www.cienmagazine.com
JUNE 2011
Serving Canadian Industry Since 1940
Omega’s digital hydraulic tester is designed for fast diagnostic troubleshooting. page 3
Publications Mail Agreement #40069240
DEF (Diesel Exhaust Fluid) Hose Reel provides safe, reliable dispensing system. page 3
TEST & MEASUREMENT
Pocket hand-held tachometer is small, thin and lightweight with large LED display. page 4
plus ... focus on instrumentaton, application features, new product highlights and coming events
photo courtesy of Selco Products Company
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Extech CT70 AC Circuit Load Tester delivers rapid analysis of wiring conditions. page 6
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Get the
Complete Solution Detect it with FLIR l Solve it with Extech
FLIR Thermal Imagers and Extech Test & Measurement Tools
Contact us today for a free demo!
1-800-613-0507 x25 / x24 or email IRCanada@flir.com for more information
www.flirthermography.ca Download the Extech Catalog Today!
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On the cover ... DIGITAL HYDRAULIC TESTER
june 2011 Vol. 72 No. 6 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Kim Collins Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton
Omega’s digital hydraulic tester is a compact, lightweight, self-contained portable tester with laboratory accuracy. Designed for fast diagnostic troubleshooting of all types of mobile or stationary hydraulic systems and components, it makes flow pressure and temperature measurements simultaneously from one point. The large 3 1/2 digit LCD display makes reading the measurements easy. The CE-compliant HFP-110/120 has additional features which include pressure relief disc protection and low battery/over-range indicators.
OMEGA info@omega.ca, www.omega.ca
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DEF HOSE REELS
Coxreels® introduces a complete line of Diesel Exhaust Fluid (DEF) hose reels. These reels are equipped with a stainless steel external full-flow swivel and chemical resistant Viton® seals to provide a safe, reliable DEF dispensing solution. The swivel is easy to access for simple seal maintenance and fast DEF dispenser hose installation. Coxreels® provides reeling systems in heavy-duty single pedestal (SH Series) or supreme-duty dual pedestal (T Series) configurations that handle DEF hoses up to 75 feet of 3/4 inch and up to 50 feet of 1 inch hose I.D. Both versatile designs are outfitted with Super Hub™ dual axle support systems to increase stability and reduce vibration during operation. The new models are available in standard spring retraction and EZ-Coil® controlled retraction systems.
Coxreels® info@coxreels.com, www.coxreels.com
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PLICORD EXTREMEFLEX ®
™
FOOD GRADE INDUSTRIAL HOSE
Canadian Industrial Equipment News (ISSN 03195902) is published by BIG Magazines LP, a div. of Glacier BIG Holdings Company Ltd., a leading Canadian information company with interests in business-to-business information services. “Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.”
Plicord® ExtremeFlex™ sets the standard for a flexible and lightweight corrugated hose at a non-corrugated price. Easy to bend and agile around corners, the Plicord® ExtremeFlex™ Food Grade Industrial Hose complies with the FDA/USDA and 3A Sanitary Standard 18-03
The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113.
For more info, call 1-888-275-4397 or visit www.goodyearep.com
Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304.
The GOODYEAR (and Winged Foot Design) trademark is used by Veyance Technologies, Inc. under license from The Goodyear Tire & Rubber Company. Goodyear Engineered Products are manufactured and sourced exclusively by Veyance Technologies, Inc. or its affiliates. ©2009 Veyance Technologies, Inc. All Rights Reserved.
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new product highlights
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POSITIONING STAGES
These versatile Standard Precision Positioning Stages are designed to meet a wide and diverse range of positioning application requirements. They are used to perform various positioning tasks in tooling jigs, manufacturing, assembly, testing and inspection, nesting and sensor adjustment. Now with 22 different styles available in Misumi’s 2011 lineup, users can select from among a broad range of products, depending on specific application requirements such as: moving axes, positioning accuracy, load capacity, feed mechanism (rapid or fine), linear guidance structure (Dovetail, Cross Roller, or Linear Balls), and type of clamping mechanism. MISUMI CIRCLE NO. 21 ON READER REPLY CARD
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CORD REELS
Lind’s new line of heavy-duty and weatherproof cord reels offers a durable all-steel construction. The weatherproof cord reels come in both heavy-duty all-steel models and an industry-first industrial-duty NEMA 4X weatherproof reel. Both reels are suitable for bringing portable power to tougher workplaces where extra demands are placed on the tools and workers every day. The new LE9000 series of reels can be outfitted with a wide array of attachments including fluorescent and incandescent/ CFL lights, and 15A and 20A quad boxes to name a few. LE9000 series reels are available in models with up to 50’ of cable and up to four conductors. The industrialduty NEMA 4X rated LE6500 series reels are made with a strong ABS plastic housing and are suitable for wet areas that require portable power. Lind Equipment CIRCLE NO. 24 ON READER REPLY CARD
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THERMAL EXPANSION EPOXY
Formulated with a special blend of polymeric and inorganic materials, Master Bond EP30LTE-LO features dimensional stability for bonding, sealing, casting and coating applications in the aerospace, electrical, electronic, chemical, optical and computer industries. This two compound epoxy has a very low thermal expansion coefficient and cures at room temperature with 85% of its maximum strength developed within 48 hours. Faster cures are possible at elevated temperatures. It bonds well to metals, glass, ceramics, wood, vulcanized rubbers and most plastics, and produces bonds with a tensile strength of over 5,000 psi. This electrically insulative system resists thermal cycling and chemicals including water, fuels, and many acids, bases, salts and organic solvents. Master Bond Inc.
SERVO DRIVES
B&R has extended its wide range of plugin modules for the ACOPOS servo drive family to include a module for evaluating BiSS encoders. The BiSS fully digitized bidirectional sensor interface is an open and license-free communication standard that allows sensor data to be read synchronously, securely and quickly. The BiSS interface is characterized by a high transfer rate and reliable error detection. Highlights of the BiSS interface include: bidirectional communication, highly secure data transfer, digitization right on the sensor, error detection. B&R Industrial Automation Corp. CIRCLE NO.29 ON READER REPLY CARD
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WASHERS AND SPACERS
Boker’s offers washers and spacers made from a variety of chemically resistant materials such as ABS, polyethylene, polypropylene, PTFE and PVC, PVDF. They are used in a variety of industries such as and not limited to agriculture, semiconductor, medical, pharmaceutical, food & beverage, automotive and aerospace. Chemically resistant washers are shipped with REACH compliance documentation when requested. In addition to chemically resistant materials — and over 2,000 total material variations — Boker’s provides endless washer and spacer possibilities with 25,000 non-standard flat washer and spacer sizes available without tooling charges. Outside diameters range from 0.08” to 5.140”, and washers and spacers are available in a broad variety of inside diameters and thicknesses. Boker’s , Inc. CIRCLE NO. 22 ON READER REPLY CARD
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CURRENT SENSORS
AutomationDirect’s acuAMP™ line of current sensors now includes AC ground fault sensors and DC current transducers and switches. The GFS series of ground fault sensors monitors all current-carrying conductors in grounded single and three-phase delta or wye systems. The DCT series of DC current transducers combines a Hall Effect sensor and signal conditioner into a single package for use in DC current applications up to 400A. DSC100 series DC current switches feature jumper-selectable current input ranges up to 100A and are available in normally-open solid state and SPDT rely output models. All accuAMP sensors are panel-mountable; convenient DIN rail adaptor accessories are also available. AutomationDirect
ENGINE-DRIVEN WELDER
PALLETIZERS
Columbia Machine’s palletizers have standard safety features which include Category 3 Electrical Circuits which include A-B SensaGuard dual circuit safety interlocked door switches and Sick type 4 light curtains in the discharge area. Upper level guarding on all high level palletizers includes both a perimeter hand railing along with guarding to protect personnel from moving parts. Case entry guarding is included on both high level and floor level palletizers in the form of a moveable “tunnel” or guarding with access door, providing additional operator protection while allowing for easy access. Columbia Machine
Lincoln’s SAE-300® engine-driven welder is specifically designed for pipeline welding as well as construction and maintenance applications. The new machine features Dual Continuous Control™ technology, which allows for a welder to adjust two dials on the control panel for a precise setting of both voltage and current. Welders can adjust the arc for a snappy “digging” arc for root and hot passes on pipe with cellulosic electrodes, or for a soft “buttery” arc for pipe welding with low hydrogen electrodes. The SAE-300 supplies 300 amps of welding power at 60% duty cycle with a maximum output of 350 amps. Lincoln Electric
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On the cover ... TACHOMETER
TORQUE WRENCHES AGITATORS
Chemineer® MR Agitators are designed for a broad range of fluid mixing applications in the chemical, biodiesel/ethanol, pharmaceutical, water & wastewater and general fluid processing industries. Its modular design is well-suited for a variety of mixing applications. With a proprietary, parallel-shaft helical gear design, the agitators feature a minimum 50,000 hour L10 bearing life and an oversized output shaft for optimal performance and extended service life. Chemineer, Inc. CIRCLE NO. 23 ON READER REPLY CARD
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Stanley Proto has added to its line of electronic torque wrenches three new Fixed Ratcheting Head models. The new wrenches accept standard Proto sockets and come in 1/4”, 3/8”, and 1/2” drive versions with torque ranges from 25 in-lb (2.8 Nm) to 250 ft-lb (339 Nm). The wrenches are accurate to within +/-2% of indicated value in both directions. This broad accuracy range extends from 10% to 100% of Full Scale. In addition, ninety-nine “on-board” memory storage locations help improve efficiency when taking multiple torque readings. Stanley Proto CIRCLE NO. 26 ON READER REPLY CARD
The HT-4200 tachometer is small, thin and lightweight with a large easy-to-read LCD display. Measurement setup is as simple as applying a small piece of reflective tape marker or reflective paint to the surface of the object being measured. For operation, simply aim the HT-4200’s red light beam at the reflective marker and an on-target indicator light will flash to let you know when you’re on target. Its light beam has a range of 12 inches, allowing measurements to be taken, both quickly and safe, and with an accuracy of 1 rpm. The non-contact tachometer comes in handy when contact measurement is not possible due to access space restrictions and safety concerns. High rpm can be measured up to 50,000 rpm. The HT-4200 continually displays the updated rpm every second.
