Furniture & Joinery Production #357 by Gearing Media Group Ltd

Issue 357 | November 2023 www.furnitureproduction.net

FILL THAT KNOT ® WITH KNOTTEC Before Kno t

7 1 n i e l b Avaielant colours diffeurring the best Ens sible match! pos Buy online at www.gluegunsdirect.com Proud to support Guide Dogs

Af er

scratches and other forms of deep wood damage with Knottec®. Knottec® is perfect for repairing wooden doors, window frames, furniture, floors, and much more.

c te

Don’t waste wood, repair knot defects, deep ® ttec o Kn

Comment

The past six weeks have been a very active and inspiring time for the Furniture & Joinery Production team, with a multitude of national and international visits to keep us busy.

EDITORIAL DIRECTOR John Legg Tel: 01424 834973 john@media66.net

John joined a delegation at the SCM Group headquarters in Rimini, ushering in the company’s impressive new Technology Centre. SCM’s innovative flair was on full display there, with a host of automated and connected solutions, as well as interaction systems between humans, machines, articulated robots and AMR shuttles, software and digital services. Read John’s report on page 12.

EDITOR Gemma Lochhead gemma@media66.net ADVERTISING MANAGER Lisa Williams Tel: 01424 834829 lisa@media66.net PRODUCTION James Ash studio@media66.net DIGITAL CONTENT Nyall McCurrach digital@media66.net COPY ADMINISTRATION & DATA Steve Merrick production@media66.net REPRO, PRINT & DISTRIBUTION Stephens & George ACCOUNTS Wendy Williams accounts@media66.net

We were privileged to mark another milestone in the form of Combilift’s 25th anniversary celebrations. The event saw five stellar new product releases premiered by the manufacturer, reaffirming its position as an industry leader in the material handling industry. Find out more on page 26. The team also spent a productive day at Hill’s Panel Products’ HPX trade show in Manchester. The expo was very well received, bringing together some of the KBB industry’s biggest names in a welcoming and accessible space. From our perspective, it’s truly a pleasure to experience these gatherings and to celebrate alongside our clients and partners when their hard work, perseverance and talent come to fruition. Here’s to many more milestone achievements in the coming year! Happy reading!

Gemma

Gemma Lochhead, editor

SUBSCRIPTIONS: UK-free with sign up Europe-£85 / RoW-£95 lisa@media66.net

DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Media66 and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour. DATA PROTECTION “OPT OUT” STATEMENT: Readership data held by Media66 may be shared with any member of the Media66 and associated companies for the purposes of customer information, direct marketing or publication. Data may also be made available to external parties on a list rental/ lease basis for the purposes of direct marketing. If you do not wish data to be made available to external parties for list rental or lease please write to: Data Protection Co-ordinator, Media 66 Ltd, 36 Stirling Road, Castleham Business Centre East, St Leonards-on-Sea, East Sussex TN38 9NP. SUBSCRIPTIONS: Refunds on cancelled subscriptions will only be provided at the publisher’s discretion, unless specifically guaranteed within the terms of the offer.

Contents

Issue 357 | November 2023 www.furnitureproduction.net

News

12 Events 28 Installations 36 CNC Machinery 40 Sanding Technology & Abrasives 46 Fittings, Materials & Components 58 Products 84 Updates FP357_Pages.1.indd 1

COVER: SCM - p14

MEDIA PARTNERS

24/10/2023 09:16

90 Classifieds

4 NEWS

Allan Brothers makes a £2.6m factory investment Allan Brothers Ltd, which proudly claims to be the UK’s “oldest wood windows and doors manufacturer”, is making a £2.6m investment in its manufacturing processes at its factory in Berwick-upon-Tweed. The investment from parent company Inwido will include the development of a new timber window and door platform, a new timber shed, general upgrades to the factory and installation of new manufacturing equipment. It will incorporate a new £2.1m state-of-the-art CNC window line along with new cutting and moulder lines, and improvements to the assembly shop with new conveyors, roller tables and ancillary equipment. The first of the new machinery will arrive in Q4 2023. “This is the company’s biggest investment in the last fifteen years, which aims to deliver 20-25% growth for the company over the next three years,” says MD,

Morten Bach Valsted. “It will make a massive difference to our overall output, speed of production, as well as making us a much more energy efficient and sustainable manufacturer of timber windows and doors.”

The planned upgrades will be phased in over a six-month time frame, with existing manufacturing processes gradually migrating to avoid disruption or any loss of production. “This latest investment is a logical

next step designed to deliver greater growth and profitability, better service for customers and ultimately better job prospects and security for our workforce,” concludes Morten Bach Valsted. www.allanbrothers.co.uk

Combilift’s CB70E wins Italian Terminal and Logistics Award Combilift, renowned global manufacturer of multidirectional trucks, articulated forklifts and straddle carriers, has announced that the Combi-CB70E has been honoured with the coveted Italian Terminal and Logistics Award. This prestigious accolade recognises the innovation in the operational field and its commitment to operator training and safety.

The Italian Terminal and Logistics Award is a significant industry recognition, presented annually to highlight the skills of operators in port, intermodal and logistics terminals both in Italy and abroad. The new Combi-CB70E is a further addition to Combilift’s ever-growing range of electric models which offers powerful performance, extensive battery life

and unrivalled ergonomics. This model, in the vibrant Combi-green livery, boasts the distinction of being “the shortest 7t capacity counterbalance truck on the market”, whilst also benefitting from multidirectional ability, enabling the versatile space-saving handling of both long and bulky loads. “We are honoured to receive the Italian Terminal and

Logistics Award for the CB70E,” comments Martin McVicar, CEO and Co-founder of Combilift. “This recognition validates our unwavering commitment to innovation, safety, and training in the material handling industry. The CB70E is a perfect example of our dedication to providing our customers with efficient, ecofriendly, and safe solutions.” www.combilift.com

Closer to your business. Closer to what matters.

Our Commercial Insurance team will help protect what matters most to you today and support your manufacturing business to build resilience for the future. To find out more, scan here:

The National Farmers Union Mutual Insurance Society Limited (No. 111982). Registered in England. Registered Office: Tiddington Road, Stratford-upon-Avon, Warwickshire, CV37 7BJ.

6 NEWS

Norfolk furniture manufacturer maps out sustainable future

A Norfolk-based manufacturer and supplier of furniture is generating up to 90% of its energy from renewable sources after securing more than £550,000 in funding from Lloyds Bank and Bank of Scotland. Warings Furniture manufactures

and supplies a range of indoor and outdoor furniture to some of the UK’s biggest café and restaurant chains, producing an average of 66,000 items of furniture each year. Due to increasing demand from customers to reduce their carbon footprint, the business

recently decided to implement new sustainable measures. The support from Bank of Scotland, part of the Lloyds Banking Group, included £190,000 through its Clean Growth Finance Initiative. The firm used the funding to

install 76 solar panels for its warehouse, producing an average of 12MW of energy per month and equating to 80% of its total energy need. The installation has to date saved more than 143 tonnes of CO2 emissions. www.waringsfurniture.com

Astrid Arnold crowned Screwfix Top Tradesperson 2023 Astrid Arnold, a Devon-based carpenter, has been announced as the winner of Screwfix Top Tradesperson 2023, proving herself as an exceptionally skilled tradesperson with a passion for helping others.

Astrid, 48, was presented with the award – one of the industry’s most coveted titles – during Screwfix Live, held at Farnborough International Exhibition and Conference Centre, on Friday 22nd September.

The carpenter walks away with the prestigious title and ultimate trade bundle worth £20,000, consisting of £10,000 worth of tools, £5,000 worth of technology and £5,000 towards future training. Astrid wants to use this to further existing

training programmes that her company, TouchWood South West, currently runs for disadvantaged women in her local community. Taking part in the final against nine other high-calibre tradespeople from across the UK, Astrid faced a panel of esteemed industry experts, including representatives from Screwfix, the Chartered Institute of Plumbing and Heating Engineering, the National Inspection Council for Electrical Installation Contracting, Screwfix Top Tradesperson 2022 winner, Toby Peacock, and renowned television presenter, journalist and tradesperson Roger Bisby – known for his popular YouTube channel, Skill Builder. Despite being up against the very best of the trade industry, Astrid was a stand-out winner, with her incredibly technical and striking carpentry work, her focus on sustainability within her business, as well as her passion for supporting women with trade skills. www.screwfix.com/stt

Trusted to deliver quality products Order online by 9pm for next day delivery*

“

Verified customer review

Excellent to follow instructions, well made product. Looks ideal in our property.

”

Only

.00 Kit + VAT

Was £87.50

Barn Strap Sliding Door Gear Kit - Face Mounted - 2000mm Track - 120kg Max Door Weight - Black Product code: 266765

Our entire ironmongery range has a minimum 5-year guarantee for complete peace of mind.

Rated excellent

Scan me

0300 303 88 21

IronmongeryDirect.co.uk

Scan the code to shop with us today *T&Cs: Prices shown are trade prices ex VAT. Prices correct at time of printing, please go online for up-to-date pricing. For next day delivery, order online by 9pm or via our contact centre by 8pm Sun-Fri (4pm Sat). Exclusions apply. See website for full delivery T&Cs.

8 NEWS

Catas welcomes delegation from CIETC Catas, a leading European testing lab in the wood-furniture sector, has welcomed a delegation from the Centre for international, economic and technological cooperation (CIETC ) – a body headed by the Chinese Ministry of Industry and Information Technology (MIIT). The visit is part of an initiative launched by the United Nations agency, Unido (United Nation Industrial Development Organisation), committed to promoting knowledge and skills on the topics of eco-design and new circular economy models in various industrial sectors, including furniture. The goal is to activate new partnerships with organisations, public or private, at an international level in some important target countries: Italy, Germany, Holland and Belgium. Catas was therefore called to “represent” Italy, in light of the

expertise and excellence of the services it offers, distinctive competencies that have long been widely recognised worldwide. Product safety and durability and the new challenges in terms of sustainability and eco design were the topics addressed during

the day, which was opened with a welcome by Lucia Cristina Piu, Catas president. “Welcoming such a prestigious delegation to our laboratories and being part of a project of strong cultural and economic value is a source of great pride”, Piu

comments. “The 50-year history of Catas has allowed us to build a unique wealth of knowledge and determination, a heritage that has taken the laboratory beyond the needs of the local region from which it was born to become a real international reference point.”

IKEA announces patent pledge for Anchor and Unlock With its first patent pledge and based on the desire to help make life at home safer for the many, IKEA shares its Anchor and Unlock innovation for others to use. VIHALS chest of drawers is the first globally sold product with Anchor and Unlock – a stability feature to help reduce the risk of furniture tipovers and a proof point to the IKEA innovations journey on clothing storage furniture stability.

The Anchor and Unlock feature works as an incentive for customers to secure their chests or dressers. When attached to a wall, the unlock mechanism is enabled and multiple drawers of a chest can be opened simultaneously. Before the furniture is anchored, only a limited number of drawers can be used at a time. www.IKEA.com

EDGINGS

TREND EDGINGS IN AUTUMN COLOURS Autumn is colourful. In its own unique way, with warm brown, red and ochre tones. Our experts have selected different edgings that excellently reflect the autumnal atmosphere and which can also be combined well with each other. For further information, go to www.ostermann.eu and type in #Highlights10 SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN.

www.ostermann.eu

10 NEWS

British Woodworking Federation 2023 Awards shortlist revealed This year’s shortlist for the prestigious British Woodworking Federation (BWF) Awards has been revealed. The Awards, now in their 15th year, celebrate the best and brightest that the UK woodworking and joinery manufacturing industry has to offer. “The BWF Awards always showcase the most forward-thinking and creative projects across our profession, and this year is no different,” comments Helen Hewitt, Chief Executive of the BWF. “This year’s finalists have been responsible for delivering some truly inspirational and innovative projects. “The Awards continue to grow year on year which is why we have moved to a new venue this year. We’re very excited that this year’s awards will be held at The Langham – Europe’s first ‘Grand Hotel’ – a fitting stage to celebrate our industry’s achievements.” The winners will be announced at the BWF Annual Awards, which will take place at the prestigious London hotel, The Langham, on Friday the 24th of November. The full shortlist for this year’s award is as follows: BWF Health and Safety Award – In memory of Jon Gibson • Arden Windows Ltd for their ‘Root and Branch’ approach to Health and Safety improvements across the business. • Central Joinery Group for the improvement of wood dust control, reduction of CO2 emissions and overall future-proofing of the business using new Ecogate technology. • Midland Mouldings Ltd for their collective efforts to overhaul and transform Health and Safety throughout the business.

BWF Apprentice of the Year Award – Sponsored by CITB • Harrison Blackham - Houghtons of York • Max Carter – Chichester College • Will Garnett – Ventrolla BWF Heritage Project of the Year Award – Sponsored by Remmers • Arden Windows Ltd for the supply and installation of bespoke heritage windows and doors on the historic Leybourne Chase Manor House and associated buildings. • Corbel Conversation Ltd for the complex repair and consolidation project at Toneworks, an industrial textile mill in Wellington, Somerset. • Mumford & Wood for the design and manufacture of bespoke windows and doors on the Grade A listed Steamhouse building. BWF Innovation Award – Sponsored by Anker Stuy • Handrail Creations for their innovative Timber Handrail System. • Pith & Stem for their DropStop Smart Folding Desk. • RapidSpec for their door scheduling software ‘FlashQuote’.

Helen Hewitt, Chief Executive of the BWF

BWF Process and Resource Efficiency Award Sponsored by Materials & Finishes Show 2024 • Blairs Windows & Doors for their significant investment and efforts to

•

modernise, improve and future-proof the business’ processes and machinery. Central Joinery Group for the implementation of an extraction system that not only improves the reduction of wood dust but demonstrates significant environmental and sustainability benefits with the significant reduction of energy consumption and CO2 emissions. Heron Joinery for their comprehensive lean implementation strategy that led to the transformation of the architrave area to ensure efficiency and reduce waste.

BWF Rising Star Award – Sponsored by ASSA ABLOY • Chloe Bersey – Bond Timber • Frazer Hath – James E Hatch & Son LLP • Richard Kowalski – Stairways Midlands Ltd BWF Woodworking Project of the Year – Sponsored by Impra Wood Protection Limited • A R Manley & Son Ltd for the intricate and sympathetic restoration of Stokesay Primary School’s Bell Tower. • Mumford & Wood for the challenging design and installation of box sash and casement timber windows for residential and commercial buildings in the heart of London’s Piccadilly Circus. • NBJ London Ltd for the complex design, refurbishment and redevelopment of the Inner Temple’s new library and educational facilities. www.bwf.org.uk/awards-2023

THE ULTIMATE CUSTOMISABLE CAD/CAM/CIM PLATFORM FOR WOODWORKERS

Face Frame & Frameless Cabinetry

Ofﬁce Furniture

Wardrobes

Shop Fitouts and beyond...

Discover your competitive advantage at microvellum.com +44 0 800 680 0669 S O F TWA R E

12 EVENTS / SCM TECHNOLOGY CENTRE GRAND OPENING

SCM opens its new digital home of woodworking innovation More than 2500 visitors from all over Europe, Asia, and North and South America, visited the SCM Group headquarters in Rimini from 28-30th September to herald the company’s new Technology Centre, dedicated to the entire woodworking industry. This impressive new space has been enlarged to 4000m2 and presents technological and digital innovations for every machining requirement in the furniture industry, windows and doors production, timber construction and bespoke joinery. The extended facility has been created as part of a redevelopment plan involving an additional 11,000m2 of the Rimini

site. Other investments, totalling an increase of 20,000m2, were made to increase production efficiency at the SCM sites in Monza, Piacenza and Siena, as well as at the Villa Verucchio site of the controlled company Hiteco, which specialises in electromechanical components. The Technology Centre presents itself as the new digital home of woodworking innovation: every detail has been designed to offer the widest range of technologies and services and provide integrated, connected, flexible, more sustainable and optimised processes at each stage of secondary wood processing. The event was an opportunity to discover the

latest solutions developed by the Group which combine the strong technological skill for the production of solutions for furniture, doors and windows, timber construction and artisan joinery with the development of software and services, to accompany the client at each stage of their production process. Among the new entries, there were some applied to the CNC machining centres: Cargo, an innovative automatic system for loading and unloading doors and panels, and the new CADCAM programming software, Maestro lab. Cargo was presented integrated with the Morbidelli M200 pods&rails machining centre:

it is a fully automated cell that requires no operator supervision, and it is unique in the market for its ability to continuously load and unload pieces in masked time while the machine performs drilling and routing operations. This exclusive solution allows for maximum efficiency by avoiding manual work phases and their associated costs and unproductive time, in addition to an unprecedented ease of use: both the machining centre and Cargo are directly managed with Maestro active HMI interface. However, if it is true that the technology remains the heart of SCM’s experience, the software and services are increasingly the guarantor element of a continuous and shared relationship with the client. Maestro Lab is the

new cutting-edge CAD/CAM programming software for both office and machine use. Intuitive and dynamic, it allows you to easily transform an idea into a finished product, thanks to intelligent and technologically advanced programming functions and more than 150 already integrated apps. So, from the office to the factory in a flash via a positive and fast user experience. Thanks to the IoT Maestro Connect platform, the contextualised and continuous exchange of information from the machine to the cloud means SCM can provide clients with rapid access to answers and specific advice which will support the operators and maintenance workers with their challenges and needs for

autonomy when using, carrying out maintenance and programming the machine and software. A specific area created inside the Technology Centre demonstrates how data is transformed into bespoke assistance and advisory services of a proactive and predictive nature, with a view to guaranteeing the client operational continuity thanks to the evolved digital technologies and constant attention by the SCM service team. SCM continues to invest in the excellence of its customer service and, for the event, opened the doors to Autostore, its new automated spare parts warehouse. This innovation has enabled SCM to a five-fold increase in the pick-up speed of the codes and number of orders handled within 24 hours by an impressive 26% – all this

