in place.” REHAU values its customers above all else and existing customers can look forward to a call from their local sales reps in the coming weeks, offering an exciting programme of improvements and new introductions. All new customers will also be welcomed with a special promotion of 20% off their first order. The REHAU website offers a valuable resource for customers, who can navigate through the wide range of colour and design options on offer via an online colour search facility, which also gives the option to order samples quickly and easily at https://designguide.rehau.com/GB_en For more information or to register as a new customer, contact: UKenquiries@REHAU.com www.rehau.uk/edgebandpromotion

“Holding high volumes of local stock enables us to offer a huge variety of ranges, available for immediate despatch nationwide”


Edgeband solutions from REHAU for a changing market REHAU now offers edgebands to the whole UK market, and can get them to you within 24 hours with no minimum order quantity! For more information or to register as a new customer, please contact: UKenquiries@REHAU.com www.rehau.uk/edgebands


46 SURFACING & DECORATIVE PANELS

The Sames Cyclomix® Evo for precision and paint savings

Sames has replaced its range of dosing/ mixing machines with a unique reference, the Cyclomix® Evo. Protected by two patents, it is distinguished by its precision and productivity, with Beta tests revealing up to 10% paint savings. Sames previously had three 2K and 3K dosing/ mixing references, the Cyclomix® Micro, Multi and Expert. These have been replaced by a single machine, the Cyclomix® Evo. The user specifies the basic module – number of paint circuits, colour changer blocks, flow meters, regulators, etc. – simply adding modules to increase capacity.

Perfect dosing and mixing, no untimely stops The range has been simplified, therefore, but also optimised, as Sames has taken particular care with its basic functions. The dosing is perfect whatever the flow rate thanks to a new patented injection system. The mixing is done with vortex technology, which ensures a homogeneous distribution of the catalyst. The user can work without being interrupted by alarms due to incorrect dosing and does not have to rework parts that would present an aspect defect. This guarantees high productivity, especially since the control interface is simple: it only takes two minutes to learn how to use it.

“The dosing is perfect whatever the flow rate thanks to a new patented injection system”

Fewer lost volumes during colour changes Another advantage, confirmed by some 20 beta tests, is that paint savings are on target, reaching up to 10% for frequent colour changes. These savings result from the reduction of interior volumes and the elimination of retention zones, but also from the addition of a “paint optimisation” function that reduces the volumes lost during colour changes. Finally, for 3K paints, a patented potlife management system divides by five the volume lost in case of production stoppage. Automated management of production waste In terms of waste management, an additional module automatically collects and separates paint mixtures, reusable solvents, and soiled

solvents. The associated taxes and reprocessing costs are reduced accordingly. Cyclomix® Evo is now available, at a price close to that of the previous range. Compatible with the paint lines of competing brands, it will be enriched next year with other high value-added functions. info@sames.com www.sames.com


Cyclomix® Evo, the brand new solution for 2&3 components mixing and dosing

With the Cyclomix® Evo solution, you are guaranteed to get the best out of your production tool with:

PERFECT DOSING AND MIXING

with an accuracy of +/- 1%, thanks to a patented injection system for all types of products (for waterborne, solvent-based, acid, epoxy, polyurethane paints, etc.).

HIGH PRODUCTIVITY

by the management of 2 independent circuits: rinsing and priming is possible during production. An intuitive interface that requires only 2 minutes of training which can evolve according to your needs by adding new features throughout the life of your Cyclomix® Evo.

THE BEST CHOICE OF PRODUCTIVITY AND PEACE OF MIND!

OPTIMIZED MANAGEMENT OF WASTE

of mixed paint and used solvents thanks to the «paint optimization» function with optional collection of mixed paint, dirty solvents. Reusable solvents can be used a second time to dispose of the mixed paint.

• Real time supervision via a Smartphone app with piloting control of the machine, • Notification in case of alarm, • Monitoring of production and maintenance data to optimize your production.

Discover our solutions

www.sames.com contact: marketing@sames.com


48 SURFACING & DECORATIVE PANELS

Showcase will highlight strength of partnerships Partnerships between Hill’s Panel Products (HPP) Ltd and some of the KBB industry’s leading suppliers dovetail to create a unique position in the marketplace for the Oldhambased manufacturer and supplier of board, doors, fittings and accessories. Now HPP is building on its excellent relationships with the industry’s big-name suppliers by bringing them all together under one roof to showcase their latest products and initiatives for the benefit of its retail customers in the true spirit of partnership. And HPP will be displaying the latest developments of its own – such as the updated handle range featuring some excellent new and on-trend finishes, including a new designer, along with some significant additions to its range of Avanti stock doors.

EGGER - TM9

Reginox - Miami Sink

The day-long HPX event will take place at the Village Hotel, Manchester, on Friday, September 29th – an opportunity for its existing retail partners and any retailer who would like to learn more about HPP. Some of the big names taking part include Blum, Kronospan, Egger, Sensio, Reginox, ArtiCAD and Vibo. They’ll be displaying existing and new products and showcasing their latest developments and initiatives.

Blum - REVEGO pocket door system

“HPP is building on its excellent relationships with the industry’s big-name suppliers by bringing them all together under one roof”


49

Kronospan - Global collection

Blum will be showing its eagerly awaited REVEGO pocket door system, which is new to the UK and is due to be launched with a big fanfare by the Austrian-based manufacturer and supplier of high-quality kitchen and bedroom drawers, furniture fittings, and accessories. Leading manufacturer and distributor of woodbased panels, Kronospan, is bringing along its newly launched Global collection and new worktop range.

Sensio

Vibo

ArtiCAD

EGGER, another leading manufacturer and distributor of wood-based panels, will be discussing its new decorative collection launching in 2024 and will have its TM9 supermatt product on display. Lighting specialist, Sensio, will be bringing along some of its latest products and technology while HPP’s sink supplier partner, Reginox will be showing its updated range of finishes. Wirework supplier Vibo will be heading in from Italy to showcase its upgraded collection focusing on an anthracite finish and the premium Lamina offering with minimalist sheet metal sides and superior quality movement. ArtiCAD, meanwhile, will have HPP’s updated doors and décor catalogue on show on its

software visualisation platform. The compelling package is a great opportunity for retailers to speak to senior representatives from HPP and the companies exhibiting, as well as networking with other retailers who will be attending. The day will also highlight HPP’s charity partner, Mahdlo Youth Zone, which will have representatives there to explain about the organisation’s vital work in the Oldham community with young people aged from 8-19, or up to 25 for those with additional needs or disability. Those wishing to attend should pre-register on the HPP website at www.hpponline.co.uk/hpx www.hpponline.co.uk


50 SURFACING & DECORATIVE PANELS

Introducing roller coater, VEN COAT, by WO-TECH For several years, Venjakob and its technology partner, WO-TECH, have been developing extremely high-quality roller coating machines for the application of paints and adhesives. Combined processes for best surface results Depending on the requirements, roller coating and casting machines can be combined with other coating processes, as well as surface pre-treatment and drying systems, in a well thought-out, user-oriented overall system solution. The best surface results are achieved through targeted surface and edge applications and an overall high coating performance. © Venjakob Roller coating machine in combination with UV-curing channel

Efficient coating solutions in the roller coating process An almost 100% coating transfer efficiency, combined with high output rates and short processing times through the use of UV-curing coating materials, are the advantages of this technology. Venjakob offers roller coating systems for the application of: • flooring such as parquet, LVT and veneer flooring. • full size panels. • doors. • furniture parts. • construction elements made of wood and related materials. These are applicable for the coating of various materials with: • water-based paints. • solvent-based varnishes. • UV varnishes.

“An almost 100% coating transfer efficiency, combined with high output rates and short processing times through the use of UV-curing coating materials, are the advantages of this technology”

YOU GET MORE THAN JUST PRODUCTS WITH US.

Because we develop well thought-out finishing processes.

venjakob.com

• • • •

fillers. putties. hot-melt adhesives. Stains etc.

Rolling flat workpieces with profile? With its special soft roller, the model achieves perfect painting results for furniture fronts with large profile depths. www.venjakob.de


QUALITY PANEL SUPPLY PANEL STOCKS Hardwood & Softwood Solid 3 ply panels MDF & PLY Veneered MDF & PLY End Grain Board Decorative panels Tabletops Worktops SERVICE Cut & Edge service National delivery No minimum order from stocks CERTIFICATION FSC & PEFC

Follow us on social media

@mlpanels 01206 396725 sales@mlpanels.com www.mlpanels.com


52

SOLID WOOD PROCESSING

Smaller workshop? Think Weinig

Cube 3 four-sided planer

For a small workshop, updating and changing your trusted manufacturing techniques can feel like a daunting task, but with the right people by your side, it doesn’t have to be. In recent years, Weinig has grown its range of highly efficient, entry-level machines designed to help smaller manufacturers combat the challenges facing today’s woodworking industry.