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new product highlights
BEARING ISOLATOR
The Garlock SGi™ Shaft Grounding Bearing Isolator protects bearings from electrical damage as well as from lubricant loss and contamination. Maintenance-free, it combines the technologies of the Garlock GUARDIAN® non-sparking bronze labyrinth seal and the AEGIS™ shaft grounding ring in a single unit. It is ideally suited for motors controlled by variable frequency drives (VFDs) running pumps, fans, high-speed spindles and other equipment in “severe duty” applications such as mining and the processing of pulp/paper, food, pharmaceuticals, chemicals, and water/wastewater. Garlock Sealing Technologies earl.rogalski@garlock.com, www.garlock.com
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ABRASIVE CUTTER
BALL VALVE
The True Union Ball Valve is available in 1/2”, 1”, 1 1/2”, 2” and 3” sizes. Constructed of Georg Fischer® PVC or CPVC with threaded or socket connections, the valves up to 2” come with both socket and threaded ends. Each valve has an option of EPDM or Viton® seals. TUBV’s with vented balls for bleach service are available in PVC- with EPDM or VitonÎ seals. The valves come in standard pipe sizes so they will work with any matching size and material piping system. Spectrom jim.trainer@spectromparts.com, www.spectromparts.com
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Buehler’s AbrasiMatic® 300 abrasive cutter now features the optional X-Bed for increased convenience when sectioning in the x-axis direction. The accompanying digital display tracks x-axis travel, improving precision, consistency and repeatability in serial (parallel) sectioning applications. The AbrasiMatiic 300 is a benchtop cutter featuring a 12-inch abrasive cut-off wheel that can section up to a 110mm diameter sample. A 5 Hp motor powers through large and hardened materials, including steel, highly-alloyed metals, coated metals, ceramics, concrete and minerals. Buehler custServ@buehler.com, www.buehler.com
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SIGNAL CONDITIONERS
The EAZY-CAL® MMX Series of MiniModule LVDT Signal Conditioners features a 4-20mA output model that supports process control and factory automation applications often requiring longer cable runs. This user-friendly, single channel signal conditioner is also available with a low noise 0-10V DC output. The conditioners are quickly calibrated in mere seconds using two front panel push buttons. An intuitive, sequencing four LED status indicator guides an operator through the calibration process, and provides foolproof feedback to insure calibration integrity. Macro Sensors positionsensors@macrosensors.com, www.macrosensors.com
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ENCLOSURES
Hammond Eclipse Junior (EJ Series) enclosure series is now available in 316 Grade stainless steel material, which offers increased corrosion resistance, making the units particularly suitable for installation in aggressive chemical areas. Designed for use as instrument enclosures, electric, hydraulic or pneumatic control housings, electrical junction boxes or terminal wiring enclosures, the EJ Series is UL 508 Type 3R, 3, 4X, 12 and 13 and CSA Type 3R, 4, 4X, 12 and 13 Approved, confirming protection where equipment may be hosed down or otherwise be very wet. The design features a formed lip around the door aperture to prevent liquids entering the enclosure, a continuous foam gasket provides a seal and an easy to open/close quarter turn latching system secures the door to prevent unauthorized access without a tool. Hammond Manufacturing sales@hammfg.com, www.hammondmfg.com
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MINI-MAG STAGES
The MMG Mini-Mag line of precision linear motor tables from Dover are now available in aluminum-based versions with an optional single phase motor to reduce controller complexity and system footprint. Technology enhancements also enable operation in a vertical orientation without requiring a counterbalance functionality that is for precision imaging applications. Original steel-based Mini-Mag versions are also available for use in more demanding application environments. The MMG delivers excellent mechanical and servo stiffness to optimize motion for the three basic phases of automated imaging applications — sample positioning, focal plane definition, and frame capture. Dover
SAVING energy makes sense —business sense.
You’re always looking for new ways to control your operating costs. Energy use is no exception. Your local electric utility has a range of energy-efficient solutions tailored to your business. Small businesses can access incentives to upgrade their lighting. Commercial, agricultural and industrial operations Your local electric utility can tap into funding for lighting, process and equipment upgrades, as well as offers incentives for: for energy audits and shifting energy usage away from peak demand times. • Energy-efficient lighting Big or small, every Ontario business can benefit.
Find out more by contacting your local electric utility or visit saveonenergy.ca/business
• Shifting energy use • Equipment upgrades • Energy audits
service@dovermotion.com, www.dovermotion.com
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Subject to additional terms and conditions found at saveonenergy.ca. Subject to change without notice. A mark of the Province of Ontario protected under Canadian trademark law. Used under licence. OM Official Marks of the Ontario Power Authority.
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new product highlights
REGENERATIVE BLOWERS DATA LOGGER
You canput a price on workplace safety and efficiency. It’s the cost of a Hannay Reel. You demand a productive workplace. One that’s as compliant with safety regulations as it is efficient. And Hannay reels deliver.
• Protect your hose and cables from unnecessary damage
• Rugged durability for lifetime value • Get work done faster and more efficiently
Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at www.hannay.com.
The Corrsys-Datron model CDS-GPS data logger features built-in global positioning system (GPS) for longitudinal vehicle dynamics testing applications. It offers an update rate of 100 Hz with GPS signal output via CANBus. With simple and quick vehicle mounting capabilities, the model CDS-GPS provides high-accuracy measurements of absolute speed, travelled distance, latitudinal and longitudinal position, height, time and date and system status information, such as the number of satellites, signal quality, and other factors, to a high degree of accuracy. The product’s versatility makes it suitable for use within braking tests, acceleration and deceleration tests, fuel consumption assessments, tire validation, ABS brake testing, irregular brake-force balance monitoring and the optimization and fault diagnostics of other vehicle electronic control systems. Kistler
ROTRON® “EN” and “CP” regenerative blowers incorporating explosion-proof AC motors provide solutions for a wide range of environmental remediation and chemical processing applications. These motors are UL and CSA approved for Class 1 Group D explosive gas atmospheres to promote safe operation in potentially hazardous locations. Typical applications include spot sourcing, vent header off-gassing, landfill gas recovery, and scrubbing, among many others. AMETEK Technical & Industrial Products, Inc. CIRCLE NO. 40 ON READER REPLY CARD
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INTEGRATED ENCODER
Haydon-Kerk offers an integrated magnetic encoder available on the 1” 25000 Series linear actuators. The extremely compact and fully enclosed incremental encoder utilizes solid state technology and includes both analog detection circuitry and full signal processing from a single chip. When combined with the Haydon™ can stack linear actuator, excellent position feedback can be obtained for use in critical applications including medical equipment, analysis devices, and robotics. Haydon Kerk Motion Solutions, Inc.