14 EVENTS / SCM TECHNOLOGY CENTRE GRAND OPENING

with an energy consumption of less than 0.1kWh per robot, which reaffirms the group’s focus on sustainability. For SCM, sustainability also means ergonomics and ease of use, made available to the operators of all SCM machines by the refreshed eye-M control panel, which makes the operator’s work easier and offers modular programming and a higher calculation power. Technological innovations SCM’s new Technology Centre displayed automated and connected solutions, as well as interaction systems between humans, machines, articulated robots and AMR shuttles, software and digital services. This featured a Gabbiani GT2 beam saw with articulated robot for automatic loading and unloading. It’s a flexible cell that optimises shifts and promotes the needs of machining that is both batch 1 and based on large volumes. It can be used with or without the articulated robot, with automatic switch from one modality to another. All this is enhanced by the new Maestro optiwise optimiser. Another set-up demonstrated a Sizing and Nesting Cell ideal for batch 1 with Flexstore HP automatic storage and an articulated robot for unloading finished, small and discarded pieces. This comprised a Gabbiani P80 beam saw and Morbidelli X200 nesting machining centre, both of which are integrated into the automatic warehouse that ensures storage, labelling of the panels and direct loading onto the worktable of both machines, to protect the more delicate surfaces. Simultaneously, the Gabbiani P80 beam saw can also perform pack cutting with exceptional production levels. Over at the Stefani Cell E edgebanding cell, this combines the many advantages of Stefani X industrial edgebander in terms of productivity and quality with those of an automated and flexible interaction. This happens thanks to the pick-back gantry panel return system. The

electronic touch operating units guarantee top finishing quality even on the most delicate materials, while the new hi-drive kit increases

the new Maestro edgestore manager software for centralised control of the customer’s edgings: this ensures their use and position in

the positioning speed of the units for high productivity even in batch 1 production. All this with a simple and intuitive control thanks to HMI Maestro active edge software. Elsewhere, the impressive Morbidelli CX220 drilling and dowelling flexible cell with robot produces all manner of furniture elements more efficiently, even with workpieces that differ considerably from one to the other. The cell produces one panel per minute and over 400 panels per shift, with one operator in 50m2. It can be used exclusively with the robot for a continuous cycle production, or with partial operator supervision. For those interested in beam saw options: on display was SCM’s Gabbiani VSI, a vertical panel saw with independent motors for the main blade and scorer, with mechanical plunging designed to make horizontal and vertical cuts on different types of wood materials. In terms of edgebanding: making its début is

the warehouse are always under control, as well as sharing information with software and company management systems. A new launch at the event was the mighty Olimpic 500plus edgebander for yet higher productivity, processing solid wood lippings up to 12mm and gluing plastic edges by using hot air technology for an invisible glue line. Also on display is the Olimpic 500 automatic compact edgebander. Versatile use of different kinds of glue, EVA and PUR and the machining of 2 real radii thanks to the Multiedge devices available on all the operating units, including the rounding unit. Also making its début was the Olimpic 300: another new edgebander for smaller enterprises. This model can perform a wide variety of processes like the 2 real radii machining with simple automatic settings, 45° chamfering and the upper and lower edge finish of the panel in different modes. For assembly, the featured Action E is now available with the new unloading loading system: a valuable aid for mounting the cabinet at the working height of the clamp and pushing it into the pressing area, as well as vertically positioning mounted cabinets and transporting them to the next work area. The Action P manual loading and unloading electro-mechanical clamp machine has also been revamped. The new operator interface (HMI) allows for even simpler and more intuitive operation and enables import and export of work programs, production data and general database. Looking at surface treatment, SCM presented the latest entries of DMC Eurosystem and DMC SD 90 for sanding and calibrating. The main advantage of the DMC Eurosystem highly modular automatic sanding-calibrating machine

STEFANI SBX

PRECISE SQUARING FOR HIGH-QUALITY EDGE The stefani sbx squaring-edgebanding machine combines perfection in panel sizing and squaring with flawless finish quality, ideal for the furniture industry that requires highly configurable solutions. The rigid structure, together with the reliable and constant system of panel transport are key to precise squaring and high-productivity. The squared panel is ready to move on to the more delicate process of edge gluing, with zerodowntime automatic glue type/colour changeover, and the finishing with state-ofthe-art electronic units. The result is stefani sbx, the outstanding solution for highly demanding workflows and top-level finished products.

DISCOVER MORE SCM UK Tel. +44 (0)115 9770044 scmuk@scmgroup.com www.scmwood.com

16 EVENTS / SCM TECHNOLOGY CENTRE GRAND OPENING

is its capability to perform a variety of machining work on both raw and painted panels. At the event in Rimini, the new 15 in Eye-S control panel was also on display, which allows management of all the sanding functions directly from the touchscreen, as well as the brand new Maestro active sand HMI which, among its new functionalities, is the ability to manage the tool storage, indicating the quantity per type of belts available in stock, and giving an automatic warning when they are about to finish. The machine was equipped with the new planetary unit, ideal for achieving a precise finish on any surface, while the GSI-200 interchangeable brushing unit has been designed for companies looking for maximum production flexibility. Making its début for DMC SD 90 is the exclusive roller unit with interchangeable rubber sleeves of different hardness. With this new configuration, the machine becomes more flexible compared to the classic two or three-unit versions, adapting to the production needs of small-medium businesses. The new unit allows to switch from calibrating operations to sanding operations of veneered and painted panels, in a matter of minutes, by simply replacing the roller’s rubber sleeve with another one of a different hardness level. This leads to a considerable reduction in machine stops for classic maintenance operations. Its compact size means this sander is ideal for being positioned even in very narrow spaces, optimising production spaces. Also on show at the Surface Lab in Villa Verucchio was the new DMC system with laser unit. This innovative unit can create threedimensional marking on parquet, wooden elements, mdf panels to be veneered, fibre cement panels and solid surfaces of any length. Some of the most innovative technologies to treat and finish the panel surface include the Sergiani 3D form press for state-of-the-art veneering of 3D panels. Superfici specialists presented the latest trends for finishing. Standing out among the new solutions digitally illustrated was the robotic spraying solution. Designed from the arm movements of an artisan worker transformed into a robot, now with eight axes for machining even larger windows and doors. The management and control systems are highly efficient, both in organisation and work operations. This guarantees the best quality standards at each spray and on every single window and door. The Valtorta Bravo2 Cartesian robot for painting panels featured two five-axis heads to deliver precision, reliability, and delicacy combined with speed and production continuity of an automatic spraying system for the highest quality For the production of windows and doors

‘Every detail has been designed to offer the widest range of technologies and services and provide integrated, connected, flexible, more sustainable and optimised processes at each stage of secondary wood processing’

and solid wood, the Rimini event was also the opportunity to discover a world preview inside the expanded factory in Rimini, the new System 9 integrated line for windows and doors manufacturing, which includes another novelty: the Celaschi Action double-sided tenoning machine. This line stands out for the rapidity in its setup change and the flexibility in the management of workpieces with different dimensions, allowing the production of up to 200 complete windows per working shift, even with medium-small batches. The new Celaschi Action allows two elements of different lengths to be processed simultaneously, exploiting the principle of machining with moving motors and stationary work-pieces. Among the pluses is the presence of four electrospindles, each one served by a six-position tool changer. Inside the Rimini factory, directly adjacent to the Technology Centre, the new Windorflex automatic machining cell for producing complete windows was preseted, designed to

optimise production rhythms by maintaining high flexibility and outstanding finishing. News also for the Superset NT automatic throughfeed moulder, now equipped with SCM’s IoT platform Maestro connect, for an intelligent and connected production of profiles for windows, doors, stairs, beads, frames and furnishings. SCM also presented a wide range of options for joinery manufacturers. Stand-alone as well as integrated solutions like those for beam saw, edgebanding and drilling of the Smart&Human Factory integrated cell dedicated to flexible and bespoke production from raw materials to finished furniture and enhanced by the integration with MES software attracted considerable interest from many visitors The new entries include Blade Off, SCM’s innovative safety system applied to circular saws. Thanks to the smart sensors it prevents accidental contact between the human body and the blade. Also in evidence: the new on/off system and the automatic set-up with multi-radius tools on the trimming and edge-scraping units on ME 40 and/or ME 35 edgebanders controlled by the Eye-S compact control system with Maestro active edge interface, which guarantees high performance according to the program; Startech CN K, a compact three-axis NC machining centre able to carry out all types of milling, decorations, engraving, signboard creation and 3D model prototyping. Once again, the SCM Group has set out its stall in a most impressive manner with this superb new facility in Rimini – for some of the highlights and to discuss your requirements, catch up with the UK team at its headquarters in Nottingham. 0115 9770044 www.scmgroup.com

We’re starting something new. Be part of the UK’s leading trade show, designed to expand your opportunities, start new conversations, open new doors, build new supply pipelines and strengthen your revenue streams.

Crafted for your business, to do business.

The UK’s leading trade show for machinery, manufacturers, processors & installers of wood & associated materials. ENQUIRE TO EXHIBIT materialsandfinishesshow.com/exhibit Materials & Finishes Show was formerly known as W Exhibition.

18 EVENTS

Combilift family connects to celebrate 25 years in business Lifting innovation specialist Combilift, the multi-directional forklift business established in 1998 by Robert Moffett and Martin McVicar, invited their wider family including dealers, long-service employees and some of the company’s oldest customers to a party and press conference to celebrate its 25-year milestone. Sometimes companies will have a strap line appended to their logo that can be taken with a pinch of salt, you know the thing, ‘the best’ this, ‘the greatest’ that … but Combilift’s moniker of ‘Lifting Innovation’ is absolutely accurate and adroitly serves to define the business which started from a single outstanding idea, one which remains the driving force of the business today. The business began in 1998 and its first machine, the venerable C-Series, became the world’s first engine-powered multi-directional

Combilift celebrated its 25-year milestone in style at its Monaghan headquarters in Ireland

forklift. With thousands sold across the world,

Co-founder Martin McVicar addressing the press conference of gathered dealers, distributors and long-term customers

Trucks awaiting despatch

it forms part of what today is a much wider range of lifting innovation and materials handling solutions. Naturally, as the range of products grew, Combilift’s appeal broadened to a wider variety of customers, including those working with wood, steel, plastics and advanced materials, alongside options for poultry farmers and manufacturers

negating the need for differential lock on slippery surfaces. It also significantly reduces long load momentum twisting when travelling sideways. The new Combi-Cube is another new electric model, compact and assured which features Dynamic 360 Steering. The Combi-Cube delivers seamless directional change, making it the most manoeuvrable counterbalance truck on the

of wind turbine blades for land and sea applications. More recently, the company’s move into automated guided vehicles is helping to redefine the handling landscape. At the press conference, Martin McVicar summarised the five introductions to the company’s offer this year, the company’s most prolific number of product introductions in its history. First up is the robust Combi-CB 70E, a new 7t electric truck which offers powerful performance with great battery life and unrivalled ergonomics. The impressive Combi-CB 70E comes with patented independent front and rear traction,

market. Add in the patent-pending Intelligent Seat Rotation which turns the operator 15 degrees to face the direction of travel, and you have a highly practical, compact and user-friendly vehicle. A really exciting capability across the industrial manufacturing spectrum is automation. Naturally, Combilift has been at the forefront of this revolution using its proven range of multidirectional forklift trucks to create autonomous guided vehicles for its customers. The company recently unveiled the Combi-AGT (autonomous guided truck) designed to safely and reliably deliver long loads in narrow aisles around the clock.

Another area Combilift has invested time and effort to perfect is its Telematics fleet management software program, designed to help with fleet management systems for some of Combilift’s larger clients. This enables fleet monitoring in real-time using GPS technology, sensors and vehicle engine data and this delivers small and effective changes that can bring big results, big savings and a more effective fleet. Last but certainly not least, the new CombiLC Blade is a hugely impressive introduction designed to carry and move offshore wind turbine blades safely and efficiently using remote control steering. Following Combilift’s principle of combining its warehouse planning consultancy and its wide range of truck solutions to save costs in warehouses, the same is true for moving and positioning the enormous off-shore wind turbine blades safely and more efficiently in outside storage facilities, representing a significant advantage in this fast-growing market sector. As always, Combilift continues to demonstrate its innovation and leadership in the materials handling sector, with many applications featuring its pioneering multi-directional capability. From the safety and efficiency of its recently introduced Combi-CS counterbalance

The Combi-MG (mobile gantry) being demonstrated is ideal for extremely large loads

The impressive Combi-BM off-shore turbine blade mover and load carrier being demonstrated inside the Combilift factory

The chassis storage area adjacent to the assembly area

pedestrian stacker, through the company’s most strong, agile and almost balletic Combi-MR multi-directional truck, through to the goliath Combi-MG, BM and LC Blade options, there is now a broad choice of Combilift solutions for a wide range of customers in differing markets. This dedication to product innovation – which has seen Combilift produce over 80,000 trucks to 85 countries since 1998 – is all based on the fundamentals of helping customers handle

different loads safely in different situations whilst maximising storage and increasing their efficiency, which serves to reinforce and completely justify the company’s ‘Lifting Innovation’ strapline. With its experienced and ambitious team, still led by proud founders Robert Moffett and Martin McVicar, Combilift is set fair for greater success on the global materials handling stage. www.combilift.com

True to its hospitable nature, Combilift treated its guests to a night of traditional Irish entertainment following the day at the factory

20 EVENTS

interzum forum italy announces partnerships and collaborations

More than 290 Italian companies were involved in the international success of interzum 2023, with 1600 exhibitors. This demonstrates the significant interest of the Italian industry in an event that showcases the trends of tomorrow, and which always presents exciting innovations. In conjunction with the other trade fairs in the Koelnmesse portfolio, such as imm cologne and ORGATEC, the new trade fair interzum forum Italy will be dedicated to the Italian and nearby European markets. It will take place on 6-7th June 2024 in Bergamo – an ideal location due to its central position in the heart of the main

furniture and design district, easily accessible from all over Italy and abroad, thanks to a dense network of transport connections and close to Orio al Serio international airport. interzum forum italy is planned as a two-day focused event with minimal organisational and financial effort for both exhibitors and visitors. In addition to the presentation of new products within the exhibition area, current industry topics will be discussed in the conference program. “We are very positive because since the launch of interzum forum italy, we have noticed a strong interest in this new format among companies,” says Thomas Rosolia, CEO of Koelnmesse Italia. “As of

today, we plan to occupy both halls of the exhibition centre – a net area of 6,000m2 with around 300 exhibitors. Around 6,000 visitors from all over Europe are expected.” Another significant advantage of the interzum forum Italy will be its diverse conference program, which is designed to appeal to a wide range of participants in the furniture and design industry. This program is intended to attract key players in the industry, including manufacturers of furnishing materials and technologies, planners, design studios, and interior designers. In addition to the institutional talks, a Trend and Product Stage will be set up. Trends, new technical

and technological solutions, new materials, digitalisation for production and services will be just some of the topics discussed and that will also characterise the special event areas. “We are working to provide industry professionals with a high-level congress that will be informative and educational. In this context, we are pleased to announce our collaboration with research organisations, market research institutes, strategic consulting firms, and universities. These partnerships will not only enrich the congress but also infuse it with a strong scientific content,” Thomas continues. www.interzum- forum.it/en

Keeping Britain Bonded since 1979

WHAT CAN YOU GLUE WITH HENKEL ADHESIVES? INSULATION ROOFING

ENGINEERED WOOD

PANELS FURNITURE PARTS

WOOD ASSEMBLY MATTRESSES

KITCHEN & BATHROOM FURNITURE

FLOORING

RESIDENTIAL & OFFICE FURNITURE

HAVE A GLUING PROBLEM? Don’t come unstuck, call 0161 627 1001 email salesteam@kenyon-group.co.uk or visit kenyon-group.co.uk

DOORS

22 EVENTS

BFM Members spell out support for Furniture Component Expo

Preparations for the inaugural Furniture Component Expo are in full swing and enthusiastic support is already being expressed across the sector, writes British Furniture Manufacturers (BFM) MD, Phil Spademan. The Furniture Component Expo (FCE) will be the first boutique show in the UK that is specifically tailored to the furniture industry and will take place in April 2024 at Telford International Centre. During a webinar this week, I had the pleasure of chatting about plans for the FCE with Andy Corbett of Vita Group and Nichola Bell at Alpha Design and getting their feedback on this exciting new project for the BFM. The appeal for BFM is that it’s a platform for our Associate

We’ve got a fantastic furniture industry in the UK with pioneering suppliers that are bringing innovations all the time and this is an opportunity to link our industry together. We know exhibitors are hoping to attract a broad spectrum of visitors, not just buyers but specifiers and heads of sustainability. This type of event is an opportunity for new inspirations and ideas to germinate, as well as a chance to promote products and services across the whole supply chain. The show will give businesses the chance to meet with new suppliers and discuss options for future projects, as well as find out about new innovations, what the trends are, a spectrum of suppliers in the market, where people are on their sustainability path and new product

more than just components. We aim to see end-to-end of the supply chain, including machine suppliers, logistics, home delivery, insurance, IT and software, and training providers, alongside transport, packaging solutions and fleet information. This isn’t just a show for widgets and bits and bobs, this is everything a furniture manufacturer needs for their business, as well as their products. We’re also having a seminar theatre covering topics such as sustainability and automation – key issues for people to discuss. It’s a great space to network, which is a key part of exhibiting either with existing suppliers or new ones. The FCE is a great benefit to BFM Members and non-members, offering a platform to generate

to visit and exhibit at the event – the show is for the furniture industry as a whole and we aim to see a mix of members and non-members enjoying themselves on the day. The FCE is one of many industrycentred benefits for BFM Members. Industry-specific news is another popular benefit for BFM Members, enabling them to promote their business in a positive manner while also receiving technical and legislative guidance. We’ve still got six months to go and we’re excited that we’re nearly 50% sold, which for a first show we’re very happy with, but we would like to see more exhibitors and more variety from other types of industries. If you are interested, please do get in touch at https://wkf.ms/3Nc82ES Find out more at www.fcexpo.

members to meet furniture manufacturers in a face-to-face setting.

ideas. Although the show is called the Furniture Component Expo, it’s

business and form links across the industry. Non-members are also welcome

co.uk/exhibit-sponsor/ and register to visit at www.fcexpo. co.uk/visit/

A one-stop shop for everything in the furniture manufacturing supply chain. Telford International Centre, Telford, UK 24 and 25 April 2024 Enquire about exhibiting today

www.fcexpo.co.uk

Event Sponsors

24 EVENTS

HPX trade show receives universal praise Some of the KBB industry’s biggest names came together at the HPX trade show in Manchester on 29th September. Organised by Hill’s Panel Products (HPP), one of the leading manufacturers and suppliers in the sector, the expo proved a valuable and productive event for exhibitors and visitors alike. Approximately 400 visitors from businesses large and small attended the day-long HPX event, which featured the latest developments and products from fittings manufacturer, Blum, chipboard manufacturer, Kronospan, EGGER, Sensio lighting, Reginox sinks, the ArtiCAD visualisation platform and VIBO wireworks and storage solutions. It was a perfect opportunity, too, for Oldhambased HPP – which makes and supplies board, doors, fittings and accessories for the fitted

reflecting the current and emerging trends for colours and tactile finishes, HPP also exhibited nine new colours of SERICA super-matt PVC board to complement the super-matt doors added to the Avanti Opus off-the-shelf collection and the made-to-measure Aspire range. The very first visitor through the door was Stephen Capel, director of Sale-based Bluebell Fitted Furniture, whose verdict echoed those of many other visitors. After spending almost two hours exploring everything HPX had to offer, he said: “I thought there would definitely be two or three stands, such as EGGER and Kronospan, that would be worth coming for alone. But on every single stand, there’s been something interesting, something that’s caught my eye – on the Sensio stand, in the Blum range. I’m going back full of ideas from every part of it.