Mark Smith, regional sales manager at Weinig UK

“There is no better way to gauge a machine’s capabilities than to see it in action,” begins Mark Smith, regional sales manager at Weinig UK. “That’s why, as well as being able to pre-book demonstrations at our showroom in Abingdon, we run several in-house events throughout the year that are tailored around specific themes and trends unique to the UK’s furniture manufacturing industry.” Mark continues, “Last year, we ran a Profitable Workshop event that targeted smaller manufacturers looking to move away from traditional machinery like spindle moulders and planer thicknessers and upgrade their manufacturing processes to future-proof their businesses. It was one of our most attended inhouse shows of the year and feedback suggests that our straightforward, bitesize format and informative, one-on-one conversations with our technical experts made the whole event a value-added experience. We wanted to continue this success in 2023, with even more events focused on offering solutions to some of the industry’s most challenging issues.” From window manufacturing and edgebanding technology events to fire door manufacturing and nesting vs cut, edge and drill, Weinig’s Connect Series continues to

“Feedback suggests that our straightforward, bitesize format and informative, oneon-one conversations with our technical experts made the whole event a valueadded experience”


SOLID WOOD PROCESSING 53

Profimat 30 automatic planer and moulder

Unicut P optimised cross-cut saw

champion companies of all sizes. Its most recent in-house event, The Smaller Workshop set out to help smaller businesses explore the benefits of automation and understand how the introduction of Weinig’s entry-level machines can help tackle the skills and labour shortage, whilst realistically managing increased material costs. Revolving around three competitively priced woodworking machines built to automate manufacturing processes and increase efficiencies, visitors were able to watch a range of live machinery demonstrations and take part in discussions with technical experts to learn

more about the benefits associated with the new Cube 3 four-sided planer; the compact Profimat 30 automatic planer and moulder and Unicut P optimised cross-cut saw. “From compact footprints and lowmaintenance components to simple software solutions and speedy set-up, automation doesn’t need to be an overly complected affair,” Mark adds. “It simply needs to do the job its designed to do quickly and effectively. That’s where Weinig’s entry-level machines really do come into their own.” “In today’s market, it’s never been more important to embrace technology and the

power of automation – regardless of your company’s size. It can no longer be seen as a luxury to take steps towards automation and ultimately, increase efficiencies throughout your manufacturing cycle. That’s why Weinig are here to help you navigate your way through it and show you how you can save on time, skill and labour. With realistic price tags, simple operation and robust, accurate machining guaranteed, there’s been no better time to explore Weinig’s smaller workshop concept and the benefits that come from partnering with a global leader in woodworking machinery.” www.weinig.co.uk


54 SOLID WOOD PROCESSING

Daltons Wadkin: your go-to for planer moulders Partnering with Europe’s leading machine manufacturers, Daltons Wadkin offers a unique portfolio of planer moulders from Kuper, Ledinek, and SCM. From entry level four-sided planers to high-speed moulders capable of operating at speeds up to 1000 m/min, the team at Daltons Wadkin has been providing solutions to joinery firms, moulding specialists and sawmills across the UK and Ireland for over 120 years.

table and adjustable speed feed. For moulded timber production, the SCM Profiset 60EP series offers up to five heads, along with an optional universal head. The “EASY PLUS” electronic control feature, which includes a 7-inch LCD overhead display, facilitates rapid and precise settings for spindles and feed speed.

circles up to 200mm or more for deep projection moulding, splitting operations and glazing bead recovery. A choice of up to nine working heads and simple ProLock® spindle systems enhance productivity.

SCM: pioneers in moulder technology With a rich legacy of innovation, Italian firm SCM provides a diverse range of machinery, from basic four-sided planers to advanced CNC-

Kuper: robust machinery for joinery and sawmills German manufacturer, Kuper, combines proven heavy-duty engineering with a range of control systems and head configurations. Powered programmable axis control, tool store memory and bar code scanning features are available

Ledinek: high-speed, high-volume solutions Slovenian manufacturer, Ledinek, is an industry leader in ultra-fast planer moulders that prioritise rapid retooling, low downtime, and minimal maintenance. These machines are built to handle extreme volume requirements under tight schedules as demanded by high capacity sawmills. Ledinek’s machinery is designed for both

controlled units. The SCM Profiset 40 is an ever-popular solution for streamlining planed timber production in workshops. It comes with four heads and allows for finished sections up to 180 x 105mm, complemented by a long infeed straightening

through Kupers K2 Professional and Advanced control system – an intuitive touch screen interface. Using traditional spindle sizes and a choice of conventional and disposable tip tooling, Kuper planer moulders can be tailored with cutting

strength and speed, featuring feed speeds ranging from 200m/min to 1000m/min, oversized tooling, high-powered motors, and advanced features like cooled bed plates and high-performance ceramic-coated pressure shoes.

“The team at Daltons Wadkin has been providing solutions to joinery firms, moulding specialists and sawmills across the UK and Ireland for over 120 years”

SCM Profiset 40

Ledinek Multiplan S250

Kuper SWT XL Moulder


55

Unparalleled support No matter how large or small your company, support is crucial. Daltons Wadkin has built upon its 120-year history of engineering excellence by continuously expanding and investing in its support team. The factory trained, regionally based team provide onsite engineering support and operator training to ensure maximum return from your investment. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com

Kuper Planer Moulder with K2 Advanced Control

Kuper SWT XL Moulder

Kuper SWT XL Moulder

“Partnering with Europe’s leading machine manufacturers, Daltons Wadkin offers a unique portfolio of planer moulders from Kuper, Ledinek, and SCM”

AUTOMATIC CROSSCUTTING SOLUTIONS

SUPERPUSH 200 Sole UK & Ireland Distributors tel: +44 (0)115 986 5201 www.daltonswadkin.com


56 SOLID WOOD PROCESSING

SCM presents the celaschi cpm single-sided profiling machine SCM has presented the latest addition to its profiling, squaring and tenoning portfolio – the celaschi cpm single-sided profiling (sticking) machine. Compact and electronic, it is ideal for longitudinal processing of solid wood and MDF elements dedicated to the production of kitchen doors and similar items. This model is designed to offer maximum efficiency to companies in the furniture sector, allowing production for small and medium batches. Thanks to a hand-loaded hopper feeder, pieces can be fed into the machine automatically, achieving a productivity of up to 100 pieces per minute (length 127 mm and feed speed 20 m/min). This is a considerable achievement for this type of technology, to which is added the further advantage of great flexibility. The machine composition can include one or two operating

“Thanks to a hand-loaded hopper feeder, pieces can be fed into the machine automatically, achieving a productivity of up to 100 pieces per minute (length 127 mm and feed speed 20 m/min)”

celaschi cpm single-sided profiling (sticking) machine

units equipped with fully automatic tool change, thanks to the equipment with liquid-cooled HSK 63F electrospindle, associated with the RAPID 8-position tool store, which allows different profiles to be easily produced. Tool management and recognition can also be added. The machine is also easy to programme and is perfect for industrial 4.0 production. celaschi cpm is in fact guided by the new Maestro active square software, developed by SCM to optimise and make programming and management of the wide range of celaschi profiling machines even

celaschi cpm hopper feeder

celaschi cpm automatic tool change

celaschi cpm automatic tool change

celaschi cpm - Maestro active square

more user-friendly. The software enables direct and immediate communication of the factory with the office, making the transfer of work lists and production reports easier. For around 70 years, the Celaschi name has been synonymous with technological excellence in the field of profiling, squaring and tenoning. It is a reference point in various sectors, from flooring – with a wide range of profiling lines for different types – to the production of doors, door and window frames and furniture components, in particular boxes, kitchen doors, drawers and desks. This is in addition to innovative solutions for processing special materials which are rapidly expanding in the construction sector, such as fibre-cement, polyurethane, rock wool or calcium silicate, etc. Another strength that distinguishes Celaschi’s technologies is the ability to provide not just high-tech stand-alone machinery, but highly customised special solutions, patented by SCM. This is often the key to success in partnerships with the largest industrial groups, which require especially high productivity lines. www.scmgroup.com


OUR WOODWORKING TECHNOLOGIES, YOUR VISION Simplify work and improve performance with the widest range of woodworking solutions. Flexible and modular machines and cells, integrated with state-of-the-art systems and automation, such as anthropomorphic robots, cobots and autonomous mobile shuttles. Smart technologies to increase efficiency and flexibility, reduce scraps and waste, optimize the quality of your products with the latest software and digital services. A human approach to help you achieve your vision, with a team of specialists always ready to support you, even from afar. SCM: your Smart and Human Factory.

SCM UK Tel. +44 (0)115 9770044 scmuk@scmgroup.com www.scmwood.com

is more


58

SAWS, BLADES & CUTTING TECHNOLOGY

Enjoy the new Salvamac legend “The innovations and the evolution of Salvamac open up new horizons day by day. The company has always made relations, relationships between people, the enormous potentialities inherent in creating a network one of its own pillars.” This is Ziemovit Dolkowski and Christian Salvador, Salvamac’s owners, describing how the company is preparing for the next year. Ziemovit and Christian have more than 25 years’ experience, and pride themselves on experimenting with innovative business models in the wood technology sector. Their message – steeped in vitality and optimism – aims, first of all, to express the growth path of the Italian-Polish company which, over the last few weeks, has been finalising the transfer of production to a new factory in Poznan, along the highway leading to Berlin. This will offer new and larger spaces both for the construction of machines and the set-up of a showroom dedicated to tests and demonstrations. There will also be growth to Salvamac’s team, with a number of new professionals, employees and technical-commercial staff joining the company. All of them play a crucial role in meeting the increasing demand both in many countries where Salvamac is operating and in new markets where it’s going to expand. “Ligna 2023 was an opportunity to present the most recent achievements of Salvamac,” says Christian, “including the new series of crosscutting saw machines ‘Legend’. These four models – with blades in a diameter of 400, 500, the new 550 and 600mm – are equipped with the tested ‘Salvastop’.