LINEAR SLIDE
The Whispah™ Linear Slide has very smooth motion, and is exceptionally quiet. The very stable two rail linear slide is suitable for linear motion applications that must be non-contaminating to its environment such as medical equipment, pharmaceutical manufacturing systems, and food processing equipment, or operate in harsh environments such as ceramic tile wet saws, welding systems, caustic wash downs and outdoor (all-weather) applications. The precision aluminum two rail extrusion has a Hardcoat finish for long life, and each rail is hollow to allow for a water or air line and wiring. Predrilled mounting holes make integration into new or existing systems easy. LM76
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On the cover ...
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Made in U.S.A.
TORQUE SCREWDRIVERS
Built for torque control and durability, the cordless torque tools are built around the 10.8V and 14.4V high capacity lithium-ion battery platforms. The cordless screwdrivers are suitable for applications where air or electric power is not easily accessible. The cordless torque screwdrivers automatically stop when the preset torque has been reached. They are built with LED indicators that provide an audible and visual alarm signal for the operator as he/she achieves the preset torque value. The LEDs will provide a signal to the operator if the present torque was not achieved, as well as provide an early warning of a low battery. Mountz, Inc.
AC CIRCUIT TESTER
Extech’s CT70 AC Circuit Load Tester quickly inspects and detects circuit and wiring problems, such as poor ground impedance, false grounds, missing ground fault protection, low voltage availability under load, and high ground-to-neutral voltage. In addition, it tests GFCI and EPD circuits. The colour-coded display changes from blue to red, providing a visual alert when a problem is detected. As an AC load tester, the CT70 provides selectable loads of 12, 15 and 20 amps. Both loaded and unloaded AC line voltage are measured as well as voltage drop percentage, line impedance, peak line voltage and frequency. Outlet tester functions include: GFCI trip time and current measurements, neutralto-ground voltage testing, hot,neutral and ground impedance testing and open or reversed wire detection.
Extech Instruments
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DIGITAL PEN METER
INFRARED TEMP SENSOR
Omega’s new IR-USB series of infrared temperature sensors provide a reliable method for most PC-based non-contact temperature monitoring. The unit features an IR sensor/ signal conditioner installation with a direct USB connection and free user software that converts your PC into a temperature meter, chart recorder or data logger. The Emissivity is adjustable from 0.10 to 1.0 and this product measures –18 to 538°C. Some typical temperature monitoring applications are where the object to be measured is moving; where the object is surrounded by an EM field, as in induction heating; where the object is contained in a vacuum or other controlled atmosphere; or in heating; where the object is contained in a vacuum or other controlled atmosphere; or in circumstances where a fast response is required. OMEGA
The Model PM-2 Digital Pen Meter is suitable for general electrical testing and troubleshooting. In addition to volts and ohms, the digital pen meter includes continuity, and frequency tests to 69.9 Hz. It also has the ability to perform a phase test from 100 to 600 V. This meter features data hold, display (to show voltage and frequency during AC tests), and clear screen buttons. The four digit LCD features value, mode, and low battery indication. The Model PM-2 is furnished with red and black test leads, two AA batteries and carrying case with belt clip. Dwyer Instruments, Inc.
BORESCOPE
The CB-400 COBRA-4™ multi-purpose borescope features a dual-head blue and white light LED flashlight, which enables industrial technicians to both leak check and perform internal component inspection into hard-to-reach areas. The bluelight LED is ideal for fluorescent leak detection, while the white-light LED is for component inspection. A press-fit coupler allows quick and easy attachment of the flashlight to the borescope. The unit has a super-thin 4mm, 36” shaft to get into crammed areas. Spectronics Corporation
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info@spectroline.com, www.spectroline.com
lit@dwyer-inst.com, www.dwyer-inst.com
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TEMPERATURE PROBE
The EGT Diesel Exhaust Gas Temperature Sensor features an enclosed foul proof probe tip that permits operation in bio-fuel and diesel engine applications. Manufactured from high temperature Inconel and 316SS, this type K theromocouple can withstand extreme conditions, making it suitable for use in R&D and testing as well as in various applications in automotive/racing industries. The EGT probe cable, over-braided in stainless steel for heavy-duty abrasion resistance, extends 6 feet in length. The Sensor Connection sales@thesensorconnection.com, www.thesensorconnection.com
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CIEN has great figures and we are not afraid to show them! These numbers are just too good not to share.
Did you know…
ABSOLUTE GAUGING PACKAGE
Heidendain has now coupled the new ACANTO Absolute Length Gauge with the established and versatile ND2100G GAGE-CHEK metrology readouts. The ACANTO Gauge with EnDAT 2.2 provides the benefits of an optical encoder and solves many of the problems of different length gauges. Its measuring principle is the measurement standard and does not drift over time nor does it require mastering. “Sweet spots” are nonexistent with the ACANTO as 2 um of accuracy are held throughout the entire measuring length. It comes in both spring operated and pneumatically operated models and is offered in 12mm and 30mm measuring lengths. The ND 2100G GAGE-CHEK will handle gauging and inspection tasks with ease, from simple pass/fail detection up to complex logic statements communicating to a PLC. Heidenhain Corporation
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info@heidenhain.com, www.heidenhain.com
purchasing influence within their organization!
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FOOD THERMOMETER
The Traceable® Waterproof Food Thermometer’s membrane switches, ABS body, and stainless steel probe make it suitable for food processing, food labs, food preparation and brewing. The unit eliminates the dangers inherent in breakable glass and toxic mercury thermometers. Its unique holder allows the probe to be positioned in any height while attached to beakers, stainless cylinders, or vats. The probe guard snaps to handle to extend overall length to 10 3/4 inches. Readings are updated every second. Large, bright LCD is 1/4-inch-high. Control Company sales@control3.com, www.control3.com
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Statistics are based on responses to our July 2010 readership knowledge survey.
▼ To learn more about data from our readership insights program, contact:
Michael King Publisher Email: mking@cienmagazine.com Phone: 416-510-5107
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DIGITAL CLAMP METER
PRESSURE GAUGES
The Model CM-1 Digital Clamp Meter is suitable for general electric testing and troubleshooting. A few applications include HVAC, automotive, electrical power, and environmental monitoring uses. The digital clamp meter measures DC and AC voltage to 600V, and AC current to 400A. In addition to volts, amps and ohms, this meter includes a frequency test to 400 Hz. The CM-1 also features data/range hold and auto range buttons to keep the screen from updating when gathering values. The 3 3/4 digit LCD features automatic polarity, overload, and low battery indication. Dwyer Instruments, Inc.