“Our unrivalled and excellent relationships with more big-name suppliers than anyone else in the KBB industry is what makes us unique, and that was clear to see for everyone who came along,” comments Dan Mounsey, HPP’s marketing and business development director. “This was our first large-scale exhibition since the first HPX back in 2011, but we feel the industry and the marketplace is getting back to normal after all the turmoil of recent years, so it was the right time to bring all our major trading partners together. “The feedback has been unanimously positive, and we’re already being asked when we are going to do it again.” For some visitors, HPX was a light bulb moment (literally) about HPP’s range of products. Andrew Sheppard, Sensio’s merchandising

furniture market – to show off some innovations of its own. In addition to 100-plus new handles

Considering the size – it’s not a huge exhibition – it’s really on-point.”

manager, said: “As a lighting component company, it is good to educate people that there is a lot more to HPP than just board. There’s been a lot of interest in Sensio and what we do.” www.hpponline.co.uk

“The feedback has been unanimously positive, and we’re already being asked when we are going to do it again”

26 EVENTS

Daltons Wadkin’s annual Wood & Panel Machinery Show proves a resounding success

From 3rd to 5th October, industry professionals congregated in Nottingham for Daltons Wadkin’s annual Wood & Panel Machinery Show. The turnout, which broke previous records, attested to the significance of this event in the woodworking and panel machinery sector. Spanning a variety of fields, the attendees included furniture manufacturers and joinery experts, national timber merchants, fencing suppliers, educational establishments and government departments. “It’s great to see so many companies looking to invest in

capital equipment,” reflects Daltons Wadkin’s MD, Alexander Dalton. “Although there is some uncertainty in the market, our range of laboursaving, cost-cutting machining solutions give customers significant advantages over competitors.” One of the standout features of this year’s exhibition was the live demonstrations. Attendees were given first-hand exposure to cutting-edge equipment like the SCM edgebanders, panel saws, and widebelt sanders with the groundbreaking Eye-S touchscreen control. The unveiling of the all-new Kimla CNC router with linear drive technology, the compact Volter

CNC router designed for mid-level production, and the impressive Salvador automatic crosscut saws further attested to Daltons Wadkin’s commitment to spearheading innovation. For those who couldn’t make it to the grand event, Daltons Wadkin extends an open invitation. The company welcomes professionals to its Nottingham showroom for one-on-one discussions on the latest in woodworking and panel machinery. Engaging with its team is just a call or an email away, ensuring that no one misses out on the opportunities and advancements presented at the

show. The Daltons Wadkin Wood & Panel Machinery Show has once again proven itself as a pivotal platform for industry stakeholders. With a clear focus on innovation, adaptability, and customer-centric solutions, the event stands as a testament to the unwavering commitment of Daltons Wadkin to push the boundaries and set new standards in the industry. For more information or to arrange a visit, contact the Daltons Wadkin team. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com

SUPPORTING THE UK WOODWORKING INDUSTRY WITH ASSET FINANCE With specialist industry knowledge and tailor-made support, we offer a range of finance options which can: • Unlock the value of your existing assets • Let you invest in new equipment • Create positive cash flow for your business

Products and services are subject to eligibility, status, terms and conditions and availability. All lending is subject to status and our lending criteria. The right to decline any application is reserved. Close Brothers Asset Finance is a trading style of Close Brothers Limited. Close Brothers Limited is registered in England and Wales (Company Number 00195626) and its registered office is 10 Crown Place, London, EC2A 4FT.

INSTALLATIONS

Ultima Furniture turns to HOMAG for new bedroom furniture production facility

HOMAG DRILLTEQ H-600 CNC Processing Centre

With a turnover in excess of £100m, Ultima Furniture Systems has built a reputation for designing and manufacturing high-quality kitchens that don’t cost the earth. It is proud of the fact that the frames of its wooden shaker doors are made from solid kiln-dried timbers – Ultima doesn’t use laminates. The company continually invests in the latest technology and is always looking to make improvements in its processes. “Every cabinet we produce is manufactured to the same high standards,” explains Mark Gibson, production manager at Ultima Furniture. He continues, “It is something our founder, Alf Ellis, wouldn’t have any other way. His enduring fascination with manufacturing has been driving Ultima forward ever since the company began supplying customers in 1985. “We’ve been a fan of HOMAG since the very early days of the business; its machinery and software are, in our opinion, simply the best. In 2022 we purchased the assets of an office furniture company that had fallen on hard times. Its woodworking equipment was very old and unreliable, so we decided to invest in some new machinery from HOMAG. “Our aim was to buy machines that would enable us to manufacture bedroom furniture to a high standard, and at a rapid throughput. To achieve this, we were looking for an edge bander with zero-joint technology, a drilling and doweling CNC and a cabinet press.”

HOMAG EDGETEQ S-500 edge bander with return system

“Witnessing the manufacturing set up in Germany first hand not only enabled us to evaluate the machines we wanted to buy in action, but also acted as a reminder of how technically advanced HOMAG’s manufacturing capabilities are”

INSTALLATIONS 29

Reliable, high-quality machinery “Our research led us to focus on acquiring an EDGETEQ S-500 edge bander, a DRILLTEQ H-600 CNC processing centre and a CABTEQ T-250 cabinet press. HOMAG’s area sales manager, Jon Lawman, arranged for us to visit the factory in Germany to see these machines in operation prior to placing the order. Witnessing the manufacturing set-up in Germany first-hand not only enabled us to evaluate the machines we wanted to buy in action, but also acted as a reminder of how technically advanced HOMAG’s manufacturing capabilities are. “One of the key benefits of the EDGETEQ S-500 is the airTec edging facility which offers zero-joint technology. In the airTec process, the edge and panel are bonded using hot air which produces a superb, almost invisible joint. The machine gives us a high level of flexibility with outstanding trimming quality. “The DRILLTEQ H-600 impressed us with its speed and accuracy. Every drilling action is executed with extreme repeat accuracy, as are the routing and grooving operations. High throughputs are achievable because we can process two workpieces simultaneously which is a big plus for us. “Assembling cabinets so they are square and accurately aligned is vitally important when it comes to creating first-class finished bedroom furniture. That’s why we’ve invested in the HOMAG CABTEQ T-250. It not only delivers superb assembly quality to give our furniture that special finish, but it is also quick and easy to use.”

HOMAG CABTEQ T-250 cabinet press

Why we partner with HOMAG “Downtime is very costly for us and HOMAG’s excellent aftersales support is one of the main reasons we partner with them. If there is ever an issue with a machine, more often than not their engineers are able to get us back up and running via HOMAG’s online diagnostic service. “From our perspective, every aspect of HOMAG’s service is excellent. The team at Castle Donington are, to a person, friendly,

professional and proactive. Nothing is ever too much trouble, and you can count on getting an open and honest response to any query,” concludes Gibson. If you would like more information or a demonstration of any of the HOMAG machinery and software, please contact Adele Hunt at HOMAG UK on 01332 856424. info-uk@homag.com www.homag.com

Infeed for HOMAG CABTEQ T-250 cabinet press

30 INSTALLATIONS

Mor from Weinig

Weinig UK is on something of a roll with its moulder sales. Only recently, it was involved in a full factory installation at Premier Forest Products’ Merlwood Timber site in Haverfordwest and now, Welshpool-based Morland Profiles has taken delivery of a fully equipped Weinig Powermat 1500 as part of a £1.2m capital expenditure program.

Robin Hawkins, operations director at Morland Profiles

It begs the question, what is it that’s making the Powermat 1500 the go-to moulder for medium and large-scale producers like these? We put this question and more to Robin Hawkins, Operations Director at Morland Profiles. “We manufacture wood-based joinery products that go into modular buildings and caravans,” explains Robin. “We produce laminated panels, lightweight panels, plywood and laminated wood – any colour you want – as well as skirting, architrave and mouldings for leisure and construction. These elements can then be combined into kits for specific sectors, such as certified fire doorsets or lightweight doorsets. What makes Moorland Profiles unique is that you don’t have to order a thousand units at a time. A customer can go on our website, order a single board and have it delivered.” Coupled with increased demand for Morland doors, it’s this pick-and-pack service that has resulted in the company needing to adapt its approach to manufacturing. “It’s a growing part of our business,” continues Robin. “Our batch

sizes have got a lot smaller and have become on-demand products. We needed a moulder that could keep up with our flexible and fast offering and future-proof our business in other ways, too. “We have the same problem as everyone else in our industry: a lack of skilled labour. Finding people who can set using shims and spanners is difficult. Weinig’s software allows us to build up a library of files that can be sent directly to the machine. This means we are less reliant on operator skills and because everything is held as data, we can call up any profile and be in production much quicker. If an operator leaves, it’s easy for a new one to take over without timeintensive training.” The Powermat 1500 is a remarkably versatile and adaptable moulder. Equipped with Weinig’s Comfort Set operating concept, all set-up is performed wrench-free or with the assistance of just a couple of tools, resulting in fast set-up times. Powerlock toolholders make for faster, safer tool changes, while PowerCom Plus profile and data management software means as many

“We are now producing about 120 kilometres of mouldings per week and that could easily increase to 220 or 240. Before we got the new Powermat, we were only able to produce 60 kilometres”

as 10,000 profile data sets can be calculated, saved and recalled at the touch of a button. “We now produce over 4,000 different profiles,” confirms Robin. “Some are easy but it’s on the really difficult ones, which tend to be the smaller batches, that we’ve really seen the benefit. I would guess our set-up time on these has been reduced by something like 60%.” The tool arrangement on the Powermat 1500-026 can include up to 10 spindles ranging in power from 11kW to 30kW – two horizontal top spindles, two horizontal bottom spindles, two vertical right spindles and two vertical left spindles. All provide variable speeds between 4,000-12,000 rpm. Moorland Profiles opted to omit the first spindle but added in a universal spindle option. “We went for the universal spindle because it gave us the ability to create sculpted profiles. Having CNC settings has reduced our set-up times massively, so we are as close as we can get to having batch-size-one on a free-feed line.

Weinig moulder infeed

“There’s also a remote control at the end of the machine for the universal spindle which is set up in the tool room. The profile is sent to the control on the machine and the information is relayed to the positioning motors. The universal spindle positions automatically to the required profile set . The remote control allows the operator to monitor the set up.” With a variable feed speed of 5-40 m/min, it means that even when running at higher feed speeds, Robin is guaranteed a fine finish as well as increased production, even when running the larger profiles of 230mm wide and 160mm high that the Powermat 1500 can handle. “We’ve seen a 40% increase in the production of our profiles over the last year and the majority of that went through the moulder. Having that additional resource has made manufacturing a lot easier. To get the same results on a manual machine, we’d have to put on a night shift. “We bought the machine at just the right time. We knew that batch sizes were going down – we could see that trend a long way off – and that was the main reason for buying the Powermat. We managed to get it installed and get the guys trained up on it, so we were ready to move at just the right time. “We are now producing about 120 kilometres of mouldings per week and that could easily increase to 220 or 240. Before we got the new Powermat, we were only able to produce 60 kilometres.” A £1.2m capital expenditure program has resulted in Moorland Profiles changing many of its process and that’s increased manufacturing

Universal spindle

efficiency across the board. The new moulder has made a significant contribution and, although Robin admits nobody likes change, his operators have taken to it easily: “The machine and its operating software is pretty straightforward to use,” he says. “We had some training on site as well as at Weinig UK and a couple of months later, we had some top up training. The software is very similar to what we’ve used on our CNC’s and edgebanders – it’s very straightforward. It is a different way of working but we have a really good team. They adapted to it quickly. “As business grows, replacing two older Weinig moulders with similar CNC-set machines is a high priority. There’s no doubt about it, it’s made enough of a difference for us to be sure it was the right choice.” To find out how a Weinig machine could help enhance your production, call Weinig UK on 01235 557600 or visit www.weinig.co.uk

32 INSTALLATIONS

AXYZ tailored router solutions bring manifold benefits to Heaven Dowsett & Co. Ltd

Established in Birmingham in 1908, Heaven Dowsett & Co. Ltd has proudly upheld its position as a leading supplier of plastics and electrical insulations to various industries, from rail to construction. This enduring prominence has been maintained through its commitment to providing efficient and tailored services that cater to the unique needs of its valued customers. Over more than a century of operation, the company has witnessed numerous advancements in materials and manufacturing technologies. To remain at the forefront of its field, Heaven Dowsett has consistently invested in training and the latest CNC equipment, allowing it to adapt seamlessly to industry changes. In doing so it has successfully integrated AXYZ Tailored Router Solutions routers into its operations. This case study

explores the journey of Heaven Dowsett, detailing its adoption of AXYZ machines and the impact on its productivity, efficiency, cost savings, quality improvements, employee perceptions and plans for automation. Adoption of AXYZ Tailored Router Solutions Heaven Dowsett & Co has been utilising AXYZ machines for over 10 years. The company currently has two machines in its arsenal, including the AXYZ 6010 7G ATC and the AXYZ INFINITE 4008 7G ATC. The INFINITE router is the newer model; a highly configurable CNC machine that is suitable for one-off, small batch production, as well as high volume and high productivity applications, including point of purchase, sign making, woodworking, plastic fabrication, engineering plastic machining and so much more.

“The ability to produce high-quality products with precision, consistency and speed using AXYZ machines has raised production standards, resulting in superior products”

The decision to adopt this technology was prompted by its desire to enhance production capabilities and expand its range of machinable designs, meeting its clients’ evolving needs in routing technology. Heaven Dowsett operates across various core markets, including rail, automotive, electrical and construction. Its product range is diverse, spanning a wide spectrum of components and parts demanded by these industries. The AXYZ machines at Heaven Dowsett handle a multitude of tasks and processes. They utilise the machines for cutting, shaping and machining various materials, including laminated materials, acrylic, polyethylene and polycarbonate for the electrical insulation industry with precision, often achieving tolerances as tight as +/- 0.15/0.2mm. Impact on productivity and efficiency “The integration of AXYZ machines has significantly improved Heaven Dowsett’s productivity and efficiency,” says Mark. These machines allow the company to produce goods ranging in size from small

components to large pieces, such as its range of screening measuring up to 2m by 3m. Automation features, such as tool changers and material handling systems, have significantly reduced set-up times, increased overall production efficiency and led to cost savings and faster project turnaround times. This increased production capacity has streamlined workflow and optimised the company’s production output, reducing lead times and enhancing overall efficiency, versatility and design capabilities. Having the ability to process a wide range of materials – including wood, plastics, metals and composites – has added to Heaven Dowsett’s ability to increase its industry portfolio. AXYZ routers provide unmatched precision and accuracy, ensuring that Heaven Dowsett consistently delivers components with tight tolerances, meeting the most stringent industry specifications. Initial challenges and overcoming them One of the initial challenges faced during the integration of AXYZ machines was the company’s lack of prior experience with CNC routers. Employees needed to learn how to operate the machines and understand their capabilities effectively. Additionally, cutting a diverse range of materials required learning optimal settings and techniques for each material. However, with invaluable support and advice from AXYZ, the company overcame these challenges and fine-tuned its processes for improved productivity and efficiency, quickly becoming proficient in the use of the machines.