“The Legend crosscutting saws boast unparalleled accuracy and versatility, catering to the evolving needs of professionals and enthusiasts alike”

“This transforms the Salvamac cut-off machines into true numerical-control cutting centres, thus making the operations, the available data for company software, equipment and printers for labels or barcode readers extremely simple and fast.” The Legend crosscutting saws boast unparalleled accuracy and versatility, catering to the evolving needs of professionals and enthusiasts alike. With its advanced features and state-of-the-art technology, these upcut saws are designed to elevate the woodworking and cutting experience to new heights. The main key features of the Legend Crosscutting saws include: • Evolution of the details: experience flawless cuts with exceptional accuracy, ensuring seamless joints and impeccable workmanship. • Innovative design: the Legend’s ergonomic design enhances user comfort and efficiency, making every project a joy to work on. • Increasing the range of accessories: from intricate detailing to heavy-duty tasks, the Legend adapts to your diverse cutting requirements effortlessly. • Advanced controls: intuitive controls and user-friendly interfaces allow you to customise settings and achieve consistent results with the new Salvastop software. • Lean manufacturing redefined: the new plant optimises every step of the production process, minimising waste and maximising value. “As for the United Kingdom,” continues Christian Salvador of Salvamac, “both myself and my friend and partner, Ziemowit, have accumulated a great deal of experience directly on the field by visiting a large number of our customers’ factories. We know the specific requests

that come from markets comprising pallet production, garden furnishing and fencing, window frames, or the entire construction industry, without neglecting the resale of semifinished wooden products and custom-made solid wood furniture. From this basis the new Salvamac upcut saw is born!” “Our team and our partners in the UK are behind a great success for us, with over 300 machines installed,” continues Robert Ziemowit Dolkowski of Salvamac. “This triple hundred shows again that we are a true leader of crosscutting solutions, with excellent customer support, expert engineering and, most importantly, great people. “We strongly believe in human relationships: our customer is not a serial number but a person with a name and needs. They must be satisfied and happy with our machines in order to smile! The people must be at the centre of everything!” www.salvamac.com


I feel wood Poland Ul. Pasjonatów 5 62-069 Dąbrowa - Poznan

Italy Via XX Settembre 105 31015 Conegliano - Treviso

salvamac.com


60 SAWS, BLADES & CUTTING TECHNOLOGY

Revolutionise crosscutting with Salvador Traditional crosscutting is one of the most dangerous operations in any workshop. As the industry skills shortage deepens, employers are looking for ways to keep pace with production while reduce skilled labour and maintaining a safe working environment. In this way, Salvador automatic crosscut saws from Daltons Wadkin provide a valuable solution. A Salvador not only delivers safety, but boosts productivity, reduces waste, reduces labour costs and ultimately saves money. In addition, a cutting accuracy of +/- 0.1 mm speeds up product assembly further down the production line, with no time-consuming reprocessing required. For high volume production there are three Salvador models available. For 90° cutting, the Salvador SuperPush 200 and 250 models feature programmable cutting lists with optimising and defecting facility as standard. The heavy-duty pusher runs up to 120 m/min and will process pieces up to 110 kg. The cutting time can be regulated between 0.1 to 2 seconds depending on the material with an ‘intelligent’ pressure beam adjusting to single piece and pack cutting. Varying lengths of timber are loaded onto the static or optional chain infeed table before the machine scans and measures each piece, individually optimising the lengths to be cut to ensure maximum yield.

SuperPush

A range of out feed options are available for the SuperPush models, including waste trap door, tilt-and-return collection plane, automatic outfeed length selectors and label or inkjet printing. For angle cutting, the Salvador SuperAngle 600 crosscut will optimise and defect angled cutting lists up to +/- 70° with a precision of +/- 0.1°. The automatic setting of each saw angle cuts takes no more than one second, positioning from 0 to 70°. As with the SuperPush models, the SuperAngle is available with chain infeed loading and automatic outfeed options depending on customer production requirements. All Salvador automatic crosscut saws are equipped as standard with full PC control running powerful but intuitive cutting list and control software. The machine can run

in standard cut to length mode, optimising mode, or defecting mode. Cutting lists can be programmed directly at the machine or remotely from an office-based PC with files uploaded via a network connection or USB drive. Daltons Wadkin is proud to claim that it is the longest established woodworking machinery supplier in the UK, and has been supplying the latest crosscutting technology for generations. Established in 1901, the company ethos is to help customers ‘machine smarter’, by providing the latest advances in machinery, training and support. The company’s growing team of regionally-based service engineers and rapid response help desk ensure operators are affected by minimal downtime. Alex Dalton, fourth generation family member and company director enthuses on all things Salvador: “As sole distributors for Salvador crosscut saws in the UK and Ireland we have established ourselves as crosscutting experts with extensive experience with industries manufacturing a range of products including joinery, garden equipment, housing, doors, windows, parquet flooring, joists, pallets and cases”. For more information on Salvador crosscut saws or to arrange a working demonstration, call 0115 986 5201, email info@daltonswadkin. com or visit www.daltonswadkin.com


61

Woodworking Woodworking Woodworking Woodworking Woodworking Machinery Machinery Machinery Machinery Machinery from from from from from

Castle Pocket Routers Router Cutters Dustless Made Simple Castle Castle Pocket Pocket Routers Routers Router Cutters Cutters Dustless Made Made Simple Simple Castle Pocket Routers Router Router Cutters Dustless Dustless Made Simple Clayton AssociatesMade was established in 1984, and A comprehensive range of routing cutters in Castle Pocket Routers Router Cutters Dustless Simple TSM22 Pocket Router Clayton Associates Associates was waswas established in 1984, in 1984, and and and A comprehensive A comprehensive range range of routing of routing cutters incutters in inClayton Clayton Associates established in 1984, A comprehensive range ofcutters routing TSM22 TSM22 Pocket Pocket Router Router TSM22 Pocket Router has become an established industry leader in hazardous

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Starting Starting with Jim withwith hasdust become ansolutions. industry leader inJim hazardous control Starting Jim Carbide tipped and solid carbide a wide a variety wide variety of applications applications in aerospace, in aerospace, a wide variety of applications in aerospace, been re-designed beenbeen re-designed with awith new alift new lift table up table top. The most popular Pocket Router in the Castle range re-designed with aupnew lifttop. up table top. has woodworking, plastics and composites.to suit Clayton’s first vacuum for asbestos removal, Clayton’s Clayton’s first vacuum first vacuum for asbestos for asbestos removal, removal, Clayton’s first vacuum for asbestos removal, dust control solutions. Starting with Jim woodworking, woodworking, plastics plastics and composites. and composites. This long established and widely used model continues to a wide variety of applications aerospace, plastics andincomposites. been with a new upwidely table top. thethe company aa legacy of innovation, innovation, ThisThis longlong established andlift widely usedused model continues Thisre-designed long established and widely used model continues to to established and model continues to woodworking, the company began began a began legacy a legacy of innovation, innovation, Enquiries welcomed for special cutters. company began legacy of Clayton’s first vacuum forofasbestos removal, Enquiries Enquiries welcomed welcomed for special for special cutters. cutters. provide the quickest and strongest method for kitchen Enquiries welcomed for special cutters.the company woodworking, plastics and composites. provide the quickest and strongest method for kitchen provide the quickest and strongest method for kitchen constantly improving and enhancing the provide the quickest and strongest method for kitchen This long established and widely used model continues to constantly constantly improving improving and enhancing and enhancing the the the improving and enhancing theconstantly company began a legacy of innovation, and carcass manufacture, retailretail display stands Extensive Stock Enquiries welcomed for special cutters. product and bedroom carcass manufacture, display stands andbedroom bedroom carcass manufacture, retail display stands product line to the needs of workers Extensive Extensive Stock Stock and bedroom carcass manufacture, retail display stands Extensive Stock product line toline best to meet best meet themeet needs theenhancing needs of workers of workers provide the quickest and strongest method for kitchen product line tobest best meet the needs of constantly improving and theworkers and other interior fitting applications. carry an of cutters, cutters, tool and and other interior fitting applications. andbedroom other interior fitting applications. woodworking, automotive, aerospace, and other interior fitting applications. carry an extensive stockstock of cutters, ATA carry anextensive extensive stock tool in tool woodworking, inin woodworking, automotive, aerospace, aerospace, and and ATA carry an extensive stock oftool cutters, in woodworking, automotive, and and carcass manufacture, retail display stands ATAATA Extensive Stock product line toautomotive, best meet theaerospace, needs of workers industrial applications. Other models available seewww.ataeng.com www.ataeng.com holders and for day delivery. industrial industrial applications. applications. Other models available see see www.ataeng.com Other models available see and collets, forcollets, next day holders and collets, for next next delivery. applications. Other models available www.ataeng.com holders holders and for delivery. next delivery. and other interior fitting applications. ATA carry ancollets, extensive stock of day cutters, tool in industrial woodworking, automotive, aerospace, and industrial applications. Other models available see www.ataeng.com holders and collets, for next day delivery. Extensive Extensive range range of of of ATA Engineering Engineering Products Products LtdLtd LtdLtd Extensive range Extensive range of ATA Engineering Products ATAATA Engineering Products ATA House, ATAATA House, Unit Unit Boundary B, Boundary Way, Way, Hemel Hemel Hempstead, Hempstead, Herts, Herts, HP2 7SS HP2 7SS Router Router Cutters Cutters in stock inrange stock at at House, Unit B, Boundary Way, Hemel Hempstead, Herts, Router Cutters in ATA UnitB, B, Boundary Way, Hempstead, Herts, HP2HP2 7SS7SS Router Cutters inatstock stock at Extensive of ATAHouse, Engineering Products Ltd Hemel t:t: 01442 t: 01442 264411 264411 e:e: sales@ataeng.com e: sales@ataeng.com www.ataeng.com www.ataeng.com t:264411 01442 264411 e: sales@ataeng.com www.ataeng.com www.atacuttershop.com www.atacuttershop.com www.atacuttershop.com 01442 sales@ataeng.com www.ataeng.com www.atacuttershop.com

ATA House, Unit B, Boundary Way, Hemel Hempstead, Herts, HP2 7SS t: 01442 264411 e: sales@ataeng.com www.ataeng.com

Router Cutters in stock at www.atacuttershop.com

ATA_JA.indd 1

20/09/2023 10:18

The exclusive distributor of Striebig vertical panel saws in the UK

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40 years of experience supplying and maintaining woodworking machinery.