GAUGING SYSTEM
Renishaw’s Equator gauging system is capable of high-speed comparative gauging for inspection of high-volume manufactured parts. Operators can use this lightweight, fast and highly repeatable gauge with “push-button” simplicity. Equator can switch between parts in seconds and is suitable for flexible manufacturing processes or accepting parts from multiple machines. Based on an easily scaleable and adaptable “parallel kinematic” structure, Equator’s patented principle allows high speed scanning and rapid moves between features, while retaining stiffness that delivers point-to-point repeatability, critical for accurate gauging. Renishaw
RATIOMETER
AEMC’s Digital Transformer Ratiometer DTR® offers straight forward operation, high accuracy, data storage and provides automatic test result documentation. Tests performed by exciting the primary and reading the secondary provide safer conditions for the operator on step-down transformers. Continuity test indicates open or loose (high resistance) terminal connections. DC test mode eliminates errors due to magnetic build up. It stores up to 10 primary/secondary nameplate voltages to use in comparing test results and displays ratio, test current, winding polarity, and deviation from nameplate voltage or ratio. techniCAL Systems
lit@dwyer-inst.com, www.dwyer-inst.com
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The J-2000 Series of Aero Type Differential Pressure Gauges features a frictionless gauge movement. They respond quickly to indicate low pressure, whether positive, negative (vacuum) or differential. Magnetic components of the spiral movement has been replaced with a rubber film, a sensitive component in measuring pressure. This design resists shock, vibration, and over pressures without fluid fill. Featuring patented safe-slide pointers in green, yellow, and red, the J-2000 Series allows the user to set visible reminders of safe, warning, and danger ranges with this unique feature. Combined with the easy-to-read red tipped aluminum pointer, the gauge features excellent readability, even from a distance. Palmer Instruments Inc. sales@palmerwahl.com, www.palmerwahl.com
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dafydd.williams@renishaw.com, www.renishaw.com
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mreid@technical-sys.com, www.technical-sys.com
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ACCELEROMETERS
These triaxial accelerometers incorporate miniature shear-type accelerometer inserts bonded into a machined aluminum block as part of the design. The electrical isolation provided by the epoxy bonding permits accurate, repeatable measurements even in noisy industrial environments. Designed to perform simultaneous measurement of vibration acceleration in three mutually perpendicular axes, these small, lightweight accelerometers are available in several models. Model 610-TX is a suitable choice for general purpose shock and vibration work where a three dimensional characterization of dynamic responses of a structure is required. Model 612-TX is designed to meet the most stringent space and mass loading requirements. Models 510-TX and 512-TX are designed for low to medium level shock and vibration measurement work. Columbia Research Laboratories, Inc.
SCANNER SYSTEM
The MVL multiple scanner system integrates multiple point measurement data from two 3DLevelScanners to measure a very wide material surface area. It provides better inventory accuracy for large vessels and is designed specifically for the challenges of very large bins where the topography of the stored material tends to be uneven. The MVL system displays a visual representation of the material surface that shows high and low points in the bin such as cone up, cone down, sidewall buildup or bridging. BinMaster
BORESCOPE
Schoelly announces an upgrade to its 4.0mm Universal Borescope, a modular borescope system whose interchangeable optic objectives allow inspectors to change angles with a single borescope. Optics for the 4mm diameter Universal Borescope have been improved, resulting in greater luminosity. Its key design features include interchangeable objective tips, rotatable objective sleeves, and extension adapters. Schoelly Imaging
info@binmaster.com, www.binmaster.com
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The Traceable® Manometer displays gauge and differential pressure vacuum in eleven different units. Response time is 0.5 second. Simple hose fittings on the unit permit using hose/tubing with inside diameters from 1/16 to 3/16 inches. Large 5/8-inch-high digits are visible from six feet. At the touch of a button, unit may be zeroed or any pressure may be set to zero. Differential feature permits reading the difference of the pressure or vacuum between two different sources. Memory feature recalls highest and lowest reading over any time period. Control Company sales@control3.com, www.control3.com
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SCANNING PROBE RETROFIT supercharges CMM data collection rates, allows form analysis
G
E Oil and Gas has transformed the performance of a DEA Global coordinate measuring machine (CMM) with a REVO retrofit scanning probe system from Renishaw, producing higher data collection rates to allow form analysis — a function previously not practical due to the lengthy inspection times required. The retrofit, performed by Renishaw engineers, replaced the previous head, touch trigger probe, DEA controller and PC-DMIS® software with the Renishaw Renscan5™ system, including REVO 5-axis scanning head, UCC2 controller and MODUS™ software. The retrofit system’s ability to reduce typical inspection times will facilitate collection of the additional data necessary for form analysis. “Our inspection time on a standard impeller reduced by four times with the retrofit,” said Claudio Bartali, Manufacturing Technology Project Leader for GE Oil and Gas. “However, the exciting part will be using the massive amount of measurement data to compare the form of inspected surfaces with the 3D CAD models.” With a requirement for 100 percent inspection, there is a high demand on the CMMs and programming systems at the GE plant. The DEA Global is used to perform dimensional inspections on
components varying in size and geometry up to 1000 mm diameter. REVO is a contact scanning probe with two integral measuring axes that can work in a true 5-axis measuring mode when using the three axes of the CMM, allowing a completely different method of checking the impeller dimensions. The top face, for example, is measured with what Renishaw calls a “gasket scan,” a rapid sweep of the top machined face in about two seconds, gathering thousands of points. The previous method involved four touch trigger points and took close to 30 seconds. A best-fit calculation of the scanned data allows the software to plot a plane through all the points, confirming the position of the face and its relation to other surfaces. This large amount of data will be used to calculate if the surface is deformed in any way, and exactly which parts of the face deviate from the ideal CAD model of the component. GE tested the accuracy of the new system by direct comparison of the touch trigger method and REVO. “The accuracy of measured points was at least as good, but at considerably higher speeds and while gathering so many more points,” said Paolo Trallori, Calibration and Metrology Leader for the plant. “The lightweight REVO head is extremely fast when measuring, with the speed of the machine’s axes movement no longer the limiting factor — the machine is often acting just as a carrier for the REVO,” said Trallori. “In most circumstances this means inspection moves can be 50 or 100 times faster than before. Some moves, like scanning the outside diameter of the impeller, are limited by the machine speed, but in this case REVO still reduces overall inspection time.” By maintaining constant contact with the surface in one smooth rapid move, rather than moving on and off to take single points, inspection times are reduced
and thousands of data points are gathered with the REVO system. “We will be able to certify the quality of components in terms of form tolerances, as well as simple dimensional tolerances,” said Trallori. The Renishaw5 system has been integrated fully into GE oil and Gas’ production systems, with the Renishaw MODUS software executing inspection moves generated by a Unigraphics CAD/CAM system. The compatibility of MODUS with DMIS is very important, as the 3D CAD model generated in the original design of the component is used for everything from machining the component to verifying its quality. Each component is tracked throughout the process by its serial number, with a full record of every stage of production. The new system allows GE Oil and Gas to add extra quality data to the record and further improve machining operations. Renishaw Inc.
The REVO® system enables 4x reduction in impeller inspection times plus data is used in comparing surfaces with 3D CAD models.