Enhanced cost savings and increased profitability The use of AXYZ machines has resulted in cost savings for Heaven Dowsett. These machines have expanded the range of machinable designs it can produce and have increased the production rate of some of its regular parts. These cost savings have contributed to improved profitability. The ability to produce high-quality products with precision, consistency and speed using AXYZ machines has raised production standards, resulting in superior products. Improved employee perceptions and job satisfaction The introduction of automation in the workflow at Heaven Dowsett has been well-received by employees. The machines have not only improved their job satisfaction by providing opportunities to work on innovative projects but have also enhanced their skill sets and expanded their roles, rather than leading to a reduction in the workforce. Precision-cutting services increased “The AXYZ routers allow us to offer our extensive range of stock products to be delivered in precise cut-to-size panels or billets, eliminating the need to invest in entire material units,” explains Mark. “This service is especially valuable for machinists and small-scale users, offering a strategic pricing edge over competitors. “With our efficient processes, you can

typically access materials on the next business day and in some cases, even on the same day. This ensures that you’re well-prepared for those occasional urgent situations that inevitably arise.” Dependable maintenance and support To ensure the smooth operation of AXYZ machines, Heaven Dowsett benefits from the reliable support structure provided by AXYZ and invests in annual service plans offered by AXYZ, with in-house engineers handling minor issues. Regular maintenance and support from the manufacturer keep the machines running efficiently, minimising downtime. Plans for automation with AXYZ “Heaven Dowsett has recently purchased a new AXYZ machine which indicates our commitment to further integrating automation into our processes and reflects our determination to stay at the forefront of manufacturing innovation,” says Mark. The company plans to continue leveraging this technology to enhance its capabilities and expand its market reach. In conclusion, Heaven Dowsett’s journey with AXYZ routers exemplifies how a forward-thinking company can successfully adopt automation technology to improve productivity, product quality and employee satisfaction. With a strong focus on continuous improvement and expanding its automation capabilities, Heaven Dowsett is well-positioned for future growth in its diverse markets. Visit www.heavendowsett.com to learn more about the company. 01952 291600 enquiries@axyz.com www.axyz.com

4 0 YEAR S

01282 870077 info@vwm.co.uk

www.vwm.co.uk VWM Woodworking Machines Lodge Holme, Skipton Road,Trawden, Nr Colne, Lancashire, BB8 8RA

COMPLETE PANEL PROCESSING Having many years of working in the panel and solid wood industry VWM have built up an enviable reputation for the supply of CNC routers and edgebanders, they have now increased the products in this industry selecting the very best on offer at very competitive prices.

3 YEAR WARRANTY (conditions apply)

CAD/CAM (software included)

Our Trusted Technos range of CNC routers have now been established for well over 20 years with over 140 machine installations in the UK covering a wide range of products and is now one of the best selling CNC machines around. Our Lange edgebanders have also been within our stable since 2007 working in many different panel industry sectors and coming with an enviable reputation for quality and reliability.

NOW AVAILABLE FROM VWM

Two years ago, we introduced our Omaksan holemaster range of through feed CNC boring machines which again have been very successful for us we, have supplied a number of these to different panel market sectors from bedroom and kitchen manufacturers to high production ofﬁce furniture manufacturers, they offer a fantastic ﬂexible range of machines from a simple 5 sided boring machine to ones capable of 6 sides with twin tool changing routing spindles with many different options of boring heads.

3 YEAR WARRANTY (conditions apply)

CAD/CAM (software included)

We have now taken on our range of Cuttboss CNC beam saws to compliment our range of panel processing machines, these machines are from one of our trusted suppliers and come with many options available and extremely competitive prices.

CNC MACHINERY

Clean while you machine – boost productivity with Biesse’s T-JET

“Cleaning whilst machining is a simple enough concept, but designing a rotating air jet system that can keep up with the tool as it changes direction and turns corners is no mean engineering feat”

CNC MACHINERY 37

By cleaning the cut line as the dust is produced, Biesse’s award-winning T-JET dust mitigation solution, available on Rover three-axis flat table CNCs, increases finishing quality, prolongs tool life and boosts process efficiency by accelerating job turnaround. Don’t let the dust settle Dust is an unavoidable feature of any panelbased machining application and must be contained for obvious health and safety reasons. Once it is airborne, it becomes an occupational hazard, which is why it is best controlled at the source. Machine protection is another reason for controlling dust during the CNC operation – if it contaminates electrical components or settles on vital mechanical parts it can, over time, without proper maintenance, cause costly damage. Then there is the all-important finish – if the tool must plough through a layer of dust, it can affect the quality of the cut. Cleaning sucks … and costs The usual approach to dust removal in CNC operations is to add a sweeping arm and an offloading table. The sweeping arm sits on the back of the machine and transfers the panel onto an adjoining table, while cleaning the bed with an extraction manifold. Aside from occupying additional floor space,

the downside of this arrangement is that the sweeping arm does not remove the dust from inside the channels or the sides of the panel. This means that after offloading the panels, the operator must spend time vacuuming the machine bed and the panels. Over the course of a week, this cleaning time can add up to several hours. Biesse’s T-JET offers a simple yet unique solution to this problem. How does it work? A set of high-pressured nozzles are mounted to the rotating C-axis and, using the compressed air veins that an aggregate would use, follows the cut line, dislodging any dust that has settled in the cutting channel. As soon as it becomes airborne, the dust is removed by the extraction system that sits over the spindle, so that channels and the side surfaces of the pieces are totally clean. Award-winning technology Cleaning whilst machining is a simple enough concept, but designing a rotating air jet system that can keep up with the tool as it changes direction and turns corners is no mean engineering feat. In this respect, T-JET represents a breakthrough solution – an achievement that was recognised in 2022 when Biesse received the IWF 2022 Challengers Award for T-JET.

Faster turnaround between jobs Using the T-JET rather than a sweeping arm to clean the panel (and the table) not only saves on floor space by reducing the overall machine footprint, but it also saves on time. With targeted dust collection at the point of production, no further cleaning of the flat bed is required. This can amount to considerable efficiency gains as the operator can simply offload the panels and start the next programme straight away, rather than having to clean the bed between programmes using a vacuum cleaner or sweeping arm. From a health and safety perspective, T-JET protects workers by limiting the amount of dust that enters the working environment. Longer tool life There are also secondary advantages to using T-JET technology: the airflow keeps the tool cool, reducing the amount of stress on the spindle, which ultimately extends the life of the tool. Cleaner cutting path Unimpeded by dust, the saw blade can travel smoothly and perform a cleaner cut, with less likelihood of chipping. With effective suction guaranteed even at high feed speeds, this results in unprecedented finishing quality. Energy-efficient dust removal And, at a time when energy costs are a major concern, T-JET represents the most energyefficient method of removing and containing dust. There is no need for an additional compressed air supply as T-JET will work on the standard pressure available on the machine. The rotating action of T-JET is powered by an additional high-speed motor, but as the motor is very lightweight and servo-controlled, it uses very little energy – far less than a sweeping arm. The T-JET and the tool rotate independently of one another, which means T-JET can be turned off to save energy when it is not required. T-JET is classed as an aggregate or deflector, so it can be removed from the machine altogether. To find out more about T-JET, contact Biesse on 01327 300366, email info@biesse.co.uk or visit biesse.com/uk

38 CNC MACHINERY

Pledge Office Chairs boosts productivity and reduces waste with VWM solution Pledge Office Chairs Ltd is one of the UK’s leading office seating manufacturers. Established in 1970, the company has grown from a relatively small family-ran affair into a major national supplier. ⁣ With a solid team of 140 staff members, Pledge Office Chairs has been a name synonymous with quality for over 50 years. However, in recent years, the team found themselves dealing with a substantial amount of waste, increased power consumption, higher energy costs and general inefficiencies in their technology and operations. ⁣ ⁣This prompted senior operations manager,

Steve Pearce, to look for an alternative to the older technologies and machines that they had been using. ⁣ ⁣VWM proved the perfect solution to the company’s requirements. After speaking with the Pledge Office Chairs team, VWM was able to recommend a newer CNC Machine that had advanced capabilities to enhance their daily operations. This was fitted and installed shortly thereafter – and the positive feedback was almost immediate. “Prior to reaching out to VWM, we were using old technologies to cut and finish the wood”, explains Steve Pearce. “The new machine

seemed to be exactly what we were looking for – and we were highly impressed by the team’s professionalism and efficiency. “Once installed and fitted, the impact of our new CNC wood-cutting machinery was immediate and profound. We suddenly found that we had reduced our production waste, increased operational efficiency, and enhanced the standard and accuracy of our work. “We’re using significantly less manpower to operate our machines, too – which means we’ve been able to save a great deal of time and put our team members to better use elsewhere. All in all, we couldn’t be happier!” www.vwm.co.uk

1/2 page landscape.indd 1

12/10/2023 14:22

MAKA PM-Modular 5-Axis CNC routers

The N E W benchmark!

5-Axis CNC machine centres

for stairs, windows, bespoke joinery and timber engineering!

MAKA Machinery UK Ltd

Tel: 01952-607700

C5 Horton Park IE., Hortonwood 7, TELFORD, Shropshire TF1 7GX

Web: www.MAKA.com Email: info@makauk.com

SANDING TECHNOLOGY & ABRASIVES

Mirka makes strides with October launch of new Ultimax® Ligno abrasive Mirka (UK) Ltd will launch the “first abrasive developed purely for the woodworking sector” this October. Ultimax® Ligno has been designed with an ‘hourglass’ pattern which achieves optimal performance and effectiveness on wood substrates, ensuring optimal material removal, surface finish quality, durability, and sustainability.

“Through extensive testing, the R&D team discovered that the ‘hourglass’ shape’s optimal cutting performance for wood sector substrates ensures exceptional sanding results, from start to finish” >>

NEW

Ultimax® Ligno

Designed specifically for wood. Experience woodworking abrasives like never before with Mirka – where precision engineering meets sector specific innovation. Elevate your woodworking with abrasives crafted exclusively for the wood sector. Ultimax® Ligno is where innovation meets sustainability. In a world marked by rapid growth and material consumption, we‘re championing a balance between progress and the planet. For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

Dedicated to the finish.

Find out more at www.mirka.co.uk

42 SANDING TECHNOLOGY & ABRASIVES

“This is the most exciting abrasive development for the wood sector in many years” Ultimax® Ligno combines innovation with robust consideration for the environment. The production method reduces energy consumption as the process for curing the glue is more efficient. It also has superior adhesion with VOC-free resin, ensuring a safer and healthier choice for both users and the environment. Its ceramic has been mixed with Blue Fired Alox grains, meaning that the abrasive’s surface channels serve as pathways to direct the smooth movement of wood fibres to extraction holes, preventing clogging and enhancing

sanding quality. In fact, it accelerates sanding operations by maintaining the cleanliness of abrasive grains for uninterrupted cutting and prevents the formation of a ‘blanket’ of dust between the grains and the sanded surface. The abrasive also makes use of a specially developed latex-impregnated paper to improve flexibility and adhesion and to control edgewear, extending its lifespan. Ultimax® Ligno is available in a wide range of grits, from 40 to 400 in discs, strips and soft rolls. The abrasive features a Multifit™ hole pattern which eliminates the requirement for

precise alignment, as it is always correctly fitted to match the dust extraction holes. “This is the most exciting abrasive development for the wood sector in many years,” says Neil Newbrook, business sector manager – wood, Mirka (UK). “Through extensive testing, the R&D team discovered that the ‘hourglass’ shape’s optimal cutting performance for wood sector substrates ensures exceptional sanding results, from start to finish.” For more information visit – https://www. youtube.com/watch?v=PoHXWe44q60 www.mirka.com

44 SANDING TECHNOLOGY & ABRASIVES

Consistency, labour saving and low price: the Gibbs Cup Brush de-nibber – a British success story Gibbs Sandtech is aspiring for its own miniindustrial revolution, by taking the pain out of a manual, labour-intensive job: preparation sanding and de-nibbing. The company’s new computer-controlled automated de-nibbing “Cup Brush” machine is a clear winner, especially with a unit price “lower than the one member of staff’s yearly salary”. Designed and built in Gibbs Sandtech’s factory, tucked away in the leafy Hertfordshire countryside, the Cup Brush Sealer Sander is the culmination of almost 60 years’ worth of expertise in manufacturing machines for the woodworking industry and has proved by far its most successful product. The machine gets its name from the system of multiple rotating “Cup-Brushes” mounted on an oscillating carriage. This simple system allows the Cup Brush to achieve 360-degree sanding, which is perfect for tricky items, like traditional slab and shaker doors or window frames. The abrasive fingers work their way into all the grooves and crevices, gently removing fibres and paint nibs much faster and more consistently than sanding by hand. The machine even includes a roto blow bar on the out feed, so panels come out dust free and ready to spray, saving yet more time and effort. However, far from being a “one-trick pony”, the Cup Brush machine is one of the most versatile machines on the market today. For example, Gibbs offers a souped-up version of the Cup Brush with stronger motors capable of wire brushing, perfect for distressing wood for a rustic look. Incredibly, thanks to the 360-degree sanding from the Cup Brush system, you can enhance the grain running in multiple directions on a five-piece door in one pass. Since the Cup Brush De-Nibber’s inception

eight years ago, well over 110 units have been sold worldwide. From small family-run workshops taking their first foray into automated machinery to large multinationals looking to increase their production, the Cup Brush has found a niche with businesses looking for a costeffective machine that does not compromise on capability. This year has seen some exciting new developments as the fifth-generation Cup Brush hits the market. Almost totally redesigned from the ground up, the new model builds on the core strengths of the original design and takes an already capable machine to a whole new level. A welcome new addition is the touch screen PLC.

Users can now save and recall their settings to one of six programs, allowing them to achieve consistent results every time. Brush changes are now even easier thanks to the redesigned chassis. Larger access doors and a rolling brush carriage that can slide out of either side of the machine enable clear access underneath the carriage. If you’re looking to automate your workflow, then a Cup Brush Sealer Sander could be just the right machine for the job. Contact Gibbs Sandtech for more information, or a demonstration of the Cup Brush Sealer Sander. 01920 822 404 info@gibbsfinishing.com

“The abrasive fingers work their way into all the grooves and crevices, gently removing fibres and paint nibs much faster and more consistently than sanding by hand”

Automatic de-nibbing without the price tag. Save time and money on labour intensive sanding jobs with our Cup Brush Sealer Sander, for less money than you might think!

e Com For a o! m e D

• Do the work of 10 people with 1 machine. • Perfect for pre-sanding and de-nibbing in between primer and top coats. • Full 360o sanding of even the most complex shapes. • Up to 1300mm working width. • Touch screen PLC control for perfect results every time.

01920 822 404 info@gibbsfinishing.com

See our range of racks, spray tables and consumables: www.spray-shop-supplies.com

FITTINGS, MATERIALS & COMPONENTS

Titus extends Slidix soft closing solutions for sliding doors and drawers

“The versatile products in the range are based on the well-proven and highly regarded Titus dampers, which offer fully programmable and controllable damping”

FITTINGS, MATERIALS & COMPONENTS 47

Leading cabinet hardware provider, Titus, has extended its innovative Slidix range of highperformance soft closing solutions for sliding

available space is limited. Available stroke lengths are 50 and 100mm, with damping forces from 2.5 to 22.5 N.

doors and drawers. The versatile products in the range are based on the well-proven and highly regarded Titus dampers, which offer fully programmable and controllable damping. This allows precise control over damping forces for doors from 15kg to 120kg, delivering smooth, reliable, silent closing at any speed without rebound. Slidix products are available to suit a wide range of applications, including middle and end sliding doors, drawers, wardrobe doors, shower doors, and interior sliding door systems. To maximise versatility, the range includes soft closing mechanisms that provide a choice of movement options: outside-in, inside-out and both directions. All types feature compact construction, allowing them to be readily concealed and accommodated even where the

Damping characteristics can be specified as flat, progressive or multistage with final release. Slidix soft closing systems provide consistent performance over an operating temperature range of -30 to +70 ºC, with the advanced design and high-quality construction of the Titus dampers, ensuring that consistent and complete closing is achieved even in extreme conditions. To complement the soft closing mechanisms in the Slidix range, Titus offers an extensive selection of activators which engage with and drive the mechanisms. While the activators are usually fitted on the moving part of the assembly – that is, the door or drawer – with the Slidix mechanism fitted to the fixed part, this arrangement can be reversed where this better suits the application. www.titusplus.com

“To maximise versatility, the range includes soft closing mechanisms that provide a choice of movement options: outside-in, inside-out and both directions”

T-type hinge Advanced hinge fitted for a lifetime

Reliability Reliability ConfidentClose Consistent soft closing

3Way snap-on Fast and easy cabinet assembly

High tolerance Reliable door closing

Titus has been designing cabinetry hardware for over 40 years. Our precision-engineered components provide lifetime performance and smooth operation.

uk.titusplus.com

50 FITTINGS, MATERIALS & COMPONENTS

Blum – the right components for the right space

Pots and lids neatly stored at the hob

Quality fittings and components are integral when planning kitchens. With the lifetime of a kitchen standing at about 20 years, a lifetime guarantee from Blum means you can rest assured that the moving parts will not fail. Blum has been at the forefront of fittings and components since 1952, and as a leading name in precision-engineered fittings, drawer runners, boxes, inserts, pull-outs and lift systems, Blum knows all about making the most of a kitchen.

An extra-wide drawer means no wasted space between two 600mm drawers

Wider, deeper and higher base units mean that every inch of the kitchen is used. Drawers in base units provide so much more accessible storage that fewer wall units may be required, leading to a functional, lighter, airier kitchen. A 1200mm drawer provides 15% more storage than two 600mm drawers, as there is no wasted space between the two. With Blum’s lifetime guarantee and dedication to perfecting motion, you can be sure that the drawer will not sag over time.

