Canadian Industrial Equipment News January 2011 by Annex Business Media

www.cienmagazine.com

JANUARY 2011

Serving Canadian Industry Since 1940

Cordless lithium ion high torque impact wrench delivers high performance. page 3

Publications Mail Agreement #40069240

New 3/4 NPT Stainless Steel Super Air page 3 Nozzle™ resists corrosion.

HAND & POWER TOOLS

Top Flange Work Supports with load force to page 4 24,000 lbs. come in three versions.

plus ... focus on energy efficiency, application features, new product highlights and coming events

photo courtesy of Xuron Corporation

MILLHOG™ Fin Tube Removal Tool removes 4” of fin in one-step without cutting fluids. page 6

Low Cost Vacuum Generators For Lifting, Clamping, Mounting, Vessel Evacuation and “Pick and Place”!

E-Vac® Vacuum Generators are compressed air powered vacuum pumps that provide instantaneous response and are most commonly used for pick and place operations. These single stage vacuum pumps are a low cost venturi available in a variety of sizes and flows along with a selection of vacuum cups suitable for a wide range of applications.

• • • •

Compact, portable Instantaneous vacuum up to 27"Hg Easy to mount at point of use Engineered for high efficiency to minimize compressed air usage

Adjustable E-Vac® Vacuum Generator

Modular E-Vac® Vacuum Generator

In-Line E-Vac® Vacuum Generator

Adjustable E-Vac vacuum generators permit easy adjustment by simply loosening the locknut and turning the exhaust to increase or decrease the level of vacuum and vacuum flow. Four models are ideal for porous and non-porous applications.

Modular E-Vac vacuum generators use a compact block design for convenient mounting which is ideal for use on existing machinery. Fourteen models for porous and non-porous applications are available.

In-Line E-Vac vacuum generators are cylindrical and compact. They can be threaded directly onto a compressed air line or held in place with a mounting clip. Fourteen models for porous and non-porous applications are available.

Vacuum Cups, Fittings, Tubing, & More

WATCH THE VIDEO! www.exair.com/16/48016.htm

EXAIR can provide the accessories you need to build your vacuum system.

If you would like to discuss an application, contact an Application Engineer at

www.exair.com/16/480.htm Manufacturing Intelligent Compressed Air® Products Since 1983 11510 Goldcoast Drive • Cincinnati, Ohio • 45249-1621 • (800) 903-9247 fax: (513) 671-3363 • E-mail: techelp@exair.com • www.exair.com CIRCLE NO. 101 ON READER REPLY CARD

@EXAIR

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On the cover ...

IMPACT WRENCH

january 2011 Vol. 72 No. 1 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Kim Collins Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton

The new cordless SIW 18T-A CPC lithium ion high torque impact wrench delivers 10% more torque which allows you to do more with cordless tools. The impact wrench packs impressive battery performance into a rugged, compact design for complete mobility. The impact mechanism has been finely tuned for maximum efficiency when fastening metal bolts, wood lag bolts and concrete screw anchors. The CPC technology monitors each battery cell individually to prevent deep discharge, overcharging and overheating. The battery status indicator shows, at the touch of a button, how much energy is left in the battery.

Hilti, Inc. info@hilti.com, www.hilti.ca

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LARGE AIR NOZZLES

EXAIR’s new 3/4 NPT Stainless Steel Super Air Nozzle™ delivers 4.5 pounds of strong blowing force for blowoff, cooling and drying applications located in corrosive high temperature, food and pharmaceutical environments. It is ideal for blowing heavy materials and where the air nozzles can’t be mounted close to the target surface. Applications include ejection of heavy parts, drying, part and machinery cleaning, chip removal, liquid blowoff, and cooling hot parts.

techelp@exair.com, www.exair.com

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Advertising Representatives — Canada Toronto, Ont.: Michael King, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $72.95 plus applicable taxes for one year, 10 issues; $117.95 for two years, 20 issues. USA: $76.95 US Funds per year, 10 issues. All other foreign: $99.95 US Funds per year, 10 issues. Single copy: $10.00. From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ... Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca Mail to: Privacy Officer, Business Information Group, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market. Canadian Industrial Equipment News (ISSN 03195902) is published by BIG Magazines LP, a div. of Glacier BIG Holdings Company Ltd., a leading Canadian information company with interests in business-to-business information services. “Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.”

LET US INTRODUCE YOUR DRIVE TO

FALCON T H E

D R I V E

S Y S T E M

H A S

HTC

E V O L V E D

The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113. Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304. Printed in Canada. USPS 761-830

ISSN 0319-5902 (Print) ISSN 1923-3663 (Online)

Falcon HTC® can replace the problematic chain drive with a clean and quiet rubber compound belt that delivers exceptional performance under higher torque and lower speed applications. Exceptional tensile strength, superior resistance to flex fatigue and less noise mean that now you can expect the same long-lasting, low maintenance performance in your low speed drive that you get with the rest of your drive system. For more info, call 1-888-275-4397, or visit www.goodyearep.com The GOODYEAR (and Winged Foot Design) trademark is used by Veyance Technologies, Inc. under license from The Goodyear Tire & Rubber Company. Goodyear Engineered Products are manufactured and sourced exclusively by Veyance Technologies, Inc. or its affiliates. ©2009 Veyance Technologies, Inc. All Rights Reserved.

Member, Canadian Business Press

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new product highlights

january 2011 www.cienmagazine.com

TEMPERATURE MEASUREMENT

WIRELESS TRANSMITTERS

Omega’s new industrial wireless transmitters offer flexibility for process applications. These transmitters are designed for a variety of applications including temperature, infrared temperature, relative humidity, process transducers with standard voltage or current outputs, flow (pulsed frequency) as well as pH, thermocouple, RTD, infrared temperature, RH, Ph, process voltage/current and flow/pulsed frequency input models are available. The UWXL has an IP68 rated industrial enclosure and includes free software that converts your PC into a multi-channel chart recorder or data logger and is compatible with both of Omega’s UWTCREC and UWXL-REC wireless receivers. OMEGA CIRCLE NO. 21 ON READER REPLY CARD

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ADHESIVE/SEALANT

Master Bond’s EP21TDCHT-LO twopart epoxy adhesive/sealant is specially formulated for demanding applications where factors such as temperature cycling, high vibration and mechanical shock are an issue. It withstands cryogenic temperatures and meets NASA low outgassing specifications. This system is used for a variety of structural, electronic, aerospace, medical and oil & chemical processing applications. It has a mix ratio of 1:1 by weight or volume and is formulated to cure at room temperature or more rapidly at elevated temperatures. As a toughened system, it is well suited for bonding dissimilar substrates, especially when they have differing coefficients of expansion. Master Bond Inc,

The Modline 5 provides accurate temperature measurement and easy operation. Target sighting is precise and easy - two built-in, thru-the-lens options are available: visual or laser. With the built-in Laser Sighting option, the size of the laser spot represents the detection area or “spot” size. The System Health Check, calibration check and other smart features will automatically detect that it is performing correctly, or let you know when it is not. Two-colour dual detector models are available for handling tough temperature measurement jobs. The unit is designed to withstand long terms in harsh environments, all components of the sensor are contained within a sealed, stainless steel NEMA 4 (IP65) enclosure. ITM Instruments Inc.