Jeffrey-seliga@renishaw.com, www.renishaw.com
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SIGNAL CONVERTER/ISOLATOR
Designed for factory and process load-cell applications that include engine and turbine strain measurement, and weight or level controls, Weidmuller’s ACT20P Bridge signal converter/isolator provides precise performance in a compact design. This new generation converter/ isolator will accept up to 4 load cell inputs in a single unit. The compact, DIN-rail mountable Bridge is easy to set up and use, and provides a full range of benefits. For fast and accurate weighing, the “P-Bridge” provides 65ms response time and 0.05% accuracy. If a different load cell is required for a new application, the P-Bridge offers users switch-selectable input and output ranging, with simple and reliable on-site push button calibration — all easily accessible from behind the front cover of the unit. Weidmuller info@weidmuller.com, www.weidmuller.com
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CAPACITANCE PROBES
OSCILLOSCOPES TESTERS
The rugged PFM Tester Series features an internal safety pressure relief disc, or “burst disc”. It measures flow, pressure, temperature and horsepower on mobile hydraulic equipment. All testers include an internal burst disc component. The new design ensures that in the event of an over pressurization, that the fluid is safely allowed to bypass the load valve and remain within the hydraulic system. No fluids will escape outside the tester. The tester utilizes a turbine rotor and a magnetic pick-up to measure flow rates by measuring the frequency pulse output from the rotor. Volumetric flow rate is displayed on an LCD or sent via digital output from the rotor. Flo-Tech, Racine Flow Meter Group
AEMC introduces its third generation of self-contained, hand-held, two and fourisolated-channel oscilloscopes. Featuring five complementary tools in one - an Oscilloscope, FFT Analyzer, 4-channel TRMS Multimeter, Harmonic Analyzer and a Recorder, the model OX 7100 and OX7200 series oscilloscopes are rugged units suitable for both laboratory and field testing and troubleshooting. Full 12 bit resolution provides excellent data analysis. Suitable for field use, they utilize the patented new system of “plug-andplay” accessories, isolated measurement channels and a range of remote management capabilities. The Ethernet link lets you remotely control the oscilloscope without loading any software on your PC AEMC
BinMaster dual timer capacitance probes feature a flexible time delay for covered and uncovered conditions. This feature allows the user to set a probe to react immediately or with up to a 30-second delay when it detects a covered or uncovered state. For example, the capacitance probe can be set to send an immediate alert when it reaches a covered state, but can be set to alert with a 15-second delay when it detects an uncovered state. The dual timer capacitance probe is suitable for applications when it is essential for the probe to alert immediately to a covered state when used for high level detection, as in situations when the probe is used to shut off a filling process. PROCAP I and II capacitance probes offer interference-free, fail-safe operation and “Quick-Set” calibration. BinMaster Level Controls info@binmaster.com, www.binmaster.com
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sales@aemc.com, www.aemc.com
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info@racinefed.com, www.racinefed.com
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CALIBRATORS
MOISTURE METER
The BLL Wood Chip Moisture Meter employs a 39-inch long probe to measure moisture content in piles of wood chips in seconds with no prior sample preparation. It automatically converts wood moisture into percentage of water content (from 10% to 50%) and displays the results, along with the sample temperature on a large, well-lit LCD display. Other features include automatic averaging, automatic temperature compensation and a built-in datalogger that stores up to 10,000 measurements along with date, batch and temperature. Electromatic Equip’t. Co. info@checkline.com, www.checkline.com
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A new family of Martel multi-function calibrators includes the DMC-1410 documenting multi-function universal calibrator with dual display and isolated readback circuit, the MC-1210 multi-function universal calibrator with dual display and isolated readback circuit, the MC-1010 multi-function calibrator, the PTC-8010 temperature calibrator and the PSC4010 voltage/current calibrator. All models come complete with heavy-duty protective rubber boot, ClearBrite™display, test leads, batteries, user guide and NIST traceable calibration certificate. techniCAL Systems mreid@technical-sys.com, www.technical-sys.com
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ULTRASONIC THICKNESS GAUGE DIGITAL BORESCOPE
The Snap-on BK6000 digital borescope offers advanced inspection and photography capability in virtually any industrial setting. With an imaging head as small as 7/32” on a flexible cable that can span from 36” to 120”, users can now check and inspect hard-to-reach places in manufacturing facilities, containers, assembled product, heavy equipment - virtually anywhere. The system allows the users to look under doors to see an entire room; a microphone attachment allows listening as well. A dual-image head gives the user two views at the same time and ensures a superior-quality image. The BK6000 Borescope records and plays back both still images and videos. Snap-on Industrial industrial.inquiry@snapon.com, www.snapon.com/industrial
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The handheld 38DL PLUS ultrasonic thickness gauge is designed for applications ranging from wall thinning measurements of corroded pipes using dual element probes to very precise thickness measurements of thin or multilayer materials using single element transducers. Ultrasonic thickness measurements are accurate, reliable, and repeatable. Instant readings can be achieved from one side of a material, making it unnecessary to destroy the part. The Olympus 38DL PLUS is built for use in a wide range of weather conditions and difficult inspection environments. Its sealed case is designed to meet IP67 requirements to withstand the rigours of very wet or dusty environments while the transflective colour LCD with full VGA resolution provides superior readability in bright sun light or complete darkness. Olympus NDT info@olympus-ims.com, www.olympus-ims.com
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POINT-LEVEL SENSOR
VACUUM SENSORS PHOTOELECTRIC SENSORS
Baumer has introduced photoelectric and inductive sensors in hygiene and washdown designs, specifically for the food and beverage industry. The sensors offer thread-free V4A stainless steel housings as well as the mounting accessories which are EHEDG-certified and Ecolab approved. A range of EHEDG-certified reflectors and Ecolab-approved IP69K cables form a complete solution for position detection in the food zone. Baumer Inc. rflokstra@baumer.ca, www.baumer.com
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The 1E and 1F Piezo Diaphragm Vacuum Sensors are designed for applications where multiple gases and/or mixed gaseous environments are present. These direct, gas independent sensors feature nickel plated brass or stainless steel bodies with a choice of 1/8” NPT, NW, and CF connections. They provide a wide range of measurement, offer fast response time, are extremely stable with an accuracy of +/-5%. Typical applications include but are not limited to cryogenics, heat treat, coating processes, pharmaceutical products, electron beam welders, packaging, chemical, pick-up and conveying. Televac sales@televac.com, www.televac.com
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CIEN RSC Ad Jan 11
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The LMT Series Sanitary Point-Level Sensor is designed to monitor the level of liquids, viscous media and powders in food and beverage processing tanks and pipes. The sensor can provide reliable level indication in storage tanks and protects pumps from run-dry conditions. Viscous media, such as ketchup and mayonnaise, tend to stick to a sensing face and cause unreliable level indication, the LMT sensor uses high frequency (MHz) capacitance spectrum profiling technology that enables the sensor to ignore foam and deposit buildup and differentiate between actual product in a tank or only residue. ifm efector inc. customerservice@ifm.com, www.ifm.com
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COMMUNICATIONS MODULE
The Model TS485 Serial Communications Module allows users to read the current temperature and parameter settings of the Love Controls family of temperature switches. The configuration key port on the temperature switch provides the data signal and power for the RS-485 module. For applications with multiple temperature switches, the modules can be daisy chained together so that only two wires need to be brought to the PC. Dwyer Instruments, Inc. lit@dwyer-inst.com, www.dwyer-inst.com
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Page 1
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For greater efficiency when volume metering products, gathering more accurate batch weights, or reducing fill times, these controls provide a solution. Vortex controls feature variable positioning of the gate blade on the opening or closing strokes and can be ordered for all Vortex Orifice Gates™, Clear Action Gates™, Roller Gates, and Gravity Vee Diverters™. The controls are available in three variable position, air actuated options: variable position open/closed, adjustable variable position assembly, infinite variable position assembly. Vortex® Valves North America
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MANIFOLD SYSTEM
The FasCal Manifold System for pressure calibration supports connections to up to four different devices at the same time, accommodating a wide variety of fitting configurations. The stainless steel system allows any FasCal connector — for both male and female applications — to be mounted on the manifold quickly and without the use of tape or wrenches. The high pressure manifold system is rated up to 10,000 psi, with individual connectors determining the maximum overall system pressure rating. Up to four devices can be calibrated at the same time and swapping port connections can be accomplished in seconds. Fas Test fastsales@fastestinc.com, www.fastestinc.com
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COMMUNICATION GATEWAY
ETHERNET Remote I/O is a new Ethernet communication gateway and backplane. They enable the remote I/O system to speak a new communication protocol, building a virtual bridge between traditional field instruments and Modbus TCP-based Ethernet with data transfer rates up to 100 Mb/s. The gateway uses existing, proven, in-use I/O modules, which now link all the functions required for process instrumentation to the Industrial Ethernet. They allow the combination of analog and digital signals in the same slave. The modules support NAMUR type inputs, switching signals and solenoid valve outputs, temperature inputs, supply of 2 or 4-wire transmitters, proportional vales and positioners. Pepperl+Fuchs info@us.pepperl-fuchs.com, www.pepperl-fuchs.us