1200mm wide SPACE TOWER provides an enormous amount of easily accessible storage

Blum’s SPACE TOWER, featuring LEGRABOX, is a perennial favourite. It provides instant access from three sides and can store up to an impressive 250kg in one unit. With individual pull-out drawers, no void is necessary above the drawer, thus increasing the amount of storage. Clever storage and fittings are at the forefront of kitchen design. After the wow factor of a good-looking kitchen has worn off, the useability of the kitchen for the next 10-20 years becomes all-important, and so too do fittings that last the kitchen’s lifetime. Internal organisation such as Blum’s AMBIALINE and ORGA-LINE systems, mean that all items in drawers are instantly visible, and accessible. Gone is the muddle and frustration of finding small implements buried under cables and general junk. Everything is in its place. 01908 285700 www.blum.com

The Insert Company (UK) Limited Specialists in Threaded Inserts for Wood, Plastic And Metal

Make a Connection! www.theinsertcompany.com

+44(0)121 439 7329 sales@theinsertcompany.com

54 FITTINGS, MATERIALS & COMPONENTS

Door furniture is now in stock at Screwshop With over 35 years of experience specialising in screws, bolts and fixings for the DIY, hardware, building, joinery and furniture manufacturing sectors, Screwshop has now introduced door furniture. Just some of its expansive collection – which all come with fixings – includes:

Chrome on brass rim knob set Constructed from solid brass, this set is durable and reliable. It can be used for either an internal or external door.

high UV resistance and an anti-bacterial coating. Handle endurance has been tested to over 200,000 cycles. It features coin release in case of an emergency.

Concealed bathroom indicator This locks and unlocks a bathroom door and is designed for use with a lock or deadbolt. It is fire-tested, FD 30/60 approved, ROHS compliant and antibacterial.

Digital lock with hold-back function Using a traditional wafer system, this is supplied with a pre-set code. It must be removed from the door for a code to be changed.

Victorian latch handle A pair of aluminium lever handles on facefixing backplates. Sprung, for use with standard duty followers. Use with tubular latches. Richmond round lever on rose handle A pair of round rose lever handles, sprung, for use with standard duty latches. A spindle is included for lever operation, and a grub screw ensures secure fixing. Carisbrooke shapes scroll bathroom lock Fire-tested and FD 30/60 approved, this product has high corrosion resistance,

Three-lever mortice sash locks Screwshop has 100 different key variations. These feature an easily reversible sash bolt for left and righthanded opening doors, and are supplied with two keys. They are sash bolt tested for 100,000 cycles and deadbolt tested for 50,000 cycles. Screwshop stocks a wide range of ironmongery products, including hinges, door bolts, gate rings and brackets. These are functional pieces of equipment that help you do your job to an excellent standard without compromise. www.screwshop.co.uk

At Premier Hardware Ltd, we take pride in being a family-run business with a deep-rooted commitment to excellence. Our mission is simple: to provide high-end kitchen and furniture components to professionals in the industry, including joiners, kitchen manufacturers, interior designers, and architects. What sets us apart is our dedication to showcasing the extensive range of ﬁttings and components from our trusted suppliers. We believe in quality craftsmanship and innovative solutions, which is why we partner with brands known for their superior products.

HAWA Concepta III Coming Soon (BEGINING 2024) Available in: Push to Open & Soft Close

Discover the perfect components for your next project with Premier Hardware Ltd, your trusted source for all your kitchen and furniture needs. • Trade account available, please enquire. • Samples available upon request

0208 137 9922 info@premier-hardware.co.uk

www.premier-hardware.co.uk Manor & Vonsild Collection, Furnipart

PremierHardware_JA.indd 1

24/10/2023 10:48

How can Rivet T-Nuts give furniture manufacturers a competitive edge? Manufacturers are often challenged to improve and eliminate issues that can occur after a product leaves the factory. There are limited opportunities to make a lasting difference to the quality of a workshop’s output, without making substantial design changes. One simple change that has a proven record of lasting and consistent improvement is switching from an insert or standard T-Nut to a Rivet T-Nut. When connecting components

For example, sofa manufacturers often have the costly and time-consuming problem of remedying a pushed-out T-Nut in the castor application. Jet Press has helped some of the UK’s best-known furniture industry names to eradicate this issue, saving thousands of pounds in the process by switching to Rivet T-Nuts. Jet Press has the experience to offer advice and run tests to make sure customers get the optimum fittings for the job. Kevin Parr, the

such as castors, feet, recliner mechanisms and headboards, it is crucial that the fittings stay in place for the lifetime of the furniture. Standard T-Nuts can loosen and push out over time but – Jet Press proudly claims – a machine-inserted Rivet T-Nut is impossible to remove.

company’s Furniture Manager, can visit your workshop with samples to discuss how to get the best results and help with the initial order process and logistics. Kevin welcomes a challenge, so contact him at the Jet Press office on 01623 551 800 to put him to the test. www.jetpress.com

T-NUT INSERTION SYSTEMS

Rivet T-Nut

• SAVE TIME & MONEY • FAST, PRECISE & SECURE • MACHINE SUPPORT PROVIDED • SERVICING & SPARES AVAILABLE BOOK FREE TRIAL

sales@jetpress.com • 01623 551 800 • jetpress.com Table-top Rivet T-Nut-machine

56 FITTINGS, MATERIALS & COMPONENTS

Hoffmann - ensuring all-round safety in fire door production Fire doors are generally “measured and certified” in terms of FD30, FD60, FD90 and FD120. This indicates the length of time that the door can maintain its integrity when heat is applied. In the UK, the minimum resistance level for a fire door should be 30 minutes, which is FD30. This allows sufficient time for someone to vacate a building in the event of a fire and for emergency crews to attend. When installing fire doors, all component parts are essential in ensuring the door maintains its integrity. Hoffmann Dovetail Keys are an integral part of many fire doors. They have been accredited with FD30 / FD60 fire safety ratings

Hoffmann MS-35-SF

for securing the joints in vision panel cassettes. Hoffmann keys have also been successfully tested in composite fire door blanks and solid wood door frames. In order to produce quality Fire Doors consistently and efficiently, safe, accurate and reliable machinery is also required to ensure the well-being of the operator. Hoffmann MS 35, and MS 35-SF machines help to create this safe working environment.

“Production of the vision panels has increased by roughly 20% since having the Hoffmann machinery installed

“We currently use the Hoffmann MS 35-SF to produce glazing bead cassettes for our fire doors and glazed screens,” comments branch manager, Mitch Johnson, Door and Joinery Solutions. Using the Hoffmann jointing system not only improves the process by simplifying

Hoffmann MS-35

Hoffmann MS-35-SF

it, but it has also increased the quality of the finished joint and the speed at which it is produced. “Because the joints are so accurate and secure, there is no filling required on the joints before spraying, and the cassettes can be lacquered before fitting into the door. “Production of the vision panels has increased by roughly 20% since having the Hoffmann machinery installed. We were so pleased with the quality of the Hoffmann system that we bought a second Hoffmann MS 35-SF machine as our business expanded.”

Hoffmann Dovetail Keys

Process The workpiece is laid on the table and positioned for cutting. The start button is pressed to begin the machine cycle and the profile is clamped. Both saw units cycle from above to make the mitre cuts. The parts remain clamped whilst the tables open, allowing the router units to rout one or two dovetail slots for jointing with Hoffmann Keys, sizes W-1/2/3. The machine tables close, clamping is released and the finished workpiece is removed. The next machine cycle begins. The Machine Safety Guard closes automatically after starting the processing cycle and re-opens when complete. A Clear vision panel retains the dust and scrap end, for better operator comfort. A Fence stop system is also available for longer profiles up to 4000mm. The Hoffmann MS 35-SF can be used solely as a Double Mitre Saw, to cut to length profiles such as glazing beads, cornices plinths etc. in wood, aluminium, and plastic at 45° angles. As well as producing mitre joints, the Hoffmann MS 35-SF can also be integrated with a cross-cut saw to make the square cut when manufacturing three-part door architraves.

Further special improvements were made to the Double Mitre Combination machine, MS 35SF. The Hoffmann design team developed technology which reduces the vibrations created on the saw blades. This increased the precision and accuracy of both mitre cuts so that no further work was required prior to joining. This uncompromising accuracy is particularly important when the finished surface joint is visible. This high-quality cut, and highquality routing is achieved by almost vibration-free running of the machine, the main casting of which is extremely robust and weighs about 700kg. A chip breaker provides a chip-free cut. Another feature is the immediately noticeable and extremely low noise level. The range has now evolved to include the MS 40-SF. With a larger saw blade (400mm), the cutting width increases to 105mm and a new waste ejector automatically removes off cuts at the front of the unit. Automatic router positioning is also available via NC axis and touchscreen adjustment. 01524 841500 info@hoffmann-uk.com www.hoffmann-uk.com

“Hoffmann Dovetail Keys are an integral part of many fire doors”

HOFFMANN-SCHWALBE.DE

WE´RE FOUND IN ALL THE BEST JOINTS!

hoffmann-uk.com

www.

tel. 01524 841 500

www.hoffmann-schwalbe.de tel. 0049 7251 95440

PRODUCTS

Unique knot-filling system to restore damaged wood The Knottec® system is a fast and efficient way to repair knot defects and other forms of deep wood damage, and is endorsed by Bairds Windows Ltd. “Knots and deep scratches in wood can be filled quickly and easily using this special knotfilling product that is applied with a 12mm Tec hot melt glue gun,” explains Malcolm Baird, production director at Bairds Windows. “We would highly recommend this product.” Bairds Windows provides a range of timber windows, doors and conservatories manufactured from soft wood, hard wood and Accoya, as well as PVC-u. The company switched from repairing knots and damage using a two-part filler to using the Knottec® knot and wood repair filler. The filler proved the superior choice because it does not sag into the screw holes and, once cleaned off, the product does not require much sanding, which saves valuable time.

Traditional sash & case windows

17 different colours to help users achieve the best colour match possible

COVER STORY

Knot prior to filling®

Once the damaged area has been filled, the Knottec® knot-filling adhesive takes just minutes to cool before the excess can be trimmed with a flush plane tool, such as the Mouseplane. The repaired area can then be sanded, painted or treated as normal, achieving a high-quality finish to the restored wood. Due to its tough characteristics, Knottec® is ideally suited for repairing wooden doors, window frames, furniture, floors and much more. Knottec® is suitable for both general applications, where a fast setting, easy-to-trim and easy-to-sand product is required, and for applications where a tougher, hard-wearing product is required, e.g., repairing laminate flooring.

Knottec® – perfect for repairs to laminate, parquet, solid and engineered hardwood flooring

PRODUCTS 59

Knottec® – easy and clean to apply

Knot after filling with Knottec®

“Due to its tough characteristics, Knottec® is ideally suited for repairing wooden doors, window frames, furniture, floors and much more” This repair process for knot defects and other forms of deep wood damage can now be used with the fully portable battery-run B-tec 308 and 808 glue guns, as well as the standard mains-powered Tec 12mm Glue Guns. The Knottec® product is available in 17 different colours to help users achieve the best colour match possible, and a selection of wood repair accessories is also available, including a handy colour-matching swatch to help find the best colour match for a professional finish.

The Tecbond range of adhesives is used across many applications within woodworking, assembly, and joinery – including for flooring, caravan, insulation, mattress, upholstery, foam bonding, granite worktop fitters, V-Groove, kitchen manufacturers and installers, window and door manufacturers, coffin and casket manufacturers – with ever-growing possibilities for instant bonding hot melt adhesives. 0161 627 1001 www.gluegunsdirect.com

60 PRODUCTS

ADVERTORIAL

The next-generation in prefinished veneered panels

Exclusive to James Latham in the UK and

timber, every Shinnoki panel is treated with

horizontal use, it can be specified for walls

Ireland, Shinnoki 4.0 is Decospan’s new range of premium, pre-finished real wood veneered panels. Showcasing the kind of beauty only real wood can bring, Shinnoki 4.0 comprises 18 different styles, within six distinctive collections, to suit almost any taste. This starts with the subtle, lighter-coloured ‘Washed Stone’ and ‘Pure Natural’ through to the darker-hued ‘Sultry Browns’ and ‘Luscious Blacks’.

Decospan’s signature six-layer varnishing technique, meaning they are scratch-proof and water-resistant, able to withstand the demands of busy interior environments. The addition of a subtle, super matt coating and a deep brushing also makes the material soft to the touch whilst enhancing the texture of each grain. The full range includes matching panels, veneers, and edge banding, ensuring complete consistency. Not only that, they’re made using Decospan’s proprietary MixMatch technology to create a uniform surface, with a linear grain effect, using only the choicest cuts of veneer to never compromise on quality.

and ceilings as well as furniture, from kitchen cabinetry to standalone pieces. Crucially, from a fabrication point of view, Shinnoki offers that real timber look and feel, with the added benefit of lighter weight, greater consistency, and easier machining. It’s taking ready-to-use veneered panels to the next level, with a product that truly combines luxury and functionality. The fact that every panel already comes brushed, stained, and lacquered means it requires no additional finishing. This alone offers the potential for buyers to achieve significant savings and efficiencies, whether on a largescale residential development or on a busy furniture production line. No longer is hand treatment the only way to achieve the perfect finish on wood panels. Even better, it’s incredibly easy to install, and low-maintenance, simply cleaned with a dry or damp cloth, providing further reassurance to homeowners, facility managers, and cleaning contractors alike of Shinnoki’s quality and durability.

Pre-finished perfection Manufactured with a real wood veneer, bonded to a 100% sustainable MDF core, Shinnoki’s pre-finished boards are manufactured with the highest levels of care, craftsmanship, and attention to detail. With the authentic look and feel of full-bodied

Form and Function Suitable for a wide variety of consumer and commercial applications, now including

For more information on the Shinnoki range: www.lathamtimber.co.uk/products/veneered/ shinnoki

For more information on James Latham’s award-winning distribution services visit www.lathamtimber.co.uk

HOMAG’s ultra-compact DRILLTEQ V-310 vertical CNC processing centre If space is a major issue in your production facility then the latest vertical CNC processing centre from HOMAG, the DRILLTEQ V-310, could be just what you’re looking for. The design brief for this advanced machine was to incorporate as much functionality as possible in as small a space as possible. “The new DRILLTEQ V-310 vertical CNC really is a space miracle,” claims HOMAG UK managing director, Simon Brooks. “With a footprint of just 11m2, it offers more drilling (up to 45 drilling spindles), more grooving (two groove saws), a dowel unit and more trimming than any other machine in its class. Despite the compact nature of the V-310, it can still handle panels up to 1,250mm in width and 80mm in thickness. “Attention has also been focused on energyefficient processing, with the vacuum-free clamping system not only saving energy, but also providing fast setup times. “A number of ‘plug & play’ automation add-ons are available to extend machine running time, including the FEEDBOT D-310 robot feeder and a return conveyor. These additions virtually eliminate manual parts handling and reduce the need for more machine operators.” A wide range of configurations for any application The DRILLTEQ V-310 offers a great choice of drilling heads, including a twin head configuration which can perform row hole drilling in half the time on certain panels. The machine can be specified for routing with automatic tool changing in the standard three-axis format or additionally, it is possible to choose a four-axis model to permit the use of aggregates for horizontal routing, sawing,

corner notching and even traced surface routing. As a further option, it is possible to select an automatic dowel gluing and insertion unit to allow panels to be fully processed within one cycle. HOMAG’s safety concept HOMAG’s safeScan technology enables optimum interaction between operator and machine. At the infeed and outfeed there is a scanner which is triggered as soon as the machine operator approaches to within 900 mm of the loading or unloading area. A highly efficient feature of the technology is the automatic continuation of production as soon as the operator leaves the area. No confirmation or restart of processing is required due to the Autoquit feature. Next generation control with powerTouch 2 Controlling the DRILLTEQ V-310 is faster and more intuitive with the latest control system, powerTouch 2. The new, modern design has a clear structure with an innovative touch operation. Compared to the previous version, you can achieve a time saving of up to 30%. This is possible due to new features, such as automatic word completion, a pop-up keyboard that can be kept open and Windows-like functions, such as the selection of common actions directly via the start button. Manage tools easily and quickly with the twinio web app With the twinio app tool management is easy and quick. Different functions ensure an overview of the statuses and storage locations

of the tools is always available. Important maintenance, such as tool sharpening is simple to schedule with just one click. The app provides historical data in a graphical format of how tools have performed after previous sharpening cycles, presenting information to improve future performance. Automation with the FEEDBOT D-310 robot Automating the material handling has many benefits, including low maintenance operation, highly flexible production and the elimination of health and safety issues that come with manual handling. With a sensitive floating crosshead to ensure gentle handling of parts, the FEEDBOT D-310 can handle large variances in workpiece size. It has a ‘plausibility check’ which compares data from the control to the actual part. Using woodFlex the setup of the complete cell (CNC and robot) can be handled automatically with visual confirmation on screen. Utilised in a cell, the FEEDBOT increases overall productivity. It can work around the clock and ensures consistently high-quality results. It saves a lot of time, reducing the workload for production staff. This enables the workforce to be moved to more value-added activities in the manufacturing process. “The DRILLTEQ V-310 is a significant milestone in the design of small-footprint vertical CNCs,” concludes Simon Brooks. “The number of functions incorporated in this compact model are amazing. When it was presented to the trade last year it caused a real buzz and no doubt there will be high demand for it in the UK market.” For more information or a demonstration of machines in the HOMAG range of vertical CNC processing centres or any other HOMAG machinery and software, please contact Adele Hunt at HOMAG UK on 01332 856424. 01332 856424 info-uk@homag.com www.homag.com

62 PRODUCTS

Make time for EGGER’s new Decorative Collection With less than six months to go until the new EGGER Decorative Collection 24+ launch, we take a sneak peek into the trends that have inspired the decors and textures emerging from February 2024 onwards. The highly anticipated international collection is awash with luxurious matt textures, tactile material decors, and contemporary uni colours. EGGER is well-known in the industry for its strong sustainability credentials, exceptional customer service, and market-leading product innovation, so we’re excited to see what is planned for 2024. Aimee Fletcher and the Decor Management team at EGGER, have pulled together an impressive collection of design-led decors to meet the ever-changing demands of multifunctional interiors. “The world is a different place since we launched our previous Decorative Collection in February 2020,” says Aimee. “Interiors have changed dramatically, in parallel with customer priorities. I am pleased to say that our new collection is extremely versatile and can adapt to the fast pace of change. “Created with our customers in mind, we are confident our new decor and texture introductions will set the stage for modernday furniture and interior design. From kitchens, bedrooms and bathrooms, to student accommodation, hotels and retail spaces, our library of designs will support our customers no matter what they are working on.