TWIN PACK REELS

Reelcraft now offers its most popular hose and cord reel models as a convenient package. The twin packs are suitable for customers looking to outfit a bench or work station with both power or lighting and pneumatics. Over 26 different combinations are available as standard models with other combinations available upon request. Reelcraft CIRCLE NO. 29 ON READER REPLY CARD

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CUTTING WHEELS AUTOMOTIVE WORKBENCH

SIDE MOUNT REEL METAL DETECTOR

The E-Z Tec® Metal Detector is designed for installation in free or gravity fed applications, especially where space is limited. It detects and rejects very small ferrous, nonferrous and stainless steel metals. The metal detector/separator is used to reject metal contaminated material, or as a final quality check device. Eriez CIRCLE NO. 22 ON READER REPLY CARD

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Coxreels® has expanded the capabilities of its existing spring retractable Side Mount Series of reels, adding a multiposition guide arm for maximum and convenient hose control. The versatile SG Series features a simple two-bolt mounting pattern for easy installation on any vertical flat surface and is suitable for tight spaces, including tool benches, service vehicles, tool boxes, vehicle lifts, walls, beams and more. The outfitted guide arm and roller assembly are easily moved to one of the six different positions with a standard 1/2” wrench. The new “side mount” reels handle up to 50 feet of 1/4”, 3/8” and 1/2” hose I.D. for low, medium and high pressure uses. Coxreels® CIRCLE NO. 25 ON READER REPLY CARD

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Lista offers its newly redesigned Automotive Stationary Storage and Workbench System, specially designed for automotive service and repair. The automotive workbench comes with a durable stainless steel work surface and backsplash. The stainless steel wet clean base is adjustable for leveling and ideal for easy cleaning under the workstation. Additional Lista bases, including fork truck base and frame base, are also available. To customize overhead workbench space, Lista offers a stationary riser shelf which can be configured either as open shelving or as a support for overhead cabinets with retractable or hinged doors. This new riser system can support multiple lighting options and power requirements. The overhead cabinets allow convenient access to computer monitor and keyboard tray, binders, manuals, supplies and other bulky items. Lista’s tool storage cabinets serve as pedestals for the workstations. Multiple cabinet options are available. Lista International Corporation CIRCLE NO. 28 ON READER REPLY CARD

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POWER SUPPLIES

MASS FLOW METER

Endress+Hauser has developed the first real 2-wire Coriolis mass flow meter with a full 4 to 20mA measuring range. The new Promass 2-wire Coriolis mass flow meter meets all of the relevant standards in process industries such as NAMUR, HART and SIL. Promass simultaneously measures mass flow, fluid density and temperature. Endress+Hauser Canada CIRCLE NO. 23 ON READER REPLY CARD

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AutomationDirect has extended its RHINO™ line to include AC/DC switch mode power supplies encapsulated in an ultra-compact, low profile housing. The new PSW series is ideal for space-limited applications and can be easily screwmounted to a panel or equipment chassis. The power supplies can also be DIN rail mounted using the optional DIN rail mounting kit. The PSE series features a universal AC input range of 85-264V and is available in single or dual output models. Designed with a double insulated plastic resin housing, no external grounding is required. Screw terminal blocks provide easy connection and the series is short circuit and overload protected. AutomationDirect CIRCLE NO. 26 ON READER REPLY CARD

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The new ZIPCUT is made of abrasives with an improved engineered formulation for a wheel that is more durable and has better cohesion. The patented integrated rib design also enables an operator to cut faster and more comfortably, while using less pressure. Heat is kept lower resulting in less discolouration and minimal burr. The ZIPCUT wheels are heavily reinforced for extra safety and yet are very flexible and resistant to twisting and bending. Walter Surface Technologies CIRCLE NO. 30 ON READER REPLY CARD

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FLOOR LOCKS

The Flexello TLCH Series floor locks are designed to provide a ready means of instantly securing a truck or other mobile equipment in a fixed position without raising it. The series features a longer and wider engagement pedal so that the unit is safer and easier to step down on and lock into position. The floor lock has a thick rubber mounting pad that is now attached to the unit with a heavy duty threaded bolt for added strength and easier replacement of the pad. A zerk fitting facilitates greasing. The Revvo Caster Company, Inc. CIRCLE NO. 31 ON READER REPLY CARD

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On the cover ...

FLANGE WORK SUPPORTS

Carr Lane Roemheld introduces a new top flange work support, with a load force of up to 24,000 lbs., and a maximum operating pressure of 7500 psi. Single acting, the new work support comes in spring extended, fluid advanced and air advanced versions, and in three sizes. The supports, which have a metallic wiper edge, can be port or manifold mounted.

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new product highlights

CHIP TRAPPER

EXAIR’s new 110 Gallon Chip Trapper™ (patent pending) offers a fast, easy way to clean large coolant sumps. Chip Trapper removes the solids such as chips, swarf and shavings out of used coolants and other liquids. Coolant that used to last only six weeks can now last six months or more. The unit is ideal for use on machines with sumps, parts washers, tanks and other storage containers. The compressed air powered Chip Trapper vacuums the dirty coolant or liquid into the included 110 gallon drum, trapping the solids in a reusable filter bag. With the turn of the flow valve, clean liquid pumps back out. There are no motors or impellers to clog or wear out. EXAIR Corporation

OIL SKIMMERS

Abanaki’s PetroXtractor® belt skimmer is designed for groundwater remediation via existing monitoring wells or remediation wells at depths up to 100 feet regardless of fluctuating water levels. Hydrocarbon-attracting belts are specifically designed for each type of contaminant: diesel, fuel, gasoline, LNAPLs, DNAPLs and heavy weathered oils. The PetroXtractor removes up to 12 gph of oil from water and can be installed in well casings as small as 2 inches inside diameter. It elevates skimmed oil 100 feet or more for discharge into a user-supplied 55-gallon drum. Abanaki Corporation info@abanaki.com, www.abanaki/com/133

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VACUUM CLEANER

The Longopac® continuous collection system on the new S3 industrial vacuum cleaner by Nilfisk CFM is an easy-to-use feature that can decrease cleaning time and improve productivity. Once installed on the vacuum, the system is essentially an “endless” collection bag that can be dispensed as needed to any length and volume. Once filled, the plastic bag can be cut, sealed, disposed, and immediately restored for a new use. The Longopac® system is available on Nilfisk CFM’s S3 single-phase vacuum with 26 gallon collection container. Nilfisk CFM

SLUDGE DEPTH METER

A key instrument for controlling the sludge level in dissolved air flotation tanks, SBRs, inclined plate clarifiers, tanks and clarifiers is a sludge depth meter. The Model 602 Sludge Depth Meter quickly automates your sludge level detection. Corrosion is not a problem with its all PVC probe. Analog, digital and relay outputs are available. Markland Specialty Engineering markland@sludgecontrols.com, www.sludgecontrols.com

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Rachel.Brutosky@nilfisk-advance.com, www.nilfiskcfm.com

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techelp@exair.com, www.exair.com

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When YOU’RE Welding Nederman is by YOUR Side! Nederman extraction arms safeguard Employees and the Environment and make your job more Productive.

-Flexible and easy to position for increase productivity -Extract dangerous welding fumes at source without wasting energy -Extraction at source with Nederman fan speed control and damper saves even more energy -Hood lamp available for increased visibility and convenience -Arms for ALL applications including explosive and hygienic environments -Nederman provides complete systems including ﬁlters, piping, control and installation

INJECTION MOULDING TOOL

Mold-Align® is a new tool that helps improve yields and reduce defects in the injection moulding process. When placed between mould halves, it instantaneously changes colour to reveal how pressure is being distributed between the A & B halves of the mould. The process is quick and simple. Mold Align® is placed between platens on the parting line which is then subjected to pressure upon clamp closing using minimal clamp tonnage. It is then removed and the image inspected for pressure distribution and void spots. Adjustments if needed can then be made to the platens to achieve alignment, open vents or repair mould damage. Sensor Products Inc. (USA) info@sensorprod.com, www.sensorprod.com

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HOIST RING SYSTEM

Carr Lane’s new plate lifting hoist ring system has a load capacity of 10,000 lbs. The totally removable shackle assembly allows the plate surface to remain totally free of obstructions. The hoist ring’s flat base is permanently installed by cutting a hole in the plate and welding it in place, flush with the surface. The forged alloysteel shackle pivots a full 180 degrees, but does not rotate, and is made to be installed so that the lifting force is applied in the pivoted direction. Carr Lane Mfg. Co.