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23/01/2023 15:02


62

SOFTWARE

CAD+T: your one-stop shop Are you looking for a fully integrated software solution that offers immediate benefits to your operation? Austrian CAD/CAM and ERP specialist, CAD+T, has developed a unique range of software solutions designed to optimise workflow and increase efficiencies throughout your business. Regardless of whether you’re a small, bespoke craftsman or large-scale furniture manufacturer, CAD+T’s software offering has been created with customisation in mind. Not limited to mainstream furniture manufacturing, its modular construction makes it an extremely flexible option that has the ability to adapt as your company grows or product range evolves. This means it can quite easily accommodate a step-by-step implementation process or full endto-end solution – whatever is needed to elevate your production cycle. From the initial design stages, which may require fast and flexible planning of all your interior requirements, to efficient production setup and CAD/CAM production data or ongoing


SOFTWARE 63

“As your business changes, so too can your software modules thanks to our dedicated software specialists and simple installation” procurement and stock management and operational control that offers real-time feedback via RFID, mobile App and QR/Barcode, your software package is created around you. What’s more, each module has the intelligence to run through a single source which automatically transfers accurate data between different departments, making it quick and easy to significantly reduce cycle times, minimise human intervention and remove the threat of human error. “We do not sell a ‘one size fits all’ software package because each and every one of our customers are unique,” says Martina Schwarz, CEO of CAD+T. “That’s why our complete range of software solutions are fully customised in order to meet our customer’s needs. Some customers may need only a small design element and automated cutting lists to streamline their production; others might need a complete solution that includes RFID parts control, tracking and invoice management. “What we supply depends on want you want to achieve and how you want to do it. Plus, as your business changes, so too can your software modules thanks to our dedicated software specialists and simple installation. That’s the beauty of our products.” www.cadt-solutions.com


Software for Interior Design and Production

Complete software solutions for interior design and manufacturing From Design to Engineering to CAM/CNC and ERP + Specialised for bespoke furniture + CNC connection in less than a week + Direct import of part lists from design to ERP

CAD+T Solutions GmbH +43 7229 83100 0, A-4052 Ansfelden

+ Cloud Solutions & Online-Shops

office@cadt-solutions.com www.cadt-solutions.com


SOFTWARE 65

Look but don’t touch: how to get precision cut-to-length measurement

Accurate measurement of timber profiles and furniture products during processing on a conveyor has significant challenges. Precise dimensions are, however, essential for production control and quality inspection, otherwise there may be too much giveaway and waste during manufacture, as well as unnecessary customer returns. Conventionally, wood and furniture processors may have used measuring wheels to dimension products such as wooden panels, windows, or doors, for example. However, any method in contact with the material can lead to marks and blemishes on the end product. As an alternative measurement may be done indirectly, e.g., via a rotary encoder that tracks the conveyor speed. Both methods are vulnerable to slippage, which can lead to inaccurate results.

of wood and timber processing for furniture manufacture or building products. It can also verify, for example, that wooden profiles are of the correct length before adding value by lamination, sanding, painting or assembly of sub-assemblies or final products. SICK reports that, typically, Return on Investment can be achieved in under 12 months due to the increased precision which can improve yields by reducing giveaway on cut-tolength products. “The performance and affordability of the SICK SPEETEC® will come as a surprise to many,” says Darren Pratt, SICK’s UK product manager for motion control sensors. “It offers an opportunity to automate in-line measurement processes for process control, quality checking, or cutting at levels of speed and accuracy that would not have been possible previously.

can deform over time due to abrasion with the material surface, the SPEETEC®’s measurement function cannot be impaired by wear, so maintenance and downtime are reduced. “It therefore offers many opportunities for automation in the wood and furniture processing where accuracy is critical, for example in the manufacture of furniture such as fitted kitchens and bathrooms or building products such as wooden doors and windows.” The SICK SPEETEC® offers new levels of affordability for a precision surface measurement device. It uses the Laser Doppler principle to work at speeds up to 10 m/s to measure directly on the material with an accuracy of 0.1% and a repeatability of 0.05%. The Class 1 eye-safe infra-red laser light eliminates the need for special guarding or safety measures required by many conventional velocimeters.

Accurate and mark-free “There is no danger of marking or damaging the substrate and no need for any marks or scales on the material itself,” continues Darren. “What’s more, unlike a measuring wheel which

Darren Pratt is offering 30-minute one-to-one online presentations and demonstrations to anyone who would like to discuss whether the SPEETEC® is right for their application. www.sick.co.uk

Non-contact laser sensor The new SPEETEC® laser surface motion sensor offers a highly accurate, non-contact alternative down to a resolution of 4 µm. Capable of being used for both speed and length measurement, the compact, affordable, eye-safe device is manufactured by SICK, a leading global manufacturer of sensors for factory automation. The SPEETEC® can be used in the cut-to-length process to ensure precision in a wide range

“The new SPEETEC® laser surface motion sensor offers a highly accurate, non-contact alternative down to a resolution of 4 µm”


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PRODUCTS

Versatile and efficient nesting with the HOMAG CENTATEQ N-210 and N-510 CNC processing centres CNC nesting machines offer a highly efficient method of producing components for carcass furniture or the dividing and refining of furniture fronts. HOMAG’s range of nesting CNCs presents options for entry-level woodworking shops through to industrial furniture manufacturers. The new CNC CENTATEQ N-210 and N-510 gantry-processing centres deliver faster performance, better clamping functions, improved component finishing, lower power consumption, and reduced costs for both the initial machine outlay and ongoing running

finish for components, whilst also reducing the number of vacuum pumps required and thereby reducing running costs and the initial capital expenditure. “Additional components such as the label printer, an automatic lifting table or outfeed conveyor belt can easily be installed and connected via a simple ‘plug & play’ system.”

costs. “Our new CENTATEQ N-210 and N-510 nesting CNCs have significantly raised the performance bar for nesting technology,” explains HOMAG UK managing director, Simon Brooks. “With 3, 4 and 5-axis configurations, a range of different table sizes and an advanced, switchable vacuum table concept, these new modular CNC processing centres can run manually or automatically. “A new innovative design of the table vacuum zones has enabled us to further improve workpiece clamping. This results in a better

7.4m, in half or full-sized formats. The N-210 accelerates almost twice as quickly as its predecessor, maintains its maximum feed rate for longer and decelerates quicker, and all with high point to point times. As a result, output times are considerably improved. The N-210 can be integrated into either a manual or automated production setup. It can be fed by hand or automatically via a roller conveyor or a lifting table. Similarly, the destacking can be done manually or automatically via a robot.

An economical nesting solution The HOMAG CENTATEQ N-210 CNC processing centre offers 3 and 4-axis configurations with table size options from 1.25 x 2.5m to 2.1 x

Optimal material utilisation To provide detailed part identification, there are options for automatic labelling at the infeed or manual labelling at the outfeed. Both these error-free labelling processes not only identify each part, but also provide information for subsequent processing steps. HOMAG has developed a powerful software solution to help effectively manage material stock, automatically create the required nests, optimise cycle times, create the required labels if required and seamlessly link the production office to the machine, minimising the need for operator intervention at the machine. Advanced MATRIX table Specifically designed to provide maximum flexibility, the MATRIX table features a defined grid of channels and supply points to ensure optimum vacuum distribution for processing with vacuum clamping. Depending on the worktable size, up to 84 zones can be integrated into the matrix table to provide fast, efficient changeover from one board size to the next.

“With 3, 4 and 5-axis configurations, a range of different table sizes and an advanced, switchable vacuum table concept, these new modular CNC processing centres can run manually or automatically”

CENTATEQ N-510


PRODUCTS 67

CENTATEQ N-210

Based on the workpiece size, the machine automatically selects the table field occupation, the vacuum is activated in the required area and is effective where it is needed. The areas are optimally matched to the established range of boards. Gapless changeover between left and right table sides The vacuum fields are assigned to the table sides and can be controlled individually. While workpieces are being routed on one side of the table, they can be loaded on the other side. This makes for gapless, highly efficient production, saving time and money.

Telford based Activ Projects Ltd recently invested in a new CENTATEQ N-210 and workshop supervisor, Pete Blakelock, explained how happy they were with the nesting CNC. “The new CENTATEQ N-210 CNC processing centre is fast, efficient, and very easy to use,” he says. “We opted for the 4-axis model which does all we wanted and more. Having the ability to use aggregates for horizontal routing applications, as well as being able to use a blowing aggregate, gives us total flexibility. “You can’t fault the workpiece finish quality; it is absolutely superb. If you’re looking to take your nesting CNC capabilities to the next level, this could be the machine for you.” HOMAG CENTATEQ N-510 gantry-processing centre Like its sister machine, the N-210, the CENTATEQ N-510 is designed for machining and dividing of panel-shaped materials with waste reduction as a focus. In addition to the classical nested based fields of application for the production of carcass furniture, or the dividing and finishing of furniture fronts, the N-510 can also be offered as a 5-axis variant. This enables the manufacture of stair stringers and even door leaves to be processed easily. Fourteen various automation concepts, which are easy to connect via ‘plug & play’ systems, offer subsequent additions to the machine. Meanwhile, a comprehensive choice of drill blocks and tool changers provide a high degree of customer-led diversity. With a focus on sustainability, changeover times have been reduced, and chip extraction and vacuum