“Using the best available technology, we’ve upgraded several decors using more realistic textures. However, the one that stands out for 2024 has to be the Matt. Smooth, velvety and luxurious, Matt textures are highly desirable. We’ve upgraded the surface and updated the decors available in our PerfectSense range, and for the first time we’ll be offering matt textured woodgrains. “We are finding consumers are focused on investing in quality at the right price. They have re-evaluated what’s important following the pandemic, and are looking to break away from the hustle and bustle of daily life. “A natural approach is what people want, to escape from an over-digitalised world. Decors are warm and cosy, neutral and natural, calm and quiet, contributing towards glamourous escapism that feels homely and stylish, rather than stark or bright. In contrast, we’re seeing rich and dark decors creating relaxed yet opulent interiors. “Pastel colours are more powerful than ever. Natural green and earthy red tones are helping people get closer to nature as they strive to bring the outside in. Layers of pastel tones help to create a calm, relaxing sanctuary. “The evolution of material finishes offers a stylish yet natural accent. Traditionally offered as slates, stones, and marbles, there is a clear shift towards metallics that ooze luxury and are very close to real material finishes. “The mix-andmatch approach is standing strong as people have more confidence in their own design aspirations. This was a key consideration when selecting the final cut, as we’ve made sure that decors will transfer into multiple interior styles, and work in numerous combinations.”

Aimee Fletcher

“Our PerfectSense, Feelwood and Worktop ranges have been refreshed. They still include some old favourites, but lots of new decors and finishes have been added, to revitalise our offering and in turn our customers’ collections. “I can’t wait to start sharing the new collection with our customers in February, and listen to their design ideas for our new decors and textures. The collection encompasses Eurodekor-faced chipboard and medium-density fibreboard, laminate, edging, and worktops, and will be available from February 2024 via our network of UK distributors. “To get a flavour of what’s to come in the new collection, sign in or register for myEGGER and order a decor taster pack via the online shop.” to.egger.link/decorative-collection

Ostermann unveils Glass-Line 40 roller shutter The Ostermann range of furniture roller shutters has expanded with the addition of the ready-to-mount Glass-Line 40 roller shutter. This elegant, transparent design is made to measure and supplied ready-to-mount with quick delivery times. The box fits into any furnishing concept, thanks to the modern mat with 40mm high glass slats, the large selection of glasses, and the filigree guide rails. The version with dark float glass slats and black guide rails is very chic, especially if the cabinet is illuminated from the inside. Tradesmen can find all the information on the new roller shutter box under the search term “#GlassLine” on the Ostermann website – www. ostermann.eu. Lots of glass – lots of design To individualise the mat, there are slats available in seven glass colours. In addition to lacquered float glass, you can obtain satin or transparent glass. Guide rails and the pilaster strip are available in silver- or stainless steel-coloured and in black.

“The box fits into any furnishing concept, thanks to the modern mat with 40mm high glass slats, the large selection of glasses, and the filigree guide rails” Made to measure Furniture makers can customise the new furniture roller shutter box at Ostermann for either wall- or top-mounted cabinets, as well as for an internal surface-mounted or front-mounted installation. The box is then made to measure and shipped ready to mount. For other mats and systems, you can also order individual components made to measure in the Ostermann configurator and fit them yourself later. Furniture roller shutters – Ostermann diversity In addition to the glass roller shutters, there are many other furniture roller shutters available at Ostermann. Striking and of particularly high quality are the jointless Wood-Premium mats or the Wood-Designflex mats suitable for negative radii. Both are made of triple-glued plywood with a real wood overlay. A robust variant for

high loads is the Alu-XL system made of solid aluminium. For lower loads, the Alu-Light systems with solid aluminium slats or Poly-Metallic made of plastic with real aluminium overlay are sufficient. If you are looking for on-trend colours, Poly-Color 15 or Poly-Color 25mm are the best choice. A tip from Ostermann If the transparent glass slats of the Glass-Line 40 box are to be backlit, Ostermann also offers furniture makers suitable furniture luminaires. Numerous lighting profiles, LED strips, spots and linear luminaires are available. For those carpenters/cabinet makers who prefer not to configure their furniture roller shutters online, Ostermann’s experts are also happy to provide advice and assistance by telephone. www.ostermann.eu

64 PRODUCTS

New SERICA super-matt panels & doors added to HPP board offer Leading KBB company, Hill’s Panel Products (HPP), is adding a new collection of super-matt PVC finishes to its board range as the trend for matt finishes goes from strength to strength. Nine new colours of SERICA super-matt PVC surfaces are being added to the HPP board offer that already features in-house cut and edged melamine-faced chipboard (MFC) as well as products from Egger and Kronospan. SERICA is an ideal solution for all types of furnishings in kitchens, bedrooms and other locations such as offices and retail environments. The foil is laminated to both sides of the board, which is not currently available on many other super-matt boards on the market. The new colours made their HPP debut at its HPX trade show at the Village Hotel, Manchester, at the end of September, and will complement the super-matt doors recently introduced into HPP’s Avanti Opus off-the-shelf doors collection, as well as some in the made-to-measure Aspire collection.

“Introducing the SERICA panels opens the door to more opportunities to satisfy the market’s demand for matt finishes,” comments Chris Essex, HPP’s nationwide sales manager. “Existing customers are already asking for it to go with the SERICA colours in our door range, and it’s an opportunity to attract new customers by plugging a hole in our board range.” SERICA’s on-trend, contemporary colour palette incorporates solid colour right through to the core, so there are no unsightly joint lines. It has an anti-fingerprint silky touch finish and is highly scratch-resistant. And in the case of microscratches, SERICA can be easily repaired by using an iron or hairdryer to renovate the surface. “In today’s market, SERICA is a high-quality

finish, and it is an end panel that will work with many of our other doors,” says Chris. “But there is a double benefit, because we can sell it to people who make doors, who will cut and edge it themselves, and we will have it as part of our door offering, which we can sell per door as part of a larger set.” The nine super-matts being introduced are Cashmere, Frost White, Graphite, Indigo Blue, Kombu Green, Kobe, Light Grey, Monument Grey and Sage Green. Oldham-based HPP, which also has a trade counter in Sheffield, manufactures and supplies board, doors, fittings and accessories to the fitted kitchen and bedroom industry. www.hpponline.co.uk

Cashmere

Dust Grey

Frost White

Graphite

Indigo Blue

Kobe

Kombu Green

Light Grey

Sage Green

Efficient ductwork design with Nordfab Efficient ductwork design maintains a comfortable indoor environment and minimises energy costs for any type of joinery. Here, Nordfab delves into the world of ductwork design, revealing how its intelligently engineered components enhance airflow efficiency and lead to substantial energy savings. The role of ductwork in woodworking settings Ductwork serves as the circulatory system of an industrial facility, transporting air, dust, and other particles from one location to another. It plays a key role in maintaining proper indoor air quality, ensuring the efficient removal of sawdust and airborne particles to maintain a clean and safe working environment. However, inefficient ductwork design can lead to various challenges, including increased energy consumption, decreased system performance, and higher maintenance costs. Enhancing airflow efficiency with Nordfab’s components Nordfab’s carefully engineered ductwork components reflect the company’s commitment to innovation and efficiency. These components are designed to streamline airflow, minimise pressure drop, and ultimately lead to significant energy savings. Here’s how Nordfab achieves this: 1. Quick-Fit ducting system Nordfab’s QuickFit ducting system is a game-changer in ductwork design. The system’s modular components feature a unique clip-together design that eliminates the need for rivets, screws, or welding. This seamless construction reduces air leakage, ensuring airtight connections and maintaining consistent airflow throughout the ductwork.

Smooth interior surfaces Nordfab’s components boast smooth interior surfaces, which reduce friction and turbulence as air flows through the ducts. This results in less resistance and pressure drop, allowing air to move more freely and efficiently. Optimised transitions and fittings Nordfab’s carefully engineered transitions, elbows, and fittings are designed to minimise airflow disruptions and promote smooth directional changes. This minimises turbulence and pressure loss, enabling better airflow distribution and more efficient operation. Leak-free connections Air leakage can lead to energy wastage and decreased system efficiency. Nordfab’s components are precision-engineered to create leak-free connections, preventing air from escaping and ensuring that conditioned air reaches its intended destination.

“These components are designed to streamline airflow, minimise pressure drop, and ultimately lead to significant energy savings” Reducing Energy Costs By using Nordfab’s components when designing and installing a ductwork design, woodworking joineries can experience substantial energy savings: 1. Lower energy consumption The improved airflow efficiency and reduced pressure drop offered by Nordfab’s components mean that the process ventilation system doesn’t need to work as hard to maintain desired conditions, resulting in reduced energy consumption. 2. Decreased operating costs A more efficient ductwork system reduces operating costs over time. As energy usage decreases, so does the associated financial burden. 3. Long-term sustainability The energy savings achieved by using Nordfab’s components contribute to the overall sustainability of the industrial facility. By optimising ductwork design, companies can reduce their environmental footprint and demonstrate their commitment to responsible resource management. Efficient ductwork design is a cornerstone of industrial efficiency and sustainability. Nordfab’s expertly engineered components, part of its Quick-Fit ducting system, are key in enhancing airflow efficiency, reducing pressure drop, and ultimately leading to substantial energy savings. 01132 739 400 www.nordfab.com

66 PRODUCTS

IDS unveils Finesse by Kronodesign® Nationwide specialist surface materials distributor, IDS, has launched Finesse by Kronodesign®. This premium specification laminate kitchen worktop range – aimed at the mid to upper-mid segment – features a compelling proposition of precisionmanufactured quality, impeccable style and price-pointed value for money. Ex-stock, the range is available for delivery from all IDS branches nationwide in 24-72 hours. Manufactured in the UK by Kronodesign®, a global leader in engineered wood products, Finesse offers over 60 decors in a curated range of round and square edge profiles, thicknesses in 38 and 22mm, together with 12mm Slim Line compact laminate decors. Shaped around market demand, the range offers woodgrains, stone, concrete, marble, granite and burnished slate designs, together with an unrivalled choice of 15 authentic surface textures, including an array of matt options. Advanced digital print technology ensures that selected decors have a repeat-free design across the full 4.1m surface, ensuring a natural aesthetic. Finesse offers the flexibility of 3 and 4.1m lengths in 600mm widths with 900mm wide breakfast bars also available. Matching upstands and double-sided splashbacks are included across all designs. “We’ve been supplying worktops for over two decades, which gives us a detailed understanding of what the market and retailers need in terms of design, product breadth, service, pricing and delivery,” says Jason Neve, product manager for worktops at IDS. “Finesse has been developed with a clear, strategic focus to provide retailers with a designcentred range at exceptional value that will help them do business, especially in the ongoing challenging market conditions.”

Finesse by Kronodesign® is made in the UK using FSC® 80% recycled content and 20% from sawmill co-products. All worktops are FIRA Gold certified and inherently hygienic due to in-built antibacterial properties and are tested to ISO 22196:2011. A professional Point of Sale package is available to retailers, including a display stand and consumer-focused brochure, supported by a free sample service at www.finesseworktops. co.uk. Product display deals for retailers wishing to update their showrooms with these designs are also available on request. 0845 7 298 298 info@idsurfaces.co.uk www.idsurfaces.co.uk

Häfele adds Matrix S and A to pre-assembled product range

Continually looking to broaden its ‘one stop shop’ for functional spaces, Häfele has added its increasingly popular drawer options, Matrix S and Matrix A, to its list of pre-assembled products. This means its entire Matrix range, which also includes Matrix P, can now be purchased preassembled and delivered to site ready to install, saving valuable labour time on a project with the option of three different price points.

Using the simple ordering service, the drawers are available for standard cabinet depths of 450mm, with 24 height and width options and two colourways to choose from. Guaranteed by Hafele’s reputation for quality, Matrix preassembled drawers are built to last. “Cost, labour and time savings are all incredibly important to our customers – and now more so than ever, when consumers are looking for ways to save on their home improvement projects

without compromising on style and quality,” says Justin Crofts, category manager for furniture construction at Häfele UK. “Adding Matrix S and Matrix A to our selection of products that can arrive pre-assembled means we tick all three boxes. And even better, these drawers are compatible with any style of kitchen and are available in a variety of price points to suit project budgets of any size.” www.hafele.co.uk

68 PRODUCTS

Wadkin Bursgreen elevates woodworking to new heights Wadkin Bursgreen, the renowned woodworking machinery supplier, has launched its latest catalogue, with new machines and models to cover all its customer’s demands. Wadkin Bursgreen has long been associated with quality, precision, and innovation in the woodworking industry. Its extensive product lineup covers a wide range of machines, tools and equipment, ranging from bandsaws, crosscuts, and planer moulders to dust extraction units and much more. Here, we detail some of the new products from the catalogue, focusing on four machine categories:

Panel saws – precise cutting Panel saws are an essential tool in any woodworking workshop, and Wadkin Bursgreen has raised the bar by introducing two new models with sliding tables. These new offerings, a 1.6m sliding table and a 2.6m sliding table manual panel saw, are the latest additions to its existing line-up. These sliding tables make it easier to cut wood accurately. Multi rip saws – faster work Efficiency is crucial, and Wadkin Bursgreen understands this well. Its latest addition, the “FasTrack Multi Rip Saw,” is designed to make your workload more manageable. This machine is engineered to streamline the process, ensuring your projects progress swiftly and accurately. Planer moulders – custom woodworking Wadkin Bursgreen’s planer moulders have always been known for their quality, and now they’re taking it up a notch. In the Wadkin Bursgreen Planer Moulder Range, you will find standard and easy set planer moulders. With an “easy set” option for all the company’s four-, five- and six-head machines and the ability to bespoke your planer moulder to fit your unique needs, woodworking projects will be smoother, more efficient, and tailored to your exact specifications. Grinders: sharp tools A keen edge is the signature of any woodworking machinist, and Wadkin Bursgreen

has acknowledged this by introducing the “WB320NZ – AUTO-STRAIGHT KNIFE GRINDER.” This new grinder promises to keep your tools in peak condition, ensuring that your creations are consistently of the utmost quality. This grinder is automatic operation, allowing you to leave the machine running while you do another task simultaneously. The “WB320NZ” joins the other top grinders in the Wadkin Bursgreen range, providing a comprehensive solution for maintaining your tools and achieving high-quality results with ease. But there’s more in Wadkin Bursgreen’s catalogue than just machines. It’s also added new equipment like the “CASS1025/40 stand” for measuring cutterheads and single extraction units, demonstrating its passion for helping customers with all aspects of woodworking. Buying a machine from Wadkin Bursgreen goes hand in hand with its support package. From help with parts, maintenance, and services, to training your employees to use the machine that it installs in your workshop, Wadkin Bursgreen is on hand to offer expertise and assistance in all the ways a woodworking workshop might need. Wadkin Bursgreen’s new catalogue is all about improving woodworking tools and support. With new machines, extra gear, and the offer of a reliable partnership, Wadkin Bursgreen aims to go above and beyond for its customers. 0844 844 9949 sales@advancedmachinery.co.uk www.advancedmachinery.co.uk

Beauty must be protected

Sayerlack. Coatings which protect the most precious houses. And all the others. From rigorously tested coatings and finishing systems to products tailored to the specific requirements of the customer. Always with the same quality, always with the same care. Sayerlack offers coating professionals a wide range of protective and decorative finishes, long-lasting, of the highest quality and with low environmental impact. The most innovative solutions for the enhancement beauty and protection of all surfaces inside and outside the home.

www.sayerlack.com

Sherwin-Williams UK Coatings Ltd. - A1 Business Park- Knottingley - West Yorkshire - WF11 OBU- England

70 PRODUCTS

Edgebander training & support from Daltons Wadkin Leading machinery supplier Daltons Wadkin has expanded its engineering support and training services to cover edgebanders from SCM, Felder, Homag, Holz-Her and other manufacturers. “Thanks to our unwavering dedication to customer support and aftercare, the demand on our service department continues to grow year on year,” enthuses Daltons Wadkin service director, Cliff Sharp. “As a company, we prioritise keeping pace with customer requirements and exceeding expectations. “We are continually investing in new talent, expanding our regionally based team of mechanical and electrical engineers while continuing the training and development of existing staff.” New to the Daltons Wadkin service team is edgebander veteran, Shaun Hill. Shaun completed his apprenticeship at SCM and has also gained considerable experience on Felder edgebanders, carrying out installations and service work across the UK and Ireland. Shaun will be the first of two edgebander specialists joining the service team this autumn. “We are continually investing in new talent, expanding our regionally based team of mechanical and electrical engineers, while continuing the training and development of existing staff,” continues Cliff.