MAKE YOUR OPERATIONS A HEALTHIER ONE VISIT WWW. NEDERMAN.COM/WELDING

YOU’LL FIND A NEDERMAN SOLUTION THAT’S A PERFECT FIT FOR YOU

Telescopic

D/DX

fume and dust extraction and ﬁltration - hose and cable reels - industrial vacuum systems - machining mist ﬁltration - vehicle exhaust extraction

Ask the Pollution Control Experts who are committed to keeping you healthy! Nederman CAPTURE AT SOURCE FUME EXTRACTION METHODS: 1. Fixed Extractor Arms 2. Extractor Arms on rail for longer reach 3. Extension Arms for wider reach 4. Mobile Extractor Units with ﬁlters 5. On Torch Extraction for manual welding 6. On Torch for Robotic Welding 7. On Tool Extraction for grinding and sanding 8. Central Dust Collectors 9. Central Vacuum Systems 10. Portable Vacuum Units 11. Hose & Cable Reels 12. “GREEN GREEN”” Energy Saving Controls 13. Down Draft Tables For Welding & Grinding

Call Our Sales Team Today! 1-866-332-2611

engr@clrh.com, www.carlane.com

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Original

CWA Corporate Member

Control of exposure to welding fumes can usually be achieved with the help of extraction and ﬁltration. The choice of technique depends on the circumstances. The aim is to capture the fumes as close to the source as possible. This protects not only the welder but also other workers. Nederman systems are designed to extract welding fumes from a great number of applications and are also used for cleaning of workspaces. Our product range includes mobile and stationary units for welding fume and dust extraction as well as hose reels for gas, compressed air and more. For a complete range visit www.nederman.ca

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HNY23461 IndustAd_CIEN

2/12/09

11:54 AM

Page 1

new product highlights

january 2011 www.cienmagazine.com

ROTARY RING ENCODER The Helix™ Hi/Lo mobile flexible screw conveyor with integrated bag compactor and bag dump station/dust collection hood offers maximum dust containment. The all-in-one unit is specifically designed to ensure plant and worker safety when processing small bags of powders or bulk solids. Filtration options down to 1 micron of efficiency are available to capture and confine material within the unit. The conveyor’s design allows a single worker to safely and easily handle washdowns, auger changeouts and servicing from the floor level. Hapman

A new modular steel tape rotary encoder is now available for measurement applications with diameters of 6 inches to 6 feet. Applications suitable for the MSR 40 encoder include rotary tables, telescopes and medical instrumentation. The steel tape of the MSR 40 utilizes the proven Single-Field scanning principles offering ease of mounting with high achievable angular resolution. Depending on the shaft diameter, line counts of up to 20,000 are available on the MSR 40. All versions offer quasi - absolute positioning via distance-coded reference marks or homing via a single reference mark. The MSR40 is easily mountable and is available in both standard and custom sizes. Heidenhain Corporation

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FLEXIBLE SCREW CONVEYOR

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You canput a price on workplace safety and efficiency. It’s the cost of a Hannay Reel. You demand a productive workplace. One that’s as compliant with safety regulations as it is efficient. And Hannay reels deliver.

LINEAR ROLLER BEARINGS

The RW64-V RoundWay® Linear Roller Bearing is a 4 in. version boasting a dynamic load capacity of 70,000 lbf (310,800N) and speeds up to 100 ft/s (31m/s). Its round shaft enables the bearing to rotate, thereby eliminating the potential for induced torsional stresses and facilitating reliable and robust operation, even when mounted on less-than-ideal surfaces. The RoundWay linear roller bearings operate on Thomson 60 Case® LinearRace® shafting and are available in sizes ranging from 1/2 in. to 4 in. to satisfy varying application needs. Their unique chain-link design also enables their use in severely contaminated applications such as metal removal, paper and wood processing, and granite quarrying. Thomson CIRCLE NO. 39 ON READER REPLY CARD

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your hose and cables • Protect from unnecessary damage • Rugged durability for lifetime value work done faster and • Get more efficiently Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at http://go.hannay.com/dealer.

Made in U.S.A.

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MOTION BOX

In order to permit stepper motor control in a compact, machine-mountable device, Beckhoff Automation has introduced the EP7041 EtherCAT® Motion Box. Using the EP7041 stepper motor box, small EtherCAT motion applications can now be implemented directly in the field without a protective control cabinet. Ideal for harsh environments, the compact EtherCAT module in protection class Ip67 allows the connection of Beckhoff stepper motors up to 50V DC and 5 A. An integrated incremental encoder connection on the EP7041 permits the implementation of a single servo axis with the compact IP67 module. In its compact housing, which measures 126 x 30 x 26.5 mm, the EP7041 contains an encoder connection, two digital inputs for limit switches and a digital output for a brake. Beckhoff Automation CIRCLE NO. 42 ON READER REPLY CARD

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On the cover ... TUBE FIN REMOVAL

DRIVE

The Ethernet-based AKD™ Advanced Kollmorgen Drive ™ meets the requirements of nearly any application from basic torque and velocity applications, to indexing, to multi-axis programmable motion via the company’s powerful new complete machine automation solution - Kollmorgen Automation Suite™. As a result, machine builders are also able to standardize on a single drive family with a common Graphical User Interface (GUI) across the power range to deliver optimized machine performance, throughput and accuracy across multiple applications, while minimizing engineering time and costs associated with stocking, understanding and programming multiple types of drives. The AKD’s easyto-use GUI features a six-channel real-time software oscilloscope for fast commissioning and diagnosis. A multi-function Bode plot allows users to quickly evaluate performance, while Auto-complete functionality of programmable commands save looking up parameter names. One-click capture and sharing of program plots and parameter settings allow users to send machine performance data instantly. Kollmorgen CIRCLE NO. 40 ON READER REPLY CARD

www.hannay.com • 877-467-3357

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The MILLHOG® Fin Tube Removal Tool features a patented blade design that cleanly separates the fin from the O.D. of a tube in one step. Capable of peeling back 4” of fin in less than two minutes, this rigid I.D. clamping tool has no reaction torque, requires no cutting fluids, and eliminates the need for chipping hammers, grinders, dirt and dust. The tool has a heavy-duty rack and feed mechanism to assure smooth operation and can be used in any position. The cutter blade is made from a high grade of steel and can be resharpened.

ESCO Tool

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new product highlights

www.cienmagazine.com january 2011

CORDLESS HEATED JACKET

MOTOR MOUNT KIT

The LSK and EPL-H motor mounting kit and planetary gear head can be specifically adapted to Festo® actuators. The GAM LSK is a customized mounting solution that is designed to connect any motor to a linear actuator. The LSK is offered in multiple sizes and includes the coupling and mounting hardware. The EPL-H is a unique hollow output planetary gearbox that mounts directly to the actuator and to any motor. It is offered in three frame sizes. GAM Gear, LLC sales@electromate.com, www.gamweb.com

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The new M12™ Cordless Heated Jacket utilizes the M12™ RED LITHIUM® battery technology to actively warm the body and stimulate blood circulation in even the coldest jobsite conditions. Hidden in a sleek back pocket, the battery delivers up to six hours of continuous heat on a single battery charge. The jacket utilizes three sewn-incarbon fiber heating zones, strategically placed in key areas, to warm the user’s core. This durable heating element can be set to high, medium or low with a simple touch to a button on the lapel. The heated jacket is also water and wind resistant to provide comfort and durability in harsh environments. Milwaukee Electric Tool Corporation info@milwakeetool.com, www.milwaukeetool.com

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SAFETY AIR GUN

EXAIR’s Precision Safety Air Gun is extremely lightweight and comfortable to operate during periods of extended use. The highly focused, forceful blast of airflow provides excellent cleaning ability and is suited to a wide range of industrial applications. The safety air gun has a small diameter nozzle and extension that will fit into tight spaces. The gun uses the Nano Super Air Nozzle which has been engineered to maximize entrainment of room air while minimizing compressed air consumption. The nozzle is available in a rugged Type 316 Stainless Steel or PEEK plastic to provide non-marring protection should the nozzle come in contact with other surfaces. EXAIR Corporation techelp@exair.com, www.exair.com

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Get Inspired.

PROGRAMMABLE ACTUATOR

The Haydon RoHS compliant IDEA™ External Linear Programmable Actuator is capable of up to 20” of stroke length with a variety of screw pitches allowing fine resolution linear motion. The external linear IDEA programmable actuator is suitable for small gantry robots, motion systems for optics and lasers, high resolution imaging, precision fluid dispense and other applications requiring precision linear motion. Other features include programmable current control, a single supply voltage of 12 to 48 VDC, 2.6 Arms max rated current per phase, and 8 optoisolated general purpose I/O. Haydon Kerk Motion Solutions, Inc. info@haydonKerk.com, www.HaydonKerk.com

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Get Connected.

Get Moving.