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TRANSCEIVERS DISPLAY METER
The free Crimson® 2.0 software can now be used to simply program the Red Lion dual line display panel meter, PAX2A. Adding to the easy front panel key programming already possible with the PAX2A, users can now also program the meter with simple mouse clicks and drop-down menus via the built-in USB port. Eight simple programming windows guide users through various parameters, such as input set-up, display format and output format. The program file can be saved on a computer, facilitating easy recall at a later date. Users can also extract and save an existing program from a meter. The program can then be downloaded to other meters, making duplicate setups fast and simple. Red Lion Controls, Inc. sales@redlion.net, www.redlion.net
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FLOW METER
Sierra has introduced a new cryogenic version of their Innova-Mass® multivariable mass vortex flow meter. Using a special cryogenic temperature RTD, mass calculations are done with the latest density equation of state for liquid Oxygen, Nitrogen, Argon, and CO2. Model 240 and 241 measure five process variables (mass flow, volumetric flow, temperature, pressure and density) through one process connection. Since everything is calibrated together, system accuracy is very high. Because mass flow is directly measured, the Reynolds number can be dynamically calculated and the flow profile effects in large pipes calculated in real time. Sierra Instruments info@sierrainstruments.com, www.sierra instruments.com
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LEVEL TRANSDUCER
TruBlue submersible transducers measure water level and water quality while offering more memory and a longer battery lifespan. With an internal memory of 8 MB, the TruBlue 555 level transducer is capable of storing up to 550,000 level and temperature measurements. Its internal 3.6 V lithium battery, with on-board surge protection, has a lifespan of five years based on four readings/hour making the transducer suitable for remote environmental data collection and process monitoring. The unit provides an accuracy of +/-0.1% FS total error band which includes changes in temperature within the compensated temperature range. The transducer has an RS-485 electrical interface. The TruBlue 555 is shipped with TruWare software. Users are able to graph and export data using this new software and easily manage their data. Pressure Systems Denise.Topping@PressureSystems.com, www.PressureSystems.com
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POSITION MONITORING SYSTEM
The OTT/JAKOB Analog Position Monitoring System with the Electronic Analog Sensor, allows you to monitor drawback for performance and wear. An electronic analog sensor detects the position and an electronic unit attached to the CNC machine controller transmits the data. The system indicates whether tools are clamped, unclamped or not present. It can increase tool head accuracy and longevity by monitoring cycles and hours, indicating whether tools are properly held. Because these units transmit information quickly to the controls, mechanical signal rings with proximity sensors are now obsolete. Negative influences of the mechanical signal rings at higher RPM can therefore be avoided. Advanced Machine & Engineering Co. info@ame.com, www.ame.com
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RTD PROBE ASSEMBLIES
Tel-Tru expands its line of RTD probe assemblies and temperature transmitters. Intrinsically safe models, specifically designed to operate safely in hazardous areas, are now available to the sanitary and industrial markets. The new models ISPAA3 and INPAA3 are cCSAus Intrinsically Safe certified to Class I, Div. 1, Groups A, B. C, and D when used with approved zener barrier systems. The assemblies include a proven thin film PT100 platinum RTD sensing element, packaged in a welded 316L stainless steel probe. Probes are available in .187” and .250” diameters with a choice of length ranging to 12”. Tel-Tru Manufacturing Company info@gteltru.com, www.teltru.com
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FAST HEAT
PRESSURE TRANSMITTER
Robust 805PT pressure transmitters are designed for use in hazardous locations and hostile environments where space is limited. It has non-incendive Division 2 approval from FM. The 805PT has been proven to be well-suited for a variety of applications in the oil and gas industry such as flare gas pressure, wellhead casing and tubing pressure, offshore safety system and pipeline suction/discharge pressure and compressor stations. It is also used in applications such as metering pump skids, cooking oil processing, and hydraulic equipment. The compatible SOR Calibration Manager software allows the user to verify, adjust and recalibrate the 805PT from scratch to implement turndown and zero offset or adjust the zero output of a device to account for environmental effects. SOR Inc. milan@sorinc.com, www.sorinc.com
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AIR VELOCITY SENSOR
The F600 board level air velocity sensor has been designed for continuous monitoring of airflow in small locations. Electronic components are protected by the F600 by using the output to sound an alarm or to reduce system power if there is a loss of air velocity. Communication to the F600 is done via a 12C or UART interface. User configurable outputs include PWM, tach or alarm open drain output. Degree Controls customerservice@degreec.com, www.degreec.com
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The Universal Wireless Radio-Signal Transceivers send results from Traceable® instruments to a computer 300 feet away, without cables. Send readings from Traceable® thermometers, hygrometers, barometers, light meters, anemometers, manometers, dissolved oxygen meters, conductivity meters and more directly to a computer. Audible/visible notification alarms are sent instantly. Control Company
e-mail: sales@simonds-inc.com Or call: 508-764-3235
MADE IN THE U.S.A.
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Industrial Literature Reviews
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AIR KNIFE DRYING PACKAGES
DILBERT™ CONTROLCAT NEW HORIZONS®
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ca/literature/controlcat28/ OMEGA
i-SERIES GUIDE
The FLIR i-Series Guide provides detailed information and specifications for FLIR’s affordable line of entry-level “point and shoot” infrared cameras, including the all-new FLIR i3, now available for C$1275. www.flir.com FLIR Systems Canada
Windjet® Air Knives powered by energy-efficient refrigerative blowers provide excellent performance in drying and blow-off operations and eliminate the need for costly compressed air. Annual cost reductions can range from tens of thousands to hundreds of thousands of dollars in applications such as dust elimination, blow-off debris and scraps and removal of excess water. Request Bulletin 543W. www.spray. com Spraying Systems Co.
The DILBERT™ CONTROLCAT NEW HORIZONS® in Temperature, Pressure, Flow and More Version No. 28 contains over 150 full colour pages of state-of-the-art products separated into seven sections: Automation, Sanitary, Temperature, Electric Heaters, Wireless/Data Acquisition, Pressure/Strain/ Force, and Flow/Level/Environmental. www.omega.
FREE CATALOGUE CIRCLE NO. 94
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WELDING REELS CATALOGUE
Hannay Reels has published an updated welding reels catalogue featuring its line of rugged and durable reels used in arc welding, gas welding, and cutting operations. In addition to improving efficiency and safety, utilizing reels for welding operations also extends the hose life by properly and safely storing them when they are not in operation. www.hannay.com Hannay Reels
1/4 TON OF REGRIGERATION
EXAIR Vortex Tubes produce up to 10,200 Btu/hr. with no moving parts. Stainless Steel Vortex Tubes convert an ordinary supply of compressed air into two streams: one hot and one cold. Temperatures are adjustable from –50° to +250°F. Applications include cooling hot melts, cutting tools, welding horns, electronic controls, soldered parts and gas samples. www.exair.com/16/130.htm EXAIR Corporation
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CONTROLLING WELDING, CUTTING & GRINDING FUMES
TEST AND MEASUREMENT TOOLS CATALOGUE
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Have an issue with a large blanket of fumes building up over the metal working area? The Plymovent Push/Pull systems — a proven solution that will eliminate the fumes lingering above the shop floor. www.plymovent. com Plymovent
Extech Instruments’ new 144-page catalog featuring over 350 innovative test and measurement tools. Discover Extech’s durable, rugged and affordable multimeters, clamp meters, and other electrical and environmental meters. www. extech.com Extech
2011 INSTRUMENT CATALOGUE
Alaron Instruments new 2011 catalogue now offers special pricing on a variety of instruments as well as some limited time offers. Quality products can now be ordered online at www.alaron.ca or view all products at www. alaroninstruments.com Alaron Instruments
FREE CATALOGUE CIRCLE NO. 97
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MOST POPULAR VACUUM CAPS
Vi-Cas Manufacturing’s new 16-page, full colour brochure details the company’s most popular vacuum cups. In addition to dimensional information (including lip diameter, height and mounting holes), the new literature shows photos of each cup to guarantee accuracy. Vacuum cups and accessories are used extensively in all types of packaging and labeling operations. www. vi-cas.com Vi-Cas Manufacturing FREE CATALOGUE CIRCLE NO. 201
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focus on ... instrumentation
LabVIEW AND NI PXI HARDWARE measures sound quality in an automotive production line by John Purse - Sci-Mech Technical Services and Michael Albright - Signal X Technologies
S
ci-Mech Technical Services, Milton, ON, designs, builds and integrates instrumentation and automation solutions that satisfy the requirements of fully automated assembly and test cells. Our client supplies engineered seat frames to the North American automotive industry and needed a new test system that could recognize different products and test them against appropriate parameters including sound quality. The parts must meet the highest quality standards and be 100 percent functionally tested before shipping. Our clients have to consider the showroom experience of the customer operating the seat.
Sound Quality Metrics
The core of a powered seat is the DC motor-driven leadscrew, or a direct worm drive. In a dealer’s showroom, the sound a seat makes sets the customer’s initial perception of vehicle quality. Car manufacturers have to get the sound and vibration behavior exactly right in the new car showroom because power seat noises are primarily subjective quality indicators. We make accurate measurements on the seat track in the sound-proof stations using the NI PXI-4462 24-bit dynamic signal acquisition
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(DSA) module with GRAS Type 40 AE 1/2 in. prepolarized free-field microphones with Type 26CA preamplifiers powered directly from the PXI-4462.