To help ensure consistent quality and reliable output from any edgebander, four key areas need regular attention: servicing, setup, tooling and training. To this end, Daltons Wadkin has developed a unique offering of tiered services designed to address these critical aspects. Stage 1 – service This includes electrical, pneumatic and mechanical checks to ensure the correct and safe operation of the machine. Cleaning of air filters, motor fans, tracks and drive gears. Greasing of linear bearings, checking glue pot condition and other critical points. Identifying/advising of any parts, which for any edgebander are vital to limit downtime and prevent breakdowns. Stage 2 – setup With the current tooling inside the machine, Daltons Wadkin takes a step-by-step approach to the set-up of your edgebander for all materials being edged. Focusing on pre-milling adjustment, glue application, deflection on all units ensuring a consistent finish, end trimming saw adjustment for both flush and angled cuts, rough and fine trimming adjustment, corner round set up including pressures/speeds, setting up the radius scrapers to give a smooth radius, and finally making sure that the glue scrapers, buffers and spray units are giving the best finish possible. Stage 3 – tool change Changing the tooling following a service and setup is crucial to keeping the finishing quality high. This includes changing the pre miller blocks (or tips), end trim saws, rough and fine cutter tips,

Edgebander veteran, Shaun Hill

corner round profile tooling (or multi-radius), radius scrapers, glue scrapers and buffer pads. After all the tooling is changed the units are set up, giving a perfect finish, radius with no chatter marks and smooth corners. Stage 4 – training For the novice and experienced learners, the focus is on key functions of the machine, correct setting, adhesive identification, correct tooling set-up, safe working practices, identifying hazards, troubleshooting advice and full practical assessment. “Edgebander servicing needs a specialist approach,” continues Cliff. “Our staged support package allows us to work with customers, addressing their specific needs while aligning to a strict protocol so nothing is left to chance.” As with all service visits carried out by Daltons Wadkin, customers can expect a detailed report of work completed with any recommended remedial work. Service reports are stored in a secure cloud platform along with any breakdown reports, building up a historical maintenance record for your equipment. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com

something new EGGER Decorative Collection 24+ launching in February 2024

To find out more to.egger.link/decorative-collection

All decors shown and mentioned are reproductions

Time for

72 PRODUCTS

Ostermann unveils unique new Moss surface

Ostermann provides furniture makers with three different colours of their new Moss natural surface

In line with the trend towards natural and sustainable surfaces, Ostermann has just launched a new natural surface called “Moss”. An eye-catching design within private interiors, public buildings and retail shops alike, the flexible panels with an overlay of real, naturally preserved moss, are supplied reliably and quickly by Ostermann in three colours. Moss is a unique natural product. In the forest, the natural water reservoir and filter is an important part of an intact ecosystem. Its intense colour, unique look and soft feel also make it an interesting material for the design of interiors or sales areas. Ostermann’s new “Moss” natural surface allows carpenters/ cabinet makers to apply real moss in private or commercial interiors. It comes in three shades of green and on a flexible carpet backing measuring 580 x 380mm. The moss panels score with their natural properties, such as sound absorption of up to 60% and humidity regulation in the room. They can easily be attached to furniture, walls

or ceilings and, thanks to their flexibility, can also be used for demanding applications in shopfitting and trade fair construction. All information on this product can be found under the search term “#moss” on the Ostermann website www.ostermann.eu. In addition, the company sends original samples on request. 100% natural moss – 100% handmade, 100% maintenance-free The moss used is gently harvested with environmental protection and sustainability in mind. It is then cleaned and prepared. UV-resistant, cosmetic colours produce the product’s beautiful and intense colour. The entire process, from harvesting to processing and dispatch, is carried out 100% by hand. Once the finished moss has been applied to the substrate, it requires no water and no further care. It is hygienic and antibacterial and is therefore even suitable for the catering sector. The moss also regulates the air humidity naturally. Room

humidity should be between 40% and 70%. Simple processing The moss panels are delivered individually packed in cardboard. They can be cut quickly and easily with scissors or a cutter knife and optionally stapled or screwed. The moss surface can be enlarged at will by joining several panels together and, to create a special impression, different shades can be combined on one object. Ostermann tip Ostermann also provides a fitting cutter knife for the moss panels, as well as matching spare blades. The cutter knife with blade lock has a particularly sharp and sturdy blade, which is made exclusively from SK-120 premium steel. A unique, multi-stage sharpening technique is used in the production. It is therefore also ideal for cutting gypsum plasterboard, wood, and other thick materials. www.ostermann.eu

Software for Interior Design and Production

Complete software solutions for interior design and manufacturing From Design to Engineering to CAM/CNC and ERP + Specialised for bespoke furniture + CNC connection in less than a week + Direct import of part lists from design to ERP

CAD+T Solutions GmbH +43 7229 83100 0, A-4052 Ansfelden

+ Cloud Solutions & Online-Shops

office@cadt-solutions.com www.cadt-solutions.com

74 PRODUCTS

IronmongeryDirect adds Emuca storage and Sensio lighting to its range

IronmongeryDirect has expanded its extensive product range, offering even more innovative project solutions. With the Zero system from Emuca and new lighting products from Sensio, it’s easy to create striking and highly customisable storage for both commercial and domestic projects. The Emuca Zero System is a modular kit of easy-to-assemble components that can be combined and configured to meet customers’ varying storage needs. A winner of the Red Dot Design Award, it’s suitable for bedrooms, kitchens and living rooms, as well as retail and commercial applications. Available in a black finish, the Emuca Zero System features a strong, aluminium structural frame with floor-to-wall and floor-toceiling mounting options. Plus, there are no tools required for assembly, except for the ‘Zero tool’ that’s supplied with the kit. Hanging rails and shelf brackets, for use with glass or wooden shelves, can

then be added to the structure, making it easy to customise as needed. IronmongeryDirect has also added more products to its Sensio lighting range, with a wide range of plinth, under cabinet strip and under cabinet spot lighting for kitchens, as well as rechargeable battery-powered wardrobe lighting and a range of controls and sensors available. Many of the Sensio LED products feature the TrioTone™ technology, which allows the choice of warm, natural and cool white LED light at the flick of a switch. There is also a selection of flexible LED strip lighting which can be used with the new Emuca Zero System. By fitting a Pro Diffuser Profile during assembly, the LED strip can be simply slotted in place to illuminate shelves as a finishing touch. “We are excited to be adding these new products to our expanding range,” says Roland Etheridge, category manager

at IronmongeryDirect. “These storage solutions can be used for a multitude of applications in a simple and stylish way, which are also quick and easy to assemble.

adhesives, plus cabinet and strip lighting – making it an ideal onestop-shop for joinery workshops and furniture producers. Customers can choose from a range of flexible

Our expanded Sensio range also gives our customers access to a wide range of products that can add a finishing touch to enhance spaces further.” IronmongeryDirect has an extensive portfolio of cabinet and shelf hardware, hinges, fixings and

delivery options to meet the needs of their business, including nextday delivery, same-day delivery to postcodes in selected areas of London and the East of England, and click and collect from 6,500 pick-up points across the UK. www.ironmongerydirect.co.uk

ON THE EDGE

VENEER ABS PAINTABLE ACRYLIC

CAMCO IS A MANUFACTURER AND SUPPLIER OF • SERVING THE WOODWORKING ABS / PVC & VENEER EDGEBANDING MATERIAL INDUSTRY FOR 30 YEARS • We have an extensive range with over 3000 decors matching all main board suppliers as well as door • ANY WIDTH SPLIT TO ORDER manufacturers and paint colours.

• NO• MINIMUM ORDER Slitting Edgeband to anyQUANTITY size is available on site as well as pre-glueing to order. • We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.

• NEXT DAY DELIVERY

Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match within seconds. • PERFECT MATCH TO COLOUR

AND SHEEN • We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line

veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls. • COLOUR MATCHING TOOL

ON• WEBSITE CAMCO Edging can meet requirements of large and small manufacturers

+44 289 264 6688 orders@camco.uk

www.camco.uk

76 PRODUCTS

Wood Waste Heater saves money, whilst helping paint dry! A construction company for creative industries has purchased a wood waste heater, to reduce its waste disposal costs and keep its workshop warm and functional during the winter months. Take 1 Scenic, based in Greater Manchester, manufactures scenery, sets and stages for TV, film and theatre. Its team of carpenters, scenic painters, welders and prop-makers work at the company’s head office in Stalybridge. The company uses large quantities of wood in its production, and whilst the business tries hard to minimise its wood waste, there is inevitably a large amount created.

When director, Carl Heston, joined the business a few years ago, he was surprised to find Take 1 Scenic didn’t have a wood waste heater. After doing some research and speaking with Kurt Cockroft at Wood Waste Technology, the company ordered a WT15 heater that Wood Waste Technology’s experienced engineers installed. The investment has made many positive differences to the business. The wood waste heater keeps the workshop warm, even on really cold days, which means the business is saving money by not having to use its wall-mounted

directional gas burners. The business is also saving money on recycling costs. Take 1 has always been conscious of the environmental impact of the industry, and in the past its wood waste was transported to recycling centres for disposal. The company is now saving money on the labour, transport and recycling costs incurred in that process. “We realised that purchasing a wood waste heater could reduce our wood waste disposal costs whilst also providing free heating for the workshop,” Carl explains. “The cold environment also caused issues with production, for example, if the wood got damp or if it was too cold for the paint to dry – so the wood waste heater has also helped us work more efficiently.” “We’re delighted that the wood waste heater is helping Take 1 Scenic reduce its waste disposal bills and get free heating in the workshop,” adds MD of Wood Waste Technology, Kurt Cockroft. “We have many event and exhibition companies interested in wood waste heaters due to the amount of waste wood these industries naturally create.” Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new units, the company also services all types of wood waste heaters and supplies genuine spares that it is proud to claim are up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision-engineered shredders and briquetters, available in various size and specifications to suit all business applications. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk

“We realised that purchasing a wood waste heater could reduce our wood waste disposal costs whilst also providing free heating for the workshop”

Introducing

Amazing performance, extensive battery life and unrivalled ergonomics combined with all the advantages of the Combi-CB range make the CB70E the most powerful, compact multidirectional forklift yet. The new COMBi-CB70E electric forklift is the most compact 7,000kg counterbalance truck on the market. It is loaded with a host of features that greatly enhance operator comfort, including excellent all-round visibility, a spacious gas-strut suspension cab, independent electric traction and our newly developed Auto Swivel Seat which intelligently swivels 15 O in the direction of travel.

combilift.com

78 PRODUCTS

Edging Supplies takes stock of new Kronodesign collection In 2022 Kronospan undertook a collaboration with TECE to be its worldwide partner in manufacturing and supplying ABS edgebanding for the new Kronodesign Global Collection 2023. The new Kronodesign collection of boards has now been launched in the UK and as Edging Supplies Ltd is the UK distributor for TECE, it is now holding stocks of the complete collection in 1mm and 2mm thickness in its warehouse at Malvern, Worcestershire. Working together, Kronospan

and Edging Supplies can offer the complete collection of over 170 colours, ex-stock in the UK, for prompt delivery throughout the home nations. Stock widths are 22, 28 and 44mm. Edging Supplies is also able to slit and recoil to customer requirements on short notice. For all enquires please contact: Derrick Gray – 07384 810106 Kal Sandhu – 07384 810271 Kronospan - Chirk – 01691 773361 enquires@edgingsuppliesltd.co.uk

WE HAVE A

HANDLE ON THIS

HPP’S HANDLE RANGE JUST GOT EVEN BIGGER!

HPP’s newest designer range of dreamy handles are here! Our newest handles include the latest trends of warmer tones such as bronzes, golds & matt black, all available in new textures with knurled and ribbed finishes. Whether it’s traditional or contemporary handles you are looking for, our extensive handle range will provide the inspiration you need for your kitchen, bedroom & much more!

OVER

0 10EW

N S HANDLE

210

HAND DESIG LE AVAIL NS ABLE!

ORDER ONLINE TODAY AT HPPONLINE.CO.UK EMAIL: INFO@HPPONLINE.CO.UK TEL: 0161 620 5656

80 PRODUCTS

Stefani sbx

Stefani sbx – high precision squaring for outstanding machining The new industrial stefani sbx squaring-

square and edge a vast range of panels with a

edgebanding machine features the most advanced technological solutions developed by SCM, like the Servo electronic units and other optimisations aimed at achieving levels of finishing quality and squaring of the upper panels superior to current standards. Stefani sbx can be used in stand-alone mode or as part of integrated lines and is synonymous with a high investment return, as it is a squaringedgebanding solution with “the best price/ performance ratio in its market segment”. One of the main advantages is high productivity: stefani sbx has been designed to operate reliably and without interruption over several shifts per day, seven days a week. It can reach machining speeds of up to 40 m/min with an interspacing of 350mm, even with a machining change, and can

thickness of between 8 and 60mm. Another significant advantage is the high squaring precision and parallelism: the extremely solid new single-block structure, the innovative squaring units and the use of 13-cog feed pinions significantly reduces the vibrations, even at high speed. The glue can be changed without having to stop the machine. The exclusive “glue switch” system designed by SCM allows the colour and glue type to be changed easily and instantly. This occurs thanks to an additional glue basin other than the one already found on the machine, complete with motorisation, and the option of different premelting combinations depending on production needs. Thanks to the new Multiedge devices, just in time machining up to three beams can be

Double hogging unit and compact anti-chipping unit

Glue switch system

round 2 servo

Y-SE 1200 servo

Zero lock device

achieved and an infinite variety of slim edges, as well as panels with projecting veneering and panels with holes for hardware. The high-quality finishing is also guaranteed by the “electronic touch” units with power-assisted technology that makes the squaring-edgebanding even simpler and more intuitive, even with the most complex machining work and on delicate, trending materials. An automatic, flexible set-up that can offer excellent finishing quality and constant performance on all machining work. SCM’s new squaring-edgebanding machine has been designed to offer an annual energy saving of 10% and a considerable reduction of 50% on the wear of the edge. Its gluing is so precise that it guarantees minimum waste even at high speeds. Added to this are the advantages of a connected, integrated production. Stefani sbx has an exclusive digital control system with a 3D additive preview of the piece being machined and allows you to work in perfect synergy with other technologies and MES computer and management systems at the factory. Stefani sbx is a highly configurable and customisable squaring-edgebanding machine, designed to offer maximum versatility. Indeed, there are 11 possible configurations with a vast range of unit options to meet any production requirement and make it more efficient. www.scmgroup.com

QUALITY PANEL SUPPLY PANEL STOCKS Hardwood & Softwood Solid 3 ply panels MDF & PLY Veneered MDF & PLY End Grain Board Decorative panels Tabletops Worktops SERVICE Cut & Edge service National delivery No minimum order from stocks CERTIFICATION FSC & PEFC

@mlpanels 01206 396725 sales@mlpanels.com www.mlpanels.com

82 PRODUCTS

Unlock possibilities with HPL for doors The new HPL for Doors collection from Unilin Panels delivers a high-quality design that’s durable, impact and scratch-resistant. The collection is available in three formats that are immediately available from stock. What’s more, there’s a matching standard HPL panel also instantly available, so that a co-ordinated look can be created across an interior. Unilin Panels is an innovator in HPL design, with a vast collection of looks available. Choose from vivid uni colours like amber yellow and tiger orange that are perfect for orientation in hospitals and

synchronous structure that’s exclusively available from Unilin Panels. Heightening authenticity, this surface technology brings the look and feel of wood with its perfectly synchronised structure and consistent grain throughout

schools, go for metal, stone and fabric for an ultra-modern look or an impressive range of authentic wood effects for a warm welcome – it’s an 86-strong collection that holds the perfect door design. There’s a choice of 35 wood looks on offer in HPL for Doors, with a selection featuring a

the entire door surface. Unilin Panels only uses 100% recovered wood in the production of its boards – chipboard is made from 95% recycled wood – and it has even developed a pioneering technology to recycle MDF. info.panels@unilin.com www.unilinpanels.com

HIMACS launches new on-trend marble colours Whether it’s for a sleek new kitchen or bathroom or a retail, hospitality or commercial design, HIMACS’ high-spec surfaces blend practicality and function with innovative design and trendleading style. The new palette, which comprises four marbleeffect colours, is perfect for everything from kitchen worksurfaces, splashbacks and islands to bathroom cladding, furniture, office desks, public buildings and more. With four ultra-luxurious and tactile colours to select from, these exciting new shades will transform and elevate any space. The new colours include two as part of a new collection called Gravilla and two as additions to the hugely popular Aurora & Marmo series. Gravilla Snow (GM01) and Gravilla Cream (GM02) are ideal for monochrome schemes, neutral décors, clean and crisp contemporary interiors and classic palettes. New to the Aurora & Marmo collection, meanwhile, are Aurora Calacatta Fiore (M802) and Aurora Daymoon (M628). Aurora Calacatta Fiore has a luxurious marble look with thin but marked veined detail and a touch of sparkle while Aurora Daymoon has a subtle grey tone, enhancing any interior, commercial or retail space. www.lxhausys.com

AUTOMATIC CROSSCUTTING SOLUTIONS

AUTOMATIC OPTIMISING & DEFECTING CROSSCUT SAW Sole UK & Ireland Distributors tel: +44 (0)115 986 5201 www.daltonswadkin.com

www.edgingsuppliesltd.co.uk

01684 438055 enquiries@edgingsuppliesltd.co.uk Derrick Gray - 07384810106 / Kal Sandhu - 07384810271 Unit 3/11, Advantage Business Park, Spring Lane South, Malvern, WR14 1AT

EDGING SUPPLIES LTD, ARE A STOCKIST OF EDGE BANDING MATERIAL FOR SOME OF THE LARGEST FURNITURE MANUFACTURING MAKERS IN THE UK

Edging SuppliesHalf_2023 .indd 1

04/08/2023 16:23

UPDATES

CAD+T Joins British Furniture Manufacturers Association

CAD+T has become a member of the British Furniture Manufacturers Association (BFM). Representing the British furniture industry for more than 75 years, BFM’s objective is to be the voice of the UK furniture industry and provide effective representation and services that embrace the needs of the industry and add true value to its members. It’s this long-standing commitment and passion for the sector that has seen CAD/CAM and ERP specialist, CAD+T confirm its membership with the BFM and become part of a growing network of industry professionals committed to the growth and success of the UK furniture industry. “For over 30 years, it’s been our mission to empower and engage furniture manufacturers around the world by introducing innovative software solutions designed to improve manufacturing efficiencies,” says Martina Schwarz, CEO of CAD+T.