SLIDING RAIL ANCHOR

Norguard’s sliding rail anchor is available in high visibility red or orange. It addresses fall protection needs while enabling mobility to travel up and down the line. Specially designed for railroad bridge personnel, its simple design allows for quick and easy installation. It is lightweight and made of stainless steel for longevity and durability. Also available is the Uni-Anchor System for bridge work and rescue. It installs in minutes without any tools and is rated for 600 lbs capacity two man rescue and has a 360 degree rotation and can be used with existing fall protection and rescue products. Norguard Industries joanne@norguard.com, www.norguard.com

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ROTARY POSITION SENSORS

Providing absolute output proportional to shaft rotation over a total range of 120°, Macro Sensors RSE 1500 series of rotary position sensors are ideal for measuring the position of quarter-turn valves, flue dampers, weir gates, dancer arm tensioners, and a myriad of other applications involving fractional-turn shaft movements. These DC-operated rotary position sensors are also used for high reliability applications such as pedal, throttle-lever, or actuator position sensing in aircraft, marine, construction and agricultural vehicles. Macro Sensors sales@macrosensors.com, www.macrosensors.com

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The Components. The Systems and Controls. Design Expertise. Today’s market demands cleaner, greener, more efficient applications. Stay competitive with the newest technologies and leading-edge education for the ﬂuid power, power transmission and motion control industries. All in one place, once every three years.

Las Vegas, USA

March 22-26 Co-owned by the National Fluid Power Association and the Association of Equipment Manufacturers.

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focus on ... hand & power tools

january 2011 www.cienmagazine.com

STRIPPING TOOLS

Weidmuller introduces the new fourth generation Stripax® and Stripax® 16 tools for cutting and stripping flexible and solid conductors with PVC insulation, multi-conductors and thin ribbon cables. The design changes to the new Stripax® tool increase its capability for stripping a variety of PVC insulated wire ranging from 28...8 ASWG. Adjusting the tools to precisely strip any PVC wire within the compatible cross section range has been made simpler. Sliding gauges set the insulation depth and a longer strip length of up to 1”. A unique new feature called “partial stripping” can be activated to leave the cut piece of insulation on the end of the wire. Weidmuller

CORDLESS POWER TOOLS

Panasonic has launched a new line of Tough IP™ Li-Ion Cordless Power Tools featuring dust and water resistant technology, rated IP56 by the IEC. The Tough IP line features 13 cordless power tools, including a range of drills and drivers, impact driver and wrench, jig saw, circular saw and a grinder. All Panasonic Tough IP kits include two Li-Ion batteries, a charger and a carrying case. Panasonic Canada Inc.

info@weidmuller.ca, www.weidmuller.ca

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choward@ca.panasonic.com, www.panasonic.ca

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HAMMER DRILL DRIVER

Delivering 275 in-lbs of torque and 0-400 / 0-1,500 rpm, the M12™ sub-compact hammer drill driver is only 7 5/8” long and 2.8 lbs. It features a metal gear housing and a single sleeve, metal ratcheting chuck for superior bit retention. An integrated fuel gauge and LED light provide added user convenience and minimize downtime on the jobsite. Milwaukee Electric Tool Corporation

LOCKING PLIERS

The new Irwin Vise-Grip Curved Jaw (CR) Locking Pliers feature a self-energizing lower jaw that delivers three times more gripping power than traditional locking pliers, with absolutely no slipping or stripping. There’s no need for heavy input pressure - the jaws tighten for maximum grip as torque is applied to the tool. They are available in two core models: the Fast Release™ with a one-handed, triggerless release and anti-pinch, nonslip ProTouch™ grips and the Original™ with a classic trigger release. Irwin Tools

info@milwaukeetool.com, www.milwaukeetool.com

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info@irwin.com, www.irwin.com

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COMBINATION WRENCHES

ROUTERS

New Dynamic “Contractor Series” wrenches feature a smooth comfort handle eliminating the “raised panel”. Eliminating the panel provides improved user comfort especially in highly intensive or repetitive jobs. The smooth panel design also makes the tools much easier to clean and maintain. The wrenches also feature a unique combination of large hard stamp and laser-etched size markings. The dual marking design makes size identification by users quicker and easier. Available in both loose and sets configurations, and in sizes varying from 1/4” to 2 1/2” and 6 to 32 mm respectively, the four sets configurations each include a durable heavyduty canvas pouch. Gray Tools Canada Inc.

DISC FINISHING MACHINE

The Dayton 20 inch disc finishing machine (#2XTG5) can easily handle any type of material for sanding, grinding, finishing, deburring and chamfering medium to large workpieces. The heavy duty sander has a direct drive motor for maximum efficiency, a rigid column and base and a cast iron tilting table with miter gauge for bevel and angle finishing. It also features a built-in cast iron dust chute, magnetic switch and foot brake that can stop the disc in seconds. Grainger

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Milwaukee has expanded its M12™ LITHIUM-ION system with the introduction of a cordless palm nailer. A new cutting edge battery technology and a revolutionary impacting mechanism combine to deliver a tool capable of driving a 16D 3 1/2” nail in under 2 seconds. It will also has a run time of up to 100 nails per charge. Milwaukee Electric Tool Corporation

6/8/09

ADHESIVE

RESISTS IMPACT AND SHOCK EP72M3

Cures at room temperatures ■ Excellent bond strength: T peel > 30 pli ■ Superior durability ■ Convenient one-to-one mix ratio by weight or volume ■ Outstanding chemical resistance ■ Superb electrical insulation properties ■ 100% reactive ■ Easy application: compound spreads evenly and smoothly ■ Convenient packaging ■

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PosiTector UTG ®

Ultrasonic Thickness Gage

Ideal for measuring wall thickness and the effects of corrosion or erosion on tanks, pipes or any structure where access is limited to one side. ■ ■ ■ ■ ■

Rely on Reelcraft

Series 7000

New!

New UTG ME

Compact dual pedestal hose reels

Extra shock protection GFCI box

Thru-Paint model available

Series L4000 p

Heavy duty power and light cord reels

New!

Series DP5000 and DP7000

1-800-448-3835 or www.defelsko.com

Made in USA

Scan Mode HiLo Alarm Internal Memory Sturdy, compact design Certificate of Calibration

Prompt Technical Assistance

154 Hobart St., Hackensack, NJ 07601 Tel: 201-343-8983 ■ Fax: 201-343-2132

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TOUGH

secocanada@secotools.com, www.secotools.com

info@milwaukeetool.com, www.milwaukeetool.com

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ASTOUNDING! DELIVERS IN HARSH ENVIRONMENTS

CORDLESS PALM NAILER

info@grainger.com, www.grainger.com

dragosb@graytools.com, www.dynamictools.ca

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Jabro routers are specially developed for the machining of composite materials, which are increasingly found in aerospace, automotive and medical applications. The new family features five different solid carbide styles with cylindrical shank diameters that range from 3.0 to 20.0mm depending on the style. Each of the routers features a DURA high performance CVD diamond coating which provides an outstanding thermal and abrasive barrier to effectively manufacture composite materials. Seco Tools Canada

www.masterbond.com ■ main@masterbond.com

Ogdensburg, New York USA Phone: 315-393-4450 FAX: 315-393-8471 • Email: techsale@defelsko.com

www.reelcraft.com | 800-444-3134

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www.cienmagazine.com january 2011

SCREWDRIVER KIT

The DeWALT 12 Volt MAX™ Lithium Ion 1/4” Screwdriver drives 207 2 1/2” cabinet screws on a single battery charge. The screwdriver’s small size allows users to easily access tight areas for jobsite versatility. Designed using digital scanning and 3D technology, the contoured handle design offers increased comfort. The screwdriver also features a reversible belt clip for portability and a 12 Volt MAX™ Lithium Ion battery that has been placed at the bottom of the handle for balance and ease, allowing users to stand the tool up between uses. Three LED lights positioned around the hex of the screwdriver eliminate shadows and provide improved visibility in dark work areas. DeWALT info@dewalt.com, www.dewalt.com

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PLIERS

NUT DRIVERS

NTC SYSTEM

Snap-on® Level 5™ NTC (Networkable Tool Control) system offers users the opportunity to manage a virtually unlimited number of lockable tool storage units simultaneously for complete system control. Snap-on’s proprietary keyless entry allows employees access to the tools they need while the NTC system tracks access based on employee ID key cards. All tools in the system can be serialized and linked to a specific box with the bar-code mechanism used for check out and return. After an employee scans a tool a record is generated - so inventory is managed in real time. Snap-on Industrial canadacustomercare@snapon.com, www.snaponcom