“The CENTATEQ N-210 and N-510 are controlled via the latest version of our powerTouch user interface. Consequently, these HOMAG CNCs are now even faster and more intuitive to use, achieving time savings of up to 30%”

suction have also been optimised. The CENTATEQ N-510 offers 5-axis processing via the DRIVE5CS head. This provides more processing versatility and, thanks to a new overall height capability in the Z-direction, material thickness of up to 260mm can easily be handled. Versatility and speed The advanced tool changer has space for 8, 14 or 22 tools delivering significant timesaving and flexibility during processing. Tool changing can be done in parallel with the dividing or drilling of panels. There are also 18 different drilling gears available in various combinations, consisting of vertical and horizontal spindles and grooving saws. CNC machines from HOMAG’s extensive nesting range have the ability to be used as standalone machines, in through feed higher output cells, or even be fully integrated into automated board storage systems for optimum efficiency. In conclusion, Simon Brooks emphasised the versatility and ease of operation of the new nesting machines: “The CENTATEQ N-210 and N-510 are controlled via the latest version of our powerTouch user interface. Consequently, these HOMAG CNCs are now even faster and more intuitive to use, achieving time savings of up to 30%. “The two new models have made significant advancements in the capabilities and performance of CNC nesting centres. They are faster, more efficient and produce even better-quality finished parts. If you’re thinking of replacing an aging nesting CNC, check out how the new CENTATEQ N-210 and N-510 nesting machines can benefit your business and generate more profit.” For a demonstration or more information on the range of HOMAG CNC nesting machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. www.homag.com


68 PRODUCTS

Presenting the award-winning Altendorf Hand Guard This artificial intelligence optical system, which Altendorf is proud to claim is a world first, offers protection to people, machines and the material itself. Working as a unique early detection system with two cameras, the product revolutionises sliding table panel saw safety. There’s no damage whatsoever to the saw if the safety system is activated, and it’s immediately ready for use again. The system works with all materials – plastics, non-ferrous metal, dry and damp wood, panels, etc – specified gloves, any type of saw blade with a diameter up to 550mm, as well as single and two-way tilting machines. Why is the hand guard needed? In 2019, 971,547 occupational accidents were reported, 1,554 of which occurred while using sliding table circular saws. This is the equivalent of 6.7 accidents per day, which costs employers between €9,700-€16,300 due to employee absence and the associated costs – not to mention lost orders and increased insurance costs. From these hand accidents, 47% are injuries that have had an effect on the pension, meaning injuries so heavy that the operator can no longer continue to work as they did before (Source: DGUV, Germany).


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Two cameras for early detection Hand Guard is based on the early detection of a dangerous situation. Two powerful cameras determine the exact position of the hand in relation to the saw blade. In the process, differently defined situations are optically recognised and classified. The cameras constantly collect data, which is processed by a powerful hand detection programme. If the system detects a hazardous situation, the danger is eliminated in a quarter of a second. Altendorf Hand Guard – Winner of the German Occupational Safety Award 2021 Altendorf is proud of its “leading international innovation for circular saw safety systems”. The safety system for this product category is a milestone in occupational user safety. It prevents injuries caused by workplace accidents and was recently awarded the renowned German Occupational Safety Award 2021 in the ‘Operational’ category. Key advantages of Hand Guard, compared to other systems • The system reliably protects against hand injuries at normal working speeds, as well as fast hand movements of up to 2m/s. • AI reliably detects the human hand – with and without gloves. • Saw blades of all applicable diameters can be fully lowered. • Workspace monitoring enables timely danger detection. • Controlled lowering of the saw blade when triggered – fastest system on the market – with immediate resetting and no need to re-teach the machine. • Intelligent system – AI gives a continued learning capability – the system selfmonitors and improves. • True safety system through consistent two-channel design. “Alternative safety systems such as ‘SawStop’ have been on the market for a while; these use older technology,” explains Justin Inman, MD of R&J Machinery. “As the market leader for sliding table saws, Altendorf has always discounted introducing capacitive systems that have been adapted by others, as they have only a single channel of detection, are hard wearing on the machine when triggered, and the danger detection zone is so small that there’s still great risk of injury to the operator, especially when working at normal speeds. “Years of development from Altendorf have

resulted in the Hand Guard system we see today, which, put simply, will ‘revolutionise Panel saw safety’. Hand Guard utilises the latest technology available today and is the solution the market expects from Altendorf. “The trade will see massive benefits from the Hand Guard machine, as it re-enforces the correct operation of a panel saw while protecting operators, workflow and production, as well as preventing potential costly injury claims and fines from HSE.” 01455 840224 www.rjmachinery.co.uk

“The trade will see massive benefits from the Hand Guard machine, as it re-enforces the correct operation of a panel saw while protecting operators, workflow and production”


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The unsung heroes of mobility: the castor

When we think of innovation, our minds often leap to ground-breaking technologies like artificial intelligence, electric cars, or renewable energy. Rarely do we consider the humble castor, a device so ubiquitous that we hardly notice it, yet so essential that our daily lives would be significantly less convenient without it. Here, JET PRESS explores the role of castors as “the unsung heroes of mobility, silently bearing the weight of our world — literally”. The concept of reducing friction to move objects more easily dates back to ancient civilisations. The Egyptians, for instance, used logs as rollers to move massive stone blocks for building pyramids. However, the modern castor wheel, a swivelling wheel mounted to a fork, has its roots in the industrial revolution. It was during this period that the need for efficient material handling in factories led to the invention of the castor as we know it today. At first glance, a castor may seem like a

simple wheel. However, the engineering behind it is anything but straightforward. The choice of materials, from rubber and polyurethane to steel and nylon, affects the castor’s durability, load-bearing capacity, and suitability for specific environments. Then there’s the swivel design, which allows for 360-degree rotation, making manoeuvrability a breeze. The bearings, too, play a crucial role in reducing friction and ensuring smooth motion. While many people associate castors with shopping trolleys and office chairs, their applications extend much further. In domestic furniture, castors are found in many applications, providing convenience and flexibility. In the office environment, castors are essential for more than just chairs; they’re also integral to mobile filing cabinets and modular workstations, enhancing workplace efficiency. In the realm of contract furniture, which encompasses sectors like healthcare and

“Far from being outdated, castors are continually evolving, finding new applications in areas like robotics and automation, underscoring their enduring relevance and versatility”

entertainment, castors are indispensable. They provide crucial mobility to hospital beds and medical equipment, facilitate the movement of heavy machinery in manufacturing settings and even assist in the quick reconfiguration of stage setups. Far from being outdated, castors are continually evolving, finding new applications in areas like robotics and automation, underscoring their enduring relevance and versatility. So, the next time you see a castor wheel, whether it’s on a shopping trolley, an office chair, or a piece of industrial machinery, take a moment to appreciate this often-overlooked marvel of engineering. It’s a small but essential part of what keeps our world moving smoothly. JET PRESS understands the critical role that the right castor can have in your business and our technical experts are on hand to guide you to make the right selection for your unique needs. We’ll provide quotations, manage stock and coordinate delivery schedules, so whether you are in the initial stage of project planning or at the point of implementation, we ensure you make an informed decision tailored to your project’s requirements. 01623 551 800 www.jetpress.com


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CASTORS AND WHEELS

NORDFAB QUICK-FIT DUCTING a perfect solution for any growing joinery

For 50 years, Nordfab ducting has been used around the world in dust collection application in wood shops. From oneperson shops in home garages, to large manufacturing plants. Let’s take a closer look on why Nordfab ducting is one of the preferred solutions within the woodworking industry.

Benefits using Quick-Fit ducting Easy & Fast to install Quick-Fit ducting systems clip together. No rivets screws, or welding are needed, cutting installation and downtime by more than 45% compared to flanged ductwork installation.

Re-Useable Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.

• LIGHT TO HEAVY-DUTY APPLICATIONS • HIGH-QUALITY MATERIALS • VARIOUS BRAKING MECHANISMS

Fits most applications Quick-Fit components are adaptable to existing ductwork. Fast

Friendly

Reliable

• EXTENSIVE RANGE Visit us at www.nordfab.com

sales@jetpress.com • 01623 551 800 • jetpress.com


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The secret to Blum’s success? It’s all about the hinge

Key to the success of any cabinetry is its components. Even the most well-designed, solid-built furniture will fail if the working mechanisms aren’t up to scratch. Any furniture that features the Blum hinge will “open and close smoothly for the lifetime of the furniture”, guaranteed by Blum – up to 20 years as a general guide. This ensures a storage solution that is effortless to open and close and a joy to use, bringing peace of mind to retailers and manufacturers and a pleasurable experience for the end user. Family-run Austrian company, Blum, is an expert in creating furniture fittings for a better quality of living, with hinges for all types, sizes and styles of furniture. Blum’s CLIP top BLUMOTION is a perfect example of how the combination of innovative technology, awardwinning design and top-quality motion within even the smallest of spaces produces the very best user experience. It’s so unique that just this one hinge comprises 68 components. With CLIP top BLUMOTION, the secret to its success lies inside, as BLUMOTION is seamlessly integrated into the hinge boss for impeccable clock-like precision. The result is effortless soft close to cabinet doors of all sizes.