Noise, vibration and harshness (NVH)
specialist and NI Instruments Alliance Partner Signal X Technologies worked with Sci-Mech and the customer to measure sound quality metrics using LabVIEW and the Sound and Vibration Measurement Suite. Metrics considered include Peak A-weighted SPL, Zwicker Stationary Loudness (Sones), pseudo time varying loudness, key harmonic detection, periodic and nonperiodic impulse indicators, and rpm variation and drift. A key requirement of the production environment is that metrics offer intuitive explanation of possible defects based on industry-standard formulations. It is notable that the metric set is a hybrid of objective and subjective parameters focused on ensuring a repeatable production process. As a set, the metrics can correlate to subjective human impressions of the sound of the seat track as well as direct indication of specific defects that will fail one or more objective metrics. This approach to noise and vibration performance assessment with Signal X technology ensures only quality seats earn a passing grade.
Functional Testing
The 15-station test line, which includes various platforms and systems, runs on a
single Ethernet network. Because of the high digital channel counts required for a project as complex as the current seat cushion assembly and test line, a desktop PC alone could not support the required number of PCI boards. We chose an NI PXI remote chassis to perform the extensive data acquisition and communicate to the PC-based controller. We also used two NI PSI-6511 industrial digital I/O modules which provide 128 bank-isolated 24 V inputs. With bank isolation, it was possible to connect the Turck sensors directly to save assembly time, reduce circuit complexity, and decrease cost. Two NI PXI 6512 industrial digital I/O modules for the 128 bank-isolated digital outputs allowed us to connect to the devices directly from the module’s breakout box without putting every signal through an optical isolator. With so many channels, this saved setup time as well as panel space. To control the servo motors of the system, we used an NI 7340 four-axis motion controller and an NI 7774 four-axis motion control interface to a Rockwell Control Logix 5561 controller. Full driver integration with the NI Measurement & Automation (MAX) system configuration utility offered an intui-
tive graphical user interface (GUI) for setup and troubleshooting. To assist in the software design phase and reduce overall programming time, we used the LabVIEW State Diagram Toolkit to concurrently visualize program architecture and develop code. With the LabVIEW State Diagram Tookit, it was possible to share machine operation concepts with Sci-Mech management and the client. We also used the NI Motion Assistant to set up the initial motion profiles. This tool helped save hours of development time and was very useful in the initial setup of our servo motors. It was possible to safely check the acceleration and deceleration ramp profiles and overall velocities of the automotive seat testing system before program implementation.
Benefits of the NI Platform
Sci-Mech with Signal X Technologies used LabVIEW and NI PXI hardware to deliver an advanced production line test system for seat tracks that incorporates sound quality as a part of the functional tests, ensuring the parts meet the highest quality standard with 100 percent testing.
National Instruments
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june 2011 www.cienmagazine.com
EXTENDED FLOATS
SOFTWARE PACKAGE
The Malvern Link II is a powerful OPCstandardized software package that simplifies the integration of analytical devices with expert control systems in manufacturing processes. It promotes the development of future-proof control solutions, reducing the cost of upgrades and future maintenance. The Malvern Link II delivers a single interface for remote control and reporting. Its building-block concept allows multiple and unlimited configuration of automation devices and analyzers, including Malvern’s range of particle characterization systems. It is fully compatible with pharmaceutical industry requirements. Malvern Instruments Inc. marisa.fraser@malvern.com, www.malvern.com
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ROTARY SENSOR
The non-contacting MTS 360 SMD Rotary Position Sensor combines a throughshaft design with 360° absolute position feedback in an ultra miniature size. With its tiny size of only 6mm x 17mm x 18mm, engineers can now integrate a fully featured rotary sensor directly on their PCB without the packaging issues that typically accompany encoders or other absolute position devices. The exceptionally low profile fits easily in places that were previously too small for pre-packaged rotary sensors. The offset through-hole accommodates the vacuum pick up tool, allowing use in automated SMD features. The offset through-hole accommodates the vacuum pick-up tool, allowing use in automated SMD assembly systems. Piher International Corporation
SOR offers extended floats for their 1500 Series level switches. These floats are available in a variety of lengths and materials that depend on the application, conditions and specs that the customer demands. This option extends the pivot arm and places the float further into the process vessel. It is particularly helpful in applications where the nozzle diameter is too small or where process build-up can limit the full travel of the float. The Series 1500 switches are designed for harsh environments and process liquids where rugged components are critical. SOR Inc. mlian@sorinc.com, www.sorinc.com
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paul.cain@meggitt.com, www.piher.net
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MEGOHMMETERS LINEAR POSITION SENSORS
For industrial applications when a conventional LVDT position sensor proves too long or environmental contaminants can limit sensor performance, Macro Sensors offers right angle configurations of its spring-loaded and through bore LVDT position sensors that not only offer shortened unit length, but stop debris from accumulating inside the sensor body. The right angle LVDT position sensors are rated for operation that makes the right angle LVDT accessible from both ends for better mechanical support and core guidance than with blind-bore units. In addition, through-bore design stops debris from getting trapped inside the LVDT body for longer, more accurate operation. Open at both ends, LVDTs can be easily cleaned of grit, dirt, dust or other contaminants for greater reliability and longer life. Macro Sensors positionsensors@macrosensors.com, www.macrosensors.com
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OPTICAL SWITCH
Providing machine and automation design engineers with a reliable means of non-contact interruptive object sensing, OPTEK has developed a low-profile slotted switch designed with a wider slot to accommodate more applications. Designated the OPB200, the optically triggered switch contains an 890nm infrared LED and a phototransistor paired in an opaque plastic housing. It is suitable for most types of machine automation circuits, especially for assembly line automation and machine safety/security applications. OPTEK Technology sensors@optekinc.com, www.optekinc.com
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LIQUID LEVEL INDICATORS
The Jerguson® Magnicator® II FlashProof magnetic-liquid level gauges feature a unique design that addresses two serious problems that can be encountered with standard level indicators, boiling fluids and flashing vapours. By employing a larger 3” Schedule 40 pipe and two internal guide tubes, entrained gases that build up under the float can harmlessly escape. The float is held to one side of the chamber to insure an optimized magnetic field in close proximity to the indicator, transmitter or switches. This provides an accurate float level and indicator reading. Clark-Reliance Corporation sales@clarkreliance.com, www.clarkreliance.com
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ACCELEROMETER
The Type 8640A lightweight, miniature single axis IEPE accelerometer family with optional TEDS is designed for the multichannel modal and structural analysis of small or thin-walled structures and components, as well as other general purpose vibration measurements. Its internal ceramic cantilevered beam sensing element is thermally compensated using patented methods and is supported by a center post that emits an electrical charge when bended during exposure to vibration. Kistler Instrument Corporation
June 6-9, 2011 — Western Manufacturing Technology Show, Edmonton Expo Centre at Northlands, Edmonton, AB (888) 322-7333; www.wmts.ca June 21-23, 2011 — ATX Automation Technology Expo CANADA, Toronto Congress Centre, Toronto, ON www. atxcanada.com June 21-23, 2011 — Atlantic Manufacturing Technology Show, Exhibition
cien june 2011 pg 14.indd 14
Park, Halifax, NS (888) 322-7333; www.sme.amts.ca Oct. 12-13, 2011 — Crane & Rigging Conference, Fantasyland Hotel, Edmonton, AB www.craneandriggingconference.com Oct. 17-20, 2011 — Canadian Manufacturing Technology Show, Direct Energy Centre, Toronto, ON (888) 322-7333; www.cmts.ca
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marketing@aemc.com, www.aemc.com
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MICROSCOPE
The Axio Lab.A1 microscope is designed for examinations in reflected light in the materials sciences: for routine lab applications in metallography, quality control and for inspection tasks in production lines. This permits microscopic examinations of metallographic specimens and samples made of polymers or other materials. It can be used to determine not only the structure and surface quality of specimens, but also cracks and impurities. Carl Zeiss sales@zeiss.com, www.zeiss.com