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LowPowerAd_CIEN_8.125x10.875_July10.pdf

The L, T and straight stainless steel Nut drivers are available in two different versions, magnetic and non-magnetic. They are manufactured from 17-4 PH stainless steel for the magnetic versions and the 316 for the non-magnetic. The NonMagnetic versions are used in environments where either magnetic attraction or residual magnetism is a problem. The nut drivers are designed for use in critical environmental applications in pharmaceutical, bio-tech, medical, nuclear, cleanroom, sterile production, beverage food and other industries. Steritool steritool@steritool, www.steritool.com

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7/6/10

Irwin introduces two new jaw configurations to its line of Irwin Vise-Grip® GroovedLock Pliers. The new jaw designs include Smooth Jaws and Straight Jaws that feature Groovelock’s patented press-and-slide button technology. Smooth Jaw pliers are designed for use on fittings that the user does not want to mar or damage. Straight Jaw pliers have teeth positioned at right angles to provide maximum hold in all directions. They are also suitable for use on square nuts and bolts. The traditional V-Jaw pliers grab tightly on hexagonal fittings and odd shapes and the directional teeth give lots of bite when tightening and loosening fittings. Irwin Tools info@irwin.com, www.irwin.com

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TORQUE WRENCHES

For life-threatening high voltage and low voltage electrical assembly applications where over-torque conditions are not tolerated and operator safety is mandatory, Mountz offers insulated torque wrenches. Designed with non-conductive plastic insulation, the torque wrenches provide operators with the proper safety for fastening applications. The insulated torque wrenches ensure proper torque control and eliminate the possibility of product failure due to shorting, arcing or other electrical damage. The 1000V Insulated torque wrenches are built to protect against voltages up to 1,000 volts. The 50V insulated torque wrenches are crafted for low voltage applications. Mountz Inc. sales@etorque.com, www.mountztorque.com

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MULTI-BIT SCREWDRIVER

The versatile 21-n-1 Twist-a-Nut™ multi-bit, dual ratcheting screwdriver is configured so that the four bits most frequently used by electricians are pre-loaded into the driver shaft with an additional 12 specialty bits securely stored for quick access within the handle. Its two interchangeable chrome-vanadium shafts were designed for effortless driving of 1/4”, 5/16” and 7/16” nuts. The handle has two Accu-Loop™ wire looping holes to create perfectly formed wire loops along with the patented Wire-Nut® ratcheting wrench formed into its bottom that accepts twist-on wire connectors. Ideal Industries, Inc.

The best of both worlds. Introducing new low-power valves from ASCO. Our solenoid valves are now available with the world-beating reliability you expect, but at the lowest power rating ever—only 0.55 watt! You can install more devices on a process plant bus network or use them in remote locations with solar/battery sources. And unlike integrated valves, you can choose from a wide range of easily available models, with larger orifices to handle higher flows without clogging. Many ASCO low-power solenoid valves come with the ASCO Today same-day shipping program for the fastest delivery on the planet.

Ideal_Canada@idealindustries.com, www.idealindustries.com

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519-758-2700

www.ascovalve.ca

e-mail: ascomail@asco.ca

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focus on ... hand & power tools

january 2011 www.cienmagazine.com

RECIPROCATING SAW BLADE

CIRCULAR SAW

SMALL-SCREW INSERTION

The PEM® StickScrew® System for small-screw insertion has been re-engineered with a new StickShooter™ driver offering the capability to accommodate interchangeable nose assemblies and allow for quick tooling changeover. The self-contained system combines the lightweight airpowered driver with “sticks” of serially connected hex head screws enabling automatic screw installation without handling loose screws or driving them manually. Screws install by inserting the stick in the driver, advancing the stick of screws, squeezing the trigger, and placing the tip of the rotating screw into the hole. The screw is then driven home and twists off cleanly when precise seating torque is achieved. PennEngineering

This heavy-duty 15 Amp Circular Saw was developed with improved weight distribution and balance for a lighter, more comfortable grip. Other ergonomic enhancements include an angled auxiliary handle that gives users the ability to naturally and comfortably hold the saw without impeding the line of sight. The outside mounted depth of cut lever is easily accessible and a smooth 0-55 degree bevel capacity offers stops at common 22.5 and 15 degrees with change increments between one degree. These attributes, combined with a soft grip handle and optimized trigger force, help reduce user fatigue and increase jobsite productivity. Porter-Cable

The Lenox Diamond Double Tang Reciprocating Saw Blade was specially redesigned for longer blade life and less waste when cutting through cast iron. The new design provides less wasted cutting edge by using the portion of the brazed diamond grit edge that typically goes unused when cutting cast iron pipe. The ability to flip the blade doubles the available cutting surface as well as the life of the blade. Suitable for cutting cast iron, the blade is also able to cut other tough materials, including fiberglass and ceramic tile, clay pipe, stone, brick, marble, plaster, cement siding board and laminate flooring. Lenox info@lenoxtools.com, www.lenoxtools.com

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ROD LOCK MOUNTING

CADDY® ROD LOCK is an innovative threaded rod mounting system that provides a quick solution for installing electrical and mechanical systems supported by threaded rod. The system includes the Caddy Rod Lock beam clamp and channel nut. Simply push the threaded rod through the mounting hole and it instantly locks into place. The system can be even used on threaded rod with slightly damaged threads or minor burrs, helping to save time by minimizing the amount of deburring that is usually required prior to installation. Erico slewis@erico.com, www.erico.com

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info@portercable.com, www.portercable.com

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sales@pemnet.com, www.pemnet.com

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BLADE SEAMERS AUTO INDEXING KNIFE MODULAR CRIMPERS

New Parkrimp-style modular crimpers offer the versatility of being both portable and bench mounted. The modular Karrykrimp® and Karrykrimp®2 can serve as bench-mounted machines with the addition of a Power Unit or as a mobile crimper by adding Portable Stand. The new design provides faster cycle times on bench-mounted units and the ability to crimp long bent fittings due to increased height. The Parkrimp system enables any user to make factory-quality hose assemblies quickly and easily. Parker Hannifin info@parker.com, www.parker.com

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Appleton’s Auto Indexing Knife maintains high cut quality throughout all cuts, extends the life of the core cutter knife and reduces operator interaction with the blade. The easy-to-install retro-fit and upgrade extends the life of the blade by providing more usable cutting surface per knife. By automatically indexing the knife to a new cutting edge and setting the number of cuts between blade indexes, the knife indexer limits the operator’s handling time of the blade to replacements only, which minimizes changeover downtime, as well as operator interaction with the blade. Appleton Mfg. Division info@appletonmfg.com, www.appletonmfg.com

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The MW-S36 model blade seamer comes with 3-inch and 6-inch forged steel blades while the MW-S59 has 5-inch and 9-inch aluminum blades. Interchangeable blades are quick and easy to change out. Each of the four blade sizes is also available in individual Seamer Blade Kits. These Interchangeable Blade Seamers feature hot drop-forged blade brackets that provide strength for the toughest applications, compound leverage handle action for maximum folding and gripping power, rust resistant zinc-plated handles and soft, comfortable grips. The interchangeable blade seamer features 3-inch and 6-inch wide, 1 1/2-inch deep forged steel blades designed for sheet metal applications. Midwest Tool and Cuttlery Company hncody@midwestsnips.com, www.midwestsnips.com

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DRILL/DRIVER KIT

DeWalt’s 12 Volt MAX Lithium Ion 3/8” Drill/Driver Kit is lightweight and compact yet powerful enough to handle a variety of jobs. The drill/driver features a two-speed transmission that delivers 0-400/0-1,500 RPM and a powerful LED light that provides visibility in dark areas. A 3/8-inch single-sleeve keyless chuck offers quick bit changes and reduces bit slippage, and a belt clip provides easy transport and access during use. Additionally, with the placement of the battery at the bottom of the handle, the tool is well balanced and able to stand up when set-down. The kit includes a Drill/Driver, two 12 Volt MAX Lithium Ion battery packs, one 40 minute charger, a belt clip and a contactor bag. DeWalt info@dewalt.com, www.dewalt.com

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FAST HEAT

WHEN YOU NEED IT! Heavy-Duty industrial quality for your demanding workplace

• Fast flameless heat up to 1000°F • High speed universal motor - 3000 FPM & 23 CFM • Sturdy diecast housing with non-slip bench-top stand • Optional Momentary Contact switch • New heat gun kits available • C-UL-US Listed • Made in U.S.A.