“It’s so unique that just this one hinge comprises 68 components”

“We know that consumers want peace of mind that their soft-close doors will always close gently, effortlessly and quietly,” says Cara Lee, marketing assistant at Blum UK. “And we also know that retailers and manufacturers want components they can rely on. That’s why our CLIP top BLUMOTION is guaranteed for the lifetime of the furniture.” There are more benefits still to the soft-close BLUMOTION, as it adapts seamlessly to the dynamics of every door, producing smooth closing action no matter what size, weight or force with which they are closed. The BLUMOTION feature can also be deactivated so that smaller and lighter doors can benefit from its top-quality motion. This gives huge flexibility and versatility when it comes to furniture design. There are limitless possibilities with the variety of hinges too. The 110˚ hinge allows for the design of up to 24mm thick doors, depending on application, as the new pivoting point prevents collision with the cabinet’s front edge when the door is opened. The CRISTALLO hinge is designed for glass and mirrored doors, and there are dedicated hinges for extra thin doors, from 8mm thick. For retailers and manufacturers who want trend-leading styles to complement or contrast with their cabinetry, the CLIP top BLUMOTION now comes in onyx black, perfect for dark furniture, which is set to be big news in interiors for 2024. Creating impact while sitting discreetly

The Onyx black variation

The CRISTALLO hinge

inside the cabinet, this sophisticated finish allows for even greater flexibility when designing furniture, without compromising on form. For further information on Blum’s innovative hinges head to www.blum.com/gb/en/ products/hingesystems/clip-top-blumotion/ programme/ www.blum.com


ON THE EDGE

VENEER ABS PAINTABLE ACRYLIC

CAMCO IS A MANUFACTURER AND SUPPLIER OF • SERVING THE WOODWORKING ABS / PVC & VENEER EDGEBANDING MATERIAL INDUSTRY FOR 30 YEARS • We have an extensive range with over 3000 decors matching all main board suppliers as well as door • ANY WIDTH SPLIT TO ORDER manufacturers and paint colours.

• NO• MINIMUM ORDER Slitting Edgeband to anyQUANTITY size is available on site as well as pre-glueing to order. • We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.

• NEXT DAY DELIVERY

Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match within seconds. • PERFECT MATCH TO COLOUR

AND SHEEN • We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line

veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls. • COLOUR MATCHING TOOL

ON• WEBSITE CAMCO Edging can meet requirements of large and small manufacturers

+44 289 264 6688 orders@camco.uk

www.camco.uk


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Bonding PVC Foils to MDF? In order to produce PVC foil wrapped doors, membrane and vacuum presses are used. This involves a moulded or routed MDF panel or door being sprayed with a Henkel Aquence polyurethane dispersion adhesive, which is then allowed to dry. Once the adhesive is dry, the door is then covered with a PVC foil and placed in the press, which heats the foil and applies pressure, thereby reactivating the glue line to create the perfect bond. Henkel Aquence adhesives are designed to make this process straightfoward, creating the optimum bond between the PVC foil and the MDF, especially with high gloss foils for kitchen cabinet doors. Kenyon’s are the premium partner for Henkel furniture and building component adhesives and offer a range of PU Dispersions for 3D lamination, under the tried, tested and proven brand name, Aquence. Already well established in both the UK and Europe, one-component and two-component adhesives are available to suit the different needs within the manufacturing process, with each one offering their own advantages and benefits. AQUENCE FD 150/6 One-component PU Dispersion offering the maximum reliability at the lowest activation temperatures, starting from 50°C (high gloss). In addition, it provides the highest heat and moisture resistance with all commonly available foil qualities and the optical surface characteristics due to excellent spraying features. With the two-component systems human error is always a possibility and the onecomponent offering eradicates this, along with any pot-life worries. AQUENCE FD 151 Two-component PU Dispersion is especially suited for presses without membrane and

sealable at the lowest temperatures. Like the one-component, this offers the highest heat resistance, which works well for high gloss and thin foils, along with the excellent spray characteristic on the edge. Manufacturers of Shaker doors may have noticed that when pressing high gloss foils, any chips, imperfections or irregularities can transfer to the surface. Kenyon’s has a quick secure fix to this problem, applied prior to moving to the gluing and pressing stage. Call the team to discuss further and arrange a site visit to demonstrate. Kenyon’s can also audit the production process, offer advice and operator training using the Pro Tools which are available for 3D Thermoforming. One such tool, the 3D Profiler, offers manufacturers the ability to look within their process, ensuring that every parameter is covered and operating correctly. This wireless system provides simultaneous measurements

of the different processing parameters, which include surface and edge temperatures, foil temperatures, humidity beneath the foil, along with pressure measurements, all of which make it a vital tool. With these options available to Kenyon’s technical team, the company is highly confident that its portfolio of 3D Dispersions and supporting tools have everything customers need to operate at their maximum level and produce the desired standard of work. 3D lamination adhesives are complimented by its range of Technomelt edgebanding and flat lamination adhesives, alongside a full range of cleaners, to offer the complete adhesive package. Contact Kenyon’s for further information on how it might best meet your adhesive requirements. 0161 627 1001 salesteam@kenyon-group.co.uk

“3D lamination adhesives are complimented by its range of Technomelt edgebanding and flat lamination adhesives, alongside a full range of cleaners, to offer the complete adhesive package”


Keeping Britain Bonded since 1979

WHAT CAN YOU GLUE WITH HENKEL ADHESIVES? INSULATION ROOFING

ENGINEERED WOOD

PANELS FURNITURE PARTS

WOOD ASSEMBLY MATTRESSES

KITCHEN & BATHROOM FURNITURE

FLOORING

RESIDENTIAL & OFFICE FURNITURE

HAVE A GLUING PROBLEM? Don’t come unstuck, call 0161 627 1001 email salesteam@kenyon-group.co.uk or visit kenyon-group.co.uk

DOORS


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Optimising wood processing workflows: Nordfab’s guide to optimal performance Optimising wood processing workflow is essential for achieving the best results, whether you’re a professional carpenter or a DIY enthusiast. One crucial aspect of this optimisation is the effective use of a dust collector system. However, simply having a dust collector in place is not enough. Nordfab, a trusted global manufacturer of ductwork, stresses the importance of proper dust collection, both in terms of its impact on the quality of work, and its safeguarding role in reducing exposure to harmful wood dust particles ... Choose the right dust collector system The first step in optimising your wood processing workflow is selecting the appropriate dust collector system for your workspace. Consider the size of your joinery, the type of woodworking you do, and the volume of dust generated. Cyclone collectors and baghouse collectors are popular choices. Cyclone collectors are efficient at separating large and fine dust particles, while baghouse collectors provide excellent filtration for fine dust. Properly position the dust collector Placement of the dust collector is crucial for optimal performance. Position it near the primary dust-producing machines, such as table saws. This ensures that dust is captured at its

“An efficient ductwork system is the backbone of an effective dust collection setup”

source, minimising its spread throughout the workshop. Additionally, place the dust collector in an area that allows for easy access for maintenance and emptying the collection bags or containers. Implement a comprehensive ductwork system An efficient ductwork system is the backbone of an effective dust collection setup. Use appropriately sized ducts and fittings to ensure a smooth airflow. Nordfab offers Quick-Fit Visual, a free-to-use 3D ductwork design tool that automatically provides pressure loss calculations, which is very helpful when designing your ductwork. In your design, try to minimise the use of bends and obstructions in the ductwork to prevent clogs and maintain airflow velocity. Regularly inspect and clean the ducts to keep the system operating at peak efficiency.

Quick-Fit (QF) clip-together ducting is very fast and easy to install as no rivets, screws or special tools are needed. This also makes it very easy to remove, clean, and re-install whenever you make inspections. If needed, you can also uninstall and relocate as you move machinery or have changes in work areas, providing one of the lowest life cycle costs of any ducting products. Utilise blast gates and automatic start/stop systems Blast gates are valuable additions to your dust collection system. These gates allow you to control the airflow to individual machines. By closing gates on machines not in use, you can maximise suction power at the active workstation. Additionally, invest in automatic start / stop systems that activate the dust collector when a machine is turned on and shut it down when the machine is turned off. This automation ensures that the collector is running only when necessary, saving energy and extending its lifespan. Stay compliant with safety regulations Ensure that your dust collection system complies with safety regulations and standards. This may include fire prevention measures, such as spark arrestors or fire suppression systems. Compliance not only enhances safety but also avoids potential fines or legal issues. By following these guidelines, you can create a safer, more efficient, and more productive woodworking environment. For more information on efficient dust collection systems, contact Nordfab on +44 1132 739 400 or visit www.nordfab.com


NEW

Ultimax® Ligno

Designed specifically for wood. Experience woodworking abrasives like never before with Mirka – where precision engineering meets sector-specific innovation. Elevate your woodworking with abrasives crafted exclusively for the wood sector. Ultimax® Ligno is where innovation meets sustainability. In a world marked by rapid growth and material consumption, we‘re championing a balance between progress and the planet. For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

Dedicated to the finish.

Find out more at www.mirka.co.uk


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Sustainable commitments A recent survey conducted by packaging company, Smurfit Kappa, in partnership with the Financial Times, reported that 50 per cent of businesses claim to have tangible and ambitious plans to achieve net zero by 2050, and 61% say sustainability is changing the way they measure financial performance. In the wood sector, leading abrasives manufacturer, Mirka, is no stranger to sustainability and highlighting its performance in 2022 through its Sustainability Report, aligned with its ‘Clean Commitments’ – a set of four global principles that embrace Performance, Partner, Production, and Proactivity – reinforces the organisation’s journey towards a more sustainable business. Spearheaded by a €30M development funding acquired from Business Finland for the innovative SHAPE project and its ecosystem, Mirka’s head office in Jeppo is leading a major drive to be among the most sustainably advanced organisations in the world.

In 2022, Mirka invested in fossil-free electricity generated by hydropower at all its production facilities in Finland, which are now run entirely on fossil-free electricity. This also led to a 56 per cent reduction in carbon dioxide emissions within scope 1 and 2. Mirka also installed solar panels on its production facility in Fino Mornasco in Lombardy, Italy, so that the site is entirely powered by solar energy. Its production facilities in Jakobstad, Finland were expanded with an energy solution based on geo-energy from geothermal holes, which means the site will reduce its annual carbon dioxide emissions by around 900 tonnes. The company also invested in a purification and heat recovery system at its Oravais plant in Western Finland, transitioning from oil heating to recycled energy

using the extra heat by the end of the year. In addition, air transport has been reduced by 30 per cent, and further energy solutions have been phased across several sites, leading to 70 per cent renewable energy use in Mirka’s production facilities. But what does this mean for Mirka’s UK operation, based in Milton Keynes? “Sustainability is critical for any modern business,” comments MD, Craig Daycock. “Time and again corporate surveys have highlighted that companies that place sustainability at the heart of their organisations are valued more highly and there is a positive impact on the bottom line. So, the benefits are not just towards the environment but to the long-term goodwill and financial strength of the business.