“We take great lengths to understand the different markets we work in and how best to assist our customers. The UK is no exception. We invest heavily in the UK market – it’s a core market for us – and as such, it’s important for our company to be part of an association that recognises the true value of the UK furniture industry. Our new membership with the BFM is a testament to our commitment to the UK furniture manufacturing industry. “The BFM was formed by people across the sector who had a real passion for quality, safety and professionalism and it continues to be run by members for the members. By partnering with an association that reflects the same values as us and sees the importance of supporting our industry, we are confident we can continue to grow in the UK and continue to find new and innovative ways to meet the demands of an ever-changing market.” www.cadt-solutions.com

CEOs Thomas Schwarz and Martina Schwarz

NORDFAB QUICK-FIT DUCTING a perfect solution for any growing joinery

For 50 years, Nordfab ducting has been used around the world in dust collection application in wood shops. From oneperson shops in home garages, to large manufacturing plants. Let’s take a closer look on why Nordfab ducting is one of the preferred solutions within the woodworking industry.

Everything abrasive and much, much more...

Benefits using Quick-Fit ducting Easy & Fast to install

Your global solution provider and supplier of branded precision abrasive products. Visit our website to view thousands of products.

Quick-Fit ducting systems clip together. No rivets screws, or welding are needed, cutting installation and downtime by more than 45% compared to flanged ductwork installation.

Re-Useable Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.

Fits most applications Quick-Fit components are adaptable to existing ductwork.

...the possibilities are endless

Fast

Call Free (UK): 0800 027 1928 International: +44 (0)1945 585 500 Email: sales@abtecindustries.com

Reliable

Visit us at www.nordfab.com

www.abtec4abrasives.com

20937ABT~1/4_page_generic_advert(92x128).indd 1

Friendly

29/10/2021 11:13

86 UPDATES

Views of the small business owner…

Manufacturing and Engineering Close Brothers Asset Finance surveys around 1000 small and medium-sized business owners three times a year across its key sectors, asking them a variety of questions. In this article, Close Brothers Asset Finance takes a close look at the views of those firms in the Manufacturing and Engineering sector – including Woodworkers. Where appropriate, the UK average will be included to provide high-level context. Finance • On average, 80% (UK: 73%) of Manufacturing and Engineering SMEs plan to seek funding for business investment in the next 12 months. • 47% (UK: 43%) of Manufacturing and Engineering SMEs are confident the economy will grow in the coming 12 months, against 45% (UK: 46%) who expect a further slowdown of economic activity. The rest anticipate no change. • 35% (UK: 36%) of Manufacturing and Engineering firms expect to grow in the coming year; 54% (UK: 54%) will tread water while 9% (UK: 9%) will contract.

The top five concerns for Manufacturing and Engineering businesses, currently, are: 1. Energy costs 2. Inflation 3. Interest rates 4. Materials supply 5. Cash flow Manufacturing and Engineering firms’ main business priorities at the moment are: 1. Achieving growth: 36% 2. Developing our products/services: 17% 3. Business consolidation: 15% 4. Survival: 11% 5. Investing in staff: 11% 6. Paying down debts: 8% •

Late payments are an issue for 56% (UK: 51%) of M&E firms.

Inflation • 53% (UK: 48%) of M&E SMEs think inflation has peaked; 35% say ‘no’ with the rest unsure. • The four biggest impacts of inflation are: 1. Raising of prices and passing them onto customers 2. Increased wages to support employees 3. A negative impact on cashflow 4. Some businesses have chosen to absorb cost increases rather than pass them onto customers • 42% (UK: 40%) of M&E SMEs think the Bank of England’s aim to get inflation below 5% by the end of the year is realistic; 45% don’t agree, and the rest are unsure. • 48% (UK: 46%) of M&E firms have experienced lower demand for their products & services because of higher

inflation against 36% (UK: 32%) who have seen an uplift; the rest have felt no impact. Cost of borrowing • 54% (UK: 53%) have seen an increase in their cost of borrowing; 37% (UK: 38%) haven’t, and the rest are unsure. • 45% (UK: 36%) of M&E SMEs have switched funders because of increased interest rates. • 57% (UK: 51%) have considered alternative forms of finance because of increased interest rates. • 42% (UK: 39%) think interest rate rises have peaked while 42% (UK: 45%) do not. • 62% (UK: 59%) have had to increase their prices to cover the increased cost of borrowing. • Insolvencies • 63% (UK: 55%) of M&E SMEs are concerned about rising company insolvencies in their supply chain. • The 5 most popular measures firms are taking to ensure their firm remains solvent are: 1. Cutting costs 2. Improving efficiency 3. Seeking new funding 4. Taking out insurance 5. Considering refinancing their assets •

45% (UK: 43%) of M&E firms have seen a rise in mergers and acquisitions in their sector over the past 12 months.

For more industry insights, visit closeassetfinance.co.uk/woodworking

Stakapal357.indd 1 1/2 page landscape.indd 1

05/10/2023 13/04/2022 11:33 13:20

WDCC Woodwork Dust Control Co.

LEADERS IN DUST CONTROL TECHNOLOGY

Stick with Screwshop for great prices & service

A Complete Wood Waste Extraction Service to all Timber Industries

• Design, Manufacture, Installation • Large hopper filters, fans, cyclones • Motors, control panels and impellers • Small bag filters, rigid ductwork, flexible hose • LEV COSHH testing, assessment, service • Fast nationwide service Contact us for our FREE product catalogue: Tel: 01844 238833 Fax: 01844 238899 Email: enquiries@woodworkdustcontrol.co.uk

www.woodworkdustcontrol.co.uk

88 UPDATES

The taxing question of how to get rid of your industrial wood-waste Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of exclusive articles for Furniture and Joinery Production. This issue he looks at how governments use carrot and stick tactics on the UK wood working Industry. Landfill Tax, as its name suggests, is a government tax, paid to the government to discourage sending material that could be recycled or used for other purposes, to be buried in holes in the ground. (landfill). Some parts of the country have run out of landfill sites. Domestic and industrial waste “incinerators” are emotive and produce “not in my back yard” feelings and protests. We all know we need them but not near me, thank you. The carrot was definitely the Non-Domestic Renewable Heat Incentive or RHI. This scheme paid companies a tariff per kW hour that the company used its wood-waste to produce energy for space heating and process heat. The scheme ran for 10 years (plus a Covid extension) but has now closed. Another carrot is high conventional energy prices and decarbonation of conventional fossil fuels. The stick is Landfill Tax. Most wood machining operations produce wood-waste either in the form of extracted dust from wood working machinery or as off-cuts of either natural timber or man-made boards such as Chipboard MFC and MDF. All types of wood-waste being sent to landfill is taxed at the highest rate. From April 2023 this is £102.10. The following is taken from www.gov.uk: “You pay tax on top of your normal landfill fees if your business gets rid of waste using landfill sites. If you get rid of waste at sites not authorised for landfill, you’ll be charged Landfill Tax. You may also have to pay a penalty, or be taken to court”. Well, that seems quite a clear statement – you pay tax to the government plus what are known as gate fees to the landfill site and also the cost of transport and possibly a hire charge for the skip of container used to transport the waste. It is generally accepted that to dump waste at a landfill site averages at around £100.00 per

“Ranheat make a low cost “bag loader” that can safely feed extracted wood dust into a Ranheat Warm air heater”

tonne. Plus, Landfill tax to the Government of £102.10. Based on this, a skip containing three tonnes of wood-waste will be charged around £600 to go to landfill. Some companies insist that a separate skip is used for dust and in some cases the dust must be sealed in plastic bags. This is because some landfill sites are exposed and loose dust would blow away. For cost reasons, you don’t want the dust to get wet or it’s £102.10 landfill tax to get rid of water! Most wood waste, however, goes to a sorting centre where the usable wood can be separated and shredded for use as Biomass. This causes problems with definitions, as it left the wood working company as a waste, but the sorting centre has turned it into fuel. Industrial wood-waste has a high energy value. Man-made boards generally have a low moisture content and hence high calorific value. A generally accepted “yield” on industrial woodwaste is 3,200kW hours per tonne (this includes a reduction for combustion efficiency). Ranheat bag-loader So, it makes solid sense to install a Ranheat

wood dust into a Ranheat Warm air heater. There is no need to go to the expense of making briquettes to burn your dust. Briquetting machines use a lot of electrical power in forming the briquettes and once formed the dust briquettes try to go back to dust as they are only held together with pressure there is no bonding agent. Dust from the briquetting storage bags cannot be fed into a hand loaded heater and must be processed again through the briquetting machine. The bag-loader is a simple air-tight metal box with internal agitators and a simple screw that feeds material into a 150 or 300 kW Ranheat warm air heater. Whichever Ranheat system you go for or indeed any wood fired installation using waste wood still has to meet all of the current regulations. You still are legally required to obtain planning, chimney height approval and permits to enable you to legally burn woodwaste. This can be in the form of an exemption from the EA for up to 50kgs per hour, or a permit for a SWIP or a full part B permit. Ranheat are on hand to give free assistance with obtaining these permits and permissions.

Wood combustion system to utilise the sites waste to heat the factory. Ranheat make a low cost “bag loader” that can safely feed extracted

01604 750005 sales@ranheat.com www.ranheat.com

CONTROL YOUR ENERGY COSTS USE YOUR WOOD-WASTE TO HEAT YOUR FACTORY

WOOD COMBUSTION EQUIPMENT INDUSTRIAL HEATING SYSTEMS SPECIALIST METAL FABRICATIONS Ranheat design and manufacture the complete range of equipment including Boilers, Heaters, Stokers, Grit Arrestors, Chimneys etc. Manual & automatic woodburning systems, gas & oil ﬁred, turnkey installations for disposal and/or heating purposes, outputs up to 10 million BTU/HR.

RANHEAT ENGINEERING LTD

62-64 St James Mill Road, St James Mill Industrial Estate, Northampton NN5 5JP Tel: +44 (0)1604 750005 Fax: +44 (0)1604 757300 Email: sales@ranheat.com

www.ranheat.com RanHeat345.indd 1

10/10/2022 13:58

WANTED ALL WOODWORKING MACHINERY AND EQUIPMENT SINGLE ITEMS TO COMPLETE FACTORY CLEARANCES sales@lhwmachinery.co.uk 01707 386111 sales@calibretooling.co.uk follow us on Facebook and Instagram @lhwmachinery

Unit 11, The Welltech Business Centre, Ridgeway Welwyn Garden City, Hertfordshire AL7 2AA

sales@lhwmachinery.co.uk www.lhwmachinery.co.uk

Download our new catalogue from

Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS

www.calibretooling.co.uk

• • •

A new CUTTING OPTIMISATION ALGORITHM A new algorithm reduces machining times and waste, resulting in a 30% increase in productivity. FLEXCUT modular systems Highly complex cutting schemes easily achieved in significantly less time. SAW SET, rapid and precise tool changes The scoring saw is adjusted automatically in just a few seconds by detecting the position of the main blade.

SOURCES OF SUPPLY – JUST £50 PER MONTH

Classified

LHW MACHINERY ARE PROVIDERS OF QUALITY SCM Group UK Tel. +44(0)115 9770044 -WOODWORKING scmgroupuk@scmgroup.com - www.scmwood.com NEW AND USED EQUIPMENT

Advertise jobs, machinery, products, events, websites and trade services in the Classified section.

QUALITY USED MACHINERY WANTED, SINGLE ITEMS TO COMPLETE WORKSHOPS

Contact Lisa Williams to organise your standalone or integrated classified advertising campaign.

USED EQUIPMENT 2022 SCM Morbidelli n100 CNC 8x4 £58,950 +VAT 2019 SCM Olimpic K560 Edgebander top spec £34,950 +VAT SCM FS410 Nova planer thicknesser, P1 with tersa £6950 +VAT

Tel: 01424 776102 Email: lisa@media66.net

2018 SCM DMC sd30 1100 B version Sander £14,950 +VAT Holzher 1265 Supercut Wall Saw £6500 + VAT 2016 AXYZ 4008 8x4 CNC Lightly used, £12,500 +VAT 2021 Felder F900Z Spindle Moulder with F38 Power Feed £8950 +VAT

SOURCES OF SUPPLY – JUST £50 PER MONTH

NEW EQUIPMENT SCM Nova FS520 Planer Thicknesser, Xylent Cutter £14,250 +VAT SCM Nova 400EP, DRO with both fences £15,250 + VAT

• Uk’s Leading Briquette Machine with over 500 sold in the Uk

www.iwmachines.co.uk

Minimax ME20 Hot Melt Edgebander, 230v and 3 Phase from £7600 +VAT

• 6 Machines in the range producing from 20-100kgs/hr

SCM Class Ti120e, LL Version, 7kw £14,495 +VAT SCM Minimax CU410c combination, 2.6m saw, tersa £10,950 +VAT

• Certified to meet governments NEW ‘Clean Air Strategy’

Inventair Dust Extraction single, 3 and 4 Bag units in stock

Visit our showroom in Newark with your material for a demonstration

sales@lhwmachinery.co.uk www.lhwmachinery.co.uk

T: 01636 918280 M: 07944 108747 E: ibrown@iwmachines.co.uk

IWM_JA2021.indd 1

Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS

10/09/2021 11:49 1 LHW357_JA.indd

ACCURATE MEASUREMENTS INSTANTLY

again and again and again … FLIPSTOP is a unique measuring stop system which can be used on most types of machine tools to provide accurate, repeatable machining operations easily and quickly.

+44 (0)116 276 6225 4 Highmeres Road Leicester, LE4 9LZ, UK

www.flipstop.com

Flipstop.indd 1

www.coltontooling.co.uk

23/05/2019 Colton.indd13:10 1

Brush Sanding Strips for all makes of machinery. Made in the UK. New & used brush sanding and structuring machinery in stock. info@unosand.com

www.unosand.com

23/10/2023 10:27

Proud to be the UK’s only Weinig contract partner

Datum Tools Limited The Factory, Mardens Hill Crowborough, East Sussex TN6 1XL Tel: 01892 667 800 / 01892 667 900 Email: service@flipstop.com

for further information please visit

“the moulder tooling specialist”

0114 2758811

27/11/2015 12:13

Stock CNC MachinesAvailable Available Stock CNC Available Stock CNC Machines Machines Available Stock CNC Available TF 600 KT KT TFTF 600 600 KT KT High Speed Drilling TF 600 KT Speed Drilling High High Speed Speed Drilling Drilling and Routering High Speed Drilling and Routering and Routering Routering and Routering

Winner 485L Winner 485L Winner Winner 485L Long bed 5 Axis CNC Winner 485L Long bed 5 AxisCNC CNC Long Long bed bed 5 Long bed 5Axis Axis CNC

Winner 250 Winner 250 Winner Winner 250 250 Short bed Winner 2503 or 4 Axis CNC Short bed Axis CNC Short Short bed bed 3 or 33 4or 44 CNC CNC Short bed 3 or orAxis 4 Axis Axis CNC

Project 470L Project 470L Project Project 470L Long bed 3 or 4 Axis CNC Project 470L Long bed33oror44Axis Axis CNC Long Long bed Long bed 3 or 4 AxisCNC CNC

Masterwood GB Ltd Units 18-23, Hollybush Business Centre, Shipley Bridge Lane, Horley, Surrey RH6 9TL Masterwood GB Ltd Units18-23, 18-23,Hollybush Hollybush Centre, Shipley Bridge Lane, Horley, Surrey RH6 9TL Masterwood MasterwoodGB GBLtd LtdUnits Business Business Centre, Centre, Shipley Shipley Bridge Bridge Lane, Lane, Horley, Horley, Surrey Surrey RH6 RH6 9TL9TL Masterwood GB Ltd Units 18-23, Hollybush Business Centre, Shipley Bridge Lane, Horley, Surrey RH6 9TL

T: +44(0) 1293 402700 E: office@masterwoodgb.co.uk www.masterwoodgb.co.uk T: +44(0) 1293 402700E:E:office@masterwoodgb.co.uk office@masterwoodgb.co.uk www.masterwoodgb.co.uk T: T:+44(0) +44(0)1293 1293402700 office@masterwoodgb.co.uk www.masterwoodgb.co.uk www.masterwoodgb.co.uk T: +44(0) 1293 402700 E: office@masterwoodgb.co.uk www.masterwoodgb.co.uk

EDGEBANDING AND EDGE LIPPING, CREATE THE BEST BONDS WITH HENKEL

Call: 0161 627 1001 Email: salesteam@kenyon-group.co.uk Visit: www.kenyon-group.co.uk