MASTER HEAT GUN® HG-751B

Eriez’ SafeHold® Lift Magnets Eriez’ offers the widest selection of compact permanent lift magnets. SafeHold® is available in four different styles to meet any price or performance requirement with capacities up to 10,000 lbs.

NEW SafeHold Selection Guide!

VARITEMP HEAT GUN VT-750C ®

HEAT TOOLS FOR INDUSTRY SINCE 1958

800-558-9413

www.masterappliance.com

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Call visit

888-300-3743 or www.eriez.com

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focus on ... energy efficiency

www.cienmagazine.com january 2011

SOLAR WALL HELPS GARLOCK OF CANADA reduce natural gas consumption

arlock of Canada Ltd., a subsidiary of U.S.-based Garlock Sealing Technologies, has installed a solar heating wall that has reduced natural gas consumption at its Sherbrooke manufacturing plant by more than 20,000 cubic meters a year, as well as reducing release of atmospheric contaminants. The project recently won the EnPro President’s Award of Excellence for Environmental Stewardship, which was presented by Stephen Macadam, president of Garlock’s parent company, EnPro Industries, Inc., Charlotte, N.C. “The architectural integration of this new technology has had a positive impact on both our business and community,” said Christian Laurier, manager of the Sherbrooke plant. “Not only has it dramatically reduced our natural gas consumption, but it has also improved the

Pictured before Garlock of Canada’s award-winning solar wall are (from left) Pierre Barnabe, supply chain and EHS manager; Gerald Lamoreaux maintenance supervisor; Steve Macadam, EnPro industries president and CEO; Christian Laurier, plant manager; and Jacinthe Caron, general manager for the CREE.

interior ventilation of the plant.” A wall-mounted collector preheats outside air that is drawn into the building. Connected to the building’s ventilation system, the solar wall takes in cold air through an opening under the cladding and warms it within the internal air plenum. While energy-efficiency was the prime factor in undertaking this project, innovation, clean energy and sustainability also played into the decision. “We also wanted to promote leadership in environmental issues by sharing information with other EnPro companies,” explained Laurier. “This project is perfectly adapted to cold climates, and as such it is transferable to other EnPro facilities in northern regions.” Garlock Sealing Technologies Christian.laurier@garlock.com, www.garlock.com

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CIEN has great figures and we are not afraid to show them! These numbers are just too good not to share. SOFT STARTER

The VLT® Soft Starter MCD500 with Adaptive Acceleration Control (ACC) enables users to select different acceleration and deceleration profiles according to specific application needs, optimizing performance and maximizing energy efficiency. The MCD500 is available in 23 models and five different frame sizes, from 21A - 1600A. The G1 frame size is IP20 rated and G2-G5 frame sizes are IP00 rated. The MCD500 offers both constant current and Adaptive Acceleration Control, making it a flexible soft starter solution for any number of water/ wastewater, HVAC, industrial, and food and beverage applications, among others. Danfoss VLT Drives salesinformation@danfoss.com, www.danfossdrives.com

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Did you know… CIEN has the largest circulation in the Canadian Industrial Equipment industry.

52,654 people read each issue of CIEN due to

average pass along readership!

90.4% of readers rated CIEN Excellent / Good

overall!

91.3% of our readers indicate they have direct

purchasing influence within their organization!

77.5% indicate CIEN meets the needs of

their industry! ENERGY HARVESTER

Micropelt’s commercial energy harvester can outperform primary batteries as an energy source for wireless applications. The TE-Power PROBE can fully replace or largely extend the life of batteries of modern WirelessHART, ISA100 and similar transmitters. Mounting the device to the hot side of 20C or above ambient results in a millwatt net output, equal to about 3AA cells per year. The TE-Power PROBE collects thermal energy at the most optimal hot spot in proximity to its instrument to be powered. Thus the thermoelectrically harvested power is maximized in favour of more energy and better flexibility for the connected application. Micropelt GmbH info@micropelt.com, www.micropelt.com

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Reader Comments:

“EXCELLENT and informative” “Very informative easy to read newsletter” Statistics are based on responses to our July 2010 readership knowledge survey.

▼ To learn more about data from our readership insights program, contact:

Michael King Publisher Email: mking@cienmagazine.com Phone: 416-510-5107

focus on ... energy efficiency

january 2011 www.cienmagazine.com

ENERGY MANAGEMENT

AIRFLOW CONTAINMENT

The Hoffman brand PROLINE® Containment System is designed to segregate cold (intake) and Hot (exhaust) air. Consisting of aisle doors, ceiling panels and chimney stacks, the system can be used for hot or cold air containment, preventing the hot and cold air from mixing - which can lead to poor cooling and wasted energy. By increasing cooling efficiency, the system manages a higher thermal density without requiring additional cooling units. Available for use on raised or non-raised floors in small to large data centres, the PROLINE Containment System is designed for use with the company’s popular line of PROLINE cabinets and can be modified to work with alternative enclosure brands. Pentair Technical Products info@hoffmanonline.com, www.hoffmanonline.com

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INLINE VACUUM EJECTORS

piINLINE™ is Piab’s new range of inline vacuum ejectors based on COAX® technology. The products are well-suited for handling components in the electronics industry as they deliver maximum vacuum performance at feed pressures as low as 0.18 MPa. piINLINE™ comes in three sizes: Midi, Mini and Micro. Each size is available with a choice of three special options to enable optimized performance and capacity for the specific application. The smallest model, the Micro, uses on average 50% less energy than comparable products, which means significantly less energy consumption and lower carbon emissions. PIAB

THERMOSTAT

The SimpleComfort® series programmable communicating thermostat (PCT) is designed around ZigBee’s Smart Energy profile for communication with smart meters, a core technology for monitoring, controlling and automating the delivery and use of energy to improve energy efficiency and reduce environmental impact. ICM Controls Corporation

The Wonderware Corporate Energy Management Application transforms data into vital plant information to synchronize operations and business objectives. This application enables manufacturing and industrial facilities customers to easily and quickly implement energy management programs to achieve sustainability goals. It allows users to monitor, detect and notify personnel of energy inefficiencies when demand and usage limits have been exceeded and require attention. It also connects directly to meters through automation systems and building information networks, as well as accepts manual entry via Wonderware InTouch® HMI interface for operations management, control and optimization. Cypress Envirosystems info@cypressenvirosystems.com, www.cypressenvirosystems.com

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info@icmcontrols.com, www.icmcontrols.com

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jbilling@geotwhite.com, www.piab.com

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OVERLOAD RELAY PUMP TECHNOLOGY

Parker Energy Systems’ patent pending FPM-050 Fuel Polishing Module is designed to remove emulsified water from diesel fuel systems and prevent contaminant build up by maximizing the effectiveness of Racor’s fuel filter/water separators. The piezoelectric pump installed in the FPM-050 uses about 2W to run. With such a low power draw, the FPM050 can run continuously and unattended for extended periods of time, without depleting the battery. When run constantly, the module prevents water and other contaminants from accumulating in the fuel system, keeping the engine at peak performance levels. Parker Energy Systems sleahy@parker.com, www.parkerfuelpolishing.com

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PANEL PCs

In order to provide a wider range of enerThe VBC100 Lighting Controller is a gy-efficient industrial displays with variable ballast controller that is part of powerful processors, Beckhoff has rethe WECC Distributed Lighting Con- leased the new CP77xx series Panel PCs. trol System. The VBC helps reduce ener- These solid state panel PCs are suited for gy consumption by monitoring and con- mid-range control platforms and as HMI trolling lighting to maximize light output units for machine builders and plant enand by providing feedback to the Virtual gineering applications. Integrating the Control Panel. The VBC controls the 1.1 or 1.6 GHz Intel® Atom into a Beckenergy consumption of each fixture by hoff Control Panel turns the rugged Ip65 varying the voltage to the ballast and display device into a powerful, multiminimizes the energy consumption of tasking Panel PC with a slim housing deeach fixture while optimizing the light sign. The Panel PC comes with two RJ45 output for each task. It maintains lumen Ethernet connections and an RS232 output and provides valuable lifecycle interface in the rear of the panel as standard. A two-port USB interface is availfeedback the AD-AB-CIEN VCP by detecting faulty11:50 CIENtoWeb 1/12/10 AMas an Page 1 able option. lamps and ballasts. Beckhoff Automation LLC WECC

LIGHTING CONTROLLER

beckhoff.usa@beckhoff.com, www.beckhoffautomation.com

sales@vbc100.com, www.worldenergycontrol.com

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The Allen-Bradley Bulletin 193-EC5 E3 Plus solid-state overload relay features voltage protection and energy monitoring. Part of the E3 Plus family, the overload relay combines current and voltage protection with enhanced power monitoring and diagnostic capabilities, helping users improve energy efficiency and safeguard critical electric motor loads. It is specially designed for low voltage applications in material handling, water/ wastewater, process, petrochemical, and minerals and mining. The E3 Plus relay provides current, voltage and powerquality information of a specific motor. This capability, in turn, helps speed troubleshooting, minimizes downtime and reduces energy costs. Rockwell Automation info@rockwellautomation.com, www.rockwellautomation.com

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LOG ON �

see....