“In 2022, Mirka invested in fossil-free electricity generated by hydropower at all its production facilities in Finland, which are now run entirely on fossil-free electricity”


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“Mirka’s drive is underpinned by the EU wanting sanding tools and abrasives to be long lasting. To address sustainability, we are constantly investing in R&D to ensure our customers, whether they are using wide belts or other abrasives from our product portfolio, have access to products that have a long lifespan and provide a consistent cut from the first use to the last. “Mirka’s vision over 15 years ago was to research and invest in sustainable technology, and, as a result, new products have been launched to meet the upcoming EU Green Deal as well as to innovate in belt sanding. This investment is part of our ‘Clean Commitments’ philosophy and we anticipate that this will lead to customers moving away from the ‘cheap’

lesser quality raw materials and affect the quality of the finish and the time taken to complete a job. “Mirka’s commitment to be a leading proponent of sustainable values began many years ago,” Craig concludes. “Since then, considerable smart long-term investments have been made to improve the sustainability of our operations. These investments helped us overcome the pandemic’s challenges, and our sustainability work will continue to drive our innovation to ensure our customers can meet their own sustainability goals.” Read the full Mirka Sustainability Report here: https://cdn.brandfolder.io/DL1PQ307/at/ w3br7g448kr3wkkth7nfs5/Mirka_Sustainability_ Report_2022.pdf

abrasives, which are typically constructed from

www.mirka.com


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Accoya: redefining building materials in the name of sustainability The indoor-outdoor living movement is undoubtedly here to stay. According to recent research, the global outdoor living structure market size was valued at USD 1.8 billion in 2020 and is expected to grow at a compounded annual growth rate (CAGR) of 6.1% from 2021 to 2028. Construction of dining and leisure areas is reported to be a growing trend, primarily in North America and Europe, which is expected to drive the market over the forecast period1. As outdoor living becomes increasingly popular, there is a demand for durable outdoor building materials that will blend into existing outdoor spaces, while also being sustainable. Materials that can be used for creating stable structures such as outdoor kitchens, furniture, and cabinets. The trend towards biophilic design means timber is often favoured for its aesthetic appeal, yet it can pose challenges in terms of its durability and stability. Many softwoods, for example, require high levels of maintenance and upkeep to preserve them and there is often a challenge to find

Outdoor kitchen pictured in Vancouver Island, Canada.

sustainability sourced hardwoods in good supply. Recently, innovative processes and ways of naturally modifying timber can enhance its performance. Accsys has developed a pioneering modification process to turn fast-growing softwood into a material with class 1 durability according to EN standard 350-1. As a result, the high-performance wood product created from this process, known as Accoya, is highly durable and stable, as well as displaying enhanced resistance to North Yorkshire home

decay, insects, and moisture, which significantly increases its service life and adds to the circularity potential of the timber. By transforming sustainably sourced, fast-growing, FSC®certified wood into a building material, Accoya outperforms manmade alternatives that arguably deplete resources and contribute to heavy carbon pollution. Architects, specifiers, manufacturers, and end-customers no longer need to compromise on quality or sustainability, as Accoya provides the perfect balance of both. Accoya is one of the few building materials to be Cradle to Cradle® Certified® gold (Platinum for Material Health) in recognition of its circular economy benefits. A brilliant example of how Accoya is supporting the outdoor living trend is the outdoor kitchen pictured, located in Vancouver Island, Canada. Despite the everchanging weather conditions on the west coast of Canada, the Accoya kitchen does not shrink or swell in

the different weather conditions. With a 50-year warranty the owners will be able to enjoy it for years to come. UK homeowners embrace indoor-outdoor living by seamlessly connecting their interior sanctuaries with the immediate outdoor realm. One fantastic example of this trend can be found in the North Yorkshire home pictured, which incorporates sliding and folding Accoya doors. Not only does the window element of the Accoya sliding door provide an open plan illusion where the doors meet in the middle, but once open there is an effortless integration of the indoor dining room expanding out into the outdoor patio. As temperatures rise, Accoya woods durability and unwavering stability allows projects to stand the test of time, inspiring architects, and homeowners alike to seamlessly incorporate Accoya into indoor and outdoor projects. www.accoya.com/uk/ www.accsysplc.com

“Accsys has developed a pioneering modification process to turn fast-growing softwood into a material with class 1 durability according to EN standard 350-1” 1

Outdoor Living Structure Market Size Report, 2021-2028 (grandviewresearch.com)


Vionaro V8 Slim Drawer System

Everything. Except ordinary.

Until recently, the very idea of reducing a drawer side to 8 millimetres and, above all, making industrial production commercially viable would have been unthinkable. With Vionaro V8, this vision has now been turned into reality. The new slim drawer system not only offers the only 8-millimetre one-piece steel drawer side in the world – Vionaro V8 is also the first pure-metal drawer side with no plastic elements. All parts are made of steel and joined using cutting-edge laser welding technology. That produces maximum stability plus longevity and ensures an almost 100 per cent recycling rate.

V8 V8 Vionaro Slim Drawer System.

SICAM Pordenone / 17-20 October 2023 / Hall: 1 / Stand: A10/B11

grass.eu


82 PRODUCTS

TITUS T-type hinges combine ease of use with versatility Cabinet hardware expert, TITUS, has launched its versatile new-generation T-type hinges that reliably deliver the soft closing action preferred by end users. The new hinges require only a shallow hinge cup, which makes them suitable for use with door thicknesses ranging from 15 to 26 mm, and they have passed FIRA tests for BS 6222-2-2009, Test Level H. The T-type hinges feature the renowned Titus ‘Confident Close’, the consumer-preferred reliable and consistent soft-close damping characterised by late-start deceleration and quiet landing in the last stage of closing as the door leans against the cabinet side. The proprietary Titus multi-purpose integrated damping technology is positioned transversal in the hinge cup, ensuring life-long damping with no bounceback and superior performance. In addition, the hinges are exceptionally tolerant of misalignment and drilling variations. Their unique 3Way tool-less snap-on mounting plate, which offers intuitive hinge-to-plate mounting in three directions, greatly simplifies door installation, especially with tall doors that need four or even five hinges. The unique design of the mounting plate reinforces stability and rigidity while maintaining smooth hinge operation.

“The hinges feature the renowned ‘TITUS Damper Inside’ technology, which ensures reliable and consistent life-long damping without rebounce” The hinges feature the renowned ‘TITUS Damper Inside’ technology, which ensures reliable and consistent life-long damping without rebounce. The dampers are single-direction hydraulic types that are fully sealed to eliminate the possibility of oil leakage. The damping is easy to adjust, which maintains consistent performance on doors with a wide range of different dimensions and weights. TITUS T-type hinges can be supplied with cross-mounting plates or with linear mounting plates that simplify both hinge alignment and hinge-to-plate attachment. The new hinges are fully compatible with Glissando TL and the TITUS Push Latch. 01977 682582 uk@titusplus.com www.titusplus.com


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The Insert Company (UK) Limited Specialists in Threaded Inserts for Wood, Plastic And Metal

MAKE A CONNECTION!

+44(0)121 439 7329 sales@theinsertcompany.com www.theinsertcompany.com TIC_Landscape350.indd 1

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84 PRODUCTS

Joinery company uses waste wood to reduce business bills A joinery company in Essex has purchased a wood waste heater from Wood Waste Technology to save money on its operating costs. Burton Joinery is a family business in Harlow that has been established over 40 years, and provides a bespoke joinery and laminating service. When one of the gas heaters in the workshop stopped working, directors Adam and Daryl Burton started to review the business’s heating requirements, which led to them researching wood waste heaters and finding Wood Waste Technology. The team was impressed with the range of heaters manufactured by Wood Waste Technology at its headquarters in Staffordshire, and got in touch for more information. After a quote and site survey, Burton Joinery ordered a WT5 heater to provide much needed heating for the workshop in winter, but also to benefit from free waste disposal of the large amount of waste wood generated from the manufacturing process. The WT5 was installed at the 7000ft2 unit by Wood Waste Technology’s experienced engineers, who managed to direct the heat from the burner into both of Burton Joinery’s factory units. “Buying a wood waste heater instead of replacing the broken gas heater was a nobrainer,” Adam Burton says. “Instead of paying for a skip each month, we now only need one skip every quarter, so our waste disposal bills have reduced tremendously, saving us around £2000 a year. “It also means we don’t have to pay to heat the factory, which is a bonus generally, but with the recent energy crisis it will have saved the business a lot of money. Everyone benefits from the investment in the burner, as it keeps us warm and reduces our business bills!” Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste

“Instead of paying for a skip each month, we now only need one skip every quarter, so our waste disposal bills have reduced tremendously, saving us around £2000 a year”

heaters and supplies genuine spares that it is proud to claim are up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus

boiler tube cleaning systems – a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk


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The Woodwork Dust Control Co Ltd

HOFFMANN-SCHWALBE.DE

Leaders in Dust Control Technology

A Complete Wood Waste Extraction Service to all Timber Industries • Design, Manufacture, Installation • Large hopper filters, fans, cyclones • Motors, control panels and impellers • Small bag filters, rigid ductwork, flexible hose • LEV COSHH testing, assessment, service • Fast nationwide service

WE´RE FOUND IN THE BEST JOINTS!