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PARTIAL STROKE TESTING
For partial stroke testing of valves without overshoot risk or process interruption, Netherlocks offers the FAITH test system which allows online testing of emergency shutdown (ESD) or high integrity pressure protection system (HIPPS) valves, to reduce degradation and ensure that they operate properly should the need arise. The system integrates into a valve’s static and dynamic couplings, replacing the original coupling and spool piece. During partial stroke testing, FAITH’s mechanical steel blocking pins ensure that the dynamic coupling can only turn to the preset test angle to allow flow to continue through the valve during the test without risking overshoot. Netherlocks Safety Systems salesUSA@netherlocks.com, www.netherlocks.com
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Index of Advertisers
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Event Updates
The SOR 1510 is a horizontally mounted, float-operated level switch suitable for plant and OEM application where open or closed contacts are required to signal presence or absence of liquid at a discrete level. The float extension arm moves a magnet which actuates or de-actuates a hermetically sealed reed switch. Actuation/de-actuation can be reversed by rotating the unit 180 degrees. The Manual Check option allows the user to verify switch integrity without removing the 1510 from the vessel or increasing or decreasing liquid levels. The automatic return feature restores the switch to operational states once the test is complete. SOR Inc. mlian@sorinc.com, www.sorinc.com
The Model 6501 and 6503 Megohmmeters are compact, self-contained, handcranked True Megohmmeters. They are designed for a broad range of plant and field service applications, such as acceptance testing and preventive maintenance of wiring, cables, switchgear and motors. The easy hand-cranked operation provides a steady, DC voltage output across the entire range for consistently reliable readings. The Model 6503 has three test voltages for insulation resistance testing: 250V, 500V and 1000V. Test voltages are generated in full across the entire measurement range. AEMC Instruments
sales.us@kistler.com, www.kistler.com
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ELECTRIC LEVEL SWITCHES
RS# ADVERTISER
PAGE # RS# ADVERTISER . . . . . . PAGE #
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DeFelsko . . . . . . . . . . . . . . . . . . 8
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Master Appliance . . . . . . . . . . . 12
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Exair . . . . . . . . . . . . . . . . . . . . . 15
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Master Bond Inc. . . . . . . . . . . . . 8
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Extech Instruments . . . . . . . . . . . 2
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Ontario Power Authority . . . . . . 5
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Geneq Inc. . . . . . . . . . . . . . . . . 10
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Reelcraft . . . . . . . . . . . . . . . . . . . 8
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Goodyear . . . . . . . . . . . . . . . . . . 3
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Simonds Inc. . . . . . . . . . . . . . . . 12
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Green Manufacturing Expo . . . . 9
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Spraying Systems . . . . . . . . . . . 16
114
Hamilton Casters . . . . . . . . . . . 12
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Vac-U-Max . . . . . . . . . . . . . . . 10
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Hannay Reels . . . . . . . . . . . . . . . 6
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Vi Cas Mfg. . . . . . . . . . . . . . . . 10
02/06/11 2:13 PM
The Secret To Keeping Electronics Cool! NEMA 12 Cabinet Coolers
The NEMA 12 Cabinet Coolers for large heat loads up to 5,600 Btu/hr. are ideal for PLCs, line control cabinets, CCTV cameras, modular control centers, etc.
A bad choice could cost you thousands! Look Familiar? When hot weather causes the electronics inside a control cabinet to fail, there is a panic to get the machinery up and running again. The operator might choose to simply open the panel door and aim a fan at the circuit boards. In reality, the fan ends up blowing a lot of hot, humid, dirty air at the electronics and the cooling effect is minimal. If the machinery starts functioning again, the likelihood of repeated failure is great since the environment is still hot (and threatens permanent damage to the circuit boards). Worse yet, that open panel door is an OSHA violation that presents a shock hazard to personnel.
• Measures 8” (203mm) high • Mounts top, side or bottom • Enclosure remains dust-tight and oil-tight
NEMA 4 and 4X Cabinet Coolers
NEMA 4 and 4X Cabinet Coolers for large heat loads up to 5,600 Btu/hr. They are ideal for PLCs and modular controls. • Enclosure remains dusttight, oil-tight and splash resistant • Suitable for wet locations where coolant spray or hose down can occur
Type 316 Stainless Steel Cabinet Coolers
Type 316 Stainless Steel Cabinet Coolers for NEMA 4X applications are available for heat loads up to 5,600 Btu/hr. • Resists harsh environments not suitable for Type 303/304 • Ideal for food and chemical processing, pharmaceutical, foundries, heat treating and other corrosive environments
The Real Solution! Stop electronic downtime with an EXAIR Cabinet Cooler® System! The complete line of low cost Cabinet Cooler Systems are in stock and can ship now. They mount in minutes through an ordinary electrical knockout and have no moving parts to wear out. Thermostat control to minimize compressed air use is available for all models. All Cabinet Coolers are UL Listed to US and Canadian safety standards.
Watch The Video!
www.exair.com/16/44016.htm
The only compressed air powered cooler that is CE compliant!
Mini NEMA 12, 4, and 4X Cabinet Coolers
High Temperature Cabinet Coolers
Non-Hazardous Purge Cabinet Coolers
The mini NEMA 12, 4 and 4X Cabinet Coolers for small heat loads up to 550 Btu/hr. are ideal for control panels, relay boxes, laser housings, electronic scales.
High Temperature Cabinet Coolers for NEMA 12, 4 and 4X applications are available for heat loads in many capacities up to 5,600 Btu/hr.
NHP Cabinet Coolers keep a slight positive pressure on the enclosure to keep dirt from entering through small holes or conduits. For use in non-hazardous locations.
• Suitable for ambients up to 200°F (93°C)
• Uses only 1 SCFM in purge mode
• Ideal for mounting near ovens, furnaces, and other hot locations
• For heat loads up to 5,600 Btu/hr.
• Measures 5” (127mm) high • Mounts top, side or bottom • Enclosure remains dust-tight and oil-tight
“It took us three days to get a replacement computer cabinet and we didn’t
• NEMA 12, 4 and 4X
If you would like to discuss an application, contact:
want to risk another heat failure. Fans weren’t an option since they would just blow around a lot of hot air. Freon-type air conditioners like those on some of our other machines were a constant maintenance project of their own. We purchased EXAIR’s Model 4330 NEMA 12 Cabinet Cooler Jeff Hauck, Lasercraft Inc. Cincinnati OH
System since it was easy to install and requires no maintenance.”
11510 Goldcoast Drive Cincinnati, Ohio 45249-1621 (800) 903-9247/fax: (513) 671-3363 www.exair.com/16/440.htm @exair
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WINdJET ® AIR KNIvES PRovIdE EFFICIENT, EFFECTIvE dRyING ANd BloW-oFF A unique leading edge design enables WindJet Air Knives to produce a uniform, high volume, constant air stream along the entire length of the knife and eliminate common spotting and blotching problems. The air knives, powered by blower air instead of costly compressed air, are available in different lengths and slot sizes. spray.com/airknives
FoR CoMPlETE dRyING IN INdENTATIoNS ANd HolES, USE WINdJET AIR CANNoNS Our air cannons can be used in conjunction with or instead of our air knives to achieve thorough drying on unusually shaped parts. The cannons provide a high velocity air stream – ideal for drying crevices and holes. Choose from a variety of orifice sizes. spray.com/aircannons
A manufacturer wanted to reduce costly compressed air being used for drying and blow-off applications throughout its plant. Changing from air nozzles and open pipes to WindJet® Air Knife packages eliminated the need for compressed air in these applications. The WindJet® packages use low-maintenance regenerative blowers that provide low noise operation and uniform, high-velocity air streams. Four systems are used to prevent steel sheets from sticking together and also for cooling and drying products before packaging.
The results: • Compressed air use reduced by nearly 3800 scfm • Annual energy savings of more than $500,000 • System payback of less than one month loW MAINTENANCE REGENERATIvE BloWERS Our blowers recycle a portion of the air flow which enables them to provide performance comparable to many multi-stage or positive displacement blowers. Producing a continuous, non-pulsating, oil-free heated air flow, our blowers provide dependable operation with minimal maintenance. spray.com/blowers
Learn more about this solution and how we can generate results for you at spray.com/results
UniqUeLy qUALified to GenerAte reSULtS: Unmatched Global Engineering, Manufacturing and Technical Support Nozzles | Control Systems | Headers & Injectors | Research & Testing 800.95.SPrAy CIRCLE NO. 117 ON READER REPLY CARD
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