� CIEN's latest issue and products � Breaking Indsutry News � Technical Tips � Links to Canada's manufacturing Industry and its leading suppliers

Check it out today !!! CIRCLE NO. 113 ON READER REPLY CARD

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Industrial Literature Reviews NEW TANKJET® 4 TANK WASHER

A new high-impact tank washer from Spraying Systems Co. provides more effective cleaning of large tanks. The TankJet 4 produces stable, solid stream sprays for increased, consistent impact over the entire operating pressure range. The unit is compact, customizable and can be moved from tank-to-tank or permanently installed. www.tankjet.com Spraying Systems Co. FREE CATALOGUE CIRCLE NO. 91

www.cienmagazine.com january 2011

MOST POPULAR VACUUM CAPS

COMPLETE HOSE REEL LINE

FREE CATALOGUE CIRCLE NO. 92

FREE CATALOGUE CIRCLE NO. 93

Vi-Cas Manufacturing’s new 16-page, full colour brochure details the company’s most popular vacuum cups. In addition to dimensional information (including lip diameter, height and mounting holes), the new literature shows photos of each cup to guarantee accuracy. Vacuum cups and accessories are used extensively in all types of packaging and labeling operations, as well as other material handling operations. www.vi-cas.com Vi-Cas Manufacturing www.cienmagazine.com/rsc 92

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POWER WORKHOLDING

This 180-page catalogue features state-of-the-art, leakfree hydraulic and pneumatic workholding, including clamps, work supports, cylinders, hydraulic lifting devices, valves, power units, fittings, machine vises, concentric clamping elements, zero point mounting kit and more. Fully illustrated, with dimensions and specifications. www.clrh.com/swiftsure Carr Lane Roemhold Mfg. Co.

FULL LINE PRODUCT CATALOGUE

Master Appliance, the leading North American manufacturer of industrial quality heat tools for industry, has released its new 2010 Full Line Product Catalogue. The comprehensive 40-page colour catalogue clearly illustrates each product with all applicable accessories, and provides detailed descriptions, specifications, and applications for each tool. www.masterappliance.com Master Appliance Corp. FREE CATALOGUE CIRCLE NO. 95

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Nederman is the leading supplier of products and systems for extracting dust, smoke and exhaust fumes. We offer the complete line of industrial vacuums and together with our range of supply systems for water, air, oil and other media, we make workspaces clean, safe and efficient. www.nederman.ca

Hannay Reels provides thousands of standard hose reel models and unmatched custom design and manufacturing capabilities for virtually limitless applications. The most prominent include air hose reels for pneumatic tools and machinery; water hose reels used for washdown, power washing, potable water, or in-plant fire protection; dual hose reels. www.hannay.com Hannay Reels www.cienmagazine.com/rsc 93

FREE CATALOGUE CIRCLE NO. 94

DUST, SMOKE, EXHAUST EXTRACTION

TEST AND MEASUREMENT TOOLS CATALOGUE

Extech Instruments’ new 144-page catalog featuring over 350 innovative test and measurement tools. Discover Extech’s durable, rugged and affordable multimeters, clamp meters, and other electrical and environmental meters. www. extech.com Extech

Nederman Canada Ltd.

FREE CATALOGUE CIRCLE NO. 98

FREE CATALOGUE CIRCLE NO. 97

www.cienmagazine.com/rsc 98

www.cienmagazine.com/rsc 97

ERIEZ VIBRATORY SELECTION GUIDE

Eriez’ complete vibratory product line is presented in an easy-to-use manner, with a broad overview to help select the proper equipment for your application. Eriez’ innovations provide for a large array of feeding and conveying equipment options. www. eriez.com Eriez

FREE CATALOGUE CIRCLE NO. 96

www.cienmagazine.com/rsc 96

NEW TankJet® 360: SUPERIOR CLEANING OF LARGE TANKS Fluid-driven 360 tank cleaners provide superior cleaning of tanks up to 100’ (30m) in dia. Choose from two- or three-nozzle designs, a variety of nozzle sizes, several gear ratio options, flowthrough and food-grade oil versions to get the exact cleaning performance you need. Units can be installed permanently or moved from tank to tank. TankJet 360 is ideal for cleaning tanks, vats, reactors and tanker trucks. www.tankjet.com Spraying Systems Co. FREE CATALOGUE CIRCLE NO. 99

www.cienmagazine.com/rsc 99

focus on ... energy efficiency

COMPRESSOR CONTROLLER

The Boge FOCUS compressor controller operates according to the customer’s actual compressed air demand ensuring optimized system efficiency. It has been designed to ensure simple and reliable control for various operating parameters at two levels and serves to monitor, control and optimize a compressed air system efficiently. A large-scale back-lit LC display with clear text information visibly shows error/maintenance messages, operating states and all operating parameters. All relevant values are available at a glance enabling the user to individually configure all essential parameters for efficient operation and complete system control. BOGE America Inc. CIRCLE NO. 82 ON READER REPLY CARD

www.cienmagazine.com/rsc 82

TESTING SYSTEMS

SAKOR offers testing systems designed to meet the emerging testing requirements for electric motor efficiency. Designed to meet EPAct, NEMA, ISO, IEEE and other international standards, the test systems are extremely power efficient. Utilizing SAKOR’s AccuDyne™ line of AC monitoring dynamometers and a unique regenerative method of electrical loading, these systems are highly efficient at re-circulating absorbed power within the test system, resulting in a system that can test even the largest electric motors while drawing only minimal power from the electrical grid, and generating almost nonwaste heat. These systems are equally efficient at testing alternators and generators. SAKOR Technologies, Inc.

FUEL POLISHER

The environmentally sound FPM-050 Fuel Polishing Module draws only 150mA at 12 VDC, enabling the unit to run continuously. Consuming less than 2W, it quietly polishes 50 gallons of diesel fuel a day. It can also be powered by an optional solar panel. Enabling fuel maintenance during engine downtime and off-season storage, this fuel recirculation system works with a Racor filter to keep fuel clean and dry. It promotes a bacteria-free environment and prevents contamination buildup in diesel, bio-diesel and kerosene. Parker Energy Systems CIRCLE NO. 84 ON READER REPLY CARD

www.cienmagazine.com/rsc 84

HARMONIC FILTERS

Staco Energy Products introduces an open chassis product line of StacoSine active harmonic filters. The open chassis assembly allows a wide range of OEMs, systems integrators and panel builders to incorporate the StacoSine within their final equipment configurations. This can include motor control centers, switchgear/switchboards, automation controls, and other electrical power distribution apparatus. The active filter can be mounted in a 20” deep enclosure, up through 300 amps. Active Harmonic Filters which dynamically cancel problematic harmonics from the 3rd to the 51st order allow more efficient use of electricity. Staco Energy Products