Contact us for our FREE product catalogue:

Tel: 01844 238833 Fax: 01844 238899 Email: enquiries@woodworkdustcontrol.co.uk Web: www.woodworkdustcontrol.co.uk

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hoffmann-uk.com

www.

tel. 01524 841 500

01707 386111 sales@calibretooling.co.uk Unit 11, The Welltech Business Centre, Ridgeway Welwyn Garden City, Hertfordshire AL7 2AA

Download our new catalogue from

www.calibretooling.co.uk

www.hoffmann-schwalbe.de tel. 0049 7251 95440


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UPDATES

Why you may not need as much waste as you think to become self-sufficient in heating your factory As we head towards the UK heating season, just how easy is it to make your factory self-sufficient and not reliant on oil or gas as a source of heating? Chris Franklin MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of exclusive articles for Furniture & Joinery Production. This issue he looks at how little waste is needed to replace expensive oil and gas heating systems. Industrial wood-waste has a high energy value. Man-made boards generally have a low moisture content and thus a high calorific value. A generally accepted “yield” on industrial woodwaste is 3,200kW hours per tonne (this includes a reduction for combustion efficiency). Let us consider a small kitchen manufacturer with an industrial unit of 10,000 ft2, for example. If the company produces 2 tonnes per week of off-cuts and extracted dust, this can replace 6,400 kW hours. If we look at a 150-kW warm air system with an average running time of 40 hours at 50% load, this is a requirement of 3,000 kW hours. At 100% load this is only 6,000 kW hours. So, 2 tonnes per week is more than enough.

Traditional Bag dust extraction filter modified and mounted directly onto Ranheat Silo

Ranheat hogger-loader

Even at 2 tonnes per week, some level of automation is required, so a small wood chipper to granulate the off-cuts and extracted material in the form of bags can be introduced into a warm air heater using a Ranheat Bag-loader. The best solution is to utilise a silo into the system. This increases the cost but does allow the heater to run for extended overnight and weekends. This greatly increases the disposal rate, enabling a 150kW unit to dispose of 5-6 tonnes per week and a 300-kW unit 10-12 tonnes per week. Existing floor standing “bag filters” can also be converted into a silo mounted filter system. The bag-loader is a simple metal box with internal agitators and a screw that feeds material into a 150kW Ranheat warm air heater. A variation on the simple bag-based system is the Ranheat hogger loader. Offcuts are simply tipped into the hopper of the hogger (woodchipper) and granulated on demand and fed into a warm air heater. The bag-loader and the hogger loader are for use with warm air heaters and are not designed to be left running overnight or at weekends. Whichever Ranheat system you go for, or indeed any wood-fired installation using waste wood, will still need to meet all the current regulations.

Ranheat Bag-Loader

You are still legally required to obtain planning, chimney height approval and permits to enable you to legally burn wood-waste. This can be in the form of an exemption from the EA for up to 50kgs per hour, or a permit for a SWIP or a full part B permit. Ranheat are on hand to give free assistance with obtaining these permits and permissions. Ranheat also make spares and service and repair other makes of woodburning boilers and heaters. For further information on all types and sizes of industrial woodburning equipment from 150 kW upwards, contact Ranheat. 01604 750005 sales@ranheat.com www.ranheat.com


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CONTROL YOUR ENERGY COSTS USE YOUR WOOD-WASTE TO HEAT YOUR FACTORY

WOOD COMBUSTION EQUIPMENT INDUSTRIAL HEATING SYSTEMS SPECIALIST METAL FABRICATIONS Ranheat design and manufacture the complete range of equipment including Boilers, Heaters, Stokers, Grit Arrestors, Chimneys etc. Manual & automatic woodburning systems, gas & oil fired, turnkey installations for disposal and/or heating purposes, outputs up to 10 million BTU/HR.

RANHEAT ENGINEERING LTD

62-64 St James Mill Road, St James Mill Industrial Estate, Northampton NN5 5JP Tel: +44 (0)1604 750005 Fax: +44 (0)1604 757300 Email: sales@ranheat.com

www.ranheat.com RanHeat345.indd 1

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Solid wood storage Massively speed up storage and selection Automatic handling solutions for solid wood storage > Fully automatic storage of delivered planks > Automatic stripping of intermediate timbers > Laser scan and photo of the workpieces during storage > Edge detection during storage > Sorting and storage of wooden planks according to maximum width > Viewing of the surface before retrieval for cutting to size > Flexible storage and retrieval configurations

Ideas‘ that move.

www.barbaric.at


88 UPDATES

Unilin Panels becomes Cradle to Cradle Certified

Unilin Panels’ raw and melaminefaced fibreboard and chipboard panels now come with a Bronze Version 4.0 Cradle to Cradle Certified Material Health Certificate™, putting them among a select group of products that have independently proven their environmental credentials. Unilin Panels is committed to being a sustainable business and to playing an active role in a circular economy, ensuring in turn that specifiers and producers can be confident in the company’s environmental stance. And, as it must keep moving forward to keep Cradle to Cradle Certified – the framework starts at Bronze and rises to Platinum – every step it takes results in a business that’s more sustainable than before. Before certification, Unilin Panels had made significant strides to improve its environmental impact,

using Biomass energy at two production sites, a state-of-the-art water treatment facility and its ‘Our Home’ strategy for employees. Material Health Cradle to Cradle Certified spans all aspects of a business – product materials and circularity, clean air and climate protection, water and soil stewardship, and social fairness – but it begins with Material Health. As the first step in becoming Cradle to Cradle Certified, Unilin Panels is obtaining Material Health Certificates for its products, and that journey is underway with Bronze Version 4.0 for melamine-faced fibreboard and chipboard panels. Unilin Panels now has six-years to move these products to Cradle to Cradle Material Certified Material Health Certificate Silver, and is already deep in the process of taking the necessary steps.

“Our technologies put us at the forefront of recycling within the industry” Circularity, people and the planet Material Health is only part of the picture and as Unilin Panels moves towards obtaining Cradle to Cradle Certified Bronze, it will see the same, stringent independent verification of activities. With the use of 100% recovered wood, world-first MDF recycling technology and the Recover system for taking back customers’ unwanted panels and other wood, Unilin Panels is already leading the way in product circularity: “Our technologies put us at the forefront of recycling within the industry,” explains Marre, an R&D sustainability engineer at Unilin Panels. “For example, 90% of our chipboard consists of recycled wood and with our Recover

system, we are establishing a way to turn old products back into new panels. With Cradle to Cradle Certified’s focus on product circularity, this will help us to progress within the framework.” Of course, as with any well-rounded approach to sustainability, Cradle to Cradle Certified doesn’t just focus on products, but also how Unilin Panels makes them. From renewable energy to the use of water and what it takes from the earth, as well as how Unilin Panels and its suppliers look after people, the path to Bronze will see every aspect analysed and a framework for improvement put into place. info.panels@unilin.com www.unilinpanels.com


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WANTED ALL WOODWORKING MACHINERY AND EQUIPMENT SINGLE ITEMS TO COMPLETE FACTORY CLEARANCES sales@lhwmachinery.co.uk

follow us on Facebook and Instagram @lhwmachinery

sales@lhwmachinery.co.uk www.lhwmachinery.co.uk Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS

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Coated Abrasives For Any Kind Of Surface

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A new CUTTING OPTIMISATION ALGORITHM A new algorithm reduces machining times and waste, resulting in a 30% increase in productivity. FLEXCUT modular systems Highly complex cutting schemes easily achieved in significantly less time. SAW SET, rapid and precise tool changes The scoring saw is adjusted automatically in just a few seconds by detecting the position of the main blade.

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LHW MACHINERY ARE PROVIDERS OF QUALITY SCM Group UK Tel. +44(0)115 9770044 -WOODWORKING scmgroupuk@scmgroup.com - www.scmwood.com NEW AND USED EQUIPMENT QUALITY USED MACHINERY WANTED, SINGLE ITEMS TO COMPLETE WORKSHOPS

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USED EQUIPMENT 2022 SCM Morbidelli n100 CNC 8x4 £58,950 +VAT 2019 SCM Olimpic K560 Edgebander top spec £34,950 +VAT SCM FS410 Nova planer thicknesser, P1 with tersa £7500 +VAT

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Brush Sanding Strips for all makes of machinery. Made in the UK.

Inventair Dust Extraction single, 3 and 4 Bag units in stock

New & used brush sanding and structuring machinery in stock.

follow us on Facebook and Instagram @lhwmachinery

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info@unosand.com

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“the moulder tooling specialist”

Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS

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www.iwmachines.co.uk

• Uk’s Leading Briquette Machine with over 500 sold in the Uk

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+44 (0)116 276 6225 4 Highmeres Road Leicester, LE4 9LZ, UK

Visit our showroom in Newark with your material for a demonstration

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T: 01636 918280 M: 07944 108747 E: ibrown@iwmachines.co.uk

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ACCURATE MEASUREMENTS INSTANTLY

again and again and again … FLIPSTOP is a unique measuring stop system which can be used on most types of machine tools to provide accurate, repeatable machining operations easily and quickly.

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for further information please visit

www.flipstop.com

10/09/2021 11:49


SUPPORTING THE UK WOODWORKING INDUSTRY WITH ASSET FINANCE With specialist industry knowledge and tailor-made support, we offer a range of finance options which can: • Unlock the value of your existing assets • Let you invest in new equipment • Create positive cash flow for your business

Contact us today, we’re here to help closeassetfinance.co.uk/fjp

Products and services are subject to eligibility, status, terms and conditions and availability. All lending is subject to status and our lending criteria. The right to decline any application is reserved. Close Brothers Asset Finance is a trading style of Close Brothers Limited. Close Brothers Limited is registered in England and Wales (Company Number 00195626) and its registered office is 10 Crown Place, London, EC2A 4FT.


EDGEBANDING AND EDGE LIPPING, CREATE THE BEST BONDS WITH HENKEL

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