CIRCLE NO. 83 ON READER REPLY CARD

CIRCLE NO. 85 ON READER REPLY CARD

www.cienmagazine.com/rsc 83

www.cienmagazine.com/rsc 85

PRECIPITATORS

Operating on just 0.7 amps per 1,000 cfm of capacity, Smog-Hog® electrostatic precipitators capture up to 99.9% of submicron smokes, mists and emulsion oils using washable collection cells. Green advantages for the system include reusable collection cells, minimal fan size, low energy use, make-up air reduction, potential material recycling and elimination of costs for filter media disposal and replacement. The Smog-Hog is suitable for meeting regulations regarding metalworking oil smoke and coolant mists, welding smoke, quenching smoke, plasticizers, cooking smoke, asphalt smoke and similar mists. United Air Specialists CIRCLE NO. 86 ON READER REPLY CARD

www.cienmagazine.com/rsc 86

CLEANING SYSTEM

WaveWash™ is an eco-friendly cleaning system that dissolves the support material from models made with Dimension 3D Printers. The cleaning system requires no gloves, goggles or other protective-wear. It was developed to make the 3D printing process nearly effortless and provide a turnkey solution to customers. The cleaning system is easy to use. The system automatically fills with water and automatically drains at the end of the cycle. Stratasys, Inc. CIRCLE NO. 87 ON READER REPLY CARD

www.cienmagazine.com/rsc 87

january 2011 www.cienmagazine.com

NEW WATERJET DEBURRING/CLEANING/ RUST INHIBITING SYSTEM

application feature

saves space and capital

ith factory floor at a premium and capital equipment funds scarce, Linamar, a Tier One Canadian automotive part supplier, turned to Bertsche Engineering recently for an all-in-one part deburring, final rinse and drying solution. Typically complex machined automotive parts with multiple intersecting holes require feature-specific part deburring to insure that parts are burr-free. After deburring, parts also need a final cleaning/ washing to insure removal of microscopic particles that might adversely affect performance. They are then preserved with a rust or oxidation inhibitor and dried for shipment (transport) to be assembled. Usually, this involves separate pieces of equipment linked by conveyors or robots to transport parts to each machine. To solve the problem of densely filled factory floor space, Bertsche Engineering developed a machine that handles all these processes in one machine, in one deburring cycle. The machine takes oil and chip contaminated parts, previously machined on CNC milling centres and mill/turn machines, then selectively deburrs critical features using high pressure water, blasting chips out of internal cavities, knocking off all feather-edge burrs and fan washing the outside of the part, using a CNC for full cycle control. This process is accomplished by a series of rotating lance nozzles that probe small diameter internal holes in order to blast feather edge burrs clean at intersection points and wash chips out of deadend passages. External features are then blasted with a series of direct nozzles that release up to 10,000 psi of water at the burr while tracing the part edges. The part is then washed with high-pressure rotating fan nozzles. (Note: When required, additional mechanical wire and filament brush tooled deburring stations can be incorporated into the Bertsche system to mechanically remove burrs.)

(left) Close-up shows parts being indexed over high-pressure (10,000 psi) waterjet nozzles for full wash cycle and rust-inhibiting aqueous coating process. (below left) Bertsche iJet waterjet deburring system built for Linamar combines waterjet deburring with part cleaning for one inline system (below) Close-up shows parts infeed and outfeed station, where considerable space savings were realized by the customer, Linamar, a major Canadian Tier One automotive parts supplier.

The same machine moves the deburred part to an agitated wash and rinse station, where the part is rinsed, cleaned and preserved with an aqueous rust inhibitor (providing up to 24-day protection) and is finally dried. The part is then ready for assembly. Bertsche Engineering Corporation rwb@bertscghe.com, www.bertsche.com

www.cienmagazine.com/rsc 88

Event Updates March 22-24, 2011 — ProMat

June 21-23, 2011 — ATX

2011, The Material Handling

Automation Technology Expo

Industry of America, McCor-

CANADA, Toronto Congress

mick Place South, Chicago, IL

Centre, Toronto, ON

800-345-1815, (704) 676-

www.atxcanada.com

1199; www.promat.com May 17-19, 2011 — Plant Maintenance & Design Engineering Show, Place Bonaventure, Montreal, PQ (888) 3227333; www.pmds.ca

CIRCLE NO. 88 ON READER REPLY CARD

June 21-23, 2011 — Atlantic Manufacturing Technology Show, Exhibition Park, Halifax,

On the Web

Index of Advertisers RS# ADVERTISER

PAGE #

109 ASCO Valve Canada . . . . 9 115 Carlo Gavazzi . . . . . . . . 15 107 DeFelsko Corp. . . . . . . . . 8

N.R. Murphy Ltd.

112 Eriez . . . . . . . . . . . . . . . 10

Dust problems? Then check out N.R. Murphy Limited’s website. Since 1943, N.R. Murphy has solved thousands of dust problems. We build Dust Collection Equipment.

101 Exair Corporation . . . . . . 2

www.nrmurphy.com

NS (888) 322-7333; www.sme.

102 Goodyear . . . . . . . . . . . . 3 110 Grieve . . . . . . . . . . . . . . 10 104 Hannay Reels . . . . . . . . . 6 105 IFPE 2011 . . . . . . . . . . . . 7

amts.ca

111 Master Appliance . . . . . 10 106 Master Bond Inc. . . . . . . 8

June 6-9, 2011 — Western

Oct. 17-20, 2011 -- Canadian

Manufacturing Technology

For more products and news visit:

Show, Edmonton Expo Centre

Show, Direct Energy Centre,

at Northlands, Edmonton, AB

Toronto, ON (888) 322-7333;

(888) 322-7333; www.wmts.ca

www.cmts.ca

www.cienmagazine.com www.cienmagazine.com www.cienmagazine.com

103 Nederman . . . . . . . . . . . 5 108 Reelcraft . . . . . . . . . . . . . 8 116 Spraying Systems . . . . . 16 113 Vac-U-Max . . . . . . . . . . 12 114 Vi-Cas Mfg. . . . . . . . . . 12

Providing a COMPREHENSIVE Product Offering Current Transformers, Transducers and Monitoring Relays

Voltage, Frequency and 3-Phase Monitoring Relays Solar Monitoring Energy System

Current and Voltmeters with RS485 Communications

Optional PowerSoft Energy Management Software Compact Energy Meters and Transducers with RS485 Communications

Basic and Advanced Power Analyzers with RS485 Communications

Revenue Grade Smart Power Quality Analyzers with RS485/Ethernet Communications Smart Power Quality/Utility Analyzers with RS485/Ethernet/BACnet Communications

As the world grasps the importance of energy management, trusted global manufacturer CARLO GAVAZZI is ready to assist as we collectively strive to ‘go green’ and reduce our energy consumption.

Energy Analyzer with RS485 Communications

With all types of products, from basic CTs to advanced analyzers with harmonic analysis, and optional types of communications / software, we have the solution to fulfill your application requirements.

Wasteful power consumption is money, so don’t delay… call today!

GavazziOnline.com/Energy • 888.575.2275 • Gavazzi@CarloGavazzi.com CIRCLE NO. 115 ON READER REPLY CARD

Spray Nozzles

Spray Control

Spray Analysis

Spray Fabrication

Change the Way You Spray to Lower Operating Costs

1. PulsaJet® automatic spray nozzles provide extremely versatile performance, eliminating downtime for nozzle changeout. Flow rate can be adjusted to match changing line speeds or for different spray applications without changing pressure, spray angle or drop size. 2. AutoJet® Model 2250 spray controllers automatically adjust spray performance based on operating conditions to optimize performance. Manual labor is minimized and waste, chemical, water and energy use are reduced. 3. Motor-driven AA190 Tank Cleaners provide high-impact cleaning and remove stubborn residue. Automated tank cleaning eliminates manual labor and efficient operation eliminates overuse of chemicals and water and reduces energy and wastewater disposal costs.

Learn more at spray.com/changeandsave Download our new white paper, Change the Way You Spray: Seven Changes You Can Make that Will Reduce Costs Immediately.

Minimize waste with automatic on/off control AutoJet Model 1550 Modular Spray System provides better on/off control of nozzles than manual operation or other devices like solenoid valves. Accurate placement of the sprayed liquid minimizes waste

Optimize and save

Dry without compressed air

Optimizing Your Spray System, Technical Manual 410, explains how to improve performance and save water, energy, chemical and more by implementing a nozzle maintenance program and adding spray control.

WindJet® Air Knife packages eliminate the need for costly compressed air in drying and blow-off operations. Savings are dramatic – tens or hundreds of thousands dollars annually are possible.

1-800-95-SPRAY | spray.com |

Specify and order standard nozzles spray.com/ispray CIRCLE NO. 116 ON READER REPLY CARD

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05/01/11 8:25 AM